MICRO –ALGAE AS A SOURCE OF BIO DIESEL: CHALLENGES AND FUTURE PROSPECTS K.Sudhakar Assistant professor, Energy Department, MANIT, Bhopal-462007, MP,India Dr. S. Suresh Assistant Professor, Department of Chemical Engg., MANIT, Bhopal-462007, MP, India Dr. (Mrs) M. Premalatha Associate Professor, CEESAT, NIT Trichi, TN, India Presented at All India Seminar On Energy Management Through Renewable Sources and Efficient technologies Institution of Engineers, Madhya Pradesh State Centre, Bhopal, 08-09th Jan, 2011 ‘Climate change poses a great challenge to our development prospects…....we need global response, a national response and a local response’ -------Hon. Dr. Manmohan Singh Concerns for Global warmingCurrent Assessment IPCC Assessment First Report - 1990 Second Report - 1995 Third Report - 2001 Fourth Report - 2007 Average global temperature increase 1906-2005 – 0.74oC Expected Temperature rise up to the Year 2100 2.4 to 6.4 oC Expected Sea Level rise 18 to 59 cm Major and Minor Greenhouse Gases and Global Warming Potential Major greenhouse gas concentrations of CO2, NOx, CFCs, Methane have increased 20-30% since preindustrial era o The Energy generating plants contributes mostly to increasing atmospheric CO2 concentrations. o CO2 concentration increased from 280 ppm to 390 ppm in the present o Average global temperature increase by 1.5-5 degree. Coping with Global Warming Earth Interactions Greenhouse Gases Air interaction S C I E N T I F I C CAUSE Mitigation Strategy EFFECT Global Warming Climate Change Impacts -Adaptation Renewable sources Crop Productivity Energy Efficiency Frequent Disasters Clean Coal Technology Water Scarcity CCS Vector borne diseases P R E D I C T I V E The World’s Energy Resources Are Limited! Why Micro-algae? – High Growth rate – Minimal resource requirement – High Photosynthetic efficiency – Up to 70% of algae biomass is usable oils – does not compete for land and space with other agricultural crops – can survive in water of high salt content Algae Growing Methods : What is needed Sunlight CO2 Nutrients Storage of Energy Lipids and oils Carbohydrates Other Dependent parameters: Temperature , pH (Physical factors) Pathogen ,predation, competition (Biotic factors) Algae Species and Typical oil content Micro algae Botryococcus braunii Chlorella sp Crpthecodinium cohnii Cylindrotheca sp Dunalielia primolecta Isochryais sp Monallanthus salina Nannochloris sp Nannochloropsis sp Neochloris oleoabundans Oil content (% dry weight) 25-75 28-32 20 16-37 23 25-33 >20 20-35 31-68 35-54 Nitzschina sp Schiochytrium sp Tetraseknus sueica 45-47 50-77 15-23 Algae Open Pond Algae Photo bioreactor Algae cultivation Open Pond & Photo Bioreactor Parameter Open pond Construction Simple Cost Cheaper to construct, operate High Low, 0.1-0.2 g/L Closed photo bioreactor More complicatedvaries by design More expensive construction, operation Low High: 2-8 g/L Difficult Difficult High risk Poor High Low:10-25 Easily controlled Simple Low risk Very high Almost none Variable:1-500 Large 0.3m ~6 Small 0.1m 60-400 Water losses Typical biomass concentration Temperature control Species control Contamination Light utilization C02 losses to atmosphere Typical Growth rate(g/m2day) Area requirement Depth/diameter of water Surface: volume ratio Overview of micro-algae technology for carbon sequestration and bio-diesel production “Used” Algae have Multiple Potential Uses Algal Biotechnology Converts Flue Gases & Sunlight into Biofuels through Photosynthesis Cleaned Gases Sunlight Power Plant / Energy Source Co-Firing Photo bioreactor Flue Gases NOx + CO2 from combustion flue gas emissions Green Power Esterification Biodiesel Fermentation Ethanol Protein Meal Algal Biotechnology Closed Cycle Biomass Carbon Management Fuel Carbon (100%) Open Cycle Carbon Clean Gases Fuel Carbon (60%) Algae Biomass as Fuel Source (40% Fuel Carbon) Closed Cycle Carbon Management Algae growth and harvesting process INITIAL PLAN OF WORK • Laboratory Phase: Techniques presently in use will be tested & optimized in laboratory, and most feasible techniques will be identified for the available conditions • Testing Phase: Techniques identified in the lab will be scaled up to the semi-pilot scales, exposed to environmental conditions present and Improvements will be made as required • Utilisation Phase: The process identified will be used to produce Bio-Diesel Open pond for algae cultivation Magnetic Stirrer Spectrophotometer pH Measurement device Laminar Flow chamber Algae Strains Algae Strains Gas chromatography Limits to productivity of Microalgae • Physical factors such as light (quality and quantity), temperature, nutrient, pH, O2 and CO2 • Biotic factors including pathogens, predation and competition by other algae, and • Operational factors such as: shear produced by mixing, dilution rate, depth and harvest frequency Physical factors • Climate – Cold weather reduces algae oil production – Optimum temperature: 25-29 0C • Nutrients – Nitrogen & phosphorus: 0.8% volume of pond and 0.6% of • Light – High pressure sodium & Metal halide lamp • CO2 – Optimum supply of CO2 during day time Algae harvesting • • • • • Microfiltration Centrifugation Flocculation Sonochemical Solvent Extraction and others. Table. Theoretical estimation of biodiesel from algae Yield/day (g dry weight/day) 60 40% oil content (g/day) 24 Oil content can go up if growth conditions optimize Volume of Oil (ml/day) 26.6 Density = 0.9g/mL Volume of Biodiesel (ml/day) 26.6 Assumed 1:1 ratio between oil content and diesel Volume of Biodiesel (gal/day) 0.0075 Small scale production of biodiesel • Combine 4 g NaOH (Lye) with 250 ml CH3OH (Methanol) to form CH3O- (Methoxide). • Mix until NaOH is completely dissolved in CH3OH (approx.1 min). • Combine CH3O- with warm (60˚C) oil. • Thoroughly agitate (roughly 5-10 min) • Allow resulting mixture to settle into layers (roughly 8 hours until fully settled) Algae Biodiesel Carbon Credits 1L of diesel = 2.67 Kg of CO2 Ref: http://www.epa.gov/otaq/climate/420f05001.htm 1L of Biodiesel = 0.58 Kg of CO2 Ref: http://www.epa.gov/otaq/climate/420f05001.htm 1L of Biodiesel will save 2.09 Kg of CO2 Biodiesel reduces net emissions of CO2 by 78.45% Ref:NREL/SR-580-24089 UC Category 1503 100 Mega L of Biodiesel will save 209 Kt of CO2 Summary • Micro-algae biodiesel is a newly-emerging field • Algae is a very efficient means of producing biodiesel and oil production from algae farms is feasible and scalable • By coupling algae production with a CO2 pollution control process, the economic viability of micro algal based biodiesel is significantly improved • Genetic Engineering and advancement in the design of bioreactor can improve the productivity of microalgae • Further research necessary for economic production of biodiesel from algae. 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