HYBRID STEEL-TIMBER FLOOR SYSTEMS ACOUSTIC FLOOR ASSEMBLIES The acoustic performance of hybrid steel-timber floor assemblies will vary depending on the number of layers in the CLT panel, ply thickness, wood species, and other factors. The floor assembly may require an acoustic mass and/or resilient underlayment to meet a specific STC or IIC criteria. Some options for acoustic floor assemblies are included in this section, with more available in Design Guide 37 Section 4.3. Smart Reference for Architects Example Floor Assemblies Rhode Island School of Design North Hall by NADAA Floor finish Acoustic mass* STC IIC Bare CLT 5-ply 42 26 Resilient underlayment 1½ in. precast concrete, ½ in. rubber membrane 56 48 Timber structure 10mm wood floor, 2mm closed cell foam, 1½ in. precast concrete, ½ in. rubber membrane 55 51 1½ in. precast concrete, 9mm closed cell foam, CLT 5-ply, 16mm Type X gypsum board installed on Z channels 70 56 *common acoustic mass options include concrete and gypsum concrete Refer to Sabourin (2015) for full floor assemblies table. Fig. 4-8. STC and IIC ratings for floor assemblies (Sabourin, 2015). TYPICAL BAY AND FLOOR ASSEMBLY BUILDING A RELIABLE LCA Hybrid steel-timber systems take advantage of two different structural materials’ characteristics to optimize structural performance and aesthetics—and that starts with a steel frame. Longer beam spans: Typical mass timber construction spans are 20 ft to 25 ft. Adding a steel frame allows 30- to 45-ft spans while maintaining a shallower structural depth. Smaller column sizes: Structural steel reduces column profiles and preserves valuable leasable space. Circular materials: Steel members produced domestically are made of 92% recycled scrap— and they’re infinitely recyclable, without loss of properties. Improved vibration performance: Hybrid systems that use steel framing are generally stiffer than all-timber buildings and therefore are more appropriate for vibration sensitive spaces and machinery. Global Warming Potential (GWP) Steel column Finished floor Sound isolation (as required) 3-ply CLT (4½ in.) Steel framing Unit of measure for greenhouse gas emissions in carbon dioxide equivalent, or kg CO2 eq. Structural steel GWP is expressed in kg CO2 eq. per kg steel. Environmental Product Declarations (EPDs) Third-party verified documents that provide data on the GWP of various materials and products. Most material EPDs are cradle-togate, capturing the raw materials, transportation, and manufacturing, but not necessarily end-of-life considerations. Finding EPDs Architects must use a combination of structural steel and CLT EPDs to calculate the GWP of a hybrid steel-timber system. Fig. 4-8. STC and IIC ratings for floor assemblies (Sabourin, 2015). 5-ply CLT W24 Greenhouse gas emissions associated with a building material or component, including manufacturing, transportation, installation, maintenance, and disposal of that building material. It’s important to check EPDs to ensure that all phases are included in calculations. 3 in. concrete topping W24 Embodied Carbon Floor Assembly Fig. 4-8. STC and IIC ratings for floor assemblies (Sabourin, 2015). Fig. 4-8. STC and IIC ratings for floor assemblies (Sabourin, 2015). Structural steel: aisc.org/epds offers a variety of resources including third-party-vetted, industry-average EPDs for products like hotAISC DESIGN 37 / HYBRID STEEL FRAMES WITH WOOD FLOORS / 43 rolled sections, plate,GUIDE and hollow structural AISC DESIGN GUIDE 37 / HYBRID STEEL FRAMES WITH WOOD FLOORS / 43 sections (HSS) as wellGUIDE product-specific EPDs FRAMES WITH WOOD FLOORS / 43 AISC DESIGN 37 / HYBRID STEEL from individual U.S. mills. 1 in. acoustic mat 377∕8" WHY USE A HYBRID SYSTEM? SUSTAINABILITY TERMINOLOGY 1. reduced foundation sizes due to lower structural weight 2. lowered embodied carbon due to lateral system selection 3. simplified façade connections W24 What is it? A structural gravity system composed of steel framing and panelized cross-laminated timber (CLT), an engineered wood product consisting of perpendicular layers of dimensional lumber glued into a thicker panel. 40'-0" Josh Horner Photography This office bay is designed for 80 psf live load and 20 psf superimposed dead load. Refer to Design Guide 37 Section 2.4.2 for more details. Life cycle AISC assessments (LCAs) for buildings DESIGN GUIDE 37 / HYBRID STEEL FRAMES WITH WOOD FLOORS / 43 compare the GWP against a baseline value. Early LCAs for bay studies are a useful tool Typical Bay W27 for comparing hybrid systems against other options, but will not capture: Approx. 67∕8 in. 5-ply CLT Non-composite beams. Composite action requires additional detailing and design considerations. W27 30'-0" CLT: Industry-average EPDs are not available at the time of publication. Contact manufacturers for product-specific EPD information. FIRE PROTECTION Although structural steel is classified as a non-combustible material, timber is combustible and is subject to limitations that vary by jurisdiction. Check with local authorities for the latest on timber protection. Refer to IBC Type IV-A, IV-B, and IV-C for model building code fire protection requirements. Design Guide 19, Fire Resistance of Structural Steel Framing, and aisc.org/fireprotection provide more guidance on the fire protection of steel. 1 in. noncombustible covering CLT panel (all) Steel beam (all) Intumescent paint (all) 1. Fully Exposed CLT (Type IV-C Construction) 2 layers of 5∕8 in. Type X board 2. Partially Exposed CLT (Type IV-B Construction) 3 layers of 5∕8 in. Type X board 3. Enclosed CLT (Type IV-A Construction) The design team was inspired by the building typology of turn of the century warehouses that expressed the structural system. The hybrid steel-frame structure with CLT floors HYBRID STEEL-TIMBER FLOOR SYSTEMS matched this intended design aesthetic. Leaving the timber Smart Reference for Architects structure exposed created a warm palette that was intended to be memorable and desirable for creative office tenants. CONSTRUCTABILITY The project team credits this choice in material with supporting faster leasing and higher lease rates. The leasing requirements of this office project demanded Collaboration Design-assist collaboration strategies to hybridcolumn steel-timber 45 ftare × well-suited 30 ft structural bays, which is traditional for projects. Early team involvement simplifies trade coordination during the many office floor plates. Post and design phase. See Design Assist: Collaborative Design Approach Guidelines beam glulam construction for the Fabricated Structural Steel Industry, publishedbut by AISC and AIA was considered would have required very deep glulam Contract Documents in 2024, for further guidance at aisc.org/designassist beams to adequately achieve the spans. The hybrid steelAt the time of publication, thereframe are no standardized tolerance definitions system was chosen to utilize the strength and flexibilfor CLT panels. The contracting team should establish mutually acceptable ity of the steel structure. This system allowed for shallower tolerances at the outset. beam profiles that could be penetrated to accommodate MEP systems. Reinforced CLT Opening (Plan View) The LFRS for the project is steel braced frames sur3×3 reinforcing rounding the interior service angles cores. either 4 in. min to 8 in. max side of opening The 5-ply, 6d in. CLT panels span approximately 9 ft steel beams. The CLT panels were SPF with a 4 ft-0 in. between min douglas fir (DF) bottom layer. The panels were planed rather Castellated or than sanded which provided a more rustic cellular appearance for a beams can alsocan easebe integration 6 in. o.c. system reduced cost. The hybrid structural seen in of building systems typ. Figure 2-8. while further reducing the weight of the structure. Given the project height and3 area, is Type IIIin. o.c. the building > 4 in. diameter and A, which requires a 1-hour fire-resistance rating (FRR) for ≤ 8 in. diameter the primary structural frame and floors andPrefabrication a 2-hour FRR for the shafts. The project was designed and built under the 2012 IBC (ICC, 2012), which did not recognize CLT as a building material. The project team worked with the city of Austin using existing test data and analytical approaches to justify CASE STUDY: HOUSTON ENDOWMENT HEADQUARTERS the 1-hour FRR of the CLT panels as a floor system. The project team utilized conventional steel and gypsum wall shaft construction to achieve a 2-hour FRR for the shaft. The exposed steel was protected with intumescent paint. The design team engaged CLT suppliers at the early stages of design to ensure success utilizing this innovative structural system. The supplier was engaged in a design-assist process, working with the design team to design panel layouts and connections for the project. The design team and fabrication team utilized building information modeling (BIM) and prefabrication on this project, but early trade coordination of the MEP systems could have allowed for further leveraging of the prefabrication abilities of mass timber and steel. The floor assembly consisted of 3 in. concrete topping on a 4 in. acoustic mat on a nominal 7 in., 5-ply CLT panel to achieve the acoustic requirements of the project, as illustrated in Figure 2-9. 2.2.3 Houston Endowment Headquarters The Houston Endowment Headquarters shown in FigWaugh Thistleton Architects Kevin Daly Architects ure 2-10 in downtown Houston, Texas, leverages the benefits of steel framing and CLT floor panels for a cost-effective Offsite fabrication offers strategic advantages for speed and quality control. Shop-fabricated openings in steel beams and CLT panels can ease MEP integration. The Client The Endowment is one of the largest philanthropic organizations in the city. The Structure Suggested Erection Tolerances 3 A two-story, 40,000-sq.-ft office building that sits atop a parking garage and is topped with a steelframed photovoltaic (PV) canopy. greater of ½ in. or 0.25% of shortest side The design team originally planned the building in concrete. They switched to a hybrid system to reduce cost and schedule, reuse existing building foundations, and accommodate the feature PV canopy. The Houston Endowment Headquarters uses steel framing to cantilever up to 15 ft from column lines, with a maximum bay size of about 30 ft by 30 ft. Three-ply CLT panels span approximately 10 ft between the steel beams. surface levelness of ¼ in. in 10’-0” MAX Screw Layout for Beam-Panel Connections 24 in. MAX typical spacing staggered on each side of web AISC (2022), Design Guide 37: Hybrid Steel Frames with Wood Floors, American Institute of Steel Construction, Chicago Ill. AISC (2023), Steel Construction Manual, 16th Edition, American Institute of Steel Construction, Chicago, Ill. AISC (2024), Environmental Product Declarations, American Institute of Steel Construction, http://aisc.org/epds AWC (2024), National Design Specification (NDS) for Wood Construction, American Wood Council, Leesburg, Va. CLF (2023), North American Materials Baselines, Version v2, Carbon Leadership Forum, https://carbonleadershipforum.org/ clf-material-baselines-2023 CLF (2019), Life Cycle Assessment of Buildings (LCA): A Practice Guide, Version 1.1, Carbon Leadership Forum, https://carbonleadershipforum.org/ lca-practice-guide Sabourin, I. (2015), “Measurement of Airborne Sound Insulation of 8 Wall Assemblies Measurement of Airborne and Impact Sound Insulation of 29 Floor Assemblies,” Nordic Engineered Wood Report, No. A1-006070.10, National Research Council of Canada, Ottawa, Ontario. SOM (2017), AISC Steel & Timber Research for High Rise Residential Buildings, Skidmore, Owings, and Merrill, LLP, Chicago, Ill. WoodWorks (2021), U.S. Mass Timber Construction Manual, WoodWorks®, Washington D.C. The Hybrid Solution +∕- 3 ∕8 in. elevation ∕16 in. MAX ADDITIONAL RESOURCES Lesson Learned EQ. EQ. EQ. Odeh Engineers, Inc. Fig. 2-6. CLT panels precut around columns (photo courtesy of Odeh Engineers, Inc.). Kevin Daly Architects Architects designing façades should avoid protruding plates, bolts, and other elements on the steel beam top flange that would prevent the masstimber panels from bearing firmly on the supporting steel framing. Refer to AISC Design Guide 22: Façade Attachments to Steel-Framed Buildings, for more details. NEED MORE INFO? AISC Design Guide 37: Hybrid Steel Frames with Wood Floors is a multi-disciplinary review of the design considerations that impact hybrid steel-framed structures. Need your own copy? Visit aisc.org/ architecture or scan the QR code. Have questions? Email us at architects@aisc.org.
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