Autosorb-6iSA Gas Sorption System Operating Manual Model: AS6-i-1 ASWin Version: 2.03 Original Instructions (English) I08IB001EN-D © 2009–2020 Quantachrome Instruments A brand of Anton Paar 1900 Corporate Drive Boynton Beach FL 33426 USA Autosorb-6iSA/ASWin Operating Manual Disclaimer This document may contain errors and omissions. If you discover any such errors or if you would like to see more information in this document, please contact us at our address below. Anton Paar assumes no liability for any errors or omissions in this document. Changes, copyright, trademarks etc. This document and its contents may be changed or amended by Anton Paar at any time without prior notice. All rights reserved (including translation). This document, or any part of it, may not be reproduced, changed, copied, or distributed by means of electronic systems in any form (print, photocopy, microfilm or any other process) without prior written permission of Anton Paar GmbH. Trademarks, registered trademarks, trade names, etc. may be used in this document without being marked as such. They are the property of their respective owner. Further information Published and printed by Anton Paar QuantaTec, Inc. Copyright © 2020 Anton Paar GmbH, Graz, Austria Address of the instrument producer: Anton Paar QuantaTec, Inc. 1900 Corporate Drive Boynton Beach, Florida 33426 - USA E-Mail: info@anton-paar.com Web: www.anton-paar.com Date: April, 2020 Document number: I08IB001EN-D 2 of 158 Autosorb-6iSA/ASWin Operating Manual TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS ............................................................................................. 3 A. INTRODUCTION ................................................................................................... 8 1 Summary of Instrument Features ........................................................................................ 8 2 Summary of ASWin Software Features............................................................................... 9 3 Technical Specifications ...................................................................................................... 10 B. SAFETY ................................................................................................................... 11 1 Symbols Used In This Manual ........................................................................................... 11 2 Safety Instructions for the Autosorb-6iSA .................................................................... 11 C. INSTALLATION .................................................................................................... 13 1 Initial Installation.................................................................................................................. 13 2 1.1 Unpacking ...................................................................................................................................... 13 1.2 Location .......................................................................................................................................... 13 1.3 Operating Voltage......................................................................................................................... 13 1.4 UPS Installation............................................................................................................................. 14 1.5 Vacuum Pump ............................................................................................................................... 14 1.5.1 Voltages ..................................................................................................................................... 14 1.5.2 Hose Connection ..................................................................................................................... 15 1.5.3 Adding Oil to Oil Pump......................................................................................................... 15 1.6 Gas Connections ........................................................................................................................... 16 1.7 Instrument Overview ................................................................................................................... 17 1.7.1 Autosorb-6iSA Front Panel Controls................................................................................... 17 1.7.2 Analysis Stations ...................................................................................................................... 20 1.7.2.1 Sample Cells and Glass Filler Rods ............................................................................. 20 1.7.2.2 Cell Bulkhead Fittings.................................................................................................... 20 1.7.2.3 Dewar Flask..................................................................................................................... 21 1.7.2.4 Dewar Shield ................................................................................................................... 21 1.7.3 Right Side Panel ....................................................................................................................... 22 1.7.3.1 Calibration Chamber ...................................................................................................... 22 1.7.3.2 Vacuum Gauge ............................................................................................................... 22 1.7.4 Rear Panel ................................................................................................................................. 22 1.7.4.1 Mains Power Switches ................................................................................................... 22 1.7.4.2 Power Select and UPS Socket ...................................................................................... 22 1.7.4.3 USB Port .......................................................................................................................... 22 1.7.4.4 Gas lines........................................................................................................................... 22 1.7.4.5 Vacuum Pump Power Supply ....................................................................................... 23 2.1 2.2 2.3 ASWin Software Installation .............................................................................................. 23 Connecting the PC to the Autosorb-6iSA ............................................................................. 23 Software Installation ..................................................................................................................... 23 Instrument Power Up .................................................................................................................. 26 D. SOFTWARE CONFIGURATION ........................................................................ 27 1 Initial Launching of ASWin Software ............................................................................... 27 1.1 Non-CFR version ......................................................................................................................... 27 1.1.1 User Login ................................................................................................................................ 27 1.1.2 Changing User.......................................................................................................................... 28 1.2 CFR Version .................................................................................................................................. 28 1.2.1 Initial Security Configuration................................................................................................. 28 3 of 158 Autosorb-6iSA/ASWin Operating Manual 2 3 4 1.2.2 1.2.3 1.2.4 TABLE OF CONTENTS Creating Superuser Account .................................................................................................. 30 Login .......................................................................................................................................... 30 Re-Login.................................................................................................................................... 32 ASWin Menu System ........................................................................................................... 32 2.1 Main Menu — No Security ......................................................................................................... 33 2.2 Main Menu — Security Access Levels ...................................................................................... 34 2.2.3 Main Menu Options – Superuser Level ............................................................................... 35 2.2.4 Main Menu Options – Manager Level ................................................................................. 35 2.2.5 Main Menu Options – Operator Level ................................................................................ 35 2.3 Assigning Access Levels to New Users ..................................................................................... 36 2.4 Reviewing/Editing User Properties ........................................................................................... 37 2.5 Disabling/Enabling Users ........................................................................................................... 38 2.6 Changing (your own) Password .................................................................................................. 39 4.1 4.2 4.3 4.4 Communication Setup ......................................................................................................... 39 Configure Options ............................................................................................................... 40 Manage Materials: Edit Adsorbate Parameters ........................................................................ 40 Manage Materials: Edit Adsorbent Parameters ........................................................................ 43 Edit Data Reduction Parameters (DRP) ................................................................................... 43 Set Data Folders ............................................................................................................................ 44 E. SAMPLE PREPARATION .................................................................................... 46 1 Sample Cell Selection ........................................................................................................... 46 2 Methods of Sample Preparation......................................................................................... 46 3 Choice of Degas Temperature and Degassing Time ...................................................... 47 4 Elutriation and Its Prevention (Vacuum Degassing) ...................................................... 48 5 Choice of Backfill Gas (Vacuum Degassing) ................................................................... 48 6 Flow Degassing..................................................................................................................... 49 7 Cooling the Sample Cell ...................................................................................................... 49 F. INSTRUMENT OPERATION ............................................................................. 50 1 Manifold Calibration (infrequent) ...................................................................................... 50 2 Void Volume Determination (automatic every analysis) ................................................ 51 3 Sample Analysis Setup ......................................................................................................... 52 3.1 Sample Parameters (Admin)........................................................................................................ 53 3.2 Analysis Parameters ...................................................................................................................... 55 3.2.1 Adsorbate .................................................................................................................................. 56 3.2.2 Adsorbate Parameters ............................................................................................................. 57 3.2.3 Evacuation ................................................................................................................................ 57 3.2.4 Initial Fill ................................................................................................................................... 57 3.2.5 MaxiDose enabled ................................................................................................................... 57 3.2.6 Leak Test................................................................................................................................... 57 3.2.7 P0 Options................................................................................................................................ 57 3.3 Start Analysis Error Messages..................................................................................................... 58 3.4 Selecting Points ............................................................................................................................. 59 3.4.1 Adding a Single Point ............................................................................................................. 61 3.4.2 Adding Range of Points ......................................................................................................... 61 3.4.3 Standard Point Sets ................................................................................................................. 61 3.4.3.1 BET points ...................................................................................................................... 61 3.4.3.2 Adsorption/Desorption Points ................................................................................... 61 3.4.3.3 Micropore Point Selection (Autosorb 6 Kr users only) ........................................... 62 3.4.4 Modifying the List of Points .................................................................................................. 63 3.4.5 Equilibration Criteria .............................................................................................................. 63 4 of 158 Autosorb-6iSA/ASWin Operating Manual 4 5 TABLE OF CONTENTS 3.5 Data Reduction and Analysis Reporting Page.......................................................................... 64 3.5.1 Auto-report ............................................................................................................................... 64 3.5.2 Archive Result .......................................................................................................................... 65 3.5.3 Set Data Reduction.................................................................................................................. 65 3.6 Viewing Summary of Analysis Parameters ............................................................................... 66 5.1 5.2 5.3 5.4 5.5 Saving/Retrieving Analysis Parameters ............................................................................ 67 Start and Monitor Analysis ................................................................................................. 67 Instrument Message Log/Monitor Instrument ....................................................................... 68 Instrument Status Dashboard ..................................................................................................... 70 Uploading Data Points ................................................................................................................. 70 Abort Analysis ............................................................................................................................... 71 Manual Mode ................................................................................................................................. 72 G. DATA ANALYSIS USING ASWIN ....................................................................... 74 1 Accessing Data Files ............................................................................................................ 74 2 File Types .............................................................................................................................. 74 3 4 5 6 7 8 9 2.1 2.2 3.1 3.2 4.1 4.2 “Open” 74 “Import” ......................................................................................................................................... 75 Using the Database for Searching .qps Data Files .......................................................... 76 Locating Analysis Results ............................................................................................................ 76 Rebuilding Physisorption Database ........................................................................................... 77 Floating Menu....................................................................................................................... 78 Floating Menus on Plots .............................................................................................................. 78 Floating Menus on Tables ........................................................................................................... 79 Editing Analysis Data Information.................................................................................... 79 Setting Data Reduction Tags .............................................................................................. 80 Setting Data Reduction Parameters ................................................................................... 82 7.1 Parameters for NLDFT and GCMC Methods ........................................................................ 84 7.2 Review of the Data Analysis Methods....................................................................................... 86 7.2.1 HK: Horvath Kawazoe Method SF: Saito Foley Method ................................................ 86 7.2.2 DA: Dubinin Astakhov Method ........................................................................................... 86 7.2.3 BJH: Barrett, Joyner & Halenda Method DH: Dollimore Heal Method ....................... 86 7.2.4 DR: Dubinin Radushkevich Method.................................................................................... 88 7.2.5 BET: Brunauer, Emmett, & Teller Method ........................................................................ 88 7.2.6 Langmuir Surface Area ........................................................................................................... 91 7.2.7 t-plot: Statistical Thickness Methods.................................................................................... 91 7.2.8 alpha-s Method ........................................................................................................................ 92 7.2.9 MP Method............................................................................................................................... 92 7.2.10 FHH: Frenkel-Halsey-Hill Method NK: Neimark Kiselev Method ............................... 93 7.2.11 Total Pore Volume .................................................................................................................. 93 7.2.12 Average Pore Size .................................................................................................................... 93 Kr-87 K Pore Size Analysis Method ................................................................................. 93 Calculation of Isosteric Heats of Adsorption .................................................................. 94 H. DATA PRESENTATION USING ASWIN .......................................................... 96 1 Interactive Modification of Tag Selection ....................................................................... 97 2 Configuring Graph Properties............................................................................................ 98 3 Configuring Table Properties ........................................................................................... 100 4 Creating Overlay Plots....................................................................................................... 101 5 Generating Custom Reports ............................................................................................. 104 6 Modifying Custom Reports .............................................................................................. 106 5 of 158 Autosorb-6iSA/ASWin Operating Manual TABLE OF CONTENTS Saving Tables as Text......................................................................................................... 107 Changing Header Information ......................................................................................... 108 7 8 I. THEORY AND DISCUSSION.............................................................................. 109 1 Surface Area ........................................................................................................................ 109 2 3 4 5 6 7 8 1.1 1.2 1.3 Multipoint BET Method ............................................................................................................ 109 Single Point BET Method ......................................................................................................... 110 Multipoint/Single Point Comparison ...................................................................................... 111 Pore Size by Gas Adsorption ........................................................................................... 113 Adsorption-Desorption Isotherms .................................................................................. 113 3.1 Isotherm Types ........................................................................................................................... 113 3.2 Hysteresis Types.......................................................................................................................... 114 3.3 Total Pore Volume and Average Pore Radius ....................................................................... 116 3.4 Pore Size Distributions (Mesopore) ......................................................................................... 116 3.4.1 BJH Method ........................................................................................................................... 117 3.4.2 DH Method ............................................................................................................................ 119 3.5 Surface Area of Microporous Samples by Langmuir Method ............................................. 119 4.1 4.2 4.3 4.4 4.5 4.6 4.7 7.1 7.2 Micropore Analysis ............................................................................................................ 120 V-t Method................................................................................................................................... 120 Alpha-s (αs) Method ................................................................................................................... 123 MP Method .................................................................................................................................. 123 Dubinin-Radushkevich (DR) Method ..................................................................................... 124 Dubinin-Astakhov (DA) Method ............................................................................................. 126 Horvath-Kawazoe (HK) Method ............................................................................................. 127 Saito-Foley (SF) Method ............................................................................................................ 129 Density Functional Theory and Monte Carlo Simulation Methods ........................... 130 Thermal Transpiration....................................................................................................... 133 Fractal Dimension Methods ............................................................................................. 134 Frenkel-Halsey-Hill (FHH) Method ........................................................................................ 134 Neimark-Kiselev (NK) Method................................................................................................ 135 Differential Heat of Adsorption ...................................................................................... 136 J. APPENDICES ........................................................................................................ 137 1 System Error Messages...................................................................................................... 137 2 P/Po Tolerance .................................................................................................................. 138 3 Autosorb Dosing Routine and Equilibration Time ...................................................... 139 4 Analysis Gas Selection ....................................................................................................... 140 5 Krypton Operations (legacy Autosorb-6B only) ........................................................... 142 6 Sample Cells ........................................................................................................................ 143 7 6.1 6.2 6.3 6.4 7.1 7.2 7.3 Standard Physisorption Cells .................................................................................................... 143 Two-piece Sample Cells ............................................................................................................. 144 Valved Sample Cells ................................................................................................................... 145 Saturation Pressure Cell ............................................................................................................. 145 Maintenance Addendum ................................................................................................... 147 Maintenance performed by an authorized Anton Paar Service Engineer ......................... 147 Upkeep and Cleaning ................................................................................................................. 147 In Case a Repair is Required ..................................................................................................... 148 K. VACUUM PUMP MAINTENANCE ................................................................... 148 2 1.1 Checking / Adjusting Flow Rates Input Pressure ................................................................. 148 Repair ................................................................................................................................... 151 6 of 158 Autosorb-6iSA/ASWin Operating Manual 3 4 5 4.1 4.2 4.3 5.1 5.2 TABLE OF CONTENTS Troubleshooting Guide ..................................................................................................... 152 Storage and Transport ....................................................................................................... 154 Overnight ..................................................................................................................................... 154 Short-term shut down ................................................................................................................ 154 Long-term shut down................................................................................................................. 154 ASWin Software Installation Instructions for Windows® Vista Users ....................... 155 General Notes ............................................................................................................................. 155 Remarks ........................................................................................................................................ 155 REFERENCES .......................................................................................................... 156 7 of 158 Autosorb-6iSA/ASWin Operating Manual A. INTRODUCTION A. INTRODUCTION The Autosorb-6iSA measures the quantity of gas adsorbed onto or desorbed from a solid surface at some equilibrium vapor pressure by the static volumetric (manometric) method. Data are obtained by admitting or removing a known quantity of adsorbate gas into or out of a sample cell containing the solid adsorbent maintained at a constant temperature, usually below the critical temperature of the adsorbate. As adsorption or desorption occurs the pressure in the sample cell changes until equilibrium is established. The quantity of gas adsorbed or desorbed at the equilibrium pressure is the difference between the amount of gas admitted (dosed) or removed and the amount required to fill the sample cell and the space around the adsorbent (void volume or free space). This manual describes the installation of the unit, its discrete components and associated PC software program (ASWin), and proper use so that you can obtain reliable surface area and pore size distribution results. 1 Summary of Instrument Features • The Autosorb-6iSA can measure adsorbed or desorbed volumes of nitrogen at relative pressures (P/Po) in the range 0.001 to slightly less than 1.0. • Each of the six analysis stations is comprised of a sample cell port, a dedicated Po port, coolant level sensor, its own 2L dewar flask and dewar shield. • Each dewar consists of a high-quality glass liner inside a protective metal can fitted with a comfortable handle. • Each sample port can accommodate a variety of sample cells with stem diameters of 6mm, 9mm or 12mm. • Coolant level sensors assure a constant level of cooant around the sample cell while minimizing cold free space volume (cold zone). • Sample can be loaded and started while other samples are still running. • The unit is equipped with a dedicated calibration port for manifold volume calibration as required by your laboratory procedures. • The unit can be installed on a bench top, or on an accessory rolling cart (purchased separately). • Instrument status is clearly displayed via indicator LED’s, multi-function digital pressure/temperature display and digital vacuum gauge. • The unit has a USB port for communication to a Windows-based PC running ASWin software. 8 of 158 Autosorb-6iSA/ASWin Operating Manual 2 A. INTRODUCTION Summary of ASWin Software Features • Menu-driven, easy-to-use software allows user to collect, display, analyze, and archive data. • User-defined analysis setup files enable flexible, reproducible and simplified operation of the Autosorb. • Plots of data are automatically generated on-screen during an analysis. • During a run, each data point can be acquired and saved to the data file so that in the event of an error condition, such as a power loss, data that has been acquired will not be lost. • Data files can be automatically archived across a local network at the end of an analysis. • Results and calculations include surface area, pore size distribution, fractals, heats of adsorption. • Graphical plots can be overlaid and have customizable axis scaling, colors and data point markers. • Any PC running ASWin software can be used to review data files and generate detailed reports. • This software can read data files generated by other Quantachrome gas sorption analyzers: Autosorb-iQ, Autosorb-1, Autosorb-6B, Quadrasorb, NOVAe. • Customizable formats simplify and automate report generation. • The CFR version of ASWIn software has 21CFR-Part 11 features: a) Tamper-evident data files b) Required system login with unique user name and password combination c) Password expiration and lockout after failed password attempts d) Fully detailed audit trail e) 3 access levels programmable by system administrator f) Programmable session time-out (auto logoff) g) Unique report identification • Not copy-protected. You may install the software on any number of PC’s within your facility for data reduction and report generation – not just the PC connected to the Autosorb-6iSA. The software is however copyrighted and may not be distributed to a third party (see Terms and Conditions of Sale, above). 9 of 158 Autosorb-6iSA/ASWin Operating Manual 3 A. INTRODUCTION Technical Specifications Autosorb-6iSA Instrument PHYSICAL Height: ................................................... 137.6 cm (54.0 in.) Width ..................................................... 67.3 cm (26.5 in.) Depth: .................................................... 88.9 cm (35.0in.). Allow 10-15cm (4-6in.) additional clearance at rear Weight ................................................... 169kg (372 lbs.) ELECTRICAL Voltage: ................................................. 95 – 240 VAC (see serial number plate on rear of unit) Frequency: ............................................. 50/60 Hz Power (max): ......................................... 870VA (including pump, 370VA) Connection: ............................................ Grounded, single-phase outlet ENVIRONMENTAL Temperature: .......................................... 10 °C-38 °C Max. Relative Humidity: ........................ 90 % (non-condensing) Atmosphere: .......................................... non-hazardous; no flammable gases or dust Noise emission: ..................................... <68 dBA Ingress protection: ................................. IP40D (IEC 60529) 10 of 158 Autosorb-6iSA/ASWin Operating Manual B. SAFETY B. SAFETY 1 Symbols Used In This Manual HOT! This sign denotes a possible hazard to the operator due to high temperatures. ! CAUTION! This sign denotes a hazard that could result in damage to the instrument. ! WARNING! This sign denotes a hazard that could result in injury to the operator. NOTE! This sign denotes an important detail. TOOLS REQUIRED: This signifies that tools are required for the described action. These symbols refer to the 21 CFR-Part 11 compliant version, where S = Superuser, M = manager and O = operator. A cross through the symbol denotes that that security level does not have the capability described in that section. 2 Safety Instructions for the Autosorb-6iSA • This instrument has been designed for laboratory use only. • The Autosorb-6iSA requires a trained operator to use the instrument. • This instrument shall not be used for any application other than that for which it was designed. • When filling Dewar flask with liquid nitrogen (LN2) care must be taken to prevent it from getting between the glass insert and the outer cover, as this could cause the glass to implode. • Because the Dewar flask could shatter unexpectedly, a protective face shield, goggles or full wrap-around safety glasses, and gloves should be worn when filling the flasks. • When using a gas other than N2 not at its boiling point, do not use the Calculate P0 option for the analysis. • Operate this instrument only at the voltage specified on the serial number plate on the rear of 11 of 158 Autosorb-6iSA/ASWin Operating Manual B. SAFETY the instrument. • Inform yourself regarding hazards associated with the sample under test. • Inform yourself regarding hazards associated with the gas(es) used. • This instrument must be disconnected from the mains for any cleaning, maintenance or service. • Do not make any unauthorized modifications to this instrument. • Position the instrument in such a way that the on/off switch can be accessed easily. • When attaching a plug to the power cord, be sure to follow the color code shown below: Brown = live, blue = neutral, green/yellow = earth ground 12 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION C. INSTALLATION 1 1.1 Initial Installation Unpacking Carefully remove the instrument and all parts from the shipping container. Inspect them for shipping damage or missing parts. Immediately notify the carrier if any damage is discovered. Retain the original packing material for at least the warranty period in case of return to the factory for service or repair. Compare the entire contents against the packing list. Inspect the parts for shipping damage and immediately notify the carrier if any damage is discovered. 1.2 Location The instrument should be installed on a level bench capable of supporting at least 180 kg (400lbs) and that is at a comfortable working height for the operator and away from any sources of radiated heat and condensation. ! WARNING! Use appropriate lifting equipment to ensure safe handling due to the size and weight of the instrument. Position the instrument so that you can easily access the on/off switch in case it is necessary to power off the Autosorb-6iSA. 1.3 Operating Voltage The Autosorb-6iSA is designed for operation at certain voltages within the range 95-240V, 50/60Hz. Your unit was set to operation at the voltage specified at the time of purchase and is indicated on the serial number plate affixed to the rear of the unit, according to Table C.1. Table C.1. Autosorb-6iSA Operating Voltages Mains Frequency Your Mains Voltage Nominal Mains Voltage Indicated on 6 iSA serial number plate 50/60 95-105 100 50/60 107-127 115 50/60 208-228 215 50/60 230-240 230 13 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION ! CAUTION! Do not power the unit up at this time. ! CAUTION! The Autosorb-6iSA is factory set to the nominal input voltage indicated on the serial number plate. The mains cord must only be connected to the indicated voltage range shown in Table C.1. Installation of a UPS (Uninterruptible Power Supply) is recommended. 1.4 UPS Installation ! CAUTION! The UPS Output voltage must be 115VAC, regardless of the instrument’s input (mains) voltage. Refer to the UPS manual for operating instructions for the UPS itself. The following steps describe how to install a UPS on the Autosorb-6iSA instrument: 1 Switch ALL circuit breakers OFF. 2 Move rocker switch (located on the back of the Autosorb-6iSA) down FROM MAINS to the VIA UPS position. 3 Plug in the UPS’ output to the UPS IN socket below the rocker switch. 4 Turn on the UPS and then turn both Autosorb-6iSA breakers back on. 1.5 1.5.1 Vacuum Pump Voltages The pump supplied with the Autosorb-6iSA operates at 50/60 Hz. Check the label on the pump motor for its voltage requirement before plugging it into the outlet socket at the rear of the Autosorb-6iSA. The pump must match your mains value according to the table below: Table C.2, Vacuum Pump Operating Voltages Mains Frequency Your Mains Voltage Matching Voltage on Pump Motor 50 95-120 95-120 60 105-120 105-120 50 200-240 200-240 60 208-240 208-240 14 of 158 Autosorb-6iSA/ASWin Operating Manual 1.5.2 D. SOFTWARE CONFIGURATION Hose Connection The Autosorb-6iSA has a vacuum hose already attached, terminating in a KF/NW-16 flange for connection to the vacuum pump (see below) at its inlet (C, Fig C.2). Figure C-1, Vacuum hose connections (exploded view). 1.5.3 Adding Oil to Oil Pump TOOLS REQUIRED: 8mm hex wrench (not supplied). The vacuum pump must be filled with oil to the correct level before it is switched on. Use an 8mm hex wrench to remove the oil filler plug (A, Fig C.2). Add oil to a level between the two raised lines on the sight glass (B). Replace the oil filler plug. Make sure the ballast valve (D) is closed (both “0” markings line-up). A C Figure C-2, Oil Pump D B NOTE! If you encounter any problems with the pump contact supportsp@anton-paar.com or local Quantachrome representative. For vacuum pump maintenance see Appendix 7.2 in Section J. 15 of 158 Autosorb-6iSA/ASWin Operating Manual 1.6 D. SOFTWARE CONFIGURATION Gas Connections TOOLS REQUIRED: 7/16” wrench (not supplied). The Autosorb-6iSA instrument has two gas input fittings, ADSORBATE and HELIUM, on the rear panel. Helium must be connected for all measurements as the cell void volume is measured using this gas at the start of each analysis. Use high purity (99.995% or higher) helium and adsorbate gases. Attach a dual stage regulator with stainless steel or Inconel diaphragm to the gas tanks. Connect the 1/8” copper gas input lines (supplied) to the regulator and to the gas-input connections at the rear of the unit using the nut & ferrule set supplied. It may be necessary to obtain an adapter in order to connect the tubing to the regulator if it was not obtained from Quantachrome. A suitable regulator assembly (P/N 193530) complete with shut-off valve, CGA580 cylinder fitting and 1/8” outlet fitting is available from Quantachrome. Set the pressure regulators to between 8 – 10 psig (55 – 69 kPa) on both adsorbate and helium supplies. NOTE! Do not use plastic gas lines anywhere between the gas cylinders and the Autosorb-6iSA. These usually cause air to contaminate the gases which then produces erroneous results. If the supplied gas lines are not long enough, use only clean, metal gas lines similar to the ones provided. ! CAUTION! Do not power up the Autosorb-6iSA for the first time until you have installed the software and connected the instrument to the PC. 16 of 158 Autosorb-6iSA/ASWin Operating Manual 1.7 D. SOFTWARE CONFIGURATION Instrument Overview 1.7.1 Autosorb-6iSA Front Panel Controls MULTI-FUNCTION METER : displays manifold (MAN.) temperature (ºC), manifold pressure (Torr), or sample station pressures (Torr). • There may be zero offsets on the meter when displaying pressure readings; these offsets do not affect the operation of the Autosorb-6iSA. • The displayed values are not used by the instrument in any calculations (high-precision values are used internally during the analyses). See Figure C-4, Front panel of Autosorb-6iSA. PUSHBUTTONS : select which reading displays on the meter. See Figure C-4, Front panel of Autosorb-6iSA. VALVE STATUS : indicated by two-color LED’s on the front panel which gives a complete plumbing schematic of the Autosorb-6iSA. • A green light shows that a valve is open; • An amber light indicates a closed valve. See Figure C-4, Front panel of Autosorb-6iSA. DEWAR FLASK STATUS : indicated by 6 columns (one for each station) of three LED’s. • The top LED confirms the coolant level status for the sample station — a lit blue LED indicates that the level sensor (HCLS/RTD) is in contact with coolant. • The middle LED indicates the intended direction of travel of the dewar platform — a lit amber LED indicates that the platform has been instructed to move down, and conversely an unlit amber LED means that the platform has been instructed to move up. • The bottom LED indicates whether the platform is static or in motion: a lit green LED means that the platform is stopped in its intended up or down position, and an unlit green LED indicates that the platform should be in motion. See: Table C.3, Meaning of Dewar Status LEDs, Figure C-3, Dewar Flask Status LED Panel, and Figure C-4, Front panel of Autosorb-6iSA. 17 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Coolant Level Status: A blue LED indicates the level sensor is in contact with coolant. Direction of Dewar Movement: An amber LED indicates that the dewar is travelling down. Dewar Status: A green LED indicates that the dewar is not moving. Figure C-3, Dewar Flask Status LED Panel Table C.3, Meaning of Dewar Status LEDs. Top LED Middle LED Bottom LED Meaning ○ ○ ○ Dewar is travelling up ● ○ ● Dewar is stopped and sensor is in contact with coolant ○ ● ○ Dewar is travelling down ○ ● ● Dewar is stopped in the fully down position 18 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION MULTI-FUNCTION METER PUSH BUTTONS VALVE STATUS DEWAR FLASK STATUS Figure C-4, Front panel of Autosorb-6iSA 19 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Sample cell bulkhead BNC connector P0 cell bulkhead Sample cell Coolant level sensor Dewar shield P0 cell Dewar flask for coolant Figure C-5, Analysis station of Autosorb-6iSA 1.7.2 Analysis Stations O-ring compression bulkhead fittings (see Section C.1.7.2.2) hold the sample cell during an analysis. The coolant level sensor assembly connects immediately behind the sample cell fitting. The sample cell and level sensor assembly hang in parallel. The P0 cell is connected to a bulkhead fitting on the wall behind the cell. The coolant Dewar flask sits on a platform beneath the cells and level sensor. 1.7.2.1 Sample Cells and Glass Filler Rods Sample cells are available with outside stem diameters of 6, 9, and 12 mm (internal diameters of 4, 7, and 10 mm respectively). Each cell should be used with the appropriate glass filler rod. 1.7.2.2 Cell Bulkhead Fittings The fittings for holding the sample cells use adapter sleeves and O-rings and are designed to accept 6, 9, and 12 mm size cells (these dimensions refer to te outside diameter of the stem portion of the cell). The correct size O-ring and adapter must be used with each corresponding cell: see Figure C-6, Sample cell assembly and Ultra-Torr style fitting. Be sure to use only one O-ring when installing a cell into the fitting; two O-rings (of any size) are likely to cause a leak leading to erroneous results. 20 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Figure C-6, Sample cell assembly and Ultra-Torr style fitting. 1.7.2.3 Dewar Flask All Autosorb-6iSA instruments are supplied with custom Autosorb Dewar flasks (P/N 195451) which are placed on their holders at the base of the lift-drives. The flasks hold the coolant, usually liquid nitrogen, used for the analysis. The flasks should be filled prior to each analysis, and when filled to the top they should hold LN2 for up to 60 hours. Orient the flask with the handle toward you so the small rubber bumper lines up with the slot in the flask platform. NOTE! Prior to the first use of the Dewar flask, the Dewar manufacturer recommends the following: • • Remove all the packing material from inside of the Dewar. Wash the Dewar with hot, soapy water, rinse with distilled or de-ionized water and either air dry or use a lint free towel. Dewars must be completely dry before adding cryogenic (liquefied) gases. 1.7.2.4 Dewar Shield Blue plastic covers are provided that reduce drafts around the sample cells thereby prolonging coolant life and lessening frost buildup. They also afford protection against inadvertent cell 21 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION breakage. Slide the covers onto their retaining clips after you have installed both sample cells and pre-filled dewars. ! WARNING: Even though the Dewar shields afford some protection against broken glass, always use eye protection when working around the Autosorb-6iSA. The Autosorb-6iSA will still function automatically without the Dewar flasks in place. ! CAUTION: When using the shields you must ensure the Dewar flasks are properly oriented using the alignment slot at the rear of the holder. Otherwise, the Dewar handle will impact the shield when it is raised by the lift-drive. 1.7.3 Right Side Panel 1.7.3.1 Calibration Chamber The calibration chamber is used for manifold volume calibration (see Section F.1). 1.7.3.2 Vacuum Gauge The vacuum gauge displays low pressure values. The gauge has two factory-set set points. The lower set point is set approximately at 10mTorr and the upper set point is set at about 200mTorr. The displayed values are not used by the instrument in any calculations. 1.7.4 Rear Panel 1.7.4.1 Mains Power Switches The mains power switches are located at the rear of the Autosorb-6iSA. The switch on the right controls only the electronics. The switch on the left powers the remainder of the instrument including power to the vacuum pump socket. Move the switch lever(s) up ( | ) to turn on and down () to turn off. 1.7.4.2 Power Select and UPS Socket The electronics of the Autosorb-6iSA can be powered directly from the mains or via an uninterruptable power supply (UPS). See C. 1.4 above. 1.7.4.3 USB Port This USB port is used to connect the Autosorb-6iSA to a PC running ASWin software. It should not be connected to any other computer or device. 1.7.4.4 Gas lines There are two gas ports on the rear panel of the Autosorb-6iSA. There is one gas port for helium and one gas port for the adsorbate gas. 22 of 158 Autosorb-6iSA/ASWin Operating Manual 1.7.4.5 D. SOFTWARE CONFIGURATION Vacuum Pump Power Supply The vacuum pump is powered through the Autosorb-6iSA and should be plugged into the outlet on the rear panel labeled for the vacuum pump. 2 2.1 ASWin Software Installation Connecting the PC to the Autosorb-6iSA The minimum PC requirements are Windows XP or newer, a mouse, a keyboard, at least 12 MB of available hard disk space, the USB Driver CD and a free USB serial port. The proper cable and connectors are necessary to connect the PC to the Autosorb-6iSA. The instrument is supplied with a 2m USB A/B cable. Follow the steps in the order as listed: 1 Ensure that the PC is working properly. 2 Install the USB Driver. 3 Connect the USB cable between the serial port at the rear of the Autosorb-6iSA and the PC. 4 Install the ASWin software on the PC, see Section C.2.2 below. NOTE! Only after the software is installed should you power-on the Autosorb-6iSA, see Section C.2.3, below. 2.2 Software Installation ASWinTM software can be installed on any Windows-based PC (XP or newer). Ideally, make a backup copy of the Installation CD before proceeding with the installation. Store the installation CD and its backup copy in safe locations (preferably not the same place). Install the ASWin software on the PC already running Windows ®following the steps below: 1 Insert the ASWin installation CD in your CD-ROM drive: a) if auto-run is enabled, the startup menu will launch automatically b) if not, open the CD-ROM drive in Explorer, and manually run the Setup (*.exe) program. ASWin launches the AS-MultiStation Setup Wizard which will prompt you through the installation process. 23 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Figure C-7, AS-Multistation Setup Wizard The CFR version displays a “21 CFR-Part 11” banner across the bottom of the Version box. a) Follow the prompts to specify: Installation type (Full, Upgrade, or Security Reset). i. Full Installation: installs program files, sample data, and configuration files. Also resets security and all configurations (materials, reports, etc.) ii. Upgrade/Repair: installs program files only. Leaves all configurations intact. iii. Security Reset (affects only a previous installation of the CFR version): resets passwords, security options, and user lists. b) Install the Database feature. This feature allows you to search for analysis data files by sample name etc. See the NOTE below for more important information regarding this feature. c) Additional Tasks. You can choose to have the Wizard create a desktop icon and/or a Quick launch icon 2 An installation summary will be displayed (example below, Figure C-8). If you want to make any changes, simply click the <Back button. 24 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Figure C-8, Installation Summary If you performed a Security Reset for a previously installed CFR version, the installation summary will show only the CFR Security Reset. 3 NOTE! Do not install the CFR11 version over the regular version of the program, and vice versa, without first uninstalling the other version. Click Next> to start the actual installation. After installation is complete you have the option to launch the program upon exiting the SetupWizard. NOTE! In order to use the Database feature of the software, a version of the Borland® DataBase Engine™ MUST be installed on the computer. If there is no prior installation of this component (or you are not sure), choose the appropriate option in the installation dialog, and it will automatically perform the installation. Otherwise, (if prior installation eIists) it is optional to selIct it for upgrade installation. Please contact Borland International for possible negative effects of the upgrade on your existing products (www.borland.com). NOTE! Vista / Win 7 users: For more details on ASWin installation, see J12. 25 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 2.3 Instrument Power Up Ensure the communication cable is connected between the Autosorb-6iSA and the PC and that ASWin software is running. Switch-on the MAINS power breaker at the rear of the instrument. Then switch on the (adjacent) ELECTRONICS breaker. The software will display various messages in the Autosorb Multistation Communicator. Depending on the status of your instrument at boot-up, the messages may not exactly match the example shown below. This is used in earlier Autosorb 6B Kr/MP models only. Expert users can adjust the time for helium removal (done with Dewar down after cold zone Enter Y to perform leak test of the manifold or N to skip, then click Send. Figure C-9, Instrument startup messages and leak test question. Manifold Leak Test: Enter Y in the Reply box and click Send to perform the leak test or N to skip it. If selected, the leak test will take 5 minutes or less. If no response is given, the leak test will be bypassed and the startup completed. NOTE! If the Autosorb-6iSA cannot reach the lower vacuum set point, the leak test cannot be performed. If the <ENTER> key is pressed before the lower set point is reached the screen will display the message: CANNOT REACH VACUUM. NOTE! If, when starting the Autosorb-6iSA after a shut-down, the LED valve status lights are not lit, the system is indicating a cell over-pressure situation and will not initialize. Carefully remove each sample cell (or stainless steel slug) from the sample stations one-by-one and allow the excess pressure to dissipate. 26 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION D. SOFTWARE CONFIGURATION Before using the Autosorb-6iSA for the first time, you should familiarize yourself with the software. It is based on the common Windows application interface and you should have no difficulty navigating around it. Any special keys or actions will be clearly highlighted in the text below. ASWin displays a menu bar across the top of the main window that allows access to data files, instrument operation, and other settings. Each menu choice is described below. 1 1.1 NOTE! If you need more information or assistance using a particular software feature, simply access the detailed help file from the main menu, or the “?” help button in most of the dialog boxes, or simply press F1 on your keyboard. Initial Launching of ASWin Software Non-CFR version When the non-CFR ASWin software version is installed and launched the User Selection window pops-up prompting the user to enter User ID. This ID will appear in the report header in the “Operator” fields. 1.1.1 User Login To login, enter User ID of your choice and click OK. If you wish to automatically login as the same user each time the program starts, check the Autologin with this ID box: Figure D-1, Enter user ID. 27 of 158 Autosorb-6iSA/ASWin Operating Manual 1.1.2 D. SOFTWARE CONFIGURATION Changing User Click here to change the User Figure D-2, Changing user when ASWin is running. The new login window will appear (see Figure D-1). Enter a user ID. You may also choose to Autologin, as described in Section D.1.1.1. 1.2 1.2.1 CFR Version Initial Security Configuration When the CFR version of ASWin software is launched for the first time after installation, the user will be prompted to Configure Security features: Select desired security level; if None is checked, NO Security limits will be set. Select desired options by checking/unchecking the boxes. Scroll up or down to change. Figure D-3, Selecting desired security level. 28 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION NOTE! Before clicking on <OK> button, which will irreversibly finalize the security set-up, you should verify that selected options are the ones desirable for the software operation. Once the security options are accepted, they cannot be changed. In order to reset the security settings, the software needs to be re-installed (see Section C.2.2) and all user accounts re-created (see Section D.2.3). NOTE! Security settings are only applicable for the CFR version of the ASWin software. Select Full Security Level to enable all of the security features of ASWin including required login, full audit trail for any changes to data files, the ability to print audits, and software timeout due to user inactivity. NOTE! You must select Full Security Level for the software to operate within the guidelines of 21 CFR-Part 11. Selecting Custom Security Level will allow you to choose which security features you wish to incorporate. Check the boxes next to the security action you wish to have enabled. Selecting None for Security Level will disable all security features. The following security features can be selected at installation time: Login required requires user identification before using the system Audit changes tracks changes made to the data Print Audit prints change history with each document Auto re-login prevents unattended workstations to be used by unauthorized users Password aging enforces password changes in pre-defined periods Password retention remembers a pre-configured number of previous passwords and prevents re-use The following security features are always active: Report integrity check allows verification of report printout integrity System security log maintains a list of all relevant security events Minimum ID length forces user ID and password minimum length (six by default) NOTE! Once a given Security Level is selected, it cannot be changed for a given installation. If you wish to change the Security Level, you must run the installation wizard from the CD again and select Reset Security. All user accounts and security settings will need to be setup again. 29 of 158 Autosorb-6iSA/ASWin Operating Manual 1.2.2 D. SOFTWARE CONFIGURATION Creating Superuser Account After the security level for the software is configured, you must create a Superuser account (the User Properties window will pop-up). Only a Superuser has full control of the system, including defining and managing user accounts. After the security level has been configured, the User Properties screen will appear. Enter desired User ID and a Password (both are casesensitive and must have the minimum length specified on the Configure Security window). Retype the Password in the Confirm Password box. Enter info for the Superuser Account: ID and Password (case sensitive), Name, etc. Click OK to create the Superuser Account. Figure D-4, Creating a Superuser account. Finally, enter the full name of the user in the space provided (in the example above, Frances Superuser was used as a full name). An entry in the Comment box is optional. If all of the required fields in the User Properties box have been filled-in correctly, the OK button will become active. Click on OK button when you are finished. 1.2.3 Login Immediately after the Superuser Account is created, the login window will appear. To login, enter correct User ID and Password combination and click on Login button: Figure D-5, Logging into the ASWin system. NOTE! User ID and Password are case sensitive, make sure Caps Lock is off. User will have 4 chances to login. If the user ID and/or Password entered are incorrect, the following error message will display: 30 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Figure D-6, Invalid login message. NOTE! You have four chances to enter a correct User ID/Password combination. The software will automatically disable given User Account after the System Login fails fourth time in succession. Only the Superuser can reenable disabled user account. See D 2.5 If the attempt to login fails four consecutive times due to incorrect ID/Password combination, the program records the failed login attempt in the system log and against the User account: Figure D-7, User account disabled flag. NOTE! Only the System Supervisor (Superuser) can re-enable disabled accounts. Therefore, if the only existing Superuser account is disabled, the ASWin CFR software will have to be re-installed and User accounts recreated. After a successful login, the Superuser account can: 1. Proceed with instrument settings/operation. 2. Create and manage additional accounts with customized levels of privileges (Superuser – administrator user with the highest control level; Manager – user with moderate control level; Operator –limited user, allowed only to upload and run preconfigured analyses). For details on how to create/manage User Accounts, see Section D.2.3. 31 of 158 Autosorb-6iSA/ASWin Operating Manual 1.2.4 D. SOFTWARE CONFIGURATION Re-Login After a specified (during initial configuration) time of account inactivity (by default, after 15 minutes) the current user will be automatically logged-out and the system login screen will popup with User’s ID grayed out. To re-login, enter the password then click Login, or click Exit to close the program. Figure D-8, Re-logging in after automatic logout. NOTE! User ID and Password are case sensitive, make sure Caps Lock is off. User will have 4 chances to login. NOTE! If the Security Level: None was selected when installing ASWin CFR software version, all security features will be disabled and user login will proceed as described in Section D.1.1. 2 ASWin Menu System The ASWin program uses a standard Windows style interface consisting of menus, buttons, and various dialog windows. The main menu bar contains six drop-down menus providing access to operations and procedures of the program: Main Menu bar Name of Currently Logged-in User Toolbar Figure D-9, Status bar information. 32 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION NOTE! When any data file is open the Floating Menu is also accessible; see Section G.4 Floating Menu. NOTE! CFR Version: Depending on the Security Configuration and User Level the available (active) Main Menu options will slightly vary. 2.1 Main Menu — No Security In the case of non-CFR software version or CFR version when None security level was selected during initial launch, the Configure tab in Main Menu will not include any security options (user access levels, passwords, etc.). All users will have all privileges to access all menu options. Figure D-10, Main menu options with no security installed. 33 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 2.2 Main Menu — Security Access Levels ASWin CFR version has three Access Levels: Superuser, Manager, and Operator: Superuser — users in this level have full control of the system, including defining and managing user accounts. Manager — users in this level are allowed to change most of the configuration options, but cannot change user assignments. Operator — users of this level are allowed to operate the software; however, they are prohibited from changing most of the configuration options. Throughout this manual, the following symbols will be used to denote which level user has access to the features of the ASWin software: Superuser level Manager level Operator level Figure D-11, Symbols indicating which level user has access to described feature. Symbols with an X marked through S/M/O denote that the feature is not accessible for users at that security level. Each user account is assigned a level of access at time of creation. The Access Level can be changed only by Superuser level administrators through the User Manager window. 34 of 158 Autosorb-6iSA/ASWin Operating Manual 2.2.3 D. SOFTWARE CONFIGURATION Main Menu Options – Superuser Level As the most privileged level, Superuser has expanded Security Options in Main Menu>>Configure tab: Figure D-12, Main menu and submenus at Superuser level. Users in this level have full control of the system, including access to Manual Mode, defining and managing user accounts, etc. 2.2.4 Main Menu Options – Manager Level Users with Manager access level have fewer priveleges than those with Superuser access level. Managers are allowed to change most of the configuration options, but cannot change user assignments; therefore, their available Security Options in Main Menu/Configure tab are limited to changing their own password. 2.2.5 Main Menu Options – Operator Level Users with Operator access level have the fewest privileges; they are allowed to operate the software, but are forbidden to change most of the configuration options (disabled options in File, Configure and Operation tabs are grayed-out): 35 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 2.3 Assigning Access Levels to New Users After login as the Superuser first click Security on the Configure menu and then User Manager Figure D-13, Accessing the User manager. The Properties and Delete buttons are active (un-grayed) only when a User ID is highlighted. Figure D-14, User manager window. To add (create) a new user, click on New or press <N>) to open the User properties window: Enter required information into fields provided (User ID, Password, Confirm Password, Full Name). Select desired Access Level from the drop-down list. Click OK to add this user. Figure D-15, Adding a new user through User properties. 36 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION The newly added user will appear on the users list: Figure D-16, Viewing the users list. 2.4 Reviewing/Editing User Properties Superuser can review/change the properties of other users (of lower privileges) such as: access level, password, description, comments. To edit, highlight the name and click on Properties: Figure D-17, Editing users through User manager. Figure D-18, Editing user properties. 37 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 2.5 Disabling/Enabling Users At any time, Superuser can disable/enable lower-level users (Manager, Operator) by checking/un-checking the Account Disabled box, respectively: If this box is checked, user will be disabled Figure D-19, Disabling users as a Super User. Disabled user will not be able to log in until the Superuser re-enables the account (by unchecking Account disabled box in User properties window). Similarly, when the account is disabled due to login failure (multiple invalid ID/Password combination), user will not be able to log in until the Superuser re-enables the account (by unchecking Account disabled box in User properties window): Message with lockout details will display Un-check this box to re-enable user account Figure D-20, Re-enabling a user. NOTE! If there is only one account with Superuser level and it becomes disabled, the ASwin CFR version software has to be uninstalled and re-installed; all security features/user accounts will have to be reconfigured/recreated. 38 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 2.6 Changing (your own) Password Click Security on the Configure menu and then click Change Password. This will open the system login window: ► Figure D-21, ASiQwin system login. Enter your USER ID and current password, click Login and in the next window enter a new password, confirm, and click OK. Figure D-22, Setting a new password. The new password must be different from the last n passwords, where n is the number of passwords remembered by the program. 3 Communication Setup The Operation bar on the Main Menu contains operation options for the instrument connected to the serial port of the PC. To change communication settings for ASWin, click Instrument Settings: Click here to open Instrument Settings window and configure the serial port, instrument’s model/type, and gas ports Figure D-23, Configuring instrument settings. 39 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION This will open the Instrument Settings window: Select instrument model (Autosorb-3 is a legacy model) Make sure the correct RS232 communication serial port is selected Select “Anygas”. Krypton/Micropore is legacy Autosorb-6B type. Check to reset Autosorb when OK is clicked Check if instrument is capable of initial fill (legacy Autosorb-6BKr/MP only) Figure D-24, Setting up instrument settings. Here, you can select the serial port to be used, and the appropriate instrument model. It is crucial that these options are set correctly, otherwise communication problems may arise. Select the communication port using the drop-down list to specify the port to which the instrument is connected. If the port is changed, the instrument will automatically restart the communication protocol when exiting the dialog by clicking the OK button. If no change was made to the port setting, check the Force reset on OK checkbox to restart it anyway. Specify the Instrument Model by checking the Autosorb-6 button for the Autosorb-6iSA (and legacy Autosorb-6B), check Autosorb-3 for legacy Autosorb-3B model. Check “Anygas” as the instrument Type (Krypton/Micropore must not be checked unless your instrument is a legacy Autosorb-6B-Kr/MP or Autosorb-3B-Kr/MP). Click OK to save the configuration (and restart communication as described above), or Cancel to discard any changes you made. 4 Configure Options 4.1 Manage Materials: Edit Adsorbate Parameters NOTE! Users at the Operator level can view these parameters but cannot change them. 40 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION To view or modify the adsorbate model parameters, click Manage Materials on the Configure menu then Adsorbates: Figure D-25, Editing the adsorbate parameters. Click the Name button (►) and select the adsorbate from the dropdown list. The current values for these adsorbate model parameters will be displayed. Parameters for several often-used adsorbates are predefined in the ASWin software and these parameters cannot be changed; their entry fields are grayed out. To modify the model parameters for the predefined adsorbate, click Copy and give a new name to the adsorbate model. Figure D-26, Entering a new adsorbate name. Click OK and the new window with active parameter fields will appear. 41 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Figure D-27, Setting parameters for a new adsorbate. Click on the Advanced tab to view more parameters. Modify the parameter values as you wish and click Save to store the new model parameters assigned to the new adsorbate name in the appropriate model database. To create a new model, click New and follow the steps described above. The Adsorbate Parameters window will have all fields filled with zeros which you will need to replace with appropriate values. To delete an existing model, select it from the list, and then click Delete. Note that predefined models cannot be deleted; the Delete button is disabled for these models. The delete operation is not reversible — once a model is deleted, it cannot be restored. Click Close to leave the window and return to the main program. If you have not saved changes at this time, you will be prompted to do so. NOTE! The Name of the adsorbate represents the model adsorbate defined by the set of model Adsorbate Parameters. One adsorbate may have several Names representing different sets of Adsorbate Parameters. For example, if an adsorbate is used at several temperatures some of its parameters will be different for different temperatures. 42 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 4.2 Manage Materials: Edit Adsorbent Parameters NOTE! Users at the Operator level can view these parameters but cannot change them. To view or modify the adsorbent model parameters, click Manage Materials on the Configure menu then on Adsorbents: Figure D-28, Editing adsorbent parameters. There are two predefined adsorbent models in the ASWin software: Carbon and Oxygen/Zeolite. To modify or add new models, follow the steps analogous to those described above for editing adsorbate parameters. 4.3 Edit Data Reduction Parameters (DRP) NOTE! Users at the Operator level can view these parameters but cannot change them. Click Edit Data Reduction Parameters on the Configure menu to view and modify the parameters. For details on setting DRP see Section G.7. This DRP option allows the user to manage, create, or modify pre-defined DRP sets. By default, the DRP set has no bearing on the operation of the software. The exception is: once a default.DRP file is created, it is automatically loaded when a new file is created (e.g. importing data from non-native formats). To change the DRP set of an existing data file, access this dialog from the context menu of any graphical or tabular view of the data file. After you edit a DRP set, you can save it as a new file for later use in the progr’m's Config folder. 43 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION 4.4 Set Data Folders The software allows predefined default folder settings for each data file type it recognizes. Use this configuration window to specify the default location of the selected file type: Click Select Path to browse or create a new folder for the selected file type. Figure D-29, Selecting locations of data folders. Whenever a file of these types is being opened or saved, the file selector dialog starts in the specified folder. The list entries on the top of the window display the current path setting for each folder recognized by the software. To change the default location, click on Select Path, or double click on an item in the list, and using the standard Windows type folder locator dialog, navigate to the desired folder, and then click on the Select button. Each entry in the list is prefixed with one of the following icons: The folder selection for this entry is correct and usable. Figure D-30, Legend for folder selection. The currently logged user has insufficient rights. Each user operating he software must have full access (i.e. to read, write and modify) to all of these folders. You may need assistance from your system administrator The selected folder for this entry does not exist. Select the entry, and Select Path to select or create a different one. 44 of 158 Autosorb-6iSA/ASWin Operating Manual D. SOFTWARE CONFIGURATION Clicking Cancel closes this window without saving the changes and OK will save them. The OK button is grayed out when there is any problem in the list. NOTE! If this window is invoked automatically upon starting the software it indicates that the software found problems with some of the folder definitions. In this case, closing the window with the Cancel button will exit the software as well.. If there are problems, and the current user is below management level, a message window pops up describing the problem, and requesting that a higher level user be logged in to correct the indicated problems. 45 of 158 Autosorb-6iSA/ASWin Operating Manual E. SAMPLE PREPARATION E. SAMPLE PREPARATION Before analysis every sample should be properly degassed by flow or vacuum to remove surface adsorbed gases and vapors, primarily water molecules. Sample preparation for physisorption measurements involves the optimization of several key variables including: • Sample cell selection • Vacuum or flow • Degas temperature selection • Degas time • Unloading sample cell / use of backfill gas • Minimization of elutriation 1 Sample Cell Selection Two factors to consider when selecting a sample cell are stem diameter and sample amount / sample bulb size. Stem diameter: Choose the narrowest diameter cell that will comfortably admit the sample. For example, a fine powder should be analyzed in a 6 mm outer diameter (o.d.) (4 mm i.d stem cell). Use the 12 mm o.d. stem cells for large pieces that cannot be reduced in size. Larger particles such as granules, and small pellets might require a 9 mm o.d. (7 mm i.d.) diameter stem. Of course, cohesive powders may be analyzed in 9 or 12 mm stem cells to facilitate addition, removal, and cleaning. Sample amount / Bulb size: Always use the smallest bulb that will accommodate the optimal amount of surface area (unless elutriation is an issue: see section 4 below). Larger total surface areas can certainly be analyzed, but they may lengthen the analysis. For surface area determinations only, sample amounts from at least 1 m2 to 5 m2 can be analyzed using nitrogen, but careful consideration should be given to proper degassing and equilibrium criteria. Full adsorption and desorption isotherms should have at least 10 – 20 m2 in the cell. Wider stems and larger bulbs can be beneficial in reducing elutriation, see Section D4. 2 Methods of Sample Preparation Samples can be degassed under vacuum or a flow of dry inert purge gas (usually nitrogen). Vacuum is often preferred since evolved water molecules can more easily diffuse out of small pores in the absence of an inert purge gas. However flow degassing can quickly remove larger amounts of water if the samples have not been pre-dried. Quantachrome provides a range of suitable Degassers for proper sample preparation. The use of the XeriPrep Degasser (vacuum method) is recommended, but the MasterPrep, FloVac and Flow Degassers can all be employed. Some differences can arise between degassing under vacuum (XeriPrep Degasser, Autosorb Degasser, MasterPrep, FloVac) and degassing under a flow of inert gas (MasterPrep, FloVac, Flow Degassers) 46 of 158 Autosorb-6iSA/ASWin Operating Manual 3 E. SAMPLE PREPARATION Choice of Degas Temperature and Degassing Time Samples should be degassed at the highest temperature (up to 350°C) that will not cause a structural change to the sample. This will accelerate the degassing process. For instance, most carbon samples can be degassed at 300°C, as can calcium carbonate. Many hydroxides must be degassed at a lower temperature. Degassing organics and metal organic frameworks (MOF) must be performed with care since most have quite low softening or glass transition points, or may undergo structural transitions at higher temperatures. For example, magnesium stearate, a common pharmaceutical excipient, should be degassed at 40°C according to the USP. Loosely bound physisorbed water will be lost at relatively low temperatures under the influence of vacuum, but strongly bound surface water might require high temperatures. Many zeolites, for example, will retain significant quantities of water in their micropores up to 400 °C.Use standard methods such as those published by ASTM, DIN, ISO, etc. to guide your selection of an appropriate degassing temperature. If you have access to thermal analysis equipment, especially gravimetric, conduct an analysis on a separate aliquot of material prior to degassing an aliquot for analysis on the Autosorb-6iSA. A suitable degassing temperature would lies in a plateau, or weight-stable region, of the thermogram. Ideally, the thermal analysis should be conducted the same atmosphere conditions as for degassing, i.e. vacuum or flow. In general, too low a degassing temperature will cause lengthy preparation, and may result in lower than expected surface areas and pore volumes. Too high a temperature can cause irreversible damage to the sample, which can result in a decrease in surface area due to sintering, or an increase in surface area due to a thermally induced decomposition. Time for complete degassing, that is complete removal of unwanted vapors and gases adsorbed on the sample surface, can only be properly determined by conducting a series of tests to determine those conditions of temperature and time which yield reproducible data. As a general guideline however, three hours (at temperature) should be considered a reasonable minimum. IUPAC often recommends no less than sixteen hours, which can be conveniently achieved overnight. Samples that require low temperatures generally require the longest outgas times. However, the USP recommended degassing period for magnesium stearate is just two hours at 40°C. A sample degassed under vacuum can be considered ready for analysis when the sample passes a degas pressure-rise test of no more than 50 mTorr/min at elevated temperature. A sample that cannot pass the same criterion at room temperature may not be able to be initialized by the Autosorb when installed in the analysis station. Remember, the Autosorb must be able to pull, and hold, a high vacuum in the sample cell in the presence of sample. A contaminated degas station may give artificially high degassing rates during test. You can establish the background 47 of 158 Autosorb-6iSA/ASWin Operating Manual E. SAMPLE PREPARATION pressure rise of a degas station by “loading” and “testing” a dowel pin or clean and empty sample cell. A clean system should be able to pass a 20 mTorr/min test. 4 Elutriation and Its Prevention (Vacuum Degassing) Elutriation, or loss of powder out of the sample cell, is caused by too rapid a gas flow out of the cell. It is most problematical for low-density samples, fumed silica for example. Wider stems and larger bulbs can be beneficial in reducing elutriation. Wider stems reduce the velocity of the gas leaving the cell when evacuation begins and thus it is less likely to entrain powder particles and transport them upwards and out of the cell. The presence of a filler rod significantly increases gas velocity because of the narrowing of the internal dimensions and can exacerbate elutriation. In problematical cases, the filler rod may be dispensed with during analysis, but some loss of resolution and/or sensitivity may result. The most dramatic elutriation problems are encountered during degassing of damp, “light” powders. As the sample heats from ambient, the pressure over the sample decreases due to the action of the vacuum. At some point, the water “flashes” into steam. This rapid expansion of gas volume drives powder out of the bulb and up the stem of the cell. This condition can be reduced or eliminated by (i) pre-drying the samples in a conventional drying oven and degassing under just vacuum or (ii) raising the temperature of the heating mantle in 20 degree steps. It is recommended that the temperature be “paused” at 60 °C for 30 – 60 minutes under vacuum to allow for a milder removal of moisture before increasing the temperature to 80 °C, then 100 °C and finally maximum degas temperature, or (iii) using the Cell-Seal (see note below). A further flow restriction is obtained with a tight fitting 20 micron filter. The filters are available in Non Elutriating Cell Kits, P/N 193696 (6 mm large bulb), 196460 (6 mm straight long), 193697 (9 mm large bulb), and 193705 (9 mm straight long). The Cell-Seal (see NOTE below) also blocks the elutriation of fine powders. In the most difficult cases, and the aforementioned methods have not eliminated the problem it might be necessary to insert a small glass wool plug into the cell stem. This can be held in place between two halves of a cut-in-two glass filler rod. This is the only time that a filler rod should be used in the degasser. 5 Choice of Backfill Gas (Vacuum Degassing) Preferably, the adsorbate (nitrogen) should be used as backfill gas to prevent or minimize buoyancy errors. A sample cell will weigh less when filled with helium than when filled with air or nitrogen. The error introduced is approximately 1 mg per mL of cell volume. This can be significant when using extremely small sample weights (< 50mg). 48 of 158 Autosorb-6iSA/ASWin Operating Manual 6 E. SAMPLE PREPARATION NOTE! The Cell-Seal prevents the exposure of air and moisture-sensitive materials during the transfer of the sample cells between degas and analysis ports by automatically closing off cells. A built-in 20 micron metal frit filter blocks the elutriation of fine powders into the instrument port, and a self-sealing, spring-loaded valve with actuator opens the valve when the sample cell is inserted into the station. The Cell-Seal is available in two sizes: 9mm (P/N 222935) and 12mm (P/N 222959) is sold individually, not as part of a complete kit including sample cells. Refer to Cell-Seal Usage for more information. Flow Degassing Nitrogen gas is preferred as it will not introduce any buoyancy errors as would helium. The flow rate should not be so high as to cause a major disturbance to the bed of sample. Too high a flow rate will elutriate powders out of the cell. The flow tube should be 2-5mm from the surface of the sample. Always avoid having the flow tube touch the sample. 7 Cooling the Sample Cell Samples should be completely cooled to room temperature before weighing and analysis. You can choose to cool the samples on the degasser (under vacuum or backfilled with gas, or under continued flow of dry purge gas). If you not are ready to weigh analyze a sample immediately it has cooled, you can cap the sample cell with a plastic plug P/N 193680) that fits 6mm, 9mm and 12mm diameter cell stems – except 9mm cells employing the non-elutriation filter. The Cell-Seal (see NOTE above) will also temporarily seal the sample cell until installed on the analyzer. ! CAUTION! Do not use cracked or chipped sample cells. 49 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION F. INSTRUMENT OPERATION 1 Manifold Calibration (infrequent) All the results obtained on the Autosorb-6iSA are based on the volume of the dosing manifold which is factory calibrated. You should perform this calibration only if changes to the system (such as valve or transducer replacement) have been made, or periodically as mandated by your quality assurance group. NOTE! There is no need to perform a manifold calibration on a regular basis and certainly not before every analysis. The manifold cannot be calibrated while a sample is running or degassing. The Autosorb-6iSA uses a calibrated sphere in the calibration chamber on the right side of the instrument for calibration. To calibrate with a calibration sphere, first, ensure the sphere is not in the calibration chamber. Fully seat the cover with its white fiduciary marks aligned and close tightly. To calibrate the manifold, go to the Operation menu and click on Calibrate Instrument. Select Calibration Command by typing the corresponding number in the Reply box and clicking Send button (See Figure F-1). If the manifold calibration is already known, and you simply need to re-enter the values for example after replacing the CPU board, option 2 or 3 may be selected and the appropriate values entered. Enter 4 to abort without changing anything. To calibrate the manifold, enter 1 in the Reply box and click Send. A series of messages are displayed in the window and when a stable pressure is achieved, you will be prompted to place the calibration sphere in the chamber (see Figure F-2). Open the chamber, insert the calibration sphere, line up the white fiduciary marks, and tighten the cap. When ready, hit the <Enter> key on the keyboard (do not type RETURN in the Reply box). Another series of messages will be displayed. Follow the instructions on the screen and when the calibration is complete, you will have the choice to save the new calibration, use the previous calibration, or enter a specific value. 50 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Figure F-1, Menu for manifold calibrations. Figure F-2, Insert sphere and hit Enter key to continue. 2 Void Volume Determination (automatic every analysis) The Autosorb-6iSA uses helium to measure the void volume of each sample cell at the beginning of an analysis. The void volume is determined by expanding a known quantity of helium (based on the volume and temperature of the dosing manifold and the pressure of helium gas) into the sample cell at ambient temperature and calculating the total volume from the pressure change. The cell is then cooled and the “cold zone” volume calculated from the pressure drop. Helium is 51 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION used for this procedure as it is not adsorbed by the sample at liquid nitrogen temperature, unlike the adsorbate. The “warm zone” volume is the difference between total and cold zone volumes. 3 Sample Analysis Setup To perform analysis of a sample with a given adsorptive, attach the Po cell and the appropriate coolant level sensor (HCLS/RTD) to one of the analysis stations (see Section C.1.7). Attach the sample cell with the outgassed sample (for details on sample preparation, see Section E) to an unused station, and place a dewar flask (see Section F. ) containing the appropriate coolant on the Dewar platform (making sure to align the rubber bumper on the Dewar with the slot on the platform). Analysing samples requires the proper setting of several parameters that describe methods and conditions for the measurements (Po determination, data point selection, and equilibrium conditions) in addition to sample information. To enter both sample and measurement parameters for the analysis, click Start Analysis on the Operation menu to open this window: Click on each tab to review and edit sample-specific information, measurement parameters, data points to be acquired, and calculation & reporting options Click on the station tabs to open the setup screens for each individual sample Prior to starting, check each box of those stations to be run Figure F-3, Start Analysis window. 52 of 158 Autosorb-6iSA/ASWin Operating Manual The Start Analysis window F. INSTRUMENT OPERATION uses tabbed segments (see Figure F-3). The tabs near the bottom of the window select the parameter input forms for each of the six analysis stations.The four tabs at the top of the page access all available parameters for review/edit for the station selected by the bottom tab. The parameters accessed by the top tabs are grouped by functionality, Admin, Analysis, Points, Data Reduction, as described below. 3.1 Sample Parameters (Admin) Click on the Admin tab to enter the sample’s information: name and description, weight (in grams), outgas temperature and time, and to set/verify the analysis file name. Operator ID: The operator ID is displayed here for verification, since it will be stored with the acquisition data. It can only be changed via the File>>Logoff/login menu option (see Section F. ). File Name: Enter the name of the data file to be created here. Use any valid filename characters. Do not enter path or extension information here; they will be automatically generated. Click the Verify button to see what the resulting filename would be given to this file for the above-entered name. The full filename including path and extension will be displayed. A filename is mandatory. In order to automate and unify the file naming, the software allows the use of special macro characters to be included in the filename template. This helps to maintain file naming conventions throughout a lab, and (when used correctly) prevents file name conflicts. 53 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION To automatically generate unique filenames for each run you can use special characters $ and #. The Filename macro will replace these characters by digits according to the following scheme: Date: $ Up to 8 “$” characters can be embedded into the filename template. Upon analysis start, the system will format the current date into YYYYMMDD format, and will replace each “$” (from right to left) with the appropriate character from the date string. Example: on August 19, 2008, the filename template: $$$$_$$_$$ will expand to 2008_08_19. On the same day the template: $$_$$$$ will expand to 08_0819. Serial Number: # Up to 4 “#” characters can be embedded into the filename template. Upon analysis start, the system will generate an integer serial number with the number of digits matching the number of “#-s” in the macro. This index starts at 0 and is incremented until an unused filename is found. Then the “#-s” are replaced (from right to left) with the corresponding digit of the index. Example: on consecutive runs, the filename template: data_##_## will expand to data_00_00, data_00_01, data_00_02..., and so on. The upper limit is determined by the number of #-s. Station Number: <STN> The macro <STN> will be replaced with the station number on which the data are acquired. E.g. the template ASMS_ST<STN>_## will expand to ASMS_ST1_01.qps on station 1 and AS6_ST5_01.qps on station 5. NOTE! When creating parameter sets in the CFR version, the above macro characters should be used to automatically generate unique filenames, since a user at Operator level is not allowed to modify the filename. Figure F-4, Expansion of sample file template. NOTE! Due to limitations of the data stream between the instrument and the software, the expanded filename cannot exceed 80 characters. 54 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Comment: If desired, enter any comments specific to the analysis in this field (not mandatory to initiate an analysis). Sample: ID (not mandatory): Enter the unique sample identification in this field Description (not mandatory): Describe your sample in more detail here Weight (a non-zero value is mandatory): Enter the mass of the sample, in grams. Outgas Time (not mandatory): Enter the degassing time, in hours. Outgas Temp (not mandatory): Enter the degassing temperature, in °C. Any positive, non-zero value Any positive value (zero is OK) Accepts up to 50 alphanumeric characters Accepts up to 50 alphanumeric characters Check those stations you want to start Any value greater than -273.16 3.2 Analysis Parameters Click the Analysis tab to select and set measurement parameters for the analysis on the specified station: 55 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Each station has its own Admin, Analysis, Points and Data Reduction settings Figure F-5, Analysis (parameters) tab. 3.2.1 Adsorbate Click the Adsorbate button () to select the adsorbate gas from the drop-down list. Figure F-6, Select adsorbate. NOTE! Only one adsorbate can be connected to the Autosorb-6iSA at one time, so ensure that all stations have the same adsorbate name selected. If you don’t see the adsorbate you want to use, you can add your own by using the Edit Adsorbates function in the Configuration menu, see D. 4.1. ! CAUTION! Some adsorbates (other than those in the default list above) may be incompatible with the instrument. Only non-corrosive gases compatible with materials of construction (glass, copper, stainless-steel, Buna and EPDM) may be used with Autosorb-6iSA. 56 of 158 Autosorb-6iSA/ASWin Operating Manual 3.2.2 F. INSTRUMENT OPERATION Adsorbate Parameters Predefined Adsorbates have their default adsorbate parameters automatically inserted in the necessary fields (e.g. non-ideality). However, you can change these parameters depending on the type of adsorbate and temperature used. Changes to these parameters should only be done by expert users. If in doubt, please contact support-sp@anton-paar.com. 3.2.3 Evacuation If the sample is a fine powder (that might elutriate if the system is evacuated rapidly) select Fine to evacuate slowly. Select Coarse to evacuate quickly, for example when running pellets or heavy granular samples. 3.2.4 Initial Fill This option can be used to reduce the time taken to fill micropores by “pre-loading” a volume of adsorptive to initially overcome the extended time it takes to add enough adsorptive to reach the desired first target relative pressure. Check this box to enable this option. The Fill Volume entered must be in range 0.01–100cc. The equilibration time (see 3.4.7) for the first datum point should be extended to 5 or more to compensate for the large amount of gas dosed 3.2.5 MaxiDose enabled When this option is enabled, an intelligent dosing algorithm is implemented. If the pressure falls below the allowed pressure tolerance, the algorithm will automatically increase the volume of the dose. In this manner, successively larger doses of gas are admitted into the sample cell, resulting in fewer doses and more rapid analysis times. In order to avoid overshooting, target pressures are decreased as the sample approaches equilibrium. NOTE! It is recommended to keep the MaxiDose box checked on. 3.2.6 Leak Test Specify the duration of the leak/pressure-rise test (from 0 to 30 minutes). Normal value is 1. 3.2.7 P0 Options The saturated vapor pressure of the adsorbate (P0) is required for data acquisition and reduction. The P0 menu presents the following options for P0 values. Only one option can be selected at any time: P0 Station: To use this option, which measures P0 in a dedicated cell, place an empty, clean, dry P0 cell in its station. During sample initialization, the system liquefies adsorbate in the P0 cell and reads the vapor pressure as needed during the analysis. You should enter an approximate P0 value in the box to the right of the menu; it is used by the instrument in the initialization procedure. P0 Station is the recommended mode of operation when 57 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION operating near the boiling point of the adsorptive, e.g. when using nitrogen at liquid nitrogen temperature. Interval: The measured P0 Station value is updated at a user selected interval (up to 999 minutes). Since the manifold and its transducer are required for the update, frequent updates can delay the acquisition of data points. An interval of no less than 120 minutes is recommended. Open to ambient: In this mode the system measures ambient pressure and uses this value to calculate P0 by adding 5 mm Hg for nitrogen or by using the ClausiusClapeyron Equation for krypton type gases (see 7). When this option is chosen a cell or plug must be placed in the P0 station. The system will first perform a transducer scaling, then indicate when the cell or plug is to be removed. This P0 type is not updated during the analysis. User Entered: User Entered P0 is recommended when measuring P0 is not practical (e.g. when operating far from the boiling point of the adsorptive). Enter the value of P0 in the box to the right of the menu. It can also be used to save some time when measuring just B.E.T. surface areas. For an adsorptive at its own boiling point (e.g. N2 @ 77.4K) ambient pressure plus 10 Torr is a good approximation for P0. For example, if the ambient pressure is 757 Torr, then enter a value of 767 Torr. This P0 type is not updated during the analysis. Calculated: The Calculated value method of determining P0 is similar to Open to Ambient except that the User-entered value is used instead of measuring ambient pressure. You must enter a value for ambient pressure (in Torr) in the box to the right of the menu. This P0 type is not updated during the analysis. 3.3 Start Analysis Error Messages Any incomplete or conflicting parameters entered during the setting up of analysis criteria for active stations (i.e. those on which you intend to start an analysis) will result in one or more error messages displayed immediately below the Start Analysis window (see Figure F.7). Double-click on an error message to jump to the appropriate field. Once valid information has been entered the error message will be cleared automatically. Note: only essential parameters are tracked. Nonessential parameters, such as MaxiDose (on or off), sample ID and description, are not tracked. It is the responsibility of the user to ensure all such information is correct. 58 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Figure F-7, Error messages. 3.4 Selecting Points Click the Points tab at the top of the station page to select (P/P0) points, calculation tags, and equilibration criteria for the specific station analysis. The Points page contains the list of the currently entered P/P0 values (if any) that define the analysis, their equilibrium criteria, and the tags assigned to them. The points (to be measured) are sorted by their tags A (Adsorption), D (Desorption) and the relative pressures in order of increasing adsorption relative pressures followed by desorption points’ decreasing relative pressures (newly added points are automatically inserted at their proper positions). NOTE! Before selecting data points, set the equilibrium criteria: Tolerance and Equilibration (for details on what they mean, see Appendix 5). Each group of points (P/P0 values) subsequently added will use the values displayed in the Tol: and Equ: windows. A tolerance of 2 and an equilibration (time) of 3 (minutes) are usually appropriate. A/D Tags are used by the software to denote whether a point is an adsorption point, desorption point, or both adsorption and desorption (such as the top of the isotherm, P/P0 ~ 1). Thus, before any Point can be added must have at least an “A” tag (Adsorption) or a “D” tag (Desorption). If neither of these tags is present, the Add point button will be grayed out. 59 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Enter the P/P0 of an individual point and click the Add point button. All data points must have at least an A or a D tag assigned. Prior to selecting data point(s), enter equilibration criteria. Click here to load from pre-set auto-selection of data points. Enter the limits of P/P0 range in these fields. Enter the total number of points in the Cnt field and click Add button. P/Po data points selected using this dropdown list do not replace each other but are additive (duplicated points are automatically removed) Figure F-8, Selecting points for acquisition. NOTE! MicroPore points should not normally be selected on the Autosorb-6iSA (It does not have the necessary turbo pump and low pressure transducer). This software feature is included for users of earlier Autosorb 6B Kr units with which this software version will also function. Data point tags are also used to specify specific points used in selected data reduction calculations available in ASWin. These tags may be also added/removed after an analysis; see Section G.6 Setting Data Reduction Tags. 60 of 158 Autosorb-6iSA/ASWin Operating Manual 3.4.1 F. INSTRUMENT OPERATION Adding a Single Point To add points one at a time or to add a single point to an existing list, enter the relative pressure in the Add point field, select the A/D option (Ads, Des, Ads+Des), select any other tags desired, set the Tol and Equ parameters, and click the Add button. Only one point (the highest pressure point) can have the Ads+Des option selected; all other points need to be defined as adsorption (Ads) or desorption (Des). As points are selected, they will be added to the Point List table which displays up to nine points at a time. All of the points can be viewed by scrolling through the list of points using the up and down arrows on the scroll bar on the right side of the table. 3.4.2 Adding Range of Points To add multiple, evenly spaced points, enter the first and the last relative pressure value in the appropriate fields in the Spread points section, the number of points (including the first and the last point) in the Cnt (count) field, select the tags, and click on the Add button. The minimum spacing between points is 0.0025 P/P0. 3.4.3 Standard Point Sets Make sure to select desired equilibration parameters before selecting Std Point Sets. (See Section F.3.4.5). Clicking on the Std Point Sets button displays a menu, from which common combinations of points may be chosen. 3.4.3.1 BET points You can select predefined point(s) for measuring data used in a single point BET and/or Multipoint BET (3–11 points) surface area analysis. Make sure to select desired equilibration parameters before using this option. Appropriate BET points will be automatically added to the point list and tagged (S and/or M, in addition to A). See Figure F-9. When selected, the Single point BET option will load a data point at a relative pressure of 0.3 and flag it for a single point surface area measurement. The multipoint options will select the requested number of points, spaced evenly between 0.05 and 0.3 P/P0. These points will have the M tag set. Figure F-9, Predefined points for BET analysis. 3.4.3.2 Adsorption/Desorption Points You can choose to add predefined adsorption and desorption data points (10-40 points, for each branch). Make sure to select desired equilibration parameters before using this option. Points will be added up to P/P0 of 0.995, starting at 0.025 or 0.05 or 0.1 in case of 40, 20, or 10 adsorption points, respectively. 61 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Figure F-10, Predefined adsorption/desorption points. 3.4.3.3 Micropore Point Selection (Autosorb 6 Kr users only) NOTE! MicroPore points should not normally be selected on the Autosorb-6iSA (It does not have the necessary turbo pump and low pressure transducer). This software feature is included for users of earlier Autosorb 6B Kr units with which this software version will also function. Click on MicroPore Points button to open the Add Micropore Points dialog which allows you to automatically add a set of low P/P0 points for micropore analysis: Figure F-11, Adding micropore points. Select the decade from which to start adding points and select the spacing option. Points will be added according to the requested spacing starting in the specified decade. Standard Spacing adds 10 points per decade, Augmented Standard adds additional points in between, and Equally Spaced will add points such that they are equally spaced in a semi-log display. Points added with this dialog may be deleted or modified. See Section F.3.4.4. NOTE! For micropore measurements it is recommended to use Tolerance = 0 and Equilibration time = 4 minutes or more. 62 of 158 Autosorb-6iSA/ASWin Operating Manual 3.4.4 F. INSTRUMENT OPERATION Modifying the List of Points To delete point(s) from the list, highlight selected points (or click All button) and then click the Del button below the list. Selecting point(s): click on a single point, or use the Windows multiple item selection method (from your keyboard, press and hold SHIFT; use arrow buttons to go up or down). Selected points will be highlighted. The All and None buttons will select or deselect all data points, respectively. The Del button will completely delete all highlighted data point(s). None and Del buttons are grayed-out unless at least one data point is selected. To set a flag for given data point(s), highlight the point(s), check the on or off box flag, to add or remove tag respectively, and click on Apply to selected button. The tag is on for a given data point when the corresponding letter is displayed in the same row (on the list of points). Multiple tags can be assigned to each point: A D M S T V L P R appears if the point is specified as an adsorption point. appears if the point is specified as a desorption point. appears if the point is specified for use in the multipoint BET calculation. appears if the point is specified for use in the single point BET calculation. appears if the point is specified for use in the statistical film thickness calculation. appears if the point is specified for use in the total pore volume calculation. appears if the point is specified for use in the Langmuir calculations. appears if the point is specified for use in the pore size distribution calculations. appears if the point is specified for inclusion in the Dubinin-Radushkevich and Fractal analysis. NOTE! Each sample analysis is limited to a maximum of 180 points (combined total of all adsorption and desorption points). Check that this value has not been exceeded before clicking START. 3.4.5 Equilibration Criteria The following criteria are used during the measurement to establish if a given experimental point may be accepted as a valid point on adsorption or desorption isotherm: Tolerance: Select a P/P0 tolerance from 0 to 9. A tolerance value of 0 ensures the tightest match between the relative pressures selected and the relative pressures achieved (typically 0.001 atm.) while a tolerance of 9 results in a faster analysis with a looser relative pressure tolerance (typically 0.01 atm.) A tolerance of 2 is recommended for most sample types. For details, see J. 2. Equilibration: Select an equilibration time between 1 minute and 99 minutes. A value of 3 is recommended for most sample types. 63 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION 3.5 Data Reduction and Analysis Reporting Page From the Start Analysis window, click on the Data Reduction tab to set-up options for: postanalysis data reduction, auto-reporting and archiving. 3.5.1 Auto-report You can choose to have a report created automatically upon completion of the analysis. Select the name of the report from the dropdown list (Fig F.12) to have it open up on screen when the analysis is completed. If <none> is selected, no report will be opened upon completion of the analysis. Selecting the Export Result drop down menu will allow you to select either “No export” which will indicate that you do not want to export your file, or the file type that you would like to export your file as. Check print box if you would like to have the report printed automatically. Selecting the Open report drop down menu allows you to select what file type you would like the report to open as. Selecting the Save as text drop down menu allows you to select what file type you would like the report to save as. Click here, to open Data Reduction Parameters window. Selecting the Archive Result drop down menu will allow you to choose if you would like to archive your data (“No Archival”) or where you would like to archive your data (“result archive folder” or “custom folder”). Figure F-12, Data Reduction Ta– - Selecting autoreport template. The report names are determined by the user through the Report Manager feature (see Section H.5). Check the Print box to have the report printed to the Default System printer. 64 of 158 Autosorb-6iSA/ASWin Operating Manual 3.5.2 Archive Result 3.5.3 Set Data Reduction F. INSTRUMENT OPERATION To save a copy of the data file, automatically upon completion of the analysis, locally or across your network, use the Archive Result option on the Data Reduction Tab’s Result postprocessing section (see section D. 4.4 for more information regarding default folder locations). If you choose Custom Folder you will be asked to enter its location. To export the file to .drf use the Export Result option within the Result post-processing section and select .drf from the drop down menu. Additionally, the Data Reduction parameters assigned to the file can be set up by clicking the Set Data Reduction Parameters button. This will bring up the Data Reduction Parameters dialog, where the desired values can be selected: Switch between available TABS, to set appropriate Data Reduction Parameters (for example: General, or DFT/Monte-Carlo). Figure F-13, Setting the data reduction parameters. NOTE! For details on Data Reduction Parameters set-up, see Section D.4.3. 65 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION 3.6 Viewing Summary of Analysis Parameters Click on the Summary tab near the bottom of the Start Analysis window to display a summary of the six stations for quick verification prior to starting the acquisition. Figure F-14, Displaying a summary of analysis parameters. 66 of 158 Autosorb-6iSA/ASWin Operating Manual 4 F. INSTRUMENT OPERATION Saving/Retrieving Analysis Parameters NOTE! Users at the Operator level can only Load Preset parameter sets. They cannot Save Preset, Load/Save Station, or Load/Save Points. To save or retrieve (previously saved) analysis parameter settings click the Load/Save button at the bottom of the Start Analysis window. This activates the following drop-down menu: Figure F-15, Saving and restoring parameters. Click one of the menu items to perform one of the following operations: Load or Save Preset will retrieve or store settings for all six analysis stations from or to a named user file, respectively. Load or Save Station will retrieve or store the settings for the current station from or to a named file, respectively. If the Summary tab is selected an error will be displayed. Load or Save Points will retrieve or store the point selection for the current station from or to a named file, respectively. If the Summary tab is selected an error will be displayed. A standard file selection dialog is displayed. Enter or select the desired filename and click Open or Save to complete the operation. 5 Start and Monitor Analysis After all of the required fields on the Start Analysis window have been entered correctly (and any error box has disappeared, see F 3.3), the Start button will be enabled. Make sure you have selected () only those stations that you intend to analyze (“Active Stations”). Also check that you have done the following: • Installed sample cells (with properly outgassed samples and filler rods) on the active stations, • placed a dewar filled with the correct coolant on each of the active stations, • relevant coolant level sensors are securely attached, • Po cells attached if required (Po station option), 67 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION • adsorbate and helium gases attached and set to 8-10 psig (and that any isolation valves are open), and • installed the blue Dewar shields. NOTE! Each sample analysis is limited to a maximum of 180 points (combined total of all adsorption and desorption points). Check that this value has not been exceeded before clicking START by using the Summary tab (Fig F.14). Click the Start button to begin the analyses. If you click on OK (edited settings will be maintained when this window is re-opened) or on Cancel (edited changes will be lost), the Start Analysis window will close without starting the run. After an analysis has been started, it is useful to be able to monitor the run progress — particularly, since full isotherms may take an extended period of time to complete. ASWin offers the following features to accommodate this need: • Instrument Message Log window • Instrument Status window • Automatic uploading of acquired data points 5.1 Instrument Message Log/Monitor Instrument As soon as the measurement (or cell calibration) is initiated, the Autosorb Multistation Communicator window will appear. The Messages tab of this window shows the messages being saved to the log file. This is useful to track the progress of an analysis. The Status/Upload/Abort tab shows the current status on all of the stations. The software keeps a running log of all messages. The location of the log files can be selected by using the Set Data Folders function from the Configure menu, for details, see Section D.4.4. To view the Messages window regardless of the instrument status, click Show Instrument Message on the Operation menu (or click Ctrl + B). 68 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Uncheck this box if you would like to scroll manually. Click here to start a new log file Click here if you would like to add a time stamp. Figure F-16, Instrument Message Log This dialog box allows you to monitor in real time the details of instrument operation. Its primary function is diagnostics; however, it can be used to record each operation performed by the Autosorb -6 iSA during an analysis. In addition, the ASWin 2.0 software will always save log information into a file whose name is automatically generated (based upon the start time). The file will only be created when the first log message is saved. The user can manually invoke recording of a new (separate) log file, by clicking on the Start New button in the Log window. The LogFile information will be valuable if it is necessary to call with a question about the operation of the instrument. Click the TimeStamp button, to mark a particular instrument status at a particular time. Enter your comment and click OK: Figure F-17, Instrument Time Stamp 69 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION 5.2 Instrument Status Dashboard To obtain brief information about current status of the analyses, click Instrument Status on the Operation menu, type <Ctrl><B>, or press F8 on the PC’s keyboard. The status of all the analysis stations, the progress of the analysis, and the current P0 (in Torr) are displayed. Total points requested If the Autosorb-6iSA is busy you might see this message.* Points acquired so far Click Refresh to make sure you are looking at the most recent status Figure F-18, Displaying the status of all six stations. *The instrument may fail to respond because it is busy (certain steps within an analysis are time critical, and communication monitoring is disabled during those steps) or a communication error. Close the window and try again later. 5.3 Uploading Data Points Data points are automatically displayed on the PC as they are acquired during the analysis. If the program has been closed at the time the last data points were acquired, you may upload the data from the instrument by clicking Upload data on the Operation menu (or press F9 from the computer keyboard. This will bring up the Status… display (Fig F.18). Select one or more stations and click Upload Selected. This will initiate a query to the instrument and the computer will read the data currently stored in the Autosorb-6iSA into the file(s) designated to save that data. A graph of the isotherm will be displayed (Fig. F.19). Any desired data reduction can be performed so long the data necessary for the calculation has already been acquired. 70 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION Figure F-19, Uploaded isotherm graphs after selecting “Upload Selected”. NOTE! The data file(s) created when the analysis started must remain in the directory where they were created. If they are moved or deleted, or if the default path for storing data files changes, the data upload will fail. If you ultimately need the data in a different location you must wait until the analysis is completed; you can choose to have a copy created automatically in the location of your choosing using the “Archive” function: see F. 3.4.2. 5.4 Abort Analysis To abort the analysis, click Abort Analysis on the Operation menu. This brings up the Status/Upload/Abort window. Select the station(s) to about and click on Abort Selected. To abort all stations, click on Abort All Active. This selection must be confirmed, thus preventing accidental aborts. Select Yes to confirm (analysis will be aborted) or No to cancel. A message box will inform you about instrument aborting the run, and when the run is actually aborted, the message is also displayed. 71 of 158 Autosorb-6iSA/ASWin Operating Manual F. INSTRUMENT OPERATION 5.5 Manual Mode Selecting Manual Mode from the Operations menu gives complete manual control of the system’s valves and Dewar elevators while displaying the system temperature and pressures. ! CAUTION! Improper valve manipulation can damage instrument components, and could cause hazardous situations. Entering manual mode while an analysis is in progress is not recommended, since this mode stops automatic processing and can allow a system over pressurization. It should never be used for routine operation of the instrument or by people not thoroughly familiar with the instrument. NOTE! Access to Manual Mode during analysis can corrupt data. Select Evacuation: Fine or Coarse. Click each box to open/close the valve (uncheck/ check the box, respectively) Click here to close all the valves. Click here to move the Dewar up (green arrow) or down (red arrow). See Caution message below. Figure F-20, Manual mode display on the Autosorb-6iSA. 72 of 158 Autosorb-6iSA/ASWin Operating Manual ! F. INSTRUMENT OPERATION CAUTION! Moving a dewar - containing liquid coolant - down could cause over-pressurization of the system due to rapid desorption of adsorbate from the sample and/or evaporation of liquid or solid adsorbate within the P0 cell This over-pressurization has the potential to eject cell(s) from the station(s). Manual Mode controls: Legend: Open valve, Closed valve Pressure transducer • Valves are represented by check boxes as above. Click on the symbol to change its state. Due to a slight delay in the reaction of the instrument to the program request, the color change of the box may be delayed compared to your clicking on the box. • Pressure transducers’ current measured pressure values are displayed and updated as fast as the communication between the instrument and the PC allows. Note that station transducer values are displayed below each station Dewar. • Dewar positions are, for simplicity, shown at the top, at the bottom, or somewhere in between. To set the direction of the Dewar travel click on either triangle arrow button below the station. These buttons remain depressed showing the last requested direction. • Vac SetPoint displays the reported state of the vacuum system, above or below • Click Close all valves to close of all valves at once. • Click Close to exit manual mode and return to normal operation. All valves and the Dewar flask will be restored to their original status. setpoint. On legacy Autosorb 6B models equipped with a turbo pump (krypton/micropore), it is possible to overload the pump and stall it, in which case a small light towards the bottom of the long front panel will be illuminated. It can be reset by pressing the black reset button adjacent to the light. The turbo pump button will work only if the krypton or micropore option is installed. 73 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin G. DATA ANALYSIS USING ASWin In addition to providing PC control over the measurements, ASWin is also a comprehensive program for enhanced data analysis and calculations that provides features such as graphical plots, alternative theoretical models, as well as reporting, external data archiving and editing capabilities. 1 Accessing Data Files For results calculation, enhanced data analysis and reporting, first open or import the desired file. See Table G.1 (below) for factory-default directory locations for the different file types supported and Section D.4.4 for details how to change them. A file elsewhere on your PC or network can be found using the familiar Windows navigation tool: Figure G-1, Navigating to a File Folder Alternatively, to access a recently used file(s) click Reopen on the File menu or click the Recent List Icon on the Main menu bar. 2 File Types 2.1 “Open” Three types of file can be opened directly using the File,Open function or clicking on the open folder icon . These file types are shown in Figure G-2 and described in Table G.1. 74 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Figure G-2, Selecting the type of file to open. 2.2 “Import” A further four file types can be imported and manipulated in the same way as a standard QPS file. These file types are shown in Figure G-3 and described in Table G.1. Figure G-3, Selecting the type of file to import. Below is a table describing the file types that can be used in the ASWin software: Table G.1, File Types Type of File Assigned Extension Access Comment Default Directory Quantachrome Physisorption Data Documents .qps Open Physisorption files generated by this and other newer Quantachrome software (including Quadrasorb and NOVAe) Physisorb Autosorb RAW Data Documents .raw Import Autosorb (Autosorb-1, Autosorb-6B and Autosorb 3B) physisorption files (volume, P/P0) PhysData Instrument Data (NOVA, HS) Documents .dat Import Nova and Hydrosorb files obtained from instrument’s User (floppy) Disk Instrument Data Physisorption DRF Data Documents .drf Import Older Autosorb physisorption Data Raw Files (volume, pressure, Po, time) and optional exported file format in this software PhysData NovaWin 1.x Data Documents .qnv Import Old NovaWin files (all versions 1.x) Instrument Data Auxiliary Data Auxiliary Data Physisorption Overlay Documents .ovp Open Overlays of plots. This file does not contain the actual data but is a pointer to the files included. Therefore it is not portable to a different PC (unless the individual source files are also ported over into the exact same path!) Heats of Adsorption Documents .hoa Open Heats of Adsorption files 75 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Imported files can only be saved (after any form of allowed editing) in NOTE! *QPS format. 3 Using the Database for Searching .qps Data Files 3.1 Locating Analysis Results In order to quickly locate specific analysis results, go to Edit menu and click on Search Database. You can specify a number of criteria to select from analysis results stored in the database. This feature searches only within .qps file types (see Table G.1, File Types, above). Figure G-3, Locating files using the database manager. Enter values in the Sample ID, Sample Desc, Operator and Comment fields to list only those results whose corresponding fields match the pattern entered. Each field can contain an asterisk (*) character at the beginning and/or at the end of the field value. The asterisk will match any number of any characters in the data fi’e's field value. Example: The field value of alpha* will match any of the alpha, alphabeta, alpha999 values, but will not match alph, XXalpha, XXalphabeta. The field value of *alpha* will match any of the XXalpha, alphabeta, XXalpha999 values, but will not match alph, lpha. If no asterisk is included, the field must match exactly. In the example shown in Fig. G.2 (above) the search terms SARM 76 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin or 2005, without asterisks, would not find the files shown – but SARM 2005 (an exact match) would. Fields left empty are excluded from the selection criteria. In addition, a date range can be specified. Check the box Use date range and specify a starting and ending date utilizing the two calendar controls. Note that the dates are inclusive, for example, specifying 1/1/2012 as a start date will include analyses performed on 1/1/2012 and later; the search will omit files that are outside of the date range. Once all criteria are specified, click the Search button to start the search. If the result contains more than 100 files, a prompt will offer the choice to stop and revise the criteria or to continue. Once the search is completed, matching records are listed in the lower half of the window, displaying all relevant information of the entry (not just those used for the search). Use the scrollbar to see all matching results, and double-click on an entry to open the corresponding data file. If a data file was created using older version software, a “backwards-incompatibility” alert is displayed. Click on the Close button to exit the Database/Data Manager. 3.2 Rebuilding Physisorption Database To allow inclusion of data files already existing on the us’r's computer, the software provides the Database rebuild function. To access this feature, select the Build tab from the Database manager window: Figure G-4, Rebuilding the database. Here, a list of locations can be entered. The software will remember these selections, and will reload them whenever the function is invoked. Use the Add button to specify a folder to be included, the Remove button to remove the selected line from the list. 77 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin NOTE! Each folder entry will also include all subfolders under it. Once the folder list is complete, click on the Rebuild button to start the process. If the Empty before building box is checked, the current contents of the database will be discarded. The build process can take several minutes, depending on the number of analysis files contained in the selected folders. The status bar at the bottom of the window will display the file currently being processed. NOTE! Only .qps data files are included in the rebuild function. Once the process is complete, the Close button can be used to leave the feature, or selecting the Search tab will return the user to the Database Search function. 4 Floating Menu The Floating Menu is the main navigating tool used to obtain tables, plots and reports including raw data and results calculated using various data reduction methods. To activate the Floating Menu, right-click on an open graph or a table associated with a given measurement data file. The Floating Menu will give you an access to the results related to this file. If you right-click on a document associated to another data file, you will gain access to the results from that file. The floating menus vary slightly depending on whether you right-click on a plot or a table. 4.1 Floating Menus on Plots 78 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin 4.2 Floating Menus on Tables 5 Editing Analysis Data Information To edit the header information of the data file, open the file, right-click on the graph and select Analysis Data. This opens the Analysis Data window: Figure G-5, Editing analysis data. The Analysis Data window contains the information that is displayed in the header of each page of the report. If a parameter that is used for calculating reduced data is changed, such as the sample weight, the data will be recalculated when OK is selected. Clicking Cancel will disregard any changes to this window. 79 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin NOTE! Any changes to the Analysis Data window will be lost when the file is closed unless the file is saved using Save or Save As from the File menu. Alternatively, you may click the Save Icon on the Main Tool Bar. If you attempt to close the file without saving, you will be prompted to make a decision: Figure G-6, Prompt to save data. When running the CFR version of ASWin, only the Superuser security level will have the option to change the information in this window. Any changes to the Analysis Data window will prompt the Superuser to state the reason for the change for documentation in the audit trail. Figure G-7, Documenting changes for documentation in the audit trail. 6 Setting Data Reduction Tags To select or modify data tags for a given data file, right-click on an open plot or a table associated with this file. This activates the Floating Menu (see Section G.4). Click Edit data tags on this menu to open the following window: 80 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Figure G-8, Editing data reduction tags for physisorption data. The tags A (or D or AD, not shown) in the first column next to the volume values indicate that a given point belongs to the adsorption (A), desorption (D) or both (AD) branches of the isotherm. These tags are applied automatically and cannot be changed. The tags shown in the Tags column indicate which data reduction method will be applied to the points marked by a given tag. The following is the list of tags and their corresponding data reduction methods: • M — Multi-point BET (Surface Area) • S — Single-point BET (Surface Area) • T — Statistical Thickness (including STSA method) • V — (Total) Pore Volume • L — Langmuir (Surface Area) • P — Pore Size Distribution (BJH and Dollimore Heal only) • R — Dubinin - Radushkevich (DR Micropore method) and Fractal To make changes to the list of points follow the steps: 1 Select points by using the Windows standard selection method (click to select one point, Ctrl-click to toggle an item's selection state, Shift click to select range from last clicked item), or use the Select All or Select None buttons. 2 Then check a box in the same row as the tag you want to apply. The box should be checked in the ON column to add tags or OFF column to remove tags. 81 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin 3 To apply changes, click Apply to Selected. 4 Use the Clear button to deselect all tag checkboxes. Note: this does not clear the tags from the data points 5 Click Delete to remove the selected points permanently. (CFR version: This button is available only at the Superuser level.) 6 Click OK to return to the main program. All related calculations will be reevaluated, and the new results will appear in the open tables or graphs 7 Click Cancel to discard the changes and return you to the main program. 7 NOTE! for ASWin-CFR: All changes are tracked in the audit trail. Setting Data Reduction Parameters To set/modify certain parameters for tagged calculations and other methods click Data Reduction Parameters on the Floating Menuto open the dialog in The parameters are grouped on the same pages according to their applications. Use the tabs on the top of the window to navigate through different pages. 82 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Figure G-9, Editing data reduction parameters. Click Save ( ) or Load ( ) to store/retrieve full set of parameters. The .drp files are stored in the program's ASWinCfg folder as “DRP sets.” Click Cancel to close the window without saving changes. Before referring to specific calculation methods click the Adsorbate and Adsorbent tabs to check if the correct adsorbate and adsorbent are selected for the analysis. Table G.2 provides a general guide for the Tag selection based on the analysis type and gas sorption calculation methods. A detailed discussion of the methods listed below can be found in Section I. Table G.2, Typical Pressure Ranges for Gas Sorption Calculation Methods P/P0 Range Calculation Model -7 10 – 1 NLDFT, QSDFT, GCMC 0.0001 – 0.1 DR, DA 83 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin < 0.15 HK, SF 0.05 – 0.3 (Classical BET range) BET > 0.15 t-plot, alpha-s, FHH, DFT > 0.35 BJH, DH, Fractal –FHH, NK 7.1 Parameters for NLDFT and GCMC Methods No tags are required for The Non-Linear Density Functional Theory (NLDFT) and Grand Canonical Monte Carlo (GCMC) methods. To access the parameters for these methods, click the DFT/Monte Carlo tab on the Data Reduction Parameters window and then click the DFT or Monte Carlo tab. Enable calculation by checking-ON this box Figure G-10, Setting DFT or Monte Carlo parameters. In order to use the DFT / Monte Carlo Method to calculate pore size distribution curves and histograms, you must first enable the method by checking the calculation enabled box. Next, select the appropriate DFT/Monte Carlo Kernel from the Calculation model drop-down list. Adjust the minimum and maximum relative pressure range in the Range (relative pressure) box. It is recommended to use the entire relative pressure range of the DFT model (10-7 to 1) regardless of the range over which the measurement was performed. 84 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin NOTE! Please refer to Table I.2, List of available kernels for DFT and GCMC methods. in Section I. for a comprehensive description of Quantachrome’s listing of DFT and GCMC methods. Click the Interpolation Settings button on the DFT or Monte Carlo page to open the Interpolation Parameters window where you can set the appropriate diameter ranges and intervals for the interpolation: Figure G-11, Setting interpolations ranges for DFT or Monte Carlo methods. Check the Use Interpolation box for interpolation to be applied in the calculation. NOTE! Interpolation must be off (use Interpolation unchecked) for pore size/volume and histogram calculation. Click the Save button ( ) when finished. Assign a name to the settings to save the file name with the extension “.qip.” Recall a file at a later date by pressing the Load button ( ). NOTE! For most applications, it is not recommended to use the interpolation function (uncheck use Interpolation box). 85 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin 7.2 Review of the Data Analysis Methods 7.2.1 HK: Horvath Kawazoe Method SF: Saito Foley Method Tags: None Click the HK, SF tab on the Data Reduction Parameters window to access parameters for these methods: Figure G-12, Setting the parameters for HK and SF methods. Click the On button to engage the calculation for the method(s) that you wish to use. The Tabulated data interval is the number of data points that will be displayed on the data tables. For example, if you wish to tabulate every other data point, a value of 2 should be entered for the Tabulated data interval. 7.2.2 DA: Dubinin Astakhov Method Tags: None 7.2.3 BJH: Barrett, Joyner & Halenda Method DH: Dollimore Heal Method Tags: P Click the BJH/DH, DA tab on the Data Reduction Parameters window to access parameters for these methods: 86 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Figure G-13, Editing parameters for BJH, DH, and DA methods. The BJH and DH methods can be used to calculate pore size distribution curves and tables for the adsorption and/or desorption branches of the isotherm. Tag the appropriate adsorption and/or desorption data points with the P tag. This calculation uses the statistical thickness of the adsorbed layer of the adsorbate on the surface of the sample so you must choose a t-method calculation method (de Boer, Carbon Black, Halsey, or Generalized Halsey) to use in the BJH and/or DH calculations. The Moving point average determines number of points averaged in a sliding window average. Set this value to 1 in order to include all of the P-tagged data points in the calculation without averaging. Check Ignore P tags below 0.35 P/P0 to ignore these points in the calculation (recommended). To set interpolation ranges for the BJH / DH method calculations, click the BJH Interpolation Settings button to access the Interpolation Parameters window (below). 87 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Figure G-14, Setting interpolation parameters for BJH/DH methods. Fill in the desired ranges in the fields provided. Check the box for adsorption and/or desorption branch of the isotherm. Finally, save your selected interpolation ranges by clicking the Save button. Click OK or Cancel to close the Interpolation Parameters window. Click the On button in the DA Method box to enable the calculation. Adjust the other values related to the DA Method. 7.2.4 DR: Dubinin Radushkevich Method Tags: R Employing the DR method only requires that you set R Tags for the desired P/P0 points in the measurement. The value of the DR exponent (n) can be adjusted on Adsorbent page of the Data Reduction Parameters window. 7.2.5 BET: Brunauer, Emmett, & Teller Method Tags: M (Multi-point), S (Single-point) If you want to calculate the Multi-point BET surface area for the sample, set the appropriate data points with the M tag. Use the S tag (usually around P/P0 = 0.3) if you would like to calculate the value for the Single-point BET. The BET surface area calculation requires a linear plot of 1/[W(P0/P)–1] vs. P/P0 which for most solids, using nitrogen as the adsorbate, is restricted to a limited region of the adsorption isotherm. For nonporous materials this is usually in the P/P0 range of 0.05 to 0.30, however, this linear region is shifted to lower relative pressures for microporous materials. A typical BET plot is shown in Figure G-15. The standard multipoint BET procedure requires a minimum of three points (preferably five) in the appropriate relative pressure range. If the Y-intercept is negative and/or the points clearly do not fall on a straight line, the point range should be adjusted as described below. 88 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Figure G-15 , Typical BET Plot The BET equation is certainly applicable to nonporous solids and materials consisting of pores of wide pore diameter. But, in a strict sense, it is not applicable to microporous adsorbents. Notwithstanding the problems arising from the chemical and geometrical heterogeneity of the surface, the type of porosity (i.e. macro-, meso-, or micropores) therefore plays an important role in the applicability of the BET equation. The problem is that it is difficult to separate the processes of mono-multilayer adsorption from micropore filling — usually completed at relative pressures (P/P0) below 0.1. Another problem is associated with the size and shape of adsorptive molecule, i.e. the effective yardstick used to assess the surface area. In case of very narrow cylindrical micropores (ultra-micropores < 0.7nm), the area calculated by the BET analysis to be covered by the adsorptive is significantly smaller than the total geometric area. Take ZSM-5 (an aluminosilicate zeolite used as an isomerization catalyst in the petrochemical industry) for example; because of the extreme curvature of the ca. 0.5 nm pore channels and the relatively large size of the probe molecule, the BET analysis underestimates the true surface area (it assumes the molecules to be adsorbed on a flat surface, on one side!). Conversely, in broader super-micropores (> 0.7 nm), a number of molecules, those filling in the center of the pores, do not touch the surface, and this leads to an overestimation of the surface area. Therefore, the surface area obtained by applying the BET method on adsorption isotherms from microporous solids does not reflect the true internal surface area, but should be considered as an "equivalent BET area.” The application of the BET method is also problematic for estimating the surface area of mesoporous molecular sieves of pore widths less than ca. 4 nm, because pore condensation is observed at pressures very close to the pressure range where monolayer-multilayer formation occurs on the pore walls. This may again lead to a significant overestimation of the monolayer capacity (hence surface area) when using the BET method. In any case, the range of linearity for the BET plot over which the surface area is calculated must be reported with the surface area. The question remains of how to find the linear range of the BET plot for microporous materials in a way that reduces any subjectivity in the assessment of the monolayer capacity. This was addressed by Rouquerol et al [52] who suggested a formal procedure based on the criteria that (1) the quantity of C must be positive (i.e. any negative intercept on the ordinate of the BET plot is 89 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin an indication that one is working outside the valid range of the BET equation) and (2) the application of the BET equation is limited to the pressure range where the term n(P0 – P) or alternatively n(1– P/P0) continuously increases with P/P0 (n is the adsorbed amount). This procedure has been incorporated in ISO standard ISO/FDIS 9277:2010. Figure G-16 shows the plot of n(Po – P) vs. P/Po for the argon adsorption isotherm at 87.3 K on a faujasite zeolite. It is clearly visible that based on the second criterion above, only data points below a relative pressure of 0.053 can be used for application of the BET calculation. The resulting BET plot is shown in Figure G-17, i.e. the BET equation is applied for relative pressures below about 0.053 down to 0.01, and a linear plot with positive C constant is obtained. Range of points to use for BET calculations Figure G-16, Plot of the term n(Po - P) vs. P/Po Fit of data in the traditional range of BET equation has a negative intercept Fit of data using the low pressure points as described in the text has a positive intercept Figure G-17, BET plot for argon on a faujasite zeolite at 87K. This method of tagging points in the linear range (that is to the left of the dotted line shown in Fig G.15) is available in ASWin. To tag data points using this method click on Micropore BET Assistant in the Edit data points dialog; a graph similar to that shown in will open up . All adsorption data points will be shown, and the top 7 points (fewer if 7 are not available) in the linear BET range will be automatically highlighted. To accept these as shown, click OK. An alternative range can be selected by dragging the sliders to highlight more or fewer points, or a different range altogether. The range can also be selected by entering minimum and maximum P/Po values under the User Actions drop down menu. In that menu you can also set the indicated range to those points already tagged in the standard manner in the Edit data points dialog. 90 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Select different points using the slide controls The drop-down User Actions menu allows you to enter the range numerically and revert to the automatic selection. Figure G-18, Micropore BET Assistant automatically the top 7 points in the linear BET range (as shown by the lighter shaded areas and the range sliders) 7.2.6 Langmuir Surface Area Tags: L If you want to calculate the Langmuir surface area for the sample, set the desired data points with the L tag. Langmuir surface area tags are usually used in a range similar to the BET range but not necessarily identical. The resulting Langmuir plot should be linear with a positive intercept. 7.2.7 Tags: T t-plot: Statistical Thickness Methods Linear t-plots correspond to the strictly multilayer region of the isotherm, i.e. after micropore filling and monolayer coverage and before capillary condensation in mesopores. A useful starting range is P/Po = 0.2 to 0.5 which can then be adjusted up or down as appropriate. 91 of 158 Autosorb-6iSA/ASWin Operating Manual 7.2.8 G. DATA ANALYSIS USING ASWin alpha-s Method Tags: T For the alpha-s method calculation, you must first assign T tags to the appropriate data points. Select a Standard Isotherm File from the pull-down list. Table G.3 lists the Standard Isotherm Files available in the software. Finally, select the desired P/P0 value for the calculation. 7.2.9 MP Method Tags: None Click the t, MP, alpha-s group tab on the Data Reduction Parameters window to access parameters for these methods: Figure G-19, Setting parameters for t, MP, and alpha-s methods For the t-plot method calculations, T tags must be set for the desired data points. Select and check one option from de Boer, Carbon Black, Halsey, or Generalized Halsey for t-method used. Note that the Carbon Black t-method calculation corresponds to ASTM D5816. The MP method does not require data tags. Enter the value for the Thickness interval in its field. Table G.3 , Standard Isotherm Files for alpha-s Method. alpha–s Standard Isotherm File _asilar _asil1 _acarb Material / Experimental Conditions Nonporous hydroxylated silica (argon at 77K) Nonporous hydroxylated silica (nitrogen at 77K) Nonporous carbon (nitrogen at 77K) 92 of 158 Autosorb-6iSA/ASWin Operating Manual _aalum1 G. DATA ANALYSIS USING ASWin Nonporous alumina (nitrogen at 77K) 7.2.10 FHH: Frenkel-Halsey-Hill Method NK: Neimark Kiselev Method Tags: R These two methods constitute the Fractal Dimension calculations for the ASWin software. Both of these methods can be used for the adsorption and/or desorption branches of the isotherm. Assign R tags to the desired data points. 7.2.11 Total Pore Volume Tags: V The Total Pore Volume calculation can be found in the Tabular Data portion of the software. Assign the V tag to the desired data point (usually the last adsorption data point in the isotherm). 7.2.12 Average Pore Size Tags: V, M The Average Pore Size calculation can be found in the Tabular Data portion of the software. For the Average Pore Size calculation requires the calculation of the Multi-point BET surface area (M tags) in addition to the V tag. 8 Kr-87 K Pore Size Analysis Method This is a novel method for the pore size analysis of thin porous (siliceous, oxidic) films by krypton adsorption at 87 K according to the method suggested by Thommes et al[51](for more information about this method, contact application-sp@anton-paar.com). In the core application range of this method, i.e. the pore diameter range between ca. 2.5 nm and 8 nm, the obtained pore size data are traceable to NLDFT pore size data (please see the mentioned references for more info on this). The wider application range of this Kr-87 K/thin film extends from ca. 0.7 nm to up to 8 nm). In order to apply this data reduction method on Kr/87 K adsorption isotherm data (as measured, i.e. the experimental saturation pressure corresponds to the sublimation pressure of krypton at 87 K), the following steps need to be applied: 1 Open the data file in the ASWin software, version 2.0 or newer. 2 Selec“ "Krypton”7" as an adsorbate (see Section G.7). 3 Appl“ "P ta”s" to the adsorption data points (please note that the method is not applicable to desorption data) you want to include in the pore size distribution (see Section G.6). Please make sure not to include data from potential bulk sublimation transition (indicated by a steep step in the isotherm close or at the saturation pressure). 4 Select Kr87 Pore Size Method (graph or table) and then display the pore size distribution, preferably as dv(log r). 93 of 158 Autosorb-6iSA/ASWin Operating Manual 5 G. DATA ANALYSIS USING ASWin A Total Pore volume can be obtained by adding “ "V tag” to the adsorption data in the plateau-region of the isotherm (or the data points at the highest rel. pressure), and then by choosin“ "total pore volu”e" from the tabular data menu. 9 Calculation of Isosteric Heats of Adsorption For the calculation the isosteric heat of adsorption on a sample you have to have previously measured at least two isotherms at different temperatures on the same sample. Figure G-20, Starting Heats of Adsorption Calculation To perform the calculation click New on the File menu and then click Heats of Adsorption to open the Heats of Adsorption window: Figure G-21, Selecting files for heats of adsorption calculation. 94 of 158 Autosorb-6iSA/ASWin Operating Manual G. DATA ANALYSIS USING ASWin Click Add to open and add an isotherm file to the set of isotherms which you want to use for the calculation of heats of adsorption. It is recommended to add the lowest temperature isotherm first. When you have opened at least two isotherms, you can click OK to perform the calculations. This will display the results. An example of calculated heats of adsorption for hydrophobic carbon sample is shown below. You can save the results under a new name. Figure G-22, Sample heats of adsorption plot. 95 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION H. DATA PRESENTATION USING ASWin After opening the file, setting the appropriate Tags for the data points, and setting the necessary Data Reduction Parameters, the ASWin software can be used to construct graphical plots and tables for the data. Tables and plots generated for a given data file can be accessed from the Floating Menu (see Section G.4). To view the list of available graphs or tables, click Graphs or Tables on the Floating Menu to open the respective submenu, then click the particular item which you wish to access. Figure H-1, Data File Floating Menu If a plot or a table is selected and the Data Reduction Parameters and/or the appropriate Tags for the calculation are not set properly, ASWin will display an error message. Figure H-2, Example error message when required tags are not defined. 96 of 158 Autosorb-6iSA/ASWin Operating Manual 1 I. THEORY AND DISCUSSION Interactive Modification of Tag Selection When you view a plot or a table with the results of calculations obtained by a given method, you may wish to change the number of data points used for that calculation. To modify data tags for a given data file, right-click on an open plot or a table associated with this file and activate the Floating Menu (see Section G.4). Click Edit data tags to open the Edit Data Points window (see Section G.6); add or remove appropriate tags in this window. Click OK when you are finished. This will automatically update all the open plots and tables related to the modified data. To help you make appropriate modifications in the tag selection the software enables you to show (or hide) data points for a given plot. For example, the plot shown below is a t-plot for a microporous sample. As a general guideline, the linear region for the t-method calculation is typically between 0.2 and 0.5 P/P0. However, it may extend to higher or lower relative pressures. All adsorption points (marker: open circles) Tagged data points for the calculation (marker: filled circles) Use the legend buttons to hide (shaded)/show data sets Only the checked data set sets will appear in the plot. Best fit line Figure H-3, Viewing graphically which points used in calculations. 97 of 158 Autosorb-6iSA/ASWin Operating Manual 2 I. THEORY AND DISCUSSION Configuring Graph Properties You can modify features of the graphs using the Configure Graph Properties window: Figure H-4, Customizing the look of the graph. You can access this window in two ways: • Click Display Properties on the Configure menu, and then click Graph Properties on the submenu. • Click Graph Properties on the Floating Menu. Graphing properties can be set for every plot that is generated by the software. Each plot may have different settings such as x- and y-axis values, data point marker style, graph colors, and line thickness. To set these values for the individual plots, locate the method in the Graph Properties Tree (Figure H-5, Configuring graph properties.). 98 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION As an example, the V-t plot can contain the following data sets (curves): A: selected Adsorption points D: selected Desorption points all A: all Adsorption points all B: all Desorption points BF: best fit line for data set Click the + sign to expand the list of plots for the method. Click the – sign to hide the list. Figure H-5, Configuring graph properties. Select a graph or graph curve from the list on the left. Graphs are grouped, usually by the method by which they are generated. Click on the + sign to expand nodes, or on the – sign to collapse an open one. The selected (active) item (i.e. the one for which you are setting the properties) is highlighted. When a graph is selected, graph line properties cannot be changed (grayed out). When a graph line is selected, the graph properties of the graph to which the line belongs can still be adjusted. For quick copying of properties, use the copy/paste buttons. Their effect depends on whether they are applied to graphs or lines. Click Copy to mark the currently selected item as the source, select the target, and click Paste to copy the properties of the source to the target. Source and target must be the same type of node — only graph-to-graph or line-to-line copies are allowed. If there is no proper source selection made, the paste button is grayed. For lines, the color and marker selections are copied. For graphs, all graph specific properties as well as a list of line properties is copied. If the target has more lines than the source, the lines that have no matching counterparts will be reset to default values (black line with no marker). If the source has more lines, the excess line property data are ignored. Click Save to store the current settings to permanent storage — otherwise the changes made will be lost when the program is closed. Click OK to return to the main window of the program, and apply all changes made. Click Cancel to discard all changes made in this window. 99 of 158 Autosorb-6iSA/ASWin Operating Manual 3 I. THEORY AND DISCUSSION Configuring Table Properties To change the appearance of tables displayed on the screen or printed, select Configure>>Display Properties>> Table Properties from the main menu. This will open the Tabular View Properties window shown in Figure H-6. The font may be selected from the pulldown list in the Use font field, or click on Select Font to open a dialog to set the font and font properties. The size of the screen display and margins may also be set. Figure H-6, Changing the appearance of tables. Figure H-7, Selecting font for tables. 100 of 158 Autosorb-6iSA/ASWin Operating Manual 4 I. THEORY AND DISCUSSION Creating Overlay Plots The ASWin software allows you to overlay graphs of data and results from different files. An overlay can be made for any plot type available in the software; right-click on the already open plot to bring up the Floating Menu. Click Overlay to create the root overlay plot <unnamed.OVP> - a copy of the original plot but one to which you can add graphs generated from different data file(s). Right-clicking on this root plot dispalys a new Floating Menu. Figure H-8, Floating menu for overlay plots. Click Manage on this menu to access the Overlay Manager window: Highlight a filename then click the Descr. button to enter a longer description than allowed by the label. Figure H-9, Overlay manager for adding and removing plots. Click Add and select the appropriate file from the list in the Open window, then click Open. Finally, enter the display label for the added data in the Enter Value field (see Figure H-10), click OK, and view the overlay plot. Figure H-10, Enter a label to identify the curves associated with this data file. 101 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Figure H-11. Sample overlay plot. If you wish to change the graph properties, right-click on the graph, and then click Graph Properties on the Floating Menu. This will open the Configure Graph Properties window. Locate Overlays on the tree and follow the procedure described in the previous section. Overlay graphs Select the Line that you wish to configure the graph properties. A total of 16 lines (overlays) are permitted. Figure H-12, Configuring the graph properties for specific lines. 102 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION To change the label or description of a file, select the file from the list in the Overlay Manager window and click Label or Descr. To remove a file from the graph select it on the list and click Remove. To save the overlay graph click Save As in the File menu. The graph will be saved under a new name in the Auxiliary Data folder. You can also start the overlay procedure directly, that is without a plot already open on screen; click New on the File menu and then Physisorption Overlay: Figure H-13, Creating a physisorption overlay. Open the first file from the standard Open window as the root; it will open up and display as the isotherm graph. Proceed to add the next isotherm as already described above. Once an overlay plot has been created, you can change the type of plot, for example to multi-point BET, or BJH adsorption, without having to start over adding data files one-by-one. Simply select another plot type via the right click (floating menu) graphs menu. (the original overlay remains open). Any missing calculation tags or incompatible settings will cuase pop-up warning messages indicating the problem. You can access and modify the Data Reduction Parameters for the overlay plot by highlighting a file and clicking the DRP button on the Overlay Manager window. You can also synchronize Data Reduction Parameters for all overlay plots by clicking Synch on the Overlay Manager window. NOTE! When you Save an Overlay file you are creating a *.ovp file that contains only a list of the source files used in the overlay plot. The *.ovp file does not contain the data itself, or a copy of the files, and so cannot easily be usefully exported to and opened on a different PC. Similarly if any one of the source files is renamed, the opening the Overlay *.ovp file will fail. 103 of 158 Autosorb-6iSA/ASWin Operating Manual 5 I. THEORY AND DISCUSSION Generating Custom Reports To generate custom reports, click Manage Reports on the Configure menu. This activates the Report Manager window shown in Figure H-14. The files listed in this window were saved during the software installation. The list includes seven sample report files (titled “demo.XXX”), which you may use or edit. To modify an existing report file, highlight the file name and click Edit. You may also create your own report file by clicking New on this window. To remove unwanted report file, highlight its name and click Delete. These demo report files are automatically installed with the software. You may use or edit these files for custom reports Figure H-14, Defining and modifying reports. NOTE! Deleting a report file is an irreversible action. Once a report file has been deleted, it cannot be retrieved. Click New on the Report Manager window to generate a custom report. A window will appear prompting you to enter a filename for the report that you wish to create. Figure H-15, giving a new report a unique name. Enter the filename click OK. The following Report Editor window will appear: 104 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Click the “+” sign to display the individual graphs, tables, metadata, and/or formatting options. Highlight an element and click Add Figure H-16, Editing/creating a report. Choose the desired combination of graphs, tables, metadata (data reduction parameters and calculation method summaries), and formatting options from the right-hand window. Highlight your selection and click Add. Your selections will appear in the left-hand space. To change the printing order for the report, highlight the selection and click the “↑” or “↓” buttons. Click Del to remove the selection from the report. Click OK when you are finished: Select the size of the printed selection here. Available choices are full, 1/2, and 1/3 page. Note that these sizes refer to the printout size of the whole page minus the header Use arrows to move selection up or down Figure H-17, Editing a report. The custom report can be assigned to a data file before the measurement by requesting the report to be automatically printed at the end of the analysis (for details, see Section F.3.5). To assign the custom report to the open data file, activate the Floating Menu (see Section G.4), click Reports on this menu and click the appropriate report on the submenu. When a report is assigned to the data file, all graphs, tables, and metadata (data reduction parameters and 105 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION calculation method summaries) will be produced by the software. The title of the window will appear as “reprt:report file name: data file name”. NOTE! Make sure that you have correctly assigned the necessary data reduction tags for the models that will be contained in the report. If this is not done prior to selecting the report, an error message will appear prompting you to add the required data reduction tags. Click this button to scroll through the individual graphs and tables in the report. Figure H-18, Viewing the various graphs and tables in a report 6 Modifying Custom Reports To create or modify custom reports, use this window: Figure H-19, Report Design 106 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION On the left side, the current contents of the report are displayed with (optional) parameters. Select one or more items using the Windows enhanced selection method. Selected items can be moved up or down using the arrow buttons below the list box. If a noncontiguous selection is moved, it will be made continuous upon the move. Click on the Del button to remove the selected items from the report. The icon on the left of the entry indicates the type of the item (see groups below). The Graph shows a size selection item and the options are: • Full page • 1/2 page • 1/3 page These sizes refer to the printout size of the whole page minus the header. On the right hand side the available report items are listed in a hierarchical view. Click on the + sign to expand the node next to it. The logical groups of items are as follows: Graphs available graph items further grouped by the calculation methods Tables tabular data lists (grouped by calculation method) Meta data additional text data. Including calculation result summaries, data reduction parameters and analysis parameters Formatting items used to format the report, currently the only formatting supported is a page break that forces a new page in the report printout. Click on the Add button to append the selected item to the end of the report. Use the OK button to accept the changes, Cancel to discard them, and return to the Report Manager. 7 Saving Tables as Text Any table can be saved as text. Right click on the table and then click on Save as Text at the bottom of the floating menu. This will open a Name File window with “Exports” as default folder. Figure H-20, Saving a table as a text file 107 of 158 Autosorb-6iSA/ASWin Operating Manual 8 I. THEORY AND DISCUSSION Changing Header Information The following is an example of a report header on a typical printout: If you wish to insert a company logo in the header, it will appear here. The logo will appear only on the printout (not on-screen). This part of the Header may be changed. To change the information at the top of the Header that is displayed on each printed page of the report, click Display Properties on the Configure menu, and then click Report Header Properties on the submenu. This will activate the following window: Click here to enter a graphics file for the company logo. Click here to remove the logo. Enter custom header text here. Figure H-21, Modifying header text and adding a company logo. Enter the header in the Header Text field (3 lines max). Click OK when finished. When the new text is added, “Quantachrome ASWin © 1994-2013, Quantachrome Instruments v2.0X” will remain at the bottom of the Header. To restore the default text for this portion of the Header, open the Report Header Properties window and delete the text. Click OK and the default text will appear. To add a custom logo to the header, click the browse button (…) and use the file open dialog to locate and open a graphics file with the logo. Click OK when finished. Figure H-22, Example of a modified header. 108 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION I. THEORY AND DISCUSSION This section contains an overview of the theories on which the Autosorb-6iSA is based. It is intended to give the reader a basic understanding of adsorption chemistry and how it is used to characterize powders and porous materials. It is not intended to be a comprehensive treatise on the subject. For a more in-depth treatment of the subject, the reader is referred to “Characterization of Porous Solids and Powders: Surface Area, Pore Size, and Density” [41. . 1 Surface Area The Brunauer-Emmett-Teller (BET) method [1] is the most widely used procedure for the determination of the surface area of solid materials and involves the use of the BET equation (I.1): 1 1 C -1 P = + W ( ( P0 / P ) - 1 ) W m C W m C P0 (I.1) where, W is the weight of gas adsorbed at a relative pressure, P/P0, and Wm is the weight of adsorbate constituting a monolayer of surface coverage. The term C, the BET C constant, is related to the energy of adsorption in the first adsorbed layer and consequently its value is an indication of the magnitude of the adsorbent/adsorbate interactions. 1.1 Multipoint BET Method The BET equation (I.1) requires a linear plot of 1/[W(P0/P)–1] vs. P/P0 which for most solids, using nitrogen as the adsorbate, is restricted to a limited region of the adsorption isotherm, usually in the P/P0 range of 0.05 to 0.30. This linear region is shifted to lower relative pressures for microporous materials. A typical BET plot is shown in Figure I-1: Figure I-1 , Typical BET Plot The standard multipoint BET procedure requires a minimum of three points in the appropriate relative pressure range. See Section G.7.2.5 for proper point selection. The weight of a 109 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION monolayer of adsorbate Wm can then be obtained from the slope s and intercept i of the BET plot. From equation (I.1): s= C -1 W mC (I.2) 1 (I.3) and i= W mC Thus, the weight of a monolayer Wm can be obtained by combining equations (I.2) and (I.3): Wm = 1 s+i (I.4) The second step in the application of the BET method is the calculation of the surface area. This requires knowledge of the molecular cross-sectional area Acs of the adsorbate molecule. The total surface area St of the sample can be expressed as: St = W m N Acs M (I.5) where N is Avogadro’s number (6.0221415 × 1023 molecules/mol) and M is the molar mass (molecular weight) of the adsorbate. Nitrogen is the most widely used gas for surface area determinations since it exhibits intermediate values for the C constant (50–250) on most solid surfaces, precluding either localized adsorption or behavior as a two dimensional gas. Since it has been established [2. 3. ] that the C constant influences the value of the cross-sectional area of an adsorbate, the acceptable range of C constants for nitrogen makes it possible to calculate its cross-sectional area from its bulk liquid properties. For the hexagonal close-packed nitrogen monolayer at ~77 K, the cross-sectional area Acs for nitrogen is 16.2 Å2. The specific surface area S of the solid can be calculated from the total surface area St and the sample weight w, according to equation (I.6): (I.6) S = St / w 1.2 Single Point BET Method For routine measurements of surface areas, a simplified procedure may be applied, using only a single point on the adsorption isotherm in the linear region of the BET plot. For nitrogen, the Cvalue is usually sufficiently large to warrant the assumption that the intercept in the BET equation is zero. Thus, the BET equation (I.1) reduces to: (I.7) W m = W (1 - P / P0 ) By measuring the amount of nitrogen adsorbed at one relative pressure (preferably near P/P0 = 0.3) the monolayer capacity Wm can be estimated using equation (I.7) and the ideal gas equation. That is: Wm = PV M ( 1 - P / P0 ) RT (I.8) 110 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION The total surface area then can be obtained from equation (I.5). That is: St = P V N Acs (1 - P / P0 ) RT (I.9) 1.3 Multipoint/Single Point Comparison The relative error introduced by the single point versus the multipoint method for determining surface area is a function of the BET C constant and the relative pressure used. The magnitude of the error in the single point method can be determined from a comparison of the monolayer weight obtained from the BET equation (I.1) and the single point equation (I.7). Solving equation (I.1) for Wm gives: C -1 P 1 P0 -1 + Wm = W C P0 C P Rewriting the single point equation (I.7), gives: W ′ = W [ ( P0 / P ) - 1 ] P / P0 (I.10) (I.11) The relative error inherent in the single point method, then, is: 1 - P / P0 W m - W m′ = 1 + [ P / P0 ( C - 1 ) ] Wm (I.12) Equation (I.12) indicates that for a given C value, the relative error decreases with increasing relative pressure. Therefore, a relative pressure as high as possible, yet still in the linear region of the BET plot, should be chosen for single point surface area determinations. For all except microporous samples a P/P0 of about 0.3 is preferable. For single point determinations on microporous samples a relative pressure as high as possible on the linear BET plot should be chosen. (I.13) C = ( s / i )+ 1 Table I.1 gives the relative error for various C values calculated from equation (I.13) using P/P0 of 0.3. Table I.1, Single Point BET Error. Single Point/ Multipoint Comparison C Constant Relative Error% 1 70 10 19 50 4 100 2 1000 0.2 ∞ 0 111 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Prior to using the single point method for the determination of surface area, the C constant can be evaluated from a multipoint BET plot. That is, where s and I are the slope and y-intercept, respectively, of the BET plot. Subsequently, the single point method can be used on materials having the same composition. For greater accuracy, if the C constant is known, the single point result may be corrected using equation (I.12). 112 of 158 Autosorb-6iSA/ASWin Operating Manual 2 I. THEORY AND DISCUSSION Pore Size by Gas Adsorption It is expedient to characterize pores according to their sizes: a) The term “micropores” describes pores with diameters not exceeding 2nm (20 Å). b) Pores of between 2 – 50nm (20–500 Å) are called “mesopores.” c) Pores with openings exceeding 500 Å in diameter are called “macropores.” Pore volume and pore size of porous solids can be conveniently characterized by gas adsorption measurements. The evaluation of pore size distribution on the Autoosrb-6iSA is most conveniently accomplished using nitrogen adsorbate at 77 K (liquid nitrogen temperature). Pore size distributions are calculated from complete isotherms, that is adsorption and desorption data across as wide a range of P/Po as is practicable. 3 Adsorption-Desorption Isotherms Based upon an extensive literature survey, performed by Brunauer, Demming, Demming, and Teller (BDDT)[4. ], the IUPAC published in 1985 a classification of six sorption isotherms[42. ]. The appropriate IUPAC classification is shown in Figure I-2. Each of these six isotherms and the conditions leading to its occurrence are now discussed according to Sing et al[42. ]. 3.1 Isotherm Types Type I: This fully reversible type is concave to the P/P0 axis and the adsorbed amount approaches a limiting value as P/P0→1. Type I isotherms are obtained when adsorption is limited to, at most, only a few molecular layers. In the case of physisorption, isotherms obtained on microporous materials are often of type I. Micropore filling and therefore high uptakes are observed at relatively low pressures, because of the narrow pore width and the high adsorption potential. The limiting uptake is being governed by the accessible micropore volume rather than by the internal surface area. This behavior is also encountered in chemisorption, where the asymptotic approach to a limiting quantity indicates that all of the reactive surface sites are occupied. Type II: These reversible sigmoidal isotherms are typically obtained in case of non-porous or macroporous adsorbents, where unrestricted monolayer-multilayer adsorption can occur. The inflection point or knee of the isotherm is called point B. This point indicates the stage at which monolayer coverage is complete and multilayer adsorption begins to occur. Type III: This uncommonly encountered isotherm is convex to the P/P0 axis over its entire range and therefore does not exhibit a point B. This indicates that the attractive adsorbateadsorbent interactions are relatively weak and that the adsorbate-adsorbate interactions play an important role. One example of this relatively rar113vaporator is nitrogen adsorption on polyethylene or the adsorption of water vapor on the clean basal plane of graphite. Type IV: A sigmoidal isotherms with open hysteresis is typical of a mesoporous material. The most characteristic feature is the hysteresis loop which is associated with the occurrence of pore condensation. Any limiting uptake over a range of high P/P0 which results in a plateau of the 113 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION isotherm, indicates complete pore filling. The initial part of the type IV can be attributed to monolayer-multilayer adsorption just as in case of the type II isotherm. Figure I-2, IUPAC classification of sorption isotherms[42]. Type V: These isotherms show pore condensation and hysteresis similar to type IV, however the initial part of this isotherm is the same as the adsorption behavior seen in type III, indicating relatively weak attractive interactions between the adsorbent and the adsorbate. Yet this does not prevent pores filling and emptying via condensation an114vaporationon processes – hence the hysteresis. Type VI: A special case representing disnticnt stepwise multilayer adsorption on a uniform, nonporous surface[43. ], particularly by spherically symmetrical, non-polar adsorptives (for example krypton on graphite). The sharpness of the steps depends on the homogeneity of the adsorbent surface, the adsorptive, and the temperature. 3.2 Hysteresis Types It is widely accepted that there is a correlation between the shape of the hysteresis loop and the texture (e.g., pore size distribution, pore geometry, connectivity) of a mesoporous adsorbent. An empirical classification of hysteresis loops was given by IUPAC[43. ], which is based on an earlier classification by de Boer[5. ]. 114 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Amount Adsorbed The IUPAC classification is shown in Error! Reference source not found.. H1 H2 H3 H4 Relative pressure Figure I-3, IUPAC classifications of hysteresis loops. According to the IUPAC classification, type H1 is often associated with porous materials consisting of well-defined cylindrical-like pore channels or agglomerates of compacts of approximately uniform spheres. It was found that materials that give rise to H2 hysteresis are often disordered and the distribution of pore size and shape is not well defined. Isotherms revealing type H3 hysteresis do not exhibit any limiting adsorption at high P/P0, which is observed with non-rigid aggregates of plate-like particles giving rise to slit-shaped pores. The desorption branch for type H3 hysteresis contains also a steep region associated with a (forced) closure of the hysteresis loop, due to the so-called tensile strength effect. This phenomenon occurs for nitrogen at 77 K in the relative pressure range from 0.4 – 0.45. Similarly, type H4 loops are also often associated with narrow slit pores, but now including pores in the micropore region. The dashed curves in the hysteresis loops shown in Error! Reference source not found. reflect low-pressure hysteresis, which may be observable down to very low relative pressure. Lowpressure hysteresis may be associated with the change in volume of the adsorbent, i.e. the swelling of non-rigid pores or with the irreversible uptake of molecules in pores of about the same width as that of the adsorptive molecule. In addition, chemisorption will also lead to such “open” hysteresis loops. An interpretation of sorption isotherms showing low-pressure hysteresis is difficult and an accurate pore size analysis is not possible. But the hysteresis loops usually associated with pore condensation also imposes a difficulty on the pore size analysis: should the 115 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION adsorption or desorption branch be taken for calculation of the pore size distribution curve. This depends very much on the reason(s) which caused the hysteresis [41. ]. 3.3 Total Pore Volume and Average Pore Radius The total pore volume is derived from the amount of vapor adsorbed at a relative pressure close to unity, by assuming that the pores are then filled with liquid adsorbate. For a discussion of the relationship between pore size and relative pressure, see Section I.3.4. If the solid contains no macropores, the isotherm will remain nearly horizontal over a range of P/P0 approaching unity and the pore volume is well defined. However, in the presence of macropores the isotherm rises rapidly near P/P0 = 1 and in the limit of large macropores may exhibit an essentially vertical rise. In this case, the limiting adsorption can be identified reliably with the total pore volume assuming careful temperature control of the sample. The volume of nitrogen adsorbed (Vads) can be converted to the volume of liquid nitrogen (Vliq) contained in the pores using equation (I.14). That is, V liq = P a V ads V m RT (I.14) in which Pa and T are ambient pressure and temperature, respectively, and Vm is the molar volume of the liquid adsorbate (34.7 cm3/mol for nitrogen). Since pores which would not be filled below a relative pressure of 1 have a negligible contribution to the total pore volume and the surface area of the sample, the average pore size can be estimated from the pore volume. For example, assuming cylindrical pore geometry (type H1 hysteresis), the average pore radius rp can be expressed as: r p = 2 V liq S (I.15) where Vliq is obtained from equation (I.14) and S is the BET surface area. For other pore geometries a knowledge of the shape of the hysteresis in the adsorption/desorption isotherm is required. 3.4 Pore Size Distributions (Mesopore) The distribution of pore volume with respect to pore size is called a pore size distribution. It is generally accepted that the desorption isotherm is more appropriate than the adsorption isotherm for evaluating the pore size distribution of an adsorbent. The desorption branch of the isotherm, for the same volume of gas, exhibits a lower relative pressure, resulting in a lower free energy state. Thus, the desorption isotherm is closer to true thermodynamic stability. In certain cases, for example, samples exhibiting type H2 hysteresis, the adsorption isotherm is recommended for pore size distribution determinations. The ASwin software offers the capability of using either branch of the isotherm for the calculation. Since nitrogen has been used extensively in gas adsorption studies, it has been well characterized and serves as the most common adsorbate for pore size distribution measurements. Therefore, the following discussion will apply to the use of nitrogen as the adsorbate. Mesopore size calculations are made assuming cylindrical pore geometry using the Kelvin equation (I.16) in the form 116 of 158 Autosorb-6iSA/ASWin Operating Manual rK = I. THEORY AND DISCUSSION -2γ Vm R T ln ( P / P0 ) (I.16) where: γ = the surface tension of nitrogen at its boiling point (8.85 ergs/cm2 at 77 K). Vm = the molar volume of liquid nitrogen (34.7 cm3/mol). R = gas constant (8.314x107 ergs/deg/mol). T = boiling point of nitrogen (77 K). P/P0 = relative pressure of nitrogen. rK = the Kelvin radius of the pore. Using the appropriate constants for nitrogen, equation (I.16) reduces to t (Å) = 4.15 log(P0 / P ) (I.17) The Kelvin radius rK is the radius of the pore in which condensation occurs at a relative pressure of P/P0. Since, prior to condensation, some adsorption has taken place on the walls of the pore, rK does not represent the actual pore radius. Conversely, during desorption an adsorbed layer remains on the walls when evaporation occurs. The actual pore radius rp is given by: (I.18) r p = rk + t where t is the thickness of the adsorbed layer. This statistical t can be considered as 3.54 (Vads/Vm) in which 3.54 Å is the thickness of one nitrogen molecular layer and Vads/Vm is the ratio of the volume of nitrogen adsorbed at a given relative pressure to the volume adsorbed at the completion of a monolayer for a nonporous solid of the same composition as the porous sample. A more convenient method for estimating t was proposed by de Boer[6. ] in the form of equation (I.19) and is accessible for pore size distribution calculations in the ASWin software. 13.99 t (Å) = log(P0 / P ) + 0.034 1/ 2 (I.19) Other expressions for t calculations, available through the ASWin software, are presented in the Section I.4. ASWin computes the pore size distribution using the methods proposed by Barrett, Joyner, and Halenda[7. ] (BJH) and by Dollimore and Heal[8. ] (DH) as described in the following sections. 3.4.1 BJH Method Assuming that the initial relative pressure (P/P0)1 is close to unity, all pores are filled with liquid. The largest pore of radius rp1 has a physically adsorbed layer of nitrogen molecules of thickness t1. Inside this thickness is an inner capillary with radius rK from which evaporation takes place as P/P0 is lowered. The relationship between the pore volume Vp1 and the inner capillary (Kelvin) volume VK is given by: V p1 = V K1 r p1 / r K1 2 2 (I.20) 117 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION When the relative pressure is lowered from (P/P0)1 to (P/P0)2 a volume V1 will desorb from the surface. This liquid volume V1 represents not only emptying of the largest pore of its condensate but also a reduction in the thickness of its physically adsorbed layer by an amount Δt1. Across this relative pressure decrement the average change in thickness is Δt1/2. The pore volume of the largest pore may now be expressed as: r p1 V p1 = V 1 r K1 + ∆ t 1 / 2 2 (I.21) When the relative pressure is again lowered to (P/P0)3 the volume of liquid desorbed includes not only the condensate from the next larger size pores but also the volume from a second thinning of the physically adsorbed layer left behind in the pores of the largest size. The volume Vp2 desorbed from pores of the smaller size is given by: r p2 V p2 = r K2 + ∆ t 2 / 2 2 ( V 2 - V ∆t ) (I.22) 2 An expression for VΔt2 is: V ∆t 2 = ∆ t 2 Ac1 (I.23) where Ac1 is the area exposed by the previously emptied pores from which the physically adsorbed gas is desorbed. Equation (I.23) can be generalized to represent any step of a stepwise desorption by writing it in the form: n -1 V ∆t n = ∆ t n ∑ Ac j (I.24) j=1 The summation in equation (I.24) is the sum of the average area in unfilled pores down to, but not including, the pore that was emptied in the desorption. Substituting the general value for VΔt2 into equation (I.22) results in an exact expression for calculating pore volumes at various relative pressures. 2 n -1 r pn ∆ V n - ∆ t n ∑ Ac j V pn = j=1 r Kn + ∆ t n / 2 (I.25) Since the area (Ac) for any one size empty pore is not a constant but varies with each decrement of P/P0, this term must be evaluated. The area of each pore Ap is a constant and can be calculated from the pore volume, assuming cylindrical pore geometry. That is: Ap = 2 Vp rp (I.26) Then the pore areas can be cumulatively summed so that for any step in the desorption process Ap is known. The BJH method offers a means of computing ∑Acj from Ap for each relative pressure decrement as follows… 118 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION It is assumed that all pores emptied of their condensate during a relative pressure decrement have an average radius _r p calculated from the Kelvin equation (I.16) radii at the upper and lower values of P/P0 in the desorption step. The average capillary (core) radius is expressed as: (I.27) = - tr rc rp where t − is the thickness of the adsorbed layer at the average radius in the interval in the current r pressure decrement and is calculated from equation (I.19). The term “c” in equation (I.24) then is given by: c = rc = rp r p - tr (I.28) rp Equation (I.25) now can be used in conjunction with equation (I.28) as an exact expression for the computation of pore size distributions. 3.4.2 DH Method A computationally simpler approach to evaluating mesopore size distributions was developed by Dollimore and Heal[8. ]. The DH approach differs from the BJH method in that the term V ∆t n in equation (I.24) is calculated from: (I.29) V = ∆ t Σ A - 2π t ∆ t Σ L p n ∆t n n n p where, the summations ΣAp and ΣLp represent the areas and lengths, respectively, of all the pores emptied of condensate in previous desorption steps. Assuming cylindrical pore geometry, the cumulative pore areas and lengths can be estimated for each desorption step by summing the expressions: Ap = 2 Vp rp cf Eq. (I.26) and Lp = Ap 2π rp (I.30) respectively. 3.5 Surface Area of Microporous Samples by Langmuir Method In the absence of meso and/or macropores, a sample containing micropores will exhibit a Type I or Langmuir isotherm (see Section I.3). The Langmuir equation (I.31) is a limiting case of the BET equation (I.1) for the adsorption of a single molecular layer of adsorbate: W Wm = C ( P / P0 ) 1 + C ( P / P0 ) (I.31) W and Wm are the weight of adsorbate at some P/P0 and the weight in a monolayer, respectively. C is a constant associated with the energy of adsorption. Equation (I.31), rewritten in the form of a straight line: 119 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION P / P0 1 P / P0 = + W CW m Wm (I.32) allows the determination of the slope (1/Wm) from a plot of (P/P0)/W versus P/P0. The weight of a monolayer Wm may then be used to calculate the total surface area of the sample from equation (I.5). This method is not applicable to composite materials containing micropores and meso- and/or macropores. 4 Micropore Analysis Several different approaches to micropore analysis are available using ASWin. While no single treatment is applicable to all situations, enough flexibility is provided for the user to select the analysis most suitable for a given situation or material. 4.1 V-t Method The ASWin software uses the t-method of Halsey[9. ], the generally preferred one of de Boer[10. ](also known as Harkins-Jura) or the Carbon black (STSA) method[11. ]for the determination of micropore volume in the presence of mesopores. This technique involves the measurement of nitrogen adsorbed by the sample at various low-pressure values. The procedure is the same as that employed in the BET surface area measurement, but it extends the pressure range to higher pressures to permit calculation of the matrix or external surface area, that is, the non-microporous part of the material. A t-plot is a plot of the volume of gas adsorbed versus t, the statistical thickness of an adsorbed film. In the ASWin software, the t values are calculated as a function of the relative pressure using either the de Boer equation: 13.99 t (Å) = log ( P0 / P ) + 0.034 1/2 cf. (I.19) the Carbon Black equation: t CB ( Å ) = 0.88 ( P / P0 ) + 6.45 ( P / P0 ) + 2.98 2 (I.33) or the Halsey equation which, for nitrogen adsorption at 77 K can be expressed as: 5 t ( Å ) = 3.54 2.303 log (P0 / P ) 1/3 (I.34) or in a generalized form (found useful for other adsorbates and/or temperatures) as: 1 t(Å) = a ln (P 0 / P ) 1/b (I.35) Where the pre-exponential term, a , and the exponential term, b , are 6.0533 and 3.0 for nitrogen adsorption at 77 K, respectively. 120 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Typical t-plots are shown in Figure I-4, Figure I-5, and Figure I-6 below, representing various possible pore sizes. First t-plot of a sample having no micropores, as evidenced by the ability to extrapolate the line to the origin, since the slope represents the total surface area St of all the pores, that is: St = STP (15.47) Vads t(Å) (I.36) VADS STP STP where V ads is the volume of gas adsorbed, corrected to standard conditions of temperature and pressure, and the constant 15.47 represents the conversion of the gas volume to liquid volume. 0 1 2 3 4 5 6 7 t(Å) Figure I-4, t-Plot of a mesoporous material 121 of 158 I. THEORY AND DISCUSSION VADS STP Autosorb-6iSA/ASWin Operating Manual 0 1 2 3 4 5 6 7 t(Å) Figure I-5, t-Plot of a microporous sample STP VADS C B A 0 1 2 3 4 5 6 7 t(Å) Figure I-6, t-Plot of a microporous material Using the slope, s, of the t-plot (as shown) above, equation (I.36) reduces to: S t ( m /g ) = s x 15.47 2 (I.37) In the absence of micropores, there is good agreement between the t-area, St, and the surface area determined by the BET method. When micropores are present, the t-plot will exhibit a positive intercept. T-Plots for two types of microporous materials are shown in Figure I-5 and Figure I-6. Figure I-5 is a t-plot of a sample 122 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION with pore openings smaller than 7–8 Å in diameter. Quantitative pore volume data from t-plots cannot be obtained below t=3.5 Å, corresponding to pores smaller than 7 Å wide, since this t value represents the diameter of a nitrogen molecule. The intercept, I, in the t-plot, when converted to a liquid volume, gives the micropore volume, VMP. That is: (I.38) = i x 0.001547 ( 3 ) V MP cm The two linear regions of the t-plot in Figure I-6 indicate the presence of micropores larger than 7 Å and the actual pore width (2t) can be estimated at the position where the two linear plots intersect. The slope of the upper linear portion (B) of the t-plot in Figure I-6 gives the mesopore surface area using equation (I.34), while the slope of the lower linear portion (A) represents the total surface area of all pores. Point C indicates the presence of micropores of about 10Å width (2t). (I.39) - S S = S MP BET t The linear BET region for microporous materials generally occurs at relative pressures less than 0.1. The linear t-plot range will be found at higher relative pressures and is dependent on the size distribution of micropores. The micropore surface area, SMP, then, is the difference between the BET surface area and the external surface area from the t-plot. 4.2 Alpha-s (αs) Method An empirical analogue to the t-method was proposed by Sing[12. ], who pointed out that comparing a given isotherm to a standard curve does not require invoking the concept of a statistical thickness, t (which in turn depends on the BET surface area of nonporous reference materials, see equation (I.36)). Instead, similar trends and conclusions to those derivable from tplot figures can be reached by replacing the BET area as a normalization factor by the amount adsorbed at some arbitrarily chosen relative pressure, usually P/P0 = 0.4. Therefore, the Alpha-s method in principle allows a more direct comparison between actual and nonporous reference isotherms. In practice, complications arise because the Alpha-s method is found to depend on the exact nature of the material chosen as nonporous reference. Nonetheless, the Alpha-s method (by analogy with the t-method) has found use for the determination of micropore volumes by extrapolation of Alpha-s curves to αs = 0, and for the determination of nonporous surface area contributions (from the slopes of linear portions of Alpha-s curves, since the ratio of actual to reference BET surface areas is equal to the ratio of actual to reference slopes in these Alpha-s plot regions), by qualitative comparison of actual isotherms with judiciously selected reference isotherms. 4.3 MP Method An extension of de Boer’s t-method for micropore analysis was proposed by Mikhail, Brunauer, and Bodor 13. . This MP method uses the fact that t can be calculated independently of the solid by: t (Å) = 10 4 Vliq S BET (I.40) 123 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION A V vs. t plot is constructed from t vs. P/P0 data for a sample with a similar BET C value, as shown in Figure I-7 below, using linear slopes constructed for t-value intervals from the origin to 4 Å, 4 to 4.5 Å. 4.5 to 5 Å, etc. Using the equation above, micropore surface areas can be calculated from the slopes and each successive interval calculation represents the area of all the micropores remaining unfilled. The calculations are continued until no further decrease in slope is found in the V vs. t plot, indicating that all the micropores have been filled. The surface area of pores in the range of thickness from 4 to 4.5 Å, for example, is the difference between the values calculated from the first and second slopes. The area of pores in the thickness range from 4.5 to 5 Å is the difference between the values calculated from the second and third slopes, and so on. Pore volumes can similarly be calculated, using the relation V = 10-4 (S 1 - S 2 ) t1 +2 t 2 cm3 g -1 (I.41) Where S1 = surface area calculated from slope 1 S2 = surface area calculated from slope 2 t1 = thickness at beginning of interval used for slope 2 t2 = thickness at end of interval used for slope 2 Each succeeding group of pores is correspondingly treated, and a distribution of pore volume is thus obtained. While the exact pore shape is usually unknown, cylindrical pores are generally assumed. It has been shown that this pore volume relation is equally valid for cylindrical pores or parallel plates. Figure I-7, Typical V vs. t plot with internal slopes 4.4 Dubinin-Radushkevich (DR) Method Based on the Polanyi potential theory of adsorption[14. ] Dubinin and Radushkevich[15. ] postulated that the fraction of the adsorption volume V occupied by liquid adsorbate at various adsorption potentials ε can be expressed as a Gaussian function: 124 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION A 2 V = V0 exp − βE 0 (I.42) where A is the free energy of adsorption, which in the early Dubinin’s works was called adsorption potential ε (I.43) A = ε = RT ln(P / P ) 0 In equation (I.42) V0 represents micropore volume, E0 is the so-called characteristic energy of adsorption and β is the affinity coefficient which can be approximated[16. ] by a ratio of the liquid molar volumes v of a given adsorbate and benzene used as the reference liquid: β= v (I.44) vC 6H 6 Equation (I.42) can be written in the following linear form 2 RT log10 (P0 / P )2 log10 V = log10 (V0 ) − 2.303 βE0 (I.45) which shows that micropore volume V0 and E0 parameter can be calculated from the linear fit of the isotherm data plotted as log(V) vs. [log(P0/P)]2. Intercept of the fitted straight line gives log(V0) while its slope m can be used to calculate E0 E0 = 2.303 RT m β (I.46) The linear range for these plots is usually found at relative pressures of less than 10-2. Based on empirical studies Dubinin and Stoeckli proposed[17. ] that E0 can be related to the characteristic micropore width for a carbonaceous adsorbent by the following simple formula (I.47) Pore Width = 26 (kJ nm /mol)/E 0 The linear form of the DR equation was also used by Kaganer[18. ] to evaluate micropore surface area from the plot intercept, log(V0), by applying equation (I.5). Other modifications[19. ] of the DR method include: a) Allowing the DR exponent, n, to differ from n=2 in order to provide a better data fit for non-Gaussian pore size distribution– - see next section; and b) Introduction of a supercritical adsorption constant, K, into equation (I.45) log W = log(W0 ) - m log K P0 P 2 (I.48) where W = weight adsorbed at P W0 = total weight adsorbed 125 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION m =slope of straight line K = PP0c TTc 2 Pc = critical pressure of adsorbate (Torr) P0 = saturated vapor pressure of adsorbate (Torr) T = adsorption temperature (K) Tc = critical temperature of adsorbate (K) Equation (I.48) has been proposed as a valid correlation for adsorption data at temperatures exceeding the critical temperature of the adsorbate. 4.5 Dubinin-Astakhov (DA) Method For a large number of microporous materials, the adsorption isotherm can be well characterized by the Dubinin-Radushkevich equation. However, for those microporous materials with heterogeneous distributions or strongly activated carbons, the Dubinin-Radushkevich equation fails to linearize the adsorption data[20. ]. To describe adsorption on wider range of microporous materials the Dubinin-Astakhov equation was proposed: - RT ln P / P0 n W = W 0 exp - E (I.49) where: W = weight adsorbed at P/P0 and T W0 = total weight adsorbed E = characteristic energy n = non-integer value (typically between 1 and 3) is a generalized form of the Dubinin-Radushkevich equation (n=2) and has been found to fit adsorption data for heterogeneous micropores[21. ]. The Dubinin-Astakhov equation requires the parameters n and E to be calculated re-iteratively by non-linear curve fitting to the adsorption isotherm in the low relative pressure, micropore region. The values of n and E obtained are then used in equation (I.50)[22. ]. n K n - 3n d (w / w0 ) K - ( 3n +1 ) exp = 3n r - r dr E E where r = pore radius K = interaction constant (I.50) = 2.96 kJ x nm3 x mol-1 (N2) = 2.34 kJ x nm3 x mol-1 (Ar) A plot of [d(w/w0)]/dr vs. r yields the DA Method pore size distribution (see Figure I-8). 126 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Figure I-8, Plot of DA method pore size distribution. 4.6 Horvath-Kawazoe (HK) Method The HK method[23. ] enables the calculation of pore size distribution of micropores from the low relative pressure region of the adsorption isotherm. Many pore size distribution methods are derived from the Kelvin equation, which describes the phenomenon of capillary condensation. Some have questioned the reliability of the capillary condensation approach in the small confines of micropores. The HK method is derived independent of the Kelvin equation. The HK method expresses the adsorption potential function within slit-like micropores as a function of the effective pore width: 4 10 4 10 P N A + N A AA σ σ σ σ (I.51) RT ln x + = K S 4S 9 3 9 d 3 σ ( -d ) d P0 d d 9 - 3 9 3 - 2 2 2 2 The parameters As, and AA can be calculated using the following equations: AS = 6 mc2 α s α A αs + α A χs χA (I.52) 127 of 158 Autosorb-6iSA/ASWin Operating Manual AA = I. THEORY AND DISCUSSION 3 mc 2 α A χ A 2 (I.53) where, m = mass of an electron c = speed of light α s = polarizability of adsorbent α A = polarizability of adsorptive χ s = magnetic susceptibility of adsorbent χ A = magnetic susceptibility of adsorptive and ( - ds) = effective pore width d = ds + dA ds = diameter of adsorbent molecule dA = diameter of adsorbate molecule = distance between two layers of adsorbent σ = 0.858d/2 K = Avogadro’s number NS = number of atoms per unit area of adsorbent NA = number of molecules per unit area of monolayer of adsorbate AA = Kirkwood-Mueller constant of adsorptive AS = Kirkwood-Mueller constant of adsorbent By selecting effective pore widths in the micropore range, equation H45 can be used to calculate the corresponding relative pressures. From the adsorption isotherm, the amount of adsorption at each of these relative pressures is determined. Differentiation of weight (or volume) of gas adsorbed relative to the total uptake, W/W0, with respect to the effective pore width yields a pore size distribution in the micropore range (see Figure I-9, HK method pore size distribution.). 128 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION Figure I-9, HK method pore size distribution. 4.7 Saito-Foley (SF) Method Even though the HK method is adequate for materials with a predominance of slit-like pores (activated carbons, layered clays), certain solids (e.g., zeolites) are better represented assuming cylindrical pore geometry. Hence, the SF method [24] was developed as an alternative to the slitlike pore-based HK method. As with the HK method, the SF method enables the calculation of pore size distributions of microporous materials independently from the Kelvin Equation. The computational approach is analogous to that of the HK method, except that cylindrical pore geometry is assumed. Accordingly, equation (I.45) is replaced by RT ln P P0 = ( N S AS + N A AA ) x ∞ 1 G 3πK x Σ 4 ( d /2 ) 4 k =0 k + 1 d G = 1- D 2k 10 4 21 d d ak bk D D 32 (I.54) (I.55) where − 1.5 − k ak = k 2 (I.56) (I.57) and a0 = b0 = 1 129 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION (D-ds) = effective pore diameter All of the other parameters have been defined in the previous section (HK method). The numerical solution of the above equations is again analogous to that of the HK method, and yields pore size distributions and cumulative pore volumes for cylindrical pores in the micropore range. 5 Density Functional Theory and Monte Carlo Simulation Methods Classical macroscopic, theories like for instance the Dubinin-Radushkevich approach, the BJH method, and semi-empirical treatments such as those of Horvath and Kawazoe (HK), and Saito and Foley do not give a realistic description of the filling of micropores and even narrow mesopores. This leads to an underestimation of pore sizes. In order to achieve a more realistic description microscopic theories, which describe the sorption and phase behavior of fluids in narrow pores on a molecular level, are necessary. Treatments such as the Density Functional Theory (DFT) or methods of molecular simulation (Monte Carlo simulation (MC) and Molecular Dynamics (MD)) provide a much more accurate approach for pore size analysis. Hence, methods such as the DFT of inhomogeneous fluids [25, 26] and Monte Carlo simulations [27, 28] bridge the gap between the molecular level and macroscopic approaches. The Non-Local Density Functional Theory (NLDFT) and the Grand Canonical Monte Carlo simulation (GCMC) methods correctly describe the local fluid structure near curved solid walls; adsorption isotherms in model pores are determined based on the intermolecular potentials of the fluid-fluid and solid-fluid interactions. The relation between isotherms determined by these microscopic approaches and the experimental isotherm on a porous solid can be interpreted in terms of a Generalized Adsorption Isotherm (GAI) equation: N (P / P0 ) = WMAX ∫ N (P / P ,W ) f (W )dW 0 (I.58) WMIN where N(P/P0) = experimental adsorption isotherm data W = pore width N(P/P0,W) = isotherm on a single pore of width W f(W) = pore size distribution function The GAI equation reflects the assumption that the total isotherm consists of a number of individual “single pore” isotherms multiplied by their relative distribution, f(W), over a range of pore sizes. The set of N(P/P0,W) isotherms (kernel) for a given system (adsorbate/adsorbent) can be obtained, as indicated above, by either Density Functional Theory or by Monte Carlo computer simulation. The pore size distribution is then derived by solving the GAI equation numerically via a fast non-negative least square algorithm. The DFT and the Monte Carlo simulation method have largely been applied to the characterization of micro- and mesoporous carbons [28-30], silica’s and zeolites [28,31,32]. 130 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION (Please contact support-sp@anton-paar.com for Powder Tech Notes 27, 31 and 36 for more details). The ASWin software includes a number of kernels consisting of individual (P/Po, W) isotherms derived for the systems: nitrogen-carbon, argon-carbon, nitrogen-silica, and argon-silica by the Non-Local Density Functional Theory and Grand Canonical Monte Carlo computer simulation. Please refer to a summary in Table I.2 of the kernels implemented in the ASWin software, and recommendations for the pore width ranges where these models work best. Library of DFT and GCMC Methods in Quantachrome’s Data Reduction Software: Table I.2, List of available kernels for DFT and GCMC methods. NLDFT / GCMC ( Monte Carlo) Kernel File NLDFT– N2 — carbon equilibrium transition kernel at 77 K based on a slit-pore model Applicable Pore Width Range 0.35 nm – 40 nm NLDFT– N2 — carbon equilibrium transition kernel at 77K based on a cylindrical pore model 0.35 nm – 40 nm NLDFT– N2 — carbon equilibrium transition kernel at 77 K based on a slit-pore model for pore widths < 2nm, and a cylindrical model for pore widths > 2 nm NLDFT– N2 — silica equilibrium transition kernel at 77 K based on a cylindrical pore model 0.35 nm – 40 nm NLDFT– N2 — silica adsorption branch kernel at 77 K based on a cylindrical pore model for pores of diameter < 5 nm, and spherical pores model for pores of diameter > 5 nm NLDFT– N2 — silica adsorption branch kernel at 77 K based on a cylindrical pore model 0.35 nm – 100 nm 0.35 nm – 40 nm 0.35 nm – 100 nm NLDFT– Ar — zeolite/silica equilibrium transition kernel at 87 K based on a cylindrical pore model 0.35 nm – 100 nm NLDFT – Ar — zeolite/silica adsorption branch kernel at 87 K based on a cylindrical pore model 0.35 nm – 100 nm Examples Activated carbons, activated carbon fibers, novel micro/mesoporous carbons of type CMK-1 etc. Novel micro/mesoporous carbons (e.g. CMK-3, carbon nanotubes, carbon aerogels) etc. Novel micro/mesoporous carbons (some CMK’s), certain activated carbons Siliceous materials, e.g. some types of silica gels, porous glasses, MCM-41, SBA-15, MCM-48 and other adsorbents which show type H1 sorption hysteresis Novel siliceous materials with hierarchically ordered pore structure, SBA-16 silica, some types of porous glasses and some types of silica gels. Siliceous materials such as controlled pore glasses, MCM-41, SBA-15, MCM48, and others. Allows obtaining an accurate pore size distribution even in case of type H2 sorption hysteresis. Zeolites with cylindrical pore channels such as ZSM5, Mordenite, and mesoporous siliceous materials e.g., MCM-41, SBA-15, MCM-48, some porous glasses (e.g. CPG) and silica gels which show type H1 sorption hysteresis. Zeolites with cylindrical pore channels such as ZSM5, Mordenite etc., and mesoporous siliceous materials such as MCM-41, SBA-15, MCM-48, porous glasses and some silica gels etc). Allows obtaining an accurate pore size distribution even in case of H2 sorption hysteresis. 131 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION NLDFT – Ar — zeolite/silica equilibrium transition kernel based on a spherical pore model (pore diameter < 2 nm) and cylindrical pore model (pore diameter > 2 nm) NLDFT – Ar — zeolite/silica adsorption branch kernel at 87 K based on a spherical pore model (pore diameter < 2 nm) and cylindrical pore model (pore diameter > 2 nm) NLDFT – Ar — carbon equilibrium transition kernel at 87 K based on a cylindrical pore model 0.35 nm – 100 nm Zeolites with cage-like structures such as Faujasite, 13X etc. 0.35 nm – 40 nm Zeolites with cage-like structures such as Faujasite, 13X etc. 0.35 nm – 7 nm NLDFT – Ar — carbon equilibrium transition kernel at 77 K based on a slit-pore model 0.35 nm – 40 nm NLDFT – Ar — carbon equilibrium transition kernel at 87 K based on a slit-pore model 0.35 nm – 1.5 nm NLDFT – CO2 — carbon equilibrium transition kernel at 273 K based on a slit-pore model GCMC – CO2 — carbon equilibrium transition kernel at 273 K based on a slit-pore model QSDFT – N2 — carbon equilibrium transition kernel at 77.4 K based on a slit-pore model 0.35 nm – 1.5 nm Novel micro/mesoporous carbons (e.g. CMK-3), carbon nanotubes, carbon aerogels, and others. Activated carbons, activated carbon fibers, novel micro/mesoporous carbons of type CMK-1, and others. Activated carbons, activated carbon fibers, novel micro/mesoporous carbons of type CMK-1, and others. Ultramicroporous activated carbons, activated carbon fibers. Ultramicroporous activated carbons, activated carbon fibers. Disordered Micro/Mesoporous carbons with heterogeneous surface chemistry (e.g. activated carbons, activated carbon fibers) 0.35 nm – 40 nm NOTE! In the case of GCMC – CO2 carbon kernel, a three-center potential function has been developed[30] with interactions between the sites of different molecules modeled as a sum of Lennard-Jones and electrostatic contributions. Hence, the GCMC model may serve as a benchmark for quantitative estimates[30]. The CO2 – NLDFT kernel is based on a common, one-center, Lennard-Jones model; this kernel is also important in case a comparison with appropriate DFT-results in the literature is needed. For details about the application of CO2 – NLDFT/GCMC kernels please contact applicationsp@anton-paar.com. NOTE! Contrary to regular NLDFT, the QSDFT method (Quenched Solid Density Functional Theory), takes into account the effects of surface roughness and heterogeneity explicitly. Hence, Quantachrome’s library of DFT/GCMC methods offers the possibility to perform pore size analysis of carbons with different degrees of surface heterogeneity. This also allows one to assess the reliability of the pore size analysis of unknown carbon samples. Methods based on NLDFT are more accurate for ordered carbon materials whereas the QSDFT method is advantageous for the textural analysis of geometrically and chemically disordered carbons. For details about QSDFT, contact application-sp@antonpaar.com. 132 of 158 Autosorb-6iSA/ASWin Operating Manual 6 I. THEORY AND DISCUSSION Thermal Transpiration At the low pressures commonly employed for nitrogen and argon micropore characterization, the phenomenon of thermal transpiration [33-35] can result in significant pressure measurement errors if not compensated. Thermal transpiration results in a pressure gradient between the sample at temperature, T1 and pressure, P1 and the pressure transducer at temperature T2 and pressure P2 if the inner diameter of the tubing between the two parts of the system is very small compared with the mean free path of the gas. The relationship between pressure and temperature can be expressed as follows for very low pressures: P1 = P 2 x T1 / T2 (I.59) At higher pressures, the empirical model of Liang34, 35 can be employed to calculate thermal transpiration corrections for measured pressures. (I.60) where x = 0.133P2d P1, P2 are in Pascal d = diameter of connecting tube (m) Φ is the pressure shift factor that varies for gases relative to the value 1.00 for helium and can be calculated by 0.27 log φ = log D + 9.59 (I.61) where D is the molecular diameter of the gas in meters. 133 of 158 Autosorb-6iSA/ASWin Operating Manual 7 I. THEORY AND DISCUSSION Fractal Dimension Methods Surface characterization methods based on fractal geometry[36-39] describe the topography of real surfaces in terms of “ "roughness expone”t" known as fractal dimension, D. Ideal surfaces, being relatively smooth, can be modeled using simple geometric concepts (e.g., 6L2 for cubes, 4πR2 for spheres, etc.). For such surfaces D=2, because the surface area is proportional to X2, where X is some characteristic dimension of the adsorbent (e.g., X=L for squares, R for circles, etc.). In contrast, real surfaces are generally rough because of atom packing arrangements and defects, kinks and dislocations, and pores themselves, depending on the scale considered. Many real surfaces present surface irregularities that appear to be similar at different scales. These surfaces are referred to as fractal because their magnitude is proportional to XD, where D is a fractional exponent that generally assumes values between D=2 (for smooth surfaces) and D=3 (for surfaces so rough that they essentially occupy all available volume). The fractal dimension D can thus be used to quantify the roughness of real surfaces in terms of a single parameter. Among the various approaches proposed in the literature to evaluate D, two in particular have gained popularity because they make use of single gas sorption isotherms for their calculations. These are the Frenkel-Halsey-Hill (FHH) method[37-39] and the Neimark-Kiselev (NK) method[37-39]. 7.1 Frenkel-Halsey-Hill (FHH) Method By noting that in the multilayer adsorption region the influence of surface forces tends to be smoothed out, several independent authors derived an isotherm expression of the general form[38] B log P0 = s P V (I.62) where B is a parameter related to adsorbate-adsorbent and adsorbate-adsorbate interactions, V is the amount of adsorbed material, and the exponent s is a constant characteristic of a given adsorbent. Equation (I.62) came to be known as the Frenkel-Halsey-Hill (or FHH) equation. Pfeifer et al.[37,39] postulated that the FHH exponent s is related to the fractal dimension D of the adsorbent through the expression D = 3(1 + s ) (I.63) In deriving equation (I.63) surface tension effects were neglected. That is, the assumption was made that the surface tension of the adsorbate at a molecular scale does not differ appreciably from its bulk liquid value. If surface tension effects are accounted for[39] , the relationship between D and s is given by: D = 3+ s (I.64) where, D is the surface fractal dimension, and s is a constant characteristic of a given adsorbent. In either case, for fractal surfaces a plot of log V vs. log[log(P0/P)] should yield a straight line with negative slope s within the multilayer region of the isotherm. 134 of 158 Autosorb-6iSA/ASWin Operating Manual I. THEORY AND DISCUSSION 7.2 Neimark-Kiselev (NK) Method Combining thermodynamic and fractal arguments, Neimark[38] reasoned that above the onset of capillary condensation fractal surfaces should conform to the following equation: S lg = K ( ac ) 2- D (I.65) where, D is the surface fractal dimension, K is a constant, ac is the mean radius of curvature of the adsorbate-vapor interface, given by the Kelvin equation, ac = r k = 2 γ Vm R T ln PP0 ( ) (I.66) and Slg is the adsorbate-vapor interface area, given by the Kiselev equation, n Slg = RT max γ po ∫ ln p ⋅ dn (I.67) n with R being the universal gas constant, T the adsorption temperature, γ the adsorbate surface tension, Vm the adsorbate molar volume, and n and nmax the amounts of gas adsorbed at a given P/P0 and at saturation, respectively. In other words, the cumulative area Slg was taken to be equivalent to the adsorbent area measurable with a yardstick of a size proportional to ac at any given P/P0. Accordingly, a plot of log [Slg] vs. log [ac] should also yield a straight line within the multilayer region of the isotherm, from which the fractal dimension D can be readily calculated. 135 of 158 Autosorb-6iSA/ASWin Operating Manual 8 I. THEORY AND DISCUSSION Differential Heat of Adsorption The differential heat of adsorption ∆Hads is defined as the heat released upon adding a small increment of adsorbate to the surface of a solid. The value of ∆Hads depends on different factors, like the strength of the bonds formed upon adsorption, and the degree to which a surface is covered with adsorbate. Also because of that ∆Hads is often expressed in terms of its variation with the surface excess/surface coverage. The differential heat of adsorption can be obtained from a series of adsorption isotherms measured at different temperatures according to the so-called isosteric method. However, at least isotherms at two different temperatures T1 and T2 are necessary. Preferably, each isotherm should be obtained by analyzing a fresh batch of the sample being tested. In analogy to the wellknown Clausius-Clapeyron Equation for a one component gas-liquid system, the following equation can be applied to determine the differential heat of adsorption ∆Hads[40]: ∆Hads = - RT1T2/(T2-T1)ln(p2/p1) (I.68) where R is the universal gas constant, and p2 and p1 are the equilibrium pressures at temperatures T1 and T2 for a given amount adsorbed na. Hence, a plot of the differential heat of adsorption as a function of adsorbed amount is based on the overlapping volume range for the two data files. 136 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES J. APPENDICES 1 System Error Messages PROBLEM WITH BATH: this error message indicates that the system is not receiving a valid bath status from the indicated station. This could be caused by an electrical or mechanical problem with the bath drive on the station, but it is more likely to be caused by a loose or missing level sensor probe, a Dewar flask that has not been filled with liquid nitrogen or a missing Dewar flask. LEAK TEST FAILED: indicates that the station whose number is shown failed the leak test. The most likely causes of this message are a poorly outgassed sample, a leak around the cell connection or a leak in the vacuum grease fittings on a two-piece sample cell. ABORTED LOW LN2: indicates that the station has been aborted because the liquid nitrogen has dropped below the usable level. If the liquid nitrogen level in the Dewar flask appears adequate, it may indicate a loose or damaged level sensor probe. POWER LOSS HAS OCCURRED: indicates that a power outage or loss of vacuum pump status has occurred, but the system is now back in full operation. OVER-PRESSURIZATION HAS OCCURRED: indicates that the specified station has been over-pressurized and all stations have been or are being aborted. If an over-pressurization occurs during a power loss, the system will respond in the described manner when power is restored but will be unable to determine the station which caused the over-pressurization. 137 of 158 Autosorb-6iSA/ASWin Operating Manual 2 J. APPENDICES P/Po Tolerance Table J.1, Tolerance settings for adsorption and desorption points. Adsorption P/Po range 0 to 0.1 0.1 to 1 1 to 0.1 0.1 to 0 0 +.00003 -.00001 +.003 -.001 +.001 -.003 +.00001 -.00003 1 +.00006 -.00002 +.006 -.002 +.002 -.006 +.00002 -.00006 2 +.00009 -.00003 +.009 -.003 +.003 -.009 +.00003 -.00009 3 +.00012 -.00004 +.012 -.004 +.004 -.012 +.00004 -.00012 4 +.00015 -.00005 +.015 -.005 +.005 -.015 +.00005 -.00015 5 +.00018 -.00006 +.018 -.006 +.006 -.018 +.00006 -.00018 6 +.00021 -.00007 +.021 -.007 +.007 -.021 +.00007 -.00021 7 +.00024 -.00008 +.024 -.008 +.008 -.024 +.00008 -.00024 8 +.00027 -.00009 +.027 -.009 +.009 -.027 +.00009 -.00027 9 +.00030 -.00010 +.030 -.010 +.010 -.030 +.00010 -.00030 Tolerance Value Desorption P/Po range Tolerance Band Width (± P/Po) Tolerance Band Width (± P/Po) NOTE! Instruments with the krypton and micropore options will use the low pressure tolerance values when the cell pressure is below 0.1 atmospheres. The range automatically switches to the high pressure tolerances when the cell pressure goes over 0.1. For micropore analyses (older AS6B Kr/MP model only), the recommended P/P0 tolerance is 0. The minimum relative pressure and interval that can be specified is 0.00001. The minimum cell pressure that will be accepted by the instrument is 2 x 10-6 atmospheres. The minimum relative pressure and interval that can be specified is 0.00001. The minimum cell pressure that will be accepted by the instrument is 2 x 10-6 atmospheres. 138 of 158 Autosorb-6iSA/ASWin Operating Manual 3 J. APPENDICES Autosorb Dosing Routine and Equilibration Time A dose on a sample is performed in the following manner: the pressure in the cell is measured, the manifold pressure is increased to an amount such that when the cell valve is opened to the manifold the resulting pressure in the cell will be equal to the desired relative pressure plus the P/P0 tolerance, assuming that no adsorption occurs. For example, if the desired relative pressure is 0.100 and a P/P0 tolerance of 0 was selected, the manifold will build to a pressure which, when opened to the cell, will result in a cell pressure of 0.103 if no adsorption occurs. If the selected P/P0 tolerance is 9 (see Appendix 2, above), then the system will attempt to achieve a cell pressure of 0.130. The larger the P/P0 tolerance the larger the dose and consequently the shorter the analysis time. When the manifold has reached its target pressure, the cell valve will open for 8 seconds to allow for gas to transfer and for adsorption from the combined cell and manifold volumes and then the cell will be isolated for 15 seconds after which the pressure in the smaller volume of just the cell and station components is measured on the cell transducer. If the cell pressure has dropped below the target datum point relative pressure the cell is scheduled for another dose, otherwise the cell is scheduled for an equilibration check in one minute. During equilibration the pressure in the sample station is measured every six seconds. The pressure reading is stored in memory and compared against the lower limit of the P/P0 tolerance (for example with a desired relative pressure of 0.100 and a P/P0 tolerance of 9 the lower limit is 0.09). If the pressure is below the lower limit a dose is scheduled. Otherwise the pressure is checked for a valid equilibrium condition. A sample is considered to have reached equilibrium when the pressure changes less than 0.0008 atm. for the period selected by the operator of between 1 and 99 minutes. For example, if an equilibration time of 2 was specified then each time the pressure is checked during equilibration the pressure reading is compared to the reading taken 2 minutes earlier. This will continue until the pressure in the cell drops below the lower limit of the P/P0 tolerance or the difference between the two readings is less than 0.0008 atm. The data point is then stored and dosing will begin for the next data point. If the cell does not meet the equilibrium requirements described above, the target cell pressure for subsequent doses is increased in order to bring the sample cell to equilibrium sooner. However, the time it took to drop below the lower tolerance limit is also taken into consideration so that an overdose does not occur and the sample cannot equilibrate above the upper tolerance limit. NOTE! In order to provide the capability of obtaining the lowest possible relative pressures, a situation may occur in which the pressure requested is equal to or less than the tolerance band. In this case, the pressure cannot fall out of the band and the data point will be taken after the first dose, leading to small volume adsorbed. This can occur only in the micropore region for requested pressures of about 10-5 which will equilibrate in the cell at pressures in the 10-6 range. An undesired data point can be edited out of the data reduction calculations (see Section G.6). 139 of 158 Autosorb-6iSA/ASWin Operating Manual 4 J. APPENDICES Analysis Gas Selection The Autosorb-6iSA is capable of measuring the adsorption of any non-corrosive gas. In order to obtain meaningful data, several parameters must be known about the adsorbate. Prior to reducing the void volume (Vv) to standard conditions, the measured volume is corrected for nonideality. Using V ꞌv as the corrected void volume, the correction for nonideality is: V ′v = V v ( 1 + αP ) (J.1) Table J.2, Physical parameters for common adsorptive gases includes the alpha value for several gases at various temperatures. NOTE! When entering the alpha correction factor do not enter the exponent. The computer will multiply the entered value by 10-5. Table J.2, Physical parameters for common adsorptive gases also includes the cross-sectional areas and molecular weights of several gases. The coolant used should provide a saturated vapor pressure, P0, of 10 mm or greater. If it is necessary to use an adsorbate and coolant with a lower P0 the user should enter the saturated vapor pressure during initialization of the run. ! CAUTION! When changing adsorbates be sure to evacuate the adsorbate lines in the Autosorb (manual mode) and then purge them with the new gas. 140 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES Table J.2, Physical parameters for common adsorptive gases (Adsorbates) Molecular Weight (g/mol) Gas N2 28.0134 Ar 39.948 CO2 44.01 C4H10 58.12 Kr 83.80 Cross Sectional Area 2 (Å /molecule) Approx* Temp. (K) Approx Temp. (°C) Approx Po (Torr) α Factor x 10-5 (Torr-1) 77 -196 Atm + 10 6.58 87 -186 2130 3.78 77 -196 203 11.4 13.85 1.450 87 -186 Atm + 10 3.94 14.2 1.400 195 -78 Atm 2.75 248 -25 12600 1.55 273 0 26140 0.91 0.927 273 0 774 14.2 0.601 298 25 1770 4.21 77 -196 2.63 3.00 87 -186 13 3.00 16.2 Liquid Density (g/cc) 0.806 0.759 1.562 21 46.9 20.5 1.054 0.574 2.413 2.600 *For general guidance only; these values may or may not agree with the values in adsorbate and/or data reduction parameters. • • • • 77 = liquid nitrogen 87 = liquid argon 195 = dry ice / acetone 273 = ice / water 141 of 158 Autosorb-6iSA/ASWin Operating Manual 5 J. APPENDICES Krypton Operations (legacy Autosorb-6B only) Earlier Autosorb-6B units could have been supplied with the krypton option. At the measurement temperature of ~77K, krypton is below its triple point temperature and it sublimates. Its saturation pressure over solid is about 1.6 torr. However, for the application of the BET method the saturation pressure of supercooled liquid krypton is usually adopted. The saturation pressure of the supercooled liquid krypton at ~77K is 2.63 torr which is about 300 times lower than P0 of liquid N2. It follows that when Kr is used in the BET analysis, the absolute gas pressure in the sample cell is much smaller than in the case when N2 is used. This makes the corrections for void volume much smaller and measurement sensitivity much higher for the analysis with Kr compared to the standard N2 analysis. For low surface area samples, the sample cell with large bulb is recommended to accommodate large amount of sample. The saturated equilibrium vapor pressure, P0, for krypton is usually taken as 2.63 mm Hg at the temperature of liquid nitrogen at standard pressure. This value corresponds to the vapor pressure of the supercooled liquid state of krypton. You can obtain the equilibrium vapor pressure of supercooled liquid krypton in any of the following ways during initialization: It may be manually entered from the keyboard. Enter 2.63 mm Hg as User Entered P0. You can instruct the Autosorb-6B to solidify krypton in the P0 cell and measure the equilibrium vapor pressure of solid krypton if this value is deemed appropriate. Normally P0 corresponding to supercooled liquid krypton is used. You can remove the P0 cell from its station and allow the Autosorb-6B to measure ambient pressure from which the equations below will be used to calculate the liquid P0. You may keyboard enter ambient pressure in mm of Hg and the system will calculate the equilibrium vapor pressure of supercooled liquid krypton from the equations given below. The equation referred to above, the Clausius-Clapeyron Equation, is: 1 P ∆H v 1 ln a = − R 77.4 T 760 (J.2) Where, ∆ H v is the heat of vaporization of liquid nitrogen and P a represents the local barometric pressure in mm of mercury. This equation is used to calculate the bath temperature from ambient pressure assuming the heat of vaporization of liquid nitrogen is 1330 cal mol-1 . From the calculated bath temperature the saturated equilibrium vapor pressure of supercooled liquid krypton is calculated from: log P0 = - 899.979 ( 1/T ) - 12.55400(logT ) + 34.38392 + 0.0175105 T (J.3) 142 of 158 Autosorb-6iSA/ASWin Operating Manual 6 J. APPENDICES Sample Cells Sample cell choice is important when performing physisorption measurements. Anton Paar QuantaTec offers a variety of sample cells for the Autosorb-6iSA. The Autosorb-6iSA Glassware Reference Table is presented at the end of this section. 6.1 Standard Physisorption Cells Pellet Cell, Small : used for small quantities of pellet samples or powders of surface area >10m2/g Pellet Cell, Large : used for pellet or powder samples when larger quantities are required for an analysis of surface area surface area <10m2/g, and for more rapid analysis of high surface area/large pore volume samples. The small and large pellet cells are supplied with stem diameters of 6, 9, and 12 mm and in borosilicate (Pyrex™) or quartz (when high degassing temperatures >350°C are required, quartz glassware is indicated by a “-1” suffix in the part number). The appropriate adaptor sleeve, insert (filler rod), and O-ring must be used with each cell. Bulkhead cell adaptor accepts 6, 9, and 12mm stem sizes. Adaptor Sleeves 193362, 193363, & 193364 Filler Rods 193623, 193870, 193873 Small pellet cells 193621, 193846, 193632 & 193863 Large bulb cells 193622, 193849, 193633, 193864, 193635, 193866 Figure J-1, Standard physisorption cells and adaptor sleeves. 143 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES 6.2 Two-piece Sample Cells If the sample is difficult to load into a standard sample cell (because it sticks to the wall of the stem for example) a two piece cell might be appropriate. Special vacuum grease must be used to seal the joint between the two pieces as (i) it will see degassing temperature (max 200°C) and (ii) cryogenic temperatures; Order P/N 214254. Powder Cell : (P/N 193620) used for fine powders, which are placed in the bulb of the cell and connected to a 1 mm cell stem (P/N 193618). The sample bulb is 10 x 28 mm. T-Cell Body : (P/N 193617) used for larger quantities of powder or pellets of low surface area materials. A 1 mm cell stem (P/N 193618) is used with the T-cell (10 x 50 mm). 1 mm ID cell stem P/N 193618 Figure J-2, Two-piece cell assembies. T-Cell Body P/N 193617 Powder Cell P/N 193620 Micro Powder Cell : (P/N 193626) used for fine powders to minimize the void volume; bulb volume is about 0.8cc. Figure J-3, Micro powder cell assembly. Macro Cell : Macro Cell cap (P/N 193624) used for large solid pieces of sample. A 1 mm-cell stem (P/N 193625) is used with cap. The cell dimensions are 18 x 40 mm. This cell requires a wide mouth Dewar, P/N 193646. Macro Cell Cap P/N 193624 Macro Cell Stem P/N 193625 Figure J-4, Macro cell assembly. 144 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES 6.3 Valved Sample Cells Those samples that are highly sensitive to exposure to ambient air can be transfeered from the degasser or glove box using valves cells. Regular vacuum grease (should be used to both luibriucate the stopcock and to seal the two parts of the cell after the sample has been introduced). Large Stopcock Cell: (P/N 193630, 193859, and 193860) overall dimensions similar to standard physisorption cell with a large (approximately 1”, 2.5cm) diameter bulb. Small Stopcock Cell: (P/N 193631, 193861) overall dimensions similar to standard physisorption cell with a large (approximately 1”, 2.5cm) diameter bulb. Figure J-5, Valved cell assemblies: “Small” (left) and “Large” (right). 6.4 Saturation Pressure Cell Po Cell: (P/N 193627) used to measure the saturated vapor pressure of adsorbate during an analysis. It is easily distinguishable from a sample cell by its 90° bend! Sample must never be placed in this cell. 145 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES Table J.3, Autosorb-6iSA Glassware Reference Table Part Number 193628 193622 193849 193621 193846 193633 193864 193632 193862 193635 193866 193623 193870 193873 193871 193630 193859 193860 193631 193861 193648 193649 217946 193617 193618 193619 193620 193626 193627 Description Physisorption Cells Cold Trap Tube Front 6mm Large Cell 6mm Large Cell, Quartz 6mm Sm. Pellet Cell 6mm Sm. Pellet Cell, Quartz 9mm Large Cell, Dimpled 9mm Large Cell, Quartz 9mm Sm. bulbless 9mm Sm. bulbless, Quartz 12mm Large Cell, Dimpled 12mm Large Cell, Quartz Filler Rod for 6mm Cell Filler Rod for 9mm Cell Filler rod, 12mm Cell Filler Rod for 6mm Quartz Cell Filler Rod for 9mm Quartz Cell Filler rod, 12mm Quartz Cell Specialty Cells 6mm Large Stopcock Cell 9mm Large Stopcock Cell 9mm Large Stopcock Cell, Quartz 6mm Small Stopcock Cell 9mm Small Stopcock Cell 9mm Small Stopcock Cell, Quartz Macro Cell Cap Macro Cell Small Base Pellet Cell (2pc) Small Base Pellet Cell Quartz Large Base Bulb Cell (2pc) Small Base Bulb Cell Quartz 6mm Quartz Bulbless 0.34cc Cell T Cell Body, 4mm ID 6mm Stem 1mm capillary 6mm Stem 4mm ID Powder Cell Body, 4mm ID Micro Powder Cell Assembly Saturation Pressure Cell Autosorb Po Cell Companion Parts N/A 193623 193623 193870 193871 193870 193871 193873 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 193649 193648 N/A N/A N/A N/A N/A 193618, 193619 N/A 193867 193618, 193619 N/A N/A 146 of 158 Autosorb-6iSA/ASWin Operating Manual 7 J. APPENDICES Maintenance Addendum Recommended Maintenance Required for Warranty Validation 7.1 Maintenance performed by an authorized Anton Paar Service Engineer The Autosorb6iSA requires periodic maintenance which must be performed by an authorized Anton Paar Service Engineer*. Failure to perform the minimum level of maintenance may result in voiding the warranty†. Maintenance Interval: • Once every 12 months (Annually) Required parts exchanged as part of the routine annual maintenance: • Bulkhead Filters • Bulkhead O-Rings • Station O-Rings • Vacuum Pump Oil • Vacuum Gauge Tube Parts to be exchanged at extended service intervals: • All Valve repair kits to be replaced every 60 months • Valve fitting O-rings to be replaced every 60 months • Valves to be replaced every 60 months 7.2 Upkeep and Cleaning In order to maintain the most accurate and highest level of performance, it is critical that routine housekeeping be performed on your Autosorb 6iSA. Table 3: User-recommended Upkeep Housekeeping Activity Frequency Brush stray material from the top of instrument and on face of instrument Weekly or as needed Replace Foreline trap material Every 6 months Clean dewars Every month Replace Station O-rings Every 3 months or as needed Pump Oil replacement Every 6 months or as needed * Please contact your local Anton Paar representative to discuss maintenance options. You can find your representative's contact data on the Anton Paar website under Contact. † For detailed information, please see the general terms of delivery (GTD) on the Anton Paar website. 147 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES 7.3 In Case a Repair is Required In case your instrument needs repair, contact your local Anton Paar representative, who will take care of the necessary steps. If your instrument needs to be returned, request an RMA (Return Material Authorization Number). It must not be sent without the RMA and the filled “Safety Declaration for Instrument Repairs.” Please make sure it is decontaminated before return, and all stations are plugged with a dowel pin. K. Vacuum Pump Maintenance Follow the maintenance instructions per the vacuum pump manufacturer. It is recommended that the vacuum pump oil be changed every six months. The following table provides the part numbers for any needed pump accessories. Table J.4, Vacuum Pump Accessories Vacuum Pump Item Part Number Flange Stub 196434 Centering Ring Assembly 196435 Aluminum Clamp 196436 Vacuum Tubing 199378 P3 Vacuum Pump Oil 193678 Alumina for Foreline Trap 193934 1.1 Checking / Adjusting Flow Rates Input Pressure When the gas tanks or regulators are changed, the following procedure should be used to set the flow rates. Note 1 Torr = 1 mmHg. For all gases, the input pressure should be between 8-10 psig, except hydrogen (4-6 psig). ! CAUTION. If you are unsure as to exactly how to proceed, STOP and contact support-sp@anton-paar.com for advice. 1. To test input pressure, first adjust the regulator(s) well below 10 psig. 2. Enter Manual Mode from the OPERATIONS menu. Read the warning. Click Yes if you want to continue. Refer to Fig J.8 (below). 3. Click Close all valves then open the coarse adsorbate valve. Observe the manifold pressure on the front panel meter. If it rises above 1200 Torr, close the coarse adsorbate valve, then open and close the fine vacuum valve until the pressure stays below 1000 Torr. Make sure both vacuum valves are closed before proceeding. 148 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES 4. Increase the regulator setting, until the pressure on the front of the instrument is about 1225 to 1275 Torr. Note that 1277 Torr is 10 psig, 1225 is 9 psig, 1177 Torr is 8 psig, 1018 Torr is 5 psig. Observe the pressure on the regulator, note any offset between 10 psig and the reading. Warning: Never adjust the pressure above 1300 Torr in this mode. 5. Repeat for helium using its dedicated valve on the manual mode screen. Coarse adsorbate valve Fine adsorbate valve Fig J.8, Manual mode screen If unusually long times are needed to achieve a desired relative pressure, it may be necessary to adjust the flow rates. Follow the procedure below to determine if the flow rates are within the proper range and adjust if necessary. ! CAUTION. If you are unsure as to exactly how to proceed, STOP and contact support-sp@anton-paar.com for advice. 1 Enter Manual Mode from the OPERATION menu. 2 Read the warning message. Click Yes if you want to continue. 3 The screen will then show the manual mode. 4 Click Close all valves, then open the coarse vacuum valv– - leave it open until the the pressure shown in the Manifold is less than 1 Torr (mmHg), then close it. 5 Now open the gas valve for the flow that is to be adjusted (helium, fine adsorbate or coarse adsorbate). 149 of 158 Autosorb-6iSA/ASWin Operating Manual J. APPENDICES 6 Note the change in the manifold pressure displayed on the front panel digital meter each time the reading is updated. Note, it updates faster than the screen in the software! 7 Close the coarse vacuum valve before the pressure exceeds 700 Torr (mmHg). 8 Each update on the front panel meter should show a change of manifold pressure readings of 30 to 40 Torr (mmHg) for helium, 1 Torr (mmHg) for fine nitrogen and 10 to 15 Torr (mmHg) for coarse nitrogen. 9 If it is necessary to make an adjustment you will need to locate the needle valves which control gas flow rates; they are located in the manifold compartment at the top of the instrument which is accessed by removing the top panel (secured by a number of screws). They can be found adjacent to the relevant blue-bodied valves (HE = helium, CN2 = coarse adsorbate, FN2 = fine adsorbate). 10 Repeat the process of evacuating the manifold, closing the vacuum valve, opening the required gas valve, noting the change in the manifold pressure, then opening the system valve and adjusting the needle valve. 11 When the correct flow is set, close the gas valve and repeat for the next gas valve. 150 of 158 Autosorb-6iSA/ASWin Operating Manual 2 J. APPENDICES Repair CAUTION. Only personnel trained for this purpose shall service this instrument. There are no user-serviceable parts except those explained in section 7 above. ! If you need repair of your Quantachrome Autosorb-6iSA, or have a problem with an analysis that does not seem to be simply application related, please contact our Service Department here in the United States or your local authorized Quantachrome representative: In North America contact: Quantachrome Instruments 1900 Corporate Drive, Boynton Beach, FL 33426 Tel: 1-800-989-2476 (between 8:30 AM and 5:00 PM Eastern Time) Fax: (561) 732 9888 Email: support-sp@anton-paar.com Outside of North America contact your local, authorized Quantachrome representative. NOTE! Do NOT return a unit for service or repair without prior authorization. When you first contact Quantachrome or a representative, please provide or have the following information readily available: • instrument model and number serial number (to be found on the plate affixed to the rear of the unit: See Section 11 below for information regarding the serial number plate. • a detailed description of the problem, • the recent history of the unit (was the unit relocated for example) • ASWin software version (see Help>About box on main menu) and Windows operating system. 151 of 158 Autosorb-6iSA/ASWin Operating Manual 3 J. APPENDICES Troubleshooting Guide Many problems with the quality of data (results) are associated with the use of plastic gas input lines which should never be used. Also, many results-related problems are caused by impure gas – check for leaks at all connection points between the gas cylinder and the back of the instrument. Be sure to flush the gas input line properly after changing gas cylinders. Symptom Open isotherm (adsorption/ desorption loop does not close), i.e. desorption branch always lies above adsorption branch even at low relative pressure. Table J.6, Troubleshooting Guide Reason Under-equilibrated conditions. Incomplete degassing. Leaks. Crossed isotherm. Incomplete isotherm. System contamination. Ran out of LN2 because the dewar was not filled sufficiently at the start. Too much sample. Overly long equilibration times in combination with very many points. Dewar failing. Power failure. Valve lights not lit. Power off. Over-pressure in cell(s). Unexpectedly high surface area value. Weighing error. Unexpectedly low surface area value. Sample not / insufficiently outgassed. Action If isotherm is unexpectedly open, extend the desorption equilibration time. Microporous materials often need longer desorption equilibration times. Extend degassing time and/or increase out gassing temperature. Check integrity of O-ring on sample cell. Make sure O-ring is lightly greased. Make sure that the bulkhead is free from other Orings. Pump down unit overnight. Repeat analysis with filled dewar. Rerun with less sample. Reduce equilibration time to 3, reduce number of points e.g. <100. Replace dewar. Use UPS to maintain unit operational during short power interruptions. Check mains power supply and switch at rear of unit. Carefully remove cell and/or dowel pin from one or more stations. Double check empty cell tare weight & sample mass/not backfilled with helium. Re-outgas sample & rerun. 152 of 158 Autosorb-6iSA/ASWin Operating Manual Instrument appears inactive during analyses (fine and/or coarse ADS valve open). Instrument appears inactive during analyses (fine and coarse ADS valves closed). J. APPENDICES Weighing error. Double check empty cell tare weight & sample mass, make sure post-degassed weight is used – not pre-outgassed weight. Insufficient gas pressure. Check gas supply (isolation valves, regulator setting, replace cylinder). Normal operation during Check instrument messages – F8 or equilibration periods. CTRL B – for background activity. Powder up cell stem. Elutriation. “Bath Error” before any points acquired. Failure to sense coolant level. No coolant. Use Fine Evacuation setting (Start Analysis parameter). Use wider stem cell and/or large bulb cell and/or less sample volume. Refer to Powder TechNote #32 (please email supportsp@anton-paar.com). Install or replace correct coolant level sensor. Fill Dewar. If problems persist, contact your local Quantachrome representative or Quantachrome’s service department by email service-sp@anton-paar.com or call 1-800-989-2476. Please provide the following information: instrument serial number (on serial number plate at rear of unit), firmware version (can be seen in boot-up screen after power-up), software version (“About” box), log file(s) for period(s) when problem(s) occurred, a description of valve status at time of problem, and affected data files. 153 of 158 Autosorb-6iSA/ASWin Operating Manual 4 J. APPENDICES Storage and Transport It is recommended that the Autosorb-6iSA be left ON at all times if it is to be used on a regular basis. However, if the instrument will not be used for some time, the following procedures should be used to idel it or shut it down. ! CAUTION! Do not purposefully shut off power to the Autosorb-6iSA while an analysis is in progress. 4.1 Overnight When not in use for more than a few hours: 1 Remove and empty the dewar flasks. 2 Remove sample cells and plug each analysis port with a stainless steel dowel. 4.2 Short-term shut down When not in use for a few days, proceed as above, then: 3 Remove Po cells and install stainless steel dowels in all Po stations. 4 Turn off both MAINS and ELECTRONICS breakers at at the rear of the instrument. 5 Make sure the vacuum pump is off; disconnect the machine from the mains power supply. 6 Close the gas supplies at the regulators. 4.3 Long-term shut down Follow steps 10.Error! Reference source not found. and 10.Error! Reference source not found. above and in addition: 7 Remove the coolant level sensors and store carefully. 8 Disconnect the gas input lines from the instrument. 9 Disconnect the vacuum hose from the vacuum pump; cap the hose and pump. If the unit is not going to be used for a considerable amount of time it should still be protected from possible damage and water splash. The original packaging material is suitable as protection for long term storage. The machine should always be stored and transported the “right way up”, i.e. the same orientation in which it is used. 154 of 158 Autosorb-6iSA/ASWin Operating Manual 5 J. APPENDICES ASWin Software Installation Instructions for Windows® Vista Users This Appendix describes the steps and options available during installation/re-installation of the ASWin software. 5.1 General Notes The installer properly identifies whether this is a possible update or a first installation (by maintaining values in the system registry). Also, the root data folder (by default set to C:\QCdata) is maintained, and cannot be changed upon subsequent upgrade-like installations. If the root of the data folder needs to be moved, the software need be un-installed using the host operating system's facility, and a full first installation be performed. The installation needs be performed by an Administrator level user (as common data is stored in the registry). This data is NOT modified during operation of the software, so the application need not run by Administrator privileges. However, the users running the installed software MUST have the following rights to the Data Root folder, all sub-folders and files within: • Read • Create • Modify Delete right is NOT required. The user must also have Read rights to the Registry's HKEY_LOCAL_MACHINE Hive (specifically the Key, SubKeys and Values under \Software\Quantachrome Instruments). Please consult your operating system's documentation or your system administrator on how to manage access rights. 5.2 Remarks CFR: This feature is only available while installing the 21 CFR-Part 11 compliant version of the software. BDE: The Borland Database Engine is a shared library developed by Borland International, and is distributed under the appropriate licensing terms. The version included with our software products is version 5.1.0.4, the latest as of this writing, and presumably the last one (as BI stopped developing this component). Users using other products relying on the BDE should ensure that this version is compatible with those applications. The BDE will NOT be uninstalled without software, as the licensing terms require us to use Borland's own installer, and that does NOT provide uninstall feature. Also, once the BDE is upgraded, there is no “down-grade” option. 155 of 158 Autosorb-6iSA/ASWin Operating Manual REFERENCES REFERENCES 1. S. Brunauer, P. Emmett and E. Teller, J. Amer. Chem. Soc., 60, (1938) 309 . 2. A. V. Kiselev and Y. A. Eltekov , World Congress on Surface Activity, Vol. II, p. 228, Butterworths, London, 1957. 3. S. Lowell, J. Shields, G. Charalambous and J. Manzione, J. 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