Document Title Material Submittal (MAS) Material Submittal Ref. No: Discipline Previous Submittal Reference No. Previous Approval Status: 1.Description of item Submitted: Material: Concrete Name of Product and Manufacturer, as specified Area and Location of use Name of product submitted Name of Manufacturer and Country of Origin Name Local Agent /Supplier RP01-RCRC-SPC-SSRR-02MAT-CIV-0001 Civil Revision 00 Date 30-10-2024 Date Date Concrete C 16 Concrete C 16 OMIX Chambers in the Drainage Discharge, Foundation and Transmition Slab C16 OMRAN NAJD INDUSTREIS CO. FACTROY /RIYADH /SAUDI ARABIA OMIX OMRAN NAJD INDUSTREIS CO, Name of Testing Agency 2. Reference Specifications ACI 211.1-91 3. Reference Drawings NA 4. Reference BOQ Item(s) 03544 – 03300/7 5.Specifications Requirements SLUMP 100 ±15 6.Specs. Testing Requirements COMPRESSIVE STRENGHT >=16 Temperature <=32 7. Date required on site N/A 8. Attached Documents Attached Test Reports Calculation Other Comments Material Submittal (MAS) July 2024 -Ref. No. RP01-RCRC-SAP-000-00-QLM-FRM-0028 Rev.00 1 1 Cover page with name of manufacturer & country of origin of each equipment/delivery 2 Specification 3 Company Profile/Technical Literature/Catalogue 4 ISO 9001 Certificate 5 Test Certificates 6 IFC Drawing indicating area to be used 7 Manufacturer's dimensional drawings 8 Sample Photo/color chart 9 Design Calculations (as specified) 10 Manufacturer's endorsement of the technical solution To be Submitted Attached Not Applicable Description Item Other Documents RAW MATERIAL TEST DATA SHEET AND VERTIFICATES FOR CEMENT ADMIXTURE Rev No. Date Description Contractor Prepared by: Reviewed & Approved by: 00 NO OBJECTION NO ONJECTION WITH COMMENTS REVISE & RESUBMIT REJECTED PMCM/CMC Reviewed by: Date Approved by: Material Submittal (MAS) July 2024 -Ref. No. RP01-RCRC-SAP-000-00-QLM-FRM-0028 Rev.00 2 Contract Name: Second Southern Ring Road Contract No. # 20240723164 Material Submittal of OMRAN NAJD .INDUSTRIES CO Concrete (C16/20) for Second Southern Ring Road Contract No. # 20240723164 SAUDI PAN KINGDOM COMPANY -- SAPAC (SAPAC Doc No. DOCUMENT APPROVAL SHEET Document No. RP01-RCRC-SPC-SSRR-02-MAT-CIV-0001 S No. Description 1. Prepaid By. 2. Reviewed By. 3. Reviewed by: Name Rev No. Date By Comment Issue to Consultant 00 27-10-2024 SAPAC For Approval Date Signature Designation Contract Name: Second Southern Ring Road Contract No. # 20240723164 Material Submittal of (OMRAN NAJD (INDUSTREIS CO. Ready Mix Concrete Table of Content S No. Index Page No. 1. Cover page with name of manufacturer & country of origin of each equipment/delivery 5 2. Technical Compliance / Comparison Sheet 6-8 3. Travelling Time 4. Design Calculations (as specified) 11-12 5. ISO 9001 Certificate 13-16 6. Specification 17-147 7. Calibration 148-168 8. Company Profile/Technical Literature/Catalogue 169-389 9. Test Certificates / Mill Test Certificate 390-434 10. Material Data Sheet 435-452 11. Sample Photo 453-476 12. Previous Approval 477-510 9-10 13. 14. 15. ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ OMRAN NAJD INDUSTRIES CO. FACTORY Ready Mix Conrete Riyadh - MakkahJeddah Saudi Arabia 920025829 - 0558990270 Technical Compliance / Comparison Sheet Travelling Time Material Submittal and Design Mix C16/20 ISO 9001 Certificate Specification COMPREHENSIVE DEVELOPMENT PLAN AND ENGINEERING DESIGN FOR THE SECOND SOUTHERN RING ROAD 3. DIVISION 03. CONCRETE P102487-IDM-HRW-171SRR-SPE-Z-000001-D 852 SPECIFICATIONS SECTION 03000 CONCRETE GENERAL 1 PART 1- GENERAL 1.1 DESCRIPTION A. General: 1. Furnish all labour, materials, tools, equipment and services for concrete work, in accordance with provisions of the Contract Documents. 2. Completely co-ordinate with work of other trades. 3. Although such work is not specifically indicated, furnish and install all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure and complete installation. 4. See Division 1 for General Requirements. B. Definitions: 1. Concrete Work: Cast-in-place structural concrete for use in building, paving and appurtenances. Specific aspects of concrete work are specified in other sections as follows: a. Section 03010, Concrete Testing & Evaluation. b. Section 03040, Concrete Materials. c. Section 03100, Concrete Formwork. d. Section 03200, Concrete Reinforcement. e. Section 03300, Cast-In-Place Concrete. f. Section 03350, Concrete Finishing. g. Section 03400, Precast Concrete. 2. Approved or Permitted: Approved or permitted by the Client. 3. Exposed Construction: TECHNICAL SPECIFICATIONS 853 Exposed to View. 4. Exposed to Public View: Situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance. 5. Normal Weight Concrete or "Concrete": 6. Concrete for which density is not a controlling attribute, made with aggregates of types covered by ASTM C33, usually having unit weights in range of 22.8 to 24 KN/M3. 7. Lightweight Concrete Concrete of substantially lower density then that made using aggregates of normal density. 8. Low Density Concrete: Concrete having an oven-dry unit weight of less than 50 pcf (800kg/m2) 9. Required: Required by Contract Documents. 10. Submitted: Submitted to Client for review. 11. Other words and terms used in these specifications: As defined in ACI SP-19. C. The provisions of these Specifications shall govern wherever applicable conditions and types of work occurring on particular jobs except as otherwise provided in the Contract Documents. In case of conflicting requirements, the Contract Documents shall govern. TECHNICAL SPECIFICATIONS 854 1.2 JOB CONDITIONS A. Do not allow construction loads to exceed superimposed load which member, with necessary supplemental support, is capable of carrying safely and without damage. Amount, method of distributing and proposed supplemental support of loads during construction is the responsibility of the Contractor. 2 PART 2- PRODUCTS NOT USED 3 PART 3- EXECUTION NOT USED END OF SECTION TECHNICAL SPECIFICATIONS 855 SECTION 03010 CONCRETE TESTING & EVALUATION 1 PART 1- GENERAL 1.1 DESCRIPTION A. General: 1. Furnish all labour, materials, tools, equipment and services for concrete testing, in accordance with provisions of the Contract Documents, and all other specifications to material testing not mentioned here. B. Related work specified elsewhere: 1. See Division 1 for General Requirements. 2. See Section 03000 for General Requirements for concrete work. C. Concrete materials and operations will be tested and inspected as work progresses by an independent approved agency employed and paid by the Contractor. Failure of the testing agency employed by the Contractor to detect defective work or material shall not in any way prevent later rejection when 1.2 QUALITY ASSURANCE A. Testing standards: Latest issues of related American specification principally: 1. ASTM C 31 Making and Curing Concrete Test Specimens in the Field 2. ASTM C 42 Obtaining and Testing Drilled Cores and Sawed Beams of Concrete 3. AASHTO Standard Specifications for high bridges. 4. ACI 318 Code Requirements for Reinforced Concrete. 5. ASTM E329 Inspection and Testing Agencies for Concrete, Steel and Bituminous Materials as Used in Construction. 6. C 39 Compressive strength of cylinder concrete specimens. 7. C 172 Sampling freshly mixed concrete. 8. C 192 Making and curing test specimens in the laboratory 9. C 40 Organic impurities in fine aggregate for concrete. 10. C 1 077 Laboratories testing concrete and concrete aggregates for use in construction and criteria for laboratory evaluation. B. Contractor's testing agency qualifications: Meeting requirement of ASTM E329 acceptable to the Client. TECHNICAL SPECIFICATIONS 856 1.3 SUBMITAL (SEE SECTION 01340) Project Data: A. Contractor's testing agency qualifications. B. Production sample test reports (when required): Include same data as for mix designs. C. Quality control program manual. D. Test reports on in-place testing, if such testing is performed. 2 PART 2- PRODUCTS NOT USED 3 PART 3- EXECUTION 3.1 RESPONSABILITIES AND DUTIES OF THE CONTRACTOR A. Provide necessary testing and quality control services and establishment of mix design services for qualification. B. Submit concrete materials and concrete mix designs proposed for use. Include results of all testing performed to qualify materials and to establish mix designs. Place no concrete until the Contractor has received approval in writing. See submittal paragraph item 1.03. C. To facilitate testing and inspection: 1. Advise testing agency sufficiently in advance of operations to allow for completion of quality tests and for assignment of personnel. 2. Provide and maintain adequate facilities for safe storage and proper curing of concrete test specimens on site for first twenty-four (24) hours as required by ASTM C31. D. Make additional testing services on occasions indicated: 1. Additional testing and inspection, whenever changes in materials or proportions are requested by the Contractor or the Client 2. Additional testing of materials or concrete, whenever they fail by test or inspection to meet specification requirements. TECHNICAL SPECIFICATIONS 857 3. Other testing services needed or required by Contractor and I or the Client, such as: Additional field cured test specimens as needed for control of work by the Contractor such as, when concrete may be stripped, restored, unshored, etc. 3.2 DUTIES AND AUTHORITIES OF CONTRACTORS TESTING AGENCY A. The agency and its representatives are not authorized to alter any requirement of the Contract Documents, nor to approve or accept any portion of the Work. B. Establish site laboratory and perform quality control tests. C. Perform quality control tests which are not conducted in site laboratory. (i.e. Alkali Reactivity) 3.3 EVALUATION OF CONCRETE A. Evaluate test results for standard moulded and cured test cylinders separately for each concrete mix design. For evaluation of potential strength and uniformity, each mix design shall be represented by at least five (5) tests. 1. Strength level of concrete will be considered satisfactory so long as averages of all sets of three consecutive strength test results equal or exceed specified strength (f'c) and no individual strength test result falls below specified strength (f'c) by more than 3.5 MPa. 2. When strength tests show deficiencies, testing of concrete in place may be permitted as an aid in evaluating actual strength. B. Testing by impact hammer, sonoscape or other non-destructive device: Such tests, unless properly calibrated and correlated with other test data, shall not be used as a basis for acceptance or rejection. C. Core tests: Obtain and test 100 mm (minimum) diameter cores of the length specified and approved by the Client in accordance with ASTM C42. 1. Dry Test: If concrete in structure will be dry under service conditions, air dry cores (temperature 16 to 26 o C. relative humidity less than 60%) for seven (7) days before test. 2. Wet Test: If concrete in structure will be more than superficially wet under service conditions, test cores after moisture conditioning. TECHNICAL SPECIFICATIONS 858 a. Take at least three representative cores from each member or area of concrete in place that is considered potentially deficient. The location will be determined by the Client. If, before testing, one or more of the cores shows evidence of having been damaged subsequent to or during removal from structure, repeat the test. b. Concrete in area represented by a core test will be considered adequate if average strength of cores is equal to at least 85% of, and if no single core is less than 75% of, specified strength (f'c). c. Fill core holes with low slump (non-shrink) concrete or mortar. D. Dimensional tolerances: 1. Formed surfaces resulting in concrete outlines smaller than permitted by tolerances are potentially deficient in strength and subject to provisions of strength requirements. 2. Formed surfaces resulting in concrete outlines larger than permitted by tolerances may be rejected and excess material subject to removal. If removal of excess material is permitted, accomplish in such a manner as to maintain strength of section and to meet all other applicable requirements of function and appearance. 3. Inaccurately formed concrete surfaces exceeding limits of tolerances and which are exposed to view, shall be rejected. Repair or remove and replace if required. E. Appearance: 1. Architectural concrete with surface defects exceeding limitations shall be rejected. 2. Other concrete exposed to view with defects which adversely affect appearance of specified finish may be repaired only by approved methods. F. Strength of structure: Strength of structure in place will be considered potentially deficient if it fails to comply with any requirements which control strength of structure, including but not necessarily limited to the following: 1. Low concrete strength. 2. Reinforcing steel size, quantity, strength, position or arrangement at variance with requirements on reinforcement. TECHNICAL SPECIFICATIONS 859 3. Concrete which differs from required dimensions or location in such a manner as to reduce strength. 4. Curing less than that specified. 5. Inadequate protection of concrete from extremes of temperature during early stages of hardening and strength development. 6. Mechanical damage, construction fires, accidents or premature removal of form work likely to result in deficient strength. 7. Workmanship likely to result in deficient strength. 3.4 EVALUATION OF CONCRETE A. Structural analysis and/or additional design calculations and testing may be required when strength of structure is considered potentially deficient. 1. Core tests may be required when strength of concrete in place is considered potentially deficient. 2. If core tests are inconclusive or impractical to obtain or if structural analysis and design calculations does not confirm the safety of the structure, load tests may be required and their results evaluated in accordance with AASHTO 2020. B. Reinforce or replace concrete work judged inadequate by structural analysis or by results of a load test with additional construction, if so directed by the Client at the Contractor's expense. C. The Contractor shall pay all costs incurred in providing additional testing, demolition and/or analysis required. D. Repair work rejected due to appearance or tolerance deficiencies or removes the defective work and provides new concrete work conforming to contract requirements, as approved. 3.5 QUALITY CONTROL A. The Contractor shall submit to the Client before commencement of work, a quality control program manual indicating the Contractor's procedures for controlling concrete quality and checking concrete, forms and reinforcement. The report shall be based on the specification requirement and shall include the names and positions of the Contractor's quality control specialists, the Contractor's site laboratory equipment, TECHNICAL SPECIFICATIONS 860 typical forms for presentation of tests results and external laboratories for conduction of tests not performed in the Contractor's site laboratories. B. The Contractor shall establish on his account a well-equipped site laboratory with the necessary equipment, qualified specialists and labour to perform the following tests on site: 1. Cement strength. 2. Cement setting time. 3. Aggregate sieve analysis. 4. Organic impurities in aggregates. 5. Clay content in aggregates. 6. Aggregate bulk density. 7. Aggregate crushing strength. 8. Aggregate moisture contents. 9. Concrete specific gravity. 10. Concrete slump. 11. Crushing strength of concrete. 12. Schmidt test hammer. C. Other tests required by the specification, shall be performed in approved laboratories. D. Concrete materials tests: 1. Cement: Cement shall be tested before use and during construction to ensure its conformity with the Specifications in a minimum rate of one test for every 50 Ton delivered to the site. The tests shall include chemical analysis, strength requirements, setting time and all other relevant tests required by the specifications. 2. Aggregates: Regular tests shall be conducted for every 1 00 cubic meters of fine aggregates and 200 cubic meters of coarse aggregates. Tests shall include sieve analysis, moisture content, organic and clay impurities, bulk density and aggregate volume weight and all other tests required by the Specifications. A test for alkali reactivity and percent of chlorides and sulphates ions shall be conducted periodically. 3. Steel reinforcement, see section 03200 "Concrete Reinforcement". E. Concrete tests: 1. Slump Test: TECHNICAL SPECIFICATIONS 861 A slump test shall be conducted for every concrete batch unless otherwise approved by the Client. 2. Compression Tests: Test cylinders shall be prepared and cured in accordance with ASTM C3/and tested in accordance with ASTM C39. Three sets of three concrete compression test cylinders shall be made each day when 70 cubic meters or a fraction thereof are placed. Three additional sets shall be made for each additional 70 cubic meter or major fraction thereof placed in any 'one day. One set of test cylinder shall be obtained near the beginning of the pour and one near the middle and on near the end of the pour. The cylinders shall be carefully taken, marked transported, cured and tested according to the specification’s requirements. Three cylinders shall be tested after 7 days, three after 28 days. The remaining cylinders are to be tested as required to ascertain the results or to indicate dates for forms striking or to check 90 days strength. END OF SECTION TECHNICAL SPECIFICATIONS 862 SECTION 03040 CONCRETE MATERIALS 1 PART 1- GENERAL 1.1 DESCRIPTION A. General: 1. Furnish all labour, materials, tools, equipment and services for concrete materials and proportioning, in accordance with provisions of Contract Documents. 2. Completely coordinate with work of other disciplines. 3. Although such work is not specifically indicated, furnish and install all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure, and complete installation. 1.2 QUALITY ASSURANCE A. Materials standards: Latest issues of the related American Standards, mainly. 1. ASTM C33: Concrete Aggregates. 2. ASTM C94: Ready-mixed Concrete. 3. ASTM C150: Portland Cement. 4. ASTM C494: Chemical Admixtures for· Concrete. 5. ASTM C227 and ASTM C386: For Alkali Reactivity of Aggregates. B. Testing standards: Latest issues of the related American Standards, mainly. 1. ASTM C39: Test Method for Compressive Strength of Cylindrical Concrete Specimens. 2. ASTM C1 09: Test Method for Compressive Strength of Hydraulic Cement Mortars. 3. ASTM C138: Test Method for Unit Weight, Yield, and Air Content (Gravimetric) of Concrete. 4. ASTM C143: Test Method for Slump of Portland Cement Concrete. 5. ASTM C192: Making and Curing Concrete Test Specimens in the Laboratory. 6. ASTM C95: Test Method for Alkali Reactivity C. Proportioning standards: ACI 211.1: Standard Practice for Selecting Proportions for Normal and Heavy Weight Concrete. TECHNICAL SPECIFICATIONS 863 1.3 SUBMITTAL (SEE DIVISION 1) A. Proportioning of all materials. B. Mill certificates for cement & steel. C. Proportions of admixtures, and results of tests conducted on concrete samples. D. All test results stated in 3.05 section 03010. 2 PART 2- PRODUCTS 2.1 MATERIALS A. Cement: 1. Use Portland cement type (I) (ASTM C150) for all reinforced concrete not in contact with soil. 2. For all other concrete in contact with soil, use sulphate resisting cement type (V). B. Admixtures: When required or permitted, conform to appropriate specifications listed below; admixtures used shall be of same composition as used in establishing required concrete proportions. 1. Water-reducing, retarding, and accelerating admixtures: ASTM C494. Do not use water-reducing, retarding, or accelerating admixtures unless specifically approved in writing by the Client at no cost to Client. 2. All admixtures must be chloride free. C. Water: Potable, clean, and free from mud, oil, acid, salt, alkali, organic matter, and other deleterious substances. D. Aggregates: 1. Normal weight concrete: ASTM C33. The bulk specific gravity of each aggregate shall be determined in accordance with ASTM C127 and ASTM C128. 2. Regard fine and coarse aggregates as separate ingredients. Each size of coarse aggregate, as well as combination of sizes when two or more are used, shall conform to grading requirements of applicable ASTM specifications. 3. The Alkali reactivity test results shall conform to ASTM C227 & ASTM C295. 4. The maximum allowable sulphate (as 803) content: TECHNICAL SPECIFICATIONS 864 a. Fine aggregates: 0.4 percent by weight of fine aggregate. b. Coarse aggregates: 0.5 percent by weight of coarse aggregates. c. Maximum total allowable sulphate content for the total concrete mixture shall not exceed 4% by weight of cement (includes salts in cement and water). 5. The maximum allowable chloride (as Na CL) content (Equivalent weight determined by chloride con x 1.6): a. Fine aggregates 0.06 percent by weight of fine aggregates. b. Coarse aggregates 0.10 percent by weight of concrete aggregates. c. Maximum total allowable sodium chloride content (soluble & insoluble) for the total concrete mix shall not be greater than 0.3 percent by weight of cement (includes salt in cement & water). 3 PART 3- EXECUTION 3.1 STORAGE OF MATERIALS A. Store cement in weather tight buildings, bins, or silos which will exclude moisture and contaminants. B. Arrange aggregate stockpiles and use in a manner to avoid excessive segregation and to prevent contamination with other materials or with other sizes of like aggregates. To insure that this condition is met, perform test for determining conformance to requirements for cleanliness and grading on samples secured from aggregates at point of batching. C. Store admixtures in manner to avoid contamination, evaporation, or damage. For those used in form of suspensions or non-stable solutions, provide agitating equipment to assure uniform distribution of ingredients. Protect liquid admixtures from temperature changes which would adversely affect their characteristics. 3.2 PROPORTIONING A. General: Use concrete of specified quality capable of being placed without excessive segregation and, when cured, of developing all characteristics required. B. Strength: Specified strength (f'c) and type of concrete depend on the use in structure(s), providing that the specified strength is the minimum cylindrical compressive strength after 28 days. Specified Strength (fc') MPa TECHNICAL SPECIFICATIONS 865 1. Cast in place concrete 30, 35, 40 or 45 (as specified in the drawings) 2. Unreinforced concrete & slab on grade 20 3. Precast concrete 40 C. Use sulphate resisting cement type (V) for all concrete in contact with soil. For all other concrete reinforced and unreinforced use type (I) Portland cement (ASTM C150). D. The water cement ratio shall not exceed 0.4. E. Slump: Proportion and produce concrete to have a slump of 100 mm unless noted otherwise. Tolerance up to 25 mm above indicated maximum may be allowed for individual batches provided average for all batches or most recent 10 batches tested, whichever is fewer, does not exceed maximum limit. Concrete of lower than usual slump may be used on condition that it is approved by the Client and is properly placed and consolidated. Determine slump as per ASTM C143. F. Maximum size of coarse aggregate: Nominal maximum size of aggregate; not more than one-fifth of narrowest dimension between sides of forms, one-third of depth of slabs, nor three-fourth of minimum clear spacing between reinforcing bars. Maximum coarse aggregate sizes shall not be greater than: 1. Foundation, slab on grade: 30 mm. 2. Structural slabs, ribs, beams, girders, walls or columns: 25 mm. G. Admixtures: Use admixtures in accordance with manufacturer’s instructions confirmed by tests results. 3.3 SELECTION OF PROPORTIONS A. General: Proportion ingredients to produce a mixture which will work readily into corners and angles of forms and around reinforcement by methods of placing and consolidation employed on work, but without permitting materials to segregate or excessive free water to collect on surface. Proportion ingredients to produce proper placability, durability, strength, and other required properties. Comply with following minimum cement contents: SPECIFIED MIN. CEMENT STRENGTH CONTENT (MPa) KG/m3 45 450 40 400 TECHNICAL SPECIFICATIONS 866 35 350 30 300 20 200 B. Concrete proportions: Proportion mixture to provide desired characteristics using one of following methods for each specified strength and each type of concrete: 1. Method 1: Use when combination of materials is to be evaluated and proportions selected is on basis of trial mixes. Make mixtures having suitable proportions and consistencies based on ACI 211 .1, using at least three different water-cement ratios which will produce a range of strengths encompassing those required. Design trial mixes to produce a slump within 25 mm of maximum permitted. Report temperature of concrete used in trial batches. For each water-cement ratio, make at least three compressions test cylinders for each test age, and cure in accordance with ASTM C192. Test for strength at 28 days or at earlier or later age in accordance with ASTM C39. From results of these tests plot a curve showing relationship between watercement ratio and compressive strength. From this curve, select water-cement ratio to be used to produce average strength required as described in paragraph B.2. Use cement content and mixture proportions such that water-cement ratio is not exceeded when slump is maximum permitted. Base field control on maintenance of proper cement content, slump, and air content. 2. Method 2: In lieu of trial batches to establish required average strength level, as described above for Method 1, appropriate field test data for concrete made with similar ingredients may be used. Proposed mixture proportions subject to approval by the Client. Determine ability to produce required average strength calculated, in accordance with following paragraph, on basis of strength test record of 30 or more tests made during past year which will permit establishing, directly or by interpolation, water-cement ratio corresponding to required average strength. a. Required average strength. Where-production facility has a control record, based on at least 30 consecutive strength tests of a similar mix or mixes obtained within past year representing similar materials and conditions to those expected, average strength used as basis for selecting proportions shall exceed specified strength (f'c) by at least: (1) 3.15 MPa if standard deviation is less than 2.1 MP a. (2) 3.85 MPa if standard deviation is 2.1 0 to 2.80 MP a. TECHNICAL SPECIFICATIONS 867 (3) 4.90 MPa if standard deviation is 2.80 to 3.50 MPa. (4) 6.30 MPa if standard deviation is 3.50 to 4.20 MPa. b. If standard deviation exceeds 4.20 MPa or if a suitable record of strength test performance is not available, select proportions to produce an average strength at least 8.40 MPa greater than specified strength (f'c). c. Strength test history used to determine standard deviation will be considered to comply with above requirement for 30 consecutive strength tests if tests represent either a group of 30 consecutive batches of same class of concrete or statistical average for two groups total 30 or more batches. Tests used in establishing standard deviation shall represent concrete produced for a specified strength or strengths within 7.0 MP a of that required for proposed work; changes in materials and proportions within number of background tests shall not have been more closely restricted than for proposed work. 3. Method 3: When test data for materials to be used in concrete are not available or will not be determined, proportion so that water-cement ratio does not exceed 0.40. a. Method 3 is not applicable to: (1) Concrete containing admixtures other than those used exclusively for entraining air. (2) Prestressed concrete. (3) Concrete designed for specified strengths f'c in excess of 20.0 MPa. C. Concrete for floors: Provide a trial slab to permit evaluating finishing properties, hardness, and appearance of concrete proposed for use. Make with proposed materials and proportions, using equipment and personnel comparable with those to be employed on work. Use concrete capable of being finished with slump not exceeding that specified. END OF SECTION TECHNICAL SPECIFICATIONS 868 SECTION 03100 CONCRETE FORMWORK 1 PART 1- GENERAL 1.1 SECTION INCLUDES A. Formwork for cast-in-place concrete as indicated on Drawings and as specified in this section. 1.2 REFERENCES A. ACI - American Concrete Institute: ACI301 Specifications for Structural Concrete for Buildings ACI 318 Building Code Requirements for Reinforced Concrete ACI347 Recommended Practice for Concrete Formwork (ANSI A 145.1) B. APA ·American Plywood Association: APA High Density Overlaid Concrete Form, Class1 APA Structural 1, Exterior Quality, Class 1 APA Plastic Overlaid Plywood Forms C. ANSI -American National Standard Institute: A 199.1 Construction and Industrial Plywood D. Scaffold Safety Handbook - Saudi Aramco (May 2001 Revised July 2003) 1.3 SUBMITTALS A. Product's Data: Submit manufacturer's specifications and installation instructions for proprietary materials and items as required, including form coatings, manufactured form systems, ties and accessories. B. Detail Shop Drawings: Contractor will submit data on sequence of the concrete placement, location of construction joints, camber details, bearing values of the soils supporting false-work under wet and dry conditions, the anticipated settlements as well as false-work release sequence. 1.4 QUALITY ASSURANCE A. Design, construct, erect, support, brace, maintain and remove forms according to ACI 318, Parts 1, 2, and 3 requirements as well as ACI 347 requirements for loads, lateral pressure and allowable stresses: in addition to other design parameters such as wind roads. TECHNICAL SPECIFICATIONS 869 1. Construction: Construct formwork so that cast concrete surfaces will conform to the requirements of ACI 30 1, Chapter 4, Paragraph 4.3 Tolerances. 2. Hydraulic Pressure: Maximum allowable deflection of forming surfaces from concrete pressure will be length between supports divided by 360. 3. Provide surveys as required to check the lines and levels of the completed formwork for exposed concrete before concrete is placed. Make the required corrections or adjustments to formwork to correct deviations which exceed the specified tolerances. 4. Check formwork during concrete placement to ensure forms, shores, false-work, ties and other features have not been unduly disturbed by concrete placement methods or equipment. Report in writing to the Engineer deviations from the allowable tolerances. 2 PART 2- PRODUCTS 2.1 MATERIALS A. Concrete Formwork: 1. Unless otherwise specified construct formwork of plywood, metal, metal framed plywood-faced or other panel type materials acceptable to the Engineer to provide continuous, straight, smooth surfaces. Provide formwork in the largest practice sizes to minimize number of joints and to conform to joint system indicated on Drawings. Provide form material with sufficient thickness to withstand pressure of newly placed concrete without bow or deflection. Provide wood forms of minimum thickness of 16 mm. 2. Use overlaid plywood complying with U.S. Product Standard PS-1, A-Cor B-B High Density Overlaid Concrete Form, and Class 1. 3. Only steel formwork is allowed for all kind of walls fulfilling an architectural purpose and exposed finish B. Forms of Unexposed Finish Concrete: Provide forms of plywood, lumber, metal or glass-fiber reinforced plastic or other acceptable material. C. Form Ties: 1. Provide factory-fabricated, adjustable-length, removable or snap-off metal form ties, designed to prevent form deflection and to prevent spalling concrete surfaces upon TECHNICAL SPECIFICATIONS 870 removal. Use Plastic cone type, with threaded steel rod. For water tanks or other water retaining structures use watertight form ties as recommended by the manufacturer. 2. Unless otherwise indicated, provide ties so that portion remaining within concrete after removal of exterior parts is at least 38 mm from the outer concrete surface. Provide form ties which will not leave a hole larger than 25 mm diameter in the concrete surface. 3. Form ties fabricated on Project Site and wire ties are not acceptable. D. Form Release: Non-staining, non-reactive, rust- preventive guaranteed not to affect bond of subsequent surface applications to concrete. 2.2 DESIGN OF FORMWORK A. Design, erect, support, brace and maintain formwork to safely support vertical and lateral loads applied, until such loads can be supported by the concrete structure. Carry vertical and lateral loads to ground by formwork system and in-place construction that has attained adequate strength for the purpose. Design and construct formwork of concrete members and structures to correct size, shape, alignment, elevation and position. B. Design form and false work to include assumed value of live load, dead load, weight of moving equipment operated on formwork, concrete mix, height of concrete drop, vibrator frequency, ambient temperature, foundation pressures, stresses, lateral stability and other factors pertinent to safety of structure during construction. C. Design formwork to be readily removable without impact, shock or damage to cast-inplace concrete surfaces and adjacent materials. D. Provide formwork sufficiently tight to prevent leakage of cement paste during concrete placement. Solidly butt joints and provide back-up material at joints as required to prevent leakage and fins. E. Design forms according to ACI 318, Parts 1, 2, and 3 requirements as well as ACI 347 requirements for loads, lateral pressure, and allowable stresses; in addition to other design parameters. TECHNICAL SPECIFICATIONS 871 3 PART 3- EXECUTION 3.1 INSPECTION A. Examine substrate and conditions under which concrete formwork is to be performed. Correct any unsatisfactory conditions. Proceed with the work after unsatisfactory conditions have been corrected in a manner acceptable to the Engineer. 3.2 FORM CONSTRUCTIONS A. General: 1. Construct forms complying with ACI 347, to sizes, shapes, lines an dimensions indicated and required to obtain accurate alignment, location, grades, level and plumb work in the finished structures. Provide for openings, offsets, sink ages, keyways, recesses, moldings, rustication, reglets, chamfers, blocking, screed, bulkheads, anchorages, inserts, and other features required. Use selected materials to obtain the required finishes. 2. Fabricate forms for easy removal without hammering or prying against concrete surfaces. Provide crush plates or wecking plates where stripping may damage cast concrete surfaces. Provide top forms for inclined surfaces where the slope is too steep to place concrete with bottom forms only. Kerf wood inserts for forming keyways, reglets, recesses, and the like, to prevent swelling and assure ease of removal. 3. Provide temporary openings where interior area of formwork is inaccessible for cleanout, inspection before concrete placement and placement of concrete. Securely brace temporary closures and set tightly to forms to prevent loss of concrete mortar. Locate temporary openings in forms at inconspicuous locations. 4. Form intersecting planes to provide true, clean-out corners, with edge grain of plywood not exposed as form for concrete. B. False-work: 1. Erect false-work and support, brace and maintain it to safely support vertical, lateral and asymmetrical loads applied until such loads can be supported by in-place concrete structures. Construct false-work so that adjustments can be made for take-up and settlement. 2. Provide wedges, jacks or camber strips to facilitate vertical adjustment. Inspect false-work and formwork during and after concrete placement operations to TECHNICAL SPECIFICATIONS 872 determine abnormal deflection or signs of failure and make necessary adjustments to produce work of required dimensions. 3. Provide shores and struts with positive means of adjustment capable of taking up formwork settlement during concrete placing operations, using wedges or jacks or a combination thereof. Provide trussed supports when adequate foundations for shores cannot be secured. 4. Support form facing materials by structural members spaced sufficiently close to prevent deflection. Fit forms placed in successive units for continuous surfaces to an accurate alignment, free from irregularities and within allowable tolerances. Provide camber in formwork as required for anticipated deflections due to weight and pressures of fresh concrete and construction loads for long span members without intermediate supports. Provide temporary openings in wall forms and at other locations necessary to permit inspection and clean-out. C. Forms for Exposed Concrete: 1. Drill forms to suit ties used and to prevent leakage of concrete mortar around tie holes. Do not splinter forms by driving ties through improperly prepared holes. 2. Do not use metal cover plates for patching holes or defect in forms. 3. Provide sharp, clean corners at intersecting planes, without visible edges or offsets. Back joints with extra studs or girts to maintain true, square intersections. 4. Use extra studs and bracing as required to prevent bowing of forms between studs and to avoid bowed appearance in concrete. Do not use narrow strips of form material which will produce bow. 5. Assemble forms in a way to be readily removed without damage to exposed concrete surfaces. 6. Form moldings shapes, recesses and projections with smooth finish materials and install in forms with sealed joints to prevent displacement. D. Corner Treatment: 1. Form exposed corners to produce square, smooth, solid, unbroken lines, except as otherwise indicated. 2. Provide chamfers for surfaces were indicated on Drawings. TECHNICAL SPECIFICATIONS 873 3. Unless otherwise indicated, form chamfers using wood strips 19 x 19 mm; accurately formed and surfaced to produce uniformly straight lines and tight edge joints. Extend terminal edges to required limit, and miter chamfer strips at changes in direction. E. Control Joints: Locate control joints where indicated or as directed. Refer to Section 03300- CAST-IN-PLACE CONCRETE for control and construction joints treatment. F. Provisions for Other Trades: Provide openings in concrete formwork to accommodate work of other trades. Determine size and location of openings, recesses and chases required for such work. Accurately place and securely support built-in items into forms. G. Cleaning and Tightening: Thoroughly clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt or other debris just before concrete placement. Re-tighten forms immediately after concrete placement as required to eliminate mortar leaks. 3.3 FORM COATING A. Coat form contact surfaces with form-coating compound before placing the reinforcement. Provide form-coating compounds that will not bond with, stain, nor adversely affect concrete surfaces and will not impair subsequent treatment of concrete surfaces requiring bond or adhesion nor impede the wetting of surfaces to be cured with water or curing· compounds. Do not allow excess form coating material to accumulate in the forms or to come into contact with surfaces against which fresh concrete will be placed. Apply in compliance with manufacturer's instructions. B. Coat steel forms with a non-staining, rust-preventive form oil or otherwise protect against rusting. Rust-stained steel formwork is not acceptable. 3.4 FORM COATING A. General: Set and build into the work anchorage devices and other embedded items required for other work that is attached to, or supported by, cast-in-place concrete. Use setting drawings, diagrams, instructions and directions provided by the suppliers of these items to be attached thereto. B. Edge Forms and Screed Strips for Slabs: Set edge forms or bulkheads and intermediate screed strips for slabs to obtain required elevations and contours in the finished slab surface. Provide and secure units to support types of screed required. C. Metal Inserts: TECHNICAL SPECIFICATIONS 874 1. Provide metal inserts for anchorage of materials or equipment to concrete construction, as required for the work. 2. Provide adjustable wedge inserts of malleable cast iron, complete with bolts, nuts and washers; 19 mm bolt size unless otherwise indicated. 3. Provide threaded inserts of malleable cast iron, furnish complete with full-depth bolts; 19 mm bolt size, unless otherwise indicated. 4. Provide box-out sections in concrete work as required for installation of equipment or other work. 5. Coordinate location of all required embedded weld plates and other items for attachment of precast concrete to cast-in-place concrete. 3.5 SHORES AND SUPPORTS A. Shore floor directly under slab being placed so that loads from construction above will safely transfer directly to these shores. Space out shoring below this level in such a manner that no member will be excessively loaded or will induce tensile stress in concrete members where no reinforcing steel is provided. Extend shores beyond minimum if required to ensure the1 proper distribution of loads and the safety of all concrete members. B. Remove shores and restore in a planned sequence to avoid damage to partially cured concrete, and to assure that the structure supported is not subjected to impact or loading eccentricities. Locate and provide adequate reshoring to safely support the work. 3.6 REMOVAL OF FORMS A. Formwork not supporting concrete, such as sides of beams, columns, walls, and similar parts of the work (vertical faces) may be removed not less than 24 hours after placing concrete provided that concrete is sufficiently hard and will not be damaged by form removal operations, and provided that curing and protection operations are maintained. B. Formwork supporting weight of concrete, such as slabs and other structural elements must remain in place for the time period shown in ACI 347, Section 3.6.2.3 (assuming design live load is less than dead load) and until concrete has attained design minimum 28 day compressive strength determined by field-cured specimens as defined below. Do not remove forms until the approval has been obtained from the Engineer. TECHNICAL SPECIFICATIONS 875 C. Determine potential compressive strength of in-place concrete by testing field-cured specimens’ representative of the concrete location of members, as specified in Section 03300 - CAST-IN-PLACE CONCRETE. D. Form facing material may be removed not less than 4 days after placement, provided shores and other vertical supports have been arranged to permit removal of form facing material without loosening or disturbing shores and supports and provided that concrete has achieved adequate compressive strength to safely support the load. E. Removal of Forms: 1. Use necessary means and precautions to protect workmen, passer-by, the installed work and material of other trades and complete safety of structure. 2. Cut nails as well as form ties off flush leaving surfaces smooth and clean. 3. Remove metal spreader ties on exposed concrete by removing or snapping off inside the wall surfaces and pointing up and rubbing the resulting pockets to match surrounding surfaces. 4. Flush holes resulting from spreader rods and sleeve nuts, using water, and solidly pack throughout the wall thickness with cement grout applied under pressure by means of grouting gun; grout shall be one part cement to 2-1 /2 parts sand; apply grout immediately after removing forms. 3.7 RE-USE OF FORMS A. Clean and repair surfaces of forms to be reused in the work. Split, frayed, delaminated or otherwise damage form facing material will not be acceptable. Apply new form coating compound material to concrete contact surfaces as specified for new formwork. B. When forms are extended for successive concrete placement thoroughly clean surfaces, remove fins and laitance, and tighten forms to close all joints. Align and secure joints to avoid offsets. Do not use patched forms for exposed concrete surfaces. END OF SECTION TECHNICAL SPECIFICATIONS 876 SECTION 03150 MOVEMENT AND CONSTRUCTION JOINTS 1 PART 1- GENERAL 1.1 DESCRIPTION A. General: 1. Furnish all labour, materials, tools, equipment and services for control, isolation and movement joint seals in concrete, in accordance with provisions of Contract Documents. 2. Completely coordinate with work of other disciplines. 3. Although such work is not specifically indicated, furnish and install all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure, and complete installation. 4. See Division 1 for General Requirements. B. Related work specified elsewhere: 1. Section 03100, Concrete Formwork. 2. Section 03300, Cast in place Concrete. 1.2 SUBMITTAL A. Samples of compressible fillers, sealers, cup, dowels, water stop. B. Manufacturer catalogues containing complete details on properties of materials and method of installation. C. Working Drawings, showing plans, and details of joints. 2 PART 2- PRODUCTS 2.1 MATERIALS FOR MOVEMENT AND ISOLATION JOINTS A. Joint fillers: 1. Movement joint filler, premolded: Type required, preformed sponge rubber and cork expansion joint fillers, conforming to ASTM-D1751-83 or ASTM-D1752-84. TECHNICAL SPECIFICATIONS 877 2. Water stops: Manufactured from virgin polyvinyl chloride not containing scrap or reclaimed material or pigment. Water stop should resist safely the maximum hydrostatic pressure at construction or movement joints. a. Provide in maximum practicable length to minimize end joints. b. Butt splice joints at intersections and at ends of pieces in accordance with manufacturer's instructions. Make joints to develop effective watertightness fully equal to that of continuous water stop material, to permanently develop not less than 50 percent of mechanical strength of parent section, and permanently retain flexibility. B. Sealant: 1. Use elastomeric sealant (silicon rubber sealant) for superstructure. 2. Use mastic sealant (Bitumen Rubber) for retaining walls. 2.2 MATERIALS FOR CONSTRUCTION JOINTS A. For execution of construction joints in concrete works, see section 03300. B. Dowels: as indicated on the drawings. C. Water-stop wherever necessary as indicated on the drawings. Quality and fixing method to be submitted to the Engineer for approval prior to construction. 3 PART 3- EXECUTION 3.1 INSPECTION A. Verify suitability of substrate to accept installation. B. Installation constitutes acceptance of responsibility for performance. C. Install all joints materials in strict accordance to manufacturer directions and plans approved by the engineer. D. Ensure that sealant materials are compatible with joints fillers. TECHNICAL SPECIFICATIONS 878 3.2 CONTRACTION (CONTROL) JOINTS A. Slabs 1. Differential movement in slabs must be accommodated by contraction joints spaced at (4500 - 6000 mm) intervals. 2. If columns are located farther apart than 6000 mm intermediate joints should be provided in the floor. The resulting panels should be approximately square; elongated and L-shaped panels should be avoided. 3. In driveways and sidewalks contraction joints should be spaced at intervals about equal to the slab width but drives and walks wider than about 3000 - 4000 mm should have a longitudinal joint down the centre. Spacing of contraction joints in patios should not exceed 3000 in either direction. 4. All contraction joints should be continuous, not staggered or offset. 5. One method of making contraction joints is by sawing a continuous slot to a depth of one-fourth the thickness of the slab [but not less than 25 mm]. 6. On thicker slabs use a power saw with a masonry cutting blade, cutting at least 1/4 the thickness of the slab. Cutting should be done as soon as possible after the concrete hardens. The concrete is hard enough when the blade does not dislodge aggregate and when the edges of the cut do not ravel. If random cracking occurs before sawing, then the sawing has been delayed too long. Power saws may also be used in thin slabs. Unsuitable choice of saw blades can result in slow cutting and excessive blade wear. The manufacturer should be consulted about choice of blades for the aggregate being used. 7. Preformed plastic or metal strips for making contraction joints are available for insertion into freshly placed concrete. Prior to insertion, a string line should be snapped along each joint line to help make the joints straight. A slot should be cut in the fresh concrete with a trowel or other sharp tool before each strip is inserted. If the joint device requires removal of the top of the device, the top should be removed just prior to the flat trawling. 8. Where wheeled traffic is involved and durable joints are required, uneven joints or joints with a wide radius should be avoided. Hand tooled joints, wood strip joints, or 'T' strips should not be used, nor should any other jointing method be used which results in uneven joints or wide radius joints. TECHNICAL SPECIFICATIONS 879 9. Contraction joints for interior floors may be filled with certain epoxy resins or sealed with elastomeric sealants as described in the report of ACI 504 application of epoxy materials should be delayed as long as possible so that the majority of the shrinkage has occurred, this should be not less than 3 months. Elastomeric sealants are used only where they will not be subject to small hard - wheel traffic. B. Walls 1. Same procedure & techniques as for slabs. 2. First joints should occur 3000 to 4000 mm from a corner. 3. Joints in reinforced concrete walls shall located such as maximum spacing does not exceed 1 0000 mm. 3.3 ISOLATION JOINTS A. The floor must be separated structurally from other building elements to accommodate differential horizontal and vertical movement. Isolation joints must be used at junctions with walls, columns, machine foundations, and footings, or other points of restraint, such as drainpipes, fireplaces, pumps, stairways, and so forth. These may be produced by inserting expansion joint fillers before or during the concreting operations. B. The joint filler should extend full depth of the joint and not protrude above it. C. If vehicles are to pass over isolation joints that have no provision for load transfer, such as at doorways, the slab should be thickened by approximately 25 percent and tapered to the required thickness at a slope of not more than 1 in 5. D. Isolation joints may be formed with preformed asphalt impregnated fibre sheeting or similar materials placed before concreting begin, and detailed. END OF SECTION TECHNICAL SPECIFICATIONS 880 SECTION 03200 CONCRETE REINFORCEMENT 1 PART 1- GENERAL 1.1 SECTION INCLUDES A. Steel reinforcement for cast-in-place concrete as indicated on Drawings and as specified in this section. 1.2 RELATED REQUIREMENTS 02505 Underground Piping Valves & Fittings 03400 Precast Concrete 02721 Storm Drainage System 1.3 REFERENCES A. AASHTO Standard specification for highway bridges 1998 (LRFD) B. ACl American Concrete Institute ACI 315 Details and Detailing of Concrete Reinforcement Cl 318 Building Code Requirements for Reinforced Concrete C. ASTM American Society for Testing and Materials ASTM A 82 Steel Wire, Plain, for Concrete Reinforcement ASTM A 184Fabricated Deformed Steel Bar Mats, for Concrete Reinforcement ASTM A 185 Steel Welded Wire Fabric, Plain, for Concrete Reinforcement ASTM A 497 Welded Deformed Steel Wire Fabric, for Concrete Reinforcement ASTM A 615Deformed and Plain Billet Steel Bars for Concrete Reinforcement D. CRSI Concrete Reinforcing Steel Institute CRSI MSP Manual of Standard Practice Placing Reinforcing Bars, Chapter 3 E. AWS American Welding Society AWS D12.1 Structural Welding Code WS D12.4 Structural Welding Code Reinforcing Steel F. SASO Saudi Arabian Standards Organization SSA 223 Methods of Test for Steel Fabric for Concrete Reinforcement SSA 224Steel Fabric for Reinforcement of Concrete TECHNICAL SPECIFICATIONS 881 G. MOT 1.4 Highway Design Manual for Ministry of Transport. SUBMITTALS A. Mill Certificates: Submit steel producer's certificates of mill tests for reinforcing steel. Mill certificates will indicate chemical and physical properties of steel bars, including records of tensile and bend tests from Independent Testing Agency. B. Shop Drawings: Submit shop drawings for fabrication, bending and placement of concrete reinforcement. Comply with ACI 315- Manual of Standard Practice for Detailing Reinforced Concrete Structures showing bars, arrangements and assemblies as required for fabrication and placement. Include special reinforcement required at openings through concrete structures. 1.5 TRANSPORTATION, HANDLING AND STORAGE A. Deliver reinforcement to site bundled, tagged and marked. Use metal tags indicating bar sizes, lengths and other information corresponding to markings shown on placement diagrams. B. Store concrete reinforcement materials at site off the ground and in covered storage sheds to prevent damage, rust and accumulation of dirt or deleterious materials. 2 PART 2- PRODUCTS 2.1 MATERIALS A. General: Reinforcing bars shall be free of loose or flaky rust and mill scale or coating, including any other substance that would reduce or destroy bond with concrete. B. Reinforcing Bars: Conform to SSA 223; or ASTM A 615 including supplementary requirement 81; or ASTM A 706. Use Grade 60 (fy = 415 MPa) deformed bars, unless otherwise indicated on Drawings. C. Supports for Reinforcement: Bolsters, chairs, spacers and other devices for spacing, supporting and fastening reinforcement in place. 1. Use wire bar type conforming to the recommendations of CRSI or precast concrete type supports, and as approved by the Engineer, unless otherwise indicated. Do not use wood, brick, and other unacceptable materials. 2. For exposed concrete surfaces, where legs of supports are in contact with forms, provide supports with plastic spacers. TECHNICAL SPECIFICATIONS 882 2.2 FABRICATION A. General: 1. Fabricate reinforcing bars to conform to required shapes and dimensions, with fabrication tolerances complying with ACI 315. 2. Reinforcement shall be bent cold unless otherwise permitted by the Engineer. 3. In case of fabricating errors, do not re-bend or straighten reinforcement in a manner that will injure or weaken the material. B. Unacceptable Materials: Reinforcement with any of the following defects will not be permitted in the work: 1. Bar lengths, depths and bends exceeding specified fabrication tolerances. 2. Bends or kinks not indicated on Drawings or final shop Drawings. 3. Bars with reduced cross section due to excessive rusting or other cause. 4. Bars with surfaces having rust, rust scale or loose mill scale or contaminated with dirt, earth, paints, oils or other deleterious material. 3 PART 3- PRODUCTS 3.1 INSPECTION A. Examine substrate as well as the conditions under which concrete reinforcement shall be installed and correct any unsatisfactory conditions. Proceed with the work after correcting unsatisfactory conditions in acceptable manner to the Engineer. 3.2 INSTALLATION A. Comply with the specified codes and standards, and Concrete Reinforcing Institute recommended practice for placing reinforcing bars, for details and methods of reinforcement placement and supports, and as specified in this section. B. Clean reinforcement to remove rust, rust scale and loose mill scale, dirt, earth, paints, oils or other deleterious material. C. Position, support and secure reinforcement against displacement by formwork construction, or concrete placement operations. Locate and support reinforcing by chairs, runners, bolsters, spacers and hangers, as required. TECHNICAL SPECIFICATIONS 883 D. Place reinforcement to obtain the minimum coverage for concrete protection. Arrange space and securely tie bars and bar supports together with 1 .6 mm annealed wire to hold reinforcement accurately in position during concrete placement operations. Set wire ties so that ends are directed away from exposed concrete surfaces. E. Install welded wire fabric in as long lengths as practicable. tap adjoining pieces as indicated but at least one full mesh and lace splices with 1.6 mm annealed wire. Offset end laps in adjacent widths to prevent continuous laps. F. Provide sufficient numbers of supports and of strength to carry reinforcement. Do not place reinforcing bars more than 50 mm beyond the last leg of any continuous bar support. Do not use supports as bases for runways for concrete conveying equipment and similar construction loads. G. Splices: Provide reinforcement splices by lapping ends, placing bars in contact, and tightly wire tying. Comply with requirements on Drawings for location and lap of splices or, if no requirements are shown or indicated, with ACI 318 for minimum lap of spliced bars. H. Protect reinforcement when not being worked and until placement of concrete by covering with polyethylene or similar impermeable sheeting. I. No welding of reinforcement shall be permitted. END OF SECTION TECHNICAL SPECIFICATIONS 884 SECTION 03230 UNBONDED POST-TENSIONED CONCRETE 1 PART 1- GENERAL 1.1 RELATED DOCUMENTS 1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SECTION INLCUDES 1. Post-tensioning reinforcement and accessories including prestressing tendons, pocket formers, support bars, bar chairs, and slab bolsters. 2. Post-tensioning operations including stressing, recording tendon elongations and gage pressures, and finishing tendons. 1.3 RELATED SECTIONS 03300 Cast in place Concrete 1.4 DEFINITIONS A. Strand Tail: Excess strand length extending past the anchorage device. B. Stressing Pocket: Void formed by pocket former at stressing-end anchorage to provide required cover over wedges and strand tail. C. Wedge Cavity: Cone-shaped hole in anchorage device designed to hold the wedges that anchor the strand. 1.5 COORDINATION A. Attachments and Penetrations: 1. Attach permanent construction such as curtain-wall systems, handrails, fire-protection equipment, lights, and security devices to the post-tensioned slab using embedded anchors. 2. Drilled anchors, power-driven fasteners, and core drilling for sleeves or other penetrations are not allowed unless authorized in writing by Client. 3. Form penetrations within [18 inches (460 mm)] of an anchorage with ASTM A 53/A 53M, Schedule 40 steel pipe. TECHNICAL SPECIFICATIONS 3230 885 1.6 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at [Project site] <Insert location>. 1. Review methods and procedures related to installation and stressing of post-tensioning tendons including, but not limited to, the following: a.Construction schedule and availability of materials, personnel, and equipment needed to make progress and avoid delays. b.Storage of post-tensioning materials on-site. c. Structural load limitations. d.Coordination of post-tensioning installation drawings and nonprestressed reinforcing steel placing drawings. e.Horizontal and vertical tolerances on tendons and nonprestressed reinforcement placement. f. Marking and measuring of elongations. g.Submittal of stressing records and requirements for tendon finishing. h.Removal of formwork. 1.7 ACTION SUBMITTALS B. Product Data: For the following: 1. Post-tensioning coating. 2. Tendon sheathing. 3. Anchorage devices. 4. Tendon couplers. 5. Bar and tendon supports. 6. Pocket formers. 7. Sheathing repair tape. 8. Stressing-pocket patching material. 9. Encapsulation system. C. LEED Submittals: 1. Product Data for Credit MR 4: For products having recycled content, documentation indicating percentages by weight of postconsumer and preconsumer recycled content. Include statement indicating cost for each product having recycled content. D. Shop Drawings: Include the following, prepared by or under the supervision of a qualified professional engineer, detailing tendon layout and installation procedures: 1. Installation drawings including plans, elevations, sections, and details. 2. Numbers, arrangement, and designation of post-tensioning tendons. 3. Tendon profiles and method of tendon support including chair heights and locations. Show tendon profiles at sufficient scale to clearly indicate all support points, with their associated heights. 4. Tendon anchorage details including bundled tendon flaring. TECHNICAL SPECIFICATIONS 3230 886 5. Tendon clearances around slab openings and penetrations. 6. Construction joint locations, pour sequence, locations of anchorages and blockouts required for stressing. 7. Stressing procedures and jacking force to result in final effective forces used in determining number of tendons required. 8. Calculated elongations for each tendon. 9. Details for horizontal curvature around openings and at anchorages. 10. Details for corners and other locations where tendon layouts may conflict with one another or nonprestressed reinforcing steel. 11. Locations of nonprestressed reinforcement required for installing posttensioning tendons including, but not limited to, the following: a. Support bars. b. Backup bars and hairpins at anchorages. c. Hairpins at locations of horizontal curvature. d. Supplemental reinforcement at blockouts. E. Samples: For the following products: 1. Each anchorage device assembly with a minimum of 24 inches (610 mm) of coated, sheathed strand. 2. Each coupler assembly with a minimum of 24 inches (610 mm) of coated, sheathed strand. 3. Components of the encapsulation system, unassembled and clearly identified. F. Delegated-Design Submittal: For post-tensioning system. 1. Sealed design calculations prepared by a qualified structural engineer indicating method of elongation calculation including values used for friction coefficients, anchorage seating loss, elastic shortening, creep, relaxation, and shrinkage. 1.8 INFORMATIONAL SUBMITTALS A. Qualification Data: For [Installer] [manufacturer] [testing agency]. Include resume of individual supervising installation and stressing of post-tensioning tendons. B. Product Certificates: 1. For each type of anchorage device and coupler. 2. For each type of encapsulation system. C. Mill Test Reports: Certified mill test reports for prestressing strand used on Project indicating that strand is low relaxation and including the following: 1. Coil numbers or identification. 2. Breaking load. 3. Load at 1 percent extension. 4. Elongation at failure. TECHNICAL SPECIFICATIONS 3230 887 5. Modulus of elasticity. 6. Diameter and net area of strand. D. Field quality-control reports. E. Procedures Statement: Procedures for cutting excess strand tail and patching stressing pocket. F. Stressing Jack Calibration: Calibration certificates for jacks and gages to be used on Project. Calibrate each jack-and-gage set as a pair. G. Stressing Records: Submit the same day as stressing operations. 1.9 QUALITY ASSURANCE A. Manufacturer Qualifications: Fabricating plant certified by PTI according to procedures set forth in PTI's "Manual for Certification of Plants Producing Unbonded Single Strand Tendons." B. Installer Qualifications: A qualified installer whose full-time Project superintendent has successfully completed PTI's Level 1 - Field Fundamentals course or has equivalent verifiable experience and knowledge acceptable to Client. 1. Superintendent must receive training from post-tensioning supplier in the operation of stressing equipment to be used on Project. C. Testing Agency Qualifications: Qualified according to ASTM E 329 for testing indicated. 1. Testing Agency Inspector: Personnel performing field inspections and measuring elongations shall have successfully completed PTI's Level 1 Field Fundamentals course or shall have equivalent verifiable experience and knowledge acceptable to Client. 1.10 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, and handle post-tensioning materials according to PTI's "Field Procedures Manual for Unbonded Single Strand Tendons." B. Immediately remove damaged components from Project site. 2 PART 2 - PRODUCTS 2.1 MANUFACTURES A. Source Limitations: Obtain post-tensioning materials and equipment from single source. 1. Stressing jacks not provided by post-tensioning supplier must be calibrated and approved for use on Project by post-tensioning supplier. TECHNICAL SPECIFICATIONS 3230 888 2.2 PERFORMANCE REQUIREMENTS A. Structural Performance: Design cast-in-place, post-tensioned concrete reinforcement as indicated in this Section. Show final effective forces, tendon profiles, and nonprestressed reinforcement on design installation drawings. B. Design structure to withstand the loads indicated according to governing codes, within limits and under conditions indicated. C. Average Precompression: 2. Minimum Average Slab Precompression: [125 psi (0.86 MPa)] [200 psi (1.4 MPa)] 3. Maximum Average Slab Precompression: [300 psi (2.1 MPa)] [500 psi (3.4 MPa)] 4. Minimum Average Precompression in T-, L-, and Rectangular-Beam Cross Sections: [200 psi (1.4 MPa)] 5. Minimum Precompression in Slab Section Not Included in T- or L-Beam Section: [100 psi (0.7 MPa)] 6. Maximum Precompression in Transfer Girders: [1000 psi (6.9 MPa)]. Specify stage-stressing sequence to avoid overstress. D. Comply with ACI 318 (ACI 318M) requirements unless more stringent requirements are indicated. 1. Limits on stresses at transfer of prestress and under service load. 2. Minimum bonded reinforcement. 3. Concrete cover over reinforcement. E. Fire Resistance: Design members such that thickness and concrete cover over reinforcement comply with fire-resistance requirements of authorities having jurisdiction. F. Fire Resistance: Design members such that thickness and concrete cover over reinforcement comply with the following fire-resistance requirements: 7. Slabs: [Two] hours. 8. Beam: [Two] hours. G. Deflection Limits Including Creep and Shrinkage Effects: 1. Total Dead Load: [L/600]. 2. Total Dead Plus Live Load: [L/360]. H. Closure Strips: Locate closure strips at midspan and adjust tendon forces and profiles accordingly. Calculate moments in spans with closure strips assuming a continuous slab. Provide only nonprestressed reinforcement within closure strips. Design reinforcement in closure strip to carry ultimate moment at midspan. 2.3 PRESTRESSING TENDONS A. ACI Publications: Comply with ACI 423.6, "Specification for Unbonded Single Strand Tendons," unless otherwise indicated in the Contract Documents. TECHNICAL SPECIFICATIONS 3230 889 B. Prestressing Strand: ASTM A 416/A 416M, Grade 270 (Grade 1860), uncoated, seven-wire, low-relaxation, [0.5-inch- (12.7-mm-)] [0.6-inch- (15.2-mm-)] diameter strand. C. Post-Tensioning Coating: Compound with friction-reducing, moisture-displacing, and corrosion-inhibiting properties; chemically stable and nonreactive with prestressing steel, nonprestressed reinforcement, sheathing material, and concrete. 9. Minimum Coating Weight: [2.5 lb (1.14 kg) for 0.5-inch- (12.7-mm-)] [3 lb (1.36 kg) for 0.6-inch- (15.2-mm-)] diameter strand per 100 feet (30 m) of strand. 10. Completely fill annular space between strand and sheathing over entire tendon length with post-tensioning coating. D. Tendon Sheathing: 1. Minimum Thickness: [0.050 inch (1.25 mm)] for polyethylene or polypropylene with a minimum density of 0.034 lb/cu. in. (0.9 g/cu. cm). 2. Continuous over length of tendon [to provide watertight encapsulation of strand] [and] [between anchorages to prevent intrusion of cement paste or loss of coating for a non-encapsulated system]. E. Anchorage Device and Coupler Assembly: Assembly of strand, wedges, and anchorage device or coupler complying with static and fatigue testing requirements and capable of developing 95 percent of actual breaking strength of strand. 1. Anchorage Bearing Stresses: Comply with ACI 423.6 for stresses at transfer load and service load. 2. Fixed-End Anchorage Device Assemblies: Plant fabricated with wedges seated at a load of not less than 80 percent and not more than 85 percent of breaking strength of strand. F. Encapsulation System: Watertight encapsulation of prestressing strand consisting of the following: 1. Wedge-Cavity Caps: Attached to anchorages with a positive mechanical connection and completely filled with post-tensioning coating. a. Caps for Fixed- and Stressing-End Anchorage Devices: Designed to provide watertight encapsulation of wedge cavity. Sized to allow required extension of strand past the wedges. 1) Attach cap for fixed-end anchorage device in fabricating plant. b. Caps at Intermediate Anchorages: Open to allow passage of strand. 2. Sleeves: Attached to anchorage device with positive mechanical connection; overlapped a minimum of 4 inches (100 mm) with sheathing and completely filled with post-tensioning coating. TECHNICAL SPECIFICATIONS 3230 890 2.4 NONPRESTRESSED STEEL BARS A. Recycled Content of Steel Products: Postconsumer recycled content plus one-half of preconsumer recycled content a minimum of [25] [60] <Insert number> percent. B. Support Bars, Reinforcing Bars, Hairpins: 1. Steel: ASTM A 615/A 615M, Grade 60 (Grade 420), deformed. 2. Low-Alloy Steel: ASTM A 706/A 706M, deformed. 3. Galvanized Steel: [ASTM A 615/A 615M, Grade 60 (Grade 420)] [ASTM A 706/A 706M], deformed bars, ASTM A 767/A 767M, zinc coated after fabrication and bending. a. Zinc Repair Material: ASTM A 780, zinc-based solder, paint containing zinc dust, or sprayed zinc. 4. Epoxy-Coated Steel: [ASTM A 615/A 615M, Grade 60 (Grade 420)] [ASTM A 706/A 706M], deformed bars, ASTM A 775/A 775M epoxy coated with less than 2 percent damaged coating in each 12-inch (300-mm) bar length. a. Epoxy Repair Coating: Liquid, two-part, epoxy repair coating; compatible with epoxy coating on bars and complying with ASTM A 775/A 755M. Repair damaged areas according to ASTM D 3963/D 3963M. C. Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening tendons and tendon support bars in place. Manufacture bar supports, according to CRSI's "Manual of Standard Practice," from steel wire, plastic, or precast concrete of greater compressive strength than concrete, and as follows: 1. For uncoated bars, use [all-plastic] [CRSI Class 1 plastic-protected] [CRSI Class 2 stainless-steel] bar supports. 2. For epoxy-coated bars, use [CRSI Class 1A epoxy-coated or other dielectric-polymercoated-wire] [all-plastic] bar supports. 3. For zinc-coated bars, use [galvanized-wire or dielectric-polymer-coated-wire] [all-plastic] bar supports. 2.5 ACCESSORIES A. Pocket Formers: Capable of completely sealing wedge cavity; sized to provide the required cover over the anchorage and allow access for cutting strand tail. B. Anchorage Fasteners: [Stainless] [Galvanized] [Uncoated]-steel nails, wires, and screws used to attach anchorage devices to formwork. C. Sheathing Repair Tape: Elastic, self-adhesive, moisture proof tape with minimum width of 2 inches (50 mm), in contrasting color to tendon sheathing; nonreactive with sheathing, coating, or prestressing steel. TECHNICAL SPECIFICATIONS 3230 891 2.6 PATCHING MATERIAL 11. One-component, polymer-modified, premixed patching material containing selected silica aggregates and portland cement, suitable for vertical and overhead applications. Do not use material containing chlorides or other chemicals known to be deleterious to prestressing steel or material that is reactive with prestressing steel, anchorage device material, or concrete. 3 PART 3 EXECUTION 3.1 FORMWORK A. Provide formwork for post-tensioned elements as specified Section 03300 "Cast-in- Place Concrete." Design formwork to support load redistribution that may occur during stressing operation. Ensure that formwork does not restrain elastic shortening, camber, or deflection resulting from application of prestressing force. B. Do not remove forms supporting post-tensioned elements until tendons have been fully stressed and elongations have been approved by Client. C. Do not place concrete in supported floors until tendons on supporting floors have been stressed and elongations have been approved by Client. 3.2 NONPRESTRESSED STEEL REINFORCEMENT PLACEMENT A. Placement of nonprestressed steel reinforcement is specified in Section 03300 "Cast- in-Place Concrete." Coordinate placement of nonprestressed steel reinforcement with installation of post-tensioning tendons. 3.3 TENDON INSTALLATION A. Install tendons according to installation drawings and procedures stated in PTI's "Field Procedures Manual for Unbonded Single Strand Tendons." a. Tolerances: Comply with tolerances in ACI 423.6 for beams and slabs. B. Tendon Supports: Provide continuous slab bolsters or bars supported on individual high chairs spaced at a maximum of 42 inches (1070 mm) o.c. to ensure tendons remain in their designated positions during construction operations and concrete placement. 1. Support tendons as required to provide profiles shown on installation drawings. Position supports at high and low points and at intervals not exceeding 48 inches (1220 mm). Ensure that tendon profiles between high and low points are smooth parabolic curves. 2. Attach tendons to supporting chairs and reinforcement without damaging tendon sheathing. TECHNICAL SPECIFICATIONS 3230 892 3. Support slab tendons independent of beam reinforcement. C. Maintain tendon profile within maximum allowable deviations from design profile as follows: 1. 1/4 inch (6.3 mm) for member depth less than or equal to 8 inches (200 mm). 2. 3/8 inch (9.5 mm) for member depth greater than 8 inches (200 mm) and less than or equal to 24 inches (610 mm). 3. 1/2 inch (13 mm) for member depth greater than 24 inches (610 mm). D. Maintain minimum radius of curvature of 480-strand diameters for lateral deviations to avoid openings, ducts, and embedded items. Maintain a minimum of 2 inches (50 mm) of separation between tendons at locations of curvature. E. Limit tendon bundles to [five] tendons. Do not twist or entwine tendons within a bundle. Maintain a minimum distance of 12 inches (300 mm) between center of adjacent bundles. F. If tendon locations conflict with nonprestressed reinforcement or embedded items, tendon placement governs. Obtain Client's approval before relocating tendons or tendon anchorages that interfere with one another. G. Deviations in horizontal spacing and location of slab tendons are permitted when required to avoid openings and inserts. H. Installation of Anchorage Devices: 1. Place anchorage devices at locations shown on approved installation drawings. 2. Do not switch fixed- and stressing-end anchorage locations. 3. Attach pocket formers, intermediate anchorage devices, and stressing-end anchorage devices securely to bulkhead forms. Install stressing-end and intermediate anchorage devices perpendicular to tendon axis. 4. Install tendons straight, without vertical or horizontal curvature, for a minimum of 12 inches (300 mm) behind stressing-end and intermediate anchorages. 5. Embed intermediate anchorage devices at construction joints in first concrete placed at joint. 6. Minimum splice length in reinforcing bars at anchorages is 24 inches (600 mm). Stagger splices a minimum of 60 inches (1500 mm). 7. Place fixed-end anchorage devices in formwork at locations shown on installation drawings. Support anchorages firmly to avoid movement during concrete placement. TECHNICAL SPECIFICATIONS 3230 893 8. Remove loose caps on fixed-end anchorages, refill with posttensioning coating, and re-attach caps to achieve a watertight enclosure. I. Maintain minimum concrete cover as follows: 1. From Exterior Edge of Concrete to Wedge Cavity: [1-1/2 inches (38 mm)] [2 inches (50 mm)] 2. From Exterior Edge of Concrete to Strand Tail: [3/4 inch (19 mm)] 3. From Exterior Edge of Concrete to Wedge-Cavity Cap: [1 inch (25 mm)] 4. Top, Bottom, and Edge Cover for Anchorage Devices: [3/4 inch (19 mm)] [1-1/2 inches (38 mm)] J. Maintain minimum clearance of 6 inches (150 mm) between tendons and openings. K. Prior to concrete placement, mark tendon locations on formwork with spray paint. L. Do not install sleeves within [36 inches (914 mm)] of anchorages after tendon layout has been inspected. M. Do not install conduit, pipe, or embeds requiring movement of tendons after tendon layout has been inspected. N. Do not use couplers unless location has been approved by Client. 3.4 SHEATHING INSPECTION AND REPAIR A. Inspect sheathing for damage after installing tendons. Repair damaged areas by restoring post-tensioning coating and repairing or replacing tendon sheathing. 1. Ensure that sheathing is watertight and there are no air voids. 2. Follow tape repair procedures in PTI's "Field Procedures Manual for Unbonded Single Strand Tendons." B. Maximum length of exposed strand behind anchorages is as follows: 1. Fixed End: [12 inches (300 mm)] 2. Intermediate and Stressing End: [1 inch (25 mm)] a. Cover exposed strand with sheathing repair tape to prevent contact with concrete. C. Immediately remove and replace tendons that have damaged strand. 3.5 CONCRETE PLACEMENT 12. Do not place concrete until placement of tendons and nonprestressed-steel reinforcement has been inspected. 13. Provide Client and special inspector or [testing agency a minimum of 48 hours' notice before concrete placement. TECHNICAL SPECIFICATIONS 3230 894 14. Place concrete as specified in Section 03300 "Cast-in-Place Concrete." Ensure compaction of concrete around anchorages. 15. Ensure that position of tendon and nonprestressed-steel reinforcement does not change during concrete placement. Reposition tendons and nonprestressed-steel reinforcement moved during concrete placement to original location. 16. Ensure that method of concrete placement does not damage tendon sheathing. Do not support pump lines, chutes, or other concrete-placing equipment on tendons. 3.6 TENDON STRESSING 17. Calibrate stressing jacks and gages at start of project and at least every six months thereafter. Keep copies of calibration certificates for each jack-andgage pair on Project site that are available for inspection. Exercise care in handling stressing equipment to ensure that proper calibration is maintained. 18. Stress tendons only under supervision of a qualified post-tensioning superintendent. 19. Do not begin stressing operations until concrete strength has reached [3000 psi (20.7 MPa)] as indicated by compression tests of field-cured cylinders. 20. Complete stressing within [96] hours of concrete placement. 21. If concrete has not reached required strength, obtain Client's approval to partially stress tendons and delay final stressing until concrete has reached required strength. 22. Stage stress [transfer girders] [foundation mats] according to schedule shown on the Contract Drawings. 23. If detensioning and restressing of tendon is required, discard wedges used in original stressing and provide new wedges. 24. Mark and measure elongations according to PTI's "Field Procedures Manual for Unbonded Single Strand Tendons." Measure elongations to closest [1/8 inch (3.2 mm)]. 25. Submit stressing records within one day of completion of stressing. If discrepancies between measured and calculated elongations exceed plus or minus 7 percent, resolve these discrepancies to satisfaction of Client. 26. Prestressing will be considered acceptable if gage pressures shown on stressing record correspond to required stressing force and calculated and measured elongations agree within 7 percent. TECHNICAL SPECIFICATIONS 3230 895 27. If measured elongations deviate from calculated elongations by more than 7 percent, additional testing, restressing, strengthening, or replacing of affected elements may be required. 28. Stressing Records: Testing agency shall record the following information during stressing operations: 1. Name of Project. 2. Date of approved installation drawings used for installation and stressing. 3. Floor number and concrete placement area. 4. Date of stressing operation. 5. Weather conditions including temperature and rainfall. 6. Name and signature of inspector. 7. Name of individual in charge of stressing operation. 8. Serial or identification numbers of jack and gage. 9. Date of jack-and-gage calibration certificates. 10. Gage pressure to achieve required stressing force per supplied calibration chart. 11. Tendon identification mark. 12. Calculated tendon elongation. 13. Actual tendon elongation. 14. Actual gage pressure. 3.7 TENDON FINISHING A. Do not cut strand tails or cover anchorages until stressing records have been reviewed and approved by Client. B. Cut strand tails as soon as possible after approval of elongations. C. Cut strand tail between 1/2 and 3/4 inch (13 and 19 mm) from wedges. Do not damage tendon or concrete during removal of strand tail. Acceptable methods of cutting strand tail include the following: 1. Oxyacetylene flame. 2. Abrasive wheel. 3. Hydraulic shears. 4. Plasma cutting. D. Install caps and sleeves on intermediate anchorages within one day of stressing. E. Cut strand tails and install caps on stressing-end anchorages within one day of Client's acceptance of elongations. F. Patch stressing pockets within one day of cutting strand tail. Clean inside surface of pocket to remove laitance or post-tensioning coating before installing patch material. Finish patch material flush with adjacent concrete. TECHNICAL SPECIFICATIONS 3230 896 3.8 FIELD QUALITY CONTROL A. Testing Agency: [Owner will engage] [Engage] a qualified testing agency to perform tests and inspections. 29. Before concrete placement, the special inspector or testing agency will inspect the following for compliance with post-tensioning installation drawings and the Contract Documents: a. Location and number of tendons. b. Tendon profiles and cover. c. Installation of backup bars, hairpins, and other nonprestressed reinforcement shown on post-tensioning installation drawings. d. Installation of pocket formers and anchorage devices. e. Repair of damaged sheathing. f. Connections between sheathing and anchorage devices. The special inspector or testing agency will record tendon elongations during stressing. The special inspector or testing agency will immediately report deviations from the Contract Documents to Client. B. Prepare test and inspection reports. 3.9 PROTECTION A. Do not expose tendons to electric ground currents, welding sparks, or temperatures that would degrade components. B. Protect exposed components within one workday of their exposure during installation. C. Prevent water from entering tendons during installation and stressing. D. Provide weather protection to stressing-end anchorages if strand tails are not cut within 10 days of stressing the tendons. 3.10 REPAIRS A. Submit repair procedure to Client for evaluation and approval. B. Do not proceed with repairs requiring removal of concrete unless authorized in writing by Client. END OF SECTION TECHNICAL SPECIFICATIONS 3230 897 SECTION 03250 CONCRETE ACCESSORIES 1 PART 1- GENERAL 1.1 SECTION INCLUDES A. Accessories used in cast-in-place concrete construction, including but not limited to the following: 1. Expansion, contraction and construction joints. 2. Water stops. 3. Joint sealants. 4. Coloured concrete. 5. Floor hardeners. 1.2 1.3 RELATED SECTIONS A. Section 01330 Submittals. B. Section 02300 Earthworks. C. Section 03100 Formwork. D. Section 03300 Cast in Place Concrete. E. Section 03370 Concrete Curing. REFERENCES A. ASTM C 494 Specification for Chemical Admixtures for concrete. B. ASTM D 1190 Concrete Joint Sealer, Hot-Poured Elastic Type. C. ASTM D 1752 Preformed Sponge Rubber or Cork Expansion Joint D. Fillers for Concrete Paving and Structural Construction. 1.4 DEFINITIONS A. Expansion and contraction joints are discontinuities in concrete designed to allow for thermal and other movements in the concrete. B. Expansions joints are formed with a gap between two concrete faces to permit subsequent expansion of the concrete. Expansion joints shall be formed in the positions and in accordance with the details shown on the Drawings or elsewhere in the Specification. C. Contraction joints are formed to permit initial contraction of the concrete and may include provision for subsequent filling. Contraction joints shall be either complete TECHNICAL SPECIFICATIONS 898 contraction joints or partial contraction joints and shall be formed in the positions and in accordance with the details shown on the drawing and elsewhere in the Specification. D. A construction joint is the surface of contact whenever concrete is to be bonded to other concrete which has hardened. 1.5 SUBMITTALS A. Comply with Section 01330. B. Submit all the items described in this specification section with product data, manufacturer's installation instructions indicating procedures and interface required with adjacent work. 1.6 QUALITY ASSURANCE A. Field Reference Samples: 1. Provide field constructed samples as identified and specified in this Section. 2. Engineer accepted samples will be quality control reference for remainder of Work and considered as minimum quality standards. 3. An Engineer accepted field reference sample may be integrated into the Work. 4. If not integrated into Work, retain accepted samples in-place on site until related Work is completed and accepted. 2 PART 2- GENERAL 2.1 COMPRENSSIBLE JOINT FILLER A. Non-absorbent, closed cell, non-extruding, non-bituminous complying to ASTM D 1752. B. Shall have: 1. A minimum of 85% recovery after 50% compression. 2. Water absorption not exceeding 1.5% by weight after 72 hours immersion. 3. Density between 37 and 40 kg/m3 C. Acceptable materials: 1. Polyethylene foam expansion joint material. 2. Non-bituminous, wood fiber based joint material, Homex ex by Homasote or equal. 3. Standard or self-expanding cork material, ASTM D 1752. 4. Sponge rubber material, ASTM D 1752. D. Manufacturer: Fosroc or approved equal. TECHNICAL SPECIFICATIONS 899 2.2 JOINT SEALANTS A. Gun grade, long-life two-part polysulphide sealing compound composed of selected fillers and pigments. B. Non-toxic, non-flammable, non-shrinkable and shall have a cyclic movement accommodation of + or- 17% of the mean joint width. C. Conforming to ASTM D 1190 non-slumping based on polysulphide rubber cured by the addition of lead dioxide hardener of a strength specified by the manufacturer to suit site conditions. D. Applied to a compatible polyethylene backing strip, all in accordance with the manufacturer’s instructions. E. Colour to be approved by the Engineer. F. Manufacturer: Fosroc or approved equal. 2.3 BACKING STRIP OR ROD A. Closed cell foam, polyethylene compatible with furnished sealant rod, diameter minimum 3 mm larger than width of joint being sealed. 2.4 SLIP MEMBRANE A. Proprietary premoulded strip bearing of neoprene rubber with 7 mm minimum thickness reinforced with warp knitted polyester fabric. B. Design: Done by the manufacturer of the material. C. Installation: As per manufacturer's recommendations, provided at locations recommended by the manufacturer. D. Manufacturer: SK Bearings Ltd. Pampis Ford, Cambridge CB2-4HG or approved equal. 2.5 COMPRENSSIBLE JOINT FILLER A. Elastomeric laminated bearings mechanically interlocked of natural rubber module, layered between metal plates. TECHNICAL SPECIFICATIONS 900 B. Number of layers shall be sufficient to cater for all applied vertical load and required displacement at bearing location (under beams). C. Bearings shall be mechanically anchored to the structure and be of precision manufacture with strict quality control and to be of plan size suitable to the connection under consideration. D. Manufacturer: CIPEC (France) or approved equal. 2.6 WATERSTOPS A. Water stops shall be of materials which are resistant to chlorides, sulphates or other deleterious substances which may be present in the environment of the works and of the type recommended by the manufacturer for intended use. B. Water stops extruded from high quality unfilled polyvinyl chloride (PVC) compounds shall not contain any scrap or reclaimed PVC. C. Water stops shall have an elongation breaking stress of at least 225% at 25 CC, capable of accommodating a transverse movement of at least 10 mm. D. Water stops shall be supplied in maximum possible lengths consistent with ease of handling and construction requirements. Junctions between lengths of water stops shall be factory made. E. Sizes shall be as shown on the drawings and of the same profile throughout the project. F. Manufacturer: Fosroc or approved equal. 2.7 COLORED CONCRETE A. Concrete shall comply with Section 03300. B. Integral concrete colorant: Admixture conforming to ASTM C 494. Final colors shall be selected by the Engineer. C. Special provisions for colored concrete: 1. Air-entraining agent must be approved by manufacturer of concrete colorant. Use no other admixtures with colored concrete. TECHNICAL SPECIFICATIONS 901 2. Whenever concrete mix requirements specified in Section 03300 conflict with colorant manufacturer's requirements, the colorant manufacturer's requirements shall govern. 2.8 FLOOR HARDENERS A. Abrasion resistant hardener 1. Hardeners containing non-metallic, rust free, emery aggregate with hardness value not less than 9 on Mohr scale. 2. Premixed dry powder, color as selected by the Engineer. 3. Follow manufacturer's instructions. B. Chemical Hardener 1. Factory blended dry powder of magnesium flourosilicate and zinc flourosilicate. 2. Of non-metallic, hard, dense surface resistant to oil and grease. 3. Follow manufacturer's instruction and recommendation for different locations. C. Manufacturer: Following the specs and approved by supervision engineer and client. 3 PART 3- GENERAL 3.1 EXPANSION JOINTS A. Form expansion joints in concrete structures by means of closed cell filler board cast between the two adjoining edges of concrete, where indicated and detailed on the drawings. B. Tape all joints in the filler board to prevent concrete seepage. C. Ensure that the expansion joint is not bridged at any point by concrete or any other solid matter that makes the joint ineffective. D. At exposed faces of expansion joints cut back the filler board on completion of the structure and seal the joint with an approved sealant and backing rod. 3.2 CONTRACTION JOINTS A. Form contraction joints for slabs and walls at locations indicated on the drawings or at suitable locations in the slabs as directed by the Engineer. B. Place timber or plastic crack inducer at the bottom of the slab joint and form or cut a surface groove at the top surface immediately above. TECHNICAL SPECIFICATIONS 902 3.3 CONSTRUCTION JOINTS A. Form construction joints in solid slabs, beams and walls by inserting temporary vertical stopping-off boards against which concrete can be properly compacted. The positions at which such joints may be made are to be approved by the Engineer. B. Cast the maximum length of concrete not exceeding 10 linear meters in one operation without contraction joints. However, the maximum area of concrete that may be cast in one operation shall not exceed 400 square meters. C. Expose aggregate on existing concrete surface with a light power tool over all contact areas, except within 25 mm of permanently exposed faces. Do not carry out this operation until the concrete is in position for more than 24 hours. Remove all loose materials by compressed air and water jet. When instructed by the Engineer thoroughly saturate the face with water and apply a layer of 1 :1 slurry of cement and sand immediately prior to the deposition of the fresh concrete. 3.4 WATERSTOPS A. Provide water stops where indicated and shown on the Drawings and at all horizontal and vertical construction, contraction and expansion joints in basement construction, whether shown on the Drawings. B. Supply water stops in maximum possible lengths consistent with ease of handling and construction requirements. C. Supply manufacturer's ready made joints, other than butt joints. Fabricate butt joints on site in accordance with manufacturer's instructions and with equipment supplied for the purpose by the manufacturer to form a continuous network providing a watertight seal along the line of all joints. Test all site made butt joints by an approved means. D. Store water stop material carefully on site to avoid damage and contamination with oil, grease or other pollutants and in cool well ventilated spaces away from direct sunlight. E. Protect water stops which are embedded in one side of a joint for a scheduled period of one month or more, from the sun by a method approved by the Engineer. F. Firmly fix water stops in the formworks so that they cannot be displaced during concreting. Remove formwork around water stops carefully to avoid damage. When water stops suffer any damage which cannot be properly repaired insitu, the Engineer may require a section of concrete to be removed and the water stops replaced. TECHNICAL SPECIFICATIONS 903 G. Place and compact concrete carefully around water stops to avoid distortion or displacement. 3.5 INTEGRAL COLORED CONCRETE AND FLOOR HARDENERS A. Comply with recommendations and Application Instructions and other manufacturer's recommendations for acceptable techniques. B. For stamped concrete finish, lay concrete and apply patterns as required by the pattern supplier and applicator. C. For acceptance, completed floor areas must be uniform in colour and be free from bumps or depressions. 3.6 BETONITE COURSE Use: Bentonite course applications are under structural reinforced concrete constructions to waterproof against hydrostatic pressure in civil engineering A. Technical Data Packaging: coiled rolls of 1.15 m each x 4.50 m, 30 rolls per pallet Material: composite of geotextile courses with encapsulated bentonite (4.8 kg/qm) Weight: approx. 38.0 kg/roll B. Properties Bentonite-Courses are a composite of geotextiles interlocked during a needle punch process with natural sodium bentonite encapsulated in between the layers. • high strength waterproofing courses • not weather-dependent • density 2 x 1 0-11 m/sec. • forms a strong bond to concrete • forms a positive seal C. Installation Bentonite-Courses are placed on the foundation blinding layer allowing a 5 cm overlap. Penetrations are to be covered with an additional layer. Protection concrete is not necessarily required. When waterproofing wall surfaces, Bentonite-Courses are mechanically fastened with washer head fasteners (at least 6 fasteners per sq.m.). In this case overlaps are also necessary. Alternatively, Bentonite-Courses can also be placed onto the interior formwork prior to concreting. TECHNICAL SPECIFICATIONS 904 END OF SECTION TECHNICAL SPECIFICATIONS 905 SECTION 03300 CAST-IN-PLACE CONCRETE 1 PART 1- GENERAL 1.1 SECTION INCLUDES A. Establishing general criteria for materials and mixes of cast-in-place concrete indicated on Drawings. B. Cast-in-place concrete as indicated on Drawings and as specified herein. C. Expansion and contraction joints, bearing pads and water stops for cast - in place concrete works. 1.2 RELATED REQUIREMENTS 03150 Movement and Construction Joints 03250 Concrete Accessories 05840 Bearing Devises 1.3 REFERENCES A. SASO - Saudi Arabian Standard Organization SSA 142 Physical and Mechanical Methods of Testing Portland Cement SSA 143 Portland Cement Ordinary and Rapid Hardening MOT Highway Design Manual for Ministry of Transport B. ACI - American Concrete Institute ACI 117 Standard Tolerances for Concrete Construction Material ACI 211 Recommended Practice for Selecting Normal and Heavyweight Concrete ACI214 Recommended Practice for Evaluation of Compression Test Results of Field Concrete ACI301 Specification for Structural Concrete for Buildings ACI302 Recommended Practice for Concrete Floor and Slab Construction ACI304 Recommended Practice for Measuring, Mixing, Transporting and Placing Concrete ACI305 Recommended Practice for Hot Weather Concreting ACI308 Curing Concrete TECHNICAL SPECIFICATIONS 906 ACI309 Recommended Practice for Consolidation of Concrete ACI318 Building Code Requirements for Reinforced Concrete ACI SP-66 ACI Detailing Manual C. ASTM - American Society for Testing and Materials ASTM C 31 Practice for Making and Curing Concrete Test Specimens in the field ASTM C 33 Specification for Concrete Aggregates ASTM C 39Test Method for Compressive Strength of Cylindrical Concrete Specimens ASTM C 42 Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete ASTM C 88 Test Method for Soundness of Aggregates by Use of Sodium sulphate or Magnesium Sulphate. ASTM C 123 Test Method for Lightweight Pieces in Aggregates ASTM C 138 Test Method for Unit Weight, Yield and Air Content of Concrete ASTM C 142 Test Method for Clay Lumps and Friable Particles in Aggregates ASTM C 143 Test Method for Slump of Portland Cement Concrete ASTM C 150 Specification for Portland Cement ASTM C 156 Test Method for Water Retention by Concrete Curing Materials ASTM C 171 Specification for Sheet Materials for Curing Concrete ASTM C 173 Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method ASTM C 231 Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method ASTM C 260 Specification for Air-Entraining Admixtures for Concrete ASTM C 309 Specification for Liquid Membrane-Forming Compounds for Curing Concrete ASTM C 494 Specification for Chemical Admixtures for Concrete ASTM C 535 Test Method for Resistance to Degradation of Large-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine ASTM C 618 Specification for Fly Ash and Raw or Calcined Natural Pozzolan for Use as a Mineral Admixture in Portland Cement Concrete ASTM C 685 Specification for Concrete Made by Volumetric Batching and Continuous Mixing ASTM C 881 Specification for Epoxy-Resin-Base Bonding System for Concrete ASTM D 75 Practice for Sampling Aggregates ASTM D 1190 Specification for Concrete Joint Sealer, Hot-Poured Elastic Type ASTM D 1191 Methods of Testing Concrete Joint Sealers ASTM D 1751 Specification for Preformed Expansion Joint Fillers for Concrete Paving and Structural Construction (Non-extruding TECHNICAL SPECIFICATIONS 907 and Resilient Bituminous Types) ASTM D 1752 Specification for Preformed Sponge Rubber and Cork Expansion Joint Fillers for Concrete Paving and Structural Construction ASTM E 11 Specification for Wire Cloth Sieves for Testing Purposes ASTM E 96 Test Methods for Water Vapor Transmission of Materials ASTM E 154 Test Methods for Water Vapor Retarders Used in Contact with Earth Under Concrete Slabs, on Walls, or as Ground Cover AASHTO M6 Specification of Concrete Aggregate AASHTO 157 Standard Specification for Ready-Mixed Concrete D. CRD-UCS - Army Corps of Engineers CRD-C Flat and Elongated Particles in Coarse Aggregate CRD-C 120 Flat and Elongated Particles in Fine Aggregate CRD-C 400 Requirements for Water for Use in Mixing or Curing Concrete CRD-C 513 Rubber Water stops CRD-C 572 Poly-Vinyl-Chloride Water stops CRD-C 589 Sampling and Testing Expansive Grouts AASHTO American Association of State Highway and Transportation Officials AASHTO M 182 E. UBC 1997 1.4 Burlap Cloth Made from Jute or Kenaf Uniform Building Code (UBC 1997) SUBMITTALS A. Detailed Drawings and Shop Drawings. B. Design Analysis and Calculations: Where provision of design is specified in Contract Documents. C. Product's Data: Submit manufacturer's specifications with application and installation instructions for materials and items including reinforcing bars, fusion bonded epoxy coated, admixtures, bonding agents, water stops, joint systems, chemical floor hardeners, coal tar epoxy paint, and polyethylene vapor barrier. D. Samples: Submit samples of materials as specified and as otherwise may be requested by the Engineer, including names, sources and description as required. TECHNICAL SPECIFICATIONS 908 E. Laboratory Test Reports: Submit copies of laboratory test reports for concrete materials and mix design tests or other certificates for concrete. F. Material Certificates: Material certificates shall be signed by material manufacturer and the Contractor, certifying that each material item meets or exceeds the specified requirements. G. Grout to be exposed to or in contact with soil and/or groundwater, substantiating suitability for specified environmental conditions. H. Concrete mix design. I. Placement Schedule: Prepare a placement schedule and submit to the Engineer for review prior to start of concrete placement operations. J. 1.5 Methods of furnishing and delivering concrete in hot weather. TRANSPORTATION, HANDLING, STORAGE, AND PROTECTION A. Cement: Upon delivery at site of work, store cement separately in dry, weathertight, properly ventilated structures, with adequate provision for prevention of absorption of moisture. B. Aggregates: Store aggregates in a manner to assure good drainage, to preclude inclusion of foreign matter, and to preserve the gradation. Protect fine aggregate from wind-caused segregation. C. Admixtures: Store admixtures at temperatures and under conditions recommended by the manufacturer. Protect each type of admixtures from contamination and intermingling with other materials as well as other admixtures. D. Water: Store and transport in a manner to prevent heating of water. E. Coal Tar Epoxy Paint: Packaging, labeling, delivering, and storing shall be in accordance with manufacturer's published instructions and recommendations. F. Polyethylene Vapor Barrier: Protect vapor barrier from exposure to sunlight and according to the manufacturer's published instructions. TECHNICAL SPECIFICATIONS 909 1.6 QUALITY ASSURANCE A. Samples and Testing: Perform tests specified by an independent testing laboratory meeting the requirements of ASTM E 329 and approved by the Engineer. Provide testing and laboratory services at no cost to the Owner. B. Cement: Submit certified copies of laboratory test reports furnished by cement manufacturer for each lot of cement including test data, results and certification using sampling and testing procedures that are in conformance with the Contract Documents. Sampled cement shall be tested as required by the Engineer. No cement shall be used until ·test results are satisfactory. Cement that has been stored for more than four months after being tested shall be retested before use. Cement found unsatisfactory under test shall be immediately removed from site. C. Aggregates: Conform to ASTM D 75. Use no aggregates until test results are approved by the Engineer. D. Water: Potable and in conformance with the requirements of the local authorities having jurisdiction. E. Admixtures: Sampling and testing of admixtures used in concrete mix shall be in accordance with ASTM C 494. No admixture shall be used until test results are satisfactory. F. Slump: Conform to ASTM C 143 and shall be performed in field under the Engineer's supervision. G. Certificates of material properties and compliance with specified requirements may be submitted in lieu of testing, when acceptable to the Engineer. Certificate of compliance must be signed by the material producer and the Contractor. H. Workmanship: 1. Repair concrete work not conforming to the specified requirements, including strength, tolerances and finishes. 2. Correct deficient concrete as directed by the Engineer at no cost to Owner. When the results of strength tests of specimens shows failure to meet the specification requirements or where there is other evidence that quality of concrete is below requirements, core boring tests shall be made in conformance with ASTM C 42 and ACI 318. TECHNICAL SPECIFICATIONS 910 If deficient, a structural analysis shall be made followed by a load test, where applicable at no cost to Owner. Evaluation of results shall conform to ACI 318, Chapter 4. 2 PART 2- GENERAL 2.1 CONCRETE MATERIALS See Section 03040 2.2 MISCELLANEOUS MATERIALS A. Concrete Admixtures: 1. Use admixtures complying with ASTM C 494 Types A, B, D, F or G provided that they are included in mix design and subject to the Engineer's approval. Admixtures containing calcium chloride ions or other ions producing deleterious effect shall not be permitted. 2. Compatibility of admixtures with the brand of cement being used shall be determined by testing samples at temperatures at which materials will be used and over a period of time representative of the proposed mixing and delivery period. Test shall demonstrate that the admixture used shall not cause either short or long term deficiencies in the quality and durability of the concrete. 3. Joint Materials and Bearing Pads: 4. Joint Filler: Provide bituminous fiber joint filler conforming to ASTM D 1751 of thickness and widths as shown on Drawings. Joint filler shall be preformed expansion joint filler board recommended for joints in concrete slabs on grade and pavements manufactured from high grade fibers which are bitumen impregnated and compounded into compressible no extruding board. 5. Joint Sealing Compound: Two-component polyurethane elastomeric compound complying with the requirements of Section 07900 - SEALANTS unless indicated otherwise. 6. Where required, provide Neoprene bearing pads of durometer hardness: Grade 60. B. Water stops: 1. Flat, dumbbell or center bulb type water stops shall be of high quality polyvinylchloride granules. PVC water stops size shall be as recommended by manufacturer for the intended application, unless otherwise shown on Drawings, with minimum 1 0 mm thickness and not less than 150 mm width. Only butt joints may be made on TECHNICAL SPECIFICATIONS 911 site using manufacturer's equipment and in accordance with the manufacturer's instructions. Junction pieces must be factory made by manufacturer. PVC water stops shall have 1 00 percent solids content, 13.7 MP a tensile strength and 285 percent elongation at break with a minimum tear resistance 75 kN/m. Water stops shall have excellent resistance to sewage, dilute acids and alkalis. Materials shall comply with the requirements of CRD-C 572 or equivalent. C. Vapor Barrier: 1. Polyethylene sheeting conforming to ASTM D 4397, m1n1mum 200 microns thick having a vapor permeance rating not exceeding 0.063 and shall be laid with 300 mm overlapping. D. Bonding Agents: 1. Chemical Bonding Agent: Film-forming, freeze-thaw resistant compound suitable for brush or spray application. 2. Epoxy-Resin Bonding Agent: A two-component, mineral filled, epoxypolysulphide polymer. 3. Concrete Curing Materials: 4. Absorptive Cover: Conform to AASHTO M 182, Class 3; burlap cloth made from jute or kenaf and with a minimum density of 290 gm/m2. 5. Moisture-Retaining Cover: Provide one of the following in compliance with ASTM C 171: a. Waterproof paper. b. Polyethylene film. c. White burlap-polyethylene sheet. 6. Liquid Curing Compound: Conform to ASTM C 309, Type 1. Material for use on slabs to which topping is to be bonded shall be a degrading type which shall not inhibit the bond between topping and slab. When nonpigmented compound is used, it shall contain a fugitive dye. Aqueous solution of sodium silicate with non-acid penetrating agent, reacting chemically with free lime in concrete to form a hard, non-dusting surface. E. Floor Finish Material: TECHNICAL SPECIFICATIONS 912 1. Chemical Floor Hardener: Colorless aqueous solution containing a blend of magnesium flourosilicate and zinc flourosilicate combined with a wetting agent, containing not less than 240 g of flourosilicate per liter. Apply to exposed concrete slabs not indicated or scheduled to receive subsequent finishes. 2.3 CLASSES OF CONCRETE 1. Water-cement ratios listed in the following table are maximums, cement contents and compressive strengths are minimums. There shall be no increase in watercement ratio or reduction in cement content based upon attainment of compressive strengths higher than those specified Classes of Concrete 28- Days compressive Strength test Cylinder (MPa) Minimum Cement Content – 100 Mm Slump (Kg/M3) Maximum Free Water Cement Ratio (By Weight) 21 30 35 40 45 21 30 35 40 45 300 320 350 400 400 0.55 0.40 0.40 0.40 0.4 2. If the fine aggregate conforms to ASTM C 33 or AASHTO M6, the mix design shall be in accordance with ACI 301. If the fine aggregate does not conform with ASTM C 33 or AASHTO M6, the mix design shall be based upon trial mixes. Trial mixes shall be proportioned under the supervision of the Engineer. Mix design shall be initiated within two months after award of Contract and shall include at least the following: A. For each specified cement content and the maximum water-cement ratio, develop curves comparing slump to percentage of fine aggregate ratios. Select fine to coarse aggregate ratios to produce mixtures ranging from excess fine aggregate to excess coarse aggregate with insufficient mortar to fill the voids. Optimum fine to coarse aggregate ratio shall be the one at which the higher slumps are produced for the specified water-cement ratio. Record and plot the combined aggregate gradations to reflect limits of acceptable and unacceptable combinations. Further testing shall be done at fine to coarse aggregate ratios which will produce adequate workability for the construction for which the mixture is being used while maintaining the lowest possible water-cement ratio. B. Develop curves of water-cement ratio versus compressive strength for at least five water-cement ratios. C. Develop curves comparing compressive strength data from at least five different cement contents ranging from 20 MPa to 30 MPa 28-days cylinder strength for each optimum aggregate ratio and the aggregate ratio judged most workable for general casting. TECHNICAL SPECIFICATIONS 913 D. For the mixes judged appropriate for construction, prepare strength gain curves for 3, 5, 7, 14, 28, and 56-day strengths. E. Provide cement chemical and physical test results for different types of cement used. F. For each trial batch, record the following: a. Weight and absolute volumes of proposed mixtures. Express aggregate weights in saturated-surface-dry condition. b. Slump. c. Individual aggregate gradations and calculated mixture combined aggregate grading. d. Temperatures. e. Wet and dry densities. f. Aggregate moisture contents. g. Water-cement ratio corrected for aggregate absorption. h. Test specimen curing procedures. i. Compressive strength at each age. G. Slump Limits: a. Proportion and design mixes to result in concrete slump at the point of placement with 100 mm maximum slump. 3. If the fine aggregate conforms to ASTM C 33 or AASHTO M6, the mix design shall be in accordance with ACI 301. If the fine aggregate does not conform with ASTM C 33 or AASHTO M6, the mix design shall be based upon trial mixes. Trial mixes shall be proportioned under the supervision of the Engineer. Mix design shall be initiated within two months after award of Contract. 2.4 CONTROL LOW STRENGTH MATERIAL (CLSM) 1. Controlled low-strength material (CLSM) is a backfill cementing material with a high flowability used as an alternative to compacted fill due to its self-consolidating properties. CLSM is intended to result in a compressive strength of 1200-psi (8.3 MPa) or less for structural fill, but most applications target a 300-psi unconfined compressive strength. For handmade excavations, the targeted strength should be 100-psi on long term (90-180 days). 2. The materials to manufacture CLSM shall conform to the following standards: A. Hydraulic Cement: AASHTO M 85 or M 240. B. Fly Ash: AASHTO M 295. C. Granulated Blast Furnace Slag: AASHTO M 302. D. Fine Aggregate: AASHTO M 6. TECHNICAL SPECIFICATIONS 914 E. Coarse Aggregate: AASHTO M 80. F. Lightweight Aggregate: AASHTO M 195. G. Water: AASHTO M 157. H. Chemical Admixtures: AASHTO M 194. I. Air Entrainment Admixtures: Approved by the Engineer. J. Hydraulic Cement: AASHTO M 85 or M 240. K. Foaming Admixture: ASTM C 869. 3 PART 3- GENERAL 3.1 BATCHING AND MIXING CONCRETE A. Concrete may be mixed at batch plants or it may be transit mixed as specified herein. Batch plants must comply with the requirement of ACI 304, with sufficient capacity to produce concrete of the qualities specified in quantities required to meet construction schedules. Plant facilities are subject to testing, laboratory inspection as well as approval by the Engineer. Quantities by weight of concrete ingredients, measured separately for each batch with date, time, and mix number shall be recorded. B. Truck Mixers: When a truck mixer is used to complete mixing of central plant batched materials, water shall be added at mixing speed before completion of mixing. Retempering of concrete will not be permitted. Each truck shall carry a ticket stamped by time clock to show date and time the loading of each truck was completed. Trucks shall meet the requirements specified in ACI 304. C. Job site mixing will not be permitted. D. Ready-Mix Concrete: 1. Comply with the requirements of ASTM C 94 or AASHTO 157, as specified, provided the quantity, rate of delivery and unrestricted progress of work permitted, in accordance with placement schedule. During hot weather, and/or under conditions contributing to rapid setting of concrete, a shorter mixing time than specified in ASTM C 94 and AASHTO 157 may be required, as specified below. Proposed changes in mixing procedures other than the specified, must be accepted by the Engineer before implementation. 3.2 FIELD QUALITY CONTROL A. Employ an approved separate testing laboratory to perform field quality control testing. B. Quality Control Testing During Construction: TECHNICAL SPECIFICATIONS 915 1. Sampling Fresh Concrete: Conform to ASTM C 172, except modified for slump to comply with ASTM C 94. 2. Slump: Conform to ASTM C 143; one test for each concrete load at point of placement and one for each set of compressive strength test specimens. 3. Concrete Temperature: Test daily when air temperature is 26ºC. And above, and each time a set of compression test specimens made. Test concrete temperature throughout the pour when the ambient temperature exceeds 30ºC. 4. Compressive Strength Tests: Provide one set of 6 standard cylinders for each 50 m3 or fraction thereof, of each mix design placed in any one day or for each 300 m2 of surface area placed; 2 specimens tested after 7 days, 3 specimens tested after 28 days, and one specimen retained in reserve for later testing if required. Additional test specimens may be cast for construction progress control and form stripping. a. When the frequency of testing will provide less than 5 strength tests for a given mix design, conduct testing from at least 5 randomly selected batches or from each batch if fewer than 5 are used. b. When the strength of field-cured cylinders is less than 85 percent of companion laboratory-cured cylinders, evaluate current operations and provide corrective procedures for protecting and curing the in place concrete. 5. Testing laboratory shall report test results in writing to ·the Engineer, and ReadyMix supplier on the same day that tests are made. Reports of compressive strength tests shall contain Project identification name and number, date of concrete placement, name of Contractor, name of concrete supplier and truck number, name of concrete testing service, concrete type and class, location of concrete batch in the structure, design compressive strength at 28 days, concrete mix proportions and materials, compressive breaking strength and type of break for both 7-day tests and 28-day tests. C. Additional Tests: 1. The testing service will make additional tests of in-place concrete when test results indicate the specified concrete strengths and characteristics have not been attained in the structure, as directed by the Engineer. The testing service shall conduct tests to determine the strength and characteristics of the in-place concrete by compression tests on cured cylinders complying with ASTM C42, or by load testing TECHNICAL SPECIFICATIONS 916 specified in ACI 318, or other acceptable non-destructive testing methods, as directed. D. Evaluation of Quality Control Tests: 1. Do not use concrete delivered to the final point of placement which has slump outside the specified values. 2. Compressive strength tests for laboratory-cured cylinders will be considered satisfactory if the averages of a set of three consecutive compressive strength tests results equal or exceed the 28-day design compressive strength of the type or class of concrete. No individual strength test shall fall below the required compressive strength by more than the value of 2. 75 N/mm2. a. Strength tests of specimen cured under field conditions may be required by the Engineer to check the adequacy of curing and protecting of the concrete placed. Specimens shall be molded by field quality control laboratory at the same time and from the same samples as the laboratory cured specimens. b. Provide improved means and procedures for protecting concrete when the 28-day compressive strength of field-cured cylinders is less than 5% of companion laboratory-cured cylinders. c. When laboratory-cured cylinder strengths are higher than the minimum required compressive strength, field-cured cylinder strengths need not exceed the minimum required compressive strength by more than 2.75 MPa even though criterion is not met. d. If individual test of laboratory-cured specimens produce strengths more than 2.75 MPa below the required minimum compressive strength, or if tests of field-cured cylinders indicate the deficiencies in protection and curing, provide additional measures to assure that the load-bearing capacity of the structure is not jeopardized. If the likelihood of low-strength concrete is confirmed and computations indicate the load-bearing capacity may have been significantly reduced, tests of cores drilled from the area in question may be required. TECHNICAL SPECIFICATIONS 917 e. If the compressive strength tests fail to meet the minimum requirements specified, the concrete represented by such tests will be considered deficient in strength and subject to correction at no extra cost to the Owner. 3.3 CONCRETE PRE-PLACEMENT INSPECTION A. Before placing concrete, inspect and complete the formwork installation, reinforcing steel, and securely install all required inserts, anchors, sleeves, conduits and other items specified under other sections to be embedded or cast-in. B. Where concrete is placed on ground or sub-course, the foundation upon which concrete is placed shall be clean, damp, and free from standing or running water. Prior to placing concrete, the earth foundation shall have been satisfactorily compacted and all subgrades approved by the Engineer prior to placing concrete. C. Soil at bottom of foundation systems are subject to testing for soil bearing value by the testing laboratory, as directed by the Engineer. Place concrete immediately after approval of foundation excavations. D. Coordinate the installation of joint materials and moisture barriers with placement of forms and reinforcing steel. E. Polyethylene vapor barrier shall be placed between concrete blinding and concrete footing leaving extra width on both sides which shall then be tucked up to wrap the concrete footing after the form removal. 3.4 CONCRET PLACEMENT A. General: Place concrete in compliance with the practices and recommendations of ACI 301 and ACI 304 and as specified herein: 1. Deliver concrete from central plant to the place of final deposit in a continuous manner and without segregation or loss of ingredients. Suspend placing when the sun, heat, wind, or limitation of facilities prevents proper finishing and curing of the concrete. Place concrete in the forms or excavation as close as possible in final position, in uniform, approximately horizontal layers, not over 600 mm deep unless otherwise directed. Do not drop concrete freely for more than 1.5 m, nor allow it to drop freely through congested rebaring areas which could cause segregation. This drop distance may be increased by the Engineer at his discretion where it can be shown by Contractor that a greater drop will not result in segregation. Conduits and pipes shall not be embedded in concrete unless specifically indicated or specified. Do not place TECHNICAL SPECIFICATIONS 918 concrete in any form until forms have been inspected by the Engineer and permission has been given to proceed. 2. Do not use concrete which becomes non-plastic and unworkable or does not meet the required quality control limits or which has been contaminated by foreign materials. Do not use retempered concrete. Remove rejected ·concrete from the project site and dispose of it off site at no extra cost to Owner. B. Transportation Time Interval: 1. Concrete mixed in central plant and transported by non-agitating equipment shall be placed in the forms within 30 minutes. Concrete transported in truck mixers or truck agitators shall be delivered to the site and placed in the forms within 60 minutes. This time limitation may be increased by the Engineer at his discretion when additional superplasticizer is added to the concrete mix so as to retard the initial set for greater periods. In no case will additional water be added to the mix (tempering) after the concrete leaves the batching plant. C. Conveying Concrete: 1. Concrete may be conveyed by chute, conveyor, or pump if so approved by the Engineer. Aluminum chutes or pipelines shall not be used for conveying concrete. Approvals will not be given for chutes or conveyors requiring changes in the concrete design mix for desired operation. Conveying equipment shall be cleaned when not in use. 2. Chutes and Conveyors: Chutes shall be rounded in cross section, rigid in construction, protected from overflow and slopes not exceeding one vertical to three horizontal. Conveyors shall be designed to operate assuring uniform flow of concrete without segregation of ingredients, loss of mortar, or change in slump. 3. Pumps: Placing concrete by pumping methods shall conform with ACI 301 Chapter 8. Operate and maintain pumps so that a continuous stream of concrete is delivered into the forms without air pockets, segregation, or change in slump exceeding 5 cm. Use pumps which can pump mixes as designed. Mixes shall not be adjusted to accommodate smaller pumps. D. Placing Concrete into Forms: 1. Deposit concrete in the forms for horizontal slabs in horizontal layers not deeper than 60 mm unless additional thickness is permitted by the Engineer and in a manner to avoid inclined construction joints. Where placement consists of several layers, place each layer while preceding layer is still plastic to avoid cold joints. TECHNICAL SPECIFICATIONS 919 2. Consolidate concrete placed in forms with mechanical vibrating equipment supplemented by hand-spading, rodding or tamping. Use equipment and procedures for consolidation of concrete in accordance with the recommended practices of ACI 309, to suit the type of concrete and project conditions. Vibration of forms and reinforcements will not be permitted. 3. Do not use vibrators to transport concrete inside of forms. Insert and withdraw vibrators vertically at uniformly spaced locations not farther than the visible effectiveness of the machine. Place vibrators to rapidly penetrate the layer of concrete and at least 150 mm into the preceding layer. Do not insert vibrators into lower layers of concrete that have begun to set. At each insertion, limit the duration of vibration to the time necessary to consolidate the concrete and complete embedment of reinforcement and other embedded items without causing segregation of the mix. 4. In order to allow for shrinkage or settlement, at least 2 hours shall elapse after placing concrete in walls, columns or stems of deep T-beams before depositing concrete in girders, beams and slabs supported thereof, unless otherwise specified or shown on the plans. 5. Place concrete in girders, slabs and shallow T-beam construction in one continuous operation for each span, unless otherwise detailed. Deposit concrete uniformly for the full length of the span then bring up evenly in horizontal layers. 6. Place concrete in columns in one continuous operation to the bottom of the deepest super structure member framed over the column. 7. No concrete shall be placed in the super-structure until the column forms have been stripped sufficiently to determinate the character of the concrete in the columns. Loads of super-structure shall not be allowed to come upon abutments, piers brackets and column bents until they have been in place at least 7 days, unless otherwise permitted by the Engineer. 8. Maximum vertical drop in placing concrete shall not exceed 1.5 m. E. Placing Concrete Slabs: 1. Deposit and consolidate concrete slabs in a continuous operation, within the limits of construction joints, until the placing of a panel or section is completed. TECHNICAL SPECIFICATIONS 920 2. Maintain reinforcing steel in the proper position continuously during concrete placement operations. 3. Consolidate concrete during placing operations using mechanical vibrating equipment, so that concrete is thoroughly worked around reinforcement and other embedded items and into corners. 4. Consolidate concrete placed in beams and girders of supported slabs, and against bulkheads of slabs on ground, as specified for formed concrete structures. Consolidate concrete in the remainder of slabs by vibrating bridge screed, roller pipe screed, or other acceptable methods. Limit the time of vibrating consolidation to prevent bringing an excess of fine aggregate to the surface. 5. Bring slab surfaces to the correct level with a straightedge and strike off. Use bull floats to smooth the surface, leaving it free of humps or hollows. Do not sprinkle water on plastic surfaces. Do not disturb slab surfaces prior to finishing operations. F. Bonding: 1. Roughen surfaces of set concrete at all joints, except where bonding is obtained by use of a concrete bonding agent, and clean surfaces of laitance, loose particles, and foreign matter. Roughen surfaces in a manner to expose bonded aggregate uniformly and do not leave laitance, loose particles of aggregate or damaged concrete at the surface. 2. Prepare for bonding of fresh concrete to new concrete that has set but is not fully cured, as follows: a. At joints between footings and walls or columns, and between walls or columns and beams or slabs they support, and elsewhere unless otherwise specified herein, dampen, but do not saturate, the roughened and cleaned surface of set concrete immediately before placing fresh concrete. b. At joints in exposed work: At vertical joints in walls; at joints in girders, beams, supported slabs and other structural members; and at joints designed to contain liquids, dampen, but do not saturate, the roughened and cleaned surface of set concrete and apply a liberal coating of neat cement grout. c. Use cement grout consisting of equal parts Portland cement and fine aggregate by weight and not more than 24 liters of water per sack of TECHNICAL SPECIFICATIONS 921 cement. Apply with a stiff broom or brush to a minimum thickness of 2 mm. Deposit fresh concrete before cement grout has attained its initial set. d. In lieu of neat cement grout, bonding may be a commercial bonding agent. Apply to cleared concrete surfaces in accordance with the printed instruction of the material manufacturer. e. Prepare for bonding of fresh concrete to fully-cured hardened concrete by using an epoxy-resin bonding agent as follows: 1. Handle and store epoxy-resin adhesive binder in compliance with the manufacturer's printed instructions, including safety precautions. 2. Mix the epoxy-resin adhesive binder in the proportions recommended by the manufacturer, carefully following directions for safety of personnel. 3. Before depositing fresh concrete, thoroughly roughen and clean hardened concrete surfaces and coat with epoxy-resin grout not less than 2 mm thick. Place fresh concrete while the epoxy-resin material is still tacky, without removing the in-place grout coat, and as directed by the epoxy-resin manufacturer. G. Hot Weather Placing: 1. Unless otherwise approved, concreting shall be considered Hot Weather Concreting, as defined by ACI 305, and shall be in accordance with the recommended practice of ACI 305. Ample water supply, hoses, and foggers shall be available at all concrete placements. 2. At the time of placement, the temperature of the concrete shall not exceed 32 CC. Concrete exceeding the specified temperature shall be rejected and dumped at a designated disposal area. 3. Cool ingredients before mixing to maintain concrete temperature at time of placement below 32 CC. Mixing water may be chilled, or chopped ice may be used to control the concrete temperature provided the water equivalent of the ice is calculated to the total amount of mixing water. Ice shall be completely melted prior to completion of mixing of concrete. TECHNICAL SPECIFICATIONS 922 4. Reinforcing steel and forms shall be protected from direct sun ray and shall be cooled with water immediately before concrete placing so that the concrete temperature specified can be maintained. 5. The temperature of the concrete shall be determined immediately before placement. 6. Provide means to limit the temperature rise of mass concrete to reduce undesirable thermal stresses and cracking. Such means shall include limitation of rate of placement, placement of concrete during cool weather, precooling concrete ingredients, artificial cooling, or other approved methods. 3.5 JOINTS A. Construction Joints: 1. Clean surface of concrete construction joints and remove laitance. 2. Immediately before new concrete is placed, wet construction joints and remove standing water. 3. Locate construction joints in floors within the middle third of spans of slabs, beams and girders. Joints in girders shall be offset a minimum distance of two times the width of intersecting beams. 4. Place beams, and girders monolithically as a part of a slab system, unless otherwise required. 5. Beans, girders or slabs supported by columns or walls shall not be cast or erected until concrete in the vertical support members is no longer plastic. 6. Locate and install construction joints so as not to impair strength and appearance of the structure, as acceptable to the Engineer. Locate construction joints, if required, as follows: a. In walls, at top of footings; at top of slabs on ground, at top and bottom of door and window openings or as required to conform to the architectural details and as directed by the Engineer; and at the underside of the deepest beam or girder framing into wall. b. In columns, at the top of footing and at the underside of the deepest beam or girder framing into the column. TECHNICAL SPECIFICATIONS 923 c. Place wall construction joints at 18 m maximum and wall control joints at 6 m maximum. B. Expansion Joints: 1. Provide expansion joints to permit both horizontal and vertical differential movements. Place expansion joints at locations shown on the Drawings. 2. Reinforcement or other embedded metal items bonded to the concrete (except dowels in floors bonded only on one side of joints) shall not be permitted. 3. Place premoulded joint filler at locations shown on Drawings, follow manufacturer installation details. C. Water stops: 1. Provide water stops in construction joints. Install water stops to form a continuous diaphragm in joint. Make provisions to support and protect water stops during progress of work. Fabricate field joints in water stops in accordance with manufacturer's printed instructions. Protect water stop material from damage where it protrudes from any joints. D. Isolation Joint in Slab-on -Grade: 1. Provide isolation joints in slab-on-grade at points of contact between slabs and vertical surfaces and elsewhere as indicated. E. Control Joints in Slab-on -Grade: 1. Provide control joints in slab-on-grade to form panels or pattern. Use inserts, 6 mm wide by 1/5 to 1/4 of slab depth or 1/1 0 to 1/8 of slab depth with bottom crack inducer. Joints may be saw cut or crack inducers may be used in conjunction with sawing. 2. Form control joints by inserting a premolded hardboard or fiberboard strip into the fresh concrete until the top surface of the strip is flush with slab surface. After concrete curing for at least 7 days, remove inserts and clean groove of loose debris. Apply joint sealant material in the manner recommended by the manufacturer. 3.6 FINISH OF FORMED SURFACES A. Rough Form Finish: 1. Rough form finish is permitted for formed concrete surfaces that are to be concealed in the finish work or by other construction, unless otherwise indicated. TECHNICAL SPECIFICATIONS 924 B. Smooth Form Finish: 1. Provide smooth form finish for formed concrete surfaces that are to be exposed to view, or that are to be covered with a coating material applied directly to the concrete, or a covering material bonded to the concrete such as waterproofing, damp proofing, painting, or other similar works. 2. Produce smooth form finish by selecting form material to impart a smooth, hard, uniform texture and arranging them orderly and symmetrical with a minimum of seams. Repair and patch defective areas with all fins or other projections completely removed and smoothed. C. Related Unformed Surfaces: 1. At tops of walls, horizontal offsets, and similar unformed surfaces occurring adjacent to formed surfaces, strike off smooth and finish with a texture matching the adjacent formed surfaces. Continue the final surface treatment of formed surfaces uniformly across the adjacent unformed surfaces, unless otherwise indicated. D. Concrete Fair Finish: 1. All exposed faces of concrete shall be hard, smooth and free of honeycombing, air and water holes and other blemishes. Surface irregularities in finishes shall be characterized at construction in allowable tolerances from established lines, grades and dimensions. 2. Finishing of this concrete finishing shall be performed only by skilled workmen. 3. The Contractor shall furnish templates for measuring surface irregularities. 4. Four classes of surfaces are defined in accordance with ACI 347. The engineer shall indicate which class is required for the work being specified or the concrete surface tolerances as specified in ACI 301 shall be followed. a) Class A: suggested for surfaces prominently exposed to public view where appearance is of special importance. b) Class B: for a coarse-textured, concrete-formed surfaces intended to receive plaster, stucco, or wainscoting. c) Class C: general standard for permanently exposed surfaces where other finishes are not specified. d) Class D: minimum-quality requirement for surfaces where roughness is not objectionable. 3.7 MONOLITHIC SLAB FINISHES A. Finished floors and roof slab surfaces shall be true plane surfaces with no deviation in excess of 3 mm when tested with a 3 m straightedge. Surfaces shall be pitched to drain. TECHNICAL SPECIFICATIONS 925 1. Steel Trowelled (Hand) Finish: Slabs shall be screeded and floated with straightedges to bring the surface to the required finish level with no coarse aggregate visible. Concrete while still green but sufficiently hardened to bear a man's weight without deep imprint, shall be wood floated to a true, even plane. Floor surfaces, after the surface moisture has disappeared, shall be steel trawled to a smooth, even, dense finish free from blemishes including trowel marks. Steel trowelled finish shall be provided for resilient flooring, thin-set ceramic tile, carpeting, where liquid waterproofing is to be applied, and where no other finish is specified. 2. Power Machine Finish: In lieu of hand finishing, an approved power finishing machine may be used. The preparation of surfaces for finishing by machine shall be in general as herein before specified for hand finishing. Finished surfaces shall be free of machine marks, ridges, or other blemishes. 3. Rough Slab Finish: Tamp concrete to force aggregates away from surface, then screed with a straightedge to produce a uniform surface. Rough slab finish surfaces shall be provided for ceramic tile except thin-set installation, quarry tile, floor toppings, insulation, built-up roofing, travertine, precast pavers with waterproof membrane, or terrazzo. 4. Broom Finish: Concrete shall be screeded and floated to the required finish level with no coarse aggregate visible. While concrete is still green, steel or wood trowel to an even, smooth finish and then broom with a fiber bristle brush in a direction transverse to that of the main traffic. Broom finish surfaces shall be provided for driveways and ramps and all exterior slabs and walks not otherwise shown or specified. Finishing shall comply with the requirements of ACI 345, Chapter 10. 3.8 CONCRETE CURING AND PROTECTION A. General: 1. Protect freshly placed concrete from premature drying and excessive hot temperature and maintain without drying at a relatively constant temperature for the period of time necessary for hydration of the cement and proper hardening of the concrete. Start curing procedures as soon as free moisture has disappeared from concrete surface. Continue curing for at least 7 days in accordance with ACI 301 procedures. Avoid rapid drying at the end of final curing period. B. Curing Methods: 1. Perform curing of concrete by moist curing, or by moisture-retaining cover curing, by membrane curing, or by combination thereof, as specified below: TECHNICAL SPECIFICATIONS 926 a. For curing, use only water that is free of impurities which could etch or discolor exposed, natural concrete surfaces. 2. Provide moisture curing by any of the following: a. Keeping the surface of the concrete continuously wet by covering it with water. b. Continuous water-fog spray. c. Covering the concrete surface with the specified absorptive cover, thoroughly saturating the cover with water, and keeping the absorptive cover continuously wet. Place absorptive cover so as to provide coverage of the concrete surfaces and edges, with a 100 mm lap over adjacent absorptive covers. 3. Provide moisture-cover curing as follows: 4. Cover the concrete surfaces with the specified moisture-retaining cover for curing concrete, placed in the widest practicable width with sides and ends lapped at least 76 mm and sealed by waterproof tape or adhesive. Immediately repair any holes or tears during the curing period using cover material and waterproof tape. 5. Provide liquid curing-hardening compound as follows: a. Apply to horizontal surfaces when concrete is dry to touch by means of power spray, or hair broom in accordance with manufacturer's directions. b. Apply to vertical surfaces immediately after forms are stripped and where form coating other than oils have been used, in accordance with manufacturer's directions. C. Curing Formed Surfaces: 1. Cure formed concrete surfaces, including the undersides of girders, beams, supported slabs and other similar surfaces by moist curing with the forms in place for the full curing period or until forms are removed. If forms are removed, continue curing by methods specified above, as applicable. D. Curing Uniformed surfaces: 1. Initially cure unformed surfaces, such as slabs, floor topping, and other flat surfaces by moist curing, whenever possible. TECHNICAL SPECIFICATIONS 927 2. Final cure unformed surfaces, unless otherwise specified by any of the methods specified above, as applicable. 3. Final cure concrete surfaces to receive finish flooring by use of moistureretaining cover, unless otherwise acceptable to the Engineer. E. Temperature of Concrete During Curing: 1. When the atmospheric temperature is 26 degrees C. and above or during other climatic conditions which will cause too rapid drying of the concrete, make arrangements before the start of concrete placing for the installation of wind breaks or moisture-retaining covering. Protect the concrete continuously for the concrete curing method. Provide hot weather protection complying with the requirements of ACI 305. 2. Maintain concrete temperature as uniformly as possible and protect from rapid atmospheric temperature changes. Avoid temperature changes in concrete which exceed 2 degrees C in any one hour and 10 degrees C in any 24-hour period. F. Protection for Mechanical Injury: 1. During the curing period, protect concrete from damaging mechanical disturbances, including load stresses, heavy shock, excessive vibration, and from damage caused by rain or flowing water. Protect all finished concrete surfaces from damage by subsequent construction operations. 3.9 SETTING OF MISCELLANEOUS ITEMS A. Miscellaneous materials in connection with concrete construction shall, where practicable, be placed and secured in position when the concrete is placed. These materials include but are not limited to: 1. Anchors and anchor bolts. 2. Frames or edging. 3. Hanger inserts and metal ties. 4. Door bucks. 5. Pipe supports and pipes passing through walls. 6. Pipe sleeves, conduits and drains. 7. Flashing reglets. 8. Masonry dovetail anchor slots. B. Anchor bolts for machines shall be set to templates. 1. Bolts shall be plumbed carefully. 2. Location and elevation checked with instrument. 3. Held in position rigidly to prevent displacement while concrete is being placed. TECHNICAL SPECIFICATIONS 928 C. Place embedded items prior to concreting. D. Position embedded items accurately and provides supports against displacement. E. Aluminum shall not be embedded in concrete except where aluminum is protected from direct contact with the concrete. 3.10 MISCELLANEOUS CONCRETE ITEMS A. Reinforced Masonry: Provide concrete grout for reinforced masonry lintels and bond beams. Maintain the accurate location of reinforcing steel during concrete placement. B. Filling-In: Fill-in holes and openings left in concrete structures for the passage of work by other trades, unless otherwise shown or directed, after the work of other trades is in place. Mix place and cure concrete as herein specified, to blend with in-place construction. Provide all other miscellaneous concrete filling shown or required to complete the work. C. Curbs: Provide monolithic finish to interior curbs by stripping forms while concrete is still green and steel-troweling surfaces to a hard, dense finish with corners, intersections, and terminations slightly rounded. D. Equipment Bases and Foundations: Provide machine and equipment bases and foundations. Set anchor bolts for machines and equipment to template at correct elevations, complying with certified diagrams or templates of the manufacturer furnishing the machines and equipment. 3.11 CONCRETE SURFACE REPAIRS A. Patching Defective Areas: 1. Repair and patch defective areas with cement mortar immediately after removal of forms, but only when directed by the Engineer. 2. Cut out honeycomb, rock pockets, voids over 12 mm diameter, and holes left by tie rods and bolts, down to solid concrete but in no case, to a depth of less than 25 mm. Make edges of cuts perpendicular to the concrete surface. Before placing the cement mortar, thoroughly clean, dampen with water, and brush-coat area to be patched with neat cement grout. Proprietary patching compounds may be used when acceptable to the Engineer. 3. For exposed to public view surfaces, blend white Portland cement and standard Portland cement so that when dry, the patching mortar will match the color of the TECHNICAL SPECIFICATIONS 929 surrounding concrete. Provide test areas at inconspicuous location to verify mixture and color match before proceeding with the patching. Compact mortar in place and strike off slightly higher than the surrounding surface. 4. Fill holes extending through concrete by means of a plunger-type gun or other suitable device from the least exposed face, using a flush stop held at the exposed face to ensure complete filling. B. Repair of Formed Surfaces: 1. Repair exposed-to-view formed concrete surfaces, where possible, that contain defects which adversely affect the appearance of the finish. Remove and replace the concrete having defective surfaces if the defects cannot be repaired to the satisfaction of the Engineer. Surface defects, as such, include color and texture irregularities, cracks, spalls, air bubbles, honeycomb, rock pockets, and holes left by the rods and bolts; fins and other projections on the surface; and stains and other discolorations that cannot be removed by cleaning. 2. Repair concealed formed concrete surfaces when possible, that contain defects that adversely affect the durability of the concrete. If defects cannot be repaired, remove and replace the concrete having defective surfaces. At watertight structures, cracks shall be repaired using flexible grout injection (polyurethane or approved equal). Surface defects include cracks and surface deficiencies which penetrates to reinforcement or completely through nonreinforced sections, honeycomb, rock pockets, holes left by tie rods and bolts and spalls. C. Repair of Unformed Surfaces: 1. Test unformed surfaces, such as monolithic slabs, for smoothness and to verify surface plane to the tolerances specified for each surface and finish. Correct low and high areas as herein specified. 2. Test surfaces sloped to drain for trueness of slope, in addition to smoothness, using a template having the required slope. Correct high and low areas as specified herein. 3. Repair finish surfaces that contain defects which adversely affect the durability of the concrete. Surface defects, as such, including crazing, cracks which penetrate to the reinforcement or completely through non-reinforced sections regardless of TECHNICAL SPECIFICATIONS 930 width, spalling, pop-outs, honeycomb, rock pockets, and other objectionable conditions. 4. Correct high areas in the surfaces by grinding after the concrete has cured sufficiently so that repairs can be made without damage to adjacent areas. 5. Correct low areas in unformed surfaces during, or immediately after completion of surface finishing operations by cutting out the low areas and replacing with fresh concrete. Proprietary patching compounds may be used when acceptable to the Engineer. 6. Repair defective areas, except random cracks and single holes not exceeding 25 mm diameter, by cutting out and replacing with fresh concrete. Remove defective areas to sound concrete with clean, square cuts, and expose reinforcing steel with at least 19 mm clearance all around. Dampen all concrete surfaces in contact with patching concrete and brush with a neat cement grout coating, · or use concrete bonding agent. Place patching concrete before grout takes its initial set. Mix patching concrete of the same materials to provide concrete of the same type or class as the original adjacent concrete. Place, compact and finish as required to blend with adjacent finished concrete. Cure in the same manner as adjacent concrete. 7. Repair isolated random cracks and single holes not over 25 mm in diameter by the dry-pack method. Groove the top of cracks, and cut out holes to sound concrete and clean of dust, dirt and loose particles. Dampen all cleaned concrete surfaces and brush with a neat grout coating. Place dry pack before the cement grout takes its initial set. Mix dry pack, consisting of one part Portland cement to 2-1/2 parts fine aggregate passing a No. 16 mesh sieve, using only enough water as required for handling and placing, compact dry-pack mixture in place and finish to match adjacent concrete. Keep patched areas continuously moist for not less than 72 hours. 8. Repair methods not specified above may be used, subject to the acceptance of the Engineer. END OF SECTION TECHNICAL SPECIFICATIONS 931 SECTION 03350 CONCRETE FINISHING & REPAIR OF SURFACE DEFECTS 1 PART 1- GENERAL 1.1 DESCRIPTION A. General: 1. Furnish all labour, materials, tools, equipment and services for concrete finishing and repair of surface defects as required, in accordance with provisions of Contract Documents. 2. Completely co-ordinate with work of other trades. 3. Although such work is not specifically indicated, furnish and install all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure and complete installation. 4. See Division 1 for General Requirements. 5. See Section 03000 for general requirements for concrete work. 1.2 QUALITY ASSURANCE A. When finishing is required to match sample furnished to Contractor, make a sample finish on an area at least 9 SQ M in an inconspicuous location designated by the Client and/or Engineer before proceeding with finish in specified location. B. Finishing tolerances: Horizontal finishes will be accepted provided: 1. Applicable specification requirements are satisfied. 2. Water does not pond in areas sloped to drain. 3. Gap between a 3 M straight edge placed anywhere and the finished surface do not exceed: Class A tolerance 3 mm. Class B tolerance 6 mm. Class C tolerance 12 mm. If not covered by drawings or this section class will be designated by the Client and I or engineer. 4. Accumulated deviation from intended true plane of finished surface does not exceed 12 mm. TECHNICAL SPECIFICATIONS 932 5. Accuracy of floor finish does not adversely affect installation and operation of Expansion equipment, floor supported items or items fitted to floor (doors, tracks, etc.). 2 PART 2- PRODUCTS NOT USED 3 PART 3- EXECUTION 3.1 FINISHING – GENERAL (EXCEPT SLABS) A. After removal of forms, repair and give surfaces of concrete the finishes indicated. B. Unspecified finish: If finish is not designated, use following finishes as applicable: 1. All unpainted concrete surfaces not exposed to public view: Rough form finish. 2. All unpainted concrete surfaces exposed to public view: Smooth form finish. 3. All concrete surfaces to receive paint: Grout cleaned rubbed finish. 4. Unformed surfaces (except slabs): As indicated. 5. Concrete to receive plaster: Rough form finish. 3.2 REPAIR OF SURFACE DEFECTS 3.2.1 APPLICABLE CODES & STANDARS The codes and standards listed below are intended to provide an acceptable level of quality for materials and products. The requirements of the latest edition of these codes and standards shall apply. In case of conflict between these standards and the text of this specification, the specification requirements shall govern. A. ACI- American Concrete Institute 1. 224.1 R Causes, Evaluation and Repair of Cracks in Concrete Structures 2. 347 Recommended Practice for Concrete Formwork 3. 503 Use of Epoxy Compounds with Concrete 4. 503.2 Standard Specifications for Bonding Plastic Concrete to Hardened Concrete with a Multi Component Epoxy Adhesive 5. 503.4 Standard Specifications for Repairing Concrete with Epoxy Mortars 6. 504.R Guide to Sealing Joints in Concrete Structures TECHNICAL SPECIFICATIONS 933 7. 506 Recommended Practice for Shotcrete B. ASTM- American Society for Testing and Materials 1. C 109 Standard Test Method for Compressive Strength of Hydraulic Cement Mortars 2. C 157 Standard Test Method for Length Change of Hardened Hydraulic Cement Mortar and Concrete 3. C 191 Test Method for Time of Setting of Hydraulic Cement by Vicat Needle. 4. C 878 Restrained Expansion of Shrinkage Compensating Cement 5. C 881 Standard Specification for Epoxy-Resin Base Bonding Systems for Concrete 6. C 928 Standard Specification for Packaged, Dry, Rapid Hardening Cementitious Materials for concrete Repairs C. BSI - British Standards Institution 1. BS 4652 3.2.2 Specification for Metallic Zinc Rich Priming QUALITY CONTROL The Contractor shall be responsible for the quality control of materials, equipment and methods of construction. The on-site quality control shall be in accordance with Section 01440 "Contractor's Quality Control." The ADA shall be notified twenty-four (24) hours in advance of all required hold and witness points requiring inspection. No work shall proceed prior to the release of hold points. 3.2.3 SUBMITTALS A. The Contractor shall submit to the Owner, the following information for review and approval at least twenty-eight (28) working days before commencing work: 1. Recommended suppliers and/or sources of all repair materials. 2. A quality control procedure that covers all aspects of concrete repairs 3. Example of a typical quality control report in accordance with Section 01440"Contractor Quality Control", covering concrete repairs. 4. Test reports from an independent testing laboratory approved by Owner showing that the repair materials meet the specification. TECHNICAL SPECIFICATIONS 934 5. Detailed repair method statements covering sequence of repair operations and hold points. B. The Contractor shall prepare working drawings and, when requested, shall submit the following to the Owner: 1. Design calculations and details of formwork and falsework systems. 2. Methods of form construction and erection. 3. Locations of form joints, form-ties and construction joints. 4. Design calculations and details of any necessary temporary support systems. C. Work schedules showing dates and duration of repairs. 3.3 METHODOLOGY A. Repair surface defects immediately after form removal. B. Repair defective areas: Remove all honeycombed and other defective concrete down to sound concrete. Chip if necessary to make edges perpendicular to surface or slightly undercut. No featheredges will be permitted. Dampen area to be patched and an area at least 150 mm wide surrounding it to prevent absorption of water from patching mortar. Prepare a bonding grout of approximately 1 part cement to 1 part fine sand passing a No.30 mesh sieve. Mix to consistency of thick cream, and then brush into surface. C. Make patching mixture of same materials and of approximately same proportions as used for concrete, except omit coarse aggregate. Mortar shall consist of not more than 1 part cement to 2-1/2 parts sand by damp loose volume. Mix white and gray portland cement to produce a colour matching colour of surrounding concrete, as determined by a trial patch. Add no more mixing water than necessary for handling and placing. Mix patching mortar in advance and allow to stand with frequent manipulation, without addition of water, until it has reached stiffest consistency that will permit placing. D. After surface water has evaporated from area to be patched, brush bond coat into surface. When bond coat begins to lose water sheen, apply patching mortar. Thoroughly consolidate mortar into place and strike off so as to leave patch slightly higher than surrounding surface. To permit initial shrinkage, leave undisturbed for at least 1 hour before final finish. Keep patched area damp for 7 days. Do not use metal tools in finishing a patch which will be exposed. TECHNICAL SPECIFICATIONS 935 E. Fill and finish tie holes: Clean and thoroughly dampen tie holes; fill solid with patching mortar. Round tie holes less than 6 mm diameter x 37 mm deep in rough form finished surfaces need not be filled. F. Proprietary materials: If permitted or required, proprietary compounds for adhesion or as patching ingredients may be used in lieu of or in addition to foregoing patching procedures. Use such compounds in accordance with manufacturer's recommendations. 3.4 ROUGH FORM FINISH Rough form finish: No selected form facing materials are specified for rough form finish surfaces. Patch defects. Chip or rub off fins exceeding 6 mm in height. Otherwise, leave surfaces with texture imparted by forms. 3.5 SMOOTH FROM FINISH A. Smooth form finish: Use form facing material to produce a smooth, hard, uniform texture on concrete. It may be plastic coated plywood, metal, plastic liners, or other approved material capable of producing desired finish. Arrange facing material orderly and symmetrically, with number of seams kept to practical minimum. Support by studs or other backing capable of preventing excessive deflection. Do not use material with raised grain, patches, or other defects which will impair texture of concrete surface. B. Patch tie holes and defects. Remove all fins completely. C. When surface texture is impaired and form joints misaligned by more than 3 mm grind, bushammer, or correct affected concrete as directed by Client and/or Engineer Slurry grout areas evidencing minor mortar leakage to match adjacent concrete. Repair major mortar leakage as a defective area. When in opinion of Client and/or Engineer, workmanship is less than an acceptable standard for a smooth form finish, provide one of rubbed finishes indicated at no additional cost to Client and/or Engineer. 3.6 RUBBED FINISHED A. General Produce rubbed finishes on concrete with a smooth form finish. Where smooth rubbed finish is to be applied, remove forms and perform necessary patching as soon af1er placement as possible without jeopardizing structure. TECHNICAL SPECIFICATIONS 936 B. Rubbed finish – smooth Smooth rubbed finish: Produce smooth rubbed finish on newly hardened concrete no later than day following form removal. Wet surfaces and rub with carborundum brick or other abrasive until uniform colour and texture are produced. Use no cement grout other than cement paste drawn from concrete itself by rubbing process. C. Rubbed finish - grout cleaned Grout cleaned finish: Undertake no cleaning operations until all contiguous surfaces are completed and accessible. Mix 1 .part portland cement and 1-1/2 parts fine sand with sufficient water to produce a group having consistency of thick paint. Mix white and gray portland cement to match colour of surrounding concrete, as determined by a trial patch. Wet surface of concrete sufficiently to prevent absorption of water from grout and apply grout uniformly. Immediately after applying grout, scrub surface vigorously with a cork float or stone to coat surface and fill all air bubbles and holes. While grout is still plastic, remove excess grout by working surface with a rubber float, sack, or other means. After surface whitens from drying, rub vigorously with clean burlap. Keep finish damp for at least 36 hours after final rubbing. D. Rubbed finish - cork floated Cork floated finish: Remove forms at an early stage, within 2 to 3 days of placement where possible. Remove ties. Remove all burrs and fins. Mix one part portland cement and one part fine sand with sufficient water to produce a stiff mortar. Dampen wall surface. Apply mortar with firm rubber float or with trowel, filling all surface voids. Compress mortar into voids. If mortar surface dries too rapidly to permit proper compaction and finishing, apply a small amount of water with a fog sprayer. Produce final texture with a cork float using a swirling motion. 3.7 FINISHED OF RELATED UNFORMED SURFACES (EXCEPT SLABS) A. Strike smooth tops of walls or buttresses, horizontal offsets, and similar unformed surfaces occurring adjacent to formed surfaces after concrete is placed. B. Float to a texture reasonably consistent with that of formed surfaces. C. Continue final treatment on formed surfaces uniformly across unformed surfaces. 3.8 SLAB FINISHING – GENERAL A. Place slabs to tolerances specified. B. Unspecified slab finish: When type of finish is not indicated, use following finishes as applicable: TECHNICAL SPECIFICATIONS 937 1. Surfaces intended to receive bonded applied cementitious applications: Scratched finish. 2. Surfaces intended to receive roofing (except future floors), waterproofing membranes, or sand bed terrazzo: Floated finish. 3. Floors and roof surfaces which are future floors intended as walking surfaces or for reception of thin sheet covering or epoxy coverings: Trowelled finish. 4. Sidewalks, garage floors and ramps: Broom or belt finish. 5. Exterior platforms, steps, and landings, exterior and interior pedestrian ramps, not covered by other finish materials: Nonslip finish. C. Scratched slab finish After concrete has been placed, consolidated, struck off, and leveled to a Class C tolerance, roughen surface with stiff brushes or rakes before final set. D. Floated slab finish After concrete has been placed, consolidated, struck off, and leveled, do not work further until ready for floating. Begin floating when water sheen has disappeared and surface has stiffened sufficiently to permit operation. During or after first floating check planeness of entire surface with a 3 M straightedge applied at not less than two different angles. Cut down all high spots and fill all low spots during this procedure to produce a surface within Class B tolerance throughout. Refloat slab immediately to a uniform sandy texture. E. Trowelled slab finish First float-finish surface. Next power trowel, and finally hand trowel. First trowelling after power floating shall produce a smooth surface which is relatively free of defects but which may still show some trowel marks. Perform additional trowelling by hand after surface has hardened sufficiently. Final trowel when a ringing sound is produced as trowel is moved over surface. Thoroughly consolidate surface by hand trowelling. Leave finished surface essentially free of trowel marks, uniform in texture and appearance and plane to a Class B tolerance. On surfaces intended to receive floor coverings, grind off any defects which would show through ·floor covering. F. Broom or belt finish Immediately after concrete has received float finish, give it a coarse transverse scored texture by drawing a broom or burlap belt across surface. TECHNICAL SPECIFICATIONS 938 G. Non-slip slab finish 1. Aggregate: Crushed ceramically bonded aluminum oxide particles. 2. Blend aggregate with portland cement in proportions recommended by manufacturer of aggregate. 3. Give surface a float finish. 4. Apply approximately two-thirds of blended material for required coverage to surface by a method that insures even coverage without segregation. Begin floating immediately. 5. After material has been embedded by floating, apply remainder of blended material to surface at right angles to previous application. Make second application heavier in any areas not sufficiently covered by first application. Follow with second floating immediately. 6. After selected material has been embedded by two floating, complete operation with a broomed finish. H. Exposed aggregate slab finish 1. Immediately after surface of concrete has been leveled to a Class B tolerance and surface water has disappeared, uniformly spread aggregate of colour and size selected by the Client and/or Engineer over surface to provide complete coverage to depth of a single stone. 2. Embed aggregate into surface by light tamping. Float surface until embedded stone is fully coated with mortar and surface has been brought to a true plane within Class B tolerance. Start exposure of aggregate after matrix has hardened sufficiently to prevent dislodgement of aggregate. Flow water, in copious quantities without force, over surface of concrete while matrix encasing aggregate is removed by brushing with a tine bristle brush. Continue until aggregate is uniformly exposed but not dislodge. 3. An approved chemical retarder sprayed onto freshly floated surface may be used to extend working time for exposure of aggregate. I. Slab hardener 1. Apply chemical hardener floor treatment after finishing operation to all interior floor slabs which are exposed in finished work and elsewhere as indicated. TECHNICAL SPECIFICATIONS 939 2. Apply chemical hardener in accord with manufacturer's printed instructions, and after complete curing and drying of concrete surface. After final coat of chemical hardener solution is applied and dried, remove surplus hardener by scrubbing and mopping with water. 3. Chemical hardener: Colourless, aqueous solution containing a blend of magnesium fluorosilicate and zinc fluorosilicate combined with a wetting agent. Provide materials which do not react with, inhibit, or otherwise interfere with adhesives and bonding of future floor finishes. 4. Do not place liquid floor hardener on floor areas scheduled to receive synthetic matrix terrazzo, or setting beds for tile, terrazzo and like items. 3.9 REPAIR OF REJECTED HORIZONTAL FINISHES Unacceptable horizontal finishes shall be replaced or corrected provided strength and appearance are not adversely affected. High spots may be removed by grinding and/or low spots filled with a patching compound or other remedial measures performed or permitted. END OF SECTION TECHNICAL SPECIFICATIONS 940 SECTION 03370 CONCRETE CURING 1 PART 1- GENERAL 1.1 SECTION INCLUDES A. Establishing general criteria for curing materials and methods for concrete protection and curing. 1.2 RELATED REQUIREMENTS 03000 Concrete General 03300 Cast-in-place concrete 03250 Concrete Accessories 1.3 REFERENCES A. SASO - Saudi Arabian Standard Organization SSA 142 Physical and Mechanical Methods of Testing Portland Cement SSA 143 Portland Cement Ordinary and Rapid Hardening MOT Highway Design Manual for Ministry of Transport B. ACI - American Concrete Institute ACI 117 Standard Tolerances for Concrete Construction Material ACI301 Specification for Structural Concrete for Buildings ACI302 Recommended Practice for Concrete Floor and Slab Construction ACI304 Recommended Practice for Measuring, Mixing, Transporting and Placing Concrete ACI305 Recommended Practice for Hot Weather Concreting ACI308 Curing Concrete ACI309 Recommended Practice for Consolidation of Concrete ACI318 Building Code Requirements for Reinforced Concrete ACI SP-66 ACI Detailing Manual TECHNICAL SPECIFICATIONS 941 C. ASTM - American Society for Testing and Materials ASTM C 31 Practice for Making and Curing Concrete Test Specimens in ASTM C 150 Specification for Portland Cement the field ASTM C 156 Test Method for Water Retention by Concrete Curing Materials ASTM C 171 Specification for Sheet Materials for Curing Concrete ASTM C 309 Specification for Liquid Membrane-Forming Compounds for Curing Concrete ASTM C 494 Specification for Chemical Admixtures for Concrete ASTM E 96 Test Methods for Water Vapor Transmission of Materials ASTM E 154 Test Methods for Water Vapor Retarders Used in Contact with Earth Under Concrete Slabs, on Walls, or as Ground Cover D. CRD-UCS CRD-C 400 1.4 Army Corps of Engineers Requirements for Water for Use in Mixing or Curing Concrete SUBMITTALS A. Detailed Drawings and Shop Drawings. B. Design Analysis and Calculations: Where provision of design is specified in Contract Documents. C. Product's Data: Submit manufacturer's specifications with application and installation instructions for materials and items needed for the curing process. D. Samples: Submit samples of materials as specified and as otherwise may be requested by the Engineer, including names, sources and description as required. E. Material Certificates: Material certificates shall be signed by material manufacturer and the Contractor, certifying that each material item meets or exceeds the specified requirements. F. Placement Schedule: Prepare a concrete placement schedule including the curing process and submit it to the Engineer for review prior to the start of concrete placement operations. TECHNICAL SPECIFICATIONS 942 1.5 TRANSPORTATION, HANDLING, STORAGE, AND PROTECTION A. Water: Store and transport in a manner to prevent its heating. B. Polyethylene Vapor Barrier: Protect vapor barrier from exposure to sunlight and according to the manufacturer's published instructions. 1.6 QUALITY ASSURANCE A. Samples and Testing: Perform tests specified by an independent testing laboratory meeting the requirements of ASTM E 329 and approved by the Engineer. Provide testing and laboratory services at no cost to the Owner. B. Water: Potable and in conformance with the requirements of the local authorities having jurisdiction. C. Admixtures: Sampling and testing of ad-mixtures used in concrete mix shall be in accordance with ASTM C 494. No admixture shall be used until test results are satisfactory. D. Slump: Conform to ASTM C 143 and shall be performed in field under the Engineer's supervision. E. Certificates of material properties and compliance with specified requirements may be submitted in lieu of testing, when acceptable to the Engineer. Certificate of compliance must be signed by the material producer and the Contractor. 2 PART 2- GENERAL 2.1 CONCRETE MATERIALS See Section 03040 2.2 MISCELLANEOUS MATERIALS A. Concrete Admixtures: 1. Use admixtures complying with ASTM C 494 Types A, B, D, F or G provided that they are included in mix design and subject to the Engineer's approval. Admixtures TECHNICAL SPECIFICATIONS 943 containing calcium chloride ions or other ions producing deleterious effect shall not be permitted. 2. Compatibility of admixtures with the brand of cement being used shall be determined by testing samples at temperatures at which materials will be used and over a period of time representative of the proposed mixing and delivery period. Test shall demonstrate that the admixture used shall not cause either short- or long-term deficiencies in the quality and durability of the concrete. B. Vapor Barrier: 1. Polyethylene sheeting conforming to ASTM D 4397, minimum 200 microns thick having a vapor permeance rating not exceeding 0.063 and shall be laid with 300 mm overlapping. C. Bonding Agents: 1. Concrete Curing Materials: 2. Absorptive Cover: Conform to AASHTO M 182, Class 3; burlap cloth made from jute or kenaf and with a minimum density of 290 gm/m2. 3. Moisture-Retaining Cover: Provide one of the following in compliance with ASTM C 171: a. Waterproof paper. b. Polyethylene film. c. White burlap-polyethylene sheet. 4. Liquid Curing Compound: Conform to ASTM C 309, Type 1. Material for use on slabs to which topping is to be bonded shall be a degrading type which shall not inhibit the bond between topping and slab. When nonpigmented compound is used, it shall contain a fugitive dye. Aqueous solution of sodium silicate with non-acid penetrating agent, reacting chemically with free lime in concrete to form a hard, non-dusting surface. 2.3 CURING MATERIALS FOR CAST-IN-PLACE CONCRETE A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application to fresh concrete. TECHNICAL SPECIFICATIONS 944 B. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf, weighing approximately 9 oz./sq. yd. (305 g/sq. m) when dry. C. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-polyethylene sheet. D. Water: Potable. E. Clear, Waterborne, Membrane-Forming Curing Compound: ASTM C 309, Type 1, Class B, dissipating. F. Clear, Waterborne, Membrane-Forming Curing Compound: ASTM C 309, Type 1, Class B, nondissipating, certified by curing compound manufacturer to not interfere with bonding of floor covering. G. Clear, Waterborne, Membrane-Forming Curing Compound: ASTM C 309, Type 1, Class B, 18 to 25 percent solids, nondissipating, certified by curing compound manufacturer to not interfere with bonding of floor covering. H. Clear, Solvent-Borne, Membrane-Forming Curing and Sealing Compound: ASTM C 1315, Type 1, Class A 1. Curing and sealing compounds shall comply with the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers." I. Clear, Solvent-Borne, Membrane-Forming Curing and Sealing Compound: ASTM C 1315, Type 1, Class A 1. Curing and sealing compounds shall comply with the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers." 2.4 CURING MATERIALS FOR MISCELLANEOUS CAST-IN-PLACE CONCRETE A. Evaporation Retarder: Waterborne, monomolecular film forming; manufactured for application to fresh concrete. B. Absorptive Cover: AASHTO M 182, Class 3, burlap cloth or cotton mats. C. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-polyethylene sheet. D. Water: Potable. E. Clear, Waterborne, Membrane-Forming Curing Compound: ASTM C 309, Type 1, Class B. F. Clear, Waterborne or Solvent-Borne, Membrane-Forming Curing and Sealing Compound: ASTM C 1315, Type 1, Class A. 1. VOC Content: 200 g/L or less. TECHNICAL SPECIFICATIONS 945 2.5 CURING MATERIALS FOR SHOTCRETE A. Absorptive Cover: AASHTO M 182, Class 3, burlap cloth made from jute or kenaf, weighing approximately 9 oz./sq. yd. (305 g/sq. m) dry, or cotton mats. B. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-polyethylene sheet. C. Water: Potable. D. Clear, [Waterborne] [Solvent-Borne], Membrane-Forming Curing Compound: ASTM C 309, Type 1, Class B. 3 PART 3- GENERAL 3.1 CONCRETE PRE-PLACEMENT INSPECTION A. Coordinate the installation of joint materials and moisture barriers with placement of forms and reinforcing steel. B. Polyethylene vapor barrier shall be placed between concrete blinding and concrete footing leaving extra width on both sides which shall then be tucked up to wrap the concrete footing after the form removal. 3.2 GENERAL CONCRETE CURING AND PROTECTION A. General: 1. Protect freshly placed concrete from premature drying and excessive hot temperature and maintain without drying at a relatively constant temperature for the period of time necessary for hydration of the cement and proper hardening of the concrete. Start curing procedures as soon as free moisture has disappeared from concrete surface. Continue curing for at least 7 days in accordance with ACI 301 procedures. Avoid rapid drying at the end of final curing period. B. Begin curing after finishing concrete but not before free water has disappeared from concrete surface. C. Curing Methods: 1. Perform curing of concrete by the following methods or by a combination of them, as specified below. For curing, use only water that is free of impurities which could etch or discolor exposed, natural concrete surfaces. 2. Provide moisture curing by any of the following: TECHNICAL SPECIFICATIONS 946 a. Keeping the surface of the concrete continuously wet by covering it with water for not less than seven days. b. Continuous water-fog spray. c. Covering the concrete surface with the specified absorptive cover, thoroughly saturating the cover with water, and keeping the absorptive cover continuously wet. Place absorptive cover to provide coverage of the concrete surfaces and edges, with a 300 mm lap over adjacent absorptive covers. 3. Provide moisture-cover curing as follows: a. Cover the concrete surfaces with the specified moisture-retaining cover for curing concrete, placed in the widest practicable width with sides and ends lapped at least 300 mm and sealed by waterproof tape or adhesive. Immediately repair any holes or tears during the curing period using cover material and waterproof tape. Cover for not less than seven days. b. Moisture cure or use moisture-retaining covers to cure concrete surfaces to receive floor coverings. c. Moisture cure or use moisture-retaining covers to cure concrete surfaces to receive penetrating liquid floor treatments. d. Cure concrete surfaces to receive floor coverings with either a moistureretaining cover or a curing compound that the manufacturer certifies does not interfere with bonding of floor covering used on project. 4. Provide liquid curing-hardening compound as follows: a. Apply uniformly in continuous operation by power spray or roller according to manufacturer's written instructions. b. Apply uniformly to horizontal surfaces when concrete is dry to touch by means of power spray, or hair broom in accordance with manufacturer's directions. c. Apply uniformly to vertical surfaces immediately after forms are stripped and where form coating other than oils have been used, in accordance with manufacturer's directions. D. Curing Formed Surfaces: 1. Cure formed concrete surfaces, including the undersides of girders, beams, supported slabs and other similar surfaces by moist curing with the forms in place for TECHNICAL SPECIFICATIONS 947 the full curing period or until forms are removed. If forms are removed, continue curing by methods specified above, as applicable. E. Curing Uniformed surfaces: 1. Initially cure unformed surfaces, such as slabs, floor topping, and other flat surfaces by moist curing, whenever possible. 2. Final cure unformed surfaces, unless otherwise specified by any of the methods specified above, as applicable. 3. Final cure concrete surfaces to receive finish flooring by use of moisture retaining cover, unless otherwise acceptable to the Engineer. F. Evaporation Retarder 1. Apply evaporation retarder to unformed concrete surfaces if hot, dry, or windy conditions cause moisture loss approaching 0.2 lb/sq. ft. x h (1 kg/sq. m x h) before and during finishing operations. Apply according to manufacturer's written instructions after placing, screeding, and bull floating or darbying concrete, but before float finishing. G. Temperature of Concrete During Curing: 1. When the atmospheric temperature is 26 degrees C. and above or during other climatic conditions which will cause too rapid drying of the concrete, before the start of concrete placing, install wind breaks or moisture-retaining covering. Protect the concrete continuously for the concrete curing method. Provide hot weather protection complying with the requirements of ACI 305. 2. Maintain concrete temperature as uniformly as possible and protect from rapid atmospheric temperature changes. Avoid temperature changes in concrete which exceed 2 degrees C in any one hour and 10 degrees C in any 24-hour period. H. Protection for Mechanical Injury: 1. During the curing period, protect concrete from damaging mechanical disturbances, including load stresses, heavy shock, excessive vibration, and from damage caused by rain or flowing water. Protect all finished concrete surfaces from damage by subsequent construction operations. TECHNICAL SPECIFICATIONS 948 3.3 SHOTCRETE CURING AND PROTECTION A. Protect freshly placed shotcrete from premature drying and excessive cold or hot temperatures. B. Shotcrete generally stiffens upon striking the substrate and seldom has free water on surface. C. Begin curing immediately after placing and finishing but not before free water, if any, has disappeared from shotcrete surface. D. Curing Exposed Surfaces: Cure shotcrete by one of the following methods: 1. Moisture Curing: Keep surfaces continuously moist for not less than seven days with the following materials: • Water. • Continuous water-fog spray. • Water-saturated absorptive covers or moisture-retaining covers. Lap and seal sides and ends of covers with 12-inch (300-mm) lap over adjacent covers. 2. Curing Compound: Apply uniformly in continuous operation by power spray according to manufacturer's written instructions. Recoat areas subjected to heavy rainfall within three hours after initial application. Maintain continuity of coating and repair damage during curing period. • Apply curing compound to natural gun finish or flash-coat shotcrete at rate of 1 gal./100 sq. ft. (1 L/2.5 sq. m). E. Curing Formed Surfaces: Cure formed shotcrete surfaces by moist curing with forms in place for full curing period or until forms are removed. If forms are removed, continue curing by methods specified above, as applicable. END OF SECTION TECHNICAL SPECIFICATIONS 949 SECTION 03400 PRECAST CONCRETE 1 PART 1- GENERAL 1.1 DESCRIPTION A. General: 1. Furnish all labour, materials, tools, equipment and services for precast concrete, in accordance with provisions of Contract Documents. 2. Completely co-ordinate with work of other trades. 3. Although such work is not specifically indicated, furnish and install all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure and complete installation. 4. See Section 03000 for general concrete requirements. 5. See Division 1 for General Requirements. 1.2 RELATED REQUIREMENTS 02505 Underground Piping & Valves 02721 Storm Drainage System 02770 Kerbs and Gutters 03100 Concrete Formwork 03200 Concrete Reinforcement 1.3 QUALITY ASSURANCE A. Qualifications: 1. Enclosed plant equipped to maintain quality control to produce precast structural units of quality conforming to structural, dimensional and appearance requirements shown or specified. Plant shall have capacity to fabricate the units according to requirements of the construction schedule. 2. Supervisory personnel trained and experienced in the production of precast structural products, minimum 3 years in continuous manufacture of units of same type as those required. 3. Welding standards refer to American Welding Society (AWS). TECHNICAL SPECIFICATIONS 950 B. Verify support locations & conditions before manufacturing units. 1.4 SUBMITTAL (SEE DIVISION 1) A. Certifications showing compliance with Quality Assurance requirements. B. Shop and erection drawings showing member size and location; size, location and quantity of reinforcing bars size and location of openings; size, number and location of embedded items; and required concrete strengths. Identify each unit using same standard marking numbers as used to mark actual units. C. The contractor shall coordinate with other suppliers & manufacturers for additional loads & embedded items. D. Submit complete design calculation for both precast and supporting elements under service load, erection load and lateral (wind and seismic) loads & shop drawings prior to fabrication for review & approval of the Client. E. Concrete production test results. F. Contractor shall confirm that type of connection between precast and supporting whether uniform or point is complying with calculations. G. Verify and check cast-in- place supporting elements to confirm adequacy for carrying precast elements. H. Bearing type, manufacturer and certification of compliance with standards. I. In case precast units are used as temporary cover, Client review and approval are necessary for connection to supporting elements gaps between units are treated so as future removal is carried at minimum cost & effort. 1.5 JOB CONDITIONS A. Verify acceptability and location of supports to receive units. Verify surfaces to determine that they are level and uniform. Do not start erection of units until unsatisfactory conditions have been corrected. B. Verify compressive strengths of concrete and masonry supports. Do not start erection of units until supports have reached their 28-day required compressive strengths. TECHNICAL SPECIFICATIONS 951 C. Size and reinforcement of reinforced concrete beams supporting any precast concrete units shall be verified by the contractor before construction. 2 PART 2- GENERAL 2.1 MATERIALS A. Cement: ASTM C150. B. Aggregates: ASTM C33. C. Water: Potable, clean, fresh free from mud, oil, acid, salt, alkalis, organic matter or other deleterious substances. D. Reinforcing steel: 1. Not to be welded: SSA2 High Tensile ASTM A615, grade 60. 2. To be welded: ASTM A706. E. Welded wire fabric: SSA 224 high tensile ASTM A 185. F. Plates and shapes cast into units: ASTM A36. G. Bearing pads: Elastomeric pads: AASHTO M 251, plain, vulcanized, 100 percent polychloroprene (neoprene) elastomer, moulded to size or cut from a moulded sheet, 50 to 70 shore A durometer, minimum tensile strength 15.5 MPa per ASTM 0412 or equal approved. 2.2 FABRICATION A. Minimum concrete strengths: 28 day cylinder compressive strength all units: 40 MPa. B. Mix design shall be responsibility of the Contractor. 2.3 FABRICATION – DESIGN CRITERIA A. Structural design of precast units shall be performed by Contractor. Comply with ACI 318, ACI 517.2R, 550R & 347R UBC Code last edition. B. Verify: Weights and locations of concentrated loads. TECHNICAL SPECIFICATIONS 952 C. Reinforcing in units: Provide as indicated. Where not indicated, design and provide all reinforcing as necessary to satisfy this specification and applicable standards. D. Design precast units to carry all loads to be placed thereon. Coordinate with other concentrated equipment loads. E. Coordinate with other Contractors, equipment loads and openings for other trades. 2.4 FABRICATION – TESTING A. By an approved independent test laboratory, or Contractor's facilities, when sufficient evidence of a separate quality control department with trained personnel can be provided. B. Use same concrete as employed in production. Cure in same manner used for units. C. Make and test three cylinders for each 1 0 M3 of concrete used. Identify units represented by each test. D. All tests shall include one at 7 days and two at 28 days. 2.5 FABRICATION – MANUFACTURE A. Fabricate units: Do not fabricate units until shop drawings have been reviewed by the Client. B. Manufacture, quality and dimensional tolerances shall conform to quality standards established by PCI MNL-116 for the type of unit or as required to satisfy structural and architectural details. C. Incorporate embedded plates, angles, and welding strips into members at time of manufacture. Unless indicated otherwise, manufacturer's standard welding strips may be used provided such welding strips are approved. Cast lifting handles into units at or near support points. Where units are exposed in finished work, arrange handles to be concealed where possible. D. Coordinate sizes and location of openings before production of units. Cast openings larger than 150 mm SQ or 150 mm diameter in units at time of manufacture. submitted calculations shall indicate a check for structural adequacy of members at openings. E. Mark each unit per erection drawings. TECHNICAL SPECIFICATIONS 953 2.6 FABRICATION – UNACCEPTABLE UNITS A. Units installed, which do not comply with contract requirements shall be removed and acceptable units provided at no additional cost to the Client. B. Causes for rejection include but are not limited to: 1. Cracks in units. 2. Chipped, broken, or spalled edges. 3. Units not within allowable casting tolerances. 4. Voids or air pockets which are excessively numerous or large. 5. Non-uniform finish or appearance. 6. Low concrete strength. 3 PART 3- EXECUTION 3.1 ERECTION A. Sequence shall provide a balance of loads across beams and columns. Consider possible lack of stability or capacity of partially completed frame. Contractor shall be responsible for guying, shoring, and bracing of frame and individual members as necessary to resist forces due to wind, erection, or any other source that may occur before structure is completed. B. Erect members using only skilled personnel working under experienced and competent supervisor. C. Use only erection equipment adequate for placing units at lines and elevations indicated. Do not damage units with equipment or during erection. Erect units using lifting handles cast in members. D. Where pre-cast elements to be supported directly, without intermediate bearing, the supporting elements shall be true level so as the load is transferred all along the contact area without gaps. E. Where bearing is specified, the contractor shall verify that there is no direct contact between bottom of precast units and supporting members. Where direct contact occurs, install additional layers of bearing material to raise units off supports. F. Employ only welding operators who are thoroughly qualified and experienced to perform required welding. Welding shall comply with American Welding Society AWS D1 .1. Use only E70 electrodes which conform to AWS A5.1. END OF SECTION TECHNICAL SPECIFICATIONS 954 SECTION 03465 POST-TENSIONED PRESTRESSED CONCRETE 1 PART 1- GENERAL 1.1 DESCRIPTION A. WORK INCLUDED 1. The work shall consist of the furnishing, installing, stressing and grouting prestressed reinforcement for precast and cast-in-place post-tensioned concrete structures, including non-prestressed reinforcement required for the performance of the posttensioning, anchorages, ducts, embedded items and other accessories as required in accordance with details shown on the drawings and as specified here in these specifications. B. WORK NOT INCLUDED 1. Cast-in-place concrete members which are adjacent to or for the support of posttensioned prestressed concrete members are not covered by this Specification Also not covered are all other precast, but non-prestressed or pretensioned prestressed members which are indicated as such on the Contract Drawings. C. RELATED WORK IN OTHER SECTIONS 1. Division – 1 General Requirements 2. Section 03000 Concrete General 3. Section 03040 Concrete Materials 4. Section 03200 Concrete Reinforcement 5. Section 03300 Cast-in-Place Concrete 6 Section 03400 Precast Concrete D. DEFINITIONS Admixture A material other than water, aggregates and cement used as an ingredient of concrete or grout to impart special characteristics. Ambient Temperature The temperature of the surrounding air and of the forms into which concrete is to be cast. Bond breaker A substance placed on a tendon or on existing concrete to prevent it from bonding to the subsequently placed concrete. TECHNICAL SPECIFICATIONS 955 Bonding Agent A substance used to insure or increase the bond between an existing piece of concrete and a subsequent application of concrete, mortar or grout such as a patch or composite topping. Camber The upward deflection which occurs in prestressed concrete members due to the net bending resulting from stressing forces and dead load. It specifically does not include dimensional inaccuracies due to errors in manufacture, improper bearings or other deficiencies in construction. Corrosion inhibitor A substance which delivers long term protection to metal surfaces within enclosed air spaces during storage, shipping and in-service applications. Coupler Couplers are intermediate anchorages which are provided when prestressing bars have to be lengthened progressively. Dynamometer A device which will measure the tension applied to it when it is connected between two tensile forces. Final (effective) prestress The prestressing force in the concrete after substantially all losses have occurred. Grout A fluid mixture of cement and water, generally with the use of admixtures to improve the pumping and flow characteristics. Initial prestress The prestressing force after anchorage losses applied to the concrete at the time when post-tensioned concrete tendons are stressed and anchored. Jacking stress The temporary Jacking stress before anchorage losses to which tendon may be subjected for the purpose of minimizing creep 1n steel or for reducing frictional losses. Load Cell A sensitive electrically operated strain gauge attached to a calibrated cell to provide direct readings of loads applied to the cell. Loss of prestress: The reduction of the prestressing force resulting from the combined effects of relaxation in the tendons, friction between TECHNICAL SPECIFICATIONS 956 tendon and steel conduits and or concrete, creep and shrinkage in the concrete, and elastic deformation. Lubricate To coat with a substance for the purpose of decreasing friction. Machine-cast products Products cast by one or more machines specifically designed for the purpose. Slipform and extrusion machines are types of equipment to make solid or hollow-core slabs. Post-tensioning A method of prestressing in which the tendon is tensioned after concrete has hardened whereby the tendon is kept from bonding to the concrete and anchored directly against the hardened concrete, imparting stresses through end bearing. Proving ring An elastic alloy steel ring used to calibrate or measure loads. A dial indicator inside the ring measures deflection under load and a calibration curve enable direct determination of load. Strand A tendon usually composed of seven wire assemblies. Wedges The parts of a strand vise which actually contact or grip the wires or strands. Tendon A tensioned element, generally high-strength steel wires, strands or bars, used to impart prestress to the concrete. In post-tensioned concrete the complete assembly of prestressing steel, anchorages and sheathing when required is also called a tendon. 1.2 OTHER CONTRACTORS AND SUPPLIERS The following Codes and Standards are intended to provide an acceptable level of quality for materials and products. In case of conflict between these standards and the text of this specification, the specification test shall govern. A. AASHTO- Standard Specifications for Highway Bridges published by American Association of State Highway and Transportation Officials • M 182 • Standard Specifications for Highway Bridges, latest edition Burlap Cloth made from Jute or Kenaf B. ACI- American Concrete Institute • 305 Recommended Practice for Hot Weather Concreting • 308 Recommended Practice for Curing TECHNICAL SPECIFICATIONS 957 • 318 Building Code Req ui rements fo r Reinforced Concrete C. ASTM - American Society for Testing and Materials • A 36 Structural Steel, Standard Spec. for • A 416 Uncoated Seven-wire Stress-Relieved Strand for Pre-Stressed Concrete, Speci for, • A421 Uncoated Stressed-Relieved Wire for Prestressed Concrete, Spec. for, • A 570 Hot-Rolled Carbon Steel Sheet and Strip , Structural Quality, Standard Spec. for, • A 611 Steel, Cold-Rolled Sheet, Carbon, Structural, Standard Spec. for, • A 700 Packing, Marking and Loading Methods for Steel Products for Domestic Shipment, Spec. for, • A 722 Uncoated High-Strength Steel Bars for Pre-stressing Concrete, Spec. for, • C 309 Liquid Membrane- Forming Compounds for Curing Concrete, Spec. for, D. AWS - American Welding Society • D 1.1 Structural Welding Code-Steel • D 12.1 Reinforcing Steel Welding Code E. U. S. Corps of Engineers • U.S Corps of Engineers Method CRD-C79, Test for Flow of Grout Mixtures F. PCI- Prestressed Concrete Institute 1. Manual for Quality Control for Plants and Production of Precast Prestressed Concrete Products, MNL-116-77 2. Recommendations for Estimating Prestress Losses, 1975 3. Recommended Practice for Grouting of Post-Tensioned Prestressed Concrete, JR119 G. PTI- Post Tensioning Institute 1. Post Tensioning Manual, 1976. 1.3 SUBMITTALS The Contractor shall submit the following items for review by the Engineer H. Concrete: 1. All submittals required in Section 03300- CAST-IN-PLACE Concrete. 2. Proposed post-tensioning grout and epoxies TECHNICAL SPECIFICATIONS 958 I. Post-tensioning Program: The Contractor's proposed post-tensioning program shall be outlined and set forth in sufficient detail such that all aspects can be clearly identified and readily evaluated. This program shall be submitted for review by the Engineer not less than 60 days prior to commencement of work and shall include, but not limited to the following: 1. Proposed post-tensioning system, experience of the system on similar projects and the manufacturer's literature describing the proposed method and procedure in detail. 2. Method, equipment and facilities to be utilized for the production, transport, erection, post-tensioning and grouting. 3. Material specifications, kind or size of prestressing tendons, anchoring devices, ducts, grout and all associated materials and accessory items. 4. Past experience of the Contractor's key personnel who will be responsible for inspections, verifications and check list procedures for the construction of all posttensioning work; similarly, the submittal shall include the name and record of any subcontractor to be employed for the post-tensioning work. 5. The Contractor's proposed quality control program. J. Calculations It is the responsibility of the Contractor to furnish complete calculations for the posttensioning system The calculations shall show minimum force required, eccentricity, prestress losses, and stresses provided by the prestressing system during all phases of construction and stressing sequence. They shall include any portion of the work not completely designed and detailed on the contract drawings, any proposed substitutions, additions, or rearrangement of prestress or reinforcing steel and any proposed modifications of concrete dimensions. Any deviation from contract drawings must be reviewed by the Engineer prior to installation. All calculations shall be prepared and signed by a qualified engineer who is approved by the Engineer. K. Shop Drawings: Shop drawings complete with layout plan, member dimensions, concrete reinforcement including compression and bursting steel, prestressing steel arrangement for each type of prestressing tendons , anchoring devices, ducts, wedges and associated materials and TECHNICAL SPECIFICATIONS 959 necessary 1tem, anchorage details, Jack clearances, procedures, stressing sequence, initial tensioning forces, gauge pressures, tendon elongation and other related data shown following recommendations contained in the Contractor's Quality Control Program. Dimensional conflicts and interference between non-prestressed reinforcement and posttensioning tendons and anchorages shall be investigated during the preparation of the shop drawings and, if found, brought to the attention of the Engineer promptly. Contractor shall be responsible for dimensional conflicts not specifically brought to the attention of the Engineer. Special reinforcement required for the performance of the post-tensioning anchorages for resisting compressive, tensile-bursting and tensile-spalling stresses shall be designed by the Contractor, detailed on the post-tensioning shop drawings and supplied and installed as a part of the post-tensioning work. No work shall be done except from reviewed and approved drawings which must be kept at all work locations. L. Source Quality Control: 1. Submit three certified copies of mill test reports, including chemical analysis and physical properties for each heat of the prestressing and reinforcing steel and for each lot of anchorage assemblies as required by the applicable standards. Submit also typical stress-strain curves for prestressing steel, for each consignment of steel. Along with test reports, Contractor shall submit a certification stating the manufacture r's minimum guaranteed ultimate tensile strength of all prestressing steel and anchorage assemblies. Where such mil certificates are not available, the Contractor shall employ an approved testing laboratory to perform the required tests and chemical analysis to substantiate conformance with this specification. M. Construction Reports: 1. Concrete: All submittals required in SECTION 03300- CAST-IN-PLACE CONCRETE. 2. Concrete Reinforcement: All submittals required in SECTION 03200- CONCRETE REINFORCEMENT. 3. Post-tensioning: Record of post-tensioning stressing and grouting operation for each member including concrete strength, jacking forces and tendon elongation shall be submitted to the Engineer for review. 1.4 DESIGN CRITERIA N. Concrete: TECHNICAL SPECIFICATIONS 960 1. Post-Tensioned member concrete shall be in accordance with the requirements of SECTION 03040- Concrete Materials. 2. Concrete strength (f'ci) at the time of post-tensioning shall be a minimum 40 MPa or as specified on the contract drawings. 3. The allowable stresses for the concrete and prestressing steel shall be as per Article 9.15 of AASHTO, Latest Edition. 4. The friction loss and other prestress losses shall be est1mated as provided in Article 9.16 of AASHTO, Latest Edition. 5. The load from the anchoring device shall be distributed effectively to the concrete. Such devices shall conform to the requirements of Articles 9. 15.2.4, 9.21 .7.2 and 9.2 1.7.3 of AASHTO, Latest Edition 6. The tensioning process shall be as per approved prestress program. 1.5 QUALITY CONTROL O. Prestress Program: Contractor shall follow the prestress program as submitted by the Contractor and approved by the Engineer. P. Qualifications and Experience: Production, transport and erection of prestressed concrete members, whether precast or cast-in-place as indicated, shall only be performed by a company or organization specializing in such services that is regularly providing items of work of the types required under this Contract; who can demonstrate as having sufficient and adequate plant, equipment, personnel and experience; and who can present evidence of having previously and successfully completed similar or comparable types of work. Q. The Contractor shall perform all prestressing work in conformance with the Prestressed Concrete Institute Manual for Quality Control for Plants and Production of Precast Prestressed Concrete Products, MNL-116-77, except as modified herein. R. Supervision: The Contractor shall be responsible for providing key personnel as are necessary for continuously overseeing the prestress construction work such as to assure compliance with the prestressing and grouting program and these specifications. TECHNICAL SPECIFICATIONS 961 Personnel for such supervisory work shall be sufficiently well qualified by training and experience. Personnel for overseeing fabrication, prestressing and installation work may be the same provided that they are sufficiently qualified in all phases of work. The Contractor shall require that the supervisory personnel be responsible for utilizing and recording the confirmation records or check sheets, and test records. Such records shall be maintained in an orderly manner; and, as the respective parts or portions of the work are completed from time to time, copies of such records shall be delivered to the Engineer for review. The assigned and approved supervisory personnel shall not be changed unless qualified personnel are provided in lieu of and are approved in advance by the Engineer. S. Except as specified otherwise herein, Contractor's facilities and equipment shall meet the requirements under SECTION 03040 – CONCRETE MATERIALS; and the work shall be protected as specified under SECTION 03300- CAST-IN-PLACE CONCRETE to the extent applicable to this work. 1.6 PRODUCT DELIVERY, HANDLING AND STORAGE T. All wire, strand or bars to be shipped to the site shall be assigned a lot number and tagged for identification purposes. Anchorage assemblies to be shipped shall be likewise identified. Each cable shall be tagged with its number from which the coil numbers of the steel used can be identified. Each lot of wire or bars and each reel of strand reinforcement shall be accompanied by a manufacturer’s certificate of compliance, a mill certificate, and a test report. The mill certificate and test report shall include the chemical composition (not required for strand), cross-sectional area, yield and ultimate strengths, elongation at rupture, modulus or elasticity, and the stress strain curve for the actual pre-stressing steel intended for use. All values certified shall be based on test values and nominal sectional area of the material being certified. The actual strength of the pre-stressing steel shall not be less than specified by the applicable ASTM Standard and shall be determined by tests of representative samples of the tendon material in conformance with the appropriate Standards. U. Production and Storage of Precast Prestressed Member 1. The Contractor shall be responsible for developing such land areas and relevant facilities as necessary for the proper production and adequate stocking and storage of the precast prestressed concrete members until placed in the Work. Locations within the limits of Work or limits of the project may be utilized for such purpose when TECHNICAL SPECIFICATIONS 962 indicated on the Contract Drawings or otherwise assigned or approved by the Engineer 2. Pursuant to the above, whether on-site or off-site the Contractor shall be responsible for providing and carrying out all clearing and grubbing, grading, levelling, stabilizing, compacting, temporary surface courses or otherwise as necessary to properly, efficiently and safely produce and care for the precast prestressed members involved. 3. Temporary construction, supports, bracing or otherwise shall be provided and utilized such that all precast prestressed concrete members are safe and secure against physical damage during storage period. 4. Upon completion of the Work, unless otherwise permitted or approved, all temporary work, surfacing, debris, or otherwise shall be removed and disposed off the outside limits of the project, and the areas so utilized shall be restored to the same condition as existed prior to commencement of the Work. V. Hand ling and Erection of Precast Prestressed Members: 1. The Contractor shall be responsible for determining, providing and utilizing all necessary handling, transport and erection equipment and facilities such that all precast prestressed concrete members are safe and secure against physical damage during handling, transport or erection periods. 2. Precast prestressed members shall be transported in an upright position, and points of support and directions of the reactions with respect to the girder should be the same during transportation and storage as when the member is in its final position. Care shall be taken during storage, hoisting, and handling of the precast units to prevent cracking or damage. Units damaged by improper storing or handling shall be replaced by the Contractor at his expense. W. Delivery, Storage and Handling of Post-Tensioning Materials 1. Deliver post-tensioning materials crated, packaged, bundled and tagged to identify placement and certify testing. Packaging of prestressing steel shall conform to the requirements of ASTM A 700 and in addition shall be provided with a vapor-phase corrosion inhibitor. The corrosion inhibitor shall have no deleterious effect on the steel or concrete or bond strength of steel to concrete. Packaging of forms damaged from any cause shall be immediately replaced or restored to original condition. TECHNICAL SPECIFICATIONS 963 The shipping package or form shall be clearly marked with a statement that the package contains high-strength prestressing steel, and the type of corrosion inhibitor used, including the date packaged. 2. Post-tensioning materials shall be transported to the site, stored and covered in a manner which will ensure that no damage shall occur to it from moisture, dirt, grease, heat, welding or any other cause that might impair bond to concrete or affect its quality. The material shall be stored off the ground on concrete or wood dunnage to protect against corrosion. Identification of materials shall be maintained after bundles are opened. 3. Material delivery storage and handling of all materials required for cast-in-place posttensioned concrete elements shall be as specified in SECTION 03300- CAST-INPLACE CONCRETE. 2 PART 2- PRODUCTS 2.1 GENERAL X. All goods and products covered by these specifications shall be procured. when available, from an in-Kingdom manufacturer. Procurement of all goods and products manufactured out-of-Kingdom must be approved by the Engineer. Y. Proprietary products considered by the Contractor to meet this specification shall be approved by the Engineer based on the Contractor's report and recommendations, before use in the permanent Work 2.2 MATERIALS Z. Prestressed concrete materials: Portland cement, water, admixtures, general aggregate requirements, fine aggregate and coarse aggregate grad1ng shall conform to the respective requirements specified under SECTION 03040 - CONCRETE MATERIALS. AA. Grout for Tendons: The grout shall be a mixture of cement and fine sand passing a 600mm (No.30) sieve in the approximate proportion of one part cement to 0.75 part sand by weight, the exact proportion to be adjusted to form a grout having the proper consistency Additionally, the grout shall conform to the following requirements: 1. Maximum water cement ratio: 0.40 2. Minimum Compressive Strength: Twenty-eight days: 45 MPa TECHNICAL SPECIFICATIONS 964 3. Admixtures, if used, should impart the properties of low water content, good flowability, minimum bleed and expansion if desired. Its formulation should contain no chemicals in quantities that may have harmful effect on the prestressing steel or cement. Admixtures containing chlorides (as C1 more than 0.5% by weight of admixture) fluorides, sulphites and nitrates shall be not used. 4. All admixtures should be used in accordance with the mstruct1ons of the manufacturer. BB. Reinforcing Steel: Reinforcing steel shall be in accordance with the requirements of SECTION 03200 - CONCRETE REINFORCEMENT. CC.Prestressing Steel: Prestressing reinforcement shall be uncoated seven wire low relaxation type strand: ASTM A 416. 1. All prestressing reinforcement shall be free from detrimental dirt, mill scale, rust, paint, grease, oil or other foreign substance, fins or tears. Slight rusting which discolors the metal may exist. but all loose mill scale and scaly rust shall be removed. Brushing to clean blue metal will not be required. There shall be no evidence of pitting or visual flow in the test specimen or on the sheared ends of the bars. The development of visible rust or any other physical damage shall be cause for rejection when directed by the Engineer. 2. All prestressing steel employed shall be of the same type and grade. DD.Ducts 1. Forming Ducts left in place shall be of a type that would not permit the entrance of cement paste. They shall transfer bond stresses as required and shall retain their shape under the weight of the concrete. Ducts shall be of rigid or semi rigid galvanized ferrous metal, and they shall be fabricated with either welded or interlocked seams. 2. Grout openings or vents All ducts shall have grout openings at both ends. For draped cables all high points shall have a grout vent except where cable curvature is small, such as in continuous slabs. All grout openings or vents shall include provisions for preventing grout leakage. 3. Duct Size TECHNICAL SPECIFICATIONS 965 For tendons made up of a plurality of wires, bars or strands, duct inside crosssectional area shall be at least twice the net area of the prestressing steel. For tendons made up of a sing le wire, bar, or strand, the duct diameter shall be at least 6 mm large r than the nominal diameter of the wire, bar or strand. 4. Ducts shall have sufficient strength to maintain their correct alignment without distortion during placing of concrete. Joints between sections of cuts shall be positive metallic connections which do not result in angle changes at the joints. Waterproof tape shall be used at the connections. Ducts shall be bent without crimping or flattening. 5. Transition couplings from ducts to anchoring devices shall be metallic, and need not be galvanized. 6. All ducts shall be provided with pipes or other suitable means necessary for the proper injection of grout and venting of air and shall be provided with connections, valves, caps and other accessories so that the grouting can be carried out in accordance with the requirements of these specifications. Vents shall be provided at all intermediate support locations in tendons having significant vertical curvature. 7. Vents and drain s shall be not less than nominal 12.5 mm diameter size, and may be either metallic or plastic. Plastic components shall not contain water-soluble chlorides, shall be non-reactive with the concrete and grout and shall not cause corrosion of the prestressing steel. Vent and drain connections to ducts shall be metallic unless otherwise approved. EE. Anchorages: The anchorages shall develop the specified ultimate strength of the prestressing steel tested in an unbounded state. The anchorage shall be so arranged that the prestress1ng force of the tendon may be verified prior to removal of the stressing equipment, if so desired. Anchorages shall be capable of developing the ultimate strength of the tendons without excessive deformation. Should the Contractor elect to furnish an anchoring device of a type which is sufficiently large, and which is used in conjunction with a steel grillage embedded m the concrete that effectively distributes the compressive stresses to the concrete, the steel distribution plates or assemblies may be omitted, provided the Engineer's approval is obtained in advance. TECHNICAL SPECIFICATIONS 966 Where the end of a post-tensioned assembly will not be covered by concrete, the anchoring devices shall be recessed so that the ends of the prestressing steel and all parts of the anchoring devices will be at least 50 mm inside of the end surface of the members, unless a greater embedment is shown on the plans. Following post-tensioning, the recess shall be filled with concrete to protect against corrosion. FF. Couplings: Couplings of bonded tendons shall be used only at locations specifically indicated on approved shop drawings. Couplings shall not be used at points of sharp tendon curvature. All couplings shall develop the specified ultimate strength of the prestressing steel without exceeding anticipated set. The coupling of tendons shall not reduce the elongation at rupture below the requirements of the tendon 1tself. Couplings and coupling components shall be enclosed in housing long enough to permit the necessary movements, and fittings shall be provided to allow complete grouting of all the coupling components. GG. Hydraulic Jacks Each jack used to stress tendons shall be equipped with either a pressure gage or a load cell for determining the jacking stress, at the option of the Contractor. The pressure gage, if used, shall have an accurately reading dial at least 150 mm in diameter and each jack and its gage shall be calibrated as a unit with the cylinder extension ·n the approximate position that it will be at final jacking force, and shall be accompanied by a certified calibration chart. The load cell, if used, shall be calibrated and shall be provided with an indicator by means of which the prestressing force in the tendon may be determined. The range of the load cell shall be such that the lower 10 percent of the manufacturer's rated capacity will not be used in determining the jacking stress. HH.Miscellaneous Materials: 1. Burlap: Cloth made of jute or kenaf conforming to AASHTO M 182 and weighing a minimum 0.29 kg/m2 2. Membrane Curing Compound: ASTM C 309 , Type 1 3. Anchors and Insert: ASTM A 36 Hot-dipped Galvanized ASTM A 153. 2.3 FABRICATION The fabrication of precast concrete products shall comply with the requirements of SECTION 03400 - PRECAST STRUCTURAL CONCRETE unless otherwise specified herein, or on the Contract Drawings. TECHNICAL SPECIFICATIONS 967 2.4 STANDARD TOLERANCES Standard, tolerances for all precast concrete products shall comply with the requirements of SECTION 03400 - PRECAST STRUCTURAL CONCRETE unless otherwise specified on the Contract Drawings 3 EXECUTION 3.1 FALSEWORK II. General: All formwork and shoring operations shall comply with the requirements of SECTION 03 300- CAST-IN-PLACE CONCRETE and as specified herein. JJ. Formwork: 1. Formwork and Casting beds shall be designed to withstand all pressures due to compaction of concrete and also al stresses induced during prestressing operations. The forms shall be constructed such that shortening of member during prestressing shall be permitted and resistance to relative movement of member shall be minimized. Side and bottom surface forms shall be constructed without joints or with Joints smooth and flush with the surface. 2. All exposed edges shall be chamfered, and chamfer strips secured in place to prevent movement during subsequent operations. 3. All forms shall be thoroughly coated with form release agent prior to each casting. The reinforcing steel shall not be contaminated by form release agent. KK. Shoring: 1. The Contractor calculations shall prescribe adequate shores, shoreheads, rakers, trusses and other suitable form supports shall be provided as necessary to prevent deflection of forms and nonprestressed members. 2. Shoring or form supports shall not be removed until sufficient prestressing has been applied enabling the member to carry all dead loads including forms, and all anticipated construction loads. 3.2 EMBEDDED ITEMS LL. Reinforcing Steel: Fabrication, placement, concrete protection, splicing and all incidental operation of reinforcing steel shall comply with the requirements of SECTION 03200 CONCRETE REINFORCEMENT. MM. Ducts: TECHNICAL SPECIFICATIONS 968 1. Post-tensioning ducts must be fixed as accurately as possible to the profile shown on the drawings and should be securely fastened at close enough intervals to avoid displacement during concreting. Ducts shall be accurately placed in the locations indicated on the shop drawings. Vertical tolerances for tendon placing shall be plus or minus 3 mm for slab thicknesses of 200mm or less and plus or minus 6 mm for thicker slabs or beams. 2. After completion of the duct assembly and taping of all joints, an air or water test shall be carried out before the completion of formwork fixing so that all holes and slits are detected before concreting and can be sealed with water-proof tape. 3. Large holes shall be repaired with a split metal sleeve taped onto the duct. Deep indentations shall be cut out and treated as for large holes. 4. Ducts shall be supplied in lengths which are jointed on site using a metal collar of similar material which screws over the adjoining lengths. All joints shall be taped at the ends to ensure adequate sealing. Excessive wrapping of the duct with sealing tape shall be avo1ded, particularly at the anchorages. Wrapping shall not conceal poor jointing between anchorage and duct, resulting in the anchorage being supported largely on tape. 5. After installation, all duct and other openings shall be maintained closed or covered such as to preclude intrusion of water, dirt or other foreign matter or debris. 6. Immediately following completion of concrete placements for each prestressed concrete member, all tendon ducts therein shall be cleaned out using air applied under sufficient pressure to break up and remove any cement matrix or water which may have entered the ducts. 7. All water used for flushing ducts shall contain either quick lime (calcium oxide) or slaked lime (calcium hydroxide) in the amount of 10 grams per liter of water but otherwise water shall comply with the requirements under SECTION 03040CONCRETE MATERIALS 8. All compressed air used to blow out ducts shall be oil free. NN.Installation of Prestressing Steel: 1. General: TECHNICAL SPECIFICATIONS 969 a. The prestressing steel shall be installed prior to or following the concrete placement and curing in accordance with the Contractor's prestress program as approved by the Engineer b. All tendons shall be inspected by the Contractor prior to installation. The Contractor's Quality Control Manager shall reject all kin ked, nicked, pitted, or otherwise damaged lengths, and lengths incorporating tendon splices or points previously gripped by tendon vises. All tendon surfaces shall be clean and free of dirt, oil and all foreign matter. For pre-fabricated tendons the Contractor's Quality Control Manager shall inspect the end fitting installations and wire bending while such fabrication is in progress at the plant and will arrange for the required testing of the material to be shopped to the site. c. Each tendon shall be positioned in a manner and sequence that will avoid entanglement, kinking, or damage of the tendon during placement and initial tensioning. Contamination from bond breaker, form release agent, or from any other source shall be avoided. d. For patented prestressing system, the Contractor shall comply with the manufacturer's procedures and instructions strictly. e. All couplers and splices shall be enclosed in properly installed approved housing to permit all necessary movements during alignment, initial tensioning and final stress transfer. 2. Post-tensioning tendons installed before concrete placement: a. Prestressing steel for post-tensioning which is installed in members prior to placing and curing of the concrete, shall be continuously protected against rust or other corrosion, until grouted, by means of a corrosion inhibitor placed in the ducts or applied to the steel in the duct. b. When steam curing is used prestressing steel for post-tensioning shall not be installed until the steam cu ring is completed. 3. Post-tensioning tendons installed after completion of concreting: a. Prestressing steel for post-tensioning which is Installed in the ducts after completion of concrete curing, and tensioned and grouted within 10 days, will not requ1re the use of a corrosion inhibitor in the ducts. Prestressing steel installed but not grouted within 10 days shall be protected as described in 3 02 .C.2. TECHNICAL SPECIFICATIONS 970 3.3 CAST -IN-PLACE CONCRETE WORK Receiving, Placing, Consolidation, Finishing, Curing and repairing of all cast-in -place portion of the post tensioned prestressed concrete work shall comply with the requirements of SECTION 03300 CAST-IN –PLACE CONCRETE, ACI 305 and ACI 308 unless otherwise shown on the contract drawings or specified herein. 3.4 POST-TENSIONING WORK OO. General: 1. The Contractor's Post-tensioning program as approved by the Engineer shall be strictly followed. 2. Unless otherwise shown on the Contract Drawings all tendons shall be jacked from both ends, both for initial tensioning and for the prestress tensioning. Both jacks shall be calibrated to measure force to within 9 KN and apply uniform tensioning force. 3. Hydraulic gauges, dynamometers, load cells or other devices for measuring the stressing load shall have an accuracy of reading within 2 percent. Gages shall be calibrated by an approved testing laboratory at intervals not greater than 12 months 4. Pressure gauges shall have a full pressure capacity of approximately twice their intended working pressure 5. Not less than one spare hydraulic jack capable of prestressing the largest tendon shall be kept at the job site in case of breakdowns. PP. Initial Tensioning: 1. After tendons have been positioned, an initial force of 15% of the design prestressmg force shall be applied to each tendon to provide an initial stress condition in al tendon that will result in a uniform final stress unless otherwise approved by the Engineer. 2. Initial tension load shall be determined from load gauges only. Elongation measurement as a method determining initial stress shall not be acceptable. QQ. Measuring the Tendon Elongation: 1. After completion of initial tensioning, reference marks shall be established from which elongations by final tensioning forces can be measured. The elongations is then accurately measured from these reference points. Contractor shall provide a means of measuring the tendon elongation to the nearest 2 mm. TECHNICAL SPECIFICATIONS 971 2. Elongation measurement shall take into account such operational losses in the tensioning system as strand slippage, movement of anchorages, strand rotation, etc. 3. Accuracy of measurement shall be within 5% of calculated elongation. RR.Post-tensioning: 1. Before any stressing operations start on site the Contractor shall supply comprehensive stressing instructions for the post-tensioning system being used and blank record sheets for Engineer approval. 2. The post-tensioning operation shall be done only after the concrete is cured and has developed the specified compressive strength. 3. Tendons shall be tensioned in accordance with the required sequence as shown on the Contract Drawings, to keep stresses within predetermined limits of symmetry about the axes of the member. 4. Stresses shall be determined from both measured elongation and gage readings. 5. If tendons required jacking from two ends both jacking operations shall be done simultaneously applying uniform tensioning force at each end unless otherwise approved by the Engineer. This can be accomplished by using a single pump and similar lengths of pressure hose to both jacks. When stressing commences it is essential to take out any slack in the tendon and to ensure that jack is firmly bearing against the anchorages before commencing extension measurements. The stressing forces at both ends, as measured by jacking pressure and also by total elongation calculations shall check the theoretical values within 5%. If the measurements cannot be reconciled within these ranges, the procedure shall be examined and sources of error determined so the measured force can be verified within these limits. 6. The excess lengths of the strands shall be cut with an abrasive disc cutting tools. Before cutting the large strand, the ends of the strand must be bound in an approved manner to prevent the wires coming out of lay. The flame cutting will not be permitted. SS. Grouting. TECHNICAL SPECIFICATIONS 972 1. All bonded post-tensioned tendons shall be grouted not sooner than two hours and not later than 24 hours after completion of the stressing operation. Grouting procedures shall conform to MNL-116 and JR-119. 2. The dry mix and water shall be carefully measured and the mixed batch shall be screened to remove all lumps before using. 3. Grout shall be mixed and pumped using equipment designed and produced for these specific purposes. Equipment not approved shall not be utilized for the work. 4. All equipment shall be motor powered, and designed and equipped with seals and other devices such as to preclude intrusion of grease, oil, water or other substances not intended to be mixed into the grout. 5. The mixing and delivery system shall be of sufficient size and capacity that the largest tendon duct in the work can be completely grouted in not more than 20 minutes 6. Mixing equipment shall be capable of continuously mixing and agitating the grout until passed on to the grout pump, and shall be provided with suitable devices such that both solid and liquid ingredient materials can be accurately measured in accordance with the approved grout proportions. 7. The pump ability of the grout shall be determined in accordance with the U S. Corps of Engineers Method CRD-C79. The efflux time of the grout sample immediately after mix1ng shall not less than 11 seconds. The flow cone test does not apply to grout which incorporates a thixotropic additive. 8. The equipment shall include a standby flushing system capable of developing a pumping pressure of not less than 1. 75 MPa and of sufficient capacity to flush out any partially grouted ducts. 9. The grout pump shall be a positive displacement type and shall be capable of grouting at a pressure of at least 1.0 MPa. Reciprocating pumps or equipment which produces pulsating flow shall not be used. 10. The grout pump shall be provided with a pressure gage having a full-scale reading of not more than 2.0 MPa. 11. Grout injection pipes shall be fitted with positive mechanical shutoff valves. Vents and injection pipes shall be fitted with valves, caps, or other devices capable of TECHNICAL SPECIFICATIONS 973 withstanding the pumping pressures. Valves and caps shall not be removed or opened until the grout has set. 12. Leakage of grout through the tendon anchorage assemblies shall be prevented by positive mechanical means. 13. Additions of water or other materials not in accordance with the approved grout mix proportions shall not be permitted. 14. Immediately prior to grouting, all ducts may be thoroughly flushed with clean or lime water, then all excessive water shall be cleaned with compressed air. All air and water used for this purpose shall meet the requirements as specified herein. 15. The grouting shall commence as soon as possible after mixing and screening the grout. The pumping operation shall be applied toward an open vent and continuously under moderate pressure at one end of the duct or void until all entrapped air is forced out at the open vent at other end and until a steady stream of grout is discharging from the vent. Then, the vent shall be closed against the steadily discharging stream of grout, and the pumping pressure gradually shall be increased to 700 kPa. This 700 kPa pressure shall be maintained at least 20 seconds before the grouting inlet is sealed off. 16. The pumping pressure at the tendon inlet shall not exceed 1.75 MPa 16. After screening, the grout not in use shall be re- circulated continuously until completion of the grouting operation. 17. In the event of blockage or interruption before completion of grouting for any reason, the ducts shall be thoroughly flushed as specified above for preparation for grouting 18. No mixed grout shall be used beyond the time limit recommended by the manufacturer. TT. Temperature Considerations for Grouting: 1. The grout temperature shall not exceed 258C during m1x1ng or pumping. Ice may be used to coo l the temperature of the grout. 2. The temperature of the prestressed concrete member which is to be grouted shall not exceed 25°C during the pumping of the grout. Additionally, the temperature of the member shall be kept below 25°C for a minimum period of 72 hours, after completion of the grouting operation. This requirement may be met by covering the surface of the member with wet layers of burlap which are kept moist. TECHNICAL SPECIFICATIONS 974 3. Grouting operations shall not be conducted if the ambient temperature is less than 2°C 4. Grout not in compliance with these specifications or which is not placed in the work within 45 minutes after the time of initial blending of water and cement, shall not be used and shall be removed and disposed off outside the limits of the project UU.Defective Work· The following post-tensioning work will be considered defective and shall be replaced by the Contractor at no additional cost. 1. Tendons having surface or pit corrosion to the extent deemed unacceptable to the Engineer. 2. Tendons damaged, knicked or bent regardless of cause. 3. Tendons that have been heated by artificial means (welding, etc.). 4. Ducts which are obstructed or misaligned to the extent in the judgment of the Engineer that tendons cannot be successfully inserted, stressed or grouted. 5. Tendons which become bonded to the concrete prior to stressing 6. Tendons which break during stressing. 7. Tendons which cannot be fully grouted to the satisfaction of the Engineer END OF SECTION TECHNICAL SPECIFICATIONS 975 SECTION 03544 CEMENT-BASED SCREED (UNDERLAYMENT) 1 PART 1- GENERAL 1.1 RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Specification Sections, apply to this Section. 1.2 DEFINITION "Screed" means a layer of cement-sand or other material laid on the structural floor or roof to achieve correct level or to receive another material. 1.3 SUMMARY A. This Section includes cement-based, screed for interior I exterior finish flooring. B. Related Sections include the following: 1. Division 3 Section "Concrete Toppings" for cementitious wear toppings applied over base slabs. 1.4 SUBMITTALS Product Data: For each type of product indicated. 1.5 QUALITY ASSURANCE Installer Qualifications: An experienced installer (applicator) who is acceptable to manufacturer, who has completed cement-based screed applications similar in material and extent to that required for this Project, and whose work has resulted in construction with a record of successful in-service performance. 1.6 DELIVERY, STORAGE, AND HANDLING A. Deliver materials in original packages and containers, with seals unbroken, bearing manufacturer's labels indicating brand name and directions for storage, mixing with other components, and application. B. Store materials to comply with manufacturer's written instructions to prevent deterioration from moisture or other detrimental effects. TECHNICAL SPECIFICATIONS 976 1.7 PROJECT CONDITIONS A. Environmental Limitations: Comply with manufacturer's written recommendations for substrate temperature and moisture content, ambient temperature and humidity, ventilation, and other conditions affecting screed performance. B. Close areas to traffic during screed application and for time period after application recommended in writing by manufacturer. 1.8 COORDINATION Coordinate cement-based screed with requirements of finish flooring products, including adhesives, specified in Division 9 Sections. 2 PART 2- GENERAL 2.1 PRODUCTS AND MATERIALS A. Screed: cement-sand mix with admixtures applied over concrete deck to receive another finishing material. 1. Portland Cement: ASTM C150, Type I or Type Ill. 2. Compressive Strength: Not less than 16 MPa at 28 days when tested according to ASTM C1 09/C1 09M. 3. Slump: 200 mm maximum at point of placement for concrete containing high-range water-reducing admixture (super-plasticizer) and 75 mm maximum for other concrete. 4. Screed Additive: plasticisers and water-retaining agents formulated for use with screed when applied to substrate and conditions indicated and to approval. B. Aggregate: Normal Weight Aggregate :ASTM C33 and as follows: 1. Fine aggregate, consisting of sand or -crushed stone screenings, clean, hard, free of deleterious matter. Grade by weight to pass sieves as follows: a. 9.5 mm: 100 percent b. 4.8 mm: 95-1 00 percent c. 2.4 mm: 80-90 percent d. 1 .2 mm: 50-75 percent e. 600 micrometers: 30-50 percent f. 300 micrometers: 10-20 percent g. 150 micrometers: 2-5 percent TECHNICAL SPECIFICATIONS 977 C. Water: Potable and at a temperature of not more than 21 deg C. 2.2 CURING MATERIALS A. Absorptive Cover: AASHTO M182, Class 2, burlap cloth made from jute or kenaf, weighing approximately 305 g/sq. m when dry. B. Water: Potable. 2.3 RELATED MATERIALS A. Joint-Filler Strips: [ASTM D 1751, asphalt-saturated cellulosic fiber] [or] [ASTM D 1752, cork or self-expanding cork]. B. Water: Potable. C. Acrylic-Bonding Agent: ASTM C1 059, Type 11, non-redispersible, acrylic emulsion or styrene butadiene. 2.4 MIXING A. Bonding Slurry: Mix 1 part Portland cement and 2 parts sand with water and an acrylicbonding agent according to manufacturer's written instructions to a thick paint consistency. B. Screed: Mix screed materials and water in appropriate drum-type batch machine mixer or truck mixer according to manufacturer’s written instructions 3 PART 3- EXECUTION 3.1 EXAMINATION A. Examine substrates, with Installer present, for conditions affecting performance of screed. Proceed with application only after unsatisfactory conditions have been corrected. B. Verify that base slabs meet finish and surface profile requirements in Division 3 Section "Cast-in-Place Concrete." TECHNICAL SPECIFICATIONS 978 3.2 PREPARATION A. Install joint-filler strips where screed abuts vertical surfaces, such as column pedestals, foundation walls, grade beams, and other locations, as indicated. 1. Extend joint-filler strips full width and depth of joint, terminating flush with screed surface, unless otherwise indicated. 2. Terminate full-width joint-filler strips 13 mm below screed surface where joint sealants, specified in Division? Section "Joint Sealants," are indicated. 3. Install joint-filler strips in lengths as long as practicable. Where more than one length is required, lace or clip sections together. 3.3 SCREED APPLICATION A. Deferred Screed: Within 72 hours of placing base slabs, mix and scrub bonding slurry into dampened concrete to a thickness of 1.5 to 3 mm, without puddling. Place screed while slurry is still tacky. B. Place screed continuously in a single layer, tamping and consolidating to achieve tight contact with bonding surface. Do not permit cold joints or seams to develop within pour strip. 1. Screed surface with a straightedge and strike off to correct elevations. 2. Slope surfaces uniformly where indicated. 3. Begin initial floating using bull floats to form a uniform and open-textured surface plane free of humps or hollows. C. Finishing Consolidate surface with power-driven floats as soon as screed can support equipment and operator. Restraighten, cut down high spots, and fill low spots. Repeat float passes and restraightening until surface is left with a uniform smooth, granular texture. 1. Hard Trowel Finish: After floating surface, apply first trowel finish and consolidate screed by power-driven trowel so no blisters develop. Continue troweling passes and restraighten until surface is smooth and uniform in texture. a. Finish surfaces to specified overall values of flatness, F(F) 25; and levelness, F(L) 20; with minimum local values of flatness, F(F) 17; and levelness, F(L) 15, measured within 24 hours according to ASTM E 1155 (ASTM E 1155M) for a randomly trafficked floor surface. TECHNICAL SPECIFICATIONS 979 b. Finish and measure surface so gap at any point between screed surface and an unleveled freestanding 3 m long straight edge, resting on two high spots and placed anywhere on the surface, does not exceed 6.4 mm. D. Construction Joints: Construct joints true to line with faces perpendicular to surface plane of screed, at locations indicated or as approved by Engineer. 1. Coat face of construction joint with epoxy adhesive at locations where screed is placed against hardened or partially hardened screed. E. Contraction Joints: Form weakened-plane contraction joints with power saws equipped with shatterproof abrasive or diamond-rimmed blades. Cut 3-mm wide joints into concrete when cutting action will not tear, abrade, or otherwise damage surface and before screed develops random contraction cracks. 1. Form joints in screed over contraction joints in base slabs, unless otherwise indicated. 2. Construct contraction joints for a depth equal to one-half of screed thickness, but not less than 13 mm deep. 3.4 PROTECTION AND CURING A. General: Protect freshly placed screed from premature drying and excessive cold or hot temperatures. B. Begin curing immediately after finishing screed. Cure by one or a combination of the following methods, according to screed manufacturer's written instructions: 1. Moisture Curing: Keep surfaces continuously moist for not less than seven days with water or absorptive cover, water saturated and kept continuously wet. Cover screed surfaces and edges with 300-mm lap over adjacent absorptive covers. 3.5 JOINT FILLING A. Prepare and clean contraction joints and install epoxy joint filler, according to manufacturer's written instructions, once screed has fully cured. B. Remove dirt, debris, saw cuttings, curing compounds, and sealers from joints; leave contact faces of joint clean and dry. C. Install epoxy joint filler full depth of contraction joints. Overfill joint and trim joint filler flush with top of joint after hardening. TECHNICAL SPECIFICATIONS 980 3.6 REPAIRS Defective Screed: Repair and patch defective screed areas, including areas that have not bonded to concrete substrate. 3.7 FIELD QUALITY CONTROL Sample Sets: At point of placement, testing and inspecting agency shall take a set of 3 mouldedcube samples from the screed mix for the first 1000 sq. ft. (93 sq. m) plus 1 set of samples for each subsequent 5000 sq. ft. (464 sq. m) of screed, or fraction thereof, but not less than 6 samples for each day's placement. Samples shall be tested according to ASTM C 1 09/C 1 09M for compliance with compressive strength requirements. END OF SECTION TECHNICAL SPECIFICATIONS 981 CALIBRATION Company Profile/Technical Literature/Catalogue ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﺗﻌﺮﻳﻒ اﻟﺸﺮﻛﺔ اﻟﻤﻮﻗﻊ اﻹدارة اﻟﻌﺎﻣﺔ :ﻓﺮع اﻟﺮﻳﺎض )اﻟﺮﺋﻴﺴﻲ( ﻃﺮﻳﻖ أﻧﺲ ﺑﻦ ﻣﺎﻟﻚ-اﻟﻤﻠﻘﺎ ﻓﺮع ﻣﺪﻳﻨﺔ ﺟﺪة: ﺷﻤﺎل ﺟﺪة ذﻫﺒﺎن اﻟﺤﻤﺪاﻧﻴﺔ ﻓﺮع ﻣﺪﻳﻨﺔ ﻣﻜﺔ ﺣﻲ وﻟﻲ اﻟﻌﻬﺪ ﻃﺮﻳﻖ ﻏﻴﺮ اﻟﻤﺴﻠﻤﻴﻦ 5 ﺷﺮﻛﺔ اوﻣﻜﺲ ﺷﺮﻛﺔ اوﻣﻜﺲ راﺋﺪة ﻓﻲ ﺗﻮﻓﻴﺮ ﺣﻠﻮل ﻓﻲ ﻣﺠﺎل ﻣﻮاد اﻟﺒﻨﺎء ﻣﺘﻮاﻓﻘﺔ ﻣﻊ ﻣﺴﺘﻮﻳﺎت اﻟﺠﻮدة اﻟﻌﺎﻟﻴﺔ ﻋﻦ ﻃﺮﻳﻖ ﺣﻠﻮل ﻣﺒﺘﻜﺮة ﺗﺴﺎﻫﻢ ﻓﻲ رﻓﻊ ﻣﺴﺘﻮى ﺻﻨﺎﻋﺔ ﻣﻮاد اﻟﺒﻨﺎء ﻟﻠﻤﺴﺘﻮى اﻻﺣﺘﺮاﻓﻲ ﻓﻲ إﻃﺎر ﺗﻨﺎﻓﺴﻲ ﻣﻨﻈﻢ.. اﻟﺘﻄﻮر اﻟﺘﻘﻨﻲ ﺗﻌﺪ ﺷﺮﻛﺔ اوﻣﻜﺲ ﻣﻦ اواﺋﻞ اﻟﺸﺮﻛﺎت ﻓﻲ ﻣﺠﺎل اﻧﺘﺎج اﻟﺨﺮﺳﺎﻧﺔ اﻟﺨﻀﺮاء اﻟﺼﺪﻳﻘﺔ ﻟﻠﺒﻴﺌﺔ وﺗﺼﻨﻴﻊ ﻣﻨﺘﺠﺎت ﺣﺪﻳﺜﺔ وﻣﺒﺘﻜﺮة. اﻟﻤﺼﺪاﻗﻴﺔ واﻟﻨﺰاﻫﺔ اﻻﻟﺘﺰام ﺑﺎﻟﻤﺼﺪاﻗﻴﺔ واﻟﻨﺰاﻫﺔ ﻓﻲ ﻛﺎﻓﺔ ﺗﻌﺎﻣﻼﺗﻨﺎ ﻣﻤﺎ ﻳﺠﻌﻠﻨﺎ ﻧﺤﻮز ﻋﲆ ﺛﻘﺔ ﻋﻤﻼﺋﻨﺎ. اﻟﺠﻮدة واﻟﻨﻮﻋﻴﺔ اﻟﻌﺎﻟﻴﺔ ﺗﻄﺒﻴﻖ اﻓﻀﻞ اﻟﻤﻤﺎرﺳﺎت اﻟﺼﻨﺎﻋﻴﺔ واﻟﺘﻲ ﻣﻦ ﺷﺄﻧﻬﺎ ﺗﺤﻘﻴﻖ أﻓﻀﻞ اﻟﻨﺘﺎﺋﺞ اﻟﺘﻲ ﺗﺘﻤﻴﺰ ﺑﺎﻟﺠﻮدة واﻟﻨﻮﻋﻴﺔ اﻟﻌﺎﻟﻴﺔ. اﻷداء اﻟﻤﺎﻟﻲ ﺗﺤﻘﻴﻖ اﻻداء اﻟﻤﺎﻟﻲ اﻟﻨﺎﺟﺢ واﻟﺬي ﻳﻘﻮم ﺑﺎﻟﻤﺴﺎﻫﻤﺔ ﻓﻲ ﻧﻤﻮ اﻟﺸﺮﻛﺔ واﻟﺤﻔﺎظ ﻋﲆ اﻟﺒﻴﺌﺔ وﺧﺪﻣﺔ اﻟﻤﺠﺘﻤﻊ ﺑﺸﻜﻞ ﻣﻠﻤﻮس 6 رؤﻳﺘﻨﺎ أن ﺗﻜﻮن ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ راﺋﺪة ﻓﻲ ﺗﻮﻓﻴﺮ ﺣﻠﻮل ﻓﻲ ﻣﺠﺎل ﻣﻮاد اﻟﺒﻨﺎء ﻣﺘﻮاﻓﻘﺔ ﻣﻊ ﻣﺴﺘﻮﻳﺎت اﻟﺠﻮدة اﻟﻌﺎﻟﻴﺔ و ﻓﻲ ﻣﺘﻨﺎول اﻟﺠﻤﻴﻊ ﻋﻦ ﻃﺮﻳﻖ ﺣﻠﻮل ﻣﺒﺘﻜﺮة ﺗﺴﺎﻫﻢ ﻓﻲ رﻓﻊ ﻣﺴﺘﻮى ﺻﻨﺎﻋﺔ ﻣﻮاد اﻟﺒﻨﺎء ﻟﻠﻤﺴﺘﻮى اﻻﺣﺘﺮاﻓﻲ ﻓﻲ إﻃﺎر ﺗﻨﺎﻓﺴﻲ ﻣﻨﻈﻢ. ﻣﻬﻤﺔ اﻟﺸﺮﻛﺔ أن ﻧﻜﻮن أﺣﺪى ﻛﺒﺮى ﻣﺼﺎﻧﻊ ﻣﻮاد اﻟﺒﻨﺎء اﻟﻤﺘﻜﺎﻣﻠﺔ و اﻟﺘﻲ ﺗﺴﻬﻢ ﺑﺸﻜﻞ ﻓﻌﺎل ﻓﻲ دﻋﻢ اﻻﻗﺘﺼﺎد اﻟﻮﻃﻨﻲ واﻟﺼﻨﺎﻋﺔ اﻟﻮﻃﻨﻴﺔ و ذات ﻣﺴﺘﻮى ﻋﺎﻟﻲ ﻓﻲ ﺧﺪﻣﺔ ﻋﻤﻼﺋﻬﺎ وﻣﺘﻤﻴﺰة ﻓﻲ ﺗﻄﻮﻳﺮ وﺗﺪرﻳﺐ اﻟﻘﻮى اﻟﺒﺸﺮﻳﺔ اﻟﻮﻃﻨﻴﺔ و اﻟﺜﺒﺎت ﻋﻠﻰ ﻣﺴﺘﻮى ﻋﺎﻟﻲ ﻣﻦ اﻟﺠﻮدة و ذات ﻗﻴﻢ اﺟﺘﻤﺎﻋﻴﺔ و أﺧﻼﻗﻴﺎت ﻋﻤﻞ ﻋﺎﻟﻴﺔ. 7 ﺳﻴﺎﺳﺔ اﻟﺸﺮﻛﺔ ﺗﻮﻓﻴﺮ أرﻗﻰ ﻣﺴﺘﻮى ﻣﻦ اﻟﺨﺪﻣﺎت واﻟﻤﻨﺘﺠﺎت ﻟﻌﻤﻼﺋﻨﺎ اﻟﻜﺮام ﻣﻦ ﺧﻼل ﻓﺮﻳﻖ ذو ﻣﺆﻫﻼت ﻋﺎﻟﻴﺔ وﺑﺎﺳﺘﺨﺪام أﺣﺪث اﻟﻤﻌﺪات و اﻟﺘﻘﻨﻴﺎت ,إن ﻫﺪف اﻟﺸﺮﻛﺔ ﻟﻴﺲ ﻓﻘﻂ ﺗﺤﻘﻴﻖ ﻣﺘﻄﻠﺒﺎت اﻟﻌﻤﻼء ﺑﻞ اﻟﺘﻔﻮق ﻋﻠﻰ ﺗﻠﻚ اﻟﻤﺘﻄﻠﺒﺎت. وﻻ ﺗﻬﺪف اﻟﺸﺮﻛﺔ إﻟﻰ أن ﺗﺼﺒﺢ ﺷﺮﻛﺔ راﺋﺪة ﻓﻲ ﻣﺠﺎل ﻣﻮاد اﻟﺒﻨﺎء ﻋﻠﻰ ﻣﺴﺘﻮى اﻟﻤﻤﻠﻜﺔ ﻓﻘﻂ ,ﺑﻞ ﺗﻬﺪف ﻣﻦ ﺧﻼل اﻟﺘﺤﺴﻴﻦ اﻟﻤﺴﺘﻤﺮ ﻟﻨﻈﺎم إدارة اﻟﺠﻮدة ﻓﻴﻬﺎ ﻟﺘﺤﻘﻴﻖ ﻫﺬا اﻟﻬﺪف ﻋﻠﻰ ﻣﺴﺘﻮى اﻟﻤﻤﻠﻜﺔ واﻟﺨﻠﻴﺞ .وﻳﺘﻢ ﺗﺤﻘﻴﻖ ﻣﺎ ﺳﺒﻖ ﻣﻦ ﺧﻼل ﺷﻬﺎدة ﻣﻮاﺻﻔﺎت اﻹﻳﺰو. 8 اﺳﺘﺮاﺗﻴﺠﻴﺎت اﻟﺸﺮﻛﺔ دﻋﻢ اﻟﻨﺎﺗﺞ اﻟﻤﺤﻠﻲ اﻟﺴﻌﻮدي. ﺗﺪرﻳﺐ و ﺗﻄﻮﻳﺮ اﻟﻜﻔﺎءات اﻟﻮﻃﻨﻴﺔ. دﻋﻢ اﻟﺼﻨﺎﻋﺔ اﻟﻮﻃﻨﻴﺔ. أﺧﻼﻗﻴﺎت اﻟﻌﻤﻞ. ﺣﻤﺎﻳﺔ اﻟﺒﻴﺌﺔ و اﻟﺴﻼﻣﺔ. ﺳﻴﺎﺳﺔ اﻟﺠﻮدة. ﺳﻌﻮدة اﻟﻮﻇﺎﺋﻒ. ﻳﺒﻠﻎ ﻋﺪد ﻣﻮﻇﻔﻲ اﻟﺸﺮﻛﺔ 445ﻣﻮﻇﻒ 9 اﻟﺘﺨﺼﺼﺎت اﻟﺨﺮﺳﺎﻧﺔ ﻟﺪى اﻟﺸﺮﻛﺔ ﻷرﺑﻌﺔ ﻓﺮوع ﻓﻲ ﻛﻞ ﻣﻦ اﻟﺮﻳﺎض ,ﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ, ﺟﺪة ,واﻟﺠﺒﻴﻞ اﻟﺼﻨﺎﻋﻴﺔ ,ﺑﻄﺎﻗﺔ إﺟﻤﺎﻟﻴﺔ ﺗﻘﺎرب 6000ﻣﺘﺮ ً ﻳﻮﻣﻴﺎ ﺑﺎﻹﺿﺎﻓﺔ ﻟﻠﻤﻮاﻗﻊ اﻟﻤﺘﻨﻘﻠﺔ و اﻟﺘﻲ ﻣﻜﻌﺐ ﻣﻦ اﻟﺨﺮﺳﺎﻧﺔ ﺑﻨﺎء ﻋﻠﻰ اﻟﻤﺸﺎرﻳﻊ. ﻳﺘﻢ ﺗﺤﺪﻳﺪﻫﺎ ً اﻟﻤﻘﺎوﻻت ً ً ﻃﺒﻘﺎ ﻟﻮﻛﺎﻟﺔ ﺣﺎﻟﻴﺎ ﻣﻦ اﻟﺪرﺟﺔ اﻟﺜﺎﻧﻴﺔ ﻓﺮع اﻟﻤﻘﺎوﻻت ﻣﺼﻨﻒ ﺗﺼﻨﻴﻒ اﻟﻤﻘﺎوﻟﻴﻦ وﻟﺪى اﻟﺸﺮﻛﺔ ﻋﺪد ﻣﻦ اﻟﻤﺸﺎرﻳﻊ اﻟﻘﺎﺋﻤﺔ و ﺳﺠﻞ ﺣﺎﻓﻞ ﻣﻦ اﻟﻤﺸﺎرﻳﻊ اﻟﺘﻲ ﺗﻢ إﻧﻬﺎؤﻫﺎ. اﻟﻜﺴﺎرات ﻗﺎﻣﺖ اﻟﺸﺮﻛﺔ ﺑﻌﻤﻞ ﺗﻜﺎﻓﻞ أﻓﻘﻲ ﻟﻌﻤﻠﻴﺎﺗﻬﺎ اﻹﻧﺘﺎﺟﻴﺔ ﻓﺘﻢ اﺳﺘﺤﺪاث ﻗﺴﻢ اﻟﻜﺴﺎرات اﻟﺬي ﻳﻘﻮم ﺑﺘﺄﻣﻴﻦ اﻟﻤﻮاد اﻟﺨﺎم اﻟﻼزﻣﺔ ﻓﻲ ﻋﻤﻠﻴﺔ إﻧﺘﺎج اﻟﺨﺮﺳﺎﻧﺔ اﻟﺠﺎﻫﺰة ,ﻓﻘﺎﻣﺖ اﻟﺸﺮﻛﺔ ﺑﺘﻄﻮﻳﺮ ﻋﺪد ﻣﻦ اﻟﻤﺤﺎﺟﺮ ﻹﻧﺘﺎج ﺑﺤﺺ ﻣﻮاد اﻟﺒﻨﺎء ,وﺗﺒﻠﻎ اﻟﻄﺎﻗﺔ ً ﻳﻮﻣﻴﺎ. اﻟﻤﺠﻤﻌﺔ ﻟﻤﺤﺎﺟﺮ اﻟﺸﺮﻛﺔ ﺣﻮاﻟﻲ ﺧﻤﺴﺔ أﻻف ﻃﻦ 10 اﻟﻜﻴﻤﺎوﻳﺎت ً اﻣﺘﺪادا ﻟﻠﺘﻤﺪد اﻷﻓﻘﻲ ﻓﻲ اﻟﻌﻤﻠﻴﺔ اﻹﻧﺘﺎﺟﻴﺔ ﻓﻘﺪ ﻗﺎﻣﺖ اﻟﺸﺮﻛﺔ ﺑﺘﻄﻮﻳﺮ اﻟﻜﻴﻤﺎوﻳﺎت اﻟﺨﺎﺻﺔ ﺑﻬﺎ واﻟﺘﻲ ﺗﺴﺘﻌﻤﻞ ﺑﺸﻜﻞ أﺳﺎﺳﻲ ﻓﻲ ﻋﻤﻠﻴﺎت إﻧﺘﺎج اﻟﺨﺮﺳﺎﻧﺔ اﻟﺠﺎﻫﺰة ﻟﺰﻳﺎدة اﻟﻘﻮة ﺑﺸﻜﻞ ﻣﺘﻮاﻓﻖ ﻣﻊ اﺳﺘﺮاﺗﻴﺠﻴﺎت اﻟﻤﺒﺎﻧﻲ اﻟﺨﻀﺮاء. اﻟﻄﻮب اﻻﺣﻤﺮ واﻻﺳﻤﻨﺘﻲ ﻟﺪى اﻟﺸﺮﻛﺔ 3ﻣﺼﺎﻧﻊ ﻹﻧﺘﺎج اﻟﻄﻮب اﻷﺣﻤﺮ واﻻﺳﻤﻨﺘﻲ ﻓﻲ ﻛﻞ ﻣﻦ اﻟﺮﻳﺎض وﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ ,ﺑﻄﺎﻗﺔ ﺗﺘﺠﺎوز ﺧﻤﺸﺔ ﻋﺸﺮ ﻣﻠﻴﻮن ﺑﻠﻜﻪ .وﻳﺘﻢ ﺗﺴﻮﻳﻘﻬﺎ ﻛﻤﻨﺘﺞ ﺷﻘﻴﻖ ﻟﻠﺨﺮﺳﺎﻧﺔ اﻟﺠﺎﻫﺰة اﻟﻨﻘﻠﻴﺎت ﻟﺪى اﻟﺸﺮﻛﺔ اﺳﻄﻮل ﻳﺘﺠﺎوز اﻟـ 100ﺷﺎﺣﻨﺔ ﻣﺨﺼﺼﺔ ﻟﻨﻘﻞ اﻟﻤﻮاد اﻟﺨﺎم و اﻟﻤﻌﺪات اﻟﺨﺎﺻﺔ ﺑﺎﻟﺸﺮﻛﺔ ,وﻳﺘﻢ اﻟﺘﻌﺎﻣﻞ ﻣﻊ ﻫﺬا اﻟﻘﺴﻢ ﻗﺴﻢ ﺧﺪﻣﺎت ﻳﻘﻮم ﺑﺨﺪﻣﺔ ﺟﻤﻴﻊ اﻓﺮع اﻟﺸﺮﻛﺔ ﻓﻲ ﻋﻤﻠﻴﺎﺗﻬﺎ اﻹﻧﺘﺎﺟﻴﺔ. اﻟﺮﺧﺎم واﻟﺤﺠﺮ وﻫﻮ أﺻﻐﺮ ﻓﺮوع اﻟﺸﺮﻛﺔ وﻳﻌﺘﻤﺪ ﺑﺎﻷﺳﺎس ﻋﻠﻰ اﻟﻤﺸﺎرﻳﻊ اﻟﺘﻲ ﻳﻘﻮم ﺑﺈﻧﺸﺎﺋﻬﺎ ﻗﺴﻢ اﻟﻤﻘﺎوﻻت ﺑﺎﻹﺿﺎﻓﺔ ﻟﻠﻤﺸﺎرﻳﻊ اﻟﻤﺴﺘﻘﻠﺔ اﻟﺘﻲ ﻳﺘﻢ ﺗﻨﻔﻴﺬﻫﺎ ,و ﻟﺪى اﻟﻔﺮع ﻣﺼﻨﻊ واﺣﺪ ﻓﻲ ﻣﺪﻳﻨﺔ اﻟﺮﻳﺎض. 11 ﺷﺮﻛﺎؤﻧﺎ 13 14 ﻣﺸﺎرﻳﻌﻨﺎ ﺑﻮاﺑﺔ اﻟﺪرﻋﻴﺔ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:ﺗﺮاﺛﻲ وﺛﻘﺎﻓﻲ ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع 2024:ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 126:ﻣﻠﻴﻮن اﻟﻤﺮﺑﻊ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:ﺗﺠﺎري ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2024 : ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 234:ﻣﻠﻴﻮن 16 ﻣﺤﻄﺔ اﻟﺸﻌﺒﻴﺔ ﻟﺘﺤﻠﻴﺔ اﻟﻤﻴﺎه اﻟﻤﻜﺎن:ﺟﺪة اﻟﻨﺸﺎط:ﻣﺤﻄﺎت ﺗﺤﻠﻴﺔ ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2023: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 17:ﻣﻠﻴﻮن ﺿﺎﺣﻴﺔ اﻟﻔﺮﺳﺎن اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:إﺳﻜﺎن ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2023 : ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 44:ﻣﻠﻴﻮن 17 ﻣﺸﺮوع ﻣﺮﺳﻴﺔ -ﺳﺮاﻳﺎ اﻟﻨﺮﺟﺲ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:إﺳﻜﺎن ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2022 : ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 32:ﻣﻠﻴﻮن ﺿﺎﺣﻴﺔ إﺳﻜﺎن اﻷﺻﺎﻟﺔ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:إﺳﻜﺎن ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2021 : ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 39:ﻣﻠﻴﻮن 18 ﻣﺸﺮوع أﺑﺮاج ذاﺧﺮ اﻟﻤﻜﺎن:ﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ اﻟﻨﺸﺎط:أﺑﺮاج ﺳﻜﻨﻴﺔ وﻓﻨﺎدق ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2018: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 42:ﻣﻠﻴﻮن ﻣﺸﺮوع اﺳﻜﺎن اﻟﺤﺮس اﻟﻮﻃﻨﻲ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:إﺳﻜﺎن ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2018 : ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 92:ﻣﻠﻴﻮن 19 ﻣﺸﺮوع اﺳﻜﺎن ﺳﺎﺑﻚ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض اﻟﻨﺸﺎط:إﺳﻜﺎن ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2017: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 93:ﻣﻠﻴﻮن ﻣﺸﺮوع أوﻗﺎف اﻟﺮاﺟﺤﻲ اﻟﻤﻜﺎن:ﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ اﻟﻨﺸﺎط:أﺑﺮاج ﺳﻜﻨﻴﺔ وﻓﻨﺎدق ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2015: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 46:ﻣﻠﻴﻮن 20 ﻣﺸﺮوع اﻟﻤﻠﻚ ﻋﺒﺪاﻟﻠﻪ اﻟﻤﻜﺎن:اﻟﺮﻳﺎض-ﺟﺪة اﻟﻨﺸﺎط:ﻣﻘﺮات أﻣﻨﻴﺔ ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2014: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 36:ﻣﻠﻴﻮن اﻧﺸﺎء ﻣﻘﺮات ﻟﺤﺮس اﻟﺤﺪود اﻟﻤﻜﺎن:اﻟﺤﺪود اﻟﺸﻤﺎﻟﻴﺔ اﻟﻨﺸﺎط:ﻣﻘﺮات أﻣﻨﻴﺔ ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2010: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 17:ﻣﻠﻴﻮن 21 ﻣﺸﺮوع اﻧﺸﺎء ﻣﺼﻨﻊ اﺳﻤﻨﺖ ﻳﻨﺒﻊ اﻟﻤﻜﺎن:ﻳﻨﺒﻊ اﻟﻨﺸﺎط:ﺻﻨﺎﻋﻲ ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2009: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 22:ﻣﻠﻴﻮن إﻧﺸﺎء ﻣﺼﻨﻊ اﻻﺳﻤﻨﺖ اﻟﺴﻌﻮدي اﻟﻤﻜﺎن:اﻟﻬﻔﻮف اﻟﻨﺸﺎط:ﺻﻨﺎﻋﻲ ﺗﺎرﻳﺦ اﻟﻤﺸﺮوع2008: ﻗﻴﻤﺔ اﻟﻤﺸﺮوع 24:ﻣﻠﻴﻮن 22 اﻟﺸﻬﺎدات D-U-N-S® Registered Certificate OMRAN NAJD INDUSTREIS CO. Building 3230, Anas Ibn Malik Road, Almalqa District P.O.Box 13524 ,Riyadh, Saudi Arabia Saudi Arabia 1010184991 44-899-1599 From 29-Aug-24 to 28-Aug-25 one Year Subscriber Dun & Bradstreet Saudi Arabia Ltd 100221059753431 ﺗﺎرﻳﺦ اﻹﺻﺪار2022/07/28 : اﻟﺮﻗﻢ اﻟﻤﻤﻴﺰ3000480272 : ﺷﻬﺎدة ﺗﺴﺠﻴﻞ ﻓﻲ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ VAT Registration Certificate ﺗﺸﻬﺪ اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ ﺑﺄن اﻟﻤﻜﻠﻒ أدﻧﺎه ﻣﺴﺠﻞ ﻓﻲ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ﺑﺘﺎرﻳﺦ 2017/08/22 Hereby, The General Authority of Zakat & Tax (GAZT) certifies that the taxpayer below is VAT registered on 22/08/2017 اﺳﻢ اﻟﻤﻜﻠﻒ: رﻗﻢ اﻟﺘﺴﺠﻴﻞ اﻟﻀﺮﻳﺒﻲ: ﺗﺎرﻳﺦ ﻧﻔﺎذ اﻟﺘﺴﺠﻴﻞ: ﻋﻨﻮان اﻟﻤﻜﻠﻒ: ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ Taxpayer Name: 300048027200003 VAT Registration Number: 2018/01/01 Effective Registration Date: اﻟﺮﻳﺎض،اﻟﻤﻠﻘﺎ،ﺷﺎرع اﻧﺲ ﺑﻦ ﻣﺎﻟﻚ 11493، Taxpayer Address: ﻛﻤﻜﻠﻒ ﻣﺴﺠﻞ ﻓﻲ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ،ﻻ ﻳﺠﻮز ﻟﻚ ﺗﺤﺼﻴﻞ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ﻣﻦ ﻋﻤﻼﺋﻚ ﻗﺒﻞ ﺗﺎرﻳﺦ ﻧﻔﺎذ اﻟﺘﺴﺠﻴﻞ ﺑﺎﻟﻀﺮﻳﺒﺔ .ﻓﻲ ﺣﺎل ﺗﺒﻴﻦ ﻏﻴﺮ ذﻟﻚ ،ﺳﺘﻘﻮم اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ ﺑﺘﻨﻔﻴﺬ اﻟﻐﺮاﻣﺎت اﻟﻤﺴﺘﺤﻘﺔ 100221059753431 ﺗﺎرﻳﺦ اﻹﺻﺪار2022/07/28 : اﻟﺮﻗﻢ اﻟﻤﻤﻴﺰ3000480272 : اﺳﻢ اﻟﻤﻜﻠﻒ: Taxpayer Name: ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ CR / License / Contract No.: 1010184991 رﻗﻢ اﻟﺴﺠﻞ/اﻟﺮﺧﺼﺔ/اﻟﻌﻘﺪ: ﺷﻬﺮيMonthly- اﻟﻔﺘﺮة اﻟﻀﺮﻳﺒﻴﺔ: First Filing due date: 2018/02/28 ﺗﺎرﻳﺦ اﺳﺘﺤﻘﺎق أول إﻗﺮار ﺿﺮﻳﺒﻲ: Tax Period: ﻗﺎﺋﻤﺔ ﻓﺮوع اﻟﻤﻜﻠﻒ List of Taxpayer Branches Branch Name اﻟﻤﺪﻳﻨﺔ City رﻗﻢ اﻟﺴﺠﻞ اﻟﺘﺠﺎري CR No. رﻗﻢ اﻟﺮﺧﺼﺔ License No. 4031055162 ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ 2055010419 ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ اﻟﺠﺒﻴﻞ 1010244026 ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ اﻟﺮﻳﺎض 4030244897 ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﺟﺪة اﺳﻢ اﻟﻔﺮع ﻛﻤﻜﻠﻒ ﻣﺴﺠﻞ ﻓﻲ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ،ﻻ ﻳﺠﻮز ﻟﻚ ﺗﺤﺼﻴﻞ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ﻣﻦ ﻋﻤﻼﺋﻚ ﻗﺒﻞ ﺗﺎرﻳﺦ ﻧﻔﺎذ اﻟﺘﺴﺠﻴﻞ ﺑﺎﻟﻀﺮﻳﺒﺔ .ﻓﻲ ﺣﺎل ﺗﺒﻴﻦ ﻏﻴﺮ ذﻟﻚ ،ﺳﺘﻘﻮم اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ ﺑﺘﻨﻔﻴﺬ اﻟﻐﺮاﻣﺎت اﻟﻤﺴﺘﺤﻘﺔ 100221059753431 ﺗﺎرﻳﺦ اﻹﺻﺪار2022/07/28 : اﻟﺮﻗﻢ اﻟﻤﻤﻴﺰ3000480272 : رﻗﻢ اﻟﺴﺠﻞ اﻟﺘﺠﺎري CR No. 1010698595 رﻗﻢ اﻟﺮﺧﺼﺔ License No. اﺳﻢ اﻟﻔﺮع Branch Name اﻟﻤﺪﻳﻨﺔ City ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﻛﻤﻜﻠﻒ ﻣﺴﺠﻞ ﻓﻲ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ،ﻻ ﻳﺠﻮز ﻟﻚ ﺗﺤﺼﻴﻞ ﺿﺮﻳﺒﺔ اﻟﻘﻴﻤﺔ اﻟﻤﻀﺎﻓﺔ ﻣﻦ ﻋﻤﻼﺋﻚ ﻗﺒﻞ ﺗﺎرﻳﺦ ﻧﻔﺎذ اﻟﺘﺴﺠﻴﻞ ﺑﺎﻟﻀﺮﻳﺒﺔ .ﻓﻲ ﺣﺎل ﺗﺒﻴﻦ ﻏﻴﺮ ذﻟﻚ ،ﺳﺘﻘﻮم اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ ﺑﺘﻨﻔﻴﺬ اﻟﻐﺮاﻣﺎت اﻟﻤﺴﺘﺤﻘﺔ şēĴĝļēęįĔƸƸŲļ Membership Certificate Membership No. : 132022 Date of Issue: 24/03/2003 Membership Class : First 132022 İĨŵũŤēĚŻŵŅőŤēŪŜij 2003/03/24 ijēİŀǘēĮŻijĔĜ ŹŤŴǘē ĚŻŵŅőŤēĚĤijį Riyadh Chamber Certifies ūĊĖŃĔŻĴŤĔĖĚżŐĔŭŁŤēĚŻijĔĥĝŤēĚŘĴŕŤēİŲĽĜ ĚũűĔĹŨĚŠĴļĚŐĔŭŁťŤİĥŬūēĴũŐĚŠĴļ ĚťřŝŨĚŻįŵőĸ Commercial Registration No. 1010184991 1010184991 ŪŜijłżĬĴĝŤēźijĔĥĝŤēŦĥĹŤĔĖęİżŝŨ Certificate Expires on 08/06/2028 2028/06/08 ŽŘęįĔŲĽŤēůIJűūĔŻĴĸŽŲĝŭŻ ١٤٤٦/٠٢/٢٩ ٠٢/٠٩/٢٠٢٤ ﺍﻟﺘﺎﺭﻳﺦ ﺍﻟﻤﻮﺍﻓﻖ ﺭﻣﺰ ﺍﻟﺸﻬﺎﺩﺓ ٧١٩٨٢٠٩٧ ﺷﻬﺎﺩﺓ ﺇﺳﻢ ﺍﻟﻤﻨﺸﺄﺓ : ﺷﺮﻛﺔ ﻋﻤﺮﺍﻥ ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﺍﻟﺮﻳﺎﺽ ﺍﻟﺴﻌﻮﺩﻳﺔ ١٣٣٧٨٧٦٢ ﺭﻗﻢ ﺍﻹﺷﺘﺮﺍﻙ : ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻱ١٠١٠١٨٤٩٩١ : ﺭﻗﻤﺎ ٠ ١٧١ ١٧١ ﻋﺪﺩ ﺍﻟﻤﺸﺘﺮﻛﻴﻦ ﺍﻟﺴﻌﻮﺩﻳﻴﻦ ﻋﺪﺩ ﺍﻟﻤﺸﺘﺮﻛﻴﻦ ﻏﻴﺮ ﺍﻟﺴﻌﻮﺩﻳﻴﻦ ﺍﻟﻤﺠﻤﻮﻉ ﻛﺘﺎﺑﺔ ﺻﻔﺮ ﻣـﺎﺋﺔ ﻭ ﻭﺍﺣﺪ ﻭ ﺳﺒﻌﻮﻥ ﻣﺸﺘﺮﻛﺎ ﻣـﺎﺋﺔ ﻭ ﻭﺍﺣﺪ ﻭ ﺳﺒﻌﻮﻥ ﻣﺸﺘﺮﻛﺎ ﺗﺸﻬﺪ ﺍﻟﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﺑﺄﻥ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺃﻋﻼﻩ ﻗﺪ ﺃﻭﻓﺖ ﺑﺈﻟﺘﺰﺍﻣﺎﺗﻬﺎ ﺗﺠﺎﻩ ﺍﻟﻤﺆﺳﺴﺔ ﻭﻓﻖ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺍﻟﻤﻘﺪﻣﺔ ﻣﻨﻬﺎ ﺣﺘﻰ ﺗﺎﺭﻳﺦ ﺇﺻﺪﺍﺭ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ،ﻭﺍﻟﺘﻲ ﺗﻢ ﻣﻨﺤﻬﺎ ﻟﺘﻘﺪﻳﻤﻬﺎ ﻷﻳﺔ ﺟﻬﺔ ﺗﻄﻠﺒﻬﺎ ،ﻭﻫﻲ ﺻﺎﻟﺤﺔ ﻟﺠﻤﻴﻊ ﺍﻷﻏﺮﺍﺽ ﺍﻟﺘﻲ ﻧﺺ ﻋﻠﻴﻬﺎ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺩﺓ ) (١٩/٦ﻣﻨﻪ. ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﺳﺎﺭﻳﺔ ﺍﻟﻤﻔﻌﻮﻝ ﺣﺘﻰ ١٤٤٦/٠٣/٢٨ﻫـ. ﻳﻠﺰﻡ ﺍﻟﺘﺤﻘﻖ ﻣﻦ ﺻﺤﺔ ﻭﺻﻼﺣﻴﺔ ﺍﻟﺸﻬﺎﺩﺓ ﻋﺒﺮ ﺯﻳﺎﺭﺓ ﺍﻟﺮﺍﺑﻂ ﺃﺩﻧﺎﻩ ﻓﻲ ﺍﻟﻤﻮﻗﻊ ﺍﻹﻟﻜﺘﺮﻭﻧﻲ ﻟﻠﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﺃﻭ ﻋﻦ ﻃﺮﻳﻖ ﺍﺳﺘﺨﺪﺍﻡ ﺍﻟﺮﻣﺰ ﺍﻟﻤﻌﺮﻑ ﺍﻟﺘﺎﻟﻲ : www.gosi.gov.sa/vc ) ﺍﻟﺸﻬﺎﺩﺓ ﻣﻌﺘﻤﺪﺓ ﻣﻦ ﺻﺎﺣﺐ ﺍﻟﺼﻼﺣﻴﺔ ﻭﻻ ﺗﺤﺘﺎﺝ ﺇﻟﻰ ﺗﻮﻗﻴﻊ ﺃﻭ ﺧﺘﻢ ( ﺗﻌﺪ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﻣﻦ ﺍﻟﻮﺛﺎﺋﻖ ﺍﻻﻟﻜﺘﺮﻭﻧﻴﺔ ﺍﻟﺤﻜﻮﻣﻴﺔ ﺍﻟﺮﺳﻤﻴﺔ ،ﻭﻳﺤﻈﺮ ﻗﻄﻌﻴﺎ ﺗﻘﻠﻴﺪﻫﺎ ﺃﻭ ﺇﺩﺧﺎﻝ ﺃﻱ ﺗﻌﺪﻳﻼﺕ ﻋﻠﻴﻬﺎ ﺳﻮﺍﺀ ﺑﺎﻹﺿﺎﻓﺔ ﺃﻭ ﺍﻟﺤﺬﻑ ﺃﻭ ﺍﻟﺘﻐﻴﻴﺮ ﻓﻲ ﺑﻴﺎﻧﺎﺗﻬﺎ ﺃﻭ ﻏﻴﺮ ﺫﻟﻚ ﻣﻦ ﺍﻧﻮﺍﻉ ﺍﻟﺘﻌﺪﻳﻞ ،ﻭﺗﻌﺪ ﺍﻟﺸﻬﺎﺩﺓ ﻻﻏﻴﺔ ﺇﺫﺍ ﺷﺎﺑﻬﺎ ﺷﻲﺀ ﻣﻦ ﺫﻟﻚ ،ﻛﻤﺎ ﺗﻌﺮﺽ ﺻﺎﺣﺒﻬﺎ ﻟﻠﻤﻼﺣﻘﺔ ﺍﻟﻨﻈﺎﻣﻴﺔ ﺃﻣﺎﻡ ﺍﻟﺠﻬﺎﺕ ﺍﻟﻤﺨﺘﺼﺔ ﺑﺎﻹﺿﺎﻓﺔ ﺇﻟﻰ ﻣﺎﻳﻔﺮﺿﻪ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ﻣﻦ ﻋﻘﻮﺑﺎﺕ ،ﻭﻻﻳﺠﻮﺯ ﺗﺪﺍﻭﻝ ﺍﻟﺸﻬﺎﺩﺓ ﺇﻻ ﻓﻲ ﺍﻷﻏﺮﺍﺽ ﺍﻟﺘﻲ ﺃﺻﺪﺭﺕ ﻷﺟﻠﻬﺎ ﻭﻓﻘﺎ ﻷﺣﻜﺎﻡ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ،ﻭﺍﻟﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ﻏﻴﺮ ﻣﺴﺆﻭﻟﻪ ﻋﻦ ﺃﻱ ﺁﺛﺎﺭ ﺃﺧﺮﻯ ﻣﺘﺮﺗﺒﺔ ﻗﺒﻞ ﺍﻟﻐﻴﺮ ﻋﻦ ﺍﻟﺸﻬﺎﺩﺓ ﻭﻏﻴﺮ ﻣﺴﺆﻭﻟﺔ ﻋﻦ ﺃﻱ ﻋﻤﻠﻴﺔ ﺗﺰﻭﻳﺮ ﺃﻭ ﺗﻌﺪﻳﻞ ﺗﺘﻢ ﻋﻠﻰ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺍﻟﻮﺍﺭﺩﺓ ﻓﻴﻬﺎ . Publicﻋﺎﻡ تأكيد العضوية في برنامج صنع في السعودية السادة /شركة عمران نجد للصناعة -أومكس السالم عليكم ورحمة هللا وبركاته ،وبعد، نرحب بكم أعضاء في برنامج "صنع في السعودية" ويسعدنا انضمامكم للبرنامج ومساهمتكم في تحقيق أهدافه الرامية إلى تعزيز الثقة بالمنتج الوطني وتفعيل دوره في تنمية الناتج المحلي السعودي غير النفطي ،مما يساهم في جعل المملكة قوة صناعية رائدة وفقًا ألهداف رؤية السعودية .2030 يعد هذا الخطاب بمثابة تأكيد على أن شركتكم الموقّرة والمنتجات المسجلة وال ُموافق عليها تستوفي المعايير المطلوبة لالنضمام لبرنامج ً ً كامال لقواعد البرنامج طوال فترة صالحية العضوية ،واعتبارا ً من تاريخ هذا امتثاًل صنع في السعودية ،على أن يمتثل جميع األعضاء الخطاب ،يحق لشركتكم استخدام عالمة "صناعة سعودية" على المنتجات المسجلة والمعتمدة ،واًلستفادة من مزايا العضوية. وبنا ًء عليه ،نأمل منكم تعريف جميع الموظفين المعنيين بتطبيق العالمة الصناعية بقواعد البرنامج وإرشادات استخدامها على المنتجات والمواد الترويجية الخاصة بالشركة. وفي حال وجود أي استفسارات أو متطلبات ،يسعدنا خدمتكم بتواصلكم معنا عبر البريد اإللكتروني members@saudimade.sa: نائب قطاع صنع في السعودية والترويج م2024/05/19:اﻟﺘﺎرﻳﺦ M 52786 : رﻗﻢ اﻟﺸﻬﺎدة The Local Content & Government Procurement Authority certifies that ﺗﺸﻬﺪ ﻫﻴﺌﺔ اﻟﻤﺤﺘﻮى اﻟﻤﺤﻠﻲ واﻟﻤﺸﺘﺮﻳﺎت اﻟﺤﻜﻮﻣﻴﺔ أن ﻧﺴﺒﺔ اﻟﻤﺤﺘﻮى the Local Content Score for [OMRAN NAJED INDUSTRY COMPANY] [اﻟﻤﺤﻠﻲ ﻟـ ]ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﺷﺮﻛﺔ ﻣﺴﺎﻫﻤﺔ ﺳﻌﻮدﻳﺔ ﻣﻘﻔﻠﺔ Commercial Registration No.(1010184991) for the year ended 31/12/2022, ﻟﻠﺴﻨـــﺔ اﻟﻤﺎﻟﻴـــﺔ اﻟﻤﻨﺘﻬﻴــﺔ ﺑﺘﺎرﻳــﺦ،(1010184991) ﺳﺠـــﻞ ﺗﺠـــﺎري رﻗــﻢ is 28.85%. This certificate expires on 31/07/2024. Note: This certificate was issued according to the procedures followed by the Authority and based on the disclosure submitted by the entity and the report issued by the approved audit firm, without holding LCGPA minimally responsible. This certificate is sent via electronic mail / automated system and it does not require a signature. You can validate the information in this certificate via the following link URL or by scanning the above QR code .%28.85 ﺗﺒﻠﻎ،م2022/12/31 .م2024/07/31 ﺗﻨﺘﻬﻲ ﺻﻼﺣﻴﺔ ﻫﺬه اﻟﺸﻬﺎدة ﻓﻲ :ﺗﻨﻮﻳﻪ ﺗﻢ إﺻﺪار ﻫﺬه اﻟﺸﻬﺎدة ﺑﺤﺴﺐ اﻹﺟﺮاءات اﻟﻤﺘﺒﻌﺔ ﻟﺪى اﻟﻬﻴﺌﺔ ﺑﻨﺎء ﻋﻠﻰ اﻹﻓﺼﺎح اﻟﻤﻘﺪم ﻣﻦ . دون أدﻧﻰ ﻣﺴﺆوﻟﻴﺔ ﻋﻠﻰ اﻟﻬﻴﺌﺔ،اﻟﻤﻨﺸﺄة و اﻟﺘﻘﺮﻳﺮ اﻟﺼﺎدر ﻣﻦ ﻣﻜﺘﺐ اﻟﻤﺮاﺟﻌﺔ اﻟﻤﻌﺘﻤﺪ . اﻟﻨﻈﺎم اﻵﻟﻲ وﻻ ﺗﺤﺘﺎج إﻟﻰ ﺗﻮﻗﻴﻊ/ﻫﺬه اﻟﻮﺛﻴﻘﺔ ﻣﺮﺳﻠﺔ ﻋﺒﺮ اﻟﺒﺮﻳﺪ اﻹﻟﻜﺘﺮوﻧﻲ أو ﻣﻦ ﺧﻼل ﻣﺴﺢ اﻟﺮﻣﺰ اﻟﺮﻗﻤﻲ أﻋﻼهURLﻳﻤﻜﻨﻚ اﻟﺘﺤﻘﻖ ﻣﻦ ﺻﺤﺔ اﻟﺒﻴﺎﻧﺎت اﻟﻮاردة ﻓﻲ اﻟﺸﻬﺎدة أﻋﻼه ﻣﻦ ﺧﻼل اﻟﺮاﺑﻂ اﻟﺘﺎﻟﻲ ﺳ ﻬ د ە ا ٕ ﻟ ﺮا م ﺤ ﻤ ﻪ ا ٔ ﺣ ﻮر ﺎر ﺢ ا ﻬ ء ا ﻟ ﺼ ﻠ ﺣ ﻪ ﺎر ﺢ ا ٕ ﺻ ﺪار ر ﻢ اﻟ ﺴ ﻬ د ە 03/10/2024 03/09/2024 180919-20897462 ﻢ اﻟ ﺤ ﺣ ﻟ ﻪ اﻟ ﺴ ﻬ د ە ﺳ ﺮ ﻛ ﻪ ﻋ ﻤ ﺮا ں ﺤ ﺪ ﻟ ﻠ ﺼ ﺎ ﻋ ﻪ ﺳ ﺮ ﻛ ﻪ ﻣ ﺴ ﻫ ﻤ ﻪ ﺳ ﻌ ﻮ د ﻪ ا ﺳ ﻢ اﻟ ﻤ ﺴ ٔ ە 1-122244 ر ﻢ اﻟ ﻤ ﺴ ٔ ە 1010184991 ر ﻢ ا ﻟ ﺴ ﺤ ﻞ ا ﻟ ﺤ ﺎر ى 1-122244 ر ﻢ اﻟ ﻤ ﺴ ٔ ە اﻟ ﻤ ﻮ ﺣ ﺪ ﻠﻪ The Ministry of Human Resources and Social Development certifies that the above mentioned Establishment has achieved the required Wage Protection rate and has been granted this certificate upon request. The certificate is electronically generated and approved by the authority. It does not require any signature or stamp. ﻣ ﺴ ﻬ ﺪ و را ر ە ا ﻟ ﻤ ﻮا ر د ا ﻟ ﺴ ﺮ ﻪ وا ﻟ ﻤ ﻪ ا ﺣ ﻤ ﻋ ﻪ ٔ ں ا ﻟ ﻤ ﺴ ٔ ە ﺴ ﻪ ا ٕ ﻟ ﺮا م ﺤ ﻤ ﻪ ا ٔ ﺣ ﻮ ر ا ﻟ ﻤ ﻄ ﻠ ﻮ ﻪ ا ﻟ ﻤ ﺪ ﻛﻮر ە ٔ ﻋ ﻠ ە ﺣ . و ﻢ ﻣ ﺤ ﻬ ﻫ ﺪ ە اﻟ ﺴ ﻬ د ە ﺎء ﻋ ﮟ ﻃﻠ ﻬ اﻟﺴﻬ دە ﻢ ٕا ﺴﺎٔوﻫ ٕاﻟﻜ ﺮو ًﺎ وﻣﻌ ﻤﺪە ﻣﮟ اﻟﺤﻬﻪ اﻟ ﻤ ﺤ ﺼ ﻪ و ﺤ ﺎ ح اﻟ ﯽ ﺣ ﻢ ا و ﻮ ﻊ 1112205468 ٣٠٠٠٤٨٠٢٧٢ ١١١٢٢٠٥٤٦٨ ﻫـ١٤٤٥/١٠/١٦ ﺷﻬﺎدة Certificate The Zakat,Tax and Customs ﺗﺸﻬﺪ ﻫﻴﺌﺔ اﻟﺰﻛﺎة واﻟﻀﺮﻳﺒﺔ Authority certifies that the Taxpayer / واﻟﺠﻤﺎرك أن اﻟﻤﻜﻠﻒ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ Entity Unified No./ID No. ٧٠٠١٤٤٥٦٤٧ رﻗﻢ ﻫﻮﻳﺔ/ اﻟﺮﻗﻢ اﻟﻤﻮﺣﺪ ﻟﻠﻤﻨﺸﺄة ١٠١٠١٨٤٩٩١ ﻋﻘﺪ رﻗﻢ/ رﺧﺼﺔ/ ﺳﺠﻞ ﺗﺠﺎري Has submitted his tax return for the period ending on 31/12/2023 AD, and he ، ﻫـ١٤٤٥/٠٦/١٨ ﻗﺪم إﻗﺮاره ﻋﻦ اﻟﻔﺘﺮة اﻟﻤﻨﺘﻬﻴﺔ ﻓﻲ Commercial Registration/License/ Contract No was granted the certificate to complete all his transactions including the وﻗﺪ ﻣﻨﺢ ﻫﺬه اﻟﺸﻬﺎدة ﻹﻧﻬﺎء ﺟﻤﻴﻊ ﻣﻌﺎﻣﻼﺗﻪ ﺑﻤﺎ ﻓﻲ ذﻟﻚ ﺻﺮف The Certificate is valid until 02/11/1446 AH corresponding to 30/04/2025 ﻫـ اﻟﻤﻮاﻓﻖ١٤٤٦/١١/٠٢ ﻳﺴﺮي ﻣﻔﻌﻮل ﻫﺬه اﻟﺸﻬﺎدة ﺣﺘﻰ ﺗﺎرﻳﺦ ( The second of Dhu al-Qi'dah one thousand four hundred forty-six Hijri ) ( ) اﻟﺜﺎﻧﻲ ﻣﻦ ذو اﻟﻘﻌﺪة أﻟﻒ و أرﺑﻌﻤﺎﺋﺔ و ﺳﺘﺔ و أرﺑﻌﻮن ﻫﺠﺮي payment of the final amount due on the contract. AD .ﻣﺴﺘﺤﻘﺎﺗﻪ اﻟﻨﻬﺎﺋﻴﺔ ﻋﻦ اﻟﻌﻘﻮد م٢٠٢٥/٠٤/٣٠ www.zatca.gov.sa :ﻻﻳﻌﺘﺪ ﺑﻬﺬه اﻟﺸﻬﺎدة إﻻ ﺑﻌﺪ اﻟﺘﺤﻘﻖ ﻣﻦ ﻣﻮﻗﻊ اﻟﻬﻴﺌﺔ اﻻﻟﻜﺘﺮوﻧﻲ This certificate is not valid until verified by the Authority's Website: www.zatca.gov.sa 1112205468 ٣٠٠٠٤٨٠٢٧٢ ١١١٢٢٠٥٤٦٨ ١٤٤٥/١٠/١٦ﻫـ ﻗﺎﺋﻤﺔ ﻓﺮوع اﻟﻤﻜﻠﻒ List of Taxpayer Branches رﻗﻢ ﺳﺠﻞ ﺗﺠﺎري /رﺧﺼﺔ /ﻋﻘﺪ إﺳﻢ اﻟﻔﺮع CR/License/Contact Number Branch Name ٤٠٣١٠٥٥١٦٢ ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ٢٠٥٥٠١٠٤١٩ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ١٠١٠٢٤٤٠٢٦ ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ٤٠٣٠٢٤٤٨٩٧ ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ١٠١٠٦٩٨٥٩٥ ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ اﻟﻤﺪﻳﻨﺔ City ﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ Makkah اﻟﺠﺒﻴﻞ Al Jubail اﻟﺮﻳﺎض Riyadh ﺟﺪة Jeddah اﻟﺮﻳﺎض Riyadh رﻣﺰك اﻟﺘﺠﺎري QR Code ﻣﻦ ﺧﻼﻟﻪ ﻳﻤﻜﻨﻚ اﻟﺘﺤﻘﻖ اﻟﻤﺒﺎﺷﺮ ﻣﻦ اﻟﻌﻠﻮﻣﺎت: اﻟﺴﺠﻞ اﻟﺘﺠﺎري رﺧﺼﺔ اﻟﺒﻠﺪﻳﺔ ﺷﻬﺎدة اﻟﺴﻌﻮدة ﺑﺮﻧﺎﻣﺞ ﻧﻄﺎﻗﺎت ﺷﻬﺎدة اﻟﺰﻛﺎة اﻟﻐﺮﻓﺔ اﻟﺘﺠﺎرﻳﺔ MCgovSA www.mc.gov.sa ̀˹˹˺˽˽˾˿˽̀ ˺˹˺˹˺́˽̂̂˺ ˰ϫ˺˽˻˽˹˺˺˿ ΔϠϔϘϣΔϳΩϭόγΔϣϫΎγϣΔϛέηΔϋΎϧλϠϟΩΟϧϥέϣϋΔϛέη ϯΩϭό˰˰˰˰γ ˰ϫ˺˾˼˿˹˺˻̂ ΔϣϫΎ˰˰˰˰˰˰˰˰˰˰γϣ ˰ϫ˺˽˼˽˹˺˺˿ Δϧγ̂̂ ˿˻˽˿ˬΎϘϠϣϟˬϙϟΎϣϥΑαϧˬ˼˻˼˹ ˺˼˾˻˽ ˺˼˾˻˽ ˺˺˽́́́˽˼˼ ϱέΎΟΗϟίϣέϟγϣ˯ΎΟέϟΔρηϧϷΕΎϧΎϳΑϰϠϋωϼρϼϟ ϱΩϭόγ்˺˹ ˽က˹˹˹က˹˹˹ ϱΩϭόγ்˽˹က˹˹˹က˹˹˹ ϱΩϭόγ்˽˹က˹˹˹က˹˹˹ ΓέΩϻαϠΟϣαϳέΏΎϧϥέϣόϟΩϣΣϣϥέϣϋௌΩΑϋ ΓέΩϻαϠΟϣαϳέϥέϣόϟΩϣΣϣϥΑϥέϣϋϥΑίϳίόϟΩΑϋ ΓέΩ·αϠΟϣϭοϋΩϳηέϟϟΎλίϳίόϟΩΑϋϕέΎρ ΓέΩ·αϠΟϣϭοϋϲΑϳΗόϟνϳΎϋϥΑέϳϣϋϥΑΩϣΣϣ ϱΫϳϔϧΗαϳέϥέϣόϟΩϣΣϣϥέϣϋௌΩΑϋ νΎϳέϟ ˰ϫ˺˽˽˼˺˹˺˽ νΎϳέϟ ˺˾́˻́˽˾̂ ˰ϫ˺˽˾˹˹˺˺˾ ƥǜǓǖǞƥǪæǧǍƺƥǟǥơƻǞƥǘƷƽƥnjơǢǁǜǛƵƮǡøÞƷǟnjƥǘƷƽ đĊĊċĎĎďĐĎđ ċĊċĊċĒĎēēċ ċČČČĎĎ ČċĊċċċČďčđč čĊĊĊĎĒĊČđČ ØÞƷƭǰÞƦƱƧ ċčČĊČČ ĎĊċĊČĎĊďĐďč ﺗﺮﺧﻴﺺ ﻣﻨﺸﺄﺓ ﺻﻨﺎﻋﻴﺔ ﺍﺳﺘﺜﻤﺎﺭ ﻭﻃﻨﻲ ﺭﻣﺰ ﺍﻟﻤﻨﺸﺄﺓ ﻧﻮﻉ ﺍﻟﻘﺮﺍﺭ ٢٩١٥٩٨ ﺗﺎﺭﻳﺦ ﺍﻟﺘﺮﺧﻴﺺ ﺭﻗﻢ ﺍﻟﻘﺮﺍﺭ ﺗﺠﺪﻳﺪ ﺍﺳﻢ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﺼﻨﺎﻋﻴﺔ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻱ ﻟﻠﻤﻨﺸﺄﺓ ﺍﻟﺼﻨﺎﻋﻴﺔ ﻣﺎﻟﻚ ﺍﻟﻤﻨﺸﺄﺓ ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻱ ﺍﻟﺮﺋﻴﺴﻲ ﺍﻟﻨﺸﺎﻁ ﺍﻟﺮﺋﻴﺴﻲ ﻋﺪﺩ ﺍﻟﻌﻤﺎﻟﺔ ﺣﺠﻢ ﺍﻻﺳﺘﺜﻤﺎﺭ ١٤٢٨-٠٥-١٣ ﺗﺎﺭﻳﺦ ﺍﻻﻧﺘﻬﺎﺀ ٤٤١١١٠١٢٦٥٨٤ ١٤٤٩-١٢-٢٠ ﻣﺼﻨﻊ ﺷﺮﻛﺔ ﻋﺒﺪﺍﻟﻌﺰﻳﺰ ﻋﻤﺮﺍﻥ ﺍﻟﻌﻤﺮﺍﻥ ﻭﺷﺮﻛﺎﻩ ﻫﺎﺗﻒ ﺷﺮﻛﺔ ﻋﻤﺮﺍﻥ ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ ﺷﺮﻛﺔ ﻣﺴﺎﻫﻤﺔ ﺳﻌﻮﺩﻳﺔ ﻣﻘﻔﻠﺔ ١٠١٠١٨٤٩٩١ ﻣﻮﻗﻊ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﺼﻨﺎﻋﻴﺔ )(N25.10762981717875 ,E46.37773461794886 ﺍﻟﻤﺪﻳﻨﺔ ﻣﻠﻬﻢ ١٠١٠٢٤٤٠٢٦ ﺻﻨﻊ ﺃﺻﻨﺎﻑ ﻣﻦ ﺍﻟﺨﺮﺳﺎﻧﺔ ﻭﺍﻷﺳﻤﻨﺖ ﻭﺍﻟﺠﺺ ٢٣٩٥ / ٥٤ ﺗﺎﺭﻳﺦ ﺍﻟﻘﺮﺍﺭ ١٤٤٤-١٠-٢٥ ١٣٩٨٦٤٣٠٠.٠٠ ﺍﻟﺮﻗﻢ ﺍﻟﻮﻃﻨﻲ ﺍﻟﻤﻮﺣﺪ ﺍﻟﻤﻨﻄﻘﺔ +٩٦٦٥٥٩٠٣٦٦٦٠ ٧٠١٣١٥٨٧٠٩ ﻣﻨﻄﻘﺔ ﺍﻟﺮﻳﺎﺽ ﺃﺭﺑﻌﺔ ﻭ ﺧﻤﺴﻮﻥ ﻓﺮﺩﺍَ ﻣﺎﺋﺔ ﻭ ﺗﺴﻌﺔ ﻭ ﺛﻼﺛﻮﻥ ﻣﻠﻴﻮﻥ ﻭ ﺛﻤﺎﻧﻤﺎﺋﺔ ﻭ ﺃﺭﺑﻌﺔ ﻭ ﺳﺘﻮﻥ ﺃﻟﻔﺎ ﻭ ﺛﻼﺛﻤﺎﺋﺔ ﺭﻳﺎﻝ ﺭﻣﺰ ﺍﻟﻤﻨﺘﺞ ﻭﺻﻒ ﺍﻟﻤﻨﺘﺞ ﺍﻟﻨﺸﺎﻁ ﺍﻟﺼﻨﺎﻋﻲ ﺍﻟﻄﺎﻗﺔ ﺍﻻﻧﺘﺎﺟﻴﺔ ﺍﻟﻮﺣﺪﺓ ٦٨١٠٩١٠٠ ﺧﺮﺳﺎﻧﺔ ﺟﺎﻫﺰﺓ / ٢٣٩٥٣٠ﺍﻧﺘﺎﺝ ﺧﺮﺳﺎﻧﺔ ﺟﺎﻫﺰﺓ ﺍﻟﺨﻠﻂ ٩٠٠٠٠٠.٠ ﻣﺘﺮ ﻣﻜﻌﺐ ﻭﺯﻳﺮ ﺍﻟﺼﻨﺎﻋﺔ ﻭﺍﻟﺜﺮﻭﺓ ﺍﻟﻤﻌﺪﻧﻴﺔ ﺑﻨﺪﺭ ﺑﻦ ﺇﺑﺮﺍﻫﻴﻢ ﺍﻟﺨﺮﻳﻒ ﺍﻟﺘﻌﻠﻴﻤﺎﺕ ﺍﻟﺨﺎﺻﺔ ﺑﺘﻨﻔﻴﺬ ﺍﻟﺘﺮﺧﻴﺺ .١ﺍﻻﻟﺘﺰﺍﻡ ﺑﻤﻮﺍﺩ ﻗﺎﻧﻮﻥ )ﻧﻈﺎﻡ( ﺍﻟﺘﻨﻈﻴﻢ ﺍﻟﺼﻨﺎﻋﻲ ﺍﻟﻤﻮﺣﺪ ﻟﺪﻭﻝ ﻣﺠﻠﺲ ﺍﻟﺘﻌﺎﻭﻥ ﻟﺪﻭﻝ ﺍﻟﺨﻠﻴﺞ ﺍﻟﻌﺮﺑﻴﺔ ﻭﻻﺋﺤﺘﻪ ﺍﻟﺘﻨﻔﺬﻳﺔ. .٢ﻋﺪﻡ ﺇﺟﺮﺍﺀ ﺃﻱ ﺗﻮﺳﻌﺔ ﺃﻭ ﺗﻌﺪﻳﻞ ﻓﻰ ﺍﻟﻤﻨﺘﺠﺎﺕ ﻗﺒﻞ ﺍﻟﺤﺼﻮﻝ ﻋﻠﻰ ﻣﻮﺍﻓﻘﺔ ﺍﻟﻮﺯﺍﺭﺓ. .٣ﺍﻻﻟﺘﺰﺍﻡ ﺑﺘﺤﺪﻳﺚ ﺑﻴﺎﻧﺎﺕ ﺍﻟﻤﺼﻨﻊ ﻛﻞ ﺳﺘﺔ ﺍﺷﻬﺮ ﻣﻦ ﺧﻼﻝ ﻣﻮﻗﻊ ﺍﻟﻮﺯﺍﺭﺓ ﺍﻻﻟﻜﺘﺮﻭﻧﻲ. .٤ﺍﻟﺘﺰﺍﻡ ﻣﻄﺎﺑﻘﺔ ﺍﻟﻤﻨﺘﺠﺎﺕ ﻟﻠﻤﻮﺍﺻﻔﺎﺕ ﻭﺍﻟﻤﻘﺎﻳﻴﺲ ﺍﻟﻤﻌﺘﻤﺪﺓ ﺃﻭ ﺍﻟﻤﻮﺍﺻﻔﺎﺕ ﺍﻟﻤﺘﺒﻨﺎﺓ ﻣﻦ ﺍﻟﻬﻴﺌﺔ ﺍﻟﺴﻌﻮﺩﻳﺔ ﻟﻠﻤﻮﺍﺻﻔﺎﺕ ﻭﺍﻟﻤﻘﺎﻳﻴﺲ. .٥ﺍﻻﻟﺘﺰﺍﻡ ﺑﻤﻮﺍﺩ ﺍﻟﻨﻈﺎﻡ ﺍﻟﻌﺎﻡ ﻟﻠﺒﻴﺌﺔ ﻭﻻﺋﺤﺘﻪ ﺍﻟﺘﻨﻔﻴﺬﻳﺔ ﻟﻠﻤﺤﺎﻓﻈﺔ ﻋﻠﻰ ﺍﻟﺒﻴﺌﺔ ﻣﻦ ﺍﻟﺘﻠﻮﺙ. .٦ﺍﻻﻟﺘﺰﺍﻡ ﺑﺎﻷﻧﻈﻤﺔ ﻭﺍﻟﺘﻌﻠﻴﻤﺎﺕ ﻭﻟﻮﺍﺋﺢ ﺍﻟﺴﻼﻣﺔ ﻭﺍﻷﻣﻦ ﺍﻟﺼﻨﺎﻋﻲ ﻭﺍﻟﺼﺤﺔ ﺍﻟﻌﺎﻣﺔ. .٧ﺍﻥ ﺗﻜﻮﻥ ﺣﺴﺎﺑﺎﺕ ﺍﻟﻤﺸﺮﻭﻉ ﺍﻟﺼﻨﺎﻋﻲ ﻣﻨﺘﻈﻤﺔ ﻭﻓﻘًﺎ ﻟﻸﺻﻮﻝ ﺍﻟﻤﺤﺎﺳﺒﻴﺔ ﻭ ﺍﻟﻘﻮﺍﻋﺪ ﺍﻟﻘﺎﻧﻮﻧﻴﺔ ﺍﻟﻤﺮﻋﻴﺔ ﻭﺃﻥ ﻳﺰﻭﺩ ﺍﻟﻮﺯﺍﺭﺓ ﺑﺎﻟﻤﻴﺰﺍﻧﻴﺔ ﺍﻟﻌﻤﻮﻣﻴﺔ ﻣﺼﺎﺩﻕ ﻋﻠﻴﻬﺎ ﻣﻦ ﻣﺤﺎﺳﺐ ﻗﺎﻧﻮﻧﻲ ﻟﻜﻞ ﺳﻨﺔ ﻣﺎﻟﻴﺔ. .٨ﻋﺪﻡ ﺇﺳﺎﺀﺓ ﺍﺳﺘﻌﻤﺎﻝ ﺍﻟﻤﺰﺍﻳﺎ ﺍﻟﻤﻤﻨﻮﺣﺔ ﻟﻠﻤﺸﺮﻭﻉ. .٩ﺗﺰﻭﻳﺪ ﺍﻟﻮﺯﺍﺭﺓ ﺑﻤﺎ ﺗﻄﻠﺒﻪ ﻣﻦ ﺑﻴﺎﻧﺎﺕ ﻛﺎﻣﻠﺔ ﻭﺻﺤﻴﺤﺔ ﻋﻦ ﺍﻟﻤﺸﺮﻭﻉ. .١٠ﺍﻟﺴﻤﺎﺡ ﻟﻤﻮﻇﻔﻲ ﺍﻟﻮﺯﺍﺭﺓ ﺑﺪﺧﻮﻝ ﺍﻟﻤﺸﺮﻭﻉ ﺍﻟﺼﻨﺎﻋﻲ ﻭﺍﻹﻃﻼﻉ ﻋﻠﻰ ﺍﻟﺴﺠﻼﺕ ﻭﺍﻟﻤﺴﺘﻨﺪﺍﺕ ﻭﺍﻟﺤﺴﺎﺑﺎﺕ ﻭﻣﺮﺍﻗﺒﺔ ﻋﻤﻠﻴﺔ ﺍﻹﻧﺘﺎﺝ ﻭﻏﻴﺮ ﺫﻟﻚ ﻣﻦ ﻧﺸﺎﻃﺎﺕ ﺍﻟﻤﺸﺮﻭﻉ. .١١ﻻﻳﺠﻮﺯ ﺇﻗﺎﻣﺔ ﻣﺸﺮﻭﻉ ﺻﻨﺎﻋﻲ ﺃﻭ ﺗﻮﺳﻌﺘﻪ ﺃﻭ ﺗﻄﻮﻳﺮﻩ ﺃﻭ ﺗﻐﻴﻴﺮ ﻣﻨﺘﺠﺎﺗﻪ ﺃﻭ ﺩﻣﺠﻪ ﺑﻤﺸﺮﻭﻉ ﺻﻨﺎﻋﻲ www.mim.gov.sa Date: 4/4/2024 Subject: Prequalification Approval Dear Omran Najd Industries Company We are pleased to inform you that, following a thorough evaluation of your submission in response to our prequalification process, your company, Omran Najd Industries Company], has been successfully prequalifiedز The details of your prequalification are as follows: 1. Name: [ Omran Najd Industries Company ] 2. Type: Supplier 3. Address: [Riyadh ] 4. Prequalified Category: [ Production of readymixed concrete ] 5. Size of Projects: [100m ] 6.Vendor No :202403244 This prequalification status enables your company to participate in upcoming opportunities and tenders within the specified category. We believe that your proven track record and capabilities align well with our project requirements. Please note that this prequalification approval is valid until [26/3/2025], and you are required to renew your prequalification status before this date to remain eligible for consideration in future projects. We look forward to the prospect of collaborating with your esteemed company on our future endeavors. Should you have any queries or require further clarification, please do not hesitate to contact our office. Thank you for your continued interest in working with us. Sincerely, 4/4/2024 :التاريخ ُ موافقة التأهيل املسبق:املوضوع شركة عمران نجد/السادة قد،] [ شركة عمران نجد،يسرنا أن نبلغكم بأن شركتكم تمت املوافقة عليها بنجاح بعد إجراء تقييم دقيق لتقديمكم ً .استجابة لعملية التأهيل املُسبق تم تأهيل،وبناء على ذلك .شركتكم :تفاصيل تأهيلكم كما يلي ] [ شركة عمران نجد: االسم.1 ] [مورد: النوع.2 ] [الرياض: العنوان.3 ] [انتاج الخرسان: فئة التأهيل املسبق.4 100m : حجم املشاريع.5 202403244 رقم التعميد.6 يمنحكم هذا الوضع املؤهل الفرصة للمشاركة في الفرص نعتقد أن سجلكم.والعطاءات القادمة ضمن الفئة املحددة ً الحافل وقدراتكم يتناسبان .تماما مع متطلبات مشاريعنا ُ يرجى مالحظة أن هذه املوافقة على التأهيل املسبق سارية ويتعين عليكم تجديد حالة،]26/3/2025[ حتى تاريخ التأهيل املسبق قبل هذا التاريخ للبقاء مؤهلين للنظر في .املشاريع املستقبلية .نتطلع إلى إمكانية التعاون مع شركتكم في مستقبل مشاريعنا إذا كان لديكم أي استفسارات أو تحتاجون إلى مزيد من . فال تترددوا في االتصال بمكتبنا،التوضيح .نشكركم على اهتمامكم املستمر بالتعاون معنا ،مع خالص التحية طارق النابلسي Tareq Nabulsi الرئيس التنفيذي للتطوير والمشاريع CEO Development and Projects Materials Sector Purchasing Department Vendors Affairs Division Date: 18.10.2016 Vendor Name: Abdulaziz Alomran Co 'omix' Attention: Mohamed Basiony E-mail: salesmanager@omix.com.sa SUBJECT: VENDOR'S REGISTRATION NOTIFICATION Dear Sir, We are pleased to inform you that your commercial documents have been evaluated and your company is now registered with Saudi Electricity Company under Vendor No (2006439) You must fill up the prequalification form / requirements whenever it is applicable, which available on SEC website www.se.com.sa / procurement / MFRs' prequalification to deliver materials based on your activity in your Commercial Registration: Applicable for Applicable for Applicable for Distribution Applicable for Generation Industrial Security Transportation Materials Materials Materials Materials To Login E-Bidding System: (Click Here) Vendor ID: 2006439 Password : Ff5811 When you log on the system as a first time please change your password immediately through e-bidding link which available on SEC webpage. Notice : 1. This approval should not be construed as commitment by SEC to purchase from you but when needed SEC will invite you to bid and will be evaluated based on the established policies & procedures. 2. If the Bid is considered as a LOW VALUE you must quote through the e-bidding system .However, if the bid is a HIGH VALUE you must submit the quotation in a closed envelope and submit to reception of purchasing sections in operating area's requested the materials'. We would suggest that you maintain a continuous contact with Purchasing Sections in SEC operating areas. We thank you for your interest to deal with Saudi Electricity Company. Best Regard, Vendor Affairs and Support Division Manager Headquarters – Grnatah Tower (A6) - Gth floor Office +966 (11) 8079651 Riyadh- Saudi Arabia pcsvsdv@se.com.sa SCMC SPECIFICATION GROUND GRANULATED BLAST-FURNACE SLAG (GGBFS) METHOD OF ANALYSIS CONFORMS WITH BS 6699:1992 and BS EN 15167 PARAMATER SPECIFICATION, % TYPICAL RESULT, % Loss on Ignition - LOI Insoluble residue - IR Silicon dioxide (SiO2) Aluminium oxide (Al2O3) Iron oxide (Fe2O3) Calcium oxide - CaO Magnesium oxide – MgO Sulfur trioxide – SO3 Sulfide Sulfur - S Sodium oxide –Na2O Potassium oxide – K2O Chloride - Cl Manganese oxide - MnO (CaO+MgO+SiO2) (CaO+ MgO)/SiO2 CaO/SiO2 PHYSICAL TESTS Moisture Fineness, M2/KG Initial Setting Time - minutes Final Setting Time - minutes Soundness – Le-chat. Expansion. - mm COMPRESSIVE STRENGTH ( 70% GGBFS+30% OPC) 2 Days – N/mm2 7 Days – N/mm2 28 Days – N/mm2 3.00 Max 1.50 Max No limit No limit No limit No limit 14.00 Max 2.50 Max 2.00 Max No limit No limit 0.10 Max 2.00 Max 66.67 Min 1.00 Min 1.40 Max 0.80 0.17 35.86 13.82 0.83 40.78 5.55 0.38 0.87 0.17 0.29 0.01 0.21 82.19 1.29 1.14 1.00 Max 275 Min 60 Min No limit 10 Max 0.10 440 220 302 0.60 No limit 12.00 Min 32.50 Min 11.50 30.00 43.00 Cementation - Fly Ash (TDS) One of the Market Leaders in Fly Ash Exports from India INTRODUCTION Fly ash is a by-product produced while burning finely ground coal in a boiler to produce electricity. It is removed from the plant exhaust gases primarily by electrostatic precipitators or baghouses and secondarily by scrubber systems. Physically, fly ash is a very fine, powdery material, composed mostly of silica. Nearly all particles are spherical in shape. Fly ash is a pozzolan, a siliceous material which in the presence of water will react with calcium hydroxide at ordinary temperatures to produce cementitious compounds. SiO2, Al2O3, Fe2O3 and occasionally CaO are the main chemical components present in fly ashes. PROPORTIONING Cementation Fly Ash is a quality assured fly ash (Full compliance to ASTM C618 Class-F / Class-C, BS 3892 Part-1, BS EN 450 and IS 3812) suitable to use in all concrete to improve the strength, stability and long-term durability of concrete. Under normal conditions, Cementation fly ash is used to replace 15-35% of portland cement by weight. Replacement rates outside of this normal range have been used successfully for more specialized applications. Cementation fly ash can also be added without cement reduction to achieve desired mix characteristics. Throughout the range of fly ash percentages, proper testing can provide proportions and material combinations yielding competitive strengths at various age requirements. STRENGHT, SET TIME AND PUMPNG ABILITY Strengths of concrete properly proportioned with Cementation fly ash can be designed to closely match those of equivalent cement-only mixes. In fact, due to the secondary pozzolanic reaction, fly ash mixes with similar 28-day compressive strengths generally achieve 10-20% higher strengths at ages beyond 28 days. Concrete set times utilizing 15-35% Cementation fly ash can be extended if adjustments are not made to the mix. Proper testing can provide the materials combinations and proportions to yield comparable set times. Due to the spherical particle shape of fly ash, the ball bearing effect, whereby the use of fly ash in concrete lubricates the mix, results in superior pumping ability in mixes using very angular materials or high in coarse aggregate content. DURABILITY Tests made in accordance with ASTM C 441 and ASTM C 1012 have shown that the use of Cementation fly ash significantly reduces the potential for damage due to alkali-aggregate reactivity and sulfate attack. WATER DEMAND Depending on the quantity of ash used, the use of Cementation fly ash consistently provides a 10% or greater reduction in the amount of water required for a given workability. This translates directly into increased strength and durability, reduced potential for shrinkage, reduced segregation, and most importantly, lower permeability ANALYSIS Properties Unit Typical Performance Cementation Fly Ash Loss of Ignition % 3 max % 45-55 % 75-85 70 min 70 min (both) 70 min % 1 max 5 max 2 max / 3 max 3 max % 0.01 0.1 max (both) 0.05 max % 1.5 max 5 max (BS EN 450) 1.5 max % 2.5-3.00 % 0.8 max 0.8 max 10 mm / 1 max 0.8 max Fineness (retention on 45 micron/ 325 sieve) % 20 max (ASTM, IS, BS EN 450 N) 12 max (BS 3892, BS EN 450 S) 34 40 max N Type 12 max S Type 34 max Moisture % <1 3 max 2 max (both) 2 max SiO2 Silicon Dioxide SiO2 + Al2O3 + Fe2O3 SO3 Sulfur TriOxide Cl Chloride Na2O Sodium Oxide Alkali MgO Magnesium Oxide Autoclave Expansion ASTM C 618 Class F BS 3892 / BS EN 450 IS 3812 6 max 7 max / 5 max 5 max UNIFORMITY Cementation fly ash is selected by particle size to ensure the best and most consistent performance possible. In-line sampling can detect inferior fly ash and allow operators to reject it before the fly ash reaches the customer. This is why the carbon content in Cementation fly ash is consistently some of the lowest found. The understanding of end product performance enhances our ability to provide predictable and consistent product meeting customer requirements. ENVIRONMENTAL BENEFITS Fly ash is specifically listed in the Federal Register as a recycled material to be given preference under the Resource Conservation and Recovery Act (RCRA). The specification and use of fly ash in concrete, concrete and mortar products, and packaged goods highlights one of the greatest recycling efforts on record. CEMENTATION INDIA PVT LTD. Regd. Office: 02 / 2ND Floor, TIME SQUARE - II, Plot No. 6, Ward 7B, Opp.Sindhu Baug, Gandhidham (Dist. Kutch) Gujarat 370201 – INDIA. www.cementationindia.com ACC® Microsilica G95D Concrete Grade 95D for construction Feature Packaging Quality Control Standards High SiO2 content. High Pozzolanic Active Index. High Compresive Strength. Low LOI. The product is supplied in a range of packaging: 950/1000kg double plastic woven Jumbo bag. 10/12/20kg water-degradable paper bag. 20/25kg woven bags with PE liner. Special packaging can be supplied on request. ACC Microsilica® is certified according to ISO 9001. ACC Microsilica® Grade 95D conforms to the mandatory requirements of the relevant standards from: American Society for Testing and Materials(ASTM C 1240) European Committee for Standardisation. The chemical composition and physical properties are regularly tested in accordance with international standards. Analysis/Properties Value SiO2 Silicon Dioxide, Amorphous 94% min Fe2O3 Iron Oxide Typical 0.07% Al2O3 Aluminum Oxide Typical 0.35% CaO Calcium Oxide Typical 0.21% MgO Magnesium Oxide Typical 0.11% K2O Potassium Oxide Typical 0.22% Na2O Sodium Oxide Typical 0.09% P2O5 Phosphorus Pentoxide Typical 0.74% MnO Manganese Oxide Typical 42 PPM PAI Pozz.Activity Index(%)-with Portland cement at 7days LOI Loss on Ignition Typical 2.85% Coarse Particles >45um(325 mesh) Max 10% Bulk Density(as packed) H2O 105% min Typical 113% 500-700kg/m3 3% max The above specification refers to analysis performed using the ASTM Standard Test Methods and Elemental Analysis for ACC Microsilica® ACC Microsilica® is a registered trademark and belongs to Xiamen All Carbon Corporation. Xiamen All Carbon Corporation TEL: +86 592 2278129 FAX: +86 592 2278123 E-MAIL: info@allcarbon.com.cn Http://www.allcarbon.com.cn Add: Unit F-G 10/F, Zhenhaoge Building, Guomao Golden Coast, NO.99 Lujiang Road, Xiamen China 361001 GGBFS SPECIFICATION Standard: BS 6699:1992 : BS EN 15167 Material Name: GGBS CHEMICAL ANALYSIS Loss on ignition - LOI Insoluble residue - IR Silicon Di Oxide (SiO2) Aluminium Oxide (Al2O3) Iron Oxide (Fe2O3) Calcium oxide - CaO Magnesium oxide – MgO Sulfur trioxide – SO3 Sulfide Sulfur - S Sodium Oxide –Na2O Potassium oxide – K2O Chloride - Cl Manganese oxide - MnO (CaO+MgO+SiO2) (CaO+ MgO)/SiO2 CaO/SiO2 PHYSICAL TESTS Moisture % Fineness M2/KG Initial Setting Time - minutes Final Setting Time - minutes Soundness – Le-chat.Expn. - mm COMPRESSIVE STRENGTH ( 70% GGBS+30% OPC) 2 Days – N/mm2 7 Days – N/mm2 28 Days – N/mm2 % 3.00 1.50 No limit No limit No limit No limit 14.00 2.50 2.00 No limit No limit 0.10 2.00 66.67 1.00 1.40 MAX MAX 1.00 275 60 No limit 10 MAX MIN MIN No limit 12.00 32.50 MAX MAX MAX MAX MAX MIN MAX MAX MIN MIN MAX MAX MIN MIN SmartCare® -MicroSilica Smart Care Est. Technical Data Sheet PRODUCT DESCRIPTION Parameter ® SmartCare Microsilica is a powder mineral admixture composed of submicron particles of silicon dioxide and manufactured as a co-product from the production of ® silicon and ferrosilicon metal. When added to concrete, SmartCare Microsilica acts as both micro filler, improving the physical structure by occupying the spaces between the cement particles and as a 'pozzolan,' reacting chemically to impart far greater strength and durability to concrete. pH Moisture Surface Area 2 ASTM C-1240 8.20 max 3.0% max 2 When added to precast and ready-mixed concrete, SmartCare Microsilica produces high-performance, high-strength concrete with an increased life-span and improved structural economics. SIO2 AL2O3 20-27 m /g 600-700 3 kg/m 85-93% Min. 0.62-0.78% SmartCare Microsilica is ideal for use in structures exposed to chemical and environmental attack. Fe2O3 0.21-0.35% ------ CaO MgO SO3 0.37-0.88% 0.65-0.88% 0.1-2.2% 1.0% max 5.0% max 3.0% max 1.5 – 3.0% 6.0% max Bulk Density ® ® ® SmartCare Microsilica conforms to ASTM C-1240 and EN 13263:2005 standards for use in concrete applications. TECHNICAL SPECS / ASTM STANDARDS ADVANTAGES • Prevents reinforcing steel corrosion in concrete, due to its extremely low permeability to chloride-ion intrusion and high electrical resistivity. • Greater impermeability, barring the ingress of moisture, chemicals and other contaminants. • High early strengths, assuring increased efficiency and greater cost effectiveness in the production of pre-stressed and precast concrete . • High ultimate compressive strengths (8,000-20,000 psi), proportionate to amount of silica fume and the water-to-cementitious ratio • substantially greater resistance to corrosion, abrasion and erosion, chemical attack and freeze/thaw damage DOSAGES SmartCare® Microsilica typical dosage levels range from 7.0 to 10% by 1 SmartCare MicroSilica 7.1 – 7.8 0.2 – 1.9% Loss Ignition Na2O on 15 m /g -----85.00% min ------ 0.2-0.5% 1.5% max K2O 0.3 – 0.50% ------ - 0.04 – 0.50% 0.08 – 1.5% 1.0% max CL C 4.0% max weight of cement. With an addition of 15 percent, the potential exists for very strong, brittle concrete. It increases the water demand in a concrete mix; however, dosage rates of less than 5 percent will not typically require a water reducer. High replacement rates will require the use of a high range water reducer. COMPATIBILITY/ADDITION Although SmartCare® Microsilica is compatible with other concrete admixtures, but as known each admixture has to be added separately to the concrete using suitable equipment. APPLICATIONS Effects on Air Entrainment and Air-void System of Fresh Concrete. The dosage of air-entraining agent needed to maintain the required air content when using SmartCare® Microsilica is slightly higher than that for conventional concrete because of high surface area and the presence of carbon. This dosage is increased with increasing amounts of SmartCare® Microsilica content in concrete. Effects on Water Requirements of Fresh Concrete SmartCare® Microsilica added to concrete by itself increases water demands, often requiring one additional pound of water for every pound of added SmartCare® Microsilica. This problem can be easily compensated for by using admixtures. Rev. 0 Date: Nov. 2012 SmartCare® -MicroSilica Smart Care Est. Technical Data Sheet Effects on Consistency and Bleeding of Fresh Concrete. Concrete incorporating more than 10% SmartCare® Microsilica becomes sticky; in order to enhance workability, the initial slump should be increased. It has been found that Silica Fume reduces bleeding because of its effect on rheological properties. Effects on Strength of Hardened Concrete. ® SmartCare Microsilica is used to produce very high-strength, low-permeability, and ® chemically resistant concrete. Addition of SmartCare Microsilica by itself, with other factors being constant, increases the concrete strength. ® Incorporation of SmartCare Microsilica into a mixture also enables the use of a lower water-to-cementitious-materials ratio than may have been possible otherwise The ® modulus of rupture of concrete prepared using SmartCare Microsilica is usually either about the same as or somewhat higher than that of conventional concrete at the same level of compressive strength. Effects on Freeze-thaw Durability of Hardened Concrete Eye and skin splashes should be washed thoroughly with plenty of water and a mild detergent. STORAGE & DISPOSAL ® SmartCare Microsilica is not flammable but should be stored away from acids in a 0 well ventilated place below 55 C. ® SmartCare Microsilica is not classified as hazardous waste. Please contact the local waste regulatory authority for guidance on methods of disposals. Please refer to MSDS for further details. FIRE RISKS ® Although SmartCare Microsilica is nonflammable but it should be stored away from combustible material. ® Experimental results indicated that the use of SmartCare Microsilica has no significant influence on the production and stability of the air-void system. Freeze-thaw testing (ASTM C 666) on Silica Fume concrete showed acceptable results. Effects on Permeability of Hardened Concrete ® Addition of SmartCare Microsilica to concrete reduces its permeability. Rapid ® chloride permeability testing conducted on SmartCare Microsilica concrete showed that addition of 8% product significantly reduces the chloride permeability. This reduction is primarily the result of the increased density of the matrix due to the presence of the product. PACKAGING ® SmartCare Microsilica is available in 1000kg UV coated moisture resistant bags on pallets. Bulk tankers of 25 Tons are also available upon request. HEALTH, SAFETY & HANDLING ® Smart Care Est. P.O. Box: 5169 Riyadh - 12243 KSA. Tel : +966.1 4169598 Fax: +966.1 4169592 Website: www.smartcaresa.com SmartCare Microsilica is unlikely to cause harmful effects when handled and stored as advised. However like other chemicals, the product should not be swallowed, inhaled or comes into contact with body and eyes. Protective clothing should be worn when handling the product such as goggles and gloves. If swallowed please seek medical consultation immediately and do not induce vomiting. If inhaled remove the exposed person from dusty area to fresh air. If discomfort persists seek medical attention. 2 Rev. 0 Date: Nov. 2012 ADMIXTURE CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022209 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Prep: ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Test Method Var. N/A Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Remarks Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.1 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR PARTICLE DENSITY (SPECIFIC GRAVITY) & WATER ABSORPTION OF COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022210 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N..P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Source Aggregate 3/4" SUMAN Sampled By Sampling Date CLIENT'S REP. 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Brt. In By CLIENT'S REP. Date Received 14/07/2024 Date Tested Tested By Reviewed By Test Location Lab. Location Reported By 22/07/2024 Anwar Ali A. Shaaban-RY-103 ACES Riyadh ACES Riyadh Eng. Amir Hamza Sample Preparation ASTM C702/C702M-18 Test Method ASTM C127-15 Test Method Var. N/A Remarks Nil Relative Density (Specific Gravity)(Oven Dry) : Relative Density (Specific Gravity) (S.S.D.) : Apparent Relative Density (Apparent Specific Gravity) : Absorption (%) : 2.537 2.586 2.668 1.9 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR FLAKINESS INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022211 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1989 Part105 Sec 105.1 Date Received 14/07/2024 Date Tested 03/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) Weight of Sample (gm) 0 0 3240.5 2411.5 633.8 6285.8 37.5-28 28-20 20-14 14-10 10-6.3 Total Flakiness Index : Weight of Flaky Pieces (gm) 0 0 113.4 156.7 50.7 320.8 5.1 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ELONGATION INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022212 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1990 PART105 Sec 105.2 Date Received 14/07/2024 Date Tested 03/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) 20-14 14-10 10-6.3 Total Elongation Index % : Weight of Sample (gm) 3240.5 2411.5 633.8 Weight of Elongated Pieces (gm) 194.4 205 38 6285.8 437.4 7.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CLAY LUMPS & FRIABLE PARTICLES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022213 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Prep: ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C142/C142M-17 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A N.P Standard Sieve Size (mm) No.4 to 3/8'' (4.75-9.5mm) No.3/8'' to 3/4'' (9.5-19.0mm) No.3/4 to 1 1/2'' (19.0-37.5mm) Clay Lumps & Friable Particles(Weighted Average) (%)= (Coarse Fraction Size) % of Clay Lumps 0.08 0.68 0.04 Retained (%) 8.2 85.5 6.1 0.80 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT LOS ANGELES ABRASION OF SMALL SIZE COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022214 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C131/C131M-14 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A N.P Test Grading: B Loss after 500 revolutions, % 28 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022215 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description 3/4" Aggregate Sampled By ACES' Rep. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N.P Sample Size Sample Prep. ASTM C702/C702M-18 Sample Brt. In By ACES' Rep. Test Method ASTM C88/C88M-18 Date Received 14/07/2024 Date Tested 30/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil 1 Portion Sieve Size (mm) Dry Wt. Before Soaking (gm) Dry Wt. of Sample After Washing (gm) 9.5-4.75 304.4 280 8.02 8% 0.66 12.5-9.5 332.9 310.3 6.79 25% 1.67 19.0-12.5 675.3 644.2 4.61 61% 2.81 25-19.0 521.2 495.1 5.01 6% 0.30 Weight Loss (%) Retained (%) Soundness (%) Total (%)= 5.4 Solution Used : MgSO4 Specific Gravity of Solution : 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022216 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test Test Results (%by wt.) 1 Chloride Content as Cl- 0.021 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022217 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.439 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022218 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C289-07 Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 39.2 189 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022219 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) 1" (25 mm) ¾" (19.0 mm) ½" (12.5 mm) 3/8" (9.5mm) No.4 (4.75mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 94% 33% 8.4% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.1% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022220 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/ No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Prep: ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.1 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR PARTICLE DENSITY (SPECIFIC GRAVITY) & WATER ABSORPTION OF COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022221 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C127-15 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A. Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Relative Density (Specific Gravity)(Oven Dry) Relative Density (Specific Gravity) (S.S.D.) Apparent Relative Density (Apparent Specific Gravity) Absorption (%) : : : : 2.534 2.586 2.673 2.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR FLAKINESS INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022222 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1989 Part105 Sec 105.1 Date Received 14/07/2024 Date Tested 04/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) Weight of Sample (gm) 1435.2 592.5 2027.7 14-10 10-6.3 Total Flakiness Index : Weight of Flaky Pieces (gm) 136.3 85.7 222.0 10.9 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ELONGATION INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022223 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1990 PART105 Sec 105.2 Date Received 14/07/2024 Date Tested 04/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) 14-10 10-6.3 Total Elongation Index % : Weight of Sample (gm) 1435.2 592.5 Weight of Elongated Pieces (gm) 126.3 47.4 2027.7 173.7 8.6 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CLAY LUMPS & FRIABLE PARTICLES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022224 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Brt. In By CLIENT'S REP. Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Sample Preparation ASTM C702/C702M-18 Test Method Test Method Var Remarks ASTM C142/C142M-17 N/A Nil Standard Sieve Size (mm) Larger than No.16 No.4 to 3/8'' (4.75-9.5mm) No.3/8'' to 3/4'' (9.5-19.0mm) Clay Lumps & Friable Particles(Weighted Average) (%)= (Coarse Fraction Size) % of Clay Lumps 0.27 0.59 0.05 Retained (%) 25.1 65.0 9.6 0.92 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT LOS ANGELES ABRASION OF SMALL SIZE COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022225 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks ASTM C131/C131M-14 N/A Nil Test Grading: C Loss after 500 revolutions, % 30 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) Owner N.P ACES Report No. RH.MMR24022226 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description 3/8" Aggregate Sampled By ACES' Rep. 14/07/2024 APP: A.Albrakat Source SUMAN Sampling Date Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N.P Sample Size Sample Prep. ASTM C702/C702M-18 Sample Brt. In By ACES' Rep. Test Method ASTM C88/C88M-18 Date Received 14/07/2024 Date Tested 30/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Dry Wt. of Sample After Weight Loss (%) Washing (gm) Sieve Size (mm) Dry Wt. Before Soaking (gm) No.4-No.8 100.2 94.52 9.5-4.75 304.3 12.5-9.5 332.8 1 Portion Retained (%) Soundness (%) 5.67 24% 1.35 289.1 5.00 65% 3.25 318.5 Total (%)= 4.30 10% 0.43 5.0 Solution Used : MgSO4 Specific Gravity of Solution : 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022228 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation M-d ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test 1 Chloride Content as Cl Test Results (%by wt.) - 0.035 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022229 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.496 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022230 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks ASTM C289-07 N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 46.0 187 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022231 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) ½" (12.5 mm) 3/8" (9.5mm) No.4 (4.75mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 90% 25% 1.1% 0.3% 0.3% 0.3% 0.2% 0.1% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022232 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.3 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT ON PARTICLE DENSITY & WATER ABSORPTION OF FINE AGGREGATE PYKNOMETER METHOD (4mm TEST SIEVE AND RETAINED ON THE 0.063 mm TEST SIEVE) APP: A.Albrakat Owner N.P Report No. RH.MMR24022233 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C128-15 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Particle Density (Oven Dry) (Mg/m ) 3 : 2.54 Particle Density (S.S.D.) (Mg/m3) : 2.57 Apparent Particle Density (Mg/m3) : 2.63 Water Absorption (%) : 1.2 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CLAY LUMPS & FRIABLE PARTICLES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022234 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Brt. In By CLIENT'S REP. Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Sample Preparation ASTM C702/C702M-18 Test Method Test Method Var Remarks ASTM C142/C142M-17 N/A Nil Standard Sieve Size (mm) Larger than No.16 % of Clay Lumps 0.84 Retained (%) 93.6 0.84 Clay Lumps & Friable Particles(Weighted Average) (%)= Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022235 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N.P Sample Size Sample Prep. ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C88/C88M-18 Date Received 14/07/2024 Date Tested 30/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil 1 Portion Sieve Size (mm) Dry Wt. Before Soaking (gm) Dry Wt. of Sample After Washing (gm) Weight Loss (%) Retained (%) Soundness (%) No.16 - No.30 100.02 92.02 8.00 5% 0.42 No.8 - No.16 99.99 94.49 5.50 39% 2.12 No.4 - No.8 100.02 95.52 4.50 55% 2.47 Total (%)= 5 Solution Used : MgSO4 Specific Gravity of Solution : 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ORGANIC IMPURITIES IN FINE AGGREGATES FOR CONCRETE APP: A.Albrakat Owner N.P Report No. RH.MMR24022236 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Aggregate 3/16" Sample Size 1 Portion Source SUMAN Sampling Method ASTM- D75/D75M-19 Sample Location Omix Batching Plant Sampled By CLIENT'S REP. Lot No. N/A Sample Brought in by CLIENT'S REP. Lot Size N/A Date Received 14/07/2024 Test Method ASTM C702/C702M - 18 Date Tested 04/08/2024 Test Method ASTM C40/C40M-20 Tested By Anwar Ali Test Location ACES Riyadh Reviewed By A.Shaaban-RY-103 Lab. Location ACES Riyadh Reported By Eng. Amir Hamza INJURIOUS ORGANIC IMPURITIES: Result Lighter than Standard Colour Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022237 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation M-d ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test 1 Chloride Content as Cl Test Results (%by wt.) - 0.021 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh 1 of 10 -End of Report- QP102-27-1030 CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022238 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.139 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022239 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks ASTM C289-07 N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 38.8 191 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SAND EQUIVALENT APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022240 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM D 2419-09 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A. Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. N/A Nil Remarks Trial No. Clay Reading Sand Reading Sand Equilvalent (SR/CR*100) Sand Equilvalent (Whole Number) 1 4.8 3.9 81.3 82 2 4.6 3.9 84.8 85 3 4.7 3.9 83.0 83 Average = 83.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022241 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) No.4 (4.75mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 45% 6.4% 0.9% 0.7% 0.6% 0.4% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022242 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh 1 of 9 -End of report- QP102-5-1004 SAC certificate No. : N-T-00063 CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT ON PARTICLE DENSITY & WATER ABSORPTION OF FINE AGGREGATE PYKNOMETER METHOD (4mm TEST SIEVE AND RETAINED ON THE 0.063 mm TEST SIEVE) APP: A.Albrakat Owner N.P Report No. RH.MMR24022243 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C128-15 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Particle Density (Oven Dry) (Mg/m3) : 2.62 Particle Density (S.S.D.) (Mg/m3) : 2.63 Apparent Particle Density (Mg/m3) : 2.65 Water Absorption (%) : 0.5 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) APP: A.Albrakat Owner Contractor Consultant Project No. Project Name N.P Omran Najd Industry Company N.P N.P OMIX Batch plant ACES Report No. RH.MMR24022244 14/08/2024 Date Reported RH.MMS24007471 Sample No. RH.MMO24005635 Request No. Client Ref./IR No. N.P Sample Description Source Sample Location Lot Size Dune Sand SUMAN Omix Batching Plant N.P CLIENT'S REP. Sampled By 14/07/2024 Sampling Date Sampling Method ASTM D75/D75M-19 1 Portion Sample Size Sample Prep. Test Method ASTM C702/C702M-18 ASTM C88/C88M-18 Test Method Var. N/A Remarks Nil Sample Brt. In By CLIENT'S REP. 14/07/2024 Date Received 30/07/2024 Date Tested Anwar Ali Tested By A.Shaaban-RY-103 Reviewed By ACES Riyadh Test Location ACES Riyadh Lab. Location Eng. Amir Hamza Reported By Sieve Size (mm) No.30 - No.50 Dry Wt. of Dry Wt. Before Sample After Soaking (gm) Washing (gm) 100.02 94.02 Total (%)= Solution Used : Specific Gravity of Solution : Weight Loss (%) Retained (%) Soundness (%) 6.00 34% 2.04 2 MgSO4 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022245 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation M-d ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test Test Results (%by wt.) 1 Chloride Content as Cl- 0.014 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022246 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.094 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022247 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks ASTM C289-07 N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 65.2 190 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SAND EQUIVALENT APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022248 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM D 2419-09 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A. Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. N/A Nil Remarks Trial No. Clay Reading Sand Reading Sand Equilvalent (SR/CR*100) Sand Equilvalent (Whole Number) 1 4.6 4.1 89.1 90 2 4.5 4.1 91.1 92 3 4.6 4.1 89.1 90 Average = 89.8 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022249 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 66% 15% 0.0% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ORGANIC IMPURITIES IN FINE AGGREGATES FOR CONCRETE APP: A.Albrakat Owner N.P Report No. RH.MMR24024379 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Dune Sand Sample Size 1 Portion Source SUMAN Sampling Method ASTM- D75/D75M-19 Sample Location Omix Batching Plant Sampled By CLIENT'S REP. Lot No. N/A Sample Brought in by CLIENT'S REP. Lot Size N/A Date Received 14/07/2024 Test Method ASTM C702/C702M - 18 Date Tested 04/08/2024 Test Method ASTM C40/C40M-20 Tested By Anwar Ali Test Location ACES Riyadh Reviewed By A.Shaaban-RY-103 Lab. Location ACES Riyadh Reported By Eng. Amir Hamza INJURIOUS ORGANIC IMPURITIES: Result Lighter than Standard Colour Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHEMICAL ANALYSIS OF WATER APP: A.Albrakat Owner Contractor Consultant Project No. Project Name N.P Omran Najd Industry Company N.P N.P. OMIX Batch plant Report No. Date Reported Sample No. Request No. Client Reference RH.MMR24026106 14/08/2024 RH.MMS24007472 RH.MMO24005635 N.P Sample Description Source Sample Location Lot No. Lot Size Water Sample N.P Omix Batching Plant N/A N/A Sampled By Sampling Date Sampling Cert. Sampling Method Sample Size CLIENT'S REP. 14/07/2024 N/A ASTM D3370-18 1 Bottle Test Method As Mentioned Below Test Method Var. N/A Remarks Nil Sample Brt. In By Date Received Date Tested Tested By Reviewed by Test Location Lab. Location Reported By CLIENT'S REP. 14/07/2024 04/08/2024 Ahmed Morsy A.Shaaban (RY-103) ACES Riyadh ACES Riyadh Eng. Amir Hamza Test Results: Test Test Method Test Result ASTM C1602/C1602M-22 Specification Requirement Sulphate Content (ppm) ASTM D516-16 48 3000 max Chloride Content (ppm) ASTM D512-12, Method B 106 500 max ASTM D1293-18 8.3 - ASTM C1603-16 455 50000 max pH Value Total Dissolved Solids (ppm) Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh ﺷﺮﻛﺔ ﻋﻤﺮان ﻧﺠﺪ ﻟﻠﺼﻨﺎﻋﺔ Omran Najd Industry Company. 920025829 Tel: OMIX_OmranNajd Twitter: Info@omix.com.sa Email: Omix Industry Company Linkedin: http://www.omix.com.sa Website: Facebook: OMIX_Omran Najd Industries Co. اﻹدارة :ﻓﺮع اﻟﺮﻳﺎض اﻟﻤﻤﻠﻜﺔ اﻟﻌﺮﺑﻴﺔ اﻟﺴﻌﻮدﻳﺔ – اﻟﺮﻳﺎض. ﻃﺮﻳﻖ أﻧﺲ اﺑﻦ ﻣﺎﻟﻚ -اﻟﻤﻠﻘﺎ. ﻓﺮع ﻣﺪﻳﻨﺔ ﺟﺪة: ﺷﻤﺎل ﺟﺪة ذﻫﺒﺎن -اﻟﺤﻤﺪاﻧﻴﺔ ﻓﺮع ﻣﻜﺔ اﻟﻤﻜﺮﻣﺔ: ﺣﻲ وﻟﻲ اﻟﻌﻬﺪ ﻃﺮﻳﻖ ﻏﻴﺮ اﻟﻤﺴﻠﻤﻴﻦ Test Certificates / Mill Test Certificate AcES Arab Company All aSJI For Laboratories and Soil 18/08/2024 MC-0036-OMIX Messrs: Omran Najd Industry Company Riyadh - K.S.A Attn.: Eng. Zahcer Subject: Materials Testing OMIX Batch plant Dear Eng. Zaheer, With reference to your request no. RH.MMO24005635 dated July 14, 2024. regarding the above-mentioned subject, please find attached the test reports. Best Regards yostoi Arab Company and Soil Eng. Belal Khamágeh/ Materials Depárant/Marager-Riyadh Aras Cmpany For Laboratorles & Sol Riyadh Branch Reports lof 1 R.M..Station MC-0036-OMIX C.R.:1010172258-E-mall: acesrlyadh@aces-Int.com 2353467 - Fax: +966-11-2357434 -C.C. No. 116998--C.R.: 4030157586- E-mail: acesjeddah@aces-int.com :+966-11-2372222, 11542-Tel, Rivadh +966-12-6635448 - C.C. No. 106934 ACES Riyadh: PO, Box 46891 Tel. :+966-12-6641422, 6636380- Fax: E-mail: aceskhobar@aces-int.com ACES Jeddah: P0. Box 132905 Jeddah 21382+966-13-8811947 - C.C. No, 98216 -C.R. :2051037267 Fax: 8811942 :+966-13-8811941, E-mail: acesnajran@aces-int.com 31952-Tel. C.R.:5950017513Khobar 70159 1117678 Box P.0. No. ACES Khobar: acesburaydah@aces-int.Com +966-17-5230273- Fax: +966-17-5235761 - C.C. :+966-17-5239037, E-mail: C..R.:1131032563 -Tel. Najran 406 601001156942 ACES Najran: P.O. Box acesmadinah@aces-int.com Fax: +966-16-3844001 -C.C. No. :+966-16-3844575E-mail: Tel. 4650078095 8225 Buraydah : C.R. ACES Buraydah: PO. Box 52391 +966-14- 8693135 -C.C. No., 203001171492 Fax: 8693326 -14:+966 Tel. AGES Madinah: P.0. Box 41432 Madinah Website: www.aces-int.com IAS NUN) AUVIAS CCT ASO Ihe Global Veke ef Qualzy CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022209 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Prep: ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Test Method Var. N/A Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Remarks Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.1 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR PARTICLE DENSITY (SPECIFIC GRAVITY) & WATER ABSORPTION OF COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022210 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N..P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Source Aggregate 3/4" SUMAN Sampled By Sampling Date CLIENT'S REP. 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Brt. In By CLIENT'S REP. Date Received 14/07/2024 Date Tested Tested By Reviewed By Test Location Lab. Location Reported By 22/07/2024 Anwar Ali A. Shaaban-RY-103 ACES Riyadh ACES Riyadh Eng. Amir Hamza Sample Preparation ASTM C702/C702M-18 Test Method ASTM C127-15 Test Method Var. N/A Remarks Nil Relative Density (Specific Gravity)(Oven Dry) : Relative Density (Specific Gravity) (S.S.D.) : Apparent Relative Density (Apparent Specific Gravity) : Absorption (%) : 2.537 2.586 2.668 1.9 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR FLAKINESS INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022211 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1989 Part105 Sec 105.1 Date Received 14/07/2024 Date Tested 03/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) Weight of Sample (gm) 0 0 3240.5 2411.5 633.8 6285.8 37.5-28 28-20 20-14 14-10 10-6.3 Total Flakiness Index : Weight of Flaky Pieces (gm) 0 0 113.4 156.7 50.7 320.8 5.1 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ELONGATION INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022212 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1990 PART105 Sec 105.2 Date Received 14/07/2024 Date Tested 03/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) 20-14 14-10 10-6.3 Total Elongation Index % : Weight of Sample (gm) 3240.5 2411.5 633.8 Weight of Elongated Pieces (gm) 194.4 205 38 6285.8 437.4 7.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CLAY LUMPS & FRIABLE PARTICLES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022213 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Prep: ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C142/C142M-17 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A N.P Standard Sieve Size (mm) No.4 to 3/8'' (4.75-9.5mm) No.3/8'' to 3/4'' (9.5-19.0mm) No.3/4 to 1 1/2'' (19.0-37.5mm) Clay Lumps & Friable Particles(Weighted Average) (%)= (Coarse Fraction Size) % of Clay Lumps 0.08 0.68 0.04 Retained (%) 8.2 85.5 6.1 0.80 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT LOS ANGELES ABRASION OF SMALL SIZE COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022214 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C131/C131M-14 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A N.P Test Grading: B Loss after 500 revolutions, % 28 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022215 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description 3/4" Aggregate Sampled By ACES' Rep. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N.P Sample Size Sample Prep. ASTM C702/C702M-18 Sample Brt. In By ACES' Rep. Test Method ASTM C88/C88M-18 Date Received 14/07/2024 Date Tested 30/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil 1 Portion Sieve Size (mm) Dry Wt. Before Soaking (gm) Dry Wt. of Sample After Washing (gm) 9.5-4.75 304.4 280 8.02 8% 0.66 12.5-9.5 332.9 310.3 6.79 25% 1.67 19.0-12.5 675.3 644.2 4.61 61% 2.81 25-19.0 521.2 495.1 5.01 6% 0.30 Weight Loss (%) Retained (%) Soundness (%) Total (%)= 5.4 Solution Used : MgSO4 Specific Gravity of Solution : 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022216 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test Test Results (%by wt.) 1 Chloride Content as Cl- 0.021 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022217 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.439 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022218 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C289-07 Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 39.2 189 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022219 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007468 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/4" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) 1" (25 mm) ¾" (19.0 mm) ½" (12.5 mm) 3/8" (9.5mm) No.4 (4.75mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 94% 33% 8.4% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.1% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022220 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/ No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Prep: ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.1 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR PARTICLE DENSITY (SPECIFIC GRAVITY) & WATER ABSORPTION OF COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022221 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C127-15 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A. Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Relative Density (Specific Gravity)(Oven Dry) Relative Density (Specific Gravity) (S.S.D.) Apparent Relative Density (Apparent Specific Gravity) Absorption (%) : : : : 2.534 2.586 2.673 2.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR FLAKINESS INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022222 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1989 Part105 Sec 105.1 Date Received 14/07/2024 Date Tested 04/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) Weight of Sample (gm) 1435.2 592.5 2027.7 14-10 10-6.3 Total Flakiness Index : Weight of Flaky Pieces (gm) 136.3 85.7 222.0 10.9 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ELONGATION INDEX APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022223 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812:1990 PART105 Sec 105.2 Date Received 14/07/2024 Date Tested 04/08/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks N/A Nil Standard Sieve Size (mm) 14-10 10-6.3 Total Elongation Index % : Weight of Sample (gm) 1435.2 592.5 Weight of Elongated Pieces (gm) 126.3 47.4 2027.7 173.7 8.6 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CLAY LUMPS & FRIABLE PARTICLES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022224 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Brt. In By CLIENT'S REP. Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Sample Preparation ASTM C702/C702M-18 Test Method Test Method Var Remarks ASTM C142/C142M-17 N/A Nil Standard Sieve Size (mm) Larger than No.16 No.4 to 3/8'' (4.75-9.5mm) No.3/8'' to 3/4'' (9.5-19.0mm) Clay Lumps & Friable Particles(Weighted Average) (%)= (Coarse Fraction Size) % of Clay Lumps 0.27 0.59 0.05 Retained (%) 25.1 65.0 9.6 0.92 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT LOS ANGELES ABRASION OF SMALL SIZE COARSE AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022225 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var Remarks ASTM C131/C131M-14 N/A Nil Test Grading: C Loss after 500 revolutions, % 30 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) Owner N.P ACES Report No. RH.MMR24022226 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description 3/8" Aggregate Sampled By ACES' Rep. 14/07/2024 APP: A.Albrakat Source SUMAN Sampling Date Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N.P Sample Size Sample Prep. ASTM C702/C702M-18 Sample Brt. In By ACES' Rep. Test Method ASTM C88/C88M-18 Date Received 14/07/2024 Date Tested 30/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Dry Wt. of Sample After Weight Loss (%) Washing (gm) Sieve Size (mm) Dry Wt. Before Soaking (gm) No.4-No.8 100.2 94.52 9.5-4.75 304.3 12.5-9.5 332.8 1 Portion Retained (%) Soundness (%) 5.67 24% 1.35 289.1 5.00 65% 3.25 318.5 Total (%)= 4.30 10% 0.43 5.0 Solution Used : MgSO4 Specific Gravity of Solution : 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022228 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation M-d ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test 1 Chloride Content as Cl Test Results (%by wt.) - 0.035 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022229 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.496 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022230 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks ASTM C289-07 N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 46.0 187 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022231 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007469 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/8" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) ½" (12.5 mm) 3/8" (9.5mm) No.4 (4.75mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 90% 25% 1.1% 0.3% 0.3% 0.3% 0.2% 0.1% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022232 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.3 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT ON PARTICLE DENSITY & WATER ABSORPTION OF FINE AGGREGATE PYKNOMETER METHOD (4mm TEST SIEVE AND RETAINED ON THE 0.063 mm TEST SIEVE) APP: A.Albrakat Owner N.P Report No. RH.MMR24022233 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C128-15 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Particle Density (Oven Dry) (Mg/m ) 3 : 2.54 Particle Density (S.S.D.) (Mg/m3) : 2.57 Apparent Particle Density (Mg/m3) : 2.63 Water Absorption (%) : 1.2 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CLAY LUMPS & FRIABLE PARTICLES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022234 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Brt. In By CLIENT'S REP. Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Sample Preparation ASTM C702/C702M-18 Test Method Test Method Var Remarks ASTM C142/C142M-17 N/A Nil Standard Sieve Size (mm) Larger than No.16 % of Clay Lumps 0.84 Retained (%) 93.6 0.84 Clay Lumps & Friable Particles(Weighted Average) (%)= Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022235 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N.P Sample Size Sample Prep. ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C88/C88M-18 Date Received 14/07/2024 Date Tested 30/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil 1 Portion Sieve Size (mm) Dry Wt. Before Soaking (gm) Dry Wt. of Sample After Washing (gm) Weight Loss (%) Retained (%) Soundness (%) No.16 - No.30 100.02 92.02 8.00 5% 0.42 No.8 - No.16 99.99 94.49 5.50 39% 2.12 No.4 - No.8 100.02 95.52 4.50 55% 2.47 Total (%)= 5 Solution Used : MgSO4 Specific Gravity of Solution : 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ORGANIC IMPURITIES IN FINE AGGREGATES FOR CONCRETE APP: A.Albrakat Owner N.P Report No. RH.MMR24022236 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Aggregate 3/16" Sample Size 1 Portion Source SUMAN Sampling Method ASTM- D75/D75M-19 Sample Location Omix Batching Plant Sampled By CLIENT'S REP. Lot No. N/A Sample Brought in by CLIENT'S REP. Lot Size N/A Date Received 14/07/2024 Test Method ASTM C702/C702M - 18 Date Tested 04/08/2024 Test Method ASTM C40/C40M-20 Tested By Anwar Ali Test Location ACES Riyadh Reviewed By A.Shaaban-RY-103 Lab. Location ACES Riyadh Reported By Eng. Amir Hamza INJURIOUS ORGANIC IMPURITIES: Result Lighter than Standard Colour Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022237 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation M-d ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test 1 Chloride Content as Cl Test Results (%by wt.) - 0.021 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh 1 of 10 -End of Report- QP102-27-1030 CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022238 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.139 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022239 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks ASTM C289-07 N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 38.8 191 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SAND EQUIVALENT APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022240 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM D 2419-09 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A. Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. N/A Nil Remarks Trial No. Clay Reading Sand Reading Sand Equilvalent (SR/CR*100) Sand Equilvalent (Whole Number) 1 4.8 3.9 81.3 82 2 4.6 3.9 84.8 85 3 4.7 3.9 83.0 83 Average = 83.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022241 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007470 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Aggregate 3/16" Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) No.4 (4.75mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 45% 6.4% 0.9% 0.7% 0.6% 0.4% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR MATERIALS PASSING 0.075mm SIEVE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022242 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C117-17 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Result Fines Passing No.200 (0.075mm ) Sieve (%) : 0.0 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh 1 of 9 -End of report- QP102-5-1004 SAC certificate No. : N-T-00063 CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT ON PARTICLE DENSITY & WATER ABSORPTION OF FINE AGGREGATE PYKNOMETER METHOD (4mm TEST SIEVE AND RETAINED ON THE 0.063 mm TEST SIEVE) APP: A.Albrakat Owner N.P Report No. RH.MMR24022243 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C128-15 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Particle Density (Oven Dry) (Mg/m3) : 2.62 Particle Density (S.S.D.) (Mg/m3) : 2.63 Apparent Particle Density (Mg/m3) : 2.65 Water Absorption (%) : 0.5 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SOUNDNESS OF AGGREGATE (MgSO4) APP: A.Albrakat Owner Contractor Consultant Project No. Project Name N.P Omran Najd Industry Company N.P N.P OMIX Batch plant ACES Report No. RH.MMR24022244 14/08/2024 Date Reported RH.MMS24007471 Sample No. RH.MMO24005635 Request No. Client Ref./IR No. N.P Sample Description Source Sample Location Lot Size Dune Sand SUMAN Omix Batching Plant N.P CLIENT'S REP. Sampled By 14/07/2024 Sampling Date Sampling Method ASTM D75/D75M-19 1 Portion Sample Size Sample Prep. Test Method ASTM C702/C702M-18 ASTM C88/C88M-18 Test Method Var. N/A Remarks Nil Sample Brt. In By CLIENT'S REP. 14/07/2024 Date Received 30/07/2024 Date Tested Anwar Ali Tested By A.Shaaban-RY-103 Reviewed By ACES Riyadh Test Location ACES Riyadh Lab. Location Eng. Amir Hamza Reported By Sieve Size (mm) No.30 - No.50 Dry Wt. of Dry Wt. Before Sample After Soaking (gm) Washing (gm) 100.02 94.02 Total (%)= Solution Used : Specific Gravity of Solution : Weight Loss (%) Retained (%) Soundness (%) 6.00 34% 2.04 2 MgSO4 1.300 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance " End of Report " Material Department Arab Company For Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHLORIDE CONTENT OF AGGREGATE APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022245 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation M-d ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Metod BS 812 :1988 PART 117 APP. C Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil Sample No. Test Test Results (%by wt.) 1 Chloride Content as Cl- 0.014 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SULPHATE CONTENT OF AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022246 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Sample Location Omix Batching Plant Sampling Cert. N/A Lot No. N/A Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method BS 812 : 1988 PART 118 Cl. 6 Date Received 14/07/2024 Date Tested 07/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Test Method Var. N/A Nil Sample No. Test Test Results (%by wt.) 1 Sulphate Content as SO3 0.094 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR POTENTIAL ALKALINE REACTIVITY OF AGGREGATES (Chemical Method) APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022247 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method Date Received 14/07/2024 Date Tested 06/08/2024 Tested By Ahmed Morsy Reviewed By A. Shaaban-RY 103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks ASTM C289-07 N/A Nil Dissolved Silica (Sc) Reduction in Alkalinity (Rc) (mmol/L) (mmol/L) 65.2 190 Inference Aggregate Sample Considered Innocuous Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SAND EQUIVALENT APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022248 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Ref./IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM D 2419-09 Date Received 14/07/2024 Date Tested 31/07/2024 Tested By Anwar Ali Reviewed By A. Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. N/A Nil Remarks Trial No. Clay Reading Sand Reading Sand Equilvalent (SR/CR*100) Sand Equilvalent (Whole Number) 1 4.6 4.1 89.1 90 2 4.5 4.1 91.1 92 3 4.6 4.1 89.1 90 Average = 89.8 Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR SIEVE ANALYSIS OF FINE AND COARSE AGGREGATES APP: A.Albrakat Owner N.P ACES Report No. RH.MMR24022249 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference/IR No. N.P Sample Description Dune Sand Sampled By CLIENT'S REP. Source SUMAN Sampling Date and time 14/07/2024 Supplier N.P Sampling Cert. N/A Sample Location Omix Batching Plant Sampling Method ASTM D75/D75M-19 Lot Size N/A Sample Size 1 Portion Sample Preparation ASTM C702/C702M-18 Sample Brt. In By CLIENT'S REP. Test Method ASTM C136/C136M-19 Date Received 14/07/2024 Date Tested 22/07/2024 Tested By Anwar Ali Reviewed By A.Shaaban-RY-103 Test Location ACES Riyadh Lab. Location ACES Riyadh Reported By Eng. Amir Hamza Test Method Var. Remarks N/A Nil ASTM Sieve Size (mm) Passing by Weight (%) No. 30 (0.600 mm) No. 50 (0.300 mm) No. 100 (0.150 mm) No. 200 (0.075 mm) 100% 66% 15% 0.0% Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR ORGANIC IMPURITIES IN FINE AGGREGATES FOR CONCRETE APP: A.Albrakat Owner N.P Report No. RH.MMR24024379 Contractor Omran Najd Industry Company Date Reported 14/08/2024 Consultant N.P Sample No. RH.MMS24007471 Project No. N.P Request No. RH.MMO24005635 Project Name OMIX Batch plant Client Reference N.P Sample Description Dune Sand Sample Size 1 Portion Source SUMAN Sampling Method ASTM- D75/D75M-19 Sample Location Omix Batching Plant Sampled By CLIENT'S REP. Lot No. N/A Sample Brought in by CLIENT'S REP. Lot Size N/A Date Received 14/07/2024 Test Method ASTM C702/C702M - 18 Date Tested 04/08/2024 Test Method ASTM C40/C40M-20 Tested By Anwar Ali Test Location ACES Riyadh Reviewed By A.Shaaban-RY-103 Lab. Location ACES Riyadh Reported By Eng. Amir Hamza INJURIOUS ORGANIC IMPURITIES: Result Lighter than Standard Colour Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh CHK: A.Hamza *FINAL DOCUMENT by A.Albrakat* This is an electronically generated report and does not require a signature. It's valid and verified only with the QR code shown on the top; any manual signature or stamp on the report did not indicate any accountability on ACES. TEST REPORT FOR CHEMICAL ANALYSIS OF WATER APP: A.Albrakat Owner Contractor Consultant Project No. Project Name N.P Omran Najd Industry Company N.P N.P. OMIX Batch plant Report No. Date Reported Sample No. Request No. Client Reference RH.MMR24026106 14/08/2024 RH.MMS24007472 RH.MMO24005635 N.P Sample Description Source Sample Location Lot No. Lot Size Water Sample N.P Omix Batching Plant N/A N/A Sampled By Sampling Date Sampling Cert. Sampling Method Sample Size CLIENT'S REP. 14/07/2024 N/A ASTM D3370-18 1 Bottle Test Method As Mentioned Below Test Method Var. N/A Remarks Nil Sample Brt. In By Date Received Date Tested Tested By Reviewed by Test Location Lab. Location Reported By CLIENT'S REP. 14/07/2024 04/08/2024 Ahmed Morsy A.Shaaban (RY-103) ACES Riyadh ACES Riyadh Eng. Amir Hamza Test Results: Test Test Method Test Result ASTM C1602/C1602M-22 Specification Requirement Sulphate Content (ppm) ASTM D516-16 48 3000 max Chloride Content (ppm) ASTM D512-12, Method B 106 500 max ASTM D1293-18 8.3 - ASTM C1603-16 455 50000 max pH Value Total Dissolved Solids (ppm) Notes: *The test results represent the submitted sample only. *Test results shall not be interpreted, reproduced or quoted in a whole or in part without prior written approval of ACES *ACES is responsible for all information provided in the report which resulted from our activities but except for any information provided by the Customer or resulted from activities performed by another entity. * Decision Rule : Simple Acceptance "End of the Report" Materials Department Manager Arab Company for Laboratories and Soil ACES Riyadh Material Data Sheet International Company for concrete additives ICCA 4 Retarding & Water Reducing Concrete admixture Standard Compliance Description ICCA4 is a retarder water reducing admixture. ICCA4 complies with BS 5075 Part 1 It is suitable for all types of cement, And with ASTM C494 as Type B and Type D. ICCA4 has distributing effect for cement Particles at Technical Support concrete mix reducing mixing water, enabling the water International Company for Chemical Additives content of the concrete to perform more effectively provides a technical advisory service for on-site assistance and advice on admixture selection, Uses evaluation trials a n d dispensing e q u i p m e n t . To reduce the water demand of a concrete mix without Reducing workability. Typical Dosage For high strength, water reduced concrete; the normal Particularly suitable for ready Mix concrete with high dosage range is from 0.30 to 1.00 liter / 100 kg of workability retention and retardation is important. cementitious material, including PFA, GGBFS and micro silica. To provide improved durability by increasing concrete Strengths and reducing concrete permeability. Properties Advantages Improve workability retention for ready mix concrete Makes possible major reductions in water: cement ratio Appearance : Brown liquid Specific Gravity : 1.05 - 1.18 at 25 C o Chloride Content : Nil to BS 5075 Alkali Content Typically less than 75.0 g Na 2O which allow the production of high strength concrete without excessive cement contents. : equivalent / liter of admixture. Fact sheet Controlled retardation extends working life and Available. stiffening time for ease of construction. Control of stiffening improves slip forming and assists in preventing the formation of cold joints in large pours. Minimized transportation delay problems maintains place ability and reduces the risk of pump blockage. Slight air entrainment improves cohesion in mixes with poorly graded sands or a lack of fine material, minimizing bleed and segregation. Allows specified strength grades to be met at reduced cement content or increased workability. Chloride free, safe for use in pre stressed and reinforced concrete Page 1 on this is ICCA 4 Instructions of use Mix Design Dispensing In correctly designed flowing concrete, the improved The correct quantity of ICCA4 should dispersion of the cement particles and the more efficient be measured by means of a recommended dispenser. Normally, the use of mixing water will improve mix cohesion. The slight admixture should then be added to the concrete with the air entrainment obtained with ICCA4 will also help to mixing water to obtain the best results. Where high minimize bleeding and segregation. After initial trials, workability concrete is required from normal workability minor modifications to the mix design may be made to concrete delivered to site. optimize performance. ICCA4 may also be added to concrete in the drum of Compatibility ready mix truck. Full blending of the admixture and the ICCA4 i s compatible with other types of admixtures concrete should be ensured by mixing in the truck drum used in the same concrete mix. All admixtures should be at high speed for a period of at least two minutes. added to the concrete separately and must not be mixed together prior the addition Effects of overdosing Never use PCE based with ICCA4 at the same An overdose of double the intended amount of ICCA4 will concrete mix result in a significant increase in bleeding and segregation ICCA4 is suitable for use with all types of cements as compared to that normally obtained at the dosage. and cement r e placement materials such as PFA, This effect is found with most water reducing admixtures, GGBFS and silica fume. although the degree may vary the segregation or bleeding is affected by factors Storage Other than the admixture, depending on the mix details ICCA4 has a minimum shelf life of 12 months and conditions involved. Trials to assess the effects in a particular mix are strongly recommended if this aspect is Precautions Of particular importance. Health & Safety ICCA4 d o e s n o t fall into the hazard classifications of Over-dosage may also cause increased air entrainment, current regulations (see notes 1 & 2 below). However, it which will tend to reduce strength. should not be allowed to come into contact with skin and eyes. Curing As with all structural concrete, good curing practice should be maintained, particularly in situations where an overdose has occurred. Water spray, wet hessian or concurred spray applied curing membrane should be used International Company for concrete additives Page 2 SCMC SPECIFICATION GROUND GRANULATED BLAST-FURNACE SLAG (GGBFS) METHOD OF ANALYSIS CONFORMS WITH BS 6699:1992 and BS EN 15167 PARAMATER SPECIFICATION, % TYPICAL RESULT, % Loss on Ignition - LOI Insoluble residue - IR Silicon dioxide (SiO2) Aluminium oxide (Al2O3) Iron oxide (Fe2O3) Calcium oxide - CaO Magnesium oxide – MgO Sulfur trioxide – SO3 Sulfide Sulfur - S Sodium oxide –Na2O Potassium oxide – K2O Chloride - Cl Manganese oxide - MnO (CaO+MgO+SiO2) (CaO+ MgO)/SiO2 CaO/SiO2 PHYSICAL TESTS Moisture Fineness, M2/KG Initial Setting Time - minutes Final Setting Time - minutes Soundness – Le-chat. Expansion. - mm COMPRESSIVE STRENGTH ( 70% GGBFS+30% OPC) 2 Days – N/mm2 7 Days – N/mm2 28 Days – N/mm2 3.00 Max 1.50 Max No limit No limit No limit No limit 14.00 Max 2.50 Max 2.00 Max No limit No limit 0.10 Max 2.00 Max 66.67 Min 1.00 Min 1.40 Max 0.80 0.17 35.86 13.82 0.83 40.78 5.55 0.38 0.87 0.17 0.29 0.01 0.21 82.19 1.29 1.14 1.00 Max 275 Min 60 Min No limit 10 Max 0.10 440 220 302 0.60 No limit 12.00 Min 32.50 Min 11.50 30.00 43.00 Cementation - Fly Ash (TDS) One of the Market Leaders in Fly Ash Exports from India INTRODUCTION Fly ash is a by-product produced while burning finely ground coal in a boiler to produce electricity. It is removed from the plant exhaust gases primarily by electrostatic precipitators or baghouses and secondarily by scrubber systems. Physically, fly ash is a very fine, powdery material, composed mostly of silica. Nearly all particles are spherical in shape. Fly ash is a pozzolan, a siliceous material which in the presence of water will react with calcium hydroxide at ordinary temperatures to produce cementitious compounds. SiO2, Al2O3, Fe2O3 and occasionally CaO are the main chemical components present in fly ashes. PROPORTIONING Cementation Fly Ash is a quality assured fly ash (Full compliance to ASTM C618 Class-F / Class-C, BS 3892 Part-1, BS EN 450 and IS 3812) suitable to use in all concrete to improve the strength, stability and long-term durability of concrete. Under normal conditions, Cementation fly ash is used to replace 15-35% of portland cement by weight. Replacement rates outside of this normal range have been used successfully for more specialized applications. Cementation fly ash can also be added without cement reduction to achieve desired mix characteristics. Throughout the range of fly ash percentages, proper testing can provide proportions and material combinations yielding competitive strengths at various age requirements. STRENGHT, SET TIME AND PUMPNG ABILITY Strengths of concrete properly proportioned with Cementation fly ash can be designed to closely match those of equivalent cement-only mixes. In fact, due to the secondary pozzolanic reaction, fly ash mixes with similar 28-day compressive strengths generally achieve 10-20% higher strengths at ages beyond 28 days. Concrete set times utilizing 15-35% Cementation fly ash can be extended if adjustments are not made to the mix. Proper testing can provide the materials combinations and proportions to yield comparable set times. Due to the spherical particle shape of fly ash, the ball bearing effect, whereby the use of fly ash in concrete lubricates the mix, results in superior pumping ability in mixes using very angular materials or high in coarse aggregate content. DURABILITY Tests made in accordance with ASTM C 441 and ASTM C 1012 have shown that the use of Cementation fly ash significantly reduces the potential for damage due to alkali-aggregate reactivity and sulfate attack. WATER DEMAND Depending on the quantity of ash used, the use of Cementation fly ash consistently provides a 10% or greater reduction in the amount of water required for a given workability. This translates directly into increased strength and durability, reduced potential for shrinkage, reduced segregation, and most importantly, lower permeability ANALYSIS Properties Unit Typical Performance Cementation Fly Ash Loss of Ignition % 3 max % 45-55 % 75-85 70 min 70 min (both) 70 min % 1 max 5 max 2 max / 3 max 3 max % 0.01 0.1 max (both) 0.05 max % 1.5 max 5 max (BS EN 450) 1.5 max % 2.5-3.00 % 0.8 max 0.8 max 10 mm / 1 max 0.8 max Fineness (retention on 45 micron/ 325 sieve) % 20 max (ASTM, IS, BS EN 450 N) 12 max (BS 3892, BS EN 450 S) 34 40 max N Type 12 max S Type 34 max Moisture % <1 3 max 2 max (both) 2 max SiO2 Silicon Dioxide SiO2 + Al2O3 + Fe2O3 SO3 Sulfur TriOxide Cl Chloride Na2O Sodium Oxide Alkali MgO Magnesium Oxide Autoclave Expansion ASTM C 618 Class F BS 3892 / BS EN 450 IS 3812 6 max 7 max / 5 max 5 max UNIFORMITY Cementation fly ash is selected by particle size to ensure the best and most consistent performance possible. In-line sampling can detect inferior fly ash and allow operators to reject it before the fly ash reaches the customer. This is why the carbon content in Cementation fly ash is consistently some of the lowest found. The understanding of end product performance enhances our ability to provide predictable and consistent product meeting customer requirements. ENVIRONMENTAL BENEFITS Fly ash is specifically listed in the Federal Register as a recycled material to be given preference under the Resource Conservation and Recovery Act (RCRA). The specification and use of fly ash in concrete, concrete and mortar products, and packaged goods highlights one of the greatest recycling efforts on record. CEMENTATION INDIA PVT LTD. Regd. Office: 02 / 2ND Floor, TIME SQUARE - II, Plot No. 6, Ward 7B, Opp.Sindhu Baug, Gandhidham (Dist. Kutch) Gujarat 370201 – INDIA. www.cementationindia.com ACC® Microsilica G95D Concrete Grade 95D for construction Feature Packaging Quality Control Standards High SiO2 content. High Pozzolanic Active Index. High Compresive Strength. Low LOI. The product is supplied in a range of packaging: 950/1000kg double plastic woven Jumbo bag. 10/12/20kg water-degradable paper bag. 20/25kg woven bags with PE liner. Special packaging can be supplied on request. ACC Microsilica® is certified according to ISO 9001. ACC Microsilica® Grade 95D conforms to the mandatory requirements of the relevant standards from: American Society for Testing and Materials(ASTM C 1240) European Committee for Standardisation. The chemical composition and physical properties are regularly tested in accordance with international standards. Analysis/Properties Value SiO2 Silicon Dioxide, Amorphous 94% min Fe2O3 Iron Oxide Typical 0.07% Al2O3 Aluminum Oxide Typical 0.35% CaO Calcium Oxide Typical 0.21% MgO Magnesium Oxide Typical 0.11% K2O Potassium Oxide Typical 0.22% Na2O Sodium Oxide Typical 0.09% P2O5 Phosphorus Pentoxide Typical 0.74% MnO Manganese Oxide Typical 42 PPM PAI Pozz.Activity Index(%)-with Portland cement at 7days LOI Loss on Ignition Typical 2.85% Coarse Particles >45um(325 mesh) Max 10% Bulk Density(as packed) H2O 105% min Typical 113% 500-700kg/m3 3% max The above specification refers to analysis performed using the ASTM Standard Test Methods and Elemental Analysis for ACC Microsilica® ACC Microsilica® is a registered trademark and belongs to Xiamen All Carbon Corporation. Xiamen All Carbon Corporation TEL: +86 592 2278129 FAX: +86 592 2278123 E-MAIL: info@allcarbon.com.cn Http://www.allcarbon.com.cn Add: Unit F-G 10/F, Zhenhaoge Building, Guomao Golden Coast, NO.99 Lujiang Road, Xiamen China 361001 GGBFS SPECIFICATION Standard: BS 6699:1992 : BS EN 15167 Material Name: GGBS CHEMICAL ANALYSIS Loss on ignition - LOI Insoluble residue - IR Silicon Di Oxide (SiO2) Aluminium Oxide (Al2O3) Iron Oxide (Fe2O3) Calcium oxide - CaO Magnesium oxide – MgO Sulfur trioxide – SO3 Sulfide Sulfur - S Sodium Oxide –Na2O Potassium oxide – K2O Chloride - Cl Manganese oxide - MnO (CaO+MgO+SiO2) (CaO+ MgO)/SiO2 CaO/SiO2 PHYSICAL TESTS Moisture % Fineness M2/KG Initial Setting Time - minutes Final Setting Time - minutes Soundness – Le-chat.Expn. - mm COMPRESSIVE STRENGTH ( 70% GGBS+30% OPC) 2 Days – N/mm2 7 Days – N/mm2 28 Days – N/mm2 % 3.00 1.50 No limit No limit No limit No limit 14.00 2.50 2.00 No limit No limit 0.10 2.00 66.67 1.00 1.40 MAX MAX 1.00 275 60 No limit 10 MAX MIN MIN No limit 12.00 32.50 MAX MAX MAX MAX MAX MIN MAX MAX MIN MIN MAX MAX MIN MIN SmartCare® -MicroSilica Smart Care Est. Technical Data Sheet PRODUCT DESCRIPTION Parameter ® SmartCare Microsilica is a powder mineral admixture composed of submicron particles of silicon dioxide and manufactured as a co-product from the production of ® silicon and ferrosilicon metal. When added to concrete, SmartCare Microsilica acts as both micro filler, improving the physical structure by occupying the spaces between the cement particles and as a 'pozzolan,' reacting chemically to impart far greater strength and durability to concrete. pH Moisture Surface Area 2 ASTM C-1240 8.20 max 3.0% max 2 When added to precast and ready-mixed concrete, SmartCare Microsilica produces high-performance, high-strength concrete with an increased life-span and improved structural economics. SIO2 AL2O3 20-27 m /g 600-700 3 kg/m 85-93% Min. 0.62-0.78% SmartCare Microsilica is ideal for use in structures exposed to chemical and environmental attack. Fe2O3 0.21-0.35% ------ CaO MgO SO3 0.37-0.88% 0.65-0.88% 0.1-2.2% 1.0% max 5.0% max 3.0% max 1.5 – 3.0% 6.0% max Bulk Density ® ® ® SmartCare Microsilica conforms to ASTM C-1240 and EN 13263:2005 standards for use in concrete applications. TECHNICAL SPECS / ASTM STANDARDS ADVANTAGES • Prevents reinforcing steel corrosion in concrete, due to its extremely low permeability to chloride-ion intrusion and high electrical resistivity. • Greater impermeability, barring the ingress of moisture, chemicals and other contaminants. • High early strengths, assuring increased efficiency and greater cost effectiveness in the production of pre-stressed and precast concrete . • High ultimate compressive strengths (8,000-20,000 psi), proportionate to amount of silica fume and the water-to-cementitious ratio • substantially greater resistance to corrosion, abrasion and erosion, chemical attack and freeze/thaw damage DOSAGES SmartCare® Microsilica typical dosage levels range from 7.0 to 10% by 1 SmartCare MicroSilica 7.1 – 7.8 0.2 – 1.9% Loss Ignition Na2O on 15 m /g -----85.00% min ------ 0.2-0.5% 1.5% max K2O 0.3 – 0.50% ------ - 0.04 – 0.50% 0.08 – 1.5% 1.0% max CL C 4.0% max weight of cement. With an addition of 15 percent, the potential exists for very strong, brittle concrete. It increases the water demand in a concrete mix; however, dosage rates of less than 5 percent will not typically require a water reducer. High replacement rates will require the use of a high range water reducer. COMPATIBILITY/ADDITION Although SmartCare® Microsilica is compatible with other concrete admixtures, but as known each admixture has to be added separately to the concrete using suitable equipment. APPLICATIONS Effects on Air Entrainment and Air-void System of Fresh Concrete. The dosage of air-entraining agent needed to maintain the required air content when using SmartCare® Microsilica is slightly higher than that for conventional concrete because of high surface area and the presence of carbon. This dosage is increased with increasing amounts of SmartCare® Microsilica content in concrete. Effects on Water Requirements of Fresh Concrete SmartCare® Microsilica added to concrete by itself increases water demands, often requiring one additional pound of water for every pound of added SmartCare® Microsilica. This problem can be easily compensated for by using admixtures. Rev. 0 Date: Nov. 2012 SmartCare® -MicroSilica Smart Care Est. Technical Data Sheet Effects on Consistency and Bleeding of Fresh Concrete. Concrete incorporating more than 10% SmartCare® Microsilica becomes sticky; in order to enhance workability, the initial slump should be increased. It has been found that Silica Fume reduces bleeding because of its effect on rheological properties. Effects on Strength of Hardened Concrete. ® SmartCare Microsilica is used to produce very high-strength, low-permeability, and ® chemically resistant concrete. Addition of SmartCare Microsilica by itself, with other factors being constant, increases the concrete strength. ® Incorporation of SmartCare Microsilica into a mixture also enables the use of a lower water-to-cementitious-materials ratio than may have been possible otherwise The ® modulus of rupture of concrete prepared using SmartCare Microsilica is usually either about the same as or somewhat higher than that of conventional concrete at the same level of compressive strength. Effects on Freeze-thaw Durability of Hardened Concrete Eye and skin splashes should be washed thoroughly with plenty of water and a mild detergent. STORAGE & DISPOSAL ® SmartCare Microsilica is not flammable but should be stored away from acids in a 0 well ventilated place below 55 C. ® SmartCare Microsilica is not classified as hazardous waste. Please contact the local waste regulatory authority for guidance on methods of disposals. Please refer to MSDS for further details. FIRE RISKS ® Although SmartCare Microsilica is nonflammable but it should be stored away from combustible material. ® Experimental results indicated that the use of SmartCare Microsilica has no significant influence on the production and stability of the air-void system. Freeze-thaw testing (ASTM C 666) on Silica Fume concrete showed acceptable results. Effects on Permeability of Hardened Concrete ® Addition of SmartCare Microsilica to concrete reduces its permeability. Rapid ® chloride permeability testing conducted on SmartCare Microsilica concrete showed that addition of 8% product significantly reduces the chloride permeability. This reduction is primarily the result of the increased density of the matrix due to the presence of the product. PACKAGING ® SmartCare Microsilica is available in 1000kg UV coated moisture resistant bags on pallets. Bulk tankers of 25 Tons are also available upon request. HEALTH, SAFETY & HANDLING ® Smart Care Est. P.O. Box: 5169 Riyadh - 12243 KSA. Tel : +966.1 4169598 Fax: +966.1 4169592 Website: www.smartcaresa.com SmartCare Microsilica is unlikely to cause harmful effects when handled and stored as advised. However like other chemicals, the product should not be swallowed, inhaled or comes into contact with body and eyes. Protective clothing should be worn when handling the product such as goggles and gloves. If swallowed please seek medical consultation immediately and do not induce vomiting. If inhaled remove the exposed person from dusty area to fresh air. If discomfort persists seek medical attention. 2 Rev. 0 Date: Nov. 2012 Sample Photo Previous Approval
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