Sustaining Together Making Your BAS System Work for You FM – Energy Management Talking Points Background Scheduling Timeline Alarm Management Equipment Warnings Northrup Auditorium – Built 1928 FM – Energy Management Background Nils Hasselmo Hall – Built 1996 Nils Hasselmo President from 1988-1997 Known for commitment to undergraduate education. 220 Buildings 24 million square feet $50 million annual utility budget 900+ BACnet/IP controllers 25,000+ field controllers BAS Systems Automated Logic Honeywell Johnson Controls Siemens Tridium Trane FM – Energy Management Timeline Pre-2003 – Proprietary DDC & Legacy electro-pneumatic systems Jones Hall – Built 1901 Frederick Jones 1889, First Professor of Physics Dean of College of Engineering FM – Energy Management Timeline Pre-2003 – Proprietary DDC & Legacy electro-pneumatic systems Phillips Wangensteen – Built 1974 Owen Wangensteen Chief of Surgery 1930-1967 at UofM Med School – Pioneered open heart surgery. Credited with saving over 1,000,000 lives! 2003 – 2005 – Emergence of native BACnet DDC systems FM – Energy Management Change to BACnet 2004 FM – Energy Management Change to BACnet FM – Energy Management Timeline Pre-2003 – Proprietary DDC & Legacy electro-pneumatic systems Pilsbury Hall Built in 1889 2003 – 2005 – Emergence of native BACnet DDC systems 2006 – 2011 – System Upgrades John S. Pilsbury 8th Governor of Minnesota from 1876-1882. FM – Energy Management System Upgrades TCF Bank Stadium - 2009 Medical BioSci Bldg - 2009 Science Teaching & Student Services - 2010 Translational Research - 2007 FM – Energy Management System Upgrades JCI N2 Honeywell C-bus Trane Legacy Siemens P1 FM – Energy Management Timeline Pre-2003 – Proprietary DDC & Legacy electro-pneumatic systems Jones Hall – Built 1901 2003 – 2005 – Emergence of native BACnet DDC systems 2006– 2011 – System Upgrades 2012 – Present – Optimization FM – Energy Management Optimization 2012 – 2013 – Optimization Weisman Art Museum – Built 1992 Scheduling Alarm Management Equipment Warnings Frederick Weisman Philanthropist & art collector. He donated $3 million dollars to the UofM to establish this art museum. FM – Energy Management Scheduling Eddy Hall – Built 1881 Henry Eddy – Math professor, Civil Engineer and dean of college of engineering. Eddy Hall is the oldest Building on campus. Over 1700 pieces of HVAC equipment running on time schedule. Weekly, we track scheduled hours and compare them to actual runtime. If there’s a delta, we investigate. If you can’t shut the fans off, consider reducing the static pressure or slowing down the fan by 10-15% over night. FM – Energy Management Scheduling Schedule Variance Report Looks for fans not running the amount of hours they are scheduled. HP ~8% VFD Speed ~70% FM – Energy Management Scheduling Over 1700 pieces of HVAC equipment running on time schedule. Weekly, we track scheduled hours and compare them to actual runtime. If there’s a delta, we investigate. If you can’t shut the fans off, consider reducing the static pressure or slowing down the fan by 10-15% over night. FM – Energy Management Scheduling Fan Speed Reduction Schedules Static Pressure Reset Schedule Static Pressure Setpoint Should see bell W curves every day. FM – Energy Management Scheduling Fan Speed Reduction Schedules Static Pressure Reset Schedule Static Pressure Setpoint No bell W curve. Flat-line. FM – Energy Management Scheduling Fan Speed Reduction Schedules Static Pressure Schedule Eddy Hall – Built 1881 ~80% VFD Speed ~70% Savings will vary based on the fan size, but there will be savings. FM – Energy Management Alarming Smart Alarming CRITICAL ALARMS -Alarms that require immediate alert & action. HVAC ALARMS -Alarms that can be prioritized & backlogged. WARNING ALARMS -Alarms that indicate maximum analog effort. FM – Energy Management Alarming Smart Alarming CRITICAL ALARMS Donhowe Building – Built 1924 -Alarms that require immediate alert & action. Safety trips, command/status mismatches, critical temperature limits, etc. FM – Energy Management Alarming Smart Alarming HVAC ALARMS -Alarms that can be prioritized & backlogged. Folwell Hall – Built 1906 Cost to build: $416,000 2012 cost to remodel: $34,500,000 Unreliable points, setpoint drift, all room temps deemed ‘non-critical’ spaces, other points that do not require immediate dispatch. FM – Energy Management Alarming Smart Alarming HVAC ALARMS SE Steam Plant -Alarms that can be prioritized & backlogged. Built in 1902 Provides steam to all of Minneapolis campus buildings. High Alarm Alarm Limit Limit = = 65˚ 70˚ High 10˚ bracket bracket 10˚ Discharge Air Air Temp-Setpoint Temp-Setpoint = = 55˚ 60˚ Discharge Low Alarm Alarm Limit Limit = = 45˚ 50˚ Low 10 minute Alarm Delay 10-10 Rule! FM – Energy Management Alarming Smart Alarming HVAC ALARMS Washington Ave. Bridge -Alarms that can be prioritized & backlogged. Pedestrian bridge will have light rail trains running across it in 2014. High Alarm Limit = 1.3 in wc Static Pressure Setpoint = 1.0 in wc Low Alarm Limit = 0.7 in wc 0.3” bracket FM – Energy Management Alarming Smart Alarming WARNING ALARMS Mariucci Arena -Alarms that indicate maximum analog output effort. Built in 1993 – Home of Gopher Hockey VFDs, VAV dampers, heating & cooling valves that are at 100% command. Reheat Valves not working properly Unattainable airflow settings Smart Alarming FM – Energy Management VFDs, VAV dampers, heating & cooling valves that are at 100% command. VFD at 100% No Static Pressure Static Pressure Alarm Limits Smart Alarming FM – Energy Management VFDs, VAV dampers, heating & cooling valves that are at 100% command. ~1000 cfm short of setpoint. VAV Damper is at 100% Smart Alarming FM – Energy Management VFDs, VAV dampers, heating & cooling valves that are at 100% command. Just Data! FM – Energy Management Alarming Focus Lists Using database queries on the alarm database, alarm statistics can be pulled to provide a targeted list of unhealthy behaviors. Heating valves should not fully open 700-800 times per week during July. FM – Energy Management Review Consulting Firms Moos Tower Built in 1970 Costs nearly $500K per month to operate! 2003 Proprietary Pneumatics 2011 Open Protocol DDC Controls Integrate Optimize FM – Energy Management Continuous Commissioning Keep fans running at or below scheduled hours. Reduce fan speeds &/or widen setpoints for a few hours every night. Only get alerted for really important critical alarms. Run reports to collect high frequency non-critical alarms & plan to address a couple items per week. Keep track of analog outputs that are often at 100% effort. FM – Energy Management QUESTIONS ?