APAX-5000 PAC Product Introduction CC Lin APAX PSM Agenda •Product Overview •Product Position •Product Line Introduction & Application •Competitors Analysis •Product Target Market Reference •Reference Application Advantech APAX-5000 Overview Multi-domain functionality : Logic, continuous and motion control on a single platform Open, modular architectures :De-facto standards for network interfaces and protocols Single multi-discipline development platform : Common tag name and a single database Software tools : Process flow across several machines or process units APAX Controller Application Position Information Process (HMI , Recipe , Video ) APAX-5570 APAX-5570 Honeywell HC900 Beckhoff CX GE RX3i NI Compact point ICPDAS X8000 Siemens S7 -300 APAX-5520 APAX-5520 Continuous processes (PID , Batch ) Discrete control (On/Off , motion ) APAX Controller Performance Performance ( IO Scan , Control ) APAX-5000 Beckhoff CX Siemens S7 -300 ADAM-55X0 ICPDAS PAC IO Point APAX Product Launch-2009 PAC Controller : •Standard : 4 Models •Multi-Function : 4 Models •Standard : 2 Models (Q4 ) Remote Control IO Coupler : •ModBus/TCP RIO •Ethernet/IP RIO (Q4) IO Modules : •AIO , DI , DO , DIO , Relay : 6 Models •RTD , T/C , AI , PI : 4 models ( Q4, ES ready by order) Motion Interface •AMONet Master (Q4) APAX Product Launch in Sep. APAX-5520CE : Cost effective PAC System APAX-5570XPE : High performance PAC system APAX-5070 : FielsBus Solution : ModBus/TCP Remote control IO APAX-5520KW : KW SoftLogic PAC system APAX-5000 Controller Family -Standard Spec./Model APAX-5520CE APAX5570/71XPE APAX-5520KW APAX-5070 CPU XScale PXA270 520MHz Celeron M 1/1.5 GHz XScale PXA270 520 MHz Non-Controller OS WinCE WinXPe WinCE Storage Flash memory / CF Flash memory /SD Flash memory / CF Local display I/F VGA DVI/VGA VGA USB USB 1.1*1 USB2.0*4 USB1.1*1 <1mS( User’s AP) <=1mS User’s AP User’s AP 32 Ethernet 10/100M *1 10/100/1000M *2 10/100M*1 10/100M*1 Modbus/TCP Master/slave Master/slave Master/slave Slave COM Port (Modbus/RTU) 1(Master/slave or user defined ) 2(Master/slave or user defined ) 1(Master/slave or user defined ) Local IO Bus 100Mbps 100Mbps 100Mbps Processor Program execution <1mS ( User’s AP) (mS/1K Instruction ) PID Control Loop <1mS Communication 100Mbps APAX-5000 Controller Family : Standard Spec./Model APAX-5520CE APAX5570/71XPE APAX-5520/21KW APAX-5070 Local IO Modules 32 32 32 32 Local AIO Modules 16 16 16 16 Local Total IO (AIO) pts 768(192) 768(192) 768(192) 768(192) Local IOs Capability Remote IOs capability ( Support Modbus/TCP , RTU devices & IO Modules) Ethernet Remote IO Nodes 1024 1024 1024 Recommended Nodes 10 10 10 63 63 63 Control Software Win32 VC++ ,VS .Net Win32 VC++ ,VS .Net SolfLogic : KW SCADA/HMI Software LogicView WebAccess WebAccess ADAMView LogicView RS-485/CANOpen Remote IO Nodes Software Video surveillance IP-Cam OCX , SDK APAX-5000 Controller Family: Multi-Function Dual CPU platform Spec./Model Dual CPU APAX-5520CE Dual CPU APAX-5520CE . 5520KW Dual CPU Dual CPU APAX5570XPE, APAX5520CE 5570XPE,5520KW Function •Dual Task •Control/HMI •Dual Task •Control/HMI •Dual Task •Control/HMI •Dual Task •Control/HMI Backup Platform Spec./Model Two platform APAX-5520CE One Platform One Platform Dual CPU APAX, APAX-5520KW 5520CE Two Platform APAX-5570XPE Function •Cold Standby •Hot Standby •Cold Standby •Hot Standby •Cold Standby •Cold Standby •Hot Standby Backup AP User’s defined •User’s defined •Example Program •User’s defined APA-5000 Controller APAX-5520CE : Cost effective PAC Key Features : •WinCE-based Control Platform •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Support Windows .Net Class Library •Dual CPU design for multi-function application Pack selling: FPM-3060G Application : •MA :Sequence or Process control machine & equipment •FA : Cell controller •EFMS :RTU ( Remote Terminal Unit) Target Customer/Service offering : •KAs : Machine Maker , Solution provider Site training & service •Channels with technical support Product training Value Proposition : •Compact size & flexible IO Architecture •Cost effective in AIO processing application •High Value/Cost ratio APA-5000 Controller APAX-5570XPE : High Performance PAC Key Features : Pack Selling: •WinXPe-based Control Platform •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Support Windows .Net Class Library •Support AMONet motion control •Dual/Triple CPU design for multi-function application Application : •MA :Non Machine tool machine & equipment •FA : Production Line /Facility controller •EFMS : Waste water/ tunnel combine with Video , audio Target Customer/Service offering : •KAs : Machine Maker , Solution provider Site training & service •Channels with technical support Product training Value Proposition : •Powerful processor & flexible IO Architecture •Distributed AMONet Motion solution •WinXP API32 application function •FPM-3060G •FPM-3120 APA-5000 FieldBus Solution Different Couplers with Same I/O And More …. Same I/O modules I/O modules can link to different protocol networks APA-5000 FieldBus Solution APAX-5070 : ModBus/TCP Remote IO Coupler Key Features : •Ethernet-based ModBus/TCP Slave IO •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Daisy chain design to save wiring •As a redundant RIO interface module Application : •MA :As a control IO unit connecting to operator panel •FA : As a remote IO connecting to PLC or SCADA station •EFMS : As a DAC device Target Customer/Service offering : •ADAM Channel eDM & marketing material •PLC Channels eDM & marketing material Value Proposition : •flexible IO Architecture for fast installation & wiring •Cost effective used in analog data application •Modbus OPC support in SCADA station Pack Selling: •TPC-870H •TPC-662G APA-5000 Controller APAX-5520KW SoftLogic PAC system Key Features : •IEC61131-3 5 programming language : LD,FBD,SFC,IL & ST •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Up to 32 PID loops With Auto-Tuning •Dual CPU architecture •Install into APAX-5570XPE for advance application Application : •MA :Hybrid application Machine : Furnace , Batch , Reactor , Semi-com •FA : Clear room facility system , Production line •EFMS : RTU Target Customer/Service offering : •ADAM Channel eDM & marketing material •PLC Channels eDM & marketing material Value Proposition : •SoftLogic function combine with HMI function •Provide multi-CPU combination for versatile application APA-5000 Controller PID Loops Performance Scan Time of Program (Sec ) Recommend Caution Inhibit Temperature Level Pressure Flow 2.0 1.5 1.0 0.5 8 16 24 32 PID Loops APA-5000 Controller APAX-5521KW SoftLogic PAC system w/CANOpen Key Features : •IEC61131-3 5 programming language : LD,FBD,SFC,IL & ST •Flexible IO connection for easily wiring •1 mS Real-time IO access time •Up to 32 PID loops application •Dual CPU architecture •Install into APAX-5570XPE for advance application •Support CANOpen for Motion Application Application : •MA :Motion application Machine : GMC machine Target Customer/Service offering : •KAs : Machine maker CANOpen technical service •Production Equipment Totally solution bundling service Value Proposition : •SoftLogic function with HMI function together •CANOpen Motion solution ready •Provide multi-CPU combination for versatile application APAX-5000 Controller Family :Multi-Function Dual CPU Platform : APAX-5520 APAX-5520CE APAX-5520CE APAX-5520CE APAX-5520KW •Dual Tasks application •Control/HMI function independent •Dual Tasks Application •Control/HMI function independent Typical Application :Batch Control •Function : Logic & PID Control •Application : Food , Pharmaceutical Reactor , Furnace FPM-3060G APAX-5000 Controller Family:Multi-Function Dual CPU Platform : APAX-5570 , 5520 APAX-5570/71XPE APAX-5520/21CE APAX-5570/71XPE APAX-5520/21KW •Dual Tasks application •Control/HMI function independent •Dual Tasks Application •Control/HMI function independent Typical Application : Machine Automation •Function : Logic & PID Control •Application : Semi-con. Packaging & Testing FPM-3120 APAX-5000 Controller Family :Multi-Function Backup System Platform : Single Platform APAX-5520CE APAX-5520CE APAX-5520KW APAX-5520KW •User’s defined backup function •Cold/Hot standby •Advantech’s defined •Cold standby function •Backup switch time : 1.5 sec Typical Application : Batch & motion control •Function : Logic & PID Control •Application : Heat Treatment Furnace , Glass Production FPM-3060G APAX-5000 Controller Family :Multi-Function Backup System Platform : Dual Platform APAX-5520CE APAX-5520CE APAX-5570/71XPE+5520KW APAX-5570/71XPE+5520KW •User’s defined backup function •Cold/Hot standby •Advantech’s defined •Cold standby function •Backup switch time : 1.5 sec Typical Application : EFMS •Function : Logic & PID Control •Application : Tunnel Application , FPM-3120 APAX-5000 Controller IO Modules Flexible Topology for IO Expansion Tree/Star Topology Line/Bus Topology Local bus expansion: • Maximum 32 I/O modules • Maximum 16 AI/O modules (Max 10 AIO with single power module) Remain real-time performance with remote expansion • Standard industrial cable to connect backplanes (Suggest CAT 6) • Unmanaged industrial Ethernet Switch for tree or star topology APAX-5000 Controller IO Modules Changeable CPUs with the Same I/O APAX-5570/5571 Same I/O modules APAX-5520 APAX-6570 APAX-5000 Controller IO Modules Analog Input/Output Modules Spec./Model APAX-5013 APAX5017/17H APAX-5018 APAX-5028 Channels/Type 8-ch Input , RTD (PT50,100,500,1K Belco,NI518) 12-ch Input , mA , V (0-10V,+-10V,0-0.5V 0-20mA, 4-20mA) 12-ch input T/C (J,K,R,T,S,B,E , +-50mV,+-20mA , 420mA , 0-20mA) 8-ch Output 0-20mA, 420mA,0-5V , 010V , +-10V Accuracy % +-0.1 +-0.1(V) +-0.2(mA) +-0.1(V) +-0.2(mA) +-0.1 Channel-Configure Yes Yes Yes Yes Sample time /Sec. 10 12 , 1000(17H) 12 Resolution Bits 16 16 , 12(17H) 12 14 Burn-out ( Up-scale) Shirt-circuit Protect Burn-out No Burn-out Shirt-circuit Protection Failure mode Last Value Last Value Last Value Last Value Input APAX-5000 Controller IO Modules Digital Input/Output Modules Spec./Model APAX-5040 APAX5045/46 APAX-5060 APAX-5080 Channels 24-ch In. DC24V 12-ch In./12-ch Out 24-ch output ( 5046) 12-ch Relay out 4-ch DI , 4-chDO 4/8-ch Counter Type Sink/Source Sink/source Sink(5046) Relay ( Form A) Sink/Source Logic 0 , 1 Load Voltage -5-+5V(0),15-30V(1) -5-+5V(0),15-30V(1) 24VDC(5046) 250VAC , 30VDC 0-3V(0) , 10-30V(1) Input Counter range Frequency 32Bit 1MHz Rated Output Amp. 0.5A 0.5A 5A 0.5A Over Voltage Protection Yes Yes N/A Yes Shirt Circuit Protection N/A Yes N/A Yes Thermal shutdown Protection N/A Yes(5045) N/A Yes APAX-5000 Controller IO Modules User-Friendly Design for I/O Hot-Swappable Clamp Type Terminal Writable Paper with Wiring Diagram Self-troubleshooting LED Color-matched Terminal and Label Certification: proven robust design EMC (Electromagnetic Compatibility) – EMS (Noise immunity): testing according to IEC 61000-4-2 ~ 61000-4-6 – EMI (Emitted interface) testing according to EN 55011 class A Shock Resistance – testing according to IEC 60068-2-27 Vibration Resistance (Operating) – testing according to IEC 60068-2-6 and IEC 60068-2-64 High/Low Temperature – testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3 I/O Module Characteristic Curve – design according to IEC 61131-2, type 1 APAX Controller V.S. Other Controllers Specification APAX-5000 ICPDAS PAC Beckhoff PAC X8000 CX1010 PLC Control performance Better Poor Better Better Control Scan rate (/1K instruction ) <=1mS >50mS <1mS <5mS Local IO Modules (points) Up to 32(768) Up to 7 (224) >32 32 ( 960) Local Bus extension 100 M No 100 M No RIO Modbus/RTU Modbus/TCP Modbus OPC Fieldbus Per IO Hot Swap Yes No yes No , few Storage card CF/SD CF CF No CPU Intel AMD Intel Perperoly Multi-CPU Up to 3 CPUs 1 1 1 Power supply input Dual Dual One One Software Supported .Net , SolfLogic , SCADA/HMI Video .Net SolfLogic or SCADA .Net SolfLogic Poor SCADA Ladder APAX Target Market Reference Machine Automation Factory Automation MA GMC (General Motion) •Semi-con. Testing •Packing •Printing •Production Information •Convey control •Shop flow control •Water treatment •Warehouse MA w/Process •Semi-com Packaging •Plastic •Rubber •Chiller •Chamber •Reactor EFMS •Ultra Pure Water Treatment RTU •Waste water Station RTU •Tunnel facility RTU Target Application Reference - Batch Control (Concrete Batch Control System) Replace PLC+IPC Architecture by Single Control Platform – – HMI Software – – – Recipe Selection Start / Stop Control Manufacturing Data Review SoftLogic Control Program – – Resolve the Communication Issue between PLC and IPC SoftLogic Control Program and HMI Software are Running on integrated PAC system simultaneously High Speed AI Module APAX5017H for Real-time and Precise Weight Measurement Structure Text Programming Language for Weighing Algorithm Remote Monitoring Real-time Data from Control Center by Modbus/TCP Protocol Target Application Reference - Batch Control (Concrete Batch Control System) Control Center FPM-3150G (Local HMI) Modbus/TCP APAX-5570XPE+APAX-5520KW Analog Input APAX-5017H Digital Input APAX-5040 Digital Output APAX-5046 Hi-speed AI for Weight Measurement Start / Stop SW, Pause Load SW, Unload SW Load / Unload Control for Materials Target Application Reference– Facility Monitoring (Train Station Facility Monitoring System) Monitoring train station’s water, air conditioner, lighting, fire control, power line, security access & surveillance Water Treatment System Central Control System Wastewater Treatment System Air Conditioner System Fire Control System Power Line System Security Access & Surveillance Target Application Reference– Facility Monitoring (Train Station Facility Monitoring System) SCADA Monitor Center (Redundancy) WebAccess, Browser-based HMI/SCADA Software WebAccess, Browser-based HMI/SCADA Software APAX-5000 Segment stage Data Collection APAX-5000 Segment stage Data Collection Local HMI Local HMI 。。。。 Analog I/O , Digital I/O, Temperature Analog I/O , Digital I/O, Temperature Water, Air Conditioner, Lighting, Fire- control, Power Line Water, Air Conditioner, Lighting, Fire- control, Power Line Target Application Reference– Facility Management System (Semi-con. Facility Monitoring & Control System) Target Application Reference– Facility Management System (Semi-con. Facility Monitoring & Control System) Clean Room System Ultra Pure Water System Waste Water Treatment System Target Application Reference– Facility Management System (Semi-con. Facility Monitoring & Control System) Client Stations Internet UNO-3000 Supervisor Station (SCADA Node) Management Ethernet (Modbus/TCP,UDP) Local HMI Control and Monitoring APAX-5520KW APAX-5520KW APAX-5000 APAX Local Bus Modbus/RTU 3’rd party Modbus Device Modbus Meter 3’rd party Modbus Device I/O Device APAX-5070 APAX I/O APAX I/O Contact Information CC Lin, PAC Product Sales Manager VOIP: 511-2382 E-mail: cc.lin@advantech.com.tw Sindy Lin, PAC Marketing Communication VOIP: 511-2336 E-mail: sindy.lin@advantech.com.tw Peishan Juan, APAX PD Manager VOIP: 511-2175 E-mail: peishan.juan @advantech.com.tw Kunyu, APAX-5000 series Product Manager VOIP: 511-2852 E-mail: kunyu.lee@advantech.com.tw Alan Su, ADAM-5000/APAX-6000 series Product Manager VOIP: 511-2985 E-mail: alan.su@advantech.com.tw Thank you!