Netherlands Enterprise Agency
Dutch Long Term Agreements
and the new Green Deal
for implementing efficient motor systems
Motor Summit 2014
Zurich
7 October 2014
Maarten van Werkhoven
TPA consultants bv
1. Dutch Industry and Energy Efficiency : LTA
2. Efficient Electric Motor Systems
3. Green Deal Electric Motor Systems
7 October 2014, Zurich
Maarten van Werkhoven
2
1. Voluntary Agreements
20 years of experience in NL
Between:
• Industrial companies, sector organizations & ministry of
Economic Affairs
• 1,100 companies: +/- 845 PJ (80%) of industrial energy
consumption (25% of total energy use NL)
– LTA3 (Long Term Agreements): 950 companies, +/- 219 PJ
– LEE (EE for ETS Enterprises): 150 companies, +/- 626 PJ
Target: 2% efficiency increase per year
– 2005-2020: 30%
7 October 2014, Zurich
Maarten van Werkhoven
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Tools
• “Voluntary” but not without obligations:
– energy audits and energy efficiency plan (4 yearly)
•
Alike ISO50002, planning of measures to be analysed, implemented in 4 yrs
– energy management system
•
Based no ISO14001, Energiezorg, or EnMS ISO50001 (17, # slowly
growing)
– energy monitoring
•
On indivudual plant level and sectoral level, detailed to process efficiency,
chain efficiency and sustainable energy
7 October 2014, Zurich
Maarten van Werkhoven
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Performance
2005-2011
Process efficency measures
% per sector 2005-2011
• Efficiency improvement: 26 PJ, =13%
• Equivalent with 2,1% per year
Maarten van Werkhoven
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Performance (2)
2005-2011
• 2% efficiency increase per year
– In hindsight (2008-2012): 50% of improvements are
result of autonomous improvements (i.e. 1%)
• Most measures on m3-use, heat processes
• Much less impact on kWh, i.e. motor systems
– Potential savings
7 October 2014, Zurich
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Energy and motor systems
Motors in industry:
69% of electricity use
Motors EU: 1360 TWh, 46%
Agricult &
Transport;
4%
Dwelllings;
14%
Services;
22%
ict, lighting;
15%
heat,
others;
15%
Industry;
Industrie
60% ; 60%
motors;
aandrijvi
69%ng; 69%
21%
Pomp
36%
Luchtcompressor
Koelcompressor
Motor systems in industry:
applications
Ventilator
18%
2%
7 October 2014, Zurich
7%
J. Bracke, M. Brinks,
16% M. van Werkhoven
Conveyor
Overig
7
Efficient motor systems
Process
Driven system / process:
5% - 25%
7 October 2014, Zurich
VSD, transmission, pump:
5% - 25%
Maarten van Werkhoven
Motor:
0,1% - 10%
8
Regulation: EU-MEPS, NL
7 October 2014, Zurich
Maarten van Werkhoven
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Barriers
hindering implementation
Suppliers
OEM
Installers
End users
7 October 2014, Zurich
Barriers
Solutions
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Focus on components
No transparent info
Lowest price
Split incentive
No demand (HR)
No Life Cycle Costing
Procurement: no eff. levels
No knowledge, time,
capacity
• Divers and easy to skip
subject
Maarten van Werkhoven
System focus
Transparent info
Lowest TCO
Appreciate EE & TCO
Life Cycle Costing
Proc.: min. IE3
Proc.: systeem focus
Find partners EE
Formulate targets,
tasks and delegate
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2. Green Deal
Efficient motor systems
Submitter
Government
Results
Suppliers+
Suppliers
Gov’ment
projects
Installation+
Installation
End users
7 October 2014, Zurich
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Green Deal MS
31 partners
FEDA – EMMS: manufacturers
Uneto-VNI – EMO: installers
& pump suppliers
i.c.w. Economic Affairs, NL E-Agency
www.greendealaandrijfsystemen.nl
7 October 2014, Zurich
Maarten van Werkhoven
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Green Deal MS
How?
Suppliers
Gov’ment
End users
Installation
Developing/using
standard method(s)
Help in solving barries
(like finance, regulation)
Commitment in defining
and starting projects
Carrying out the
analyses
Bridge towards industry
(LTA-sectors)
Cooperate in analyses
Interesting industries,
customers in these
projects
7 October 2014, Zurich
Communication
Maarten van Werkhoven
Readiness for
implementing business
cases
13
Step by step approach
fit for every industry
1-2-3-Test
Leeftijd
(jaren)
Vermogen
(kWe nom.)
Draaiuren
(uur per jaar)
Aantal punten
1. Identifying motor systems
2. Scan & measure list
3. Elaborate options, measurements
tot 5
tot 10 tot 15 tot 20
> 20
tot
500
tot
4000
tot
150
tot
5000
tot
50
tot
2000
tot
1500
tot
3000
①
②
③
④
>1500
> 5000
⑤
Score 1-2-3-test:
Bepalend is de som van de drie waarden
• > 10 punten:
Motor snel vervangen
• 6 tot 10 punten: Motor nader onderzoeken
• tot 5 punten:
Geen maatregelen nodig
bron: Topmotors.ch
4. Preparation Business case
5. Implementation, multi annual plan
7 October 2014, Zurich
Maarten van Werkhoven
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www.greendealaandrijfsystemen.nl
7 October 2014, Zurich
Maarten van Werkhoven
15
Projects
Sector
Toepassing
1
Waterschap
Complete beluchtingsstraat doorlichten op EE:
aandrijving (M+FR), procesregeling, beluchter,
2
Metaalindustrie
Ventilator verbrandingslucht, frequentieregeling op
bestaande 2-toeren motor
3
Papierfabriek
Vernieuwen motoren met frequentieregeling voor
pompsysteem
Quicksc Invent. Analyse Meten Busines Implem Meten
,
(0)
s case entatie
(1)
an Deelsys
End
users and OEM:
4 Kunststof
5
6
7
Ombouw van gelijk naar wisselspanning, hoog
rendement motor, met frequentieregeling, en nieuwe
i
Analyse
van aandrijfsystemen; transportsystemen,
–Zuivel,
Food,
frisdrankChemical industry: IE3/IE4+VSD
ventilatie, procesapparaten, koeling, verpakkingen.
Analyse van pompsystemen
–Zuivel,
Water
IE4+VSD+process
frisdrankcompanies:
van ventilatiesysteem luchtbehandeling op
–Farmacie
Agro: IE4 Inregelen
proces en bedrijfstijden, en onderhoud aandrijvingen
8
Chemie
b t
IE3-motor
met hogere vuildichtheid voor
compressoraandrijving
9
Zuiveringsbeheer
Frequentieregelaars toepassen voor 2 koelwaterpompen
en 4 ventilatoren koeltoren
10
Kunststof halffabr.
Analyse van aandrijfsystemen; kunststofextruders, pompen ventilatiesystemen, koelsystemen.
11
Chemie coatings
Analyse van alle pompsystemen, selectie van 0 en 1
metingen, opstellen investeringsplan
12
Veevoederindustrie
Nieuwe motoren IE3-motoren, met metingen van 0 en 1situatie
13
Chemie
3 vacuumpompen voorzien van nieuwe IE3 motoren en
frequentieregelaars
14
Afvalrecycling
Analyse van alle aandrijvingen, met mn. malers, grinders
en transport
From motors towards systems
15 23/01/2014
Waterzuivering
Analyse van superpremium (IE4)
motor met
Maarten
van Werkhoven
frequentieregelaar voor 55kW en 90kW schroefblowers
16
Involvement
Supply chain motor systems
Manufact.
Supplier
• FEDA: motors,
drives, pumps
OEM
Installer
• Individual
companies
• Uneto-VNI:
installers
End user
• Individual companies
• LTA-sectors
• NL Enterprise Agency
7 October 2014, Zurich
Maarten van Werkhoven
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Barriers
hindering implementation
Suppliers
OEM
Installers
End users
7 October 2014, Zurich
Barriers
Solutions
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Focus on components
No transparent info
Lowest price
Split incentive
No demand (HR)
No Life Cycle Costing
Procurement: no eff. levels
No knowledge, time,
capacity
• Divers and easy to skip
subject
Maarten van Werkhoven
System focus
Transparent info
Lowest TCO
Appreciate EE & TCO
Life Cycle Costing
Proc.: min. IE3
Proc.: system focus
Find partners EE
Formulate targets,
tasks and delegate
18
Concluding
Dutch Industry
80%
EU MEPS motors
2011-2017 +
Electricity use
Netherlands E-Agency
Motors
LTA’s on EE
Green Deal MS
Motor systems
Motivation,
Capacity
7 October 2014, Zurich
Maarten van Werkhoven
Programs,
Cooperation
Regulation
19
Thank you
Contact
Maarten van Werkhoven
TPA advisers bv
+31 23 536 8090 mvanwerkhoven@tpabv.nl
Frank Hartkamp
Netherlands Enterprise Agency (rvo.nl)
+31 88 602 2452 frank.hartkamp@rvo.nl
7 October 2014, Zurich
Maarten van Werkhoven
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