SAE INTERNATIONAL SAE INTERNATIONAL AEROSPACE STANDARDS Nuclear Energy Standards Cooperation Collaborative December 3, 2013 Bruce Mahone Director, Washington Operations, Aerospace SUPPORTING STANDARDS - PORTFOLIO SAE INTERNATIONAL 2 SAE AEROTECH 2013 September 24-26, 2013 Palais des congrès de Montréal The premier SAE Aerospace Conference and Exhibition Avionics Environmental Systems Integrated Vehicle Health Management Human Factors Maintenance Manufacture & Assembly Materials Aircraft Structures Aircraft Power SAE INTERNATIONAL Reliability Propulsion Safety Systems Engineering Unmanned Vehicles Business & Economics Aircraft Operations Aircraft Interiors Testing Environmental impact 3 SAE ORGANISATIONAL STRUCTURE SAE Board of Directors Performance Review Institute Staff Engineering Meetings Board Technical Engineering Standards Education Board Board SAE INTERNATIONAL Sections Board Membership Services Board Publications Board Foundation Board of Trustees 4 SAE Organisational Structure: Council Level SAE Board of Directors Performance Review Institute Staff ATM Engineering Technical Engineering Membership Foundation Sections Publications Meetings Standards Education Services Board of Board Board Board Board Board Board Trustees Aerospace Council IVHM Systems Groups Aerospace Council Aero General Projects Airport & Ground Support Aircraft Aero Electronics & Electrical Systems Aero Mech & Fluids Systems Aero Propulsion Reliability, Maint, Support, Logistics Avionics Systems Aerospace Materials Technical Standards Committees SAE INTERNATIONAL 5 SAE AEROSPACE COUNCIL Global Strategy and Oversight Agusta Westland Airbus All Nippon Airways ATA/A4A AVIC 1 BAE SYSTEMS The Boeing Company Bell Helicopter Bombardier Aerospace CAPE CIRA EADS European Aviation Safety Agency Embraer Federal Aviation Administration SAE INTERNATIONAL Fed Ex GE Company Honeywell Aerospace Lockheed Martin Lufthansa Technik NASA NAVAIR Northrop Grumman PATS Aircraft Pratt & Whitney Rolls-Royce United Aircraft Corporation U.S. Department of Defense Wichita State University 6 FOUNDATIONS OF THE SAE AEROSPACE STANDARDS PROGRAM SAE has a proven track record, with more than 7000 standards published to date. SAE’s standards are recognized internationally on their own merits. SAE has high-level support from a variety of key aerospace companies, organisations, and government agencies. Project initiation Published Standard SAE has a proven consensus process for the development of aerospace standards. SAE Technical Committees contain a wealth of industry experience and expertise for a variety of aerospace systems, components, and materials. SAE INTERNATIONAL Technical Committee Structure SAE INTERNATIONAL 8 Regulations and government documents reference SAE standards to certify aircraft before entering the market. Example FAA TSO Mandatory compliance SAE INTERNATIONAL Example FAA AC Guidance material Example ICAO Annex Mandatory compliance Example EASA ETSO Mandatory compliance Example EASA AMC Guidance material PARTNERING: SAE and NATO SAE is an officially recognized civilian SDO partner to NATO Through a Technical Cooperation Agreement(TCA), NATO supports and adopts SAE industry standards SAE INTERNATIONAL 10 SAE IVHM STANDARDS LANDSCAPE SAE IVHM Steering Group Oversight HM-1 IVHM Technical Committee IVHM Cornerstone Document ARP6803 BUSINESS ARP6275 Cost Benefit Analysis of IVHM Systems ARPXXXX Guidelines for Certification of IVHM Systems TECHNOLOGIES APPLICATION ARPXXXX Architecture of an IVHM System ARP6212 Volcanic Ash ARP6883 Requirements of an IVHM System ARP6407 Guidelines for the Design of an IVHM System ARPXXXX Verification & Validation of an IVHM System SAE INTERNATIONAL AS5391 HUMS Accelerometer Interface AS5392 HUMS Rotational System Indexing Sensor AS5393 HUMS Blade Tracker Interface AS5394 HUMS Advanced Multipoint Interface ARP6268 Design & Online Communication Standards for Health Ready Components AS5395 HUMS Data Interchange ARPXXXX Guidelines For IVHM System Software And Airborne Electronic Hardware Assurance Levels AS4138A Software Interfaces for Ground-Based Monitoring Systems ARP6461 SHM RECOMMENDED PRACTICE (STRUCTURAL HEALTH MONITORING) * Provide guidance on the implementation * Standardize and harmonize of SHM in aircraft applications to assist G-11 SHM AISC worldwide understanding about developers in specifying the SHM (including terminology). Main Committee measurements, accuracy, reliability and * Provide basic requirements to guide other requirements of the system to be SHM technology development. designed. * Review certification matters that Executive Board * Provide information onManagement structural are relevant to SHM. Strategy & Oversight maintenance practices and provide guidance on how SHM can be incorporated within or as Civil Aviation Military Aviation Rotorcraft Future Groups modifications to current maintenance Working Group Working Group Working Group and airworthiness documents. ARP6461 ARP6245 ARPsXXXX ARPXXXX SAE INTERNATIONAL 12 AMS (MATERIALS) ADVISORY GROUP • BAE SYSTEMS and Honeywell Aerospace provide the co-chairs of the recently formed AMS Advisory Group. • The Group comprises high level materials engineering managers and • Channels additional non-US materials requirements into the AMS • Addresses future materials standardisation strategy • The AMS AG chair provided an update on the AMS Advisory Group progress during the SAE Aerospace Council meeting in Montreal on September 24th. • A materials qualification sub-group has been formed under the Advisory Group to analyse the risks associated with using materials that do not require formal qualification SAE INTERNATIONAL 13 SAE COUNTERFEIT PARTS AVOIDANCE SAE INTERNATIONAL SAE INTERNATIONAL OVERVIEW-EUROPE OFFICE 14 AS5553A - AEROSPACE STANDARD Fraudulent/Counterfeit Electronic Parts: Avoidance, Detection, Mitigation and Disposition Main Subjects Covered: • • • Personnel Training • Parts Availability - Covered in Appendix A • Purchasing Process - Appendix B • – Assessment of Suppliers • • Supply Chain Traceability - Appendix C • Procurement Contract Example-Appendix D SAE INTERNATIONAL Product Assurance-Appendix E Material Control - Appendix F Reporting – Appendix G Acronyms and Abbreviations-Appendix H SAE INTERNATIONAL OVERVIEW-EUROPE OFFICE 15 QUESTIONS? Bruce Mahone SAE International – Washington D.C. Office 1200 G St NW, Suite 800 Washington DC 20005 bmahone@sae.org • Office: (202) 434-8943 • Fax: (202) 434-8940 • Mobile: (703) 303-6225 SAE INTERNATIONAL 16 BACKUP SAE INTERNATIONAL 17 SAE Standards Works All SAE technical committees use SAE standards works in the management of the committee. All useful documents, drafts, minutes, roster are accessed in Standards Works The site is secure owing to the nature of the material Committee processes – initiating documents, storing data, communicating, balloting, is streamlined to allow fast and easy time-to-market SAE INTERNATIONAL SAE INTERNATIONAL OVERVIEW-EUROPE OFFICE 18 The Aerospace Standardisation Landscape SDO TOTAL AEROSPACE STANDARDS ASTM SAE 3644 7195 AIA 1646 197 1518 RTCA 131 EUROCAE 3051 ISO/IEC ASD-STAN SAE INTERNATIONAL 7000+ standards 150+ committees, subcommittees, and task groups 8000+ global participants Civil and Military applications addressed 19 SAE Committees Open to all with an interest and expertise 4 levels of membership: Leadership – Chair, Vice-Chair, Secretary Member – voting duty, must attend majority of meetings and contribute to committee Liaison – has access to workspace; can make technical comments; may be involved in standards or meetings Mailing List – Limited access to workspace, receives updates on standards SAE INTERNATIONAL 20 SAE Standards AS Aerospace Standards – specific performance requirements used for design standards, parts standards, minimum performance standards, quality and other areas conforming to broadly accepted engineering practices or specs for a material, product, process, procedure or test method AMS Aerospace Material Specifications – specific performance requirements for material and process specifications ARP Aerospace Recommended Practices – documentations of practice, procedures, and technology that are intended as guides to standard engineering practices. May be of a more general nature or propound data that have not yet gained broad acceptance. AIR Aerospace Information Reports – compilations of engineering reference data, historical information, or educational material useful to the technical community SAE INTERNATIONAL 21 SAE IVHM STANDARDS INITIATIVE AeroTech IVHM Steering Group IVHM Books HM-1 IVHM E-32 EHM G-11 – Reliability Maintain Support Probabilistic SAE INTERNATIONAL G-11 SHM A-5 – Landing Gears A-6 Actuation Control & Fluid Power AE-5 Fuel & Oil Systems AS-3 – Fibre Optic E-36 Electronic Engine Controls S-18 Safety Assessment G-18 RFID SAE AEROSPACE STANDARDS PROGRAM TOPICS Metals finishes, processes, fluids Nonferrous alloys Carbon & Low alloy steels Specialty steels and alloys Corrosion & heat resistant alloys Titanium Beryllium Refractory materials Metals engineering Elastomers Polymers Composite materials (fabric & resins) Composite repair materials Composite inspection Composite repair techniques Organic Coatings Seals and Sealants Maintenance chemicals and materials Greases Lubricants Nondestructive testing and inspection Mechanical/Electrical/Hydraulic actuators Hydraulic fluids Filtration Tubing Hydraulic components Fuel, oil, and oxidizer systems Pumps Couplings, Fittings, Hose Tubing installation Engine starting systems Auxiliary Power SAE INTERNATIONAL Nuts/Inserts Bolts/studs/screws Fluid connectors Ignition systems Emissions measurement Engine condition monitoring In-flight propulsion measurement Engine controls Support equipment and tools Helicopter powerplants Inlet flow distortion Avionics networks Aircraft store integration Avionic subsystems Embedded computing systems Architecture description language Fiber optics Unmanned systems Lightning Electromagnetic compatibility Electrical Power and equipment Power management Aircraft systems installation Protective devices Relays Electrical connectors Terminating Devices Wire & cable Safety assessment Human Factors Flight Deck tools and instruments Displays Human modeling Quality system standards Fuel operations Radio Frequency Identification Air cargo handling Aircraft ground equipment and systems Aircraft servicing Aircraft Deicing Airport snow and ice removal Landing gear systems Oxygen equipment Aircraft interior/exterior lighting Aircraft noise measurement Environmental systems Aircraft icing Safety equipment Cabin interiors Survival equipment Seats Maintainability Probabilistic Methods Reliability Structural Health Monitoring and Management Air Traffic Management Integrated Vehicle Health Management 23 Key SAE Standards Activities Materials Counterfeit Parts Avoidance Global De-icing Council Underwater Locator Beacon SAE INTERNATIONAL Environmental Standards Air Data Instruments Human Factors Integrated Vehicle Health Management & Reliability 24 SAE STANDARDS History and Future ….. 1905 SAE formed in 1905 to promote safety and common practices for the emerging automobile market. SAE charter expanded in 1916 to incorporate aeronautics 1st SAE Aerospace Standard, 1917 7,000 + SAE Aerospace Standards Mil-Spec Reform 1997 0nwards SAE Aerospace Standards Europe office opened in London in 2007 2013 SAE INTERNATIONAL Integration of Tech America and GEIA Standards Program SAE INTERNATIONAL OVERVIEW-EUROPE OFFICE 25