The art of briquetting “Briquettes: a competitive solution to increase the value of agricultural and forest residues for industrial green fuels” www.di-piu.com info@di-piu.com CONTENTS •ABOUT DI PIU’ •OUR MISSION •BRIQUETTING PRESSES •WHY BRIQUETTING WITH DI PIU’ PRESSES? •DI PIU’ MACHINES •POSSIBLE SOLUTIONS •BRIQUETTES BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com About Us Di Più s.r.l. designs and produces mechanical briquetting machines and complete systems for the production of briquettes from wood waste and other materials since 1978. A true 30 years old of real experience in the sector, numerous plants installed around the world and the continuous research for new solutions led to the achievement of excellence in terms of performance and reliability. 1978 Today Nowadays, growing attention is being paid to the environment protection, the recovery of discards and sub-products, the reduction of volume and the re-conversion of waste material; these are the markets on which Di Più has been focusing its attention and growing its technical and design expertise in order to become a leader in its sector BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Our Mission •The design and realization of quality, reliable and high-performance briquetting presses; •Technological innovation of products through new and advantageous technical and design solutions. •Systematic research into the best plant solutions for satisfying our customers' needs and requests; BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Briquetting Presses The briquetting machines allow the transformation of the sawdust, the discards of the wood elaboration and of the biomass in general in briquettes of high calorific power that can be burnt in fireplaces or stoves (domestic) as well as in big boilers and thermal power stations (industrial) in order to produce heat or electric power. The calorific power of one kg of briquettes produced by mechanical briquetting machines ranges from 4000 to 5000 Kcal/kg. This means that a little more than 2 kg of briquettes is required to produce the same heating performance as 1lt of gas oil (10.200 kcal/kg). BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Di Più Mechanical Briquetting Presses The market offers two different kinds of briquetting machines : the mechanical ones and the hydraulic ones. Mechanical briquetting machines, which operate with a pressure higher than 2000kg/cm, can work 24 hours a day, have a productivity range from 200 to 3000 kg/h, have higher reliability and time endurance as well as lower production costs per ton. This type of presses is usually used in the industrial production of briquettes or in plants where the waste to be briquetted exceeds 200-300kg/h. The quality, density and calorific power of briquettes obtained with this type of presses is superior compared to the results achieved by hydraulic presses. Di Più is leader in designing and manufacturing mechancal briquetting machines, robust and reliable throughout time. BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Why briquetting with Di Più machines ? If compared to pellets machines or to other briquetting machines/technologies Di Più mechanical briquetting presses guarantee: •Lower investment costs •Lower electricity consumption (typically 30-35 kW/ton •Lower wearing parts (typically about 1 €/ton) •Lower maintenance costs (service - that could be managed by the operator of the press - required every 4000-5000 hours) •Very high reliability •Very long life (30 years old machines with more than 150.000 hours of work are still in service) Di Più heavy duty mechanical briquetting presses represent a safe investment which is fast in its pay-back BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Di Più Mechanical Briquetting Presses BRIK SERIES Di Più produces 8 different types of mechanic presses aimed at satisfying the needs of the most demanding clients: BRIK SERIES BRIK MB50 BRIK MB60 BRIK MB70 BRIK MB80 BRIK MB90 BRIK MB100 BRIK MB110 BRIK MB120 Production Capacity Kg/h 180/ 300 400/ 600 600/ 800 700/ 1300 1100/ 1800 1300/ 2300 1400/ 2500 1600/ 3000 Diameter mm 50 60 65 75-80 85-90 100 110 120 Weight Kg 2200 2800 3900 4800 5200 7800 8200 8600 BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com A Worldwide Market The willingness to satisfy the requests and desires of our clients, have led most major European (but not only) briquettes producers to acquire Di Più briquetting machines. BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Residential Market BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Residential Market (1) •Simple installation: medium size wood working companies with direct availability of dry wood sawdust. BRIK MB80 press Material: hard wood sawdust Production capacity 900/1000 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Residential Market (2) •Turnkey briquetting plant : large wood working company with availability of dry wood sawdust 3 x BRIK MB100 Material: soft wood sawdust Production capacity 3500-4000 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Residential Market (3) •Turnkey briquetting plant : large wood working company with availability of dry wood sawdust 2 x BRIK MB90 Material: soft wood sawdust Production capacity 2500 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Residential Market (4) •Turnkey briquetting plant : recycling company with availability of dry wood sawdust and re-cuts 3 x BRIK MB80 Material: mixed wood sawdust Production capacity 3000-3500 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Industrial Market BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Industrial Market (1) •Turnkey briquetting plant : recycling company focused in the production of wood fuel pucks for big boilers / power stations 2 x BRIK MB80 – 1 x BRIK MB100 Material: mainly hard wood sawdust Production capacity 5000-6000 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Industrial Market (2) •Turnkey briquetting plant : large wood working company focused in the production of wood fuel pucks for power stations 3 x BRIK MB80 Material: soft wood sawdust Production capacity 3500-4000 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Industrial Market (3) •Simple installation: medium size wood working companies focused in the production of wood fuel pucks for power stations and big boilers BRIK MB60 press Material: soft wood sawdust Production capacity 500 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Straw Briquetting BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Straw briquetting (1) •Simple installation: medium size farm with discrete availability of straw BRIK MB60 press Material: straw Production capacity 400 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Straw briquetting (2) • Big farm with high availability of straw BRIK MB80 press Material: straw Production capacity 800 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Other materials Briquetting BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Wood Briquetting – Industrial Market (3) •Turnkey briquetting plant: conversion of waste into high calorific power fuel for power plants which burn urban waste BRIK MB60 press Material: polyurethane dust Production capacity 300 kg/h BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Briquettes Here some analysis results about briquettes made with Di Più mechanical presses BRIK SERIES Net caloric value Specific gravity Apparent density Ash (815°C) Hard wood briquettes 4800 kCal/kg 1.25 kg/dm3 0.65 kg/dm3 0.8 % Soft wood briquettes 4300 kCal/kg 1.2 kg/dm3 0.57 kg/dm3 0.7 % Straw briquettes 4050 kCal/kg 1.1 kg/dm3 - 6.70 % BRIQUETTING MACHINES SINCE 1978 www.di-piu.com info@di-piu.com Di Più Mechanical Briquetting Presses BRIK SERIES Di Più briquetting presses can process many different kinds of materials. Some examples are: Wood CDR Tobacco Straw Polyurethane Cotton MDF Paper/Paperboard Wood BRIQUETTING MACHINES SINCE 1978 For more information, please, contact: DI PIU’ s.r.l. Via Dei Fabbri 11 - 36042 Breganze - VI - ITALY tel:+39 0445 300709 fax:+39 0445 307567 www.di-piu.com info@di-piu.com Agent for Poland: SECOM POLSKA Sp. z o.o. 94-121 Lodz ul. Pilkarska 17 Tel. + 48 (0)42 25874664 – Fax +48 (0)422587464 e-mail: anna.zak@secompolska.pl; www.secompolska.pl