Contractor:
Engineering:
Contract: 2084
Job: 06202
Sheet 1 of 6
Client:
06202-PRO-DS-SUC-002
Doc. No.:
-
SCOP Doc. No.:
ADDITIONAL DEVELOPMENT
OF
LUHAIS & SUBBA OIL FIELD
PROJECTS
SUBBA CENTRAL
DATA SHEET FOR ELECTROSTATIC DEHYDRATORS
SUC-02-U-1100 & SUC-02-U-2100
IF0
S0
REV
10-06-2010 ISSUED FOR INQUIRY, FINAL
30-09-2008 ISSUED FOR COMPANY INFORMATION
DATE
File name: 06202-PR0-DS-SUC-002-IF0.xls
REVISION TITLE
ION
RICCIATTI
ION
ENE prep.
RICCIATTI
ENR check
PETREL
PMJV app.
SCOP app.
Project: Additional Development of Luhais &
Subba Oil Field
DATA
SHEET
FOR
DATA
SHEET
FOR
1st SEPARATORS
SUN-02-V-0002 &
ELECTROSTATIC
DEHYDRATORS
SUC-02-V-1002
SUC-02-U-1100
& SUC-02-U-2100
Client: SCOP (Iraq)
Contractor: PMJV
No.
10-06-2010
Date
OPERATING
/ MECHANICAL
DATA
OPERATING
/ MECHANICAL
DATA
Page
SUC-02-U-1100 AND SUC-02-U-2100
IF0
Rev.
Engineering : ENERECO (Italy)
Equipment n°:
06202-PRO-DS-SUC-002
2 of 6
2
Number required:
DESCRIPTION
Units
Design temperature, upper/lower
-10/85
°C
Design pressure, internal/external
10.3
bar g
As per ASME VIII Div.1
Test pressure, hydrostatic
Operating case
bar g
MAX WATER CUT - SUMMER - Case 3
(Note 1)
MAX WATER CUT - WINTER - Case 4
(Note 1)
OIL/WATER
OIL/WATER
Operating temperature
67.8
46.9
°C
Operating pressure
6.9
6.9
bar g
Contents (HYDROCARBON VAPOUR/LIQUID)
Liquid
- cont. flow Oil / Water (Note 2)
302,700 / 39,690 (Note 28)
299,900 / 39,900 (Note 28)
kg/h
Liquid
- density Oil / Water
841.6 / 1,100.0 (Note 6)
854.4 / 1,130.0 (Note 6)
kg/m3
Liquid
- viscosity Oil / Water
4.0 / 0.5
6.4 / 0.7
cP
Gas off -continuous flow rate
-
-
kg/h
Gas - density
-
-
kg/m3
Gas - viscosity
-
-
cP
Diameter of Shell ID
By Supplier (Note 3)
Length between tangent line
By Supplier (Note 3)
mm
-
mm
-
mm
Total packed height
Height per bed
mm
(Note 26)
Size and type of internal
-
Height of skirt to bottom tangent line
mm
Type of heads
Ellipsoidal 2:1 (Supplier to confirm)
Wall thickness - shell/head
By Supplier
mm
Corrosion allowance
3.0
mm
Insulation thickness
(Note 23)
mm
mm/pcs
Total volume:
By Supplier (Note 3)
m3 Relief valve(s) - Type/size
Normal liquid volume:
By Supplier (Note 3)
m3 Relief valve(s) -Set pressure:
Volume range required for level control:
By Supplier (Note 3)
m3 Relief valve(s) - Number required
Wind pressure
(Note 11)
:
N/m2 Earthquake factor:
Not included in the supply (provided by Contractor)
N/A
bar g
N/A
Seismic: zone 1 according to UBC
INFORMATION TO BE SUBMITTED
REMARKS ON REVISIONS
File name: 06202-PR0-DS-SUC-002-IF0.xls
Project: Additional Development of Luhais &
Subba Oil Field
Client: SCOP (Iraq)
Contractor: PMJV
DATA
DATA
SHEET
SHEET
FOR
FOR
DATA
SHEET
FOR
DATA
SHEET
FOR
DATA
SHEET
FOR
TEST
SEPARATORS
1st SEPARATORS
SUN-02-V-0001
SUN-02-V-0002
& &
2nd
STAGE
SEPARATORS
SUC-02-VDEHYDRATORS
3rdELECTROSTATIC
STAGE
SEPARATORS
SUC-02-VSUC-02-V-1002
&
SUC-02-U-1100
& SUC-02-U-2100
1004 &1003
SUC-02-V-2004
MATERIAL SPECIFICATION
Engineering : ENERECO (Italy)
ASTM n°
Part
No.
06202-PRO-DS-SUC-002
Rev.
IF0
Date
10-06-2010
Page
3 of 6
Part
ASTM n°
Carbon Steel (Note 24)
Shell
Yes (note 10)
Cladding/lining of shell
Carbon Steel (Note 24)
Heads
Yes (note 10)
Cladding/lining of heads
Reinforcing rings
Skirt, base plate, etc.
Saddles
Wrapper plate
Shell flanges (closure)
Nozzles (line pipe / plate)
Liner of nozzles and manholes
Flanges (ANSI)
Flanges (Non-ANSI)
Welding fittings
Stiffening rings
Insulation support rings
Cleats for platform, etc.
(Note 26)
Internal parts
FABRICATION AND INSPECTION REQUIREMENTS
ASME VIII Div. 1
Construction in accordance with:
Inspection
Inspection authority
Stress relieving
Special heat treatment
Radiography
Other non-destructive testing
Chemical analysis
Manuf. certif. - chemical analysis
- mechanical data
(Note 27)
PAINTING
WEIGHTS
Erection weight (shipping weight)
Total weight operating
Total weight full of water
:
:
:
kg Weight of internal
kg Weight of insulation
kg Weight of fireproofing
:
:
:
REFERENCE DRAWINGS LIST
Arrangement - construction outline:
Standard vessel :
Additional drawings :
Welding electrodes, rods, etc .:
General remarks for vessels:
Anchor bolts ring and base plate:
Flanged pipe nozzles
Lifting lug:
Carbon steel flanges
Name plate:
Vortex breaker
Support ring insulation:
Saddles
Inspection hole/hand hole/manhole/davits, etc.:
Earthing boss
Manhole davits :
NOTE :
Supplier to complete the Data Sheet at bid stage in accordance with selected Design Code
The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition
and/or drawings. Furthermore is responsible for ensuring that the design, including thickness of pressure parts, is satisfactory for the design conditions indicated on the
requisition and/or drawings.
Calculation and thickness of material supplied to the manufacturer are for information and tendering purposes only . The manufacturerers shall ensure that the equipment
supplied conforms to all applicable codes and national statutory regulation, and he shall obtain all necessary from statutory authorities.
File name: 06202-PR0-DS-SUC-002-IF0.xls
kg
kg
kg
Project: Additional Development of Luhais &
Subba Oil Field
Client: SCOP (Iraq)
DATA
SHEET
FOR
DATA
DATA
SHEET
SHEET
FOR
FOR
DATA
SHEET
FOR
DATA
SHEET
FOR
1stSEPARATORS
SEPARATORS
SUN-02-V-0002
2nd
STAGE
ELECTROSTATIC
DEHYDRATORS
SUC-02-V-1003
3rd
STAGE
SEPARATORS
SUC-02-V-1004
&
TEST
SEPARATORS
SUN-02-V-0001
& &&
SUC-02-V-1002
SUC-02-U-1100
SUC-02-V-2003
& SUC-02-U-2100
SUC-02-V-2004
SUC-02-V-1001
Contractor: PMJV
Engineering : ENERECO (Italy)
DATA FOR FITTINGS
No.
06202-PRO-DS-SUC-002
Rev.
IF0
Date
10-06-2010
Page
4 of 6
NOZZLE DATA (Note 16)
Marks
Number
Service
N3
1
N4/N5
2
Oil/Water emulsion Inlet
Oil Outlet
Water Outlet
Drain
N6
1
Relief
N1
1
N2
1
Rating
Type
12"
10"
4"
4"
150#
150#
150#
150#
FLG
FLG
FLG
FLG
RF
RF
RF
RF
6"
150#
FLG
RF
Size will be confirmed on the basis of final
vessel dimensions
150#
FLG
RF
Number and size of sludge collectors shall
be defined by Supplier
150#
150#
FLG
FLG
RF
RF
150#
150#
150#
FLG
FLG
FLG
RF
RF
RF
FLG
FLG
FLG
FLG
RF
RF
RF
RF
Sludge Collectors
N7
N8
Dia.
1
N9
Vent
Sample Connections
2"
Flushing connection
Electrical bushing entry
Blowdown connection
3"
N10
1
N11
1
N12
1
CN1A/B
2
CN2A/B
2
CN3
1
CN4
1
Side mounted Level Bridle
Side mounted Level Bridle
Top mounted Level Switch
Temperature Indicator/Transmitter
MH1
1
Manhole (Note 12)
2"
Facing Elevation
INSTRUMENT CONNECTIONS (Notes 16,8)
4"
4"
2"
1 1/2"
MANHOLES ETC.
File name: 06202-PR0-DS-SUC-002-IF0.xls
24"
150#
150#
150#
150#
Projection
Remarks
To be confirmed by Supplier
To be confirmed by Supplier
To be confirmed by Supplier
Number and size of sample connections
shall be defined by Supplier
Size to be selected by Supplier
Project: Additional Development of Luhais &
Subba Oil Field
Client: SCOP (Iraq)
Contractor: PMJV
Engineering : ENERECO (Italy)
DATA
SHEET
FOR
DATA
DATA
SHEET
SHEET
FOR
FOR
DATA
SHEET
FOR
TEST
SEPARATORS
SUN-02-V-0001
1st
SEPARATORS
SUN-02-V-0002
&&
2nd
ELECTROSTATIC
STAGE
SEPARATORS
DEHYDRATORS
SUC-02-V3rd
STAGE
SEPARATORS
SUC-02-VSUC-02-V-1002
SUC-02-U-1100
& SUC-02-U-2100
1004SUC-02-V-1001
&1003
SUC-02-V-2004
NOTES
NOTES
No.
06202-PRO-DS-SUC-002
Rev.
IF0
Date
10-06-2010
Page
5 of 6
1) The equipment shall be suitable to operate at 30% capacity of the specified cases.
2) Crude oil foaming tendency: High.
3) The inlet oil/water mixture will be perfectly emulsioned upstreams the 2nd stage separator. Equipment dimensions shall be determined to meet the
requested functional specifications and the performance (refer to note 4), considering also the possible emulsion break in the upstream separator.
4) The equipment is intended for the dehydration of a crude oil stream. The following process performance shall be guaranted:
-Max water content in oil (water cut):
0.25 % vol;
-Max oil content in water:
1000 ppm.
5) The electrical devices to be provided are as minimum: transformers, local control panels, MV bushings.The electrical devices shall be suitable for
hazardous area installation according to IEC 60079 Codes. Supplier consider that the installation area is classified as Zone 2 Group IIA T3.
6) The water entering the Dehydrator includes 5,033 bbld of associated water and 1,046 bbld of recycle water from Desalter SUC-02-U-1200 /
SUC-02-U-2200. Salinity of associated water is 127,650 ppm; while the estimated salinity of recycle water is 13,410 ppm. Supplier shall confirm
the salinity of recycle water on the basis of actual Desalter performance.
7) For details of Dehydrator arragement refer to the PFDs enclosed in the Doc. No. 06202-PRO-SP-000-101- Supply Specification
for Electrostatic Coalescers.
8) For further details about instrumentation and control of Dehydrators refer to typical P&ID enclosed in the Doc. No. 06202-PRO-SP-000-101- Supply
Specification for Electrostatic Coalescers.
9) Deleted.
10) Internal lining shall be in accordance with the Specification for Painting - Doc. No. 06202-PPN-SP-000-015 - Painting System PS-4;
11) Design wind speed at 15 m above grade: 160 km/h.
12) Manhole shall be equipped with blind flange and hinged device; blind flange shall be in accordance with project Doc. No. 06202-PPN-SP-000-001
Specification for Piping Classes.
13) Vessel shall be complete with supporting saddle.
14) Requirement for pads welded on the external shell may be identified during detail design to support external structures (walkway,
platforms, ladders, etc.) and piping elements.
15) Supplier to provide the electrical field grids and the step-up transformer with MV bushings sized to meet the required performances (refer to note 4).
16) Nozzle positions and level settings have to be defined by Supplier to meet the functional specifications (refer to note 4). Nozzle positions to be agreed
with Contractor.
17) Available power supply is shown in in the Doc. No. 06202-PRO-SP-000-101- Supply Specification for Electrostatic Coalescers.
18) Internals to be removable through manhole.
19) Number of sample connections indicated in the vessel scheme is indicative and shall be confirmed by Supplier.
20) Number of sludge collectors indicated in the vessel scheme is indicative and shall be confirmed by Supplier.
21) Supplier to provide electrical local control panel (for each Electrostatic Dehydrator), equipped with all instruments and controls indicated on the in
object data sheet, emergency switch-off push button with lock, on/off push buttons and ammeter for each transformer.
22) Equipment shall meet the following project specifications:
- 06202-PPN-SP-000-015 - Specification for Painting
- 06202-PPN-SP-000-016 - Specification for Thermal Hot Insulation & Personnel Protection
- 06202-PPN-SP-000-017 - Specification for Pressure Vessels
- 06202-ELE-SP-000-024 - General Specification for Desalter Transformer (SCOP Specification E-1106.1 with Amendements)
- 06202-ELE-SP-000-001 - Electrical Design Philosophy
- 06202-ELE-SP-000-006 - General Specification for Power Transformers
23) No insulation for vessel shell. Supplier to consider requirement for insolating hot surfaces of transformers.
24) Supplier shall advise at bid stage the material code for shell, heads, nozzles and major parts.
25) The dehydrator is installed beneath the 2nd stage separator.
26) The vessel shall be equipped as a minimum with the following internals:
- Electrical Field Grids
- Inlet distributor
- Outlet oil collector
- Vortex breaker on water outlet
Supplier is requested to confirm the internals recommended to ensure that the specified process performance guarantees are achieved.
Supplier is requested to select material for the internals taking into account the composition of oil and water to be treated.
27) External painting shall be in accordance with the Specification for Painting - Doc. No. 06202-PPN-SP-000-015 - Painting System PS-1.
28) Water mass rate (in kg/h) refers to the Heat and Mass balance tables of PFDs, where a water density of 1,000 kg/m3 has been considered to
derive such a value from the given volume flow. Supplier shall keep unchanged this water volume flow and recalculate, if necessary, the actual
water mass rate on the basis of the water density reported in the data sheet.
File name: 06202-PR0-DS-SUC-002-IF0.xls
Project: Additional Development of Luhais &
Subba Oil Field
Client: SCOP (Iraq)
DATA
SHEET
FOR
DATA
DATA
SHEET
SHEET
FOR
FOR
DATA
SHEET
FOR
DATA
SHEET
FOR
TEST
SUN-02-V-0001
2nd
ELECTROSTATIC
STAGE
SEPARATORS
DEHYDRATORS
SUC-02-V1stSEPARATORS
SEPARATORS
SUN-02-V-0002
3rd
STAGE
SEPARATORS
SUC-02-V- &&
SUC-02-U-1100
&
& SUC-02-U-2100
SUC-02-V-1002
1004 SUC-02-V-1001
&1003
SUC-02-V-2004
Contractor: PMJV
No.
06202-PRO-DS-SUC-002
Rev.
IF0
Date
10-06-2010
Page
6 of 6
VESSEL
VESSEL
SCHEME
SCHEME
Engineering : ENERECO (Italy)
File name: 06202-PR0-DS-SUC-002-IF0.xls