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IPN-ISRAEL WATER WEEK

Nitrogen Removal from Yamuna

River (India) using MBBR –

Pilot Summary

Keren Nof

Presented by: Ramiro Garza

September 2014

 Introduction

 Aqwise Technology

 Material and Methods

 Results and Discussion

 Summary and Conclusions

 Questions

Proprietary and confidential

Introduction

River Water Pollution

 River Water Pollution – How?

− Due to fast urbanization and industrial growth – without appropriate infrastructure for wastewater treatment

 The problem

− Threat to Natural Environment and human health

− Odor problems

− High Nitrate –

Blue baby syndrome

Algae Bloom Proprietary and confidential

Case Study: Surface Water Treatment

HIGHLIGHTS

• Customer: Municipality of Agra

• Location:

• Capacity:

Yamuna River, Agra, India

163,000 m 3 /d

REQUIREMENTS

• Need to provide safe drinking water for population of 2 million people

SOLUTION

• Cost-efficient surface water treatment

• AGAR® MBBR and UF membrane polishing

• Adaptive to variable loads River Water Treatment - Agra, India

Secondary effluent from WWTP’s was discharged into the river for years resulting in elevated levels of soluble pollutants (BOD, TAN and NO3)

Proprietary and confidential

Nitrogen Compounds Removal Technologies

 Physico-chemical methods

− Ion-Exchange (IX)

− Reverse Osmosis (RO)

− Electrodialysis (ED)

 Biological methods

− Conventional Activated Sludge (CAS)

− Membrane Bio-Reactor (MBR)

− Sequencing Batch Reactor (SBR)

− Moving Bed Bio-Reactor (MBBR)

Main Disadvantages:

Product brine

Membrane: Scaling & Fouling

Advantages:

Cost effective

Environmental friendly

Nitrogen gas, N

2

→ Harmless

Proprietary and confidential

Pilot Plant

After the technology was selected a scaled down pilot (100m3/day) was operated for a year

Proprietary and confidential

Aqwise Technology

MBBR Technology

Free-Floating polyethylene media (Aqwise Biomass Carriers)

Moving Bed Biological Reactor AGAR® MBBR Solutions

 Simple, single-through process

 Reduces soluble pollutants with minimal process complexity

 Requires a significantly smaller footprint

Proprietary and confidential

Innovation That Works

Aqwise Biomass Carriers protect biofilm against abrasion and ensure mass transfer efficiency

Recycled, high-density polyethylene

Optimal oxygen and nutrients transfer

Highly open external design

Applicable for various biological processes

> 650 m 2 /m 3

Effective surface area

Proprietary and confidential

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Customer Benefits

SMALL FOOTPRINT

Suitable for both new applications and existing plant upgrades.

COST EFFICIENT

Requires minimal civil works, short project life cycle and lower Capex/Opex.

SCALABLE & FLEXIBLE

Smooth upgrade or gradual expansion based on just-in-time investment.

DURBLE & STABLE

Highly resistant to hydraulic shock loads with short recovery time after toxic loads.

LOW MAINTENANCE

Simple maintenance and low operational costs.

ECO FRIENDLY

Recycled materials, less land usage, no scenery obstruction and less sludge.

Proprietary and confidential

Materials and Methods

Inlet

System Description

The system consists the following treatment units

 Pretreatment units: fine screen (5mm) and tube settler

 Moving Bed Bio Reactor (MBBR)

 Ultrafiltration for solids separation

 Chlorination

External carbon

Mixer Mixer

Tube-

Settler

Air

UF

Effluent

Stage 1

Aerobic

Stage 2

Aerobic

Stage 3

Deox

Stage 4

Anoxic

Schematic pilot plant flow diagram

Stage 5

Aerobic

Proprietary and confidential

Design Data

 Influent Characteristics

 Effluent Requirements

Parameter

Design Temperature

COD

BOD5

TSS

TAN

Nitrate as N

Nitrite as N

Unit

°C mg/l mg/l mg/l mg/l mg/l mg/l

Inlet to the MBBR

15/30

99

29

34

17.95

5.1

0.7

Parameter

TAN

Nitrate as N

Unit mg/l mg/l

Value

1.65

9.0

Proprietary and confidential

Sampling Procedure

 Grab samples were taken daily from each of the following sampling points: raw river water, tube-settler, MBBR stages, membrane filtration effluent and final effluent following chlorination.

 Each of the sampling point was analyzed for pH, temperature, Dissolved

Oxygen (DO), TAN, nitrate (NO

3

), nitrite (NO

2

), soluble COD, TSS and alkalinity

Proprietary and confidential

Results

Water Characteristics

Water temperature

Average 14°C

Min. 13°C

Average 31.9°C

Max. 34.6°C

Proprietary and confidential

Temperature Effect

TAN removal

 Average TAN effluent: 0.1±0.04 to 1.5±1.5mg/l

91 - 94% removal 97 - 99% removal

Proprietary and confidential

Temperature Effect

Nitrate removal

 Average Nitrate influent: 2.2 mg/l; after stages 1&2: 6.7 mg/l

 Average Nitrate effluent: 4.3 mg/l < 9 mg/l

Proprietary and confidential

Evaluation of each stage

MBBR stage 1 & 2 (Aerobic )

 Removal Rates (RR) across the aerobic stages ranged between 0.45 to 2.6 gNH

4

/m 2 /d

 Relatively high removal rates in both aerobic stages emphasize the importance and the need of two aerobic stages in sequence

 TAN effluent still above the required value  Additional aerobic stage is required

 Although nitrification was the major mechanism for ammonia removal, about

0.04-0.96 mg/l TAN was assimilated to bacteria cells in each aerobic stage

(about 1% to 14%).

Proprietary and confidential

Evaluation of each stage

MBBR stage 3

 For reduction of DO concentration

(Deox )

Proprietary and confidential

Evaluation of each stage

MBBR stage 3 (Deox

 In order to ensure anoxic conditions, the addition of ethanol was required

)

 The Deox stage was not suitable for denitrification but allowed good conditions for the following anoxic stage

 0.5-1.0 mg/l Ammonia was assimilated in to the cells

Proprietary and confidential

Evaluation of each stage

MBBR stage 4 (Anoxic )

 Removal Rates (RR) across the anoxic stage are below 1 gNO

3

/m 2 /d, despite:

 Low DO concentration

 High C:N ratio

 Nitrite may disturb nitrate measurements (influent 0.1-5.0 mg/l)

 In order to prove this assumption, the denitrification was calculated based on the change in the Alkalinity values

Proprietary and confidential

Evaluation of each stage

MBBR stage 4

 Higher nitrate removal should be obtained

(Anoxic )

Proprietary and confidential

Evaluation of each stage

MBBR stage 5 (Aerobic )

 Stage 5 was designed in order to reduce the residual carbon source and ensure final removal of ammonia

 Relatively low COD and TAN removal ; during the warmer months COD and ammonia inlet concentrations were lower due to high activity in the previous stages

 Assimilation was the main mechanism for TAN removal

Proprietary and confidential

Summary & Conclusions

Aqwise – Clear and Simple

 The system can consistently produce high drinking water quality, reducing pollutants levels to below the required concentrations

 The nitrification- denitrification processes were able to cope very well with the changes in the contaminants concentration in the water (temperature range between

13.0 to 34.6°C)

Proprietary and confidential

Questions ?

Anoxic stage Aerobic stage

Proprietary and confidential

Contact Information

Contact us for further information about Aqwise solutions

Keren Nof

Senior Process Engineer

Email keren@aqwise.com

Telephone

+972-9-9591901

Website www.aqwise.com

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