BHP ENGINEERING CAPABILITIES
PRESENTATION
WATER AND WASTEWATER TREATMENT
OVERVIEW
HISTORY:
1983 ESTABLISHED IN CORPUS CHRISTI, TEXAS
1990 ESTABLISHED VENEZUELA OFFICE
1992 ESTABLISHED VICTORIA OFFICE
2003 ESTABLISHED HOUSTON AREA OPERATIONS
2004 ESTABLISHED LAGOS, NIGERIA OFFICE
ALLIANCE OPERATIONS AND AGREEMENTS WORLDWIDE
$100 MM OF PROJECTS (TIC) ANNUALLY
AVG. 250, PEAK OVER 400 PERSONNEL
30% ON SITE STAFF, 70% PROJECT DESIGN & CONSTRUCTION
INDUSTRIES SERVED:
WATER, WASTEWATER, AND MUNICIPAL UTILITIES
OIL AND GAS AND REFINING
USA
Houston
Corpus Christi
Victoria
DUBAI
NIGERIA
COLOMBIA
VENEZUELA
EQUATORIAL GUINEA
GLOBAL PRESENCE
BHP Engineering & Construction, LP, Houston
Suite 1030
10333 Richmond Avenue
Houston, TX 77042
USA
BHP Africa Engineering & Construction, LTD, Head Office
GALCON HOUSE
Plot 2, Block 113, Lekki-Epe Expressway,
Elf Bus-Stop, Lekki Phase 1,
Lekki, Lagos Nigeria
BHP Engineering & Construction, LP, Victoria
1801 North Laurent, Suite 200
Victoria, TX 77901
BHP HAS COMPLETE
PROJECT EPC CAPABILITIES:
WATER AND WASTEWATER
PROJECT MANAGEMENT – PMI CERTIFICATION
PROCESS
ARCHITECTURAL
MECHANICAL AND PIPING
MANUFACTURING
ELECTRICAL
SUPPLY CHAIN MANAGEMENT
CIVIL/STRUCTURAL/MARINE
CONSTRUCTION MANAGEMENT
ENVIRONMENTAL AND REGULATORY SERVICES
CLIENT LIST
AIR LIQUIDE LARGE INDUSTRIES
AIR LIQUIDE PROCESS & CONSTRUCTION
AQUALON CORPORATION/HERCULES
ASHLAND CORPORATION
CALPINE
CHEVRON ENERGY SOLUTIONS
COMPANY
CITGO REFINING COMPANY
CITY OF CORPUS CHRISTI
CITY OF HALLETTSVILLE
COASTAL OIL & GAS
COASTAL REFINING
DCP MIDSTREAM
DEGUSSA CARBON BLACK
DESALNATE, LLC
DOW CHEMICAL CO.
EL PASO NATURAL GAS
ENTERPRISE
EQUISTAR
EVEREST MINERALS
EXXON PRODUCTION USA
EXXONMOBIL NIGERIA
FORMOSA PLASTICS
GENERAL ELECTRIC
GESAS, PEMEX - MEXICO
HOLLY REFINING
KINDER MORGAN
KOCH REFINING/FLINT HILLS RESOURCES
KURARAY AMERICA - SEPTON
LAFARGE CEMENT
MARAVEN S.A., PDVSA, VENEZUELA
NIGERIA POWER HOLDING COMPANY
OXY CHEMICAL
PORT OF CORPUS CHRISTI
PREMIER INDUSTRIES, PHOENIX, AZ
QUALITECH STEEL CORPORATION
REYNOLDS METALS CO.
SEADRIFT PIPELINE CORPORATION
SHELL NIGERIA DEVELOPMENT COMPANY
SOUTHCROSS MIDSTREAM
TRIFINERY /TRIGEANT
ULTRAMAR DIAMOND SHAMROCK
UNION CARBIDE CORPORATION
UNITED NATIONS – GHANA, AFRICA
UNITED STATES NAVY
VALERO REFINING
SPECIALIZED SKILLS
INFRASTRUCTURE
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WATER TREATING / RO
WASTE WATER TREATING
ROADS, HIGHWAYS & RAILROADS
MARINE ENGINEERING
MECHANICAL
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SOLIDS / BULK MATERIAL
STRESS ANALYSIS
PRESSURE VESSEL
HVAC / CONTROL ROOM
PRESSURIZATION
SURVEY / GIS / LASER SCANNING
EVAPORATIVE AIR COOLING
3D MODELING
FURNACE & FLARE DIVISION
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FURNACE EFFICIENCY
IMPROVEMENT
SURVEY, DESIGN, TUNE UP
SEMINARS
FLARE GAS RECOVERY
NOX REDUCTION
OTHER AREAS
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CERTIFIED PRD ENGINEERS
P&ID / PSM UPDATES
PROCESS HAZARDS ANALYSIS
PROCESS ANALYZER
SCADA
DCS
COMMUNICATION SYSTEMS
OILY WATER TREATMENT PLANT EXPANSION
SEADRIFT COKE - SEADRIFT, TEXAS
UPGRADE OF THE SEADRIFT COKE WASTEWATER TREATMENT PLANT :
500 GPM capacity
Collection system
Process sumps and pumps
Revised inlet basin
CPI
DAF
Chemical Feed
Sludge Thickener
Filter Press
Surge Capacity
Pumps
DCS Control System
CHEMICAL FEED SYSTEMS & CONTROLS
PLANT CHEMICAL STORAGE AND FEED CONTROL UPGRADE
O. N. STEVENS WATER TREATMENT - CITY OF CORPUS CHRISTI
COMPLETE ENGINEERING DESIGN :
200 MMGPD Treatment Capacity
Remote Water Quality monitoring
Alum and Polymer storage and feed
Liquid Ammonium Sulfate storage and feed
Fluoride storage and feed
Sodium Chlorite storage
Chlorine Dioxide Generators
Nitrogen storage for Chlorine padding
Chlorine injection and standby
Chorine Emergency shutdown and piping
Phosphate injection feasibility study
Piperack additions
SCADA system and HMI
Fiber optic data highways
SCADA servers and remote interface
Power Control Room and remote PLCs
Computerized Maintenance Management
DISINFECTION SYSTEM
CHLORINATION SYSTEM UPGRADE
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Feasibility study and system design:
Chlorine railcar unloading
Chlorine release spray mitigation
Containment
Gas detection and shutdown
Plant wide emergency alarm system
Chlorine evaporator replacement
Chlorine Piping revisions
Pressurized Control Room
FILTER MEDIA REPLACEMENT
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrumentation and Electrical design:
22 Filters
Total Media replacement
New Filter Consoles
PLCs
Fiber Optics
New Instrumentation
Underdrain Replacement
Air Scour addition
AUTOMATED FILTRATION SYSTEM
FILTER WASH WATER SUPPLY UPGRADE
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrument and Electrical system design:
New Elevated Tank
New Instrumentation
Piping and Flowmeter Revisions
New Control Valves
Improved Control Logic
PLCs
Fiber Optics
Power Control Room
Piperacks
PUMP STATION & CONTROL SYSTEM
HIGH SERVICE PUMP UPGRADE
O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI
Instrument and Electrical system design:
4 – 1500 HP Pumps
Variable Speed Drive
Power Control Rooms
New Instrumentation
Improved Control Logic
PLCs
Fiber Optics
Piperacks
12,500 GPM COMPLETE WASTEWATER TREATING PLANT
MCALLEN NORTH WASTEWATER TREATMENT PLANT EXPANSION
MCALLEN PUBLIC UTILITIES BOARD
18 MMGPD WASTEWATER TREATMENT PLANT
Engineering Design: P&IDs – Structural – Electrical – Instrumentation – Architectural - MEP
53 ft Diameter Lift Station
Screening and Grit Removal
Sludge Acceptance Unit
Odor Control
4 Extended Aeration Basins
4 Clarifiers
RAS Pumping
UV Disinfection
Sludge Thickening
Belt Filter Press
Associated Buildings
Dual Electrical Substation Feeds
Standby Generator
6 Mccs
Control System
Fiber Optic Network
DISINFECTION SYSTEM
WASTEWATER TREATMENT DISINFECTION
ALLISON, BROADWAY, LAGUNA MADRE, AND OSO PLANTS - CITY OF CORPUS CHRISTI
COMPLETE ENGINEERING DESIGN :
Sodium Hypochlorite bulk storage
Sodium Bisulfite bulk storage
Secondary Containment
Chemical Injection Systems
PLCs
Piperacks
Drainage
LINED & COVERED WASTEWATER POND
WASTEWATER TREATMENT LAGOON
UCC (DOW CHEMICAL) - SEADRIFT, TEXAS
PROCESS AND DETAILED DESIGN – COVERED WASTEWATER TREATMENT LAGOON :
Collection System
Process Sumps and Pumps
Two Mile Long Inlet Piping
Lift Stations
High BOD Diversion
Chemical Feed
Flexible Membrane Cover
Double Bottom Liner
Odor and Emissions Control
Pumps
Control System
RO MEMBRANES
BOILER FEEDWATER RO UNIT – KOCH REFINING
INSTALL NEW BOILER FEEDWATER TREATMENT FACILITY:
1,800,000 GPD Feed Rate
Ultrafiltration Front End
RO Processing Unit
Demineralizer Polishing Unit
Complete Discipline Design
Purchasing and Expediting
Construction Supervision
Project Controls
Ultrafiltration with Reverse Osmosis Technology
BOILER FEED WATER TREATMENT PLANT
KOCH REFINING – CORPUS CHRISTI, TEXAS
COMPLETE PROCESS DESIGN FOR 1,400,000 GPD FINISHED WATER CAPACITY:
DEMINERALIZATION & DISINFECTION
WATER TREATMENT EXPANSION
AIR LIQUIDE AMERICA – BAYPORT, TEXAS
FEED study and system design:
1200 GPM Treated Water Required
700 GPM DI Water Required
Raw Water Pretreatment and Storage
Raw Water Filtration
Piping Sizing and Storage Capacity
Demineralization
Disinfection
Pumping Capacity and Sizing
Cost Estimate
WATER TREATING CHEMICAL MANUFACTURING FACILITY
ALUM REACTOR
BAYCHEM - ODEM, TX
6400 gallon reactor Engineering design for producing liquid Alum:
Secondary containment
Aluminum Hydrate handling
Acid resistant refractory lining
Agitated vessel
Vapor scrubber
Acid weigh tank
Control room.
MCC
WATER TREATING CHEMICAL MANUFACTURING FACILITY
LIQUID AMMONIUM SULFATE REACTOR
BAYCHEM - ODEM, TX
Process and Engineering design for producing liquid Ammonium Sulfate:
Process Development
Pilot Plant
Reaction Vessel
Sulfuric Acid Feed System
Anhydrous Ammonia Feed System
Wet scrubber
Control room
MCC
Secondary containment
PHOTO GALLERY
SUPPLEMENT
IN ADDITION TO THE PREVIOUSLY LISTED WATER
AND WASTEWATER PROJECTS BHP HAS
DESIGNED A VERY LARGE NUMBER OF CHEMICAL
AND POLYMER PROCESSING AND OIL AND GAS
PROJECTS A FEW OF WHICH ARE SHOWN IN THE
FOLLOWING PHOTO GALLERY
Ashland Chemical / Hercules Kenedy Texas Plant
GUAR POLYMER PROCESSING PLANT
DERIVITIZED GUAR POLYMERS FOR FRAC GUMS:
New Derivatives Processing Line
Upgrade Milling and Sifting
New PLC DCS Control System
RO Unit Installation
I & E Upgrades
Complete Discipline Design
Purchasing and Expediting
EPC Construction
Project Controls
South Texas 22,000 BPD Fractionation Plant
Exxon U.S.A. Sour Gas Treating Plant
Seven Energy / Septa
TWO 100 MMSCFD (nameplate) DEW POINT GAS PLANT MODULES
(115 MMSCFD ACTUAL CAPACITY)
DEW POINT PLANT
QUALIFICATION AND EXPERIENCE IN
EVERY ENGINEERING DISCIPLINE
COMPUTER AIDED DESIGN AND DRAFTING
 AutoCAD with 3D capabilities in CadPipe and AutoPlant
 Microstation Intergraph with 3D capabilities in Plant Design Systems
(PDS)
 Digitize drawings to CAD platform
 Laser Scanning to CAD platform
WHY SELECT BHP ENGINEERING
 KEY PROJECT PERSONNEL ARE
PROFESSIONALLY LICENSED ENGINEERS.
 ALL ENGINEERING DISCIPLINES AVAILABLE WITHIN BHP.
 DEMONSTRATED EXPERIENCE WORKING WITH SIMILAR CLIENTS.
 STAFF EXPERIENCE DESIGNING SIMILAR SYSTEMS.
 PROVIDE UNIQUE CAPABILITIES USED BY OTHER
INDUSTRIAL CLIENTS.
 BHP EXPERIENCED PROFESSIONALS ARE COMMITTED TO DEMONSTRATED
PERFORMANCE FOR ALL TYPES OF PROJECTS.
 AVAILABLE AND READY TO START PROJECT SUPPORT NOW.
THANKS
FOR CONSIDERING
US AS YOUR
PARTNER