2021 IEEE 12th International Symposium on Power Electronics for Distributed Generation Systems (PEDG) | 978-1-6654-0465-5/21/$31.00 ©2021 IEEE | DOI: 10.1109/PEDG51384.2021.9494223 An Accurate Time Domain Analysis Based ZVS Evaluation Tool for LLC Resonant Converters Yuqi Wei Department of Electrical Engineering University of Arkansas Fayetteville, United States yuqiwei@uark.edu Abstract—LLC converters are popular in numerous industrial applications owning to their high efficiency and soft switching characteristics. Conventionally, the first harmonic approximation (FHA) analysis method is used to perform the zero-voltage switching (ZVS) analysis for LLC resonant converter. However, the FHA method assumes that the LLC resonant converter is always operating at resonant frequency point so that the primary switch turn-off current is a constant value during the whole operation range. When the LLC resonant converter operating point is away from the resonant frequency, considerable errors would exist, which will lead to unoptimized deadtime design or ZVS failure. Therefore, in this article, a ZVS evaluation tool is developed based on the time domain analysis, the analysis results have much higher accuracy when compared with the traditional FHA method, which can be used to guide the analysis and design of the converter. Experimental validations are presented. Keywords—ZVS operation, LLC resonant converter, deadtime analysis I. INTRODUCTION Owning to their high efficiency and wide soft switching operation range characteristics, LLC resonant converters have been widely adopted in numerous industrial applications [1][10]. Conventionally, the first harmonic approximation (FHA) analysis method is adopted to perform the analysis and design of LLC resonant converter [10]. In particular, to achieve the zero-voltage switching (ZVS) operation for LLC resonant converter, the following two conditions have to be met: 1) necessary condition: the direction of the primary switch turnoff current should be able to discharge the energy stored in the junction capacitor; 2) sufficient condition: the current value and deadtime should be large enough to fully discharge the capacitive energy. Incomplete ZVS (iZVS) will be achieved if the deadtime is not large enough. Therefore, for LLC resonant converter, the deadtime is an important parameter that needs to be determined. However, conventional FHA analysis method has considerable errors when the converter switching frequency is away from the resonant frequency, which will lead to miscalculation of the deadtime [11]. A too large deadtime will cause the circuit current flows through the body diode of the primary switch for a certain amount of time, which will lead to the increase of converter conduction loss. On the other hand, a too small deadtime will cause the loss of ZVS Alan Mantooth Department of Electrical Engineering University of Arkansas Fayetteville, United States operation, which will generate considerable electro-magnetic interference (EMI) noises and switching losses. Therefore, an accurate deadtime calculation mechanism is desired to find out the minimum required deadtime under certain conditions. The main purpose of this paper is to develop an accurate ZVS evaluation tool based on time domain analysis. With the aid of the developed evaluation tool, the optimized deadtime can be calculated in less than one second. Therefore, the proposed method has the advantages of high accuracy, fast, and convenient, which can be used to guide the analysis and design of LLC resonant converters. Based on the analysis and experimental results, the required deadtime for LLC converter varies with circuit operating conditions significantly. Therefore, it is recommended that variable deadtime should be applied for the converter for wide operation conditions. The remaining of this article is organized as follows. Section II of this article reviews the traditional ZVS analysis method for LLC converter and the deficiencies (inaccurate and incomplete) of traditional method are pointed out. To overcome these shortcomings, Section III discusses the proposed complete and accurate ZVS analysis method for LLC converter and an automatic evaluation tool is developed and introduced. To prove the effectiveness of the developed tool, experiment results under different scenarios are presented. Finally, conclusions and the focus of future work are discussed. II. TRADITIONAL ZVS ANALYSIS METHODS FOR LLC RESONANT CONVERTER The zero-voltage switching (ZVS) operation analysis for LLC converter is of great importance for both the converter design and performance. Traditionally, many assumptions are made for the ZVS analysis of LLC converter. From the converter level, the LLC converter is assumed to operate at resonant frequency during the whole operation range. Thus, a simplified current expression can be derived. Another common assumption is that the junction capacitance for the primary switch is constant at the input voltage. Based on the above assumptions, the basic requirement for the ZVS operation is that the inductive current during deadtime is large 978-1-6654-0465-5/21/$31.00 ©2021 IEEE Authorized licensed use limited to: Anhui University of Technology. Downloaded on March 12,2025 at 07:29:07 UTC from IEEE Xplore. Restrictions apply. enough to fully discharge the energy stored in the junction capacitance of primary switch. However, the traditional ZVS analysis method does not have satisfactory accuracy, which will lead to either conservative design or ZVS failure. From the circuit parasitic perspective, in addition to primary switch junction capacitance, the transformer stray capacitance, printed circuit board (PCB) stray capacitance, secondary rectifier diode junction capacitance, and secondary rectifier diode reverse recovery will all have influence on the ZVS performance of the primary switch. A. Method 1 (traditional ZVS analysis) Fig. 1 demonstrates the circuit diagram of half-bridge converter, the analysis is same for other topologies. Most of the case, the leakage inductor of the transformer is acting as the resonant inductor Lr to improve the converter power density. Fig. 1. Circuit diagram of LLC converter Traditionally, the ZVS operation for LLC converter is simply determined based on the current direction during deadtime. Take the primary switch S2 for an example, the ZVS operation can be achieved once the body diode of S2 conducts during the deadtime. Fig. 2 shows the two possible cases of the current direction during deadtime. Due to the very short time period of deadtime, the magnetizing current during the deadtime can be regarded as a constant current source. The ZVS operation is achieved when the current direction is the same as Fig. 2(a). (b) Fig. 2. Two possible cases for the magnetizing inductor current during deadtime. (a) ZVS is achieved for S2; (b) ZVS is lost for S2. For this method, the circuit parasitics are not considered. In practice, the current direction can be judged based on the operation region of LLC converters. The ZVS operation is achieved when the LLC converter is designed to operate at the right side of the peak gain curve (the inductive region). B. Method 2 (constant output capacitance of primary switch) Although method 1 is very simple to use and can provide guidance for LLC converter design, the accuracy is greatly sacrificed by ignoring the circuit parasitics. The most commonly used ZVS analysis method is to consider the primary switch output capacitance into consideration as shown in Fig. 3. The two conditions to ensure ZVS operation for primary switch S2 can be described as: 1) the magnetizing current direction during the deadtime should be able to discharge the energy stored in the output capacitance of S2 Coss2; 2) the deadtime and current should be large enough to fully discharge the energy stored in the output capacitance of the primary switch. S1 + Vi - Cin Fig. 3. ZVS analysis method by taking primary switch junction capacitance into consideration S2 ILm (a) Authorized licensed use limited to: Anhui University of Technology. Downloaded on March 12,2025 at 07:29:07 UTC from IEEE Xplore. Restrictions apply. output capacitance as discussed in [12] should be adopted. Fig. 6 shows the ZVS analysis model for method 3. Vi Coss(v )dv Coss,eq = 0 Vi (4) Then, by substituting Eq. (4) into Eq. (3), the new design guideline for LLC converter is shown below. (5) tdead ≥ 16 LmCoss,eqfr Fig. 4. Operation waveform when the LLC converter operating at resonant frequency Traditionally, first harmonic approximation (FHA) method is applied to analyze the ZVS performance of the converter. For FHA, it is assumed that fs=fr. The voltage across the magnetizing inductance is clamped by the output voltage, and the magnetizing inductance current increases linearly. The magnetizing inductor current during deadtime can be expressed as ILM = NVoD NVo = 2 Lmfs 4 Lmfr (1) where D is the duty cycle of primary switch, for frequency controlled LLC converter, D=0.5 can be obtained. Then, to satisfy the ZVS operation, the following inequality should be satisfied. (2) ILM × tdead ≥ 2 ⋅ Coss ⋅Vi where tdead is the dead time implemented for the primary halfbridge switches. By substituting Eq. (1) into Eq. (2), an important design guideline for LLC converter is derived. The magnetizing inductance value and deadtime should satisfied the following equation. (3) tdead ≥ 16 LmCossfr From the above equation, one can observe that the output capacitance Coss of the primary switch is a critical parameter for converter design. Fig. 4 illustrates the typical relationship between the drain-to-source voltage and the primary switch output capacitance value. For this ZVS analysis method, the output capacitance value when the drain-to-source voltage equals input voltage Vi is selected and used in Eq. (3). C. Method 3 (variable output capacitance of primary switch) However, if we look at the converter operation waveform during the deadtime as shown in Fig. 5, we can find out that the voltage across the primary switch is varying during the deadtime. From Fig. 4, with different VDS, the output capacitance Coss is different. More specifically, a small VDS value will lead to the increase of output capacitance Coss. Therefore, if a constant output capacitance as shown in Fig. 6 is adopted, the calculated deadtime from Eq. (3) will be insufficient to achieve ZVS operation for the primary switch. Therefore, a modified output capacitance value is required to take the variation of VDS into consideration. An equivalent vGS vDS iLr iD Fig. 5. Operation waveform when the LLC converter during deadtime. Fig. 6. ZVS analysis model for method 3. D. Method 4 (constant output capacitance of secondary rectifier) In addition to the primary switch output capacitance, the secondary rectifier diode output capacitance will also affect the ZVS operation of primary switch. In the scenario of fs<fr, during the deadtime, the secondary rectifier diode is OFF and the output capacitance of the diode will affect the ZVS operation of primary switch [13]. If the output capacitance is reflected to the transformer primary side, the equivalent circuit model can be modified as shown in Fig. 7. Authorized licensed use limited to: Anhui University of Technology. Downloaded on March 12,2025 at 07:29:07 UTC from IEEE Xplore. Restrictions apply. F. Method 6 (reverse recovery of secondary rectifier diode) In below resonant frequency operation region, although the secondary rectifier diode current goes to zero naturally, a certain amount of reverse recovery energy still exists. As analyzed in [14], the secondary rectifier diode reverse recovery will affect the ZVS operation of LLC converter. The equivalent capacitance for the reverse recovery charge effect can be approximately expressed as Crr,eq = Then, the ZVS operation criteria can be modified as follow by taking the secondary rectifier diode output capacitance into consideration. (6) ILM × tdead ≥ 2 ⋅ Coss ⋅ Vi+Cj ⋅Vo For the full-bridge rectifier, by substituting the equivalent junction capacitance Cj,eq into Eq. (6), the design guideline can be derived as Cj,eq ) 2N (10) Then, the ZVS analysis method by taking the secondary rectifier reverse recovery effect into consideration can be expressed as Eq. (11). The corresponding ZVS analysis circuit model is shown in Fig. 9. Fig. 7. ZVS analysis model for method 4. tdead ≥ 8Lmfr(2Coss,eq+ Qrr Vo tdead ≥ 8 Lmfr(2Coss,eq+ Cj,eq+Crr,eq ) 2N (11) (7) Similar to the primary switch, a constant output capacitance value for the secondary rectifier diode is used for this analysis method. E. Method 5 (variable output capacitance of secondary rectifier) Similarly, the output capacitance for the secondary rectifier diode is not constant since the voltage across the diode is changing. Therefore, a linear charge equivalent capacitance Cj1 can be adopted and the expressions for Cj1 and tdead are [5] vD C( v )dv Cj1 = 0 (8) vD tdead ≥ 8 Lmfr(2Coss,eq+ Cj1 ) 2N (9) The equivalent ZVS analysis circuit model is shown in Fig. Fig. 9. ZVS analysis model for method 6. Nevertheless, with the penetration of wide band gap devices, the Silicon Carbide (SiC) diode has no reverse recovery energy loss. Thus, the reverse recovery effect can be ignored. Due to the page limitation, the other ZVS analysis methods are not discussed in this article. III. ACCURATE AND COMPLETE ZVS ANALYSIS FOR LLC CONVERTER 8. Fig. 10 shows all the possible factors that will affect the ZVS operation of the LLC converter. The rest includes the transformer stray capacitance, printed circuit board (PCB) stray capacitance, time domain analysis method, and gate driver delays. The traditional FHA method ignores other operating conditions, which makes its accuracy unacceptable when the converter operating point is away from the resonant frequency point. Fig. 8: ZVS analysis model for method 5 Authorized licensed use limited to: Anhui University of Technology. Downloaded on March 12,2025 at 07:29:07 UTC from IEEE Xplore. Restrictions apply. ViorVO Ceq = 0 C oss( v )dv ViorVo (13) The other parasitic capacitances can be obtained by using measurement or simulation method. The impedance analyzer or ANSYS Q3D can be used to extract the parasitic capacitors. 4) Results Once all the required information are given, after clicking the ‘calculate’ button, the circuit under certain conditions can be obtained. Circuit current waveform, deadtime, turn-off current, frequency, and calculation time are presented. Fig. 10. ZVS analysis model in this article. To improve the accuracy of FHA, the time domain based method is utilized. The general principles for the time domain modelling is based on the operation stages of the LLC converter. The circuit can be mathematically expressed based on KCL and KVL. Due to the page limitation, the details regarding the time domain modelling process are not presented. The method is same as the modelling method in [15]. Please note that the LLC converter can also be modelled using the method presented in [16, 17]. Fig. 11 shows the picture of the developed graphical user interface (GUI) for the evaluation of LLC converter deadtime. The operation of the evaluation tool can be divided into the following steps. 1) Converter structure selection LLC converter has different structures based on the inverter and rectifier [18]. Users can select the structure based on the application requirements. 2) Circuit parameters The circuit parameters are required to calculate the primary switch turn-off current, which is used to evaluate the ZVS performance of the converter. In addition, the regulation type should also be defined, which includes output voltage regulation, output current regulation, and output power regulation. 3) Circuit parasitic capacitance The semiconductor junction capacitance is modelled as follows. Please note that other model equation would also work, small modification is required on the developed evaluation tool. Coss = k 4 ⋅ ek 3VDS + k 2 ⋅ ek 1VDS (12) The coefficients k1-k4 in Eq. (12) can be obtained by using curve fitting tool and the data from manufacture datasheet. Then, the equivalent junction capacitance of the semiconductor is calculated as shown in Eq. (13) [12]. Fig. 11. Developed deadtime evaluation tool for LLC converter. Fig. 12 shows the results of an example. Fig. 12. An example. IV. EXPERIMENTAL RESULTS To validate the effectiveness of the developed deadtime evaluation tool, experimental results and analysis results are compared. The converter operating conditions are: RL=5 Ω/50 Ω, Lr=38μH, Cr=66 nF, Lm=204 μH, N=4, Vo=25. Fig. 13 shows Authorized licensed use limited to: Anhui University of Technology. Downloaded on March 12,2025 at 07:29:07 UTC from IEEE Xplore. Restrictions apply. the theoretical required deadtime in below resonant frequency region. Fig. 14 shows the experimental results by applying the same deadtime, it can be seen that the ZVS operation is just achieved for the primary switch, which is almost the minimum required deadtime under this condition. Fig. 13. Theoretical required deadtime the scenario of fs<fr. the conduction of body diode or achieve ZVS operation for all conditions. Fig. 15. Theoretical required deadtime in the scenario of fs>fr. vGS vDS iLr iD Fig. 16. Experimental results in the case of fs>fr and RL=50 Ω. Fig. 14. Experimental results in below resonant frequency region when input voltage equals 160 V and load resistance equals 5 Ω. Fig. 15 shows the theoretical results in above resonant frequency region and Fig. 16 shows the corresponding experiment results. It can be seen that in the scenario of fs>fr, the required deadtime varies significantly with the circuit operating conditions. Thus, it would be beneficial to use variable deadtime instead of fixed deadtime to either minimize If the same deadtime is applied during all the conditions, as can be seen in Fig. 17, under heavy load conditions, the deadtime is too large that the body diode of the primary switch will start conducting, which will generate extra conduction loss. Authorized licensed use limited to: Anhui University of Technology. Downloaded on March 12,2025 at 07:29:07 UTC from IEEE Xplore. Restrictions apply. [4] Fig. 17. Experimental results in the case of fs>fr and RL=5 Ω. V. CONCLUSIONS AND FUTURE WORK In this paper, a ZVS evaluation tool for LLC converters based on time domain analysis are discussed. The optimized deadtime can be calculated accurately under different scenarios. It can be concluded that the proposed method has the advantages of high accuracy, fast, and convenient. The focus of the future work is to determine the upper limit for the deadtime. 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