IOSH Managing safely V5.0
Name of person completing the
risk assessment:
Description of work area being
assessed:
Description of task being
assessed:
What is the
hazard?
Who might be
harmed?
Collision or runover incidents,
high engine
sound levels
involving
diesel-powered
forklift
operation in
confined
machine shop
areas.
Forklift drivers
Crushing injury
from hydraulic
press machine
during operation
or inspection
Hydraulic
machine
operators
All working
staff in the shop
floor
Visitors or
pedestrians
within the work
zone.
maintenance
staff
© HSQE Ltd (2017)
Project template (Risk assessment form)
MUHAMMAD TAHIR
Username that you use to
access your course:
Date and time
completed:
197868muhammadtahir195
14-06-2025
10:29 AM
Production line machine shop which includes curing oven, hydraulic press machine, CNC router and fork lifter
Operation of machines in the shop floor
How might
they be
harmed?
Existing risk
controls
measures:
Crush injuries
or fractures
Vehicle
Pathway is
marked on the
floor
Fatalities
Inhalation of
diesel fumes
in poorly
ventilated
areas.
Exposure to
high sound
levels
Fingers or
Hand can
crushed/amput
ated during
machine
operation/mai
ntenance
Provide operator
training
Current risk rating
L
5
C
5
R
25
Exhaust
ventilation
Operators
receive training
Physical guards
installed
4
4
16
Page 1 of 3
Additional
control
measures:
Action /
monitored by
whom?
Action /
monitored by
when?
Facility Safety
Officer
3 weeks
Forklift Fleet
Manager
1 week
Replaced
diesel
powered
engine with
electrical
powered
Installed Twohand control
mechanism
Plant Manager
3 months
Machine shop
Incharge
2 weeks
Mark the
critical area on
the floor and
place controls
outside that
area
Health and
Safety Officer
1 week
Designated
pedestrian
walkways
Warning signs
placed for
speed limit
New risk rating
L
1
1
C
5
4
R
5
4
www.hsqe.co.uk
IOSH Managing safely V5.0
Project template (Risk assessment form)
What is the
hazard?
Who might be
harmed?
How might
they be
harmed?
Existing risk
controls
measures:
Electrical shock
from damaged
cables, improper
earthing, or
exposed wiring
during CNC
router
maintenance.
Technicians
Electric shock
Machine
operators
Electrical
burns
Routine checks
are inconsistent
Maintenance
staff/engineers.
Cardiac arrest,
or even fatal
injury.
Exposure to
high
temperatures
due to poor PPE
usage, or burns
from touching
the hot surfaces
of the curing
oven after
operations
Curing oven
operators
Cleaning staff
anyone working
near the oven
Thermal burns
Heat stroke,
Skin burns
Potential fire
risk if
flammable
materials are
nearby.
Review date:
14-12-2025
Training provider name:
HSQE Ltd.
© HSQE Ltd (2017)
Current risk rating
L
C
R
Usage of earth
leakage breaker
3
5
15
Conduct
electrical
system audits
bi weekly
Use Nonconductive
Floor Mats
and insulated
tools & PPE’s
New risk rating
L
1
C
5
R
4
3
12
Place high
temperature
warning signs
1
3
Sperate
material
storage area
Signature of person completing the
risk assessment:
Page 2 of 3
Action /
monitored by
whom?
Action /
monitored by
when?
Electrical
engineer
1 month
Line supervisor
1 week
Health and
Safety Officer
2 weeks
Line Manager
1 week
Inventory
controller
2 weeks
5
Install residual
current
devices
(RCDs)
Introduce
heat-resistant
and high
temperature
PPE
Normal PPE’s
are issued to the
workers
Safety light
installed on the
oven which
shows machine
is in operation
Additional
control
measures:
3
Engr. Tahir
www.hsqe.co.uk
IOSH Managing safely V5.0
Project template (Risk assessment form)
Risk rating calculator
Likelihood that the hazardous event will occur:
1
Very unlikely
2
Unlikely
3
Fairly likely
4
Likely
5
Very likely
Consequence of the hazardous event should it occur:
1
Insignificant – no injury
2
Minor – Minor injuries requiring first aid
3
Moderate – Up to three days absence
4
Major – More than seven days absence
5
Catastrophic - Death
Action level table
Risk rating:
20-25
15-16
8-12
3-6
1-2
Action:
STOP – Stop activity and take immediate action
URGENT ACTION – Take immediate action and stop activity if necessary, maintain existing controls rigorously
ACTION – Improve within specified timescales
MONITOR – Look to improve at the next review or if there is a significant change
NO ACTION – No further action but ensure controls are maintained and reviewed
Getting you project assessed
Please email a copy of your completed risk assessment form to HSQE Ltd at tutors@hsqe.co.uk
© HSQE Ltd (2017)
Page 3 of 3
www.hsqe.co.uk