MAN10000
X-Series VFFS PM Schedule
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Contents
1. Control Information ...........................................................................................................................4
2. Revision History.................................................................................................................................4
3. Contact Information ..........................................................................................................................4
4. Triangle Training Recommendations ..................................................................................................4
5. Overview ...........................................................................................................................................5
6. Safety ................................................................................................................................................5
Personal Protective Equipment .............................................................................................................5
Safety Information.................................................................................................................................5
7. Trap Gate...........................................................................................................................................6
8. Dust Enclosed Timing Gate ................................................................................................................7
9. Choke Detect .....................................................................................................................................8
10. Forming Tube ...................................................................................................................................9
11. Pull Belts ........................................................................................................................................ 10
12. Hot Air Vertical Seal ....................................................................................................................... 11
13. IM Vertical Seal .............................................................................................................................. 12
14. Bandseal ........................................................................................................................................ 13
15. Ultrasonic Vertical Seal .................................................................................................................. 14
16. Pinch Seal....................................................................................................................................... 15
17. PR Jaws Front Jaw Carrier............................................................................................................... 16
18. PR Jaws Rear Jaw Carrier ................................................................................................................ 17
19. Cello Jaws Front Jaw Carrier ........................................................................................................... 18
20. Cello Jaws Rear Jaw Carrier ............................................................................................................ 19
21. Ultrasonic Jaw – Front .................................................................................................................... 20
22. Ultrasonic Jaw – Rear ..................................................................................................................... 22
23. Hole Punch..................................................................................................................................... 24
24. Perforator – Cello Jaw .................................................................................................................... 25
25. Perforator – PR Jaw ........................................................................................................................ 26
26. Foam Deflator ................................................................................................................................ 27
27. Spring Deflator ............................................................................................................................... 28
28. Jaw Drive System ........................................................................................................................... 29
29. Static Eliminator............................................................................................................................. 30
30. Bag Shaker ..................................................................................................................................... 31
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31. Product Stager ............................................................................................................................... 32
32. Film Registration Cage.................................................................................................................... 33
33. Film Unwind Roller......................................................................................................................... 34
34. Dancing Roller ................................................................................................................................ 36
35. Film Unwind Cage .......................................................................................................................... 37
36. Film Roll Brake ............................................................................................................................... 38
37. Transverse Zipper........................................................................................................................... 39
38. Electrical Components.................................................................................................................... 40
39. Pneumatic Components ................................................................................................................. 41
40. PM Grease Points ........................................................................................................................... 42
Pull Belts ..............................................................................................................................................42
Vertical Seal .........................................................................................................................................43
Jaw Carrier ...........................................................................................................................................44
Jaw Drive .............................................................................................................................................45
Film Cage .............................................................................................................................................46
Film Unwind Roller (2 or 4 Wheel) ......................................................................................................47
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1. Control Information
Control Item
Details
Information Label
Triangle Package Machinery Company Restricted
This document and the content therein is the property of Triangle Package
Machinery Company and shall not be reproduced, copied, disclosed to others
or used for the manufacture or sale of apparatus without the express
permission of the owner. It is provided only as an aid in the operation and
maintenance of machinery provided by Triangle Package Machinery Company.
Triangle Package Machinery Company
6655 West Diversey Avenue
Chicago, Illinois 60707-2293
Phone: (773) 889-0200
Manufacturer
Document Number
MAN10000
2. Revision History
Revision
Date
0
10/17/2017
1
5/24/2018
2
Revision Description
Author
Approved By
Jennifer Priestley
Jonathan Pena
Updated
Jennifer Priestley
Jonathan Pena
6/21/2018
Updated
Jennifer Priestley
Jonathan Pena
3
12/18/2018
Updated
Jennifer Priestley
Jonathan Pena
4
3/7/2019
Updated
Jennifer Priestley
Jonathan Pena
5
8/12/2019
Updated
Jennifer Priestley
Mohammed Abuhashish
3. Contact Information
For assistance, or to report any issues, please contact the Service Department.
Phone (773) 889-0200 and enter the prompted extension for Triangle Technical Support.
4. Triangle Training Recommendations
Triangle Package Machinery recommends that all customers request a yearly audit and PM conducted
by the Triangle Service Department. To schedule an annual audit, or training courses, please contact the
Service Department by calling (773) 889-0200.
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5. Overview
This document provides recommended baseline inspection/maintenance schedules for Triangle VFFS
machines.
1. As each item is inspected, repair and/or replace components and assemblies as required.
2. These maintenance procedures address specific areas on the Triangle VFFS bag machine. The
user servicing the equipment should also check for any additional damaged and/or worn items
not covered by these procedures.
3. This suggested schedule is meant only as initial guidance. Schedules may need to be altered
depending on the specific application and environmental conditions.
4. For machines with ultrasonic jaws, resurfacing or replacement of ultrasonic components should
be performed as required for the specific application. Schedules for these actions should be
determined after the first two or three cycles, based upon wear of the components.
5. Heater cables should be hand-tightened only. Over-tightening heater cables will cause damage.
NOTE: All OEM equipment must be serviced following OEM standards.
6. Safety
Personal Protective Equipment
Final determination of personal protective equipment (PPE) requirements is the responsibility of the end
user. Triangle Package Machinery Company recommends the use of hearing and eye protection and
gloves for most activities.
Safety Information
The end user is responsible for following all federal, state, and local safety regulations, including but not
limited to:
1. Lockout/Tagout – All procedures requiring conformance to OSHA LOTO requirements as specified
in 29 CFR section 147 are identified. It is the responsibility of the end user to lock out and tag the
machine prior to maintenance when necessary.
2. NFPA 70E – Procedures involving close approach to live electrical components, such as those
procedures involving working inside the main electrical enclosure, will require conformance to
current NFPA 70E safety specifications, particularly for arc flash protection. Conformance to NFPA
70E requirements is the responsibility of the end user.
3. GHS SDS – Strictly follow all end user company MSDS/SDS policies when working with chemicals,
including lubricants, and cleaning solutions.
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7. Trap Gate
Preventive Maintenance
Daily
A. Inspect bucket door bearings for wear.**
B. Inspect bucket drive actuator coupling for
wear.**
C. Cycle air actuator and check open/close
reaction time.**
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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8. Dust Enclosed Timing Gate
Preventive Maintenance
Daily
A. Inspect bucket door bearings for wear.**
B. Inspect bucket drive actuator coupling for
wear.**
C. Cycle air actuator and check open/close
reaction time.**
D. Ensure the latches close securely.*
E. Check that the appropriate amount of vacuum
is being supplied.*
F. Ensure the pneumatics are firing on time.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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9. Choke Detect
Preventive Maintenance
Daily
A. Check sensor for signal.*
X
B. Check to ensure the sensor is not loose.*
C. Check electrical connector for wear/damage.*
X
X
Weekly
Schedule
Monthly 6 Months
Annually
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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10. Forming Tube
Preventive Maintenance
Daily
A. Check forming tube alignment.*
Weekly
Schedule
Monthly 6 Months
Annually
X
B. Inspect for excessive wear on shoulder collar.*
C. Verify adequate tensioning on forming tube
latch mechanism.*
D. Inspect Teflon tape on forming tube and
X
replace as necessary.*
E. Check folding plate alignment and inspect for
excessive wear.*
F. Verify folding plate latching mechanism
tension and adjust if required.*
G. Inspect bag spreaders for excessive wear or
damage.*
(*) LOTO required. See 29 CFR Section 147 for details.
X
X
X
X
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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11. Pull Belts
Preventive Maintenance
Daily
A. Check for loose or missing hardware.*
B. Remove and clean pull belts with soap and
water. Inspect for excessive wear or cracks.
Lubricate only the inner track of the belt with
a cloth saturated with light lubricating oil, if
needed.*
C. With pull belts removed, inspect vacuum
nozzles and verify that they are clean and free
of debris.*
D. Manually rotate pull belts pulleys and verify
the bearings are serviceable.*
E. Activate pull belt air cylinder. Verify cylinder
reaction time and inspect for air leaks.
F. Clean bearing rails and inspect for damage and
wear.*
G. Grease guide rail bearings.*
H. Check vacuum gage for any air leaks.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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12. Hot Air Vertical Seal
Preventive Maintenance
Daily
A. Check for loose or missing hardware.*
B. Check for consistent air flow along the face of
the hot air sealer. If airflow is non-uniformdisassemble, clean, and reassemble using new
0.003” shims.**
C. Activate vertical seal air cylinder, check for
slow reaction time or air leaks.**
D. Check quick disconnects for secure
connection.*
E. Inspect the electrical connector and cable for
wear/damage.*
F. Check to ensure the thermocouple is secure.*
G. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
(*) LOTO required. See 29 CFR Section 147 for details.
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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13. IM Vertical Seal
Preventive Maintenance
Daily
A. Check for loose or missing hardware.*
B. Check the Teflon Velcro strip for holes, tears,
and roughness. Beneath the Teflon, ensure
the heater bar is clean and free of product.**
C. Activate vertical seal air cylinder, check for
slow reaction time or air leaks.**
D. Check the airline quick disconnects for secure
connection.*
E. Inspect the electrical connector and cable for
wear, damage, and charring.*
F. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
G. Check to ensure the thermocouple is secure.*
H. Check the springiness of the heated side
(spring adjustment on back).*
I. Make sure the rotary stop turns without
trouble.*
(*) LOTO required. See 29 CFR Section 147 for details.
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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14. Bandseal
Preventive Maintenance
Daily
A. Check for loose or missing hardware.*
B. Check the band for wear and tear.*
C. Check the O-rings for wear and tear.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
D. Check to ensure the heater is secure.*
E. Activate vertical seal air cylinder, check for
slow reaction time or air leaks.*
F. Check rail for lubrication.*
X
X
X
G. Check gas spring for proper tension.*
X
H. Inspect the electrical connector and cable for
wear and damage.*
I. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
(*) LOTO required. See 29 CFR Section 147 for details.
X
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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15. Ultrasonic Vertical Seal
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
Annually
A. Check for loose or missing hardware.*
X
B. Inspect Sonotrode for wear. Resurface or
X
replace as required.*
C. Inspect anvil for wear. Resurface or replace as
X
required.*
D. Activate air cylinder, check for leaks or slow
X
reaction time. Replace cylinder as required.**
E. Activate cooling and verify cooling air sensor
indicator light activates. If light does not
X
illuminate, diagnose and correct cause of the
failure.**
F. Clean rotating sprockets with compressed air
X
and/or soft bristle (non-metallic) brush.*
Note: Sonotrode and anvil life will vary depending upon the application. Resurfacing or replacement
requirements are based upon the continuing ability to form a seal.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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16. Pinch Seal (B5)
Preventive Maintenance
Daily
A. Check for loose or missing hardware.*
B. Ensure the sealing area is clean and clear of
debris.*
C. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
(*) LOTO required. See 29 CFR Section 147 for details.
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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17. PR Jaws Front Jaw Carrier
Preventive Maintenance
Daily
A. Inspect gripper rubber (replace as required).*
B. Inspect Teflon tape (replace as required).*
C. Remove Teflon tape from jaw face, inspect jaw
for any damage, and replace Teflon tape.*
D. Inspect deflator for damage (replace
components as required).*
E. Remove seal jaw, inspect jaw pushers (replace
components as required).*
F. Remove pushers, inspect and grease jaw
bearing. (Replace as required).*
G. Ensure all hardware is secure. Replace broken
or damaged hardware as required.*
H. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
I. Activate jaw air cylinders, check for leaks or
slow reaction time.**
J. Clear knife slot of any debris using a nonmetallic tool or brush.*
K. Ensure thermocouple is secure.*
L. Grease the bearing pin.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
X
X
X
Safety Note: Burn Hazard Wear heavy gloves or allow jaws to cool before servicing.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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18. PR Jaws Rear Jaw Carrier
Preventive Maintenance
Daily
A. Inspect gripper rubber (replace as required).*
B. Inspect Teflon tape (replace as required).*
C. Remove Teflon tape from jaw face, inspect jaw
for any damage, and replace Teflon tape.*
D. Inspect deflator for damage (replace
components as required).*
E. Remove seal jaw, inspect jaw pushers (replace
components as required).*
F. Ensure all hardware is secure. Replace broken
or damaged hardware as required.*
G. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
H. Remove the knife, remove any debris from the
knife slot, using a non-metallic tool or brush.*
I. Inspect the knife clevis for wear.*
J. Inspect knife pins for wear.*
K. Activate knife air cylinders, check for leaks,
slow reaction time.**
L. Ensure thermocouple is secure.*
M. Grease bearing pin.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
X
X
X
X
Safety Note: Burn Hazard Wear heavy gloves or allow jaws to cool before servicing.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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19. Cello Jaws Front Jaw Carrier
Preventive Maintenance
Daily
A. Inspect for film build up at face of jaw.*
Weekly
Schedule
Monthly 6 Months
Annually
X
B. Check deflator are secure.*
C. Inspect for product/film build up inside the
slot of jaw.*
D. Inspect the electrical connector and cable for
wear/damage.*
E. Ensure heater cables are secured and handtightened only. Do not over-tighten.*
F. Ensure all hardware is secure.*
X
X
X
X
X
Safety Note: Burn Hazard Wear heavy gloves or allow jaws to cool before servicing.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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20. Cello Jaws Rear Jaw Carrier
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
Annually
A. Inspect for film build up at face of jaws.*
X
B. Clear knife slot of any debris using “copper
X
wire brush.”*
C. Inspect the electrical connector and cable for
X
wear/damage.*
D. Inspect knife pins/clevis for wear.*
X
E. Ensure all hardware is secure.*
X
F. Ensure heater cables are secured and handX
tightened only. Do not over-tighten.*
Safety Note: Burn Hazard Wear heavy gloves or allow jaws to cool before servicing.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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21. Ultrasonic Jaw – Front
Preventive Maintenance
Daily
A. Verify Sonotrode power connectors are
properly secure.*
B. Verify Sonotrode is torqued to specifications.*
C. Verify boosters are torqued to specifications.*
D. Check Sonotrode face for wear and damage.*
E. Clean knife slot of debris, using a non-metallic
tool or brush.*
F. Verify that bolts are torqued to
specifications.*
G. Inspect Sonotrode clamps for cracks or
damage.*
H. Ensure film detect sensor area is clear of
debris.*
I. Inspect gripper rubber for wear.*
J. Inspect gripper springs for damage and wear.*
K. Inspect gripper rubber bumper for wear.*
L. Inspect air cooling, (assure clean dry air is
being supplied – if applicable).*
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Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
X
X
X
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Note: During Anvil or Sonotrode replacement or resurfacing, replace mounting hardware, anvil air
cylinders, and spherical bushing during the reassembly process. Full machine preventative maintenance
should also be done at this time.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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22. Ultrasonic Jaw – Rear
Preventive Maintenance
Daily
A. Check knife cylinder for leaks and or slow
movement.*
B. Check knife clevises for wear.*
C. Check knife pin for wear.*
D. Check knife pin retainer for wear*
E. Remove knife, Inspect Knife slot Clean knife
slot of debris using a non-metallic tool or
brush.*
F. Check anvil for wear or damage.*
G. Inspect all anvil mounting bolts for cracks.
Check for missing bolts.*
H. Ensure all bolts are torqued to specification.*
I. Inspect anvil cylinders for leaks and or wear.*
J. Check hardening pin for wear and/or cracks.*
K. Check spherical bushing for easy rotational
movement.*
L. Inspect anvil mount spacer for wear or
damage. Replace if necessary.*
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Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
X
X
X
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Note: During Anvil or Sonotrode replacement or resurfacing, replace mounting hardware, anvil air
cylinders, and the spherical bushing during the reassembly process. Full machine preventative
maintenance should also be done at this time.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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23. Hole Punch
Preventive Maintenance
Daily
A. Inspect to ensure there is no build up inside.*
Weekly
Schedule
Monthly 6 Months
Annually
X
B. Check for loose parts.*
X
C. Check hole punch distance from the face of the
X
jaw.*
D. Check electrical connector and cable for
X
wear/damage.*
E. Ensure heater cables are secured and handX
tightened only. Do not over-tighten.*
Safety Note: Burn Hazard Wear heavy gloves or allow jaws to cool before servicing.
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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24. Perforator – Cello Jaw
Preventive Maintenance
Daily
A. Check the 3 plastic inserts in the perforator
assembly for wear and replace as needed.*
B. Check the pad stop perforator knife cylinder
for wear and replace as needed.*
(*) LOTO required. See 29 CFR Section 147 for details.
Weekly
Schedule
Monthly 6 Months
Annually
X
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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25. Perforator – PR Jaw
Preventive Maintenance
Daily
A. Check for wear and replace the bumper strips
by each stopper bracket.*
(*) LOTO required. See 29 CFR Section 147 for details.
Weekly
Schedule
Monthly 6 Months
Annually
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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26. Foam Deflator
Preventive Maintenance
Daily
A. Triangle recommends replacing the orange
pad on the deflator every 30 days.*
(*) LOTO required. See 29 CFR Section 147 for details.
Weekly
Schedule
Monthly 6 Months
Annually
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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27. Spring Deflator
Preventive Maintenance
Daily
A. Check the springs to make sure they are secure
and in place.*
B. Some springs may have plastic covers. Check
the covers for wear and replace as needed.*
C. Check the springs for wear. If any springs are
worn or stretched out, they must be
replaced.*
D. Ensure the assembly is securely mounted.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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28. Jaw Drive System
Preventive Maintenance
Daily
A. Inspect for loose or missing hardware.*
B. Grease bearing pins (use fittings on toggle
arms and jaw carrier).*
C. Clean bearing rails and inspect for damage and
wear.*
D. Grease guide rail bearings (use Zerk fittings on
rails).*
E. Inspect linear bearing guides for wear.*
F. Check jaw drive belt for proper tension.*
G. Check vertical assist air cylinders for leaks and
or wear.*
H. Inspect vertical actuator for visible wear
and/or damage (Rebuild/replace vertical assist
cylinders as required).*
I. Verify jaw closed sensor is undamaged.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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29. Static Eliminator
Preventive Maintenance
Daily
A. Check to ensure the static eliminator is
activated on the control screen (HMI).*
B. Check for voltage.*
C. Check the electrical connector for wear/
damage.*
D. Ensure all hardware is secure.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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30. Bag Shaker
Preventive Maintenance
Daily
A. Make sure there is blue Loctite on the
mountings.*
B. Check that the assembly is securely mounted
and does not interfere with the jaws or forming
tube.*
C. Ensure that the cylinders are firing properly.*
D. Check for wear on the shaft in the rollers.*
E. Check for air leaks.*
F. Ensure the locking mechanism is secure and the
bracket locks in place.*
G. Verify that the pneumatics are firing on time.*
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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31. Product Stager
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
Annually
A. Confirm that the product stager is mounted
X
correctly and square.*
B. Ensure all lockdown nuts are tight.*
X
C. Inspect to ensure the stager moves in and out
freely and that the cylinders are operating
X
correctly.*
D. Inspect all air fittings, tubbing, the electrical
connector, and solenoid for wear and
X
damage.*
E. Ensure all of the side rail hardware and linear
X
bearings are secure.*
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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MAN10000
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Revision: 5
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Page 32 of 47
32. Film Registration Cage
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
A. Inspect registration slide mount. Verify spring
plunger is serviceable.*
B. Verify registration eye operation.**
X
C. Inspect web tracking sensor slide mount.
Verify spring plunger is serviceable.*
D. Verify web tracking sensor operation.**
X
E. Inspect rollers are serviceable and free of wear
X
or damage.*
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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MAN10000
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Revision: 5
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Release: 8/12/2019
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Annually
X
X
Page 33 of 47
33. Film Unwind Roller
Preventive Maintenance
Daily
A. Inspect unwind roller for wear or damage.
Wear will be visible at unwind wheel locations.
Replace unwind roller when the roller causes
film damage or if the operator experiences
film tracking issues caused by the wear on the
unwind roller.*
B. Verify the unwind roller bearings are
serviceable.*
C. Lubricate unwind roller bearings.*
D. Clean and inspect unwind wheels for
damage.*
E. Grease unwind drive shaft bearings.*
F. Verify unwind drive air cylinder operation,
check for leaks.**
G. Inspect dancing roller air cylinders for damage,
air leaks.*
H. Inspect dancing roller bearings by verifying
that the dancer arm moves freely when air
pressure is removed from dancer air
cylinders.*
I. Verify dancer position sensor is damage-free
and serviceable.*
J. Inspect film shaft mounting blocks for wear.*
K. Inspect film rollers for wear or damage.*
L. Verify web tracking motor is operating
properly. Investigate motor, drive and
bearings if web tracking motor is not
functioning correctly.**
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MAN10000
|
Revision: 5
|
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
X
X
X
X
X
X
X
Release: 8/12/2019
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Page 34 of 47
M. Verify low film sensor and associated reflector
is damage free and serviceable.*
(*) LOTO required. See 29 CFR Section 147 for details.
X
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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34. Dancing Roller
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
Annually
A. Make sure rollers move freely.*
X
B. Confirm that cylinders are operating
X
correctly.*
C. Ensure PSI is correct.*
X
D. Check for cylinder air leaks.*
X
E. Verify that the dancing roller analog proximity
X
is within the voltage range.*
F. Make sure all hardware is tight and secure.*
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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MAN10000
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Page 36 of 47
35. Film Unwind Cage
Preventive Maintenance
Daily
A. Check to ensure unwind wheels
operating.*
B. Verify that web-tracking moves freely.*
are
Weekly
Schedule
Monthly 6 Months
Annually
X
X
C. Check that the dancing roller operates.*
X
D. Ensure the bearings are lubricated.*
X
E. Ensure all hardware is tight and secure.*
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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MAN10000
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Revision: 5
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Release: 8/12/2019
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Page 37 of 47
36. Film Roll Brake
Preventive Maintenance
Daily
A. Ensure pneumatics are working properly.*
Weekly
Schedule
Monthly 6 Months
Annually
X
B. Check for air leaks.*
X
C. Ensure the cylinder is firing properly.*
X
D. Ensure all hardware is secure.*
X
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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MAN10000
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Revision: 5
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Release: 8/12/2019
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Page 38 of 47
37. Transverse Zipper
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
Annually
A. Clean all rollers. Make sure rollers are free of
X
debris and turn freely.*
B. Clean and inspect the dancing roller. Make
X
sure it is free of debris and can turn freely.*
C. Remove and clean pull belts. Inspect for
X
excessive wear or cracks.*
D. Clean and inspect the linear motor shaft.
X
Ensure it is in good working condition.*
(*) LOTO required. See 29 CFR Section 147 for details.
(**) Close guards and restart machine. See 29 CFR Section 147 for details. LOTO not required.
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MAN10000
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Revision: 5
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Release: 8/12/2019
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Page 39 of 47
38. Electrical Components
Preventive Maintenance
Daily
Weekly
Schedule
Monthly 6 Months
A. Check 24VDC Power supply for proper voltage
and ground.
B. Check 110V AC for Proper voltage and ground.
Annually
X
X
C. Check 230V AC for proper voltage and ground.
X
D. Check 460V AC for proper voltage and ground.
X
E. Check machine neutral line for proper
X
connectivity.
F. Check machine ground line for proper
X
connectivity.
G. Check all machine sensors for damage.
X
H. Check the safety circuit functionality.
X
Safety Note: Arc Flash Hazard Strictly follow all NFPA regulations when working near live electrical
connections.
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MAN10000
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Revision: 5
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Release: 8/12/2019
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Page 40 of 47
39. Pneumatic Components
Preventive Maintenance
Daily
A. Verify proper air pressure is being supplied to
the machine
B. Verify that the air being supplied to the
machine is clean and dry
C. Inspect water separator filter (replace as
needed)
D. Inspect oil separator filter (replace as needed)
E. Inspect, empty and clean the purge bottle
|
MAN10000
|
Revision: 5
|
Weekly
Schedule
Monthly 6 Months
Annually
X
X
X
X
X
Release: 8/12/2019
|
Page 41 of 47
40. PM Grease Points
Note: Triangle only recommends the use of FGL-00 (Food Grade Lubricant).
Pull Belts
Lubrication Locations
Daily
Weekly
Schedule
Monthly 6 Months
A. Pull belt bearings.
X
B. Remove pull belts to access
grease point behind the pull
belts (one point on each side,
two in total).
X
|
MAN10000
|
Revision: 5
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Annually
Release: 8/12/2019
|
Environment
IQF Dry High Use
Page 42 of 47
Vertical Seal
Lubrication Locations
Daily
Weekly
A. Vertical seal linear bearings (2).
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MAN10000
|
Revision: 5
Schedule
Monthly 6 Months
Annually
IQF
Environment
Dry High Use
X
|
Release: 8/12/2019
|
Page 43 of 47
Jaw Carrier
Lubrication Locations
Daily
Weekly
Schedule
Monthly 6 Months
A. Jaw pins (4 points).
X
B. Jaw insert (2 points).
X
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MAN10000
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Revision: 5
|
Annually
Release: 8/12/2019
|
Environment
IQF Dry High Use
Page 44 of 47
Jaw Drive
Lubrication Locations
Daily
Weekly
Schedule
Monthly 6 Months
A. Jaw linear bearings (4).
X
B. Jaw drive link pins (4).
X
|
MAN10000
|
Revision: 5
|
Annually
Release: 8/12/2019
|
Environment
IQF Dry High Use
Page 45 of 47
Film Cage
Lubrication Locations
Daily
Weekly
Schedule
Monthly 6 Months
A. Offset roller bearings (2 points).
X
B. Film cage web pivots.
X
|
MAN10000
|
Revision: 5
|
Annually
Release: 8/12/2019
|
IQF
Environment
Dry High Use
Page 46 of 47
Film Unwind Roller (2 or 4 Wheel)
Lubrication Locations
Daily
Weekly
A. Unwind motor shaft bearing
grease point (1 point).
|
MAN10000
|
Revision: 5
Schedule
Monthly 6 Months
Annually
IQF
Environment
Dry High Use
X
|
Release: 8/12/2019
|
Page 47 of 47