CONCEPT GENERATION AND SELECTION SUMMARY Feasibility judgment Functional Decomposition QFD Technology readiness Go/no go screening Morphological Analysis Decision matrix method Concept 1 Need Required functionality Concept 2 Final concept Concept 3 … Concept n Ideation Brainstorming Patents Reference (Books, Trade Journals) Experts’ help 1 EVALUATION BASED ON GO/NO-GO SCREENING • Goal is to compare each concept with the customer requirements in an absolute fashion. • Each customer requirement must be transformed into a question to be addressed to each concept. • The questions should be answerable as either Yes or Maybe (Go), or No (No-Go). • If a concept has only a few No-Go responses, then it may be worth modifying the design rather than eliminating it. 2 EVALUATION BASED ON GO/NO-GO SCREENING WINNER YES 1 MAYBE 0 NO -1 3 EVALUATION BASED ON DECISION MATRIX The method provides a means of scoring each concept relative to another in its ability to meet the customer requirements. This method tests the completeness and understanding of the requirements, identifies the strongest concepts, and helps foster new concepts. 4 EVALUATION OF SNOW SHOVEL DESIGN CONCEPT USING THE DECISION MATRIX METHOD Concept A Concept B Concept C Concept D 5 EVALUATION BASED ON DECISION MATRIX Decision-Matrix Form Concepts to be compared Concepts for Comparison Customer Requirements 1 The relative importance of requirements found using pair-wise comparison technique 3 Scores 4 Totals 5 2 6 EVALUATION OF SNOW SHOVEL DESIGN CONCEPT USING THE DECISION MATRIX METHOD Requirements placed on a snow shovel: Easy to handle Removes snow fast Durable Concepts of a snow shovel design: A, B, C, D Which one to choose? 7 EVALUATION OF SNOW SHOVEL DESIGN CONCEPT USING THE DECISION MATRIX METHOD Datum The winner Pair-wise comparison 8 EVALUATION OF SNOW SHOVEL DESIGN CONCEPT USING THE DECISION MATRIX METHOD Datum Concept A Concept B Winner Concept C Concept D 9 PRODUCT DESIGN TOOLBOX A SUMMARY TO DATE Quality function deployment Gantt’s charts Critical path method Specification Development / Planning Phase Ideation Brainstorming Patents Reference materials Conceptual Design Phase Concept generation Functional decomposition and morphological analysis Sketches Feasibility judgment technology readiness assessment Go/no-go screening Conceptual Design Phase Concept selection Decision matrix method (with pair-wise comparison) 10 WE ARE NOW DONE WITH THE CONCEPTUAL PHASE % of product cost committed HOW IMPORTANT HAS IT BEEN? 100 80 60 40 20 0 Specification Development Conceptual Design Detailed design Time After conceptual phase, we have already committed ~80% of product cost! 11 SPECIFICATIONS, CONCEPT GENERATION AND SELECTION SUMMARY Feasibility judgment Functional Decomposition QFD Technology readiness Go/no go screening Morphological Analysis Decision matrix method Concept 1 Concept 2 Concept 3 Final concept … Ideation Brainstorming Patents Reference (Books, Trade Journals) Experts’ help Design review 2 Concept n Design review 1 Need Required functionality 12 What is PDF? 13