Chapter objectives • Review some important principles of statics • Use the principles to determine internal resultant loadings in a body • Introduce concepts of normal and shear stress • Discuss applications of analysis and design of members subjected to an axial load or direct shear Chapter 1: Stress 1 Chapter Outline 1. 2. 3. 4. Introduction Equilibrium of a deformable body Stress Average normal stress in an axially loaded bar 5. Average shear stress 6. Allowable stress 7. Design of simple connections Chapter 1: Stress CEE 2202a/Chapter #1 2 1 Introduction Read sections: 1.1, 1.2, 1.3, 1.4, 1.5, and 1.6 Mechanics of Materials: is a branch of mechanics that studies the internal effects of stress and strain in a solid body. It relates the effect of external loads to the intensity of the internal loads within the body. Stress: is associated with the strength of the material from which the body is made. Chapter 1: Stress 3 Equilibrium of a Body External Forces 1. Surface Forces - Caused by direct contact of other body’s surface 2. Body Forces - Other body exerts a force without contact Chapter 1: Stress CEE 2202a/Chapter #1 4 2 Equilibrium of a Body Reactions: Forces developed at the contact surfaces between two bodies. Chapter 1: Stress 5 Equilibrium of a Body Equations of Equilibrium Equilibrium of a body requires a balance of forces and a balance of moments F 0 M 0 O For a body with x, y, z coordinate system with origin O, F 0, F 0, F 0 M 0,M 0,M 0 x y x z y z Best way to account for these forces is to draw the body’s free-body diagram (FBD). Chapter 1: Stress CEE 2202a/Chapter #1 6 3 Free-body Diagram • A free body diagram is a schematic drawing of a particular object showing the external forces and couples acting on it. • The object is said isolated or freed from its surroundings. Identify the object Sketch the isolated object Show the external forces and couples acting on object Chapter 1: Stress 7 Equilibrium of a Body Equations of Equilibrium: 𝐹 0 𝐹 0 𝐹 0 𝑀 0 𝑀 0 𝑀 0 Chapter 1: Stress CEE 2202a/Chapter #1 8 4 Equilibrium of a Body Example 1.1: Determine the resulting internal loadings at point “C” Chapter 1: Stress 9 Equilibrium of a Body Example 1.2: Determine the resulting internal loadings at point “B”. Ignore the self-weight of the pipe. The direction of each moment is determined using the right-hand rule: positive moments (thumb) directed along positive coordinate axis Chapter 1: Stress CEE 2202a/Chapter #1 10 5 Equilibrium of a Body Example 1.3: Determine the resulting internal loadings at point “C” Chapter 1: Stress 11 Stress Distribution of internal loading is important in mechanics of materials. We will consider the material to be continuous. The intensity of internal force at a point is called stress. Chapter 1: Stress CEE 2202a/Chapter #1 12 6 Stress Normal stress • Intensity of force, or force per unit area, acting normal to ΔA • Symbol used for normal stress, is σ (sigma) σz = lim ΔFz ΔA →0 ΔA • Tensile stress: normal force “pulls” or “stretches” the area element ΔA • Compressive stress: normal force “pushes” or “compresses” area element ΔA Chapter 1: Stress 13 Stress Shear stress • Intensity of force, or force per unit area, acting tangent to ΔA • Symbol used for shear stress is (tau) τzx = τzy = Chapter 1: Stress CEE 2202a/Chapter #1 lim ΔFx ΔA →0 ΔA lim ΔFy ΔA →0 ΔA 14 7 Stress General state of stress • Figure shows the state of stress acting around a chosen point in a body Units (SI system) • Newtons per square meter (N/m2) or a Pascal (1 Pa = 1 N/m2) x xy xz • kPa = 103 N/m2 (kilo-pascal) zx zy z yx y yz • MPa = 106 N/m2 (mega-pascal) • GPa = 109 N/m2 (giga-pascal) Chapter 1: Stress 15 Stress Complementary nature of shear stresses For equilibrium of forces and moments So only 6 stress components needed to describe general state of stress: 3 and 3 x xy xz yx y yz zx zy z Chapter 1: Stress CEE 2202a/Chapter #1 reduces to x xy xz y yz z 16 8 Stress Average Normal Stress in an Axially Loaded Bar When a cross-sectional area bar is subjected to axial force through the centroid, it is only subjected to normal stress. Stress is assumed to be averaged over the area. Chapter 1: Stress 17 Average Normal Stress in an Axially Loaded Bar Average Normal Stress Distribution When a bar is subjected to a constant deformation, P dF dA A P A P A σ = average normal stress P = resultant normal force A = cross sectional area of bar Equilibrium 2 normal stress components that are equal in magnitude but opposite in direction. Chapter 1: Stress CEE 2202a/Chapter #1 18 9 Stress Example 1.4: The bar has a constant width of 35 mm and a thickness of 10 mm. Determine the maximum average normal stress in the bar when it is subjected to the loading shown. Chapter 1: Stress 19 Stress Example 1.5: Determine the position “x” of the 3 kN force so that the average compressive stress at support “C” equals to the average tensile stress in “AB”. Th area of AB is 400 mm2 and at C is 650 mm2. Chapter 1: Stress CEE 2202a/Chapter #1 20 10 Average Shear Stress The average shear stress distributed over each sectioned area that develops a shear force. avg = average shear stress V A V = internal resultant shear force A = area at that section 2 different types of shear: a) Single Shear b) Double Shear Chapter 1: Stress 21 Single shear • Steel and wood joints shown below are examples of single-shear connections, also known as lap joints. • Since we assume members are thin, there are no moments caused by F F V FA Chapter 1: Stress CEE 2202a/Chapter #1 22 11 Double shear Double-shear connections, often called double lap joints. Pin is subjected to shear on two planes: 𝑽 𝑭 2 𝜏 𝐹 2𝐴 F F Chapter 1: Stress 23 Shear stress Example 1.6: Determine the average shear stress along shear plane a-a and b-b. The thickness of the wood joint is 150 mm. Chapter 1: Stress CEE 2202a/Chapter #1 24 12 Shear stress Problem 1.7: If P = 15 kN, determine the average shear stress in the Pins at points A, B, and C. All pins are in double shear and has a diameter of 18 mm. Chapter 1: Stress 25 Allowable Stress • When designing a structural member or mechanical element, the stress in it must be restricted to a safe level • Choose an allowable load that is less than the load the member can fully support • One method used is the factor of safety (F.S.) F.S. = Chapter 1: Stress CEE 2202a/Chapter #1 Ffail Fallow 26 13 Allowable Stress Many unknown factors that influence the actual stress in a member. A factor of safety is needed to obtain allowable load. The factor of safety (F.S.) is a ratio of the failure load divided by the allowable load F .S F fail Fallow fail allow fail F .S allow F .S Chapter 1: Stress 27 Factor of safety Factor of safety depends on: 1) Load type: static, sustained, impact, repeated 2) Material properties: e.g. steel less variable than concrete 3) Likely failure: brittle or ductile, excessive deformation, buckling (before y), etc. 4) Importance of member to structural integrity (Primary, Secondary) 5) Risk from failure or level of assumed risk 6) Environment Harsh or mild, hot or cold, exposure to corrosion, etc. Chapter 1: Stress CEE 2202a/Chapter #1 28 14 Design of Simple Connections • To determine the area of a section subjected to a normal force, use P A= σ allow • To determine area of section subjected to a shear force, use A= V τallow Chapter 1: Stress 29 Design of Simple Connections Cross-sectional area of a tension member Condition: The force has a line of action that passes through the centroid of the cross-section. Chapter 1: Stress CEE 2202a/Chapter #1 30 15 Design of Simple Connections Cross-sectional area of a connecter subjected to shear Assumption: If bolt is loose or clamping force of bolt is unknown, assume frictional force between plates to be negligible. Chapter 1: Stress 31 Design of Simple Connections Required area to resist bearing • Bearing stress is normal stress produced by the compression of one surface against another. Assumptions: 1. (σb)allow of concrete < (σb)allow of base plate 2. Bearing stress is uniformly distributed between plate and concrete Chapter 1: Stress CEE 2202a/Chapter #1 32 16 Design of Simple Connections Required area to resist shear caused by axial load • Although actual shear-stress distribution along rod difficult to determine, we assume it is uniform. • Thus use A = V / τallow to calculate l, provided d and τallow are known. Chapter 1: Stress 33 Design of Simple Connections Example 1.8: Determine the required diameters of the steel pins at A and C if the factor of safety is 1.5 and the failure shear stress is 12 ksi. Chapter 1: Stress CEE 2202a/Chapter #1 34 17 Design of Simple Connections Example 1.9: The rigid bar AB supported by a steel rod AC having a diameter of 20 mm and an aluminum block having a cross sectional area of 1800 mm2. The 18mm-diameter pins at A and C are subjected to single shear. If the failure stress for the steel and aluminum is st fail 680 MPa and al fail 70 MPa respectively, and the failure shear stress for each pin is fail 900 MPa , determine the largest load P that can be applied to the bar. Apply a factor of safety of F.S. = 2. Solution: Chapter 1: Stress 35 Application Problem The structure shown was designed to support 30 kN load. 50 mm 30 mm 600 mm a) Draw the FBD. b) Find internal forces c) Determine the normal stresses, shearing stresses and bearing stresses. Chapter 1: Stress CEE 2202a/Chapter #1 36 18 Application Problem FBD Detach structure at A and C and represent forces 50 mm 30 mm 600 mm Ay By Use equilibrium equations to find internal forces Chapter 1: Stress 37 Application Problem FBD Detach structure at A and C and represent forces 50 mm 30 mm 600 mm Ay By Use equilibrium equations to find internal forces Chapter 1: Stress CEE 2202a/Chapter #1 38 19 Application Problem 50 mm 30 mm 600 mm FBD of joint B (force triangle) Chapter 1: Stress 39 Application Problem • FBD of force members AB and BC Chapter 1: Stress CEE 2202a/Chapter #1 • FBD of sections of rod BC 40 20 Application Problem 20-mm diameter rod BC had flat ends 20x40 mm rectangular cross section Boom AB has a 30x50 mm rectangular cross section Note: Connection at C is single bracket and at B &A is double bracket. Chapter 1: Stress 41 Application Problem Shear stresses in single pin at C Chapter 1: Stress CEE 2202a/Chapter #1 42 21 Application Problem Shear stresses in double pin at A Chapter 1: Stress 43 Application Problem Shear stresses in double pin at B Chapter 1: Stress CEE 2202a/Chapter #1 44 22 Chapter Review • Internal loadings consist of 1. 2. 3. 4. • Normal force, N Shear force, V Bending moments, M Torsional moments, T Get the resultants using 1. Method of sections 2. Equations of equilibrium Chapter 1: Stress 45 Chapter Review Assumptions for a uniform normal stress distribution over x-section of member (σ = P/A) • 1. Member made from homogeneous isotropic material 2. Subjected to a series of external axial loads, 3. The loads must pass through centroid of cross‐section Chapter 1: Stress CEE 2202a/Chapter #1 46 23 Chapter Review Determine average shear stress by using equation τ = V/A • V is the resultant shear force on cross‐sectional area A Formula is used mostly to find average shear stress in fasteners or in parts for connections Chapter 1: Stress 47 Chapter Review Design of any simple connection requires that • Average stress along any cross‐section not exceed a factor of safety (F.S.) or allowable value of σallow or τallow These values are reported in codes or standards and are deemed safe on basis of experiments or through experience Chapter 1: Stress CEE 2202a/Chapter #1 48 24
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