lOMoARcPSD|62128143 NACE SP0169-2024 - APUNTES teoria electromagnetica (Instituto Tecnológico Superior de Las Choapas) Scan to open on Studocu Studocu is not sponsored or endorsed by any college or university Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 or criteria to achieve adequate corrosion control, is the responsibility of the user, and should be based on the experience of the user and the unique conditions influencing the piping system(s). In determining whether adequate corrosion control has been achieved, the conditions and factors listed in Paragraph 6.1.2, Special Conditions (6.2.1.5), and Relevant Considerations (6.3) should be considered regardless of what methods or criteria are used. >-3 :r f-'· Ol () Appendix B (nonmandatory) contains a list of sorne country/region national and international stan­ dards that contain discussions of externa! corrosion control criteria that have been established. 6.1.2 In selecting the methods or criteria for a specific pipeline, the following are the responsibilities of the user: 6.1.2.1 To determine the level of corrosion control that is necessary and sufficient to address the specific conditions. A commonly used industry benchmark for effective externa! corrosion control is (a reduction in the general corrosion rate to) 0.025 mm per year (1 mil per year) or less. 1• • 3• 4• 5• 2 6.1.2.2 6.1.2.3 6.2 22 2 2 2 26 To include a means to evaluate the effectiveness of that method or criterion, whether used separately or in combination. To document the effectiveness of CP or other externa! corrosion control measures (see Section 11 ). In the absence of such documentation, at least one of the criteria in Paragraph 6.2 shall apply. Criteria 6.2.1 o :, rt (1) :, rt f-'· Ol � '"d '"d 1 () o el '< ri f-'· '° :r rt (1) o. f-'· :, rt (1) ,-, ,-, (1) () rt e o, ,-, el ri o el (1) ri rt '< el ri Criteria for Steel and Gray or Ductile Cast-lron Piping 6.2.1.1 6.2.1.2 6.2.1.3 Criteria that have been documented through empirical evidence to indicate corro­ sion control effectiveness on specific piping systems may be used on those piping systems or others with the same characteristics. A mínimum of 100 mV of cathodic polarization. Either the formation or the decay of polarization must be measured to satisfy this criterion.7·26 A structure-to-electrolyte potential of -850 mV or more negative as measured with respect to a saturated copper/copper sulfate (CSE) reference electrode. This poten­ tial may be either a direct measurement of the polarized potential or a current-ap­ plied potential. lnterpretation of a current-applied measurement requires consider­ ation of the significance of voltage drops in the earth and metallic paths in order to assess whether or not sufficient cathodic polarization has been achieved to provide effective corrosion control. 6.2.1.3.1 Consideration is understood to mean the documented application of sound engineering practice to evaluate the importance of structure and environment-specific effects by one or more of the following: 6.2.1.3.1.1 Measuring, calculating, or extrapolating the pipe and electrolyte voltage (IR) drops in accordance with NACE TM04977 and NACE SP0207. 27 6.2.1.3.1.2 Using cathodic protection coupons to establish levels of current density, corrosion potential, levels of polarization, corrosion rates, and/or comparisons between coupon and polarized pipe potentials in accordance with NACE SP0104.28 NACE SP0169-2024 ©2024 Association for Materials Protection and Performance (AMPP). AII rights reserved. 23 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) o < f-'0. (1) o. o, Ol Ol f-'· :, '°,-, (1) ,-, ...,. () (1) :, Ol (1) rt o o. (1) ,-, o, .... o a, w <o) :r o rt 3 o, f-'· ,-, () � o :, lOMoARcPSD|62128143 6.2.1.3.1.3 Conducting indirect inspections such as close­ interval potential surveys or DC surface potential gradient surveys in accordance with NACE SP0207, 27 TM010932 and TM0497.7 ..,. >-3 :r Ol 6.2.1.3.1.4 6.2.1.3.1.5 6.2.1.3.1.6 6.2.1.4 Determining whether there is physical evidence of corrosion, such as by direct examination to determine evidence of active corrosion and correlation of direct examination data with other data such as CIS, DCVG surveys, and ILI results. When direct examinations are used, the number and extent of the examinations performed as well as a comparison of the environments and their relevance should be considered. Other methods that confirm that sufficient polarization has been achieved to control corrosion. A current-applied, structure-to-electrolyte potential equal to, or more negative than, the corresponding current-applied potential measured when either the cathodic po­ larization criterion or the polarized potential criteria in Paraqraphs 6.2.1.2 or 6.2.1.3 has been achieved at that particular reference electrode location. 6.2.1.4.1 6.2.1.5 Demonstrating sufficiently low corrosion rate using the following methods, either separately or in combination, corrosion rate probes in accordance with NACE TR05107, 29 using periodic ILI surveys to identify locations of externa! corrosion and calculating the corrosion rate between successive surveys in accordance with API Standard 1163, 30 using ECDA to identify locations of externa! corrosion and calculating the corrosion rate in accordance with NACE SP0502. 31 Periodic reassessment of the current-applied, potential value is re­ quired to account tor changes in the environmental conditions sur­ roundinq the structure, exposure to AC or DC interference, and/or the effectiveness of any protective coatings on the metal surface. Special Conditions Applicable to Steel and Gray or Ductile Cast-lron Piping Systems 6.2.1.5.1 When active MIC has been identified or is probable in an anaero­ bic environment, the criteria listed in Paragraphs 6.2.1.2 and 6.2.1.3 might not be sufficient. Under sorne conditions, a polarized potential of -950 mV CSE or more negative33• or as much as 300 mV of ca­ thodic polarization might be required.22 34 6.2.1.5.2 At elevated temperatures (> 40 ºC [104 ºF]), the criteria listed in Paragraphs 6.2.1.2 and 6.2.1.3 may not be sufficient. At tempera­ tures greater than 60 ºC (140 ºF), the polarized potential of -950 mV CSE or more negative might be required.22•33-35-36 6.2.1.5.3 On mill-scaled steel, cathodic polarization greater than 100 mV might be required.22 6.2.1.5.4 In uniformly high-resistivity well-aerated and well-drained soil, polar­ ized potentials less negative than -850 mV CSE might be sufficient. NACE SP0169-2024 ©2024 Association for Materials Protection and Performance (AMPP). AII rights reserved. 24 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) () o :, rt (1) :, rt ..,. Ol � 'd 'd 1 () o el '< ri '°..,. :r rt (1) o. ..,. :, rt (1) ,.., ,.., (1) () rt e o, ,.., el ri o el (1) ri rt '< el ri o .o..,. < (1) o. o, Ol ..,. Ol '°,.., ,.., ..,. :, (1) () (1) :, Ol (1) rt o o. o, ,.., .... o (1) a, w <o) :r o rt 3 o, .,..,.,. () � o :, lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 6.2.1.5.8.1 Characteristics of High pH SCC include: 6.2.1.5.8.1.1 lt is not typically associated with long seams or other metallurgical features; 6.2.1.5.8.1.2 lt is commonly found on bottom of pipe (three o'clock to nine o'clock position); 6.2.1.5.8.1.3 lt is commonly associated with coal tar coatings2 (found less frequently with other coating types); 6.2.1.5.8.1.4 lt is not a strong function of steel metallurgy, and 6.2.1.5.8.1.5 Environmental factors are most dominant. Research reported in Publication 3510338 indicates that meeting a polarized potential of -850 mV CSE is sufficient to remain outside (more negative than) the potential range for high-pH SCC. The potential range for High­ pH SCC is dependent on both temperature and pH of the electrolyte in contact with the steel surface. The electrolyte producing high­ pH SCC is not the soil or soil leachate, but an electrolyte produced at the pipe surface by a combination of cathodic reaction products and the presence of C02 in the environment. Figure 2 shows the potential range for high-pH SCC as a function of temperature in a simulated field electrolyte (pH 9.1 ). Figure 2 agrees with the research reported in Publication 35103.38 Therefore, when conditions exist that are conducive to high-pH SCC, any criteria that provides for a polarized potential of -850 mV CSE or more negative is acceptable. A consideration in applying a potential criterion to mitigate high-pH SCC is that fluctuations in the CP potential (e.g., during wet-dry transitions and/or beneath disbonded coatings) may permit potentials to periodically become more positive, placing areas of the pipeline in the potential range for SCC. To mitigate SCC, these conditions must be considered. >-3 :r f-'· Ol () o :, rt (1) :, rt f-'· Ol � 'd 'd 1 () o "O '< ri f-'· '° :r rt (1) o. f-'· :, rt (1) ,.., ,.., (1) () rt e o, ,.., "O ri o "O (1) ri rt '< "O ri o < f-'· o. (1) o. o, Ol Ol f-'· :, '°,.., ,.., ...,. (1) () (1) :, Ol (1) rt o o. o, ,.., .... (1) o a, w <o) :r o rt 3 o, f-'· ,.., () � o :, NACE SP0169-2024 ©2024 Association for Materials Protection and Performance (AMPP). AII rights reserved. 26 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 -600 • • ��-........._ . - . .. >-3 :r f-'· Ol () o :, rt (1) :, rt f-'· Ol � .,... . .....� 'd 'd 1 () o el '< ri f-'· ,o :r rt (1) ; Man�m Pct!ffl!J� �mum ,Floten'lial Airem,:re Ptl[emlal -800 ·650 2Q1 3Q1 40 o. 50 ilio;mll@ra:tur@, e &O 80 Figure 2: Potential Range as a Function of Temperature for High pH SCC Based on Slow Strain Rate Tests Performed in Simulant of Field Electrolyte (pH 9.1)42 6.2.1.5.8.2 Characteristics of Near Neutral pH SCC include: 6.2.1.5.8.2.1 lt is typically associated with minor externa! corrosion/pitting; 6.2.1.5.8.2.2 lt is frequently associated with long seams and other metallurgical features/stress raisers (e.g., dents, mechanical damage); 6.2.1.5.8.2.3 Stress-related factors are more dominant (e.g., cyclic loading, maximum stress); 6.2.1.5.8.2.4 lt is commonly associated with polyethylene tape coatings (found less frequently on asphalt-coated pipelines), and 6.2.1.5.8.2.5 lt is not temperature dependent. 6.2.1.5.8.2.6 The electrolyte associated with near-neutral pH SCC is dilute carbonic acid at a pH of 6-8, indicating inadequate CP. For near­ neutral-pH SCC, any CP criterion that is sufficient to mitigate corrosion is adequate to mitigate SCC. When conditions exist that are conducive to either form ofSCC, it is important to maintain the levels of CP indicated above through all seasonal variations in soil conditions and under disbonded coatings. NACE SP0169-2024 ©2024 Association for Materials Protection and Performance (AMPP). AII rights reserved. 27 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) f-'· :, rt (1) e-' e-' (1) () rt e o, e-' el ri o el (1) ri rt '< el ri o < f-'0. (1) o. o, Ol Ol f-'· :, ,o e-' (1) e-' f-'­ () (1) :, Ol (1) rt o o. o, (1) e-' .... o a, w <o) :r o rt 3 o, f-'· e-' () � o :, lOMoARcPSD|62128143 6.2.1.5.8.2.7 6.2.1.6 For those pipelines in which sorne form of SCC has been identified, a sole strategy of increasing the CP potential is not recommended. A threat mitigation program should be developed that depends on the severity of cracking found and incorporates the most significant factors associated with the SCC found on the pipeline. 38-4º-4 1-43 6.2.1.6.1.2 6.2.1.6.2 6.2.1.6.3 o :, rt (1) :, rt � Caustic Overprotection: Levels of cathodic protection that result in formation of a highly caustic environment (pH > 13) on the pipe sur­ face. Such environments are known to degrade coating adhesion. There are no structure-to-electrolyte potential or current density threshold limits for caustic overprotection, as susceptibility varíes based on a number of pipe and environmental factors. 6.2.1.6.1.1 () f-'· Ol Cathodic Overprotection 6.2.1.6.1 >-3 :r f-'· Ol For disbondment of existing coating systems, pipe and coating evaluations conducted during the operating history of the piping system should be used to evaluate the potential for caustic overprotection. For disbondment of new coating systems, operators should consider coating qualification testing to include cathodic disbondment testing to establish limit parameters. Metallurgical overprotection: Levels of cathodic protection that result in excessive generation of hydrogen gas at the cathode. Such con­ ditions can increase hydrogen uptake into the metallic piping system and lead to a variety of damage mechanisms related to loss of duc­ tility. There are no structure-to-electrolyte potential or current density threshold limits for metallurgical overprotection, as susceptibility var­ íes based on a number of pipe and environmental factors. In general, vintage piping systems with non-homogenous metallurgical features, such as hard spots or brittle welds, may be more susceptible to met­ allurgical overprotection. lncreasing the polarization at the pipe surface results in more nega­ tive potentials and an increase in pH. Potentials sufficient to cause ionization of water may increase the detrimental effects of hydrogen and pH on susceptible metallurgy and coating types (NACE TM0497, Appendix F). '"d '"d 1 () o el '< ri f-'· '° :r rt (1) o. f-'· :, rt (1) ,.., ,.., (1) () rt e o, ,.., el ri o el (1) ri rt '< el ri o < f-'· o. (1) o. o, Ol Ol f-'· :, '°,.., ,.., ...,. (1) () (1) :, Ol (1) rt o o. o, ,.., .... (1) o a, w <o) :r o rt 3 o, f-'· ,.., () 6.2.2 � Criteria for Aluminum Piping o :, 6.2.2.1 Criteria that have been documented through empirical evidence to indicate corro­ sion control effectiveness on specific piping systems may be used on those piping systems or others with the same characteristics in similar environments. 6.2.2.2 A mínimum of 100 mV of cathodic polarization between the structure surface and a stable reference electrode contacting the electrolyte. Either the formation or the decay of polarization must be measured to satisfy this criterion. 7·26 6.2.2.3 Precautionary Notes NACE SP0169-2024 ©2024 Association for Materials Protection and Performance (AMPP). AII rights reserved. 28 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 6.2.2.3.1 6.2.2.3.2 6.2.3 6.2.3.2 Criteria that have been documented through empirical evidence to indicate corro­ sion control effectiveness on specific piping systems may be used on those piping systems or others with the same characteristics in similar environments. A mínimum of 100 mV of cathodic polarization between the structure surface and a stable reference electrode contacting the electrolyte. Either the formation or the decay of this polarization must be measured to satisfy this criterion. Criteria for Stainless Steel Piping Criteria that have been documented through empirical evidence to indicate corro­ sion control effectiveness on specific piping systems may be used on those piping systems or others with the same characteristics in similar environments. 6.2.4.2 A mínimum of 100 mV of cathodic polarization between the structure surface and a stable reference electrode contacting the electrolyte. Either the formation or the decay of polarization must be used in this criterion. Ol o:, () rt (1) :, rt ..,. Ol � 'd 'd 1 () o el '< ri '°.:r.,. rt (1) o. ..,. :, rt (1) ,.., ,.., (1) () rt e o, ,.., el ri o el (1) ri rt '< el ri o <..,. o. (1) o. ..,. Ol '°:,,.., (1) ,.., ..,. () (1) :, Ol (1) o rt o. o, ,.., .... (1) Precautionary Notes 6.2.4.3.1 :r ..,. >--3 o, Ol 6.2.4.1 6.2.4.3 6.3 Alkaline Conditions: Aluminum can suffer from corrosion under high­ pH conditions, and application of CP tends to increase the pH at the metal surface. Therefore, investigations or testing should be complet­ ed prior to the application of CP to determine whether the anticipated level of polarization of the aluminum can create a corrosive condition in the specific electrolyte adjacent to the aluminum alloy under con­ sideration. Aluminum can experience corrosion in alkaline or acidic environments (8.5 < pH < 4) according to Pourbaix diagrams.44 The specific ranges depend on the specific electrolyte and alloy. Criteria for Copper Piping 6.2.3.1 6.2.4 Excessive voltages: Notwithstanding the mínimum criterion in Para­ graph 6.2.2.2, a polarized potential more negative than -1,200 mV CSE reference electrode shall not be used unless previous test results indicate that no appreciable corrosion has occurred in the particular environment. Specific attention shall be given to possible corrosion as a result of the buildup of alkali on the metal surface, as outlined in Paragraph 6.2.2.3.2. o For protection of stainless steel buried in soil and/or groundwater, protective externa! coatings should be applied to reduce the CP current requirement. lf the environment is not sufficiently aerated to evenly form a protective oxide film on the stainless steel surface or significant chloride ions are present, a polarized potential of -850 mV CSE should be considered for protection. 6.2.4.3.2 When applying the 100 mV polarization criterion, be aware of chang­ es in the environment that could then impact the free corrosion and depolarized potential. When this occurs, changes may be needed in the targeted polarized potential to achieve 100 mV polarization. 6.2.4.3.3 When operating pressure and conditions are conducive to high pH SCC, avoid polarized potentials in the cracking range relative to temperature. The safe negative potential limit should be determined by testing. Relevant Considerations NACE SP0169-2024 ©2024 Association for Materials Protection and Performance (AMPP). AII rights reserved. 29 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) w :r ort 3o, .,..,.,. a, <o) () � o:, lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com) lOMoARcPSD|62128143 Downloaded by William Ruiz Martinez (will.ruizmartinez@gmail.com)
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