Report No : 226003 -3 Issue Date : Page 1 of 32 Manufacturer : Luminous Power Technologies Pvt. Ltd KHASRA NO. 8, INDUSTRIAL AREA, PHASE -3, VILLAGE- RAM NAGAR, P.O- GAGRET, AMB, DIST.- UNA, HIMACHAL PRADESH Test Item : Storage Lead-Acid Batteries for Solar Photovoltaic Applications (Vented (Flooded) Type Lead Acid Battery) Identification : Lead Model: ILTT 12250L Series Model: ASTT 12250L Receipt No. : Date : Testing Laboratory : Test Specification : IS 16270:2023 Test Result : Other Aspects : Serial No. : Nil This report consists of 32 pages. 226003 -3 Report No : Issue Date : Page 2 of 32 TEST REPORT IS 16270:2023 Secondary Cells and Batteries for Solar Photovoltaic Application“General Requirements and Methods of Test” Report Number : Date of Issue : Total Pages : 32 Manufacturer : Address : Luminous Power Technologies Pvt. Ltd KHASRA NO. 8, INDUSTRIAL AREA, PHASE -3, VILLAGE- RAM NAGAR, P.O- GAGRET, AMB, DIST.- UNA, HIMACHAL PRADESH Test Specification : Standard : IS 16270:2023 Test procedure : Compliance Report Non standard test method : N/A Test Report Form No. : BIS_BSPV_16270_V1.0 Test Report Form(s) Originator : BIS Master TRF : 17/05/2023 Test Item description : Storage Lead-Acid Batteries for Solar Photovoltaic Applications (Vented (Flooded) Type Lead Acid Batt Trade Mark : Manufacturer : See copy of marking plate Luminous Power Technologies Pvt. Ltd Model/Type reference : Ratings : Lead Model: ILTT 12250L Series Model: ASTT 12250L See copy of marking plate at page no. 4 of 32 Other Documents submitted : Please refer to Table – List of Attachments at Page No. 6 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 3 of 32 Group: Cells and Batteries TEST SUMMARY: Description Measurement/ testing Page No. General condition Condition of use(Cl. No. 4) 8-12 General requirements Mechanical endurance (Cl. No. 5.1) 13 General requirements Charge efficiency (Cl. No. 5.2) 14 General requirements Deep discharge protection (Cl. No. 5.3) 15 Marking requirements Marking (Cl. No. 5.4) 16 General requirements Safety (Cl. No. 5.5) 17 General requirements Documentation (Cl. No. 5.6) 18 Electrical performance Functional characteristics (Cl. No. 6.0) 19 General conditions General test conditions (Cl. No. 7.0) 20 Electrical performance Capacity test (Cl. No. 8.1) 21 Electrical performance Endurance test (Cl. No. 8.2) 22 Electrical performance Charge retention test (Cl. No. 8.3) 23 Electrical performance Cycle endurance in Photovoltaic application(Extreme conditions) (Cl. No. 8.4) 24-26 Electrical performance Electrical performance Sulphation Test (Applicable to lead acid batteries only) (Cl. No. 8.5) Water loss Test (Valid for flooded lead acid batteries only) (Cl. No. 8.6) Type tests (Cl. No. 9.1) Electrical performance Acceptance test (Cl. No. 9.2) Electrical performance Certificate: It is certified that the above tests were performed and found to be passing/Failing in the requirement tested. …………………………………………………………. (Approving Authority) BIS_BSPV_16270_V1.0 27 28 29 30 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 4 of 32 Group: Cells and Batteries Copy of marking plate(s): MARKING PLATE OF LEAD MODEL MARKING PLATE OF SERIES MODEL Comment [P1]: Model no. is different from test request please correct and send artwork so that we can proceed further. Comment [P2]: Dear sir, if we are changing model no. different from test request then you have to change test request, you can modification after grant this model no. Comment [P3]: Dear sir , please provide series marking in soft. BIS_BSPV_16270_V1.0 IS 16270:2023+A1:2025 Sec. Report No.: 226003 Dated: ULR: Discipline :Electrical Page 5 of 32 Group: Cells and Batteries TABLE 1 Sample and sequence of tests for Cells and or Batteries Lead Acid or Nickel or Lithium SI. NO. TYPE TEST CLAUSE 1 Physical Verification (verification of marking & Dimensions) 5.4 & 7.2 2 Capacity Test @ C/10 Rate 8.1 & 7.2 3 Endurance Test 8.2 & 7.2 4 Charge Retention Test 8.3 & 7.2 5 Cyclic Endurance in Photovoltaic application 8.4 6 Sulphation Test 8.5 7 Water loss Test 8.6 BIS_BSPV_16270_V1.0 1 2 3 4 5 6 7 8 IS 16270:2023+A1:2025 Sec. Report No.: 226003 ULR: Discipline :Electrical Dated: Page 6 of 32 Group: Cells and Batteries Table – List of Attachments Attachment No. Attachment Description No. of pages in Attachment Attachment – 1 Pictorial view of the equipment 32 General remarks: The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. Test item particulars ..................................................: Classification of installation and use ........................: Terminal with nut & bolt Connection to the mains ............................................: N/A Possible test case verdicts: - test case does not apply to the test object ................ : N/A - test object does meet the requirement ...................... : P (Pass) - test object does not meet the requirement ................ : F (Fail) Testing ......................................................................... : Date of receipt of test item ........................................... : Date(s) of performance of tests.................................... : Laboratory conditions ............................................... : Ambient Temperature................................................... : (20±5)°C Ambient Humidity ......................................................... : <70%Rh BIS_BSPV_16270_V1.0 IS 16270:2023+A1:2025 Sec. Report No.: 226003 Dated: ULR: Discipline :Electrical Page 7 of 32 Group: Cells and Batteries General product information: 1) Application details / Description of the product: The product under test is “Storage Lead-Acid Batteries for Solar Photovoltaic Applications (Vented (Flooded) Type Lead Acid Battery)” with six series cell connection. Rating: 12V, 250Ah Dimension: Model ILTT 12250L Rating(Ah) 250 Length(mm)* 503 Width(mm)* 210 Height(mm)* 383 ASTT 12250L 250 503 210 383 *± 2mm in each case Model No. tested with-in the family series: Lead Model: ILTT 12250L Series model: ASTT 12250L (Short term test) Testing has been carried out on main model & series models. 2) Differences between the models: Model no. and brand. Manufacturer declaration: Models have been manufactured with no change in grid alloy composition, grid purity, grid thickness, ingredients used in the electrode preparation, method of preparation and thickness of the electrodes and quality systems followed for manufacturing. 3) Options: The equipment was tested without any optional accessory installed. Hence, this report does not cover parameters that are influenced by the installation of optional accessory that might affect safety in the meaning of this standard. BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 8 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 4.0 Conditions Of Use See below P This clause specifies the particulars operating conditions experienced by secondary batteries in photovoltaic applicants during their use. Considered P 4.1 Photovoltaic Energy System The photovoltaic energy system with secondary batteries referred to in this standard can supply a constant, variable, or intermittent energy to the connected equipment (lighting systems, communication systems, etc. See below In compliance P P 4.2 Secondary Cells and Batteries See below P Secondary cells and batteries mainly used in photovoltaic energy systems are of the following types: a) vented (flooded); b) valve-regulated, including those with partial gas recombination; and c) Gastight sealed. The cells and batteries are normally delivered in filled and charged or unfilled and uncharged. a) discharged and drained (vented nickel cadmium batteries only); b) charged and filled; c) dry charged and unfilled (vented lead-acid batteries only); and d) Discharged and filled (nickel-cadmium batteries only). Vented (Flooded) type P Batteries delivered in filled and charged P For optimum service life, the battery manufacturer’s instructions for initial charge of the battery shall be followed. Instructions manual provided P Other secondary cells and batteries such as based on sodium or vanadium electrochemical systems can be Potentially used for such an application. No such type of battery N/A 4.2.1 4.3 Due to the fact that they are in a phase of adaptation for a possible use in PV systems, it is recommended that their respective supplier be contacted for the Necessary planning, test and operation details. Material and Constructions Verdict P See below P All the materials used in the manufacture of stationary batteries for photovoltaic system shall be the best of their respective kind, free from flows and defects and shall conform to the relevant Indian standard, if any. In compliance (see list of critical components) P General operating condition Batteries in a typical PV system operating under average site weather conditions may be subjected to following conditions: See below In compliance P P BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical 4.3.1 4.3.2 Dated: Page 9 of 32 Group: Cells and Batteries Autonomy Time See below P The battery is design to supply energy under specified condition for a period of time, typically from 3 days to 15 days, with or without solar radiation. Declared typical autonomy time is 6 days with the maximum consideration of load See below P The typical charge and discharge currents are the following a) Maximum boost charge current: C/10A b) Average float/trickle charge : C/50A c) Average discharge current determined by the load: C/120A Considered P Depending on the system design, the charge and the Discharge current may vary in a wider range. Complies P Typical charge and Discharge currents P In some systems the load current must be supplied at the same time as the battery charging current. 4.3.3 4.3.4 4.3.5 P Daily cycle See below P The battery is normally exposed to a daily cycle as follows Provided in manufacturer’s instructions manual P a) Charge during daylight hours As above P b) Discharging during night-time hours As above P A typical daily usage results in a discharge between 2 percent and 20 percent Seasonal cycle of the battery capacity As above P See below P The battery may be exposed to a seasonal cycle of state of charge. This arises from varying average charging conditions as follows: Provided in manufacturer’s instructions manual P a) Period with low solar irradiation, for instance during rainy season/monsoon season causing low energy production. the state of charge can go down to 20 percent of the rated capacity or less and b) Period with high solar irradiation, for example in during other seasons, this will bring the battery up to the fully charged condition, with the possibility that the battery could be overcharged As above P Period of High state of charge See below P During summer batteries will be operated at high state of charge (SOC), typically between 80 to 100 percent of rated capacity Provided in manufacturer’s instructions manual P A voltage regulator system normally limits the maximum battery voltage during the recharge period. As above P BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical 4.3.6 4.3.7 Dated: Page 10 of 32 Group: Cells and Batteries When the generation voltage exceeds beyond the limits, the controller should trip-off and reconnect back as soon as the generation voltage comes to normal range to avoid any delay in charge cycle. As above P Charge controller should be sized accordingly to keep the battery and load always safe and getting charged. The system designer normally chooses the maximum charge voltage of the battery as a compromise allowing to recover to a maximum state of charge (SOC) as early as possible in the seasons other than the monsoon but without substantially Overcharging the battery. As above P As above P The overcharge increases the gas production resulting in water consumption in vented cells. In valve regulated lead acid cells the overcharge will cause a lesser water consumption and gas emission but more heat generation. Typically the maximum charge voltage is 2.4V/cell for lead- acid batteries and 1.55V per cell for vented nickel-cadmium refer temperature specified by manufacturers As above P Vented type battery N/A Maximum charge voltage 2.4V/Cell for lead- acid battery considered P Some regulators allow the battery voltage to exceed these Values for a short period as an equalizing or boost charge. No such type of battery N/A For the other batteries, the battery manufacturers shall give the most adapted charge voltage values. Charge voltage compensation shall be used according to the battery manufacturer instructions if the battery operating temperature deviates significantly from the reference temperature. Used charge voltage compensation according to the battery manufacturer instructions P The expected life time of a battery in a PV system even kept regularly at a high state of charge may be considered less than the published life of the battery used under continuous float charge. Provided in manufacturer’s instructions manual P Period for sustained low state of charge See below P During periods of low solar radiation, the energy produced by the photovoltaic array may not be sufficient to fully recharge the battery. The state of charge will then decrease and cycling will take place at a low state of charge. The low solar irradiation on the PV array may be a result of the geographical location combined with the monsoon, snow periods, heavy clouds, rains or accumulation of dust on photovoltaic array. Provided in manufacturer’s instructions manual P Electrolyte Stratification Electrolyte Stratification may occur in lead-acid batteries BIS_BSPV_16270_V1.0 P See below P Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 11 of 32 Group: Cells and Batteries In vented lead-acid batteries electrolyte Stratification can be avoided by electrolyte agitation/recirculation or periodic overcharge whilst in service. Considered P In Valve regulated lead-acid (VRLA) batteries, electrolyte stratification can be avoided by design or by operating them according to the manufacture instructions. Vented type battery N/A 4.3.7.1 Specific gravity Specific gravity of electrolyte for flooded lead acid battery shall be 1.240±0.005. This is specific requirement for cells/batteries for SPV application and shall override all other requirements specified in any other standard. See below In compliance P P 4.3.8 Storage See below Considered as below Temperature: 20°C to 50°C Humidity: < 95% Storage: up to 12 months with electrolyte and 1.5 year without electrolyte P P In compliance P Manufacturers’ recommendations for storage shall be observed. In the absence of such information, the storage period may be estimated according to the climatic conditions as shown in Table 1 as below; The exact limits of storage conditions are to be Verified with the manufacturer. Lead-acid or nickel-cadmium batteries with electrolyte shall be stored starting from a state at full charge. A loss of capacity may result from exposure of a battery to high temperature and humidity during storage. The temperature of a battery stored in a shipping container in direct sunlight, can rise to + 60 °C or more in daytime. Choice of a shaded location or cooling should avoid this risk. 4.3.9 4.3.10 P Provided in manufacturer’s instructions manual P Shaded location shall be used for storage as per instruction manual P Operating Temperature See below P The temperature range during operation experienced by the battery at the site is an important factor for the battery selection and the expected lifetime Manufacturer’s recommendations for operating temperatures and humidity shall be observed. In the Absence of such information, operating temperatures and humidity may be those shown in Table 2. Provided in manufacturer’s instructions manual P Complies P Charge control Provided in manufacturer’s instructions manual As above P Vented type battery N/A Excessive overcharge does not increase the energy stored in the battery. Instead, overcharge affects the water consumption in vented batteries and consequently the service interval In addition, valve-regulated lead-acid batteries may dry out resulting in a loss of capacity and / or overheating. BIS_BSPV_16270_V1.0 P Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical 4.3.11 Dated: Page 12 of 32 Group: Cells and Batteries Overcharge can be controlled by the use of proper charge controllers. Most non-aqueous systems, such as lithium-ion batteries and similar, will not accept any overcharge without damage or safety problems. Such batteries are normally supplied with a BMS (battery management system) that prevents, independently from its charge controller that such Overcharge happens. No such type of battery N/A The parameters of the regulator shall take into account the effects of the PV generator design, the load, the temperature and the limiting values for the battery as recommended by the manufacturer Vented lead-acid or nickel-cadmium batteries including those with partial gas recombination shall have sufficient electrolyte to cover at least the period between planned service visits. Overcharge in valve regulated lead-acid batteries shall be carefully Controlled to be able to reach the expected service life. The water consumption is measured during the cycle test and can be used together with the system’s design information to estimate the electrolyte service intervals. Provided in manufacturer’s instructions manual P As above P As above P Physical Protection. See below P Physical protection shall be provided against consequences of adverse site conditions, for example, against the effects of: - uneven distribution and extremes of temperature; - exposure to direct sun light (UV radiation); - air-borne dust or sand; - explosive atmospheres; - flooding, water vapor condensation and water spray; - earthquakes; - shock and vibration (particularly during transport Provided in manufacturer’s instructions manual P BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 13 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 5 General Requirements In compliance P 5.1 Mechanical Endurance See below P Batteries for photovoltaic application shall be designed to withstand mechanical stresses during normal transportation and handling taking in account that PVES installations may be accessed via unpaved roads and installed by less qualified Personnel. Additional packing or protection shall be used for off-road conditions. Hardened container with provision of handling used & additional package provided P Particular care shall be taken while handling unpacked batteries. Manufacturer’s instructions shall be observed. Provided in manufacturer’s instructions manual P In case of specific requirements regarding mechanical stresses, such as earthquakes, shock and vibration, these shall be individually specified or referred to the relevant standard. As above P BIS_BSPV_16270_V1.0 Verdict Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Cl. No. Test / Requirement name 5.2 Charge efficiency The charge efficiency is the ratio between the quantity of electricity delivered during the discharge of a cell or battery and the quantity of electricity necessary to restore the initial state of charge under specified conditions. Where no data are available from the battery manufacturer, the following efficiencies as given in Table 3 may be assumed. BIS_BSPV_16270_V1.0 Dated: Page 14 of 32 Group: Cells and Batteries Test result/ observation Verdict P >90% at 75% SOC (As declared by manufacturer) P Data provided in manufacturer’s instructions manual N/A Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 15 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 5.3 Deep Discharge Protection See below Lead-acid batteries shall be protected against deep discharge to avoid loss of capacity due to irreversible sulphation. This could be achieved by using a system, which monitors the battery voltage and automatically disconnect the battery before it reaches its maximum depth of discharge. Verdict P P Vented and partial gas recombination’s nickel-cadmium batteries do not normally requires this type of protections. Lead acid battery N/A For the other types of batteries, the manufacturer’s recommendations shall be followed. Considered P BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 16 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 5.4 Marking See below P 5.4.1 Cells or monobloc batteries shall follow the instructions of the applicable standards defined in clause 7.2. For clear identification of secondary cells and batteries as per their chemistry (electrochemical storage technology), marking of symbols shall be in accordance with IEC 62902. In compliance P Complied P 5.4.2 BIS_BSPV_16270_V1.0 Verdict Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 17 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation Verdict 5.5 Safety Applicable local regulations and the manufactures instructions for procedure to be observed during installation, commissioning, operation, taking out of service and disposal shall be followed. See below Provided in manufacturer’s instructions manual P P BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 18 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 5.6 Documentation: See below P The manufacturer shall provide documentation for transport, installation, commissioning, operation, maintenance, decommissioning and disposal of such cells and batteries for photovoltaic applications. Provided in manufacturer’s instructions manual P The manufacturer shall advise if there are special considerations to be observed for the initial charging of batteries when only the photovoltaic array is available as the power source. Provided in manufacturer’s instructions manual P BIS_BSPV_16270_V1.0 Verdict Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 19 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 6.0 Functional characteristics In compliance P The following parameters need to be tested for qualification of cell/battery according to this standard See below P a) Rated capacity Refer to clause 8.1 P b) Endurance c) Charge retention Refer to clause 8.2 Refer to clause 8.3 P P d) Cycling endurance in photovoltaic application (extreme conditions) e) Recovery from Suphation test Refer to clause 8.4 P Refer to clause 8.5 P f) Water loss on float charge Refer to clause 8.6 P BIS_BSPV_16270_V1.0 Verdict Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 20 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 7.0 General Test conditions See below P 7.1 Accuracy of measuring instruments In compliance P The accuracy of the measuring instruments shall be in compliance with the relevant requirements of the Applicable standards listed in 7.2. The parameters and accuracy values shall be in accordance with relevant clauses of the applicable Standards listed in 7.2. In compliance P As above P Standard to be Referred for testing The test batteries shall be prepared according to the procedures defined in the following standards or, in their absence, according to the manufacturer’s instructions: See below IS 13369: 1992+ A1: 2000+ A2: 2003+ A3: 2014 Considered for 12V vented Type Lead Acid Battery. P P 7.2 BIS_BSPV_16270_V1.0 Verdict IS 16270:2023+A1:2025 Sec. Report No.: 226003 Dated: ULR: Discipline :Electrical Page 21 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.0 Test Method See below P 8.1 Capacity test See below P Test batteries shall be selected, prepared, installed and tested according to the applicable standards listed in 7.2 Capacity test conducted as per IS 13369: 1992+ A1: 2000+ A2: 2003+ A3: 2014 P The verification of the rated capacity shall be performed by using a current of I10 (A) for lead acid batteries, It /5 (A) for nickel-cadmium, Ni-MH and lithium batteries and I10 (A) for other batteries according relevant clauses in the Indian standards listed in 7.2. I10 (A) current considered P The verification of long duration capacity shall be performed by using a current of I120 (A) up to an end voltage of 1.85 V/cell (for lead acid batteries) or 1.00 V/cell (for Ni-Cd and Ni-MH batteries). In case of long duration capacity test, the discharge duration shall not be less than 120 h. For other batteries the test shall be performed considering the recommendation of manufacturer for C120 rated capacity and the corresponding end voltage. Test performed by using current of I120 (A) up to an end voltage of 1.85 V/cell P Requirement See below P For batteries and cells, the capacity (excluding long duration capacity) shall not exceed 120 percent of the rated capacity After the test maximum observed capacity as below in table 8.1 P 8.1.1 Verdict P Table 8.1 Model no. Battery(Ah) in % 1 2 3 4 5 6 Rated Ah ILTT 12250L 105.5 104.6 105.4 105.8 105.4 105.7 250Ah ASTT 12250L 104.3 103.9 105.0 107.2 104.3 105.8 250Ah Supplementary information: The capacity is not exceeding 120% of rated capacity. BIS_BSPV_16270_V1.0 IS 16270:2023+A1:2025 Sec. Report No.: 226003 ULR: Discipline :Electrical Dated: Page 22 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.2 Endurance Test See below P Test samples shall be tested according to the applicable standards described in clause 7.2. Minimum residual discharge time at the final test discharge is given in table 8.2 P As per the standards mentioned in 7.2. See above P 8.2.1 Verdict P Table 8.2 Model no. ILTT 12250L Battery 7 8 9 hours 32minutes 9 hours 18minutes Supplementary information: The Minimum residual discharge time at the final test discharge is not less than 9h. BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 23 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.3 Charges Retention Test See below P The test samples shall be tested according to the clauses, if any, of the applicable standards listed in 7.2. After the test Maximum loss of capacity is given in table 8.3 P As per the standards mentioned in 7.2. As per IS 13369: 1992+ A1: 2000+ A2: 2003+ A3: 2014 Cl.No.11.6 P Model no. Battery (Loss in %) 8.3.1 Verdict P Table 8.3 1 2 ILTT 12250L 7.29 6.59 ASTT 12250L 6.68 6.27 Supplementary information: The loss in capacity is not exceeding 10%. BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 24 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.4 Cycle Endurance in Photovoltaic Applications (Extreme conditions) General See below P See below P In photovoltaic applications the battery will be exposed to large number of shallow cycles but at different states of charge. The test below is designed to simulate such service under extreme conditions by submitting the batteries at + 40 °C, to several aggregates of discharge/ charge cycles each comprising 50 cycles at low state of charge (phase A) and 100 cycles at high state of charge (phase B) The cells or batteries shall therefore comply with the requirements of the test below, which is a simulation of the photovoltaic energy system operation: Test performed at Phase A & Phase B P Considered P 8.4.1 Verdict a) the test battery shall be selected, prepared and In compliance installed according to the applicable standards listed in (Test conducted at 40±3°C with 7.2; battery open circuit voltage is ≥ 12 V) b) the test shall be carried out with a battery composed of such a number of cells that its open circuit voltage is ≥ 12 V; c) the test battery shall meet or exceed the rated capacity value when tested for capacity according to 8.1; d) the test shall be started with the battery fully charged; e) the test battery shall be brought to a temperature of + 40 °C ± 3 °C and stabilized at this temperature for 16 h; and f) the test battery shall be maintained at + 40 °C ± 3 °C throughout the test phase A) and phase B). P 8.4.2 Phase A: Shallow Cycling at low state of charge (see Table 4) See below P 8.4.2.1 Lead-Acid batteries and other batteries: a) Discharge the battery for 9 h with a current I10 (A); b) Recharge for 3 h with a current 1.03 I10 (A); and c) Discharge for 3 h with a current I10 (A). Conditioned at low state of charge for lead acid batteries P 8.4.2.2 Nickel-Cadmium, NI-MH and lithium Batteries a) Discharge the battery for 9 h with a current 0.1 It (A); b) Recharge for 3 h with a current 0.103 It (A);and c) Discharge for 3 h with a current 0.1 It (A). The steps b) and c) shall be repeated 49 times Vented (Flooded) type lead acid battery N/A At the termination of the 49th execution of step c) the test batteries, still at + 40 °C ± 3 °C, shall be fully charged according to the manufacturers recommendations and then cycling as specified for phase B shall be continued. Incompliance P BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 Dated: ULR: Discipline :Electrical Page 25 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.4.3 Phase B: Shallow cycling at High State of Charge (see Table 5) . Lead-acid batteries and other batteries a) Discharge the battery for 2 h with a current 1.25 I10; and b) Recharge for 6 h with a current I10 A until for lead-acid batteries a voltage of 2.40 V/cell is reached, unless otherwise specified by the manufacturer, and then continue charging at 2.40 V/cell until a total charging time of 6 h is reached. For other batteries, the charge voltage shall be limited to a safe level as specified by the manufacturer. See below P Test conducted at given parameter and as per declared by the manufacture P Nickel-Cadmium, Ni-MH and Lithium Batteries a) Discharge the battery for 2 h with a current 0.125 It A; and b) Recharge for 6 h with a current 0.1 It A until, for vented Ni-Cd batteries, a voltage of 1.55 V/cell is reached unless otherwise Specified by the manufacturer, then continue charging at 1.55 V/cell until a total charging time of 6 h is reached. Vented (Flooded) type lead acid battery N/A 8.4.3.1 8.4.3.2 For Ni-MH and lithium batteries the charge voltage shall be limited to a safe level as specified by the Manufacturer. The steps i) and ii) shall be repeated 99 times. At the termination of the 99th execution of step ii) the test battery shall be submitted to a capacity test according to 8.4.4. 8.4.4 Verdict N/A In compliance Residual Capacity Determination P P a) At the conclusion of phase B, the battery shall be cooled down under continued charge, to the temperature defined for a capacity test in the applicable standards as listed in 7.2, and then stabilized at this temperature for 16 h; In compliance P b) The residual capacity test for lead acid and other batteries shall be carried out with the I10 current to 1.80 V × n cells for lead acid batteries and at the 0.2 It current to 1.00 V × n cells for nickel- cadmium, and Ni-MH batteries. For lithium batteries and other batteries, the end voltages are defined by the battery manufacturer; In compliance (I10 current to 1.80 V × 6 cells) P c) At the completion of the residual capacity test, and if no condition for test termination is encountered (see below), the batteries shall be recharged according to the manufacturer's specifications and a new set of phase A) cycles initiated; and All condition for test termination is complete N/A BIS_BSPV_16270_V1.0 IS 16270:2023+A1:2025 Sec. Report No.: 226003 Dated: ULR: Discipline :Electrical Page 26 of 32 Group: Cells and Batteries d) When the residual capacity is found in b) below 80 percent, then the fully recharged batteries shall be submitted also to a determination of the C120 capacity according to 8.1. Residual capacity is not less than 80% N/A Test termination: 8.4.5 P The cycling endurance test in photovoltaic applications shall be considered terminated when one of the conditions below is fulfilled: See below P a) When during the discharge c) of phase A, a battery with n cells showed a voltage of n ×1.5 V/cell for lead acid batteries, n × 0.8 V/cell for nickel-cadmium or Ni-MH batteries or n × XYZ V/cell that is the manufacturer's recommended minimum safe cell voltage for lithium and other batteries; Test is terminated after showing voltage 9.0V P b) When during the residual capacity determination according to 8.4.4, the determined capacity was found lower than 80 percent of the rated capacity; and 8.4.6 8.4.7 N/A c) The cycling endurance in photovoltaic applications shall be expressed in terms of completed aggregate phase A + B cycles before a limit, as specified in a) or b) above, was encountered together with the value of C120 capacity, expressed in per cent of the rated one, as determined at the conclusion of the test. In compliance P Water Consumption of Flooded Battery Types and Cells with Partial Gas recombination. During the cycle endurance test, vented type batteries may be topped up with water to the level indicated and with a quality specified by the manufacturer. The amount of water added shall be measured and reported. Requirements Maximum 480ml water added during endurance test P In compliance P The minimum number of completed A + B phase cycle sequences (150 cycles each) shall be not less than 3. Test is finished after 3 cycle of (A+B) sequence (150 Cycle each) P P Table 8.4 Model no. Battery 3 ILTT 12250L Residual capacity Residual capacity (Ah) (Ah) after Phase after Phase A+ A+ Phase B (cycle Phase B (cycle 2) 1) 206.42Ah 205.03Ah Supplementary information: Residual capacity greater than 80% BIS_BSPV_16270_V1.0 4 Residual capacity (Ah) after Phase A+ Phase B (cycle 1) Residual capacity (Ah) after Phase A+ Phase B (cycle 2) 206.14Ah 205.12Ah Sec. Report No.: 226003 IS 16270:2023+A1:2025 Dated: ULR: Discipline :Electrical Page 27 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.5 Sulphation test: (Applicable for lead Acid batteries only) See below P The test is to be carried out on a fully charged cell/battery. The test shall be carried out as described in 8.5.1. The test is carried out as described in 8.5.1 P Test Method See below P Considered P See below P After the test minimum discharge time is given in table 8.5.1.1 P 8.5.1 a) Discharge at a rate of 0.0135xC10 for a period of 24 h. b) Leave the battery for 120 h c) Recharge of 0.056 x C10 for 4h followed by 0.0135 xC10 for 12h d) Discharge at 120h rate (that is 0.0125 XC10 to an end voltage of 1.9V/Cell) Requirement 8.5.1.1 The batteries shall give at least 108 h. Verdict P Table 8.5.1.1 Model no. Battery 5 6 ILTT 12250L 108hr 59min. 108hr 45min. ASTT 12250L 109hr 32min. 109hr 15min. Supplementary information: The batteries discharge duration is not less than 108hrs. BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 Dated: ULR: Discipline :Electrical Page 28 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 8.6 Water loss test (valid for flooded lead acid batteries only) See below P The water loss test shall be done as per the latest version of the relevant specification with all its amendments mentioned in clause 7.2 of this specification. After the test maximum water is loss is given below in table 8.6 P Requirement See below P As per the standards mentioned in 7.2. Considered P 8.6.1 Verdict P Table 8.6 Model no. Battery 1 2 ILTT 12250L 16.27 gm/Ah/ battery 15.33 gm/Ah/ battery ASTT 12250L 15.37 gm/Ah/ battery 14.41 gm/Ah/ battery Supplementary information: The water loss is not exceeding 18gm/Ah/Battery. BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 29 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation 9 Recommended use of tests In compliance P 9.1 Type Tests See below P The following shall constitute the type tests: See below P a) Verification of marking and dimensions (5.4 and 7.2) In compliance P b) Rated capacity test (8.1); Considered as type test P c) Endurance test Considered as type test P d) Cycling endurance test in photovoltaic application (extreme condition) Considered as type test P d) Sulphation test (applicable for lead acid batteries only) Considered as type test P e) Water loss test (valid for flooded lead acid cells/batteries only) Considered as type test P The minimum number of samples shall be specified in the relevant standards listed in 7.2 Considered P BIS_BSPV_16270_V1.0 Verdict Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Dated: Page 30 of 32 Group: Cells and Batteries Cl. No. Test / Requirement name Test result/ observation Verdict 9.2 Acceptance Test Considered as type test N/A 9.2.1 Factory test As above N/A The acceptance test shall be agreed between the customer and the supplier. Compliance to marking, labeling rated capacity may be verified. As above N/A Commissioning test As above N/A commissioning test is recommended to prove the integrity of the installed battery system by means of a capacity test at 10 hour rate for lead-acid batteries or 5 hour rate for Ni-Cd/Ni-MH and Li- ion batteries As above N/A 9.2.2 BIS_BSPV_16270_V1.0 IS 16270:2023+A1:2025 Sec. Report No.: 226003 Dated: ULR: Discipline :Electrical Page 31 of 32 Group: Cells and Batteries List of critical Components Manufacturer/ Type/ trademark Model Technical Data Standard Marks of 1. Conformity Container Manika Moulds Pvt. LUM-C-114 Ltd. Moulded PPCP IS 1146 : 1981 IQC/Lab/P4/25/C2 Lid Manika Moulds Pvt. LUM-C-115 Ltd. PPCP IS 1146 : 1981 IQC/Lab/P4/25/L2 Separator Daramic Battery Separator India Pvt. LUM-C-116 Ltd. Poly Ethylene IS 6071 : 1986 IQC/Lab/P4/25/S3 Electrolyte (Sulphuric Acid) Gurinder Trading Not Applicable Sulphuric acid IS 266 : 1993 IQC/Lab/P4/25/A2 Water In House Not Applicable DM Water IS 1069 : 1993 IQC/Lab/P4/25/D2 Object/ part No. 1. P Supplementary information: Evidences provided by the manufacturer for the listed components are verified by us and the evidences are conforming to the requirements of the relevant standard. BIS_BSPV_16270_V1.0 Sec. Report No.: 226003 IS 16270:2023+A1:2025 ULR: Discipline :Electrical Page 32 of 32 Group: Cells and Batteries ATTACHMENT 1 PICTORIAL VIEW THE EQUIPMENT SAMPLE TOP VIEW SAMPLE FRONT VIEW ****END OF THE TEST REPORT**** BIS_BSPV_16270_V1.0 Dated:
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