Wireless from the Field
to the World
WirelessHART @ Siemens
Technology – Products – Applications
Семинар 2013
Санаторий «Алтын-Каргалы»
г.Алматы
© Siemens AG 2012. All Rights Reserved.
Как это было
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Wireless Technology - At a Glance
Wireless технологии сегодня
Level
Flow
Pressure
WirelessHART
Temperature
Positioner
WirelessHART
Adapter
Temperature
Wireless
HART
WirelessHART
Pressure
GSM
GPRS
WirelessHART
Gateway
Industrial
Wireless LAN
EDGE
Wireless Wide
Area Networks
…..
Industrial
Wireless LAN
Filling Line
Industrial
Identification
Wireless
Wide
Area
Networks
(WWAN)
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Wireless Technology - At a Glance
Решения Siemens Industrial Wireless
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Agenda
WirelessHART
Wireless Technology - At a glance
Применение
Инициализация
Продукты
Применение в промышленности
Итог
1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Typical Applications
WirelessHART представляет два типичных
приложения
Приложение 1
Сделать централизованный доступ к информации от полевых устройств
 централизованный доступ к диагностическим данным без остановки
процесса
Приложение 2
Использование вместо проводных технологий
 Для измеренных значений, диагностических данных и параметров
устройства
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Typical Applications
WirelessHART Приложение 1
Wireless makes stranded information airborne!
 Wireless communication in legacy system
increases plant transparency
 Valuable intelligent device information
available in maintenance station
 No change, no risk on existing running
system
 Utilize existing HART tools and experience
 Coexistent with IWLAN
 Diagnostic and configuration information
realize new level of plant performance
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Typical Applications
WirelessHART Приложение 2
Wireless instead of wired communication!
 Additional or redundant measurement
becomes cost-effective
 Interoperability with multi-vendor HART
devices
 Reduce wiring cost (≈20$/Meter, by ARC
survey), commissioning time and
maintenance costs
 Easy installation, flexible mounting
 Simple integration to existing SIMATIC
system or 3rd party system
 Best use of wired and wireless devices in
one system
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Agenda
WirelessHART
Wireless Technology - At a glance
Применение
Инициализация
Продукты
Применение в промышленности
Итог
1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Initial Background and Technology
HART Communication over wire
4 циклические
переменные
3.5psi
Настройка
прибора
Калибровка
Диагностика
4-20mA Process
Проводной и беспроводной HART
одинаковые протоколы
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Industry Sector
Initial Background and Technology
WirelessHART Network overview and components
 Instruments, T, P, L, …
 Radio built in device
 Adapter
Host Application
(e.g., Asset Management)
 Add wireless capability to existing
HART device
Access
Point
 Repeater
 Extend the network
 Handheld Terminal
Instruments
Handheld
Gateway
Network Manager
 Join instruments to network
 Reading PV or diagnostics
Security Manager
 Gateway
Access
Point
 Builds network and provides Host
connection
 Built-in Network and Security
manager
Adapter
Process Automation
Controller
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Agenda
WirelessHART
Wireless Technology - At a glance
Применение
Инициализация
Продукты
Применение в промышленности
Итог
1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
WirelessHART product family
SITRANS P280
SITRANS TF280
SITRANS AW200
SITRANS AW210
WirelessHART
Pressure Transmitter
WirelessHART
Temperature Transmitter
WirelessHART
Adapter
WirelessHART
Adapter
New
Function Block Library
Integration in PCS 7 / S7
(Product owner: I IS)
IE/WSN-PA LINK
WirelessHART Gateway
SITRANS MDS
Maintenance Diagnostic
Station
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Industry Sector
Products & Customer Benefits
Features of SITRANS TF280 and P280
 Локальная настройка с
помощью меню и кнопок
на приборе и с помощью
Simatic PDM по сети
Menu
Up
Down
 Изменяемая подсветка
With back light
 Индикатор состояния
батарейки на приборе и
в IE/WSN-PA LINK
 Спящий режим между
измерениями  Жизнь
батарейки до 5 лет при
1 измерении в 1минуту
Full
Without back light
Fair
Low
Empty
Active mode
mode
© Siemens AG Sleep
2012. All
Rights Reserved.
Industry Sector
Products & Customer Benefits
SITRANS AW200 and AW210 Features
Both adapters support both applications
Application 1
and
Application 2
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Industry Sector
Products & Customer Benefits
SITRANS AW200 Features
 Поддерживает приложения 1 и 2
 Соединение Point-to-point, или
до 4 устройств в multi-drop режиме
4 mA
Point-to-point connection
(Device powered by battery
of adapter or external power
supply)
4 mA
4 mA
PS
4 mA
4-20mA or HART/multi-drop
Multi-drop connection
(Device powered by battery
of adapter or external power
Multi-drop connection
supply)
 Настройка стандартными инструментам библиотеки EDD, например в
SIMATIC PDM, ручной HART-программатор
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
SITRANS AW210 Features
 Point-to-point соединение к устойству 420mA без HART
4-20mA
 Подключение до 8 приборов
PS
 Два исполнения SITRANS AW210
Point-to-point connection
4-20mA only
 2 устройства
 8 устройств
 Основано на HART multidrop
 Выгода – один AW210 для 8 устройств
4 mA
4 mA
4 mA
4 mA
4 mA
4 mA
4 mA
4 mA
PS
Multi-drop connection
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
SITRANS AW210 Features
 Rugged
 Designed without external antenna (fixed,
adjustable, whip) and encased in an
environmentally hardened enclosure
 Cycle time
1s cycle time
60
 Fastest cycle time for connected devices
and adapter: 1s1)
45
15
30
 Configurable with standard tools
supporting EDD, e.g. SIMATIC PDM,
HART handheld communicator
1)
About 12 devices with 1s cycle time could run in one network
1s if one device is connected to Sitrans AW210
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
SITRANS AW210 is ready for hazardous areas
 Phase 1: Intrinsically safe
Explosion protection
Intrinsically safe "ia"
ATEX / IECEx
ATEX
II 1 G Ex ia IIC T* ;IP68
*T5 for Ta = -40 °C to +85 °C;
T6 for Ta = -40 °C to +75 °C
II 1 D Ex iaD 20 IP68 T95C;
Ta = -40 °C to +85 °C
IECEx
Ex ia IIC Ga
T5 Ta=-40 °C to 85 °C
T6 Ta=-40 °C to 75 °C
Ex iaD A20 IP68 T95°C;
Tamb = -40 °C to +85 °C
Nonincendive "nA"
ATEX
II 3 G Ex nA nC IIC T* Gc; IP68
*T5 for Ta = -40 °C to +85 °C
T6 for Ta = -40 °C to +75 °C
IECEx
Ex nA nC IIC Gc
T5 Ta = -40 °C to +85 °C
T6 Ta = -40 °C to +75 °C
FM
Class Division Model US
IS Class I, II and III, Division 1, Groups A, B, C, D, E, F, G; T5, T6
Class Division Model Canada
IS Class I, II and III, Division 1, Groups A, B, C, D, E, F, G; TC: T5,
T6
Class Zone Model US
Class I, Zone 0, AEx ia IIC T5, T6
Zone 20, AEx iaD IP68 T95˚C
Class Zone Model Canada
Class I, Zone 0, Ex ia IIC T5, T6
Class Division Model US
NI Class I, Division 2, Groups A, B, C, D; T5, T6
S Class II and III, Division 2, Groups E, F, G; T5, T6
Class Division Model Canada
NI Class I, Division 2, Groups A, B, C, and D; Temperature Class T5,
T6
S Class II and III, Division 2, Groups E, F and G; Temperature Class
T5, T6
Class Zone Model US
Class I, Zone 2, AEx nA nC IIC T5 ,T6 IP68, Type 6P (NEMA)
Class Zone Model Canada
Class I, Zone 2, Ex nA nC IIC T5 ,T6
Please check for updates under www.siemens.com/wirelesshart
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
SITRANS AW210 is ready for hazardous areas
 Phase 21): Explosion proof, Flame proof and Ex d
Explosion protection
Explosion proof
Flame proof
"Ex d"
1)
ATEX / IECEx
FM
ATEX
Class Division Model US
II 2 G Ex d IIC T5
Ta = -40 °C to +85 °C,
Class Division Model Canada
T6 Ta = -40 °C to +75 °C Gb; IP68 XP Class I, Division 1, Groups A, B, C and D
DIP (Dust-ignitionproof) Class II, III, Division 1, Groups E, F, & G,
II 2 D Ex tb IIIC T95°C
T5, T6, IP68, Type 6P
Ta = -40 °C to +85 °C; IP68
Class Zone Model US
IECEx Flameproof "d', Type "tb"
Ex d IIC T5, T6 Gb
T5 (-40 ˚C ≤ Ta ≤ 85 ˚C),
Class Zone Model Canada
T6 (-40 ˚C ≤ Ta ≤ 75 ˚C)
Flameproof Class I, Zone 1 Ex d IIC T5, T6 Gb
Ex tb IIIC
T95°C (-40 ˚C ≤ Ta ≤ 85 ˚C)
IP68
Planned for end of CY 2012
Please check for updates under www.siemens.com/wirelesshart
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
IE/WSN PA LINK Web interface features
Diagnostics
Check the communication status, client/server parameters etc.
Monitor
Customized Web pages for monitoring the data of the field devices
Explorer
View of the values of the field devices
Setup
Configure the Link for operation, security and host system integration
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Products & Customer Benefits
IE/WSN-PA LINK with redundant WSN access
Distance: 1 – 3 m
SITRANS P280
IE/WSN-PA Link
P2
P1
IE/WSN-PA Link
P2
P1
SITRANS TF280
Control Room
SITRANS AW200
WirelessHART
Industrial Ethernet
Redundancy Management
X208
X208
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Agenda
WirelessHART
Wireless Technology - At a glance
Применение
Инициализация
Продукты
Применение в промышленности
Итог
1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
Typical use cases
Process Monitoring & Control
Typical Industry

Hard to reach locations

Chemical

Pharmacy

Ad-hoc measurements

Refinery

F&B

Better insight into process

Oil & Gas

 Process efficiency calculations

W / WW
Cement &
Glass
 Usage of multivariable devices

Power

Metal &
Mining

Pulp und
Paper

Moving equipment measurements

Asset Management & Diagnostics
 Device health status
 Valve position feedback
 Partial Stroke Test
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
Perfect team in tank monitoring – LUT400 & AW210
SITRANS LUT400 and SITRANS AW210 –
perfect team in tank monitoring applications

No cables for data transmission

Less infrastructure

No accuracy loss

Same 24 VDC power supply for SITRANS LUT400 and
SITRANS AW210

All process values send with WirelessHART
 Level, space, and distance
 volume, flow, and head
Industries
Applications

Environmental

wet wells / chemical storage

MAC

Reservoirs, flumes and weirs

Food & Beverage

Liquid / dry solids storage

Chemical

Hopper sand / crusher bins
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
FC430 & AW210 – all measured variables in DCS
SITRANS FC430 and SITRANS AW210 –
all process values in the Process Control System (DCS)

SITRANS FC430 transmits one variable (e.g.
volume flow) – to DCS per 4-20mA

All other process values send with
WirelessHART adapter AW210
 Mass flow, density, fluid temperature
 Fraction, Totalizer 1, 2, and 3

Same 24 VDC power supply for SITRANS
FC430 and SITRANS AW210
Industries
Application – flow measurement of

Chemical / Pharma

detergents, bulk chemicals, acids, alkalis, pharmaceuticals

O&G

filling of gas bottles, furnace control, test separators

F&B

dairy products, beer, wine, soft drinks, CO2 dosing

W/WW

dosing of chemicals for water treatment
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
Make process values available in other systems
Get access to process information available in your plant

Process instruments are mostly connected to
a PLC / DCS via a 4-20 mA loop

In many cases these values are needed in
other systems – like MES or ERP systems

Connecting PLC/DCS to MES/ERP is very
expensive – especially in older systems

These data can be sent with WirelessHART
without any impact to the automation solution
MES/ERP
PLC/DCS
Add a SITRANS AW210 to the loop and enjoy
SITRANS AW210 will take the power out of the loop
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
Как WirelessHART может помочь в управлении задвижек?
SIS Controller1)
Safety
Application
DO
Solenoid Valve
 Brings process valve in safe position in emergency
case
 Controlled by a DO signal, mostly with SIL level
 Process valve does not move over a long time
 Process valve has to be tested manually & cyclically
Safety
Shutdown
Function
Air supply
S
1)
Safety Instrumented System
Shut-Off Valve
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
WirelessHART & SIPART PS2 reduce maintenance cost
SIS Controller1)
Initiate Partial Stroke
Function and manage
results
Positioner and
WirelessHART adapter
Maintenance
Station
Safety
Application




DO
Saves maintenance cost
No impact to DCS
No additional I/O modules
No additional cables
The Intelligent Solenoid Valve
Safety
Shutdown
Function
Positioner
SIPART PS2
Air supply
S
Partial
Stroke
Function
1)
Safety Instrumented System
Shut-Off Valve
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
Target Industries
Others
Chemical
Energy
Steel
& Metal
Wherever
Wireless Technology
Contributes…
Water
Wastewater
Pharmaceutical
Oil & Gas
Food &
Beverage
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Use Cases and Industries
КазахТуркМунай ПСН «Опорная»
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Agenda
WirelessHART
Wireless Technology - At a glance
Применение
Инициализация
Продукты
Применение в промышленности
Итог
1) IWT: Industrial Wireless Telecontrol
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Summary
Wireless предоставляет новые возможности в
промышленности
Снижение затрат при использовании
 Планирование
 Снижение затрат на монтаж (отсутствие
проводоа)
 Минимизация компонентов
 Пуско-наладка
 Ввод в эксплуатацию сразу после монтажа
приборов
 Обслуживание
 Изменения в стратегии обслуживания
 Выгоды в производстве
 Гибкость
 Увеличение доступности данных с
полевых устройств
© Siemens AG 2012. All Rights Reserved.
Industry Sector
Спасибо за Ваше внимание!
Спасибо за
внимание!
For more information
www.siemens.com/wirelesshart
© Siemens AG 2012. All Rights Reserved.