DIPLOMA CURRICULUM OF
PRECISION MANUFACTURING
ENGNEERING
(SECOND YEAR)
(3rd Semester)
(To be implemented from 2025-26)
Prepared by;
National Institute of Technical Teachers’ Training & Research Kolkata
Block – FC, Sector – III, Salt Lake City, Kolkata – 700 106
Vetted by:
Domain experts from Polytechnics of Odisha
State Council for Technical Education & Vocational Training
Near Raj Bhawan, Unit-VIII, Bhubaneswar, Odisha
1
Table of Contents
Contents
1
Curriculum Structure for Second year (Semester III)
2
Content details of Semester III
Page No.
3
4-40
2
Total 48 Credits and 1500 marks
PROGRAMME TITLE: PRECISION MANUFACTURING
SEMESTER - III
Teaching Scheme
SL.
No
Category of
Course
Code No
Course Title
Prerequi
site
Evaluation Scheme
Theory
Practical
Contact Hours/ week
Total Marks
Credits
-
100
3
-
-
100
3
L
T
P
End
Exam
Progressive
Assessment
3
0
0
70
30
-
3
0
0
70
30
End
Exam
Progressive
Assessment
1
PMPC201
2
PMPC203
Production technology (Turning,
Milling & Grinding)
Strength of material
3
PMPC205
Engineering metrology
3
0
0
70
30
-
-
100
3
4
PMPC207
Material technology
3
0
0
70
30
-
-
100
3
PMPC209
3
0
0
70
30
-
-
100
3
0
0
4
-
-
15
35
50
2
Programme
Core
6
PMPC211
Jigs and fixtures theory and
design-I
Machine drawing (Assembly)
7
PMPC213
CAD LAB
0
0
4
-
-
15
35
50
2
8
PMPC215
Production Technology lab
0
0
4
-
-
15
35
50
2
9
PMPC217
Workshop- II
0
0
4
-
-
15
35
50
2
Summer Internship – I*
0
0
0
-
-
15
35
50
2
15
0
16
350
150
75
175
750
25
5
10
Summer
Internship
SI201
TOTAL
*3 - 4 weeks after 2nd Semester
3
SEMESTER III
4
Production Technology (Turning, Milling & Grinding)
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T
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Course Code: PMPC201
3
0
0
Total Contact Hours
Theory
Theory Assessment
: 45Hrs
End Term Exam
70
Progressive Assessment
30
Total Marks: 100
Pre Requisite
: Nil
Credit
3
Category of Course : PC
RATIONALE:
In rational production technology, turning uses a rotating work piece and a stationary or moving cutting tool to create cylindrical
shapes, while milling uses a rotating cutting tool and a stationary or moving work piece to create flat or complex surfaces. In the
diploma programme in Precision Manufacturing, knowledge of this subject is essential.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1.
2.
Follow basic working principles of lathe and Milling.
Explain operations performed in lathe and Milling.
5
Describe different types of tools and its usages
4. Describe different types of Grinding operations.
3.
6
UNITS
TOPICS
UNIT-I
Introduction to Lathe:
The centre lathe and its principle of working, Types of
lathes, Lathe specification and size, Features of lathe bed.
Lathe parts and Mechanism:
Head stock and tail stock, Feed mechanism and changegears. Carriage saddle, Cross slide, Compound rest, Tool
post, Apron mechanism.
UNIT-II
UNIT-III
UNIT-IV
UNIT-V
UNIT- VI
Lathe accessories:
Lathe accessories, Chucks, Face plate, Angle plate, Driving
plate, Lathe doges, mandrills, Steady rest, Lathe
attachments,
Lathe operations:
plane and step turning, Taper turning, Screw cutting,
Drilling, Boring, reaming, Knurling, Parting off. Types of
lathe tools and their uses
Capstan and Turret lathe:
Brief description of semi-automatic lathes such as
capstan and turret lathes,
their
advantages
and
disadvantages over centre lathe. General and periodic
maintenance of a centre lathe.
Introduction to Milling:
Types of milling machines, constructional features of
horizontal milling M/C.
HOURS
4
5
5
5
5
5
7
UNIT-VII
2
Milling cutters and maintenance:
General maintenance of the machine, types of milling cutters
UNIT-VIII
5
Milling operations:
Milling operations like plane milling, face milling, angular
milling, form milling, straddle milling, gang milling, cutting
speed and feed for different tools in up and down milling.
Simple, compound, and differential indexing.
5
Introduction to Grinding:
Classification, working, application of following grinding
machines with “commonly used grinding wheels and work
piece materials” :
i.
Cylindrical (centre less, internal and external)
grinding machines.
ii.
Bench and portable grinder.
iii. Tool and cutter grinding machine.
iv.
Profile grinding machine.
Methods of mounting work piece on cylindrical grinding
machines (Including chuck and mandrel).
Honing, lapping, buffing and other super finishing processes.
4
Grinding wheels and operations:
Terms associated with grinding wheel operations including
loading, glazing, dressing and truing.
Grinding wheels:
i. Nomenclature.
ii. Types and shapes.
iii. Designation system and its interpretation.
iv. Selection criteria.
UNIT-IX
UNIT-X
8
Static and dynamic balancing of grinding wheels - need and
methods.
Methods of mounting grinding wheel.
BOOKS:
1.
2.
3.
4.
5.
6.
Manufacturing Processes, Technology & Automation" by R.K. Jain,
Workshop Technology" by Hajra Chaudary, and
Production Engineering" by P.C. Sharma. Additionally,
Manufacturing Engineering and Technology" by Kalpakjian and
Modern Production/ Operations Management" by Buffa and Sarin
A Course in Workshop Technology by B.S. Raghuwanshi Vol I & Vol. II
Strength of Material
L
T
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Course Code: PMPC203
3
0
Total Contact Hours
0
Total Marks: 100
Theory Assessment
9
Theory
: 45Hrs
Pre-Requisite
: Nil
Credit
3
End Term Exam
70
Progressive Assessment
30
Category of Course: PC
RATIONALE:
Strength of materials" refers to a method for evaluating material strength based on no equilibrium thermodynamic principles,
focusing on developing an easy-to-use method for engineers and other users.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1.
2.
3.
4.
Describe different material along with its proprieties
Identify geometrical properties and sections
Identify different types of beams and its characteristics
Appreciate differ types of columns and its properties
UNIT
UNIT-I
CONTENT
INTRODUCTION TO ENGINEERING MECHANICS
HOURS
6
Force and characteristics of a force, Force system: Definition, classification of force system according to plane
and line of action, Composition of Forces: - Definition,
Resultant force, moment of a force, Principle of
transmissibility of forces, Law of moments, Simple
Problems on forces.
10
UNIT-II
SIMPLE STRESSES AND STRAINS
9
Definition of rigid body, plastic body, mechanical properties
of metal(Rigidity, Elasticity, Plasticity, Compressibility,
Hardness, Toughness, Stiffness, Brittleness, Ductility,
Malleability, Creep, Fatigue, Tenacity, Durability) Definition
of stress, strain, Classification of stress, strain, (Types of
stresses -Tensile, Compressive and Shear stresses Types of
strains - Tensile, Compressive and Shear strains - Elongation
and Contraction -Longitudinal and Lateral strains -Poisson’s
Ratio ) Stress train curve for mild steel, HYSD bar and nonferrous materials, (yield stress/ proof stress, Hooke’s law, St.
Venant‟s principle, Ultimate stress, breaking stress and
percentage elongation. Working stress - Factor of safety Percentage reduction in area - Significance of percentage
elongation and reduction in area of cross section), Stresses in
bars of composite section (Modular ratio –Problems on
axially loaded composite sections like RC.C / Encased
columns.) Principles of superposition, Deformation of
uniform bars and bars of varying cross section, Volumetric
strain & change in volume, Relation among elastic constants
Types of loading – gradual, suddenly applied load & Impact
load Definition of strain energy, modulus of resilience and
proof resilience. Comparison of stresses due to gradual load,
sudden load and impact load. Thermal stresses.
11
UNIT-III
GEOMETRICAL PROPERTIES OF SECTIONS
6
Centroid, centre of gravity, Concept of moment of inertia,
Centre of gravity of plane areas such as rectangle, triangle,
circle, semicircle and quarter circle. Parallel axis and
perpendicular axis theorem, Radius of gyration & polar
moment of inertia, problems on C.G of irregular sections, M.I
of symmetrical and unsymmetrical sections (I, T, C, L
section) problems
UNIT-IV
BENDING MOMENTS AND SHEAR FORCE
6
Types of beams –(simply supported, cantilever, fixed and
continuous beams,)Types of loading- (Axial load, Transverse
load, point load, uniformly distributed load, uniform varying
load moment load) support reactions for determinate
structures, End conditions, Concept of shear force and
bending moment, sign convention. Relation between bending
moment, shear force and rate of loading, Shear force and
bending moment diagrams for simply supported beams,
overhanging beams and cantilever subjected to point loads,
UDL, point of contraflexure.
UNIT-V
THEORY OF SIMPLE BENDING
6
Introduction –Bending stress in beam, Assumptions in simple
bending theory, bending equation, neutral axis, Modulus of
12
rupture, section modulus, flexural rigidity, moment of
resistance, Problems on Bending stress distribution diagramvariation of bending stresses across the cross section of the
beams only rectangular and T section. Shear Stress
distribution diagram for rectangular, I, T-section beams.
UNIT-VI
SLOPE AND DEFLECTION OF BEAMS
6
UNIT-VII
Introduction –Definitions of slope, deflection -Slope and
deflection using Moment area method for simply supported
and cantilever, subjected to symmetrical point loads and
UDL.
COLUMNS
6
Introduction –Short and long columns -Euler’s theory on
columns Effective length, slenderness ratio - radius of
gyration, buckling load Assumptions, Euler’s Buckling load
for different end conditions, Limitations of Euler’s theory and problems.
13
REFERENCES:
1. Madan Mohan das, Mimi das Saikia, Bhargab Mohan das – Basic Engineering Mechanics and Strength of Materials- PHI
Learning private limited, New Delhi.
2. Popov E.P, “Engineering Mechanics of Solids”, 2nd Edition, Prentice-Hall of India, New Delhi, 2002.
3 Nash W.A, “Theory and problems in Strength of Materials”, Schaum Outline Series, McGraw-Hill Book Co., New York,
1995.
4 Kazimi S.M.A, “Solid Mechanics”, Tata McGraw-Hill Publishing Co., New Delhi, 2003.
5 Ryder G.H, “Strength of Materials”, 3rd Edition, Macmillan India Limited, 2002.
6 Bansal R. K, “Strength of Materials”, Laxmi Publications, New Delhi, 2012.
7 Timoshenko S.P, “Elements of Strength of Materials”, Tata McGraw-Hill, Delhi.
8 James M. Gere, “Mechanics of Materials” - (5th Edition), Thomson Learning.
9 Beer & Johnston, “Mechanics of Materials”, TATA McGraw Hill.
10 E P Popov, “Mechanics of Solids”, Prentice Hall of India. 11 Relevant IS Codes
Engineering Metrology
L
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Total Marks: 100
Course Code: PMPC205
14
3
0
0
Total Contact Hours
Theory
Theory Assessment
: 45Hrs
Pre Requisite
: Nil
Credit
3
End Term Exam
70
Progressive Assessment
30
Category of Course : PC
RATIONELE:
Engineering metrology is to ensure accurate and reliable measurements in manufacturing and engineering processes, leading to
quality control, process optimization, and cost reduction by ensuring products meet specifications and standards.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1. Define different types of metrological terminologies
2. Use of different metrological tools
3. Measure surface Finnish
4. Apply some advanced metrological methods
UNIT
UNIT-I
CONTENT
Introduction to metrology:
HOURS
6
15
Definition, types, need of inspection, terminologies, methods of
measurement, selection of instruments, measurement errors, units,
Measurement standards, calibration, statistical concepts in metrology
UNIT-II
6
Linear metrology:
Steel rule, calipers, Vernier caliper, Vernier height gauge, Vernier depth
gauge, micrometers, universal caliper
UNIT-III
Limits fits and tolerances:
6
Interchangeability, selective assembly, limits, fit and tolerances, limit
gauging, computer aided tolerancing
Measurement of straightness, flatness, sureness, parallelism, roundness
and cylindricity, non-contact profiling systems
UNIT-IV
Measurement of surface finish:
6
Introduction, terminology, specifying roughness on drawings, surface
roughness parameters, factors affecting surface roughness, ideal surface
roughness, roughness measurement methods, precautions in
measurement, surface microscopy, surface finish software.
UNIT-V
Screw thread metrology:
3
16
Introduction, screw thread terminology, screw thread measurement.
UNIT-VI
Gear measurement:
6
Introduction, types of gears, gear terminology, errors in gears, advanced
measurement of spur gear.
UNIT-VII
Miscellaneous measurements:
Taper measurement, angle measurement, radius measurement
INIT-VIII
Advanced Metrology:
6
Advanced measuring machines, CNC systems, Laser vision, In-process
gauging, 3D metrology, metrology software, Nano technology
instrumentation, stage position metrology, testing and certification
services, optical system design, lens design, coating design, precision lens
assembly techniques, complex opto mechanical assemblies, contact
bonding and other joining technologies.
6
REFERENCE BOOKS:
1) Engineering Metrology Er. R.K. Jain
2) Engineering Metrology and Measurements N. RAGHAVENDRA AND L. KRISHNAMURTHY.
17
Material Technology
L
T
P
Course Code: PMPC207
3
0
0
Total Contact Hours
Theory
Theory Assessment
: 45Hrs
End Term Exam
70
Progressive Assessment
30
Total Marks: 100
Pre Requisite
: Nil
Credit
3
Category of Course : PC
RATIONALE:
Material technology lies in its crucial role in designing, producing, and optimizing products by understanding and utilizing the properties of
materials. It's a multidisciplinary field that bridges materials science, engineering, and manufacturing, enabling the creation of better, more
sustainable, and innovative solutions across various industries.
COURSE OUT COMES:
By the end on the course, the student will be able to:
1. Identify primary machine tools
2. Measure cutting tool life and tool wear
18
3. Use appropriate metal cutting process
4. Use cutting fluids appropriately
UNIT
UNIT-I
UNIT-II
CONTENT
HOURS
Basic of Machine Tools
8
1.1 Introduction to machine tools.
1.2 Differences between machine and machine tools
1.3 Types of cutting tools
1.4 Cutting tool materials-properties and types.
1.5 Single point cutting tool nomenclatures.
1.6 Cutting tool life and factors effecting tool life and
tool wear.
1.7 Orthogonal and Oblique cutting.
1.8 Cutting forces in orthogonal and oblique cutting
1.9
Chip formation process, temperature zone and
forces.
1.10 Types of chips and factors for producing each chip.
1.11 Chip breaker and its types.
Metal Casting Process
2.1 Introduction to metal casting
2.2 Casting: steps involved in casting
2.3 Pattern for casting
2.4 Pattern making materials
2.6 Moulding: sand-Moulding process
8
19
2.7 Special casting processes - Die casting, Centrifugal
casting & Investment casting.
2.8 Defects in casting and their remedies
UNIT-III
Advanced Welding Processes
8
3.1 Introduction.
3.2 Classification of welding process
3.3 Resistance welding - Spot, Seam and Projection
welding
3.4 Advanced Arc welding types-Shielded metal arc
welding, TIG & MIG welding, Submerged arc welding,
Plasma arc welding & Laser beam welding.
3.5 Defects in welding and their remedies
3.6
Differences between Brazing and Soldering.
UNIT-IV
Press Work
8
4.1 Introduction.
4.2 Presses-Types-Power press
4.3 Press operations: Shearing, bending, drawing,
punching, blanking & notching,
UNIT-V
Powder Metallurgy
5.1 Basic concepts of powder metallurgy.
5.2 Methods of powder metallurgy.
5.3 Applications, merits and limitations of powder
metallurgy.
8
20
UNIT-VI
Cutting Fluids and Coolants
6.1 Introduction.
6.2 Purpose and Properties.
6.3 Coolants and lubricants for different operations
5
REFERENCE BOOKS:
1) Workshop Technology by Hazara Chaudhary VOL - I & VOL – II.
2) Production Technology by Dr.P. C. Sharma., S Chand & Co
3) Callister's Materials Science and Engineering, R. Balasubramaniam
Jigs and Fixtures Theory and Design-I
L
T
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Course Code: PMPC209
3
0
0
Total Contact Hours
Theory Assessment
Total Marks: 100
Theory
Pre Requisite
: 45Hrs
End Term Exam
70
Progressive Assessment
30
: Nil
21
Credit
3
Category of Course : PC
RATONALE:
Jigs and fixtures must be designed to withstand the rigors of the manufacturing environment. This means selecting materials that are durable and
capable of resisting wear and tear. Robust designs ensure that the tools maintain their accuracy and precision over extended periods, reducing
downtime and maintenance costs.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1. Able to differentiate between Jigs and Fixtures
2. Able to apply the principals of location and clamping
UNIT: 1
CONTENT DETAILS BASICS OF JIGS AND FIXTURES
23
Introduction – Jigs and Fixtures – Difference between Jigs and
Fixtures – Advantages of jigs and Fixtures –Economy and cost
- Elements of Jigs and Fixtures – Fool Proofing – Materials
used in Jigs and Fixtures - Degrees of Freedom – 12 degrees
of freedom – 6point location principle – (or) 3-2-1 principle of
location – Essential features of Jigs and Fixtures – General
Design Principles – Design steps – Common defects in Jigs
design.
UNIT: 2
PRINCIPLES OF LOCATION AND CLAMPING
22
22
Principles of location – location point – types of locators – pins
and studs – V block – cup and cone location points – adjustable
locating points – special adjustable stops – location from
finished holes in the work – Diamond pin locator – Cam
operated ‘V’ locator – Quick action ‘V ’ locator - Six point
location of a three legged object – Location of a cylinder on a
v-block. Principles of clamping – types of clamping – lever
clamp – hinged clamp – two way clamp – swinging clamp –
wedge clamp – eccentric clamping arrangement – quick action
clamp – Cam operated clamp – quarter turn screw – Toggle
clamp – Pneumatic and hydraulic clamps – Washers - ‘C’
washer – spherical and flat washers.
TEXTBOOKS
1) Tool Design by Donaldson, Lecain, Goold
2) Introduction to Jig and Tool Design by MHA. Kempster (Viva Books Pvt. Ltd.-Delhi)
3) Jigs and Fixtures by Joshy (TMH)
4) Elements of Workshop Technology Volume-2 Machine tools , SK Hajra Choudhury , AK Hajra Choudhury and
Nirahar Roy
5) Tool Engineering & Design by GR. Nagpal(Khanna publishers)
6) Jig and fixture design- 5th edition by Hoffman
7) Jigs and Fixtures by Grant
23
Machine Drawing (Assembly)
L
T
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Course Code: PMPC211
0
0
4
Total Contact Hours
Theory Assessment
Theory
: 60Hrs
End Term Exam
15
Progressive Assessment
35
Total Marks: 50
Pre Requisite
: Nil
Credit
2
Category of Course : PC
RATIONALE:
Machine drawing (assembly) is required to clearly and accurately communicate how a machine or product is assembled, identifying each
component and its position, and showing the sequence of assembly
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1. Study of auxiliary planes
2. Identify different types of sections
3. Use the Orthographic & Isometric projections
4. Assemble lathe tailstock
UNIT
CONTENT
HOURS
24
UNIT-I
Auxiliary views:
12
1.1 Study of auxiliary planes,
1.2 Projection of objects on auxiliary planes.
1.3 Completing the regular views with the help of give an
auxiliary views Sectional Views.
1.4 Types of sections
1.5 Conversion of pictorial view into sectional orthographic
views (Simple Machine Parts)
UNIT-II
Conversion of Projections
12
2.1 Introduction to Orthographic & Isometric projections.
2.2 Conversion of isometric view into Orthographic
Views(Simple Machine Parts)
2.3 Draw missing view from the given Orthographic viewssimple components
2.4 Conversion of orthographic views into is metric
Views (Simple Machine Parts)
UNIT-III
Rivet and Riveted Joints
3.1 Introduction and classification of Fasteners
3.2 Shape of Rivet heads
3.3 Types of Riveted joints
12
UNIT-IV
Details to Assembly
4.1Introduction
4.2Bearing–Foot Step Bearing & Pedestal Bearing
4.3Lathe tool Post
12
25
4.4 Keys, Knuckle Joint and Cotter Joint
4.5 Screw Jack
4.6 Steam Stop Valve
4.7 Pipe Joints (Union Joint, Expansion Joint &Spigot & Socket
Joint)
UNIT-V
12
Assembly to Details
5.1Introduction–
5.2Pedestal Bearing
5.3Lathe Tail Stock
5.4Drilling Jig
5.5 Automotive parts (Piston & connecting rod)
5.6 Couplings–Flange Couplings, Flexible Couplings Universal
couplings & Oldham’s Coupling
5.7 Fast&loosepulley
5.8 Valve–Not more than eight parts
TEXTBOOK
1)
MACHINE DRAWING, N. D. Bhatt
CAD Lab
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Total Marks: 50
Course Code: PMPC213
26
0
0
4
Total Contact Hours
Theory
Theory Assessment
: 60Hrs
Pre Requisite
: Nil
Credit
2
End Term Exam
15
Progressive Assessment
35
Category of Course : PC
RATIONALE:
Computer Aided Drafting is a process of preparing a drawing of an object on the screen of a computer. There are various types of drawings in
different fields of engineering and sciences. In the fields of mechanical or aeronautical engineering, the drawings of machine components and
the layouts of them are prepared. In the field of civil engineering, plans and layouts of the buildings are prepared. In the field of electrical
engineering, the layouts of power distribution system are prepared. In all fields of engineering use of computer is made for drawing and drafting.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1. Draw various fastening devices
2. Develop the concept of 3D modelling in a software
3. Use Solid works
Contents:
1. Draw various fastening devices by choosing proper tools in the software
2. Prepare detailed drawing of a complex component in a fast and effective manner
3. Implement GD&T symbols and surface finish symbols in a CAD drawing.
4. Identify the basic concepts of 3D modelling in a software environment.
5. Auto CAD 2D/3D modelling.
27
6. Draw models using Solid works.
REFERENCE BOOKS
1) AutoCAD 2020 Beginners Guide Paperback , Amit Bhatt
2) SOLIDWORKS 2024 Basic Tools: Getting Started with Parts, Assemblies and Drawings by Paul Tran.
Production Technology Lab
L
T
P
Course Code: PMPC215
0
0
4
Total Contact Hours
Theory
Theory Assessment
: 60Hrs
End Term Exam
15
Progressive Assessment
35
Total Marks: 50
Pre Requisite
: Nil
Credit
2
Category of Course : PC
RATONALE:
Turning operation in machining is a process where a cutting tool removes material from the outer surface of a rotating
cylindrical workpiece, creating cylindrical or rounded shapes. Milling operations refer to the machining techniques wherein
rotary cutting tools, typically equipped with multiple teeth or edges, are employed to precisely shape and remove material
28
from the surface of a workpiece, resulting in the creation of diverse shapes, contours, and dimensions. Grinding is metal
cutting operation performed by means of a rotating abrasive wheel that acts as a tool. This is used to finish work pieces,
which must show a high surface quality, accuracy of shape and dimension. The art of grinding goes back many centuries.
Columns and statues were shaped and finished with a globular stone, which abraded the surface.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1. Perform Tuning Operation & Milling Operation
2. Identify the kind of grinding
3. Use precision grinding technique
29
UNIT
UNIT-I
CONENT
HOURS
20
Turning Operations:
Facing and Plain Turning: Performing basic
turning operations to create flat surfaces and
cylindrical shapes.
Step Turning: Creating stepped profiles
workpieces.
on
Taper Turning: Producing tapered sections using
various methods.
Knurling: Adding textured patterns to workpieces.
Use of Lathe Accessories: Employing accessories
such as driving plates, steady rests, and different
centers for specialized operations.
Maintenance Practices: Conducting basic
maintenance tasks on lathe machines, including
lubrication and preventive care.
UNIT-II
Milling Operations:
20
Types of milling cutters: End mills, face mills, slab mills,
and special cutters.
30
Machine setup procedures
Workpiece clamping method
Tool selection and setup
Operations performed: Face milling, plain milling, step
milling, slot milling and Gang Milling
UNIT-III
Types of grinding:
1.
2.
20
Rough or non-precision grinding
Precision grinding
Perform operations on precision grinding:
Centreless grinders
Surface grinders
Horizontal spindle reciprocating table surface grinder
Plain surface Grinding
Cylindrical grinding
Tool angle grinding
Workshop-II
31
L
0
T
P
0
Total Marks: 50
Course Code: PMPC217
4
Total Contact Hours
Theory
Theory Assessment
: 60Hrs
Pre Requisite
: Nil
Credit
2
End Term Exam
15
Progressive Assessment
35
Category of Course : PC
32
RATIONALE:
Mechanical Engineering Workshop is a place where students acquire knowledge on the operation of various processes involved in
manufacturing and production. The Workshop Practice course makes students competent in handling practical work in engineering environment.
Mechanical Engineering Workshop is also involved in different maintenance/repair works for university.
COURSE OUTCOMES:
By the end on the course, the student will be able to:
1. Appreciate appropriate use of workshop
2. Use different types of shop effectively
UNIT
UNIT-I
CONENT
HOURS
Machine shop:
12
Machine shop is a place in which metal parts are cut to the
required size and put together to form mechanical units or
machines. The machines so made are to be used directly
33
UNIT-II
UNIT-III
or indirectly in the production of necessities and luxuries
of civilization. Machine shop is the base of all mechanical
production. Study of various machines present in machine
shop.
CNC shop:
8
Numerical control (NC) is the automation of machine
tools that are operated by abstractly programmed
commands encoded on a storage medium, as opposed to
controlled manually via hand wheels or levers, or
mechanically automated via cams alone. Most NC today
is computer numerical control (CNC), in which computers
play an integral part of the control. Study of various parts
and their functions of CNC machines.
Forging shop:
8
The Mechanical working of the metal is the shaping of the
metal in either cold state or hot state. This does not
include machining, grinding or casting. But in Mechanical
working of the metal, the metal is shaped by “pressure”
actually, in which forging, bending, twisting, drawing etc
are done bring it to its final shape. In these processes
some metals are shaped in both cold and hot worked.
Demonstration of different tools, equipment and
machines in Forging shop.
34
UNIT-IV
Fitting shop:
8
Fitting shop is a place where fitting or assembling work is
carried out. Some repair / maintenance and Die punch work
is also carried out in Fitting shop. One simple fitting job
involving practice of chipping, filing, drilling, etc.
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UNIT-V
Wood workshop:
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The wood is obtained from the trees. In Wood workshop
students are trained to work on wooden jobs by using
various hand tools and machines. One simple wooden job of
any one joint.
UNIT-VI
Foundry shop:
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Foundry is one of the manufacturing process by which a
desired shape of metal is obtained by heating up to its
molten state (liquid state), and pouring into mould cavity.
After some time metal is allowed to cool and solidify. The
solidified piece of metal is known as casting. Demonstration
of different tools, equipment and machines in foundry shop.
UNIT-VII
Welding shop:
1. Electric Arc Welding
2. Gas Welding (Oxy Acetylene Welding)
3. Resistance Welding
4. Forge or Fire Welding
8
TEXTBOOKS
Workshop Technology by Hazara Chaudhary VOL - I & VOL – II.
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Summer internship: 4 weeks after 2nd semester
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SUMMER INTERNSHIP – I
L
T
0
0
Total Contact Hours
Practical
P
0
Course Code: SI201
0
Assessment
End Term Exam
Progressive Assessment
Pre Requisite
: Nil
Credit
2
Total Marks: 50
15
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Category of Course : SI
Duration: 3-4 weeks during summer vacation after 2nd Semester.
RATIONALE:
Summer Internship – I: Is to offer a structured and practical learning experience that prepares individuals for their future careers, helps them make
informed career choices, and equips them with the skills and knowledge necessary to succeed in their chosen field. This course provides
opportunities to students for hands-on industry experience.
COURSE OUTCOMES
After completion of the course, the students will be able to:
 Apply theoretical knowledge gained in their academic coursework to real-world situations.
 Enhance specific skills relevant to their field.
 Gain hands-on experience in a professional network by interacting with mentors and industry professionals.
 Manage time effectively.
 Clarify career goals.
DETAILED COURSE CONTENTS
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SUGGESTED ACTIVITIES:
I Orientation:
o Introduction to the organization’s mission, values, and culture.
o Familiarization with workplace policies, procedures, and safety guidelines.
o Orientation to the team and organizational structure.
II Project-Based Learning:
o Description of the main project or tasks the intern will be working on during the internship.
o Detailed project goals and objectives.
o Training and guidance on project-specific tools, technologies, or methodologies.
III Technical and Skill Development:
o Training sessions or workshops to enhance technical skills relevant to the internship role (e.g., programming languages, software
tools, laboratory techniques).
o Soft skills development, including communication, teamwork, problem solving, and time management
IV Mentorship and Supervision:
o Regular meetings with a designated mentor or supervisor for guidance, feedback, and support.
o Mentorship objectives and expectations.
V Professional Development:
o Sessions on professional etiquette, networking, and building a personal brand
o Resume writing and interview preparation workshops.
VI Industry and Field-Specific Knowledge:
o Lectures, seminars, or presentations on industry trends, best practices, and emerging technologies.
o Guest speakers from the field to share insights and experiences.
VII Reporting and Documentation:
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o Training on how to document project progress, results, and findings.
o Practice in creating reports, presentations, or other deliverables.
VIII Ethics and Professionalism:
o Discussions on ethical considerations within the field.
o Scenarios and case studies related to ethical decision-making
IX Feedback and Evaluation:
o Regular performance evaluations and feedback sessions.
o Self-assessment and goal-setting exercises.
X Networking and Industry Exposure:
o Opportunities to attend industry conferences, webinars, or networking events.
o Encouragement to connect with professionals in the field.
NOTE
As per AICTE guidelines, in Summer Internship-I, students are required to be involved in Inter/ Intra Institutional Activities viz;







Training with higher Institutions;
Soft skill training organized by Training and Placement Cell of the respective institutions;
contribution at incubation/ innovation /entrepreneurship cell of the institute;
participation in conferences/ workshops/ competitions etc.;
Learning at Departmental Lab/ Tinkering Lab/ Institutional workshop;
Working for consultancy/ research project within the institutes and
Participation in all the activities of Institute’s Innovation Council for eg: IPR workshop/Leadership Talks/ Idea/ Design/ Innovation/
Business Completion/ Technical Expos etc.
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