Sericulture 1 Sericulture Sericulture industry in Jammu & Kashmir State is of very old origin. The department of sericulture was created in the year 1889 under the monopolistic control of government to promote silk industry in the state. In this regard a very good infrastructure including mulberry nurseries, silkworm seed stations and silk reeling/weaving factories were established. Due to these efforts Jammu and Kashmir became one of the leading silk producing states. During those days sericulture was the only cash crop available to the farmers. By 1940, about 52000 families were engaged in this activity and the production of cocoon was as high as 15.00 lac kgs. Silk yarn apart from its use as a textile fibre, was being utilized as material for parachutes. Department of Sericulture functions under the control of Ministry of Agriculture, Govt of Jammu and Kashmir 2 VISION Transform Sericulture and Silk Industry into a truly viable, profitable and sustainable enterprise MISSION Achieve green cocoon production of 1750 MT and Raw Silk Production of 270 MT at the end of 12th plan (2012-17) and 18000 MT & 2400 MT at the end of 15th plan (2027-31) with value addition and coupled with more and more employment generation. 3 ROAD MAP TO ACHIEVE TARGET OF 1750 MT OF COCOON PRODUCTION AT THE END OF 12th PLAN &12000 MT AT THE END OF 15th PLAN This will be achieved by vertical and horizontal expansion of Sericulture in the State. SCHEMES UNDER IMPLEMENTION • Support for Raising Mulberry Tree Plantation in Cluster Form • Cluster development of Mulberry Plantation/Departmental Land • Supply of Rearing Appliance • Assistance for construction of Rearing Houses • Health Insurance Scheme for Women • Establishment of Hot Air Dryers. • Establishment of Reeling units • Incentive on Silk Yarn. • Establishment of Cocoon Bank • Establishment of Silk Exchange • Corpus funds for market intervention 5 SERICULTURE IN J&K • Ideal climatic conditions for quality Bivoltine cocoon production. • Sericulture a traditional practice. Rearing, reeling and weaving have been a tradition since ages • Availability of basic infrastructure with the state sericulture department. • Low level of industrialization- availability of farm/family labor • Increasing market demand for quality silk 6 Weakness • • • • • • • • • • Silkworm rearing a part time occupation- only a single crop is raised Poor quality of mulberry leaf, as leaf is harvested from scattered unmaintained mulberry trees Poor infrastructure/inadequate rearing space with farmers Huge yield gaps between lab and land Knowledge deficit among farmers and weak extension Lack of proper training among the basic extension workers Lack of proper marketing of cocoons Lack of good post cocoon sector- production of low grade silk from good quality silk cocoons Incomplete value addition - inadequate backward and forward linkages Non-involvement of Private Sector especially in mulberry sapling and silkworm seed production. 7 Silkworm rearers population (Nos.) 35000 30000 25000 20000 15000 10000 Silkworm rearers population (Nos.) 5000 0 32 35 35 37 37 UP 192 300 410 350 397 UP 455.67 800 1100 963 1193 UP 738 810 860 917 901 UP 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 8 Present Status of Sericulture in the State MULBERY SECTOR Departmental Nurseries 173 Total area under Nurseries 963 Acres Production capacity of Saplings/Year 30 Lac Present Annual Sapling production in Departmental Nurseries 20 Lac Total available mulberry tress in the State 100 Lac SEED SECTOR Grainages 6 Basic Seed Stations 9 Annual DFL Production 17 Lac 25 Lac 9 COMMERCIAL SILKWORM REARING Cocoon Rearers No. of Sericulture Villages Annual Cocoon Production (MT) Income Generation (Lac) 28,000 2500 900 1193 POST COCOON SECTOR Silk Reeling Units 34 (11 functional) +3 New 10 ACHIEVEMENTS-SERICULTURE Year Cocoon Income Avg. Price for Productivity Prod. generatio “A” grade per Oz. (MT) n (Rs.) (Kg) 2008-09 738 455.67 192.00 32.00 Silkworm rearers population (Nos.) 19700 2009-10 810 800.00 300.00 35.00 22800 2010-11 860 1100.00 410.00 35.00 25500 2011-12 917 963.00 350.00 37.00 27000 2012-13 901 1193.00 397.00 37.00 28000 ( Lac Rs.) 11 CONSTRAINTS • • • • • • • • • • • • Leaf shortage Low survival of mulberry saplings in field Poor leaf quality Lack of chawki gardens Shortage of rearing houses Poor rearing conditions Non-availability of CRCs Lack of training among farmers Low returns from sericulture Low land holding Poor Quality of human resource Lack of sound post-cocoon sector 12 FUTURE STRATGIES • • • • • • • • • • • • • • • • Quality leaf production: Rearing infrastructure: Training for farmers Mass disinfection drive: Quality seed supply: Silkworm hybrid for second rearing Silkworm brushing calendar Chawki rearing Establishment of Chawki gardens Disease monitoring and management: Crop monitoring and marketing: Model silk villages/clusters Sound post cocoon sector Mounting and seriposition Skill development programs Outsource major activities of DOS such as mulberry sapling production and silkworm seed production 13 Action plan for bivoltine cocoon /raw silk production for XII plan YEAR-WISE TARGET FOR 12TH PLAN as per State resources Present Status at end of XI Unit Plan 2012-13 2013-14 2014-15 2015-16 2016-17 Mulberry area required 6000 6500 7000 7500 8000 8500 Cocoon Production MT 917 1080 1247 1426 1617 1750 Seed Distribution ozs 25000 27000 29000 31000 33000 35000 Productivity/ozs. Kg. 37 40 43 46 49 50 Raw silk production MT 115 139 160 196 231 270 Renditta Kg 8 7.75 7.50 7.25 7.00 6.50 Rearers population Nos. 27000 28600 30200 31800 33400 35000 14 Action plan for bivoltine cocoon /raw silk production for next 20 years Activity Unit Present Status of 11th Plan 12th Plan Target 13th Plan Target 14th Plan Target 15th Plan Target Mulberry area required Cocoon Production Hectare 6000 8500 10000 13000 17500 MT 917 1750 3400 7425 18000 Seed Distribution Oz 25000 35000 61000 135000 300000 Productivity /oz Kg 37 50 55 60 65 Raw silk production MT 115 270 510 1050 2400 Renditta Kg 8 7 7 6.5 6.5 Rearers population No 27,000 50,000 90,000 1,80,000 4,00,000 15 Year wise action plan for additional production of mulberry plants 12th Plan Year Activity Quantity (Lac No.) Mandays generation (Lac No.) Financial involvement (Lac Rs.) 3rd Year Plant Production 10 0.96 150 4th Year Plant Production 10 0.96 150 5th Year Plant Production 10 0.96 150 30 3.48 450 16 Action plan for additional production of of mulberry saplings during next 20 years Plan Activity Quantity (Lac No.) Financial involvement (Lac Rs.) 12th Plant propagation 30 450 13th Plant Propagation 50 1000 14th Plant Production 50 1000 15th Plant Production 50 1000 180 3450 17 Year wise proposed distribution of mulberry plants among farmers/departmental farms Year Activity Quantity Mandays Man-year Financial (Lac No.) generation Generation involvement (Lac No.) (Nos.) (Lac Rs.) 1st Year Plant distribution - - - - 2nd Year Plant distribution - - - - 3rd Year Plant distribution - - - - 4th Year Plant distribution - - - - 5th Year Plant distribution 10.00 1.33 444 200 18 Plan wise action plan for additional distribution of mulberry plants among farmers/departmental farms for plantation Year No Cost Rs lac 12th plan 10.00 200 13th plan 50.00 1000 14th plan 50.00 1000 15th plan 50.00 1000 160.00 3200 19 SOME TIPS FOR MULBERRY SAPLINGS PRODUCTION Dept does have sufficient land to produce mulberry saplings while production cost is high. Establishment of Kisan nurseries in private sector is the option. Initially Dept can purchase saplings from Kisan Nurseries and supply to farmers Dept can also lease some land to SHGs for production of mulberry saplings, purchase and supply to farmers Dept can provide infrastructure and technology support to Kisan Nurseries or SHGs to produce quality mulberry saplings 20 ESTABLISHMENT OF KISSAN NURSERIES/OUSOURCING OF PLANT PRODUCTION. • Land Holding 2 KANAL • Cost for establishment of Poly House: (One time Investment) 50,000 • Plant Production per year: 3000 • Production cost for 2 years @Rs 12/Plant: 36000 • Returns on sale of 3000 Plants@Rs25/Plant: 75,000 • Net earning from 1 Kanal of land (2yrs) on rotation basis : 39000 21 LAND holding - 4 KANAL • Cost for Establishment of poly house: Rs 100,000 (One time Investment) • Plant Production per year: Rs 6000 • Production cost for 2 years @Rs 12/Plant: Rs 72000 • Returns after sale of 3000 Plants @Rs25/Plant: Rs 150,000 • Net earning from 2 Kanal of land: Rs 78,000 22 Year wise action plan for production of silkworm seed Year Activity Quantity (Lac dfls) Mandays generation (Lac No.) Man-year Generation (Nos.) Financial involvement (Lac Rs.) 1st Year Seed Production 0 0 0 0 2nd Year Seed Production 0 0 0 0 3rd Year Seed Production 31000 0.93 310 139.5 4th Year Seed Production 33000 0.99 330 148.5 5th Year Seed Production 35000 1.05 350 157.5 Total 99000 2.97 990 445.5 23 Plan wise action plan for production of silkworm seed Plan Quantity(Lac oz) Cost(Rs. ) 12th Plan 0.99 445.50 13th Plan 2.40 1080.00 14th Plan 4.90 2205.00 15th Plan 10.87 4891.50 24 SUGESSIONS TO OUTSOURCE SILKWOM SEED PRODUCTION AND CHAWKIE REARING • Dept does not have enough manpower and infrastructure to produce silkworm seed as per the estimated demand • The production cost is already high as compared to private sector • Dept must outsource silkworm seed production and provide infrastructure and technology support to private entrepreneurs for seed production with check on quality standards • Similarly CRCs can be established in private sector for supply of chawki worms to farmers • All these initiatives will reduce burden on Govt and will bring in efficiency in the system and will make sericulture a self sustaining enterprise 25 • • • • • • • • • • Construction of Seed House : Equipment : PRODUCTION COST for 800 oz(Rs 300/oz) Procurement of 400 kg of seed cocoons for production of 800 oz of hybrid silkworm seed Labor for production of 800 oz of seed @ 1.0 M.D./oz 1.20 Disinfectants /waste paper/craft paper etc Sale of 1 oz of Hybrid silkworm seed Net earnings from 800 oz of Seed (@Rs 150/-oz.) ONE TIME INVESTMANT FOR ESTABLISHMENT OF SEED HOUSE IN PRIVATE SECTOR : (Rs lac) 3.00 1.00 2.40 1.00 0.20 0.00 45 1.20 4.00 26 Year wise action plan for setting-up of additional incubation cum chawki rearing centres Year Quantity (Ozs) CRCs to be setup Amount Available (Rs lac) Cost (Rs lac) Cost (Rs lac) 1st Year 0 0 0 - - 2nd Year 0 0 0 - - 3rd Year 31000 620 62.00 40.0 22.00 4th Year 33000 660 66.00 40.0 26.00 5th Year 35000 700 70.00 40.0 30.00 33300 1980 198.00 120.00 78.00 27 Plan wise action plan for setting-up of incubation cum chawki rearing centres S. No Plan Activity 01. 12th Plan 13th Plan 14th Plan 15th Plan Seed to be incubated Seed to be incubated Seed to be incubated Seed to be incubated 02. 03. 04. Quantity (Oz) CRCs Financial to be involvement setup (Lac Rs.) Amt Available Amt required Lac Rs Lac Rs 99000 1980 198.00 120.00 78.00 240000 4800 480.00 200.00 280.00 490000 9800 980.00 200.00 780.00 1087500 21750 2175.00 200.00 1975.00 28 • • • • • • • • • ESTABLISHMENT OF CRC’S IN PRIVATE SECTOR ONE TIME INVESTMANT = Rs 4.15 Lac Construction of Chawki Rearing House = Rs 3.00 Lac Equipment for CRC: Rs 1.00 Lac Establishment of Chawki Rearing Garden of 2 kanal with 1800 Plants( Plant Spacing 2 x 3) : Rs 0.150 Lac 3 year maintenance of garden = Rs 0.060 Lac production cost for 100 oz of chawki reared worms = Rs 0.55 Lac (Rs 550/oz of Seed including cost of seed Rs 450/oz) Sale of 1 oz of Chawki reared worms : Rs 800 Net earnings from 100 oz of Chawki worms = Rs 25000 29 Establishment of additional Reeling, Weaving, Dyeing, Printing and Designing units 12th PLan 3rd year 4th year 5th year - 1426 1617 1750 - - 47-34=13 54-47=7 58-54=4 MT - - 196 231 270 Lac Rs. - - 3920 4620 5400 Lac No. - - 0.28 1.00 2.46 Nos. - - 650 770 900 - - 29.40 34.65 40.50 - - 8820 10395 12150 1st Year 2nd year MT - Nos. Unit Estimated Cocoon Production Reeling units to be established for projected cocoon production Estimated Raw Silk Production Expected income generation from Raw Silk Estimated Mandays Generation by way of Raw Silk Production Power looms to be established Estimated Fabric Production Lac Mtr. Estimated income generation from Fabric Prod. Lac Rs. 30 Establishment of Reeling, Weaving, Dyeing, Printing and Designing units in the State during next 20 years Particulars Unit 12th Plan 13th Plan 14th Plan 4800* 12875 25000 52000 58 113 247 600 650 1900 3500 8000 13000 38000 70000 160000 900 1700 3500 8000 15th Plan Estimated Cocoon Production (5 yrs) MT Reeling units to be established Nos. Estimated Raw Silk Production MT Expected income generation from Raw Silk Lac Rs. Power looms to be established Nos. Estimated Fabric Production Lac Mtr. 97.50 285 525 1200 Estimated income generation from Fabric Prod. Lac Rs. 29250 85500 175500 360000 * 3 yrs 31 ACTIVITY UNIT 12th PLAN Production of Lac mulberry saplings Distribution of Lac saplings Up gradation of No nurseries (Bore well, fencing etc) Establishment of No Kisan nurseries Total MULBERRY SECTOR 13th PLAN 14th PLAN 15th PLAN Phy Fin Phy Fin Phy Fin Phy Fin 30.00 450 50.00 1000 50.00 1000 50 1000 10.00 200 50.00 1000 50.00 1000 50 1000 18.00 360 40.00 800 40.00 800 30 600 4 2.0 20 10.0 20 10.0 20 10.0 1012 2810 2810 2610 32 SILKWORM SEED SECTOR Activity Unit Production of silkworm seed Basic seed stations Seed Grainages Establishment of cold storage Purchase Refrigerated Van Incubation cum Chawki centre’s CRC buildings SPC in Private Sec CRCs in Pvt Sec Total Lac No 12th PLAN 13th PLAN 14th PLAN 15th PLAN Phy Fin Phy Fin Phy Fin Phy Fin 0.99 445.5 2.40 1080.0 4.90 2205.0 10.87 4891.5 - - 2 200.0 2 200.0 - - 300 600 2 4 300 600 2 4 300 600 No 1 150 2 4 No 2 20.0 - - 2 20.0 - - No 1980 198 4800 480 9800 980 21750 2175 No 20 - 200 - 40 6 400 18 40 20 400 60 40 40 400 120 10 30 3108 30 90 4855 60 180 8666.5 1013.5 33 Activity Unit COCOON PRODUCTION SECTOOR Rearing houses for farmers No Rearing kit for farmers No 12th PLAN Phy 13th PLAN Fin Phy Fin Cocoon ware house Reeling units Twisting Units Power looms Phy Fin Phy Fin 7500 6750 10000 13500 10000 13500 6000 1500 10000 2500 10000 2500 10000 2500 4200 No 15th PLAN 3000 2700 Total POST COCOON SECTOR Cocoon auction markets 14th PLAN 4 9200 16000 16000 200 8 400 8 400 4 200 No No No No 2 200 58 580 8 48 900 1350 4 113 20 1700 400 1130 120 2550 4 247 20 3500 400 2470 120 5250 4 600 20 8000 400 6000 120 12000 CFCs No Total HUMAN RESOURCE DEV Training Institute for technical staff and Farmers Hostel for students of training institute Hostel for farmers Training/Capacity Building/Awareness Total 1 3000 5378 1 3000 7600 2 6000 14640 2 6000 24720 2 _ 300 - - - 2 300 - - 60 2 100 300 100 100 100 60 360 700 100 100 100 100 34 MISCELENIOUS EXPENDITURE Purchase of light vehicle Heavy vehicle POL etc Outsource upkeep Total 12th Plan Phy Fin 4 28 2 24 40 500 592 13th Plan Phy Fin 8 56 4 48 50 1500 1650 14th Plan Phy Fin 8 56 4 48 50 1500 1650 15th Plan Phy Fin - 60 2000 2060 35 Financial implications for Action plan for 20 years (Rs crore) 12th PLAN Exp 125.5 13th PLAN Income Exp 292.5 250.7 14th PLAN Income Exp 15th PLAN Income Exp 855.0 400.5 1755.0 541.6 Income 3600.0 36 HUMAN RESOURCE REQUIRED FOR THE DEVELOPMENT OF POST COCOON SECTOR Joint Director Dy. Director Post Cocoon (Jammu) Dy. Director Post Cocoon (Kashmir) Total Office wise Staff Requirement (Fig in Nos.) S. No Nomenclature 1. 2. 3. 4. 5. 6. 7. 8. Textile Engineer Technician Section Officer Head Assistant Sericulture Assistant Senior Assistant Junior Assistant Class IV Joint Directorate Dy. Director Dy. Director Total Post J&K Post Post Cocoon Post Cocoon requirement Cocoon sector (Jammu) (Kashmir) 1 1 1 1 2 2 1 2 1 1 1 1 2 2 1 2 1 1 1 1 2 2 2 4 3 3 3 3 6 6 37 TRANSFER OF TECHNOLOGY Under transfer of technology Rearing Kits and Rearing Houses will be provided to farmers to increase cocoon production both quantitatively as well as qualitatively. 38 39 40 41 42 43 44