Enterprise Resource Planning MPC 6th Edition Chapter 1a McGraw-Hill/Irwin Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved. Enterprise Resource Planning A comprehensive software approach to support decisions concurrent with planning and controlling the business. ERP systems are, first and foremost, integrated. 1a-2 Agenda What is ERP? Connecting functional units with ERP The need for standardization Support of MPC decisions Transaction processing Performance metrics The ERP experience 1a-3 What is ERP? ERP software is Multifunctional Integrated Modular Able to facilitate MPC activities 1a-4 Multifunctional The ability to track financial performance in monetary terms ($, €) Can track purchasing activity in material units (pounds, kilos, tons) Follows sales in terms of products or services Reports manufacturing activity in terms of products, resources, or people 1a-5 ERP Scope Enterprise resource planning Manufacturing and logistics Enterprise planning models Manufacturing planning and control Enterprise performance measures Sales and operations planning (front end) Data warehousing Material and capacity planning (engine) Report generation Material and vendor management (back end) Human resource management Finance Sales and marketing Transaction processing 1a-6 Integrated Data entered by one functional area updates all other functional areas Eliminates reposting of data (errors) Ensures a common vision 1a-7 Modular Functional units (finance, sales, manufacturing, etc.) are narrowly focused Functional units can be combined to create a single system Software from other sources can be connected as well 1a-8 Forecasting Production planning MPC Activity Support Material planning Inventory management 1a-9 Process Standardization Without standard terminology, integration is impossible What is demand? What is inventory? How are exchange rates determined? What transfer costs apply (for internal transactions)? What labor rates are applied? 1a-10 Decision Support Helping users make decisions about running the business People make the decisions, software provides them with better tools and information 1a-11 Transaction Processing An ERP system is designed to process business transactions in real time, working from a single database Data warehouse software may be added to facilitate queries not built into the ERP system 1a-12 Performance Metrics Functional Silos – Each area is responsible for optimizing its own operation, with no consideration for how the overall firm is affected Purchasing pursues cost rather than quality Manufacturing Distribution builds long focuses on runs rather cost of delivery than stages instead responding to of total system customers costs 1a-13 Integrated Supply Chain Metrics Developed by the Supply Chain Council Designed to measure the impact of decisions on the entire supply chain Avoids development of functional silos by developing metrics that reflect the entire supply chain 1a-14 Source: Supply Chain Council Supply Chain Metrics Measure Description Best-inClass Average Delivery performance Percentage of orders shipped according to schedule 93% 69% Fill rate by line item Percentage of actual line items filled 97% 88% Perfect order fulfillment Complete orders shipped on time 92.4% 65.7% Order fulfillment lead time Time from when an order is placed until it is received by the customer 135 days 225 days Warranty cost Warranty expenses as a % of revenue 1.2% 2.4% Inventory Days of supply held in inventory 55 days 84 days Cash-to-cash cycle time Time required to turn cash used to purchase raw materials into cash received from customers 35.6 days 99.4 days Asset turns Measure of how many times per year assets are used to generate revenue 4.7 turns 1.7 turns 1a-15 Cash-to-Cash Cycle Time Integrates the finance function with purchasing, manufacturing, and sales/distribution Cash-to-cash cycle time = Inventory days of supply + Days of sales outstanding – Average payment period for material Procurement cycle Manufacturing cycle •Purchase cost of material •Accounts payable •Raw materials inventory •Work-in-process •Finished goods inventory Sales and distribution cycle •Distribution inventory •Accounts receivable 1a-16 ERP View of Cash-to-Cash Time ERP database Purchasing Accounts payable Inventory Manufacturing Sales and distribution Cost of sales Cash-to-cash cycle time Sales Accounts receivable 1a-17 Calculating Cash-to-Cash Time Sd Average daily sales (Sd) S d AR d Accounts receivable days (ARd) ARd Average daily cost of sales (Cd) Cd Sd CS I Cd Average days of inventory (Id) Id Accounts payable cycle time (APd) APd Cash-to-cash cycle time AP Cd Cash to cash cycle time ARd I d APd 1a-18 Cash-to-Cash Example Sales over last 30 days = $1,020,000 Accounts receivable = $200,000 Sd ARd S 1,020 ,000 34,000 d 30 AR 200 ,000 5.88 days d 34000 Inventory value = $400,000 Cd Sd CS 34,000(0.6) 20,400 Cost of sales = 60% of total sales Accounts payable = $160,000 Id I 400,000 19.6 days Cd 20,400 APd AP 160,000 7.84 days Cd 20,400 Cash to cash cycle time ARd I d APd 5.88 19.6 7.84 17.64 days 1a-19 The ERP Experience Eli Lilly and Company Integration of a global company Process improvement Simplified training Strategic direction Organizational flexibility Set of global policies 1a-20 Concluding Principles Redundant transactions must be reduced or eliminated. To maintain data accuracy and realize efficiencies, information must be captured at the initial entry, using documented processes. Processes need to be changed to support the data needs of the ERP system–hardware and software alone isn’t sufficient. 1a-21 Concluding Principles The company must define a comprehensive set of performance measures, with policies and goals that correspond to these measures. IT economies of scale can be obtained from supporting fewer hardware and software platforms. 1a-22 Quiz – Chapter 1a To free the ERP system for basic applications, a _______ _______ is often used to capture, manage, and analyze data. For a firm with average daily sales (Sd) of $200,000, current inventory (I) of $1,000,000, and cost of sales (CS) of 50%, what is the average days of inventory (Id)? Which of the following actions would be likely to increase the cash-to-cycle time for a firm? • Increasing the cost, but not the price, of the product • Taking advantage of “early pay” discounts with suppliers • Revaluing inventory to reflect reductions in purchasing prices 1a-23