SHIPBOARD INSTRUMENTATION AND SYSTEMS
CALIBRATION
(SISCAL)
DAVE YOUNG
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PROGRAM
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SISCAL: Shipboard Instrumentation and Systems Calibration
– NOT “SYSCAL”
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Policies and Responsibilities
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OPNAVINST 3960.16
NAVSEAINST 4734.1B
GYD-10
JFMM
NAVAIR 17-35QAL-15 (AIMD’s)
Engineered Calibration Workload Document
– RCM-Based
– Maintained by SSES
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Philosophy and Methodology Applicable to Surface Ships, Carriers,
Submarines
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POLICY
• Policies and Responsibilities
– OPNAVINST 3960.16
– NAVSEAINST 4734.1B
• Assigns policy and responsibility for Shipboard Instrumentation and Systems
Calibration (SISCAL) Program. NAVSEA 04RM is the Calibration Technical
Authority for Installed Instrumentation
• SISCAL Engineering Agent: NSWCCD-SSES 953
• Responsibilities
– NAVSEA 04, SISCAL EA, PEOs, FFC
• CRL is the AuthoratativeTechnical Document for installed instruments
– JFMM Vol VI, Chapter 9
• Responsibilities
– TYCOM, refers to QAL-15 (AIMD)
– NAVAIR 17-35QAL-15 Chapter 4
• Responsibilities
– CO, EO, RO and AIMD
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Why 2 Calibration programs?
METCAL
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SISCAL
TMDE
Portable
Component-Based
Single Interval
Emphasis - Work Ashore
Cal in Lab
ICPs
– Mfr/Model Specific
– Lab Oriented
• EA = NSWC Corona
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Instrumentation
Installed
Application-Based
Multiple Intervals
Emphasis - Work Afloat
Cal in Place Aboard Ship
MRCs & SCPs
– Application Specific
– In Situ Oriented
• EA = NSWCCD-SSES
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WHAT IS SISCAL?
• For Installed Instrumentation, a means to determine:
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who should calibrate (maintenance level),
what should be used to calibrate (Cal Standards/equipment),
how often calibration should be accomplished (interval),
where it should be calibrated (on site),
why it should be calibrated (criticality analysis)
how it should be calibrated (procedure)
• Issue Calibration Requirements Lists (CRLs) for Every
Hull
– Documents Technical Requirements for all installed NAVSEA COG
instruments. Excluded are those instruments covered by Reactor plant
Manual or SSP instructions.
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SISCAL PROCESS
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WHY IS IT CALIBRATED?
• Decision Logic Module (DLM) Process
– Safety/Regulatory/Operational Factors
– Criticality and RCM Analysis
• Calibrate only those instruments that require calibration
• Documents for this analysis are limited to NSTMs, safety bulletins,
NAVOSH manual, regulatory requirements
• Maintenance, assessment, testing and/or troubleshooting
documents are not to be included
• Engineering Agent (EA)
– NSWCCD-SSES 953
• Participants
– Equipment ISEAs
– Fleet
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WHEN IS IT CALIBRATED?
• Scheduled Per SISCAL Periodicity
– RCM Methodology Based
– Functional Impact Assessed
• SISCALMER/Fleet Feedback/ISEA Feedback/Etc.
• Adjusted Intervals (EXCALIBUR SECNAV)
– Gages (24-36 months)
– Bimetallic Thermometers (36-48 months)
– Remote Thermometers (12-36 months)
– Age Explored
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WHERE IS IT CALIBRATED?
• ON-SITE / IN-PLACE
• Eliminates “Damage Potential”
• Removal, Transportation and Installation
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Minimizes System Downtime
Reduces Tag-Outs
Reduces Sailor Workload
Uses Shipboard Calibration Procedures
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HOW / WHAT / WHO
CALIBRATES?
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Stand alone Instrumentation
(Gages/Thermometers/Switches)
– Ship’s SGCP FCA or Ship’s AIMD (Cal Activity 1)
• On-Site
– Maintenance Requirement Cards (MRCs)
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Machinery Control Systems
(Transducers/RTDs/Panel Meters/Etc.)
– SISCAL Team (Cal Activity 2)
• On-Site
– System Calibration Procedures (SCPs)
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Unique Cal Support Requirements
(Flowmeters/Accelerometers/Vibration Transducers/Magnahelic Gages, etc....)
– FMA/RCCs (Cal Activity 3)
• Off Site/Ashore
– METCAL ICPs
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CALIBRATION REQUIREMENTS LIST
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Calibration Technical Authority Document for Installed
Instrumentation per NAVSEAINST 4734.1B
Identifies:
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Instrument Configuration (Unique Reference Number)
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System, Function
Location (deck-frame-space-compartment), Level, Compartment Name (alphabetical)
Nomenclature
Model, Range
Inst No
Calibration Requirements (Y or N)
Calibration Support Documentation (CSD)
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Procedures
Intervals
Activity
On Site
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CRL SNAPSHOT (TM CD)
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CRL SNAPSHOT (TM CD)
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CALIBRATION
REQUIREMENTS LIST
• Inventory
– Initial Measure Inventories on New Construction Ships
– Installed Instrumentation Configuration Review (IICR)
• Accomplish during construction
• CRL published w/in 90 days of delivery
• Data Available Electronically, Download to Excel, Word, etc.
– User’s Guide
– “What’s New” File
– Update Buttons, Comparisons of Current versus Last CRL CD
• Additions, Deletions
• Changes to Data
– PMS Links in CRL Records
– Form View versus Datasheet View
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CRL TMDER
• TMDER
–QAL-15 Par 4.3.3, .3.4, 4.3.5
• Responsibility for submitting and receiving
• AIR Process:
– Each department submit TMDER to LSC or MSC
– CNAF N432 reviews and submits to NSDSA
• SURF Process:
– Brokered by Port Heuneme
–Submit copy via E-mail to SISCAL if possible
SISCAL.NSWCCD.FCT@NAVY.MIL
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WHAT ARE WE DOING TO REDUCE
WORKLOAD?
• Decision Logic Module (DLM)
– new Rev 12
– Applying Criticality Analysis and RCM to Calibrate Only Those
Instruments That Require Calibration
• Evaluating Calibration Interval Extensions
– Age Exploration based upon function
• Improved Cal Standards
– Portable Pressure Calibrator
– Multi-Function Calibrator
• Instrument-Specific Procedures in PMS
– Better Information to Accomplish the Job
• Streamlining Cal Procedures
– Restrict Calibration to System Operating Range
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Calibration Procedures
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Cal Activity 1 PMS
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Organizational Level (SGCP FCAs/AIMDs)
Gages/Thermometers/Switches/Switchboard meters
9802 MIP Series
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System MIPs and MRCs
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Currently 4992 MRCs
System, function, range specific
‘H’ Code MRCs on MIP
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Currently 9 MIPs with 63 MRCs
PMSMIS ISEA 100 Designates as SSES 953 SISCAL responsibility
Cal Activity 3 ICPs
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FMA (Unique Cal Support Requirements)
Flowmeters, Magnehelic Gages
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Laboratory Facilities
NAVAIRs
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Calibration Procedures
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Cal Activity 2 System Calibration Procedures
Machinery Control Systems
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SISCAL Team only
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Coordinate with RMC
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No AIMD per QAL-15
No Contractor Companies
Only SSES certifies teams
Submit 2-kilo requesting visit
Instruments that are not standalone
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Pressure transducers, RTD, thermistors, thermocouples,
tachometers, magnetic pickups, TLI radar sensor, signal
conditioners, PLC Modules, panel meters, digital display
System loop calibration
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Calibration Procedures
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CVN68 Class TM ST700-EG-PRO-010
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Under development
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Currently developed/validated
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AC Plants HFC-236
ICAS/Smart Carrier CVN70, 72, 73, 74 and 75
MACHALT 501 Installation, SSAC Cap 12 and O2N2
Compressors Cap 16
TLI Receivers, certain systems
Current designation as TBD in CRL
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TLI Radar Sensors, ongoing development fleet wide
EDG Temperature Panel, 1TM panel etc…
PMS312 funded
» CD N6554000292 TBDs
Development/Validation ongoing
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MEASURE
• CRL versus Measure Comparison Program
–PMS 312 funded development of CRL to
Measure Comparison program
• Program tailored for ships force use with
MEASURE MIQ and CRL
• Uses Access database
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PMS vs. MIQ
• PMS VERSUS MIQ:
– PMS for Engineering, Weapons, Operations, etc..
• System MRC Contains Test Points/ Tolerances Or Set/Reset
Point/Tolerances For Instrument
• CRL Fields: System MIP And System MRC (MRCs To Be Changed
To R Periodicity From A-16r)
• Not All Instruments Have System MIPs/MRCs. Still In Process Of
Development.
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May use TFBR Process for changes. CRL will change at the same
time.
• Uses SKED To ‘Take Credit’
– MIQ For AIMD Cal Lab
• Uses 9802 MIP Series Per COMNAVAIRSYSCOM Msg 081825z
Jun 05
• CRL Fields Cal Document, Cal Procedure, Cal Activity, Periodicity,
On Site
• Uses MIQ To ‘Take Credit’
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SISCAL POINTS OF CONTACT
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NSWCCD-SSES 953
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Ed Gormley
(215) 897-1234
SISCAL.NSWCCD.FCT@navy.mil
NAVSEA
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Mr. K. Pandit SEA 04RM3
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TWH
Mr. D. Young SEA 04RM32
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(202) 781-1783
(202) 781-1814
SISCAL program manager
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