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Mike Adami-Sampson
December , 2011
1
Ι www.3ds.com Ι © Dassault Systèmes Ι Confidential Information Ι 13/04/2015 ref.: 20100928MKT038 Ι
We Know What It Really Cost At The End
The 20:20
Hindsight
View
2
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We Don’t Know Enough At The Beginning
IOC
III
II
I
Actual
Milestone
Estimate
3
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Meet The Proposal Promise
I
IOC
III
II
More Modeling
More Simulation
More Optimization
More Alternatives
… for Proposal Precision
Data consolidation
Model-based processes
Deliverable-driven status
… for Program Execution
Actual
Milestone
Estimate
4
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DS Strategy : PLM 2.0, the PLM Online for All
ND 3D Lifelike Experience
“Online environment for virtual
experience in 3D from anywhere”
Collaborative
Innovation
Realistic
Simulation
Lifelike
Experience
4
Product Lifecycle
Management
Digital Mock-Up
3
2D to 3D
1
2
PLM 1.0
3D
1981
1994
2000
PROGRAM
PLM 2.0
Users
• All
Users’
Interactions
• Generate
• ExperienceIP in 3D
• Online
•
2005
2011
5
©Dassault Systèmes 2009– Customer and DS Channels personal use only
A Robust “One Version Of The Truth” Architecture
Data
Logic
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Presentation
Web Clients
Ex.: ENOVIA collaborative business
process applications
Windows Clients
Ex.: Windows, MCAD, ECAD
Clients
Windows Clients
Ex.: SolidWorks, CATIA , DELMIA, SIMULIA, 3Dlive
A
Scalability
Database Server:
Metadata Repository
ONE Data Base
D
Work
Anywhere
HTTP
Applications Server(s)
F
F
File Collaboration Server(s)
Representation and Content
Repository
Global
storage
6
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Unified Commercial IP* Security & Export Control
Multi-national environment
Applies to any and all data
(including external federated)
Rules and classification by IP
professionals not IT
Exceptions (Export License, NDA)
automatically grant/revoke access
Built-in export license documents
Location aware
Strong audit tools
* Intellectual Property
7
FACTORY TEST EQUIPMENT
(CADENCE/MENTOR/
SOLIDWORKS/SOFTWARE
TEST)
Program
Artifacts
SOW
CONFIGURATION
MGT//DATA MGT
As-Built
As-Maintained
Stock
Sweep
PLM
Resource
Planning
RFQ
EC/TPS
Programs
Data Release
Family Trees
MISSION
ASSURANCE
PLM
Part
Mitigation
Component
Information
Supplier
Directory
Approval
PLM
NPR
Requirements (SPI)
Qualification/Q-Alerts
Reliability Alerts
DPA
Approved Vendor
ABM Approval
FSC
PROGRAM
MGT
ENGINEERING
MANAGEMENT
PLM
PLM
CAD/CAE/
SOFTWARE
SUPPLY
CHAIN
PLM
COMPONENT
ENG
RELIABILITY
ENG
Item Master
Family Tree
EBOM/ABM
Documents/EC/
CAD Models
Software Source
As-Planned/As-Built
CEI
DeviationWaivers
Retrofit
Status Accounting
Change Mgt/Board
Part Number Issuance
CDRL/SDRL
Contract Requirements
Integration
Integration
PLM
Pricing
(ProPricer)
Contracts
(BMCustom
View)
Eng RFQ
Contracts/CLIN/
Project Profile
ENOVIA V6
Integration
Integration
MATERIAL
ESTIMATING
(MES)
Integration
Integration
Integration
integration
Integration
Supply Chain
QUALITY DATA
MANAGEMENT
SYSTEM
(TIPQA)
MSProject
(IMS)
Tasks
Resource
Demand
n
tio
PURCHASING
SUPPLY CHAIN
MGT
(Resonance)
Approved
Vendor/
Inspection
Required/Inhouse Test
Capability
tion
g ra
ERP/MRP SYSTEM
(WDS Commercial and Military)
APPROVED VENDOR/INSPECTION
REQUIRED/IN-HOUSE TEST
CAPABILITY/FAILURE FREE QTY/
BERRY AMENDMENT/SUPPLIER
DIRECTORY/DPA
(Oracle Tables Adaptlets)
g ra
e
Int
EBOM/ABM
Item Master
Inspection
Required
Make/Buy
Doc Rev
Int
e
Non-Conformance
Retrofit/Stock Sweep
Failure Free
Organization
Title
Userid
re
Inventory/Unit Cost/
Purchase Order Date/
Date Last Rcvd/Lot
Control
MBOM View
Make/Buy
Actuals (Dept/Pgm)
PeopleSoft
(oracle)
Integration
PARTS
OBSOLESCENCE
(Q-STAR)
Integration
tu
Fu
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Highly Integrated PLM Enables Real-time PM
Open
Failures
“Ok to Ship”
MANUFACTURI
NG TEST
(TPL)
MPM
Budget/Actual
Booked Work
Cost Account Level
Additional
Performance
Measurement
Attributes
RECEIVING/
QA
8
DS PLM’s Product And Process Definition Expands
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ERP/MRP/MES/MRO
Enterprise Users
As-Analyzed; As-Tested
EBOM
(Test Product)
As-Required
Reqmt
Structure
Specs
As-Conceived
EBOM
(Test Equip)
Drawings,
Specs
As-Designed
CBOM
Drawings,
Specs
EBOM
Drawings,
Specs
Functional
Structure
Logical
Structure
Product
Structure
Analysis
Structure
Analysis
Model
Analysis,
Test
Reports
As-Planned Manufacture
As-Planned Maintenance
PBOM
Process
Plans
EBOM
(Tools)
As-Manufactured
MBOM
Work
orders
As-Built/
As-Maintained
UBOM
Quality
Records
Waivers
Process Resource
Work
Structure Structure Instructions
Analysis
Process
Modeling Users
Systems/MCAD/ECAD/Software
Derivation
Data Sharing or
Synchronization
9
Starts With Requirements, Builds Traceability To Units
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FUNCTIONAL BASELINE
R
Requirements
ALLOCATED BASELINE
F
L
Functional
Logical
PRODUCT BASELINE
ABC-200
Allocated
Engines
PCA
P
U
Physical
Unit
GE XXX
Requirement
Functional
Spec
Spec
Change processes look across views
for better impact analysis
RR YYY
Cockpit
THALES
Collins
Air Vehicle
Air Vehicle
Airframe
Airframe
Tail
Tail
Wings
Wings
Fuselage
Fuselage
Propulsion
Propulsion
Engines
Operate in
140 F ambient
temperature
Engines
Fuel System
Fuel pump
cooling
Links between views provide
context, integrity checks and
traceability
Tested Aircraft
Fuel System
Tested Aircraft
Final Assembly
12300-34500-011
12300-34500-011
Engine Install
Seating Install
ATA 24 Electrical
12301-34500-011
12302-34500-011
ATA 28 Fuel
ATA 28 5
ATA 28 2
ATA 28 27
ATA 28 26
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Improve Proposal Precision
3D Virtual Showcase Lifelike Experience;
Proposed Contract
8
Manufacturing
Studies
7
Simulation
Optimization
Physical
Design
6
5
1
Capture RFP, Execute
Proposal Project
Program Management
Requirements Traceability –
Project Dashboard
2
4
3
Functional / Logical
Definition
3D System Architecture
Multi Discipline
System Behavior
Simulation
11
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Model-Based Manufacturing
Process Library
based production
definition and
manufacturing
cost calculation
Automated Process
Planning by mining
native CATIA design
data
3D MBD
Part Machining
Part Nesting
Stamping
Composite
Layup
3D Layout and
Flow Simulation
Part Routing
and
Production
Throughput
Simulation
Non Destructive Inspection,
Metrology, and Reporting
Producibility Simulation
throughout all program phases
Author Work
Instructions
Execute Work
Instructions
Distribute DNC Data
12
Silos & Documents Inhibit Communication
Commercial A/C
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Product Line
Model
Programs & Project
Management
Portfolio
Management
ABC-100
Flt Loads ABC200 -34
ABC-200
Product Baseline
Aerospace Company A: 1500
Aerospace Company B: 800
Aerospace Company C: 500
ABC Program
Program
Task
Line Item
WBS Item
Configuration Item
Scenario
Analysis Model
Analysis Results
Contract 2003
Contract 2004
CLIN 101
Build
ABC-200 Block
- 20
Case 3
Thermal Model
12345-654
Task 1001
The number of individual data sources
to deliver a Program …
CLIN 102
ABC-200 Cert.
CLIN 103
12345-655
Task 10011
CM & Design
54000-041
Task 10012
Task 10021
WBS 500
Geometry
014
Electrical Model
Case 2
ABC-200 Dev.
CLIN 104
Part
Structural Model
ABC-200 Block
- 10
Phase 3 Master
Contract
Case 1
Taxi Loads ABC200 -12
ABC-200
Development
Proposal
Project
Simulation
& Test
Contract
Management
54020-041
013
54021-041
Task 10022
~ the Program headcount!
WBSE 501
Task 1003
WBSE 502
Task 1002
WBSE 503
Contract 2004-1
Contract 2004-2
WBSE 503-2
54021-043
012
Task 10023
WBSE 503-1
54021-042
014
Unit Tracking
Task 10024
Task 10025
13
Program Management - Today
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Enterprise
PPT
Excel
Excel
PPT
Excel
PPT
Program X
PPT
Excel
Excel
Excel
EVM1
Access
Workplace 1
Workplace 2
Workplace N
Pre-planned
Periodic Review of
Summaries of the
Past
Program Y
PPT
Excel
Excel
Excel
EVM2
Access
Workplace 1a
Workplace 2b
Workplace Nn
14
Consolidate And Connect For Improved…
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Commercial A/C
Product Line
Model
Programs & Project
Management
Portfolio
Management
ABC-100
Simulation
& Test
Flt Loads ABC200 -34
ABC-200
Product Baseline
Project
WBS Item
Configuration Item
 Navigation
Contract 2003
Contract 2004
Qty =1
CLIN 102
Analysis Model
ABC-200 Cert.
Analysis Results
CLIN 104
Build
ABC-200
Block - 20
Thermal Model
 Reuse
WBS 500
Contract
Management
12345-654
12345-655
Task 10011
 Traceability
Task 10012
Qty =2
CLIN 103
014
Case 3
Electrical Model
Task 1001
 Dependencies
CLIN 101
Geometry
Case 2
ABC-200 Dev.
Scenario
Part
ABC-200
Block - 10
Phase 3 Master  Context
Contract
Line Item
Structural Model
Proposal
Task
Case 1
Taxi Loads ABC200 -12
ABC-200
Development
ABC Program
Program
Task 10021
Task 1003
 Data integrity
WBSE 502
Task 1002
WBSE 503
 Decisions
54000-041
54020-041
013
54021-041
Task 10022
WBSE 501
CM & Design
54021-042
014
54021-043
012
Task 10023
Contract 2004-1
WBSE 503-1
Task 10024
Contract 2004-2
WBSE 503-2
Task 10025
Unit Tracking
15
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Deliverables Accurately Inform Status
ABC Program
Proposal
Program
Project
Phase 3 Master
Task
Contract
Line Item
WBS Item
Configuration Item
Part
Geometry
014
Build
ABC-200 Development
ABC-200 Delivery
Task 1001
Task 1002

Task 10021 
Task 10022 
Task 10023 
Task 10024 
Task 10025 
014
015
016





16
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Everyone Comes To Program “Home”
17
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Real-Time Program Management
Enterprise &
All Programs
Live, Click-through View
Ad hoc,
Any-time Review of
Summaries and
Detail of the
Present
A&DProgram
Avionics Business:
Home
(PLM 2.0) increase without
Absorbed 20-25% business
Workplace 1 growth
R&D headcount
Workplace N
18
19
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