Use of the HSSE Risk Assessment Matrix HEMP Guidelines for Downstream CoB's Page 1 of 6 USE OF THE RISK ASSESSMENT MATRIX WITHIN THE HEMP PROCESS 1.0 Introduction: Within the Shell Group HSSE Control Framework HSSE MS Manual, the " Managing Risk" manual and guidance provides specific HEMP requirements to manage HSSE Risks in assets, facilities, operations, projects and activities where the Shell HSSE Control Framework applies. Shell HSSE Control Framework As specified in this manual, each Shell business must identify the hazards present in their business or at their site, where and how those hazards can be released, determine whether those release scenarios are credible and then assess the risks of the worst consequences of those hazard release scenarios. They must then prepare the Hazard and Effects Register, ensure that the appropriate level of Hazard Analyses is conducted (Controls and Recovery Measures) for identified Red and Yellow risks and then demonstrate that these are managed to ALARP. In this set of guidelines we specifically cover the suggested methodology for completing steps 3 & 4 of the DS HEMP procedure in the DS CoB's in order to meet the requirements of the HSSE Control Framework "Managing Risk" manual. The purpose of this guidance is to provide information on how the "Risk Assessment" steps of the Hazard and Effects Management Process should be applied in the analysis and management of HSSE Hazards (Health, Environment, Personal and Process Safety). This guidance defines the suggested approach for Downstream Classes of Business under Shell’s operational control to conduct and document a hazard identification (HAZID) review within the HEMP process as outlined in the DS HSSE HEMP Procedure. Appendix 1 contains information on applicable tools as well as a RAM awareness briefing pack. More information is available on the DS Hazards and Effects Management Website at the following link. DS HEMP and Process Safety Website 1.1 What is HEMP? HEMP is a systematic hazard analysis process used by Shell companies to identify the hazards present in our business or operations, assess the risk of their release and identify the controls and recovery measures that need to be in place to manage that hazard. The HEMP analysis ultimately identifies HSE critical activities and business processes that enable effective management of these control and recovery measures and to identify the job function or functions that are responsible for these control and recovery measures. Downstream CoB's must be able to demonstrate and document that they have applied the HEMP process to assess and manage their hazard control and recovery barriers for red and yellow risks to ALARP. June, 2010, Ver 5.2 Page 1 Use of the HSSE Risk Assessment Matrix HEMP Guidelines for Downstream CoB's 2.0 Page 2 of 6 STEP 3 - Identification of Consequences and Assessment of Risks 2.1 The Shell Risk Assessment Matrix is used across the Shell Group for risk assessment of HSSE hazards in our businesses. An update to the yellow guide was released in March 2006 in order to further clarify the proper use of the RAM. This has been further refined by the current HSSE Control Framework project to the current four-colour version depicted below. The RAM is used in the following applications in Shell: 2.2 • • • HEMP (documented demonstration of control to ALARP, decision making and projects, workplace hazard control, health risk assessment, environmental impact assessment) Incident Classification and Investigation Audit Finding Classification For ALL Shell businesses, the RAM will be used within the Hazards and Effects Management Process. The majority of these users will use the RAM specifically for Workplace and Process Hazard Control as well as incident management and reporting.. 2.3 The Risk Assessment Matrix (RAM) is used to identify the risk surrounding a hazard release scenario that is credible to that CoB or site and the worst credible consequence(s) associated with that credible release scenario. The RAM is a qualitative risk assessment tool developed by Shell. Its purpose is to identify the risk potential (unmitigated) associated with the consequences of a particular hazard release scenario in order to understand what level of control and recovery analysis is required to manage the risk of the release of that hazard to ALARP. Figure 2 The Shell Risk Assessment Matrix (2010 - HSE Control Framework) INCREASING LIKELIHOOD Reputation Environment Assets People SEVERITY CONSEQUENCES No injury or health effect No damage No effect 0 No impact 1 Slight injury or health effect Slight damage Slight effect Slight impact 2 Minor injury or health effect Minor damage Minor effect Minor impact 3 Major injury or health effect Moderate damage Moderate effect Moderate impact 4 PTD or up to 3 fatalities Major damage Major effect Major impact More than 3 fatalities Massive damage Massive effect Massive impact 5 June, 2010, Ver 5.2 A B C D Never heard of in the Industry Heard of in the Industry Has happened in the Organisation or more than once per year in the Industry Has happened at the Location or more than once per year in the Organisation E Has happened more than once per year at the Location Page 2 Use of the HSSE Risk Assessment Matrix HEMP Guidelines for Downstream CoB's Page 3 of 6 There are four steps in using the Risk Assessment Matrix: 1. Identify potential consequences. Consider all the worst credible consequences arising from credible hazard release scenarios. 2. Estimate the severity (worst credible) of each potential Consequence. Consider the impact on people, assets, environment and reputation and rate the severity of each from 1 – 5 (worst). 3. Estimate the likelihood of the potential consequence. The likelihood determination is based on the historical data of real incidents. Consider historical experience at the location, in the CoB, in Shell, or in the industry as defined below. 4. Estimate the Risk Rating. Using the RAM, link the severity and the likelihood to rest on a location on the matrix (e.g. People 4B, Assets 3C). Figure 3 Using the Shell Risk Assessment Matrix STEP BY STEP OF USE OF THE RAM IDENTIFY HAZARD 1 IDENTIFY POTENTIAL CONSEQUENCES (from credible hazard release scenarios) 2 ESTIMATE SEVERITY OF EACH POTENTIAL CONSEQUENCE (Worst Credible) (People, Assets, Environment, Reputation) 3 ESTIMATE LIKELIHOOD OF POTENTIAL CONSEQUENCE (past experience) 4 ESTIMATE THE RISK RATING 2.4 Guidance on Likelihood Definitions for Downstream: The Shell Control Framework defines the terms Industry, Organisation and Location in the Control Framework Glossary. It further states that Shell Businesses will provide detailed guidance on the application of these terms to their organisations. They should update the guidance as the organisation changes. For our downstream business, the guidance is this (this is the way that E&P manages this as well): • Industry means the Petrochemical industry with the exceptions as defined in the CF (i.e. for broad cross industry non hydrocarbon hazards such as Electrical, working at heights etc.) • Organization means the DS Class of business (this fits in the definition above... 5-10 times smaller than the group business) • Location is the operating site (Distribution, Manufacturing) or the sub business or region in the case of small CoB's (i.e in B2B, the organization is B2B, the sub business is the location (i.e Aviation, Marine etc.). In Retail, the organization is Retail business; the locations are the regions where retail operates in its global business. In Supply and Distribution, the Organization is S&D June, 2010, Ver 5.2 Page 3 Use of the HSSE Risk Assessment Matrix HEMP Guidelines for Downstream CoB's Page 4 of 6 and the locations are the supply regions in the global business (in the case of Supply) or the specific terminals or pipeline systems in those regions (in the case of Distribution). 2.5 Rules for Use and Application of the RAM: • Hazard Release Scenarios which generate the consequences must be credible to the CoB or site • The RAM is to be used as a screening tool to identify the level of further investigation required to demonstrate ALARP. • The RAM gives an assessment of risk potential. No mitigating factors are assumed when using the RAM. The RAM considers the worst credible consequence. The RAM cannot be used to give a measure of residual risk once controls have been put in place. Other tools need to be used to determine residual risk (i.e. Quantitative Risk Assessment - QRA; Layer of Protection Analysis - LOPA; specifically designed residual risk matrix) • Likelihood on the RAM is historical and is based on what has happened in the past at the location (gas plant, refinery), in the organisation (CoB) or in the industry (petrochemical industry, other Shell Group companies) • The likelihood must be linked to a worst credible consequence – i.e if the scenario is a tanker vehicle accident resulting in a loss of containment, fire and multiple fatalities, the likelihood must correspond to the worst credible consequence (fire leading to multiple fatalities) and can not be taken as the frequency in the past of tanker vehicle accidents. • A numerical likelihood is NEVER acceptable on the RAM. The RAM is qualitative and numbers have no place on the RAM. If the investigation requires probability calculations, and a Risk Matrix tool is required, there are other risk matrices or tools suitable for that more detailed analysis. • RAM is not a criterion for tolerability. For example: o The red area does not mean risks are intolerable o The yellow area does not mean risks are tolerable o The dark blue area does not mean do nothing; you must have a working HSSE Management System as specified by the HSSE Control framework requirements. o The light blue area are typically very low priority but it is still assumed that these are managed within the HSSE MS. RAM exceptions • For incident classification and investigation, the actual Rating is obtained for classification purposes and the potential RAM rating is obtained to identify the level of investigation. • For chronic health effects, the top event is not exposure to the hazard but, rather, exposure to concentrations of the hazard above the OEL for that material (occupational exposure level). 3.0 Step 4 - Identification of Red and Yellow Risks Based on the RAM assessment, red risks are classed as those with an identified risk potential in the red areas of the RAM. Similarly, RAM 5 Yellows are those risks sitting in the 5A or 5B box on the RAM. For these, a detailed BowTie analysis and ALARP assessment must be completed to ensure that risks associated with them are tolerable and ALARP. A control analysis and determination of ALARP must also be carried out for all of the other identified yellow risks as well and appropriately documented in the Hazard and Effects register or on a specific Hazard Control Sheet. Blue risks (both colours) are assumed to be at ALARP, if the facility or business has a properly functioning June, 2010, Ver 5.2 Page 4 Use of the HSSE Risk Assessment Matrix HEMP Guidelines for Downstream CoB's Page 5 of 6 HSSE MS meeting the requirements of the HSSE Control Framework (as assessed by external audit). The following diagram (Figure 4) portrays these requirements. More information on the required analysis protocols can be found on the following link Link to DS HSSE Hazard Control and Recovery Analysis Guidance Figure 4 - Hazard Analysis Criteria Based on Risk Potential Identification Of Hazards, Threats, Top Event, Consequences And Assessment Of Risks to Determine Red and Yellow Risks • Site discretion for other yellow risks (i.e. People, Asset, Environment or Reputation) to apply one of the following – Shell Engineering Standards (DEP’s, DEM’s*), Vetted Shell, Industry or Government Technical Standards (covering Threats to Consequence controls); – Hazard Control Sheets with ALARP discussion and documentation – Model or mini-Bowtie with site or business specific interpretation with ALARP determination 4.0 INCREASING LIKELIHOOD Reputation Environment Assets CONSEQUENCES People BowTie analysis or equivalent for RAM5 yellow process loss of containment and all red risks with ALARP discussion and documentation SEVERITY • No injury or health effect No damage No effect 0 No impact 1 Slight injury or health effect Slight damage Slight effect Slight impact 2 Minor injury or health effect Minor damage Minor effect Minor impact 3 Major injury or health effect Moderate damage Moderate effect Moderate impact 4 PTD or up to 3 fatalities Major damage Major effect Major impact More than 3 fatalities Massive damage Massive effect Massive impact 5 A B C D Never heard of in the Industry Heard of in the Industry Has happened in the Organisation or more than once per year in the Industry Has happened at the Location or more than once per year in the Organisation E Has happened more than once per year at the Location Increasing Risk See DS HSSE HEMP Application Procedure Blue risks are assumed to be at ALARP, if the facility or business has a properly functioning HSSE MS (as assessed by external audit). * Note: Shell Design Standards (DEP’s, DEM’s or Equivalent). List of Acronyms and Glossary of Terms A list of acronyms and glossary of terms can be found at the following Link. Link to DS HSSE HEMP - List of Acronyms and Glossary of terms 5.0 References: The 2006 RAM Yellow Guide is withdrawn effective May 1, 2010 and replaced by the RAM Guidance published in the Shell HSSE Control Framework. Link to Shell HSSE Control Framework Link to EP HSSE Control Framework Link to DS Manufacturing HSSE Control Framework June, 2010, Ver 5.2 Page 5 Use of the HSSE Risk Assessment Matrix HEMP Guidelines for Downstream CoB's Page 6 of 6 Appendix 1 RAM Tools, Templates and Training RAM Briefing (Slide Pack) Z2- DS HEC Ram in Brief Awareness Ver 2.6-06-2010 JDM.pptx June, 2010, Ver 5.2 Page 6
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