Journal of Electroanalytical Chemistry 977 (2025) 118808 Contents lists available at ScienceDirect Journal of Electroanalytical Chemistry journal homepage: www.elsevier.com/locate/jelechem Synthesis and electrochemical performance Assessment of sunflower oil-based organosulfur Co-Polymers as the cathode additive for Li-S battery Angamuthu Gnanavel a , Derek Ovc-Okene a,b, Lakshmi Shiva Shankar a, László Trif c , Robert Kun a,b,* a Solid-State Energy Storage Research Group, Institute of Materials and Environmental Chemistry, HUN-REN Research Centre for Natural Sciences, H-1117 Budapest, Magyar tudósok krt. 2., Budapest, Hungary Department of Chemical and Environmental Process Engineering, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary c Functional Nanoparticles Research Group, Institute of Materials and Environmental Chemistry, HUN-REN Research Centre for Natural Sciences, H-1117 Budapest, Magyar tudósok krt. 2., Budapest, Hungary b A R T I C L E I N F O A B S T R A C T Keywords: Sunflower oil Used cooking oil Organosulfur copolymer Sulfur Cathode additive Electroactive material Li-Sulfur batteries Sustainable material Lithium-Sulfur battery (Li-S) is considered as a promising new generation battery chemistry. Nevertheless, the sulfur based battery chemistry has downsides in terms of the low electronic conductivity, polysulfide shuttle effect, and low active material utilization. Currently, there are several strategies available to suppress LiPS shuttling and thereby enhance cycle life behavior of the Li-S battery. However, there is no existing literature on the use of organosulfur-based copolymer as a cathode additive material in Li-S. Herein, we have investigated the feasibility of organosulfur copolymer synthesized using sulfur, fresh and used cooking (sunflower) oil. The developed polymers were used cathode additives. The results reveal that the copolymer developed by used cooking oil-loaded cathode (poly-S-UCO@SC) delivers high specific discharge capacity of 936mAh/g at 0.05Crate and the copolymer developed by fresh sunflower oil loaded cathode (poly-S-SF@SC) exhibits 828mAh/g. However, the poly-S-UCO@SC exhibited poor structural stability, continuous cathode degradation and poor electrochemical performances than poly-S-SF@SC. The poly-S-SF@SC showed improved polysulfide conversion, reduced shuttle effect, reversible redox process, 66.5 % capacity retention for 40 cycles with stable cycling stability and shows much potential as a suitable cathode additive material compared to poly-S-UCO. The results demonstrate that utilization of biomass-based components in Li-S batteries may trigger new research pathways in Li-Sulfur battery science and technology. 1. Introduction Developing advanced battery material will contribute to our high standards of living especially in the developed economy possessing na­ tions. The synthesis methods which we use to make the materials and their applications, directly or indirectly affects the environment, sub­ sequently can lead us to jeopardize the forthcoming generations and place them in danger of economic peril, climate change, energy crisis, scarcity of resources. To avert this, developing sustainable material based on circular economy principles, carbon neutrality is a key solu­ tion. The sustainable technologies play a significant role in energy economy. Notably, the battery technology could help in reducing the carbon emission and improve the energy economy. The current elec­ trical and electronic market is dominated by Lithium-ion batteries (LIB) technology. LIB utilizes graphite as the anode and transition metal ox­ ides- based cathodes [1]. Because there are very limited natural re­ sources in the European Union (EU), graphite and other chemical elements, such as Cu, Ni, Mn, Co are a key resource, which will be crucial material in future. They are listed as critical raw materials (CRM) of the EU. Out of the already existing LIB cathodes, cobalt (Co) and its pre­ cursors are the endangered high-cost resource material with heavy dependence on the Democratic Republic of the Congo (DRC). [2] While replacing the expensive transition metal- based cathode with elemental sulfur [Lithium- Sulfur Battery, LSB] it leads to more sustainable * Corresponding author at: HUN-REN Research Centre for Natural Sciences, Institute of Materials and Environmental Chemistry, Solid-State Energy Storage Research Group, Magyar tudósok körútja 2., 1117 Budapest, Hungary. E-mail address: kun.robert@ttk.hu (R. Kun). https://doi.org/10.1016/j.jelechem.2024.118808 Received 29 August 2024; Received in revised form 5 November 2024; Accepted 13 November 2024 Available online 22 November 2024 1572-6657/© 2024 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/bync-nd/4.0/). A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 batteries with high theoretical energy density of 2600 Wh kg− 1 and the practical energy density of 400–600 Wh kg− 1. However, the issues such as low electronic conductivity of Sulfur (S), lithium polysulfide formed during the cycling process, the concomitant shuttle effect, selfdischarge, volume expansion of the sulfur cathode, the gases produced by the use of LiNO3 additives impede Li-S battery performance. [3] Among the above-mentioned issues, almost fifty years of research has been focused on aspects such as electronic conductivity and the shuttle effect during the cell charge–discharge process. During the charge discharge cycles, the active material undergoes conversion reaction forming various lithium polysulfides (LiPSs) intermediates, which further get soluble in the electrolyte. The formed Li2S deposits at the anode surface and reduces the electrochemical performances. In the cathode side, the continuous polysulfide diffusion affects the electrode’s porosity, active surface area of the cathode and gets disconnected from the current collector. Further, the LiPSs affect the electrolyte viscosity, which decreases the ionic conductivity and results in increased resis­ tance. [4] Moreover, lower order LiPSs that are insoluble and gets accumulated on the surface of cathode and reduces the further active material utilization. To address these above-mentioned issues various strategies have been implemented such as designing suitable cathode host materials [5] interlayers [6] substituting binders [7] altering the separator [8] anode modifications by electrolyte additives [9] and developing solid electrolytes. [10] Furthermore, it has been shown from literature, that most efforts focus heavily on sulfur cathode architecture, which is divided into two major types. The first is the development of micro, meso-porous carbon-based materials capable of accommodating higher sulfur loading and enhancing electronic conductivity. [11–13] However, the increase in the amount of inactive material in the cathode, low active material utilization and unidentified reaction mechanism are still major concerns. Hence, sulfur containing polymers-organosulfur seems to be a viable solution owing to its precise redox process, novel redox mechanism, functional tunability, strong covalent bonds between sulfur and copolymer framework which will help suppressing the LiPSs upon cycling, and stable battery performance. The organosulfur based co-polymers were developed using inverse vulcanization strategy and are used as the cathode materials as in poly(S-r-DIB) [14] poly (S-DVB) [15] S-BT obtained by using elemental sulfur with sustainable algae oil [16] Poly(S-r-DIB) [17] Sulfur-Based polymer composites from Vege­ table Oils [linseed oil (LSO), sunflower oil (SFO), and olive oil (OO)] [18] 3D printing sulfur copolymer-graphene (3DP-pSG) [19] SDIB@CNT hybrid [20] sulfur-co-polymer-LCNT (Sco-poly-LCNT) com­ posite [21] p(S-DVB) [22] copolymer of thiourea aldehyde resin (cp (STAR) [23] organic polysulfane nanosheets [24] sulfurmediatedsynthesis of CTF-1(S-CTF-1) [25] organosulfur from elemental and porous trithiocyanuric acid (TTCA). [26,27] The abovementioned cathode materials shows high initial discharge capacity, notable improvements in electronic conductivity, and reversible ca­ pacity. But the shuttle effect and low active material utilization remains as one of the major concerns. In this aspect, the scientific community thought that using an additive to the cathode can effectively bind the LiPSs within the structure. These strategies can either physically or chemically anchor the LiPSs and prevents the out-diffusion and im­ proves the cell performance. [28,29] The additive loaded cathodes such as nanostructured magnesium nickel oxide Mg0.6Ni0.4O by P. Chen et al., observed that the addition of Mg0.6Ni0.4O to the S cathode alters the surface morphology from a smooth flat to the rough agglomeration of nanoparticles, which enhances the reactivity at the electrolyte/electrode interface. [30] Next, the metal oxides and metal compounds such as MnO, MnO2, Ti4O7, TiO2, Fe2O3, ITO like MXene, TiC, MSx, M(OH)x were used as an additive material. These materials improved cycling stability and rate performance due to the strong bonding between ad­ ditive and LiPSs and prevented the dissolution of LiPSs. [31] Further, inhouse synthesized graphene-based porous carbon (ResFArGO) [32], 3D WS2/carbon nanotube (CNT) [33] Chitosan as a functional additive [34], Lithium Aluminate (LiAlO2) [35], ionic liquid (IL) as a functional additive [36], These additives improved performances in terms of high initial discharge capacity, stability. Despite the above notable perfor­ mances, Li-S still need to overcome the shuttle effect, low active material utilization, conductivity, control at the electrolyte-cathode interface, LiPSs diffusion and slow reaction kinetics. [37] In search of a suitable additive material, it has been identified from literature that organosulfur was used as the positive electrode, additive and binder in Li-ion, Li-O2, and Na battery technologies. Particularly, organosulfur used as elec­ trolyte additive or artificial SEI layer creating material to protect the Li metal anode in LIB technology. [38] Also, the organosulfur acts as an electrolyte additive, assisting in the formation of stable Electrode/ electrolyte interphases [39] Overall, the following conclusions have been drawn from the literatures (i) there is need for sustainable material and facile, up-scalable synthesis strategy in cathode development (ii) in Li-S battery, the organosulfur based materials are used as an electrolyte additive and cathode active material, but not as a cathode additive ma­ terial (iii) low active material utilization, poor energy density, nonhomogeneous Li2S deposition at the electrode surface are notable is­ sues to be addressed while developing advanced Li-S battery. Hence, herein we have developed an organosulfur based cathode additive material using waste material streams such as by-product or waste elemental sulfur from the petroleum industry (known as Claussulfur) as an alternative feedstock combined with fresh as well as used cooking oil. The fresh sunflower oil (SF) and used cooking sunflower oil (UCO) act as the cross linker which is possessing more diene-type chemical bonds and assist in forming copolymers with elemental sul­ fur. we have assessed carefully whether the SF and/or UCO oil based organosulfur polymer material can be applied as a cathode additive material in Li-S battery technology. We presumed that the developed additive material would have enhanced physicochemical properties, enhanced sulfur content, improved active material utilization, and uniform Li2S deposition at the electrode surface. In addition to that, the developed copolymers are expected to show high affinity towards LiPSs, superior capacity and improved electrochemical performance. 2. Materials and methods 2.1. Preparation of organosulfur polymers poly-S-SF and poly-S-UCO The organosulfur based copolymers were developed using elemental sulfur and commercial sunflower oil (diene source) purchased from local market. The fresh and used cooking oils were used to develop organo­ sulfur copolymers using inverse vulcanization strategy. The aspurchased sunflower oil was used to fry carbohydrate-rich compo­ nents and also protein-based sources in repeated multiple cycles frying between 160–180 ◦ C, then, after frying the oil was filtered and used it for the synthesis of copolymers. Initially the copolymer developed using fresh sunflower oil and the procedure as follows, 70 wt% of sulfur (S8) was added to a 250 mL round bottom flask and heated to 185 ◦ C in a thermal stainless-steel mantle with continuous stirring, until a clear orange coloured molten phase formation was observed. Around the temperature range of 160–165 ◦ C, 30 wt% fresh sunflower oil was gradually added (over the period of 30 min) to the molten sulfur using a syringe. Two immiscible biphasic-phases viscous solution were observed, which was further stirred at 185 ◦ C. As the reaction pro­ gressed, the reaction media became increasingly viscous and after a period of 40 min the gel state was reached, forming a solid Benita mink colour and then turned into a darker, rubbery-like polymer material. The final product was washed well with 0.1 M sodium hydroxide (NaOH) to remove H2S impurities, and further washed well with double distilled water several times and dried at 60 ◦ C for 12 h. [17] The final asprepared product is denoted as Poly-S-SF (fresh sunflower oil). Similar strategies were followed to develop Poly-S-UCO (used cooking oil). Also, copolymers were prepared by varying the weight percentages of sulfur and oil in the reaction media in order to test solubility and conduct 2 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 comparative studies. 3. Results and Discussion 3.1. Structural characterization 2.2. Material characterization The synthetic scheme shown in Fig. 1, represents the copolymeri­ zation of elemental sulfur with diene consisting of fresh and used cooking oils. Then various copolymers were developed by altering the weight percentage of oil and sulfur. [Sulfur: oil (90:10, 80:20, 70:30, 50:50, 30:70; 20:80; 10:90, 5:95 wt%)] in the reaction medium. The poly-S-SF formation is quicker and takes less time for completion of the reaction in comparison with poly-S-UCO, which is attributed to the complete consumption of SF and low complexity nature in the structure. However, the UCO possess different number of carbon possessing free fatty acids along with impurities thus requires much time to participa­ tion in the cross linking reactions. [40–42]. The chemical structure of the polymers was confirmed with NMR spectroscopy using deuterated chloroform (CDCl3) at ambient temper­ ature. Since the polymers are not completely soluble in the solvents, the sample preparation procedure for the analysis was adopted from the literature. The sample of copolymers poly-S-SF and poly-S-UCO (500 mg) was mixed with CDCl3 (10 mL) and stirred, to extract the soluble part of the polymer then the resultant solution was filtered before being subjected to 1H NMR analysis. The obtained NMR spectra for the developed polymers are shown in Fig. 2a and b. the chemical shift and peak values resembles the initial oils. However, the increasing peak integration denotes the formation of organosulfur polymer, which was further confirmed with FT-IR and Raman spectroscopy. The 1H NMR spectra of the fresh sunflower and used cooking oils possess the following peaks, the signals at 4.14 ppm indicates H–C–S bond and 4.29 ppm (CH-OCO, CH2-OCO-CH2-CH2), 5.26 ppm (OCH) also re­ sembles CH = CH, the signal at 2.31 ppm indicates CH2-CH = CH and 2.73 belongs to CH = CHCH2CH = CH, then terminal CH3 appears at 0.88 ppm. In addition to that, the peak at 1.27 ppm corresponds to the HC-S and (CH2)n.[43] The developed polymers poly-S-SF and poly-SUCO which are obtained from fresh sunflower and used cooking oils showed similar characteristics with fresh and used cooking oil. The main difference between the initial oils and final polymer composites is the enhancement in the integration of the peak chemical shift at 1.27 ppm. This indicates the total reactions of all vinyl groups of the fresh and The developed polymers were investigated using various character­ isation techniques such as Nuclear Magnetic Resonance Spectroscopy (Varian Inova 500 NMR spectrometer), to confirm the structure of the polymers. Next, to identify the functional group of the developed co­ polymers poly-S-SF, poly-S-UCO and confirm the polysulfide formation, Fourier-Transform Infrared spectroscopy (FT-IR) measurements was carried out (Model: Varian Scimitar 2000 FT-IR spectrometer [Varina Inc., US] fitted with MCT detector, a “Golden Gate” single reflection diamond ATR unit (SPECAC Ltd., UK]). The vibrational properties of the polymers were evaluated using a Bio-Rad (Digilab) specialised FTRaman spectrometer fitted with a Spectra-Physics Nd-YAG laser (1064 nm) and a high sensitivity liquid-N2 cooled Ge detector was used to record the Raman spectra. About 100 mW of laser power was applied to the samples. The Raman instrument has a resolution of about 4 cm− 1 and 256 scans. The crystal structure and phase purity of the developed copolymers and sulfur were identified using powder X-ray diffraction (PXRD) using a PW3040/60 (Philips, Netherlands) X-ray diffractometer equipped with a Cu-Kα radiation source (λ = 1.5418 Å; 40 kV acceler­ ation voltage and 35 mA current).TGA (TA: Q100 instrument): to analyse the thermal stability and weight percentage of existing sulphur: to identify the surface morphology and elemental percentage scanning electron microscopy (SEM: FEI Quanta 3D dual-beam equipment, EDAX Apollo SSD detector coupled with Genesis software). 2.3. Electrode preparations and coin cell assembly The synthesized polymers were used as the additive material to the cathode of LiSB. By considering battery application viewpoint, complete conversion of starting material, high yield nature, we have taken the polymers developed by using 70 wt% S: 30 wt% of oil-based polymers for our studies. To prepare carbon sulfur composite cathode, 70 wt% of elemental sulfur and 30 wt% of super-P carbon was dry milled for 2 h from the above mixture, 80 wt% was taken mixed with 10 wt% PVDF and 10 wt% carbon black (80:10:10 wt%) milled for an hour in NMP solvent. The slurry was coated onto an aluminium current collector and dried for 12 h at 60 ◦ C in a vacuum chamber. The dried electrode was cut into 12 mm diameter and weighed, the active material content was 1 mg cm− 2 and denoted as SC. To prepare the additive loaded composite cathode, the carbon sulfur composite, PVDF and co-polymer (poly-S-SF) mixed in weight ratio of 80:10:10, milled for an hour in NMP solvent. The slurry was coated onto an aluminium current collector and dried for 12 h at 60 ◦ C in a vacuum chamber. The dried electrode was denoted as poly-S-SF@SC and the active material weight was 0.98 mg cm− 2. The same strategy was applied to the polymer developed by using used cooking oil (poly-S-UCO) and the electrode was denoted as poly-SUCO@SC the active material was 0.72 mg cm− 2. Then using the above prepared electrodes, coin-type cells (CR2032) were assembled inside the argon-filled glovebox (H2O, O2 level restricted to ≤ 0.1 ppm, MBraun) with lithium-metal foil (99.9 %, Sigma Aldrich) as the counter electrode (10 mm diameter) as well as the reference electrode, Whatman glass fiber as the separator (diameter 18 mm) and the as-prepared organo­ sulfur copolymer additive loaded SC composites as the cathode. The electrolyte used was 1 M lithium(tri-fluoromethanesulfonyl) imide (LiTFSI) with (99.95 %, Sigma Aldrich) in 1:1 vol ratio of 1,3-dioxolane (99 %, Sigma Aldrich) and 1,2-dimethoxy ethane (99.5 %, Sigma Aldrich) as solvents. No additives were added to the electrolyte and the quantity of the electrolyte was 100 µL per coin cell. The fabricated coin cells were characterized using various electrochemical measurements such as cyclic voltammetry, galvanostatic charge–discharge (GCD), electrochemical impedance spectroscopy (EIS) and rate performance at different current rates. Fig. 1. Synthetic scheme showing the copolymerization of S8 with dienes possessing fresh and used cooking oil. 3 A. Gnanavel et al. 7.5 7.0 6.5 0.07 0.90 0.88 1.61 1.56 1.29 1.26 9.13 1.5 1.0 0.5 0.0 0.07 2.0 58.47 6.13 2.5 1.29 1.26 0.90 0.88 0.87 3.0 67.51 3.5 f1 (ppm) 1.61 4.0 4.16 4.15 4.14 4.13 6.0 5.5 5.0 4.5 4.0 f1 (ppm) 3.5 3.0 2.5 2.0 1.5 12.28 7.48 4.10 1.12 4.15 2.00 2.35 4.25 4.20 f1 (ppm) 0.93 4.30 2.35 4.31 4.30 4.28 4.28 2.00 4.35 4.5 19.11 5.0 2.75 2.73 2.72 2.32 2.31 2.29 5.5 4.31 4.30 4.28 4.28 4.16 4.15 4.14 4.13 6.0 5.26 6.5 22.89 4.10 1.67 4.15 2.00 2.22 4.25 4.20 f1 (ppm) 7.26 7.0 2.75 2.73 2.72 2.32 2.31 2.29 4.31 4.30 4.28 4.28 4.16 4.15 4.14 4.13 2.22 4.16 4.15 4.14 4.13 5.26 4.30 0.93 4.35 2.00 4.31 4.30 4.28 4.28 7.26 Journal of Electroanalytical Chemistry 977 (2025) 118808 1.0 0.5 0.0 Fig. 2. H1 NMR Spectra of (a) poly-S-SF (b) poly-S-UCO. used cooking oil. It can be concluded that the number of vinylic groups in the monomer copolymerized with sulfur dictates the level of the crosslinking in the structure of sulfur-based polymers and also their solubility in most solvents is in turn a function of the degree of cross­ linking. Further, to know the solubility of the developed copolymers, the copolymer developed using sulfur: oil (70: 30) solubility analysis was carried out. However, the observation that some sample is only partially soluble and not completely soluble in polar and non-polar solvents could be explained with the fact that high(i) sulfur content and (ii) high degree of crosslinking of the oil and sulfur affects the solubility of the formed organosulfur polymers crucially. Furthermore, to check the solubility, by taking polymers synthesized at 1:1 ratio, i.e., 50 wt% of oil and 50 wt % of sulfur, which are shown in the Table S1 and Table S2 in supple­ mentary information. Figure S1 and S2 (supplementary information) represents the photo image of solubility test with different solvents. Both polymers poly-S-SF and poly-S-UCO are having less soluble nature in polar and non-polar solvents and completely insoluble in water and partially soluble in NMP, THF and CHCl3. Also, it was noted that, co­ polymers developed using sulfur: oil ratio (5:95, 10:90 wt%) are soluble in THF, CHCl3 and NMP and remaining copolymers are rather insoluble. As it was said, the lowered solubility at higher sulfur ratios is attributed to the increasing crosslinking nature of organosulfur polymers. [44] The obtained IR spectra are shown in Fig. 3a. The band at 2992, 2852 cm− 1 represents C–H, 1738 cm− 1 indicates the C– –O bond, the peaks at 1456, 1376 cm− 1 denote bending vibration of alkane group, further 1160 cm− 1 corresponds to stretching of C– –O ester group, the bands at 798,723 and 633 cm− 1 may be C–S bond, next the bands at 532, 438 cm− 1 may be attributed to stretching vibrations of S–S. In general, the oil has a two notable bands one is at 3000 cm− 1 and another 1650 cm− 1 corre­ sponding to the vinylic C–H and C– –C double bond. [45] These two 4 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 Fig. 3. Structural characterization of poly-S-SF and poly-S-UCO (a) FT-IR spectra (b) Raman spectra (c) powder X-Ray diffraction pattern (d) TGA thermograms (e) DSC thermograms (f) DTG curves. bands indicated in the oil were absent in the polymers which confirms the copolymer formation by the S and diene of oils. Also, few copolymers IR bands are similar and possessing features of oil. In addition to that enhanced the poly-S-UCO possess intense peaks indicating the deterio­ ration and quality of the oil samples. Further, in order to understand the structural information, interaction between the carbon–sulfur compos­ ite and copolymers, for the developed cathode materials (SC, poly-SSF@SC, poly-S-UCO@SC), IR measurements were carried out and rep­ resented in Figure S3. (supplementary information). The SC composite consisting of band resembling respective peaks of carbon black and sulphur. The band at 485 cm− 1 represents sulfur in the composite, 1059 cm− 1 1738 cm− 1 indicates the carbonyl groups. The carbon black C– –C stretching vibration mode disappeared at 1740 cm− 1 may be due to interaction with sulfur. 2800–2950 cm− 1 region indicates the stretching vibration of C–H bond; OH stretching band appears in the range of 3500–3800 cm− 1. The polymers loaded cathodes consist, resembles respective bands of CB, S, and copolymers. However, the absorbance peak intensity is increased after adding the oil-based polymers to the SC composite, which may be attributed to the change in the enhanced sulfur concentration, increased dipole moment and modified surface in the SC composite. This additionally supports the enhanced electrochemical performances. Next, the vibrational properties obtained by the Raman spectroscopy analysis shown in Fig. 3b, reveals that poly-S-UCO possess four bands. The band at 472 cm− 1, 364 cm− 1 are may S–S vibrational modes of polysulfide and 218 cm− 1, 154 cm− 1 which are representing S–S stretching of elemental sulfur. The broad band between 1100 to 1900 cm− 1 indicates the sunflower oil domain of the polymer. [46] The similar features are observed in the case of poly-S-SF, however, the enhanced peak intensity of poly-S-UCO indicating the enriched sulfur content. Further, the obtained diffraction patterns are shown in Fig. 3c. The diffraction patterns for pure sulfur match with the orthorhombic phase of sulfur’s (ICDD no. 08–0247). The pure sulfur shows three peaks 2θ = 23, 26 and 27.8 which represent the (222), (026), and (040) planes of sulfur. The copolymer’s XRD patterns are well match with the elemental Sulfur patterns. This suggests that the apparent crystallinity depends on the amount of sulphur present in the copolymers, that are responsible for the crystalline reflections seen in the PXRD patterns. [47] In addition to that, we carried out the P-XRD for the developed cathode materials (SC, poly-S-SF@SC, poly-S-UCO@SC) shown in Figure S4 (supplementary information). The 2θ peaks at 23.2◦ , 26◦ , 26.8◦ , 26.8◦ , 29◦ and 31◦ representing the (222), (220), (026), (040), (313) and (044) planes of sulfur there is no new phase, or peaks of carbon black, which are not observed which may be due to the dominant sulfur content in SC composite. In the case of polymers loaded SC, similar features are observed as in SC, but addition of colpolymer to the SC decrease the peak intensity which indicates the microstructural change and surface modification. The thermal stability organosulfur polymer was investigated by TGA, TDG and DSC with nitrogen purge of 50 mL min− 1, temperature range from 0 to 700 ◦ C and heating rate of 10 ◦ C.min− 1. Samples (3–8 mg) were sealed in aluminium sample pans. The obtained results are shown in Fig. 3(d–f). The TGA thermogram of the copolymer poly-S-SF show four degradation mass loss steps could be identified shown in Fig. 3d, degradation before 109–126 ◦C may be attributed to evaporation of the moisture and volatile impurities. The second weight loss in the range of 222 ◦C to 290 ◦C, it is corresponding to the elemental sulfur which is 62 wt%. Then combined two different degradation process observed between 291 ◦C to 370 ◦C which is belonging to the sublimation of sulfur, free unbound sulfur sublimes out of the system from the copol­ ymer which is considered to be the additional S quantity and the second one attributed to the pyrolytic degradation of the organic content carbon and oxygen from the oils is most likely to occur in parallel. The fourth and last phases above 371 ◦C include slow, post-pyrolytic or slow oxidative reactions (owing to the carrier gas’s 10 ppm O2 concentra­ tion). The latter (oxidative) processes would be aided by the heat flow, curves shifting towards the exothermic area (above 0 mW). It has been observed that sulfur-oil copolymers did not fully volatile, residues are leftover which may be the S chain and C with varying densities remained. In the case of poly-S-UCO, similar features observed as in the poly-S-SF. However, there was enhanced sulfur content 64.73 wt% and the additional weight confirms the corresponds to existing higher im­ purities. Then the DSC measurements shown in Fig. 3e, reveals that thermogram of the copolymers possessing four peaks 109, 126, 261 and 370–383 ◦C which may be attributed to the elemental sulfur existing in different crystalline phases varying in melting temperature along with sulfur chain from the copolymers. Further, the thermal degradation of copolymers occurs at faster rates than elemental sulfur. The copolymer’s sulfur breakdown temperature drops below that of elemental sulfur. As 5 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 the amount of sulfur in the reaction mixture increases, the thermal breakdown temperatures of the polymerized sunflower oil in the co­ polymers drop, when sulfur increases from 4 to 5 wt%, the temperature drops from 383 to 371 ◦ C. which is identified from the DTG curves shown in Fig. 3f.The thermal breakdown behavior of sulfur-based co­ polymers derived from sulphur with canola and corn oils was also observed to exhibit similar patterns. [48]. The SEM analysis shows that the presence of two different phases in the form of smooth surface with embedded isolated sulfur particles similar to original elemental sulfur. The micrographs of poly-S-SF copolymer are shown in Fig. 4(a–f) and micrographs of poly-S-UCO copolymer are illustrated in Fig. 5(a–f) The aggregated morphology was observed for both samples, but it was more in the case of polymers developed by using UCO. The surface was consisting different region some regions are rich in sulfur which is attributed from the copolymer S–S chain and some region are rich in carbon. Also, more grooves and slits had appeared on both the copolymers. The EDS shown in Fig. 4(g) and (g) analysis the atomic sulfur content in the poly-S-UCO polymer higher than the poly-S-SF which further confirmed with TGA measurements. In addition to that we also investigated the surface morphologies of developed cathode materials (SC, poly-S-SF@SC, poly-S-UCO@SC) shown in Figure S5 (supplementary information). the SC reveals that even distribution sulfur on the carbon surface and wrapped by the car­ bon black in the composite. Next, the micrographs of poly-S-SF@SC (e–h) and poly-S-UCO@ indicates similar features as like SC but parti­ cle size seems to be smaller size due to the extended milling for an hour. Also, noticed that the addition of polymer o the SC slightly creates no homogeneous distribution of the copolymer on the surface. sulfur to higher order polysulfides then appearance of a peak between + 1.93 V to + 1.98 V corresponds to the reduction of higher order lithium polysulfides (HLiPSs) to lower order small chain poly­ sulfide (LLiPSs) and finally to Li2S. In the anodic sweep of SC consists of two oxidation peaks one in the range of + 2.36 V to + 2.4 V indicates the oxidation of Li2S to HLiPSs and the peak at between + 2.45 V to + 2.5 V is the conversion of HLiPSs to sulfur. Next, Fig. 6b showing the CV curves of poly-S-SF@SC, during the first cathodic sweep there is two reductive peaks and in the anodic sweep three oxidative peaks, the reductive sweep at + 2.22 V indicates that sulfur is reduced to HLiPSs and further converting to LLiPSs (Li2S2/Li2S) which is identified from + 1.73 V. In the anodic sweep, a small shoulder appeared at + 2.34 indicates the formation of solid electrolyte interface by the oxidation of organosulfur copolymers to LiPSs. The peak at + 2.39 V indicates oxidation of HLiPSs to LLiPSs and + 2.45 V indicates LLiPSs to sulfur. In the next cycle, there are seven reductive peaks show in Figure S6, in supplementary information (+2.32 V, +2.009 V, +1.99 V, +1.98 V, +1.97 V, +1.96 V, and + 1.8 V) were obtained, which indicates the serious of reaction occurred by the reduction and conversion of sulfur to HLiPSs to formation of serious of LLiPSs but it is difficult assign the exact polysulfides and further investigations are in the laboratory progress. However, in the anodic sweep, there is single peak observed which in­ dicates that the fast conversion of lower, higher order polysulfides to elemental sulfur. [49] In fact, the overlapping nature of the cyclic vol­ tammetry curves, however, indicates the high reversible process during the consecutive cycles. Also, decreasing anodic cathode peak current were observed which is attributed to the active material consumption in subsequent chemical process. [50,32] The CV of poly-S-UCO@SC shown in Fig. 6c, in the initial cycle there is formation HLiPSs by the reduction of elemental S observed. Also, it was noted that there is a partial con­ version of HLiPSs to LLiPSs in the first cycle, but in the subsequent cy­ cles, proper reduction and formation of LiPSs were obtained. Later, the patterns of pure sulphur redox process features observed. In the anodic sweep the conversion of HLiPSs to LLiPSs and then converted to sulfur which are identified at + 2.6 V to 2.75 V with decreasing anodic cathodic peak current, attributed to the better active material utiliza­ tion, reaction kinetics towards polysulfide conversions and enhanced catalytic activity. [51] Additionally, there is only a slight shift in the anodic and cathodic peak potential, demonstrating that the conversion 3.2. Electrochemical performance To understand the redox process, cyclic voltammetry studies of copolymer loaded cathodes poly-S-SF@SC and poly-S-UCO@SC and sulfur-carbon composite cathode (SC) were carried out between the potential range of + 1.4 V to + 2.8 V vs. Li/Li + at a scan rate of 0.001 mV s− 1 and the results are illustrated in Fig. 6a–c. The cyclic voltammogram shown in Fig. 6a, corresponds to SC, the peak between + 2.6 V to + 2.30 V assigned to the reduction process that is Fig. 4. (a-i) SEM micrographs of poly-S-SF (g) EDS of poly-S-SF. 6 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 Fig. 5. (a-i) SEM micrographs of poly-S-UCO (g) EDS of poly-S-UCO. Fig. 6. Cyclic voltammogram of (a) Sulfur-Carbon (SC) composite cathode (b) poly-S-SF@SC (c) poly-S-UCO@SC. Discharge- charge profile of (d) SC (e) poly-SSF@SC (f) poly-S-UCO@SC. reaction is largely reversible. There is low polarization in the cell indi­ cating the effective electrochemical process by the addition of copol­ ymer additives, which is observed by the lower oxidation potential and larger reduction potentials. [51,52] This also suggests that LiPSs diffu­ sion occurs in a slow and controlled manner. Furthermore, notable features were observed from the CV analysis. For the poly-S-SF@SC has sharp and overlapping curves are obtained and which indicates the high reversible process. The first cathodic sweep of poly-S-UCO@SC mechanism is unclear and seems to be ambiguity in the system because of existing free fatty acids and other impurities involving in electro­ chemical reactions later its optimized having proper cyclic voltammetry curves. The poly-S-SF@SC possess good redox activities and high reversibility seems to be suitable cathode additive material for the Li-S batteries. According to the above assertions, the addition of the devel­ oped organosulfur copolymer to the sulfur cathode boosts active mate­ rial usage, improves overall cathode conductivity by presence of carbon 7 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 backbone, forms suitable surface film at the anode surface, promotes polysulfide conversion, reduces the shuttle effect, resulting in enhancing the reversibility and electrochemical stability which are based on the poly-S-SF@SC system. To understand the storage properties, the galvanostatic char­ ge–discharge measurement were performed between the potential range + 1.7 V to + 2.6 V at 0.05C for 40 cycles and the obtained results are represented in Fig. 6d–f. The Fig. 6f reveals that poly-S-UCO@SC showed specific discharge capacity of 936 mAh g− 1. The high specific discharge capacity. of poly-S-UCO@SC is attributed to the high sulfur content which was obtained by high cross linking between the elemental sulfur with many alkene monomers, unsaturated C– –C bond resulted by the heating the oil that increasing the free fatty acid and linoleic acid content. [53,54] Also, it has been observed that it delivers 396 mAhg− 1 at 40th cycle. Further cycling revealed that there is severe capacity fading, which is owing to the numerous contaminants present in the organosulfur copolymer formed by utilizing (burnt) cooking oil. The existing impurities may participate in the electrochemical process which increases side products by reacting with electrolyte which further increase resistance and con­ centration polarization. In the case of poly-S-UCO@SC the over poten­ tial is higher than the poly-S-SF@SC which is attributed to the mixing of the LiPSs to the electrolyte enhances the viscosity of the electrolyte and decrease in ion conductivity. However, the slight improvements in the electronic conductivity is attributed to the carbon and other impurity consisting by the used cooking oil. Next, poly-S-SF@SC shown in Fig. 6e delivers specific initial discharge capacity of 828 mAh g− 1 and for 40th cycle it delivers capacity of 551 mAh g− 1. This shows better retention capacity and stable cycling in comparison with poly-S-UCO@SC (42.3 % for 40 cycles) and SC cathodes, which can be attributed to the addition of the copolymer poly-S-SF@SC, which generated a better surface property for LiPSs anchoring, resulting in enhanced better capacity retention and due to its sulfur content, this sulfur-rich domains could be utilized more effectively in electrochemical sense. Furthermore, orga­ nosulfur polymer-based additives generate a passivation layer called Solid Electrolyte Interface (SEI) on the anode surface, reducing shuttle effect and increasing the solubility of low order LiPSs. [55] Apparently, this strategy works better if we apply fresh sunflower oil-based poly-S-SF organosulfur polymer, with more homogeneous chemical structure (compared to poly-S-UCO). For the comparative purpose, the SC cathode shown in Fig. 6d prepared which delivers initial discharge capacity of 710 mAh g− 1. This reveals that the addition of oil derived copolymer additive has a significant role in the cathode development. The over potential is lower for poly-S-SF@SC in comparison with SC and poly-SUCO@SC. The low over potential indicates low polarization, favourable lithium diffusion coefficients. Further, SC and poly-S-UCO@SC, during the extended cycling, higher overpotential with enhanced polarization were noticed. Overall, among the three cathode SC, poly-S-UCO@SC and poly-S-SF@SC, the fresh oil derived copolymer additives shows better performances and acts as a suitable cathode additive. In addition to the above electrochemical analyses, EIS analyses were performed using a BioLogic (VMP-300) impedance analyzer with a frequency range of 100 kHz to 100 mHz with sinusoidal potential of 5 mV and six points per decade. Fig. 7a show Nyquist plots of SC, poly-S-SF@SC and poly-SUCO@SC cells. The poly-S-UCO@SC consist ohmic resistance at high frequency region including the electrode and electrolyte resistance, semicircle formation at middle frequency region representing charge transfer resistance and Warburg impedance from the spike appearance in the low-frequency region. The larger semicircle of poly-S-UCO@SC indicates higher charge transfer resistance in comparison with SC and poly-S-SF@SC attributed to the various side reactions occurred between LiPSs with electrode, electrolyte and copolymer additives increasing the side products that leads to high resistance. Also, existence of free fatty acids, impurities may participate in the electrochemical process, thus increases in the charge transfer resistance and complicates the kinetic process. In the case of poly-S-SF@SC similar features are observed along with appearance of slightly depressed semicircle which may corresponds to the formation of Li2S and Li2S2 on the carbon matrix. The charge transfer resistance is much lower than the poly-S-UCO@SC which in­ dicates the uniform distribution of sulfur and suitable electrochemical active sites, interlayer formation. In addition to that the addition of copolymer poly-S-SF@SC plays a significant role in the formation Fig. 7. (a) Nyquist plot of SC, poly-S-SF@SC and poly-S-UCO@SC. (b) Rate performances analysis of poly-S-SF@SC and poly-S-UCO@SC at various C-rates (c) long term cycling performances of poly-S-SF@SC for 100 cycles, poly-S-UCO@SC for 40 cycle at 0.05C rate. 8 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 suitable surface films on the anode and cathodes rather than the addition of poly-S-UCO@SC. The decrease in the charge transfers resistance also associated with enhanced sulfur utilization, active sites by the organo­ sulfur additive material that exposes more access to the electrolyte, mitigate polysulfide diffusion through chemical interactions, which leads to reduced charge transfer resistance, and improved interfacial properties between the electrode and electrolyte are observed. Furthermore, it was discovered that the Poly-S-SF@SC loaded cathode had better interfacial characteristics and kinetics than the Poly-SUCO@SC loaded cathode and bare SC. Finally, it is believed that the inclusion of an organosulfur polymer additive created by fresh sunflower oil (SF) improves electrochemical performances significantly more than the polymer generated by used sunflower oil (UCO). Poly-S-SF@SC cathode possess lower charge transfer resistance, which increases redox and polysulfide conversion kinetics. [56] Furthermore, poly-S-SF@SC having appropriate electro­ de–electrolyte interface, increases the surface area affords abundant surface active sites to have better strong interaction with LiPSs attrib­ uted to the high adsorption and promoting the conversion reaction of polysulfides, prevents the shuttle effect more effectively. Moreover, accelerates the kinetics by Lewis acid base interaction, and the poly­ meric nature aids in controlling the volume expansion of sulfur durably. [57]. To identify the rate capability and structural stability, the developed poly-S-SF@SC and poly-S-UCO@SC are cycled at various C-rates and the obtained results are illustrated in Fig. 7b. at 0.05C the poly-S-UCO@SC delivers discharge capacity of 936 mAh g-1 for the 0.1C, 0.5C, 1C, 1.5 C which delivers 404, 215, 139, 75 mAh g− 1and when switched it to its original C-rate the original capacity was not retained, one third of the original capacity only was obtained due to poor stability caused by different undetermined/unknown electrochemical processes by other components present in the cathode((see chemical complexity of the burnt oil). In the given case of poly-S-SF@SC, the measured specific discharge capacity at 0.05C is 828 mAhg− 1. As the current rate in­ creases, the capacity decreases, and when returned to its initial C-rate, it maintains its original capacity that is 819 mAhg− 1. This signifies that the material is structurally stable. Then flexibility of poly-S-SF@SC control the volume expansion. To illustrate the material benefit, cycling per­ formance was performed at 0.05C-rate for 100 cycles, as shown in Fig. 7c. The first discharge capacities of the poly-S-SF@SC electrode is 828 mAhg− 1 and after 100 cycles (58.4 % retention capacity) it delivers capacity of 484 mAhg− 1 which is higher than poly-S-UCO@SC, which shows retention capacity of 336 mAhg− 1 for 40 cycles shown in Fig. 7c. The poly-S-SF@SC shows better retention capability than the SC elec­ trode developed in this work for the purpose of comparison. This also may be attributed to the factice like polymer network that may physi­ cally adsorb or prevent the polysulfide dissolution, which improves the capacity retention. Though the first discharge capacity is higher for Poly-S-UCO@SC cell but subsequent cycles, it declined very fast due to low active material utilization, unreacted sulfur, slow Li2S2 to S then Li2S unfavorable surface film, increase volume expansion by unwanted side products. The Poly-S-SF@SC system demonstrated high retention capacity of 66.5 %, which may be attributed to the higher number of electro-active sites and the high chemical adsorption nature of Poly-SSF, which improves the electrochemical reaction kinetics. Due to their strong catalytic nature, non-conductive lithium sulfides produced on the surface might also regulate with the poly-S-SF@SC. The good cycling stability of poly-S-SF@SC is attributed to the presence of high S–S content from the flexible chain is taking part in repetitive reduction and oxidation process. The role of the non–S–S containing component of the copolymers should be taken into account. Also, the cell with poly-SSF@SC has significant role in SEI formation at Li metal anode and per­ forms better without LiNO3, improved rate performance and excellent capacity retention for the poly-S-SF@SC, are due to (i) the expanded contact area between the electrode- electrolyte, enhanced charge transfer and redox kinetics (ii) the distribution of polar poly-S-SF@SC on the electrode surface, which offers sufficient space for lithium storage. (iii) the poly-S-SF@SC restricts polysulfide outward diffusion in elec­ trolytes and decreases the shuttle effect by chemical anchoring (iv) The poly-S-SF active sites and boundary defects minimize the overpotential of Li2S nucleation and enhance the nucleation/conversion redox ki­ netics. finally, (v) the poly-S-SF@SC containing S–S bond could be involved in reversible reduction and oxidation process, to higher extent than the S–S bond in the poly-S-UCO@SC. As a consequence of the synergistic impact of the poly-S-SF@SC and overall cathode design, the poly-S-SF@SC offers greater retention and rate capabilities than the poly-S-UCO@SC. Further, compared the acquired results with the earlier literature reports and which are tabulated in Table 1. 4. Conclusion In conclusion, we conducted preliminary tests on the synthesized organosulfur-based polymer, which was employed as a cathode additive material, and evaluated its electrochemical performances. Various physicochemical and electrochemical characterization techniques were applied to characterize the as-synthesized poly-S-SF and poly-S-UCO organosulfur copolymers. The synthesis of organosulfur copolymer required less time in fresh sunflower oil than in used cooking oil. Both polymers are less soluble in polar and non-polar solvents and are only partly soluble in THF, NMP, and CHCl3. The electrode slurry preparation was carried out using THF, NMP, and CHCl3, and it was found that the electrodes created with THF, and CHCl3 did not have strong adhesion to the aluminum current collector, which was readily peeled off. The electrode was then coated on aluminum foil using a homogenous slurry created with NMP, which adhere well to the current collector. The PolyS-UCO@SC had a high initial discharge capacity but a reduced retention capacity 42.3 % (for 40 cycles comparison shown in Figure S7 in Sup­ plementary information), poor structural stability because of the different side reactions and higher charge transfer resistances, and poor kinetics because of the impurities present in UCO. Better polysulfide conversion, reduced polysulfide diffusion, and 66.5 % capacity retention with sustained cycle stability are all features of Poly-S-SF@SC. In a nutshell, the poly-S-SF acts as better cathode additive material than the Poly-S-UCO. In addition to that copolymers developed by oils provide much research possibility and remain challenging material. It can be concluded that the fresh oil-based copolymers can be used as the cath­ ode additive rather than the copolymer developed by used cooking oil. However, used/burnt oils may be utilized after proper physical (filtering) and chemical cleaning, extraction, washing procedure to decrease chemical complexity caused by the by-products of the Maillard reaction, or thermal decomposition of the triglycerols found in the sunflower oil. We find immense possibilities and perspectives in further research to investigate deeper the cross linking reaction mechanism between the oil and elemental sulfur, determining the precise quantity of sulfur chain, and finding sulfur in copolymers that participate in the electrochemical process. Furthermore, atomic and molecular-level knowledge of the material might be sought. Combining used cooking oil with Claus sulfur for electrochemical energy storage would be a great strategy because of its inexpensive, open a new avenue in developing novel electrochemically active materials, sulfur rich polymers material, adding long-term stability to the valorization chain and harm free environment. Also, besides the biodiesel production using oils, the method of utilization described in this work considered to be effective and valuable utilization method. Thus, UCO has to be double counted mentioned based on public policies by Renewable Energy Directive from EU, hence the price can be higher than first generation biodiesel. 5. Author’s contribution Gnanavel Angamuthu and Robert Kun conceived the idea, planned the experiments. Gnanavel Angamuthu performed the experiments, interpreted the results and took the lead in writing the manuscript. 9 A. Gnanavel et al. Journal of Electroanalytical Chemistry 977 (2025) 118808 Table 1 Comparison of electrochemical performance of poly-S-SF copolymer with earlier literature reports. using various electrode additives. S. No Cathode additive used in Li-S batteries C-rate Initial Capacity (mAh g− 1) Final Capacity mAhg− 1. (cycle number Capacity retention % Electrolyte & additives Reference 01 02 03 04 05 06 07 Mg0.6Ni0.4O ResFArGO WS2/CNTs Chitosan LiAlO2 Nanoflakes TiS2 nano-sheets Li2S@C with PAN 1185 1070 1046 1145 847 >1000 ~900 300 (20) 632 (50) 528(1000) 680 (100) 703(100) ~600(200) 500 (20) 25 79 91.8 59 83 60 55 MnO2 Ti4O7 Poly-S-UCO@SC PolyS-SF@SC 1110 1044 936 828 644(1500) 1033(100) 396 (40) 551(40) 71. 7 99 42.3 66.5 1 M LiTFSI 0.5 M LiTFSI with 0.4 M LiNO3 1 MLiTFSI with 1 wt% LiNO3 0.6LiTFSI with 0.4 M LiNO3 Li-[TFSA]0.9[FSA]0.1/SL2/HFE2 1 M LiTFSI with 0.4 M LiNO3 1 M LiTFSI: n-methyl-(n-butyl) pyrrolidiniumbis (trifluoromethanesulfonyl)imide (1:1 v/v) 1 MLiTFSI with 2 wt% LiNO3 1 M LiTFSI without LiNO3 1 M LiTFSI [30] [32] [33] [34] [35] [58] [59] 08 09 10 0.1C C/10 1C C/2 0.1C 0.05C 10 mA g− 1 0.5C 0.1C 0.05C Derek Ovc-Okene, Lakshmi Shiva Sankar, László Trif took part in data evaluation and manuscript finalization. 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László Trif: Investigation. Robert Kun: Writing – review & editing, Supervi­ sion, Funding acquisition, Conceptualization. Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. Acknowledgements The support provided by Recovery and Resilience Facility of the European Union within the framework of Programme Széchenyi Plan Plus (Project no. RRF-2.3.1-21-2022-00009, Titled National Laboratory for Renewable Energy), by the National Research, Development and Innovation Fund of Hungary, co-financed by the European Regional Development Fund is gratefully acknowledged. The authors thank Zoltán Dankházi, Dora Zalka, Dávid Ugi, Eötvös Loránd University Budapest for SEM-EDX instrumentation support, Mihály Judith for FT-IR, FT-Raman measurements and Kristóf Hegedüs for NMR measurements. Appendix A. 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