Wastewater Treatment Presenter: Marius Caprariu Introducing IBI Group December 2012 Traditional Wastewater Treatment The objective of conventional sewage treatment plant designs has historically been compliance with environmental regulations for the lowest capital cost Municipal WWTP Unit Operations • Primary treatment High rate solids separation processes • Secondary treatment Efficient aeration, N & P removal • Tertiary treatment Effluent quality and space (membranes) • Nutrient removal Biological removal of nitrogen & phosphorus • Disinfection UV, onsite NaOCl generation IBI Group www.ibigroup.com Wastewater Treatment 2 Traditional Wastewater Treatment All the municipalities have developed, operated and maintained their wastewater treatment plants through collection of taxes from its customers. As the costs for raw materials, labour, energy and chemicals have all increased dramatically, the wastewater utilities are faced with higher costs that can only translate in higher taxes for the people. IBI Group www.ibigroup.com Wastewater Treatment 3 Consumer prices increase IBI Group www.ibigroup.com Wastewater Treatment 4 Water rates increase 2001-2012 IBI Group www.ibigroup.com Wastewater Treatment 5 Future Wastewater Treatment The primary revenue source to offset treatment plant capital recovery and operating expenses will be to recover some or all resources from the wastewater treatment plant and sell them to interested entities. IBI Group www.ibigroup.com Wastewater Treatment 6 Future Wastewater Treatment Continuous improvements will enable new objectives in future treatment plants necessary to conform with societal megatrends Megatrends Objectives Development Areas Sustainability From net energy user to net energy producer Micro fuel cells Energy Climate change Less tax revenue Resource scarcity IBI Group www.ibigroup.com Industrial and potable reuse of effluent Small carbon footprint Nutrient recovery Greenhouse gas mitigation Recover inorganics New revenue streams Public perception of “sewage treatment” Energy management Treated water reuse experience Wastewater Treatment 7 What do we understand at IBI? Design Criteria Today Tomorrow Water Use Once Many Times Water Quality Potable Fit for Use Wastewater Once through Recycle and Reuse Storm Water Fast Disposal Harvest System Capacity Meet Demand Manage Demand Infrastructure Hard-piped, Treatment Add Natural Methods System Type Large, Centralized Smaller, Decentralized System Design Standard New Technologies Infrastructure Integration Separate Water, Wastewater One Water …design the facilities for the challenges of today and tomorrow. IBI Group www.ibigroup.com Wastewater Treatment 8 Recovery systems at a producer level Three Types Black Water Grey Water - Wastewater from toilets - Untreated wastewater that has not come into contact with sewage (showers, laundry, dishwashers, bathing) Yellow Water - Undiluted urine IBI Group www.ibigroup.com Wastewater Treatment 9 Recovery systems at a treatment level Energy recovery Self Powered Sewage Treatment – i.e. ESSDE IBI Group www.ibigroup.com Wastewater Treatment 10 The DEMON® PROCESS Wastewater Treatment Origin Wastewater Treatment Nitration – Nitritation – Deammonificiation Wastewater Treatment Nitratation – Nitritation – Deammonification Wastewater Treatment Wastewater Treatment ARA Strass / Austria / 300 kg N/d Wastewater Treatment Start-Up Wastewater Treatment World Energy Globe Award +++++++the DEMON®-system is nominated for the World Energy Globe award+++++++ Awards presentation on 26 May 2008 in the Plenary Hall in Brussels. Awards for the best environmental projects are presented by Kofi Anan and the President of the EU Parliament Pöttering Wastewater Treatment Heidelberg Wastewater Treatment Heidelberg / Seed Sludge Wastewater Treatment Thun Wastewater Treatment Thun Wastewater Treatment Glarnerland, Switzerland, 220 kg N/d Single-Sludge SBR Wastewater Treatment Glarnerland, Switzerland, 220 kg N/d Single-Sludge SBR Wastewater Treatment Single Sludge System Wastewater Treatment DEMON - Cyclone Wastewater Treatment Single Sludge System Wastewater Treatment Planctomycetes Wastewater Treatment Saving of Consumables Wastewater Treatment Award DEMON® Heidelberg Wastewater Treatment EssDe® Wastewater Treatment Energy balance 140000 Energy consumption WWTP Glarnerland - both trains aeration system, mixers, secondary clarifiers normal operation 120000 100000 80000 60000 start DEMON® termination DEMON® main stream 40000 problems secondary clarifier 20000 0 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar 09 09 09 09 09 09 09 09 09 09 09 09 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 Wastewater Treatment Ontario and Canada Wastewater Treatment Recovery systems at a treatment level Energy recovery Advantages: •Maximum energy surplus, thanks to minimal oxygen consumption and maximized biogas production •The process generates electricity – wastewater treatment becomes a power generator •Pollutants in the wastewater will no longer be seen as a problem but as an energy source •Case studies – Montego Bay, Jamaica – can produce approximately 6 MW for approximately 200,000 people •Comparable costs with a traditional activated sludge plant •Instead of consuming more than 2 million in energy, the plant will produce more than $900,000 annually, which in 10 years means more than $30,000,000 form NWC Self Powered Sewage Treatment – i.e. ESSDE IBI Group www.ibigroup.com Wastewater Treatment 34 Recovery systems at a treatment level Energy recovery Energy Efficient Treatment – i.e. STM IBI Group www.ibigroup.com Wastewater Treatment 35 Recovery systems at a treatment level Energy recovery Advantages: •No blowers, aeration piping, or diffusers means very little energy consumption •No odors, no noise, & small footprint are additional benefits •In terms of energy requirements & range of treatment capability, the STM ranks highly compared with all other secondary treatment technologies Energy Efficient Treatment – i.e. STM IBI Group www.ibigroup.com Wastewater Treatment 36 Recovery systems at a treatment level Energy recovery Energy Efficient Treatment – i.e. Diffusaire IBI Group www.ibigroup.com Wastewater Treatment 37 Recovery systems at a treatment level Energy recovery Advantages: •Reduces traditional aeration costs by over 50% •Easy installation: There is no need to empty the reactor basin or stop the treatment process for both installation and ongoing maintenance •Modularity: Each unit can be serviced independently without affecting the operations of the rest of the system Energy Efficient Treatment – i.e. Diffusaire IBI Group www.ibigroup.com Wastewater Treatment 38 Recovery systems at a treatment level Energy recovery Energy Efficient Treatment – i.e. SABRE IBI Group www.ibigroup.com Wastewater Treatment 39 Recovery systems at a treatment level Energy recovery Advantages: •95% less aeration energy, 85% less total energy •30%-50% reduction in the amount of excess sludge compared to conventional processes •Modular design, odorless with a reduced footprint •Case study, 580 units housing development, Pointe Hanover, Jamaica: conventional activated sludge plant consumes 8.5 kW/h for the aeration and SABRE consumes only 1 kW/h •Capital cost is marginally higher, however the life cycle cost is lower than a traditional activated sludge plant Energy Efficient Treatment – i.e. SABRE IBI Group www.ibigroup.com Wastewater Treatment 40 Lessons to take home •Embrace new technologies as they will add revenue streams to your utility. •Your operations and maintenance costs will be reduced •When you implement a new facility or upgrade an existing one, evaluate the technologies based on the life cycle costs and not capital costs •Start with a small plant and test the technology and train the operators •Always ask the consultants or contractors for reduced energy consumption technologies, otherwise you will be stuck with high energy bill every year •We are here to help, so just ….. Call or e-mail IBI Group www.ibigroup.com Wastewater Treatment 41 Need more information? marius.caprariu@ibigroup.com IBI Group www.ibigroup.com Wastewater Treatment 42 Need more information? Thank you for your time and attention IBI Group www.ibigroup.com Wastewater Treatment 43