Artwork and Signature File for: MAN-00625, “MNL, SEL MAINT. (AEC), 2ND EDITION” Artwork consists of: • REV AUTHORED BY J. SHARP REV DRAFTED BY Three hundred and twenty-four (324) 8 ½ inch x 11 inch pages. DATE 11/29/06 DATE DANBURY, CT 06810 B. MOSES 11/29/06 TITLE DOCUMENT NUMBER REV PROPRIETARY INFORMATION: The content of this document is the AW, MNL, SEL MAINT. (AEC), exclusive property of Lorad and may AW-01550 002 not, without prior written permission 2ND EDITION of Lorad, be reproduced, copied or used for any purpose whatsoever. ARTWORK SIZE A SHEET 1 OF 1 ENG-0034-T33, Rev. 001 Selenia Maintenance Manual Part Number MAN-00625 Revision 002 November 2006 Maintenance Manual Table of Contents Table of Contents List of Figures -xiii List of Tables -xvii Preface P-xxi 1.0 Intended Use .................................................................................................................................... P-xxi 2.0 Quality Control ................................................................................................................................ P-xxi 3.0 Training ............................................................................................................................................ P-xxi 4.0 Product Complaints .......................................................................................................................... P-xxi 5.0 Prerequisites ..................................................................................................................................... P-xxi 6.0 Terms and Definitions ..................................................................................................................... P-xxii 7.0 Document Conventions .................................................................................................................. P-xxvi 8.0 Warnings, Cautions, and Notes ...................................................................................................... P-xxvi 9.0 Selenia Manual Set ......................................................................................................................... P-xxvi 10.0 Using the Maintenance Manual ................................................................................................... P-xxvii Chapter 1—General Information 1-1 1.0 Introduction .........................................................................................................................................1-1 2.0 System Description ..............................................................................................................................1-1 3.0 Film Printer (option) .............................................................................................................................1-2 4.0 Safety ..................................................................................................................................................1-2 4.1 Isolation Integrity ..........................................................................................................................1-2 4.2 Radiation Safety ............................................................................................................................1-3 4.3 Electrical Safety .............................................................................................................................1-3 4.4 Mechanical Safety .........................................................................................................................1-4 4.5 Emergency Off Switches ................................................................................................................1-5 4.6 Interlocks ......................................................................................................................................1-6 5.0 Compliance .........................................................................................................................................1-7 5.1 Compliance Requirements ............................................................................................................1-7 5.2 Compliance Statements .................................................................................................................1-7 5.3 Label Locations .............................................................................................................................1-8 Chapter 2—Startup and Shutdown Procedures 2-1 1.0 Introduction .........................................................................................................................................2-1 2.0 Startup Procedures ...............................................................................................................................2-1 2.1 Pre-Startup Tests ............................................................................................................................2-1 2.2 Start up the System ........................................................................................................................2-2 2.3 Resetting the UPS ..........................................................................................................................2-3 2.4 Log in to the Operating System .....................................................................................................2-4 2.5 Startup Wait Time .........................................................................................................................2-4 2.6 Log in to the Application ...............................................................................................................2-5 2.7 Information Dialog Box .................................................................................................................2-6 2.8 Post-Startup Tests ..........................................................................................................................2-6 3.0 Shutdown Procedures ..........................................................................................................................2-7 3.1 User Reboot and User Shutdown ..................................................................................................2-7 4.0 Emergency Off Switches ......................................................................................................................2-8 4.1 Using the Switch ...........................................................................................................................2-8 4.2 Restarting the System After Activating the Emergency Off Switch: .................................................2-9 MAN-00625 iii Maintenance Manual Table of Contents Chapter 3—System Controls, Indicators, and Tests 3-1 1.0 Introduction ........................................................................................................................................ 3-1 2.0 Acquisition Workstation Controls and Display .................................................................................... 3-1 3.0 TechMate Controls and Display .......................................................................................................... 3-2 3.1 AWS Keypads ............................................................................................................................... 3-3 3.2 Keyboard and Trackball ................................................................................................................ 3-3 4.0 Controls, Displays, and Functional Tests ............................................................................................. 3-4 4.1 Keyboard and Screen Controls ...................................................................................................... 3-4 4.2 Emergency Off Switches ............................................................................................................... 3-5 4.3 The Flat Screen Display ................................................................................................................ 3-5 4.4 Gantry Controls and Displays ....................................................................................................... 3-6 4.5 C-arm Controls and Displays ........................................................................................................ 3-7 4.6 Dual Function Footswitches ......................................................................................................... 3-8 4.7 Selenia Controls and Functional Tests ........................................................................................... 3-9 Chapter 4—AWS Maintenance 4-1 1.0 Introduction ........................................................................................................................................ 4-1 1.1 Component Identification ............................................................................................................. 4-2 2.0 Accessing Internal Components—Selenia AWS ................................................................................... 4-3 2.1 Rear Cover Removal ..................................................................................................................... 4-3 2.2 Internal Components .................................................................................................................... 4-4 3.0 Accessing Internal Components—TechMate ....................................................................................... 4-5 3.1 Front Cover Removal .................................................................................................................... 4-5 4.0 Preventive Maintenance Procedures ................................................................................................... 4-6 4.1 AWS — Clean and Inspect ........................................................................................................... 4-6 5.0 Display Maintenance .......................................................................................................................... 4-8 5.1 Selenia Display Replacement ....................................................................................................... 4-8 5.2 TechMate Display Replacement ................................................................................................... 4-9 6.0 Trackball Replacement ..................................................................................................................... 4-10 6.1 Selenia ....................................................................................................................................... 4-10 6.2 TechMate ................................................................................................................................... 4-10 7.0 Keyboard Replacement ..................................................................................................................... 4-11 7.1 Selenia ....................................................................................................................................... 4-11 7.2 TechMate ................................................................................................................................... 4-11 8.0 Compact Disk Drive and Storage Shelf Replacement ......................................................................... 4-12 8.1 Storage Shelf Replacement ......................................................................................................... 4-12 8.2 Compact Disk Drive Replacement .............................................................................................. 4-13 9.0 Bar Code Reader Replacement .......................................................................................................... 4-13 9.1 Bar Code Reader ........................................................................................................................ 4-13 9.2 Bar Code Reader Power Supply .................................................................................................. 4-13 10.0 AWS Computer Replacement .......................................................................................................... 4-14 10.1 Back up Configuration .............................................................................................................. 4-14 10.2 Back up the Calibration and Map Files ..................................................................................... 4-14 10.3 Create getinfo.html ................................................................................................................... 4-14 10.4 Capture the calibration data on the Host Microprocessor board ............................................... 4-14 10.5 Burn a CD with the backup files ............................................................................................... 4-16 10.6 Ultra 45™ Computer Replacement ........................................................................................... 4-17 10.7 Reinstall Backup Files ............................................................................................................... 4-17 10.8 Verify System Operation ........................................................................................................... 4-17 iv MAN-00625 Maintenance Manual Table of Contents 11.0 TechMate Computer Replacement ...................................................................................................4-18 12.0 Radiation Shield Replacement .........................................................................................................4-19 13.0 Power Distribution Assembly Replacement .....................................................................................4-20 13.1 Power Distribution Fuses ...........................................................................................................4-20 14.0 Power Distribution Board Replacement ...........................................................................................4-21 15.0 Power Control Board Replacement ..................................................................................................4-21 16.0 Low Voltage Power Supply Replacement .........................................................................................4-21 17.0 Right X-ray LED Board Replacement ................................................................................................4-22 18.0 Left X-ray LED Board Replacement ..................................................................................................4-22 19.0 AWS Display Power Supply Replacement .......................................................................................4-22 20.0 Cooling Fans Replacement ..............................................................................................................4-23 20.1 Selenia ......................................................................................................................................4-23 20.2 TechMate ..................................................................................................................................4-23 21.0 Circuit Breaker Replacement ...........................................................................................................4-23 22.0 AWS Emergency Off Switch Replacement .......................................................................................4-24 23.0 Uninterruptible Power Supply Maintenance (UPS) ...........................................................................4-25 23.1 Selenia UPS Replacement .........................................................................................................4-25 23.2 UPS Battery Replacement ..........................................................................................................4-26 23.3 TechMate UPS Replacement .....................................................................................................4-27 23.4 TechMate UPS Battery Replacement .........................................................................................4-28 24.0 Fiber Optic Cable Replacement .......................................................................................................4-29 Chapter 5—Gantry Maintenance 5-1 1.0 Introduction .........................................................................................................................................5-1 2.0 Gantry Component Identification ........................................................................................................5-2 3.0 Removing Covers and Panels ...............................................................................................................5-5 3.1 Gantry Cover Removal ..................................................................................................................5-5 3.2 C-arm Covers—Removal ...............................................................................................................5-6 4.0 Preventive Maintenance Procedures ....................................................................................................5-8 4.1 Preventive Maintenance Tools and Procedures .............................................................................5-8 4.2 Gantry—Clean and Inspect ...........................................................................................................5-9 4.3 Review the Exposure, Error, and Alarm Logs .................................................................................5-9 4.4 Accessing the Exposure and Error Logs ..........................................................................................5-9 4.5 C-arm Rotation Gear Assembly Inspection and Lubrication .........................................................5-11 4.6 VTA Lead Screw Inspection and Lubrication ...............................................................................5-12 5.0 Remote X-ray On/Power On Light—Connection ................................................................................5-12 6.0 Replacing X-ray and Imaging Components ........................................................................................5-13 6.1 Fiber Optic Cabling .....................................................................................................................5-13 6.2 Image Receptor ...........................................................................................................................5-15 6.3 Preparing the Image Receptor for Return Shipping ......................................................................5-15 6.4 Image Receptor Fans ...................................................................................................................5-16 6.5 Image Receptor Dust Filter Maintenance .....................................................................................5-16 6.6 HV Generator Assembly ..............................................................................................................5-17 6.7 Beam Limiting Assembly .............................................................................................................5-19 6.8 X-ray Tube ..................................................................................................................................5-20 6.9 Brick Assembly ...........................................................................................................................5-21 MAN-00625 v Maintenance Manual Table of Contents 7.0 Replacing Circuit Boards, Firmware, and Circuit Components .......................................................... 5-22 7.1 Firmware .................................................................................................................................... 5-22 7.2 Host Microprocessor Board ........................................................................................................ 5-23 7.3 Motor/Lamp Control Board ......................................................................................................... 5-24 7.4 Generator Microprocessor Board ................................................................................................ 5-25 7.5 Filament Control Board .............................................................................................................. 5-25 7.6 Rotor Control Board ................................................................................................................... 5-26 7.7 Tubehead Switch Boards ............................................................................................................ 5-27 7.8 Filament Protect Board ............................................................................................................... 5-27 7.9 Tubehead Microprocessor and Motor Driver Boards ................................................................... 5-28 7.10 Bucky Controller Board ............................................................................................................ 5-29 7.11 C-Arm Vertical Travel Limit Switches ....................................................................................... 5-30 7.12 C-Arm Rotation Limit Switch .................................................................................................... 5-30 7.13 C-arm Switch Boards (2) ........................................................................................................... 5-30 7.14 Mag Tray Detector Board ......................................................................................................... 5-31 7.15 Right Rotation Angle Display Board .......................................................................................... 5-33 7.16 Left Rotation Angle Display Board ............................................................................................ 5-33 7.17 VTA Motor Driver Board .......................................................................................................... 5-34 7.18 Compression / AEC Position Display Boards ............................................................................. 5-34 7.19 AEC Position Switch ................................................................................................................. 5-34 7.20 Paddle Detect Board ................................................................................................................. 5-35 8.0 Replacing Electrical Power Components and Assemblies .................................................................. 5-36 8.1 Power Distribution Board ........................................................................................................... 5-37 8.2 Mains Power Board .................................................................................................................... 5-38 8.3 Emergency Off Switch ................................................................................................................ 5-38 8.4 Circuit Breaker ........................................................................................................................... 5-39 8.5 Isolation Transformer/Power Distribution Assembly .................................................................... 5-40 8.6 Power Supply Interconnect Board ............................................................................................... 5-41 9.0 Replacing Mechanical Components and Assemblies ......................................................................... 5-42 9.1 Tubehead Cooling Fan ............................................................................................................... 5-42 9.2 C-arm Rotation Potentiometer .................................................................................................... 5-43 9.3 C-arm Rotation Drive Motor and Gearbox Assembly .................................................................. 5-44 9.4 C-arm Vertical Drive Motor and Gearbox Assembly ................................................................... 5-45 9.5 Compression Thickness Potentiometer ........................................................................................ 5-46 9.6 Compression Clutch and Clutch Brake Assembly ........................................................................ 5-47 9.7 Compression Motor and Motor Brake ......................................................................................... 5-49 9.8 Timing Belt ................................................................................................................................. 5-50 9.9 Force Load Cell .......................................................................................................................... 5-50 Chapter 6—System Adjustments and Calibration 6-1 1.0 Introduction ........................................................................................................................................ 6-1 2.0 AWS Adjustments and Calibrations ..................................................................................................... 6-1 2.1 Display Control and Function Adjustments ................................................................................... 6-1 2.2 Bar Code Reader ......................................................................................................................... 6-2 3.0 How to Set the AWS to Non-Imaging Mode ........................................................................................ 6-3 4.0 X-ray and Light Field Compliance ....................................................................................................... 6-5 4.1 X-ray Field Alignment Large Focal Spot ........................................................................................ 6-5 4.2 Light Field Alignment - Large Focal Spot ....................................................................................... 6-6 4.3 X-ray Field Alignment - Small Focal Spot ...................................................................................... 6-6 4.4 Light Field Alignment - Small Focal Spot ...................................................................................... 6-7 4.5 Light Field Illuminance Test and Adjustment .............................................................................. 6-10 4.6 Light Field Edge Contrast Test ..................................................................................................... 6-12 vi MAN-00625 Maintenance Manual Table of Contents 5.0 Downloading/Initializing the Selenia Cal Data ..................................................................................6-13 5.1 Downloading Calibration Data ...................................................................................................6-13 5.2 Initializing the Cal Data ..............................................................................................................6-13 6.0 Image Receptor Calibration Procedures .............................................................................................6-14 6.1 Image Receptor Retract Calibration .............................................................................................6-14 6.2 Image Receptor Gridlines Test .....................................................................................................6-15 6.3 Image Receptor Gridlines Calibration ..........................................................................................6-15 6.4 Gain Calibration .........................................................................................................................6-16 6.5 Image Quality Verification ..........................................................................................................6-16 7.0 Exposure Timing Parameters ..............................................................................................................6-16 7.1 DETECTOR_READY Time-out Adjustment ..................................................................................6-16 7.2 Brick Bypass Mode ......................................................................................................................6-17 8.0 X-ray System Adjustments and Calibrations .......................................................................................6-18 8.1 Tube Bias Verification .................................................................................................................6-18 8.2 HV Control Board Over-Current/Over-Voltage Adjustment .........................................................6-19 8.3 Filament Control Board Over-Current/Over-Voltage Adjustment .................................................6-20 8.4 Tube Voltage (kV) Calibration .....................................................................................................6-20 8.5 Tube Current (mA) Adjustment ....................................................................................................6-22 9.0 Compliance Tests—System Level .......................................................................................................6-24 9.1 Reproducibility and Linearity ......................................................................................................6-24 9.2 Beam Quality Assessment (Half-Value Layer Measurement) ........................................................6-29 9.3 Detector Ghosting .......................................................................................................................6-31 10.0 Modifying the TEC Exposure Mode ..................................................................................................6-33 10.1 General Information ..................................................................................................................6-33 10.2 Site-specific Calibration Requirements .....................................................................................6-33 10.3 Initializing the TEC Lookup Tables ............................................................................................6-34 10.4 Setting the Active TEC Table .....................................................................................................6-34 10.5 Adjusting the TEC Master Density Setting ..................................................................................6-34 10.6 TEC Tables ................................................................................................................................6-35 11.0 AEC Calibration ...............................................................................................................................6-37 11.1 Enable AEC Function .................................................................................................................6-37 11.2 Entering the AEC Calibration Tool .............................................................................................6-37 11.3 Determine Half Value Layer (HVL) ............................................................................................6-40 11.4 Determine Entrance Screen Exposure (ESE) ................................................................................6-43 11.5 Generate Goal Image ................................................................................................................6-45 11.6 Exiting AEC Calibration .............................................................................................................6-47 11.7 AEC Dark Offset Calibration ......................................................................................................6-48 11.8 AEC Dosage Scaling ..................................................................................................................6-49 11.9 Confirm AEC Calibration Settings ..............................................................................................6-49 11.10 AEC Verification ......................................................................................................................6-50 12.0 Configure Array Auto-Power Control Time ......................................................................................6-51 13.0 Configure Array Temperature ..........................................................................................................6-52 14.0 C-arm Tests and Adjustments ...........................................................................................................6-53 14.1 Paddle Programming and Verification .......................................................................................6-53 14.2 C-arm Rotation Angle Calibration .............................................................................................6-54 14.3 C-arm Rotation, Vertical Speed, and Compression Control Test ................................................6-56 14.4 C-arm Vertical Travel Adjustment .............................................................................................6-57 MAN-00625 vii Maintenance Manual Table of Contents 15.0 Compression System Calibration ..................................................................................................... 6-58 15.1 Setting—Force Load Cell .......................................................................................................... 6-58 15.2 Compression Chain Tension Adjustment .................................................................................. 6-58 15.3 Compression Speed Calibration ................................................................................................ 6-58 15.4 Compression Thickness Potentiometer Mechanical Adjustment ................................................ 6-59 15.5 Compression Thickness Potentiometer Calibration ................................................................... 6-59 15.6 Compression Force Calibration ................................................................................................. 6-60 16.0 Power Supply Interconnect Board Adjustment ................................................................................ 6-60 Chapter 7—Performance Testing 7-1 1.0 Introduction ........................................................................................................................................ 7-1 2.0 Service Acceptance Tests Sign Off Sheet ............................................................................................. 7-1 3.0 Standard System Test .......................................................................................................................... 7-1 4.0 Digital Array Field Acceptance Tests ................................................................................................... 7-2 4.1 Image Receptor Linearity .............................................................................................................. 7-2 4.2 Spatial Resolution ......................................................................................................................... 7-3 4.3 ACR Phantom Evaluation .............................................................................................................. 7-3 4.4 Signal to Noise Ratio (SNR) Measurements ................................................................................... 7-4 5.0 Glandular Dose and Radiation Output Rate ........................................................................................ 7-4 Chapter 8—Software Maintenance 8-1 1.0 Introduction ........................................................................................................................................ 8-1 2.0 Getting Log Files ................................................................................................................................. 8-1 2.1 Burning Log Files on CD ............................................................................................................... 8-1 2.2 Accessing the System Log Files from the AWS .............................................................................. 8-1 2.3 Selenia Software Status/Alarm Logs ............................................................................................... 8-1 2.4 Operating System Status/Alarm Logs ............................................................................................. 8-2 2.5 Brick Assembly Status/Alarm Logs ................................................................................................ 8-2 3.0 Set AWS IP Address ............................................................................................................................ 8-2 4.0 Updating the Default Router ............................................................................................................... 8-2 5.0 Host Name and Aliases ....................................................................................................................... 8-3 6.0 Setting Time, Date, and Time Zone ..................................................................................................... 8-3 6.1 Setting Time and Date .................................................................................................................. 8-3 6.2 Setting the Time Zone ................................................................................................................... 8-3 6.3 Brick Time Zone ........................................................................................................................... 8-3 7.0 Changing the Brick and Array IP Addresses (Optional) ........................................................................ 8-4 8.0 Back Up Files ...................................................................................................................................... 8-4 8.1 Back Up Configuration ................................................................................................................. 8-4 8.2 Back Up the Calibration and Map Files ........................................................................................ 8-4 9.0 Burning Anonymous CDs .................................................................................................................... 8-5 9.1 Add Service CD-RW Output Device ............................................................................................. 8-5 9.2 Configure Service CD-RW ............................................................................................................ 8-5 9.3 Add Output .................................................................................................................................. 8-5 9.4 Write Patient Files ........................................................................................................................ 8-5 9.5 Remove Output ............................................................................................................................ 8-5 10.0 Bad Pixel Mapping ............................................................................................................................ 8-6 10.1 Turning on Automatic Bad Pixel Mapping in the Calibrate Screen .............................................. 8-6 10.2 Calibration ................................................................................................................................. 8-6 viii MAN-00625 Maintenance Manual Table of Contents 11.0 Repeat Management ..........................................................................................................................8-7 11.1 Change Review Management to Reject and Add Repreview Tab .................................................8-7 11.2 Repeat Analysis Report—Turning Off Secondarily Accepted Images ...........................................8-7 11.3 Turning off Repeat/Reject Management .......................................................................................8-7 11.4 Spool Full Alarm .........................................................................................................................8-8 12.0 Reducing the Printed Contrast of the Laser Cameras ..........................................................................8-8 13.0 Reducing the Display Contrast on the For Presentation Images ..........................................................8-9 13.1 Test Output Device Connectivity ................................................................................................8-9 14.0 R2 Service Utility ...............................................................................................................................8-9 14.1 Viewing the R2 Logs ...................................................................................................................8-9 14.2 Image Checker Reboot ................................................................................................................8-9 15.0 Reinstalling the AWS Software .........................................................................................................8-10 15.1 AWS Driver Installation .............................................................................................................8-10 15.2 AWS Application Software Installation ......................................................................................8-10 16.0 Configuring the Output Devices ......................................................................................................8-11 16.1 Add and Configure Available Printers ........................................................................................8-11 16.2 Add and Configure DICOM Archives ........................................................................................8-14 16.3 Add and Configure a CAD Server ..............................................................................................8-18 16.4 Add and Configure a Workstation .............................................................................................8-21 16.5 Modality Worklist Configuration ...............................................................................................8-22 16.6 Add and Configure the AWS CD-RW ........................................................................................8-24 16.7 Optionally, Set Up Output Devices to use Alternate Queues .....................................................8-25 16.8 AWS Bar Code Reader ..............................................................................................................8-26 Chapter 9—Parts List 9-1 1.0 Introduction .........................................................................................................................................9-1 2.0 The Replacement Parts Lists .................................................................................................................9-1 Chapter 10—Selenia Display Arm Reconfiguration 10-1 1.0 Introduction .......................................................................................................................................10-1 2.0 Identification .....................................................................................................................................10-1 3.0 Reconfiguring the Selenia Display Arm Assembly ..............................................................................10-2 3.1 Removing the Selenia Display .....................................................................................................10-2 3.2 Removing the Arm ......................................................................................................................10-2 3.3 Removing the Base ......................................................................................................................10-3 3.4 Reconfigure the Base Wiring .......................................................................................................10-4 3.5 Modify the Selenia Display Arm for Left-Side Articulation ...........................................................10-5 3.6 Modify the Display Arm from Left Side to Right Side ...................................................................10-6 4.0 TechMate Swivel Arm Reconfiguration ..............................................................................................10-6 Chapter 11—TechMate Swivel Arm Reconfiguration 11-1 1.0 Introduction .......................................................................................................................................11-1 2.0 Reconfiguring the TechMate Swivel Arm Assembly ...........................................................................11-1 2.1 Modify the Swivel Arm for Right-Side Articulation ......................................................................11-1 2.2 Route the TechMate Swivel Arm Harness ....................................................................................11-2 2.3 Reinstall The Display and Cables ................................................................................................11-3 MAN-00625 ix Maintenance Manual Table of Contents Appendix A—Specifications A-1 1.0 Dimensional Information ....................................................................................................................A-1 1.1 Tubestand (Gantry with C-arm) .....................................................................................................A-1 1.2 Acquisition Workstation ...............................................................................................................A-2 1.3 Acquisition Workstation with Dual Swivel Arms ...........................................................................A-2 2.0 Operating Environment .......................................................................................................................A-3 2.1 General Operating Conditions ......................................................................................................A-3 3.0 Storage Environment ...........................................................................................................................A-3 3.1 Tubestand .....................................................................................................................................A-3 3.2 Image Receptor ............................................................................................................................A-3 4.0 Electrical Input ....................................................................................................................................A-4 4.1 Tubestand .....................................................................................................................................A-4 4.2 Acquisition Workstation ...............................................................................................................A-4 5.0 Acquisition Workstation Technical Information ..................................................................................A-5 6.0 Tubestand Technical Information ........................................................................................................A-6 6.1 C-arm ...........................................................................................................................................A-6 6.2 Compression ................................................................................................................................A-6 6.3 X-ray Tube ....................................................................................................................................A-7 6.4 X-ray Beam Filtration and Output .................................................................................................A-8 6.5 X-ray Collimation .........................................................................................................................A-8 6.6 Light Field Indication ....................................................................................................................A-9 6.7 X-ray Generator ............................................................................................................................A-9 7.0 Imaging System Technical Information ..............................................................................................A-11 7.1 Image Receptor ..........................................................................................................................A-11 7.2 Tissue Exposure Control (TEC) Mode—Enhanced Manual mode .................................................A-12 7.3 Automatic Exposure Control (AEC) .............................................................................................A-13 8.0 Hardcopy Film Printing Devices .......................................................................................................A-15 8.1 Image Engine ..............................................................................................................................A-15 8.2 Interface .....................................................................................................................................A-15 8.3 Printed Film ................................................................................................................................A-15 9.0 TechMate ..........................................................................................................................................A-15 x MAN-00625 Maintenance Manual Table of Contents Appendix B—Technical References B-1 1.0 Service Mode—Switches and Connections ......................................................................................... B-1 1.1 Host Microprocessor Board Switch Settings .................................................................................. B-1 1.2 Peripheral Monitor Port ................................................................................................................ B-5 1.3 Array Monitor Port ....................................................................................................................... B-6 2.0 Alarm Types and System Messages ..................................................................................................... B-7 2.1 Category One Alarm Functions .................................................................................................... B-8 2.2 Category Two Alarm Functions .................................................................................................... B-8 3.0 Alarm Dialog Box ............................................................................................................................... B-9 4.0 Critical, Major, and Minor Error Codes ............................................................................................. B-10 4.1 Critical Errors ............................................................................................................................. B-10 4.2 JAM Failure ................................................................................................................................ B-10 4.3 Power/Boot-up Failure ............................................................................................................... B-11 4.4 Power On Self Test (POST) Failure-Major ................................................................................... B-12 4.5 Readout Sequence Failure .......................................................................................................... B-13 4.6 Message Communication Failure ............................................................................................... B-14 4.7 HV Monitoring Failure ............................................................................................................... B-14 4.8 Temperature Monitoring Failure ................................................................................................. B-15 4.9 EL Monitoring Failure ................................................................................................................. B-15 4.10 RFS Failure ............................................................................................................................... B-15 4.11 Software Upgrade Failure ......................................................................................................... B-16 4.12 Flash Failures ........................................................................................................................... B-16 4.13 General Runtime Failures ......................................................................................................... B-17 4.14 AEC Failure .............................................................................................................................. B-17 4.15 Software Upgrade Success Messages ........................................................................................ B-18 4.16 High Voltage Ramp Task Failures ............................................................................................. B-18 5.0 DRAPI Errors .................................................................................................................................... B-19 6.0 System Messages, Alarm Messages, and User Actions ....................................................................... B-21 6.1 System Message Information ...................................................................................................... B-21 6.2 Sample Category One Alarm Messages ...................................................................................... B-22 6.3 Category One Alarms ................................................................................................................. B-22 6.4 Sample Category Two Alarm Messages ...................................................................................... B-24 6.5 Category Two Alarms ................................................................................................................. B-24 6.6 Category Three Alarms ............................................................................................................... B-31 7.0 Test Points ........................................................................................................................................ B-32 8.0 LED Indicators .................................................................................................................................. B-36 9.0 Fuses ................................................................................................................................................ B-38 10.0 Jumpers .......................................................................................................................................... B-40 Appendix C—Selenia Troubleshooting C-1 1.0 Introduction ........................................................................................................................................ C-1 2.0 AWS Troubleshooting ......................................................................................................................... C-1 3.0 Software Troubleshooting ................................................................................................................... C-3 4.0 Debugging DICOM ............................................................................................................................ C-5 Index MAN-00625 I-1 xi Maintenance Manual Table of Contents xii MAN-00625 Maintenance Manual List of Figures List of Figures Figure 1-1 Selenia System...........................................................................................................................1-1 Figure 1-2 Location of Emergency Off Switches..........................................................................................1-5 Figure 1-3 Selenia Label Locations .............................................................................................................1-8 Figure 2-1 Gantry Circuit Breaker ...............................................................................................................2-1 Figure 2-2 AWS Circuit Breaker..................................................................................................................2-1 Figure 2-3 Emergency Off Switches ............................................................................................................2-1 Figure 2-4 Location of AWS Controls..........................................................................................................2-2 Figure 2-5 Resetting the Selenia UPS ..........................................................................................................2-3 Figure 2-6 Resetting the TechMate UPS ......................................................................................................2-3 Figure 2-7 Logon to AWS ...........................................................................................................................2-4 Figure 2-8 Start-up Wait Time Dialog Box ..................................................................................................2-4 Figure 2-9 Login to Application ..................................................................................................................2-5 Figure 2-10 Select a Patient Screen with New Patient Button Active ...........................................................2-5 Figure 2-11 Information Dialog Box ...........................................................................................................2-6 Figure 2-12 Exit from AWS .........................................................................................................................2-7 Figure 2-13 Location of Emergency Off Switches ........................................................................................2-8 Figure 2-14 Waiting for Link.......................................................................................................................2-9 Figure 2-15 Link Established .......................................................................................................................2-9 Figure 3-1 System Controls .........................................................................................................................3-1 Figure 3-2 The Selenia Controls..................................................................................................................3-1 Figure 3-3 TechMate Controls ....................................................................................................................3-2 Figure 3-4 Location of AWS Controls..........................................................................................................3-3 Figure 3-5 Selenia Keyboard.......................................................................................................................3-3 Figure 3-6 Setting Exposure Techniques Using the Trackball ......................................................................3-4 Figure 3-7 Selenia Function Keys on the Keyboard .....................................................................................3-4 Figure 3-8 Emergency Off Switches ............................................................................................................3-5 Figure 3-9 Flat Screen Display ....................................................................................................................3-5 Figure 3-10 Compression Device................................................................................................................3-8 Figure 3-11 The Dual Function Footswitch .................................................................................................3-8 Figure 4-1 AWS Components—Front View.................................................................................................4-2 Figure 4-2 AWS Components—Top/Rear View...........................................................................................4-2 Figure 4-3 AWS Covers Removal................................................................................................................4-3 Figure 4-4 Internal Components .................................................................................................................4-4 Figure 4-5 TechMate Computer Rear Panel ................................................................................................4-5 Figure 4-6 TechMate Internal Components .................................................................................................4-5 Figure 4-7 Removing the Display................................................................................................................4-8 Figure 4-8 Flat Screen Display ....................................................................................................................4-8 Figure 4-9 TechMate Display Connections .................................................................................................4-9 Figure 4-10 Cable Connections and Routing.............................................................................................4-10 Figure 4-11 Cable Connections and Routing.............................................................................................4-11 Figure 4-12 Shelf and CD-ROM Holder....................................................................................................4-12 MAN-00625 xiii Maintenance Manual List of Figures Figure 4-13 HyperTerminal Connection ................................................................................................... 4-15 Figure 4-14 AWS Computer ..................................................................................................................... 4-17 Figure 4-15 TechMate Rear Panel and Cable Routing............................................................................... 4-18 Figure 4-16 TechMate Computer Removal ............................................................................................... 4-18 Figure 4-17 Radiation Shield .................................................................................................................... 4-19 Figure 4-18 Power Distribution Assembly ................................................................................................ 4-20 Figure 4-19 AC Power Distribution Board ................................................................................................ 4-21 Figure 4-20 AWS Circuit Breaker ............................................................................................................. 4-23 Figure 4-21 UPS Replacement ................................................................................................................. 4-25 Figure 4-22 TechMate UPS ...................................................................................................................... 4-27 Figure 4-23 Fiber Optic Cabling, AWS. .................................................................................................... 4-29 Figure 4-24 Fiber Optic Cable Termination Points ................................................................................... 4-29 Figure 5-1 System Components Identification ............................................................................................ 5-2 Figure 5-2 Compression System Components Identification ....................................................................... 5-3 Figure 5-3 C-arm Rotation and Vertical Travel Components—Rear View of Gantry.................................... 5-3 Figure 5-4 C-arm Components—Front View............................................................................................... 5-4 Figure 5-5 Gantry Covers ........................................................................................................................... 5-5 Figure 5-6 Tubehead Covers ...................................................................................................................... 5-6 Figure 5-7 Compression Device Covers—Remove and Replace ................................................................. 5-7 Figure 5-8 C-arm Rotation Gear Assembly ............................................................................................... 5-11 Figure 5-9 Access to Power On and X-ray On Indicators.......................................................................... 5-12 Figure 5-10 Fiber Optic Cabling, Gantry .................................................................................................. 5-14 Figure 5-11 Image Receptor—Remove and Replace................................................................................. 5-15 Figure 5-12 Adjusting the C-arm Switch Assembly ................................................................................... 5-15 Figure 5-13 Image Receptor Dust Cover and Filter ................................................................................... 5-16 Figure 5-14 HV Generator Assembly........................................................................................................ 5-17 Figure 5-15 Beam Limiting Assembly ....................................................................................................... 5-19 Figure 5-16 X-ray Tube ............................................................................................................................ 5-20 Figure 5-17 Brick Assembly ..................................................................................................................... 5-21 Figure 5-18 AWS Cable Connection ........................................................................................................ 5-21 Figure 5-19 Replacing a Firmware Chip ................................................................................................... 5-22 Figure 5-20 Host Microprocessor Board ................................................................................................... 5-23 Figure 5-21 Motor Lamp Control Board ................................................................................................... 5-24 Figure 5-22 Generator Microprocessor Board........................................................................................... 5-25 Figure 5-23 Rotor Control Board .............................................................................................................. 5-26 Figure 5-24 Tubehead Switchboard ......................................................................................................... 5-27 Figure 5-25 Tubehead Assembly .............................................................................................................. 5-27 Figure 5-26 Tubehead Microprocessor and Motor Driver Boards ............................................................. 5-28 Figure 5-27 Bucky Controller Board ......................................................................................................... 5-29 Figure 5-28 C-arm Rotation Limit Switch ................................................................................................. 5-30 Figure 5-29 C-arm Switch Board .............................................................................................................. 5-30 Figure 5-30 Remove the C-arm Switch Board........................................................................................... 5-31 Figure 5-31 Replacing the Mag Detect Board ........................................................................................... 5-31 Figure 5-32 Position of the Detect board .................................................................................................. 5-31 xiv MAN-00625 Maintenance Manual List of Figures Figure 5-33 Right/Left Rotation Angle Display Board ................................................................................5-33 Figure 5-34 Compression / AEC Position Display Boards ..........................................................................5-34 Figure 5-35 Paddle Detect Board..............................................................................................................5-35 Figure 5-36 Power Distribution Components Identification.......................................................................5-36 Figure 5-37 Power Distribution Board ......................................................................................................5-37 Figure 5-38 Emergency Off Switch ...........................................................................................................5-38 Figure 5-39 Circuit Breaker.......................................................................................................................5-39 Figure 5-39 Power Distribution Assembly.................................................................................................5-40 Figure 5-40 Tubehead Cooling Fan...........................................................................................................5-42 Figure 5-41 C-arm Rotation Potentiometer................................................................................................5-43 Figure 5-42 C-arm Rotation Drive Motor and Gearbox Assembly .............................................................5-44 Figure 5-43 C-arm Vertical Drive Motor and Gearbox Assembly ..............................................................5-45 Figure 5-44 Compression Timing Belt.......................................................................................................5-46 Figure 5-45 Compression Thickness Potentiometer...................................................................................5-46 Figure 5-46 Compression Clutch and Clutch Brake Assembly...................................................................5-47 Figure 5-47 Compression Motor and Motor Brake ....................................................................................5-49 Figure 5-48 Timing Belt ............................................................................................................................5-50 Figure 5-49 Removing the Force Load Cell ...............................................................................................5-51 Figure 6-1 Display Control .........................................................................................................................6-1 Figure 6-2 Patient Screen—Selecting Non-Imaging Mode ...........................................................................6-3 Figure 6-3 Non-Imaging Mode Warning Box ..............................................................................................6-3 Figure 6-4 Non-Imaging Mode Window. ....................................................................................................6-4 Figure 6-5 X-ray Field Size and Light Field Alignment Tools .......................................................................6-5 Figure 6-6 Probe Locations—Light Field Illuminance................................................................................6-10 Figure 6-7 Adjustment—Light Field Illuminance .......................................................................................6-11 Figure 6-8 Test—Light Field Edge Contrast................................................................................................6-12 Figure 6-9 Positioning of Terminal and Form1 Windows ..........................................................................6-17 Figure 6-10 Gantry—Doors Open ............................................................................................................6-19 Figure 6-11 Tube Voltage Calibration .......................................................................................................6-21 Figure 6-12 Banana Jack and Test Points ..................................................................................................6-22 Figure 6-13 Waveform Patterns ................................................................................................................6-23 Figure 6-14 Half Value Layer Setup ..........................................................................................................6-29 Figure 6-15 First Exposure for Ghosting ....................................................................................................6-31 Figure 6-16 Ghost Image 1 .......................................................................................................................6-31 Figure 6-17 Second Exposure for Ghosting ...............................................................................................6-32 Figure 6-18 Preview Screen Showing Set-up for Detector Ghosting Test ...................................................6-32 Figure 6-19 Task Launcher Window .........................................................................................................6-38 Figure 6-20 Terminal Window..................................................................................................................6-38 Figure 6-21 Positioning of Terminal, AEC Calibration Tool, and Form1 Windows ....................................6-39 Figure 6-22 AEC Calibration Tool Window, Set Units to R/mR and AGD..................................................6-39 Figure 6-23 AEC Calibration Tool Window, Enable Capture HVL .............................................................6-40 Figure 6-24 AEC Calibration Tool Window, Entering the mR Value ..........................................................6-41 Figure 6-25 AEC Calibration Tool Window, HVL Value Displayed ...........................................................6-42 Figure 6-26 ESE Setup...............................................................................................................................6-43 MAN-00625 xv Maintenance Manual List of Figures Figure 6-27 AEC Calibration Tool Window, Enable Capture ESE .............................................................. 6-44 Figure 6-28 AEC Calibration Tool Window, ESE Value Displayed ............................................................ 6-45 Figure 6-29 Goal Image Setup.................................................................................................................. 6-46 Figure 6-30 AEC Calibration Tool Window, Completion Message............................................................ 6-47 Figure 6-31 Location of Array Serial Port.................................................................................................. 6-52 Figure 6-32 CJ16 on Motor Lamp Control Board ..................................................................................... 6-54 Figure 6-33 Location of C-arm Vertical Travel Limit Switches .................................................................. 6-57 Figure 6-34 Compression Chain Tension Adjustment ............................................................................... 6-58 Figure 8-1 Handheld Laser Scanner Programming Guide ......................................................................... 8-29 Figure 10-1 AWS—Front View ................................................................................................................. 10-1 Figure 10-2 Removing the Selenia Display ............................................................................................... 10-2 Figure 10-3 Removing the Display Arm .................................................................................................. 10-2 Figure 10-4 Standard Cable Routing......................................................................................................... 10-3 Figure 10-5 Removing the TechMate Display........................................................................................... 10-3 Figure 10-6 Removing the TechMate Swivel Arm.................................................................................... 10-4 Figure 10-7 Removing the Base................................................................................................................ 10-4 Figure 10-8 Standard Harness Routing (right-side configuration) .............................................................. 10-5 Figure 10-9 Optional Harness Routing (left-side configuration) ................................................................ 10-5 Figure 10-10 Aligning the Cover Plate...................................................................................................... 10-5 Figure 10-11 Aligning the Shaft ................................................................................................................ 10-6 Figure 10-12 Repositioning the Display Bracket ....................................................................................... 10-6 Figure 10-13 Harness Routing Through the Display Arm.......................................................................... 10-6 Figure 11-1 Aligning the Cover Plate........................................................................................................ 11-1 Figure 11-2 Reinstalling the Swivel Arm to the Base................................................................................. 11-1 Figure 11-3 AWS Right-Side Cable Routing.............................................................................................. 11-2 Figure 11-4 Harness Routing Through the Swivel Arm ............................................................................. 11-2 Figure 11-5 TechMate Display Connections............................................................................................. 11-3 Figure A-1 Tubestand Dimensions .............................................................................................................A-1 Figure A-2 Acquisition Workstation Dimensions ........................................................................................A-2 Figure A-3 Acquisition Workstation with Dual Swivel Arms .......................................................................A-2 Figure B-1 Host Microprocessor Board Switches ........................................................................................ B-1 Figure B-2 Debug Port KJ26 on Host Microprocessor Board ....................................................................... B-5 Figure B-3 Placement of Alarms by Type.................................................................................................... B-7 Figure B-4 Category One Dialog Box ......................................................................................................... B-8 Figure B-5 Alarm Icon ................................................................................................................................ B-8 Figure B-6 Alarm Dialog Box ..................................................................................................................... B-9 Figure B-7 System Messages..................................................................................................................... B-21 Figure B-8 Gantry Fuses (Right Panel) ...................................................................................................... B-39 Figure B-9 Gantry Fuses (Left Panel) ......................................................................................................... B-39 Figure C-1 AWS Circuit Breaker .................................................................................................................C-3 xvi MAN-00625 Maintenance Manual List of Tables List of Tables Table P-1 Selenia Documents ............................................................................................................... P-xxvi Table 3-1 Selenia Function Keys ................................................................................................................3-4 Table 3-2 Functional Tests of System Controls ...........................................................................................3-9 Table 4-1 AWS Recommended Preventive Maintenance Procedures .........................................................4-6 Table 5-1 Selenia Recommended Preventive Maintenance Procedures ......................................................5-8 Table 5-2 Selenia Firmware Identification by Circuit Board .....................................................................5-22 Table 6-1 Display Adjustments Using Control Dial ....................................................................................6-1 Table 6-2 Compression Accessory Sensor Combinations ...........................................................................6-5 Table 6-3 Paddle Codes .............................................................................................................................6-7 Table 6-4 X-ray Field Size Determination Data Sheet ................................................................................6-8 Table 6-5 Light Field Alignment .................................................................................................................6-9 Table 6-1 Light Field Illuminance ............................................................................................................6-10 Table 6-6 Light field Edge Contrast ..........................................................................................................6-12 Table 6-7 Tube Bias Values .....................................................................................................................6-18 Table 6-8 HV Control Board Over-Current / Over-Voltage Adjustment ....................................................6-19 Table 6-9 Filament Control Board Over-Current / Over-Voltage Adjustment ............................................6-20 Table 6-10 Tube Voltage Potential (kV) Data Sheet ..................................................................................6-21 Table 6-11 Reproducibility Worksheet ...................................................................................................6-26 Table 6-12 Linearity Worksheet ...............................................................................................................6-27 Table 6-13 Linearity Worksheet-Small Focal Spot ....................................................................................6-28 Table 6-14 TEC tables ..............................................................................................................................6-33 Table 6-15 AEC Verification settings ........................................................................................................6-50 Table 6-16 Compression Accessory Sensor Combinations .......................................................................6-53 Table 9-1 Gantry Power Distribution Functions Parts List ..........................................................................9-1 Table 9-2 System Control and X-ray Functions Parts List ............................................................................9-2 Table 9-3 C-arm Functions Parts List ..........................................................................................................9-2 Table 9-4 Image Acquisition Sub-system Parts List .....................................................................................9-3 Table 9-5 Selenia Paddles ..........................................................................................................................9-4 Table 9-6 TechMate Parts List ....................................................................................................................9-6 Table 9-7 Miscellaneous Parts List .............................................................................................................9-6 Table B-1 DIP Switch S6 ........................................................................................................................... B-2 Table B-2 Rotary Switch S4 ...................................................................................................................... B-3 Table B-3 DIP Switch S7 ........................................................................................................................... B-4 Table B-4 Computer Serial Port Settings .................................................................................................... B-5 Table B-5 Serial Port Cable Connections .................................................................................................. B-5 Table B-6 Monitoring Host Peripheral Ports .............................................................................................. B-5 Table B-7 Laptop HyperTerminal Communication Settings ....................................................................... B-6 Table B-8 Critical Errors .......................................................................................................................... B-10 MAN-00625 xvii Maintenance Manual List of Tables Table B-9 JAM Failure-Major .................................................................................................................. B-10 Table B-10 JAM Failure-Minor ................................................................................................................ B-10 Table B-11 Power/Boot-up Failure-Major ................................................................................................ B-11 Table B-12 Power/Boot-up Failure-Minor ................................................................................................ B-11 Table B-13 Power On Self Test (POST) Failure-Major .............................................................................. B-12 Table B-14 Power On Self Test (POST) Failure-Minor .............................................................................. B-12 Table B-15 Readout Sequence Failure-Major .......................................................................................... B-13 Table B-16 Readout Sequence Failure-Minor .......................................................................................... B-13 Table B-17 Message Communication Failure-Major ................................................................................ B-14 Table B-18 Message Communication Failure-Minor ................................................................................ B-14 Table B-19 HV Monitoring Failure-Major ................................................................................................ B-14 Table B-20 HV Monitoring Failure-Minor ............................................................................................... B-14 Table B-21 Temperature Monitoring Failure-Major ................................................................................. B-15 Table B-22 Temperature Monitoring Failure-Minor ................................................................................. B-15 Table B-23 EL Monitoring Failure-Major ................................................................................................. B-15 Table B-24 EL Monitoring Failure-Minor ................................................................................................. B-15 Table B-25 RFS Failure-Major ................................................................................................................. B-15 Table B-26 RFS Failure-Minor ................................................................................................................. B-15 Table B-27 Software Upgrade Failure-Major ........................................................................................... B-16 Table B-28 Software Upgrade Failure-Minor ........................................................................................... B-16 Table B-29 Flash Failures-Major .............................................................................................................. B-16 Table B-30 Flash Failures-Minor ............................................................................................................. B-16 Table B-31 General Runtime Failures-Major ........................................................................................... B-17 Table B-32 General Runtime Failures-Minor ........................................................................................... B-17 Table B-33 AEC Failure-Major ................................................................................................................ B-17 Table B-34 AEC Failures-Minor ............................................................................................................... B-17 Table B-35 Software Upgrade Success Message-Major ............................................................................ B-18 Table B-36 Software Upgrade Success Messages-Minor .......................................................................... B-18 Table B-37 High Voltage Ramp Task Failure-Major ................................................................................. B-18 Table B-38 High Voltage Ramp Task Failures-Minor ............................................................................... B-18 Table B-39 Error Communicating with the Detector ................................................................................ B-19 Table B-40 Error Initializing the DRAPI ................................................................................................... B-20 Table B-41 System Messages ................................................................................................................... B-21 Table B-42 Alarm Messages .................................................................................................................... B-22 Table B-43 Category Two Alarms ............................................................................................................ B-24 Table B-44 Image Processing Error Messages .......................................................................................... B-31 Table B-45 HV Control Board ................................................................................................................. B-32 Table B-46 HV Inverter ........................................................................................................................... B-32 Table B-48 Generator Microprocessor Board .......................................................................................... B-33 Table B-49 Power Distribution Board ...................................................................................................... B-33 Table B-50 Mains Board ......................................................................................................................... B-33 xviii MAN-00625 Maintenance Manual List of Tables Table B-47 Filament Control Board ........................................................................................................ B-33 Table B-51 Power Supply Interconnect Board ......................................................................................... B-34 Table B-52 Host Microprocessor Board .................................................................................................. B-34 Table B-53 Motor/Lamp Control Board ................................................................................................... B-34 Table B-54 Rotor Control Board ............................................................................................................. B-35 Table B-55 Filament Protect Board ......................................................................................................... B-35 Table B-56 Tubehead Microprocessor Board .......................................................................................... B-35 Table B-57 Filament Control Board ........................................................................................................ B-36 Table B-58 Generator Microprocessor Board .......................................................................................... B-36 Table B-59 Mains Power Board .............................................................................................................. B-36 Table B-60 Power Supply Interconnect Board ......................................................................................... B-36 Table B-61 Host Microprocessor Board .................................................................................................. B-36 Table B-62 Motor/Lamp Control Board ................................................................................................... B-37 Table B-63 AWS X-ray LED Board (left) .................................................................................................. B-37 Table B-64 AWS X-ray LED Board (right) ................................................................................................ B-37 Table B-65 Rotor Control Board ............................................................................................................. B-37 Table B-66 High Voltage Control Board ................................................................................................. B-37 Table B-67 Selenia Fuses ........................................................................................................................ B-38 Table B-68 Circuit Board Jumper Settings ............................................................................................... B-40 Table C-1 AWS Troubleshooting Table ..................................................................................................... C-1 Table C-2 Software Troubleshooting ......................................................................................................... C-3 MAN-00625 xix Maintenance Manual List of Tables xx MAN-00625 Maintenance Manual Preface Intended Use Preface 1.0 Intended Use The Selenia™ is intended to produce radiographic images of the breast. Its intended use is for the production, storage, and diagnostic review of digital screening, diagnostic, and needle localization mammography. 2.0 3.0 Quality Control • All quality control tests described in the QC manual must be performed at the prescribed frequencies as required under MQSA regulations. • To assure continued high level operation of Selenia, the recommended quality control procedures must be followed. Training Hologic® does not accept responsibility for injury or damage associated with improper or unsafe system operation. Service engineers must ensure that they receive training on Selenia with Hologic training programs prior to servicing the unit. Service engineers should refer to this Maintenance Manual, the QC Manual, and to the Operator’s Manual for directions on how to use and service Selenia. 4.0 Product Complaints Any health care professional (for example, customer or user of this system of products) who has any complaints or has experienced any dissatisfaction in the quality, durability, reliability, safety, effectiveness, and/or performance of this product should notify Hologic. If the device malfunctions and may have caused or contributed to a serious injury of a patient, Hologic should be notified immediately by telephone, fax, or written correspondence. 5.0 Prerequisites To perform the procedures in this manual, you should know how to do the following operations related to the system’s graphical user interface: • Perform mouse and trackball operations, such as click, drag, and select • Select from menus • Click buttons • Enter information in text fields • Select options • Select entries from drop-down lists • Use scroll bars You should also have a good working knowledge of: • • • MAN-00625 Unix The Acquisition Workstation (AWS) application software Netscape xxi Maintenance Manual Preface Terms and Definitions 6.0 xxii Terms and Definitions Accession Number A DICOM term that refers to a RIS generated number that uniquely identifies a visit to a site by a patient. AE Applications Entity. A DICOM term referring to the name of an application that performs DICOM services. AEC Automatic Exposure Control. A method of limiting the amount of radiation a patient receives. AGD Average Glandular Dose AWS Acquisition Workstation B.E.M. Breast Equivalent Material Brick Power and X-ray Control Module (PXCM) CC, MLO Names of the view positions for screening mammography. CHECKONSTART A term used in setting configurable parameters. Determines whether a particular parameter is verified each time the AWS is started. Collimator Device at the X-ray tube that is used to restrict the area of the receptor that is exposed. CPT Common Procedural Terminology Dialog Box A pop-up which informs the user, may require a user decision, and requires the action of the user by mouse click before any other activities can occur. It is used for important notices, warnings, errors. DICOM Digital Imaging and Communications in Medicine. An industry standard for connection of medical imaging equipment. Digital Marker A software implemented mechanism for imprinting a mark within an image to indicate some information (usually orientation) – (see Lead Marker). DMM Digital Multimeter DR Direct Radiography. A term used to distinguish the use of a photoconductor-based method as opposed to the x-ray capture and conversion method use in a scintillator or phosphor-based detector. DRAPI Direct Ray Application Programming Interface EMC Electro-magnetic Compatibility EMI Electro-magnetic Interference ESA Exam Specific Algorithm (Look Up Table). ESD Electro-static Discharge ESE Entrance Skin Exposure dose MAN-00625 Maintenance Manual Preface Terms and Definitions MAN-00625 Exam A generic term which is used in this document to mean everything that the Acquisition Workstation user does to perform a study. Exam is not part of DICOM nomenclature. FAST Fully Automatic Self-Adjusting Tilt Paddle Flip Change the orientation of an image about the vertical or horizontal axis. (Mirror) FRU Field Replaceable Unit Generator Device that supplies high voltage power to the X-ray tube. Grid Element within the Image Receptor which reduces scatter radiation during exposure. HIWATER A term used in setting configurable parameters. If the reclaimer sees more than this number of images or patients, the process starts. If it is less than this number, it immediately stops. A log message says that the reclaimer started but that there was nothing to reclaim. HOLDTIME A term used in setting configurable parameters. The minimum amount of time that patients/images are held before being reclaimed. Holdtime is expressed in days.hours.minutes (00.00.00). Host System The electronics connected to the PXCM, which provides the user interface, hosts the image acquisition library and API, generates detector corrected data from the array, and determines disposition of the final image. Another name for Host System is “Operator Console.” HV High Voltage HTC High Transmission Cellular Grid HVL Beam Quality Half-Value Layer Image (Object) A set of modality specific binary data and identifying attributes which represents the result of an imaging procedure performed on a patient. DICOM uniquely identifies image objects with a globally unique identifier (UID). INTERVAL A term used in setting configurable parameters. The time period that the reclaimer looks for new patients or images to be reclaimed. Time intervals are expressed in days.hours.minutes (00.00.00). IR Image Receptor kV An electrical term used in setting X-ray exposure which stands for kilo-volts. Lead Marker A marking device used in X-ray techniques which blocks the X-ray from exposing the film thereby creating a white area within a black background. xxiii Maintenance Manual Preface Terms and Definitions xxiv login/logout The process of logging into and out of the Operating System of the Acquisition Workstation. Upon start-up, this occurs before a user signs into the Acquisition Workstation application, and upon exiting, occurs after a user signs out of the Acquisition Workstation. LOWATER A term used in setting configurable parameters. If the reclaimer started, the oldest eligible images are reclaimed until there are only Lowater images left on the system. For patients, eligible patients that have been on the system the longest are reclaimed down to the Lowater mark. Note that the Lowater mark can never be more than 50 from the Hiwater mark, or else you can cause very long reclaim times. LUT A Look-Up Table (LUT) is an image processing function that replaces one image pixel value with a different image pixel value. LVPS Low Voltage Power Supply Mag Magnification mode mA An electrical term used in setting X-ray exposure which stands for milliamperes. mAs An electrical term used in setting X-ray exposure which stands for milliampere-seconds. Mirror see Flip Mo Molybdenum MQSA Mammography Quality Standards Act MPU Microprocessor Unit N Newtons OD Optical Density Operating System (OS) The basic software control system which runs all functions of a computer. Outputs A list of devices to which the captured, accepted image is sent. Outputs consist of a combination of archives, workstations, and film printers. Procedure A generic pre-defined medical protocol which contains a set of images (views) which are acquired under certain conditions, and are performed together for a singular purpose (for example, standard screening). Because a procedure is a generic entity in DICOM, there is no procedure instance UID, but DICOM supports identification of requested procedures. PXCM Power and X-ray Control Module. The communication interface between the Acquisition Workstation and the Image Receptor. Also referred to as “Brick.” Reclaimer A process that allows images and patients to be automatically removed from the AWS. Rh or Rho Rhodium RIS Radiology Information System MAN-00625 Maintenance Manual Preface Terms and Definitions MAN-00625 SecurViewRT™ The Hologic Technologist Review Workstation. Series A set of images which have all been acquired by a single tech for a single study with the same modality. SID Source to Image Distance Sign-in The process of a user identifying him/herself to the Acquisition Workstation application. Sign-out The process of a user exiting the Acquisition Workstation application, but not logging out of the OS. Solaris™ The commercial Sun™ Microsystems’ version of the UNIX Operating System. STRATEGIES A term used in setting configurable parameters. Lists the strategies (methods) that are used to reclaim images. Study A specific instance of a procedure on the Acquisition Workstation, consisting of a set of images and/or series, which has been performed on a specific patient, and is usually identified in some locally unique way. DICOM uniquely identifies studies with a globally unique instance UID. TEC Tissue Exposure Control. The mammographer enters a density for the patient (dense, normal or fatty), compresses the patient normally, and the Acquisition Workstation displays a recommended technique read out of the generator, based on standard tables. The operator approves this technique and starts the exposure. TechMate™ The Hologic SecurViewRT Technologist Review Workstation accessory, as packaged with the Selenia to reduce space in the examination room. Technique Combination of X-ray parameters (kV, mA, etc.) defined for a particular procedure view. TIMEOUT A term used in setting configurable parameters. The amount of time that a process is tried before stopping. Timeout is expressed in days.hours.minutes (00.00.00). UID DICOM term meaning unique identifier. UNIX Generic term for a class of multitasking, multiprocessing operating systems which are based on the concepts initially developed in the early 1970s by AT&T Bell Labs and later expanded on at the University of California at Berkeley. UPS Uninterruptible Power Supply View The combination of a single X-ray image and a specific set of conditions under which the image was acquired. View is not part of DICOM nomenclature, but in the context of DR, is approximately synonymous with a DICOM image object. xxv Maintenance Manual Preface Document Conventions 7.0 VIEWS A term used in setting configurable parameters. Includes the name of patient views that are to be excluded from the reclaimation process. This only applies to STR_IMAGE_LRU_QUALITY_CONTROL. Visit A set of studies identified in a locally unique manner and performed on a particular patient at a particular site for a singular reason. Normally identified by accession number or Visit ID and is associated with a diagnosis. DICOM has no concept of a visit instance UID. VAC Volts, Alternating Current VDC Volts, Direct Current VTA Vertical Travel Assembly Document Conventions Text written in monospaced font is supposed to be typed exactly as shown. Pressing the left trackball button is referred to as "click" and the right button as “right-click.” 8.0 Warnings, Cautions, and Notes Definitions of Warnings, Cautions, and Notes used throughout this manual are: 9.0 WARNING! This alerts you to procedures that you must follow precisely to avoid causing potentially serious or fatal injury to yourself or others. Warning: Warnings indicate procedures that you must follow precisely to avoid injury to yourself or others. Caution: Cautions indicate procedures that you must follow precisely to avoid damage to equipment, loss of data, or corruption of files in software applications. Note… Notes indicate important information that must be followed to ensure the proper operation of the system. Selenia Manual Set The Selenia Manual set contains the following documentation: Table P-1: Selenia Documents Title Operator’s Manual Administration Manual Installation Manual Maintenance Manual QC Manual Schematics xxvi P/N MAN-00623 MAN-00193 MAN-00624 MAN-00625 MAN-00093 9-500-0282 Use Selenia system operation Selenia system administration Selenia system installation Selenia system maintenance Selenia Quality Control Troubleshooting supplement to the Service Manual MAN-00625 Maintenance Manual Preface Using the Maintenance Manual 10.0 Using the Maintenance Manual Chapter 1—General Information. This chapter provides an overview of the mammography system, including component descriptions, patient and user safety, interlocks, and compliance information. Chapter 2—Startup and Shutdown Procedures. This chapter provides the pre- and post-start up tests, the Startup, Shutdown, and Emergency Operating procedures for Selenia. Chapter 3—System Controls, Indicators, and Tests. This chapter describes the Selenia controls and indicators. Also included are descriptions of the switch settings and connections used while in the service mode. Chapter 4—AWS Maintenance. This chapter provides preventive maintenance procedures, component identification, how to access internal components, and remove and replace procedures for components on the Acquisition Workstation. Chapter 5—Gantry Maintenance. This chapter provides preventive maintenance procedures, component identification, how to access Gantry components, and remove and replace procedures for components on the Gantry. Chapter 6—System Adjustments and Calibration. This chapter provides adjustments and calibrations for the components which make up the System. Chapter 7—Performance Testing. This chapter provides system level Compliance tests and performance tests on the components which make up the X-ray system. Chapter 8—Software Maintenance. This chapter provides procedures to maintain the software and to get files for technical support. Chapter 9—Parts List. This chapter provides tabular listing of the replacement parts. Chapter 10—Selenia Display Arm Reconfiguration. This chapter provides information and instructions for reconfiguring the Selenia Display Arm. Chapter 11—TechMate Swivel Arm Reconfiguration. This chapter provides information and instructions for reconfiguring the TechMate Swivel Arm. Appendix A—Specifications. This appendix contains system specifications. Appendix B—Technical References. This Appendix provides technical references to be used as aids in troubleshooting Selenia. Appendix C—Selenia Troubleshooting. This appendix contains Selenia troubleshooting information. MAN-00625 xxvii Maintenance Manual Preface Using the Maintenance Manual xxviii MAN-00625 Maintenance Manual Chapter 1—General Information Introduction Chapter 1—General Information 1.0 Introduction This chapter provides an overview of Selenia, including component descriptions, patient and user safety, interlocks, and compliance information. 2.0 System Description The Selenia is available with a technologist review workstation (the Hologic SecurViewRT TechMateTM) accessory. With the addition of this accessory, the SecurViewRT is packaged with the Selenia to reduce space required in the examination room. Figure 1-1: Selenia System Legend for Figure 1-1 1. The Selenia AWS contains the image processing electronics and provides the operator interface. 2. The SecurViewRT TechMate technologist review workstation accessory. 3. The C-arm consists of the X-ray tube, compression systems, and the digital image receptor. A pivot mechanism connects it to the Gantry. 4. The Gantry contains the electrical and mechanical subsystems for the Selenia. The Carm and the Gantry make up the Tubestand. 5. Dual-function Footswitches allow hands-free C-arm vertical travel and compression movements. MAN-00625 1-1 Maintenance Manual Chapter 1—General Information Film Printer (option) 3.0 Film Printer (option) Printers are available for printed film. Printed films have the patient information, exposure technique, projection and institution information displayed. 4.0 Safety This manual should be read and understood in its entirety before turning the unit On. Always follow all the instructions in this manual. The Selenia system is classified as CLASS I, TYPE B permanently connected equipment as per IEC 60601-1. There are no special provisions to protect the system from flammable anesthetics or ingress of liquids. Warning: 4.1 This X-ray unit may be dangerous unless safe exposure factors and operating instructions are followed. Observe all operating and safety instructions before making an X-ray exposure. Isolation Integrity WARNING! To ensure the isolation integrity for the system, attach only Hologic accessories or options to the unit. Any changes to the interconnections must be performed by Hologic authorized personnel. WARNING! To insure proper isolation, maintain a 1.5 meter distance between the patient and any non-patient devices. Non-patient system components (such as the Workflow Manager, or the hardcopy printer) must not be installed in the Patient Area. 1.5m 1-2 MAN-00625 Maintenance Manual Chapter 1—General Information Safety 4.2 Radiation Safety The exposure duration is limited by the following normal conditions: • The manual mAs timer The exposure duration is also limited by the following abnormal conditions: • Premature release of the X-ray exposure switch • Exceeding the preset back-up time • The independent safety hardware back-up timer • Detection of a generator fault 4.2.1 Operator Radiation Shield The unit’s radiation shield is designed to comply with all requirements of 21CFR 1020 and IEC 60601-2-45.2001. The shield is rated for a 0.5 mm Pb (lead) equivalence and is permanently mounted to the AWS. Warning: 4.2.2 For maximum protection from X-ray exposure, the operator must keep their entire body behind the radiation shield for the duration of the exposure. Exam Room Door Indicators • Power On Indicator—There is a provision in the system to accommodate local regulations that require an X-ray System Power-On Indicator at the door. • X-ray On Indicator—There is a provision in the system to accommodate local regulations that require an X-ray Exposure In-Progress indicator at the door. The connection points are available through the access panel at the rear of the Gantry. See Chapter 5, Remote X-ray On/Power On Light—Connection, p. 5-12. 4.3 Electrical Safety Only an authorized service engineer should remove covers from the mammography unit. MAN-00625 WARNING! Lethal voltages are present within the interior of this unit. WARNING! Per North American electrical safety requirements, grounding reliability can only be achieved when the Acquisition Workstation is connected to a receptacle marked Hospital Grade. WARNING! Electrical equipment used in the presence of flammable anesthetics may cause an explosion. 1-3 Maintenance Manual Chapter 1—General Information Safety 4.4 WARNING! The Disk Drives equipped with this system are a Class I Laser Product. Avoid direct exposure to the beam. Invisible laser radiation is present if the case to a disk drive is open. WARNING! The Bar Code Scanner equipped with this system is a Class II Laser Product. Avoid direct exposure to the beam. Invisible laser radiation is present if the cover is opened. Caution: Do not store any magnetic media near or on devices, which produce magnetic fields, since stored data may be lost. Caution: Never switch off the Uninterruptible Power Supply (UPS) except in emergency (due to the risk of data loss). Caution: To minimize potential damage from thermal shock to the Digital Image Receptor, follow the recommended procedure to turn off the equipment. Caution: Only Selenia recommended accessories should be used with this equipment. Failure to heed this warning may cause unexpected functions and possible data loss. Caution: This is a medical device and should not be considered to be a generalpurpose computer. Users or service/administrative personnel may not amend, configure, or modify any hardware or software on this medical device with anything other than Hologic-approved components or software, including anti-virus software. This device should be installed behind the institution firewall for network security and anti-virus protection. No ongoing computer virus protection or network security for this medical device is provided (for example, a computer firewall). Network security and anti-virus provisions are the ongoing responsibility of the user. Mechanical Safety The equipment is designed to comply with the requirements of IEC 60601-1, UL 60601-1, and CSA 22.2 No. 601.1 by these safety features: 1-4 • The C-arm rotation braking is ensured upon loss of power. • Compression release is disabled when a localization paddle is installed. • Motorized compression force is limited to 200 N (45 lb). MAN-00625 Maintenance Manual Chapter 1—General Information Safety 4.5 Emergency Off Switches There are three Emergency Off Switches on the Selenia, one on either side of the Gantry and one on the AWS. Do not use the Emergency Off Switches to routinely remove power from the Selenia. The Emergency Off switch only affects the Gantry and should be used only in an emergency. For details on its use, see Chapter 2, Section 4.0, p. 2-8. Figure 1-2: Location of Emergency Off Switches MAN-00625 1-5 Maintenance Manual Chapter 1—General Information Safety 4.6 Interlocks In addition to the Emergency Off Switches described above, Selenia has several other safety interlocks. 4.6.1 C-arm Movement Interlocks C-arm vertical drive and rotation is disabled when 58 N (13 lb) or greater of compression force is displayed. 4.6.2 Automatic Compression Release Interlock Installing a Localization Paddle disables the automatic compression release functions. 4.6.3 Early Release Interlock The two X-ray exposure switches must be activated and held throughout the entire duration of the exposure. When the X-ray exposure switches are released prior to the end of the exposure, this interlock causes immediate termination of the exposure. An alarm message displays on the user interface. 4.6.4 Mirror and Filter Interlocks These interlocks prevent X-ray exposure whenever the Light Field Mirror or the Filter is not positioned correctly. 4.6.5 Smart Paddle System Position Interlock When a breast examination (for example, 18 x 24 cm MLO view) is selected requiring the use of an 18 x 24 cm (7.1 x 9.4 in.) shifting paddle, if the detected position does not match the view, the acquisition computer prevents the X-ray exposure until the faulty condition is corrected. A message is displayed to alert the user. 1-6 MAN-00625 Maintenance Manual Chapter 1—General Information Compliance 5.0 Compliance This section details the mammography system compliance requirements and the manufacturer’s responsibilities. 5.1 Compliance Requirements The manufacturer is responsible for the effects of safety, reliability, and performance of this equipment with the following provisions: 5.2 • The electrical installation of the room complies with the appropriate requirements. • The equipment is used in accordance with instructions for use. • Assembly operations, extensions, re-adjustments, modifications, or repairs are performed by authorized persons only. • The installed network and communications equipment must comply with an IEC Standard, and the complete system (network/communications equipment and Selenia Mammography System) must be installed to comply with IEC 60601-1 and IEC 60601-1-1. Compliance Statements The manufacturer states that this device is manufactured/conforms to: MAN-00625 • CAN/CSA ISO 13485:2003/ISO 13485:2003 • FDA, 21 CFR [Parts 820, 900 and 1020] • IEC 60601-1:1988 +A1+A2:1995 +A13:1996 Medical Electrical Equipment—General requirements for safety • IEC 60601-1-1:2000-12 Medical Electrical Equipment—Collateral Standard: Safety requirements for medical electrical systems • IEC 60601-1-2:2001 Medical Electrical Equipment—Collateral Standard: Electromagnetic compatibility for medical electric systems • IEC 60601-1-3:1994 Medical Electrical Equipment—Collateral Standard: Requirements for radiation protection in diagnostic X-ray equipment • IEC 60601-1-4:1996 +A1:1999 Medical Electrical Equipment—Collateral Standard: Programmable electrical medical systems • IEC 60601-2-28:1993-03 Medical Electrical Equipment—Particular requirements for the safety of X-ray source assemblies and X-ray tube assemblies for medical diagnosis • IEC 60601-2-32:1994 Medical Electrical Equipment—Particular requirements for the safety of associated equipment of X-ray equipment • IEC 60601-2-45:2001 Medical Electrical Equipment—Particular requirements for the safety of mammographic X-ray equipment and mammographic stereotactic devices • UL 60601-1: Medical Electrical Equipment, Part 1—General Requirements for Safety • CSA: Medical Electrical Equipment Part 1: C22.2 No. 601.1–M90—General Requirements for Safety 1-7 Maintenance Manual Chapter 1—General Information Compliance 5.3 Label Locations Figure 1-3: Selenia Label Locations 1-8 MAN-00625 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Introduction Chapter 2—Startup and Shutdown Procedures 1.0 Introduction This chapter provides the pre- and post-startup tests, the Startup, Shutdown, and Emergency Operating procedures for Selenia. Refer to the Selenia Operator’s Manual for detailed information about Operating Procedures. 2.0 Startup Procedures 2.1 Pre-Startup Tests Before applying power to the system: 1. Verify that: a. Primary (source) power circuit breaker is On. b. Circuit breaker on the rear of the Gantry is On. Figure 2-1: Gantry Circuit Breaker c. Circuit breaker on the rear of the AWS is On. Figure 2-2: AWS Circuit Breaker. d. All three Emergency Off switches are reset (two on the Gantry, one on the AWS). Figure 2-3: Emergency Off Switches 2. Inspect the overall integrity of the mammography unit for open or loose panels, missing hardware, and signs of damage. 3. Inspect the radiation shield for chips, cracks, breaks, and secure attachment. 4. Be sure the room is clear of obstructions. 5. Correct all discrepancies before starting the system. MAN-00625 2-1 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Startup Procedures 2.2 Start up the System 2.2.1 Selenia 1. Press the Selenia Power On button (small black button on the left keypad) momentarily to start the system. A green LED illuminates indicating power is on. Legend for Figure 2-4 1. 2. 3. 4. 5. On button. On indicator light. X-ray Indicator lights on both panels. X-ray buttons on both panels, one on each side of the keyboard. Compression Release button. Figure 2-4: Location of AWS Controls 2. Wait for the computer to start up. The system initializes and runs the diagnostic tests. This may take several minutes. The temperature of the Selenia Detector is critical for image quality. To stabilize its temperature, the detector should be on for at least 1 hour (warm up) before calibrations or patient exposures. Note… 2.2.2 If during the internal tests, the system detects a fault condition, a message displays, and the startup is suspended until the problem is remedied. TechMate 1. Start the TechMate by pressing the button on the upper right side of the Workstation front cover. See Figure 3-3, p. 3-2. 2. Refer to SecurViewRT documentation for additional TechMate Installation and User information. 2-2 MAN-00625 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Startup Procedures 2.3 Resetting the UPS 2.3.1 System Power Is Turned Off If the Acquisition Workstation does not respond to the On button, the Uninterruptible Power Supply (UPS) may need to be reset. For example: If power is removed from the Acquisition Workstation (such as power source disconnected or circuit breaker switched off) and then re-applied, the UPS may not automatically respond. To reset the Selenia UPS: See Figure 2-5. 1. Locate the UPS button at the lower right of the back panel. 2. Press down and hold the button to press the reset button on the UPS. The UPS will chirp. UPS LBL-00343 3. Press the button again and listen for a second chirp. 4. Start the Acquisition Workstation normally. Figure 2-5: Resetting the Selenia UPS To reset the TechMate UPS: See Figure 2-6. 1. Locate the access hole in the middle of the left side of the front cover. This hole is aligned with the Power button on the UPS. 2. Insert the eraser-end of a pencil into the hole to press the button on the UPS fully inward until it catches. UPS LBL-00343 3. Start the TechMate normally. Figure 2-6: Resetting the TechMate UPS Notes… MAN-00625 In the event the above procedure fails to reset the UPS, the circuit breaker located at the right side of the TechMate UPS may have tripped. In this case, the front cover must be removed; refer to Chapter 4, Section 3.1, p. 4-5. Locate the circuit breaker (white button) and press. 2-3 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Startup Procedures 2.4 Log in to the Operating System You must log in to the computer's Operating System (OS) and the application with a user name and password. When the Logon dialog box appears: 1. Type your Operating System user name (case sensitive). 2. Click OK or press Return. Figure 2-7: Logon to AWS 3. Type your Operating System password in the next dialog box. Note… Customers are not to be given any service or apps passwords. 4. Press Return or click OK. 2.5 Startup Wait Time When the AWS is started, a message window displays the time remaining for the detector to reach operating temperature. This window is cancellable and does not restrict use before this time expires. Warning: Do not calibrate the system until it reaches operating temperature. Figure 2-8: Start-up Wait Time Dialog Box 2-4 MAN-00625 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Startup Procedures 2.6 Log in to the Application When the Login to system dialog box appears: 1. Select your ID from the drop-down list. 2. Click the Password field and enter your password (case sensitive). Note… Customers are not to be given any service or apps passwords. Figure 2-9: Login to Application 3. Click OK. The application window, Select a Patient, appears. For detailed information on the operating screens, refer to the Selenia Operator’s Manual. Figure 2-10: Select a Patient Screen with New Patient Button Active MAN-00625 2-5 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Startup Procedures 2.7 Information Dialog Box The Information dialog box located within the Main Menu Function identifies the AWS software version, current temperature of the array, and the date, time, and temperature of the last calibration. Figure 2-11: Information Dialog Box 2.8 Post-Startup Tests After the system starts, perform the C-arm, Tubehead, and Footswitch functional tests to ensure mechanical integrity. For functional descriptions of the controls and tests refer to Chapter 3—System Controls, Indicators, and Tests. 2-6 MAN-00625 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Shutdown Procedures 3.0 Shutdown Procedures To properly shut down the Selenia System: 1. Exit any open patient procedure. 2. Sign out of the application by selecting File>Exit on the main menu. a. Click the Power off the computer button on the dialog box. b. Click Yes. Figure 2-12: Exit from AWS 3. At the Confirmation message, Are you sure you would like to power off the computer? select Yes. 4. When the Green Power indicator on the AWS turns off, the system is completely shut down. 5. If the program does not close correctly, to shut the system down manually: a. After the application closes, select OK at the Logout Confirmation dialog box. If you do not see the Logout confirmation box, click Exit on the Taskbar. b. At the Solaris Welcome window, enter shutdown (all lower case) for the user name and select OK or press Return. c. For the Password, enter shutdown (all lower case) and select OK or press Return. When the Green Power indicator on the AWS turns off, the system is completely shut down. Note… 3.1 The correct and only way to quit is from the exit menu. Do not use the task launcher or the bottom Solaris bar, except in emergencies. User Reboot and User Shutdown There are two special users on the system: User Reboot and User Shutdown. These are initiated from a command line or the Sun interface, not from the Selenia interface. Initiating a User Reboot reboots the operating system. Initiating a User Shutdown provides for an orderly shutdown of the system. MAN-00625 2-7 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Emergency Off Switches 4.0 Emergency Off Switches There are three Emergency Off switches on the Selenia, one on either side of the Gantry and one on the AWS. Do not use the Emergency Off switches for routinely turning off the Selenia. They only affect the Gantry and should be used only in an emergency. 4.1 Using the Switch 1. Press any Emergency Off switch. The power to the Gantry is immediately removed. 2. If the emergency occurred during a Patient Exam and the patient is compressed, use the handwheels to manually release the patient. Figure 2-13: Location of Emergency Off Switches 2-8 MAN-00625 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Emergency Off Switches 4.2 Restarting the System After Activating the Emergency Off Switch: 1. Turn the Emergency Off switch one-quarter turn to reset it. 2. When the Power Panel dialog box displays, Communication with the generator is lost. examine the Emergency Off Switches and the circuit breaker. 3. Click Cancel if the Gantry is already on. 4. If the Gantry is off, and the Emergency Off Switches and the circuit breaker are set correctly, click OK to restart the Gantry. 5. Click OK again when the Link established with generator dialog box appears. If the dialog box reappears: 1. Observe the status of the Gantry before responding to the Power Panel dialog box. 2. If the Gantry displays are On, click Cancel. 3. If they are Off, click OK. 4. After you click OK, a new dialog box, “Waiting for link to be established with generator,” is displayed. Caution: Do Not attempt to close this dialog box. Figure 2-14: Waiting for Link 5. Once a link is established, the message changes to “Link established with generator” and an OK button is enabled. Figure 2-15: Link Established 6. Select OK as soon as this is enabled. Note… It may be necessary to click Reset Generator after clicking OK if the Generator Problem message isn’t cleared. If the dialog box continues to reappear, shut down the AWS following the “Shutdown Procedures” on p. 2-7. After waiting a minimum of four minutes, press the On button to restart the unit. MAN-00625 2-9 Maintenance Manual Chapter 2—Startup and Shutdown Procedures Emergency Off Switches 2-10 MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Introduction Chapter 3—System Controls, Indicators, and Tests 1.0 Introduction System controls and indicators are placed into two main groups. Legend for Figure 3-1 1. 2. AWS controls. Tubestand controls, including control points on the Gantry and the C-arm. Figure 3-1: System Controls 2.0 Acquisition Workstation Controls and Display Legend for Figure 3-3 1. 2. 3. 4. 5. 6. 7. Emergency Off Switch Circuit Breaker Selenia Display Selenia Trackball CD-RW Drive Selenia Keyboard Selenia Power On Button Figure 3-2: The Selenia Controls MAN-00625 3-1 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests TechMate Controls and Display 3.0 TechMate Controls and Display Legend 1. 2. 3. 4. 5. Display Keyboard Trackball Power Button for TechMate Reset for TechMate UPS Figure 3-3: TechMate Controls 3-2 MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests TechMate Controls and Display 3.1 AWS Keypads Keypads provide Power On, X-ray, and Compression Release functions. Figure 3-4: Location of AWS Controls Legend for Figure 3-4 1. 2. 3. 4. 5. 3.2 On button. On indicator light. X-ray Indicator lights on both panels. X-ray buttons on both panels, one on each side of the keyboard. Press them both simultaneously to begin an X-ray exposure and hold for the duration of the tone. Compression Release button. Keyboard and Trackball The Selenia AWS has a standard keyboard and two sets of function keys. Use the keyboard for entering Patient data and other general information. Figure 3-5: Selenia Keyboard Legend for Figure 3-5 1. 2. 3. 4. 5. 6. MAN-00625 Selenia Function keys Trackball Additional Function keys (future use) Standard keyboard keys Standard arrow keys Standard number keypad 3-3 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 4.0 Controls, Displays, and Functional Tests 4.1 Keyboard and Screen Controls Use the trackball or the function keys to change Exposure techniques. Figure 3-6: Setting Exposure Techniques Using the Trackball Figure 3-7: Selenia Function Keys on the Keyboard Table 3-1: Selenia Function Keys Key Name Function Exposure Mode Toggles through AEC, TEC, Manual Filter; Toggles between Mo or Rh kV Up Increases kV kV Down Decreases kV mAs Up Increases mAs mAs Down Decreases mAs Grid Toggles Grid Position (In or Out), retracts/engages the grid Focal Spot Toggles between Small or Large Breast Density Toggles through TEC Breast Density settings AEC position Moves the AEC Sensor position New Entry Opens New Entry (Patient, Sequence, View, etc.) Close Procedure Closes the Procedure. 3-4 MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 4.2 Emergency Off Switches Location of Emergency Off Switches Description There are three Emergency Off switches on the Selenia, one on each side of the Gantry and one on the AWS. Press any of the Emergency Off switches to immediately remove power to the gantry. Turn the Emergency Off switch one-quarter turn to reset the switch. To restart the system after using an Emergency Off switch, refer to Chapter 2, Section 4.0, p. 2-8 Figure 3-8: Emergency Off Switches 4.3 The Flat Screen Display Press the Power button, On-Screen Display-control dial, to turn on the display. Green indicator light shows power is on. Control Dial To turn the display off, press and hold the button for at least 1 second until the LED is off. To adjust the Tilt viewing angle, grasp the top of the display and gently push or pull. Note… MAN-00625 Figure 3-9: Flat Screen Display The Display auto-adjusts with initial use. Hologic recommends using the auto-adjustment feature. The Control Dial can also be used to activate an on-screen menu, which allows you to perform additional adjustments if necessary. Refer to Chapter 6, Section 2.1, p. 6-1. 3-5 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 4.4 Gantry Controls and Displays 1. C-arm Rotation Angle displays on either side of the Gantry show the C-arm angle. 2. Emergency Off Switches, located on each side of the Gantry, immediately remove power from the Tubestand. 3. The Input Power Circuit Breaker at the rear of the Gantry provides overload protection. 4. Dual-Function Footswitches activate C-arm and Compression Device movement. 3-6 MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 4.5 C-arm Controls and Displays C-arm controls are located on the Tubehead, the Compression Device, the rear of the C-arm Side Rails, and the rear of the Image Receptor Support Device. 1. Tubehead Controls 2. Compression Device 3. Rear of the C-arm Side Rails 4. Rear of the Image Receptor Tubehead Controls, located on either side of the X-ray tube side covers, provide Collimator Override, C-arm Rotation, and Light Field functions. The Compression Device houses the AEC Sensor position controls and displays: AEC Sensor position, compressed breast thickness, and force. Handwheels allow manual compression control for patient positioning and applying final compression force. The rear edges of the C-arm Side Rail house recessed push-button controls for motorized compression and C-arm movement. An additional C-arm Rotation button is available on the rear of the Image Receptor. MAN-00625 3-7 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 4.5.1 Compression Device Controls and Displays Legend for Figure 3-10 6. 7. 4.6 C E N A TIO I S 5. Compression Handwheels. AEC Sensor Position Controls. AEC Sensor Position Display. Compression Force Display shows the compression force through the range of 10 lb to 67.4 lb (44.5 N to 300 N) in 1 lb (4.4 N) increments. Compression Thickness Display shows the thickness between 0 and 15 cm above the image receptor in 0.1 cm increments. Compression Paddle Sensor Receptacle. Compression Paddle Docking Sleeves. O P 1. 2. 3. 4. AUTO 1 3 5 AEC 7 /L TONS NEW BS CM Figure 3-10: Compression Device Dual Function Footswitches The system incorporates two footswitches for C-arm and Compression Up/Down movement. Using the Footswitch: 1. Press the footswitch to activate. 2. Release the switch to stop motorized movement. Locate the footswitches for easy access from either side of the C-arm. Legend for Figure 3-11 1. 2. 3. 4. C-arm Down C-arm Up Compression Down Compression Up Warning: 3-8 Figure 3-11: The Dual Function Footswitch Always position the footswitches so as to eliminate accidental activation by patient, operators, or wheelchairs. MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 4.7 Selenia Controls and Functional Tests After the system is started, test the C-arm, Tubehead, and Footswitch functions to ensure mechanical integrity. Table 3-2: Functional Tests of System Controls Function Control Location and Appearance Compression Down Description/Functional Test Pressing a Compression Down button: • Engages the compression brake. • Turns on the light field lamp. • Lowers the compression device. Note… Once activated, the compression brake remains engaged until compression release is pressed. Compression down movement stops: C-ARM • Upon release of the button. • At the compression down force limit. • At the lower compression travel limit. Confirm the buttons function correctly. Compression Up Pressing a Compression Up button: • Raises the compression device. • Does not release or activate the compression brake. Motorized compression up movement automatically stops: • Upon release of the button. • Upon reaching the upper compression travel limit. • Confirm the buttons function correctly. COMPRE SSION Compression Release Pressing the Compression Release button: • Releases the compression motor brake. • Raises the compression device approximately 10 cm Confirm the buttons function correctly. Note... The system disables all compression release functions when a localization paddle is installed (including automatic compression release, if enabled.) Patient release is available through the compression up functions. MAN-00625 3-9 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests Table 3-2: Functional Tests of System Controls (Continued) Function Counterclockwise C-arm Rotation Control Location and Appearance Description/Functional Test Pressing this button initializes motorized counterclockwise C-arm rotation. C-arm movement is disabled when compression force of 58 N (13 lb) or greater is applied. Confirm the C-arm Angle Rotation Displays on the Gantry reflect the changes in rotation. Rotating the C-arm counterclockwise changes the display to a more negative reading. Clockwise C-arm Rotation Pressing this button initializes motorized clockwise C-arm rotation. C-arm movement is disabled when compression force of 58 N (13 lb) or greater is applied. Confirm the C-arm Angle Rotation Displays on the Gantry reflect the changes in rotation. Rotating the C-arm clockwise changes the display to a more positive reading. 3-10 MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests Table 3-2: Functional Tests of System Controls (Continued) Function Control Location and Appearance C-arm Up Description/Functional Test Pressing this button moves the C-Arm up. Motorized C-arm movement automatically stops upon release of the button or upon reaching the upper C-arm travel limit. C-arm movement is disabled when compression force of 58 N (13 lb) or greater is applied. Confirm the buttons function correctly. RM C-AR C-arm Down Pressing this button moves the C-Arm down. Motorized C-arm movement automatically stops upon release of the button or upon reaching the lower C-arm travel limit. C-arm movement is disabled when compression force of 58 N (13 lb) or greater is applied. Confirm the buttons function correctly. C-ARM MAN-00625 COMPRE SSION 3-11 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests Table 3-2: Functional Tests of System Controls (Continued) Function Collimator Override Control Location and Appearance Description/Functional Test The Collimator Override button allows the collimator to cycle through the available calibrated X-ray fields. Choice of the collimator mode, Automatic or Manual, is made in Edit>Standard Setup. Confirm the buttons function correctly (press the light field lamp button to visualize the X-ray field, and then press the Collimator Override button). The collimator device moves to another field size and the light field size changes. Light Field Lamp Pressing the light field lamp button turns on the light field lamp for approximately 30 seconds, permitting you to visualize the X-ray field. The light field lamp automatically turns on whenever a Compression Down button is activated. Confirm the buttons function correctly. 3-12 MAN-00625 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests Table 3-2: Functional Tests of System Controls (Continued) Function Smart Paddle System Control Location and Appearance Description/Functional Test Smart Paddles incorporate a mechanical function that permits the paddle to shift ~2.5 cm into a left, center, or right position. While compression is applied, the paddle cannot be unlocked. The collimator is programmed to follow the position of the Smart Paddles. To test this functionality: 1. Install any Smart Paddle into the compression device. 2. Shift the paddle into one of the detent positions. To change the position of a Smart Paddle: 1. Rotate and hold the knob on the side of the paddle. 2. Move the paddle into the correct position. 3. Release the knob to lock the paddle in place. 4. Turn on the light field lamp. Confirm that the collimator position matches the paddle position. 5. Repeat this procedure for the other two paddle positions. AEC Position Change the AEC Position by pressing one of the arrows on the compression device top. (You can also change it at the AWS.) To test this functionality: 1. Select an AEC mode using the AWS. 2. Change the AEC position using the arrow buttons on the device and the AWS display. 3. Confirm the position indicator on the side of the device and on the AWS display matches the current position. 4. Move the AEC position beyond #7 or #1. Confirm the Auto position indicator on the compression device is illuminated and the AWS display indicates Auto. MAN-00625 3-13 Maintenance Manual Chapter 3—System Controls, Indicators, and Tests Controls, Displays, and Functional Tests 3-14 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Introduction Chapter 4—AWS Maintenance 1.0 Introduction This chapter provides maintenance information and instructions for the AWS, including: MAN-00625 • Component identification • Removing covers and panels • Preventive maintenance procedures • How to access the System Log files • Component replacement procedures 4-1 Maintenance Manual Chapter 4—AWS Maintenance Introduction 1.1 Component Identification AWS Components—Front View Legend for Figure 4-1 1. 2. 3. 4. 5. 6. 7. 8. TechMate Display Radiation Shield Selenia Display Selenia Trackball CD-RW Drive Cooling Fan Selenia Keyboard TechMate Computer and UPS (not shown, located behind cover) 9. Barcode reader 10. Storage Shelf 11. TechMate Trackball 12. TechMate Keyboard Figure 4-1: AWS Components—Front View Legend for Figure 4-2 1. Selenia Trackball 2. Right LED Board (X-ray LED board) 3. Selenia Keyboard 4. Left LED Board (X-ray LED board) 5. TechMate Trackball 6. TechMate Keyboard 7. Circuit Breaker 8. Cooling Fans (4) 9. Rear Cover Handles 10. Selenia UPS Reset Figure 4-2: AWS Components—Top/Rear View 4-2 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Accessing Internal Components—Selenia AWS 2.0 Accessing Internal Components—Selenia AWS 2.1 Rear Cover Removal 1. 2. 3. 4. 5. Shut the system down. Remove the two rear cover screws. See Figure 4-3. Grasp the handles on each side of the cover. Slide the cover upwards, then pull backwards to remove the cover. Disconnect the cooling fan harness. Legend for Figure 4-3 1. 2. 3. Rear Cover Rear Cover Mounting Screws (two) Rear Cover Handles (two, only one shown) Figure 4-3: AWS Covers Removal MAN-00625 4-3 Maintenance Manual Chapter 4—AWS Maintenance Accessing Internal Components—Selenia AWS 2.2 Internal Components To access internal components or wiring inside the AWS; see Figure 4-4. Legend for Figure 4-4 1. Selenia Trackball 2. Right LED Board (X-ray LED board) 3. Selenia Keyboard 4. Left LED Board (X-ray LED board) 5. TechMate Trackball 6. TechMate Keyboard 7. AWS Cooling Fans 8. Circuit Breaker 9. Barcode Reader Power Supply 10. Display Power Supply 11. Computer 12. Uninterruptible Power Supply (behind computer) 13. Power Distribution Assembly (PDA) 14. Low Voltage Power Supply 15. Power Control Board Figure 4-4: Internal Components 4-4 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Accessing Internal Components—TechMate 3.0 Accessing Internal Components—TechMate 3.1 Front Cover Removal 1. 2. 3. 4. Shut down the system. Remove the two front cover screws. See Figure 4-6. Grasp the handles on each side of the cover. Slide the cover upwards, then pull backwards to remove the cover. 5. Disconnect the cooling fan and power button cables from the TechMate computer. Figure 4-5: TechMate Computer Rear Panel Legend for Figure 4-5 1. Power Button Cable 2. Fan Power Cable 3. Computer Rear Panel 4. Trackball Cable 5. Keyboard Cable 6. Display Cable 7. To UPS “Data Port” 8. Dongle 9. Network Cable 10. AC Power (from UPS) Cable Figure 4-6: TechMate Internal Components Legend for Figure 4-6 1. 2. 3. 4. 5. 6. MAN-00625 AWS Front Cover Cover Screws (one each side) TechMate Computer TechMate Computer Rear Panel TechMate UPS Cooling Fan Power and Power Button Cables 4-5 Maintenance Manual Chapter 4—AWS Maintenance Preventive Maintenance Procedures 4.0 Preventive Maintenance Procedures The tools and materials required for performing preventive maintenance on Selenia are: • • • Standard hand tools • Lint Free Cloths • Brush CRT Wipes Small Vacuum Cleaner Table 4-1: AWS Recommended Preventive Maintenance Procedures Freq Procedure Refer To Performer S AWS—Clean and Inspect Section 4.1, p. 4-6 Service Eng Backup the AWS Computer Section 10.0, p. 4-14 Service Eng Empty the Reject Bin Administrator’s Guide Service Eng A Inspect/Replace UPS Battery in AWS Section 23.2, p. 4-26 Service Eng Recommended frequency of performance: A = Annual S = Semi-Annual 4.1 AWS — Clean and Inspect The following procedures should be performed to maintain the Selenia AWS in optimum working condition. The recommended frequency is semi-annual maintenance by a qualified service engineer. If necessary, revise the care and cleaning cycle as conditions and use dictate. 4.1.1 Cabinet Cleaning 1. Turn system off. 2. Remove the Workstation rear cover. For Selenia, refer to Section 2.1, p. 4-3. 3. Remove the front cover of the TechMate. 4. Inspect the chassis for loose or missing hardware. 5. Inspect the cables for signs of wear such as crimps, breaks, and frays. 6. Use the vacuum cleaner to remove dust from inside the chassis, cooling fans, and air intakes on each computer (Selenia and TechMate). 4.1.2 Keyboard Cleaning 1. Use the vacuum cleaner to clean any dust or debris from the keyboard. 2. Wipe clean the keyboard and keys using a standard CRT wipe. Caution: 4.1.3 Do not use liquid or spray detergents to clean the keyboard. Do not remove the rear cover of the keyboard to expose the internal circuit board. Trackball Cleaning Using a CRT wipe, clean the ball and surfaces. 4.1.4 Acquisition Workstation Display Avoid touching the display screen. To clean the display screen protective panel, use a soft cloth that has been dampened with warm water. Do not use anything with alcohol in it, as over time, this can create fogging of the acrylic protective panel. 4-6 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Preventive Maintenance Procedures 4.1.5 TechMate Display—Nio Barco Display Precautions: • Take care not to damage or scratch the panel • Do not apply pressure on the panel • Do not apply or spray liquid directly to the panel or cabinet as excess liquid may cause damage to internal electronics. • Do Not Use: Strong alkalis lye Acid Detergents with fluoride Detergents with ammonia Detergents with abrasives Steel wool Sponge with abrasives Cloth with thread made of steel Other coarse tools Panel The manufacturer recommends to let the cleaning procedure be done in a Barco service center. If not, it must be performed in a clean and dust-free environment. 1. If there are dust particles on the LCD panel, blow them away by using a dust remover. (For example, DUST OFF 67 KONTAKT Chemie). A dust remover is composed of a blend of compressed liquid gases functioning as propellant. They provide a jet of dry inert gas that acts like compressed air for a quick and safe removal of dust particles and other contaminants on the surface of the LCD panel or the glass panel. Attention: the dust remover contains a liquid gas. If you shake the can or move the can too fast while spraying, you may blow drops of liquid on the panel surface! If this is the case, clean the panel as described below. 2. If the LCD panel is dirty or wet, take a lint-free nonabrasive cloth and lightly moisten the cloth with t solution of 25% Isopropyl Alcohol (IPA) and 75% deionized or distilled water. For example, Cleareen, a product of Certified Laboratories. 3. Gently clean the panel with the moist cloth. 4. Take another clean, dry, soft, lint-free cloth and gently wipe the glass dry. Cabinet 1. Clean the cabinet using a recognized cleaning product for medical equipment. The cloth you use must be moist, not wet! 2. Repeat the water only and wipe dry with a dry cloth. 3. The cabinet has been tested for resistance to the following products: Cidex, Betadine, Alcohol (Isopropyl and Ethyl), Ammonia-based cleaners (Windex) and Aquasonic Gel. MAN-00625 4-7 Maintenance Manual Chapter 4—AWS Maintenance Display Maintenance 5.0 Display Maintenance 5.1 Selenia Display Replacement VGA cable Cover Display screws (4) Power supply cable Cable clamp Figure 4-7: Removing the Display 1. 2. 3. 4. 5. Shut down the system. Remove the cable cover from the rear of the Display; see Figure 4-7. Disconnect the power supply and VGA cables. Remove the cable clamp. Remove the Display by removing the four Display screws from the Display Bracket. Install the new Display to the Display Bracket using the previously removed hardware. 6. Reconnect the VGA and power supply cables. 7. Reinstall the cable clamp. 8. Install the cable cover, carefully positioning the VGA cable so the cover closes easily. Be sure the cover lock engages. 9. Start the system. Control Dial 10. Push in the Control Dial, located behind the LED power indicator on the lower right side corner, to turn on the Display. Figure 4-8: Flat Screen Display 4-8 Note… The Display auto-adjusts with initial use. Hologic recommends using the auto-adjustment feature. The Control Dial can also be used to activate an on-screen menu, which allows you to perform additional adjustments if necessary. Refer to Chapter 6, Section 2.1, p. 6-1. Caution: Do not make any brightness and/or contrast adjustments to the display unless the SMPTE test pattern is on the screen. MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Display Maintenance 5.2 TechMate Display Replacement 1. Ensure that the TechMate computer is off. 2. Remove the cover (not shown) from the Display’s right rear compartment to provide access to the connectors. 3. Note the position of the cables, then disconnect the display power and DVI connectors. 4. Untie the reusable tie wrap (black), and remove the complete harness. 5. Remove the Display. 6. Install the new Display. 7. Reconnect the DVI and power cable. 8. Position the cables as they were originally so the cover may be easily closed. 9. Reinstall the cover on the Display’s rear compartment. 10. Refer to the TechMate manual to calibrate the display if necessary. Legend for Figure 4-9 1. 2. 3. 4. 5. Display Power cable DVI Cable Service loop for trackball and keyboard cables Spiral Wrap Cable Clamp Figure 4-9: TechMate Display Connections MAN-00625 4-9 Maintenance Manual Chapter 4—AWS Maintenance Trackball Replacement 6.0 Trackball Replacement Note… The Computer does not start up without the trackball installed. In most cases, the Display Swing Arm must be removed to access and replace the Selenia Trackball. 6.1 Selenia 1. Shut the system down. 2. Remove the AWS rear cover; see Section 2.1, p. 4-3. 3. At the top of the Ultra™ 45 computer, disconnect the trackball cable. 4. Cut cable ties securing the trackball cable to the inside of the AWS. 5. To remove the swing-arm, refer to Chapter 10—Selenia Display Arm Reconfiguration. Lay it on a clean padded work area on top of the AWS providing access to the under-side of the swing-arm. 6. The Trackball cable is mounted under the base with double-sided tape. Free the cable from the tape. 7. Remove the Trackball cable through the access hole on the top of the AWS. 8. When re-installing, on the bottom of the trackball, verify the DIP switch positions 2, 4, 6, and 8 are On. 9. Reverse the procedure to install. 6.2 TechMate 1. Shut down the TechMate computer and Display. 2. Remove the AWS front cover. 3. Disconnect the trackball cable, #1, and the keyboard cable, #2. See Figure 9. 4. Cut the cable ties, #3. 5. Remove the spiral wrap. 6. Replace the trackball. 7. Dress the display, trackball, and keyboard cables; replace the spiral wrap as shown and maintain the service loops as shown in Figure 4-9, p. 4-9. Figure 4-10: Cable Connections and Routing 8. Reconnect the display, trackball, and keyboard cables to the computer. 9. Replace any cable ties that you removed. 4-10 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Keyboard Replacement 7.0 Keyboard Replacement 7.1 Selenia 1. Turn the Selenia system off. 2. Working under the keyboard ledge, remove the three screws securing the keyboard to the center front edge of the AWS work surface. 3. Remove the AWS rear cover. See Section 2.1, p. 4-3. 4. At the top of the Ultra 45 computer, disconnect the keyboard cable. 5. Removing cable ties as necessary, remove the keyboard cable through the keyboard access slot. Remove the keyboard. 6. Reverse procedures to install the replacement keyboard. 7.2 TechMate 1. Shut down the TechMate computer and Display. 2. 3. 4. 5. 6. 7. 8. 9. MAN-00625 Remove the AWS front cover. Disconnect the trackball cable, #1, and the keyboard cable, #2. See Figure 4-11. Cut the cable ties, #3. Remove the spiral wrap. Replace the keyboard. Dress the display, trackball, and keyboard cables; replace the spiral wrap as shown and maintain the service loops as shown in Figure 4-9, p. 4-9. Figure 4-11: Cable Connections and Routing Reconnect the display, trackball and keyboard cables to the computer. Replace any cable ties that you removed. 4-11 Maintenance Manual Chapter 4—AWS Maintenance Compact Disk Drive and Storage Shelf Replacement 8.0 Compact Disk Drive and Storage Shelf Replacement Figure 4-12: Shelf and CD-ROM Holder 8.1 Storage Shelf Replacement Refer to Figure 4-12 when performing this procedure. 1. Shut the system down. 2. Remove any items currently stored in the Storage Shelf. 3. Remove the AWS rear cover. Refer to Section 2.1, p. 4-3. 4. From the back of the unit, remove the screw holding the shelf to the AWS. 5. Remove, from the bottom left side of the shelf, the three screws that secure the holder to the AWS. 6. Supporting the shelf, slide it forward and remove the Bar Code Reader cable from the notch in the shelf. 7. With a 5/16 driver, remove the hex nut holding the Bar Code Reader cable. Remove the cable from the shelf housing. 8. Reverse procedures to install the storage shelf. 4-12 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Bar Code Reader Replacement 8.2 Compact Disk Drive Replacement 1. Turn system off. 2. Remove the rear cover. See Section 2.1, p. 4-3. 3. From the back of the unit, remove the screw holding the CD-ROM holder. See Figure 4-12, p. 4-12. 4. Remove, from the bottom right side of the CD-ROM holder, the three screws that secure the holder to the AWS. See Figure 4-12. 5. Supporting the holder, slide it out to access the cables on the rear of the CD-ROM. 6. Disconnect the cables from the CD-ROM. 7. Access the three screws securing the CD-RW Drive mounting plate to the bottom of the CD-ROM Holder. Remove the screws. 8. Slide the CD-RW Drive back until the latch on the mounting plate is clear. Remove the drive from the mounting plate. 9. Reverse procedures to install the CD-RW Drive. 9.0 Bar Code Reader Replacement 9.1 Bar Code Reader 1. Remove the AWS rear cover; see Section 2.1, p. 4-3 2. Remove the storage shelf. See Section 8.1, p. 4-12. 3. Remove the power supply from the bar code reader cable. See Figure 4-4, p. 4-4. 4. Unscrew the two screws that hold the bar code reader connector to the harness. 5. Remove the bar code reader and cable through the hole. 6. Reverse procedures to install the bar code reader. 7. Turn system on. 9.2 Bar Code Reader Power Supply 1. Remove the AWS rear cover. 2. Disconnect the bar code reader power supply cable from serial connector J50. See Figure 4-4, p. 4-4. Remove tie-wraps as necessary. 3. Remove the three screws securing the bar code reader power supply mounting bracket to the computer mounting panel. 4. Remove the power supply. 5. Reverse procedures to install the bar code reader power supply. 6. Replace any tie-wraps you removed. MAN-00625 4-13 Maintenance Manual Chapter 4—AWS Maintenance AWS Computer Replacement 10.0 AWS Computer Replacement 10.1 Back up Configuration 1. 2. 3. 4. 5. Login as apps, minimize application and maximize Netscape as necessary. Select Service Tools in Netscape. Under Maintenance column, click the Backups link. Click on the Backup DROC link. Select Standard Backups + Logos from dropdown menu. 6. Click on Start Backup button and type the password if prompted. File will be saved under /linx_mp/backups directory on the Selenia, where filename is MonthDateTime.mpb: • MMDDTTTTTT.mpb 7. Click on Service Tools link on the top to go back. 10.2 Back up the Calibration and Map Files 1. Log in as apps (if not already logged in). 2. Insert CD1 into the CD-RW drive. Wait for the read light to stay on. 3. 4. 5. 6. 10.3 Type in a Terminal window su dr and press Return. Enter password when prompted. Type in a Terminal window cd /cdrom/cdrom1/5.10 and press Return. Type in a Terminal window ./usave then press Return. Create getinfo.html 1. From Terminal Window, type cd<space>/opt/users/dr 2. Type getinfo.pl 3. Follow the on screen instructions: a. Find the Selenia Serial Number b. Find the Brick Serial Number c. From the Application, Info, About Acquisition Station 4. The script will prompt you to place a cd in CDRW. Ignore this step and close the Terminal Window. 5. Follow the on-screen directions to allow the system to collect system information. Be sure to click Binary Checksum and Resource Checksum before closing. 6. At the prompt that asks you to insert a blank CD to write the system information in HTML format, press N. The getinfo file will be written to: <linx_mp/backups/save/getinfo . . . . .html> 10.4 Capture the calibration data on the Host Microprocessor board 1. Connect the adapter cable (1-040-0812) from Host Microprocessor board KJ26 to the serial port of your laptop. 2. Launch HyperTerminal. 4-14 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance AWS Computer Replacement Figure 4-13: HyperTerminal Connection 3. 4. 5. 6. Enter Selenia for the new connection. Select any icon. Click OK. Set Connect using by clicking the drop down arrow to the Com Port that the adapter cable is connected to: • COM1 or COM3 7. Click OK. 8. Change the Serial port settings to: • Bits per second : 9600 • Data bits : 8 • Parity : None • Stop bits : 1 • Flow Control : None 9. Click Apply. 10. Click OK. 11. From Transfer, Capture Text. 12. Enter the filename of the text file that you wish the log to be written to. (Pay attention to what folder you are in.) • For Example: test.txt 13. Click Start. 14. On the host microprocessor board, set Rotary S4 to Position 0. 15. Display should read 28kV, Man, Auto etc. 16. Set DIP switch S6-1 On, S6-2 On. All others Off. 17. Press S1 to download calibration data. The data will download 1 page at a time. Continually press S1 until all pages are shown on the screen. MAN-00625 4-15 Maintenance Manual Chapter 4—AWS Maintenance AWS Computer Replacement 18. Cal Data Download Complete displays: a. 19 pages for V 2.6.2. b. 20 pages for V 3.2.2 and above. 19. When complete: Transfer, Capture Text, STOP. 10.5 Burn a CD with the backup files 1. Create a folder on your laptop to move the backups to. This will be your backup folder. 2. FTP the files to your service laptop. 3. Navigate the remote site window pane to /linx_mp/backups on the Selenia. 4. Navigate the local site window pane to your backup folder on your laptop. 5. Select the *.mpb files and the "save" folder. 6. Click "←" to transfer the files and folder to your laptop. 7. Verify that all files have moved. 8. Copy to the backup folder the host microprocessor cal data text file from the directory used in Step 12 of the previous section. 9. Burn contents of your backup folder to CD. 10. Label the CD, to include from the Application, Info/ About Acquisition Station: • 4-16 Date of backup. MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance AWS Computer Replacement 10.6 Ultra 45™ Computer Replacement Note… 1. 2. 3. 4. 5. After you install a replacement computer, to reconfigure the system, refer to “Chapter 6—Configuring the Components” in the Installation Manual. Shut the system down. Remove the rear cover from the workstation, Section 2.1, p. 4-3. Disconnect all cables from the rear panel (top) of the computer. Note their location. Remove the two screws from each side of the support bracket. Disconnect the ground strap from the computer. Warning: Two people are needed to safely perform steps 6, 7, and 8. 6. Lift the computer slightly up to free it from the shelf. 7. Remove the computer from the AWS and set it aside. 8. Install the replacement computer on the shelf and reattach the support bracket. 9. Reconnect the ground strap. 10. Reconnect the cables to the computer. Legend for Figure 4-14 1. 2. 3. 4. 5. Rear Panel Support Bracket Screws (2 each side) Ground Strap Shelf Figure 4-14: AWS Computer 10.7 Reinstall Backup Files 1. 2. 3. 4. 5. 6. 7. 10.8 Connect the laptop to the computer using a crossover cable. FTP the backup files to the new computer to the directory linx_mp/backups. Launch the Netscape Service Tools. Under the Maintenance column, click Backups. Click on Restore DROC. Select the backup from the list. Click Start Restore. Ignore the warning about it being a backup from an earlier version. Verify System Operation 1. Turn system on. 2. Confirm system boots up and application loads correctly. 3. Perform the “Standard System Test” on p. 7-1 before returning the unit to service. MAN-00625 4-17 Maintenance Manual Chapter 4—AWS Maintenance TechMate Computer Replacement 11.0 TechMate Computer Replacement 1. Ensure that the TechMate Computer and Display are off. 2. Remove the front cover from the workstation. See Figure 4-6, p. 4-5. 3. Remove all cables from the computer and note their location. See Figure 4-15. Legend for Figure 4-15 1. Power Button Cable 2. Fan Power Cable 3. Computer Rear Panel 4. Trackball Cable 5. Keyboard Cable 6. Display Cable 7. To UPS “Data Port” 8. Dongle 9. Network Cable 10. AC Power (from UPS) Cable Figure 4-15: TechMate Rear Panel and Cable Routing 4. Remove the six captive nuts from both sides of the computer’s flanges. See Figure 4-16. 5. Slide the computer off of the studs. 6. Reverse the procedures to install the computer. 7. Refer to the SecurViewRT Installation Manual and User/Administrator Guide for procedures to configure and restore the Technologist Workstation. Figure 4-16: TechMate Computer Removal 4-18 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Radiation Shield Replacement 12.0 Radiation Shield Replacement Legend for Figure 4-17 1. 2. 3. 4. 5. Radiation Shield Support Shelf Front Shield Support Protective Plate (two) Bolts and Lock washers (four) Figure 4-17: Radiation Shield Warning: The Radiation Shield is tempered glass and may shatter if dropped or overstressed. 8. Remove the AWS rear cover. See Section 2.1, p. 4-3. 9. Remove the four bolts securing the two protective plates and the radiation shield to the AWS rear frame. 10. Lift the radiation shield up off the support shelf and the front shield support high enough to clear the circuit breaker. 11. Reverse the procedures to install the radiation shield. Ensure the logo faces to the front of the AWS. Do not over tighten the bolts. , MAN-00625 4-19 Maintenance Manual Chapter 4—AWS Maintenance Power Distribution Assembly Replacement 13.0 Power Distribution Assembly Replacement 1. Shut down the system. 2. Unplug the AWS. 3. Remove the AWS rear cover, refer to Section 2.1, p. 4-3. 4. Turn off the UPS. 5. Remove the Selenia computer. Refer to Section 10.6, p. 4-17. Legend for Figure 4-18 1. 2. 3. 4. 5. 6. 7. 8. 9. TB1 Terminal Block Power to TechMate UPS Line Filter Power Distribution Board Power to Selenia UPS Ground Post P1 and P2, Gantry Power and Data F1 and F2, Brick Power AC Input Figure 4-18: Power Distribution Assembly 6. Unplug the power cables from P1 and P2, and remove P1 and P2, leaving them attached to the wire harness. They will be reinstalled on the new assembly. 7. Remove five bolts (three in the front, two in the rear) securing the Power Distribution Assembly mounting bracket to the base of the AWS. 8. Pull the unit forward until you can get to the wires in the back. 9. Remove wires carefully, noting locations. 10. Pull unit out of cabinet. 11. Reverse the procedures to install the replacement Power Distribution Assembly 13.1 Power Distribution Fuses There are two fuses for the Brick Power, F1 and F2. See Figure 4-18. 1. Shut down the system. 2. Remove the AWS rear cover. 3. Twist out and replace both fuses (F1 and F2) located on the Power Distribution Assembly. 4. Reinstall the AWS rear cover. 4-20 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Power Distribution Board Replacement 14.0 Power Distribution Board Replacement 1. Shut the system down. 2. Remove the AWS rear cover. 3. Turn off the Selenia UPS. See Chapter 2, Section 2.2.2, p. 2-2. 4. Remove the Selenia computer. See Section 10.6, p. 4-17. 5. Disconnect the cables and connectors from the Power Distribution board (#1); note locations. 6. Using needle-nose pliers, pinch the nylon standoffs, and carefully pull the board off the standoffs. 7. Reverse the procedures to install the Power Distribution board. Figure 4-19: AC Power Distribution Board Note… If replacing a bad fuse (#2) on the Power Distribution board, perform Steps 1 through 4. It is not necessary to completely remove the board to replace a fuse. Refer to Table B-67 on p. B-38 for a list of the fuses on this board. 15.0 Power Control Board Replacement 1. Shut down the system. 2. Remove the AWS rear cover. 3. Turn off the Selenia UPS. See Chapter 2, Section 2.2.2, p. 2-2. 4. Disconnect the cables and connectors from the AWS Power Control board; note locations. See Figure 4-4, p. 4-4. 5. Pull the board off the plastic standoffs. 6. Reverse the procedures to install the AWS Power Control board. 16.0 Low Voltage Power Supply Replacement 1. 2. 3. 4. Shut the system down. Remove the AWS rear cover. Turn the UPS off. Disconnect cables and connectors from the Low Voltage Power Supply; See Section 2.2, p. 4-4. 5. Remove four screws securing the power supply to the standoffs. Remove the power supply. 6. Reverse the procedures to install the Low Voltage Power Supply. MAN-00625 4-21 Maintenance Manual Chapter 4—AWS Maintenance Right X-ray LED Board Replacement 17.0 Right X-ray LED Board Replacement 1. Turn system off 2. Remove the AWS rear cover, refer to Section 2.1, p. 4-3. 3. Remove the CD-ROM Holder, and disconnect the cables from the CD-ROM. See Section 8.2, p. 4-13. 4. Disconnect the cables and connectors from the Right LED board; note locations. 5. Remove two screws securing the board to standoffs. Remove board. 6. Reverse the procedures to install the Right LED board. 18.0 Left X-ray LED Board Replacement 1. Turn system off 2. Remove the AWS rear cover, refer to Section 2.1, p. 4-3. 3. Remove the storage shelf and bar code cables from the shelf. See Section 8.0, p. 4-12. Set aside. 4. Disconnect the cables and connectors from the Left LED board; note locations. 5. Remove two screws securing the board to standoffs. Remove board. 6. Reverse the procedures to install the Left LED board. 19.0 AWS Display Power Supply Replacement 1. Turn system off. 2. Remove the AWS rear cover, refer to Section 2.1, p. 4-3. 3. At the Display Power Supply, disconnect the connector. 4. Remove the four nuts securing the power supply mounting bracket to the computer mounting plate. Remove the bracket and power supply. 5. Reverse the procedures to install the Display Power Supply. Dress cables as required. 4-22 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Cooling Fans Replacement 20.0 Cooling Fans Replacement 20.1 Selenia The Selenia has four cooling fans installed on the upper inside of the AWS rear cover. See Figure 4-3, p. 4-3 for location. 1. Shut the system down. 2. Remove the AWS rear cover. 3. Remove the wires from the fan to be replaced; note locations. 4. Remove the four nuts securing the fan mounting plate and set aside. 5. Remove old fan from mounting plate. 6. Secure the new fan to the mounting plate with original hardware. 7. Connect the wires on the replacement fan to the appropriate leads. 8. Secure mounting plate with original hardware. 9. Reinstall the rear cover, making sure fan power cable is connected. 10. Turn power on. 11. Ensure fans are operating. 20.2 TechMate The TechMate has one cooling fan installed on the upper right inside of the AWS front cover. See Figure 4-3, p. 4-3 for location. 1. Shut the system down. 2. Remove the AWS front cover. 3. Remove the wires from the fan to be replaced; note location. 4. Remove the four nuts securing the fan mounting plate and set aside. 5. Remove old fan from mounting plate. 6. Secure the new fan to the mounting plate with original hardware. 7. Connect the wires on the replacement fan to the appropriate leads. 8. Secure mounting plate with original hardware. 9. Reinstall the front cover, making sure fan power cable is connected. 10. Turn power on. 11. Ensure fan is operating. 21.0 Circuit Breaker Replacement 1. Ensure system is off and AWS is unplugged. 2. Remove the AWS rear cover; refer to Section 2.1, p. 4-3. 3. Turn off the UPS; refer to Section 23.1, p. 4-25. Figure 4-20: AWS Circuit Breaker MAN-00625 4-23 Maintenance Manual Chapter 4—AWS Maintenance AWS Emergency Off Switch Replacement 4. Remove the four screws securing the circuit breaker mounting bracket to the rear of the AWS. Refer to Figure 4-20 for location of circuit breaker. 5. Remove the four Quick Disconnect wires from the bottom of the circuit breaker, noting their positions. 6. Remove the circuit breaker from its mounting bracket. 7. Reverse the procedures to install the circuit breaker. 22.0 AWS Emergency Off Switch Replacement The AWS Emergency Off Switch is on top of the AWS near the top of the Selenia keyboard.It is attached from underneath the AWS with one nut. 1. 2. 3. 4. 5. Ensure system is off and AWS is unplugged. Remove the AWS rear cover; refer to Section 2.1, p. 4-3. Turn off the UPS; refer to Section 22.0, p. 4-24. Remove the Selenia computer. See Section 10.0, p. 4-14. Using a flashlight if necessary, from the rear of the AWS, locate the underside of the switch. 6. Unscrew the nut that secures the switch to the AWS. 7. At the top of the workstation, pull the switch up to provide access to the two wire leads on the switch. 8. Carefully remove the two leads and connect them to the new switch. 9. Insert the new switch into the AWS, and from underneath, re-connect and tighten the nut. 10. Reinstall the computer. 11. Start the UPS and reinstall the AWS rear cover. 4-24 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Uninterruptible Power Supply Maintenance (UPS) 23.0 Uninterruptible Power Supply Maintenance (UPS) 23.1 Selenia UPS Replacement Legend for Figure 4-21 1. 2. 3. 4. 5. 6. Power out to Brick and Gantry Control UPS AC Input Filter Mounting Brackets Input Power Receptacle UPS power button Figure 4-21: UPS Replacement 1. 2. 3. 4. 5. Ensure system is off and AWS is unplugged. Remove the AWS rear cover and turn off the UPS. Disconnect the cables from the rear panel of the UPS. Disconnect the UPS from the Input Power Receptacle. On both sides of the UPS, remove the screws that attach the UPS Mounting Brackets to the AWS frame. 6. Remove the UPS from the AWS. Note… If you are only replacing the battery, go to Section 23.2, p. 4-26. You do not need to remove the Mounting Brackets from the UPS 7. Remove the Mounting Bracket from each side of the UPS. 8. To install the replacement UPS, reverse these procedures. MAN-00625 4-25 Maintenance Manual Chapter 4—AWS Maintenance Uninterruptible Power Supply Maintenance (UPS) 23.2 UPS Battery Replacement The UPS batteries require recharging after an extended outage. Batteries age faster when put into service often and when operated at elevated temperatures. If the battery is near the end of its service life (2 years), consider replacing the battery even if the replace battery indicator on the front of the UPS is not lit. The UPS charges its battery whenever it is connected to utility power. The battery charges fully during the first eight hours of normal operation. Do not expect full runtime during this initial charge period. To replace the UPS battery with a new battery: 1. Remove the UPS from the AWS. Refer to Section 23.1. 2. Lay the UPS flat in a position where you can access the front panel. 3. Unclip the small panel with the logo on the front of the UPS. 4. Remove the two screws. 5. Remove the left-hand side of the front panel by pulling it forward. 6. Disconnect the battery module by pulling apart the two connectors. Do not pull on the cables. 7. Remove the cover. 8. Gently pull out the battery by grasping the plastic tab. 9. Reverse the previous steps to install the new battery 10. Re-install the UPS by reversing the procedures in Section 23.1. 4-26 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Uninterruptible Power Supply Maintenance (UPS) 23.3 TechMate UPS Replacement Figure 4-22: TechMate UPS 1. Ensure that both the TechMate computer and display are off. 2. Remove the Workstation front cover. See Figure 4-6, p. 4-5. 3. Turn off the UPS. The UPS power button, Figure 4-22, #1, is on the UPS front panel, which is on the left end of the UPS when viewed from the front of the AWS. 4. Disconnect the cables from the UPS. Note the position of the cables. 5. Remove the nut from the bracket that secures the UPS to the workstation. 6. Remove the bracket. 7. Remove the unit from the shelf. 8. Before installing the new UPS: a. Open the battery compartment in the new UPS. b. Pull the battery about halfway out. Refer to Section 23.4, p. 4-28 for accessing the battery. The UPS is shipped with the internal red battery wire disconnected. 9. Connect the red battery wire to the positive (+) battery terminal. 10. Push the battery all the way into the battery compartment, and reinstall the cover. 11. Install the new UPS in the workstation, and reconnect the cables to the UPS. 12. Allow the UPS to charge for eight hours prior to use. MAN-00625 4-27 Maintenance Manual Chapter 4—AWS Maintenance Uninterruptible Power Supply Maintenance (UPS) 23.4 TechMate UPS Battery Replacement The UPS battery requires recharging after an extended outage. Batteries age faster when put into service often and when operated at elevated temperatures. If the battery is near the end of its service life (3 to 6 years), consider replacing the battery even if the replace battery indicator on the front of the UPS is not on. The UPS charges its battery whenever it is connected to utility power. Prior to normal operation, charge the batteries for 8 hours. Do not expect full runtime during this initial charge period. To replace the UPS battery with a new battery: 1. Remove the UPS from the AWS. Refer to Section 23.3. 2. While viewing the UPS from the front, lay the UPS on its left side. In the views shown, the front of the UPS is to the left; The rear of the UPS is to the right. 3. Slide the battery compartment cover off of the UPS. 4. Grasp the tab attached to the battery and slide the battery partially out of the case. Hold the battery firmly and pull it straight out. The battery cables should disconnect as the battery is pulled out. 5. Insert the new battery halfway into the UPS. 6. Connect the wires to the new battery as follows: a. Red Wire—to red (positive) terminal, #1. b. Black Wire—To black (negative) terminal, #2. Note… Small sparks at the battery terminals are normal during connection. 7. Carefully insert the battery fully into the UPS. 8. Slide the battery compartment cover back into place. 9. Re-install the UPS by reversing the procedures in Section 23.3. 4-28 MAN-00625 Maintenance Manual Chapter 4—AWS Maintenance Fiber Optic Cable Replacement 24.0 Fiber Optic Cable Replacement Locate the cable clamp at the rear of the AWS below the cover handle—an identical clamp is located on the opposite side of the AWS. All the AWS cabling exits from the cutouts in the rear cover. Gantry routing and connections are covered in Chapter 5, Fiber Optic Cabling, p. 5-13. 1. Shut the system down. 2. Remove the AWS rear cover. 3. Disconnect the fiber optic cable from the computer. See Figure 4-23. 4. Remove the fiber optic cable from the AWS. 5. Route the replacement fiber optic cable into the AWS as shown. The dotted line in Figure 4-23 shows alternate entry paths into the AWS. Use the existing cable clamps along each path for cable support. 6. Connect the fiber optic cable into the termination points at the rear of the computer. See Figure 4-24. 7. Allowing for a service loop, secure the wiring with cable ties. Figure 4-23: Fiber Optic Cabling, AWS. Legend for Figure 4-24 1. 2. Rx—Blue Wire Tx—Orange Wire Figure 4-24: Fiber Optic Cable Termination Points MAN-00625 4-29 Maintenance Manual Chapter 4—AWS Maintenance Fiber Optic Cable Replacement 4-30 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Introduction Chapter 5—Gantry Maintenance 1.0 Introduction This chapter provides maintenance information and instructions for the Gantry, including: • Component identification • Removing covers and panels • Preventive maintenance procedures • How to access the system exposure and error logs • Component replacement procedures Component replacement procedures are sub-divided by topics: • X-ray and Imaging components • Circuit boards, firmware, and circuit components • Mechanical components and related assemblies • Electrical power components and assemblies Note… The Selenia serviceable components are identified in Chapter 9—Parts List. Warning: Service engineers must take appropriate radiation safety measures when testing (or maintaining) the unit. Caution: Always observe Electrostatic Discharge (ESD) precautions when working with electronics and electronic components. Caution: Turn Off the system before performing these remove and replace procedures unless instructed otherwise. Note… If a procedure instructs you to remove any covers or panels, do not reinstall the covers until all required procedures are completed. Only Hologic-authorized, trained service engineers can service this system. The unit is designed for module-level repair. MAN-00625 5-1 Maintenance Manual Chapter 5—Gantry Maintenance Gantry Component Identification 2.0 Gantry Component Identification Remove and replace procedures are provided for the System Components identified in Figure 5-1. Rotation Angle Display (2) Brick Assembly VTA Motor Drive Board HV Generator Assembly Host Microprocessor Board Emergency Off Switch (2) Generator Microprocessor Motor/Lamp Control Board Filament Control High Speed Rotor Control Mains Power Board Power Distribution Board Relay Connector Relay Power Supply Innerconnector Board Fuse Block Fuse Board Isolation Transformer Left Door Front View (Doors Open) Right Door Figure 5-1: System Components Identification 5-2 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Gantry Component Identification Legend for Figure 5-2 1. 2. 3. 4. Compression Motor Compression Motor Brake Compression Chain Compression Thickness Potentiometer 5. Compression Device 6. Compression Clutch and Clutch Brake 7. Compression Thickness Timing Belt 8. Chain Adjustment Points 9. Chain Idler Gear 10. Compression / AEC Position Display Boards (not shown; see Figure 5-34) 11. Compression Accessory Detect Board (not shown, part of Compression Device) 12. Paddle Detect Board (not shown; see Figure 5-35) Figure 5-2: Compression System Components Identification Legend for Figure 5-3 1. 2. 3. C-arm Rotation Drive Motor and Gearbox Assembly C-arm Rotation Potentiometer C-arm Vertical Drive Motor and Gearbox Assembly Figure 5-3: C-arm Rotation and Vertical Travel Components—Rear View of Gantry MAN-00625 5-3 Maintenance Manual Chapter 5—Gantry Maintenance Gantry Component Identification Legend for Figure 5-4 1. 2. Lead Screw Rotation Angle Display Boards (1 on each side—see Figure 5-33, p. 5-33) 3. VTA Motor Driver Board 4. C-arm Rotation Limit Switch (Normally Closed) 5. Mag Tray Detector Board (not shown, located on right side patient view) 6. Compression System—VTA Motor Driver Board 7. C-arm Switch Boards (not shown, 1 on each side—see Figure 5-29, p. 5-30) 8. Lower Limit Adjusters 9. C-arm Vertical Travel Limit Switches (Normally Open) 10. Upper Limit Adjusters Figure 5-4: C-arm Components—Front View 5-4 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Removing Covers and Panels 3.0 Removing Covers and Panels The maintenance procedures in this chapter require covers or panels to be removed in order to gain access to the interior. Be sure to turn the unit off before removing the covers. Do not reinstall any covers or panels until all required procedures are completed. 3.1 Gantry Cover Removal Figure 5-5: Gantry Covers Legend for Figure 5-5 1. 2. 3. 4. 5. Top Restraining hardware and Locking Mechanism for Left Door (not shown for right door) Bellows Frame bolt (one shown) Front cover Locating Pin Right Front Cover Right Side Door (shown closed) 3.1.1 6. Upper Rear Panel 7. Lower Rear Panel 8. Left Front Cover 9. Gantry Frame 10. Left Side Door (shown open) Left and Right Side Gantry Doors (hinged) 1. Locate the top restraining hardware. 2. To unlock the door, back out the top nut using a 7/16” nut driver. 3. Pull door to open. 4. To lock door, screw top nut in. 3.1.2 Left and Right Front Gantry Covers 1. Remove screws fastening the front Gantry cover to the Gantry Frame. 2. Pull the cover off the locating pin, then lift it off the frame. 3. Repeat Steps 1 and 2 for the right front Gantry cover. 3.1.3 Bellows Frame 1. Remove the two bolts securing the top of the Bellows frame to the Gantry. 2. Remove the two bolts securing the bottom of the Bellows frame to the Gantry base. 3. Pull the Bellows frame forward on the pivot tube to enable access to the Gantry frame components. It may be necessary to rotate the Bellows frame to a horizontal position in order to facilitate access. MAN-00625 5-5 Maintenance Manual Chapter 5—Gantry Maintenance Removing Covers and Panels 3.1.4 Upper Rear Access Panel 1. Remove the screws that fasten the Upper Rear Access Panel to the Gantry. 2. Lift the panel off the unit. 3.1.5 Lower Rear Access Panel 1. Remove the screws that fasten the Lower Rear Access Panel to the Gantry. 2. Lift the panel off the unit. 3. Reverse the procedures to replace the covers and panels. 3.2 C-arm Covers—Removal Access to the serviceable components and assemblies of the C-arm are through: • Tubehead Covers • Compression Device Covers • C-arm Bellows Assembly 3.2.1 Top and Bottom Tubehead Covers Warning: The Bottom Tubehead cover is lined with lead. Do not touch the interior. 1. Remove the face shield (not shown) by pulling the rear sides of the shield out and sliding the shield off. 2. Remove the two screws at the front of the tube shield mount, Figure 5-6 #5, securing the bottom tubehead cover. 3. Slide the bottom cover down and forward approximately 2.0 cm, then angle it downward to Figure 5-6: Tubehead Covers release. 4. Remove the Tubehead side covers; refer to Section 3.2.2. 5. Loosen the captive knurled screws securing the top tubehead cover to the side covers (two rear screws under the side covers, one for each side - #2). 6. Remove the screws, #4, securing the top tubehead cover to the front bracket. 7. Reverse procedures to replace the Tubehead Covers. 3.2.2 Tubehead Side Cover Removal 1. To remove side covers, remove the two screws at the rear, Figure 5-6, #1, and the two screws at the front of the side covers, #3. (TIP: Use a screw holder screwdriver when removing the bottom screws—they can easily fall into the unit.) 2. Reverse procedures to replace the Tubehead Side Covers. 5-6 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Removing Covers and Panels 3.2.3 Compression Device Covers Access to the serviceable components and assemblies of the C-arm are through the Upper and Lower Compression Device Covers. Caution: The top and bottom Compression Device covers are fastened to the bellows assembly. Use care not to damage the bellows when removing or replacing these covers. 1. Remove the mounting hardware that fastens the compression device covers (top and bottom) to the compression device. See Figure 5-7. 2. Carefully lift the covers off the compression device. The bellows remain attached. 3. Disconnect the wiring between the covers and the compression device (includes 1 ground wire for each cover). 4. Reverse procedures to replace the Compression Device covers. Figure 5-7: Compression Device Covers—Remove and Replace 3.2.4 C-arm Bellows Assembly Remove the upper and lower Bellows Assembly: 1. Remove the Image Receptor. Refer to Section 6.2, p. 5-15. 2. Disconnect the cables and screws from the top and bottom Compression Device covers. Refer to Section 3.2.3. 3. From the bottom of the C-arm, unscrew and remove the two bellows rods (one on each side). 4. Remove three screws securing the upper bellows assembly to the C-arm subframe. Carefully remove the Bellows and Compression Device Cover assembly. 5. Remove three screws securing the lower bellows assembly to the bearing block assembly. Carefully remove the Bellows and Compression Device Cover assembly. 6. Reverse procedures to replace the Bellows. MAN-00625 5-7 Maintenance Manual Chapter 5—Gantry Maintenance Preventive Maintenance Procedures 4.0 Preventive Maintenance Procedures 4.1 Preventive Maintenance Tools and Procedures The tools and materials required for performing preventive maintenance on Selenia are: • • • • • • • • • Standard hand tools Lint Free Cloths Brush Laptop Computer kVp Meter HV Divider tank AEC Phantom (US only) Anti-Static Wrist Strap Dosimeter • • • • • • • • • Synthetic Lubricant PN 2-580-0207 Small Vacuum Cleaner CD-R/W drive Oscilloscope Volt Meter 8 cm BR-12 or equivalent DB9 female-female adapter and serial cable CRT Wipes HVL Aluminum sheets Table 5-1: Selenia Recommended Preventive Maintenance Procedures Freq Procedure Test Function of Safety Interlocks and Switches A A S S S S S S S S S 5-8 Input wiring Inspected for safety and Integrity Voltage Verification (line voltage, console supply, HV supply) C-arm Rotation Gear Assembly Inspection and Lubrication VTA Assembly Inspection and Lubrication C-arm Functionality test. Refer To Chapter 1, Section 4.6, p. 1-6; Chapter 2, Section 4.0, p. 2-8; Chapter 3, Section 4.7, p. 3-9 Performer Service Eng Service Eng Service Eng Section 4.5, p. 5-11 Service Eng Section 4.6, p. 5-12 Chapter 3, "Selenia Controls and Functional Tests", p. 3-9 Chapter 6, Section 14.2, p. 6-54 Chapter 6, Section 14.2.2, p. 6-55 Service Eng Service Eng Rotation Calibration Verified Rotation Angle Limit Switch Operation Verified Compression Force Calibration Verified Chapter 6, Section 15.6, p. 6-60 Compression Thickness Calibration Verified Chapter 6, Section 15.5, p. 6-59 Exposure System Calibration—Tube Chapter 6, Section 8.4, p. 6-20 Voltage (kV) Calibration Exposure System Calibration—Tube Chapter 6, Section 8.5, p. 6-22 Current (mA) Adjustment Reproducibility and Linearity Chapter 6, Section 9.1, p. 6-24 X-ray and Light Field Compliance Chapter 6, Section 4.0, p. 6-5 Beam Quality Assessment (Half-Value Layer Measurement) Evaluation of Focal Spot Performance Chapter 6, Section 9.2, p. 6-29 Phantom Image Quality Evaluation Selenia Quality Control Manual Selenia Quality Control Manual Detector Flat-Field Calibration Selenia Quality Control Manual Image Receptor Dust Filter Maintenance Section 6.5, p. 5-16 Recommended frequency of performance: A = Annual S = Semi-Annual Service Eng Service Eng Service Eng Service Eng Service Eng Service Eng Service Eng, Physicist Service Eng, Physicist Service Eng, Physicist Service Eng, Physicist Service Eng, Physicist Service Eng Service Eng MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Preventive Maintenance Procedures 4.2 Gantry—Clean and Inspect Each time the system is down for service: 1. The unit should be inspected for: • Cleanliness • Loose or missing panels or covers, and loose or frayed wires or cables 2. Vacuum around the light field window and image receptor fans. 3. Clean the Face shield and displays with a CRT wipe. Clean any fingerprints, etc. from the painted surfaces. 4. Annually or whenever the left Gantry door is opened, perform the procedures in Section 4.5 and Section 4.6. 4.3 Review the Exposure, Error, and Alarm Logs 1. The Alarm Codes Log should be reviewed for existing fault conditions. Refer to Chapter 8, Section 2.3, p. 8-1. 2. Review the exposure error logs. Refer to Section 4.3. 3. Correct any problems found before returning the unit to operation. Upon removing and replacing Selenia components, any recommended calibration and/or performance test procedures must be performed. 4.4 Accessing the Exposure and Error Logs 1. Connect adapter cable from board KJ26 to the serial port of a pc running Hyper Terminal, Vterm, or some other serial communication program (see Installation Manual). See Appendix B, Section 1.2, p. B-5. 2. Set Serial port settings: 9600 baud, 8 data bits, 1 stop bit, no parity, no flow control. 4.4.1 Downloading the Selenia Exposure Log On the Host Microprocessor Board: 1. Set Rotary switch to Position 9. 2. Set DIP switch S6-1 On, S6-2 On, S6-4 Off, S6-8 Off. 3. Press S1 to download the exposure log. Note… 4.4.2 This configuration automatically outputs the exposure log after each exposure. Clearing the Selenia Exposure Log On the Host Microprocessor Board: 1. Set the Rotary switch to Position 9. 2. Set DIP switch S6-1 On, S6-2 On, S6-4 Off, S6-8 Off. 3. Press S3 and S5 together to clear the log. The Host Microprocessor Board displays “CLR_XLOG” 4.4.3 Downloading the Selenia Error Log On the Host Microprocessor Board: 1. Set the Rotary switch to Position 9. 2. Set DIP switch S6-1 On, S6-2 On, S6-4 On, S6-8 Off. 3. Press S1 to download the error log. MAN-00625 5-9 Maintenance Manual Chapter 5—Gantry Maintenance Preventive Maintenance Procedures 4.4.4 Clearing the Selenia Error Log On the Host Microprocessor Board: 1. Set the Rotary switch to Position 9. 2. Set DIP switch S6-1 On, S6-2 On, S6-4 On, S6-8 Off. 3. Press S3 and S5 together to clear the log. The Host Microprocessor Board displays “CLR_ELOG” 4.4.5 Selenia Error Log Format The error log stores the most recent 48 errors. Each line in the log, approximately 60 bytes in length, represents one error condition. The format is described below. Sample Error Log ERROR LOG: 7 RECORDS E52_X 610_mmddyyyy_28100146000N010104500000000000+000100000450 E06_X 677_mmddyyyy_28100075000N010112000000000000+000000001200 E60_X 691_mmddyyyy_28100075000N010140000000000000+000000004000 E53_X 710_mmddyyyy_28100120000N010112000000000000+000000001200 E33_X 710_mmddyyyy_28100120000N010112000000000000+000100001200 E54_X 1146_mmddyyyy_34080116000N010137500000000000+000000003000 E33_X 1146_mmddyyyy_34080116000N010137500000000000+000100003000 END OF ERROR LOG Format: 5-10 field name field width Error code exp Count Date kV mA comp thickness comp force filter sense Num mode focal spot time mag paddle ID collimation code 2 bytes 6 bytes 8 bytes 2 bytes 3 bytes 3 bytes 4 bytes 1 byte 1 byte 1 byte 1 byte 4 bytes 1 bytes 4 bytes 4 bytes grid position C-Arm angle Generator status post_mAs programmed mAs current.status Total: 1 byte 4 bytes 1 byte 4 bytes 4 bytes 2 bytes 60 bytes 000000 to 999999 mmddyyyy range 20 to 40 range 000 to 500 2.1cm would be 021, 12.5cm would be 125 format: 010N (Newtons) or 010# (pounds) 0= Mo 1= Rh AEC sensor position 1-7 or 8 (auto-sense) 0=Manual, 1=Auto-Time, 2=Auto-kV, 3=Auto-Filter 0 = SMALL FOCAL SPOT, 1 = LARGE FOCAL SPOT Exposure time in milliseconds. 5 seconds= 5000 1=mag mode. 0001 = 18x24 paddle, etc. Codes are: 0 = 24x29 cm 1 = 18x24 cm 2 = 15x15 cm 3 = 10x10 cm 0=IN. 1=OUT Angle in degrees. Range: –180 to +180 (zero = +000) 0 = Ready, 1 = Standby, 2=Setup mode, 3=X-ray 0100 = 10.0 mAs. Measured mAs from last exposure 0100 = 10.0 mAs. Programmed mAs (manual mode) current Gantry status bytes MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Preventive Maintenance Procedures 4.4.6 Download Calibration Data On the Host Microprocessor Board, Figure B-1, p. B-1: 1. Set Rotary switch to Position 0. 2. Set DIP switch S6-1 On, S6-2 On. Ensure that all others are Off. 3. Press S1 to download cal data. The data downloads 1 page at a time. There are 20 pages total, and S1 has to be pressed up to 20 times. Press S1 until all pages are shown on the laptop screen. 4. Cal Data Download Complete displays when done. 5. Print a hard copy of this data and save with the unit. 6. Alternatively, FTP the files to a folder on your laptop and save them to a CD to leave on site. Refer to Installation Manual for additional details if necessary. 4.5 C-arm Rotation Gear Assembly Inspection and Lubrication Perform this procedure annually or as required (any time the upper rear cover is off the unit for service, the rotation gear assembly should be inspected). Location in Gantry—Rear View 1. Turn the system off. 2. Remove the Gantry Upper Rear Access Panel. Refer to Section 3.1.4, p. 5-6. 3. Locate and inspect the gear assembly for loose hardware. 4. Inspect harnesses for proper dress and clearances. 5. Clean and lightly lubricate (if required) the C-arm rotation gear assembly, Figure 5-8, using approximately 1 tablespoon of synthetic type lubricant (PN 2-580-0207). Apply lubricant with brush. Ensure gear teeth and worm gear are evenly coated. 6. Turn the system On. 7. Rotate C-arm through full operational travel. 8. Remove any excess lubrication. 9. Replace Upper Rear Access Panel. Legend for Figure 5-8 1. 2. C-arm Rotation Gear Assembly VTA Lead Screw Figure 5-8: C-arm Rotation Gear Assembly MAN-00625 5-11 Maintenance Manual Chapter 5—Gantry Maintenance Remote X-ray On/Power On Light—Connection 4.6 VTA Lead Screw Inspection and Lubrication Perform this procedure annually or as required (any time the left front cover is off the unit for service, the VTA lead screw should be inspected). 1. Turn system off. 2. Remove the Gantry Left Front Cover. Refer to Section 3.1.2, p. 5-5 (do not remove right front cover). 3. Locate and inspect the VTA lead screw for loose hardware; see Figure 5-8, p. 5-11, #2. 4. Inspect harnesses for proper dress and clearances. 5. Clean and lightly lubricate the VTA lead screw (if required) using approximately two tablespoons of synthetic type lubricant (PN 2-580-0207). Evenly coat all metal surfaces. 6. Turn system on. 7. Raise C-arm to top of vertical travel. Lower C-arm to bottom of vertical travel. 8. Remove any excess lubrication. 9. Replace Gantry Left Front Cover. 5.0 Remote X-ray On/Power On Light—Connection Selenia provides the user with the ability to operate remote lights which indicate when the system is On and when X-rays are being taken. These lights are normally installed above the door to the exam room. A certified electrician should do the installation. The relay contacts provided are rated: • 10 A 250 VAC (normally open) • 10 A 30 VDC (normally open) The connection points are available through the access panel at the rear of the Gantry, as shown in Figure 5-9. Connections are made on the Power On/X-ray On terminal block. 1. Install the remote Power On/X-ray On lights following local guidelines. 2. Route the remote cables from the lights to the Gantry. 3. Connect each cable to the appropriate location on the Power On/X-ray On terminal block. Figure 5-9: Access to Power On and X-ray On Indicators 5-12 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.0 Replacing X-ray and Imaging Components This section describes the replacement of X-ray and imaging components: • 6.1 Fiber Optic Cabling • Image Receptor • HV Generator Assembly • Beam Limiting Assembly • X-ray Tube • Brick Assembly Fiber Optic Cabling The fiber optic cables are connected between the Gantry (at the Brick) and the AWS computer. 6.1.1 Removing the Fiber Optic Cable from the Gantry 1. Remove the rear panel from the Gantry. 2. Disconnect and remove the cable. 6.1.2 Installing Fiber Optic Cabling—Gantry 1. Route the cable into the Gantry through the rear lower access panel. A cutout on the power panel allows entry into the Gantry mainframe. See Figure 5-10, p. 5-14, inset A. 2. Following the Main Harness inside the Gantry mainframe, route the fiber optic cable up to the Brick. See Figure 5-10, p. 5-14, inset B. Connect the cable to the Brick. Note… It is possible to install the fiber optic cable incorrectly (reversed). If they are reversed, the red LED is on. When correct, the red LED is off, the right green LED is on, and the center LED blinks. 3. Allowing for a ‘service loop’, secure the wiring with cable ties. 4. Secure the fiber optic cable to the bulk cabling from the Gantry to the AWS. MAN-00625 5-13 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components J3 RIGHT FOOTSW A Entry 240V~ 230V~ 220V~ J2 CONSOLE POWER 208V~ N J1 CONSOLE DATA 200V~ (Rear view of the Gantry) J4 LEFT FOOTSW POWER ON X-RAY ON B Routing and Termination (Front view of the Gantry) Figure 5-10: Fiber Optic Cabling, Gantry Legend for Figure 5-10 1. LEDs: 1 red, 2 green 2. Blue Wire 3. Orange Wire 5-14 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.2 Image Receptor 1. Remove the four decorative caps, two on each side (Figure 5-11, #1), covering the bolts securing the Image Receptor (#2) to the C-arm. Remove the bolts. 2. Remove the Image Receptor by sliding it forward along the guide rails on the bottom of the C-arm assembly. 3. Install the new Image Receptor by sliding it backward along the guide rails on the bottom of the C-arm assembly 4. Reinstall all four bolts securing the Image Receptor to the C-arm. 5. Reinstall the four decorative caps covering the bolts. 6. After replacing the Image Receptor, loosen the two screws on the bottom of the Image Receptor, securing the C-arm switch assembly in the back/shipping position (Figure 5-11, #3, Figure 5-11: Image Receptor—Remove and Replace and Figure 5-12). Warning: Make sure the switches are not permanently actuated. 7. Slide the switch assembly forward until it is fully positioned within the access slot on the rear of the C-arm frame. 8. Tighten the screws. 9. Verify the Image Receptor is working properly. Perform the following before releasing the unit to service: a. If remounting the original Image Receptor, acquire an image. b. If installing a new/replacement Image Receptor: • Phantom Image Quality Evaluation—Selenia Quality Control Manual • Artifact Evaluation—Selenia Quality Control Manual 6.3 Preparing the Image Receptor for Return Shipping If the Image Receptor is to be returned, the C-arm switch assembly, located on the rear of the Image Receptor, must be moved to the shipping position. 1. On the bottom of the Image Receptor, loosen the two screws securing the C-arm switch assembly in the operational position. 2. Slide the switch assembly to the shipping position. 3. Tighten the screws. Figure 5-12: Adjusting the C-arm Switch Assembly MAN-00625 5-15 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.4 Image Receptor Fans 1. 2. 3. 4. 5. 6. 7. 8. Rotate the C-arm to access the bottom of the Image Receptor. Turn the system off. Remove the carbon fiber cover (ten screws). Remove the bottom Black cover (two Phillips screws and two Allen screws). Disconnect the two connectors. Remove the two screws from the fan you want to change. Reverse the process to install the new fans. Perform the following before releasing the unit to service: • 6.5 Chapter 7, "Standard System Test", p. 7-1 Image Receptor Dust Filter Maintenance To prevent inadequate filtering, inspect the IR dust filter at least semi-annually. 1. Ensure the Selenia is On. 2. Rotate the C-arm right to the 180° position. 3. Remove the six screws that hold the dust cover to the array, and remove the dust cover. Refer to Figure 5-13. 4. Remove the filter from the dust cover. If installing a new filter, go to step 6. Note… Do not immerse the filter or the filter cover in liquid. Note… Do not vacuum dust through the filter membrane. 5. Vacuum the filter surface that faces the inside of the dust cover. 6. Clean the dust cover with a moist wipe and dry it thoroughly. 7. Reattach the filter to the dust cover. If this is a new filter, you must remove the backing material from the hook and loop fasteners before attaching the filter. 8. Reinstall the dust cover on the Image Receptor. Legend for Figure 5-13 1. 2. 3. Image Receptor Dust Filter Dust Cover Figure 5-13: Image Receptor Dust Cover and Filter 5-16 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.6 HV Generator Assembly The HV Generator Assembly (For location, see Figure 5-1, p. 5-2):. Legend for Figure 5-14 1. Upper Mounting Nuts (2) 2. Terminal Block 3. HV Test Well 4. Multiplier Assembly 5. HV Generator Assembly Mounting Plate 6. Center Mounting Nuts (2) 7. Safety Shield 8. PJ1 9. Bottom Screw on Safety Shield 10. HV Control Board 11. NJ1 12. Lower Mounting Nuts (2) 13. NJ5 14. NJ4 15. HV Inverter Board Figure 5-14: HV Generator Assembly Note… The HV Generator is assembled, calibrated, and complied at the factory as an assembly and must be replaced as an assembly. WARNING! To reduce the risk of hazardous electrical shock, do not attempt service until LED D14 is unlit and at least 5 minutes have elapsed after turning off the equipment. Refer to Figure 5-14, p. 5-17 when replacing the HV Generator Assembly 1. Turn system off. Wait five minutes. 2. Access the HV Generator Assembly by opening the left side Gantry door. See Section 3.1.1, p. 5-5. MAN-00625 5-17 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 3. Disconnect the HV cable from the HV Test Well, Figure 5-14 (#3). When reconnecting the HV cable later in this procedure, observe the ink mark on the banana plug as a guide for the proper insertion depth of the plug. 4. On the HV Inverter Board, (#15), remove the bottom screw on the safety shield (#7) and loosen the top screw. 5. Move the shield out of the way. 6. Disconnect PJ1 (#8) on the HV Inverter Board. 7. Remove the green and yellow ground wire from the Terminal Block (#2). 8. Remove the EMO switch assembly (left side, not shown). See Section 8.3, p. 5-38. 9. Move the switch assembly out of the way by pulling it through the cover opening and let the assembly hang loosely. 10. On the HV Control Board, disconnect NJ1, NJ4 and NJ5, (#11, 14, and 13 respectively); note locations. 11. Remove the center nuts (#6) securing the HV Generator Assembly mounting plate to the Gantry. 12. Loosen the two upper nuts (#1) securing the HV Generator Assembly mounting plate to the Gantry. 13. Remove the bottom nuts (#12) securing the HV Generator Assembly mounting plate to the Gantry. 14. With one hand on the Multiplier Assembly (#4) and one hand under the HV Control Board frame, lift up the assembly taking care to clear the bottom studs, removing the assembly from the Gantry. 15. Once it is clear, slide the assembly down to clear the upper studs, removing the entire assembly. 16. Reverse procedures to replace the HV Generator Assembly. 17. Perform the following procedures before returning unit to service: 5-18 • Chapter 6, Section 8.2, p. 6-19, HV Control Board Over-Current/Over-Voltage Adjustment • Chapter 6, Section 8.5, p. 6-22, Tube Current (mA) Adjustment MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.7 Beam Limiting Assembly The Beam Limiting Assembly (Figure 5-15) mounts below the X-ray tube inside the tubehead enclosure. The Beam Limiting Assembly is a 2-tier mechanism; an upper tier containing the dual filter changer and the mirror/lamp assembly, and a lower tier containing the 4-blade automatic beam collimator. The lower tier must be removed before the upper tier. The following procedures explain how to remove the Beam Limiting Assembly. 1. Turn the system Off. 2. Remove the top and bottom tubehead covers. Refer to Section 3.2.1, p. 5-6. 3. Disconnect the Lamp Cooling Fan power cable, Figure 5-15, #1, from the Filament Protection Board, Figure 5-1, p. 5-2. 4. Disconnect the cables (DJ1-DJ12) from the Tubehead Motor Driver Board; see Figure 5-1, p. 5-2. Note… It is possible to install cables DJ1, DJ2, DJ3, and DJ4 incorrectly. To avoid this; note the cable position and orientation before disconnecting. 5. Remove the hardware that secures the lower tier (collimator blades) to the Beam Limiting Assembly chassis. See Figure 5-15. 6. Carefully remove the collimator assembly and set it aside. Use care not to damage the lead lining on the collimator blades. Caution: Do not touch either filter on the dual filter assembly. Filter contact with bare skin, or other materials, can cause artifacts on the image. 7. Remove the hardware that secures the upper tier (mirror and filter assemblies) to the Beam Limiting Assembly chassis; see Figure 5-15. Chassis 8. Carefully remove the mirror and filter assembly and set it aside. 9. Remove the hardware that secures the Beam Limiting Assembly chassis to the tubehead frame and remove the chassis. Upper Tier 10. Reverse these steps to install the replacement Beam Limiting Assembly. 11. Ensure the Lamp Harness Cable is securely routed through the cable clamp, Figure 5-15, #2. Lower Tier 12. Perform Light Field Alignment and X-ray Field Alignment; see Chapter 6, Section 4.0, p. 6-5. Figure 5-15: Beam Limiting Assembly Warning: MAN-00625 The Beam Limiting Assembly contains lead. Return replaced unit to Hologic or arrange for proper disposal. 5-19 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.8 X-ray Tube The X-ray tube mounts to the tubehead frame. Refer to Figure 5-16 during this procedure. Note… The Beam Limiting Assembly (Figure 5-15, p. 5-19) must be removed to access the X-ray tube mounting hardware. 1. Shut the system down and turn the Gantry circuit breaker Off. 2. Wait until the red LEDs go out. See Figure 6-10, p. 6-19. 3. Remove the top and bottom tubehead covers. See Section 3.2.1, p. 5-6. 4. Remove the Beam Limiting Assembly; see Section 6.7. 5. Disconnect the high voltage cable and the filament cable from the rear of the X-ray tube. 6. Loosen the band clamp, near the rear end of the X-ray tube, so that it can be slipped over the rear edge of the X-ray tube. 7. Remove the X-ray tube mounting hardware from beneath the tubehead frame. 8. Slide the X-ray tube out of the tubehead frame from the front. 9. Reverse this procedure to install the replacement X-ray tube. High voltage conduit grease for the high voltage cable is included with the replacement tube. 10. If necessary, install the near aperture in the tube opening with the window toward the C-arm. Secure near aperture tight against the tube element using an Internal Retaining ring. Figure 5-16: X-ray Tube 11. Reinstall the Beam Limiting Assembly. 12. Turn on the Machine. 13. Exposure Counter Reset: a. On the Host Microprocessor Board, Figure 5-1, p. 5-2, set the system to display the exposure counter (S4 to position 0, S6 switch 8 = On). b. Reset the exposure counter by pressing the Host Microprocessor Board switches S2 and S5 simultaneously. c. When complete, return all switches to their normal operating positions. 14. Perform the following before returning the unit to service: • • • • • • • Chapter 6, Section 8.1, p. 6-18, Tube Bias Adjustment. Chapter 6, Section 8.5, p. 6-22, Tube Voltage (kV) Calibration Chapter 6, Section 8.5, p. 6-22, Tube Current (mA) Adjustment. Chapter 6, Section 9.1, p. 6-24, Reproducibility and Linearity. Chapter 6, Section 9.2, p. 6-29, Beam Quality Assessment (Half-Value Layer) Selenia Quality Control Manual—X-ray System Performance. Selenia Quality Control Manual—Breast Entrance Exposure, Average Glandular Dose and AEC Reproducibility. 15. Perform the following Compliance Requirements before returning unit to service: • • 5-20 Affix new compliance label. See Chapter 1, "Label Locations", p. 1-8. Complete FDA 2579C form (tube exchange, US only). MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing X-ray and Imaging Components 6.9 Brick Assembly 1. In the AWS application, locate the software PCXM version number in the Information Dialog box, and verify that the new Brick Assembly has the same software number on the box label. 2. Exit the application. Shut the system down. 3. Open the right side Gantry door. 4. Remove lower back panel. 5. Disconnect the AWS cables from the rear of the Gantry. See Figure 5-18. 6. Remove the two screws securing the strain relief cable clamp to the Brick Assembly mounting plate. See Figure 5-17. 7. Disconnect the in-line connectors from the Electroluminescent (EL) power supply. 8. Disconnect harness connectors. Note locations. 9. Disconnect Fiber Optic cables from the fiber optic connector. Note locations. 10. On the +24 VDC power supply, disconnect the ground wire quick connect and J1. 11. On the +5 VDC power supply, disconnect J1. 12. Remove the nuts securing the Brick Assembly mounting plate to the right side Gantry door. 13. Carefully lift the Brick Assembly off the mounting studs. Ensure all cables and wires are out of the way. 14. Reverse procedures to replace the Brick Assembly. Figure 5-17: Brick Assembly Legend for Figure 5-17 and Figure 5-18 1. 2. 3. 4. 5. 6. 7. 8. Nuts securing the Brick Assembly mounting plate Brick Assembly mounting plate Strain Relief Cable Clamp Fiber Optic connector +24 V Power supply +5 V Power supply EL Power supply AWS Cables Figure 5-18: AWS Cable Connection 15. Perform the AEC Calibration to re-calibrate the Goaltab files before returning the unit to service; see Chapter 6, Section 11.0, p. 6-37. 16. Perform the Chapter 7, "Standard System Test", p. 7-1. MAN-00625 5-21 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.0 Replacing Circuit Boards, Firmware, and Circuit Components 7.1 Firmware Table 5-2: Selenia Firmware Identification by Circuit Board Circuit Board Host Microprocessor EPROM Ref. Des. Firmware Function U4 Host CPU U5 U59 Calibration Data Programmable Logic Motor/Lamp Control U1 Generator U18 Microprocessor Rotor Control U13 Motor/Lamp CPU Generator CPU H.S. Starter Tubehead Microprocessor Bucky Controller U2 Tubehead CPU U1 Bucky Driver CPU Tubehead Driver Microprocessor U2 U17 Tubehead Driver CPU Tubehead Driver CPLD Figure 5-19: Replacing a Firmware Chip To replace the firmware chips: 1. Using the appropriate style chip remover, gently remove the firmware chip from the socket, as shown in Figure 5-19. 2. Install the replacement firmware chip. Be sure to align the dot on the chip with the arrow in the socket, or the flat corner with the flat edge in the socket. 5-22 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.2 Host Microprocessor Board The Host Microprocessor Board (Figure 5-20) is positioned on the right side Gantry frame below the Brick Assembly (Figure 5-1, p. 5-2). Equipment required: • Chip Remover To replace the Host Microprocessor Board: 1. Shut the system down. 2. Open the right side Gantry door. See Section 3.1.1, p. 5-5. 3. Disconnect the harness connectors from the board; note locations. 4. Disconnect the RJ45 jacks from the board; note locations. 5. Lift the Host Microprocessor Board off of the mounting standoffs. 6. Remove U5 (#1) (contains calibration data) from the old Host Microprocessor Board and set aside. 7. On the new Host Microprocessor Board, remove U5 and replace with the U5 removed from the old Host Microprocessor Board. 8. Install the new U4 (#2) and U59 (#3) on the new Host Microprocessor Board. 9. Install the new board on the same standoffs used by the old board. 10. Connect the harness connectors in the positions noted in Step 3 above. 11. Connect the RJ45 jacks in the positions noted in Step 4 above. 12. Perform the following procedures before returning the unit to service: • • MAN-00625 Figure 5-20: Host Microprocessor Board Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. Chapter 7, "Standard System Test", p. 7-1 5-23 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.3 Motor/Lamp Control Board The Motor/Lamp Control board, Figure 5-21, is positioned on the right side Gantry frame below the Host Microprocessor Board (Figure 5-1, p. 5-2). To replace the firmware chip U1 (#1), refer to Section 7.1, p. 5-22. Replace the Motor/Lamp Control board: 1. Shut the system down. 2. Open the right side Gantry door. See Section 3.1.1, p. 5-5. 3. Disconnect the harness connectors from the board; note locations. 4. Disconnect the RJ45 jacks from the board; note locations. 5. Reverse procedures to replace the Motor/ Lamp Control board. 6. Perform the following procedures before returning the unit to service: • Chapter 3, Section 4.7, p. 3-9, Selenia Controls and Functional Tests. • Chapter 7, "Standard System Test", p. 7-1 Figure 5-21: Motor Lamp Control Board 5-24 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.4 Generator Microprocessor Board The Generator Microprocessor board (Figure 5-22) is positioned near the center of the left side Gantry frame below the HV Generator Assembly (Figure 5-1, p. 5-2). To replace the firmware chip U18 (#1), Generator CPU EPROM, refer to Section 7.1, p. 5-22. Replace the HV Generator Microprocessor Board: 1. Shut the system down. 2. Open the left side Gantry door, Section 3.1.1, p. 5-5. 3. Disconnect the harness connectors from AGJ2, AGJ7, and AGJ8 on the board. 4. Disconnect the 40 pin ribbon cables from AGJ3 and AGJ4. Figure 5-22: Generator Microprocessor Board 5. 6. 7. 8. 9. 7.5 Disconnect the 20 pin ribbon cable from AGJ1. Disconnect the RJ45 jack from AGJ5. Lift the board off of the four “squeeze type” mounting standoffs. Reverse procedures to replace the Generator Microprocessor Board. Perform the following procedures before returning the unit to service: • Chapter 3, Section 4.7, p. 3-9, Selenia Controls and Functional Tests. • Chapter 7, "Standard System Test", p. 7-1 Filament Control Board Replace the Filament Control board (Figure 5-1, p. 5-2): 1. 2. 3. 4. 5. 6. 7. MAN-00625 Turn system off. Open the left side Gantry door—Section 3.1.1, p. 5-5. Disconnect the harness connectors. Disconnect the 40 pin ribbon cable. Lift the board off of the four “squeeze type” mounting standoffs. Reverse the procedure to install the replacement board. Perform the following procedures in the order listed before returning the unit to service: • Chapter 6, Section 8.3, p. 6-20, Filament Control Board Over-Current/Over-Voltage Adjustment • Chapter 6, Section 8.5, p. 6-22, Tube Current (mA) Adjustment. • Chapter 7, "Standard System Test", p. 7-1 • X-ray System Performance—Selenia Quality Control Manual 5-25 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.6 Rotor Control Board The Rotor Control board (Figure 5-23) is positioned on the left side Gantry frame below the Filament Control board (Figure 5-1, p. 5-2). WARNING! To reduce the risk of hazardous electric shock, do not attempt service until 5 minutes have elapsed after turning off the power to unit. Wait until the 2 Red LEDs on the board are off. To replace the firmware chip U13 (#1) H.S. Starter EPROM, refer to Section 7.1. To replace the Rotor Control board: 1. Turn system off. 2. Open the left side Gantry door. See Section 3.1.1, p. 5-5. 3. Disconnect the harness connectors. 4. Disconnect ribbon cable. 5. Disconnect the quick disconnects. 6. Lift the board off of the 6 squeeze type mounting standoffs. 7. Reverse procedures to replace the Rotor Control board. 8. Perform the following procedures before returning the unit to service: • Chapter 7, "Standard System Test", p. 7-1 Figure 5-23: Rotor Control Board 5-26 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.7 Tubehead Switch Boards There are two Tubehead Switch Boards; one on each tubehead side cover. See Figure 5-24. 1. Locate the Switch Board that requires replacement. 2. Shut the system down. 3. Remove the right or left side tubehead covers. See Section 3.2.1, p. 5-6. 4. Remove all cables from their board connectors. Note each cable location for replacement. 5. Remove switch hardware. 6. Remove the switch board from the tubehead side cover. 7. Reverse these steps to install the replacement Switch Board. 8. Verify all switch functions before releasing the unit to the user. Figure 5-24: Tubehead Switchboard 7.8 Filament Protect Board 1. Turn system off. 2. Remove the upper tubehead cover. See Section 3.2.1, p. 5-6. 3. Locate the Filament Protect board (see Figure 5-25, #1) on the C-arm frame. Disconnect all cables from the board connectors; note locations. 4. Remove the hardware and the board from the standoffs on the C-arm frame. 5. Reverse these procedures to install the replacement board. 6. Perform the following procedures before returning the unit to service: • Chapter 7, "ACR Phantom Evaluation", p. 7-3 Figure 5-25: Tubehead Assembly Legend for Figure 5-25 1. 2. MAN-00625 Filament Protect Board Beam Limiting Assembly 5-27 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.9 Tubehead Microprocessor and Motor Driver Boards The Tubehead Motor Driver Board (#1) mounts to the bottom of the tubehead frame, directly behind the beam limiting assembly. The Tubehead Microprocessor (#4) mounts to standoffs on the Tubehead Motor Driver board. To replace the Tubehead microprocessor board only, perform Steps 1 through 5, 8, and 9. Perform all the steps when replacing the Tubehead Motor Driver board. Refer to Section 7.1 to replace the firmware chip U2 (#3-not visible in Figure 5-26), Tubehead CPU EPROM on the Tubehead Microprocessor board, and firmware chips U17 (#5) and U18 (#2) EPROMs on the Tubehead Motor Driver board. 1. Shut the system down. 2. Remove the tubehead top and bottom covers. See Section 3.2.1, p. 5-6. 3. Locate the Tubehead Microprocessor Board, Figure 5-26, which is mounted to the Tubehead Motor Driver Board, beneath the tubehead frame (to the rear of the beam limiting assembly; see Figure 5-25, #2). 4. Remove the hardware that secures the Tubehead Microprocessor to the standoffs (attached to the Tubehead Motor Driver Board). 5. Carefully pull the connector on the Tubehead Microprocessor from its mating socket on the Tubehead Motor Driver Board. Figure 5-26: Tubehead Microprocessor and Motor Driver Boards 6. Disconnect all cables from their connectors on the Tubehead Motor Driver Board. Note each location for replacement. 7. Remove the hardware that secures the Tubehead Motor Driver Board to the tubehead frame. Carefully remove the board from the tubehead. 8. Reverse these steps to install the replacement Tubehead Microprocessor and the Tubehead Motor Driver Board. 9. Perform the following procedures before returning the unit to service: 5-28 • Cycle through all the light fields manually. • Light Field and X-ray alignment. • Chapter 7, "Standard System Test", p. 7-1 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.10 Bucky Controller Board 1. Shut the system down. 2. Remove the four decorative caps, two on each side (Figure 5-11, #1), covering the bolts securing the Image Receptor (#2) to the C-arm. Remove the bolts. 3. To provide access to the Bucky Controller board, slide the Image Receptor forward along the guide rails on the bottom of the C-arm assembly. 4. To replace only the firmware chip U1 (#5) Bucky Driver CPU, refer to Section 7.1, p. 522 and Figure 5-27. 5. To replace the Bucky Controller board, refer to Figure 5-27. a. Disconnect all cables that are attached to the board. b. Remove four screws. c. Install the new board, and reinstall the four screws. d. Reconnect the cables. 6. Slide the Image Receptor backward along the guide rails on the bottom of the C-arm assembly. 7. Reinstall all four bolts securing the Image Receptor to the C-arm. 8. Reinstall the four decorative caps covering the bolts. 9. After reinstalling the Image Receptor, loosen the two screws on the bottom of the Image Receptor, securing the C-arm switch assembly in the back/shipping position (Figure 5-11, #3, and Figure 5-12). Figure 5-27: Bucky Controller Board MAN-00625 5-29 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.11 C-Arm Vertical Travel Limit Switches 1. Shut the system down. 2. Open left Gantry door to access the switches; see Figure 5-4, p. 5-4. 3. Remove the two slotted head screws holding the switches (3) to the bracket. 4. Remove the wires from the switches noting their location. 5. Replace the appropriate switch(es). 6. Mount the switch assembly to the bracket, do not tighten. 7. Perform the C-Arm Vertical Travel Adjustment; refer to Chapter 6, Section 14.4, p. 6-57. 7.12 C-Arm Rotation Limit Switch 1. Shut the system down. 2. Open the left Gantry door. 3. To locate C-arm rotation limit switch; see Figure 5-4, p. 5-4. 4. Remove the two slotted screws holding the switch to its bracket; see Figure 5-4, p. 5-4, #3. 5. Remove the wires from the switch, noting their location. 6. Reconnect the wires to correct locations on the replacement switch. 7. Mount the switch to the bracket, but do not tighten. Figure 5-28: C-arm Rotation Limit Switch 8. Verify the adjustment of the C-Arm Rotation Limit Switch. Refer to Chapter 6, Section 14.2.2, p. 6-55. 7.13 C-arm Switch Boards (2) There are two C-arm Switch boards on the C-arm Frame, one on each side. See Figure 5-29. 1. Shut the system down. 2. At the rear of the C-arm, locate the C-arm Switch board (#1) to be removed. 3. Remove the upper and lower decorative hole covers (2) to access the screws securing the board to the C-arm. 4. Remove the screws. 5. Remove the board from C-arm frame and disconnect the cable connectors. Note locations. Figure 5-29: C-arm Switch Board 6. Reverse procedures to re-install the C-arm Switch board. Ensure the top switch is convex (bump) and the bottom switch is concave (dimple). 7. 5-30 Perform the Functional Tests—Mechanical (C-arm controls)—Chapter 3, Section 4.7, p. 3-9. MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.14 Mag Tray Detector Board 7.14.1 Access the Mag Tray Detector Board 1. Raise the Selenia C-arm to a height that facilitates access to the front of the pivot tube. 2. Shut down the system. 3. Remove any attachments from the C-arm (for example, image receptor). 4. Remove the Lower Compression Device Cover for easier access while replacing the board: a. Remove the two buttonhead screws that fasten the compression device lower cover to the Compression Device. b. Remove the ground wire Figure 5-30: Remove the C-arm Switch Board from the lower cover, and lower the cover and bellows. 5. At the rear of the C-arm, locate the right C-arm Switch board (Figure 5-30). a. Remove the upper and lower decorative hole covers (using a thin-bladed screwdriver) that access the screws securing the board to the C-arm. b. Remove the screws. c. Remove the board from the C-arm frame and let it hang, but do not remove the cable connectors. Figure 5-31: Replacing the Mag Detect Board MAN-00625 Figure 5-32: Position of the Detect board 5-31 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.14.2 Remove the Mag Tray Detector Board 1. Remove the 5-pin connector at the bottom of the Mag Detect board (Figure 5-31, p. 5-31). 2. Through the right C-arm Switch board access hole, using a 1/4” nutdriver, remove the two #4 internal tooth washers and two 4-40 nuts holding the assembly (Figure 5-32, p. 5-31). Save the hardware. 3. Untie the Mag Tray Detector Board cable and harness from the mount. 4. Pull the Mag Tray Detector Board assembly through the C-arm Switch opening. 5. Remove the old board from the assembly. Using the original hardware, install the new board on the assembly. 6. Through the C-arm Switch board access hole, position the Mag Tray Detector Board bracket over the two studs. 7. Using a 1/4” nutdriver, secure the assembly through the access hole using two #4 internal tooth washers and two 4-40 nuts. Tip… Place the nut and then the washer onto the nutdriver. Carefully align the nutdriver with the stud before securing. To prevent the studs from stripping, do not over-tighten. 8. Reinstall the 5-pin connector at the bottom of the replacement board. 9. Re-tie the cable and existing harness to the mount. 10. Reinstall the right C-arm Switch board. Ensure the top switch is convex (bump) and the bottom switch is concave (dimple). Tighten screws and replace the decorative hole covers. 11. Reinstall the lower Compression Device cover. 12. Install a Mag Platform and observe the AWS to verify that the display recognizes the Mag platform. 13. Perform the following procedures before returning the unit to service: • 5-32 Chapter 7, "Standard System Test", p. 7-1 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.15 Right Rotation Angle Display Board 1. Shut the system down. 2. Open right Gantry door. 3. To access to the right rotation angle display board (see Figure 5-33), the Brick Assembly must be removed. Refer to Section 6.9, p. 5-21. 4. Disconnect the harness from the rear of the right rotation angle display board. 5. Disconnect the RJ45 jack from the rear of the board. 6. Remove the mounting hardware (4 hex nuts) that secure the board to the chassis, then lift the board out of the Gantry door. 7. Reverse procedures to replace the right rotation angle display board. 8. Rotate the C-arm to ensure the display changes. 7.16 Left Rotation Angle Display Board 1. Shut the system down. 2. Open left Gantry door. 3. To access the left rotation angle display board (see Figure 5-33), the HV Generator Assembly must be removed. Refer to Section , p. 5-16. 4. Disconnect the harness from the rear of the right rotation angle display board. 5. Disconnect the RJ45 jack from the rear of the board. 6. Remove the mounting hardware (4 hex nuts) that secure the board to the chassis, then lift the board out of the Gantry door. 7. Reverse procedures to replace the left rotation angle display board. 8. Rotate the C-arm to ensure the display changes. Note: Right board is shown. Figure 5-33: Right/Left Rotation Angle Display Board MAN-00625 5-33 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.17 VTA Motor Driver Board 1. Shut the system down, switch off the input power circuit breaker, and disengage the voltage source. 2. Remove the Bellows frame—Section 3.1.3, p. 5-5. 3. On the VTA Motor Driver board, see Figure 5-4, p. 5-4, disconnect harness connectors. 4. Remove 7 screws and associated hardware securing the board to the VTA. 5. Remove board. 6. Reverse procedures to install the new VTA Motor Driver board. 7. Perform the following procedures before returning unit to service: • 7.18 Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. Compression / AEC Position Display Boards The Compression/AEC Position Display Boards (left and right—Figure 5-34) provide readouts for compression thickness, compression force, and the position of the AEC Sensor Board. These display boards mount to the inside of the top Compression Device cover. 1. Shut the system down. 2. Remove the top Compression Device cover—Section 3.2.3, p. 5-7. 3. Disconnect the cable connectors from the Compression/AEC Position Display Board to be removed (left or right). 4. Remove the hardware securing the Compression/AEC Position Display Board to the standoffs on the top cover. 5. Reverse these steps to install the replacement display board. 6. Perform the following procedures before returning unit to service: • 7.19 Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. Figure 5-34: Compression / AEC Position Display Boards AEC Position Switch The AEC Position Switch selects a different area used by the electronic circuitry during AEC exposures. 1. Shut the system down. 1. Remove the top Compression Device cover—Section 3.2.3, p. 5-7. 2. Unplug the 3 conductor ribbon cable from the top of the Paddle Detect board, see Figure 5-35, p. 5-35. 3. Peel off the old switch from on top of the compression device cover. 4. Pull the ribbon cable through the slot in the compression device cover. 5. Reverse procedures to install the new switch. 6. Perform function test, Chapter 3, "Selenia Controls and Functional Tests", p. 3-9 5-34 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Circuit Boards, Firmware, and Circuit Components 7.20 Paddle Detect Board The Paddle Detect board, Figure 5-35, has four electrical contacts that detect the type of Compression Paddle installed on the Compression Device. This board mounts to the bottom Compression Device frame, near the front. 1. Turn system off. 2. Remove the top and bottom Compression Device covers— Section 3.2.3, p. 5-7. Use care not to damage the Compression Device bellows. 3. Disconnect the cable connectors on the Paddle Detect Board; note locations. 4. Remove the screws securing the Paddle Detect board to the Compression Device frame as shown in Figure 5-35. 5. Reverse these steps to install the replacement Paddle Detect Board. Figure 5-35: Paddle Detect Board Legend for Figure 5-35 1. 2. Note… Paddle Detect Board AEC Switch Connector The Paddle Detect Board is spring loaded. Make sure the board has free movement. 6. Perform the following procedures before returning unit to service: MAN-00625 • Chapter 3, "Selenia Controls and Functional Tests", p. 3-9, Smart Paddle test. • Ensure the paddle is identified correctly on the display. • Chapter 7, "Standard System Test", p. 7-1. 5-35 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Electrical Power Components and Assemblies 8.0 Replacing Electrical Power Components and Assemblies Remove and replace procedures are provided for the Power Distribution Components identified in Figure 5-36. Refer to Figure 5-36 as needed when performing the procedures in this chapter. Legend for Figure 5-36 1. 2. 3. 4. 5. 6. 7. 8. Rotation Angle Display Boards Emergency Off Switch Left Fuse Panel Mains Power Board Power Supply Interconnect Board Isolation Transformer Right Fuse Panel Power Distribution Board Figure 5-36: Power Distribution Components Identification WARNING! 5-36 Ensure system power is Off and Gantry circuit breaker is in the Off position for the procedures in this section. Some procedures in this sections also require the wall circuit breaker be off. MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Electrical Power Components and Assemblies 8.1 Power Distribution Board All system voltages are sourced from the Power Distribution Assembly. To reduce the risk of hazardous electrical shock, do not attempt service until Red LED D14 on the HV board is unlit and at least 5 minutes have elapsed after turning off the equipment. WARNING! Replacing the Power Distribution Board; see Figure 5-37. 1. Turn system off and ensure mains (wall) circuit breaker is in the Off position. 2. Open the left and right side Gantry doors. See Section 3.1.1, p. 5-5. 3. Remove the two front panels, Figure 5-37, #4, and the lower rear access panel. 4. Remove the four hex-head bolts holding the Gantry bellows to the base and the top of the Gantry. Pull back bellows and rotate to expose the Power Distribution Assembly. AEC POSIT ION Figure 5-37: Power Distribution Board 5. Remove the two bolts (#1) securing Power Distribution Assembly to Gantry base plate. 6. Remove the four flat-head screws securing the Power Distribution Assembly to the rear of the Gantry frame #2; also see Figure 5-39, p. 5-40. 7. Carefully slide Power Distribution Assembly forward to access the power distribution board. 8. Disconnect the harness connectors from the Power Distribution board; note locations. 9. Remove the six screws securing the Power Distribution board to the standoffs and carefully remove the board #3. 10. Reverse the procedures to install the new board, and the Power Distribution Assembly. 11. Set the wall circuit breaker to the On position and turn system On. 12. Inspect for abnormal indications of an electrical malfunction. 13. Before returning the unit to service: • Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. • Chapter 7, "Standard System Test", p. 7-1 MAN-00625 5-37 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Electrical Power Components and Assemblies 8.2 Mains Power Board WARNING! To reduce the risk of hazardous electrical shock, do not attempt service until Red LED D14 on the HV board is unlit and at least 5 minutes have elapsed after turning off the equipment. The Mains Power Board controls the On/Off function for the Gantry, including the Exposure Switch interface. 1. Turn system off and ensure mains (wall) circuit breaker is in the Off position. 2. Open the left side Gantry door. 3. Disconnect the harness connectors from the Mains Power board, Figure 5-36, p. 5-36, and note the locations. 4. Lift the board off the mounting standoffs. 5. Reverse procedures to replace the Mains Power Board. 6. Set the circuit breaker to the On position and turn system On. 7. Inspect for indications of an electrical malfunction. 8. Perform the following procedures before returning the unit to service: 8.3 • Chapter 3, Section 4.7, p. 3-9. • Chapter 7, "Standard System Test", p. 7-1 Emergency Off Switch Refer to Figure 5-36, p. 5-36, for location of switches. 1. Turn system Off. 2. Open the applicable Gantry door. See Section 3.1.1, p. 5-5. 3. Remove the cable tie securing the cables to the Gantry. 4. Loosen the ring nut and back the ring nut and the lock washer off the switch assembly; see Figure 5-38. 5. From the front of the Gantry door, pull the switch assembly out of the door until the wires are accessible. Note the wire locations and cut the wires off of the switch assembly leads. Figure 5-38: Emergency Off Switch 6. Solder the wires to the new switch assembly leads in the location noted in Step 5. Legend for Figure 5-38 7. Reverse Steps 1 through 4 to install the new switch assembly. 8. Test switch for functionality. Refer to Chapter 2, Section 4.0, p. 2-8. 5-38 1. 2. 3. Switch assembly Ring nut Lock washer MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Electrical Power Components and Assemblies 8.4 Circuit Breaker WARNING! To reduce the risk of hazardous electrical shock, do not attempt service until Red LED D14 on the HV board is unlit and at least 5 minutes have elapsed after turning off the equipment. Refer to Figure 5-38 when replacing the Circuit Breaker. 1. Turn system off and ensure mains (wall) circuit breaker is in the Off position. 2. Remove the lower rear access panel. See Section 3.1.5, p. 5-6. 3. Remove the two screws securing the circuit breaker mounting bracket to the Power Distribution Assembly. 4. Gently pull the circuit breaker forward to access the connectors on the rear. 5. Disconnect the wires from the rear of the circuit breaker; note locations. 6. Remove the four screws securing the circuit breaker to the mounting bracket. 7. Re-install the mounting bracket on the new circuit breaker. 8. Reverse procedures to install the new circuit breaker. Legend for Figure 5-38 1. 2. 3. 4. Mounting bracket screws Circuit Breaker Circuit breaker mounting bracket Screws holding circuit breaker to mounting bracket Figure 5-39: Circuit Breaker MAN-00625 5-39 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Electrical Power Components and Assemblies 8.5 Isolation Transformer/Power Distribution Assembly WARNING! To reduce the risk of hazardous electrical shock, do not attempt service until Red LED D14 on the HV board is unlit and at least 5 minutes have elapsed after turning off the equipment. Refer to Figure 5-36, p. 5-36, for location of boards. If the Isolation Transformer, Figure 5-36, #6, fails, the Power Distribution Assembly must be replaced. 1. Shut down the system and ensure the mains (wall) circuit breaker is in the Off position. 2. Remove the lower rear access panel. See Section 3.1.5, p. 5-6. 3. Disconnect the input power cord from the input power terminal block on the rear of the Gantry. See Figure 5-39. 4. Disconnect the equipotential ground wire from the ground stud. 5. Remove the strain relief hardware from the rear of the Gantry. 6. Remove the four screws securing the Power Distribution Assembly to the rear of the Gantry frame. 7. Open the left and right Gantry door. See Section 3.1.1, p. 5-5. 8. Remove the left and right front covers and bellows frame. See Section 3.1.2, p. 5-5. 9. On the Mains Power board, disconnect ABJ6 and ABJ8; note locations. Remove cable ties securing the cables to the main harness assembly. Figure 5-39: Power Distribution Assembly 10. On the lower left side of the Power Distribution Assembly, locate the relays and disconnect the following connectors; note locations (remove cables ties as necessary): • • • • K1-1 K1-2 SS1-3 SS1 Legend for Figure 5-39 1. 2. 3. 4. 5. 6. Screws attaching Power Distribution Assembly Ground Stud Input power terminal block Strain Relief Hardware Input Power Cord Equipotential ground wire 11. On the left fuse panel, disconnect F22 and GB4; note locations. 12. On the left side of the Power Distribution Assembly, disconnect in-line connector LPP2, and remove cable ties as necessary. 5-40 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Electrical Power Components and Assemblies 13. On the Power Distribution board, disconnect connector ACJ11. 14. At the front of the Gantry, locate the Harness Assembly which is cable tied to the lower tray above the Power Distribution Assembly. Disconnect all cables from this Harness Assembly which are connected to the Power Distribution board and the Right Fuse Panel; note locations. 15. From the front of the Gantry, disconnect the two ground wires connected to GB1 located at the rear of the Power Distribution Assembly. 16. Remove the two bolts securing the Power Distribution Assembly to the Gantry base plate; see Figure 5-37, p. 5-37. 17. Carefully slide the Power Distribution Assembly forward and out of the Gantry frame. 18. Reverse procedures to install new Power Distribution Assembly. 19. Inspect for indications of an electrical malfunction. 8.6 Power Supply Interconnect Board WARNING! To reduce the risk of hazardous electrical shock, do not attempt service until Red LED D14 on the HV board is unlit and at least 5 minutes have elapsed after turning off the equipment. The Power Supply Interconnect Board distributes power to assemblies located on the left side of the Gantry door. Refer to Figure 5-36, p. 5-36, for location of board. 1. Shut down the system and switch circuit breaker to the Off position. 2. Open the left side Gantry door. See Section 3.1.1, p. 5-5. 3. Disconnect the harness connectors from the Power Supply Interconnect board; note locations. 4. Lift the board off of the mounting standoffs. 5. Reverse procedures to replace the Power Supply Interconnect board. 6. Inspect for indications of an electrical malfunction. 7. Perform the following procedures before returning the unit to service: MAN-00625 • Power Supply Interconnect Board Adjustment, Chapter 6, Section 16.0, p. 6-60. • Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. • Chapter 7, "Standard System Test", p. 7-1. 5-41 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.0 Replacing Mechanical Components and Assemblies 9.1 Tubehead Cooling Fan The tubehead cooling fan mounts to the tubehead frame, on the bulkhead directly behind the X-ray tube. 1. Turn system Off. 2. Remove the tubehead top cover. See Section 3.2.1, p. 5-6. Locate the tubehead cooling fan. 3. Disconnect the fan power cable. 4. Remove all cable ties from the power cable, then remove the hardware securing the cooling fan mounting bracket to the tubehead frame. 5. Lift out the fan and bracket assembly. 6. If necessary, remove the hardware that secures the mounting bracket to the cooling fan. 7. Reverse these steps to install the replacement cooling fan. 8. Verify fan is operating before returning to service. Figure 5-40: Tubehead Cooling Fan 5-42 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.2 C-arm Rotation Potentiometer 1. Access the C-arm Rotation Potentiometer by removing the upper rear Gantry panel. See Section 3.1.4, p. 5-6. 2. Raise the C-arm so the C-arm Rotation Potentiometer, Figure 5-41 (#2) is positioned in the Upper Rear Access Hole (#1). 3. Turn system off. 4. Remove cable ties securing wires to mounting bracket. 5. Note position of wires on potentiometer (Pins 1, 2, and 3). Unsolder the wires. 6. Remove two screws securing the potentiometer mounting bracket (E) to the VTA. Remove bracket with potentiometer still attached. E 7. Note alignment of potentiometer to mounting bracket. A 8. Loosen screw (A) on the end of the potentiometer shaft (B). Remove the sprocket assembly (C). Pin 2 9. Remove the hex nut (D) securing the potentiometer to the mounting bracket. Slide the potentiometer out of the bracket. B D C Pin 3 Figure 5-41: C-arm Rotation Potentiometer Pin 1 10. Reverse Steps 3 through 9 to install the replacement C-arm Rotation Potentiometer. 11. Perform the following procedures: MAN-00625 • Rotation Angle Calibration procedures—Chapter 6, Section 14.2, p. 6-54. • Chapter 7, "Standard System Test", p. 7-1 5-43 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.3 C-arm Rotation Drive Motor and Gearbox Assembly 1. Remove the upper rear Gantry panel—Section 3.1.4, p. 5-6. 2. Position the C-arm so the C-arm Rotation Drive Motor and Gearbox Assembly, Figure 5-42, is accessible through the Gantry upper rear access hole—Figure 5-41, p. 5-43 (#1). 3. Shut down the system. 4. From rear of unit, disconnect the motor power cable from the wiring harness. Cut all cable ties securing the harness to the motor and gearbox assembly. See Figure 5-42. 5. On the drive coupling, loosen the upper coupling screw. 6. Remove the four bolts that mount the motor and gearbox assembly to the VTA. 7. Lift assembly shaft out of drive coupling and remove motor and gearbox assembly through the Gantry upper rear access panel. 8. Reverse this procedure to install the C-arm Rotation Drive Motor and Gearbox Assembly. 9. Turn system on. 10. Perform the following procedures before returning unit to service: • 5-44 Verify the C-arm Rotation Drive Motor and Gearbox Assembly is working properly. • Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. • Chapter 7, "Standard System Test", p. 7-1. Figure 5-42: C-arm Rotation Drive Motor and Gearbox Assembly Legend for Figure 5-42 1. 2. 3. 4. Drive coupling Upper coupling screw Four bolts holding assembly to VTA Assembly shaft MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.4 C-arm Vertical Drive Motor and Gearbox Assembly 1. Remove the Gantry left front cover—Section 3.1.1, p. 5-5. 2. Remove the upper rear Gantry panel—Section 3.1.4, p. 5-6. 3. Position the C-arm so the C-arm Vertical Drive Motor and Gearbox Assembly, Figure 5-43, is accessible through the Gantry upper rear access hole, Figure 5-41, p. 5-43 (#1). 4. Shut down the system. 5. From the rear of the unit, disconnect the motor power cable from the wiring harness. Cut all cable ties securing the harness to the motor and gearbox assembly. See Figure 5-43: 6. From front left side of unit, at bottom of C-arm drive pulley coupler, remove the two hex head bolts. 7. Reinsert them in the other threaded holes (between where they were). 8. Alternately tighten the bolts until the machine lock is broken and the coupler and drive pulley can be removed from the assembly shaft. Remove the bolts. (Do not re-install screws in these holes when installing the C-arm Vertical Drive Motor and Gearbox Assembly.) 9. Remove coupler, drive pulley and key, taking care not to drop the key. Note pulley position and key-way orientation. As pulley is removed, the belt may fall to the bottom of the unit around the lead screw (Figure 5-4, p. 5-4). Set coupler, drive pulley, and key aside. 10. From rear of unit, remove the four bolts that mount the motor and gearbox assembly to the VTA. 11. Reverse this procedure to install the C-arm Vertical Drive Motor and Gearbox Assembly. Ensure the following: Figure 5-43: C-arm Vertical Drive Motor and Gearbox Assembly Legend for Figure 5-43 1. 2. 3. 4. 5. C-arm drive pulley coupler Drive pulley Assembly shaft Key Mounting bolts (Assembly to VTA) • Belt is positioned around the C-arm drive pulley and the lead screw nut pulley prior to tightening the two C-arm drive pulley hex head bolts. • Pulley is positioned and key way is aligned with drive shaft as noted in Step 8 above. • Key is installed. 12. Perform the following procedures before returning unit to service: MAN-00625 • Verify the C-arm Rotation Drive Motor and Gearbox Assembly is working properly. • Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. • Chapter 7, "Standard System Test", p. 7-1. 5-45 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.5 Compression Thickness Potentiometer The Compression Thickness Potentiometer mounts to the left side bulkhead of the Compression Device frame. See Figure 5-44. 1. Shut down the system. 2. Remove the top and bottom Compression Device covers—Section 3.2.3, p. 5-7. 3. Remove the Image Receptor— Section 6.2, p. 5-15. 4. Remove the lower bellows assembly—Section 3.1.3, p. 5-5. 5. Loosen two hex screws securing the Compression Timing Belt to the Bearing Block Assembly. Remove timing belt from the bottom clamp. 6. Gently thread timing belt up and out of the pulleys. Compression Timing Belt 7. Inspect timing belt. If damaged, Bottom Clamp order new belt and replace, Bearing Block Section 9.8, p. 5-50. Assembly Figure 5-44: Compression Timing Belt 8. Loosen the clamp screw (A) on the end of the potentiometer (B) shaft. Remove the clamp and the sprocket (C) together. 9. Remove the hex nut (D) that secures the potentiometer to the mounting bracket (E). Slide the potentiometer off the bracket. 10. Unsolder the three wires’ connections (white, red, and black) from the pins on the potentiometer (Pins 1-3). Note the color of the wire for each pin. 11. Reverse steps 3 through 10 to install the replacement potentiometer. Figure 5-45: Compression Thickness Potentiometer 12. Perform Chapter 6, "Compression Thickness Potentiometer Mechanical Adjustment", p. 6-59 before performing steps 13 through 15. 13. Reinstall the lower bellows assembly. 14. Reinstall the Compression Device Assembly upper and lower covers. 15. Reinstall the Image Receptor. 16. Turn the system on. 5-46 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 17. Perform the following procedures before returning unit to service: • • • • 9.6 Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. Chapter 6, "Compression Force Calibration", p. 6-60 Chapter 6, "Compression Thickness Potentiometer Calibration", p. 6-59 Chapter 7, "Standard System Test", p. 7-1. Compression Clutch and Clutch Brake Assembly The Compression Device houses a clutch and clutch brake assembly. The clutch brake prevents Compression Device backlash after motorized compression; the clutch stops manual compression before the maximum compression force is exceeded. Refer to Figure 5-46 during this procedure. 9.6.1 Remove the Clutch Assembly 1. 2. 3. 4. 5. 6. 7. 9.6.2 Shut system down. Remove the top and bottom Compression Device covers—Section 3.2.3, p. 5-7. Loosen the set screws that secure the right side compression knob to the clutch shaft. Slide the knob off the shaft. Loosen the screws that secure the locking bar to the clutch shaft. Slide the clutch shaft out of the Compression Device from the left side. Lift the clutch, the armature, and the brass spacer from the Compression Device. If it is only necessary to replace the clutch, skip the next procedure. Replace the Clutch Brake 1. Remove screws securing clutch brake to the left side Compression Device frame. 2. Remove the clutch brake harness connector from the main harness. Figure 5-46: Compression Clutch and Clutch Brake Assembly Legend for Figure 5-46 1. Clutch Shaft 5. Clutch 2. 3. Armature Force Load Sensor 6. 7. Locking Bar Brass Spacer 4. Right Compression Knob 8. Clutch Brake 3. Install the replacement clutch brake and tighten the mounting screws. 4. Connect the clutch brake harness to the main wiring harness. MAN-00625 5-47 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.6.3 Replace the Clutch 1. Slide the clutch shaft into the Compression Device from the left side the shaft end protrudes through the opening in the clutch brake. 2. Slide the brass spacer, raised edge first, over the shaft and into the brake. 3. Place the armature on the end of the replacement clutch, machined side toward the brake. 4. Slide the clutch shaft through the clutch, then out the opposite side of the Compression Device. 5. Install the previously removed knob and tighten the set screws. 9.6.4 Adjust the Assembly 1. Adjust the clutch shaft by sliding it back and forth until both knobs are equal distances from the sides of the Compression Device. The shaft should protrude 2.625 in. from the load cell. 2. Place a 0.015" feeler gauge (or shim stock) between the armature and the clutch brake. Spread the clutch mechanism so that the clutch sprocket is pressed firmly against the chain gears (at right), and that the armature is pressed against the feeler gauge. 3. Tighten the locking bar mounting hardware. 4. Remove the feeler gauge. Verify that the gap between the armature and the clutch is 0.25 mm (minimum) to 0.51 mm (maximum) (0.010 in. to 0.020 in.). Verify that there is no left-to-right “play” in the clutch. 5. Reinstall the covers. 6. Verify compression movement functions correctly, Chapter 3, "Selenia Controls and Functional Tests", p. 3-9. 7. Perform Chapter 6, "Compression Thickness Potentiometer Calibration", p. 6-59. 5-48 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.7 Compression Motor and Motor Brake The Compression Motor drives the compression chain through a series of gears to move the Compression Device up or down. The Compression Motor Brake holds the chain in place to prevent a decrease in compression force from slippage. 9.7.1 Access the Compression Motor and Brake 1. Shut the system down. 2. Remove the Image Receptor—Section 6.2, p. 5-15. 3. Remove the top and bottom compression device covers—Section 3.2.3, p. 5-7. 4. From the bottom of the C-arm, locate, unscrew and remove the two bellows rods (1 on each side). 5. Remove three screws securing the upper bellows assembly to the C-arm subframe. Carefully remove assembly. 6. Remove the lower tubehead enclosure—Section 3.2.1, p. 5-6. 7. Remove the Tubehead Microprocessor and the Tubehead Motor Driver Board— Section 7.9, p. 5-28. 8. Manually move the Compression Device to center it on the C-arm. 9.7.2 Remove the Compression Motor 1. Disconnect the master link on the drive chain, then remove the drive chain from around the Compression Motor sprocket. 2. Disconnect the input power wires from the rear of the compression motor. Note the polarity for replacement purposes. 3. Remove the two screws that secure the compression motor bracket to the C-arm frame. 4. Pull the compression motor and brake out of the C-arm as an assembly. 5. Loosen the set screws that secure the motor shaft to the motor sprocket. 6. Pull the brake, with the sprocket, off the motor shaft. 7. Remove the screws that fasten the compression Figure 5-47: Compression Motor and Motor Brake motor to the mounting Legend for Figure 5-47 bracket. 1. 2. 3. 4. MAN-00625 Motor shaft set screws Compression motor bracket Compression motor bracket screws (two) C-arm frame 5-49 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 9.7.3 Replace the Compression Motor and Brake Assembly 1. Mount the replacement motor onto the bracket. 2. Reverse these procedures to install the replacement compression drive motor and brake assembly. 3. Perform the procedures below before releasing the unit to the user: 9.8 • Chapter 6, "Compression Force Calibration", p. 6-60 • Chapter 6, "Compression Thickness Potentiometer Calibration", p. 6-59 • Chapter 6, "Compression Chain Tension Adjustment", p. 6-58 • Chapter 7, "Standard System Test", p. 7-1. Timing Belt Perform this procedure only if the compression timing belt has been damaged. 1. Shut the system down. 2. Remove the top and bottom Compression Device covers—Section 3.2.3, p. 5-7. 3. Remove the Image Receptor—Section 6.2, p. 5-15. 4. Remove the lower bellows assembly—Section 3.1.3, p. 5-5. 5. Loosen two allen hex screws securing Compression Timing Belt to the Bearing Block Assembly. 6. Remove timing belt from the bottom clamp. 7. Gently thread timing belt up and out of the pulleys. 8. Loosen the two screws securing the timing belt in the upper clamp block (Figure 5-48, #1). 9. Remove the belt and discard it. 10. Insert the new timing belt through the upper clamp on the Tubehead Support Plate. 11. Apply Blue Loctite 242 and retighten screws. Figure 5-48: Timing Belt 12. Perform the procedures below before releasing the unit to the user: 9.9 • Chapter 6, "Compression Thickness Potentiometer Mechanical Adjustment", p. 6-59. • Chapter 6, "Compression Thickness Potentiometer Calibration", p. 6-59. • Chapter 7, "Standard System Test", p. 7-1 Force Load Cell 9.9.1 Remove the Force Load Cell 1. Shut the system down. 2. Remove the top compression device cover, Section 3.2.3, p. 5-7. 3. Take both bottom screws out that hold the load cell to the bottom plate; see Figure 5-49. 4. Loosen the set screws that secure the right side compression knob to the clutch shaft. 5-50 MAN-00625 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies Figure 5-49: Removing the Force Load Cell 5. Slide the knob off the shaft. 6. Loosen the screws that secure the locking bar to the clutch shaft. 7. Slide the clutch shaft out of the compression Device from the left side and note the position and orientation of all parts removed from the assembly. 8. Remove the load cell from the compression device by removing the two hexhead screws. The spring wrap in the side pulls the load cell up. 9. Remove the gear on the load cell housing, holding it with the chain attached, in your left hand and slide the load cell off with the right. 9.9.2 Replace the Force Load Cell 1. While still holding the gear and chain, slide the new wire for the load cell in between the chain loop and place the new load cell on the bottom plate. 2. Reinstall the top screw on the new load cell into the Compression device. 3. Tilt the load cell to outside slightly and reinstall the socket gear with the chain loop, using the original hardware. 4. Push the load cell down into the lower half, and reinstall both screws in the lower plate. 5. Put in the bottom screw that fastens the load cell to the compression device. 6. Slide the compression clutch shaft into the load cell and test to see if it slides smoothly. If not, loosen the lower screws and adjust until it is smooth. 7. Re-assemble the compression clutch and brake assembly and adjust following steps 12 through 21 in Section 9.6, p. 5-47. 8. Turn on the system. 9. Carefully move the compression device with the Compression Up and Down buttons to be sure the compression device moves. If not reverse procedures and adjust. 10. To calibrate the Force Load Cell, perform the following procedures: • Chapter 6, "Setting—Force Load Cell", p. 6-58. • Chapter 6, "Compression Force Calibration", p. 6-60 • Chapter 6, "Compression Thickness Potentiometer Calibration", p. 6-59 11. Reinstall the compression device covers. MAN-00625 5-51 Maintenance Manual Chapter 5—Gantry Maintenance Replacing Mechanical Components and Assemblies 5-52 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Introduction Chapter 6—System Adjustments and Calibration 1.0 Introduction This chapter provides adjustments and calibrations for the system components. 2.0 Warning: Service engineers must take appropriate radiation safety measures when testing (or maintaining) the unit. Caution: Always observe Electrostatic Discharge (ESD) precautions when working with electronics and electronic components. Note… When servicing the Selenia, if a procedure instructs you to remove any covers or panels, do not reinstall the covers until all required procedures (for example, calibrations, adjustments, tests, remove and replace, etc.) are completed. AWS Adjustments and Calibrations 2.1 Display Control and Function Adjustments Hologic recommends using the auto-adjustment feature. If necessary, activate the on-screen display menu by rotating the Control Dial. Control Dial The following adjustments can be made using the onscreen display menu. See Table 6-1. Figure 6-1: Display Control Table 6-1: Display Adjustments Using Control Dial Control Dial Movement Action Rotate clockwise Move Up/Right, Increase, Larger, More Rotate counterclockwise Button Press Move Down/Left, Decrease, Smaller, Less Execute, Do, Save The main menu displays a list of submenu icons: • • • • MAN-00625 Auto Setup Display Mode Brightness Clock/Phase • • • • Contrast Management Display— Horizontal/Vertical position control EXIT 6-1 Maintenance Manual Chapter 6—System Adjustments and Calibration AWS Adjustments and Calibrations Procedures for adjusting the Brightness, Contrast, and Position controls are described next. Display mode, Clock/Phase, and Management controls are factory set and do not need adjustment. Caution: 2.1.1 Do not make any brightness and/or contrast adjustments to the display unless the SMPTE test pattern is on the screen. Setting Display Brightness 1. From the AWS, select Admin>Test Patterns. Select SMPTE in the Pattern field. 2. Click Preview to display the full screen. 3. Press the control dial and select Brightness on the on-screen display menu. 4. Use the control dial to make adjustments to the luminosity level of the display screen in the scale of 0 to 100. The brightness is changed when the on-screen display menu is off by rotating the control dial up/down. If this happened, follow the directions above to reset the brightness correctly. 2.1.2 Setting Display Contrast 1. From the AWS, select Admin>Test Patterns. Select SMPTE in the Pattern field. 2. Click Preview. 3. Press the control dial and Select Contrast on the on-screen display menu. 4. Use the control dial to make adjustments to the contrast level of the display screen in the scale of 0 to 100. 2.1.3 Setting Display Horizontal/Vertical Position Control 1. Select Display on the on-screen display menu. 2. Select H. Position to adjust the Horizontal Positioning, select V. Position to adjust the Vertical Positioning. 3. Use the control dial to position the image in the desired position (vertically or horizontally) on the screen. 4. Click the trackball to leave the full screen display. 5. Click Close to close the test Pattern dialog box. 2.2 Bar Code Reader If the system is connected to a workflow manager, the Bar Code Reader must be configured to the appropriate system. For procedures, refer to Chapter 8, AWS Bar Code Reader, p. 8-26. 6-2 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration How to Set the AWS to Non-Imaging Mode 3.0 How to Set the AWS to Non-Imaging Mode Setting the AWS to Non-imaging Mode allows the service engineer to take X-rays without capturing the images. Set the AWS to Non-imaging Mode prior to performing the following procedures: • Reproducibility and Linearity— Section 9.1, p. 6-24 • Beam Quality Assessment— Section 9.2, p. 6-29 • Power Supply Interconnect Board Adjustment— Section 16.0, p. 6-60. • Tube Current (mA) Adjustment (Half-Value Layer Measurement)— Section 8.5, p. 6-22. • Tube Voltage (kV) Adjustment—Section 8.4, p. 6-20. 1. At the AWS, on the Patient Screen, select the Non-Imaging Mode button. See Figure 6-2, #1. Figure 6-2: Patient Screen—Selecting Non-Imaging Mode 2. A Warning box, Figure 6-3, appears. Click OK. Figure 6-3: Non-Imaging Mode Warning Box MAN-00625 6-3 Maintenance Manual Chapter 6—System Adjustments and Calibration How to Set the AWS to Non-Imaging Mode 3. The “Non-Imaging Mode” window, Figure 6-4, appears. Figure 6-4: Non-Imaging Mode Window. 6-4 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance 4.0 X-ray and Light Field Compliance Equipment Required: • • • X-ray Field Size Tool (P/N 9-060-0412) Light Field Alignment Tool (4X)(P/N 9-060-0173) 24x30 Film Cassette with film Light Field Alignment Test X-ray Field Size Test 9-060-0412 9-060-0173 cassette cassette Figure 6-5: X-ray Field Size and Light Field Alignment Tools 4.1 X-ray Field Alignment Large Focal Spot 1. On the Host Microprocessor Board: • Turn the rotary switch (S4) to position F. • S6, Position 4 - On. • S1 - to save X-ray field DAC value. • S2 - select collimation blade. • S3 - decrease X-ray field DAC value. • S5 - increase X-ray field DAC value. 2. Install the X-ray Field Size Tool (9-060-0412). 3. Install 18x24 paddle. (Do not use FAST paddles.)—See Table 6-2. Table 6-2: Compression Accessory Sensor Combinations Paddle No Paddle Installed 18 x 24 cm 10 cm Magnification 10 cm Perforated Localization 10 cm Rectangular Localization 10 cm Contact 15 cm Magnification 15 cm Perforated Localization 15 cm Rectangular OPEN Compression 24 x 30 cm 15 cm Contact 7.5 cm Spot Magnification 7.5 cm Contact Spot Small Breast Frameless Spot 15 cm Ultrasound FAST 18 x 24 cm 24 x 30 cm FAST MAN-00625 Paddle ID Shifting X-ray Collimation 000D 001D 002D 003D 004D 005D 006D 007D 008D 009D 011D 012D 014D 016D 017D 018D 019D 020D N/A Yes No Yes Yes Yes No Yes Yes No Yes No Yes Yes Yes Yes Yes No 24 x 29 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 24 x 29 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 24 x 29 cm 6-5 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance 4. 5. 6. 7. 8. 9. Use S2 to select collimation front blade (FC). Take an X-ray and examine the beam on the tool. Use S2 and S3 to adjust the front blade to align the designated field zone on the tool. Repeat Steps 4 - 6 for remaining collimation blades (BC, LC, and RC). Install the 24 x 30 cassette into the X-ray Field Size Tool. Expose and develop X-ray films for each required spot size and collimator opening. Refer to Table 6-4 on p. 6-8. 10. Measure the films in accordance with Table 6-4 on p. 6-8. Ensure the results are in compliance with the listed specifications. 11. Shift the paddle to the left and repeat Steps 4 through 10. 12. Shift the paddle to the right and repeat Steps 4 through 10. 13. Repeat Steps 4 through 10 for the 24 x 29 Paddle. 14. Record Pass and/or visual inspection results. 15. Repeat for the other paddles. If screen-film processing is not available, use alternative methods to obtain the same results. 4.2 Light Field Alignment - Large Focal Spot 1. Install the (9-060-0412) X-ray Field Size Tool on the Image Receptor. 2. Using the hardware adjustments on the Collimator Bulb Assembly (see Figure 6-7, p. 611) and the X-Ray Field Size tool, adjust the light field to the designated 18x24 and 24x29 field zones. 3. Place the 24 x 30 cassette on top of the X-ray Field Size Tool. 4. Illuminate the light field lamp and align the center rods of the Light Field Alignment Tool (9-060-0173) with the light field, one along each edge of the rectangular field on top of the cassette as illustrated in Figure 6-5, p. 6-5. 5. Expose and develop X-ray films for each required spot size and collimator opening. 6. Measure the films in accordance with Table 6-5 on p. 6-9, and record the results, ensuring compliance with the specifications listed in the table. 4.3 X-ray Field Alignment - Small Focal Spot On the Host Microprocessor Board: 1. 2. 3. 4. 5. 6. 7. 8. 9. 6-6 • Turn the rotary switch to position 8. • S2 - select collimation blade • S3 - decrease X-ray field DAC value • S5 - increase X-ray field DAC value Install the X-ray Field Size Tool / Fixture (9-060-0412) on the Image Receptor. Install 18x24 Paddle. Use S2 to select collimation front blade (FC). Take an X-ray and observe the beam on the template. Use S2 and S3 to adjust the front blade to align with the designated line on the template. Repeat Steps 3 - 5 for the remaining collimation blades (BC, LC, and RC). Install the 24x30 cassette into the Intensifying Screen Template / Fixture. Expose and develop X-ray films for each required spot size and collimator opening. Measure the films in accordance with Table 6-4. MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance 4.4 Light Field Alignment - Small Focal Spot 1. On the Host Microprocessor Board: • • Turn the rotary switch S4 to position F. Set S6, Position 4 - On While performing this procedure, use: • • • • S1 - to save the light field DAC value S2 - select collimation blade S3 - decrease light field DAC value S5 - increase light field DAC value 2. The X-ray Field Size Tool (9-600-0412) should be on the Image Receptor and no compression paddle should be installed. 3. The Host Microprocessor Board display reads “dd LC####”, where dd is the aperture code, L is the Blade (L = Left, R = Right, F = Front, B = Back), C is the shift position (C = Center, L = Left, R = Right), and #### is the DAC value. 4. Press the aperture button on the tubehead to select the 18 x 24 aperture. 5. Use S3 and S5 to adjust the light field to the designated 18x24 cm field stop. Use S1 to save the light field DAC value for each collimation blade. 6. Repeat step 4 and 5 for Paddle Code 6 (15 x 15), Paddle Code 2 (10 x 10), and Paddle Code 14 (7 x 8.5). Table 6-3: Paddle Codes FS/Size Paddle Code Small / 18 x 24 Small / 10 x 10 1 2 Small / 15 x 15 Small / 7.0 x 8.5 6 14 Small / 18 x 24 0 7. Place a 24x30 cassette on the top of the X-Ray Field Size tool and select the 18 x 24 cm aperture by pressing the aperture button on the tubehead. Illuminate the light field lamp and align the center rod of the Light Field Alignment tool (9-060-0173) with the light field, one along each edge of the rectangular field. 8. Expose and develop X-ray films for each FS size. 9. Measure the films in accordance with Table 6-5 on p. 6-9, and record the results. Indicate (+) Dimension where light field is larger than the X-ray field and indicate (-) where light field is smaller than the X-ray field. MAN-00625 6-7 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance Table 6-4: X-ray Field Size Determination Data Sheet Collimation/FS/ Shift 18x24/Small/NA 18x24/Large/Center 24x29/Large/NA 18x24/Large/Left 18x24/Large/Right 15x15/Small/NA 10x10/Small/NA 7x8.5/Small/NA 15x15/Large/Center 15x15/Large/Left 6-8 Measurement Location Specification (cm) Chest Wall to Rear Edge Left Edge to Center 16.4 - 16.7 10.7 - 11.0 Right Edge to Center Front Edge to Chest Wall 10.7 - 11.0 0.2 - 0.5 Chest Wall to Rear Edge Left Edge to Center 16.4 - 16.7 10.7 - 11.0 Right Edge to Center Front Edge to Chest Wall 10.7 - 11.0 0.2 - 0.5 Chest Wall to Rear Edge Left Edge to Center 21.2 - 21.5 13.2 - 13.5 Right Edge to Center Front Edge to Chest Wall 13.2 - 13.5 0.2 - 0.5 Chest Wall to Rear Edge Left Edge to Center 16.4 - 16.7 13.2 - 13.5 Right Edge to Center Front Edge to Chest Wall 8.3 - 8.6 0.2 - 0.5 Chest Wall to Rear Edge Left Edge to Center 16.4 - 16.7 8.3 - 8.6 Right Edge to Center Front Edge to Chest Wall 13.2 - 13.5 0.2 - 0.5 Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Actual (cm) MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance Table 6-4: X-ray Field Size Determination Data Sheet (Continued) Collimation/FS/ Shift 15x15/Large/Right 10x10/Large/Center 10x10/Large/Left 10x10/Large/Right 7x8.5/Large/Center 7-8.5/Large/Left 7-8.5/Large/Right Measurement Location Specification (cm) Chest Wall to Rear Edge Visually Inspect Left Edge to Center Right Edge to Center Visually Inspect Visually Inspect Front Edge to Chest Wall Chest Wall to Rear Edge Visually Inspect Visually Inspect Left Edge to Center Right Edge to Center Visually Inspect Visually Inspect Front Edge to Chest Wall Chest Wall to Rear Edge Visually Inspect Visually Inspect Left Edge to Center Right Edge to Center Visually Inspect Visually Inspect Front Edge to Chest Wall Chest Wall to Rear Edge Visually Inspect Visually Inspect Left Edge to Center Right Edge to Center Visually Inspect Visually Inspect Front Edge to Chest Wall Chest Wall to Rear Edge Visually Inspect Visually Inspect Left Edge to Center Right Edge to Center Visually Inspect Visually Inspect Front Edge to Chest Wall Visually Inspect Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Chest Wall to Rear Edge Left Edge to Center Visually Inspect Visually Inspect Right Edge to Center Front Edge to Chest Wall Visually Inspect Visually Inspect Actual (cm) Indicate (+) Dimension where light field is larger than X-ray field and indicate (-) where light field is smaller than the X-ray field. Table 6-5: Light Field Alignment Collimation/Focal Spot Front Edge (chest wall) Rear Edge Sum of Front plus Rear disregarding the sign Left Edge Right Edge Sum of Left plus Right disregarding the sign MAN-00625 18 x 24 cm/ Small 18 x 24 cm/ Large 24 x 29 cm/ Large Max. Dev. The sum of the Front plus the Rear edge (disregarding the sign) must be less than or equal to 10 mm. Sum of Left plus Right (disregarding the sign) must be less than or equal to 10 mm. 6-9 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance 4.5 Light Field Illuminance Test and Adjustment Equipment Required: • Light Meter • Metric Hex-head wrench set Test the intensity and consistency of the Light Field with the following procedure. D 1. Place a light meter probe at position A (Figure 6-6) on the Image Receptor with its sensor facing up. A B 2. Take a background light reading, with the light field lamp off, and record the results in Table 6-3. 3. Take a light reading with the light field lamp on and record the results in Table 6-3. 4. Subtract the background lux value from the illuminated value and record the difference in Table 6-3. 3mm 3mm 5. Repeat this illuminance test for the remaining positions (B, C, and D). 6. The difference between the background reading and the illuminated reading (in any quadrant) must be 160 lux or greater. 3mm 3mm 1mm dia. APERTURE DETECTOR Figure 6-6: Probe Locations—Light Field Illuminance Table 6-1: Light Field Illuminance Quadrant Meter Reading (Lux) A Background (Lamp Off) Illuminated (Lamp On) Light Field Difference B Background (Lamp Off) Illuminated (Lamp On) Light Field Difference C Background (Lamp Off) Illuminated (Lamp On) Light Field Difference D Background (Lamp Off) Illuminated (Lamp On) Light Field Difference 6-10 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance If the light field illuminance at “A” or “B” does not meet the requirement: 1. Remove the lower tube head cover. Do not touch the lead inside. 2. loosen the two metric, hex-head screws that secure the lamp socket to the lamp cradle. Note… The lamp socket mounting screws are metric hex screws. 3. Increase the light field illuminance by adjusting the lamp position within the cradle. Rotate the lamp and socket together (clockwise or counterclockwise) so that the lamp filament is parallel with the plane of the mirror. 4. Tighten the screws. 5. Reinstall the tubehead cover, then repeat the test described in steps 1 through 4 on p. 6-10. 6. Verify that the length to width ratio of the light field is not altered. 7. If the test still fails, replace the lamp and repeat “Light Field Alignment - Large Focal Spot” on p. 6-6 and “Light Field Alignment - Small Focal Spot” on p. 6-7. SCREWS Figure 6-7: Adjustment—Light Field Illuminance MAN-00625 6-11 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray and Light Field Compliance 4.6 Light Field Edge Contrast Test This test ensures the contrast of the lighted X-ray field complies to the performance standard set forth by FDA 21 CFR Subchapter J. Always perform this test with the ambient light reduced (darken the room). Equipment Required: • Light Detector Model 268P • Light meter (UDT Instruments, Model 351) • Aluminum Aperture, 1 mm diameter (or equivalent) 1. Center the probe of a light detector on the Image Receptor. 2. Place the aluminum aperture directly on the probe. Position it so that the aperture is centered on the probe’s sensor. 3. Turn the room lights off and record the ambient light reading as IA in Table 6-6. 4. Place the light detector in area “A” on the Image Receptor. See Figure 6-8. 5. Orient the center of the probe 3 mm from the edge of the defined light field toward the center of the field. 6. Collimate the light probe so that only Figure 6-8: Test—Light Field Edge Contrast a 1 square centimeter area (near the center) is visible. 7. Press the light field button. 8. Record the inside lux value (I1). 9. Move the probe 3 mm from the edge of the defined light field away from the center of the field. 10. Reposition the aluminum filter. 11. Press the light field switch, then record the outside lux reading (I2). 12. Subtract both edge readings from the ambient reading and record each of the differences: (IA - I1 = D1 and IA - I2 = D2). 13. Divide the inside difference by the outside difference and record the ratio: (D1 / D2 = R). 14. Repeat the procedure for the remaining light field edges. Place the light meter probe at positions B, C, and D for these tests. A contrast ratio less than 4 at any edge is cause for rejection. Table 6-6: Light field Edge Contrast Location 6-12 I1 I2 IA I1-IA I2-IA Ratio MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Downloading/Initializing the Selenia Cal Data 5.0 Downloading/Initializing the Selenia Cal Data 1. Connect adapter cable from board KJ26 to the serial port of a pc running HyperTerminal, Vterm or some other serial communication program. See Appendix B, Section 1.2, p. B-5. 2. Set Serial port settings: 9600 baud, 8 data bits, 1 stop bit, no parity, no flow control. 5.1 Downloading Calibration Data 1. On the Host Microprocessor Board (see Figure B-1, p. B-1): a. Set Rotary switch to Position 0. b. Set DIP switch S6-1 On, S6-2 On. All others Off. 2. Set DIP switch S6-1 On, S6-2 On. Ensure that all others are Off. 3. Press S1 to download cal data. The data downloads 1 page at a time. There are 20 pages total, and S1 has to be pressed up to 20 times. Press S1 until all pages are shown on the laptop screen. 4. Cal Data Download Complete displays when done. 5. Print a hard copy of this data and save with the unit. 6. Alternatively, FTP the files to a folder on your laptop and save them to a CD to leave on site. Refer to Installation Manual for additional details if necessary. 5.2 Initializing the Cal Data These procedures load default cal data. This removes all present cal data. Set switches carefully. This procedure is used when replacing the Host Microprocessor Board Dallas chip. 1. On the Host Microprocessor Board: a. Set the Rotary switch to Position 0. b. Set DIP switch S6-4 On, S6-8 On. 2. Press the following switches together to initialize cal data: S1, S2: system defaults S1, S3: tubehead defaults S1, S5: filament defaults S2, S3: TEC defaults S3, S5: motor defaults Note… MAN-00625 Host Microprocessor Board displays “CAL INIT” Host Microprocessor Board displays “TH INIT” Host Microprocessor Board displays “FIL INIT” Host Microprocessor Board displays “TEC INIT” Host Microprocessor Board displays “MOT INIT” After performing this procedure, you must recalibrate the entire system or use the saved data from the file that was downloaded from the Host Microprocessor Board. 6-13 Maintenance Manual Chapter 6—System Adjustments and Calibration Image Receptor Calibration Procedures 6.0 Image Receptor Calibration Procedures 6.1 Image Receptor Retract Calibration Note… The carbon filter cover must be removed for visual inspection. Caution: Be careful not to touch the grid. If the grid retract mechanism is binding, perform the following: 1. Open the right side Gantry door. 2. On the Host Microprocessor Board (See Figure B-1, p. B-1): a. Set DIP switch S6 • position 4 to On • position 8 to Off. b. Set rotary switch S4 to position “A”. 3. Using S1, S2, S3, and S5, located at the top of the Host Microprocessor Board, adjust the distance the grid moves before it retracts. • S5 is used to decrement the count from +99 to -99. The count rolls over from -99 to +99. • S3 is used to increment the count from -99 to +99. The count rolls over from +99 to -99. • S2 and S1, pressed simultaneously, transmit the count to the Image Receptor. • The count sent to the Image Receptor is added to the default count in the firmware. 4. Each time the new count is sent to the driver board, the grid moves to the new retract position for 5 seconds and then moves back to the home position. This is done so that the new retract position can be visually verified as being centered. There must be a minimum of 0.02” (0.5 mm) of clearance between the grid and the nylon bumpers on both side of the grid. 5. On the Host Microprocessor Board, set DIP switch S6 position 4 and position 8 to Off. 6. Press S2 to retract grid and inspect for mechanical interference. If interference exists, press S1 to move the grid in. Repeat the procedure until no interference exists. 6-14 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Image Receptor Calibration Procedures 6.2 Image Receptor Gridlines Test Perform this procedure any time the Image Receptor is replaced or upon report of grid patterns appearing on the images. Be sure the Auto Release is set to manual. Use the Gain Calibration to perform the following steps: 1. Set Auto-Release to manual. 2. Position C-arm at 0°. 3. Place 4.0 cm of BEM (use Phantom PN 1-04981) on the breast platform. 4. Hold the attenuation phantom in place with the 24x29 paddle, but don’t seat it all the way into the compression device. 5. Set the unit for a manual mode exposure at large focal spot, Moly filter, 28 kV, 40 mAs. 6. Acquire an image, and examine for grid pattern. 7. Reject the image when asked to ‘Accept or Reject Image’. 8. Set the unit for a manual mode exposure at large focal spot, Moly filter, 23 kV, 200 mAs. 9. Acquire an image, and examine for grid pattern. 10. Reject the image when asked to ‘Accept or Reject Image’ 11. Set the unit for a manual mode exposure at large focal spot, Moly filter, 20 kV, 300 mAs. 12. Acquire an image, and examine for grid pattern. 13. Reject the image when asked to ‘Accept or Reject Image’. 14. Position C-arm at -90°. Repeat Steps 5 through 13. 15. Position C-arm at +90°. Repeat Steps 5 through 13. 16. If grid patterns are present on any exposure, perform the Image Receptor Gridlines Calibration procedure in Section 6.3. 6.3 Image Receptor Gridlines Calibration 1. Delete the Calibration File: a. At the AWS, on the desktop, open the File Manager. b. Select /opt/linx_mp/data. c. List the files. d. Find and delete the calibration file, for example, MPxxxx.cal or MMxxxx.cal (for some newer arrays). e. Reboot the AWS. 2. On the Host Microprocessor Board (See Figure B-1, p. B-1): a. Set DIP switch S6 • position 4 to On • position 8 to Off. b. Set rotary switch S4 to position “A”. 3. Using S1, S2, S4 and S5, adjust the distance the grid moves during an exposure: • S5 is used to decrement the count from +21 to -21. The count rolls over from -21 to +21. • S3 is used to increment the count from -21 to +21. • Press S1 and S2 simultaneously to transmit the count to the Image Receptor. • The count sent to the Image Receptor is added to the default count in the Image Receptor firmware. 4. Adjust the count in increments of 2. MAN-00625 6-15 Maintenance Manual Chapter 6—System Adjustments and Calibration Exposure Timing Parameters 5. After each increment, acquire an image in cal mode using 28 kV, 40 mAs but do not accept them. Determine if the grid patterns decreased or increased. 6. Repeat Steps 3 to 5 until the grid lines are decreased to the lowest level. 7. Repeat Image Receptor Gridlines Test and Calibration procedures as necessary. 8. When gridlines are no longer present, examine the images for bad pixels. a. If there are no bad pixels, calibrate the Image Receptor as described in Section 6.4. b. If bad pixels are present, perform pixel mapping. See Chapter 8, Section 10.0, p. 8-6. 6.4 Gain Calibration 1. On the Select a Patient Screen main menu, select Admin>Calibrate. 2. Follow the instructions which appear on the screen. Caution: 6.5 Image Quality Verification 1. 2. 3. 4. 5. 7.0 When calibrating the system, ensure that you follow all screen instructions, especially the requirement of rebooting the system after performing a calibration. Place the 4.0 cm Acrylic block on the Image Receptor. Set the techniques to 28 kV, 30 mAs, large focal spot, Moly. Acquire an image. Examine for artifacts (gridlines, white/black spots, etc.). Do not accept the images. Repeat for 60 mAs and 120 mAs. Exposure Timing Parameters 7.1 DETECTOR_READY Time-out Adjustment Caution: Only adjust if necessary to accommodate new detector sequence files. 1. On Host Microprocessor Board: • • • Set DIP switch S6-4 On Set DIP switch S6-8 On Set Rotary Switch S4 to position B The Host Microprocessor Board display should now show: “D_RDY #“where # is the delay time in seconds. (the default time should be 14). 2. Set the delay time to 14 if necessary. 3. Press push buttons S2 or S3 to increase/decrease the time. The adjustable range is 4 to 15 seconds. 6-16 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Exposure Timing Parameters 7.2 Brick Bypass Mode In Bypass mode, the Selenia makes exposures without waiting for control signals and commands from the Brick. This mode can be used to test the operation of the Gantry when the Brick is not functioning or you do not have the array yet. Note… This mode must be disabled when in normal operating mode or in “nonimaging” mode. To bypass the Brick and Array: On the Host Microprocessor Board: • Set DIP switch S7-2 On Selenia ignores DETECTOR_READY • Set DIP switch S7-3 On Selenia ignores Brick message blocks • Set DIP switch S7-8 On Selenia ignores Brick Ready/Standby signals • Set DIP switch S7-6 On HTC Grid is disabled Note… 1. 2. 3. 4. 5. At the end of these calibration/debug procedures, be sure to return DIP switches S6 and S7 back to Off. Log on as apps. Wait for all the tasks to come on. Double-click the Task Launcher icon. Click the KILL ALL button. Wait for all tasks to stop. In the Terminal Window type cd /opt/users/dr then press Return. 6. In the same Terminal Window, type aeccal.sh then press Return. Figure 6-9: Positioning of Terminal and Form1 Windows 7. Position AEC Calibration Tool and Form1 windows so they are all visible as shown in Figure 6-9. 8. Use the generator control panel in Form1 to operate the system. 9. When finished, reset the DIP switches to Off. 10. Reboot the system using reboot. MAN-00625 6-17 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray System Adjustments and Calibrations 8.0 X-ray System Adjustments and Calibrations 8.1 Tube Bias Verification 1. Set Selenia to calibration mode (Host Microprocessor Board, S6 switch 4 = On) 2. Set the Host Microprocessor Board for the Tube Bias adjustment: • S4 Rotary to position 4, • S6 switch 8 = Off. • Host Microprocessor Board display U25 indicates “BIAS dd” if in large focal spot and “bias dd” if in small focal spot where dd is the bias (1 to 10). 3. Select the large focal spot, then set it to 5 by increasing (S5) or decreasing (S3) the value. 4. Select the small focal spot, then set it to 5 by increasing (S5) or decreasing (S3) the value. 5. If it was necessary to change the setting, press Save (S1). 6. Set Switch S6 and S7 back to Off. Table 6-7: Tube Bias Values VARIAN (Both Spots) 1 = -3 V 2 = -3 V 3 = -3 V 4 = -4 V 5 = -5 V 6 = -6 V 7 = -7 V 8 = -8 V 9 = -9 V 10 = -10 V 6-18 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray System Adjustments and Calibrations 8.2 HV Control Board Over-Current/Over-Voltage Adjustment 1. Open the left side Gantry door. See Chapter 5, Section 3.1.1, p. 5-5. 2. Turn system on and log on to the AWS as apps. 3. On the HV Control board (Figure 6-10, p. 6-19, #4), connect a voltmeter to TP8 (+) and TP24 (-). 4. Confirm that the small focal spot over-current reading matches the value in Table 6-8. Table 6-8: HV Control Board Over-Current / Over-Voltage Adjustment Function Small Tube—Over-Current Test Point Ground Adjust Voltage TP8 (+) TP24 (-) R33 1.8 VDC Large Tube—Over-Current TP9 (+) Inverter—Over-Current TP2 (+) TP24 (-) TP24 (-) R32 R3 6.0 VDC 8.5 VDC Tube—Over-Voltage TP24 (-) R6 11.0 VDC TP1 (+) 5. Adjust the potentiometer as required. 6. Connect the voltmeter to TP9 (+) and TP24 (-). Confirm that the large focal spot overcurrent reading matches the value in Table 6-8. Adjust the potentiometer as required. 7. Connect the voltmeter to TP2 (+) and TP24 (-). Confirm that the inverter over-current reading matches the value in Table 6-8 on p. 6-19. Adjust the potentiometer as required. 8. Connect the voltmeter to TP1 (+) and TP24 (-). Confirm that the tube over-voltage reading matches the value in Table 6-8. Adjust the potentiometer as required. Legend for Figure 6-10 1. 2. 3. 4. 5. 6. 7. HV Transformer (part of HV Generator Assembly) HV Multiplier Board (part of HV Generator Assembly) HV Inverter Board (part of HV Generator Assembly) HV Control Board (part of HV Generator Assembly) Generator Microprocessor Board Filament Control Board Rotor Control Board Figure 6-10: Gantry—Doors Open MAN-00625 6-19 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray System Adjustments and Calibrations 8.3 Filament Control Board Over-Current/Over-Voltage Adjustment 1. Open the left side Gantry door if not already open. See Chapter 5, Section 3.1.1, p. 5-5. 2. Turn system on if not already on. 3. On the Filament Control board (Figure 6-10, p. 6-19), connect a voltmeter to TP17 (+) and TP7 (-). Verify that the small filament over-current reading matches the value for the tube, as shown in Table 6-9. Adjust the potentiometer as required. 4. Connect the voltmeter to TP16 (+) and TP7 (-). Verify the large filament over-current reading matches the tube value, as shown in Table 6-9. Adjust the potentiometer as required. 5. Connect the voltmeter to TP8 (+) and TP7 (-). Verify that the filament over-voltage reading matches the value for the tube, as shown in Table 6-9. Adjust the potentiometer as required. 6. Remove the test equipment. Table 6-9: Filament Control Board Over-Current / Over-Voltage Adjustment Test Point Ground Small Filament—Over-Current TP17 (+) TP7 (-) R45 6.0 VDC Large Filament—Over-Current Filament—Over-Voltage TP16 (+) TP8 (+) TP7 (-) TP7 (-) R44 R20 6.0 VDC 12.5 VDC Function 8.4 Adjust Voltage Tube Voltage (kV) Calibration This procedure sets the HV Generator Assembly so that the actual kV produced matches the kV selected/indicated. Required equipment: • • • • an invasive high voltage divider a digital voltmeter coaxial cable and BNC to banana plug an adapter cable to connect the divider to the test receptacle on the unit’s HV Generator Warning: X-ray exposures are made during this test. Observe all safety precautions while making X-ray exposures. WARNING! To reduce the risk of hazardous electrical shock, do not attempt service until the LED (D14) on the HV Inverter board is extinguished (this takes approximately 5 minutes). Once the LED is extinguished, do not proceed until an additional 1 minute has elapsed. 1. Ensure that the system is off. 2. Set Selenia to calibration mode (Host Microprocessor board, S6 switch 4 = On) if not previously done. 3. Connect a DC voltmeter to the low voltage terminals of a 1,000:1 Voltage Divider. Position the meter where it can be read from behind the radiation shield. See Figure 6-11, p. 6-21. 6-20 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray System Adjustments and Calibrations 4. Using a coaxial cable and a BNC to banana plug splitter, connect a digital voltmeter to the anode terminal of the Voltage Divider. 5. Connect the ground terminal of the Voltage Divider to chassis ground on the Gantry. HV Test Well 6. Connect one end of the high voltage adapter cable into the Voltage Divider receptacle and the opposite end into the HV test well on the HV Generator Assembly. Ensure the adapter cable is firmly seated. 7. Turn on the system and log on to the AWS as apps. 8. Set the AWS to Non-imaging mode. Refer to “How to Set the AWS to Non-Imaging Mode” on p. 6-3 if necessary. 9. Set the exposure factors for manual mode and large focal spot. Figure 6-11: Tube Voltage Calibration 10. Using the Tube Voltage Potential (kV) Data Sheet, Table 6-10, make an exposure at the 28 kV, 300 mAs setting and record the meter reading. Table 6-10: Tube Voltage Potential (kV) Data Sheet kV mAs Setting Meter Reading Tube Voltage (kV) Minimum Permitted kV Maximum Permitted kV 20 220 19.60 20.40 25 300 24.50 25.50 28 300 27.40 28.60 35 240 34.30 35.70 39 200 38.22 39.78 11. Confirm that the meter reading falls into the range shown in Table 6-10. 12. If the voltage reading is more than 2% of the kV setting, adjust R18 on the HV Control board (clockwise to increase, counterclockwise to decrease). 13. Repeat the adjustment and exposure as necessary to achieve the required voltage reading. 14. Make an exposure for the remaining kV and mAs settings shown in Table 6-10, and confirm the meter readings are within 2% of their kV settings. For 39 kV, set the filter to Rhodium. Note… It may be necessary to adjust R18 so that the voltage reading for the 28 kV exposure is within 1% of the kV setting to ensure that the remaining kV levels fall within the 2% tolerance shown in Table 6-10. Re-verify the mA output if R18 is adjusted. 15. Shut down the system. Remove the test equipment. MAN-00625 6-21 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray System Adjustments and Calibrations 8.5 Tube Current (mA) Adjustment The unit selects and regulates X-ray tube current as a function of kV. Warning: 8.5.1 Observe all safety precautions while acquiring an exposure. Set up the System for the Test 1. Shut down the system if necessary. 2. Set the system to calibration mode (Host Microprocessor Board, S6 switch 4 = On). See Figure 5-1, p. 5-2 for location of boards. 3. Connect a Digital Multimeter (set to read millivolts) across R74 (TP 31 and TP 24) on the Filament Control board (primary filament current). See Figure 4. 4. Connect Channel 1 of a storage oscilloscope to TP4 on the HV Control board. Connect the probe ground to TP17 on the HV Control board. LED 5. Locate the two position banana jack on the HV Multiplier board. Remove the jumper bar and plug in an mAs meter. Caution: Never operate the system without either the jumper bar or a mAs meter installed into the mA/mAs meter “banana” jack. 6. Turn on the system. 7. Log on to the application as apps. 8. Position the meters where they can be read from behind the radiation shield. 8.5.2 Evaluate the Standby Current 1. Record the voltage reading on the meter connected across R74. 2. Verify that the product is between 240 260 millivolts (indicating the standby current). If not, adjust R87 on the Filament Control board. LEDs Figure 6-12: Banana Jack and Test Points 3. Disconnect the meter across R74 on the Filament Control board. 4. Set the AWS to Non-imaging mode. 6-22 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration X-ray System Adjustments and Calibrations 8.5.3 Test the System at 100mAs 1. Select Edit>Standard Setup>Set Technique Defaults, and set the mAs mode to MODE 2 (59 mAs levels). 2. Set the unit for a manual mode exposure at 25 kV, large focal spot, 100 mAs. 3. Make an exposure. 4. Refer to the mAs meter connected in 3.4.1, step 5. Verify that the mAs reading on the meter is between 96 and 104 mAs (+ 5 mAs). If not, adjust R20 on the HV Control board for 100 mAs + 5 mAs. 8.5.4 Test Filament Preheat Values and Make Adjustments (100mA test) 1. Set the oscilloscope to acquire and store a single sweep: Trigger: Vertical: Horizontal: Channel DC Volts 0.2/division (small focus) DC Volts 0.5/division (large focus) 20 milliseconds, Single Sweep 2. Set the unit for manual mode exposure at 20 kV, 40 mAs. The Host board displays “FIL=####” 3. Press X-ray switches and examine the acquired waveform. 4. Examine the waveform 10 ms (0.01 sec.) into the X-ray or just behind the boost spike from the leading edge of the waveform for undershoot or overshoot. A reference waveform is shown in Figure 6-13. 5. If undershoot or overshoot exists, set the Host Microprocessor for Filament Calibration (S4 to position 2, S6 switch 8 = Off). Press S5 to increase (for undershoot) or press S3 to decrease (for overshoot) the displayed value. The Objective is to ensure the waveform is flat from 10 ms and greater. Figure 6-13: Waveform Patterns 6. Make another exposure and inspect the waveform again for undershoot or overshoot each time you make an adjustment. 7. Repeat the adjustments and exposures until the waveform is stable. 8. Advance to the next kV station (21 kV). 9. Repeat the exposures and adjustments as per steps 3 to 7. 10. Continue advancing through the kV stations for the large focal spot until all kV stations have been adjusted, 20 kV to 39 kV. MAN-00625 6-23 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level 8.5.5 Test the System for Each Available mAs Station 1. Repeat Steps 3 to 10 in Section 8.5.4 at each available mAs station (60, 30, 20,10). a. Set mAs to 28. Host board displays “fr4=####” where #### is the 60 mA filament DAC value. Repeat Steps 3 to 10. b. Set mAs to 14. Host board reads "htc=####" where ### is the 30 mA filament DAC value. Repeat Steps 3 to 10. c. Set mAs to 8. Host board displays “fr2=####” where #### is the 20 mA filament DAC value. Repeat Steps 3 to 10. d. Set mAs to 4. Host board displays “fr3=####” where #### is the 10 mA filament DAC value. Repeat Steps 3 to 10. 8.5.6 Test the Small Focal Spot 1. Set mAs to 16. Repeat Steps 3 to 10 in Section 8.5.4, p. 6-23 for 20 to 39 kV for small focal spot. 2. When complete, turn off the system. 3. If not going on to the next procedure, set the Host Microprocessor Board for normal operation (S6 switch 4 = Off). 4. 9.0 Remove all test equipment and replace the banana jack shorting bar. Compliance Tests—System Level 9.1 Reproducibility and Linearity The following test verifies that the X-ray system is operating within the reproducibility and linear requirements of 21 CFR. Failure to meet these performance standards indicates the need to examine the HV Generator and X-ray tube calibration. Warning: Observe all safety precautions while making an exposure. Required equipment: • • • Calibrated mammographic ionization meter and electrometer (MR Meter and small Probe) as per the 1999 ACR Mammography Quality Control Manual, Beam Quality Assessment section. (RadCal or Victoreen) Lead apron Copies of Table 6-11, Table 6-12, and Table 6-13. 9.1.1 Reproducibility 1. Set the AWS to Non-imaging mode. Refer to Section 3.0, p. 6-3 if necessary. 2. Place a lead apron over the Image Receptor. 3. Connect a 10 cm2 radiation probe to a dosimeter, then set the meter to read milliroentgens. Position the meter so it can be read from behind the radiation shield. 6-24 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level 4. Select manual collimation, then illuminate the light field. Limit the field to the approximate size of the probe, then center the probe’s detector in the X-ray field. Align the surface of the probe so it is perpendicular to the beam axis. 5. Set the unit for manual mode exposure at 28 kV, 60 mAs, large focal spot. Select the Mo filter and make an exposure. Record the milliroentgen reading on the copy of the Reproducibility Worksheet (Table 6-11 on p. 6-26). 6. Change the exposure techniques for both kV and mAs, then return them to 28 kV and 60 mAs. Make another exposure and record the milliroentgen reading on Table 6-11. 7. Continue to randomly change the technique data for kV and mAs, and return them to 28 kV and 60 mAs. Acquire images in this manner until 10 individual exposures are made. Record each milliroentgen reading on Table 6-11, part A. 8. Computations (record on Table 6-11): a. Compute and record the average milliroentgen reading on part B. b. Subtract each actual reading from the average and record on part C. c. Square each difference and record the results on part D. d. Add the squares (part E) and divide the sum by 9 and record on part F. 9.1.2 e. Take the square root of the result and record on part G. f. Divide the number calculated in Step e by the average milliroentgen reading to obtain the coefficient of variation. Record on part H. The coefficient of variation must be less than 0.05. Linearity 1. Change the exposure data to 28 kV and 20 mAs. Make an exposure and record the milliroentgen reading on the Linearity Worksheet (Table 6-12 on p. 6-27). 2. Repeat Step 1, changing the mAs to 60, 100, 150, 200, 250, 300, and 400 for each exposure. Record milliroentgen readings at each setting on Table 6-12, part A. 3. Divide each milliroentgen reading by its corresponding mAs value and record on Table 6-12, part B. 4. For each pair of successive tests (20 mAs and 60 mAs, then 60 mAs and 100 mAs, and so on), calculate the difference between each corresponding Step 3 result and record on Table 6-12, part C. 5. For each pair of successive tests, calculate the sum of each Step 3 result and record on Table 6-12, part D. 6. Divide each Step 4 difference by each Step 5 sum value and record on Table 612, part E. If the result for any pair exceeds 0.10, the test is considered failed. 7. Repeat Steps 1 through 6 using the small focal spot. Record your results in the Linearity Worksheet-Small Focal Spot, Table 6-13 on p. 6-28. If the unit fails any part of the above test, first verify all calculations, then repeat the tests. MAN-00625 6-25 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level Table 6-11: Reproducibility Worksheet 6-26 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level Table 6-12: Linearity Worksheet MAN-00625 6-27 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level Table 6-13: Linearity Worksheet-Small Focal Spot 6-28 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level 9.2 Beam Quality Assessment (Half-Value Layer Measurement) Equipment Required: • • • • • • • Calibrated mammographic ionization meter and electrometer (MR Meter and small Probe) as per the 1999 ACR Mammography Quality Control Manual, Beam Quality Assessment section. (RadCal or Victoreen) Acrylic Phantom 0.2 mm aluminum sheet 0.1 mm aluminum sheets Lead apron Laptop with Excel software Detector Subsystem disk (provided with system) Warning: 9.2.1 Observe all safety precautions while acquiring an exposure. Set up the System up for the Test 1. Ensure the system is on. 2. Set the AWS to Non-imaging mode—Chapter 6, Section 3.0, p. 6-3. 3. Remove the Face Shield. 4. Mount a 10 cm Mag paddle, upside-down, onto the Compression Device. 5. Raise the Compression Device until the paddle is approximately 1 cm below the tubehead port. 6. Cover the detector with lead. Figure 6-14: Half Value Layer Setup 7. Referring to Figure 6-14, place a radiation probe exactly 4.5 cm above the Image Receptor. (Use BR-12 if available to build up the sensor to exactly this height.) a. Position it so that it is centered laterally and exactly 4.0 cm from the chest wall edge of the support device b. Position completely within the X-ray field. 8. Press the Light Field button to illuminate the X-ray field. a. Reposition the probe so that the radiation detector is centered in the beam and 4.0 cm from the chest wall edge. b. Align the surface of the probe perpendicular to the beam axis. c. MAN-00625 Adjust the collimator to the smallest field size that fits the probe. 6-29 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level 9.2.2 Set up the Excel Spreadsheet 1. Copy selenia_calculations.xls to your notebook from Selenia Detector SubSystem CD. 2. Start the Excel application. 3. Click on Tools > Macros > Security. 4. Select Medium. 5. Open selenia_calculations.xls using Excel. 6. Click on the HVL tab. 7. Record the height of the effective ionization chamber center from the top of the Array into the Excel spreadsheet. 8. Set up the Excel spreadsheet to match the meter reading units (mR, mGy, or R). 9.2.3 Acquire the HVL measurements 1. Following the spreadsheet, place aluminum sheets on top of the 10 cm Mag paddle. 2. Take manual exposures following the spreadsheet for the required techniques. 3. Fill out the Exposure Measurements section for all ten kV/Filter settings. 4. Click on the m4_tube tab in the spreadsheet. 5. Click on the Save m4_tube.cfg button to save the file to the hard disk. 6. Use ftp to transfer the m4_tube.cfg file to /opt/users/dr directory on the Selenia. 7. On the Acquisition Station, type in the Terminal Window su dr then press Return. Log on with password. 8. Type in the Terminal Window cd /opt/users/dr then press Return. 9. Type in the Terminal Window install-tube.sh then press Return. 10. Minimize the Terminal Window. Maximize the application window. 6-30 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level 9.3 Detector Ghosting This procedure is done to assure that the level of detector ghosting does not interfere with image quality. Required Equipment • 4 cm thick uniform attenuation block of acrylic large enough to cover the digital image receptor. The acrylic block is supplied by the manufacturer. • 0.1mm sheet of aluminum (the filters which are used for the HVL measurement) 9.3.1 Ghosting Test Setup 1. Click New in the Patient pane to create a test patient on the Acquisition Workstation and select the Phys QC: Ghosting procedure. Refer to the Operator's Manual for details about adding a new patient. 2. Install the 24 x 30 cm compression paddle on the compression device. 9.3.2 First Exposure 1. Place the 4 cm thick uniform attenuation block of acrylic on top of the image receptor cover positioned such that half of the digital image receptor is covered and the other half of the digital image receptor is not covered by the standard test block; see Figure 6-15. Note… The block must extend at least 1” beyond the AEC Sensors, and cover the sensors. Figure 6-15: First Exposure for Ghosting 2. Lower the compression device until the compression paddle touches the acrylic block. 3. Set the system in the AEC mode that is used clinically (for example, Auto-Filter). 4. Set the exposure compensation to Step 0 or the step used clinically. 5. Set the AEC sensor to position “2.” 6. Set the filtration and kVp to clinically used values, if applicable in the selected AEC mode. 7. Select the first available view. 8. Make a single exposure in the selected AEC mode. 9. Accept the preview image. Figure 6-16: Ghost Image 1 MAN-00625 6-31 Maintenance Manual Chapter 6—System Adjustments and Calibration Compliance Tests—System Level 9.3.3 Second Exposure 1. Move the 4 cm thick uniform attenuation block of acrylic so that it covers the entire image area of the digital image receptor. 2. Place the 0.1 mm aluminum filter on top of the standard block centered against the chest wall edge of the digital image receptor; see Figure 6-17. Figure 6-17: Second Exposure for Ghosting 3. Select the second view and make a single exposure in the selected AEC mode as soon as possible, preferably about 1 minute after completing the first exposure. Figure 6-18: Preview Screen Showing Set-up for Detector Ghosting Test 4. Set ROI size to 128 x 128 on the Preview of the Second Exposure. 5. Measure and record the mean pixel value in the ROI on locations shown in Figure 6-18. 9.3.4 6-32 Record Forms Use 13. Detector Ghosting form in the QC Manual to record the results. MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Modifying the TEC Exposure Mode 9.3.5 Data Analysis Calculate and record the Ghost Image Factor by using the following formula and record in the form. Ghost Image Factor = Note… 9.3.6 mean region 3 - meanregion 2 mean region 1 - mean region 2 Regions 1 and 2 correspond to the section of the detector that was covered by the acrylic attenuator during both exposures. Region 3 corresponds to the section of the detector that was covered by the acrylic attenuator during only one of the two exposures. Recommended Performance Criteria and Corrective Actions. The measured Ghost Image Factor must be within ± 0.3. If it is greater, repeat the test. If this criterion is not met, a qualified service engineer must correct the problem before using the system for clinical imaging. 10.0 Modifying the TEC Exposure Mode 10.1 General Information There are two TEC tables: Table 0 and Table 1. The tables are used to select the appropriate kV, mAs, and filter technique based on compressed breast thickness and selected tissue composition. Each table contains slightly different kV/mAs technique combinations, in order to accommodate different customer preferences. Additionally, the following cal parameters are also provided for TEC: • Master Density Factor: (default = 100%) All calculated mAs values are multiplied by this factor. • Rh filter crossover point: (default = 32) kV setting at which the Selenia switches to Rh. • Rh factor: (default = 120%) All calculated mAs values are multiplied by this factor if Rh filter is selected. • Active TEC table: The lookup table to be used for TEC technique calculation (default = 0 for ROW installations and 1 for US installations). Individual lookup table settings (kV and mAs) can also be modified. 10.2 Site-specific Calibration Requirements The system leaves the factory with the default TEC table set to 0. At the site, the following calibration steps should be followed: 1. Choose the appropriate active TEC table. Refer to Section 10.4, p. 6-34. This selection is based on customer preference. The tables have the following characteristics: Table 6-14: TEC tables Table 0 Low dose; default for various states, foreign countries, and individual sites that have instituted the 2 mGy (200 mRad) maximum average glandular dose requirements. Table 1 High contrast; default for various states, foreign countries, and individual sites that have instituted the 3 mGy (300 mRad) maximum average glandular dose requirements. 2. If requested by the attending physicist or radiologist, adjust Master Density to achieve lower dose, higher signal, etc. Refer to Section 10.5, p. 6-34. MAN-00625 6-33 Maintenance Manual Chapter 6—System Adjustments and Calibration Modifying the TEC Exposure Mode 10.3 Initializing the TEC Lookup Tables Caution: This operation overwrites all existing TEC cal data. Only perform if necessary. On the Host Microprocessor Board: 1. Set Rotary switch to position 0. 2. Set DIP S6-4 and S6-8 On. 3. Press push buttons S2 and S3 together. TEC INIT is displayed. 10.4 Setting the Active TEC Table On the Host Microprocessor Board: On the Host Microprocessor Board: 1. Set Rotary switch S4 to position 6. 2. Set DIP S6-4 and S6-8 On. 3. Press pushbutton S1 to select the TEC parameter, until “TECTab 0” is displayed, where 0 is the active TEC table. 4. Press pushbutton S2 to select the active table. 5. The Host Microprocessor Board displays “TECTab d”, where d is the active table. 10.5 Adjusting the TEC Master Density Setting On the Host Microprocessor Board: 1. Set Rotary switch to position 6. 2. Set DIP S6-4 and S6-8 On. 3. Press push button S1 to select the TEC parameter, until tecMDddd is displayed, where ddd is the master density value. 4. Press push button S2 to adjust the value (range 50 to 200, by 10) default = 100. Note… 6-34 At the end of any calibration, return the Host Microprocessor Board switches S6 and S7 back to Off. MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Modifying the TEC Exposure Mode 10.6 TEC Tables 10.6.1 TEC Table Defaults: Default Active Table: Default Rh Crossover: Default Rh factor: Default Master Density setting: 0 32 kV 120 100 10.6.2 Table 0—Low Dose Table ** TEC TABLE 0: LARGE and SMALL FOCAL SPOT ** Fatty TEC Step step 00 step 01 step 02 step 03 step 04 step 05 step 06 step 07 step 08 step 09 step 10 step 11 step 12 step 13 step 14 step 15 step 16 step 17 step 18 step 19 step 20 step 21 step 22 step 23 step 24 step 25 step 26 step 27 step 28 step 29 step 30 step 31 MAN-00625 Normal Dense Breast kV mAsLO mAsHI Thickness kV mAsLO mAsHI kV mAsLO mAsHI 0mm 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm 80mm 85mm 90mm 95mm 100mm 105mm 110mm 115mm 120mm 125mm 130mm 135mm 140mm 145mm 150mm 155mm 22 23 24 24 24 24 25 27 28 29 30 31 32 32 32 32 32 32 34 34 35 35 37 38 39 39 39 39 39 39 39 39 12 12 12 20 30 40 45 60 60 65 60 65 65 85 110 140 170 220 180 220 200 240 200 190 170 190 210 230 250 270 290 310 22 23 24 24 24 25 25 28 29 30 31 32 32 32 32 32 32 32 34 34 36 36 38 39 39 39 39 39 39 39 39 39 12 12 12 25 35 50 50 65 60 65 60 65 85 110 130 170 220 250 220 270 200 250 200 170 190 210 230 250 270 290 310 330 22 23 24 24 24 24 25 25 27 28 29 30 31 32 32 32 32 32 34 34 35 35 36 37 38 39 39 39 39 39 39 39 12 12 12 20 25 30 35 70 60 65 60 65 65 65 85 110 140 180 150 180 150 190 200 190 190 170 190 210 230 250 270 290 12 12 20 25 30 45 50 90 80 85 80 85 85 85 110 140 180 220 180 220 190 230 240 230 230 190 210 230 250 270 290 310 12 12 20 30 40 60 65 80 80 85 80 85 85 110 130 180 220 270 220 270 240 290 250 240 190 210 230 250 270 290 310 330 12 12 25 35 50 70 80 85 80 85 80 85 110 130 170 200 250 590 270 320 250 310 250 190 210 230 250 270 290 310 330 330 6-35 Maintenance Manual Chapter 6—System Adjustments and Calibration Modifying the TEC Exposure Mode 10.6.3 Table 1—High-Contrast Table ** TEC TABLE 1: LARGE and SMALL FOCAL SPOT ** Fatty 6-36 Normal Dense TEC Step Breast kV Thickness mAsLO mAsHI kV mAsLO mAsHI kV mAsLO mAsHI step 00 step 01 step 02 step 03 step 04 step 05 step 06 step 07 step 08 step 09 step 10 step 11 step 12 step 13 step 14 step 15 step 16 step 17 step 18 step 19 step 20 step 21 step 22 step 23 step 24 step 25 step 26 step 27 step 28 step 29 step 30 step 31 0mm 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm 80mm 85mm 90mm 95mm 100mm 105mm 110mm 115mm 120mm 125mm 130mm 135mm 140mm 145mm 150mm 155mm 12 12 12 20 28 40 45 60 85 120 120 130 130 130 190 180 160 190 150 180 150 190 200 190 190 170 210 210 230 250 270 290 22 23 24 24 24 24 25 25 25 25 26 27 28 29 29 30 31 32 34 34 25 35 36 37 38 39 39 39 39 39 39 39 12 12 20 28 40 60 60 85 120 160 170 180 180 190 240 220 200 240 180 220 190 230 240 230 230 190 230 230 250 270 290 310 22 23 24 24 24 24 25 25 25 26 27 28 29 29 30 31 32 33 34 34 35 35 37 38 39 39 39 39 39 290 39 39 12 12 12 20 30 47.5 50 75 110 120 120 130 140 180 170 170 190 190 190 220 200 240 200 190 170 190 210 230 250 170 290 310 12 12 20 30 47.5 70 75 110 160 170 170 180 180 220 220 220 240 240 240 270 240 290 250 240 190 210 230 250 270 290 310 330 22 23 24 24 24 24 26 26 27 28 29 30 30 31 32 32 32 33 34 34 36 36 38 39 39 39 39 39 39 39 39 39 12 12 12 24 37.5 60 50 75 90 95 95 100 140 130 170 220 260 260 240 270 200 250 200 170 190 210 230 250 270 290 310 330 12 12 25 37.5 60 90 75 110 120 130 140 140 180 180 220 260 350 325 270 320 250 310 250 190 210 230 250 270 290 310 330 330 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.0 AEC Calibration Required tools: 11.1 • 24 x 30 paddle, placed upside down and used to hold aluminium • Aluminium Filter Pack—Ultra-high purity type 1145 (99.99% pure) • Lead shield/Blocker • Radiation Meter with probe (calibrated in the mammographic ranges) • 8.0 cm Set of BR-12 or PMMA • 4.2 cm Acrylic Block Enable AEC Function Note… AEC mode can be switched on and off by the adjustment of S7-5. S7-5 in the ON position turns AEC off and removes the AEC from the user screen. S7-5 in the OFF position turns AEC on, making all the AEC modes available to the user. 1. Open the right Gantry door. 2. Locate Host Microprocessor Board, Figure 5-1, p. 5-2, and DIP Switch S7, Appendix B, Section 1.1, p. B-1. 3. Set DIP Switch S7 Position 5 from ON (AEC disabled) to OFF (AEC Enabled). 4. Close the Gantry door. 5. Restart System. Note… 11.2 System restart is required for switch setting changes to take effect. Entering the AEC Calibration Tool 1. Log on as apps. Note… Ensure that there is a valid gain cal file in the opt/linx_mp/data folder. If there isn’t, perform a Gain Calibration, Section 6.4, p. 6-16. 2. After the application starts, select Edit > Standard Setup. 3. Set Compression Release Mode to Manual. 4. Select Set Technique Defaults. 5. In Technique Setup, select Manual Exposure Mode. 6. Select mAs Table #0. 7. Select Close. 8. Select Close to exit Standard Setup. 9. Minimize the application. 10. Double-click the Task Launcher icon. 11. Click the KILL ALL button. See Figure 6-19, p. 6-38. Wait for all tasks to stop. MAN-00625 6-37 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration Figure 6-19: Task Launcher Window 12. Right-click on the Desktop and select Tools >Terminal to open a Terminal Window. 13. In the Terminal Window enter cd/users/dr then press Return. In the same Terminal Window, enter aeccal.sh then press Return. Figure 6-20: Terminal Window 6-38 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 14. Position AEC Calibration Tool and Form1 (M4 Control Panel) as shown in Figure 6-21. Figure 6-21: Positioning of Terminal, AEC Calibration Tool, and Form1 Windows 15. In the AEC Calibration Tool window, set units to R/mR or Gy/mGy and the Average Glandular Dose (AGD) value to either 160 mrad or 1.6 mGy (Table 0) or 190 mrad or 1.9 MGy (Table 1) depending on the type of dosimeter you are using. See Figure 6-22. Figure 6-22: AEC Calibration Tool Window, Set Units to R/mR and AGD MAN-00625 6-39 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.3 Determine Half Value Layer (HVL) 11.3.1 Setup for the HVL test 1. In the AEC Calibration Tool Window click Determine HVL. 2. Remove the face shield. 3. Position a 10 cm mag paddle upside down in the compression device. 4. Raise the compression device to its highest position. 5. Ensure there is nothing on the paddle or image receptor. 6. Place the ionization chamber of the dosimeter exactly 4.2 cm above the image receptor (using the 4.2 cm acrylic block), 4.0 cm from the chest wall edge, centered left to right, and fully within the X-ray field. 7. Adjust the collimator to the smallest field size that fits the ionization chamber. 8. Use the M4 control in Form 1 to set: • • • • mode = Normal filter = Mo kV = 28 mAs = 40 11.3.2 Determine HVL: First Exposure. Note… Do not click on the DRAPI status box as it may start flashing which will require the Aeccal Tool application to be restarted. The status occasionally may need to have the mouse move over it to update. Record all values in a copy of spreadsheet Selenia_Calculations.xls on the Detector Sub-System CD to speed up any repeat procedure executions. Figure 6-23: AEC Calibration Tool Window, Enable Capture HVL 1. Wait until Status in the AEC Calibration Tool window reads “DRAPI Armed”. 2. Click Enable Capture in the AEC Calibration Tool window; see Figure 6-23. 3. Acquire an exposure by pressing the X-ray buttons. 6-40 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration Figure 6-24: AEC Calibration Tool Window, Entering the mR Value 4. Enter the dosimeter reading in the Reading box of the AEC Calibration Tool Window, then click Submit, Figure 6-24. 11.3.3 Determine HVL: Second Exposure. 1. Place a sheet of 0.3 mm of Aluminum on top of the compression paddle. 2. Use the light field to verify that the X-ray path to the ionization chamber is fully blocked by the Aluminum. 3. Click Enable Capture. The STATUS should read "DRAPI Armed". 4. Acquire an exposure. 5. Enter the dosimeter reading into the Reading field of the AEC Calibration Tool Window. 6. Click Submit. 11.3.4 Determine HVL: Third Exposure. Repeat steps 1 to 6 in Section 11.3.3 using a sheet of 0.4 mm of aluminum. 11.3.5 Determine HVL: Last Exposure. 1. Remove all the aluminum from the compression paddle. 2. Use the light field to verify that the X-ray path fully illuminates the ionization chamber. 3. Click Enable Capture. The STATUS should read "DRAPI Armed". 4. Acquire an exposure. 5. Enter the dosimeter reading into the Reading field of the AEC Calibration Tool Window. 6. Click Submit. MAN-00625 6-41 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.3.6 Determine the HVL Value. Figure 6-25: AEC Calibration Tool Window, HVL Value Displayed 1. Wait until the screen displays the HVL integer value (x100). 2. Enter it in Selenia_Calculations.xls. 6-42 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.4 Determine Entrance Screen Exposure (ESE) 11.4.1 AEC Calibration step 2: Setup to Determine ESE 1. Place lead on top of the image receptor. 2. Place the ionization chamber of the radiation dosimeter exactly 4.2cm above the image receptor cover, 4cm from the chest wall edge, centered left to right, and fully within the x-ray field. 3. Place a 24x29cm screening paddle in the unit right side up. 4. Lower the compression device so that the paddle is just above the ionization chamber. 5. Adjust the collimator to the smallest field size that fits the ionization chamber. Figure 6-26: ESE Setup 6. In the AEC Calibration Tool Window, select Determine ESE. 7. Use the M4_Control to: • MAN-00625 set the mode = Normal • set the filter = Mo • set the kV = 28 • set the mAs = 100 6-43 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.4.2 Determine ESE: First Exposure. Figure 6-27: AEC Calibration Tool Window, Enable Capture ESE 1. Wait for the status to read "DRAPI Armed". 2. When ready for the first exposure, click Enable Capture. 3. Acquire the image. 4. Type the dosimeter reading value in the Reading box. 5. Click Submit. 11.4.3 Determine ESE: Second Exposure. 1. Click Enable Capture in the AEC Calibration Tool window. The STATUS should read "DRAPI Armed". 2. Acquire an exposure. 3. Enter the dosimeter reading into the Reading box of the AEC Calibration Tool window. 4. Click Submit. 11.4.4 Determine ESE: Third Exposure. 1. Click on the Enable Capture button in the AEC Calibration Tool window. The STATUS should read "DRAPI Armed". 2. Acquire an exposure. 3. Enter the dosimeter reading into the Reading box of the AEC Calibration Tool window. 4. Click Submit. 6-44 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration Figure 6-28: AEC Calibration Tool Window, ESE Value Displayed 5. When ESE is complete, the mAs required to generate the Goal Image is displayed—Figure 6-28. 6. Record the "Average Entrance Skin Exposure" value in Selenia_Calculations.xls. 7. Record the "mAs required to generate the Goal Image" value in Selenia_Calculations.xls. 8. Remove the dosimeter. 11.5 Generate Goal Image 11.5.1 Setup to Generate Goal 1. In the AEC Calibration Tool Window, select Generate Goal. 2. Remove the lead shielding covering the image receptor. 3. Place the 4 cm acrylic block so that it completely covers the image receptor. 4. Place a 24x29 cm screening paddle in the unit right side up. 5. Lower the compression device so that the paddle is just touching the acrylic block. 6. Adjust the collimator to the largest field size. 7. Use the M4_Control to: • MAN-00625 set the mode to Normal • set the filter to Mo • set the kV to 28 • set the mAs to as close to the value calculated in Section 11.4.4 step 7 as possible. 6-45 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.5.2 Generate Goal: First Exposure 1. Click Enable Capture in the AEC Calibration Tool window. The STATUS should read "DRAPI Armed". 2. Acquire an exposure. Note… For mAs, select the closest mAs to the one listed. See Section 11.4.4, p. 644, step 7. Figure 6-29: Goal Image Setup 11.5.3 Generate Goal: Second Exposure 1. Click Enable Capture in the AEC Calibration Tool window. The STATUS should read "DRAPI Armed". 2. Acquire an exposure. 11.5.4 Generate Goal: Third Exposure 1. Click Enable Capture in the AEC Calibration Tool window. The STATUS should read "DRAPI Armed". 2. Acquire an exposure. 11.5.5 Generate Goal: Fourth Exposure. 1. Click Enable Capture in the AEC Calibration Tool window. The STATUS should read "DRAPI Armed". 2. Acquire an exposure. 3. Wait until the message "Averaging 4 goal images into GOALIMAG.img" is displayed. 6-46 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.6 Exiting AEC Calibration 1. Switch to the Terminal Window with the scrolling text and look for the following message: ***** PLEASE REBOOT BRICK NOW ******* *************************************************************** AEC Calibration Procedure is complete. *************************************************************** Figure 6-30: AEC Calibration Tool Window, Completion Message 2. Close both the AecCalTool and Selenia Console Window. 3. Exit the application by clicking on the Exit button on the bottom of the desktop. 4. Reboot the system by logging in as the reboot user. MAN-00625 6-47 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.7 AEC Dark Offset Calibration The Dark Offset value is used to make sure that the AEC Algorithm is working in the linear response region of the detector. 1. Log in as apps. 2. Type from the Terminal Window cd /opt/users/dr then press Return. 3. Typing from the Terminal Window set_dark_offset.sh 10000 then press Return. Note… Setting the dark offset to 10 000 makes it easier to determine the actual dark offset. The actual dark offset needs to be set in step 11. 4. Cover the detector with lead. 5. Open a new patient in the application. 6. Set the technique to Auto-Time. 7. Set the AEC sensor to Position 1. 8. Acquire the image. If Error 59 appears, reset the generator and continue. 9. Immediately switch to the Terminal Window you were using in step 3 (behind the Application window). a. Type in the Terminal Window check_offset.sh then press Return. This returns text similar to the following: calculate mAs (M=0, G=0, V=1, Tp=50, Ip=2250, Region=0) (62*100*50/100)*(100*854608/(46950-1950))/100/100=779 b. Record the value following “Ip=” in the Excel program on the laptop. Note… c. If lp is zero, do not continue with the Dark Offset testing. Proceed to set the Dark Offset to 0 with the Terminal Window command set_dark_offset <space>0. Reject the image. d. Repeat steps a to c so that 2 exposures have been made for each AEC sensor position 1-7 (a total of 14 times). 10. Read the resulting dark offset (by taking the average Ip value of all collected values) in the Excel spreadsheet. 11. Set the dark offset value by typing from the Terminal Window set_dark_offset.sh xxxx, where xxxx is the dark offset computed above, then press Return. Typical values for EHVPS detectors are expected between 0 and 6000. 6-48 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.8 AEC Dosage Scaling Dose scaling can be used to set a target exposure index for the AEC algorithm: 1. To set the target exposure index, type from the Terminal Window set_dose_scale.sh 100 then press Return. 2. If a specific target exposure has not been met: a. Open a new patient in the application. b. Set the technique to Auto-Time,18x24 cm paddle, 4 cm BR12 or Acrylic, Pos 2, Mo, 28 kV. c. Acquire four images and record their exposure indexes. d. Calculate the dose scaling value needed to get to the target exposure index. The target exposure index should be between 400 and 420. e. Type from the Terminal Window set_dose_scale.sh xxx where xxx is the dose scale computed above, then press Return. f. Repeat steps c through e until the target exposure index is reached. 11.8.1 AEC Mag Dose Offset If the AEC Function Performance does not pass, then perform the following steps: 1. Type in the Terminal Window cd /opt/users/dr then press Return. 2. Type in the Terminal Window set_mag_offset.sh -5000 then press Return. Note… The array_mag_offset applies only to exposures with the magnification stand in place. The value of -5000 is used as a starting point only. Adjustments will have to be made to find the value that will pass AEC function performance. Type from Terminal Window su then press Return. Type from Terminal Window reboot -- -r then press Return. Login as apps. Enter password when prompted. Repeat the 4cm Mag exposure and recalculate AEC Function Performance results. 7. Adjust the value of the array_mag_offset until the AEC Function Performance passes. 3. 4. 5. 6. Note… Each time array_mag_offset is changed the computer needs to be rebooted. 8. Record final results. 11.9 Confirm AEC Calibration Settings 1. Type from the Terminal Window get_config.sh then press Return. 2. Wait for both the array_dark_offset and the low_dose_scale values to be returned. 3. The array dark offset should match the value computed in “AEC Dosage Scaling” on p. 6-49 by taking the average of the lp values. While the value can change according to the readout sequence and array, the expectation is that with the supplied readout sequence that the array dark offset should be close to zero. 4. The low_dose_scale should match the value set in “AEC Dosage Scaling” on p. 6-49. MAN-00625 6-49 Maintenance Manual Chapter 6—System Adjustments and Calibration AEC Calibration 11.10 AEC Verification 11.10.1 Auto-Filter Adjustment The Auto-Filter can be adjusted from 28 kV to 35 kV. 1. On the Host Microprocessor Board, set rotary switch S4 to position 6. 2. Set S6-8 to ON. 3. Press S1 index button until “Rh_Kv” displays. 4. Press S2 value button until desired kV (28 kV to 35 kV). 5. Set S6-8 to OFF. 11.10.2 AEC Verification 1. Open a new patient in the application. 2. Cycle through the Exposure modes: Manual, TEC, Auto-Time, Auto-kV, and Auto-Filter. 3. Select Auto-Filter mode. 4. Make the following exposures. Table 6-15: AEC Verification settings Mode AEC Sensor Auto-Filter Sensor Position 2 Auto-Filter Sensor Position 2 Auto-Filter Sensor Position 2 Auto-Filter Sensor Position 2 Auto-kV Sensor Position 2 Paddle Filter Attenuation 18x24 paddle 2 cm of BR12 or PMMA 18x24 paddle 4 cm of BR12 or PMMA 18x24 paddle 18x24 paddle 10x10 mag paddle Mo 6 cm of BR12 or PMMA 8 cm of BR12 or PMMA 4 cm of BR12 or PMMA 5. Record the exposure index for each exposure on a copy of the AEC Function Performance worksheet from Appendix C of the Installation Manual. Ensure that none of the exposure indices exceed 10% of the mean exposure index (selenia_calculations.xls may be used). 6-50 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Configure Array Auto-Power Control Time 12.0 Configure Array Auto-Power Control Time Note… Ensure that, after installation, the array config file is copied from the CD provided with each detector into the “opt/linx_mp/data” directory. 1. Log In as Apps, and minimize the application as necessary. 2. Type from the Terminal window netscape http:/brick then press Return. 3. 4. 5. 6. 7. Click on the Array link. Click on the Array Auto-Power Control link. Log in using user name root and password. Select Change to change the shutdown settings. Make sure Time Zone settings are correct and choose Values Match. If the values do not match, try restarting the computer from the File>Exit menu entry. 8. Configure the Power On time, Power On Warning Delay, Power Off time, Power Off Warning delay, Backup Power Off time, and Backup Power Off Warning delay as shown in the following example: Time Warning Delay Power On Power Off Backup Power Off 6:00 5:00 10 5:30 10 The system automatically turns on the array at the Power On time (6:00 am in the example). The system automatically turns off the array after warning the user for Power Off Warning Delay minutes from the Power Off time (5:10 pm in the example). The user can abort this shutdown. The system automatically turns off the array (if the first attempt was aborted) after warning the user for Backup Power Off Warning Delay minutes from the Backup Power Off time (5:40 pm in the example). The user can abort this shutdown as well. MAN-00625 6-51 Maintenance Manual Chapter 6—System Adjustments and Calibration Configure Array Temperature 13.0 Configure Array Temperature 1. Connect serial Cable from the laptop to the array serial port. Serial Port Figure 6-31: Location of Array Serial Port 2. On the Laptop, open HyperTerminal. 3. Set the settings to: • 38400 bits per second • 8 data bits • None Parity • 1 stop bit • None flow control 4. On the laptop, type at the HyperTerminal Window ServiceMode then press Return. 5. Type jumpToFloader then press Return. Wait for the Floader message. 6. On the HyperTerminal window, select Call menu, then click Disconnect. Leave HyperTerminal open. 7. Start the Windows® Flash Array software on the laptop. 8. Click on the connect button, review the communication port and speed then click OK. The communication status turns from red to yellow to green. 9. Click the View Custom Settings button. 10. If the detector cooling fans are installed on this array, verify that the Temperature settings are set to: Max Temperature = 37 Max Temp Tolerance = 1 Warning Temp = 2 11. If the detector cooling fans are not installed on this array, change the Temperature settings to: Max Temperature = 42 Max Temp Tolerance = 1 Warning Temp = 2 12. Click the Program Custom Settings button. 13. Leave program. 14. Disconnect cable and laptop. 15. Reboot the system. 6-52 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration C-arm Tests and Adjustments 14.0 C-arm Tests and Adjustments 14.1 Paddle Programming and Verification There are 17 paddles available for use in Selenia. The Paddle Detect Board reads the paddle identification codes which are programmed into each paddle. The paddle code consists of four digits; a three-digit (hex code) Paddle ID, and a shift digit. Paddle ID format: 001d—where “d” indicates the shift digit: • D=0—Center Position • D=1—Right Shift • D=2—Left Shift Seventeen paddles are available. 12 are shiftable; 5 are not. An alert message is generated if a paddle is not seated in one of the three discrete positions (left, center, or right). Table 6-16 provides the Paddle Identification Codes and the X-ray Auto-Collimation field size for each paddle used in the system. Table 6-16: Compression Accessory Sensor Combinations Paddle No Paddle Installed 18 x 24 cm 10 cm Magnification 10 cm Perforated Localization 10 cm Rectangular Localization 10 cm Contact 15 cm Magnification 15 cm Perforated Localization 15 cm Rectangular OPEN Compression 24 x 30 cm 15 cm Contact 7.5 cm Spot Magnification 7.5 cm Contact Spot Small Breast Frameless Spot 15 cm Ultrasound FAST 18 x 24 cm 24 x 30 cm FAST Paddle ID 000D 001D 002D 003D 004D 005D 006D 007D 008D 009D 011D 012D 014D 016D 017D 018D 019D 020D Shifting Auto-Collimation N/A YES NO YES YES YES NO YES YES NO YES NO YES YES YES YES YES NO 24 x 29 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 24 x 29 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 18 x 24 cm 24 x 29 cm To program a paddle: 1. Install the paddle to be programmed on the Compression Device. 2. On the Host Microprocessor Board set: • Rotary Switch to Position 3 • DIP switch S6 position 4 to On • DIP switch S6 position 8 to On 3. To change the Paddle ID program code, push S2 to increase. 4. To program the new code in the paddle, push S3 and S5 simultaneously. 5. To verify the correct paddle ID, push S1 to read the ID of the installed paddle. MAN-00625 6-53 Maintenance Manual Chapter 6—System Adjustments and Calibration C-arm Tests and Adjustments 14.2 C-arm Rotation Angle Calibration The rotation angle calibration procedures require the use of a Digital Protractor and should be performed in the order given. 14.2.1 Set the C-arm Rotation Display Potentiometer 1. Zero the Digital Protractor on the base of the Gantry. 2. Holding the protractor against the side of the C-arm, rotate the C-arm until the protractor display reads +22.5° +0.1°. 3. Shut down the system and turn the Gantry circuit breaker off. 4. Open the right Gantry door. 5. Remove the Upper Rear Access Panel to the Gantry. See Section 3.1.4, p. 5-6. 6. Remove CJ16 from the Motor/Lamp Control Board—see Figure 5-1, p. 5-2 and Figure 6-32 (#1) for location. 7. Adjust the rotation display potentiometer to its center position (measure 2.5 kΩ from the wiper to one side of the potentiometer). See #2 below for location. 8. Set backlash tension: a. Advance backlash gear by 32 teeth. b. Slide Angle Pot bracket to mesh the backlash and main gears (ensure the gears are meshed to full depth of teeth) c. Back off less than half a tooth of the pot gear to make clearance between the gears. d. Tighten the angle pot bracket screws. 9. Reconnect CJ16 on the board. 10. Turn the Gantry circuit breaker on. 11. Start the system. Figure 6-32: CJ16 on Motor Lamp Control Board 6-54 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration C-arm Tests and Adjustments 14.2.2 Verify the C-arm Rotation Limit Switch 1. Holding the protractor against the side of the C-arm, rotate the C-arm to +15° +0.1°. 2. Set the Host Microprocessor Board DIP switch S4 to position 5 and S6 switch 4 to On. 3. Press S2 on the Host Microprocessor Board until “ang####” is displayed on LED Display Pad. Press S1 to zero the rotation angle display and save the C-arm position to memory. 4. Rotate the C-arm clockwise until the angle display reads +180° (195°-15°). 5. Display the angle display and continue clockwise, the Rotation Limit Switch should engage and shut the unit off before the angle display reads +183° (198°15°). If it does not, adjust the rotation limit switch: a. Rotate C-arm to +182° (197°-15°). b. Manually adjust the rotation limit switch until the detent arm on the side of the switch is positioned within the detent slot on the side of the pivot tube (it may be necessary to loosen the two screws on the face of the limit switch and/or the top and bottom adjustment screws on the limit switch mounting plate in order to adjust the switch). c. The unit shuts off when the detent arm is positioned within the detent slot on the pivot tube. 6. Manually close the rotation limit switch to return power to the unit. See Figure 5-4, p. 5-4 for location of switch. 7. Holding the protractor against the side of the C-arm, rotate the C-arm until the protractor display reads 0°. 8. Press S1 on the Host Microprocessor Board to zero the rotation angle display and save the C-arm position to memory. 9. Rotate the C-arm to +180° and verify the angle indication is correct. 10. Verify the C-arm can be moved through a minimum travel of -150° (+1°) to +195° (+1°, -0°). At -90° and +90°, cycle through the collimator sizes to verify no binding occurs. 11. Return C-arm to the 0° position. 14.2.3 Verify Rotation Memory Warning: Observe all safety procedures while making an X-ray exposure. 1. Rotate the C-arm to +45° and make a large focal spot, 20 kV, 3 mAs exposure. 2. Rotate the C-arm and verify the software-initiated detent pauses the C-arm at -45°. Note… MAN-00625 45° is only an example. You could choose another angle, for example +60°. Then rotate the C-arm and verify the detent pauses the C-arm at -60°. 6-55 Maintenance Manual Chapter 6—System Adjustments and Calibration C-arm Tests and Adjustments 14.3 C-arm Rotation, Vertical Speed, and Compression Control Test The C-arm Rotation, Vertical Speed, and Compression Control should be set to 90% of their maximum possible levels. 1. Set Selenia to calibration mode (Host Microprocessor Board, S6 switch 4 = On) if not previously done. 2. Set the Host Microprocessor Board for the Rotation and Vertical Speed Controls mode (Rotary switch S4 to position 5, S6 switch 8 = On). 3. On the Host Microprocessor Board: • press S2 until ROT = xx displays, then press S3 to decrease the speed or S5 to increase the speed. • press S2 until VERT = xx displays, then press S3 to decrease the speed or S5 to increase the speed. • press S2 until COMP = xx displays, then press S3 to decrease the speed or S5 to increase the speed. 4. Set the Host Microprocessor Board for normal operations (S6 switch 4 = Off). 5. Shut down the Selenia, wait a few seconds, then turn on the system for changes to take effect. 6-56 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration C-arm Tests and Adjustments 14.4 C-arm Vertical Travel Adjustment This tests that all C-arm travel limit switches are functional and adjusted. Caution: Actuating the Shutdown Switch, Figure 6-33, #5 shuts down the system. Figure 6-33: Location of C-arm Vertical Travel Limit Switches Legend for Figure 6-33 1. 2. 3. 4. 5. Upper Vertical Travel Limit Lower Vertical Travel Limit Upper Limit Switch Lower Limit Switch Shutdown Switch 1. Drive the C-arm to the full upper and lower limits to verify that all C-arm travel limit switches are functional. 2. See Figure 6-33, #1. Raise the C-arm until the Image Receptor surface is 1.4 m to 1.42 m (55 in. to 56 in.) above the floor. 3. Adjust the middle switch of the upper Vertical Travel Limit Switches to set this position as the maximum C-arm height. 4. Lower the C-arm, then raise it again to verify the adjustment. Set the adjacent limit switch 2.54 cm (1 in.) higher than the first switch. 5. See Figure 6-33, #2. Lower the C-arm until the Image Receptor surface is 0.635 m to 0.698 m (25 in. to 27.5 in.) above the floor. 6. Adjust the Left switch of the lower Vertical Travel Limit Switches to set this position as the minimum C-arm height. 7. Raise the C-arm, then lower it again and verify the adjustment. Set the adjacent limit switch 2.54 cm (1 in.) lower than the middle switch. 8. Raise the C-arm well above the lower limit, then rotate the C-arm to +180°. 9. Carefully lower C-arm to confirm that the Tube Head does not contact the floor before Limit Switches are activated. Repeat the lower Vertical Travel Limit Switch adjustments if required. MAN-00625 6-57 Maintenance Manual Chapter 6—System Adjustments and Calibration Compression System Calibration 15.0 Compression System Calibration This section covers voltage tests, mechanical adjustments, and calibrations for the components in the compression system. 15.1 Setting—Force Load Cell This procedure sets the Host Microprocessor for the installed compression force load cell, and is factory configured. Only change this setting after replacing the force load cell. 1. Set Selenia to calibration mode (Host Microprocessor Board, S6 switch 4 = On) if not previously done. 2. Set the Host Microprocessor Board for the Force Load Cell selection mode (S4 = 5; S6 switch 8 = On). 3. Use S2 to select LC=xxx. 4. Use S5 to select LCC or REV (the Load Cell manufacturer is listed on the Load Cell). 15.2 Compression Chain Tension Adjustment Perform this procedure after servicing or replacing the Compression Motor/Brake assembly or the Compression Clutch/Brake assembly. 1. Remove the lower Compression Device cover. Use care not to damage the bellows. 2. Manually move the Compression Device completely UP. See Figure 6-34: 3. Loosen the sprocket mount hardware (#1) that secures the lower compression chain sprocket mount to the C-arm frame. 4. Adjust the sprocket tension screws (#2) appropriately so that the chain deflection (near the center) is approximately 1/2 inch. Adjust both tension screws evenly. 5. Tighten the sprocket mount hardware. 6. Manually move the Compression Device completely down, then back up. Verify that the travel is smooth, and that the Figure 6-34: Compression Chain Tension Adjustment chain does not bind. 7. Use motorized compression to move the Compression Device completely down, then back up. Verify that the travel is smooth, and that the chain does not bind. 8. When complete, reinstall the lower Compression Device cover. 15.3 Compression Speed Calibration 1. Set Host Microprocessor Board S4 to position 5 and S6-8 and S6-4 to On. 2. Use S2 to select COMP = 90%. Press S1 to send. 6-58 MAN-00625 Maintenance Manual Chapter 6—System Adjustments and Calibration Compression System Calibration 15.4 Compression Thickness Potentiometer Mechanical Adjustment 1. Ensure the timing belt is mounted on upper clamp block—Figure 5-48, p. 5-50. 2. Remove the Image Receptor—Chapter 5, Section 6.2, p. 5-15. 3. Bring the compression device to the bottom of its travel. 4. With clamp screw (Figure 5-45, p. 5-46, A) loosened, rotate the potentiometer in a counterclockwise direction (when viewed from the right side of the C-Arm assembly) until it bottoms out, then make one full turn of the pot in a clockwise direction. 5. Thread the timing belt through the pulleys, ensuring the potentiometer does not move and the timing belt does not twist. 6. While holding on to the bottom of the timing belt, raise the compression device to the top of its travel. 7. Insert the timing belt through the lower clamp on the bearing block assembly —Figure 5-44, p. 5-46), and tighten the screws enough to hold the belt in place. 8. Affix the Field Service Belt Adjustment Tool to the bottom of the timing belt and loosen the screws securing the belt in the bottom clamp. Tighten screws. 9. Remove the adjustment tool. 10. Reinstall the Image Receptor. 11. Install the 7.5 cm Contact Spot Compression Paddle onto the compression device. 12. Center 1 cm of BR-12 or acrylic on the Image Receptor. Move the compression device down until the paddle is touching the BR-12 (or acrylic). 13. Rotate the potentiometer fully clockwise. 14. Attach an Ohmmeter between the red and white wire connections on the potentiometer posts. 15. Rotate potentiometer shaft counterclockwise until the Ohmmeter reads between 500 and 600 ohms. 16. Tighten clamp screw (Figure 5-45, p. 5-46, A). 15.5 Compression Thickness Potentiometer Calibration Perform this procedure after servicing or replacing the Compression Thickness Potentiometer. Note… Compression thickness must be calibrated for magnification and contact imaging. 1. If not already done, start up the system, then open the right side Gantry door. Set the Host Microprocessor Board for Calibration Mode: S6 switch 4 = On. 2. Select Motor Control calibration by placing S6 switch 8 = Off, and turning the rotary switch (S4) to position #5. On the Host Microprocessor Board, toggle switch (S2) until the Host Microprocessor Board Display reads: Cht# ###. 3. If not already done, install the 7.5 cm Contact Spot Compression Paddle onto the compression Device. Do not use a FAST paddle. 4. Center 5 cm of BR-12 on the Image Receptor, and orient it so that it is even with the chest wall edge. Move the compression device down until the compression force display indicates 30 pounds of force (133.5 N). 5. On the Host Microprocessor Board, press (S1) to calibrate the compression thickness for the installed paddle/receptor combination. 6. Raise the compression device off of the BR-12, then lower it again until the force reading indicates 30 lb (133.5 N). Verify that the thickness reading indicates 5 cm. 7. Install the Magnification Platform and a magnification paddle. MAN-00625 6-59 Maintenance Manual Chapter 6—System Adjustments and Calibration Power Supply Interconnect Board Adjustment 8. Center 5 cm of BR-12 on the Magnification Platform and orient it so that it is even with the chest wall edge of the image receptor. 9. Move the compression device down until the compression force display indicates 30 pounds of force (133.5 N). On the Host Microprocessor Board, press (S1) to calibrate the compression thickness for the installed paddle/receptor combination. 10. Raise the compression device off of the BR-12, then lower it again until the force reading indicates 30 lb (133.5 N). Verify that the thickness reading indicates 5 cm. 15.6 Compression Force Calibration Perform this calibration procedure after servicing or replacing the Compression Clutch Assembly or the Compression Drive Assembly. 1. Turn the system on. 2. Rotate the C-arm to 0 degrees. 3. Set the Host Microprocessor Board for the Compression Height and Force Calibration (S4 = 5; S6 switch 8 = Off). Toggle Switch (S2) until the Host Microprocessor Board Display reads: C20f####. 4. Place a force gauge in the approximate center of the Image Receptor and cover with a folded terry cloth towel for absorption. 5. Install the 7.5 cm Contact Spot Compression Paddle on the Compression Device. Manually apply compression until the gauge display indicates 20 pounds of force. 6. Press Switch (S1) on the Host Microprocessor Board to record the setting to memory. 7. Toggle Switch (S2) until the Host Microprocessor Board Display reads: C40f####. 8. Manually apply compression until the gauge display indicates 40 pounds of force. 9. Press Switch (S1) on the Host Microprocessor Board to save the setting to memory. 10. Set the system back for normal operation. 11. Evaluate the Compression Force at ± 90°and at 180° for consistency between the display and the Compression Force Gauge (Display accuracy should be ± 5 lb). 16.0 Power Supply Interconnect Board Adjustment See Figure 5-36, p. 5-36, for location of boards. Adjust the Power Supply Interconnect board: 1. Set the AWS to Non-imaging Mode. See Chapter 6, Section 3.0, p. 6-3. 2. Open the left side Gantry door. See Chapter 5, Section 3.1.1, p. 5-5. 3. To change voltage threshold, on the Power Supply Interconnect board, connect a DMM between TP4 (V+) and AYJ9 pin 7 (return). 4. Adjust R7 to 2.5 VDC. 5. Remove DMM leads. 6. Connect a 14 pin chipclip to U8. Connect an oscilloscope to U8 pin 1 with the return on AYJ9 pin 7. 7. Take an exposure and display the waveform. 8. Adjust R11 so that the waveform goes high (+5 VDC) for 0.4 +0.1 seconds. 9. Repeat step 7 until the waveform is correct. 10. Remove scope leads and chipclip. If the board cannot be adjusted, replace it. 6-60 MAN-00625 Maintenance Manual Chapter 7—Performance Testing Introduction Chapter 7—Performance Testing 1.0 Introduction This chapter provides performance tests on the System. 2.0 Warning: Service engineers must take appropriate radiation safety measures when testing (or maintaining) the unit. Caution: Always observe Electrostatic Discharge (ESD) precautions when working with electronics and electronic components. Note… When servicing Selenia, if a procedure instructs you to remove any covers or panels, do not reinstall the covers until all required procedures (for example, calibrations, adjustments, tests, remove and replace, etc.) are completed. Service Acceptance Tests Sign Off Sheet Photocopy this page and the necessary forms. Staple and append to the end of the Service Manual each time it is necessary to perform these tests. Test Signature Date Image Receptor Linearity Spatial Resolution ACR Phantom Evaluation S-N-R Ration Measurements Grid Line Artifacts Ghosting 3.0 Standard System Test 1. Turn system on. 2. Confirm system boots up and application loads correctly. 3. Acquire image using the ACR Phantom. 4. Verify the image of the AWS meets the requirement of 5 Fibers, 4 Specs and 4 Masses. 5. Verify the SNR is above 40. MAN-00625 7-1 Maintenance Manual Chapter 7—Performance Testing Digital Array Field Acceptance Tests 4.0 Digital Array Field Acceptance Tests This section defines the FFDM Selenia digital array field tests used to assure the image performance meets the Design Requirement. 4.1 Image Receptor Linearity Equipment Required: • Laptop with Excel installed • 4.0 cm Calibration Phantom 4.1.1 Procedure 1. Make sure the system has been on for at least one hour, and an Image Receptor Calibration was performed before this test. 2. Create a patient file named Linearity Test. 3. Place the 4.0 cm thick calibration phantom on the image receptor. Ensure the 24cm x 30 cm compression paddle is attached and laying on top of the calibration phantom. 4. Select Mo filter, 28 kV, large focal spot, grid in. 5. Acquire nine images using the mAs settings specified in the table below. 6. Visually evaluate the image to detect artifacts (Grid lines, white/black spots, etc.). 7. At the AWS, use the ROI tool in the preview window to measure the mean pixel value of each image receptor quadrant. Use a ROI box size of 64 x 64. Record the mean pixel value in the table below. 8. Plot mean vs. mAs on an Excel spreadsheet using data recorded in the table below. Fit the curve to a straight line. Determine the system response linearity by finding the R2 parameter in the linear fit. Record the R2 parameter below. 9. Compute the maximum percent variation in the four measured “mean pixel values” for each mAs setting. Max % variation = (max-min) / mean x 100. 4.1.2 Performance Standard 1. Maximum % variation should not exceed 2.0% for each mAs setting. If exceeded, inspect image to see if “checker board” appears (pass this test if there is no checker board under clinically relevant contrast conditions). 2. A linear fit of the measured mean pixel value vs. mAs should have R2 greater than 0.999. 7-2 MAN-00625 Maintenance Manual Chapter 7—Performance Testing Digital Array Field Acceptance Tests 4.1.3 Form Artifacts observed: ______________________________________________________________________________ ___________________________________________________________________________ Measured Mean Pixel Value for each Readout Quadrant Quadrant 12 mAs 20 mAs 30 mAs 40 mAs 60 mAs 120 mAs 180 mas 240 mAs 300 mAs 1 2 3 4 mean Max.% Variation R2 = _______________ 4.2 Spatial Resolution 4.2.1 Procedure Follow the section from the Selenia QC Manual Physicist’s test procedure to perform this test. 4.2.2 Performance Standard Refer to the Selenia QC Manual for Performance and Action Limits. 4.2.3 Forms Use the appropriate forms from the QC Manual. 4.3 ACR Phantom Evaluation 4.3.1 Procedure 1. Make sure the system has been on for at least one hour, and an Image Receptor Calibration was performed before this test. 2. Follow the section from the Selenia QC Manual Physicist’s test procedure to perform this test. 4.3.2 Performance Standard Refer to the Selenia QC Manual for Performance and Action Limits. 4.3.3 Forms Use the appropriate forms from the QC Manual. MAN-00625 7-3 Maintenance Manual Chapter 7—Performance Testing Glandular Dose and Radiation Output Rate 4.4 Signal to Noise Ratio (SNR) Measurements These tests should be performed as stated in the Selenia QC Manual, Chapter 2, and the results recorded in the appropriate forms in Appendix A of that manual. 5.0 Glandular Dose and Radiation Output Rate These tests should be performed as stated in the Selenia QC Manual, Chapter 2, and the results recorded in the appropriate forms in Appendix A of that manual. 7-4 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Introduction Chapter 8—Software Maintenance 1.0 Introduction This chapter of the manual provides procedures for maintaining the software and obtaining files for technical support. 2.0 Note… If Netscape doesn’t show the correct information, click Reload to refresh the cache. Note… If you need to reinstall AWS software, refer to “Reinstalling the AWS Software” on p. 8-10. Getting Log Files Sometimes it is necessary to get log files for technical support. 2.1 Burning Log Files on CD 1. Open the Terminal Window 2. Type from the Terminal Window cd /opt/users/dr then press Return. 3. Type from the Terminal Window getlogs.sh then press Return. Wait for at least 5 minutes for the message that the log files are in the /tmp/logs directory. 4. Insert a blank CD-R into the CD-R drive. 5. Type from the Terminal Window burncd.sh then press Return. The CD-R automatically ejects when finished. 2.2 Accessing the System Log Files from the AWS The Service Engineer can review status/alarm messages as seen from the Selenia software, the operating system, and/or the Brick Assembly. Access these status/alarm logs from the desktop of the AWS computer. Note that all entries are case sensitive. For detailed information on the Alarm Codes, see Appendix B, Section , p. B-20. 2.3 Selenia Software Status/Alarm Logs 1. Right click on the desktop. 2. Select Files. 3. Select File Manager. 4. Select the directory /linx_mp/logs. 5. Scroll all the way down to the bottom of the list. Then slowly scroll back up until you see the last file titled: xxxxxxxx.o.log (example: 3CF7653c.o.log). 6. Open this file to view status messages and alarms by date and time of occurrence. 7. To close file: select Files, then select Close. MAN-00625 8-1 Maintenance Manual Chapter 8—Software Maintenance Set AWS IP Address 2.4 Operating System Status/Alarm Logs 1. 2. 3. 4. 5. Right click on the desktop. Select Files. Select File Manager. Select the directory /var/adm. Open file titled messages to view status messages and alarms by date and time of occurrence. 6. To close file: select Files, then select Close. 2.5 Brick Assembly Status/Alarm Logs 1. 2. 3. 4. 5. 6. 7. 8. 3.0 Right click on the desktop. Select Tools. Select Terminal Window. Type telnet brick; press Return. At the user logon, type root. Enter password. At brick prompt, type log xx (where xx = number of log entries you wish to see). When done, type exit and press Return. Set AWS IP Address 1. 2. 3. 4. 5. 6. 7. Log in to the AWS operating system as an apps user. When the Selenia application displays, minimize it. Double-click the Netscape Icon. Enter the service user name and password. Select DROC. Select Network Configuration. Update the Interface Address and the Interface Netmask using the information you recorded (or was recorded during system installation in Appendix C—Configuration Worksheet in the Installation Manual). 8. Click the Update button. 9. Minimize the Netscape application. 10. Maximize the Selenia application. 11. Select File > Exit. 12. Select Restart the computer. 13. Click Yes. 4.0 Updating the Default Router Log in to the AWS operating system as a root user. Right-click the desktop and select Files from the drop-down list. Select File Manager. Using the File manager, select the /etc directory. Using the scroll bar, locate the defaultrouter file and double-click to open it. Update the router address using the information you recorded (or was recorded during system installation in Appendix C—Configuration Worksheet in the Installation Manual). 7. From the Edit menu select File > Save (necessary). 8. Close the Edit window. 9. Select Files, then select Close. 10. If applicable, log out of the application. 1. 2. 3. 4. 5. 6. 8-2 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Host Name and Aliases 5.0 Host Name and Aliases You cannot change the host name of the AWS, but you can add additional aliases if the Site's PACS department requires a specific Host name. Alias, a substitute for changing host name, is changed in the “siteconfig.cfg” file. 1. If not open, open Netscape Service Tools select Droc. 2. Select Software Configuration. 3. Select ./installed/Apps. 4. Click Edit DirectRay Operator Console Applications. 5. Scroll to Site Config File. 6. Click Edit siteconfig file. 7. Edit the field station name to whatever the PACS requires. Return to Service Tools and minimize Netscape. 6.0 Setting Time, Date, and Time Zone Verify the time, date, and time zone. If needed, perform the following procedures. 6.1 Setting Time and Date Verify the time, date, and time zone. 1. From a Terminal Window, type date then press Return. The date and time set on the system are displayed. 2. Verify the date and time zone. 3. If the date and/or time need to be set then use the following format: date 061316271995. 4. If only setting the time, for example, to 2:32 PM, the command would be date 1432. 6.2 Setting the Time Zone Note… 1. 2. 3. 4. 5. 6.3 All non-US time zones should be specified as an offset of GMT (Greenwich Mean Time). For example, Paris would be GMT+1. Open a Terminal Window, type su and press Return. Log on as root when prompted. Navigate to the directory /etc/default. Navigate to the line that reads TZ=. For non-US time zones, change to an offset of GMT. For example, Paris would be GMT+1. Brick Time Zone The brick time zone can be set from the brick telnet command line. For example, the following command sets the Brick time zone to EST5EDT in normal boot mode. Change takes effect after rebooting the Brick. brick# config-system timezone EST5EDT normal MAN-00625 8-3 Maintenance Manual Chapter 8—Software Maintenance Changing the Brick and Array IP Addresses (Optional) 7.0 Changing the Brick and Array IP Addresses (Optional) Some sites use IP addresses that directly conflict with the default Brick and Array IP addresses. Custom IP addresses should have been recorded during system installation in Appendix C—Configuration Worksheet in the Installation Manual. To change IP addresses: 1. Open a Terminal Window, type su then press Return. 2. Edit /etc/hosts a. Change the brick and array IP addresses. 3. Edit /etc/ppp/ip-down a. Change the line with 192.168.1.2 to the new brick IP address. b. Change the line with /usr/sbin/route delete 192.168.1.0 brick to: /usr/sbin/route delete array brick 4. Edit /etc/ppp/ip-up a. Change the line with 192.168.1.2 to the new brick IP address b. Change the line with /usr/sbin/route add 192.168.1.0 brick to: /usr/sbin/route add array brick 5. Edit /etc/rc3.d/S99drppp 6. Change the HOST_IP and BRICK_IP lines to have the new host and brick IP addresses. 8.0 Back Up Files 8.1 Back Up Configuration 1. 2. 3. 4. 5. Log in as apps and minimize the application. Launch the Netscape Service Tools. Under Maintenance column, click the Backups link. Click on the Backup DROC link. Select Standard Backups + Logos from dropdown menu. a. Click on Start Backup button and type the password if prompted. b. Click on Service Tools link on the top to go back. 6. FTP the current “.mpb” file to your service laptop. 8.2 Back Up the Calibration and Map Files 1. Log in as apps (if not already logged in). 2. Insert CD1 into the CD-RW drive. Wait for the read light to stay on. 3. 4. 5. 6. 8-4 Type in a Terminal window su dr and press Return. Enter password when prompted. Type in a Terminal window cd /cdrom/cdrom1/5.10 and press Return. Type in a Terminal window ./usave then press Return. MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Burning Anonymous CDs 9.0 Burning Anonymous CDs 9.1 Add Service CD-RW Output Device Type from Terminal Window netscape http://selenia:8080 and press Return. Type user Name service, and Password. Click Logon to System button. Under Service Shortcuts, click Add New Output Device. Click Browse Directory/Installable/vdevices/Output/cdrw. The Configuration Window opens. 6. Click Install Client side interface for CDRW SERVICE devices (for service use only). The System should reply with “Resources Were Installed.” 7. Click Service Tools. 1. 2. 3. 4. 5. 9.2 Configure Service CD-RW 1. 2. 3. 4. 5. 6. 9.3 Add Output 1. 2. 3. 4. 5. 6. 7. 8. 9.4 Under Service Shortcuts Click Configure Output Devices. Click Browse Directory/installed/vdevices/output/cdrw. Edit Client side interface for CDRW SERVICE devices (for service use only). Fill in Alias Name with ANON CDRW. Click Update button. Restart the application by logging out and logging back into the operating systems. Launch the Selenia application. Select Edit>Outputs from the main menu. Highlight No Outputs and click the Copy button. Enter Anon CDRW as the name. Highlight Anon CDRW and click the Edit button. Select CDRW. Select the cdrw alias ANON CDRW. Select Add to add the CD-RW to the output devices. Write Patient Files Write patients’ files to the ANON CDRW output device using Image/Spool Management. 9.5 Remove Output The Selenia application cannot import anonymous patients so this output device should be removed when finished. 1. 2. 3. 4. MAN-00625 Launch the Selenia application. Select Edit>Outputs. Highlight Anon CDRW and click on the Delete button. Click OK to close the dialog box. 8-5 Maintenance Manual Chapter 8—Software Maintenance Bad Pixel Mapping 10.0 Bad Pixel Mapping A new version of DR Viewer is required to handle cropped calibration images. This software is on the “Detector Sub-System CD” in the DrViewer subdirectory. This software is loaded onto your notebook computer by executing the setup.exe found on the CD. Steps to map bad pixels: 1. Make a network connection between the notebook computer and the Acquisition Station. This can be done with a crossover cable or adding a hub on the network. 2. Acquire a calibration image on the Acquisition Station but do not hit the Accept button. 3. Transfer the calibration .DCM file from the /images subdirectory on the Acquisition Station to a folder on the laptop using FTP software. You need the last 28 megabyte file. 4. Transfer the MPxxxx.map file and MPxxxx.cfg file (or MMxxxx.map file and MMxxxx.cfg file) from /opt/linx_mp/data subdirectory on the Acquisition Station to the same folder on your notebook computer using FTP software. 5. Start the DRViewer software. 6. Open the calibration .DCM file. 7. Pull down the MAP and Load the Pixel Map, which brings up a new dialog box, and loads the MPxxxx.map or MMxxxx file. a. On the next dialog box click the Load MPxxxx.cfg (or MMxxxx.cfg) file button and load the MPxxxx.cfg (or MMxxxx.cfg) file. b. Click the OK button. 8. Map out the bad pixels. You can list the new keyboard shortcuts by clicking on the ‘h’ key. 9. Rename the old map file on the AWS to another name. 10. Save the new MPxxxx.map or MMxxxx.map file and transfer this file to the /opt/linx_mp/ data subdirectory on the Acquisition Station using FTP software. 11. Restart the application for the pixel map to take effect. 10.1 Turning on Automatic Bad Pixel Mapping in the Calibrate Screen 1. Go to Service Tools in Netscape. 2. Under Configuration click DROC. 3. Click Software Configuration. 4. Click Browse Directory ./installed/apps. 5. Click Edit DirectRay Operator console application. 6. Under Site Config File click Edit configuration file: /linx_mp/resources/./installed/raw/ droc_lorad_001/siteconfig.cfg. 7. Find the “allow bad pix map creation” field. a. Set the value to true. b. Click Update button. 8. Click Service Tools to go back to the main screen. 10.2 Calibration • The application still has to be restarted after gain calibration. • The Bad Pixel Map button has been restored. Reboot the machine immediately if this process fails. Note… 8-6 The right mouse button no longer does window/leveling. Use the Window/ Level preview tool and the left mouse button instead. MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Repeat Management 11.0 Repeat Management 11.1 Change Review Management to Reject and Add Repreview Tab 1. 2. 3. 4. 5. 6. 7. 8. 9. Log on to the operating system as apps. Minimize the application window. Double click the Netscape Icon. Log on with service name and password. Select DROC. Select Software Configuration. Select /installed/apps. Select Edit Direct Ray Operator console application. Scroll until you locate Reject Management Config and then click on Edit Configuration File for rejectmgmt.cfg. 10. In User_Mgr and User_Apps sections: a. Change frameTitle to Reject Management. b. Change f_Show Repreview to true. 11. Click Update to save changes. 11.2 Repeat Analysis Report—Turning Off Secondarily Accepted Images 1. 2. 3. 4. 5. 6. 11.3 Go to Service Tools. Click Repeat/Reject. Click Configuration. Click NO. Click Update at bottom of screen. Click Service Tools to go back to the main screen. Turning off Repeat/Reject Management Caution: Review of Rejected Images is required in the United States. Performing this procedure removes the ability to review repeated or rejected images. 1. 2. 3. 4. 5. 6. Go to Service Tools. Click DROC under Configuration column. Click Software Configuration. Click Browse Directory ./installed/services. Click Edit Reclamation agent for Rados server. Click Edit configuration file: /linx_mp/resources/./installed/raw/reclaim_001/reclaim.cfg. 7. Go to the Agent group. 8. Add the line RES_REJECTED_IMAGES to the RESOURCES setting so that it reads: RES_PATIENT_SPACE RES_IMAGE_SPACE RES_ORPHANED_IMAGES RES_REJECTED_IMAGES 9. Click Update at the bottom of the page. 10. Restart the application for the changes to take effect. MAN-00625 8-7 Maintenance Manual Chapter 8—Software Maintenance Reducing the Printed Contrast of the Laser Cameras 11.4 Spool Full Alarm Some sites, especially new ones, have a lot of rejected images. Normally, rejected images are protected for 14 days but for these sites this is too long and the reject bin gets full. A message appears saying: Spool is full. Please clean your reject bin. The solution is to reduce the hold time for the reject bin by following these steps: 1. 2. 3. 4. 5. 6. Go to Service Tools. Click DROC under Configuration column. Click Software Configuration. Click Browse Directory ./installed/services. Click Edit Reclamation agent for Rados server. Click Edit configuration file: /linx_mp/resources/./installed/raw/reclaim_001/reclaim.cfg. 7. Go to the STR_REJECTED_IMAGES group. 8. Change to HOLDTIME setting to 07.00.00: 9. Click Update at the bottom of the page. 10. Restart the application for the changes to take effect. 12.0 Reducing the Printed Contrast of the Laser Cameras 1. Bring up Service Tools. 2. Under Configuration click DROC. 3. Click Software Configuration. 4. Click Browse Directory ./installed/apps. 5. Click Edit DirectRay Operator console application. 6. Under Extra image processing config click Edit configuration file: /linx_mp/resources/./ installed/raw/droc_lorad_001/img_proc.cfg. 7. For default contrast, find the Print group. a. Set the FILMDENSITY field to -0.15. b. Set the FILMCONTRAST field to 0.9. c. Click Update button. 8. For reduced contrast (-1), find the Print group. a. Set the FILMDENSITY field to -0.15. b. Set the FILMCONTRAST field to 0.75. c. Click Update button. 9. For reduced contrast (-2), find the Print group. a. Set the FILMDENSITY field to -0.1. b. Set the FILMCONTRAST field to 0.6. c. Click Update button. 10. Click Service Tools to go back to the main screen. 8-8 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Reducing the Display Contrast on the For Presentation Images 13.0 Reducing the Display Contrast on the For Presentation Images 1. 2. 3. 4. 5. 6. Bring up Service Tools. Under Configuration click DROC. Click Software Configuration. Click Browse Directory ./installed/apps. Click Edit DirectRay Operator console application. Under Extra image processing config click Edit configuration file: /linx_mp/resources/./ installed/raw/droc_lorad_001/img_proc.cfg. 7. For default contrast, find the Display group. a. Set the DISPLAYDENSITY field to -0.10. b. Set the DISPLAYCONTRAST field to 1.1. c. Click Update button. 8. For reduced contrast (-1), find the Display group. a. Set the DISPLAYDENSITY field to -0.10. b. Set the DISPLAYCONTRAST field to 0.9. c. Click Update button. 9. For reduced contrast (-2), find the Display group. a. Set the DISPLAYDENSITY field to -0.05. b. Set the DISPLAYCONTRAST field to 0.7. c. Click Update button. 10. Click on Service Tools to go back to the main screen. 13.1 Test Output Device Connectivity 1. Test Output Device (if connected to network). a. Under Diagnostics, select DROC computer. b. Select Dicom Diagnostics. c. Select the newly added output device from the Dicom Node List and click on Dicom Node Echo Test. 2. Select Service Tools, minimize Netscape and maximize the application. 3. Select File>Exit to restart the application. 4. Select Restart the computer and click Yes. 14.0 R2 Service Utility 14.1 Viewing the R2 Logs Applications can view the STU (R2 Service Tool Utility) by opening a web page. 1. Type from Terminal Window netscape http://cad01 & 2. Enter the password h0spital instead of "service". (that is a zero in place of the "o") 14.2 Image Checker Reboot Customers can open a "customer-version" of the STU (R2 Service Tool Utility) by opening a web page. 1. Type from Terminal Window netscape http://cad01 & 2. Enter the password h0spital instead of "service". (that is a zero in place of the "o") 3. Follow the instructions on the screen. MAN-00625 8-9 Maintenance Manual Chapter 8—Software Maintenance Reinstalling the AWS Software 15.0 Reinstalling the AWS Software If necessary, the AWS software can be reinstalled using the disk set that is included with the system. Note… 15.1 After you reinstall the AWS software, to reconfigure the system, refer to “Chapter 6—Configuring the Components” in the Installation Manual. AWS Driver Installation 1. Log in to the system as root. 2. Insert CD1 into the CDROM drive. Wait for the read light to go on and then go off. 3. Open a terminal window: a. Right-click on the desktop. b. In the Programs menu, select Terminal . . . 4. Type in the terminal window cd /cdrom/cdrom1 5. Press Return. 6. Type ./mpinstall1 -force 7. Press Return. 8. Wait about 10 minutes for all drivers to load, watching carefully for errors. 9. When you see the message mpinstall1 complete, type: cd / and press Return. 10. Type eject and press Return. 11. Remove the CD from the drive. 15.2 AWS Application Software Installation 1. 2. 3. 4. 5. 6. Insert CD2 into the CDROM drive. Wait for the read light to go on and then go off. Within the same terminal window, type cd /cdrom/cdrom1 Press Return. Type ./mpinstall2 -force -keepuselog Press Return. Wait about 20 minutes for software installation to complete, watching carefully for errors. 7. When you see the message mpinstall1 complete, type: cd / and press Return. 8. Type eject cdrom 9. Remove the CD from the drive. 10. Type: fbconfig -res 1600x1200x60 fbconfig -depth 8 11. Press Return. 8-10 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.0 Configuring the Output Devices This section describes the configuration details for the connection of the AWS to the supported printers, DICOM archives, physician displays, CAD servers, and AWS peripherals. The available peripheral devices supported by Selenia are: • AWS CD-RW • AWS Bar Code Reader Pre-configured vdevice models with the "For Presentation" outputs option are installed by default in the AWS software for relevant devices. Those devices are physicians displays, CDRW, and Archives. Note… 16.1 If the Netscape page appears to show incorrect information, click Reload to refresh its cache. Add and Configure Available Printers 16.1.1 Add an Available Printer 1. Start the system and log in to the AWS as apps user if necessary. 2. Minimize the application and open Netscape. 3. Log in as a service user. 4. Under the Service Shortcuts column, select Add New Output Device. 5. Select Browse Dir. laser_cameras. 6. Select one of the following: • Install Agfa 4500M. • Install Kodak DryView 8610 laser imager connected via Kodak PACS Link Medical Image Manager 200. • Install Fuji FM-DP L (High Resolution) imager connected via FN-PS551 DICOM Print Server. • Install Fuji Drypix 4000, 5000, or 7000 High Resolution Printers. • Install Kodak DryView 8900. • Install Konica 793. • Install Agfa LR 5200 or 3300 connected via MG3000 DICOM Print Server. 7. Return to Service Tools. MAN-00625 8-11 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.1.2 Configure the Printer 1. Select Configure Output Devices. 2. Select Browse Dir...laser_cameras. 3. To edit the newly added printer device: a. In the ALIAS NAME field, type or update the default Alias Name (for example, LR5200, DS4500M, Kodak8600, FujiDPL) if provided. b. Click the Update button. Note… The Alias Name is used by the Application user interface to identify this printer. Choose a meaningful, compact name. 4. Click Edit Configuration File: /linx ... /.cfg. (Choose the first one listed.) 5. In the Group: Print Job Description section, edit the device name and address: • Device Name—Called AE Title of the laser printer recorded in Appendix C—Configuration Worksheet in the Installation Manual (for example, AGFADICOM) • Device Address—Enter the laser printer Network IP address and its listening port number separated by a colon (:) 6. Confirm the parameter settings for the specified printer as listed in Appendix A—Output Device Factory Configurations in the Installation Manual. 7. Select the Update button to save the changes. 8. Select Service Tools. 16.1.3 AWS Print SCU Setup Note… If there is more than one printer, this step needs to be performed only once. 1. Select DROC. 2. Select Software Configuration. 3. Select Browse Directory ./installed/devices. 4. Select Edit Physical device interface for DICOM print scu. 5. For Calling AE Title confirm DIRECT_DIGXRAY (or enter AE title assigned by DICOM archive administrator recorded in Appendix C in the Installation manual). 6. Select Update. 16.1.4 Test Output Device Connectivity Note… It may be necessary to configure the printer with the IP Address and Calling AE Title of the Selenia AWS prior to performing this test. 1. Select Service Tools. 2. Test Output Device (if connected to network). a. Under Diagnostics select DROC computer. b. Select Dicom Diagnostics. c. 8-12 Select the newly added output device from the Dicom Node List and click Dicom Node Echo Test. MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.1.5 Add the New Printer to the List of Outputs 1. Minimize the Netscape window and maximize the application window. 2. In the Selenia application, select Edit>Outputs. 3. Highlight No Outputs. 4. Select Copy and enter a New Name (for example, LR5200) in the dialog box. 5. Click OK. The new name is added to the list in Edit Outputs. 6. Select the new name. 7. Click Edit. 8. Select laser_camera tab. 9. Select the printer alias name just added in the printer configuration in Netscape (for example, LR5200). 10. Click Add to add the new printer to the output devices. 11. Click Accept to close Edit Outputs:<name>. 12. Click OK to close Edit Outputs. 16.1.6 Test the New Printer To send a test pattern to the printer: 1. Select Admin>Test Patterns. Test Patterns can only be printed from the Admin > Test Patterns menu. Note… When Test Patterns is selected, the dialog box defaults to an installed device. 2. From the Pattern drop-down menu, select SMPTE. 3. Select the printer you just configured. 4. From the Size drop-down menu, select the output size. 5. Click Send to send the SMPTE test pattern to the printer. A dialog box informs you the image is being sent. 6. Click OK. 7. Examine the printed film for correct output. 8. Click Close to exit. Note… MAN-00625 Printing the SMPTE pattern is not intended to produce a film that evaluates the SMPTE pattern for image quality. It only offers a means of printing different density patches for the technologists to measure and follow through time. No image quality evaluation is derived from the SMPTE pattern. It is not intended to be a diagnostic test even when the setup is correct (linear LUT). You cannot see the black-on-black and white-on-white correctly. 8-13 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.2 Add and Configure DICOM Archives DICOM Archives may be added and configured as a new output device at the AWS and then added to the output devices. 16.2.1 Add an Archive Device Setup 1. Start the system and log in to the AWS as apps user if necessary. 2. Minimize the application and open Netscape. 3. Log in as a service user. 4. Select Service Tools. 5. Select Add new output device. 6. Select Browse Directory ./installable/vdevices/output/archives. 7. If "For Presentation" images are to be archived, select Install DICOM Archive MG FOR PRESENTATION (preferred). If "For Processing" images are to be archived, then select Install DICOM Archive - MG FOR PROCESSING. 16.2.2 Configure the Archive Device 1. Select Service Tools. 2. Select Configure output devices. 3. Select Browse Directory ./installed/vdevices/output/archives. 4. Edit the newly added device. 5. For ALIAS NAME enter the Called AE title of the DICOM archive Storage Provider recorded in Appendix C—Configuration Worksheet in the Installation Manual. 6. Select Update. 7. Under Server Active, Select Edit configuration file... 8. Under Store Job Creation, confirm the following parameter values: a. Send under one association = N b. Delay dicom store until study closed = N c. Always store all images for study = N Note… It is recommended that “Delay DICOM store until study closed” be set to N for SCW and PACS devices, but Y for CAD devices. The Connectivity group must ensure that these values are set correctly for all installed devices. 9. Under Store Job Description, for the device name enter the Called AE Title of the Storage Provider of the DICOM archive. 10. Under Store Job Description, for the device address enter the IP address and Port number of the Storage Provider of the DICOM archive, separated by a colon (:). 11. Under Commit Job Description, if Storage Commitment is to be used with this DICOM archive: a. for enable enter true. b. for device name enter the Called AE title of the Storage Commitment Provider of the DICOM archive. c. for the device address enter the IP address and Port number of the Storage Commitment Provider of the DICOM archive, separated by a colon (:). 12. Select Update. 8-14 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.2.3 AWS Store SCU Setup Note… If there is more than one DICOM Archive, perform Setup only once. 1. 2. 3. 4. 5. Select DROC. Select Software Configuration. Select Browse Directory ./installed/devices. Select Edit Physical device interface for DICOM store scu. For Calling AE Title confirm DIRECT_DIGXRAY (or enter AE title assigned by DICOM archive administrator during Selenia installation). 6. Select Update. 16.2.4 Test Output Device Connectivity Note… It may be necessary to configure the DICOM Archive with the IP Address and Calling AE Title of the Selenia AWS prior to performing this test. 1. Select Service Tools. 2. Test Output Device (if connected to network). a. Under Diagnostics select DROC computer. b. Select Dicom Diagnostics. c. Select the newly added output device from the Dicom Node List and click on Dicom Node Echo Test. 16.2.5 Add the New Archive to the List of Outputs 1. 2. 3. 4. Minimize the Netscape window and maximize the application window. In the Selenia application, select Edit>Outputs. Highlight No Outputs. Select Copy and enter a New Name (for example, Called AE Title of DICOM Archive) in the dialog box. 5. Click OK. The new name is added to the list in Edit Outputs. 6. Select the new name. 7. Click Edit. 8. Select archives tab. 9. Select the archive alias name just added in the archive configuration in Netscape (for example, Called AE Title of DICOM Archive). 10. Click Add to add the new archive to the output devices. 11. Click Accept to close Edit Outputs:<name>. 12. Click OK to close Edit Outputs. 16.2.6 Storage Commit Setup If Storage Commitment is to be used with a DICOM archive: 1. 2. 3. 4. 5. Select DROC. Select Software Configuration. Select Browse Directory ./installed/services. Select Edit Storage Commit Server. For Calling AE Title confirm DIRECT_DIGXRAY (or enter the AE title for the Selenia provided by the PACS administrator) 6. For Report Port, enter 2400. 7. Select Update. 8. Select Service Tools. MAN-00625 8-15 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.2.7 Retrieve Priors 1. Select DROC. 2. Select Retrieve Priors Configuration. 3. Select Add New QueryRetrieve Device. 4. Select one of the following: a. Install DR Systems PACS Gateway b. Install GE Centricity 1.0 c. Install GE Centricity 2.0 d. Install GE PathSpeed e. Install Agfa IMPAX f. Install eRad Practice Builder g. Install FUJI SYNAPSE (3.0) h. Install Insite One i. Install Kodak Archive Server j. Install Kodak DirectView k. Install McKesson Horizon l. Install Merge Fusion Server m. Install Mammography Information Management System (MIMS) n. Install NeuroStar MediStar PACS o. Install Phillips EasyAccess Enterprise p. Install Generic Retrieve Priors-hierarchical model only q. Install Generic Retrieve Priors-relational model r. Install Siemens Mondo PACS s. Install Siemens Sienet t. Install Stentor iSite Server (3.2) 5. Return to Service Tools. 6. Select DROC. 7. Select Retrieve Priors Configuration. 8. Select Configure QueryRetrieve Devices. 9. Select Edit for the newly added QueryRetrieve Device. 10. Enter an Alias Name (for example, QRSCP) in the ALIAS NAME field. Note that the Alias Name is used to identify the QueryRetrieve Device in the Application user interface, so choose a value that is compact, but meaningful. 11. Record the Alias Name. 12. Select Update. 13. Click Edit configuration file. 8-16 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 14. In Group: config, enter the AE Title and port information for the AWS and the QueryRetrieve Device: • For aws_ae_title, confirm DIRECT_DIGXRAY (or enter QueryRetrieve client AE Title for the Selenia provided by the PACS administrator). • For destination_ae_title, confirm DIRECT_DIGXRAY (or enter Storage Provider AE Title for the Selenia provided by the PACS administrator). • For c_store_port, enter 7400. • For query_address, enter the IP Address, Port number, and AE Title of the Query Provider of the QueryRetrieve Device separated by colons (for example, 172.16.2.73:104:QRSCP). • For retrieve_address, enter the IP Address, Port number, and AE Title of the Retrieve Provider of the QueryRetrieve Device separated by colons (for example, 172.16.2.73:104:QRSCP). 15. At the end of Group: gui, confirm that Post Alarm on successful import is false, and delete retrieved image is true. 16. In Group: import, set procedure match to true or false. If they want to make sure that any images match an existing procedure, they can set this to true. Otherwise, leave it false. 17. Select Update. 16.2.8 Test Output Device Connectivity 1. Select Service Tools. 2. Test Output Device (if connected to network): a. Under Diagnostics select DROC computer. b. Select Dicom Diagnostics. c. Select the newly added output device from the Dicom Node List and click on Dicom Node Echo Test. MAN-00625 8-17 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.3 Add and Configure a CAD Server This section describes setting up a mammography CAD Server as a Selenia output device. In a configuration that includes a MIMS or a facility PACS, images should be sent directly to the CAD Server, rather than routed through the MIMS or PACS. Note… 16.3.1 R2 ImageChecker D Configuration 1. Follow the instructions in the R2 ImageChecker D service manual regarding installation, access to the Service Tool Utility, and configuration. 2. Within the Service Tool Utility, make sure that the following configuration parameter values are set: a. STU: Config: Input: DICOM page: Consult with the connectivity specialist for the Max End of Case Timeout setting that should be used for each Selenia AWS digital input for this site. Max End of Case Timeout (sec) ______________________ Note… The Hologic preferred configuration is to send images to CAD from Selenia AWS at the close of study. Given that configuration, choose this value based on the site's network transfer performance. If the customer is using a LAN (for example, 100BaseT or faster) that is not overloaded with network traffic, the value could be set as low as 30 seconds. If the customer is using a slower WAN (for example, T1, T3) to transfer images from Selenia AWS to CAD, this value should be higher, at 180 seconds or more. The maximum value is 900 seconds. b. STU: Config: Secondary Tasks: Misc page: • Mass Algorithm Thresholds Set: Algorithm 2004 - Balanced Sensitivity & False Positives (B) • Microcalcification Algorithm Thresholds Set: Algorithm 2004 Balanced Sensitivity & False Positives (B) • Variable Sized Markers: OFF • Malc Markers: OFF • Mammography CAD SR Output Mode: 5.x 16.3.2 iCAD Second Look Digital Configuration 1. Follow the instructions in the iCAD/Hologic Second Look Digital service manual regarding installation, access to the CAD System Configuration screen, and configuration. 2. Within the System Configuration table screen, make sure that the following configuration parameter values are set: a. purge_value: 72 b. send_sr_retries: 10 c. sr_retries_delay: 3 d. process_mag_views: No e. 8-18 process_spot_compression: No MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 3. Within the Remote Device table screen, consult with the connectivity specialist for the timeout_value setting that should be used for each Selenia AWS remote input device for this site. timeout_value (sec) ______________________ Note… The Hologic preferred configuration is to send images to CAD from Selenia AWS at the close of study. Given that configuration, choose this value based on the site's network transfer performance. If the customer is using a LAN (for example, 100BaseT or faster) that is not overloaded with network traffic, the value could be set as low as 30 seconds. If the customer is using a slower WAN (for example, T1, T3) to transfer images from Selenia AWS to CAD, this value should be higher, at 180 seconds or more. The maximum value is 900 seconds. Note… When more than one image for the same patient and study is received under one DICOM association, the iCAD Second Look Digital closes the CAD case immediately after the DICOM association is closed. The timeout_value is applied only when one image is received per DICOM association. 16.3.3 Add a CAD device to the host files 1. Minimize the application. 2. Type from a Terminal Window su then press Return. Enter the root password. 3. Type from a Terminal Window dtpad /etc/hosts then press Return. 4. Scroll to the bottom of the hosts file and add the following line: CAD01 <tab><CAD server IP> Note… CAD01 is a local alias and need not correspond to the AE title of the CAD server. 5. Click on File>Save as (needed). 6. Type from the Terminal Window exit then press Return. 16.3.4 Add the CAD device 1. Log into Netscape as service and select Service Tools. 2. Click Add New Output Device. 3. Click Browse to directory: .../output/physician_displays. 4. Select one of the following: a. Install CAD Server - send at close of study (preferred) b. Install CAD Server - send immediate Note… Selection “a” is preferred. Contact a Connectivity Specialist before choosing “b”. 5. Click the Service Tools link on the top left of the screen. MAN-00625 8-19 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.3.5 Configure the CAD Device 1. Click Configure Output Devices. 2. Click Browse to directory: .../output/physician_displays. 3. Click the selection to edit the device which you just added. 4. Set the "ALIAS NAME" field to CAD01. 5. Click Update at the bottom of the screen. 6. Click Edit configuration file to edit cad.cfg (under SERVER ACTIVE). 7. Under the Store Job Creation Group, confirm “Y” for all three parameters (assuming “a” in step 4 was selected). 8. Under the Store Job Description Group: a. Set device name to the CAD Server AE title recorded in Appendix C—Configuration Worksheet in the Installation Manual. b. Set device address to the CAD Server IP Address:Port number recorded in Appendix C—Configuration Worksheet in the Installation Manual. c. Confirm that the Storage Class field is set to "MG FOR PROCESSING". 9. Click Update. 16.3.6 Test Output Device Connectivity 1. Select Service Tools. 2. Test Output Device (if connected to network). a. Under Diagnostics select DROC computer. b. Select Dicom Diagnostics. c. Select the newly added output device from the Dicom Node List and click on Dicom Node Echo Test. 16.3.7 Add the New CAD to the List of Outputs 1. Minimize the Netscape window and maximize the application window. 2. In the Selenia application, select Edit>Outputs. 3. Highlight No Outputs. 4. Click Copy and enter a New Name (for example, CAD) in the dialog box. 5. Click OK. The new name is added to the list in Edit Outputs. 6. Select the new name. 7. Click Edit. 8. Select physician_displays tab. 9. Select the CAD alias name just added in the physician_displays configuration in Netscape (for example, CAD01). 10. Click Add to add the new CAD to the output devices. 11. Click Accept to close Edit Outputs:<name>. 12. Click OK to close Edit Outputs. 8-20 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.4 Add and Configure a Workstation This section describes setting up a diagnostic review workstation as a Selenia output device. 16.4.1 Add a new Physician Display 1. Start the system and log in to the AWS as apps user if necessary. 2. Minimize the application and maximize Netscape. Log into Netscape as service and select Service Tools. 3. Click Add New Output Device. 4. Click Browse to directory: .../output/physician_displays. 5. Select one of the following: a. Generic Workstation Interface - MG FOR PRESENTATION (preferred). b. Generic Workstation Interface - MG FOR PROCESSING. 6. Click Service Tools link on the top left of the screen. 16.4.2 Configure the Physician Display 1. 2. 3. 4. 5. 6. 7. 8. 9. Click Configure Output Devices. Click Browse to directory: .../output/physician_displays. Click the selection to edit the device which you just added. Set the “ALIAS NAME” field to the called AE Title of the Workstation Storage Provider or another value meaningful to technologists. Click Update at the bottom of the screen. Click Edit configuration file to edit “wkstn.cfg” (there are two links that both point to the workstation.cfg file - it doesn’t matter which one you select). Under the Store Job Creation Group, confirm N for all three parameters. Under the Store Job Description Group: a. Set "device name" to the Storage Provider Workstation AE title recorded in Appendix C—Configuration Worksheet in the Installation Manual. b. Set "device address" to the Storage Provider Workstation IP address:Port number, recorded in Appendix C—in the Installation Manual. Click Update. 16.4.3 Test Output Device Connectivity 1. Select Service Tools. 2. Test Output Device (if connected to network). a. Under Diagnostics Select DROC computer. b. Select Dicom Diagnostics. c. Select the newly added output device from the Dicom Node List and click on Dicom Node Echo Test. MAN-00625 8-21 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.4.4 Add Workstation to the List of Outputs 1. Minimize the Netscape window and maximize the application window. 2. Select Edit>Outputs in the Selenia application to add the workstation to the outputs. 3. Highlight No Outputs. 4. Click Copy and enter a New Name (for example, SVDXxx or SVRTxx) in the dialog box. 5. Click OK. The new name is added to the list in Edit Outputs. 6. Select the new name. 7. Click Edit. 8. Select physician_displays tab. 9. Select the alias name just added in the physician_displays configuration in Netscape (for example, the called AE Title of the Workstation Storage Provider or another value meaningful to technologists. 10. Select Add to add the new device to the output devices. 11. Click Accept to close EditOutput<name>. 12. Click OK to close Edit Outputs. 16.5 Modality Worklist Configuration The Modality Worklist Service allows the Selenia AWS to obtain patient and study information electronically from another system, reducing and potentially eliminating manual data entry of patient and study information by the operator. If the Modality Worklist software option is installed, and there is a Modality Worklist Provider available at the site, follow these instructions to configure the Selenia AWS to communicate with it. 16.5.1 Configure the IP Address and Host Name of the Modality Worklist Provider 1. Start the system and log in to the AWS as apps user if necessary. 2. Minimize the application. 3. Type from a Terminal Window su then Press Return. 4. Enter the root password. 5. Type from a Terminal Window dtpad /etc/hosts then press Return. 6. Enter a new line at the end of the file, or update the existing BROKER line in the file: IP Address <tab> Hostname <tab> #Comment (for example, 172.16.2.117 <tab> BROKER <tab> #Modality Worklist Provider). 7. Save the changes to the file (File > Save) and close the text editor (File > Exit). 8. Type from the Terminal window exit then press Return. 8-22 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.5.2 Worklist Configuration 1. Determine if the Modality Worklist Service is running by double-clicking the Operator AWS icon and looking for MWLquery_001 in the Task Launcher window. 2. Select the Kill Task button next to the MWLquery_001 server. 3. Log in as service user to Netscape. 4. Select DROC. 5. Select Worklist Configuration. 6. The Service Tools window displays the message: Successfully launched Worklist Configurator...it should appear shortly. If this fails, try running mprun worklist_configuration.launch from an AWS terminal window. 7. The Modality Worklist Configuration GUI window is displayed containing two buttons, Edit and Quit. 8. Select Edit. 9. The MWL Configuration Tool window is displayed. The configuration tool is composed of the following tabs: • Communications • Polling • Requested Fields • Queries • UI Configuration • Database Mappings 10. In the Communications tab window, enter the Calling AE Title of the Selenia MWL Client, or leave the default value DIRECT_DIGXRAY. 11. Enter the Called AE Title of the Modality Worklist Provider from Appendix C— Configuration Worksheet in the Installation Manual. 12. Select the Hostname of the Modality Worklist Provider from the drop-down list box (for example, BROKER). 13. Enter the Port number of the Modality Worklist Provider. 14. Select File > Save. 15. Select File > Quit. Note… MAN-00625 Consult with a Connectivity Specialist regarding configuration of the remaining tabs. 8-23 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.6 Add and Configure the AWS CD-RW During installation, the CD Read Write Drive (CD-RW) was added and configured as a new output and then added to the output devices. 16.6.1 Add CD-RW 1. 2. 3. 4. 5. 6. 7. 8. Start the system and log in to the AWS as apps user if necessary. Minimize the application and open Netscape. Log in as a service user. Select Add New Output Device. Select Browse dir... cdrw. Select Install CDRW - MG FOR PROCESSING. Return to Service Tools. Repeat steps 4 through 7 but select Install CDRW - MG FOR PRESENTATION instead. 16.6.2 Configure the CD-RW 1. 2. 3. 4. 5. Select Configure Output Devices. Select Browse Dir...cdrw. Select Edit for the newly added CDRW FOR PROCESSING device. Enter an Alias Name of CDRW 4PROC then click Update. Repeat steps 1 to 4, but enter CDRW 4PRES and click Update. 16.6.3 Add CDRW 4Pres to the List of Outputs 1. 2. 3. 4. Minimize Netscape and maximize the Selenia application. Select Edit >Outputs. Highlight No Outputs. Select Copy and enter a New Name (for example, CD-RW 4Pres) in the dialog box. 5. Click OK. The new name is added to the Edit Outputs list. 6. Select the new name and click Edit. the Edit Output.<name> appears. 7. Select cdrw tab. 8. Select alias name CDRW 4PRES. 9. Click Add to add the new CD-RW to the output devices. 10. Click Accept to close Edit Output<name>. 11. Add the other CDRW by repeating steps 3 to 10, using CDRW 4PROC. 12. Click OK to close Edit Outputs. 8-24 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.7 Optionally, Set Up Output Devices to use Alternate Queues If the site needs to have jobs going to workstations, a CAD device, and an archive, use this procedure to move an existing archive to the alternate queue. 16.7.1 Create Alternate spooler 1. 2. 3. 4. 5. 6. 7. 8. Start the system and log in to the AWS as apps user if necessary. Minimize the application and open Netscape. Select Service Tools. Under Configuration click DROC. Click Software Configuration. Click Browse Directory ./installed/services. Click Edit Job Support Services (JSS) Server. Click Edit configuration file: /linx_mp/resources/./installed/raw/…/jss.cfg. a. Change the turn_on_alternate_spooler value to yes. b. Click on the Update button on the bottom of the screen. 16.7.2 Configure the Alternate Spooler 1. Click the Service Tools link at the top of the page. 2. Under Configuration click DROC. 3. Click Software Configuration. 4. Click Add Software Resources. 5. Click Install Directory ./installed/raw. 6. Click Install Physical Device interface for Dicom Store SCU. 7. Click on Service Tools link at the top of the page. 8. Click Configure Output Devices. 9. Click on the edit link for the archive. 10. Click Edit configuration file: /linx_mp/resources/./installed/raw/…/ archive.cfg. a. Find the Group: Server. b. Change the spooler name value to DicomStoreAlternateSpooler. c. Note… Click on the Update button on the bottom of the screen. These steps can be performed upon installing the archive if desired. These steps may also be applied to a workstation or CAD device by editing the appropriate configuration file and changing the spooler name. 11. Select Service Tools, minimize Netscape and maximize the application. 12. Select File>Exit to restart the application. 13. Select Restart the computer and click Yes. MAN-00625 8-25 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.8 AWS Bar Code Reader The Bar Code Reader must be configured to the appropriate system if the system is connected to a workflow manager. 16.8.1 Configure the Bar Code Reader 1. Start the system and log in as Apps if necessary. 2. Minimize the application and maximize Netscape as necessary. 3. Select DROC. 4. Select Bar Code Scanner Configuration. 5. Select Launch Bar Code Configurator. 6. Select Configure Bar Code Scanner. 7. Review the following fields: Key Data Base Field----Visit, Admission ID Strip Code 39 Start/Stop Codes----YES Window Width----0 Window Justification----LEFT Window Offset----0 Serial Port Number-----/dev/cua/3 Baud Rate----9600 Parity----odd Data Bits----7 Stop Bits----1 8. Click Accept. The dialog box closes and the Bar Code Client dialog box displays. 8-26 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 16.8.2 Set up the Bar Code Reader With the Bar Code Client Dialog Box displayed, scan these bar codes: 1. Set the Bar Code Reader back to factory defaults: 2. Do not have the Bar Code reader send the Label ID. MAN-00625 8-27 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 3. Enable the Bar Code Reader to read full ASCII. 4. Set the minimum length that can be read to 1 character. 5. Verification—See Section 16.8.3, p. 8-29, to verify the bar code reader setup. 6. Click Exit. 7. Minimize Netscape. 8-28 MAN-00625 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices Note… The Bar Code Reader cannot be used to fill in new patient entry fields. It is intended only to be used for searching for patients in the system. 16.8.3 Verify the Bar Code Reader Verify the Bar Code Reader Operation: 1. At the AWS, start Netscape by clicking on the desktop icon. 2. At the Login window, type your login and password. 3. Under Service Tools, click Configuration/ DROC. 4. Under configuration, click Barcode Scanner Configurator. 5. In the Barcode Client Dialog box that follows, select Launch Barcode Configurator. 6. Using the bar codes shown in Figure 8-1, test the operation of the bar code reader by scanning one of the barcodes. 7. Verify that the number to the left of the bar code appears in the Bar Code Client window. 8. Repeat for each number. 9. Click Exit. 10. Minimize Netscape. Figure 8-1: Handheld Laser Scanner Programming Guide MAN-00625 8-29 Maintenance Manual Chapter 8—Software Maintenance Configuring the Output Devices 8-30 MAN-00625 Maintenance Manual Chapter 9—Parts List Introduction Chapter 9—Parts List 1.0 Introduction This chapter of the manual provides tabular listings of the serviceable components in Selenia. Part numbers and descriptions are provided for component identification. 2.0 The Replacement Parts Lists The Parts Lists are: • “Gantry Power Distribution Functions Parts List” on p. 9-1 • “System Control and X-ray Functions Parts List” on p. 9-2 • “C-arm Functions Parts List” on p. 9-2 • “Image Acquisition Sub-system Parts List” on p. 9-3 • “Selenia Paddles” on p. 9-4 • “TechMate Parts List” on p. 9-6 • “Miscellaneous Parts List” on p. 9-6 The replacement parts lists are divided into four parts: • Part Number: This is the order number for the Field Replaceable Unit (FRU)/part. The Hologic Service Department requires this number when placing an order. • Description: Identifies the FRU/part by name. • Refer To: Identifies the Chapter and Section within the Service Manual to go to for installation or remove and replace procedures for that FRU/part. • Comments: Contains additional information. Also identifies components which make up the FRU. If any of these components fail, replace the FRU. Table 9-1: Gantry Power Distribution Functions Parts List Part Number Description Refer To 1-003-0341 Power Distribution Board 1-003-0354 Mains Power Board Chapter 5, Section 8.1, p. 5-37 1-003-0483 Power Supply Interconnect Board Chapter 5, Section 8.6, p. 5-41 Chapter 5, Section 8.2, p. 5-38 4-000-0135 Emergency Off Switch Chapter 5, Section 8.3, p. 5-38 1-070-0025 Circuit Breaker Chapter 5, Section 8.4, p. 5-39 Various Fuses 4-000-0207 Power Distribution Assembly MAN-00625 Comments Adjustment and Replacement Procedures Qty 2, 1 each on Left and Right Gantry doors Appendix B—Technical References Refer to Appendix B for Fuse Identification and Location Chapter 5, Section 8.5, p. 5-40 If the Isolation Transformer fails, replace the Power Distribution Assembly. 9-1 Maintenance Manual Chapter 9—Parts List The Replacement Parts Lists Table 9-2: System Control and X-ray Functions Parts List Part Number Description Refer To 1-003-0481 1-003-0288 Host Microprocessor Board Motor / Lamp Control Board Chapter 5, Section 7.2, p. 5-23 Chapter 5, Section 7.3, p. 5-24 4-000-0014 HV Generator Assembly Chapter 5, Section , p. 5-16 1-003-0335 Generator Microprocessor Board Chapter 5, Section 7.4, p. 5-25 1-003-0333 1-003-0336 Filament Control Board Rotor Control Board Chapter 5, Section 7.5, p. 5-25 Chapter 5, Section 7.6, p. 5-26 4-000-0029 Beam Limiting Assembly Chapter 5, Section 6.7, p. 5-19 Contains collimator blades, collimator Drive Motor, collimator Lamp Assembly, Mirror Assembly, Lamp / Mirror Drive Motor, Dual Filter Motor, Filter Drive Motor, Beam Limiting Assembly Chassis, Fan Assembly Varian M113R 2-425-0037 X-Ray Tube 2-200-0010 Tubehead Cooling Fan Chapter 5, Section 6.8, p. 5-20 Chapter 5, Section 9.1, p. 5-42 1-003-0308 (right) 1-003-0324 (left) 1-003-0289 Tubehead Switch Boards Chapter 5, Section 7.7, p. 5-27 Tubehead Filament Protect Board Tubehead Microprocessor Board Chapter 5, Section 7.8, p. 5-27 1-003-0300 1-003-0474 Comments Contains the HV Inverter, HV Multiplier and HV Control Board. Chapter 5, Section 7.9, p. 5-28 Tubehead Motor Driver Board Chapter 5, Section 7.9, p. 5-28 Table 9-3: C-arm Functions Parts List Part Number Description Refer To Comments 1-003-0307 (right) 1-003-0328 (left) 1-003-0095 C-arm Switch Board Chapter 5, Section 7.13, p. 5-30 Mag Tray Detector Board Chapter 5, Section 7.14, p. 5-31 1-003-0301 C-arm Rotation Display Board 1-003-0303 VTA Motor Driver Board Chapter 5, Section 7.15, p. 5-33 Qty 2, 1 each on Left and Chapter 5, Section 7.16, p. 5-33 Right Gantry doors Chapter 5, Section 7.17, p. 5-34 1-195-3058 2-320-0028 C-arm Rotation Potentiometer Chapter 5, Section 9.2, p. 5-43 C-arm Rotation Drive Motor and Gear Box Chapter 5, Section 9.3, p. 5-44 2-320-0037 9-200-0472 C-arm Vertical Drive Motor and Gear Box Chapter 5, Section 9.4, p. 5-45 Compression Thickness Potentiometer Chapter 5, Section 9.5, p. 5-46 1-003-0465 (right) 1-003-0466 (left) Compression/AEC Position Display Board Chapter 5, Section 7.18, p. 5-34 1-003-0501 2-155-0006 Paddle Detect Board Compression Device Slip Clutch Chapter 5, Section 7.20, p. 5-35 Chapter 5, Section 9.6, p. 5-47 4-000-0132 4-000-0209 Compression Device Brake Assembly Compression Motor and Motor Brake Assembly Timing Belt Chapter 5, Section 9.7, p. 5-49 Chapter 5, Section 9.7, p. 5-49 2-230-4001 9-2 Chapter 5, Section 9.8, p. 5-50 MAN-00625 Maintenance Manual Chapter 9—Parts List The Replacement Parts Lists Table 9-4: Image Acquisition Sub-system Parts List Part Number Description Refer To ASY-00457 FAB-02401 MEL-00061 1-040-1275 1-096-0102 Digital Image Receptor Image Receptor Dust Filter Brick Assembly Fiber Optic Cable Display Chapter 5, Section 6.2, p. 5-15 Chapter 5, Section 6.5, p. 5-16 Chapter 5, Section 6.9, p. 5-21 Chapter 5, Section 6.1, p. 5-13 Chapter 4, Section 5.1, p. 4-8 1-096-0128 1-096-0104 1-096-0107 1-096-0123 CMP-00308 1-096-0105 ASY-01403 1-003-0503 1-003-0505 1-095-0049 1-003-0506 (right) 1-003-0504 (left) 2-200-0024 5-000-0057 1-070-0022 PWR-00052 Trackball Keyboard Bar Code Reader Bar Code Reader Power Supply Sun Ultra™ 45 Computer CD-RW Drive Power Distribution Assembly Power Control Board Power Distribution Board Low Voltage Power Supply LED Board Chapter 4, Section 6.0, p. 4-10 Chapter 4, Section 7.0, p. 4-11 Chapter 4, Section 9.0, p. 4-13 Chapter 4, Section 9.0, p. 4-13 Chapter 4, Section 10.0, p. 4-14 Chapter 4, Section 8.2, p. 4-13 Chapter 4, Section 13.0, p. 4-20 Chapter 4, Section 15.0, p. 4-21 Chapter 4, Section 14.0, p. 4-21 Chapter 4, Section 22.0, p. 4-24 Chapter 4, Section 17.0, p. 4-22 Chapter 4, Section 18.0, p. 4-22 Chapter 4, Section 20.0, p. 4-23 Chapter 4, Section 22.0, p. 4-24 Chapter 4, Section 21.0, p. 4-23 Chapter 4, Section 23.1, p. 4-25 Various MAN-00625 Fan, 115 VAC Assembly, Stop Switch Circuit Breaker Power Supply, UPS 1100 VA 700 Watts UPS Battery Fuses Comments Includes display power supply. AWS Computer Qty 4 AWS Emergency Stop Switch Domestic units only. Selenia UPS Chapter 4, Section 23.4, p. 4-28 Appendix B, Section 9.0, p. B-38 Fuse Identification and Location 9-3 Maintenance Manual Chapter 9—Parts List The Replacement Parts Lists Table 9-5: Selenia Paddles Paddle P/N Description Plastic P/N Paddle P/N Description Plastic P/N ASY-00596 7.5 cm Spot Magnification 3-535-0012 ASY-00600 7.5 cm Spot Contact 3-535-0012 ASY-00601 10 cm Contact FAB-00608 ASY-00602 10 cm Perf. Localization 3-000-4617 ASY-00603 10 cm Open Localization 3-000-1528 ASY-00604 15 cm Contact FAB-00609 ASY-00605 15 cm Perf. Localization 3-535-0063 (Perf. Plastic) ASY-00606 15 cm Magnification FAB-00752 1-002-0325 (Detail Grid Locator) 9-4 MAN-00625 Maintenance Manual Chapter 9—Parts List The Replacement Parts Lists Table 9-5: Selenia Paddles (Continued) Paddle P/N Description Plastic P/N Paddle P/N Description ASY-00607 15 cm Open Localization 4-000-0144 ASY-00608 18X24 Standard w/shift 5-000-0072 ASY-00609 24X30 Standard 5-000-0073 ASY-00610 18X24 Frameless Spot FAB-00757 4-000-0293 ASY-00611 18X24 Ultrasound 3-535-0087 ASY-00612 18X24 Fast w/shift 5-000-0072 ASY-00613 24X30 Fast Paddle 5-000-0073 ASY-00614 Small Breast Paddle FAB-00610 ASY-00615 10 cm Magnification FAB-00754 MAN-00625 Plastic P/N 9-5 Maintenance Manual Chapter 9—Parts List The Replacement Parts Lists Table 9-6: TechMate Parts List Part Number Description Refer To CMP-00212 Computer, TechMate CMP-00236 CMP-00213 MONITOR, BARCO, 3MP PAINTED Chapter 4, Section 5.2, p. 4-9 KEYBOARD, MINI 88 KEY, USB, WHITE Chapter 4, Section 7.2, p. 4-11 1-096-0128 PWR-00033 TRACKBALL, DT-225/USB Chapter 4, Section 6.2, p. 4-10 Power Supply, Back-up UPS 120V 60Hz Chapter 4, Section 23.3, p. 4-27 Comments Chapter 4, Section 11.0, p. 4-18 UPS Battery Chapter 4, Section 23.4, p. 4-28 Table 9-7: Miscellaneous Parts List Part Number 2-580-0207 9-6 Description Synthetic Lubricant Refer To Comments Chapter 4, Section 3.0, p. 4-5 MAN-00625 Maintenance Manual Chapter 10—Selenia Display Arm Reconfiguration Introduction Chapter 10—Selenia Display Arm Reconfiguration 1.0 Introduction This chapter provides information and instructions for reconfiguring the Selenia Display Arm. Note… 2.0 In a standard installation, the Selenia Display Arm is on the right side of the Acquisition Workstation (AWS). The TechMate Swivel Arm, if present, is on the left side of the AWS. Identification AWS without TechMate AWS with TechMate Figure 10-1: AWS—Front View MAN-00625 10-1 Maintenance Manual Chapter 10—Selenia Display Arm Reconfiguration Reconfiguring the Selenia Display Arm Assembly 3.0 Reconfiguring the Selenia Display Arm Assembly The rear cover and radiation shield must be removed when the display arm is reconfigured. Refer to Chapter 4, Accessing Internal Components—Selenia AWS, p. 4-3, and “Radiation Shield Replacement” on p. 4-19. 3.1 Removing the Selenia Display 1. Remove the cable cover from the display, and disconnect all cables. 2. Disconnect the cable clamp. 3. Remove the display by removing the four screws from the display bracket. Cable clamp Display bracket screws (4) Figure 10-2: Removing the Selenia Display 3.2 Removing the Arm 1. Remove the Selenia Display Arm (Figure 10-3). 2. Flip to expose the harness. 3. Cut the cable ties and remove the harness. Figure 10-3: Removing the Display Arm 10-2 MAN-00625 Maintenance Manual Chapter 10—Selenia Display Arm Reconfiguration Reconfiguring the Selenia Display Arm Assembly 3.3 Removing the Base Note… If your system includes TechMate, before removing the base, perform the following procedures (Sections 3.3.1, 3.3.2, and 3.3.3) to remove the TechMate Display and Swivel Arm from the base. If the system does not have TechMate, proceed to Section 3.3.4. 3.3.1 Removing the TechMate Display Cables Figure 10-4: Standard Cable Routing 1. Remove the cable cover from the display, and disconnect all cables. 2. Disconnect the cable clamps, #1. 3. Cut cable ties, #2. 4. Remove all cable wrap. Note the lengths of the service loops. 5. Carefully pull the cables down through the left side of the AWS. 6. Reverse the direction of the Display Power Module, #3. 3.3.2 Removing the TechMate Display 1. Remove the Display mounting bracket cover screw. Cover screw Bracket bolt 2. Remove the Display mounting bracket bolt. 3. Remove the Display. Figure 10-5: Removing the TechMate Display MAN-00625 10-3 Maintenance Manual Chapter 10—Selenia Display Arm Reconfiguration Reconfiguring the Selenia Display Arm Assembly 3.3.3 Removing the Arm Remove the TechMate Swivel Arm Assembly (Figure 10-6). Figure 10-6: Removing the TechMate Swivel Arm 3.3.4 Remove and Flip the Base 1. Remove the label and the four screws in the center of the base. Figure 10-7: Removing the Base 2. Remove both display arm base clamps. 3. Flip to expose the harness under the base. 4. Reverse the harness direction. 3.4 Reconfigure the Base Wiring Determine the location (right or left) for the trackball (not shown): 1. Cut the cable ties. 2. Reroute the harness for left side configuration. See Figure 10-8 and Figure 10-9. 10-4 MAN-00625 Maintenance Manual Chapter 10—Selenia Display Arm Reconfiguration Reconfiguring the Selenia Display Arm Assembly Figure 10-8: Standard Harness Routing (right-side configuration) Figure 10-9: Optional Harness Routing (left-side configuration) 3. Secure the harness and trackball cable with cable ties. 4. Reinstall the swivel base. 3.5 Modify the Selenia Display Arm for Left-Side Articulation 3.5.1 Realigning the Cover on the Arm’s Post 1. With the cover fastened to the arm as shown in A, move the cover counterclockwise to the position shown by the dotted line B. late A 2. Remove the four button-head screws holding the cover to the post. B post 3. Turn the cover back to position A (being sure the elongated holes in the cover are facing the outside end) and reinstall using the original hardware. Figure 10-10: Aligning the Cover Plate MAN-00625 10-5 Maintenance Manual Chapter 10—Selenia Display Arm Reconfiguration TechMate Swivel Arm Reconfiguration 3.5.2 Realigning the Shaft 1. Remove the two locking set screws, and the two conical set screws. It is not necessary to remove the shaft. 2. Rotate only the shaft counterclockwise approximately 180°. Shaft Handle Right-side Left-side 180 Set screws(4) Shaft support collar Figure 10-11: Aligning the Shaft 3. Align the holes in the shaft with the holes in the collar and handle as shown. Notice the holes are slightly staggered in this position. 4. Reinstall the two set screws. 5. Ensure the screws are securely set. 3.5.3 Repositioning the Display Bracket 1. Remove the display bracket by removing the two screws. 2. Rotate the bracket 180° and reinstall the screws. Figure 10-12: Repositioning the Display Bracket 3.6 Modify the Display Arm from Left Side to Right Side Install the display arm on the left side of the base using the original hardware. 3.6.1 Install the Selenia Display Arm Harness 1. Route the harness from underneath, and secure with cable ties. spiral wrap (10 in.) 2. Add spiral wraps as shown. spiral wrap (16 in.) Figure 10-13: Harness Routing Through the Display Arm 3.6.2 Install the Display and Cables Refer to Section 3.1, p. 10-2. 4.0 TechMate Swivel Arm Reconfiguration If the system has TechMate, follow the procedures in “Chapter 11—TechMate Swivel Arm Reconfiguration” on p. 11-1. 10-6 MAN-00625 Maintenance Manual Chapter 11—TechMate Swivel Arm Reconfiguration Introduction Chapter 11—TechMate Swivel Arm Reconfiguration 1.0 Introduction This chapter provides information and instructions for reconfiguring the TechMate Swivel Arm. For information on reconfiguring the Selenia Display Arm, refer to “Chapter 10— Selenia Display Arm Reconfiguration” on p. 10-1. Note… 2.0 The AWS is shipped with the TechMate Swivel Arm on the left side and the Selenia Display Arm on the right side. Reconfiguring the TechMate Swivel Arm Assembly 2.1 Modify the Swivel Arm for Right-Side Articulation 1. With the cover fastened to the arm as shown in A, move the cover counterclockwise to the position shown by the dotted line B. late A B 2. Remove the four button-head screws holding the cover to the post. 3. Continue turning the cover to position A (ensuring the post elongated holes in the cover are facing the outside end) and reinstall using the original hardware. 4. Remount the arm assembly to the base; see Figure 11-2. Figure 11-1: Aligning the Cover Plate Figure 11-2: Reinstalling the Swivel Arm to the Base MAN-00625 11-1 Maintenance Manual Chapter 11—TechMate Swivel Arm Reconfiguration Reconfiguring the TechMate Swivel Arm Assembly 2.2 Route the TechMate Swivel Arm Harness 1. Route the cables up through the right side of the AWS as shown. 2. Reinstall cable wrap. 3. Install new cable ties as needed. 20 in. minimum Figure 11-3: AWS Right-Side Cable Routing 4. Route the harness under the arm, and secure with cable ties. Figure 11-4: Harness Routing Through the Swivel Arm 11-2 MAN-00625 Maintenance Manual Chapter 11—TechMate Swivel Arm Reconfiguration Reconfiguring the TechMate Swivel Arm Assembly 2.3 Reinstall The Display and Cables 1. Reinstall the Display. 2. Reconnect the DVI and power cable. 3. Position the cables as they were originally so the cover may be easily closed. 4. Reinstall the cable clamp. 5. Reinstall the cover on the Display’s rear compartment. Legend for Figure 11-5 1. 2. 3. 4. Power cable DVI Cable Spiral Wrap Cable Clamp 25 in. minimum 12 in. Figure 11-5: TechMate Display Connections . MAN-00625 11-3 Maintenance Manual Chapter 11—TechMate Swivel Arm Reconfiguration Reconfiguring the TechMate Swivel Arm Assembly 11-4 MAN-00625 Maintenance Manual Appendix A—Specifications Dimensional Information Appendix A—Specifications 1.0 Dimensional Information 1.1 Tubestand (Gantry with C-arm) Figure A-1: Tubestand Dimensions MAN-00625 Height 190.0 cm (74.8 in.)±1.0 cm (0.4 in.); 213.0 cm (84.0 in.) ±1.0 cm (0.4 in.) at highest C-arm travel Width 65.0 cm (25.6 in.) ±1.0 cm (0.4 in.) (C-arm at 0° position) Depth 110.0 cm (43.3 in.)±1.0 cm(0.4 in.) Weight 300 kg (661.4 lb) ±20 kg (44.0 lb) A-1 Maintenance Manual Appendix A—Specifications Dimensional Information 1.2 Acquisition Workstation Figure A-2: Acquisition Workstation Dimensions 1.3 Overall Dimensions 189.2 cm (74.5 in.) (H) x 107 cm (42.1 in.) (W) x 76 cm (30.0 in.) (D) (Max.) Weight 154 kg (340 lb) (Max.) Acquisition Workstation with Dual Swivel Arms Figure A-3: Acquisition Workstation with Dual Swivel Arms A-2 Overall Dimensions 195.6 cm (77.0 in.) (H) x 107 cm (42.1 in.) (W) x 76 cm (30.0 in.) (D) (Max.) Weight 218 kg (480 lb) MAN-00625 Maintenance Manual Appendix A—Specifications Operating Environment 2.0 Operating Environment 2.1 3.0 General Operating Conditions Temperature Range 20° C (68° F) to 30° C (86° F) Maximum rate of temperature change <10º C/hr Relative Humidity Range 10% to 80% non-condensing BTU output Typical Range 1700–2500 BTU/hr Storage Environment 3.1 3.2 Tubestand Temperature Range -25° C (-13° F) to +60° C (140° F) Humidity Zero to 95% humidity—non-condensing (not packaged for outdoor storage) Image Receptor Storage Temperature Range 10 ºC (50° F) to 40 ºC (104° F Maximum rate of temperature change <15º C/hr Storage Humidity Range 10% to 80% humidity— non-condensing (not packaged for outdoor storage) MAN-00625 A-3 Maintenance Manual Appendix A—Specifications Electrical Input 4.0 Electrical Input 4.1 4.2 A-4 Tubestand Mains Voltage 200/208/220/230/240 VAC nominal (tap selectable at installation) ±10%, Single Phase, 50/ 60 Hz ± 5%, permanently wired Mains Impedance Maximum line impedance not to exceed 0.20 ohms for 220/230/240 VAC, 0.16 ohms for 200/ 208 VAC Maximum Power Consumption 6.5 kVA for 5 second duration Standby Current 2.0 A (Max.) Maximum Line Current 35 Amps for 5 seconds Circuit Breaker Rating 25 Amps—time delay curve to allow for inrush currents, 200% overload for 7 seconds. (Requires 35 A in-house fuse for ROW installation.) Acquisition Workstation Input Line Voltage 100/120/200/208/220/230/240 VAC nominal (tap selectable at installation), ± 10% Input Current 8.0 Amps max. @ 100/120 VAC 3.5 Amps max. @ 200/208/220/230/240 VAC Frequency 50/60 Hz ±5% Number of Phases Single MAN-00625 Maintenance Manual Appendix A—Specifications Acquisition Workstation Technical Information 5.0 Acquisition Workstation Technical Information MAN-00625 Operating System Sun™ Solaris OS Computer Memory 2 GB RAM minimum Disk capacity > 60 GB Image Storage Storage Media CD-RW Disks Display Adapter 1600 x 1200 matrix minimum 8 bit gray scale display Display 1600 x 1200 matrix minimum 600 cd/m2 nominal brightness Network Interface 10/100 Base-T Ethernet Remote Diagnostics Internet Graphical User Interface X-ray exposure control Configurable mammographic Workflow Patient demographics Brightness and contrast control Magnification screen Pixel value readout QC test tools System Status Monitoring Error reporting Unattended archiving and printing Radiation Shield Pb equivalence rated for a 0.5 mm Pb (lead) equivalence A-5 Maintenance Manual Appendix A—Specifications Tubestand Technical Information 6.0 Tubestand Technical Information 6.1 C-arm Motorized C-arm Rotation Speed Variable speed (18° per second maximum). Rotation speed is service selectable: 50% to 100% in 5% increments. Motor Control provides soft start and dynamic braking. C-arm Rotation Range +195° +2° /-0° to 0° ±0.5° to -150° +0° /-2° (detent at 0°, ±90°). Rotation angle is displayed on both sides of Gantry. Vertical Travel 74.5 cm (29.5 in) total travel. Source-to-Image Distance (SID) 66.0 cm (26.0 inches) ± 1.0 cm (0.4 inches Source-to-Image Receptor Support Device Distance 64.0 cm (25.2 inches) ± 1.0 cm (0.4 inches Magnification Ratio 6.2 A-6 1.8 x for objects 22.5 mm above the magnification platform breast support surface Compression Manual Compression Force Limited to a maximum of 300 N +0/-89 N (67.4 lb +0/-20 lb) from 0° to +/-90° C-arm rotation. Not less than 169 N (38 lb) for a C-arm angle range greater than +150° and an angle less than -150°. Motorized Compression Functions in three operating modes, Precompression, Full-Range, Dual Compression, user selectable through software. Pre-Compression Force 70 N +0/-22.3 N to 133.5 N ±22.3 N (15.7 lb +0/ -5 lb to 30 lb ±5 lb) Full-Range Compression Force 89 N ±22.3 N to 178 N ±22.3 N (20 lb ± 5.0 lb to 40.0 lb ± 5.0 lb) Dual Mode Compression Provides Pre-Compression force upon first activation of compression switch; then, if switch is activated within 2 seconds, the force is increased incrementally for each additional switch activation, up to the user selected FULL compression force. Compression Controls Up/Down controls on both sides of C-arm and on 2-position footswitch (Motorized). Handwheel on both sides of Compression Device (Manual). Compression Release Manual or Automatic. Motorized Release mode controlled by push-buttons on both sides of the C-arm. User selectable automatic release mode raises Compression Device upon exposure termination. All release functions are disabled if a Localization paddle is detected. MAN-00625 Maintenance Manual Appendix A—Specifications Tubestand Technical Information Automatic Compression Release Moves the compression device upward a predetermined distance (10 cm). For Magnification Mode this may be less. Compression Down Motion Variable Speed Service Selectable between approximately 10% through 100% of full speed. 6.3 MAN-00625 Compression Force Display Two LED Displays on the Compression Device show the compression force through the range of 10 lb to 67.4 lb (44.5 N to 300 N) in 1 lb (4.4 N) increments. Compression Force Display Accuracy ±4.5 lb (±20 N) Compression Thickness Display Two LED Displays on Compression Device measures between 0 and 15 cm above image receptor in 0.1 cm increments. The display is visible from both sides of the patient. Compression Thickness Accuracy ±0.5 cm for thicknesses between 0.5 cm and 15 cm Compression Paddles Compression paddles are transparent. The paddles are composed of polycarbonate. The paddles provide a parallel plane to the image receptor and do not deflect by more than 1 cm difference from any surface providing compression under 25 lb (111.1 N) of compression force (except for F.A.S.T. paddles.). The paddles are adjustable to provide the focal spot, compression device and image receptor alignment requirement. X-ray Tube Focal Spot (NEMA / IEC) Large (0.3 mm) Nominal Small (0.1 mm) Nominal Tube Voltage 20 kV to 39 kV Tube Current Large Focal Spot = 100 mA between 25 and 32 kV Small Focal Spot = 30 mA between 25 and 32 kV Anode Rotation 180 Hz (9600 RPM minimum) Anode Angle Bi-angular: Large focal spot at 16°, Small focal spot at 10°. X-ray tube angle at 6° to provide 22° (Large FS) and 16° (Small FS) anode to Image Receptor plane angle. Anode Material Molybdenum X-ray Window Beryllium 0.8 mm thickness (maximum) A-7 Maintenance Manual Appendix A—Specifications Tubestand Technical Information 6.3.1 X-ray Tube Housing Over Temperature Protection Sensor Internally connected in series with the stator common lead. Max. Temperature, Tube Housing Surface 55°C (151° F) Max. Temperature, Tube Head Cover Surface 41°C (105.8° F) Safety Class 6.4 6.5 IEC 60601-1, Class I, IEC 60601-2-28 X-ray Beam Filtration and Output Inherent Tube Filtration 0.0 mm Al equivalent Added Filtration Two-position filter changer mechanism to carry a 30-micron (0.03 mm) Molybdenum foil filter and a 30-micron (0.03 mm) Rhodium foil Filter. Type of filter is user selectable. Beam Quality HVL for Mo/Mo Operation At a given kilovolts, the measured HVL with the compression paddle in the x-ray beam is equal to or greater than the value of kV /100 +0.03 (in units of mm of aluminum) but less than the value of kV /100 +0.12 (in units of mm of aluminum). Beam Quality HVL for Mo/Rh operation At a given kilovolts, the measured HVL with the compression paddle in the x-ray beam is equal to or greater than the value of kV /100+0.03 mm Al (in units of mm of aluminum) but less than the value of kV /100+0.19 mm Al (in units of mm of aluminum). Radiation Output Equal to or greater than 800 mR/second for at least 3 seconds. Output is measured through the Compression Paddle, 4.5 cm above the breast support, 4.0 cm from the chest wall edge, using exposure techniques of Mo/Mo target/filter, large focal spot, 28 kV. X-ray Collimation Available Collimated X-ray fields Predefined Collimation Settings 24 x 29 cm 18 x 24 cm 15 x 15 cm 10 x 10 cm 7.0 x 8.5 cm A-8 MAN-00625 Maintenance Manual Appendix A—Specifications Tubestand Technical Information 6.6 6.7 Light Field Indication Light Field Lamp Illuminates for 30 seconds, ±5 seconds, upon pressing a Light Field switch on either side of the X-ray tubehead or by pressing a Compression Down switch. Extinguishes automatically upon exposure initiation. A shatter shield is provided. Light Field Illuminance 160 lux (minimum)—meets 21 CFR 1020.31 requirements. Lamp is adjustable to provide alignment of the light field to the X-ray field. Light Field-to-X-ray Field Congruency Within 2% of SID X-ray Generator 6.7.1 Output Rating 3.2 kilowatt, maximum (isowatt), 100 mA @ 32 kV Ripple 2% or less (typical), maximum 4% Topology Pulse width modulated High Frequency, active servo controlled kV /mA Range mA setting as a function of kV Large Focal Spot kV mA 75 mA 80 mA 85 mA 90 mA 95 mA 100 mA 85 mA 80 mA 75 mA 70 mA 20 21 22 23 24 25-32 33 34-35 36-37 38-39 Note… kV 20 21 22 23 24 25-32 33-34 35-37 38-39 mA 20 mA 22 mA 24 mA 26 mA 28 mA 30 mA 28 mA 26 mA 24 mA All above values are for mAs values ≥40 mAs. For mAs values < 40 mAs, the mA value is adjusted by the mA Factor listed in the table below as a function of mAs. mAs 4-6 8-10 12-22 24-38 ≥40 MAN-00625 Small Focal Spot mA Factor 10% 20% 30% 60% 100% A-9 Maintenance Manual Appendix A—Specifications Tubestand Technical Information Large Focal Spot Manual mAs Range: TABLE 1 (default): Note… 3 mAs through 400 mAs, 22 steps: 3, 4, 5, 6.4, 8, 10, 12.5, 16, 20, 25, 32, 40, 50, 64, 80, 100, 125, 160, 200, 250, 320, 400. Lower limit is 4 mAs when grid is in field. TABLE 2 (user selected): 3 mAs through 400 mAs, 55 steps: 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30, 32.5, 35, 37.5, 40, 42.5, 45, 47.5, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 220, 240, 260, 280, 300, 325, 350, 375, 400. Note… Lower limit is 4 mAs when grid is in field. Note… In AEC modes, in Large Focal spot, the mA setting adjusts downward, if necessary, to achieve the calculated mAs. mA can be adjusted as low as 10 mA. Small Focal Spot Mag Manual mAs Range: 6.7.2 A-10 TABLE 1: 3 mAs through 100 mAs, 16 steps: 3, 4, 5, 6.4, 8, 10, 12.5, 16, 20, 25, 32, 40, 50, 64, 80, 100 TABLE 2: 3 mAs through 120 mAs, 38 steps: 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30, 32.5, 35, 37.5, 40, 42.5, 45, 47.5, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120 Accuracy, Reproducibility, and Linearity Reproducibility < 0.05 coefficient of variation for 10 consecutive exposures (21 CFR). Linearity < 0.10 for adjacent mAs selections per the following: (X1-X2) is less than or equal to 0.10 (X1+X2) where X1 and X2 are average mR/mAs values for consecutive exposures (21 CFR). mAs Accuracy ±5% or ±2 mAs, whichever is greater, from indicated, measured from the ground side of the tube circuit. kV Accuracy Within 1 kV of the indicated kV MAN-00625 Maintenance Manual Appendix A—Specifications Imaging System Technical Information 7.0 Imaging System Technical Information 7.1 Image Receptor Fluid ingress No fluid from incidental spillage on the top surface of the Image Receptor seeps inside Deflection Does not exceed 1.0 mm at max. compression Active Imaging Area 24 cm x 29 cm Nominal. The active image area is marked on the digital image receptor/breast platform cover. Image Size, Screening and Diagnostic Exams18 x 24 cm nominal; locations: center, left, right 24 x 29 cm nominal; center location only Image Size, Diagnostic-Spot Compression 18 x 24 cm nominal; locations: center, left, right Image Size, Diagnostic-Magnification 18 x 24 cm nominal; center location only Image Pixel Size 70 µm Digital Image Receptor MTF -Nyquist frequency> 0.40 MAN-00625 DQE at 0 c/mm 50% or greater at 7.0 mR -0.0/+0.7 mR X-ray exposure DQE at Nyquist frequency 15% or greater at 7 mR -0.0/+0.7 mR X-ray exposure Saturation X-ray exposure level at which image pixels are saturated is not less than 1000 mR Dynamic Range Linear response over at least 400:1 in X-ray exposure Output Image 14 bit image data Scatter Rejection Lorad HTC™ high transmission cellular grid Chest Wall Access The distance from the outside edge of the detector enclosure to the Active Detector Image Area along the Chest Wall is less than 4 mm. The chest wall access, i.e., the distance from the outside edge of the Image Receptor enclosure to the Active Image Area along the chest wall is less than 5 mm. Lateral Wall Access The distance from the outside edge of the detector enclosure to the active detector area along the edges perpendicular to the chest wall is less than 40 mm. ACR Phantom Score at MGD = 200 mrad At least 5 fibers, 4 specks, 4 mass Image Preview Time The time between completion of an X-ray exposure and availability of the Preview image: less than 20 seconds. Image non-uniformity Less than 2% at X-ray exposure of 10 mR Transmission Limit Within Federal Regulatory limit for screen-film mammography systems (21CFR 1020): 0.1 mR/h. A-11 Maintenance Manual Appendix A—Specifications Imaging System Technical Information 7.2 A-12 Tissue Exposure Control (TEC) Mode—Enhanced Manual mode The Breast Density default setting Selectable via the Generator default screen on the Acquisition Workstation. Breast density defaults to the default setting at the beginning of each new study and when the exposure mode is first changed to TEC. Breast Density panel Update rate once every 2 second Max. X-ray exposure in TEC mode Table 1 is consistent with MQSA average glandular dose requirement not to exceed 300 mrad per exposure to an average (4.2 cm thick compressed) breast. Table 1 is set by default for US sites. Table 0 is configurable by field service to meet local standards (e.g., max 200 mrad) as required by a number of states in U.S., Canada, and other regions of the world. Mammography Unit Status polling Between image capture cycles, Acquisition Workstation requests and displays current technique at a rate not slower than once every 2 seconds. In TEC mode, the rate increases to no slower than once per second, but not faster than once per 0.75 seconds. System response time for a single Generator Technique command is 1 second or less. MAN-00625 Maintenance Manual Appendix A—Specifications Imaging System Technical Information 7.3 MAN-00625 Automatic Exposure Control (AEC) AEC Sensor Positionable in seven locations, centered laterally in the image receptor support device. Position #1 is located 1 cm from the chest wall. Positions are spaced in 1.7 cm increments. The AEC region can be selected automatically by processing the pre-exposure image data to find the corresponding dense portion of the breast. When the AEC region auto-selection is enabled, the detector area that is scanned is dependent on the default X-ray collimation that is linked to the compression paddle ID. Change of collimation by the operator is ignored for AEC region autoselection. LEDs for each AEC sensor position on the compression gantry indicate the selected position. The selected AEC region can be viewed after selecting the checkbox. The size and available position of the manual AEC regions are indicated at the X-ray input surface of the compression paddle. AEC Auto-Filter Mode The filter and kV are selected using the recommended table based exposure technique based on compressed breast thickness. Table 1 is consistent with MQSA average glandular dose requirement not to exceed 300 mrad per exposure to an average (4.2 cm thick compressed) breast. Table 1 is set by default for US sites. Table 0 is configurable by field service to meet local standards (e.g., max 200 mrad) as required by a number of states in U.S., Canada, and other regions of the world. The exposure is terminated at an mAs value as determined by the AEC system to yield a pixel count to which the unit has been calibrated. AEC Auto-kV Mode The filter is user selectable and the kV is selected using the recommended table based exposure technique based on compressed breast thickness. The exposure is terminated at a mAs value as determined by the AEC system to yield a pixel count to which the unit has been calibrated. AEC Auto-Time Mode The kV and filter are both user selectable. The exposure is terminated at a mAs value as determined by the AEC system to yield a pixel count to which the unit has been calibrated. A-13 Maintenance Manual Appendix A—Specifications Imaging System Technical Information A-14 Exposure Termination An exposure is aborted or prevented if: The predicted exposure time exceeds the X-ray tube limits. The predicted exposure time exceeds the safety backup timer setting. The predicted exposure time is less than 400 msec when the grid is in the X-ray field or less than 30 msec when the grid is out of the X-ray field. The user releases the exposure button prematurely. There is an error within the Selenia FFDM system. AEC Reproducibility AEC exposure reproducibility meets MQSA requirements as follows: For a 4 cm thick average breast phantom, coefficients of variation in mAs and digital values shall be less than 0.05 for four consecutive exposures of this phantom under each of the three AEC modes. Exposure Adjustment There is a “user-adjustable” scale factor that can be used to increase/decrease the final X-ray exposure (mAs) by 15% for each step from the default setting. A total of seven settings are available on the Acquisition Workstation, which allows the user to change the exposure from 25% of the default value to 175% of the default value. MAN-00625 Maintenance Manual Appendix A—Specifications Hardcopy Film Printing Devices 8.0 Hardcopy Film Printing Devices This section lists the relevant technical characteristics for the hardcopy film printing device. 8.1 8.2 8.3 9.0 Image Engine Film sizes 20 cm x 25 cm (8 in. x 10 in.) 25 cm x 30 cm (10 in. x 12 in.), optional Pixel size ≤70 µm Grey level resolution ≥ 8 bits Maximum Film Optical Density ≥ 3.5 Interface Connectivity DICOM 3.0 compatible Data port Ethernet Transfer rate Minimum: 10 Mbits/sec Look up Tables (LUT) Field programmable; Linear Printed Film Print to fit If a 24 x 29 cm image is printed on a 20 x 25 cm (8 x 10 in.) film, the printer prints the image to fit onto a 20 x 25 cm (8 x 10 in.) film without cropping the image or without dropping rows and columns of data Patient Information Film meets ACR/MQSA requirements for patient demographics. Printed Information Is User Configurable. CPU Dual Intel® Xeon® Processors Operating System Microsoft Windows® Computer Memory 2 GB RAM minimum Disk capacity 400 GB SATA minimum Display 3 Mega Pixel, 21 in. LCD, 2048 x 1536 resolution User Interface Keyboard, Trackball TechMate MAN-00625 A-15 Maintenance Manual Appendix A—Specifications TechMate A-16 MAN-00625 Maintenance Manual Appendix B—Technical References Service Mode—Switches and Connections Appendix B—Technical References This Appendix provides additional technical references to be used as aids in troubleshooting Selenia. The information covered is: 1.0 • Service Mode—Switches and Connections • Alarms, Error Codes, and Messages • Test Point Tables • LED Indication Tables • Jumper Tables • Fuse Identification Service Mode—Switches and Connections This section describes switch settings and connections used when servicing Selenia. 1.1 Host Microprocessor Board Switch Settings The Host Microprocessor Board contains a Rotary Selection switch (S4), four push-button switches (S1, S2, S3, and S5), DIP Switch (S6), DIP Switch (S7), and an alpha-numeric display. The tables that follow detail the Gantry switch and jumper configurations—Figure B-1, for switch identification and location on the Host Microprocessor Board. Legend for Figure B-1 1. 2. 3. 4. 5. 6. 7. 8. 9. Alpha-numeric Display Push-button Switch (S3) Push-button Switch (S5) DIP Switch (S7) DIP Switch (S6) Rotary Switch (S4) DIP Switch (SW1) Push-button Switch (S1) Push-button Switch (S2) Figure B-1: Host Microprocessor Board Switches MAN-00625 B-1 Maintenance Manual Appendix B—Technical References Service Mode—Switches and Connections 1.1.1 Host Microprocessor Board Push-Buttons S1, S2, S3, S5 Use the four push-buttons, S1, S2, S3, S5—Figure B-1, below the LCD Display to switch among the variables for the selected calibration, to increase or decrease the displayed variables, and to save the changed information. 1.1.2 Calibration Mode DIP Switch S6 Settings Prior to calibrating any system parameter, it is necessary to first set the appropriate switches on the DIP Switch, S6—Figure B-1, as shown below: Note… All S6 switch settings should be Off for normal operation. Table B-1: DIP Switch S6 Position Status Function 1 see below Peripheral Monitor (KJ26) Select 2 see below On Off Peripheral Monitor (KJ26) Select Load TOSHIBA defaults Load VARIAN defaults 4 On Off* Calibration Mode Run Mode 5 On Off Field Upgrade Mode Normal Mode On Off* On Off* On Off* NOT USED Normal Operation NOT USED Normal Operation Changes function of the Rotary Switch —Table B-2 SwitchS6-1/S6-2 Setting Peripheral (Monitored at KJ26) 3 6 7 8 Off/Off Tubehead Off/On On/Off Motor Generator On/On X-ray Status Monitor, Logs * Normal Operating Position B-2 MAN-00625 Maintenance Manual Appendix B—Technical References Service Mode—Switches and Connections 1.1.3 Rotary Switch S4 Settings The Rotary switch, S4—Figure B-1, is a 16 position switch numbered 0 through 9, and A through F. Each switch position selects a calibration parameter—Table B-2. The LCD display—Figure B-1, shows the selected calibration parameter. Table B-2: Rotary Switch S4 S4 Set S6-8 Position To On Off Exposure Counter kV and Mode Display On Off On Off On Off On Off Tube Type Select (Varian 0, Varian 1, Toshiba) mAs (manual); mAs Window (auto modes) HTC Thickness Threshold Filament Preheat Calibration Compression Paddle Test Functions Filter, Spot Size Display HTC AKV Filament Calibration - 2nd Sample Exposure Tube Grid Bias Calibration 5 On Off Rotation and Vertical Speed Control and Force Load Cell Select Calibration - Compression Height and Force, C-arm Angle 6 On Off Auto Filter kV Threshold and Offset Not Used On Off On Off On Off Compression Release Distance Compression Force and Release Mode Display Not Used Small Focal Spot Collimator Calibration Software Version Display Error Log/Exposure Log Download A On Off Bucky Calibration Host Status - Error Codes B On Off Image Receptor Detector Ready Paddle Accessory Display On Off On Off On Off On Off Not Used Mirror Position Calibration Not Used Filter Position Calibration Brick Communications Test Normal Operation Not Used Collimator Position Calibration (aperture, blade, position) 0 1 2 3 4 7 8 9 C D E F MAN-00625 Function/Calibration B-3 Maintenance Manual Appendix B—Technical References Service Mode—Switches and Connections 1.1.4 DIP Switch S7 Settings The DIP Switch S7 provides the operational modes for field upgrade and service functions. All S7 switch settings should be Off for normal operation. Note… System restart is required for switch setting changes to take effect. Table B-3: DIP Switch S7 Position Status Function On Off On* Off On* Off NOT USED Normal Operation Disable Brick Timing Functions Normal Operation Disable Brick Comm Functions Normal Operation 4 On Off Set Brick Comm to 9600 Baud Normal Operation (38,400 Baud) 5 On Off AEC Disabled Normal Operation (AEC Enabled) On Off On** Off On* Off Disable Bucky Normal Operation Disable Compression Paddle Standby Normal Operation Disable Brick Logic Functions Normal Operation 1 2 3 6 7 8 * Brick Functions—Switch 2, 3 and 8 allow the unit to take an exposure without Brick control. ** Compression Paddle Standby—Unit enters the standby state if an incorrect paddle or paddle shift position is detected. B-4 MAN-00625 Maintenance Manual Appendix B—Technical References Service Mode—Switches and Connections 1.2 Peripheral Monitor Port Selenia permits the user to connect a computer, via serial port, to the Host Microprocessor Board. This permits the user to monitor various subsystem serial communication transfers. Note… The computer used to monitor the serial communication transfers must have terminal emulation (for example, VTERM, ANSI, VT100, etc.). Set the computer’s serial port: Table B-4: Computer Serial Port Settings Port Setting Baud Data Bits Parity Stop Bits Flow Control 9600 8 NONE 1 NONE To monitor peripheral communications, connect the serial cable to debug port KJ26 on the Host Microprocessor Board. (A 10-pin 5x2 header to 9-pin Dsub adapter is needed.) Figure B-2: Debug Port KJ26 on Host Microprocessor Board Table B-5: Serial Port Cable Connections Host Microprocessor Board KJ26 Pin 3 Pin 9 Serial Port Cable DB9 Connector Pin 2 Pin 5 Use to connect KJ26 to serial port on the PC without the adapter. DIP switch S6 is used to select which peripheral to monitor. Table B-6: Monitoring Host Peripheral Ports Switch Setting MAN-00625 Peripheral/Port S6 (1=Off, 2=Off) Tubehead Motors/KJ22 S6 (1=On, 2=Off) S6 (1=Off, 2=On) Generator/KJ23 Motor Controls (C-arm up, down, rotation)/KJ24 S6 (1=On, 2=On) Cal Data Download/Exposure Log B-5 Maintenance Manual Appendix B—Technical References Service Mode—Switches and Connections 1.3 Array Monitor Port Selenia permits service access to the array via a serial port. This port is used for software upgrades and readouts sequences. Table B-7: Laptop HyperTerminal Communication Settings Port Setting Baud 38400 Data Bits Parity 8 N Stop Bits 1 Flow Control N Serial Port Location Serial Port 1. Connect the laptop to the Array Serial Port using a serial cable. 2. Connect first with HyperTerminal to monitor Power-On Self Test and Cycling Status. 3. Type Service Mode and press Enter to stop cycling. 4. Type jumpToFloader and press Enter to go to Software Upgrades. 5. Now Windows Flash Array can be used to perform upgrades. B-6 MAN-00625 Maintenance Manual Appendix B—Technical References Alarm Types and System Messages 2.0 Alarm Types and System Messages There are four basic categories of alarms/messages: 1. A condition in which the AWS cannot continue (Category One). 2. A condition in which the operation of the AWS can continue (Category Two—normally associated with a warning or a failure in an output device). 3. A condition in which the image processing has failed, displayed on the Preview screen (Category Three). 4. A condition in which the system produces messages explaining why the system is not going into Ready Mode (System Messages). Figure B-3: Placement of Alarms by Type Legend Figure B-3 1. 2. 3. 4. Category Two Alarm Icon Category One Alarm Message Reset Generator button System Information and Messages For Category One alarms, a dialog box appears immediately to indicate a problem that you are required to acknowledge. Depending on the specific condition, a dialog box asks whether to continue or to abort the current action. Some image receptor, generator, and internal alarms are Category One. Category Two alarms are generally output type problems. Most output queue related alarms, viewed by clicking on the box, fall into this second category. This Alarm function allows you to manage alarms from failed jobs to destination devices. The number in the Alarm box indicates how many alarms are current. Category Three alarms are image processing alarms. An error code in the Exposure Index box on the Preview Screen informs you of problems that have occurred. MAN-00625 B-7 Maintenance Manual Appendix B—Technical References Alarm Types and System Messages System Messages appear in the lower right System Message box. They indicate why the system is not going into the Ready Mode. Table B-41: on p. 21 lists required user responses to these messages. The dashboard panel displays text and changes color (to white) when a system problem occurs. Loss of PXCM to Generator link, receptor power loss, and “Paddle not locked”, are examples of messages that appear in the area. 2.1 Category One Alarm Functions Category One Alarms appear on the screen in the Alarm Message box. A dialog box appears for Alarms requiring your immediate input. Figure B-4: Category One Dialog Box 2.1.1 Digital Image Receptor Related Alarms There are four basic classes of alarms associated with the Digital Image Receptor Interface. All four are Category One alarms and use a dialog box on the Procedure screen, not via the Alarm Icon. 2.1.2 2.2 Start-Up: The array is not responding at start-up. Communication: Communications were lost or incorrect midoperation. Image Receptor Error: Error reported from Image Receptor Scan ID Error: The Scan ID does not match the one returned from the array. Generator Related Alarms If the Gantry generator sends a message classified as an alarm, it displays as a Category One alarm. See Figure B-5. Category Two Alarm Functions The AWS Category Two Alarm provides the following functions: 1. The Alarm dialog box becomes active when you click the Alarm icon. 2. The Alarm dialog box allows you to: • View alarms • Acknowledge alarms • Erase alarms Figure B-5: Alarm Icon B-8 MAN-00625 Maintenance Manual Appendix B—Technical References Alarm Dialog Box When you click the Alarm icon, information about the alarms, and the Alarm messages appear in the displayed dialog box. Legend for Figure B-6 1. 2. 3. 4. 5. Alarm Information Message Display Area Scrolling List of Alarms List Navigation Buttons Erase and OK Buttons Figure B-6: Alarm Dialog Box 3.0 Alarm Dialog Box The Alarm dialog box (Figure B-6) contains the following: 1. Information about the alarm condition: • From: Name of the device with the alarm • Type: Warning, Notice • Subject: Additional system information • Time Sent: Time the alarm was posted to the spooler 2. An area that displays the message contents. 3. A scrolling list that shows all of the current alarms sorted in reverse chronological order. 4. Forward/Backward button set that allows you to quickly navigate the alarm list. 5. An Erase button that allows you to erase the alarm. When a new Category Two alarm occurs, the Alarm icon indicates that an alarm is present. Viewing the new alarm automatically acknowledges the alarm condition. The Alarm icon indication remains if alarms are still present. MAN-00625 B-9 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes An alarm condition is either a warning or a notice. When a message such as a low-film condition is received, an alarm of type “warning” is posted to indicate this. However, this alarm does not get automatically removed when the low-film condition no longer exists; instead, another alarm of type “notice” is posted indicating that the printer status is now normal. The “From” column is not the name of the device posting the alarm, but the name of the spooler to which the alarm was sent. Erase an alarm by selecting the alarm and then clicking Erase. Clicking Erase All returns the Alarm icon to normal. Erased alarms are completely deleted. Therefore, they may recur, in which case they are treated as new alarms. 4.0 Critical, Major, and Minor Error Codes 4.1 Critical Errors Table B-8: Critical Errors Code 4.2 Title Description 0x01 AB_LCP_TASK_FAILED Task Spawn Failed for LCP 0x02 0x03 AB_OVER_TEMPERATURE AB_POST_FAILED Array Temperature is Over Limit Array PowerOn SelfTest Failed 0x04 0x05 AB_START_MAVERICK_FAILED AB_JAM_PLAYER_FAILED Starting Readout Sequence Task Failed JAM Player Failed 0x06 AB_LOG_TASK_FAILED Array Logging Task failed JAM Failure Table B-9: JAM Failure-Major Code 0x10 Title Description AB_PLAY_JAM_ERR Jam Player Error Table B-10: JAM Failure-Minor Code B-10 Title Description 0x01 AB_JAM_CRC_ERR Jam CRC Error 0x02 0x03 AB_JAM_UNEXPECTED_END_ERR AB_JAM_CRC_DEFAULT_ERR Unexpected End of File for JAM File Jam CRC Default Error 0x04 0x05 AB_JBI_EXECUTE_ERR AB_JBI_EXECUTE_UNKNOWN_ERR JBI Execute Error JBI Execute Unknown Error 0x06 0x07 AB_JAM_NO_ACTION_ERR AB_JAM_ACTION_NOT_SUPPORTED_ERR JAM No Action Action not supported 0x08 AB_JBI_ADDRESS_ERR JAM Address Error MAN-00625 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.3 Power/Boot-up Failure Table B-11: Power/Boot-up Failure-Major Code 0x11 Title AB_BOOTUP_ERR Description BOOT_UP ERRORS Table B-12: Power/Boot-up Failure-Minor Code MAN-00625 Title Description 0x01 0x02 AB_NET_SETUP_ERR AB_LOG_PRIORITY_ERR Network Setup Failed Log Task Priority Change Failed 0x03 0x04 AB_NET_PRIORITY_ERR AB_TELNET_PRIORITY_ERR Net Task Priority Change Failed Telnet Task Priority Change Failed 0x05 0x06 AB_PORTMAP_PRIORITY_ERR AB_JAM_LENGTH_ERR Portmapper Deamon Task Priority Change Failed Invalid or Zero JBC File Length 0x07 0x08 AB_JAM_PLAYER_ERR AB_START_LCP_ERR Programing JTAG Failed Starting LCP Task Failed 0x09 0x0A AB_LOAD_TABLE_ERR AB_START_RFS_ERR Loading Readout Sequence Failed Starting RFS Task Failed 0x0B 0x0C AB_POST_FAIL_ERR AB_START_MAVERICK_ERR PowerOn SelfTest Failed Readout Sequence Task Failed 0x0D 0x0E AB_START_TEMP_ERR AB_ROUTE_ADD_ERR Temperature Monitoring Task Failed Route to Host Failed 0x0F 0x10 AB_PPP_INIT_ERR AB_SOCKET_ERR Initialization of PPP Failed Log Socket Failed 0x11 0x12 AB_CONNECT_ERR AB_LOG_SETUP_ERR Log Connect to Socket Failed Log Setup Failed 0x13 0x14 AB_NFS_MOUNT_ERR AB_PPP_CONNECT_TIMEOUT_ERR NFS Mount to Brick Failed PPP Connect Timed Out 0x15 0x16 AB_START_CHK_SOCK_ERR AB_AEC_INIT_ERR Starting chkConnection Failed InitAEC Failed 0x17 0x18 AB_FILE_SIZE_ERR AB_CYCLE_TABLE_SIZE_ERR Incorrect file length in LoadTable Cycle Table is Smaller than # of Entries 0x19 0x1A AB_SAVE_CYCLE_TABLE_ERR AB_PHASE_TABLE_SIZE_ERR Save Cycle Table Error Phase Table is Smaller than # of Entries 0x1B 0x1C AB_SAVE_PHASE_TABLE_ERR AB_CONFIG_TABLE_SIZE_ERR Save Phase Table Error Config Table is Smaller than # of Entries 0x1D 0x1E AB_SAVE_CONFIG_TABLE_ERR AB_AEC_CONFIG_STAT_ERR Save Config Table Error Open AEC Config File Stat Failed 0x1F 0x20 AB_AEC_CONFIG_OPEN_ERR AB_AEC_CONFIG_READ_ERR Open AEC Config File Open Failed Open AEC Config File Read Failed 0x21 AB_START_SAFEMODE_WATCHDOG_ERR Starting of the Safe Mode Watchdog Task Failed B-11 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.4 Power On Self Test (POST) Failure-Major Table B-13: Power On Self Test (POST) Failure-Major Code 0x12 Title Description AB_POST_ERR P.O.S.T Failure Table B-14: Power On Self Test (POST) Failure-Minor Code B-12 Title Description 0x01 AB_VXMAIN_CHKSUM_ERR Vxmain Checksum mismatch 0x02 0x03 AB_CONFIG_CHKSUM_ERR AB_REF_VOLT_ERR Manuf. Configuration Checksum mismatch Reference Voltage Reading Error 0x04 0x05 AB_ZERO_OFFSET_ERR AB_GAIN_ADJUSTMENT_ERR Zero Offset Error Gain Adjustment Error 0x06 0x07 AB_GAIN_LIMIT_ERR AB_HV0_FB_ERR Gain Limit Error HV Feedback Test FAILED 0x08 0x09 AB_POWER_RELAY_ERR AB_GATE_CURRENT6_ERR Power Relay Error Gate Current 6 Error 0x0A 0x0B AB_GATE_CURRENT7_ERR AB_GATE_LOOP_ERR Gate Current 7 Error Gate Loop Error 0x0C 0x0D AB_CHRG_AMP_LOOP_ERR AB_AEC_MEM_ERR Charge Amp Loop Error AEC Memory Error 0x0E AB_READ_PANEL_TIMEOUT_ERR Read Panel Timeout Error 0x0F 0x10 AB_EL_ERR AB_HIGH_TEMP_ERR Erase Light or Erase Light Sensor Error High Temperature WARNING 0x11 0x12 AB_ZERO_OFFSET_STABILITY_ERR AB_GAIN_CTRL_STABILITY_ERR Zero Offset Stability FAILED Ctrl Count Stability for GAIN FAILED 0x13 0x14 AB_GAIN_CTRL_ERR AB_GAIN_MON_STABILITY_ERR Ctrl Count Calculation for GAIN FAILED Monitor Count Stability GAIN FAILED 0x15 0x16 AB_GAIN_MON_ERR AB_AEC_MEM_MISMATCH_ERR Monitor Count for Gain FAILED AEC Memory Selftest FAILED 0x17 0x18 AB_SEQUENCE_CHKSUM_ERR AB_FIRMWARE_CHKSUM_ERR Sequence Checksum Error Firmware Checksum Error 0x19 0x1A AB_EL_STUCK_ERR AB_LOW_TEMP_ERR EL is Stuck Error Low Temperature WARNING 0x1B 0x1C AB_VXFLASH_CHKSUM_ERR AB_FLOADER_CHKSUM_ERR VxFlash Checksum Error Floader Checksum Error 0x1D AB_HIGH_VOLTAGE_CTRL_LOOP_ERR High Voltage Control Loop Error MAN-00625 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.5 Readout Sequence Failure Table B-15: Readout Sequence Failure-Major Code 0x13 Title AB_READOUT_SEQ_ERR Description Readout Sequence Failure Table B-16: Readout Sequence Failure-Minor Code MAN-00625 Title Description 0x01 AB_RUN_TASK_ERR RunCycle Task Spawn Failed 0x02 0x03 AB_GET_IMG_TASK_ERR AB_VERIFY_HV_TASK_ERR GetImageCtrl Task Spawn Failed VerifyHV Task Spawn Failed 0x04 0x05 AB_UNSUPPORTED_VAR_ERR AB_NEGATIVE_VALUE_ERR Unsupported Format for Var Name DoMath subtraction is Negative 0x06 0x07 AB_EXP_REQ_SEMA_TIMEOUT_ERR Exposure Request Message Timeout AB_INCORRECT_FORMAT_ERR Incorrect String for Method 0x08 0x09 AB_INVALID_CAL_ERR AB_INVALID_DTOA_ERR Invalid Cal Mode Invalid DtoA Count Value 0x0A 0x0B AB_INVALID_SET_PHASE_ERR AB_INVALID_BIN_MODE_ERR Invalid Set Phase Value Invalid Binning Mode 0x0C 0x0D AB_UNKNOWN_TASK_ERR AB_INVALID_VAR_STRING_ERR Incorrect task name Illegal Variable String - getVariableValue 0x0F AB_VAR_NOT_DEFINED_ERR Variable not defined in Table-get Variable Value 0x10 0x11 AB_ARRAY_OVERRUN_ERR AB_UNKNOWN_VAR_ERR Array Overrun - setVariableValue Unknown Variable Name - set Variable Value 0x12 0x13 AB_GATE_ERR AB_CHARG_AMP_ERR Gate loop Error - WaitForReadDone Charge Amp Error - WaitForReadDone 0x14 0x15 AB_READ_PANEL_ERR AB_WALK_DONE_ERR Read Panel Timeout - WaitForReadDone Walk Done Timeout - WalkAllGates 0x16 0x17 AB_HV_ABOVE_3KV_ERR AB_HV_RAMP_RATE_ERR HV is above 3.0 kv limit Ramp rate above 50 or less than 0 0x18 AB_AEC_REQ_SEMA_TIMEOUT_ERR AEC Request Timeout Error B-13 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.6 Message Communication Failure Table B-17: Message Communication Failure-Major Code 0x14 Title Description AB_COMM_ERR Communication Failure Table B-18: Message Communication Failure-Minor Code 4.7 Title Description 0x01 AB_COMM_WRITE_ERR 0x02 0x03 AB_COMM_READ_ERR Comm Read Error AB_IMG_UNKNOWN_CMD_ERR Unknown Command on Image Ctrl Comm Write Error 0x04 0x05 AB_CHECKSUM_ERR AB_LCP_WRITE_ERR 0x06 0x07 AB_LCP_UNKNOWN_CMD_ERR Unknown command on LCP channel AB_CHK_REPLY_ERR See if ACK/NAK failed 0x08 0x09 AB_MSGQ_SEND_ERR AB_INVALID_EXPOSE_MODE 0x0A 0x0B AB_INVALID_EXPOSE_REGION Invalid Expose Region Setting AB_VALIDATE_MSG_ERR Validate Message Failed in getBAImgControl Checksum mismatch LCP write Failure msgQSend Error in sendMsgToBH Invalid Array Expose Mode HV Monitoring Failure Table B-19: HV Monitoring Failure-Major Code 0x15 Title AB_HV_MONITOR_ERR Description HV Monitoring Failure Table B-20: HV Monitoring Failure-Minor Code B-14 Title Description 0x01 AB_HV_INTERLOCK_ERR High Voltage Interlock Triggered 0x02 0x03 AB_HV_OUT_RANGE_15_ERR AB_HV_OUT_RANGE_3_ERR High Voltage Out of ±15% Range High Voltage Out of ±3% Range 0x04 AB_HV_RAMP_TO_ZERO High Voltage Ramp Down to Zero-Out of Range MAN-00625 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.8 Temperature Monitoring Failure Table B-21: Temperature Monitoring Failure-Major Code 0x16 Title Description AB_TEMP_MONITOR_ERR Temperature Error Table B-22: Temperature Monitoring Failure-Minor Code 4.9 Title Description 0x01 0x02 AB_TEMP_HIGH AB_TEMP_HIGH_FATAL Warning - Array is becoming over temperature FATAL ERROR - ARRAY IS OVER TEMPERATURE 0x03 0x04 AB_TEMP_LOW AB_TEMP_SENSOR_FAILED Warning - Array is below operating temperature Warning - Possible Temperature sensor failure EL Monitoring Failure Table B-23: EL Monitoring Failure-Major Code 0x17 Title Description AB_EL_MONITOR_ERR EL System Failure Table B-24: EL Monitoring Failure-Minor Code 4.10 Title Description 0x01 0x02 AB_EL_FAILED_ON_ERR AB_EL_FAILED_OFF_ERR EL Failed to turn on EL Failed to turn off 0x03 0x04 AB_EL_FAILED_BOTH_ERR AB_EL_BAD_FLASH_ERR EL Failed to turn on and off EL Flag is Invalid - Bad Flash RFS Failure Table B-25: RFS Failure-Major Code 0x18 Title Description AB_RFS_ERR RFS Failure Table B-26: RFS Failure-Minor Code MAN-00625 Title Description 0x01 AB_RPC_TASK_INIT_ERR rpcTaskInit Failed 0x02 0x03 AB_SVCTCP_ERR AB_SVC_REGISTER_ERR svctcp_create Failed svc_register Failed 0x04 0x05 AB_DO_UI_TASK_ERR AB_SVC_RUN_EXIT_ERR doUI task spawn Failed myRSS svcRun exits--this should never happen 0x06 AB_UNABLE_FREE_ARGS_ERR Unable to free Arguments in rfs_prog_2 B-15 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.11 Software Upgrade Failure Table B-27: Software Upgrade Failure-Major Code 0x19 Title Description AB_SW_UPGRADE_ERR SW Upgrade Failure Table B-28: Software Upgrade Failure-Minor Code 4.12 Title Description 0x01 0x02 AB_UPDATE_JBC_ERR AB_UPDATE_SEQ_ERR Updating JBC File Failed Updating Readout Sequence File Failed 0x03 0x04 AB_UPDATE_VXMAIN_ERR AB_UPDATE_FLOADER_ERR Updating VxMain Image File Failed Updating Flash Loader File Failed 0x05 0x06 AB_UPDATE_VXSERVICE_ERR Updating VxService Image File Failed AB_UNKNOWN_TYPE_ERR Unknown File Type for updateFlash Flash Failures Table B-29: Flash Failures-Major Code 0x1A Title Description AB_FLASH_ERR Programming Flash Failure Table B-30: Flash Failures-Minor Code B-16 Title Description 0x01 AB_VERIFY_FLASH_ERR Verifying Flash Erase Failed 0x02 0x03 AB_VERIFY_SECTOR_ERR AB_SIGN_ERASE_ERR Verifying Sector Erase Failed Erase Signature Failed 0x04 0x05 AB_SIGN_VERIFY_ERR AB_NFS_MALLOC_ERR Verify Signature Failed Malloc Failed for progNFS 0x06 0x07 AB_NFS_READ_ERR AB_NFS_PROG_ERR NFS Read Error NFS Read Retry Failure-->NFS Prog Failure 0x08 0x09 AB_NFS_VERIFY_ERR AB_NFS_OPEN_ERR NFS Prog Verify Failed NFS Open Failed 0x0A 0x0B AB_NFS_FILE_LENGTH_ERR AB_NFS_JBC_ERASE_ERR Invalid File Length Verify JBC Erase Failed 0x0C 0x0D AB_NFS_SEQ_ERASE_ERR AB_NFS_VXMAIN_ERASE_ERR Verify SEQ Erase Failed Verify VXMAIN Erase Failed 0x0E 0x0F AB_NFS_UNKNOWN_TYPE_ERR Unknown file type AB_NFS_UPDATE_FLASH_ERR Update Flash Failed 0x10 0x11 AB_NFS_PROG_LENGTH_ERR AB_NFS_PROG_CHKSUM_ERR 0x12 0x13 AB_NFS_PROG_SIGN_ERR Programming Signature Failed AB_NFS_FLOADER_ERASE_ERR Verify Floader Erase Failed 0x14 AB_NFS_VXFLASH_ERASE_ERR Verify VxFlash Erase Failed Programming File Length Failed Programming Checksum Failed MAN-00625 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.13 General Runtime Failures Table B-31: General Runtime Failures-Major Code 0x1B Title Description AB_RUN_TIME_ERR Run-time Errors Table B-32: General Runtime Failures-Minor Code 4.14 Title Description 0x01 AB_LOG_SOCKET_ERR Connection to Array Log Deamon on Brick Failed 0x02 AB_ADC_SPI_TIMEOUT_ERR Timeout on ADC SPI Read AEC Failure Table B-33: AEC Failure-Major Code 0x1C Title Description AB_AEC_ERR AEC Failures Table B-34: AEC Failures-Minor Code MAN-00625 Title Description 0x01 AB_AEC_INITIALIZATION_ERR Initialization Errors for AEC 0x02 0x03 AB_AEC_UNINITIALIZED_ERR AB_INVALID_SENSOR_ERR AEC is NOT Initialized Invalid AEC Sensor Selection 0x04 0x05 AB_INVALID_AEC_MODE_ERR AB_INVALID_BG_SENSOR_ERR Invalid AEC MODE for GetAECCompleteData Invalid AEC Sensor for Manual Background AEC 0x06 0x07 AB_INVALID_FG_SENSOR_ERR AB_NEGATIVE_AEC_VALUE Invalid AEC Sensor for Manual Exposure AEC Calculated AEC Value is Negative 0x08 0x09 AB_INVALID_AUTO_REGION_ERR AB_NEGATIVE_SMP_ERR Invalid Auto AEC Region Negative SMP Calculation 0x0A 0x0B AB_BG_MALLOC_ERR AB_FG_MALLOC_ERR Background Malloc FAILED Foreground Malloc FAILED 0x0C 0x0D AB_REGION_MALLOC_ERR AB_FG_REGION_MISMATCH Region Value Malloc FAILED Region Mismatch for AEC FG Auto S 0x0E 0x0F AB_NEGATIVE_SENSOR_ERR AB_ALG_FILE_OPEN_ERR Negative Sensor Calculation AEC Alogrithm File (aec_alg.conf) open FAILED B-17 Maintenance Manual Appendix B—Technical References Critical, Major, and Minor Error Codes 4.15 Software Upgrade Success Messages (for upgrade over Brick Web Interface) Table B-35: Software Upgrade Success Message-Major Code 0x1D Title AB_RFS_SW_UPGRADE Description RFS Software Upgrade Success Table B-36: Software Upgrade Success Messages-Minor Code 4.16 Title Description 0x01 AB_JBC_UPGRADE_SUCCESS Array Firmware Upgraded Successfully 0x02 0x03 AB_SEQ_UPGRADE_SUCCESS AB_VXMAIN_UPGRADE_SUCCESS Array Readout Upgraded Successfully Array Vx Main Upgraded Successfully 0x04 0x05 AB_FLOADER_UPGRADE_SUCCESS Array Floader (Manuf.) Upgraded Successfully AB_VXFLASH_UPGRADE_SUCCESS Array Vx Flash Upgraded Successfully High Voltage Ramp Task Failures Table B-37: High Voltage Ramp Task Failure-Major Code 0x1E Title AB_HVRAMP_ERR Description High Voltage Ramp task Table B-38: High Voltage Ramp Task Failures-Minor Code B-18 Title Description 0x01 0x02 AB_MSG_QUE_CREATE_ERR AB_SEM_CREATE_ERR Failed Creating Msg Que for RampHV Task Failed Creating Semaphore for RampHV Task 0x03 0x04 AB_TASK_CREATE_ERR AB_SEND_MSG_ERR Failed Spawning RampHV Task Failed Sending a Msg to RampHV Task 0x05 0x06 AB_SYNC_SEM_TAKE_ERR AB_REC_MSG_ERR Failed Taking a Semaphore from RampHV Task Failed Receiving a Msg to RampHV Task 0x07 0x08 AB_SET_WAVEFORM_ERR AB_SYNC_SEM_GIVE_ERR SetWaveform failed in RampHV Task Failed Giving a Semaphore from RampHV Task MAN-00625 Maintenance Manual Appendix B—Technical References DRAPI Errors 5.0 DRAPI Errors Table B-39: Error Communicating with the Detector Error Title Bar Error communicating with the detector There was a problem communicating with the detector. If this continues, please call support. The Message application will now restart. Reason The default behavior for the AWS is to assume a communication error if it gets an error it doesn’t understand. If this happens during DRAPI Open, the only remedy is to restart. No environment variable $DRAPI_DIR DRAPI not initialized Duplicate device open attempted The link to the PXCM is not active. Error starting the image reader channels. Causes Error configuring state machine: Could not contact array to get readout sequence version. Invalid “special” name entry in readout configuration file. Invalid diff type entry in readout configuration file. Invalid preview diff type entry in readout configuration file. Invalid state name entry in readout configuration file. Invalid message name entry in configuration file. Failed to open a useable State configuration file. Failed to obtain a State configuration file name. Error returned from VerifyImagePath( ) function: Array Wedge Command Failure VerifyingImagePath: ref1 frame ptr is null. VerifyingImagePath: Wedge failed verification. No validRef1 frame was received from the array. Array Wedge Disable Command Failure. “Could not read SMJ file for panel—MPxxxx” is not a fatal error. “Could not read LC4 file for panel—MPxxxx” is not a fatal error. “Could not read WEAK file for panel—MPxxxx” is not a fatal error. “Could not read LLC file for panel—MPxxxx” is not a fatal error. “Could not read PWL file for panel—MPxxxx” is not a fatal error. Note… MAN-00625 MPxxxx may be MMxxxx. B-19 Maintenance Manual Appendix B—Technical References DRAPI Errors Table B-40: Error Initializing the DRAPI Error Title Bar Error initializing the drapi There was a problem initializing the drapi. There seems to be an invalid or missing configuration Message entry. Please call support. The application will now restart. Reason There is a problem with the DrApi.cfg file. GetDrapiConfigFile failure: Causes Out-of-Bounds value set in DrApi.cfg (API_ERR_INVALID_CONFIG_ENTRY) a. array_info_timeout <0 b. badpix_filter_method <0 or >3 c. badpix_thresh_percent <0 or >100 d. badpix_max_thresh <0 or >100 e. gain_median_lower_limit <0 or >16383 f. gain_median_upper_limit <gain_median_lower_limit or >16383 Missing keyword/value pair in DrApi.cfg (API_ERR_MISSING_CONFIG_ENTRY) There was a problem initializing the drapi. Look for: 1. a missing configuration file for the detector Message 2. a corrupt gain The application will now restart. Reason Failed to open DrApi.cfg file (API_ERR_FILE_ERR) The first log entry in drapi.log after a restart is: Opening DRAPI config file: /opt/linx_mp/opt/DRUL_1.0.X.X/data/DrApi.cfg GetDrapiConfigFile( ) done If you see these messages and also DO, see the following line: Causes DRUTIL_Open( ) That means the error occurred during the DRAPI device open or there is a corrupted Gain Map file. Prev_diff_type is STATIC_REF2 but could not load MPxxxx.sr2 file after loading gain file. If the MPxxxx.sr2 file is not found but there is also no gain file, this is not a problem since the gain calibration is required and the sr2 file is created during gain calibration. But if there is no sr2 file, but there is a gain file, there is no way to force the sr2 to be created, so the DRAPI cannot start. Note… B-20 MPxxxx may be MMxxxx. MAN-00625 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions 6.0 System Messages, Alarm Messages, and User Actions 6.1 System Message Information An example of a System Message is: • “Incorrect Paddle Position.” Figure B-7: System Messages Table B-41: System Messages Message Meaning Action Incorrect paddle position This indicates that the paddle position is not valid for the selected patient view. Correct the paddle position. The Selenia system only allows the use of certain paddles with specific views. If this message appears, you may need to change the position of the paddle or use a different paddle. Paddle not locked This indicates that the paddle is between positions (left, center, right). Shift the paddle until it clicks into position. Remove paddle for calibration This indicates that a paddle is present and a calibration scan is being requested. Remove the paddle for calibration. Detector power The PXCM is reporting that the power to the detector has been removed. Reboot the system. If condition persists, contact Service. Detector service mode This indicates that the detector is in service mode. Calibration needed This indicates that a calibration is needed and could be the result of a calibration file that is beyond the calibration life span. Reboot the system. If condition persists, contact Service. Perform a calibration. Generator problem The PXCM has lost its link with the generator. Reboot the system. If condition persists, contact Service. Detector problem The PXCM has lost its link with the detector. The imaging subsystem has reported that it lost the link with the detector. Reboot the system. If condition persists, contact Service. Detector hi temp The PXCM is reporting that the detector The detector reached the high temperature. hi temperature has been reached and Shut down the system. Contact Service. is in danger of being turned off. This is a reminder that the AWS was Not Applicable started without a detector present. Detector not present Non Acquisition Mode Detector shutdown in (n minutes) MAN-00625 This is displayed during review and Not Applicable test pattern generation and indicates that the system cannot be used to take patient exposures. This indicates that the detector is Not Applicable about to be shutdown in n minutes. B-21 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions 6.2 Sample Category One Alarm Messages The Operator Message for each alarm contains the alarm number, the associated message as listed below, and the action required (for example, “Press Reset to continue”). If Reset is required, click Reset Generator. Note… Some conditions, such as Incorrect Paddle Position, remain active until the condition is corrected. The Reset command is not required; the AWS message clears automatically once you correct the condition. Sample Alarm Messages Table B-42 describes Category One Alarm messages. 6.3 • “Calculated exposure time exceeds max. Exposure Aborted. Press Reset to Continue.” • “Premature release of X-ray switch. Exposure Aborted. Press Reset to Continue.” Category One Alarms Table B-42: Alarm Messages Error # B-22 Cause Action 2 Calculated exposure time exceeds max reset / retake in AutoTime mode 3 4 X-ray switch not released after exposure Stuck X-ray switch on start-up reset required reset required 5 Calculated exposure time less than min 6 Premature release of X-ray switch reset / retake in AutoTime mode reset/ re-expose 9 20 Invalid Cal Data (service call required) Rotor error ”non-resetable error” reset / re-expose 21 22 No X-ray switch after start from host ARC-kV control error reset / re-expose reset / re-expose 23 24 TUBE OVERCURRENT TUBE OVERVOLTAGE reset / re-expose reset / re-expose 25 26 INVERTER OVERCURRENT X-RAY INTERLOCK FAULT reset / re-expose reset / re-expose 27 28 FILAMENT OVERCURRENT FILAMENT OVERVOLTAGE reset / re-expose reset / re-expose 29 30 FILAMENT GRID FAULT HOST TO GEN COMM FAULT reset / re-expose reset / re-expose 31 32 HARDWARE BACKUP TIMER TIMEOUT FIRMWARE BACKUP TIMER TIMEOUT reset / re-expose reset / re-expose 33 34 HV GENERATOR TIMING FAULT Spot relay error (unable to switch focal spot) reset / re-expose reset / re-expose 35 51 Tube Undercurrent Fault Bucky error: Bucky not responding reset / re-expose reset / re-expose 52 Brick communication error during exposure (message block 1 request not received) reset / re-expose MAN-00625 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-42: Alarm Messages (Continued) Error # Cause Action 53 No DETECTOR_READY reset / re-expose (at start of start exposure, or premature de-activation during X-ray) 54 READY signal error (premature de-activation during X-ray) reset / re-expose 55 56 Invalid parameter field received in Block 2 or 3 command Invalid value field received in Block 2 or 3 command reset / re-expose reset / re-expose 57 Post Exposure Data Error (Selenia did not successfully process post exposure data) reset / re-expose 58 59 ERROR signal activation (premature activation during X-ray) No mAs received from Brick reset / re-expose reset / re-expose 60 CCW C-ARM Rotation Switch Stuck (stuck switch detected on start-up) inspect switch 61 CW C-ARM Rotation Switch Stuck (stuck switch detected on start-up) inspect switch 62 63 64 65 66 Lamp Switch Stuck (stuck switch detected on start-up) Comp Up Switch stuck (stuck switch detected on start-up) Comp Dn Switch Stuck (stuck switch detected on start-up) Comp Rel Switch Stuck (stuck switch detected on start-up) C-Arm Up Switch Stuck (stuck switch detected on start-up) inspect switch inspect switch inspect switch inspect switch inspect switch 70 C-Arm Dn Switch Stuck (stuck switch detected on start-up) No comm from Tubehead reset 71 72 filter/mirror error filter error (AF mode) reset reset 75 Incorrect Paddle Position/Paddle not locked (Compression Paddle shifted to an “in-between” position.) *self-correcting 67 inspect switch * Self correcting errors: Error #75 remains active until the error condition is corrected, and clears once the error condition is corrected—it does not require a “reset.” The alarm message on the screen clears once the error clears. ** Undefined error codes: If any error codes not defined above are reported, the alarm message displays “Generator Error#” where # is the error code. Assume that a reset is required. MAN-00625 B-23 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions 6.4 Sample Category Two Alarm Messages These are examples of the kind of messages that may appear in a dialog box when you click the Alarms icon on the screen. (These are not the entire message.) “The reject bin is nearly full! There is only enough space for ___ more rejected images.” “Enter Reject Management through the toolbar Admin function to delete rejected images and create more space.” “Failed to communicate with printer [output device name] will retry.” “Error happened when trying to initialize CDRW.” 6.5 Category Two Alarms Only the key part of the message is included in this table. Table B-43: Category Two Alarms Message From Message Action Required Print to … has failed and will be retried. Failed to communicate No with the printer [device name]; will retry Failed to communicate with store device [device name] will No retry Failed to communicate with remstore pdev [device name]; will Printer or Yes. Call Hologic for service. Storage Task retry Error happened when trying to initialize CDRW Yes. Try another CD. CD-R space full, and user selected not to replace with a new Yes. Resend the image later if you want CD-R it on a CD. CD-R was not recordable, unknown error happened Yes. Try another CD. Messages generated from the outputs or workstation and passed through to the user (for example, printer low on film) The reject bin is nearly full! There is only enough space for 5 more images. Generated by Enter Reject Management through the toolbar ADMIN Output function to delete rejected images and create more space. devices The reject bin is full! Enter Reject Management through the toolbar ADMIN function to delete rejected images and create more space. Database Peer Manager MWL Updater B-24 No. See device documentation for action. No. Delete rejected images in spool. Yes. Delete rejected images in spool. Reject Spool Full Warning Version mismatch detected: Local (xxx) Remote (yyy) Yes. Delete rejected images in spool. Yes. Call Hologic for service. Unable to connect to peer - please consult log file Yes. Call Hologic for service. Error updating local worklist Yes. Call Hologic for service. MWL updater query received too many results. Not updating local worklist. Yes. Refine query. MWL periodic updater timed out querying SCP Worklist updater encountered error querying SCP Yes. Refine query. Yes. Contact Network Administrator. Worklist updater: Unexpected error encountered. Yes. Call Hologic for service. MAN-00625 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-43: Category Two Alarms (Continued) Message From Message Reading or processing data (image, lut, or marker) failed locally. Action Required Yes. Call Hologic for service. A DICOM dimse error was returned in a response Yes. Contact Network Administrator. Cannot open socket to specified host/port, a network error has occurred or received abort from remote system. Please check Yes. Contact Network Administrator. destination host setup. The remote device did not accept an association. Please check Yes. Contact Network Administrator. destination host setup. The remote device is currently unable to accept an association. Yes. Contact Network Administrator. Print job was not completed in the allotted time, or time-out waiting for response. Status of print job is unknown. DICOM Print alarms Yes. Contact Network Administrator. Requested DICOM SOP class rejected, or an unspecified error Yes. Contact Network Administrator. occurred. (unknown error) <Print Job error listed in DICOM spec> see DICOM spec for printer/print job messages Yes. Contact Network Administrator. Yes. See printer documentation. Device address not in form <hostname-or-ipaddr>:<port> Please check destination host setup. Yes. Contact Network Administrator. Unable to ping destination host: hostname Please check network connections and destination host Yes. Contact Network Administrator. An unspecified error occurred. Print failed and will not be retried Unexpected CORBA error. Print failed and will not be retried Unexpected local processing error. Print failed and will not be retried Yes. Call Hologic for service. Yes. Call Hologic for service. Yes. Call Hologic for service. Reading or processing image data failed locally. Yes. Call Hologic for service. A DICOM dimse error was returned in a response:<msg from Yes. Call Hologic for service. DCF> Cannot open socket to specified host/port, a network error has occurred or received abort from remote system. Please check Yes. Contact Network Administrator. destination host setup. DICOM Store The remote device did not accept an association. Please check Yes. Contact Network Administrator. destination host setup. Commit The remote device is currently unable to accept an association. Yes. Contact Network Administrator. Commit job was not acknowledged in the allotted time. Status of commit job is unknown. An unspecified error occurred. Store failed and will not be retried. (unknown error) MAN-00625 Yes. Contact Network Administrator. Yes. Contact Network Administrator. Yes. Call for service. B-25 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-43: Category Two Alarms (Continued) Message From Message Reading or processing data (image, lut, or marker) failed locally. Action Required Yes. Call Hologic for service. A DICOM dimse error was returned in a response Yes. Contact Network Administrator. Cannot open socket to specified host/port, a network error has occurred or received abort from remote system. Please check Yes. Contact Network Administrator. destination host setup. The remote device did not accept an association. Please check Yes. Contact Network Administrator. destination host setup. The remote device is currently unable to accept an association. Yes. Contact Network Administrator. Print job was not completed in the allotted time, or time-out waiting for response. Status of print job is unknown. DICOM Print alarms Yes. Contact Network Administrator. Requested DICOM SOP class rejected, or an unspecified error Yes. Contact Network Administrator. occurred. (unknown error) <Print Job error listed in DICOM spec> see DICOM spec for printer/print job messages Yes. Contact Network Administrator. Yes. See printer documentation. Device address not in form <hostname-or-ipaddr>:<port> Please check destination host setup. Yes. Contact Network Administrator. Unable to ping destination host: hostname Please check network connections and destination host Yes. Contact Network Administrator. An unspecified error occurred. Print failed and will not be retried Unexpected CORBA error. Print failed and will not be retried Unexpected local processing error. Print failed and will not be retried Yes. Call Hologic for service. Yes. Call Hologic for service. Yes. Call Hologic for service. Reading or processing image data failed locally. Yes. Call Hologic for service. A DICOM dimse error was returned in a response:<msg from Yes. Call Hologic for service. DCF> Cannot open socket to specified host/port, a network error has occurred or received abort from remote system. Please check Yes. Contact Network Administrator. destination host setup. DICOM Store The remote device did not accept an association. Please check Yes. Contact Network Administrator. destination host setup. Commit The remote device is currently unable to accept an association. Yes. Contact Network Administrator. Commit job was not acknowledged in the allotted time. Status of commit job is unknown. An unspecified error occurred. Store failed and will not be retried. (unknown error) B-26 Yes. Contact Network Administrator. Yes. Contact Network Administrator. Yes. Call for service. MAN-00625 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-43: Category Two Alarms (Continued) Message From Message Action Required Unable to ping destination host: hostname Please check network connections and destination host Yes. Contact Network Administrator. Device address not in form <hostname-or-ipaddr>:<port> Please check destination host setup Yes. Contact Network Administrator. StorageCommit failed and will not be retried. <error message from database or from DCF> Yes. Call Hologic for service. StorageCommit failed and will not be retried. Unexpected CORBA error. StorageCommit failed and will not be retried. Unexpected local processing error. Yes. Call Hologic for service. Yes. Call Hologic for service. DICOM Store The remote device is currently unable to accept an association. Yes. Contact Network Administrator. Alarms The remote device did not accept an association. Please check Yes. Contact Network Administrator. destination host setup. A DICOM dimse error was returned in a response: <msg from DCF> Time-out waiting for response Unable to connect to destination host/port. Please check destination host setup and network connections. A network error has occurred. Please check network connections. Yes. Call Hologic for service. Yes. Contact Network Administrator. Yes. Contact Network Administrator. Yes. Contact Network Administrator. Reading or processing image data (image, lut or marker) failed Yes. Call Hologic for service. locally. Please also check local device configuration files. Error creating a store job. Please check local device configuration files. Unable to ping destination host: hostname Please check network connections and destination host Device address not in form <hostname-or-ipaddr>:<port> Please check destination host setup An unspecified error occurred. Store failed and will not be retried MAN-00625 Yes. Call Hologic for service. Yes. Contact Network Administrator. Yes. Contact Network Administrator. Yes. Call Hologic for service. Unexpected CORBA error. Store failed and will not be retried Yes. Call Hologic for service. Unexpected local processing error. Store failed and will not be retried Yes. Call Hologic for service. <Error message from DCF> Yes. Call Hologic for service. B-27 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-43: Category Two Alarms (Continued) Message From Message Part10Maker:checkDiskCompliant(). CD-RW Drive was busy, will retry later. Part10Maker:checkDiskCompliant(). Exception caught when trying to check file system ISO 9660 Level 1 conformance with <disk_status.mount_point>. Part10Maker:checkDiskCompliant(). Exception caught when trying to guess filename from <disk_status.mount_point>. Part10Maker:checkDiskCompliant(). Error happened when trying to initialize CdrwSpaceFullDialogObject Part10Maker:checkDiskCompliant(). CD-R does not conform to ISO 9660 level 1 Standard, and user selected not to replace with a new one. CD-RW Alarms Action Required No. Yes. User will have to resend the image at a later time if they want it on a CD. Yes. Resend the image later if you want it on a CD. Yes. Resend the image later if you want it on a CD. Yes. Try another CD-R. Resend the image later if you want it on a CD. Part10Maker:checkDiskCompliant(). CD-R does not conform to ISO 9660 level 1 Standard, unknown error happened in CdrwSpaceFullDialog Object. Yes. Try another CD-R. Resend the image later if you want it on a CD. Part10Maker:checkDiskCompliant(). Failed to find any valid media from CD-RW drive. and user selected not to insert with a valid one. Yes. Try another CD-R. Resend the image later if you want it on a CD. Part10Maker:checkDiskCompliant(). Failed to find any valid media from CD-RW Drive. unknown error happed in CDrwSpaceFullDialog Object. Yes. Try another CD-R. Resend the image later if you want it on a CD. Part10Maker:doit(). Contact Hologic Service. Exception caught when trying to reset the temp dir:<TMPDIR> Part10Maker:doit(). Exception caught when trying to decrypt image file or convert image to part-10 format. Yes. Resend the image later if you want it on a CD. Part10Maker:doit(). A matching image record already exists under that series. No. The image already exists in the current CD-R. Part10Maker:doit(). Exception caught when trying to create DICOMDIR file. Yes. Resend the image later if you want it on a CD. Part10Maker:doit(). Failed to create temp dicomdir hide file:<dirHideFile>. CdrwJob_i failed to created CdrwOutput Object to handle output task. device resource name=<m_description.resource_name> Yes. Resend the image later if you want it on a CD. CD-RW Fail: error detecting burning speed. Check CD-RW device path, and make sure the CD is recordable. B-28 Yes. Resend the image later if you want it on a CD. Retry. If condition persists with different media, contact Hologic service. MAN-00625 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-43: Category Two Alarms (Continued) Message From Message Action Required CD-RW Fail: error detecting burning speed, CD-RW or CD-R not compatible. Yes. Try another CD-R. Be sure you are using approved CDs. CD-RW Fail: error reading CD-RW or CD-R, make sure the CD-R is recordable. Yes. Try another CD-R. Be sure you are using approved CDs. CD-RW Fail: error finding session address, make sure the CD- Yes. Try another CD-R. Be sure you are R is recordable. using approved CDs. CD-RW Fail: unable to detect the next available recordable address, CD-R probably unrecordable. 20 21 22 CD-RW Fail: unable to decide the space needed of the CD-R CD-RW Fail: not enough space on the CD-R. CD-R space full, and user selected not to replace with a new CD-R. CD-RW Fail: not enough space on the CD-R. Error happened when trying to initialize CdrwSpaceFullDialogObject. Yes. Try another CD-R. Be sure you are using approved CDs. Retry. If condition persists with different media, contact Hologic service. Yes. Resend the image later if you want it on a CD. Yes. Try another CD-R. Resend the image later if you want it on a CD. 23 CD-RW Fail: error reading Cd-RW or CD-R, make sure the CD- Yes. Try another CD-R. Be sure you are R recordable. Error happened when trying to initialize using approved CDs. Resend the image CdrwSpaceFullDialogObject later if you want it on a CD. 24 CD-RW Fail: error reading Cd-RW or CD-R, make sure the CD- Yes. Try another CD-R. Be sure you are R recordable. CD-R was not recordable, and user selected not using approved CDs. Resend the image to replace with a recordable CD-R. later if you want it on a CD. 25 CD-R Partition being used by other applications (usually means File Manager or terminals are using CD-R). cannot continue, before retry, please exit those applications first. 26 27 CD-RW Drive busy, will retry later. CD-R Warning: After the record process, CD-R could not be successfully remounted, Please unmount and mount CD-R manually to access the image on CD-R. Yes. Exit any other applications and retry. No Yes. Remount CD-R manually. 28 CD-RW Fail: error Stopping Volume Management. Reboot the system. If condition persists, contact Hologic Service. 29 CD-RW Fail: error Restarting Volume Management. Please start it manually. Reboot the system. If condition persists, contact Hologic Service. Reclamation Alarms The system is unable to reclaim space for new patient records. Yes. Delete unnecessary protected Please ensure that there are not an excessive number of patients. protected patients. Call service if problem persists. MAN-00625 B-29 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions Table B-43: Category Two Alarms (Continued) Message From Message Action Required The repeat bin is full! Please have a manager enter Repeat Management through the toolbar ADMIN function to delete repeated images Yes. Delete rejected images in spool. and create more space. Note: The above alarm is for tech logins only. The repeat bin is full! Enter Repeat Management through the toolbar ADMIN function to delete repeated images and create more space. Note: The above alarm is for all logins but tech logins. Yes. Delete rejected images in spool. The repeat bin is nearly full! Repeat Spool There is only enough space for <space> more repeated Alarms image(s). No. Delete rejected images in spool. Please have a manager enter Repeat Management through the toolbar ADMIN function to delete repeated images and create more space. Note: The above alarm is for tech logins only The repeat bin is nearly full! There is only enough space for <space> more repeated image(s). Enter Repeat Management through the toolbar ADMIN function to delete repeated images and create more space. Note: The above alarm is for all logins but tech logins. No. Delete rejected images in spool. Sheet Alarms <print job description> Setup Alarms Error constructing setup:<setup> Review device documentation. Yes. Contact Hologic Service. DICOM Query/ Retrieve There were error(s) when pulling back the image(s). Yes. Contact Network Administrator. (number) image(s) moved successfully. There were error(s) when importing the image(s). Yes. If the message in alarm body doesn't help. Contact Hologic Service. unknown error encountered when pulling back the image(s). (number) image(s) moved and imported successfully. Yes. Contact Hologic Service. No. B-30 MAN-00625 Maintenance Manual Appendix B—Technical References System Messages, Alarm Messages, and User Actions 6.6 Category Three Alarms These alarms appear on the Preview Screen when image processing fails. Table B-44: Image Processing Error Messages Error # MAN-00625 Message 1000 Image processing is not licensed. 1001 1002 Image is not FOR PROCESSING. Image orientation flag is missing or not supported. 1003 1004 Configuration error. Internal configuration does not allow for any outputs! 1005 1006 Out of range pixel values. Calling application did not allocate memory for one or more image outputs. 1007 1008 Invalid data in input image. Data may not be of a mammographic breast image. Memory allocation error. 1009 1010 Error opening configuration file. Error opening log data file. 1011 1012 Data bit depth not supported. Missing required input parameter. 1013 1014 Collimation configuration error. Laterality error. 2000 2001 Density/contrast input parameters out of range Pixel manipulation input parameter out of range 2002 Histogram input parameter out of range 2003 2004 Unsharp mask input parameters out of range PCE input parameters out of range. 2005 2006 P-Value input parameters out of range Print boundary parameters out of range 2007 2008 Diagnostic density/contrast parameters out of range Implant parameters out of range 2009 2010 Image DC Offset out of range MCE parameters out of range 2011 Diagnostic logistic parameters out of range B-31 Maintenance Manual Appendix B—Technical References Test Points 7.0 Test Points Use the following test point tables as an aid in troubleshooting the Selenia: • • • • • • • • • • • • “HV Control Board” on p. B-32 “HV Inverter” on p. B-32 “Filament Control Board” on p. B-33 “Generator Microprocessor Board” on p. B-33 “Power Distribution Board” on p. B-33 “Mains Board” on p. B-33 “Power Supply Interconnect Board” on p. B-34 “Host Microprocessor Board” on p. B-34 “Motor/Lamp Control Board” on p. B-34 “Rotor Control Board” on p. B-35 “Filament Protect Board” on p. B-35 “Tubehead Microprocessor Board” on p. B-35 Table B-45: HV Control Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 OV TP2 INV OC SET TP5 kV SEN (1V = 8 kV) INV I TP6 mA SEN (1 V = 40 mA) Vfb TP7 TP9 kV ERR LG SET TP8 TP10 SM SET B DRV TP11 TP13 TUBE I SHUT DN TP12 TP14 A DRV -20 V TP15 +20 V TP16 TP17 DGND TP18 TP3 TP4 TP19 R+15 V TP20 CLAMP kV PROG (1 V = 4 kV) +5 V TP21 TP23 +10 V +15 V TP22 TP24 -15 V GND TP26 TP28 mA fb VREF TP27 TP29 HV FAULT INLK +12.5 V TP30 BACK UP Table B-46: HV Inverter B-32 Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 LIS CLAMP BRIDGE TP2 TP4 15 V RET Primary A TP5 TP7 INV DRV D 320 V RET TP6 TP8 CLAMP V INV DRV A TP9 TP11 INV DRV B INV DRV C TP10 TP12 Over L Primary B MAN-00625 Maintenance Manual Appendix B—Technical References Test Points Table B-47: Filament Control Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 TP5 TP7 TP9 TP11 FIL PRGM DGND +20 V AGND ERR OUT GRID PRGM TP2 TP4 TP6 TP8 TP10 TP12 TP13 +15 V TP14 +10 V +5 V -20 V OV SET INV I GRID FB OC FAULT (1V = 1A) OV FAULT (1V = 1V) SM OC SET PGND FB +25 V FIL I GRiD UV FIL V FIL I MON VREF TP15 TP17 TP19 TP21 TP23 TP25 TP27 TP29 TP31 TP33 TP16 LG OC SET TP18 TP20 TP22 TP24 TP26 TP28 TP30 TP32 TP34 GRID MONITOR -15 V GATE DRV FIL I MON FIL I ADJ GRID OV RAMP 12.5 V GRID V Table B-48: Generator Microprocessor Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 TP5 GND +5 V VCC 4.75 k TP2 TP4 CSGP2 4.75 k Table B-49: Power Distribution Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 TP5 TP7 TP9 TP11 +525 V +28 V 16 V/40 V 32 V-A-Fused -20 V GND TP2 TP4 TP6 TP8 TP10 +22 V +22 V 12 V-C-Fused +20 V +10 V Table B-50: Mains Board Test Point MAN-00625 Voltage/Signal Test Point Voltage/Signal TP1 +24 V TP2 +24 V TP3 Less than 5Ω resistance TP4 Less than 5Ω resistance TP5 Less than 5Ω resistance TP6 Line Voltage TP7 TP9 TP11 U1B Pin 8 “TR” U1A Pin 5 “Q” U1B Pin 9 “Q” TP8 TP10 GND U1A Pin 6 “TR” B-33 Maintenance Manual Appendix B—Technical References Test Points Table B-51: Power Supply Interconnect Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 Phase Sense Main Sense TP2 TP4 Rotor OK Vth Table B-52: Host Microprocessor Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 TP6 TP8 TP10 TP12 TP14 TP16 R/W PB RST TXD0 TXD1 GND GND VDISP +5 PORT TP2 TP5 TP7 TP9 TP11 TP13 TP15 TP17 X-ray Button RXD0 RXD1 VCC GND GND AGND +5 SPI Table B-53: Motor/Lamp Control Board Test Point B-34 Voltage/Signal Test Point Voltage/Signal TP1 TP3 CSGP2 1 PE1 TP2 TP4 PE0 PE2 TP5 TP7 PE3 PE5 TP6 TP8 PE4 PE6 TP9 TP11 PE7 R1 OUT TP10 TP12 T1 IN OC4 TP13 TP15 IC4 CLOCK TP14 TP16 DATA SEL1 TP17 TP19 SEL2 SEL4 TP18 TP20 SEL3 Tower Down TP21 TP23 Tower Up Compression Down TP22 TP24 Compression Release Compression Up TP25 TP27 Collimator Lamp Rotate Left TP26 TP28 Rotate Right Aux Rotation Limit Sw TP29 TP31 Aux Rotation Limit Sw Aux Rotation Limit Sw TP30 TP32 Aux Rotation Limit Sw Aux Tower Limit Sw TP33 TP35 Aux Tower Limit Sw Top Tower Limit Sw # TP34 TP36 Lower Tower Limit Sw # GND TP37 TP39 Spare Pot StereoLoc Pot TP38 TP40 Spare Pot Collimator Lamp TP41 TP43 Collimator Lamp Ret Compression Height TP42 TP44 C-arm Angle Pot Compression Force TP45 TP47 VTA Force Comp Motor - TP46 TP48 C-arm Torque Logic +5 V TP49 TP51 Display +5 V -12 V TP50 TP52 +12 V Comp Motor + TP53 StereoLoc Input TP54 StereoLoc Input MAN-00625 Maintenance Manual Appendix B—Technical References Test Points Table B-53: Motor/Lamp Control Board (Continued) Test Point Voltage/Signal Test Point Voltage/Signal TP55 StereoLoc/Limit Sw TP56 StereoLoc/Limit Sw TP57 TP59 StereoLoc CMP Sw # StereoLoc Center Sw # TP58 TP60 StereoLoc Comp Sw StereoLoc Adjust TP61 TP63 Aux StereoLoc Inputs Aux StereoLoc Inputs TP62 TP64 Aux StereoLoc Inputs Aux StereoLoc Inputs TP65 TP67 Aux StereoLoc Inputs Aux StereoLoc Inputs TP66 TP68 Aux StereoLoc Inputs Aux StereoLoc Inputs Table B-54: Rotor Control Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 TP3 Gate DRV C 500 VDC TP2 TP4 Gate DRV A Gate DRV B TP5 TP7 +90 V +500 V RTN TP6 TP8 +90 V RTN Brake XSR TP9 TP11 Gate DRV D INV DRV B TP10 TP12 INV DRV A GND TP13 TP15 INV DRV C -15 V TP14 TP16 INV DRV D RAIL SENSE TP17 TP19 RPM RAMP TP18 TP20 ISO +15 V DR +5 V TP21 TP23 GND INV OC ADJ TP22 TP24 +15 V COM TP25 TP27 PHASE FREQ SENSE TP26 TP28 MAIN FILTERED FREQ Table B-55: Filament Protect Board Test Point Voltage/Signal Test Point Voltage/Signal TP1 GRID TP2 FIL COM TP3 TP5 GND FIL LG TP4 FIL SM Table B-56: Tubehead Microprocessor Board Test Point MAN-00625 Voltage/Signal Test Point Voltage/Signal TP1 D2ACLK TP2 D2AIN TP3 TP5 FILTER REAR TP4 TP6 MIRROR FRONT TP7 TP40 RIGHT VCC TP8 TP41 LEFT GND TP42 R/W B-35 Maintenance Manual Appendix B—Technical References LED Indicators 8.0 LED Indicators Use the following LED Indicator tables as an aid for troubleshooting the Selenia. • • • • • • • • • • “Filament Control Board” on p. B-36 “Generator Microprocessor Board” on p. B-36 “Mains Power Board” on p. B-36 “Power Supply Interconnect Board” on p. B-36 “Host Microprocessor Board” on p. B-36 “Motor/Lamp Control Board” on p. B-37 “AWS X-ray LED Board (left)” on p. B-37 “AWS X-ray LED Board (right)” on p. B-37 “Rotor Control Board” on p. B-37 “High Voltage Control Board” on p. B-37 Table B-57: Filament Control Board LED LED “ON” Indication LED LED “ON” Indication D1 D3 RED = Grid Fault RED = OV D2 D8 RED = OC GREEN = +15 V D21 GREEN = SM D22 GREEN = LG Table B-58: Generator Microprocessor Board LED LED “ON” Indication D1 D2 VCC VCC D3 + 5 V OK Table B-59: Mains Power Board LED D16 LED “ON” Indication Power Table B-60: Power Supply Interconnect Board LED D5 LED “ON” Indication GREEN = Rotor Ready Table B-61: Host Microprocessor Board LED B-36 LED “ON” Indication LED LED “ON” Indication D1 D3 +5 Port +5 Port D2 D4 +5 Port +5 Port D5 D7 Run INTLOCK OUT 2 D6 D8 X-ray Button INTLOCK OUT 1 D9 ALARM MAN-00625 Maintenance Manual Appendix B—Technical References LED Indicators Table B-62: Motor/Lamp Control Board LED LED “ON” Indication LED LED “ON” Indication D1 VCC D2 VCC D4 D6 LOGIC +5 V OK +12 V OK D5 D7 Display +5 V OK -12 V OK Table B-63: AWS X-ray LED Board (left) LED LED “ON” Indication LED LED “ON” Indication D1 YELLOW D2 YELLOW D3 D5 YELLOW YELLOW D4 D6 YELLOW GREEN D7 D9 GREEN GREEN D8 D10 GREEN GREEN Table B-64: AWS X-ray LED Board (right) LED LED “ON” Indication LED LED “ON” Indication D1 YELLOW D2 YELLOW D3 D5 YELLOW YELLOW D4 YELLOW Table B-65: Rotor Control Board LED LED “ON” Indication LED LED “ON” Indication D3 RED = 500 V Rail D8 RED = Brake D20 D35 GREEN = +15 V GREEN = Rotor Ready D22 D36 RED = INV OC RED = Control Fault D37 D39 RED = Rotor Fault GREEN = + 5 V D38 D43 RED = Power Interlock Fault GREEN = -15 V D44 GREEN = UP OK Table B-66: High Voltage Control Board LED MAN-00625 LED “ON” Indication LED LED “ON” Indication D14 D19 RED = Tube OV RED = Arc D15 D22 RED = Tube OC RED = Rail OV D23 D33 GREEN = X-ray Interlock RED = HV Interlock D26 GREEN = +15 V B-37 Maintenance Manual Appendix B—Technical References Fuses 9.0 Fuses Table B-67 provides rating, circuit, and part information on the fuses. Figure B-8, p. B-39 shows the AC fuses on the AC Fuse Board and the right AC Fuse Panel. Figure B-9, p. B-39 shows the DC fuses on the left Fuse Panel. Table B-67: Selenia Fuses Description/Part No. Fuse AC Power Distribution Board PN 1-003-0505 F1 F2 F3 F4 F1 F2 Rating Circuit Part No. AWS Fuses Power Distribution Assembly Low Voltage Power Supply F1 P/N 1-095-0049 4 Amp SB, 125 V 4 Amp SB, 125 V 4 Amp SB, 125 V 4 Amp SB, 125 V 2 Amp FB, 250 V 2 Amp FB, 250 V 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC 1-070-1250 1-070-1250 1-070-1250 1-070-1250 1-070-1011 1-070-1011 2 Amp FB, 250 V Input AC 1-070-1121 Gantry Fuses Right Gantry Fuse Panel PN 1-003-0306 Left Gantry Fuse Panel Mains Power Board PN 1-003-0354 Power Supply Interconnect Board PN 1-003-0483 B-38 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F1 F2 10 Amp SB, 250 V 10 Amp SB, 250 V 2 Amp SB, 250 V 2 Amp SB, 250 V 10 Amp SB, 250 V 10 Amp SB, 250 V 10 Amp SB, 250 V 10 Amp SB, 250 V 10 Amp SB, 250 V 10 Amp SB, 250 V 5 Amp SB, 250 V 5 Amp SB, 250 V 4 Amp SB, 250 V 4 Amp SB, 250 V 5 Amp SB, 250 V 5 Amp SB, 250 V 15 Amp SB, 600 V 15 Amp SB, 600 V 30 Amp SB, 600 V 30 Amp SB, 600 V 8 Amp, 600 V 25 Amp, 600 V 8 Amp SB, 250 V 5 Amp SB, 250 V 8 Amp, 250 V 1/32 Amp SB, 250 V 1/2 Amp SB, 250 V +90 VDC +90 VDC 120 VAC 120 VAC 24 VAC (Motor Control) 24 VAC (Motor Control) +28 VDC +28 VDC Filament Filament Image Receptor Image Receptor +15 VDC +15 VDC +10 VDC +10 VDC +525 VDC +525 VDC +325 VDC +325 VDC Rotor Rail Power Supply Rotor Rail Motor Driver Filament Input AC 20 VAC 1-070-1275 1-070-1275 1-070-1072 1-070-1072 1-070-1275 1-070-1275 1-070-1275 1-070-1275 1-070-1275 1-070-1275 1-070-1080 1-070-1080 1-070-1079 1-070-1079 1-070-1080 1-070-1080 1-070-1114 1-070-1114 1-070-1119 1-070-1119 1-070-1333 1-070-1332 1-070-1083 1-070-1080 1-070-1083 1-070-5019 1-070-1062 F1 1/10 Amp SB, 250 V 5 VDC 1-070-1053 MAN-00625 Maintenance Manual Appendix B—Technical References Fuses Figure B-9: Gantry Fuses (Left Panel) Figure B-8: Gantry Fuses (Right Panel) MAN-00625 B-39 Maintenance Manual Appendix B—Technical References Jumpers 10.0 Jumpers Table B-68: Circuit Board Jumper Settings Circuit Board B-40 Jumper # Jumper Position Host Microprocessor Board JP1 pins 1 and 2 Host Microprocessor Board Motor/Lamp Control Board JP2 CJ32 pins 1 and 2 pins 1 and 2 Motor/Lamp Control Board Motor/Lamp Control Board JP1 JP2 pins 1 and 2 open Motor/Lamp Control Board Motor/Lamp Control Board JP3 JP4 open open Motor/Lamp Control Board Motor/Lamp Control Board JP5 JP6 pins 1 and 2 pins 1 and 2 Motor/Lamp Control Board Motor/Lamp Control Board JP7 JP8 pins 1 and 2 pins 1 and 2 Motor/Lamp Control Board VTA Motor Driver Board JP9 WJ8 pins 1 and 2 pins 1 and 2 VTA Motor Driver Board VTA Motor Driver Board WJ9 WJ10 pins 1 and 2 pins 1 and 2 VTA Motor Driver Board VTA Motor Driver Board WJ11 WJ15 pins 1 and 2 pins 1 and 2 Rotor Control Board Rotor Control Board JP2 JP1 pins 1 and 2 pins 1 and 2 Power Distribution Board Power Supply Interconnect Board JP1 J1 K2 pin 3 and K2 pin 5 pins 1 and 2 Power Supply Interconnect Board J2 pins 1 and 2 MAN-00625 Maintenance Manual Appendix C—Selenia Troubleshooting Introduction Appendix C—Selenia Troubleshooting 1.0 Introduction This Appendix provides general information to aid the Service Engineer with troubleshooting. Note that the Schematics manual can be a valuable aid in troubleshooting. 2.0 AWS Troubleshooting Table C-1: AWS Troubleshooting Table Problem Probable Cause Solution System power on indicators off (Gantry and AWS), UPS indicator on. Blown fuse on Power Distribution Board. Replace fuse—Chapter 4, Section 14.0, p. 4-21, to access board. System off, UPS off, cannot turn UPS on. Problem with site power. Restore site power to system. UPS does not turn on or off. Computer interface problem. Disconnect the Sun computer. If the UPS works normally, inspect the interface cable and the Sun computer. UPS operates on-battery even though normal line voltage exists. UPS input circuit breaker tripped. AWS—Power Distribution UPS does not provide expected back up time. UPS fault alert message received and all indicators on UPS are flashing. UPS fault alert message received and on-line and on-battery indicators on UPS are flashing. No power to Selenia and the UPS is not operating. The replace battery light on the UPS is illuminated. Reset the circuit breaker by pressing the breaker. If circuit breaker continues to trip, replace UPS. The UPS battery is weak due to Allow the battery to charge for 4 hours. If the recent outage or is near the end of battery is near the end of its service life, its service life. replace—Chapter 4, Section 23.1, p. 4-25. Internal UPS fault Do not continue using the UPS. Turn AWS power off and replace UPS. Internal UPS fault Do not continue using the UPS. Turn AWS power off and replace UPS. The UPS is shutdown and the battery is discharged from an extended power outage. None. The UPS returns to normal operation when the power is restored and the battery has a sufficient charge. Weak batteries Allow the battery to charge for 4 hours. Replacement batteries not connected properly Confirm the battery connection—Chapter 4, Section 23.2, p. 4-26. Power on indicator is not Lit, and power is turned off Turn on display power, press power button on lower right side of display. AWS—Operation Application does not start— Display screen blank. Power on indicator Lit. Brightness Adjust display screen brightness—Chapter 6, is turned down. Section 2.1.1, p. 6-2. Video cable loose. Inspect cable connections between display and Sun computer and between display and display power supply. Faulty display. Faulty video board in computer MAN-00625 Replace display. Replace Sun computer. C-1 Maintenance Manual Appendix C—Selenia Troubleshooting AWS Troubleshooting Table C-1: AWS Troubleshooting Table (Continued) Problem Application does not start— Display screen on, Operating System not started. Probable Cause Solution UPS locked up, preventing OS from starting. Cycle power to UPS. Turn AWS power on, if needed. Computer problems. Replace Sun computer. Application does not start— Display screen on, Operating System on. Incorrect Login At bottom of screen display, select EXIT, click YES to exit. When prompted to do so, log in. If still unable to log in, call Service. Alarm Message on screen. Various Refer to Appendix B. Troubleshoot as required. Faulty Brick Assembly Replace Brick Assembly—Chapter 5, Section 6.9, p. 5-21. Faulty Image Receptor Replace Image Receptor—Chapter 5, Section 6.2, p. 5-15. Dirty Image Receptor Clean Image Receptor—Operator’s Manual. Faulty Image Receptor Replace Image Receptor—Chapter 5, Section 6.2, p. 5-15. Image Acquisition No power to Image Receptor, AWS and Gantry power are on. Poor Quality image, artifacts present. C-2 MAN-00625 Maintenance Manual Appendix C—Selenia Troubleshooting Software Troubleshooting 3.0 Software Troubleshooting Table C-2: Software Troubleshooting Symptom Probable Cause A message appears saying: " The Acquisition Station database is corrupt. The system may have been shutdown incorrectly." It will then give the options of: The system detects a database corruption • "Clear database and restart" • "Repair database and restart" • “Exit the application” Power problems White screen with message: program terminated ok User Directions Caution! If you see this message, you should first attempt to repair the database. If after performing this operation, and rebooting, you still receive this message, Contact Service. The “Clear the database and restart” should only be used under direction of a service engineer. 1. Turn off the circuit breaker on back of AWS (Figure C-1). 2. Wait for UPS to stop beeping (a minimum of 10 minutes). 3. Turn the circuit breaker switch back on. 4. Press the AWS On button. The computer restarts. 5. Log on to the OS. Forgot user password Can’t make a “tech” into a Logged in as tech “manager” MAN-00625 Figure C-1: AWS Circuit Breaker Delete user account and re-enter. This must be done by a Manager. Delete user account and re-enter it when logged on as a Manager. C-3 Maintenance Manual Appendix C—Selenia Troubleshooting Software Troubleshooting Table C-2: Software Troubleshooting (Continued) Symptom Probable Cause User Directions No screen function, cursor still moves. Dialog box hidden behind main screen If you accidentally click the Main screen when an alarm dialog box is displayed, re-click the alarm icon and the dialog box is re-displayed. 1. If the main screen appears to be non-functional, click the upper right corner dot of the Main screen bar, and the screen minimizes to an icon that says Lorad. 2. Close any open application dialog boxes (not the little icon boxes on the left). 3. Double Click the icon Application to return it to a full screen. If the Task Launcher screen is accidentally closed, restart the application. 1. If a screen does not function—and, there is nothing behind it, after you have minimized the program— click the exit button on the OS task bar at the bottom of the screen. 2. Log out of the session. 3. Click OK on the logout confirmation dialog box. Lorad wallpaper appears Open key pressed. Incorrect paddle position message doesn’t go away Changed or moved paddle while Preview screen was displayed Paddle not recognized. Collimation on spot paddles is wrong Error 100 RPC3-Write error Cannot delete patients Image Washed out CD-RW will not respond C-4 Automatic Collimation was turned off in setup Error transferring preview Image Faulty generator communications, brick, cabling, etc. Logged in as tech Call field service if these solutions do not work. Do not turn off the AWS circuit breaker with the program running. Press the Open key again or click the application icon on the left and program should reappear. • Restore the previous paddle or position. You may need to also click Reset Generator. • Re-seat paddle to confirm good connection. • Examine Paddle Configuration table. Turn Automatic Collimation back on and leave on. Restart the system. Be sure to restart the computer every morning. Call Service. Log in as Manager. Evaluate exposure bar, should be above 250. • Wait five minutes before trying again. • Look at CD-RW spooler in Manage Queues to see if Images are still being transferred. • Wait until Image transfer has finished before retrying. • Try a different media. MAN-00625 Maintenance Manual Appendix C—Selenia Troubleshooting Debugging DICOM 4.0 Debugging DICOM The following is a brief description of how to set the debug flags so that detailed DICOM information gets stored to the .0.log files. After following these steps, perform the DICOM action and then look in the log files for this detailed information. Debugging Retrieve Priors 1. 2. 3. 4. 5. 6. Go to Service Tools. Click DROC computer under Diagnostics. Click Set Debug Flags. Click apps. Click droc. Click apps.qr. Debugging DICOM Store 1. Go to Service Tools. 2. Click DROC computer under Diagnostics 3. Click Set Debug Flags. 4. Click devices. 5. Click pdevremstore_001. 6. Click PDevRemStore_imp. 7. Select show useful tracing. 8. Click Update. 9. Click the Netscape Back button. 10. Click the Netscape Back button. 11. Click DCF (Dicom library) settings that will take effect immediately. 12. Click cpp_lib/DCS Dicom Core Services. 13. Select show ACSE pdu data. 14. Select show DIMSE message reads. 15. Select show DIMSE message writes. 16. Click Update. Debugging Modality Worklist 1. Go to Service Tools. 2. Click DROC computer under Diagnostics. 3. Click Set Debug Flags. 4. Click raw. 5. Click mwlquery_001. 6. Click DCF (Dicom library) settings that will take effect immediately. 7. Click cpp_lib/DCS Dicom Core Services. 8. Select Show ACSE pdu data. 9. Select show DIMSE message reads. 10. Select show DIMSE message writes. 11. Click Update. MAN-00625 C-5 Maintenance Manual Appendix C—Selenia Troubleshooting Debugging DICOM C-6 MAN-00625 Maintenance Manual Index Index A acceptance tests sign off sheet 7-1 accessing exposure and error logs 5-9 Selenia components 4-3 system log files 8-1 accessories, compression paddles smart paddles, moving position 3-13 acquisition workstation clean and inspect 4-6 ACR phantom evaluation 7-3 add and configure AWS CD-RW 8-24 CAD sever 8-18 diagnostic review workstation 8-21 DICOM archives 8-14 output devices 8-11 printers 8-11 adding anon output 8-5 service CD-RW output device 8-5 adjusting display controls and functions 6-1 TEC exposure mode 6-33 tube bias 6-18 tube current 6-22 adjustments and calibrations AWS 6-1 system 6-1 x-ray system 6-18 AEC dark offset calibration 6-48 sensor position 3-4, 3-7, 3-8, 3-13 Auto 3-13 AEC calibration 6-37 enable AEC function 6-37 entering the AEC calibration tool 6-37 entrance screen function exposure (ESE) 6-43 exiting AEC calibration 6-47 generate goal image 6-45 half value layer (HVL) 6-40 alarm logs operating system status 8-2 software status 8-1 alarm logs/brick assembly status 8-2 alarm messages B-21 MAN-00625 alarm types and system messages B-7 alarms B-24–B-30 category one B-7, B-8, B-22, B-23 category two B-7, B-8, B-24 dialog box B-9 self-correcting B-9 alignment x-ray and light field 6-5 anonymous CDs 8-5 array monitor port B-6 automatic compression releases interlock 1-6 AWS 1-1, 3-1, 3-2 adjustments and calibrations 6-1 bar code reader configuration 8-26 CD-RW, add and configure 8-24 clean and inspect 4-6 component identification 4-2 computer, replacing 4-14 controls and displays 3-1 display and swing-arm maintenance 4-8 installing trackball 4-10 IP address 8-2 keyboard and trackball 3-3 keypads 3-3 maintenance 4-1 operating system status 8-2 operation troubleshooting C-1 power distribution troubleshooting C-1 preventive maintenance 4-6 realigning display bracket 10-6 post 10-6 swing-arm plate 10-5 reconfiguring swivel arm to right 11-1 removing covers 4-3 replacing bar code reader 4-13 CD-RW drive 4-13 circuit breaker 4-23 computer 4-14 display 4-8, 10-2 display power supply 4-22 fiber optic cable 4-29 keyboard 4-11 I-1 Maintenance Manual Index left LED board 4-22 low voltage power supply 4-21 power control board 4-21 power distribution assembly 4-20 power distribution board 4-21 radiation shield 4-19 right LED board 4-22 storage shelf 4-12 UPS batteries 4-26, 4-28 workstation cooling fans 4-23 set to non-imaging mode 6-3 software status 8-1 troubleshooting C-1 UPS maintenance 4-25 B backup calibration and map files 4-14, 8-4 configuration 4-14, 8-4 bar code reader configure 6-2 replacing 4-13 beam limiting assembly, replacing 5-19 breast density 3-4 brick assembly status/alarm logs 8-2 brick assembly, replacing 5-21 C cabling, fiber optic 5-13 CAD server 8-18 cal data, downloading/initializing 6-13 calibrating AEC 6-37 enable AEC function 6-37 entering calibration tool 6-37 compression system 6-58 chain tension 6-58 force 6-60 force load cell 6-58 speed 6-58 thickness pot 6-59 thickness pot mechanical adjustment 6-59 calibration and map files backup 4-14 calibration procedures gain calibration 6-16 image quality verification 6-16 image receptor 6-14 image receptor gridlines calibration 6-15 image receptor gridlines test 6-15 tube voltage 6-20 C-arm I-2 alarms B-23 compression clutch and clutch brake assembly, replacing 5-47 compression thickness pot, replacing 5-46 controls and displays 1-1, 3-1, 3-6, 3-7 covers, removing 5-6 left rotation display board, replacing 5-33 motor and motor brake, replacing 5-49 movement disabled 3-10 movement interlocks 1-6 paddle detect board, replacing 5-35 position display boards, replacing 5-34 right rotation display board, replacing 5-33 rotation 3-10 rotation and vertical speed control test 6-56 rotation drive motor and gearbox assembly, replacing 5-44 rotation gear assembly inspection and lubrication 5-11 rotation limit switch, replacing 5-30 rotation potentiometer, replacing 5-43 switch boards, replacing 5-30 tests and adjustments 6-53 paddle programming and verification 6-53 rotation angle calibration 6-54 rotation display potentiometer 6-54 verify rotation limit switch 6-55 vertical travel adjustment 6-57 vertical drive motor/gearbox assembly, replacing 5-45 vertical travel limit switches, replacing 5-29 VTA motor driver board, replacing 5-34 category one alarms B-8 generator B-8 image receptor B-8 category three alarms B-31 category two alarms B-24 alarm dialog box B-9 functions B-8 CD-RW drive, replacing 4-13 CDs, anonymous 8-5 circuit boards, replacing 5-22 circuit breaker gantry 3-6 replacing 4-23, 5-39 circuit components, replacing 5-22 clean and inspect acquisition workstation 4-6 AWS 4-6 gantry 5-9 MAN-00625 Maintenance Manual Index cleaning cabinet 4-6 keyboard 4-6 trackball 4-6 close procedure 3-4 collimator mode 3-12 override 3-12 complaints P-xxi compliance requirements & statements 1-7 compliance tests kv accuracy and reproducibility 6-24 compliance tests, system level 6-24 linearity worksheet 6-27 linearity worksheet-small focal spot 6-28 reproducibility worksheet 6-26 component identification, AWS 4-2 compression controls and displays 3-8 release 3-3 compression system calibration 6-58 chain tension adjustment 6-58 force calibration 6-60 setting-force load cell 6-58 speed calibration 6-58 thickness pot calibration 6-59 thickness pot mechanical adjustment 6-59 configuration file backup 4-14 configure array auto-power control time 6-51 array temperature 4-17, 6-52, 8-10 AWS bar code reader 8-26 bar code reader 6-2 for presentation outputs 8-11 modality worklist 8-22 output devices 8-11 R2 image checker 8-18 Service CD-RW 8-5 controls 3-4, 3-9 AEC sensor position 3-8 automatic compression release 3-9 C-arm 3-7, 3-10, 3-11 footswitch 3-8 collimator override 3-7, 3-12 compression 3-3, 3-7, 3-9, 3-12 footswitch 3-8 compression brake 3-9 compression device 3-7, 3-8 compression display 3-8 compression release 3-9 handwheels 3-8 MAN-00625 light field lamp 3-7, 3-12 covers compression device 5-7 gantry, removing 5-5 removing 1-3 tubehead side 5-6 x-ray tube side 3-7 D dark offset calibration, AEC 6-48 date, setting 8-3 definitions P-xxii detector ghosting 6-31 detector_ready timeout adjustment 6-16 DICOM archives, add and configure 8-14 debugging C-5 digital array field acceptance tests 7-2 display 3-5 adjustment 6-2 adjustments 6-1 AEC sensor position 3-8 brightness 6-2 compression force 3-8 compression thickness 3-8 contrast 6-2 control and function adjustments 6-1 horizontal/vertical position control 6-2 power supply, replacing 4-22 replacing 4-8, 10-2 display arm reconfiguration, Selenia 10-1 long base 10-2 Document Conventions P-xxvi door indicators, exam room door 1-3 downloading/initializing cal data 6-13 DROC software configuration 8-6 dual function footswitches 3-8 E early release interlock 1-6 electrical safety 1-3 Emergency Off switch 1-5, 2-8, 3-5, 3-6 replacing 5-38 using 2-8 error codes B-22–B-23 exam room door indicators 1-3 exposure and error logs, accessing 5-9 exposure mode and techniques 3-4 exposure timing parameters 6-16 brick bypass mode 6-17 detector_ready timeout adjustment 6-16 I-3 Maintenance Manual Index F fiber optic cabling 5-13 gantry 5-13 replacing 4-29 field acceptance tests ACR phantom evaluation 7-3 image receptor linearity 7-2 signal to noise ratio 7-4 spatial resolution 7-3 filament control board over-current/over-voltage adjustment 6-20 replacing 5-25 filament protect board, replacing 5-27 film printer 1-2 filter 3-4 firmware, replacing 5-22 flat screen display 3-1, 3-2, 3-5 focal spot 3-4 footswitches 1-1, 3-6, 3-8 for presentation outputs 8-11 function keys 3-3 AEC position 3-4 breast density 3-4 close procedure 3-4 exposure mode 3-4 filter 3-4 focal spot 3-4 grid 3-4 keyboard 3-4 kV selection 3-4 mAs 3-4 new entry 3-4 functional tests 2-1, 3-9 fuses B-38 G gain calibration 6-16 gantry 1-1 clean and inspect 5-9 component identification 5-2 controls and displays 3-6 fiber optic cabling 5-13 maintenance 5-1 preventive maintenance 5-8 remote x-ray on/power on light, connection 5-12 removing covers 5-5 removing covers and panels 5-5 replacing beam limiting assembly 5-19 brick assembly 5-21 circuit boards, firmware, and circuit I-4 components 5-22 circuit breaker 5-39 electrical power components/assemblies 5-36 Emergency Off switch 5-38 filament control board 5-25 generator microprocessor board 5-25 HV generator assembly 5-17 isolation transformer/power dist assembly 5-40 mains power board 5-38 mechanical components and assemblies 5-42 motor/lamp control board 5-24 position display boards 5-34 power distribution board 5-37 power supply interconnect board 5-41 rotor control board 5-26 timing belt 5-50 tubehead cooling fan 5-42 tubehead microproc./motor driver boards 5-28 tubehead switch boards 5-27 x-ray and imaging components 5-13 x-ray tube 5-20 replacing C-arm compression clutch/clutch brake assembly 5-47 compression thickness pot 5-46 left rotation display board 5-33 motor and motor brake 5-49 paddle detect board 5-35 right rotation display board 5-33 rotation drive motor/gearbox assembly 5-44 rotation limit switch 5-30 rotation potentiometer 5-43 switch boards 5-30 vertical drive motor/gearbox assembly 5-45 vertical travel limit switches 5-29 VTA motor driver board 5-34 rotation angle displays 3-6 general information 1-1 generator microprocessor board, replacing 5-25 generator related alarms B-8 ghosting, detector 6-31 glandular dose and radiation output rate 7-4 grid 3-4 H host microprocessor board calibration mode dip switch S6 settings B-2 DIP switch S7 settings B-4 push-buttons S1, S2, S3, S5 B-2 replacing 5-23 MAN-00625 Maintenance Manual Index rotary switch S4 settings B-3 switch settings B-1 HV control board 5-17 HV control board over-current/over-voltage adjustment 6-19 HV generator assembly mounting plate 5-17 replacing 5-17 HV inverter board 5-17 HV Test Well 5-17 I Image Acquisition troubleshooting C-2 image quality verification 6-16 image receptor calibration procedures 6-14 gain calibration 6-16 gridlines calibration 6-15 gridlines test 6-15 image quality verification 6-16 linearity test 7-2 replacing 5-15 replacing fans 5-16 retract calibration 6-14 returning 5-15 images sizes A-11 indicators, exam room door 1-3 info menu 2-6 information dialog box 2-6 initiating x-ray exposure 2-2, 3-3 inspection and lubrication C-arm rotation gear assembly 5-11 VTA lead screw 5-12 integrity, isolation 1-2 intended use P-xxi interconnect board adjustment, power supply 6-60 interlocks 1-6 automatic compression releases 1-6 C-arm movement 1-6 early release 1-6 mirror and filter 1-6 smart paddle system position 1-6 introduction to Selenia 1-1 IP address 8-2 isolation integrity 1-2 isolation transformer/power distribution assembly, replacing 5-40 J jumpers B-40 MAN-00625 K keyboard 3-3 controls 3-4 replacing 4-11 special function keys 3-3, 3-4 keypads 3-3 kV selection 3-4 kV/mA range A-9 L label locations 1-8 large focal spot light field alignment 6-6 x-ray alignment 6-5 Launch dialog box 2-4 LED board, left, replacing 4-22 LED board, right, replacing 4-22 LED Indicator tables B-36 light field alignment large focal spot 6-6 small focal spot 6-7 light field edge contrast test 6-12 light field illuminance test and adjustment 6-10 light field lamp 3-9, 3-12 Log Files 8-1 login 2-4 to application 2-5 low voltage power supply, replacing 4-21 M mains power board, replacing 5-38 maintenance gantry 5-1 preventive 5-8 manual, using P-xxvii manuals, Selenia P-xxvi mAs focal spots manual range A-10 mAs, changing 3-4 mechanical components and assemblies, replacing 5-42 mechanical safety 1-4 Menu, Info 2-6 messages see alarms mirror and filter interlocks 1-6 modality worklist configuration 8-22 monitor see display monitor See display motor/lamp control board, replacing 5-24 Multiplier Assembly 5-17 I-5 Maintenance Manual Index N new entry key 3-4 non-imaging mode 6-3 O On button 3-3 On indicator light 2-2, 3-3 operating system user name 2-4 operator interface 1-1 operator radiation shield 1-3 output devices configuration 8-11 over-current/over-voltage adjustment filament control board 6-20 HV control board 6-19 overview 1-1 P Paddle ID table 6-53 paddle parts list 9-4 parts list 9-1 performance testing 7-1 peripheral monitor port B-5 post-startup tests 2-6 power distribution board replacing 4-21, 5-37 Power Panel dialog box 2-9 power supply interconnect board adjustment 6-60 replacing 5-41 prerequisites P-xxi pre-startup tests 2-1 preventive maintenance 5-8 AWS 4-6 printer, film 1-2 printers, add and configure 8-11 Q quality control P-xxi R R2 image checker 8-18 radiation output rate 7-4 radiation safety 1-3 radiation shield 1-3 replacing 4-19 radiation symbol x-ray indicator 2-2, 3-3 reconfigure display arm 10-1 swivel arm 11-1 reject management 8-7 I-6 remote x-ray on/power on light, connection 5-12 remove output 8-5 removing gantry covers 5-5 replacement parts 9-1 C-arm functions 9-2 image acquisition subsystem 9-3 miscellaneous 9-6 paddles 9-4 power distribution functions 9-1 system control and x-ray functions 9-2 TechMate 9-6 replacing C-arm covers 5-6 fiber optic cabling 5-13 filament protect board 5-27 firmware, gantry 5-22 host microprocessor board 5-23 image receptor 5-15 trackball 4-10 repreview tab 8-7 reset generator B-22 restarting system after Emergency Off Switch 2-9 review management 8-7 rotation and vertical speed control test 6-56 rotation angle displays 3-6 rotation limit switch 6-55 rotor control board, replacing 5-26 S safety 1-2 electrical 1-3 Emergency Off switches 1-5 interlocks 1-6 mechanical 1-4 radiation 1-3 screen controls & exposure techniques 3-4 screens, non-functional, cursor moves C-4 SecurView 1-1 selecting exposure techniques 3-4 Selenia accessing internal components 4-3 display arm reconfiguration 10-1, 10-2 introduction 1-1 label locations 1-8 reinstall backup files 4-17 replacing bar code reader & power supply 4-13 CD drive 4-12 circuit breaker 4-23 computer 4-14, 4-17 cooling fans 4-23 MAN-00625 Maintenance Manual Index display 4-8 display power supply 4-22 keyboard 4-11 low voltage power supply 4-21 power control board 4-21 power distribution assembly & fuses 4-20 power distribution board 4-21 radiation shield 4-19 storage shelf 4-12 trackball 4-10 X-ray LED boards 4-22 troubleshooting C-1 verify system operation 4-17 Selenia manual set P-xxvi service acceptance tests sign off sheet 7-1 setting date 8-3 time 8-3 time zone 8-3 shutdown procedures 2-1, 2-7 signal to noise ratio test 7-4 small focal spot light field alignment 6-7 x-ray alignment 6-6 smart paddle system 3-13 position interlock 1-6 SMPTE Pattern display adjustment 6-2 SMPTE pattern, display adjustment 6-2 Software Maintenance 8-1 spatial resolution test 7-3 specifications A-1 dimensional information A-1 standard system test 7-1 startup procedures 2-1 Selenia 2-2 TechMate 2-2 tests 2-1 wait time 2-4 swing-arm maintenance 4-8 switches Emergency Off 1-5, 2-8, 3-5 gantry circuit breaker 3-6 swivel arm reconfiguring 11-1 system adjustments and calibration 6-1 controls and functional tests 3-9 log files 8-1 messages B-21 System Controls, Indicators, and Tests 3-1 MAN-00625 system level compliance tests 6-24 system messages B-7 T TEC exposure mode adjusting 6-33 adjusting the TEC master density setting 6-34 initializing the TEC lookup tables 6-34 setting the active TEC table 6-34 TEC tables 6-35 selecting the correct table 6-33 setting Exposure Mode 3-4 tables 6-33 defaults 6-35 high contrast 6-36 low dose 6-35 TechMate 1-1 accessing internal components 4-5 reconfiguring swivel arm 10-3 replacing computer 4-18 display 4-9, 10-3 keyboard 4-11 trackball 4-10 UPS 4-27 UPS battery 4-28 swivel arm reconfiguration 11-1 technical references B-1 LED indicators B-36 service mode, switches and connections B-1 test points B-32 techniques, setting exposure 3-4 terms and definitions P-xxii test point tables B-32 testing performance 7-1 tests post startup 2-6 startup, shutdown, and functional 2-1 tests and adjustments, C-arm 6-53 time zone, setting 8-3 time, setting 8-3 timing belt, replacing 5-50 timing parameters, exposure 6-16 trackball 3-3 installing 4-10 training P-xxi troubleshooting AWS C-1 debugging DICOM C-5 software C-3 I-7 Maintenance Manual Index tube bias adjustment & values 6-18 tube current (mA) adjustment 6-22 tube voltage (kV) calibration 6-20 tubehead cooling fan, replacing 5-42 microproc./motor driver boards, replacing 5-28 switch boards, replacing 5-27 tubestand 1-1, 3-1 U Ultra 45, replacing 4-17 UPS 2-3 UPS & UPS batteries, replacing Selenia 4-26 UPS & UPS batteries, replacing TechMate 4-27 user actions B-21 OS/Application user names and passwords 2-4 using the Emergency Off switch 2-8 restarting system 2-9 using the manual P-xxvii V W wait time, startup 2-4 warnings, cautions, and notes P-xxvi workstation cooling fans, replacing 4-23 write patient files 8-5 X X-ray collimated fields A-8 x-ray buttons & indicators 2-2, 3-3 collimated fields 3-12 light field alignment 6-5 system adjustments and calibrations 6-18 tube replacing 5-20 x-ray alignment large focal spot 6-5 small focal spot 6-6 x-ray and imaging components replacing 5-13 VTA lead screw inspection and lubrication 5-12 I-8 MAN-00625
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