4 Hour Professional Development Seminar HPRCT Workshop, Baltimore Maryland June 21, 2010 Richard S. Hartley, Ph.D., P.E. Janice N. Tolk, Ph.D., P.E. This presentation was produced under contract number DE-AC04-00AL66620 with All rights reserved © B&W Pantex 2008 An organization that repeatedly accomplishes its mission while avoiding catastrophic events, despite significant hazards, dynamic tasks, time constraints, and complex technologies A key attribute of being an HRO is to learn from the organization’s mistakes A.K.A. a learning organization All rights reserved © B&W Pantex 2008 2 or Not? Nuclear Navy Commercial nuclear power Aircraft carrier operations Hospital patient care Military nuclear deterrent Forest service Aviation Nuclear weapons assembly and disassembly All rights reserved © B&W Pantex 2008 3 Is it right for you? All rights reserved © B&W Pantex 2008 4 DOE TRC and DART Case Rates All DOE TRC Rate All DOE DART Case Rate Cases per 200,000 workhours 4.00 3.50 3.00 2.50 2.00 1.50 1.00 Contractor ISM deployed 0.50 0.00 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 YEAR Data as of 7/7/2009 DOE injury rates have come down significantly since Integrated Safety Management (ISM) was adopted All rights reserved © B&W Pantex 2008 5 Cost (¢/kwh) Rx Trips/ Scrams Capacity Factor (% up) Significant Events/Unit Nuclear Energy Institute (NEI) Data All rights reserved © B&W Pantex 2008 6 The Normal Accident Organization All rights reserved © B&W Pantex 2008 8 As Columbia and Davis-Besse have demonstrated, great safety stats don’t equal real, tangible organizational safety. The tendency for normal people when confronted with a continuous series of positive “stats” is to become comfortable with good news and not be sensitive to the possibility of failure. “Normal people” routinely experience failure by believing their own press (or statistics). All rights reserved © B&W Pantex 2008 9 When NASA lost 7 astronauts, the organization's TRC rate was 600% better than the DOE complex. And yet, on launch day 3,233 Criticality 1/1R* hazards had been waived. * Criticality 1/1R component failures result in loss of the orbiter and crew. All rights reserved © B&W Pantex 2008 CAIB: “The unexpected became the expected, which became the accepted.” 10 Had some performance “hard spots” in the 80's Had become a world-class performer in the next 15 years Preceding initiating events of mid 90's Frequently benchmarked by other organizations While a serious corrosion event was taking place Complete core melt near miss in 2002 All rights reserved © B&W Pantex 2008 11 SYSTEM ACCIDENT TIMELINE 1979 - Three Mile Island 1984 – Bhopal India 1986 – NASA Challenger 1986 – Chernobyl 1989 – Exxon Valdez 1996 – Millstone 2001 – World Trade Center 2005 – BP Texas City 2007 – Air Force B-52 2008 – Stock Market Crash What is Next? Who is Next? All rights reserved © B&W Pantex 2008 Attempts to Understand & Prevent System Accidents All rights reserved © B&W Pantex 2008 13 Attempts to Understand & Prevent System Accidents (High Reliability vs. Normal Accident Theory) All rights reserved © B&W Pantex 2008 "Most ailing organizations have developed a functional blindness to their own defects. They are not suffering because they cannot resolve their problems, but because they cannot see their problems.“ John Gardner All rights reserved © B&W Pantex 2008 15 Individual Accidents OR Systems Accidents? All rights reserved © B&W Pantex 2008 16 An accident occurs wherein the worker is not protected from the plant and is injured (e.g. radiation exposure, trips, slips, falls, industrial accident, etc.) Plant (hazard) Human Errors (receptor) All rights reserved © B&W Pantex 2008 Focus: Protect the worker from the plant 17 An accident wherein the system fails allowing a threat (human errors) to release hazard and as a result many people are adversely affected Workers, Enterprise, Surrounding Community, Country Plant (hazard) Human Errors (threat) Focus: Protect the plant from the worker All rights reserved © B&W Pantex 2008 The emphasis on the system accident in no way degrades the importance of individual safety , it is a pre-requisite of an HRO 18 System accident - an occurrence that is unplanned and unforeseen that results in serious consequences and causes total system disruption (i.e. death, dose, dollars, delays etc.). System event - any unplanned, unforeseen occurrence that results in the failure of the system that does not result in catastrophic consequences -- indicates a breakdown in the system vital to the well-being of many people and the survivability of the organization! All rights reserved © B&W Pantex 2008 19 Some types of system failures are so punishing that they must be avoided at almost any cost. These classes of events are seen as so harmful that they disable the organization, radically limiting its capacity to pursue its goal, and could lead to its own destruction. Laporte and Consolini, 1991 All rights reserved © B&W Pantex 2008 20 HROs vs. NAT Organizations All rights reserved © B&W Pantex 2008 21 R=CxP Risk = Consequence x Probability If we are truly working with high-risk operations, ethically and morally we should not be in business! 22 All rights reserved © B&W Pantex 2008 Belief of HRO Accidents can be avoided by organizational design and management i.e. Risk = C x P is manageable Dr. Karlene Roberts Belief of NAT Accidents are inevitable in complex and tightly coupled operations i.e. Risk = C x P is too high All rights reserved © B&W Pantex 2008 Dr. Charles Perrow 23 Belief of HRO Accidents can be avoided by organizational design and management i.e. Risk = C x P is manageable Control of Risk Belief DOE reduces “C” by: of NAT minimizing the hazard and/or Accidents are mitigating the consequence inevitable in complex and tightly coupled operations DOE reduces “P” - human performance improvement i.e. Risk = C x P is too high human performance error precursors barriers All rights reserved © B&W Pantex 2008 24 Linear interactions Expected & familiar production or maintenance sequences Visible, even if unplanned Simple -- readily comprehensible Complex interactions One component can react with others outside normal production sequence Nonlinear Unfamiliar sequences, or unplanned and unexpected sequences not visible nor immediately comprehensible All rights reserved © B&W Pantex 2008 25 Linear interactions Expected & familiar production or maintenance sequences Visible, even if unplanned Simple -- readily comprehensible Complex interactions One component can react with others outside normal production sequence Nonlinear Unfamiliar sequences, or unplanned and unexpected sequences not visible nor immediately comprehensible All rights reserved © B&W Pantex 2008 26 Linear Interactions 1 2 3 4 Complex Interactions For complex interactions, 4 events lead to 12 possible interactions. 10 1 3 2 6 8 5 11 4 7 All rights reserved © B&W Pantex 2008 For linear interactions 4 events lead to 4 interactions. 9 12 Greatly amplifies difficulty in determining and responding to the problem. 27 Complex interactions not necessarily high-risk systems with catastrophic potential, examples: Universities R&D Federal Government Also takes another key ingredient Tight coupling 28 All rights reserved © B&W Pantex 2008 Loosely coupled systems: Ever done this? Delays possible; processes can remain in standby mode Spur-of-the-moment redundancies and substitutions can be found Fortuitous recovery aids possible Failures can be patched more easily, temporary rig can be set up Tightly coupled systems: Time-dependent processes: they can’t wait or standby Reactions in chemical plants – instantaneous, can’t be delayed or extended Sequences invariant Only one way to reach production goal Little slack; quantities must be precise, resources can’t be substituted Buffers and redundancies must be designed in, thought of in advance All rights reserved © B&W Pantex 2008 29 Loose Coupling All rights reserved © B&W Pantex 2008 Tight Coupling 30 More likely to have system accident Power Grids DNA Aircraft Marine transport Rail transport Trade Schools Chem Plant Airways 1 2 3 4 Most Mfg. Plants Single goal agencies Motor vehicle, post office Your Organization? Nuclear Weapon Accidents Space Your Organization? Junior College Assembly line production Nuclear Power Military Early warning Military Mining R&D Firms Multi goal agencies DOE, OMB Universities Less likely to have system accident (Can put in standby mode) Dams (Increases escalation to full-blown event) HROs must neutralize Linear < ----------------------Interactions ------------------------- > bad Complex effects here Visible Interactions < --------------------Interactions --------------------- > Hidden Interactions (Decreases the probability of dangerous incident) All rights reserved © B&W Pantex 2008 (Increases the probability of dangerous incident) Normal Accidents –Living with High-Risk Technologies, Perrow 31 According to Perrow: Interactiveness increases the magnitude of accident because of unrecognized connections between systems Tight coupling increases the probability of initiating the accident Together they are the makings of a normal accident All rights reserved © B&W Pantex 2008 32 Provide examples In your own organization In other organizations In other places throughout the world Where is today’s world going with regards complexity and coupling? Is this good or bad? All rights reserved © B&W Pantex 2008 33 HRO NAT Accidents can be avoided by organizational design and management Accidents are inevitable in tightly coupled and complex operations. 1 Better technologies 2 Better organizational processes Dr. Charles Perrow Perrow states that there are two primary ways that organizations try to counter interactive complexity (NAT) 34 All rights reserved © B&W Pantex 2008 HRO Accidents can be avoided by organizational design and management HROs use the rational-closed system construct to accomplish their goal by: 1. Maintaining safety as a leadership objective 2. Using redundant systems 3. Focusing on three operational and management factors decentralization, culture, and continuity Dr. Scott Sagan 4. Being a learning organization The Limits of Safety, Scott Sagan All rights reserved © B&W Pantex 2008 35 HRO Accidents can be avoided by organizational design and management Without leadership, safety is but a facade. HROs use the rational-closed system construct to accomplish their goal by: Multiple & Independent Barriers 1. Maintaining safety as a leadership objective Workers have to call the shots. 2. Using redundant systems 3. Focusing on three operational and management factors decentralization, culture, and continuity Leaders want workers to call the shots as they would. Want workers to call the shots based on experience – keep the plant open. Learn from small mistakes – information-rich events! 4. Being a learning organization The Limits of Safety, Scott Sagan All rights reserved © B&W Pantex 2008 36 NAT Signs of Natural Actors No clear consistent goals Accidents are inevitable in tightly coupled and complex operations. Mgt at different levels have conflicting goals Unclear technology – organizations don’t understand their own processes Signs of Open Organizations Decision-makers come and go Some pay attention, others don’t Key meetings dominated by biased, uninformed, uninterested personnel NATs believe the natural-open organizational system prevails because: 1. Conflicting leadership objective prevail 2. There are perils in redundant systems 3. There is no effective management of decentralization, culture, or continuity 4. Organizational learning is restricted The Limits of Safety, Scott Sagan All rights reserved © B&W Pantex 2008 37 Pressure to maintain production only slightly modified by increased interests in safety. Redundant barriers, not independent. Redundancy makes system opaque. Redundancy falsely makes system appear more safe. NAT Accidents are inevitable in tightly coupled and complex operations. NATs believe the natural-open organizational system prevails because: 1. Conflicting leadership objective prevail 2. There are perils in redundant systems Not enough time to improvise – tightly coupled. Leaders don’t know enough about their operations to evaluate whether workers are responding correctly or not. Causes of accidents and near-misses unclear –hard to learn. Incentives to fabricate positive records abound. 3. There is no effective management of decentralization, culture, or continuity 4. Organizational learning is restricted The Limits of Safety, Scott Sagan All rights reserved © B&W Pantex 2008 38 HRO NAT Accidents can be avoided by organizational design and management Accidents are inevitable in tightly coupled and complex operations. HROs use the rational-closed system construct to accomplish their goal by: NATs believe the natural-open organizational system prevails because: 1. Maintaining safety as a leadership objective 1. Conflicting leadership objective prevail 2. Using redundant systems 2. There are perils in redundant systems 3. Focusing on three operational and management factors 3. There is no effective management of decentralization, culture, and continuity 4. Being a learning organization 4. Organizational learning is restricted Good Bad The Limits of Safety, Scott Sagan All rights reserved © B&W Pantex 2008 decentralization, culture, or continuity 39 HRO NAT Accidents can be avoided by organizational design and management Accidents are inevitable in tightly coupled and complex operations. HROs use the rational-closed system construct to accomplish their goal by: NATs believe the natural-open organizational system prevails because: These are attributes of HROs and NATs. 1. Maintaining safety as a leadership objective 1. Conflicting leadership objective prevail 2. Using redundant systems 2. There are perils in redundant systems 3. Focusing on three operational and management factors 3. There is no effective management of The literature is silent on how they are achieved or avoided. decentralization, culture, and continuity 4. Being a learning organization 4. Organizational learning is restricted Good Bad The Limits of Safety, Scott Sagan All rights reserved © B&W Pantex 2008 decentralization, culture, or continuity 40 NAT theorists take their case to the extreme but don’t dismiss their warnings “Normal” implies it is likely to happen with “normal” organizations It is “normal” to be human We all relax if things go right We all know we cut corners when we get busy We all do what we have done before We do what we see others do The lack of negative response reinforces our belief that perhaps the rules were too strenuous so we start cutting more corners more often Those dealing with high consequence operations never have the luxury of being “normal” All rights reserved © B&W Pantex 2008 41 Reality Engineering Understanding Socio-Technical Systems to Improve Bottom-Line All rights reserved © B&W Pantex 2008 42 a New Initiative TheNot most important thing, Way to Think is Logical, to keep Defensible the most important thing, Based onimportant Logic & Science the most thing. Logic & Science are Time and New th Steven Covey, 8 Habit Initiative Invariant Focus on what is important Measure what is important All rights reserved © B&W Pantex 2008 43 Take a physics-based system approach Measure gaps relative to physics-based system Explicitly account for people People are not the problem, they are the solution People are not robots, pounding won’t improve performance People provide safety, quality, security, science etc. Sustain behavior – account for culture Improve long-term safety, security, quality All rights reserved © B&W Pantex 2008 44 Spectrum of Safety Hard Core Safety Physics • Physics invariant • Prevent flow of unwanted energy • Delta function As Engineers Write All rights reserved © B&W Pantex 2008 Squishy People Part of Safety • Average IQ of the organization • It is a systems approach • Gaussian curve As People Do Spectrum of Safety Hard Core Safety Physics • Physics invariant • Prevent flow of unwanted energy • Delta function Old Mind-Set Compliance-based safety Squishy People Part of Safety • Average IQ of the organization • It is a systems approach • Gaussian curve High Reliability Organization Explicitly consider human error Take into account org. culture Maximize delivery of procedures Improve system safety All rights reserved © B&W Pantex 2008 A Systems Approach to Safety All rights reserved © B&W Pantex 2008 47 Human Errors (threat) Plant (hazard) If a systems approach is required to ensure we don’t have to rely on every individual having a perfect day every day to avoid the catastrophic accident, then we had better take the best approach to implementing that system! All rights reserved © B&W Pantex 2008 48 We used Deming’s Deming’s Theory Theory of Profound of Profound Knowledge to Knowledge (TPK) develop a process provides a to attain those HRO foundation for attributes identified the systems by the High approach Reliability Theorists W. Edwards Deming All rights reserved © B&W Pantex 2008 49 Deming’s Theory of Profound Knowledge (TPK) used to provide foundation for the systems approach • Organizations are systems that interact within their internal and external environments • Theory, prediction, and feedback as the basis of learning All rights reserved © B&W Pantex 2008 • Statistical process control is the foundation of process optimization Knowledge of Systems Knowledge of Variation Knowledge of Knowledge Knowledge of Psychology • Organizations have cultures that influence the system and desired outcome 50 • Knowledge of Systems • Knowledge of Variation HRO Practice #1 HRO Practice Knowledge #2 the Parts of Reduce Variability Variationin HRO System HRO Practice Knowledge #4 HRO Practice Knowledge #3 Learn of & Adapt as an Knowledge Organization Fosterof a Strong Culture of Psychology Reliability Knowledge Manage the of Systems System, Not • Knowledge of Knowledge All rights reserved © B&W Pantex 2008 • Knowledge of Psychology 51 • Knowledge of Systems • Knowledge of Knowledge All rights reserved © B&W Pantex 2008 • Knowledge of Variation HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Knowledge of Psychology 52 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 •Deploy system •Evaluate operations – meas. variability •Adjust processes HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability •Provide capability to make conservative decisions •Make judgments based on reality •Openly question & verify system 53 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Deploy system • Evaluate operations – meas. variability • Adjust processes •Provide capability to make conservative decisions •Make judgments based on reality •Openly question & verify system 54 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Deploy system • Evaluate operations – meas. variability • Adjust processes •Provide capability to make conservative decisions •Make judgments based on reality •Openly question & verify system 55 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Deploy system • Evaluate operations – meas. variability • Adjust processes •Provide capability to make conservative decisions •Make judgments based on reality •Openly question & verify system 56 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Deploy system • Evaluate operations – meas. variability • Adjust processes •Provide capability to make conservative decisions •Make judgments based on reality •Openly question & verify system 57 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 • Knowledge of Variation HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability 58 • Ensure system provides safety • Manage system, evaluate variability • Foster culture of reliability • Model organizational learning • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Deploy system • Evaluate operations – meas. variability • Adjust processes 59 All rights reserved © B&W Pantex 2008 60 “Break the Chain” at Any Point & Stop the System Accident Human Performance Error Precursors All rights reserved © B&W Pantex 2008 Evaluating the HRO All rights reserved © B&W Pantex 2008 62 • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability •Provide capability to make conservative decisions •Make judgments based on reality •Openly question & verify system 63 Spectrum of Safety Hard Core Safety Physics • Physics invariant • Prevent flow of unwanted energy • Delta function Squishy People Part of Safety • Average IQ of the plant • It is a systems approach • Gaussian curve High Reliability Organization Explicitly consider human error Take into account org. culture Maximize delivery of procedures Improve system safety All rights reserved © B&W Pantex 2008 or 2. 65 All rights reserved © B&W Pantex 2008 66 All rights reserved © B&W Pantex 2008 values behaviors 67 All rights reserved © B&W Pantex 2008 modeled by its leaders 68 All rights reserved © B&W Pantex 2008 internalized by its members 69 All rights reserved © B&W Pantex 2008 Dr. Edgar Schein Most of the content of this section is adapted from Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 70 (new organization, e.g. new start-up company) Culture begins when leadership imposes its values and assumptions on a group If the group is successful because they use the leader’s values and assumptions likely these assumptions will be taken for granted and as a result you then have a culture defined for later generations What if the external environment changes? Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 71 (existing organization, e.g. organization needing change) Environment changes Group runs into adaptive difficulties Some assumptions are no longer valid Leadership needs to step up once again Leadership needs to step outside culture the leader created and start evolutionary change to adapt to new environment. Ability to perceive limitations of one’s own culture and to evolve culture adaptively is the essence and ultimate challenge of leadership! Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 72 Culture refers to: Customs and rituals Practices organization develops around their handling of people Espoused values and credo of an organization Culture (good, bad, functionally effective) depends: not only on the culture alone (internal integration), but on the relationship of the culture to environment in which it exists (external adaptation and survival) Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 73 Culture points us to phenomena below surface Powerful in their impact but Invisible and, to a considerable degree, unconscious Culture is to a group what personality is to an individual Just as our personality and character guide and constrain our behavior, so does culture guide and constrain behavior of members of a group through the shared norms that are held in that group Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 74 The organization’s culture is its comfort zone while adapting to survive its external environment Personal examples of difficulties getting out of comfort zones: Diets Exercise Other examples? Changes in culture require us to: resurrect, reexamine, and possibly change some of the more stable portions of our cognitive structure Adapted from Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 75 Artifacts and Behaviors Easy to Observe – Difficult to Decipher Includes what one sees, hears, feels when one encounters a new group Includes visible products, architecture, language, technology, clothing Climate – organizational processes, charters, org charts, etc. What “ought to be” versus what “is” Leader poses a solution to a problem not yet a shared basis Group takes joint action and observes outcome If outcome successful perceived value is transformed to shared values or beliefs Espoused value = what “ought to be” vice what “is” Espoused Beliefs and Values Below the surface Underlying Assumptions Basic assumptions: non-confrontable; non-debatable; hard to change Changes intrinsically difficult -- release large quantities of anxiety Rather than tolerate anxiety, we tend to distort, deny, or falsify what is going on Must decipher underlying assumptions if hope to interpret and act on artifacts Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 76 What You Do What You Say You’re Going To Do Artifacts and Behaviors Espoused Values and Beliefs What You Really Feel You Should Do Underlying Assumptions Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 77 Artifacts and Behaviors The next level of safety improvement will be the most challenging Its what I do, not what I say. Becoming an HRO Espoused Beliefs and Values Desire to be an HRO Underlying Assumptions Balance and alignment between espoused values and artifacts or behaviors indicates employees buying-into safety culture Balance and alignment between underlying assumptions and espoused values indicates leaders walking-the-talk Adapted from Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 78 Artifacts and Behaviors Determine by observing work Determine by interviewing leadership Espoused Beliefs and Values Misalignment hints at deeper underlying assumptions keeping the organization from attaining its desired balance between production and safety Below the surface Underlying assumptions must be understood to properly interpret artifacts and to create change Underlying Assumptions Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 79 This cultural alignment is influenced by the way the organization: Artifacts and Behaviors Adapts and survives to its external environment Becoming an HRO Espoused Beliefs and Values Integrates internally to adapt as an organization Desire to be an HRO Underlying Assumptions 80 All rights reserved © B&W Pantex 2008 Mission & Strategy Goals Means Remember culture concepts: Leader imposes values and assumptions (what he/she thinks will work) Organization struggles to use the leader’s values to adapt to its external environment If the organization is successful, leaders values are accepted as their values and the culture has changed Measurement Correction Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 81 Mission & Strategy Goals Means Measurement Correction Leader establishes a shared understanding of core mission, primary task, and manifest and latent functions Leader may provide strategies tie the mission to the goals Leader develops consensus on goals, as derived from the core mission Leader develops consensus on means used to attain goals, such as organization structure, division of labor, reward system, and authority system Leader develops consensus on criteria used to measure how well group fulfils its goals Leader develops consensus on the appropriate remedial or repair strategies to be used if goals are not being met Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 82 Mission & Strategy Goals Means Measurement Correction Leader establishes a shared understanding of core mission, primary task, and manifest and latent functions Leader may provide strategies tie the mission to the goals Leader develops consensus on goals, as derived from the core This is just management 101 but mission perhaps now you have a better Leader develops consensus on means used to attain goals, understanding of the “why” such as organization structure, division of labor,behind reward system, and authority system the “what” of your organization’s Leader develops consensus on criteria used to measure behavior. how well group fulfils its goals Leader develops consensus on the appropriate remedial or repair strategies to be used if goals are not being met Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 83 Mission & Strategy Goals Means Measurement Correction Leader establishes a shared understanding of core mission, primary task, and manifest and latent functions Leader may provide strategies tie the mission to the goals Leader develops consensus on goals, as derived from the core Now lets see how the organization mission aligns itself and integrates its Leader develops consensus on means used to attain goals, internal functions be ofsuccessful such as organization structure, to division labor, reward system, and authority system adapting to their external Leader develops consensus on criteria used to measure environment. how well group fulfils its goals Leader develops consensus on the appropriate remedial or repair strategies to be used if goals are not being met Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 84 Creating Common Language Group members create common language to communicate Defining Group Boundaries Group defines itself with respect to who is in, and who is out and by what criteria membership determined Distributing Power & Status Group determines its pecking order, how members get, retain, and lose power Developing Norms of Intimacy Group works out its rules for peer relationships, for relationships between sexes, in the context of managing the organizations tasks how the organization deals with subcultures Allocating Rewards & Punishments Group defines what is heroic and sinful -- rewards and punishment Explaining the Unexplainable Group that faces unexplainable events develops meaning so that members can respond to them Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 85 External adaptation survival Mission & Strategy Goals Means Measurement Internal integration We have seen what it takes to get the various levels of culture aligned to attain a healthy culture. Now lets see what is required to sustain this alignment and balance. Correction Creating Common Language Defining Group Boundaries Distributing Power & Status Developing Norms of Intimacy Allocating Rewards & Punishments Explaining the Unexplainable 86 All rights reserved © B&W Pantex 2008 (subcultures align) Head Office Local Customer The most relevant model to describe the formation of culture is what the organization does to: Survive its adaptation to its external environment Contractor Adapted from Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 87 (subcultures align) Head Office Safety is a non-event. Production schedules are exciting events. The next level of safety improvement – sustainment - will be the most challenging Its what we do, not what we say. Local Customer The most relevant model to describe the formation of culture is what the organization does to: Survive its adaptation to its external environment Integrate its internal processes to ensure the capacity to continue to survive and adapt Contractor Adapted from Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 88 Operator Culture Engineering Culture Executive Culture No matter how good the engineering is, we have to deal with unpredictable contingencies Success of organization depends on us We have to learn and operate as a team Nature can and should be mastered Operations should be based on science and technology People are problem – design out of system Without financial survival and growth, no service to shareholders Economic environment perpetually competitive Because of size of organization it becomes depersonalized and must be run by rules, routines, and rituals Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 89 External to Plant Contractor Management Internal to Plant Site Office Support Functions Unions Day Shift Security Manufacturing Maintenance Fire Dept Night Shift Adapted from Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 90 Susceptibility for Systems Accidents or Accident Rates for Individual Accidents Stage #1 Stage #1 - Organization sees safety as an external requirement and not as an aspect of conduct that will help the organization to succeed Stage #2 - Management perceives safety performance as important even in the absence of regulatory pressure. Stage #2 Stage #3 - Organization has adopted idea of continuous improvement and applied the concept to safety performance. Stage #3 Murphy Margin Health and Safety Executive (HSE) Human Factors Briefing Note No. 7 “Safety Culture.” Safety Culture Maturity Model. ISBN 0717619192 All rights reserved © B&W Pantex 2008 91 Work-as-Imagined vs. Work-as-Done All rights reserved © B&W Pantex 2008 92 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability • Knowledge of Knowledge All rights reserved © B&W Pantex 2008 93 • Generate decisionmaking info • Tiered approach • Refine HRO system All rights reserved © B&W Pantex 2008 HRO Practice #1 HRO Practice #2 Manage the System, Not the Parts Reduce Variability in HRO System HRO Practice #4 HRO Practice #3 Learn & Adapt as an Organization Foster a Strong Culture of Reliability 94 The most important thing, is to keep the most important thing, the most important thing. Steven Covey, 8th Habit Focus on what is important Measure what is important All rights reserved © B&W Pantex 2008 96 Artwork courtesy of Marshall Clemens of Idiagram. All rights reserved. mclemens@idiagram.com All rights reserved © B&W Pantex 2008 97 “What” Spectrum of Safety Hard Core Safety Physics Squishy People Part of Safety Work-as-imagined Work-as-done All rights reserved © B&W Pantex 2008 ∆ “Why” Work-as-done Determine by interviewing leadership Work-as-imagined Misalignment hints at deeper underlying assumptions keeping the organization from attaining its desired Gap balance between (∆) production and safety Artifacts and Behaviors Determine by observing work Espoused Beliefs and Values Below the surface Underlying assumptions must be understood to properly interpret artifacts and to create change Underlying Assumptions Schein, Organizational Culture and Leadership, 2004 All rights reserved © B&W Pantex 2008 99 “what” “why” “organizational learning” Artwork courtesy of Marshall Clemens of Idiagram. All rights reserved. mclemens@idiagram.com All rights reserved © B&W Pantex 2008 100 Mechanics or “What” Did Not Work Right All rights reserved © B&W Pantex 2008 101 (5 Tiers of Organizational Learning) All rights reserved © B&W Pantex 2008 102 (Tier 0: Startup of New Processes) All rights reserved © B&W Pantex 2008 103 (Tier 1: Daily Supervisor-Worker Interactions) All rights reserved © B&W Pantex 2008 104 (Tier 2: Tracking and Trending) All rights reserved © B&W Pantex 2008 105 (Tier 3: Causal Factors Analysis) All rights reserved © B&W Pantex 2008 106 (Tier 4: Learn from Other’s Mistakes) All rights reserved © B&W Pantex 2008 107 (A Measure of Effectiveness of the HRO Practices “Why” things are the way they are All rights reserved © B&W Pantex 2008 108 Organizational culture can be studied in a variety of ways The method one chooses should be determined by one’s purpose Just assessing culture is as vague as assessing personality or character in an individual Think of the assessment in terms of the problem you want to correct – start with the end in mind! Use the tools to get the information required to fix problem, not necessarily to fix the culture All rights reserved © B&W Pantex 2008 109 Direct observations of work place behavior Causal Factors Analyses or Root Cause Analyses Surveys Face-to-face interviews Review of key safety culture related processes Performance indicators VPP assessments Adapted from EFCOG Task Group on Safety Culture, 2008 All rights reserved © B&W Pantex 2008 110 Dr. James Reason “If the price of peace is eternal vigilance, then the price of safety is chronic unease.” James Reason Managing the Risks of Organizational Accidents, James Reason All rights reserved © B&W Pantex 2008 111 Some organizations have no choice except to be a High Reliability Organization! Can your organization afford any less? 112 All rights reserved © B&W Pantex 2008 Simply put, if your organization cannot recover from the consequences of a system accident in your operations, then consider learning and applying the concepts and practical application of high reliability. All rights reserved © B&W Pantex 2008 113 All rights reserved © B&W Pantex 2008 114 Integrated organizational concepts of high reliability with proven science-based safety to produce a practical guide to become an HRO to protect Contains: Background on High Reliability Bad Signs of Normal Accidents Logical Safety Framework How Organizational Accidents Occur and How to Investigate Basis for Conducting CFAs Investigations Authors: Hartley, Tolk, Swaim Available through GPO http://bookstore.gpo.gov/collections/hro.jsp All rights reserved © B&W Pantex 2008 115 CAUSAL FACTORS ANALYSIS An Approach for Organizational Learning Folded high reliability concepts with systematic root cause investigation techniques to unveil underlying organizational contributors to prevent significant events Contains: Learn from Information Rich Events Investigative Tools Step-by-Step Process Examples and Templates Method to Interpret Results and Provide Feedback to HRO Outline for Consistency Criteria for Quality Authors: Hartley, Swaim, Corcoran Available through GPO http://bookstore.gpo.gov/collections/hro.jsp 116 All rights reserved © B&W Pantex 2008 The Limits of Safety, Scott D. Sagan Normal Accidents – Living with High-Risk Technologies, Charles Perrow Managing the Unexpected, Karl E. Weick & Kathleen M. Sutcliffe Managing the Risks of Organizational Accidents, James Reason Organizational Culture and Leadership, 3rd ed., Edgar Schein Field Guide to Human Error Investigations, Sidney Dekker The 8th Habit, From Effectiveness to Greatness, Stephen Covey Pantex High Reliability Operations Guide Pantex Causal Factors Analysis Handbook 117 All rights reserved © B&W Pantex 2008 All rights reserved © B&W Pantex 2008 118 Want to learn more? Richard S. Hartley, Ph.D., P.E. Principal Engineer 806-477-6480 rhartley@pantex.com B&W Pantex P.O. Box 30020 Amarillo, TX 79120-0020 All rights reserved © B&W Pantex 2008 Janice N. Tolk, Ph.D., P.E. Manager, Applied Technology & R&D 806-477-3262 jtolk@pantex.com B&W Pantex P.O. Box 30020 Amarillo, TX 79120-0020