INTRODUCTION
SECTION - 2.A
PLC
3
IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory
VersaMax® PLC CPU IC200CPUE05 shares the basic features of the other
VersaMax PLC CPUs. It provides powerful PLC functionality in a small, versatile
system. CPUE05 can serve as the system controller for up to 64 modules with up to
2048 I/O points. Two serial ports provide RS-232 and RS-485 interfaces for serial
communications. CPUE05 also provides a built-in Ethernet Interface. The RS-232
serial port can be configured for Local Station manager operation to provide access
to diagnostic information about the Ethernet interface. CPUE05 has 64kB of
configurable memory.
In addition, CPUE05 is compatible with the EZ Program Store device, which can be
used to write, read, update, and verify programs, configuration, and reference tables
data without a programmer or programming software.
CPUE05
PWR
OK
MAC XXXXXXXXXX
RUN
FAULT
FORCE
PORT 1
IC200CPUE05
PORT 2
CPU 40K BYTES USER MEM
PORT 1
IP ADDRESS
RS232
PORT 2
ETHERNET
RESTART
ETHERNET
10 MBPS BASE T
LAN
STAT
PORT 1
RS485
Features
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
3-2
64kB of configurable memory
Programming in Ladder Diagram, Sequential Function Chart, and Instruction List
Compatible with EZ Program Store device.
Non-volatile flash memory for program storage
Battery backup for program, data, and time of day clock
Run/Stop switch
Floating point (real) data functions
Embedded RS-232 and RS-485 communications
Embedded Ethernet interface
70mm height when mounted on DIN rail with power supply
VersaMax® PLC User's Manual – March 2001
GFK-1503C
3
CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory: IC200CPUE05
Module Specifications
Size
4.95” (126mm) x 5.04” (128mm)
Program storage
System flash, battery-backed RAM
Backplane current consumption:
IC200CPUE05
no serial port converter or EZ
Program Store device
5V output:
160mA
with serial port converter or EZ
Program Store device
5V output:
260mA
Floating point
Boolean execution speed
Realtime clock accuracy (for timer
functions)
Time of day clock accuracy
Embedded communications
Configurable memory
Ethernet Interface Specifications
Number of SRTP server
connections
Ethernet data rate
Physical interface
WinLoader support
Number of Ethernet Global Data
configuration-based exchanges
EGD Exchange limits
Time Synchronization
Selective Consumption of EGD
Load EGD configuration from PLC
to programmer
Remote Station Manager over UDP
Local Station Manager (RS-232)
Configurable Advanced User
Parameters
*
GFK-1503C
3.3V output:
650mA*
yes
0.5ms/K (typical)
100ppm (0.01%) or +/- 9sec/day
23ppm (0.0023%) or +/- 2sec/day @ 30C.
100 ppm (0.01%) or +/- 9sec/day @ full temperature range
RS-232, RS-485, Ethernet interface
64K bytes maximum
8
10Mbps
10BaseT RJ45
via CPU port
32
100 data ranges and 1400 bytes of data per exchange; 1200
total data ranges across all exchanges.
NTP - client only
yes
yes
yes
via CPU port
yes
CPUE05 requires a power supply with expanded 3.3V.
Chapter 3 CPU Module Datasheet: CPUE05
3-3
3
IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory
VersaMax General Product Specifications
VersaMax products should be installed and used in conformance with productspecific guidelines as well as the following specifications:
Environmental
Vibration
Shock
Operating Temp.
Storage Temp.
Humidity
Enclosure Protection
EMC Emission
Radiated, Conducted
IEC68-2-6
IEC68-2-27
IEC529
CISPR 11/EN 55011
CISPR 22/EN 55022
FCC 47 CFR 15
EMC Immunity
Electrostatic Discharge
RF Susceptibility
EN 61000-4-2
EN 61000-4-3
ENV 50140/ENV 50204
Fast Transient Burst
Surge Withstand
EN 61000-4-4
ANSI/IEEE C37.90a
IEC255-4
EN 61000-4-5
3-4
Conducted RF
EN 61000-4-6
Isolation
Dielectric Withstand
UL508, UL840, IEC664
Power Supply
Input Dips, Variations
EN 61000-4-11
VersaMax® PLC User's Manual – March 2001
1G @57-150Hz, 0.012in p--p @10-57Hz
15G, 11ms
0 deg C to +60 deg C ambient
-40 deg C to +85 deg C
5% to 95%, noncondensing
Steel cabinet per IP54:
protection from dust & splashing water
Industrial Scientific & Medical Equipment
(Group 1, Class A)
Information Technology Equipment (Class A)
referred to as FCC part 15,
Radio Devices (Class A)
8KV Air, 4KV Contact
10Vrms /m, 80Mhz to 1000Mhz, 80% AM
10Vrms/m, 900MHz +/-5MHZ
100%AM with 200Hz square wave
2KV: power supplies, 1KV: I/O, communication
Damped Oscillatory Wave: 2.5KV power
supplies, I/O [12V-240V]; 1KV communication
Damped Oscillatory Wave: Class II,
power supplies, I/O [12V-240V]
2 kV cm(P/S); 1 kV cm (I/O and communication
modules)
10Vrms, 0.15 to 80Mhz, 80%AM
1.5KV
During Operation: Dips to 30% and 100%,
Variation for AC +/-10%, Variation for
DC +/-20%
GFK-1503C
3
IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory
Serial Ports
The two serial ports are software-configurable for SNP slave or RTU slave
operation. 4-wire and 2-wire RTU are supported. If a port is being used for RTU, it
automatically switches to SNP slave mode if necessary. Port 1 can also be
configured for Local Station Manager operation to provide access to diagnostic
information about the Ethernet interface. Both ports default to SNP slave and both
automatically revert to SNP slave when the CPU is in Stop mode, if configured for
Serial I/O. Either port can be software-configured to set up communications
between the CPU and various serial devices. An external device can obtain power
from Port 2 if it requires 100mA or less at 5VDC.
PORT 1
Port 1: is an RS-232 port with a 9-pin female D-sub connector. The
pinout of Port 1 allows a simple straight-through cable to connect with a
standard AT-style RS-232 port.
RS232
PORT 2
Port 1 can be configured for either CPU serial communications (SNP,
RTU, Serial I/O), or local Station Manager use. If Port 1 has been
configured for CPU use, it can be forced to local Station Manager
operation using the Restart pushbutton. Once forced, Port 1 remains
available for station manager use until the PLC is power cycled, or the
Restart pushbutton is pressed.
If Port 1 is configured as a local Station Manager, it cannot be used for
CPU serial communications or for firmware upgrades using Winloader.
The Restart pushbutton will NOT toggle it to the CPU serial protocols.
Port 2: is an RS-485 port with a 15-pin female D-sub connector. This
RS485
can be attached directly to an RS-485 to RS-232 adapter (IC690ACC901).
Port 2 can be used for program, configuration, and table updates with the
EZ Program Store module.
The following table compares the functions of Port 1 and Port 2.
CPU Protocols (SNP slave,
RTU slave, Serial I/O)
Local Station Manager
Firmware Upgrade
Smart module firmware
upgrade
EZ Program Store device
GFK-1503C
Port 1
Defaults to SNP slave
Port 2
Defaults to SNP slave
Yes (see above)
PLC in Stop/No I/O mode, Port 1
not disabled or in Local Station
Manager mode.
PLC in Stop/No I/O mode, Port 1
configured for CPU protocol
No
no
no
Chapter 3 CPU Module Datasheet: CPUE05
PLC must be in Stop/No IO mode.
Read, Write, Verify, and Update.
PLC must be in Stop/No IO mode.
3-5
3
CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory: IC200CPUE05
Cable Lengths
Maximum cable lengths the total number of feet from the CPU to the last device
attached to the cable are:
Port 1 (RS-232) = 15 meters (50 ft.)
Port 2 (RS-485) = 1200 meters (4000 ft.)
Serial Port Baud Rates
RTU protocol
Serial I/O protocol
SNP protocol
Local Station Manager
(this is independent of
serial protocol baud rate)
Firmware Upgrade via
WInloader
*
Port 1
1200, 2400, 4800, 9600, 19.2K,
38.4*K, 57.6*K
4800, 9600, 19.2K, 38.4K*, 57.6K*
4800, 9600, 19.2K, 38.4K*
1200, 2400, 4800, 9600, 19.2K,
38.4K, 57.6K, 115.2K
Port 2
1200, 2400, 4800, 9600, 19.2K,
38.4*K, 57.6*K
4800, 9600, 19.2K, 38.4K*, 57.6K*
4800, 9600, 19.2K, 38.4K*
na
2400, 4800, 9600, 19.2K, 38.4K,
57.6K, 115.2K
na
Only available on one port at a time.
The VersaPro software allows configuration of RTU and Serial I/O at 115.2K baud.
However, these baud rates are not supported by the CPU. If a configuration using
these baud rates is stored to the PLC:
3-6
1.
For RTU, an “Unsupported Feature in Configuration” fault is logged and the
PLC transitions to Stop Faulted mode.
2.
For Serial I/O, the same fault is logged when the transition to Run mode
occurs. The PLC will immediately transition to Stop Faulted mode.
VersaMax® PLC User's Manual – March 2001
GFK-1503C
3
CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory: IC200CPUE05
Ethernet LAN Port
The Ethernet LAN port supports SRTP Server and Ethernet Global Data. This port
connects directly to a 10BaseT (twisted pair) network without an external
transceiver. The 10BaseT twisted pair cables must meet applicable IEEE 802
standards. CPUE05 automatically selects either half-duplex of full-duplex
operation, as sensed from the network connection.
A space is provided on the front of the CPUE05 module where the configured IP
Address can be written.
IP ADDRESS
IP Address
Writable Area
ETHERNET
RESTART
Ethernet
LAN Port
ETHERNET
LAN
STAT
10 BASE T
PORT 1
RJ 45
GFK-1503C
Chapter 3 CPU Module Datasheet: CPUE05
3-7
3
IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory
Mode Switch
The Mode switch is located behind the module door. It can be used to place the PLC
in Stop or Run mode. It can also be used to block accidental writing to CPU
memory and forcing or overriding discrete data. Use of this feature is configurable.
The default configuration enables Run/Stop mode selection and disables memory
protection.
RUN/ON
STOP/OFF
CPU LEDs
The seven CPU LEDs, visible through the module door, indicate the presence of
power and show the operating mode and diagnostic status of the CPU. They also
indicate the presence of faults, forces, and communications on the CPU’s two ports
CPUE05
POWER
ON when the CPU is receiving 5V power from the power supply. Does not
indicate the status of the 3.3V power output.
OK
ON indicates the CPU has passed its powerup diagnostics and is functioning
properly. OFF indicates a CPU problem. Fast blinking indicates that the CPU
is running its powerup diagnostics. Slow blinking indicates the CPU is
configuring I/O modules. Simultaneous blinking of this LED and the green
Run LED indicates that the CPU is in boot mode and is waiting for a firmware
update through port 1.
RUN
Green when the CPU is in Run mode. Amber when the CPU is in Stop/IO Scan
mode. If this LED is OFF but OK is ON, the CPU is in Stop/No IO Scan mode.
PWR
OK
RUN
FAULT
FORCE
PORT 1
PORT 2
If this LED is flashing green and the Fault LED is ON, the module switch was
moved from Stop to Run mode while a fatal fault existed. Toggling the switch
will continue to Run mode.
3-8
FAULT
ON if the CPU is in Stop/Faulted mode because a fatal fault has occurred. To
turn off the Fault LED, clear both the I/O Fault Table and the PLC Fault
Table. If this LED is blinking and the OK LED is OFF a fatal fault was
detected during PLC powerup diagnostics. Contact PLC Field Service.
FORCE
ON if an override is active on a bit reference.
PORT 1
PORT 2
Blinking indicates activity on that port when controlled by the CPU.
VersaMax® PLC User's Manual – March 2001
GFK-1503C
3
CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory: IC200CPUE05
Ethernet Restart Pushbutton
The Ethernet Restart pushbutton is located on the right side of the module.
IP Address
Writable Area
IP ADDRESS
Ethernet Restart
Pushbutton
ETHERNET
RESTART
ETHERNET
10 BASE T
LAN
Ethernet
LEDs
STAT
PORT 1
The Ethernet Restart pushbutton has two functions:
ƒ
When pressed for less than 5 seconds, it resets the Ethernet hardware, tests the
Ethernet LEDs, and restarts the Ethernet firmware. This disrupts any Ethernet
communications that are presently underway.
ƒ
When pressed for at least 5 seconds, it toggles the function of Port 1 between
its configured operation and forced local Station Manager operation. Note that
if Port 1 is available for Local Station Manager operation, Winloader cannot be
used for a firmware upgrade.
Ethernet LEDs
The three Ethernet LEDs indicate the status and activity of the Ethernet interface.
LAN
indicates the status and activity of the Ethernet network connection. ON/flickering green
indicates Ethernet interface is online. ON amber indicates Ethernet interface is offline
STAT
indicates the general status of the Ethernet interface. ON green indicates no
“exception” detected. ON amber indicates an exception. Blinking amber indicates error
code. Blinking green indicates waiting for configuration or waiting for IP address.
PORT1
indicates when the Ethernet interface is controlling the RS-232 serial port. It also
indicates when the Ethernet Restart pushbutton has been used to override configured
RS-232 port usage for Local Station Manager operation. ON amber indicates Port 1 is
available for Local Station Manager use (either by configuration or forced). OFF
indicates PLC CPU is controlling Port 1. (Does not blink to indicate traffic).
The Ethernet LEDs turn ON briefly, first amber then green, whenever a restart is
performed in the Operational state by pressing and releasing the Restart pushbutton.
This allows you to verify that the Ethernet LEDs are operational. All three LEDs
blink green in unison when a software load is in progress.
GFK-1503C
Chapter 3 CPU Module Datasheet: CPUE05
3-9
3
IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory
Configurable Memory
CPUE05 provides a total of 64K bytes of configurable user memory. This 64K of
memory is use for the application program, hardware configuration, registers (%R),
analog inputs (%AI), and analog outputs (%AQ). The amount of memory allocated
to the application program and hardware configuration are automatically determined
by the actual program and configuration entered from the programmer. The rest of
the 64K bytes can be easily configured to suit the application.
Configurable memory
Application program size (not
configurable)
Hardware configuration size
(not configurable)
Registers (%R)
Analog Inputs (%AI)
Analog Outputs (%AQ)
3-10
64K bytes maximum
128 bytes minimum
528 bytes minimum
256 bytes minimum
256 bytes minimum
256 bytes minimum
VersaMax® PLC User's Manual – March 2001
GFK-1503C
3
CPU with Two Serial Ports, Embedded Ethernet Interface,
and 64K Configurable Memory: IC200CPUE05
Ethernet Interface Overview
CPUE05 has a built-in Ethernet interface that makes it possible to communicate on
a 10BaseT network. Both half-duplex and full-duplex operation are supported.
Using 10/100 hubs allows CPUE05 to communicate on a network containing
100Mb devices.-
SRTP Server
CPUE05 supports up to eight simultaneous SRTP Server connections for use by
other devices on the Ethernet network, such as the PLC programmer, CIMPLICITY
HMI, SRTP channels for Series 90 PLCs, and Host Communications Toolkit
applications. No PLC programming is required for server operation.
Ethernet Global Data
CPUE05 supports up to 32 simultaneous Ethernet Global Data exchanges. Global
Data exchanges are configured using the PLC programming software, then stored to
the PLC. Both Produced and Consumed exchanges may be configured. CPUE05
supports up to 1200 variables across all Ethernet Global Data exchanges, and
supports selective consumption of Ethernet Global Data exchanges. See chapter
13for information about Ethernet Global Data.
Station Manager Functionality
CPUE05 has built-in Station Manager functionality. This permits on-line diagnostic
and supervisory access through either the Station Manager port or via the Ethernet
network. Station Manager services include:
ƒ
An interactive set of commands for interrogating and controlling the station.
ƒ
Unrestricted access to observe internal statistics, an exception log, and
configuration parameters.
ƒ
Password security for commands that change station parameters or operation.
Use of the Station Manager function requires a separate computer terminal or
terminal emulator.
See GFK-1876 for information about Station Manager operation.
GFK-1503C
Chapter 3 CPU Module Datasheet: CPUE05
3-11
SECTION - 2.B
POWER SUPPLY
3
IC200PWR001
24VDC Power Supply
24VDC Power Supply IC200PWR001 provides backplane power for CPU, NIU, and I/O
modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5 volt outputs, with up
to 0.25 Amp on the 3.3 Volt output. This is ample power for most installations. Module
backplane current consumption is summarized in appendix C.
24 VDC, 11 W
POWER SUPPLY
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR001
NOT
USED
+ INPUT
VDC
When mounted on the CPU or NIU module, it serves as the main power supply for the
station. It can also be used as a supplemental power supply when mounted on a Power
Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for
more information.
3-2
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
3
IC200PWR001
24VDC Power Supply
Specifications
•
Input Voltage
18 to 30VDC, 24VDC nominal
Input Power
11W
Holdup Time
10ms
Inrush Current
20A at 24VDC
25A at 30 VDC
Output Voltage
5VDC, 3.3VDC
Protection
Short circuit, overload, reverse polarity
Output Current
Total
3.3VDC Output
5VDC Output
1.5A maximumz
0.25A maximum
(1.5A - I3.3V ) maximum
The total output current should not exceed 1.5A. For example, if 3.3V @
0.25A is required, 1.25A is available on the 5V output.
Wiring
DC- must be grounded to frame / earth ground. DC- is grounded to frame internally in the
Power Supply. As a result, floating power supplies cannot be used.
DC+
GFK-1504K
Chapter 3 Power Supplies
DC-
3-3
SECTION - 2.C
POWER SUPPLY
3
IC200PWR002
24VDC Expanded 3.3 V Power Supply
24VDC Expanded 3.3V Power Supply IC200PWR002 provides backplane power for
CPU, NIU, and I/O modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5
volt outputs, with up to 1.0 Amp on the 3.3 Volt output. Module backplane current
consumption is summarized in appendix C.
24 VDC, 11 W
POWER SUPPLY
EXPANDED 3.3VDC
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR002
NOT
USED
+ INPUT
VDC
When mounted on the CPU or NIU module, it serves as the main power supply for the
station. It can also be used as a supplemental power supply when mounted on a Power
Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for
more information.
3-4
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
3
IC200PWR002
24VDC Expanded 3.3 V Power Supply
Specifications
•
Input Voltage
18 to 30 VDC, 24VDC nominal
Input Power
11W
Holdup Time
10ms
Inrush Current
20A at 24VDC
25A at 30 VDC
Output Voltage
5VDC, 3.3VDC
Protection
Short circuit, overload, reverse polarity
Output Current
Total
3.3VDC Output
5VDC Output
1.5A maximumz
1.0A maximum
(1.5A - I3.3V ) maximum
The total output current should not exceed 1.5A. For example, if 3.3V @ 1.0A
is required, 0.5A is available on the 5V output.
Wiring
DC- must be grounded to frame / earth ground. DC- is grounded to frame internally in the
Power Supply. As a result, floating power supplies cannot be used.
DC+
GFK-1504K
Chapter 3 Power Supplies
DC-
3-5
SECTION - 2.D
I/O CARRIER BOX STYLE
4
IC200CHS022
Compact Box-Style I/O Carrier
The Compact Box-Style I/O Carrier (IC200CHS022) has 36 IEC box-style terminals. It
provides mounting, backplane communications, and field wiring for one I/O module.
IC200CHS022
COMPACT I/O CARRIER
BOX STYLE
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2 GROUPS ABCD
Temp Code T4 Ambient 60C
CLASS 1 ZONE 2 GROUP IIC
Ex nA IIC 0C <To<60C
Ex nV II Demko No. 98Y.125014
66.8mm
(2.63in)
163.5mm
(6.45in)
The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier.
4-14
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
4
IC200CHS022
Compact Box-Style I/O Carrier
Din Rail Mounting
The I/O carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be
electrically grounded to provide EMC protection. The rail must have a conductive
(unpainted) corrosion-resistant finish.
For applications requiring maximum resistance to mechanical vibration and shock, the
carrier must also be panel-mounted. See chapter 2 for installation instructions.
Features
ƒ
The Compact Box-Style I/O carrier supports wiring for up to 32 I/O points and 4
common/power connections.
ƒ
Easily-set keying dials to assure installation of the correct type of module on the
carrier. Keys are set to match the keying on the bottom of the module. A complete list
of module keying assignments is included in appendix D.
ƒ
Carrier-to-carrier mating connectors for quick installation of the backplane
connection with no additional cables or tools needed.
ƒ
Module latch hole for securely fastening the module to the carrier.
ƒ
A printed wiring card provided with each I/O module can be folded and inserted in
the built-in card holder.
Carrier to Carrier
Connector
Module to Carrier
Connectors
Module
latch hole
Keying Dials
Field Wiring
Terminals
GFK-1504K
Chapter 4 Carriers
Holder for
wiring card
4-15
4
IC200CHS022
Compact Box-Style I/O Carrier
Field Wiring Terminals
Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm2 cross section)
to AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to AWG #18 (avg.
0.86mm2 cross section).
A13
A7
A8
A1
A15
A14
A10
A9
A2
A16
A3
A4
A17
A11
A18
A12
A5
A6
B13
B7
B14
B8
B1
B15
B9
B2
B16
B10
B3
B4
B17
B11
B5
B18
B12
B6
The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each
power and ground, and a voltage range of up to 264 VAC. Voltage transients up to 300
VAC will not damage the carrier.
Wiring Card Holder
The Compact I/O Carrier has a built-in card holder that hinges down over the terminal
wiring. The wiring card provided with the I/O module can be inserted in the holder.
During system operation, the card holder should be in the retracted position.
Wiring Card in
Holder, Hinged
Over Terminals
4-16
Card Holder
Retracted
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
SECTION - 2.E
EXPANSION CABLE
/MODULE
6
IC200ERM002
Expansion Receiver Module, Non-isolated
The non-isolated Expansion Receiver Module (IC200ERM002) interfaces an
expansion “rack” to a VersaMax PLC or VersaMax NIU I/O Station system. The
expansion rack can to include up to eight VersaMax I/O and special-purpose
modules. A VersaMax power supply installed on the Expansion Receiver Module
provides operating power for the modules in the expansion rack. This module may
be used without an Expansion Transmitter Module (IC200ETM001) in the PLC or
I/O Station if there is only one expansion rack in the system or if the cable length is
one meter or less. An Expansion Transmitter Module is required if there are multiple
expansion racks or for a longer cable. Maximum cable length for this non-isolated
module is 15 meters.
ERM002
PWR
SCAN
EXP RX
01
7
6 5 4
2
3
IC200ERM002
EXPANSION RECEIVER
. .. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.
EXP 1
EXP 2
. .. .
...
...
...
...
...
...
...
.
Ex nV II T4 Demko No
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2 GROUPS ABCD
Ambient 60C
CLASS I ZONE 2 GROUP IIC
Ex nA IIC
0C < To < 60C
Ex nV II Demko No. 98T.125014
MADE IN USA
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
High speed bus expansion interface
Supports Hold Last State
System fault isolation
Three LEDs indicate module power status and expansion port status
No DIP switches to set, easy software configuration into PLC system
Power supply mounts directly to module
Differential or single-ended operation
The Expansion Receiver Module supports hold last state operation of the output
modules in the event of loss of communications with the CPU/NIU. It also permits
isolation and repair of a faulty module within a rack.
GFK-1504K
Chapter 6 Expansion Modules
6-11
6
IC200ERM002
Expansion Receiver Module, Non-isolated
Connectors
The Expansion Receiver has two 26-pin female D-shell expansion ports. The upper
port receives the cable from an Expansion Transmitter or upstream Expansion
Receiver Module. The lower port is used to connect the expansion cable to the next
expansion rack or to attach the terminator plug at the last rack.
ERM002
PWR
LEDs
SCAN
EXP RX
Expansion Rack
Selection Switch
Expansion Port for
Incoming cable
0 1
7
6 5 4
. .. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.
EXP 1
EXP 2
Expansion Port for
Continuing Cable or
Termination Plug
2
3
Ex nV II T4 Demko No
. .. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.
LED Indicators
Three LEDs show the status of module power, the expansion port, and the I/O
modules.
The PWR LED is On when the module is receiving 5VDC power from the attached
power supply. It is Off when there is no power supply attached or when the power
supply itself is not receiving power.
The SCAN LED lights green when the CPU/NIU is actively scanning I/O in
expansion racks. It lights amber when the CPU/NIU is not actively scanning I/O in
expansion racks.
The EXP RX LED indicates the status of the expansion bus. This LED is either
blinking or On when the Expansion Receiver is communicating with the Expansion
Transmitter or with other ERMs. It is Off when not communicating.
Expansion Rack Selection Switch
The Rack Selection Switch is used to specify which expansion rack the ERM is in.
6-12
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
6
IC200ERM002
Expansion Receiver Module, Non-isolated
VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface
The Expansion Receiver Module connects to an Expansion Transmitter Module in a
VersaMax PLC or VersaMax NIU I/O Station, or to an Expansion Receiver in a
previous rack, as shown below. Modules are connected using expansion cable
IC200CBL6xx (xx represents the length in meters). Up to seven expansion racks can
be included in the system. With the non-isolated Expansion Receiver Module, the
total overall length of the expansion cable can be up to 15 meters.
VersaMax PLC or I/O Station Main Rack (0)
ETM
PS
CPU/NIU
VersaMax ExpansionRack 1
PS
15M with any
IC200ERM002 ERMs
750M with all
IC200ERM001 ERMs
ERM
IC200CBL601,
602, 615
VersaMax ExpansionRack 7
PS
Terminator
Plug
ERM
Terminator Plug
The terminator plug supplied with the Expansion Transmitter Module is installed in
the last Expansion Receiver in a chain as shown above. If the Expansion Receiver is
at the end of the chain, the terminator plug is installed in the lower expansion port.
No terminator plug is required in the single-ended configuration described on the
next page.
GFK-1504K
Chapter 6 Expansion Modules
6-13
6
IC200ERM002
Expansion Receiver Module, Non-isolated
Two-Rack Local System
Expansion Receiver IC200ERM002 can also be used to connect a VersaMax PLC
main rack or VersaMax NIU I/O Station to just one expansion rack without having
an Expansion Transmitter Module in the main rack.
This “single-ended” configuration has a maximum cable length of 1 meter. No
terminator plug is required in the expansion rack.
VersaMax PLC or NIU I/O Station Main Rack
PS
Cable
IC200CBL600
(1M)
CPU/NIU
VersaMax Expansion Rack
PS
ERM
6-14
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
6
IC200ERM002
Expansion Receiver Module, Non-isolated
Module Specifications
Module Characteristics
Module ID
LED indicators
PWR LED indicates 5VDC power status
EXP RX LED indicates expansion bus communications status
SCAN LED indicates whether the CPU/NIU is scanning I/O in
expansion racks
Backplane current
consumption
5V output: 70mA maximum
3.3V output: 20mA
Cable Specifications
Maximum cable length
Effective data rate
15 meters (differential) . 1 meter (differential)
5 Mbits/sec (differential). 2.765 Mbits/sec (single-ended)
Electrical Isolation
Non-isolated differential or single-ended communications
Catalog Numbers
Bus Receiver Module
IC200ERM002
Expansion Cable
IC200CBL601 - 1 meter
IC200CBL602 - 2 meters
IC200CBL615 - 15 meters
Terminator Plug
IC200ACC201 (included with ETM)
Connector Kit
IC200ACC202
Compatibility
All I/O and communications modules can be used in expansion racks. Some analog
modules require specific module revisions as listed below. The date code is a 3-digit
number on the outside of the module and on the shipping box.
Module
IC200ALG320
IC200ALG321
IC200ALG322
IC200ALG430
IC200ALG431
IC200ALG432
IC200ALG230
Module
Revision
B or later
B or later
B or later
C or later
C or later
B or later
A or later
IC200ALG260
Any
A or later
Any
GFK-1504K
Chapter 6 Expansion Modules
Module Date Code Range
Any
Any
Any
Any
Any
Any
CPU or NIU Revision 1.5: Date code must begin with a
number other than 9 and must be 011 or greater.
Any date code.
CPU or NIU Revision 2.0 or later:
CPU or NIU Revision 1.5: Date code must begin with a
number other than 9 and must be 011 or greater.
Any date code.
CPU or NIU Revision 2.0 or later:
6-15
2
Installing an Expansion Receiver Module
An Expansion Receiver Module (IC200ERM001 or 002) must be installed in the leftmost
slot of each VersaMax expansion “rack”.
1.
Insert the label inside the small access door at the upper left corner of the module.
2.
Attach the module to the DIN rail at the left end of the expansion rack.
3.
Select the expansion rack ID (1 to 7) using the rotary switch under the access door at
upper left corner of the module. Each rack must be set to a different rack ID. With a
single-ended cable (one expansion rack only), set the Rack ID to 1.
0 1
7
6
5
4
2
3
4.
Install a VersaMax Power Supply module on top of the Expansion Receiver. See
“Installing a Power Supply” in this chapter for details.
5.
Attach the cables. If the system includes an Expansion Transmitter Module, attach the
terminator plug to the EXP2 port on the last Expansion Receiver Module.
6.
After completing any additional system installation steps, apply power and observe
the module LEDs.
On indicates presence of 5VDC power.
Off indicates no 5VDC power.
PWR
SCAN
EXP RX
Green indicates CPU/NIU is scanning
I/O in expansion racks.
Amber indicates not scanning.
Blinking or On indicates module is
communicating on expansion bus
Off indicates module not communicating
Removing an Expansion Receiver Module
2-6
1.
Make sure rack power is off.
2.
Un-install the Power Supply module from the Expansion Receiver Module.
3.
Slide the Expansion Receiver Module on DIN rail away from the other modules.
4.
Using a small screwdriver, pull down on the tab on the bottom of the module and lift
the module off the DIN rail.
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
SECTION - 2.)
DISCRETE INPUT
32 PT
7
IC200MDL650
Input Module, 24VDC Pos/Neg Logic 32 Points
Discrete input module IC200MDL650 provides four groups of 8 discrete inputs.
Inputs in each group can be either positive logic inputs that receive current from
input devices and return the current on the common, or negative-logic inputs that
receive current from the common and return current to the input device. Input
devices are connected between the input terminals and common terminals.
I
1
OK
2
3
4
5
6
7
8
9
10 11 12 13
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2 GROUPS ABCD
Teno Code T4A Ambient 60C
CLASS I ZONE 2 GROUP IIC T4
Ex nA IIC T4 0C ≤To≤60C
Ex nV II T4 Demko No 98Y.125014
17 18 19
20 21 22 23 24 25 26 27 28 29
14 15 16
IC200MDL650
INPUT
POS/NEG GRP
30 31 32
I
1234567
24VDC
32PT
831
OK
Note: Negative-logic functionality requires module version IC200MDL650C or
higher.
Power for module operation comes from the backplane.
Intelligent processing for this module is performed by the CPU or NIU. The module
provides 32 bits of discrete input data.
LED Indicators
Individual green LEDs indicate the on/off state of each input point.
The green OK LED is on when backplane power is present to the module.
Configuration Parameters
The module’s basic input on/off response time is 0.5ms.
For some applications, it may be preferable to add additional filtering to compensate
for conditions such as noise spikes or switch bounce. Input filter times of 0ms,
1.0ms, or 7.0ms are selectable via CPU software configuration, for total response
times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total
response time is 1.5ms).
GFK-1504K
Chapter 7 Discrete Input Modules
7-53
7
IC200MDL650
Input Module, 24VDC Pos/Neg Logic 32 Points
Module Specifications
Module Characteristics
Points
32 (4 groups of 8)
Module ID
80088008
Isolation:
User input to logic (optical)
and to frame ground
Group to group
Point to point
LED indicators
250VAC continuous; 1500VAC for 1 minute
250VAC continuous; 1500VAC for 1 minute
None
One LED per point shows individual point ON/OFF
status
OK LED indicates backplane power is present
Backplane current consumption 5V output: 50mA maximum
External power supply
None
Thermal derating
See diagram
Configuration parameters
Input response times
Input Characteristics
7-54
Input voltage
0 to +30VDC,+24VDC nominal
On state voltage
+15 to +30VDC
Off state voltage
0 to +5VDC
On state current
Off state current
2.0 to 5.5mA
0 to 0.5mA
On response time
Off response time
0.5ms maximum
Configurable filter time
0 ms, 1.0ms (default), or 7.0ms
Input impedance
10kOhms maximum
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
7
IC200MDL650
Input Module, 24VDC Pos/Neg Logic 32 Points
Field Wiring
Terminal
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
Connection
Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8
Input 9
Input 10
Input 11
Input 12
Input 13
Input 14
Input 15
Input 16
Inputs 1-8 Common
Inputs 9 -16 Common
Terminal
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
Connection
Input 17
Input 18
Input 19
Input 20
Input 21
Input 22
Input 23
Input 24
Input 25
Input 26
Input 27
Input 28
Input 29
Input 30
Input 31
Input 32
Inputs 17-24 Common
Inputs 25-32 Common
The 32 inputs form four groups of 8. Each group has a common connection. Each
group may be wired for positive or negative logic inputs. Note: Negative-logic
functionality requires version IC200MDL650C or higher.
Wiring Connections
for Carriers with Two
Rows of Terminals
IC200CHS002, 005
IC200CHS012, 015
I1
A
B
I2
1
1
2
2
I17
+
(-)
(+)
I4
I5
I3
3
4
3
I18
5
4
I19
I6
6
5
I21
I22
8
I23
13
I14
14
I7
IC200CHS001, 022, 025
IC200CHS011
7
GFK-1504K
1
Chapter 7 Discrete Input Modules
16
9
I2
2
10
10
I25
11
I12
11
11
I26
12
12
I27
3
17
I10
10
I3
I14
13
13
I28
+
(-)
11
13
I29
I30
7
12
16
16
I31
B
1
I31
15
8
18
18
I32
(+) (+)
+
(-)
(+)
16
9
17
I26
10
I19
3
(+)
I32
I25
I18
2
17
17
(+)
I24
I17
I6
6
14
(+) (+)
I16
15
15
I30
I23
I12
I5
5
I15
14
14
I29
18
I11
I4
4
I13
(+)
(+)
I16
I9
I8
I1
A
I15
15
8
9
9
I24
I10
(+)
+
(-)
+
(-)
I13
8
7
I9
(+)
+
(-)
Wiring Connections
for Carriers with
Three Rows of
Terminals
I8
7
6
I20
I7
+
(-)
18
I27
11
I20
4
+
(-)
12
I21
5
I28
I22
6
7-55
7
IC200MDL650
Input Module, 24VDC Pos/Neg Logic 32 Points
Thermal Derating
The number of points that can be on at the same time depends on the ambient
temperature, the external voltage, and the orientation of the module and DIN rail.
There is no derating at 24VDC. Deratings at 30VDC are shown below.
Ambient Temperature
5ºC
A
B
Number of Points On At the Same Time
A
10ºC
15ºC 20ºC
25ºC
30ºC
35ºC 40ºC 45ºC
50ºC
55ºC
60ºC
32
28
24
B
A
30VDC
30VDC
20
16
12
8
4
Ambient Temperature
C
D
D
7-56
Number of Points On At the Same Time
5ºC
10ºC
15ºC 20ºC
25ºC
30ºC
35ºC 40ºC 45ºC
50ºC 55ºC
60ºC
32
28
24
D
C
30VDC
30VDC
20
16
12
8
4
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
SECTION - 2.G
DISCRETE OUTPUT
32 PT
8
IC200MDL750
Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points
Module Specifications
Module Characteristics
Points
2 groups of 16 outputs
Module ID
80808080
Isolation:
User input to logic (optical)
and to frame ground
250VAC continuous; 1500VAC for 1 minute
Group to group
250VAC continuous; 1500VAC for 1 minute
Point to point
None
LED indicators
One LED per point shows individual point on/off state
FLD PWR LED indicates field power is present
OK LED indicates backplane power is present
Backplane current
consumption
5V output: 90mA maximum
External power supply
+10.2 to +30VDC, +12/24VDC nominal
Thermal derating
See diagrams
Output Characteristics
Output voltage
GFK-1504K
+10.2 to +30VDC, +12/24VDC nominal
Output voltage drop
0.3V maximum
Load current
0.5A at 30VDC maximum (resistive)
2.0A maximum for 100ms inrush
Output leakage current
0.5mA at 30VDC maximum
On response time
Off response time
0.2ms, maximum
1.0ms maximum
Protection
No internal fuses
Chapter 8 Discrete Output Modules
8-37
8
IC200MDL750
Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points
Field Wiring
Terminal
Connection
Terminal
Connection
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
Output 9
Output 10
Output 11
Output 12
Output 13
Output 14
Output 15
Output 16
DC DC +
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
Output 17
Output 18
Output 19
Output 20
Output 21
Output 22
Output 23
Output 24
Output 25
Output 26
Output 27
Output 28
Output 29
Output 30
Output 31
Output 32
DC DC +
The 32 outputs form two groups, each with a DC+ and a DC- terminal.
When wiring outputs to inductive loads, use of external suppression circuits is
recommended. See chapter 2, "Installing Wiring for I/O Devices-Wiring to Inductive
Loads" for more information.
Wiring Connections
for Carriers with Two
Rows of Terminals
IC200CHS002, 005
IC200CHS012, 015
A
B
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10 Q11
Q12 Q13 Q14 Q15
1
2
3
4
5
6
7
8
9
10
12
1
2
3
4
Q17
Q18
Q19
Q20 Q21 Q22
Wiring Connections
for Carriers with Three
Rows of Terminals
IC200CHS001, 022, 025
IC200CHS011
A
8-38
5
6
11
7
8
9
10
Q23
Q24
Q25
Q26 Q27
Q13 Q14
Q15
Q16
13
14
15
16
Q7
Q8
7
11
12
13
14
13
14
Q28 Q29
16
Q30 Q31
Q32
+
17
18
Q25
Q26 Q27
Q28
8
9
10
12
Q17
Q18
Q19
Q20 Q21 Q22
1
2
3
4
Q32
18
13
14
15
16
Q9
Q10 Q11 Q12
Q23
Q24
8
9
10
11
12
7
Q1
Q2
Q3
Q4
Q5
Q6
1
2
3
4
5
6
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
11
5
17
17
Q30 Q31
B
16
15
Q29
17
Q16
15
18
18
6
GFK-1504K
8
IC200MDL750
Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points
Thermal Derating
The number of points that can be on at the same time depends on the ambient
temperature, the external voltage, and the orientation of the module and DIN rail.
The charts below show example thermal deratings for the module at 24VDC and
30VDC with the maximum output current per point.
Ambient Temperature
5ºC
A
B
Number of Points On At the Same Time
A
10ºC
15ºC 20ºC
25ºC
30ºC
35ºC 40ºC 45ºC
50ºC
55ºC
60ºC
32
A
B
28
24VDC
24VDC
24
12 pts/ group
20
10 pts/ group
B
16
A
30VDC
12
30VDC
8
6 pts/ group
5 pts/ group
4
Ambient Temperature
C
D
D
GFK-1504K
Number of Points On At the Same Time
5ºC
10ºC
15ºC 20ºC
25ºC
30ºC
35ºC 40ºC 45ºC
32
20
16
55ºC
60ºC
C
24VDC
28
24
50ºC
D
C
30VDC
12 pts/ group
10 pts/ group
D
12
8
4
Chapter 8 Discrete Output Modules
8 pts/ group
7 pts/ group
8-39
SECTION - 2.H
ANALOG INPUT MODULE
(15PT)
10
IC200ALG264
Analog Input Module, 15 Bit Current 15 Channels
Analog input module IC200ALG264 provides an interface to 15 current inputs. The inputs
are single-ended, with all inputs sharing a common return.
OK
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2 GROUPS ABCD
Ambient 60C
CLASS I ZONE 2 GROUP IIC TA4
CLASS I ZONE 2 Ex nA IIC T4 OC≤Ta≤60C
Ex nV T4 Demko No
IC200ALG264A
6M89
ANALOG INPUT
CURRENT
1234567
15BIT
15CH
831
The module receives power from the backplane power supply. No external power source is
required for module operation. Power for the user’s transceivers must be supplied from an
external source.
Intelligent processing for this module is performed by the CPU or NIU. The module
provides 15 words of analog input data.
LED Indicators
The green OK LED is on when backplane power is present, internally generated field
power is functioning properly, the module has been configured, and the module has been
recognized on the backplane.
Diagnostics
The module reports a Loss of Internal Power fault for field-side circuits.
The module reports an Open Wire fault for each channel, when in 4-20mA mode.
Configuration Parameters
A jumper on the carrier terminals can be used to configure 4-20mA or 0-20mA input
ranges. With no jumper installed, the module accepts 4-20mA input signals. With a
jumper installed, the module accepts 0-20mA input signals.
The analog inputs are software-configurable to either default or hold last state upon loss of
module.
10-42
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
10
IC200ALG264
Analog Input Module, 15 Bit Current 15 Channels
Module Specifications
Module Characteristics
Channels
Module ID
Isolation:
User input to logic (optical) and to
frame ground
Group to group
Channel to channel
LED indicators
Backplane current consumption
External power supply
Thermal derating
Configuration parameters
Diagnostics
Input Characteristics
Input current
Input Impedance
Accuracy at:
25 degrees C*
0 to 60 degrees C
( See Notes 1, 2, & 3 )
Resolution
Filter response (3dB Corner Freq)
Update rate per module
Compatibility
VersaPro Software
VersaMax PLC CPU Firmware
VersaMax Ethernet NIU Firmware
VersaMax DeviceNet, Profibus, or
Genius NIU Firmware
15 single ended, one group
FFFFB50F (when cfg for 4-20mA range)
FFFFB40F (when cfg for 0-20mA range)
250VAC continuous; 1500VAC for 1 minute
Not applicable
None
OK LED. See "LED Indicators" for description.
5V output: 100mA maximum
None
None
Range select (jumpers on carrier)
Loss of Internal Power, Open wire detection of 4-20mA
signals only
4 to 20mA (default : no terminal jumper installed)
0 to 20mA (with terminal jumper installed)
100 Ohms
+/-0.3% typical of full scale, +/-0.5% maximum of full
scale
+/-1% maximum of full scale
15 bits
0.5µA = 1 counts (for 4-20mA range)
0.625µA = 1 counts (for 0-20mA range)
24 Hz +/-20%
7.5ms
Version 2.0 or higher
Version 2.10 or higher
Version 1.10 or higher
Planned for future release
* In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-2%.
GFK-1504K
Chapter 10 Analog Input Modules
10-43
10
IC200ALG264
Analog Input Module, 15 Bit Current 15 Channels
Field Wiring
Terminal assignments for the module are shown below.
Number
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
Connection
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
I12
I13
I14
I15
Range JMPR
Return (common)
NC
Number
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
Connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
Note: All inputs are single-ended, and share a common return.
Wiring Connections
for Carriers with Two
Rows of Terminals
IC200CHS002, 005
IC200CHS012, 015
A
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
I12
I13
I14
I15
Range
JMPR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
I13
I14
I15
Range
JMPR
13
14
15
16
17
18
I7
I8
I9
I10
I11
I12
7
8
9
10
11
12
I1
I2
I3
I4
I5
I6
1
2
3
4
5
6
Wiring Connections
for Carriers with
Three Rows of
Terminals
IC200CHS001, 022, 025
IC200CHS011
A
10-44
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
17
18
GFK-1504K
10
IC200ALG264
Analog Input Module, 15 Bit Current 15Channels
Jumper Selections
A jumper selects the current input range.
Jumper
Range
None
4-20mA
Installed from A16 to A17
0-20mA
Wiring Examples
Terminal A
Connections
Auxiliary
Terminal Strip
or Shorting Bar
I1
Current
Source
I2
I3
I 13
I 14
Current
Source
I 15
Jumper
Wire
Range JMPR
Return
(common)
An optional Auxiliary I/O Terminal Strip or Shorting Bar can be used for wiring
convenience, when multiple Return paths need to be wired together.
An external source must be provided to power input transceivers.
GFK-1504K
Chapter 10 Analog Input Modules
10-45
10
IC200ALG264
Analog Input Module, 15 Bit Current 15 Channels
Cable Shield Connections
If possible, the cable should be grounded at the source device. If that is not possible, the
cable shield must be grounded at the source device. If that is not possible, the cable shield
must be grounded at the I/O module. This can be done using an Auxiliary I/O Terminal
(IC200TBM001, 002, or 005).
If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005),
shield connections can be made on an Auxiliary I/O Terminal that is attached to the I/O
carrier.
If the module is installed on a Compact Terminal-style I/O Carrier (IC200CHS022, 025),
shield connections can be made on an Auxiliary I/O Terminal that is mounted near the I/O
carrier. Be sure to ground the Auxiliary I/O Terminal Strip if you plan to use it for this
purpose.
If the module is installed on a Connector-style I/O Carrier (IC200CHS003), the cable
shield can be connected directly to an Interposing Terminal (IC200CHS011, 012, 015). Be
sure to ground the Interposing Terminal. It is recommended to use a shielded interposing
cable as well between the Interposing Terminal and the Connector Base. A custom
shielded cable can be made using the Connector kit (IC200ACC302). In addition, a
custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105,
110, 120, 230). If this approach is used be sure to ground the braid.
10-46
VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003
GFK-1504K
10
IC200ALG264
Analog Input Module, 15 Bit Current 15 Channels
Scaling
The graphs below show the relationship between the input current measured at the field
terminals and the data that is output by the module.
Count and 4-20mA Input Current
4-20mA Range
Note 2) 4-20mA Range
0.5µA = 1counts
Note 1) 4-20mA Range
12.1935mA
12.193mA
154
0
32767
16385
12.192mA
20.384mA
20.000mA
16384
4.0765mA
4.000mA
20.3835mA
16386
12.1925mA
4.077mA
32000
32000
0
0-20mA Range
0.625µA = 1counts
mA
24
10.241875mA
20
10.24125mA
16
12
16386
10.240625mA
8
16385
10.240mA
4
16384
0
0
8192
16384
24576
32767
Count
The following equations can be used to calculate count values:
4-20mA Range:
Counts = ( Current in mA - 4mA) x (32000 / 16mA)
0-20mA Range:
Counts = ( Current in mA ) x (32000 / 20mA)
Note 1) In 4-20mA mode, signal inputs below 4.077mA are converted to zero counts.
Note 2) In 4-20mA mode, signal inputs at 20.000mA or above 20.383mA are converted to 32000
counts
GFK-1504K
Chapter 10 Analog Input Modules
10-47
SECTION - 2.K
RELAY CARD
PC24D16 – 2CO
Product Specification
VARIOFACE Relay Module with 16
Electro-mechanical relays. Relays
(Omron G2R-2-24DC) are rated for
24VDC Coil Voltage and have 2
Change over.
The Relays are directly Soldered on
PCB
Basic Data
Article no.
Article Name
Series
5792316
PC24D16-2CO
DC Relay Module
Technical Data
Nominal input voltage
Contact type
Maximum switching voltage
Limiting continuous current
24VDC
2 C/O (DPDT)
250 VAC/30VDC
5 Amp per contact.
Input Data
Relay Coil Voltage
Relay Current Consumption
Relay Coil Resistance
Protective circuit/component
Operating voltage display
24 VDC ± 10%
Approx. 21.8 mA
1100 Ohm
Freewheeling Diode.
Green LED
Output Data
Contact type
Limiting continuous current
Relay Contact Resistance
Doc No. : IFC/DS/RM/2008/100
2 C/O (DPDT)
5Amp@250VAC/30VDC, Resistive Load, cosφ=1
3Amp@30 VDC, Inductive Load, cosφ=0.4
2Amp@250 VAC, Inductive Load, cosφ=0.4
100 mOhm
Rev : 0
Page : 1 / 3
PC24D16 – 2CO
Connection Data
External connection thru
Screw terminals at Input and Output
Type of Connection
PCB Terminals screw, MKDS3/.. and MKKDS3/..
(Printed circuit terminal block, nominal current: 24
A and 22A, rated voltage: 250 V, pitch: 5.08 mm,
type of connection: Screw connection, connection
direction from the conductor to the PCB: 0°)
Solid min
0.2 mm2
Solid Max
4.0 mm2
Stranded min 0.2 mm2
Stranded max 2.5 mm2
M3
8 mm
Phoenix Contact.
Conductor Cross section
Screw thread
Stripping Length
Make
General Data
No. of Relays
Make of Relay
Pluggable
Dimensions
16 (Sixteen)
Omron (G2R-2-24VDC)
No (Relays are directly soldered on the module)
(Length)
(Width)
(Height)
Operating Temperature
Storage Temperature
Mounting
Installation position
Housing insulation Material
Housing Color
Doc No. : IFC/DS/RM/2008/100
361 mm (L)
90 mm (W)
70 mm (H)
0 0C to 50 0C
-10 0C to 60 0C
Universal Din Rail
Any
PVC, Side Panel PA, Non-reinforced
Green
Rev : 0
Page : 2 / 3
PC24D16 – 2CO
Layout Diagram
Circuit Diagram
Doc No. : IFC/DS/RM/2008/100
Rev : 0
Page : 3 / 3
SECTION - 2.O
PROCTOCAOL
CONVERTER
Bulletin No. DSP-G
Drawing No. LP0629
Released 03/10
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL DSP – DATA STATION PLUS
 PROTOCOL CONVERSION FEATURE CONVERTS NUMEROUS
PROTOCOLS SIMULTANEOUSLY
C UL US LISTED
R
 COMPACTFLASH® SLOT ALLOWS PROCESS DATA TO BE
LOGGED DIRECTLY TO CSV FILES
IND. CONT. EQ.
34AD
 VIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA
FUNCTIONALITY
 WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA
LOGS AND VIRTUAL HMI
 EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA
MAPPING TO PLCs, PCs, AND SCADA SYSTEMS
 ALARM NOTIFICATIONS CAN BE SENT VIA EMAIL OR TEXT
MESSAGES
C
 10 BASE-T/100 BASE-TX ETHERNET CONNECTION
CAN CONNECT TO AN UNLIMITED NUMBER OF
DEVICES VIA FOUR PROTOCOLS SIMULTANEOUSLY
UL US LISTED FOR USE IN HAZARDOUS LOCATIONS:
R
3PWL
PROGRAMMABLE
CONTROLLERS
Class I, Division 2, Groups A, B, C, and D
GENERAL DESCRIPTION
SOFTWARE
The Data Station is programmed with Crimson ® 2.0 software for Windows®
2000 or later platforms. The software is an easy to use graphical interface which
can be purchased as part of a kit that includes a manual and cables, or
downloaded free of charge from www.redlion.net.
The Data Station Plus was designed to act as a nexus for industrial data
collection and management. The unit of fers multiple protocol conversion, data
logging and remote machine access. With three built in serial ports and a 10
Base-T/100 Base-TX Ethernet port, the unit performs protocol conversion,
allowing disparate devices to communicate seamlessly with one another . The
Ethernet port supports up to four protocols simultaneously so even Ethernet to
Ethernet protocols can be converted.
The CompactFlash card allows data to be collected and stored for later
review. The files are stored in simple CSV
file format allowing common
applications, such as Microsoft Excel and Access, to view and manage the data.
The free Websync utility provides a means to synchronize the files with a PC’ s
hard drive for permanent storage. The CompactFlash card may also be used to
load new configuration files into the Data Station.
The built-in web server allows log files to be retrieved manually , and also
provides access to the unique “virtual HMI”. The virtual HMI is programmed
just like Red Lion’ s G3 series of HMI. Any standard web browser such as
Internet Explorer or Netscape may be used to monitor or control the HMI from
a PC anywhere in the world.
The USB port may be used for blazing fast file downloads, or to mount the
Data Station’s CompactFlash card as an external drive to your PC.
The Data Station’s DIN rail mounting saves time and panel space and snaps
easily onto standard top hat (T) profile DIN rail.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller . An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
DIMENSIONS In inches (mm)
3.09 (78.5)
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2
4.15 (105.4)
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,
DIVISION 2, GROUPS A, B, C, D, OR NON-HAZARDOUS
LOCATIONS ONLY
RS232/PG
STS
USB/PG
CF
CompactFlash is a registered trademark of CompactFlash Association.
RS485
5.30 (134.7)
RS232
ETHERNET
1
SPECIFICATIONS
7. CONSTRUCTION: Case body is burgundy high impact plastic and
stainless steel. For indoor use only. Installation Category II, Pollution
Degree 2.
8. POWER CONNECTION: Removable wire clamp screw terminal block.
Wire Gage Capacity: 24 AWG to 12 AWG
Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)
9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting
rails according to EN50022 -35 x 7.5 and -35 x 15.
10. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05, File #E179259,
UL61010-1, CAN/CSA-C22.2 No. 61010-1 and File #E317425, ANSI/ISA
12.12.01-2007, CSA 22.2 No. 213-M1987
UL Listed, File #E317425, ANSI/ISA 12.12.01-2007, CSA 22.2 No. 213-M1987
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for
measurement, control, and laboratory use, Part 1.
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: 2006: Electrical Equipment for
Measurement, Control and Laboratory use.
1. POWER: 24 VDC ± 10%
200 mA min., without expansion card
1 Amp maximum with expansion card fitted
Must use NEC Class 2 or Limited Power Source (LPS) rated power supply .
2. COMMUNICATIONS:
USB/PG Port: Adheres to USB specification 1.1. Device only using Type B
connection.
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
RS232/PG Port: RS232 port via RJ12
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12
DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC,
VOL = 0.5 V @ 25 mA max.
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
3. LEDs:
STS – Status LED indicates condition of Data Station.
TX/RX – Transmit/Receive LEDs show serial activity.
Ethernet – Link and activity LEDs.
CF – CompactFlash LED indicates card status and read/write activity
4. MEMORY:
On-board User Memory: 4 Mbytes of non-volatile Flash memory .
On-board SDRAM:
DSPSX: 2 Mbytes
DSPGT: 8 Mbytes
Memory Card: CompactFlash Type II slot for Type I and Type II cards.
5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month
drift. Crimson 2.0’s SNTP facility allows synchronization with external servers.
Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.
A “Battery Low” system variable is available so that the programmer can
choose specific action(s) to occur when the battery voltage drops below
its nominal voltage.
This unit is NOT field serviceable. All work must be done by a qualified
technician.
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50 °C
Storage Temperature Range: -30 to +70 °C
Operating and Storage Humidity: 80% max relative humidity ,
non-condensing, from 0 to 50 °C
Vibration According to IEC 68-2-6: Operational 5 to 150 Hz, in X, Y, Z
direction for 1.5 hours, 2 g’s.
Shock According to IEC 68-2-27: Operational 30 g’s, 11 msec in 3 directions.
Altitude: Up to 2000 meters
Immunity to Industrial Locations:
Electrostatic discharge
EN 61000-4-2
Electromagnetic RF fields
Fast transients (burst)
Surge
RF conducted interference
Emissions:
Emissions
Criterion B
4 kV contact discharge
8 kV air discharge
EN 61000-4-3 Criterion A
10 V/m
EN 61000-4-4 Criterion A
power 2 kV
I/O signal 1 kV
EN 61000-4-5 Criterion B
power 1kV L-L,2 kV L-G
signal 1kV
EN 61000-4-6 Criterion A
3 V/rms
EN 55011
Class A
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit selfrecovers.
11. WEIGHT: 15.1 oz (428 g)
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
AREA IS KNOWN TO BE NON-HAZARDOUS.
HARDWARE
INSTALLATION
DIN rail should be mounted horizontally so that the unit’ s ventilation holes
are vertical in relation to cabinet orientation. A minimum clearance of 1 inch
(25.4 mm) should be maintained above and below the unit in order to ensure
proper thermal regulation.
The unit shall be installed inside a UL Listed Industrial Control Panel or
similar type of enclosure. A minimum 3.2 mm distance shall be maintained
between the hazardous live parts of the equipment and accessible parts of the
fire/electrical enclosure.
TOP
1.00"
min. clearance
RS232/PG
STS
USB/PG
CF
1
RS485
RS232
ETHERNET
1.00"
min. clearance
2
BOTTOM
Figure 1 - Attach Data Station To DIN Rail
2
COMPACTFLASH® CARD
POWER SUPPLY REQUIREMENTS
CompactFlash
(Top Side)
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with
the Data Station’s CompactFlash socket. Cards are available at most computer
and of fice supply retailers. CompactFlash can be used for configuration
transfers, data logging, and trending.
It is very important that the power supply is mounted correctly if the unit is
to operate reliably. Please take care to observe the following points:
– The power supply must be mounted close to the unit, with usually not more
than 6 feet (1.8 m) of cable between the supply and the Data Station.
Ideally, the shortest length possible should be used.
– The wire used to connect the Data Station’s power supply should be at least
22-gage wire. If a longer cable run is used, a heavier gage wire should be
used. The routing of the cable should be kept away from large contactors,
inverters, and other devices which may generate significant electrical
noise.
– A power supply with an NEC Class 2 or Limited Power Source (LPS) and
SELV rating is to be used. This type of power supply provides isolation to
accessible circuits from hazardous voltage levels generated by a mains
power supply due to single faults. SEL V is an acronym for “safety extralow voltage.” Safety extra-low voltage circuits shall exhibit voltages safe
to touch both under normal operating conditions and after a single fault,
such as a breakdown of a layer of basic insulation or after the failure of a
single component has occurred.
CompactFlashInsert Top Side
Towards Left
Visit www.redlion.net for a complete list of our PSDR Series of NEC Class
2 power supplies.
Note: Do not remove or insert
the CompactFlash card while
power is applied.
Information stored on a CompactFlash card can be read by a card reader
attached to a PC. This information is stored in IBM (Windows®) PC compatible
FAT16 file format.
NOTE
For reliable operation of this and other Red Lion products, one of the
following brands of CompactFlash card must be used...
SimpleTech SMAR
T® Modular
®
SanDisk
Silicon Systems
Not all of the above manufacturers offer CompactFlash cards recognized
to UL standards, which may be required for your application.
EMC INSTALLATION GUIDELINES
Although Red Lion Controls Products are designed with a high degree of
immunity to Electromagnetic Interference (EMI), proper installation and wiring
methods must be followed to ensure compatibility in each application. The type
of the electrical noise, source or coupling method into a unit may be dif ferent
for various installations. Cable length, routing, and shield termination are very
important and can mean the dif ference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
industrial environment.
4. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter . Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.
5. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
6. In extremely high EMI environments, the use of external EMI suppression
devices is ef fective. The following EMI suppression devices (or equivalent)
are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite part number 0443167251 (RLC part number FCOR0000)
TDK part number ZCAT3035-1330A
Steward part number 28B2029-0A0
Line Filters for input power cables:
Schaffner part number FN610-1/07 (RLC part number LFIL0000)
Schaffner part number FN670-1.8/07
Corcom part number 1 VR3
Visit RLC's web site at www .redlion.net for more information on EMI
guidelines, Safety and CE issues as they relate to Red Lion Controls products.
1. To reduce the chance of noise spikes entering the unit via the power lines,
connections should be made to a clean source. Connecting to circuits that also
power loads such as contactors, relays, motors, solenoids etc. should be avoided.
2. The unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
3. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible.
The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
c. Connect the shield to common of the Data Station and leave the other end
of the shield unconnected and insulated from earth ground.
3
WIRING
POWER CONNECTION
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE
NON-HAZARDOUS.
INPUT AND OUTPUT (I/O) WIRING MUST BE IN
ACCORDANCE WITH CLASS I, DIV. 2 WIRING METHODS
AND IN ACCORDANCE WITH THE AUTHORITY HAVING
JURISDICTION.
COMMON
+24 VDC
COMM
+24
N/C
PROGRAMMING PORTS
RS232
RS232/PG
CBLPROG0
CTS
Rx
COMM
COMM
Tx
RTS
RS232/PG
STS
OR
USB/PG
CF
USB/PG
RS485
CBLUSB00
RS232
ETHERNET
ETHERNET
OR
Ethernet (Crossover)
GREEN/AMBER LED
YELLOW LED
COMMUNICATION PORTS
RS232
RS232/PG
CTS
Rx
COMM
COMM
Tx
RTS
CBLPROG0
RS232/PG
STS
USB/PG
CF
RS485
RS232
OR
ETHERNET
POWER
SLC 5/03 CPU
RUN
FORCE
FLT
DH485
BATT
RUN
RS232
REM
PROG
PWR OUT +24
VDC
PWR OUT COM
120/240 VAC
VAC NEUT
CHASSIS GND
CBLxxxxx*
4
USER
POWER
RS232
RS232/PG
STS
USB/PG
RS232
RTS
Tx
COMM
COMM
Rx
CTS
POWER
SLC 5/03 CPU
RUN
CF
FORCE
FLT
DH485
BATT
RUN
RS232
REM
PROG
RS485
RS232
PWR OUT +24
VDC
PWR OUT COM
USER
POWER
120/240 VAC
VAC NEUT
CHASSIS GND
CBLxxxxx*
ETHERNET
* Use appropriate communications cable. See Ordering
Information for descriptions of the available cables.
RS485
RS232/PG
STS
POWER
SLC 5/03 CPU
RUN
FORCE
FLT
DH485
BATT
RUN
USB/PG
RS232
REM
PROG
CF
RS485
TxA
TxB
COMM
TxEN
RxB
RxA
TxA
TxB
RS485
PWR OUT +24
VDC
PWR OUT COM
120/240 VAC
USER
POWER
WARNING: Do NOT use a standard DH-485
cable to connect this port to Allen Bradley
equipment.
VAC NEUT
CHASSIS GND
RS232
CBLxxxxx*
ETHERNET
PORT 3 - ETHERNET CONNECTION
RS232/PG
STS
GREEN/AMBER LED
USB/PG
CF
RS485
YELLOW LED
RS232
Standard Ethernet cable
ETHERNET
CTS (PIN 1)
Rx
COMM
COMM
Tx
RTS (PIN 6)
DATA STATION PORT PIN OUTS
1
COMMON
2
24VDC ±10%
3
N/C
POWER
CONNECTOR
RS232
RS232/PG PORT
TROUBLESHOOTING
RS232/PG
STS
If for any reason you have trouble operating,
connecting, or simply have questions concerning your
new Data Station, contact Red Lion’ s technical support.
For contact information, refer to the back page of this
bulletin for phone and fax numbers.
USB/PG
TxB (PIN 1)
TxA
RxA
RxB
TxEN
COMM
TxB
TxA (PIN 8)
USB/PG
CF
EXPANSION
PORT
RS485
EMAIL: techsupport@redlion.net
Web Site: http://www.redlion.net
RS485
CTS (PIN 1)
Rx
COMM
COMM
Tx
RTS (PIN 6)
COMMS
PORT
RS232
ETHERNET
RS232
YELLOW
LED
GREEN/
AMBER
LED
COMMS
PORT
ETHERNET
(NIC)
5
COMMUNICATING WITH THE DATA STATION
CONFIGURING A DATA STATION
RS232 PORTS
The Data Station is configured using Crimson ® 2.0 software. Crimson 2.0 is
available as a free download from Red Lion’ s website, or it can be ordered on
CD. Updates to the software for new features and drivers are posted on the
website as they become available. By configuring the Data Station using the
latest version of the software, you are assured that your unit has the most up to
date feature set. Crimson ® 2.0 software can configure the Data Station through
the RS232/PG port, USB/PG port, Ethernet, or CompactFlash. The USB/PG
port is connected using a standard USB cable with a Type B connector.
The driver needed to use the USB port will be installed with Crimson 2.0.
The RS232/PG port uses a programming cable made by Red Lion to connect to
the DB9 COM port of your computer . If making your own cable, refer to the
“Data Station Port Pin Outs” for wiring information.
The CompactFlash can be used to program a Data Station by placing a
configuration file and firmware on the CompactFlash card. The card is then
inserted into the tar get Data Station and powered. Refer to the Crimson ® 2.0
literature for more information on the proper names and locations of the files.
The Data Station has two RS232 ports. There is the RS232/PG port and the
COMMS port. Although only one of these ports can be used for programming,
both ports can be used for communications with a PLC. The RS232/PG port can
be used for either master or slave protocols.
RS422/485 PORT
The Data Station has one RS422/485 port. This port can be configured to act
as either RS422 or RS485.
RS422/485 4-WIRE
CONNECTIONS
RS485 2-WIRE
CONNECTIONS
5V
5V
130K
130K
7
TX
7
TxB
TxB
1
1
TX/RX
8
8
CABLES AND DRIVERS
130K
Red Lion has a wide range of cables and drivers for use with many dif ferent
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’ s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “Data Station Port Pin
Outs” for wiring information.
TxA
2
5
TxEN (OC)
130K
TxA
2
5
TxEN (OC)
6
GND
5V
USB, DATA TRANSFERS FROM THE
COMPACTFLASH CARD
130K
4
RxB
3
RxA
6
GND
RX
130K
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
Note: All Red Lion® devices connect A to A and B to B, except for Paradigm
devices. Refer to www.redlion.net for additional information.
In order to transfer data from the CompactFlash card via the USB port, a
driver must be installed on your computer. This driver is installed with Crimson
2.0 and is located in the folder C:\Program Files\Red Lion Controls\Crimson
2.0\Device\ after Crimson 2.0 is installed.
This may have already been
accomplished if your Data Station was configured using the USB port.
Once the driver is installed, connect the Data Station to your PC with a USB
cable, and follow “Mounting the CompactFlash” instructions in the Crimson 2.0
user manual.
Note that using the USB port for frequent data transfers is not recommended.
For frequent data transfers it is recommended that the Ethernet connection be
used. Through the Ethernet connection a web page can be set up to view logged
data. Refer to the Crimson 2.0 manual for details.
DH485 COMMUNICATIONS
The Data Station’ s RS422/485 COMMS port can also be used for
Allen
Bradley DH485 communications.
WARNING: DO NOT use a standard DH485 cable to connect this port toAllen
Bradley equipment. A cable and wiring diagram are available from Red Lion.
Note: The USB port is for system set-up and diagnostics and is not intended for
permanent connection.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T
or 100
BASE-TX. The Data Station’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through
cable, but when connecting to another NIC use a crossover cable.
The Crimson 2.0 manual contains additional information on Ethernet
communications.
6
LEDS
USER COMMUNICATION PORTS - TX/RX LEDS
STS – STATUS LED
The green Status LED provides information regarding the state of the Data
Station. This includes indication of the various stages of the start-up routine
(power-up), and any errors that may occur.
LED
INDICATION
GREEN
Transmitting
RED
Receiving
Note: LEDs are not available on the Programming Port: RS232/PG.
Startup Routine
INDICATION
Rapidly Flashing
Data Station is currently running the boot loader and/
or being flash upgraded by Crimson.
Steady
Data Station is operating properly.
ETHERNET LEDS
CF – COMPACTFLASH LED
LED
INDICATION
Off
No CompactFlash Card is present.
Steady
Valid CompactFlash card is present.
Flashing Rapidly
CompactFlash card is being checked.
Flickering
Unit is writing to the CompactFlash, either
because it is storing data, or because the PC
connected via the USB port has locked the drive. 1
Flashing Slowly
Incorrectly formatted CompactFlash card present.
LED
INDICATION
YELLOW (Solid)
Link Established
YELLOW (Flashing)
Network Activity
GREEN
10 BASE-T Communications
AMBER
100 BASE-TX Communications
1. Do not turn off power to the unit while this light is flickering. The unit writes
data in two minute intervals. Later Microsoft operating systems will not lock
the drive unless they need to write data; Windows 98 may lock the drive any
time it is mounted, thereby interfering with logging. Refer to “Mounting the
CompactFlash” in the Crimson 2.0 User Manual.
ORDERING INFORMATION
TYPE
Data Station Plus
Communications
Cables (10 feet)
MODEL NO.
DSP
CBL
DESCRIPTION
DSPSX000
Data Station with multiple protocol converter, data logger, web server with
Virtual HMI up to VGA (640 x 480) size and expansion slot with increased
SDRAM.
DSPGT000
RS-232 Programming Cable
CBLPROG0
USB Cable
CBLUSB00
Communications Cables
Software
Power Supply
Accessories
1
2
PART NUMBER
Data Station with multiple protocol converter, data logger, web server with
Virtual HMI up to QVGA (320 x 240) and expansion slot.
1
SFCRM2
Crimson® 2.0 2, Manual and Download Cable
CBLxxxxx
SFCRM200
PSDR
DIN Rail Power Supply
PSDRxxxx
XCCN
CANopen option card for Modular Controller or Data Station Plus
XCCN0000
XCDN
DeviceNet option card for Modular Controller or Data Station Plus
XCDN0000
XCGSM
GSM/GPRS Modem option card for Modular Controller or Data Station Plus 3
XCGSM000
XCPB
PROFIBUS option card for Modular Controller or Data Station Plus
XCPBDP00
XCRS
RS232/485 option card for Modular Controller or Data Station Plus
XCRS0000
G3CF
CompactFlash Card 5
G3CFxxxx
DR
DIN Rail Mountable Adapter Products 4
DRxxxxxx
Visit www.redlion.net for a list of communication drivers and cables.
Use this part number to purchase the Crimson® software on CD with a printed manual, USB cable, and RS-232 cable. Otherwise, download
free of charge from www.redlion.net.
3
Antenna (G3QANT00) is NOT included with the card. Must be purchased separately if needed.
4
Red Lion offers RJ modular jack adapters. Refer to the DR literature for complete details.
5
Industrial grade two million write cycles. SMART Modular Technologies model SG9CF (UL Listed Directory Category NWGQ).
7
SECTION-2.P
GPS CLOCK
RECIVEER
TM
ARN‐SGPS
Standalone Global Positioning System
Preliminary data sheet
FEATURES
•
•
•
•
•
Precise GPS time synchronization
Accurate position Information
Easy to integrate
O/P Configurable for Specific Information/NMEA sentences
Interface with Graphical Interface in Windows, Linux
APPLICATIONS
•
•
•
•
Real time clock
Server time synchronization
Personal navigation device
Vehicle tracking
DESCRIPTION
Aeron’s standalone GPS is a ready to integrate product with configurable output. It can be used for
GPS clock synchronization, position indication and as a navigation device. In applications such as
server time synchronization, train time/platform/station time synchronization, real‐time clock,
ARN‐SGPS is an ideal choice. ARN‐SGPS can be used as a tracking or security device to monitor lo‐
cation of an object/vehicle from a remote location.
Alternatively, it can also be used as a personal navigation device using a PC or a laptop. The unit
comes with a cable to integrate it directly with PC via serial port. It can also be configured to give
out NMEA sentences in order to extract maximum information. With all these features, ARN‐SGPS
is still a really affordable product.
SPECIFICATIONS
Parameter
No. of satellite channels
Value/Description
50
Units
‐
Time required for hot start
<1
sec
Time required for cold start
Data Output Frequency
GPS Sensitivity
Position Accuracy (CEP)
Data Output
Communication protocol
Operation Temperature
Ext. Voltage Input
Current Consumption
Size
Weight
< 30
1 (default) or 4 (max)
‐160
2.5 (CEP )
NMEA Sentences or time
RS485 or RS232
‐10 to +70
Min – 8, Max ‐ 12
< 200
70 (L) x 56 (B) x 35 (H)
< 200
sec
Hz
dBm
meters
‐
‐
°C
VDC
mA
mm
gm
Aeron Systems Pvt. Ltd.
|
www.aeronsystems.com
|
Rev V 1.5
contact@aeronsystems.com
TM
ARN‐SGPS
CONNECTION DETAILS
Format:
RS485 or RS232
Baud rate:
Data bits:
Parity:
Stop bits:
9600
8
None
1
COMMUNICATION PROTOCOL
The device is available with complete NMEA sentences or time or only position data.
TIME DATA FORMAT
The time data transmitted on the RS485 differential lines or RS232 in ASCII format is as follows:
“ARN‐SGPS>hh:mm:ss\r\n”
Where, ARN‐SGPS> is header, followed by hh ‐ hours, mm ‐ minutes, ss ‐ seconds and carriage re‐
turn and line feed characters.
Alternatively, the data obtained can be,
“ARN‐SGPS>DD:MM:YYYY:hh:mm:ss\r\n”
Where, ARN‐SGPS> is header, followed by DD ‐ day, MM ‐ month, YYYY ‐ year, hh ‐ hours, mm ‐
minutes, ss ‐ seconds and carriage return and line feed characters.
A packet of one of the above format can be received from the device once every second.
The above formats are factory selectable. User must choose from one of these formats before or‐
dering.
Rev V 1.8
Aeron Systems Pvt. Ltd.
|
www.aeronsystems.com
|
contact@aeronsystems.com
JetNet 4006
Industrial 6-port Managed Fast Ethernet Ring Switch
4 10/100 Base TX ports plus 2 10/100 Base- TX uplink ports
Patented Multiple Super Ring - Network Recovery time < 5 ms
Patented Rapid Dual Homing – compatible with RSTP
Supports LLDP and JetViewPro i2NMS software for auto-topology
visualization and efficient group management
Supports SNMP, Web, Telnet and JetView Pro for remote management
Port-Based VLAN with Tag Modification for efficient traffic transmission
DHCP Client/Server/ DHCP Relay (Option 82) for automatic IP
RoHS
configuration
IEEE 802.1p QoS with CoS, DSCP scheme for high-priority data traffic
MSR
< 5ms
LLDP &
JetView Pro
DHCP
Option 82
IGMP Snooping with Query Mode for optimized multicast forwarding
DC 12~48V Redundant power input with polarity reverse protection
Operating temperature -25~70oC
Overview
273
Korenix JetNet 4006 series is an Industrial Managed
secure and reliable data transmission, JetNet 4006
fast Ethernet Ring switch equipped with 4 10/100
series supports Korenix patented fast network
Mbps ports plus 2 10/100 Mbps uplink ports for forming
ring recovery technology - the Multiple Super Ring
redundant connection in industrial Ethernet applications.
(R.S.R.) which can recover network failures in just
The LLDP design allows the switches to be managed
5 milliseconds. The RSR co-exists with the IEEE
and configured easily by a single administrator console,
802.1d RSTP:2004 standard to deliver non-stop
where the topology can be automatically drawn in
transmission by Rapid Dual Homing (R.D.H.) technology.
just seconds. The JetNet 4006 series combines
JetNet 4006 is designed with a slim IP31 rugged
more advanced Layer2 management protocols, such
aluminum alloy injection case with great heat radiation
as the DHCP option 82, VLAN, IGMP snooping or
ability to work reliably under high temperature
SNMPv3 for efficiently controlling and managing
environment. To provide more reliability for industrial
the network performance in industrial environments.
applications, it supports wide range power input
To provide network redundancy with guaranteed
DC 12~48V with auto polarity reverse function.
www.korenix.com
A Beijer Electronics Group Company
Industrial L2 / L3 Rackmount / Rail Ethernet Switch
Auto Network Visualization & Topology Discovery
With the increasing popularity of internet applications,
function and efficiently works with the Korenix patented
network traffic becomes heavier and hard to
JetView Pro i -NMS, to easily discover devices and
monitor and diagnose. To solve these issues, IEEE
automatically draw out network topology with the link
organization announced a new standard, the IEEE
interface number of each device. This feature allows
802.1AB Link Layer Discovery Protocol for device
system administrators efficiently maintain the network
auto discovery as well as for building infrastructure
system.
2
map by NMS. JetNet 4006 incorporates the LLDP
Industrial
Intelligent
NMS
Rackmount
PoE Plus
Switch
Industrial
PoE Plus
Switch
Industrial
12-24V
PoE Switch
Port
1
rt2
Po
Po
Po
rt
1
rt2
Industrial
PoE Switch
Po
rt2
Port
LLDP Configuration
rt
Po
1
Po
Rackmount
L3/L2 Switch
1
Gigabit
Managed
Switch
rt2
Auto Topology Discovery
Managed
Ethernet
Switch
TM
Comprehensive Redundant Solutions — Multiple Super Ring (MSR )
The JetNet 4006 supports Rapid Super Ring and
technology. To ensure continuous transmission, the
Rapid Dual Homing which are included in M.S.R. ring
RSR topology allows linking up the backup path in 5ms
technology for network ring redundancy applications.
when main path disconnection occurs. Furthermore, to
The two 10/100TX Ethernet ports of JetNet 4006 provide
integrate with other core Switches JetNet 4006 provides
high speed uplink to connect with higher level backbone
Rapid Dual Homing function which allows to integrate
switches with Korenix MSR
TM
network redundancy
RSR with RSTP.
Entry-level
Switch
Wireless
Outdoor AP
Embedded
PoE/Router
Computer
(LINUX)
Industrial
Communication
Computer
(WIN/LINUX)
Ethernet/PoE/
Serial Board
Ethernet
I/O Server
L2 Switch with RSTR
Media
Converter
Serial Device
Server
dby
R.D.H.
n
sta
Act
ive
Multiple Super Ring
Rapid Super Ring
RSR+RSTP
sta
n
Rapid Dual Homing
No extra control link
Super Ring
Multiple backup path
Failover time < 5ms
Multiple Node to Node
Restore time = 0ms
backup path
Auto change R.M.
Enhance Recovery Time
db
Backward compatible with
y
Recovery Time <5ms
SFP Module
Din Rail
Power Supply
50~100ms
A Beijer Electronics Group Company
www.korenix.com
274
Full Layer2 Network Management Interface
JetNet 4006 supports versatile management
Pro for fast and easy installation. All the real-time system
interfaces including secure Web browsing-HTTPS,
status can be simply monitored and configured through
secure remote Telnet management- S.S.H., SNMP
these management interfaces.
v 1 / v 2 c / v 3 , R S - 2 3 2 l o c a l c o n s o l e a n d J e t Vi e w
JetView Interface
Web Management Interface
Auto Device IP Obtain and Rerouting DHCP request
275
In large network systems, system IP address is difficult to
these features, it can obtain system IP address from
maintain and efficiently assign to each device. Usually, it
DHCP Server, assign IP address to another link partner
is listed in a table and it takes long time for IT engineers
with IP& MAC address binding or exclude specified
to configure those deivces one by one unless using the
IP address, re-routing DHCP request to other network
DHCP technology. JetNet 4006 supports various DHCP
subnets. Therefore, system adaministrators can easily
functions, including DHCP Client, Server and Relay
and efficiently manage the IP address without on-site
(option 82).
configuration.
www.korenix.com
A Beijer Electronics Group Company
Industrial L2 / L3 Rackmount / Rail Ethernet Switch
Quality of Service & Port-Based VLAN
To improve transmission performance, JetNet 4006
adopts QoS function with 8:4:2:1 WRR forwarding
scheme and port-based VLAN with Tag ID modification
function. These features ensure that the real-time service
will be processed in low forwarding latency, like chatting
via network, real-time security through video, etc.
Industrial
Intelligent
NMS
Rackmount
PoE Plus
Switch
Industrial
PoE Plus
Switch
Industrial
12-24V
PoE Switch
JetNet 4006 Appearance
Industrial
PoE Switch
Rackmount
L3/L2 Switch
Gigabit
Managed
Switch
Managed
Ethernet
Switch
Entry-level
Switch
Wireless
Outdoor AP
Dimension (Unit = mm)
Embedded
PoE/Router
Computer
(LINUX)
Industrial
Communication
Computer
(WIN/LINUX)
Ethernet/PoE/
Serial Board
Ethernet
I/O Server
Media
Converter
Serial Device
Server
SFP Module
Din Rail
Power Supply
A Beijer Electronics Group Company
www.korenix.com
276
Specification
Technology
Event Alarm Relay: 1 Dry Relay Contact output for port link
down and System power events
Supports 1A @24V current ability
Firmware upgrade: TFTP and HTTP firmware upgrade
Standard:
IEEE 802.3 10Base-T
IEEE 802.3u 100Base-TX
IEEE 802.1p Class of Service
IEEE 802.1D-2004 Rapid Spanning Tree Protocol (RSTP)
IEEE 802.1AB Link Layer Discovery Protocol
Syslog: Message logged with server and client mode
Interface
Performance
Switch Technology: Store and Forward Technology with
3.2Gbps wire-speed non-blocking Switch Fabric
System Throughput: 1.785Mpps
MAC Address: 2000
Packet Buffer: Embedded 1Mbits shared buffer
Transfer performance: 14,880pps for Ethernet and
148,800 for Fast Ethernet and transfer packet size from 64
to 1522Bytes
Management interface: SNMP v1, v2c and v3, Web
browser, JetView, JetView Pro and Console Management
SNMP MIB: RFC 1213 MIBII, RFC 1493 Bridge MIB,
RFC 1757 RMON MIB, RFC 2674 VLAN MIB, RFC 1643
Ethernet like MIB, RFC1215 Trap MIB, , Korenix Private
MIB
SNMP Trap: The SNMP trap agent provides Cold start,
Warm start, Port event, Power event, Authentication failure
System Log: 1000 system entries for system or remote log
server
Class of Service: IEEE 802.1p class of service, with 4
priority queues per port
Quality of Service: Quality of Service determined by port,
Tag and IPv4 Type of Service
DHCP: DHCP Client, DHCP Server and DHCP Relay (DHCP
option 82) The DHCP-Server functions supports specified
IP exclude and MAC binding function.
Timer: Supports Network Time Protocol (NTP) to
synchronize time from internet
VLAN: Port Based VLAN with Tag modification
IGMP: The IGMP supports IGMP v1, V2C protocol with
IGMP Snooping and Query functions
Network Redundancy: Supports Rapid Super Ring
function for network redundancy with 5ms network recovery
time; To inter-operate with other higher-level switches, it
provides Rapid Dual Homing (R.D.H.) technology compliant
with RSTP protocol. JetNet 4006 is also compliant with
IEEE802.1d 2004 edition for RSTP and STP.
IEEE 802.1AB LLDP: Supports Link Layer Discovery
Protocol for device discovery and building infrastructure
map
Number of Ports:
6 x 10/100 Base-TX
Connectors: 10/100TX: RJ-45
RS-232 Console: RJ-45
6-pin Terminal Block: Power 1 and 2, Dry Relay Alarm
Output
Cable: 10Base-T: 4-pair UTP/STP Cat. 3, 4, 5 cable,
EIA/TIA-568B 100-ohm(100m)
100Base-TX: 4-pair UTP/STP Cat.5, Cat.5E/Cat.6 cable,
EIA /TIA-568B 100-ohm(100m)
Reset Button: For system reboot and factory default setting
Diagnostic LED: Power LED: Power 1/Power 2 (Green)
Fast Ethernet Port 1~6: Link (Green) /Activity (Green
blinking). Alarm (Red): Port link down or power failure
occurred – software configuration
Power Requirements
System Power:
Redundant Power input with polarity reverse function
Power Input: DC 12~48V
Power Consumption: 8 Watts @ 48V (Maximum)
Mechanical
Installation: DIN-Rail or wall mount
Case: IP-31 grade aluminum metal case
Dimension:
45.5 mm (H) x 185.3 mm (W) x 136 mm (D) without DIN
Weight:
0.62 kg with package
0.55 kg without package
Environmental
O
Operating Temperature: -25 ~ 70 C
Operating Humidity: 5% ~ 95% (non-condensing)
O
Storage Temperature: -40 ~ 80 C
Storage Humidity: 5% ~ 90% (non-condensing)
Regulatory Approvals
EMI: CE/EN55022. Class A, FCC Class A
EMS: IEC 61000-4-2, IEC 61000-4-3, IEC 61000-4-4,
IEC 61000-4-5, IEC 61000-4-6
Shock: IEC60068-2-27
Vibration: IEC60068-2-6
Free Fall: IEC60068-2-32
Warranty: 5 years
Ordering Information
JetNet 4006 Industrial 6-port Managed Fast Ethernet Ring Switch
Includes:
JetNet 4006
Quick Installation Guide
RS-232 Serial Cable
DIN Rail Mount Kit
277
www.korenix.com
A Beijer Electronics Group Company