ERP Project Kick Off Jakarta 10 June 2013 Ganda ERP Project | 0 There is no I in TEAM Ganda ERP Project | 1 The kick-off meeting is the official start for ERP Project It establishes the priorities, tone, and energy for the project and helps to get a common understanding on: Project scope Project approach Project schedule Project Team / Organization Support Required Ganda ERP Project | 2 Agenda 1 Ganda ERP Project Scope & Benefit 2 Project team 3 TIPTOP TIM and each milestone approach 4 Project Plan (with Schedule) Ganda ERP Project | 3 Expectation from Top Management Mr. Tony Liu Ganda ERP Project | 4 Agenda 1 Ganda ERP Project Scope & Benefit 2 Project team 3 TIPTOP TIM and each milestone approach 4 Project Plan (with Schedule) Ganda ERP Project | 5 Why to start the project 1. Need to have integrated system 2. Existing system doesn't support current business operation. 3. Need to have a computerized system / a tool for Financial and Accounting and other supporting tools to assure company data consistency, integrity, correctness, real time & transparence to enable faster and better decision making 4. Concern of future business growing Ganda ERP Project | 6 1. To have Integrated Enterprise Resource Planning (IERP) system which include application modules to support our business process. 2. To improve the efficiency and co-ordination among business units. 3. To provide management with up-to-date information for better decision making 4. To Improve on the internal control of the company 5. To enhanced computerization of daily work from 40% up to 90% 6. Improved automation and limit the manual data entry 7. Input source data from the H/W devices (weighting scale, fingerprint…) automatically import for all of process and reports 8. Provide reports at each unit of the business process timely 9. To enable closing of monthly financial accounts on timely manner. Ganda ERP Project | 7 Scope of Implementation 1.WHI 2.Chinfon Cement Corporation Vietnam 3.AASTAR 4.Gama Group 5.PT Ganda Group 6.PT SAG – KSO Semen Kupang 7.PT Cemindo Gemilang Cemindo Gemilang Bayah Cement Plant 10.000 TPD Clinker Grinding Plant at Ciwandan 750.000 TPY Cement Grinding Plant at Medan 750.000 TPY Cement Grinding Plant at other (TBD) 750.000 TPY Cement WHI AASTAR Singapura Subsidiary Chinfon Cement PT NSD Cement Sole Distributor PT ANP Transport Company PT MM Ready Mix Concrete Company Ganda ERP Project | 8 Scope of Implement Modules Ganda ERP Project | 9 Customization Modules in Ganda Project Item Estimate Man hours Phase Manufacturing of Production Daily reports KP+ CFC 500 Phase 1 Vehicle Management ( For Transportation Cost Base on Ganda 300 Management) Phase 1 HRM report ID 200/ VN 200 Phase 1 Automatic PLC Integration Base on CFC400 Phase 1 Tax reporting to Local Government Free of charge Phase 1 Packing Management (Truck & Belt Scale System) Base on CFC 200 Phase 1 CMMS System(Customization in Equipment Module) Electric Power System Base on CFC50 Phase 1 Base on CFC100 Phase 2 Telephone Management Base on CFC150 Phase 2 Library Management Base on CFC150 Phase 2 Canteen Meal Management Base on CFC150 Phase 2 GPS Integration 300 Phase 2 Ganda ERP Project | 10 Agenda 1 Ganda ERP Project Scope & Benefit 2 Project team 3 TIPTOP TIM and each milestone approach 4 Project Plan (with Schedule) Ganda ERP Project | 11 Ganda IDN Project Leader Toto – Ganda Group Indonesia Ryan – Digiwin Project Manager Support Function Digiwin Consultant 1. Change & Communication : Toto 2. Project Supporting: Damanhuri 1. Finance & Acc = Consutant 1 (1 person) 2. Mfg and Sales & Dist = Consultant 2 (1 person) 3. HRM,= consultant 3 (1 person) 4. BI = Consultan 4 (1 person) 5. Easyflow = consultant 5 (1 person) 6. System Analysis / Trainer = Consultant 6 ( 2 person) Note: Not include programmer that should working on Taiwan) IT Technical Support 1. Sunu Waskita (leader) 2. Appilion 3. .Digiwin System Engineer (1 person) Advance Feature: Business Inteligent; B2B ERP Project Team (Full Time) 1. Frans 2. Andi U Yani 3. Arik Rifai * 4. Hary 5. Damanhuri PLC/Field Instrument Integration (Finance, Acc, Sales, Distribution, Mfg) (Material Mgt HR, PM, System mgt) (Procurement, logistic, Warehousing) (Junior Engineer) (system Programmer) * Member of Log & Support Division Accounting & Finance Process Owner: Ms Maria Key User 1. Metta 2. Simah Farida 3. Jimmy AASTAR Process Owner: Ms Jacqueline Key User 1. Shinty 2. Sheila Purchasing & Inventory Parts Process Owner: Mr Gary Human Resources Process Owner: Mr Wahyu Sales & Distribution Process Owner: Ms. Jacqueline Key User 1. Dian 2. Akhwan** Key User Key User Key User Key User Key User 1. 2. 1. 1. 2. 1. 2. 1. Oza Sie Ngoh Purwanto Manufacturing & CMMS Process Owner: Mr Wahyu. Mr Tatang Budi Tri Aswin Fleet Management Process Owner. Mr Sie Ngoh Sie Ngoh Etiene Project Management Process Owner: Mr Anang Dadik SCOPE: SCOPE: SCOPE: SCOPE: SCOPE: SCOPE: SCOPE: SCOPE: GG, CG, NSD, ANP, SAG, MM AASTAR GG, CG, NSD, ANP, SAG, MM GG, CG, NSD, ANP, SAG, MM GG, CG, NSD, ANP, SAG, MM CG, SAG, MM ANP GG, CG ** = also responsible for end user training Ganda ERP Project | 12 Project Team Responsibilities Role Responsibility Remark Project Leader • • • • • • Deliver the specified project deliverables on time in good quality and in accordance with the budget Achieve milestones on time Report on project progress Identified of potential bottleneck and initiate to propose the solution Coordinate & Assign tasks to project members Keep in touch with Consultant to ensure successfully the project and for knowledge transfer Full time IT Technical Support • • • Providing IT infrastructure for implement ERP System To setup system requirement for ERP System Support user to operate this system Part time but ready if required Support Function • • • To assist project team on Project administration, training and prepare new infrastructure (if needed) To coordinate change program impacted of ERP impl. system Project Administration task Full Time ERP Project Team (Full time) • • • Full time • • • • Leader on development defined modules To manage and coordinate project communication, training, socialization and prepare new infrastructure (if needed) Working together with consultant to determine business process flow that needed to ERP system requirement with consultation to process owner. Development of business process documentation (incl design standard form and report) with consultation to process owner or key user Conduct testing, data collection, data validate and data migration for new system configuration. To drive, coach and facilitate the implementation of new system Setup and organize documentation control system and records Working together with key user to Identify of end user, training requirements at their particular site. Process Owner • • • • Approved “to be” Business process procedures Owner of new system Decision-making for critical or controversial issue during the project. Monitoring the project progress and direction. Key User /Key Man • • • • • • • • • Owner of new system Lead in managing the change in their unit areas Reviewing “to be” process flow Co-ordinate between Project and End User Support project team by share data, information, validate data by assign their relavant user (if required) Build knowledge of what new system will do Assist & Coord on end user training To assign the user to execute the entry of transaction To coordinate the use of system and process between organizations and departments in order to define the responsibilities. • Part Time but ready on demand with advance notification Ganda ERP Project | 13 Digiwin Service Team PM Ryan Han TIPTOP Value Added Dept. ERP II Support Consultant ERP Account Consultant ERP Logistic Consultant HRM Consultant Easy Flow Consultant Account Services BI/KPI Consultant System Analyst System Engineer Programmer ERP MFG Consultant ERP FIN Consultant Ganda ERP Project | 17 Agenda 1 Ganda ERP Project Scope & Benefit 2 Project team 3 TIPTOP TIM and each milestone approach 4 Project Plan (with Schedule) Ganda ERP Project | 18 TIPTOP Implementation Methodology Ganda ERP Project | 19 TIPTOP Implementation Methodology 1.Form Project Committee 2.Kick-off Meeting P 3.Survey and Diagnosis 4.Application Training 5.Operation Training D 6.SOP Modeling 7.Gap Analysis & Customization 8.Basic Data Preparation 9.Process Online Simulation C 10.Balance of Data Migration 11.System Goes Live 12.Monthly Review Meeting 13.Settlement of Accounts A Ganda ERP Project | 20 TIPTOP Implementation Methodology 1.Form Project Committee 2.Kick-off Meeting P 3.Survey and Diagnosis 4.Application Training 5.Operation Training D 6.SOP Modeling 7.Gap Analysis & Customization 8.Basic Data Preparation 9.Process Online Simulation C 10.Balance of Data Migration 11.System Goes Live 12.Monthly Review Meeting 13.Settlement of Accounts A Ganda ERP Project | 21 1. Form Project Committee Purpose: Establish an ERP Project Committee & Determine Who is Responsible for What Ganda ERP Project | 22 2. Kick-off Meeting Purpose: - Announce ERP Project Objectives & Direction - Introduce Project Organization, Key Roles and Responsibilities - Overview of Project Schedule Affirmation of Project Success Expected Benefits from New System Ganda ERP Project | 23 TIPTOP Implementation Methodology 1.Form Project Committee 2.Kick-off Meeting P 3.Survey and Diagnosis 4.Application Training 5.Operation Training D 6.SOP Modeling 7.Gap Analysis & Customization 8.Basic Data Preparation 9.Process Online Simulation C 10.Balance of Data Migration 11.System Goes Live 12.Monthly Review Meeting 13.Settlement of Accounts A Ganda ERP Project | 24 3. Survey and Diagnosis Purpose: Data System Consultants Get Actual Business Model & Data Process Flow Participants: All Project Team Documents Required: - Current Business Process Flow Chart - All Currently Used Documents, Forms, Receipts, etc. - Currently Used Statistical & Management Reports Deliverables: - Report of Initial Survey Results - Initial Variance Analysis Report - Some Parts of Modules Will Require Assistance from e-Learning Staff for Set Up (in Coordination with PM) IFRS Ganda ERP Project | 25 4. Application Training Purpose: - Rapid Training Through e-Learning - Consultant Introduces TIPTOP SOPs & Functions - Focus on Specific Processes as Needed Provided: - Mapping of Standard Business Processes - User Handbooks for Every Module - e-Learning Online Training Material (According to Module & Modifications Needed) Deliverables: - Gap Analysis Report - Participant Training Test Results - Statistics on Participant Online e-Learning Progress Ganda ERP Project | 26 5. Operation Training Purpose: - System Planner Gets Clear Understanding How System Actually Works - System Discrepancies in Detail Participants: - Project Team and KUs Provided: - Mapping of Standard Business Processes - User Handbooks for Every Module Deliverables: - Gap Analysis Report - Participant Training Test Results Ganda ERP Project | 27 6. SOP Modeling Purpose: - Participants: - Establish the New SOPs for the Company Project Team, Key Users or Designated Leader for Each Module Provided: - SOPs - Internal ISO/Key Audit Points Deliverables - SOP Flow Chart for Each Module - Process Owner Sign Off on Completed Modules Ganda ERP Project | 28 7. GAP Analysis & Customization Purpose: - Process & System Differences Review with Solutions Development Participants: - Project Team - Consultant Preparation: - Internal Discussions Conducted about Process Differences of New System - Consultants Formulate Reports & Variance Analyses to Adjust Project Direction Deliverables: - Specifications Confirmation - Gap Analysis Report Ganda ERP Project | 29 TIPTOP Implementation Methodology 1.Form Project Committee 2.Kick-off Meeting P 3.Survey and Diagnosis 4.Application Training 5.Operation Training D 6.SOP Modeling 7.Gap Analysis & Customization 8.Basic Data Preparation 9.Process Online Simulation C 10.Balance of Data Migration 11.System Goes Live 12.Monthly Review Meeting 13.Settlement of Accounts A Ganda ERP Project | 30 8. Basic Data Preparation Purpose: - Preparation of Old System Data Files - Data Entry of Basic Info into New System Required: - Data Migration & Archiving Recommendations Table Method of Execution: - Makes Schedule According to Archiving Table to be Done After Training - Review Progress of Implementation Ganda ERP Project | 31 9. Process Online Simulation Purpose: - KMs & KUs Become Familiar with New System - Further Explore Potential Differences Participants: - Provided: - Project Team & KUs Current Version of SOPs Deliverables: - Participant Online Simulation Scores Ganda ERP Project | 32 10. Balance of Data Migration Purpose: - Migration of Balance of Data for Each Module - Input of Accurate Accounting Data (or Data Conversion) Requirements: - Accounting Opening Balance - Opening Balance Plan for Each Module Deliverables: - Accounts Balance Acceptance Report - Import of Opening Balances Ganda ERP Project | 33 TIPTOP Implementation Methodology 1.Form Project Committee 2.Kick-off Meeting P 3.Survey and Diagnosis 4.Application Training 5.Operation Training D 6.SOP Modeling 7.Gap Analysis & Customization 8.Basic Data Preparation 9.Process Online Simulation C 10.Balance of Data Migration 11.System Goes Live 12.Monthly Review Meeting 13.Settlement of Accounts A Ganda ERP Project | 34 11. System Goes-Live Purpose: - Recommendation: - New System Completely Replaces Old System with No Parallel Processing Method of Execution: - Bring System Online Consultant & Service Staff Initialize System On Site Deliverables: - Auto Generated System Online Performance Report Ganda ERP Project | 35 12. Monthly Review Meeting Purpose: - Project Costs, Progress Control - Review the Various Project Implementation Stages & Objectives - Resolve All Outstanding Major Issues - Review Online e-Learning Reports (Statistics Available for Each System Module Implemented) Meeting Schedule: - Participants: - After Project Kick-Off , at Least Once a Month Process Owner, All Project Participants Deliverables: - Discussion of Issues & How They were Resolved - Subsequent Stages & Plans Ganda ERP Project | 36 13. Settlement of Accounts Purpose: - Initiate Accounts Settlement - Verify Completion of Project Tasks - Provide Official Documentation & Management Reports Requirements: - Settlement of Costs, Accounts Settlement SOP Deliverables: - Relevant Account Settlement Reports & Management Reports Completion Date: - 10th of the 1st Month Online, with adjustments made in subsequent months to reduce settlement process Ganda ERP Project | 37 Agenda 1 Ganda ERP Project Scope & Benefit 2 Project team 3 TIPTOP TIM and each milestone approach 4 Project Plan (with Schedule) Ganda ERP Project | 38 TIM , TIPTOP Implementation Methodology Product Project Decision Needs KPI Monitoring Operation Needs Gap Analysis Program Modifying S.O.P. Modeling Partner Application Training Simulation Fine-tuning Balance Check TIPTOP Goes Live Close Report End Users Training Survey Diagnosis Data Migration & Data Input Kick-off Meeting M01 M02 M03 M04 M05 M06 Ganda ERP Project | 39 ERP Project Milestone May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Planning 1.Signing contract 2.Hardware purchase 3.System Instalation 4.Form Project Team 5.Kick Off Do / Implementing 1. Survey & Diagnosis 2. Application Training 3. Operation Training 4. S.O.P. Modeling 5. Gap Analysis & Customization 6. HRM Application Training /Gap Analysis Check 1. Basic Data Preparation 2. Process Online Simulation 3. Balance of data migration Action 1. System Go-live 2. Monthly Review Meeting 3. Setlement of account 4.Go-live support 23 May, Contract Signing Phase 1 - Project Implementation 6 months Finance & Acc; Supply Chain, Sales, Manufacturing, HRM Phase 2 - Project Implementation 6 months GPS/PLC Integration; B2B; BI, Easyflow and other customized programs 10 June, Kick Off 1. S&D completed (week 2 July) 2. Application training done (week 2 August) 3. Operational training done (week 4 Sep) 4. SOP Modeling completed (week 1 Oct) 5. Gap Anls & Custm completed (week 3 oct) 6. HRM Training & Gap Analysis completed (week 5 oct) 1. Basic Data prep done (week 2 Oct) 2. Online Simylation done (week 4 Nov) 3. Data migration completed (week 4 Dec) Phase 1 Go Live Phase 2 Go-Live Ganda ERP Project | 40 Q&A Ganda ERP Project | 41 What next.......... Be ready for 1st step survey and diagnosis............ 6 June Sunday 2013 Monday Tuesday Wednesday Thursday Friday 9 10 11 12 13 14 Traffic 【IDN】 【IDN】 【IDN】 【IDN】 【IDN】 █Kick Off Meeting FIN Survey & Diagnosis- FIN Survey & Diagnosis- FIN Survey & Diagnosis- FIN Survey & Diagnosis- █Schedule Discussion and █Account Payable █Account Receivable Confirm 16 █Notes Management Saturday 15 Traffic █General Ledger █Fix Asset 17 18 19 20 21 22 【IDN】 【IDN】 【IDN】 【IDN】 【IDN】 Traffic MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis- MFG Survey & Diagnosis- █Inter Company Transaction █Sales █Distribution JKT part █Trading █Purchase █Vehicle Management █Inventory Management █Production Management JKT part █Project Management 23 24 25 26 27 28 29 【Ganda group Internal process】 █Document Preparation █Issue Tracking and Discussion 30 Jakarta Team go to Vietnam Ganda ERP Project | 42 7 July 2013 Monday Tuesday Wednesday Thursday Friday 1 2 3 4 5 【VN】 【VN】 【VN】 【VN】 【VN】 █Kick Off Meeting MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis █MFG Survey & Diagnosis- █Inventory Management █Sales Item Master/BOM █Sales █Purchase █Truck Scale 8 9 【VN】 【VN】 10 MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis MFG Survey & Diagnosis █Purchase █Production Management █Production Management █Production Management █Cusmization FIN Survey & Diagnosis FIN Survey & Diagnosis █Equipemnt Management █Account Receivable █Account Payable 【VN】 11 【VN】 █Cost Accounting 12 【VN】 Discussion FIN Survey & Diagnosis FIN Survey & Diagnosis █Notes Management █General Ledger █Fix Asset 15 16 17 18 19 【Ganda group Internal process】 █Document Preparation █Issue Tracking and Discussion 22 23 24 25 26 【VN】 【VN】 【VN】 【VN】 【VN】 Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education █Sales █Sales █Sales █Purchase █Purchase 【IDN】 【IDN】 【IDN】 【IDN】 【IDN】 Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education █General Ledger █General Ledger █Fix Asset █Fix Asset █Account Recivable VN:Stan, IDN:Iris VN:Stan, IDN:Iris VN:Stan, IDN:Iris VN:Stan, IDN:Iris VN:Stan, IDN:Iris 29 30 31 【VN】 【VN】 【VN】 Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education █Inventory Management █Inventory Management █Production Management 【IDN】 【IDN】 【IDN】 Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education █Account Recivable █Account Payable █Account Payable Ganda ERP Project | 43 8 August Monday Tuesday Wednesday Thursday Friday 1 2 【VN】 【VN】 Std. TIPTOP Education Std. TIPTOP Education █Production Management █Production Management 5 6 【IDN】 【IDN】 Std. TIPTOP Education Std. TIPTOP Education █Notes and Cashing █Notes and Cashing Management Management 7 8 9 【Ganda group Internal 【Ganda group Internal 【Ganda group Internal 【Ganda group Internal 【Ganda group Internal Process】 Process】 Process】 Process】 Process】 SOP,Basic Data Preparation SOP,Basic Data SOP,Basic Data Preparation SOP,Basic Data SOP,Basic Data and Discussion Preparation and and Discussion Preparation and Preparation and 【VN】 Discussion 【VN】 Discussion Discussion Survey and Diagnosis of 【VN】 Std. HRM Education 【VN】 【VN】 HRM Std. HRM Education 【IDN】 HRM Gap Analysis HRM Gap Analysis 【IDN】 【IDN】 Joint Holiday 【IDN】 【IDN】 Joint Holiday Joint Holiday Eid al-Fitr Eid al-Fitr 12 13 14 15 16 【VN】 【VN】 【VN】 【VN】 【VN】 SOP First Version SOP First Version SOP First Version Gap Analysis Gap Analysis Discussion Discussion Discussion █TIPTOP B2B █Production █Item Master █Sales █Production Management █Truck Scale █BOM █Purchase █Ordinary Report █Inventory 19 20 21 22 23 【VN】 【VN】 【VN】 【VN】 【VN】 SOP First Version SOP First Version SOP First Version Gap Analysis Gap Analysis Discussion Discussion Discussion █Local Tax for VN █Local Tax for VN █General Ledger █Account Payable █Fix Asset █Ordinary Report(VN) █Ordinary Report(VN) █Account Receivable 【IND】 █Notes and Cashing 【IND】 【IND】 【IND】 Std. TIPTOP Education Management Std. TIPTOP Education Std. TIPTOP Education Std. TIPTOP Education █Sales 【IND】 █Production █Production █Sales █Distribution Std. TIPTOP Education Management(IDN Part) Management(IDN Part) █Inter-Company Trasaction 26 27 28 █Project Management 29 30 【Ganda group Internal Process】 SOP,Basic Data Preparation and Discussion 【VN】 #1 Kiln Ganda ERP Project | 44 9 SEPT Monday 2 【IDN】 SOP First Version Discussion █Inter-Company Transaction █Project Management Tuesday 3 Wednesday 4 【IDN】 SOP First Version Discussion █Sales 【IDN】 SOP First Version Discussion █Production Management 【VN】 #1 Kiln 【VN】 #1 Kiln Thursday 5 【IDN】 Gap Analysis █Vehicle Management Friday 6 【IDN】 Gap Analysis █Odinary Report 【VN】 #1 Kiln 【VN】 #1 Kiln 9 10 11 12 13 【IND】 【IND】 【IND】 【IDN】 【IDN】 SOP First Version SOP First Version SOP First Version Gap Analysis Gap Analysis Discussion Discussion Discussion █Local Tax for IDN █Local Tax for IDN █General Ledger █Account Payable █Fix Asset █Ordinary Report(IDN) █Ordinary Report(IDN) █Account Receivable █Notes and Cashing Management 16 【VN】 Integrate Exercise and SOP Reconfirmation █Item Master 17 【VN】 Integrate Exercise and SOP Reconfirmation █Sales █BOM 18 【VN】 Integrate Exercise and SOP Reconfirmation █Purchase 19 【VN】 Integrate Exercise and SOP Reconfirmation █Production █Inventory 20 【VN】 Integrate Exercise and SOP Reconfirmation █Production █Equipment Management █Sales 23 24 【IND】 Integrate Exercise and SOP Reconfirmation █Item Master 【IND】 Integrate Exercise and SOP Reconfirmation █Sales █BOM █Distribution █Sales █Accout Receivable 25 【IND】 Integrate Exercise and SOP Reconfirmation █Inter-Company Transaction █Accout Payable 26 27 【IND】 Integrate Exercise and SOP Reconfirmation █Production 【IND】 Integrate Exercise and SOP Reconfirmation █Production █Notes and Cashing Management █Project Management █General Ledger █Fix Asset 30 【Ganda group Internal Process】 Internal Training to End User and Document Preparation 【VN】 MIS Training for Programing, Reporting Modification Skill Ganda ERP Project | 45 Three elements of success 1.Correct information 2.Smooth 3.Skilled flow operators The support of Superiors!! Ganda ERP Project | 46 Synergy and teamwork for successful ERP Project Ganda ERP Project | 47