NESCC 13-073 - NRC Presentation on Engineering

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Engineering Perspectives on First

Year of New Reactor Construction

Mohamed Shams, Ph.D., PE

Structural Engineering BC

US NRC, Office of New Reactors

July 23, 2013

Purpose

• Present NRC staff view, from an engineering perspective

(civil/structural), on construction inspection efforts and license amendment requests.

Background

• AP1000 Rev. 19 certification on December 30, 2011

– Vogtle Units 3 & 4 license issuance February 10, 2012

– Summer Units 2 & 3 license issuance on March 30, 2012

3

License Amendment Requests

Modular

Construction

Nuclear

Island RC

Structures,

Shield

Building &

Basemat

Turbine

Building

Containment

• Stud Spacing

• Structural Module Details

• Nuclear Island Wall Reinforcement

Criteria

• Development Length for Basemat

Reinforcement

• Basemat Shear Reinforcement Design

Details

• Basemat Shear Reinforcement Spacing

• Basemat Concrete and Rebar Details

• Bracing System and UBC vs. IBC

• Battery Room and Electrical Equipment

Changes

• Layout & Floor Elevation Changes

• Additional Electrical Penetrations

• Chemical and Volume Control System

• Primary Sampling System

Basemat Technical Issues

Shear Reinforcement (T-heads)

• Inspection of basemat rebar identified two issues for the concrete slabs below the elevator and sump pits

– Headed shear reinforcement not demonstrated to comply with ACI 349-01 Appendix B

– Shear reinforcement spacing exceeded d/2

Typical T-head Installation

Source: Headed Reinforcement Corporation (HRC) Website

5

Licensing Basis

– Shear stirrups have Theaded anchors at each end

– T-headed anchors are used where rebar mechanical anchorage is required

– Criteria of ACI 349

Chapter 12 are applied for rebar development

Headed Reinforcement

Source: AP1000 DCD, Rev 19

6

Commitments / Guidance

Objective - Ensure adequate anchorage for ductile rebar behavior

• ACI 349, Section 12.6, Mechanical Anchorage

– Appendix B, Anchorage to Concrete

• ASTM A970

• Staff open to alternative approaches to demonstrate adequate anchorage

– Manufacturer literature

– Research and testing

– Alternative models (Strut-and-tie)

– Other relevant codes (e.g., ACI 318)

7

ACI 349 Model

8

Headed Reinforcement

Resolution

– Approved License

Amendment Requests

• ACI 318-11 provisions for headed reinforcement

• Increase elevator and sump pits thickness

– Revise shear design of walls

9

Basemat Technical Issues

• Basemat Hooked Reinforcement

During a March 2012 inspection, NRC staff identified a deviation in the detailed/installed nuclear island basemat rebar relative to the typical reinforcement depicted from the AP1000 DCD.

10

Hooked Reinforcement

Licensing Basis

• Design and analysis procedures for seismic Category I structures are in accordance with ACI 349.

• Foundation walls act integrally with the basemat to provide stiffness and distribute foundation loads.

• Basemat designed as a two-way slab.

• Basemat considered as a diaphragm, as such is part of the lateral-force resisting system.

Commitments / Guidance

Objective - Ensure ductile behavior of connection of perimeter walls to the basemat

• ACI 349-01

– Chapter 13 – Negative moment reinforcement must be developed at support

– Chapter 12 – #14 bar splices are prohibited

– Chapter 21

• Ductile connections

• Cannot invoke excess reinforcement provision (12.5.3.4) for elements in lateral force-resisting system.

12

Basemat technical Issues

Resolution

– Re-constitution of reinforcement hooks in basemat design.

– Approved License

Amendment Requests

• Increase in basemat concrete compressive strength to decrease required development length.

13

Lessons Learned

• Provide quantitative technical justifications for LARs

• Adhere to codes and standards in all areas of the design

• Detailed design must satisfy both the DCD and code commitments

• Perform detailed engineering analysis sufficiently in advance of installation

• Institute consistency checks

• Balance specificity and flexibility in licensing basis

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