INTRODUCTION SECTION - 2.A PLC 3 IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory VersaMax® PLC CPU IC200CPUE05 shares the basic features of the other VersaMax PLC CPUs. It provides powerful PLC functionality in a small, versatile system. CPUE05 can serve as the system controller for up to 64 modules with up to 2048 I/O points. Two serial ports provide RS-232 and RS-485 interfaces for serial communications. CPUE05 also provides a built-in Ethernet Interface. The RS-232 serial port can be configured for Local Station manager operation to provide access to diagnostic information about the Ethernet interface. CPUE05 has 64kB of configurable memory. In addition, CPUE05 is compatible with the EZ Program Store device, which can be used to write, read, update, and verify programs, configuration, and reference tables data without a programmer or programming software. CPUE05 PWR OK MAC XXXXXXXXXX RUN FAULT FORCE PORT 1 IC200CPUE05 PORT 2 CPU 40K BYTES USER MEM PORT 1 IP ADDRESS RS232 PORT 2 ETHERNET RESTART ETHERNET 10 MBPS BASE T LAN STAT PORT 1 RS485 Features 3-2 64kB of configurable memory Programming in Ladder Diagram, Sequential Function Chart, and Instruction List Compatible with EZ Program Store device. Non-volatile flash memory for program storage Battery backup for program, data, and time of day clock Run/Stop switch Floating point (real) data functions Embedded RS-232 and RS-485 communications Embedded Ethernet interface 70mm height when mounted on DIN rail with power supply VersaMax® PLC User's Manual – March 2001 GFK-1503C 3 CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory: IC200CPUE05 Module Specifications Size 4.95” (126mm) x 5.04” (128mm) Program storage System flash, battery-backed RAM Backplane current consumption: IC200CPUE05 no serial port converter or EZ Program Store device 5V output: 160mA with serial port converter or EZ Program Store device 5V output: 260mA Floating point Boolean execution speed Realtime clock accuracy (for timer functions) Time of day clock accuracy Embedded communications Configurable memory Ethernet Interface Specifications Number of SRTP server connections Ethernet data rate Physical interface WinLoader support Number of Ethernet Global Data configuration-based exchanges EGD Exchange limits Time Synchronization Selective Consumption of EGD Load EGD configuration from PLC to programmer Remote Station Manager over UDP Local Station Manager (RS-232) Configurable Advanced User Parameters * GFK-1503C 3.3V output: 650mA* yes 0.5ms/K (typical) 100ppm (0.01%) or +/- 9sec/day 23ppm (0.0023%) or +/- 2sec/day @ 30C. 100 ppm (0.01%) or +/- 9sec/day @ full temperature range RS-232, RS-485, Ethernet interface 64K bytes maximum 8 10Mbps 10BaseT RJ45 via CPU port 32 100 data ranges and 1400 bytes of data per exchange; 1200 total data ranges across all exchanges. NTP - client only yes yes yes via CPU port yes CPUE05 requires a power supply with expanded 3.3V. Chapter 3 CPU Module Datasheet: CPUE05 3-3 3 IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory VersaMax General Product Specifications VersaMax products should be installed and used in conformance with productspecific guidelines as well as the following specifications: Environmental Vibration Shock Operating Temp. Storage Temp. Humidity Enclosure Protection EMC Emission Radiated, Conducted IEC68-2-6 IEC68-2-27 IEC529 CISPR 11/EN 55011 CISPR 22/EN 55022 FCC 47 CFR 15 EMC Immunity Electrostatic Discharge RF Susceptibility EN 61000-4-2 EN 61000-4-3 ENV 50140/ENV 50204 Fast Transient Burst Surge Withstand EN 61000-4-4 ANSI/IEEE C37.90a IEC255-4 EN 61000-4-5 3-4 Conducted RF EN 61000-4-6 Isolation Dielectric Withstand UL508, UL840, IEC664 Power Supply Input Dips, Variations EN 61000-4-11 VersaMax® PLC User's Manual – March 2001 1G @57-150Hz, 0.012in p--p @10-57Hz 15G, 11ms 0 deg C to +60 deg C ambient -40 deg C to +85 deg C 5% to 95%, noncondensing Steel cabinet per IP54: protection from dust & splashing water Industrial Scientific & Medical Equipment (Group 1, Class A) Information Technology Equipment (Class A) referred to as FCC part 15, Radio Devices (Class A) 8KV Air, 4KV Contact 10Vrms /m, 80Mhz to 1000Mhz, 80% AM 10Vrms/m, 900MHz +/-5MHZ 100%AM with 200Hz square wave 2KV: power supplies, 1KV: I/O, communication Damped Oscillatory Wave: 2.5KV power supplies, I/O [12V-240V]; 1KV communication Damped Oscillatory Wave: Class II, power supplies, I/O [12V-240V] 2 kV cm(P/S); 1 kV cm (I/O and communication modules) 10Vrms, 0.15 to 80Mhz, 80%AM 1.5KV During Operation: Dips to 30% and 100%, Variation for AC +/-10%, Variation for DC +/-20% GFK-1503C 3 IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory Serial Ports The two serial ports are software-configurable for SNP slave or RTU slave operation. 4-wire and 2-wire RTU are supported. If a port is being used for RTU, it automatically switches to SNP slave mode if necessary. Port 1 can also be configured for Local Station Manager operation to provide access to diagnostic information about the Ethernet interface. Both ports default to SNP slave and both automatically revert to SNP slave when the CPU is in Stop mode, if configured for Serial I/O. Either port can be software-configured to set up communications between the CPU and various serial devices. An external device can obtain power from Port 2 if it requires 100mA or less at 5VDC. PORT 1 Port 1: is an RS-232 port with a 9-pin female D-sub connector. The pinout of Port 1 allows a simple straight-through cable to connect with a standard AT-style RS-232 port. RS232 PORT 2 Port 1 can be configured for either CPU serial communications (SNP, RTU, Serial I/O), or local Station Manager use. If Port 1 has been configured for CPU use, it can be forced to local Station Manager operation using the Restart pushbutton. Once forced, Port 1 remains available for station manager use until the PLC is power cycled, or the Restart pushbutton is pressed. If Port 1 is configured as a local Station Manager, it cannot be used for CPU serial communications or for firmware upgrades using Winloader. The Restart pushbutton will NOT toggle it to the CPU serial protocols. Port 2: is an RS-485 port with a 15-pin female D-sub connector. This RS485 can be attached directly to an RS-485 to RS-232 adapter (IC690ACC901). Port 2 can be used for program, configuration, and table updates with the EZ Program Store module. The following table compares the functions of Port 1 and Port 2. CPU Protocols (SNP slave, RTU slave, Serial I/O) Local Station Manager Firmware Upgrade Smart module firmware upgrade EZ Program Store device GFK-1503C Port 1 Defaults to SNP slave Port 2 Defaults to SNP slave Yes (see above) PLC in Stop/No I/O mode, Port 1 not disabled or in Local Station Manager mode. PLC in Stop/No I/O mode, Port 1 configured for CPU protocol No no no Chapter 3 CPU Module Datasheet: CPUE05 PLC must be in Stop/No IO mode. Read, Write, Verify, and Update. PLC must be in Stop/No IO mode. 3-5 3 CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory: IC200CPUE05 Cable Lengths Maximum cable lengths the total number of feet from the CPU to the last device attached to the cable are: Port 1 (RS-232) = 15 meters (50 ft.) Port 2 (RS-485) = 1200 meters (4000 ft.) Serial Port Baud Rates RTU protocol Serial I/O protocol SNP protocol Local Station Manager (this is independent of serial protocol baud rate) Firmware Upgrade via WInloader * Port 1 1200, 2400, 4800, 9600, 19.2K, 38.4*K, 57.6*K 4800, 9600, 19.2K, 38.4K*, 57.6K* 4800, 9600, 19.2K, 38.4K* 1200, 2400, 4800, 9600, 19.2K, 38.4K, 57.6K, 115.2K Port 2 1200, 2400, 4800, 9600, 19.2K, 38.4*K, 57.6*K 4800, 9600, 19.2K, 38.4K*, 57.6K* 4800, 9600, 19.2K, 38.4K* na 2400, 4800, 9600, 19.2K, 38.4K, 57.6K, 115.2K na Only available on one port at a time. The VersaPro software allows configuration of RTU and Serial I/O at 115.2K baud. However, these baud rates are not supported by the CPU. If a configuration using these baud rates is stored to the PLC: 3-6 1. For RTU, an “Unsupported Feature in Configuration” fault is logged and the PLC transitions to Stop Faulted mode. 2. For Serial I/O, the same fault is logged when the transition to Run mode occurs. The PLC will immediately transition to Stop Faulted mode. VersaMax® PLC User's Manual – March 2001 GFK-1503C 3 CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory: IC200CPUE05 Ethernet LAN Port The Ethernet LAN port supports SRTP Server and Ethernet Global Data. This port connects directly to a 10BaseT (twisted pair) network without an external transceiver. The 10BaseT twisted pair cables must meet applicable IEEE 802 standards. CPUE05 automatically selects either half-duplex of full-duplex operation, as sensed from the network connection. A space is provided on the front of the CPUE05 module where the configured IP Address can be written. IP ADDRESS IP Address Writable Area ETHERNET RESTART Ethernet LAN Port ETHERNET LAN STAT 10 BASE T PORT 1 RJ 45 GFK-1503C Chapter 3 CPU Module Datasheet: CPUE05 3-7 3 IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory Mode Switch The Mode switch is located behind the module door. It can be used to place the PLC in Stop or Run mode. It can also be used to block accidental writing to CPU memory and forcing or overriding discrete data. Use of this feature is configurable. The default configuration enables Run/Stop mode selection and disables memory protection. RUN/ON STOP/OFF CPU LEDs The seven CPU LEDs, visible through the module door, indicate the presence of power and show the operating mode and diagnostic status of the CPU. They also indicate the presence of faults, forces, and communications on the CPU’s two ports CPUE05 POWER ON when the CPU is receiving 5V power from the power supply. Does not indicate the status of the 3.3V power output. OK ON indicates the CPU has passed its powerup diagnostics and is functioning properly. OFF indicates a CPU problem. Fast blinking indicates that the CPU is running its powerup diagnostics. Slow blinking indicates the CPU is configuring I/O modules. Simultaneous blinking of this LED and the green Run LED indicates that the CPU is in boot mode and is waiting for a firmware update through port 1. RUN Green when the CPU is in Run mode. Amber when the CPU is in Stop/IO Scan mode. If this LED is OFF but OK is ON, the CPU is in Stop/No IO Scan mode. PWR OK RUN FAULT FORCE PORT 1 PORT 2 If this LED is flashing green and the Fault LED is ON, the module switch was moved from Stop to Run mode while a fatal fault existed. Toggling the switch will continue to Run mode. 3-8 FAULT ON if the CPU is in Stop/Faulted mode because a fatal fault has occurred. To turn off the Fault LED, clear both the I/O Fault Table and the PLC Fault Table. If this LED is blinking and the OK LED is OFF a fatal fault was detected during PLC powerup diagnostics. Contact PLC Field Service. FORCE ON if an override is active on a bit reference. PORT 1 PORT 2 Blinking indicates activity on that port when controlled by the CPU. VersaMax® PLC User's Manual – March 2001 GFK-1503C 3 CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory: IC200CPUE05 Ethernet Restart Pushbutton The Ethernet Restart pushbutton is located on the right side of the module. IP Address Writable Area IP ADDRESS Ethernet Restart Pushbutton ETHERNET RESTART ETHERNET 10 BASE T LAN Ethernet LEDs STAT PORT 1 The Ethernet Restart pushbutton has two functions: When pressed for less than 5 seconds, it resets the Ethernet hardware, tests the Ethernet LEDs, and restarts the Ethernet firmware. This disrupts any Ethernet communications that are presently underway. When pressed for at least 5 seconds, it toggles the function of Port 1 between its configured operation and forced local Station Manager operation. Note that if Port 1 is available for Local Station Manager operation, Winloader cannot be used for a firmware upgrade. Ethernet LEDs The three Ethernet LEDs indicate the status and activity of the Ethernet interface. LAN indicates the status and activity of the Ethernet network connection. ON/flickering green indicates Ethernet interface is online. ON amber indicates Ethernet interface is offline STAT indicates the general status of the Ethernet interface. ON green indicates no “exception” detected. ON amber indicates an exception. Blinking amber indicates error code. Blinking green indicates waiting for configuration or waiting for IP address. PORT1 indicates when the Ethernet interface is controlling the RS-232 serial port. It also indicates when the Ethernet Restart pushbutton has been used to override configured RS-232 port usage for Local Station Manager operation. ON amber indicates Port 1 is available for Local Station Manager use (either by configuration or forced). OFF indicates PLC CPU is controlling Port 1. (Does not blink to indicate traffic). The Ethernet LEDs turn ON briefly, first amber then green, whenever a restart is performed in the Operational state by pressing and releasing the Restart pushbutton. This allows you to verify that the Ethernet LEDs are operational. All three LEDs blink green in unison when a software load is in progress. GFK-1503C Chapter 3 CPU Module Datasheet: CPUE05 3-9 3 IC200CPUE05: CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory Configurable Memory CPUE05 provides a total of 64K bytes of configurable user memory. This 64K of memory is use for the application program, hardware configuration, registers (%R), analog inputs (%AI), and analog outputs (%AQ). The amount of memory allocated to the application program and hardware configuration are automatically determined by the actual program and configuration entered from the programmer. The rest of the 64K bytes can be easily configured to suit the application. Configurable memory Application program size (not configurable) Hardware configuration size (not configurable) Registers (%R) Analog Inputs (%AI) Analog Outputs (%AQ) 3-10 64K bytes maximum 128 bytes minimum 528 bytes minimum 256 bytes minimum 256 bytes minimum 256 bytes minimum VersaMax® PLC User's Manual – March 2001 GFK-1503C 3 CPU with Two Serial Ports, Embedded Ethernet Interface, and 64K Configurable Memory: IC200CPUE05 Ethernet Interface Overview CPUE05 has a built-in Ethernet interface that makes it possible to communicate on a 10BaseT network. Both half-duplex and full-duplex operation are supported. Using 10/100 hubs allows CPUE05 to communicate on a network containing 100Mb devices.- SRTP Server CPUE05 supports up to eight simultaneous SRTP Server connections for use by other devices on the Ethernet network, such as the PLC programmer, CIMPLICITY HMI, SRTP channels for Series 90 PLCs, and Host Communications Toolkit applications. No PLC programming is required for server operation. Ethernet Global Data CPUE05 supports up to 32 simultaneous Ethernet Global Data exchanges. Global Data exchanges are configured using the PLC programming software, then stored to the PLC. Both Produced and Consumed exchanges may be configured. CPUE05 supports up to 1200 variables across all Ethernet Global Data exchanges, and supports selective consumption of Ethernet Global Data exchanges. See chapter 13for information about Ethernet Global Data. Station Manager Functionality CPUE05 has built-in Station Manager functionality. This permits on-line diagnostic and supervisory access through either the Station Manager port or via the Ethernet network. Station Manager services include: An interactive set of commands for interrogating and controlling the station. Unrestricted access to observe internal statistics, an exception log, and configuration parameters. Password security for commands that change station parameters or operation. Use of the Station Manager function requires a separate computer terminal or terminal emulator. See GFK-1876 for information about Station Manager operation. GFK-1503C Chapter 3 CPU Module Datasheet: CPUE05 3-11 SECTION - 2.B POWER SUPPLY 3 IC200PWR001 24VDC Power Supply 24VDC Power Supply IC200PWR001 provides backplane power for CPU, NIU, and I/O modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5 volt outputs, with up to 0.25 Amp on the 3.3 Volt output. This is ample power for most installations. Module backplane current consumption is summarized in appendix C. 24 VDC, 11 W POWER SUPPLY WARNING: EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES. IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C MADE IN USA IC200PWR001 NOT USED + INPUT VDC When mounted on the CPU or NIU module, it serves as the main power supply for the station. It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. 3-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 3 IC200PWR001 24VDC Power Supply Specifications • Input Voltage 18 to 30VDC, 24VDC nominal Input Power 11W Holdup Time 10ms Inrush Current 20A at 24VDC 25A at 30 VDC Output Voltage 5VDC, 3.3VDC Protection Short circuit, overload, reverse polarity Output Current Total 3.3VDC Output 5VDC Output 1.5A maximumz 0.25A maximum (1.5A - I3.3V ) maximum The total output current should not exceed 1.5A. For example, if 3.3V @ 0.25A is required, 1.25A is available on the 5V output. Wiring DC- must be grounded to frame / earth ground. DC- is grounded to frame internally in the Power Supply. As a result, floating power supplies cannot be used. DC+ GFK-1504K Chapter 3 Power Supplies DC- 3-3 SECTION - 2.C POWER SUPPLY 3 IC200PWR002 24VDC Expanded 3.3 V Power Supply 24VDC Expanded 3.3V Power Supply IC200PWR002 provides backplane power for CPU, NIU, and I/O modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5 volt outputs, with up to 1.0 Amp on the 3.3 Volt output. Module backplane current consumption is summarized in appendix C. 24 VDC, 11 W POWER SUPPLY EXPANDED 3.3VDC WARNING: EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES. IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C MADE IN USA IC200PWR002 NOT USED + INPUT VDC When mounted on the CPU or NIU module, it serves as the main power supply for the station. It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. 3-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 3 IC200PWR002 24VDC Expanded 3.3 V Power Supply Specifications • Input Voltage 18 to 30 VDC, 24VDC nominal Input Power 11W Holdup Time 10ms Inrush Current 20A at 24VDC 25A at 30 VDC Output Voltage 5VDC, 3.3VDC Protection Short circuit, overload, reverse polarity Output Current Total 3.3VDC Output 5VDC Output 1.5A maximumz 1.0A maximum (1.5A - I3.3V ) maximum The total output current should not exceed 1.5A. For example, if 3.3V @ 1.0A is required, 0.5A is available on the 5V output. Wiring DC- must be grounded to frame / earth ground. DC- is grounded to frame internally in the Power Supply. As a result, floating power supplies cannot be used. DC+ GFK-1504K Chapter 3 Power Supplies DC- 3-5 SECTION - 2.D I/O CARRIER BOX STYLE 4 IC200CHS022 Compact Box-Style I/O Carrier The Compact Box-Style I/O Carrier (IC200CHS022) has 36 IEC box-style terminals. It provides mounting, backplane communications, and field wiring for one I/O module. IC200CHS022 COMPACT I/O CARRIER BOX STYLE IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4 Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C <To<60C Ex nV II Demko No. 98Y.125014 66.8mm (2.63in) 163.5mm (6.45in) The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier. 4-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 4 IC200CHS022 Compact Box-Style I/O Carrier Din Rail Mounting The I/O carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be electrically grounded to provide EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish. For applications requiring maximum resistance to mechanical vibration and shock, the carrier must also be panel-mounted. See chapter 2 for installation instructions. Features The Compact Box-Style I/O carrier supports wiring for up to 32 I/O points and 4 common/power connections. Easily-set keying dials to assure installation of the correct type of module on the carrier. Keys are set to match the keying on the bottom of the module. A complete list of module keying assignments is included in appendix D. Carrier-to-carrier mating connectors for quick installation of the backplane connection with no additional cables or tools needed. Module latch hole for securely fastening the module to the carrier. A printed wiring card provided with each I/O module can be folded and inserted in the built-in card holder. Carrier to Carrier Connector Module to Carrier Connectors Module latch hole Keying Dials Field Wiring Terminals GFK-1504K Chapter 4 Carriers Holder for wiring card 4-15 4 IC200CHS022 Compact Box-Style I/O Carrier Field Wiring Terminals Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to AWG #18 (avg. 0.86mm2 cross section). A13 A7 A8 A1 A15 A14 A10 A9 A2 A16 A3 A4 A17 A11 A18 A12 A5 A6 B13 B7 B14 B8 B1 B15 B9 B2 B16 B10 B3 B4 B17 B11 B5 B18 B12 B6 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground, and a voltage range of up to 264 VAC. Voltage transients up to 300 VAC will not damage the carrier. Wiring Card Holder The Compact I/O Carrier has a built-in card holder that hinges down over the terminal wiring. The wiring card provided with the I/O module can be inserted in the holder. During system operation, the card holder should be in the retracted position. Wiring Card in Holder, Hinged Over Terminals 4-16 Card Holder Retracted VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K SECTION - 2.E EXPANSION CABLE /MODULE 6 IC200ERM002 Expansion Receiver Module, Non-isolated The non-isolated Expansion Receiver Module (IC200ERM002) interfaces an expansion “rack” to a VersaMax PLC or VersaMax NIU I/O Station system. The expansion rack can to include up to eight VersaMax I/O and special-purpose modules. A VersaMax power supply installed on the Expansion Receiver Module provides operating power for the modules in the expansion rack. This module may be used without an Expansion Transmitter Module (IC200ETM001) in the PLC or I/O Station if there is only one expansion rack in the system or if the cable length is one meter or less. An Expansion Transmitter Module is required if there are multiple expansion racks or for a longer cable. Maximum cable length for this non-isolated module is 15 meters. ERM002 PWR SCAN EXP RX 01 7 6 5 4 2 3 IC200ERM002 EXPANSION RECEIVER . .. . .. . .. . .. . .. . .. . .. . .. . . EXP 1 EXP 2 . .. . ... ... ... ... ... ... ... . Ex nV II T4 Demko No IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC 0C < To < 60C Ex nV II Demko No. 98T.125014 MADE IN USA High speed bus expansion interface Supports Hold Last State System fault isolation Three LEDs indicate module power status and expansion port status No DIP switches to set, easy software configuration into PLC system Power supply mounts directly to module Differential or single-ended operation The Expansion Receiver Module supports hold last state operation of the output modules in the event of loss of communications with the CPU/NIU. It also permits isolation and repair of a faulty module within a rack. GFK-1504K Chapter 6 Expansion Modules 6-11 6 IC200ERM002 Expansion Receiver Module, Non-isolated Connectors The Expansion Receiver has two 26-pin female D-shell expansion ports. The upper port receives the cable from an Expansion Transmitter or upstream Expansion Receiver Module. The lower port is used to connect the expansion cable to the next expansion rack or to attach the terminator plug at the last rack. ERM002 PWR LEDs SCAN EXP RX Expansion Rack Selection Switch Expansion Port for Incoming cable 0 1 7 6 5 4 . .. . .. . .. . .. . .. . .. . .. . .. . . EXP 1 EXP 2 Expansion Port for Continuing Cable or Termination Plug 2 3 Ex nV II T4 Demko No . .. . .. . .. . .. . .. . .. . .. . .. . . LED Indicators Three LEDs show the status of module power, the expansion port, and the I/O modules. The PWR LED is On when the module is receiving 5VDC power from the attached power supply. It is Off when there is no power supply attached or when the power supply itself is not receiving power. The SCAN LED lights green when the CPU/NIU is actively scanning I/O in expansion racks. It lights amber when the CPU/NIU is not actively scanning I/O in expansion racks. The EXP RX LED indicates the status of the expansion bus. This LED is either blinking or On when the Expansion Receiver is communicating with the Expansion Transmitter or with other ERMs. It is Off when not communicating. Expansion Rack Selection Switch The Rack Selection Switch is used to specify which expansion rack the ERM is in. 6-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 6 IC200ERM002 Expansion Receiver Module, Non-isolated VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface The Expansion Receiver Module connects to an Expansion Transmitter Module in a VersaMax PLC or VersaMax NIU I/O Station, or to an Expansion Receiver in a previous rack, as shown below. Modules are connected using expansion cable IC200CBL6xx (xx represents the length in meters). Up to seven expansion racks can be included in the system. With the non-isolated Expansion Receiver Module, the total overall length of the expansion cable can be up to 15 meters. VersaMax PLC or I/O Station Main Rack (0) ETM PS CPU/NIU VersaMax ExpansionRack 1 PS 15M with any IC200ERM002 ERMs 750M with all IC200ERM001 ERMs ERM IC200CBL601, 602, 615 VersaMax ExpansionRack 7 PS Terminator Plug ERM Terminator Plug The terminator plug supplied with the Expansion Transmitter Module is installed in the last Expansion Receiver in a chain as shown above. If the Expansion Receiver is at the end of the chain, the terminator plug is installed in the lower expansion port. No terminator plug is required in the single-ended configuration described on the next page. GFK-1504K Chapter 6 Expansion Modules 6-13 6 IC200ERM002 Expansion Receiver Module, Non-isolated Two-Rack Local System Expansion Receiver IC200ERM002 can also be used to connect a VersaMax PLC main rack or VersaMax NIU I/O Station to just one expansion rack without having an Expansion Transmitter Module in the main rack. This “single-ended” configuration has a maximum cable length of 1 meter. No terminator plug is required in the expansion rack. VersaMax PLC or NIU I/O Station Main Rack PS Cable IC200CBL600 (1M) CPU/NIU VersaMax Expansion Rack PS ERM 6-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 6 IC200ERM002 Expansion Receiver Module, Non-isolated Module Specifications Module Characteristics Module ID LED indicators PWR LED indicates 5VDC power status EXP RX LED indicates expansion bus communications status SCAN LED indicates whether the CPU/NIU is scanning I/O in expansion racks Backplane current consumption 5V output: 70mA maximum 3.3V output: 20mA Cable Specifications Maximum cable length Effective data rate 15 meters (differential) . 1 meter (differential) 5 Mbits/sec (differential). 2.765 Mbits/sec (single-ended) Electrical Isolation Non-isolated differential or single-ended communications Catalog Numbers Bus Receiver Module IC200ERM002 Expansion Cable IC200CBL601 - 1 meter IC200CBL602 - 2 meters IC200CBL615 - 15 meters Terminator Plug IC200ACC201 (included with ETM) Connector Kit IC200ACC202 Compatibility All I/O and communications modules can be used in expansion racks. Some analog modules require specific module revisions as listed below. The date code is a 3-digit number on the outside of the module and on the shipping box. Module IC200ALG320 IC200ALG321 IC200ALG322 IC200ALG430 IC200ALG431 IC200ALG432 IC200ALG230 Module Revision B or later B or later B or later C or later C or later B or later A or later IC200ALG260 Any A or later Any GFK-1504K Chapter 6 Expansion Modules Module Date Code Range Any Any Any Any Any Any CPU or NIU Revision 1.5: Date code must begin with a number other than 9 and must be 011 or greater. Any date code. CPU or NIU Revision 2.0 or later: CPU or NIU Revision 1.5: Date code must begin with a number other than 9 and must be 011 or greater. Any date code. CPU or NIU Revision 2.0 or later: 6-15 2 Installing an Expansion Receiver Module An Expansion Receiver Module (IC200ERM001 or 002) must be installed in the leftmost slot of each VersaMax expansion “rack”. 1. Insert the label inside the small access door at the upper left corner of the module. 2. Attach the module to the DIN rail at the left end of the expansion rack. 3. Select the expansion rack ID (1 to 7) using the rotary switch under the access door at upper left corner of the module. Each rack must be set to a different rack ID. With a single-ended cable (one expansion rack only), set the Rack ID to 1. 0 1 7 6 5 4 2 3 4. Install a VersaMax Power Supply module on top of the Expansion Receiver. See “Installing a Power Supply” in this chapter for details. 5. Attach the cables. If the system includes an Expansion Transmitter Module, attach the terminator plug to the EXP2 port on the last Expansion Receiver Module. 6. After completing any additional system installation steps, apply power and observe the module LEDs. On indicates presence of 5VDC power. Off indicates no 5VDC power. PWR SCAN EXP RX Green indicates CPU/NIU is scanning I/O in expansion racks. Amber indicates not scanning. Blinking or On indicates module is communicating on expansion bus Off indicates module not communicating Removing an Expansion Receiver Module 2-6 1. Make sure rack power is off. 2. Un-install the Power Supply module from the Expansion Receiver Module. 3. Slide the Expansion Receiver Module on DIN rail away from the other modules. 4. Using a small screwdriver, pull down on the tab on the bottom of the module and lift the module off the DIN rail. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K SECTION - 2.) DISCRETE INPUT 32 PT 7 IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points Discrete input module IC200MDL650 provides four groups of 8 discrete inputs. Inputs in each group can be either positive logic inputs that receive current from input devices and return the current on the common, or negative-logic inputs that receive current from the common and return current to the input device. Input devices are connected between the input terminals and common terminals. I 1 OK 2 3 4 5 6 7 8 9 10 11 12 13 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Teno Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC T4 Ex nA IIC T4 0C ≤To≤60C Ex nV II T4 Demko No 98Y.125014 17 18 19 20 21 22 23 24 25 26 27 28 29 14 15 16 IC200MDL650 INPUT POS/NEG GRP 30 31 32 I 1234567 24VDC 32PT 831 OK Note: Negative-logic functionality requires module version IC200MDL650C or higher. Power for module operation comes from the backplane. Intelligent processing for this module is performed by the CPU or NIU. The module provides 32 bits of discrete input data. LED Indicators Individual green LEDs indicate the on/off state of each input point. The green OK LED is on when backplane power is present to the module. Configuration Parameters The module’s basic input on/off response time is 0.5ms. For some applications, it may be preferable to add additional filtering to compensate for conditions such as noise spikes or switch bounce. Input filter times of 0ms, 1.0ms, or 7.0ms are selectable via CPU software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms). GFK-1504K Chapter 7 Discrete Input Modules 7-53 7 IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points Module Specifications Module Characteristics Points 32 (4 groups of 8) Module ID 80088008 Isolation: User input to logic (optical) and to frame ground Group to group Point to point LED indicators 250VAC continuous; 1500VAC for 1 minute 250VAC continuous; 1500VAC for 1 minute None One LED per point shows individual point ON/OFF status OK LED indicates backplane power is present Backplane current consumption 5V output: 50mA maximum External power supply None Thermal derating See diagram Configuration parameters Input response times Input Characteristics 7-54 Input voltage 0 to +30VDC,+24VDC nominal On state voltage +15 to +30VDC Off state voltage 0 to +5VDC On state current Off state current 2.0 to 5.5mA 0 to 0.5mA On response time Off response time 0.5ms maximum Configurable filter time 0 ms, 1.0ms (default), or 7.0ms Input impedance 10kOhms maximum VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 7 IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points Field Wiring Terminal A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Connection Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15 Input 16 Inputs 1-8 Common Inputs 9 -16 Common Terminal B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 Connection Input 17 Input 18 Input 19 Input 20 Input 21 Input 22 Input 23 Input 24 Input 25 Input 26 Input 27 Input 28 Input 29 Input 30 Input 31 Input 32 Inputs 17-24 Common Inputs 25-32 Common The 32 inputs form four groups of 8. Each group has a common connection. Each group may be wired for positive or negative logic inputs. Note: Negative-logic functionality requires version IC200MDL650C or higher. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 I1 A B I2 1 1 2 2 I17 + (-) (+) I4 I5 I3 3 4 3 I18 5 4 I19 I6 6 5 I21 I22 8 I23 13 I14 14 I7 IC200CHS001, 022, 025 IC200CHS011 7 GFK-1504K 1 Chapter 7 Discrete Input Modules 16 9 I2 2 10 10 I25 11 I12 11 11 I26 12 12 I27 3 17 I10 10 I3 I14 13 13 I28 + (-) 11 13 I29 I30 7 12 16 16 I31 B 1 I31 15 8 18 18 I32 (+) (+) + (-) (+) 16 9 17 I26 10 I19 3 (+) I32 I25 I18 2 17 17 (+) I24 I17 I6 6 14 (+) (+) I16 15 15 I30 I23 I12 I5 5 I15 14 14 I29 18 I11 I4 4 I13 (+) (+) I16 I9 I8 I1 A I15 15 8 9 9 I24 I10 (+) + (-) + (-) I13 8 7 I9 (+) + (-) Wiring Connections for Carriers with Three Rows of Terminals I8 7 6 I20 I7 + (-) 18 I27 11 I20 4 + (-) 12 I21 5 I28 I22 6 7-55 7 IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. There is no derating at 24VDC. Deratings at 30VDC are shown below. Ambient Temperature 5ºC A B Number of Points On At the Same Time A 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 32 28 24 B A 30VDC 30VDC 20 16 12 8 4 Ambient Temperature C D D 7-56 Number of Points On At the Same Time 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 32 28 24 D C 30VDC 30VDC 20 16 12 8 4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K SECTION - 2.G DISCRETE OUTPUT 32 PT 8 IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points Module Specifications Module Characteristics Points 2 groups of 16 outputs Module ID 80808080 Isolation: User input to logic (optical) and to frame ground 250VAC continuous; 1500VAC for 1 minute Group to group 250VAC continuous; 1500VAC for 1 minute Point to point None LED indicators One LED per point shows individual point on/off state FLD PWR LED indicates field power is present OK LED indicates backplane power is present Backplane current consumption 5V output: 90mA maximum External power supply +10.2 to +30VDC, +12/24VDC nominal Thermal derating See diagrams Output Characteristics Output voltage GFK-1504K +10.2 to +30VDC, +12/24VDC nominal Output voltage drop 0.3V maximum Load current 0.5A at 30VDC maximum (resistive) 2.0A maximum for 100ms inrush Output leakage current 0.5mA at 30VDC maximum On response time Off response time 0.2ms, maximum 1.0ms maximum Protection No internal fuses Chapter 8 Discrete Output Modules 8-37 8 IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points Field Wiring Terminal Connection Terminal Connection A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15 Output 16 DC DC + B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 Output 17 Output 18 Output 19 Output 20 Output 21 Output 22 Output 23 Output 24 Output 25 Output 26 Output 27 Output 28 Output 29 Output 30 Output 31 Output 32 DC DC + The 32 outputs form two groups, each with a DC+ and a DC- terminal. When wiring outputs to inductive loads, use of external suppression circuits is recommended. See chapter 2, "Installing Wiring for I/O Devices-Wiring to Inductive Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 A B Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 1 2 3 4 5 6 7 8 9 10 12 1 2 3 4 Q17 Q18 Q19 Q20 Q21 Q22 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 A 8-38 5 6 11 7 8 9 10 Q23 Q24 Q25 Q26 Q27 Q13 Q14 Q15 Q16 13 14 15 16 Q7 Q8 7 11 12 13 14 13 14 Q28 Q29 16 Q30 Q31 Q32 + 17 18 Q25 Q26 Q27 Q28 8 9 10 12 Q17 Q18 Q19 Q20 Q21 Q22 1 2 3 4 Q32 18 13 14 15 16 Q9 Q10 Q11 Q12 Q23 Q24 8 9 10 11 12 7 Q1 Q2 Q3 Q4 Q5 Q6 1 2 3 4 5 6 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 11 5 17 17 Q30 Q31 B 16 15 Q29 17 Q16 15 18 18 6 GFK-1504K 8 IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts below show example thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point. Ambient Temperature 5ºC A B Number of Points On At the Same Time A 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 32 A B 28 24VDC 24VDC 24 12 pts/ group 20 10 pts/ group B 16 A 30VDC 12 30VDC 8 6 pts/ group 5 pts/ group 4 Ambient Temperature C D D GFK-1504K Number of Points On At the Same Time 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 32 20 16 55ºC 60ºC C 24VDC 28 24 50ºC D C 30VDC 12 pts/ group 10 pts/ group D 12 8 4 Chapter 8 Discrete Output Modules 8 pts/ group 7 pts/ group 8-39 SECTION - 2.H ANALOG INPUT MODULE (15PT) 10 IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels Analog input module IC200ALG264 provides an interface to 15 current inputs. The inputs are single-ended, with all inputs sharing a common return. OK IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC≤Ta≤60C Ex nV T4 Demko No IC200ALG264A 6M89 ANALOG INPUT CURRENT 1234567 15BIT 15CH 831 The module receives power from the backplane power supply. No external power source is required for module operation. Power for the user’s transceivers must be supplied from an external source. Intelligent processing for this module is performed by the CPU or NIU. The module provides 15 words of analog input data. LED Indicators The green OK LED is on when backplane power is present, internally generated field power is functioning properly, the module has been configured, and the module has been recognized on the backplane. Diagnostics The module reports a Loss of Internal Power fault for field-side circuits. The module reports an Open Wire fault for each channel, when in 4-20mA mode. Configuration Parameters A jumper on the carrier terminals can be used to configure 4-20mA or 0-20mA input ranges. With no jumper installed, the module accepts 4-20mA input signals. With a jumper installed, the module accepts 0-20mA input signals. The analog inputs are software-configurable to either default or hold last state upon loss of module. 10-42 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 10 IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels Module Specifications Module Characteristics Channels Module ID Isolation: User input to logic (optical) and to frame ground Group to group Channel to channel LED indicators Backplane current consumption External power supply Thermal derating Configuration parameters Diagnostics Input Characteristics Input current Input Impedance Accuracy at: 25 degrees C* 0 to 60 degrees C ( See Notes 1, 2, & 3 ) Resolution Filter response (3dB Corner Freq) Update rate per module Compatibility VersaPro Software VersaMax PLC CPU Firmware VersaMax Ethernet NIU Firmware VersaMax DeviceNet, Profibus, or Genius NIU Firmware 15 single ended, one group FFFFB50F (when cfg for 4-20mA range) FFFFB40F (when cfg for 0-20mA range) 250VAC continuous; 1500VAC for 1 minute Not applicable None OK LED. See "LED Indicators" for description. 5V output: 100mA maximum None None Range select (jumpers on carrier) Loss of Internal Power, Open wire detection of 4-20mA signals only 4 to 20mA (default : no terminal jumper installed) 0 to 20mA (with terminal jumper installed) 100 Ohms +/-0.3% typical of full scale, +/-0.5% maximum of full scale +/-1% maximum of full scale 15 bits 0.5µA = 1 counts (for 4-20mA range) 0.625µA = 1 counts (for 0-20mA range) 24 Hz +/-20% 7.5ms Version 2.0 or higher Version 2.10 or higher Version 1.10 or higher Planned for future release * In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-2%. GFK-1504K Chapter 10 Analog Input Modules 10-43 10 IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels Field Wiring Terminal assignments for the module are shown below. Number A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Connection I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 Range JMPR Return (common) NC Number B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 Connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection No connection Note: All inputs are single-ended, and share a common return. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 A I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 Range JMPR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I13 I14 I15 Range JMPR 13 14 15 16 17 18 I7 I8 I9 I10 I11 I12 7 8 9 10 11 12 I1 I2 I3 I4 I5 I6 1 2 3 4 5 6 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 A 10-44 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 17 18 GFK-1504K 10 IC200ALG264 Analog Input Module, 15 Bit Current 15Channels Jumper Selections A jumper selects the current input range. Jumper Range None 4-20mA Installed from A16 to A17 0-20mA Wiring Examples Terminal A Connections Auxiliary Terminal Strip or Shorting Bar I1 Current Source I2 I3 I 13 I 14 Current Source I 15 Jumper Wire Range JMPR Return (common) An optional Auxiliary I/O Terminal Strip or Shorting Bar can be used for wiring convenience, when multiple Return paths need to be wired together. An external source must be provided to power input transceivers. GFK-1504K Chapter 10 Analog Input Modules 10-45 10 IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels Cable Shield Connections If possible, the cable should be grounded at the source device. If that is not possible, the cable shield must be grounded at the source device. If that is not possible, the cable shield must be grounded at the I/O module. This can be done using an Auxiliary I/O Terminal (IC200TBM001, 002, or 005). If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005), shield connections can be made on an Auxiliary I/O Terminal that is attached to the I/O carrier. If the module is installed on a Compact Terminal-style I/O Carrier (IC200CHS022, 025), shield connections can be made on an Auxiliary I/O Terminal that is mounted near the I/O carrier. Be sure to ground the Auxiliary I/O Terminal Strip if you plan to use it for this purpose. If the module is installed on a Connector-style I/O Carrier (IC200CHS003), the cable shield can be connected directly to an Interposing Terminal (IC200CHS011, 012, 015). Be sure to ground the Interposing Terminal. It is recommended to use a shielded interposing cable as well between the Interposing Terminal and the Connector Base. A custom shielded cable can be made using the Connector kit (IC200ACC302). In addition, a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105, 110, 120, 230). If this approach is used be sure to ground the braid. 10-46 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K 10 IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels Scaling The graphs below show the relationship between the input current measured at the field terminals and the data that is output by the module. Count and 4-20mA Input Current 4-20mA Range Note 2) 4-20mA Range 0.5µA = 1counts Note 1) 4-20mA Range 12.1935mA 12.193mA 154 0 32767 16385 12.192mA 20.384mA 20.000mA 16384 4.0765mA 4.000mA 20.3835mA 16386 12.1925mA 4.077mA 32000 32000 0 0-20mA Range 0.625µA = 1counts mA 24 10.241875mA 20 10.24125mA 16 12 16386 10.240625mA 8 16385 10.240mA 4 16384 0 0 8192 16384 24576 32767 Count The following equations can be used to calculate count values: 4-20mA Range: Counts = ( Current in mA - 4mA) x (32000 / 16mA) 0-20mA Range: Counts = ( Current in mA ) x (32000 / 20mA) Note 1) In 4-20mA mode, signal inputs below 4.077mA are converted to zero counts. Note 2) In 4-20mA mode, signal inputs at 20.000mA or above 20.383mA are converted to 32000 counts GFK-1504K Chapter 10 Analog Input Modules 10-47 SECTION - 2.K RELAY CARD PC24D16 – 2CO Product Specification VARIOFACE Relay Module with 16 Electro-mechanical relays. Relays (Omron G2R-2-24DC) are rated for 24VDC Coil Voltage and have 2 Change over. The Relays are directly Soldered on PCB Basic Data Article no. Article Name Series 5792316 PC24D16-2CO DC Relay Module Technical Data Nominal input voltage Contact type Maximum switching voltage Limiting continuous current 24VDC 2 C/O (DPDT) 250 VAC/30VDC 5 Amp per contact. Input Data Relay Coil Voltage Relay Current Consumption Relay Coil Resistance Protective circuit/component Operating voltage display 24 VDC ± 10% Approx. 21.8 mA 1100 Ohm Freewheeling Diode. Green LED Output Data Contact type Limiting continuous current Relay Contact Resistance Doc No. : IFC/DS/RM/2008/100 2 C/O (DPDT) 5Amp@250VAC/30VDC, Resistive Load, cosφ=1 3Amp@30 VDC, Inductive Load, cosφ=0.4 2Amp@250 VAC, Inductive Load, cosφ=0.4 100 mOhm Rev : 0 Page : 1 / 3 PC24D16 – 2CO Connection Data External connection thru Screw terminals at Input and Output Type of Connection PCB Terminals screw, MKDS3/.. and MKKDS3/.. (Printed circuit terminal block, nominal current: 24 A and 22A, rated voltage: 250 V, pitch: 5.08 mm, type of connection: Screw connection, connection direction from the conductor to the PCB: 0°) Solid min 0.2 mm2 Solid Max 4.0 mm2 Stranded min 0.2 mm2 Stranded max 2.5 mm2 M3 8 mm Phoenix Contact. Conductor Cross section Screw thread Stripping Length Make General Data No. of Relays Make of Relay Pluggable Dimensions 16 (Sixteen) Omron (G2R-2-24VDC) No (Relays are directly soldered on the module) (Length) (Width) (Height) Operating Temperature Storage Temperature Mounting Installation position Housing insulation Material Housing Color Doc No. : IFC/DS/RM/2008/100 361 mm (L) 90 mm (W) 70 mm (H) 0 0C to 50 0C -10 0C to 60 0C Universal Din Rail Any PVC, Side Panel PA, Non-reinforced Green Rev : 0 Page : 2 / 3 PC24D16 – 2CO Layout Diagram Circuit Diagram Doc No. : IFC/DS/RM/2008/100 Rev : 0 Page : 3 / 3 SECTION - 2.O PROCTOCAOL CONVERTER Bulletin No. DSP-G Drawing No. LP0629 Released 03/10 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net MODEL DSP – DATA STATION PLUS PROTOCOL CONVERSION FEATURE CONVERTS NUMEROUS PROTOCOLS SIMULTANEOUSLY C UL US LISTED R COMPACTFLASH® SLOT ALLOWS PROCESS DATA TO BE LOGGED DIRECTLY TO CSV FILES IND. CONT. EQ. 34AD VIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA FUNCTIONALITY WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs, PCs, AND SCADA SYSTEMS ALARM NOTIFICATIONS CAN BE SENT VIA EMAIL OR TEXT MESSAGES C 10 BASE-T/100 BASE-TX ETHERNET CONNECTION CAN CONNECT TO AN UNLIMITED NUMBER OF DEVICES VIA FOUR PROTOCOLS SIMULTANEOUSLY UL US LISTED FOR USE IN HAZARDOUS LOCATIONS: R 3PWL PROGRAMMABLE CONTROLLERS Class I, Division 2, Groups A, B, C, and D GENERAL DESCRIPTION SOFTWARE The Data Station is programmed with Crimson ® 2.0 software for Windows® 2000 or later platforms. The software is an easy to use graphical interface which can be purchased as part of a kit that includes a manual and cables, or downloaded free of charge from www.redlion.net. The Data Station Plus was designed to act as a nexus for industrial data collection and management. The unit of fers multiple protocol conversion, data logging and remote machine access. With three built in serial ports and a 10 Base-T/100 Base-TX Ethernet port, the unit performs protocol conversion, allowing disparate devices to communicate seamlessly with one another . The Ethernet port supports up to four protocols simultaneously so even Ethernet to Ethernet protocols can be converted. The CompactFlash card allows data to be collected and stored for later review. The files are stored in simple CSV file format allowing common applications, such as Microsoft Excel and Access, to view and manage the data. The free Websync utility provides a means to synchronize the files with a PC’ s hard drive for permanent storage. The CompactFlash card may also be used to load new configuration files into the Data Station. The built-in web server allows log files to be retrieved manually , and also provides access to the unique “virtual HMI”. The virtual HMI is programmed just like Red Lion’ s G3 series of HMI. Any standard web browser such as Internet Explorer or Netscape may be used to monitor or control the HMI from a PC anywhere in the world. The USB port may be used for blazing fast file downloads, or to mount the Data Station’s CompactFlash card as an external drive to your PC. The Data Station’s DIN rail mounting saves time and panel space and snaps easily onto standard top hat (T) profile DIN rail. SAFETY SUMMARY All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller . An independent and redundant temperature limit indicator with alarm outputs is strongly recommended. CAUTION: Risk of Danger. Read complete instructions prior to installation and operation of the unit. DIMENSIONS In inches (mm) 3.09 (78.5) WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 4.15 (105.4) THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D, OR NON-HAZARDOUS LOCATIONS ONLY RS232/PG STS USB/PG CF CompactFlash is a registered trademark of CompactFlash Association. RS485 5.30 (134.7) RS232 ETHERNET 1 SPECIFICATIONS 7. CONSTRUCTION: Case body is burgundy high impact plastic and stainless steel. For indoor use only. Installation Category II, Pollution Degree 2. 8. POWER CONNECTION: Removable wire clamp screw terminal block. Wire Gage Capacity: 24 AWG to 12 AWG Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m) 9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15. 10. CERTIFICATIONS AND COMPLIANCES: SAFETY UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05, File #E179259, UL61010-1, CAN/CSA-C22.2 No. 61010-1 and File #E317425, ANSI/ISA 12.12.01-2007, CSA 22.2 No. 213-M1987 UL Listed, File #E317425, ANSI/ISA 12.12.01-2007, CSA 22.2 No. 213-M1987 LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1. ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326: 2006: Electrical Equipment for Measurement, Control and Laboratory use. 1. POWER: 24 VDC ± 10% 200 mA min., without expansion card 1 Amp maximum with expansion card fitted Must use NEC Class 2 or Limited Power Source (LPS) rated power supply . 2. COMMUNICATIONS: USB/PG Port: Adheres to USB specification 1.1. Device only using Type B connection. WARNING - DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION. Serial Ports: Format and Baud Rates for each port are individually software programmable up to 115,200 baud. RS232/PG Port: RS232 port via RJ12 COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12 DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC, VOL = 0.5 V @ 25 mA max. Ethernet Port: 10 BASE-T / 100 BASE-TX RJ45 jack is wired as a NIC (Network Interface Card). 3. LEDs: STS – Status LED indicates condition of Data Station. TX/RX – Transmit/Receive LEDs show serial activity. Ethernet – Link and activity LEDs. CF – CompactFlash LED indicates card status and read/write activity 4. MEMORY: On-board User Memory: 4 Mbytes of non-volatile Flash memory . On-board SDRAM: DSPSX: 2 Mbytes DSPGT: 8 Mbytes Memory Card: CompactFlash Type II slot for Type I and Type II cards. 5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month drift. Crimson 2.0’s SNTP facility allows synchronization with external servers. Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC. A “Battery Low” system variable is available so that the programmer can choose specific action(s) to occur when the battery voltage drops below its nominal voltage. This unit is NOT field serviceable. All work must be done by a qualified technician. 6. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: 0 to 50 °C Storage Temperature Range: -30 to +70 °C Operating and Storage Humidity: 80% max relative humidity , non-condensing, from 0 to 50 °C Vibration According to IEC 68-2-6: Operational 5 to 150 Hz, in X, Y, Z direction for 1.5 hours, 2 g’s. Shock According to IEC 68-2-27: Operational 30 g’s, 11 msec in 3 directions. Altitude: Up to 2000 meters Immunity to Industrial Locations: Electrostatic discharge EN 61000-4-2 Electromagnetic RF fields Fast transients (burst) Surge RF conducted interference Emissions: Emissions Criterion B 4 kV contact discharge 8 kV air discharge EN 61000-4-3 Criterion A 10 V/m EN 61000-4-4 Criterion A power 2 kV I/O signal 1 kV EN 61000-4-5 Criterion B power 1kV L-L,2 kV L-G signal 1kV EN 61000-4-6 Criterion A 3 V/rms EN 55011 Class A Notes: 1. Criterion A: Normal operation within specified limits. 2. Criterion B: Temporary loss of performance from which the unit selfrecovers. 11. WEIGHT: 15.1 oz (428 g) WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON-HAZARDOUS. HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit’ s ventilation holes are vertical in relation to cabinet orientation. A minimum clearance of 1 inch (25.4 mm) should be maintained above and below the unit in order to ensure proper thermal regulation. The unit shall be installed inside a UL Listed Industrial Control Panel or similar type of enclosure. A minimum 3.2 mm distance shall be maintained between the hazardous live parts of the equipment and accessible parts of the fire/electrical enclosure. TOP 1.00" min. clearance RS232/PG STS USB/PG CF 1 RS485 RS232 ETHERNET 1.00" min. clearance 2 BOTTOM Figure 1 - Attach Data Station To DIN Rail 2 COMPACTFLASH® CARD POWER SUPPLY REQUIREMENTS CompactFlash (Top Side) CompactFlash socket is a Type II socket that can accept either Type I or II cards. Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Data Station’s CompactFlash socket. Cards are available at most computer and of fice supply retailers. CompactFlash can be used for configuration transfers, data logging, and trending. It is very important that the power supply is mounted correctly if the unit is to operate reliably. Please take care to observe the following points: – The power supply must be mounted close to the unit, with usually not more than 6 feet (1.8 m) of cable between the supply and the Data Station. Ideally, the shortest length possible should be used. – The wire used to connect the Data Station’s power supply should be at least 22-gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise. – A power supply with an NEC Class 2 or Limited Power Source (LPS) and SELV rating is to be used. This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SEL V is an acronym for “safety extralow voltage.” Safety extra-low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred. CompactFlashInsert Top Side Towards Left Visit www.redlion.net for a complete list of our PSDR Series of NEC Class 2 power supplies. Note: Do not remove or insert the CompactFlash card while power is applied. Information stored on a CompactFlash card can be read by a card reader attached to a PC. This information is stored in IBM (Windows®) PC compatible FAT16 file format. NOTE For reliable operation of this and other Red Lion products, one of the following brands of CompactFlash card must be used... SimpleTech SMAR T® Modular ® SanDisk Silicon Systems Not all of the above manufacturers offer CompactFlash cards recognized to UL standards, which may be required for your application. EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be dif ferent for various installations. Cable length, routing, and shield termination are very important and can mean the dif ference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment. 4. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter . Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components. 5. Long cable runs are more susceptible to EMI pickup than short cable runs. Therefore, keep cable runs as short as possible. 6. In extremely high EMI environments, the use of external EMI suppression devices is ef fective. The following EMI suppression devices (or equivalent) are recommended: Ferrite Suppression Cores for signal and control cables: Fair-Rite part number 0443167251 (RLC part number FCOR0000) TDK part number ZCAT3035-1330A Steward part number 28B2029-0A0 Line Filters for input power cables: Schaffner part number FN610-1/07 (RLC part number LFIL0000) Schaffner part number FN670-1.8/07 Corcom part number 1 VR3 Visit RLC's web site at www .redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products. 1. To reduce the chance of noise spikes entering the unit via the power lines, connections should be made to a clean source. Connecting to circuits that also power loads such as contactors, relays, motors, solenoids etc. should be avoided. 2. The unit should be mounted in a metal enclosure, which is properly connected to protective earth. 3. Use shielded (screened) cables for all Signal and Control inputs. The shield (screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application. Listed below are the recommended methods of connecting the shield, in order of their effectiveness. a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted. b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz. c. Connect the shield to common of the Data Station and leave the other end of the shield unconnected and insulated from earth ground. 3 WIRING POWER CONNECTION WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE NON-HAZARDOUS. INPUT AND OUTPUT (I/O) WIRING MUST BE IN ACCORDANCE WITH CLASS I, DIV. 2 WIRING METHODS AND IN ACCORDANCE WITH THE AUTHORITY HAVING JURISDICTION. COMMON +24 VDC COMM +24 N/C PROGRAMMING PORTS RS232 RS232/PG CBLPROG0 CTS Rx COMM COMM Tx RTS RS232/PG STS OR USB/PG CF USB/PG RS485 CBLUSB00 RS232 ETHERNET ETHERNET OR Ethernet (Crossover) GREEN/AMBER LED YELLOW LED COMMUNICATION PORTS RS232 RS232/PG CTS Rx COMM COMM Tx RTS CBLPROG0 RS232/PG STS USB/PG CF RS485 RS232 OR ETHERNET POWER SLC 5/03 CPU RUN FORCE FLT DH485 BATT RUN RS232 REM PROG PWR OUT +24 VDC PWR OUT COM 120/240 VAC VAC NEUT CHASSIS GND CBLxxxxx* 4 USER POWER RS232 RS232/PG STS USB/PG RS232 RTS Tx COMM COMM Rx CTS POWER SLC 5/03 CPU RUN CF FORCE FLT DH485 BATT RUN RS232 REM PROG RS485 RS232 PWR OUT +24 VDC PWR OUT COM USER POWER 120/240 VAC VAC NEUT CHASSIS GND CBLxxxxx* ETHERNET * Use appropriate communications cable. See Ordering Information for descriptions of the available cables. RS485 RS232/PG STS POWER SLC 5/03 CPU RUN FORCE FLT DH485 BATT RUN USB/PG RS232 REM PROG CF RS485 TxA TxB COMM TxEN RxB RxA TxA TxB RS485 PWR OUT +24 VDC PWR OUT COM 120/240 VAC USER POWER WARNING: Do NOT use a standard DH-485 cable to connect this port to Allen Bradley equipment. VAC NEUT CHASSIS GND RS232 CBLxxxxx* ETHERNET PORT 3 - ETHERNET CONNECTION RS232/PG STS GREEN/AMBER LED USB/PG CF RS485 YELLOW LED RS232 Standard Ethernet cable ETHERNET CTS (PIN 1) Rx COMM COMM Tx RTS (PIN 6) DATA STATION PORT PIN OUTS 1 COMMON 2 24VDC ±10% 3 N/C POWER CONNECTOR RS232 RS232/PG PORT TROUBLESHOOTING RS232/PG STS If for any reason you have trouble operating, connecting, or simply have questions concerning your new Data Station, contact Red Lion’ s technical support. For contact information, refer to the back page of this bulletin for phone and fax numbers. USB/PG TxB (PIN 1) TxA RxA RxB TxEN COMM TxB TxA (PIN 8) USB/PG CF EXPANSION PORT RS485 EMAIL: techsupport@redlion.net Web Site: http://www.redlion.net RS485 CTS (PIN 1) Rx COMM COMM Tx RTS (PIN 6) COMMS PORT RS232 ETHERNET RS232 YELLOW LED GREEN/ AMBER LED COMMS PORT ETHERNET (NIC) 5 COMMUNICATING WITH THE DATA STATION CONFIGURING A DATA STATION RS232 PORTS The Data Station is configured using Crimson ® 2.0 software. Crimson 2.0 is available as a free download from Red Lion’ s website, or it can be ordered on CD. Updates to the software for new features and drivers are posted on the website as they become available. By configuring the Data Station using the latest version of the software, you are assured that your unit has the most up to date feature set. Crimson ® 2.0 software can configure the Data Station through the RS232/PG port, USB/PG port, Ethernet, or CompactFlash. The USB/PG port is connected using a standard USB cable with a Type B connector. The driver needed to use the USB port will be installed with Crimson 2.0. The RS232/PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer . If making your own cable, refer to the “Data Station Port Pin Outs” for wiring information. The CompactFlash can be used to program a Data Station by placing a configuration file and firmware on the CompactFlash card. The card is then inserted into the tar get Data Station and powered. Refer to the Crimson ® 2.0 literature for more information on the proper names and locations of the files. The Data Station has two RS232 ports. There is the RS232/PG port and the COMMS port. Although only one of these ports can be used for programming, both ports can be used for communications with a PLC. The RS232/PG port can be used for either master or slave protocols. RS422/485 PORT The Data Station has one RS422/485 port. This port can be configured to act as either RS422 or RS485. RS422/485 4-WIRE CONNECTIONS RS485 2-WIRE CONNECTIONS 5V 5V 130K 130K 7 TX 7 TxB TxB 1 1 TX/RX 8 8 CABLES AND DRIVERS 130K Red Lion has a wide range of cables and drivers for use with many dif ferent communication types. A list of these drivers and cables along with pin outs is available from Red Lion’ s website. New cables and drivers are added on a regular basis. If making your own cable, refer to the “Data Station Port Pin Outs” for wiring information. TxA 2 5 TxEN (OC) 130K TxA 2 5 TxEN (OC) 6 GND 5V USB, DATA TRANSFERS FROM THE COMPACTFLASH CARD 130K 4 RxB 3 RxA 6 GND RX 130K WARNING - DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION. Note: All Red Lion® devices connect A to A and B to B, except for Paradigm devices. Refer to www.redlion.net for additional information. In order to transfer data from the CompactFlash card via the USB port, a driver must be installed on your computer. This driver is installed with Crimson 2.0 and is located in the folder C:\Program Files\Red Lion Controls\Crimson 2.0\Device\ after Crimson 2.0 is installed. This may have already been accomplished if your Data Station was configured using the USB port. Once the driver is installed, connect the Data Station to your PC with a USB cable, and follow “Mounting the CompactFlash” instructions in the Crimson 2.0 user manual. Note that using the USB port for frequent data transfers is not recommended. For frequent data transfers it is recommended that the Ethernet connection be used. Through the Ethernet connection a web page can be set up to view logged data. Refer to the Crimson 2.0 manual for details. DH485 COMMUNICATIONS The Data Station’ s RS422/485 COMMS port can also be used for Allen Bradley DH485 communications. WARNING: DO NOT use a standard DH485 cable to connect this port toAllen Bradley equipment. A cable and wiring diagram are available from Red Lion. Note: The USB port is for system set-up and diagnostics and is not intended for permanent connection. ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE-T or 100 BASE-TX. The Data Station’s RJ45 jack is wired as a NIC (Network Interface Card). For example, when wiring to a hub or switch use a straight-through cable, but when connecting to another NIC use a crossover cable. The Crimson 2.0 manual contains additional information on Ethernet communications. 6 LEDS USER COMMUNICATION PORTS - TX/RX LEDS STS – STATUS LED The green Status LED provides information regarding the state of the Data Station. This includes indication of the various stages of the start-up routine (power-up), and any errors that may occur. LED INDICATION GREEN Transmitting RED Receiving Note: LEDs are not available on the Programming Port: RS232/PG. Startup Routine INDICATION Rapidly Flashing Data Station is currently running the boot loader and/ or being flash upgraded by Crimson. Steady Data Station is operating properly. ETHERNET LEDS CF – COMPACTFLASH LED LED INDICATION Off No CompactFlash Card is present. Steady Valid CompactFlash card is present. Flashing Rapidly CompactFlash card is being checked. Flickering Unit is writing to the CompactFlash, either because it is storing data, or because the PC connected via the USB port has locked the drive. 1 Flashing Slowly Incorrectly formatted CompactFlash card present. LED INDICATION YELLOW (Solid) Link Established YELLOW (Flashing) Network Activity GREEN 10 BASE-T Communications AMBER 100 BASE-TX Communications 1. Do not turn off power to the unit while this light is flickering. The unit writes data in two minute intervals. Later Microsoft operating systems will not lock the drive unless they need to write data; Windows 98 may lock the drive any time it is mounted, thereby interfering with logging. Refer to “Mounting the CompactFlash” in the Crimson 2.0 User Manual. ORDERING INFORMATION TYPE Data Station Plus Communications Cables (10 feet) MODEL NO. DSP CBL DESCRIPTION DSPSX000 Data Station with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM. DSPGT000 RS-232 Programming Cable CBLPROG0 USB Cable CBLUSB00 Communications Cables Software Power Supply Accessories 1 2 PART NUMBER Data Station with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) and expansion slot. 1 SFCRM2 Crimson® 2.0 2, Manual and Download Cable CBLxxxxx SFCRM200 PSDR DIN Rail Power Supply PSDRxxxx XCCN CANopen option card for Modular Controller or Data Station Plus XCCN0000 XCDN DeviceNet option card for Modular Controller or Data Station Plus XCDN0000 XCGSM GSM/GPRS Modem option card for Modular Controller or Data Station Plus 3 XCGSM000 XCPB PROFIBUS option card for Modular Controller or Data Station Plus XCPBDP00 XCRS RS232/485 option card for Modular Controller or Data Station Plus XCRS0000 G3CF CompactFlash Card 5 G3CFxxxx DR DIN Rail Mountable Adapter Products 4 DRxxxxxx Visit www.redlion.net for a list of communication drivers and cables. Use this part number to purchase the Crimson® software on CD with a printed manual, USB cable, and RS-232 cable. Otherwise, download free of charge from www.redlion.net. 3 Antenna (G3QANT00) is NOT included with the card. Must be purchased separately if needed. 4 Red Lion offers RJ modular jack adapters. Refer to the DR literature for complete details. 5 Industrial grade two million write cycles. SMART Modular Technologies model SG9CF (UL Listed Directory Category NWGQ). 7 SECTION-2.P GPS CLOCK RECIVEER TM ARN‐SGPS Standalone Global Positioning System Preliminary data sheet FEATURES • • • • • Precise GPS time synchronization Accurate position Information Easy to integrate O/P Configurable for Specific Information/NMEA sentences Interface with Graphical Interface in Windows, Linux APPLICATIONS • • • • Real time clock Server time synchronization Personal navigation device Vehicle tracking DESCRIPTION Aeron’s standalone GPS is a ready to integrate product with configurable output. It can be used for GPS clock synchronization, position indication and as a navigation device. In applications such as server time synchronization, train time/platform/station time synchronization, real‐time clock, ARN‐SGPS is an ideal choice. ARN‐SGPS can be used as a tracking or security device to monitor lo‐ cation of an object/vehicle from a remote location. Alternatively, it can also be used as a personal navigation device using a PC or a laptop. The unit comes with a cable to integrate it directly with PC via serial port. It can also be configured to give out NMEA sentences in order to extract maximum information. With all these features, ARN‐SGPS is still a really affordable product. SPECIFICATIONS Parameter No. of satellite channels Value/Description 50 Units ‐ Time required for hot start <1 sec Time required for cold start Data Output Frequency GPS Sensitivity Position Accuracy (CEP) Data Output Communication protocol Operation Temperature Ext. Voltage Input Current Consumption Size Weight < 30 1 (default) or 4 (max) ‐160 2.5 (CEP ) NMEA Sentences or time RS485 or RS232 ‐10 to +70 Min – 8, Max ‐ 12 < 200 70 (L) x 56 (B) x 35 (H) < 200 sec Hz dBm meters ‐ ‐ °C VDC mA mm gm Aeron Systems Pvt. Ltd. | www.aeronsystems.com | Rev V 1.5 contact@aeronsystems.com TM ARN‐SGPS CONNECTION DETAILS Format: RS485 or RS232 Baud rate: Data bits: Parity: Stop bits: 9600 8 None 1 COMMUNICATION PROTOCOL The device is available with complete NMEA sentences or time or only position data. TIME DATA FORMAT The time data transmitted on the RS485 differential lines or RS232 in ASCII format is as follows: “ARN‐SGPS>hh:mm:ss\r\n” Where, ARN‐SGPS> is header, followed by hh ‐ hours, mm ‐ minutes, ss ‐ seconds and carriage re‐ turn and line feed characters. Alternatively, the data obtained can be, “ARN‐SGPS>DD:MM:YYYY:hh:mm:ss\r\n” Where, ARN‐SGPS> is header, followed by DD ‐ day, MM ‐ month, YYYY ‐ year, hh ‐ hours, mm ‐ minutes, ss ‐ seconds and carriage return and line feed characters. A packet of one of the above format can be received from the device once every second. The above formats are factory selectable. User must choose from one of these formats before or‐ dering. Rev V 1.8 Aeron Systems Pvt. Ltd. | www.aeronsystems.com | contact@aeronsystems.com JetNet 4006 Industrial 6-port Managed Fast Ethernet Ring Switch 4 10/100 Base TX ports plus 2 10/100 Base- TX uplink ports Patented Multiple Super Ring - Network Recovery time < 5 ms Patented Rapid Dual Homing – compatible with RSTP Supports LLDP and JetViewPro i2NMS software for auto-topology visualization and efficient group management Supports SNMP, Web, Telnet and JetView Pro for remote management Port-Based VLAN with Tag Modification for efficient traffic transmission DHCP Client/Server/ DHCP Relay (Option 82) for automatic IP RoHS configuration IEEE 802.1p QoS with CoS, DSCP scheme for high-priority data traffic MSR < 5ms LLDP & JetView Pro DHCP Option 82 IGMP Snooping with Query Mode for optimized multicast forwarding DC 12~48V Redundant power input with polarity reverse protection Operating temperature -25~70oC Overview 273 Korenix JetNet 4006 series is an Industrial Managed secure and reliable data transmission, JetNet 4006 fast Ethernet Ring switch equipped with 4 10/100 series supports Korenix patented fast network Mbps ports plus 2 10/100 Mbps uplink ports for forming ring recovery technology - the Multiple Super Ring redundant connection in industrial Ethernet applications. (R.S.R.) which can recover network failures in just The LLDP design allows the switches to be managed 5 milliseconds. The RSR co-exists with the IEEE and configured easily by a single administrator console, 802.1d RSTP:2004 standard to deliver non-stop where the topology can be automatically drawn in transmission by Rapid Dual Homing (R.D.H.) technology. just seconds. The JetNet 4006 series combines JetNet 4006 is designed with a slim IP31 rugged more advanced Layer2 management protocols, such aluminum alloy injection case with great heat radiation as the DHCP option 82, VLAN, IGMP snooping or ability to work reliably under high temperature SNMPv3 for efficiently controlling and managing environment. To provide more reliability for industrial the network performance in industrial environments. applications, it supports wide range power input To provide network redundancy with guaranteed DC 12~48V with auto polarity reverse function. www.korenix.com A Beijer Electronics Group Company Industrial L2 / L3 Rackmount / Rail Ethernet Switch Auto Network Visualization & Topology Discovery With the increasing popularity of internet applications, function and efficiently works with the Korenix patented network traffic becomes heavier and hard to JetView Pro i -NMS, to easily discover devices and monitor and diagnose. To solve these issues, IEEE automatically draw out network topology with the link organization announced a new standard, the IEEE interface number of each device. This feature allows 802.1AB Link Layer Discovery Protocol for device system administrators efficiently maintain the network auto discovery as well as for building infrastructure system. 2 map by NMS. JetNet 4006 incorporates the LLDP Industrial Intelligent NMS Rackmount PoE Plus Switch Industrial PoE Plus Switch Industrial 12-24V PoE Switch Port 1 rt2 Po Po Po rt 1 rt2 Industrial PoE Switch Po rt2 Port LLDP Configuration rt Po 1 Po Rackmount L3/L2 Switch 1 Gigabit Managed Switch rt2 Auto Topology Discovery Managed Ethernet Switch TM Comprehensive Redundant Solutions — Multiple Super Ring (MSR ) The JetNet 4006 supports Rapid Super Ring and technology. To ensure continuous transmission, the Rapid Dual Homing which are included in M.S.R. ring RSR topology allows linking up the backup path in 5ms technology for network ring redundancy applications. when main path disconnection occurs. Furthermore, to The two 10/100TX Ethernet ports of JetNet 4006 provide integrate with other core Switches JetNet 4006 provides high speed uplink to connect with higher level backbone Rapid Dual Homing function which allows to integrate switches with Korenix MSR TM network redundancy RSR with RSTP. Entry-level Switch Wireless Outdoor AP Embedded PoE/Router Computer (LINUX) Industrial Communication Computer (WIN/LINUX) Ethernet/PoE/ Serial Board Ethernet I/O Server L2 Switch with RSTR Media Converter Serial Device Server dby R.D.H. n sta Act ive Multiple Super Ring Rapid Super Ring RSR+RSTP sta n Rapid Dual Homing No extra control link Super Ring Multiple backup path Failover time < 5ms Multiple Node to Node Restore time = 0ms backup path Auto change R.M. Enhance Recovery Time db Backward compatible with y Recovery Time <5ms SFP Module Din Rail Power Supply 50~100ms A Beijer Electronics Group Company www.korenix.com 274 Full Layer2 Network Management Interface JetNet 4006 supports versatile management Pro for fast and easy installation. All the real-time system interfaces including secure Web browsing-HTTPS, status can be simply monitored and configured through secure remote Telnet management- S.S.H., SNMP these management interfaces. v 1 / v 2 c / v 3 , R S - 2 3 2 l o c a l c o n s o l e a n d J e t Vi e w JetView Interface Web Management Interface Auto Device IP Obtain and Rerouting DHCP request 275 In large network systems, system IP address is difficult to these features, it can obtain system IP address from maintain and efficiently assign to each device. Usually, it DHCP Server, assign IP address to another link partner is listed in a table and it takes long time for IT engineers with IP& MAC address binding or exclude specified to configure those deivces one by one unless using the IP address, re-routing DHCP request to other network DHCP technology. JetNet 4006 supports various DHCP subnets. Therefore, system adaministrators can easily functions, including DHCP Client, Server and Relay and efficiently manage the IP address without on-site (option 82). configuration. www.korenix.com A Beijer Electronics Group Company Industrial L2 / L3 Rackmount / Rail Ethernet Switch Quality of Service & Port-Based VLAN To improve transmission performance, JetNet 4006 adopts QoS function with 8:4:2:1 WRR forwarding scheme and port-based VLAN with Tag ID modification function. These features ensure that the real-time service will be processed in low forwarding latency, like chatting via network, real-time security through video, etc. Industrial Intelligent NMS Rackmount PoE Plus Switch Industrial PoE Plus Switch Industrial 12-24V PoE Switch JetNet 4006 Appearance Industrial PoE Switch Rackmount L3/L2 Switch Gigabit Managed Switch Managed Ethernet Switch Entry-level Switch Wireless Outdoor AP Dimension (Unit = mm) Embedded PoE/Router Computer (LINUX) Industrial Communication Computer (WIN/LINUX) Ethernet/PoE/ Serial Board Ethernet I/O Server Media Converter Serial Device Server SFP Module Din Rail Power Supply A Beijer Electronics Group Company www.korenix.com 276 Specification Technology Event Alarm Relay: 1 Dry Relay Contact output for port link down and System power events Supports 1A @24V current ability Firmware upgrade: TFTP and HTTP firmware upgrade Standard: IEEE 802.3 10Base-T IEEE 802.3u 100Base-TX IEEE 802.1p Class of Service IEEE 802.1D-2004 Rapid Spanning Tree Protocol (RSTP) IEEE 802.1AB Link Layer Discovery Protocol Syslog: Message logged with server and client mode Interface Performance Switch Technology: Store and Forward Technology with 3.2Gbps wire-speed non-blocking Switch Fabric System Throughput: 1.785Mpps MAC Address: 2000 Packet Buffer: Embedded 1Mbits shared buffer Transfer performance: 14,880pps for Ethernet and 148,800 for Fast Ethernet and transfer packet size from 64 to 1522Bytes Management interface: SNMP v1, v2c and v3, Web browser, JetView, JetView Pro and Console Management SNMP MIB: RFC 1213 MIBII, RFC 1493 Bridge MIB, RFC 1757 RMON MIB, RFC 2674 VLAN MIB, RFC 1643 Ethernet like MIB, RFC1215 Trap MIB, , Korenix Private MIB SNMP Trap: The SNMP trap agent provides Cold start, Warm start, Port event, Power event, Authentication failure System Log: 1000 system entries for system or remote log server Class of Service: IEEE 802.1p class of service, with 4 priority queues per port Quality of Service: Quality of Service determined by port, Tag and IPv4 Type of Service DHCP: DHCP Client, DHCP Server and DHCP Relay (DHCP option 82) The DHCP-Server functions supports specified IP exclude and MAC binding function. Timer: Supports Network Time Protocol (NTP) to synchronize time from internet VLAN: Port Based VLAN with Tag modification IGMP: The IGMP supports IGMP v1, V2C protocol with IGMP Snooping and Query functions Network Redundancy: Supports Rapid Super Ring function for network redundancy with 5ms network recovery time; To inter-operate with other higher-level switches, it provides Rapid Dual Homing (R.D.H.) technology compliant with RSTP protocol. JetNet 4006 is also compliant with IEEE802.1d 2004 edition for RSTP and STP. IEEE 802.1AB LLDP: Supports Link Layer Discovery Protocol for device discovery and building infrastructure map Number of Ports: 6 x 10/100 Base-TX Connectors: 10/100TX: RJ-45 RS-232 Console: RJ-45 6-pin Terminal Block: Power 1 and 2, Dry Relay Alarm Output Cable: 10Base-T: 4-pair UTP/STP Cat. 3, 4, 5 cable, EIA/TIA-568B 100-ohm(100m) 100Base-TX: 4-pair UTP/STP Cat.5, Cat.5E/Cat.6 cable, EIA /TIA-568B 100-ohm(100m) Reset Button: For system reboot and factory default setting Diagnostic LED: Power LED: Power 1/Power 2 (Green) Fast Ethernet Port 1~6: Link (Green) /Activity (Green blinking). Alarm (Red): Port link down or power failure occurred – software configuration Power Requirements System Power: Redundant Power input with polarity reverse function Power Input: DC 12~48V Power Consumption: 8 Watts @ 48V (Maximum) Mechanical Installation: DIN-Rail or wall mount Case: IP-31 grade aluminum metal case Dimension: 45.5 mm (H) x 185.3 mm (W) x 136 mm (D) without DIN Weight: 0.62 kg with package 0.55 kg without package Environmental O Operating Temperature: -25 ~ 70 C Operating Humidity: 5% ~ 95% (non-condensing) O Storage Temperature: -40 ~ 80 C Storage Humidity: 5% ~ 90% (non-condensing) Regulatory Approvals EMI: CE/EN55022. Class A, FCC Class A EMS: IEC 61000-4-2, IEC 61000-4-3, IEC 61000-4-4, IEC 61000-4-5, IEC 61000-4-6 Shock: IEC60068-2-27 Vibration: IEC60068-2-6 Free Fall: IEC60068-2-32 Warranty: 5 years Ordering Information JetNet 4006 Industrial 6-port Managed Fast Ethernet Ring Switch Includes: JetNet 4006 Quick Installation Guide RS-232 Serial Cable DIN Rail Mount Kit 277 www.korenix.com A Beijer Electronics Group Company
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