CHAPTER 6 Rolling element bearings Nomenclature Generally, preferred SI units have been stated a1 a2 a3 a23 aSKF B ci C Co d di dm D DB DF DT e ISO k lo L L1 L10 L2 Lcat Ld Lna Lnm P P1 P2 Pd Pu R T V X Y α life adjustment factor for reliability life adjustment factor for material life adjustment factor for operating conditions combined life adjustment factor SKF life modification factor width (m) ratio of internal diameter of hollow shaft to bore diameter basic dynamic load rating (N) basic static load rating (N) bore diameter (m) internal diameter of hollow shaft (m) mean diameter (m) outer diameter (m) duplex back to back duplex face to face tandem thrust to radial load ratio International organisation for standardisation constant original length (m) life (number of revolutions) life at load P1 (number of revolutions) rated life at the rated load (number of revolutions) life at load P2 (number of revolutions) catalogue rating (N) design life (number of revolutions) adjusted rating life (millions of revolutions) rating life (at 100–n% reliability) in millions of revolutions load (N) load (N) load (N) design load (N) fatigue load limit (N) applied radial load (N) thrust load (N) rotating factor radial factor thrust factor coefficient of expansion (K1) Mechanical Design Engineering Handbook. https://doi.org/10.1016/B978-0-443-22077-7.00009-0 Copyright # 2025 Elsevier Ltd. All rights are reserved, including those for text and data mining, AI training, and similar technologies. 199 200 Chapter 6 Δl ΔT ηc κ ν ν1 change in length (m) temperature rise (°C) contamination factor viscosity ratio operating kinematic viscosity of the lubricant (m2/s) rated kinematic viscosity depending on the bearing mean diameter and rotational speed (m2/s) 6.1 Introduction The purpose of a bearing is to support a load, typically applied to a shaft, whilst allowing relative motion between two components of a machine. The selection of bearing type was introduced in Chapter 5 along with the design of boundary lubricated and hydrodynamically lubricated journal bearings. In this chapter rolling element bearings, sometimes also known as rolling contact or ball bearings, are considered with a specific focus on the selection of stock items from original equipment manufacturers. The term rolling element bearings or rolling contact bearings encompasses the wide variety of bearings that use spherical balls or some form of roller between the stationary and moving elements. A schematic for a deep groove ball bearing is given in Fig. 6.1 showing the principal components for this type including the inner raceway, balls, the retainer ring used to separate the rolling elements and retain them in position, and the outer raceway. Some of the principal types of rolling element bearing are illustrated in Figs. 6.2–6.9. A typical application for a bearing is to support a rotating shaft resisting a combination of radial and axial (or thrust) loads. Some bearings are designed to carry only radial or only thrust loads. As can be seen in Figs. 6.2–6.9 the form of rolling element used varies widely from spherical balls to cylinders, Fig. 6.1 Schematic for a deep groove ball bearing showing some of the principal features and dimensions. Rolling element bearings 201 Fig. 6.2 Deep groove ball bearing. Cutaway view presented to reveal the inner raceway, rolling elements, retainer ring and outer raceway. Fig. 6.3 Cylindrical roller bearing. Cutaway view presented to reveal the inner raceway, rolling elements, retainer ring and outer raceway. and conical sections. Owing to the common use of spherical balls in rolling element bearings, the class of bearings is sometimes referred to as ball bearings, even though the rolling element for the specific bearing concerned may not actually be a spherical ball. The terms ball bearings for bearings with spherical rolling elements and roller bearings for bearings with conical, cylindrical, needle and barrel rollers are in common use to enable the types of bearings to be distinguished. Selection of the type of bearing to be used for a given application can be aided by the comparison charts, an example of which is given in Table 6.1. The majority of bearing 202 Chapter 6 Fig. 6.4 Needle rolling bearing. Fig. 6.5 Taper roller bearing. Cutaway view presented to reveal the inner raceway, rolling elements, retainer ring and outer raceway. manufacturers such as FAG, INA, NSK, NTN, RBC, SKF and Timken produce comprehensive online catalogues and associated design and technical guidance. The reader is advised to gain access to this, typically, readily available information. The comparative ratings shown in Table 6.1 can be justified for say radial load carrying capacity; roller bearings are better than ball bearings because of their shape and the area over which the load is spread. Thrust load capacity varies dramatically with design. The grooves in the races of the deep groove ball bearing permit the transfer of moderate thrust in combination with radial load. The angular contact bearing (Fig. 6.8) can be better than the single row deep groove ball bearing at accommodating combined thrust and radial loads (Figs. 6.1 and 6.2) Rolling element bearings 203 Fig. 6.6 Spherical roller bearing. Cutaway view presented to reveal the spherical form inner raceway, rolling elements, retainer ring and outer raceway. Fig. 6.7 Self-aligning ball bearing. Cutaway view presented to reveal the inner raceway, rolling elements, retainer ring and outer raceway. because the races, in the case of the angular contact bearing, are higher on one side providing a more favourable load path. Cylindrical and needle bearings should not generally be subjected to any thrust load. 6.2 Bearing life and selection The theoretical region of contact between a spherical ball and a surface with a greater radius is a point. In the case of practical materials experiencing a force, there will be some deformation of the surfaces concerned and instead of point contact, the load on a rolling contact bearing will be exerted on a very small area, as illustrated in Figs. 6.1 and 6.10. The resulting 204 Chapter 6 Fig. 6.8 Angular contact ball bearing. Cutaway view presented to reveal the inner raceway, rolling elements, retainer ring and outer raceway. Fig. 6.9 Thrust ball bearing. Cutaway view presented to reveal the rolling elements, retainer rings and raceways. Table 6.1 Merits of different rolling contact bearings. Bearing type Radial load capacity Axial or thrust load capacity Misalignment capability Single row deep groove ball bearing Double row deep groove ball Angular contact Cylindrical roller Needle roller Spherical roller Tapered roller Thrust ball bearing Good Fair Fair Excellent Good Excellent Excellent Excellent Excellent Poor Good Excellent Poor Poor Fair/good Excellent Excellent Fair Poor Fair Poor Excellent Poor Fair Rolling element bearings 205 Fig. 6.10 Contact area for a ball bearing. contact stresses are very high and can be of the order of 2000MPa. The combination of loading and over-rolling in a rolling element bearing leads to stresses which eventually cause significant loss of material, either due to wear or fatigue. Despite very strong steels (e.g. BS 970 534 A99, AISI 52100) bearings tend to have a finite life and will eventually fail due to fatigue, the weakening of a material due to cyclic loading, and wear. Wear is a key issue in rolling element bearings and debris arising from wear can lead to rapid degradation of bearing performance and failure (see, for example, Sayles and Ioannides (1988), and El-Thalji and Jantunen (2015)). 6.2.1 Simple bearing life equation For two groups of apparently identical bearings tested under loads P1 and P2, the respective lives L1 and L2 have been found empirically to be related by the life equation given in Eq. (6.1). k L1 P2 ¼ (6.1) L2 P1 206 Chapter 6 Where: L1 ¼ life at load P1 (number of revolutions). L2 ¼ life at load P2 (number of revolutions). P1 ¼ load (N). P2 ¼ load (N). The exponent k in Eq. (6.1) is: k ¼ 3 for ball bearings. k ¼ 3.33 for cylindrical roller bearings. The principal dimensions for rolling element bearings, such as the width, B, bore diameter, d, and outer raceway diameter, D, have been standardised (see for example BS ISO 104:2015) and bearings can be purchased as stock items from specialist manufacturers and suppliers. The selection of a bearing from a supplier’s catalogue involves consideration of the bearing load carrying capacity and the bearing geometry. For a given bearing the load carrying capacity is given in terms of the basic dynamic load rating and the basic static load rating. Various commonly used definitions for rolling element bearing life specification are outlined as follows for basic dynamic load rating, life, fatigue and rated life. The basic dynamic load rating, C, is the constant radial load which a rolling element bearing can endure for 1 106 revolutions without evidence of the development of fatigue in any of the bearing components in a standard test. The life of a ball bearing, L, is the number of revolutions (or hours at some constant speed), which the rolling element bearing runs before the development of fatigue in any of the bearing components. Fatigue occurs over a large number of cycles of loading. For a bearing this would mean a large number of revolutions. Fatigue is a statistical phenomenon with considerable spread of the actual life of a group of bearings of a given design. The rated life is the standard means of reporting the results of many tests of bearings. It represents the life that 90% of the bearings would achieve successfully at a rated load. The rated life is referred to as the L10 life at the rated load. The rated life, L10, of a group of apparently identical bearings is defined as the number of revolutions (or hours at some constant speed) that 90% of the group of bearings will complete before the first evidence of fatigue develops. If in Eq. (6.1), P2 ] C and the corresponding life L2 ¼1106, then the life of a bearing L, with basic dynamic load rating C with a load P is given by: k C L¼ (6.2) P Rolling element bearings 207 Where: L ¼ life (millions of revolutions). C ¼ basic dynamic load rating (N). P ¼ load (N). When selecting a particular bearing from a manufacturer’s catalogue, it is useful to know the required basic dynamic load rating C for a given load P and life L, which is given by: ð1=kÞ L C¼P 106 (6.3) Example 6.1 A straight cylindrical roller bearing operates with a load of 7.5kN. The required life is 8760h (24h a day, 365 days a year) at 1000 rpm. What load rating should be used for selection from the catalogue? Solution Using Eq. (6.3), L C¼P 106 1=k 1=3:33 8760 1000 60 ¼ 7500 ¼ 49:2 103 ¼ 49:2 kN 106 Example 6.2 A catalogue lists the basic dynamic load rating for a ball bearing to be 33,800N for a rated life of 1 million revolutions. Calculate the expected L10 life of the bearing if it were subjected to 15,000N and determine the life in hours that this corresponds to if the speed of rotation is 2000 rpm. Comment on the value obtained and its suitability for a machine. Solution Ccat ¼ 33,800N, Pd ¼ 15,000N, Lcat ¼106 (L10 life at load C), k¼3 (ball). Using Eq. (6.2), the basic rating life is given by: L ¼ 106 33800 3 ¼ 11:44 106 revolutions ð¼ L10 life at 15000 NÞ 15000 If the rotational speed is 2000rpm, L¼11.44106/(200060)¼ 95h operation. This is not very long and illustrates the need to use a bearing with a high basic dynamic load rating. An outline procedure for bearing selection is shown in Fig. 6.11. 208 Chapter 6 Fig. 6.11 Outline procedure for the selection of a rolling element bearing. Eqs. (6.1)–(6.3) have been traditionally used to model the life of a bearing. However, the life of practical rolling element bearings in service depends on a series of factors that include lubrication, contamination, misalignment, installation and environmental conditions as well as the quality of manufacture and design. ISO 281:1990/Amd 2:2000/BS ISO 281:2007 provides a modified life equation to be used as a supplement to the basic rating life. The modified life equation is presented in Section 6.2.2. The modified life equation can result in predicted lives that can be an order of magnitude greater than the standard life equation, Eq. (6.1) or (6.3), depending, of course, on the various parameters for the application concerned. Rolling element bearings 209 The basic static load rating, Co, is the load the bearing can withstand without any permanent deformation of any component. If this load is exceeded it is likely the bearing races will be indented by the rolling elements (called Brinelling). Subsequently, the operation of the bearing would be noisy, impact loads on the indented area would produce rapid wear and progressive failure of the bearing could ensue. Unintentional damage to bearings can occur for machines during transportation. If a rotor is unsecured it can vibrate and although not rotating the loads are transferred through the small areas of contact between the bearing elements and raceways. If these loads are above the basic static load rating, Brinelling can take place. As an example, the drum in a washing machine is often locked in place for transportation purposes, with wedges to separate the rolling elements from one or both of the raceways. Loads on bearings often vary with time and may not be entirely radial. An example is the thrust bearing illustrated in Fig. 6.12 from the Rolls-Royce Trent series of engines (see Fig. 6.13). This bearing has to take a substantial thrust load as well as a radial load. In addition, and somewhat unusually for a bearing both inner and outer raceways rotate. This is because Rolls-Royce plc use a three-spool technology for some of their engines (see Rolls-Royce the Jet Engine, 2015) in order to operate the turbine and compressor stages at optimum speeds. The combined effects of radial and thrust loads can be accommodated in the life equation by an equivalent load. The equivalent load, P, is defined as the constant radial load which if applied to a bearing would give the same life as that which the bearing would attain under the actual conditions of load and rotation. When both radial and thrust loads are exerted on a bearing the equivalent load is the constant radial load that would produce the same rated life for the bearing as the combined loading. Normally, the equivalent load, P, is given by: P ¼ VXR + YT Fig. 6.12 Thrust bearing from the Rolls-Royce Trent series of engines. (6.4) 210 Chapter 6 Fig. 6.13 The Trent 800 engine illustrating three spools, each rotating at a different speed. Figure courtesy of RollsRoyce plc, # Rolls-Royce plc 2020, all rights reserved. Where: P ¼ equivalent load (N). V ¼ 1.2 is recommended if the mounting rotates, V ¼ 1.0 if the shaft rotates. X ¼ radial factor (given in bearing catalogues, see Table 6.2 for example data). R ¼ applied radial load (N). Y ¼ thrust factor (given in bearing catalogues, see Table 6.2 for example data). T ¼ applied thrust load (N). Table 6.2 Values for the radial and thrust factors for determining the equivalent load for deep groove ball single bearings and bearing pairs arranged in tandem. Normal clearance C3 clearance C4 clearance T/C0 e X Y e X Y e X Y 0.025 0.04 0.07 0.13 0.25 0.5 0.22 0.24 0.27 0.31 0.37 0.44 0.56 0.56 0.56 0.56 0.56 0.56 2 1.8 1.6 1.4 1.2 1 0.31 0.33 0.36 0.41 0.46 0.54 0.46 0.46 0.46 0.46 0.46 0.46 1.75 1.62 1.46 1.3 1.14 1 0.4 0.42 0.44 0.48 0.53 0.56 0.44 0.44 0.44 0.44 0.44 0.44 1.42 1.36 1.27 1.16 1.05 1 C3 and C4 indicate increasing clearance between the rollers and casing and are generally used in hotter applications. Data courtesy of SKF. Rolling element bearings 211 The equivalent load can be taken as P¼R if the thrust to radial load ratio T/Re and as stated in Eq. (6.4) if T/R > e, where e is the limiting value of T/R for the applicability of different calculation factors. 6.2.2 Modified life equation The basic rating life of a rolling element bearing for a specific application can deviate significantly from the actual service life. Influencing factors include lubrication, contamination, misalignment, installation and environmental conditions. Careful attention to tolerancing and management of these factors in a rolling element bearing can result in significantly improved performance. To account for the arising variation in bearing life an adjusted rating life equation can be used, taking the form: k C Lna ¼ a1 a2 a3 (6.5) P Where: Lna ¼ adjusted rating life. a1 ¼ the life adjustment factor for reliability. a2 ¼ a materials factor. a3 ¼ the operating conditions factor. With improved lubrication, better materials have no significant benefit, and a2 and a3 are often combined. k C Lna ¼ a1 a23 (6.6) P ISO 281:2007 gives provision for a modification to the basic rating life accounting for lubrication, contamination conditions and the fatigue limit of the material. The standard also makes provision for a specific manufacturer to recommend how to calculate the life modification factor. In the case of SKF, for example, the factor aSKF is used, and the equation for SKF rating life is given by k C Lnm ¼ a1 aSKF (6.7) P Where: Lnm ¼ rating life (at 100–n% reliability) in millions of revolutions. a1 ¼ the life adjustment factor for reliability. aSKF ¼ SKF life modification factor. 212 Chapter 6 Table 6.3 Modified life equation factors. Reliability % Failure probability n% SKF rating life Lnm a1 90 95 96 97 98 99 10 5 4 3 2 1 L10m L5m L4m L3m L2m L1m 1 0.62 0.53 0.44 0.33 0.21 Values of a1 are given in Table 6.3. Values for the life modification factor can be found from tables provided by the specific manufacturer in catalogues, on-line or using an on-line tool where the user inputs data for the fatigue load limit ratio, the lubrication condition and the contamination level. The approach requires calculation of the kinematic viscosity ratio, Eq. (6.8), of the actual operating kinematic viscosity of the lubricant to the rated kinematic viscosity depending on the mean diameter and the rotational speed. κ¼ ν ν1 (6.8) Where: κ ¼ viscosity ratio. ν ¼ operating kinematic viscosity of the lubricant (m2/s). ν1 ¼ rated kinematic viscosity depending on the bearing mean diameter and rotational speed (m2/s). A guideline for the contamination factor, ηc, as a function of condition and the bearing mean diameter, dm ¼ 0.5(d+D), is given in Table 6.4. Tables for aSKF are provided as a function of the viscosity ratio, κ, and the product of the contamination factor, ηc, and the fatigue load limit and load ratio, Pu/P, i.e. ηcPu/P. The fatigue load limit, Pu, is the load below which fatigue will not occur. Tables 6.5–6.7 give an overview of the information typically available in bearing manufacturers’ catalogues for parameters such as principal dimensions, static and dynamic load Table 6.4 Typical values for the contamination factor, ηc. Condition dm < 100 mm dm ≥100 mm Extreme cleanliness High cleanliness Normal cleanliness Slight contamination Typical contamination Severe contamination Very severe contamination 1 0.8–0.6 0.6–0.5 0.5–0.3 0.3–0.1 0.1–0 0 1 0.9–0.8 0.8–0.6 0.6–0.4 0.4–0.2 0.1–0 0 Table 6.5 Single row deep groove ball bearings. Selected deep groove ball bearings Single row Reference d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit, Pu (kN) speed (rpm) Limiting speed (rpm) Mass (kg) Designation 4 5 7 8 9 10 10 15 15 17 17 17 19.05 19.05 20 20 20 20 20 22 604 638/5-2Z 607-Za 608a 609a 6200a 6300a 6202-2Za 6302a 6003a 6203a 6403 RLS 6 RMS 6 61,904 6004a 6204a 6304a 6404 62/22 12 11 19 22 24 30 35 35 42 35 40 62 47.625 50.8 37 42 47 52 72 50 4 5 6 7 7 9 11 11 13 10 12 17 14.287 17.462 9 12 14 15 19 14 0.806 0.637 2.34 3.45 3.9 5.4 8.52 8.06 11.9 6.37 9.95 22.9 12.7 15.9 6.37 9.95 13.5 16.8 30.7 14 0.28 0.255 0.95 1.37 1.66 2.36 3.4 3.75 5.4 3.25 4.75 10.8 6.55 7.8 3.65 5 6.55 7.8 15 7.65 0.012 0.011 0.04 0.057 0.071 0.1 0.143 0.16 0.228 0.137 0.2 0.455 0.28 0.335 0.156 0.212 0.28 0.335 0.64 0.325 120,000 120,000 85,000 75,000 70,000 56,000 50,000 43,000 38,000 45,000 38,000 28,000 30,000 28,000 43,000 38,000 32,000 30,000 24,000 30,000 75,000 60,000 53,000 48,000 43,000 34,000 32,000 22,000 24,000 28,000 24,000 18,000 20,000 19,000 26,000 24,000 20,000 19,000 15,000 19,000 0.002 0.002 0.007 0.012 0.014 0.032 0.053 0.045 0.082 0.039 0.065 0.27 0.11 0.14 0.038 0.069 0.11 0.14 0.4 0.12 Continued Table 6.5 Single row deep groove ball bearings—cont’d Reference d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit, Pu (kN) speed (rpm) Limiting speed (rpm) Mass (kg) Designation 22 22.225 22.225 25 25 25 25 25.4 25.4 28 28 30 30 30 30 30 35 35 35 35 40 40 40 40 40 45 45 45 45 50 50 50 50 63/22 RLS 7 RMS 7 61,805 16,005a 6205-2RSLa 6405 RLS 8 RMS 8 62/28 63/28 61,806 16,006a 6206a 6306-ZNR 6406 61,807 61,907 6007a 6207a 61,808 6008a 6208a 6308-Za 6408 61,909 6009a 6209a 6409 61,910 6010-Za 6210a 6310a 56 50.8 57.15 37 47 52 80 57.15 63.5 58 68 42 55 62 72 90 47 55 62 72 52 68 80 90 110 68 75 85 120 72 80 90 110 16 14.287 17.462 7 8 15 21 15.875 19.05 16 18 7 9 16 19 23 7 10 14 17 7 15 18 23 27 12 16 19 29 12 16 20 27 18.6 14 18.6 4.36 8.06 14.8 35.8 17.8 22.5 16.8 25.1 4.49 11.9 20.3 29.6 43.6 4.75 9.56 16.8 27 4.94 17.8 32.5 42.3 63.7 14 22.1 35.1 76.1 14.6 22.9 37.1 65 9.3 7.65 9.3 2.6 4.75 7.8 19.3 9.65 11.6 9.5 13.7 2.9 7.35 11.2 16 23.6 3.2 6.8 10.2 15.3 3.45 11.6 19 24 36.5 10.8 14.6 21.6 45 11.8 16 23.2 38 0.39 0.325 0.39 0.125 0.212 0.335 0.815 0.405 0.49 0.405 0.585 0.146 0.31 0.475 0.67 1 0.166 0.29 0.44 0.655 0.186 0.49 0.8 1.02 1.53 0.465 0.64 0.915 1.9 0.5 0.71 0.98 1.6 28,000 26,000 26,000 38,000 32,000 28,000 20,000 24,000 22,000 26,000 22,000 32,000 28,000 24,000 20,000 18,000 28,000 26,000 24,000 20,000 26,000 22,000 18,000 17,000 14,000 20,000 20,000 17,000 13,000 19,000 18,000 15,000 13,000 18,000 19,000 18,000 24,000 20,000 14,000 13,000 17,000 16,000 16,000 14,000 20,000 17,000 15,000 13,000 11,000 18,000 16,000 15,000 13,000 16,000 14,000 11,000 11,000 9000 13,000 12,000 11,000 8500 12,000 11,000 10,000 8500 0.18 0.12 0.18 0.022 0.06 0.13 0.53 0.17 0.23 0.18 0.29 0.027 0.085 0.2 0.35 0.74 0.03 0.08 0.16 0.29 0.034 0.19 0.37 0.63 1.25 0.14 0.25 0.41 1.55 0.14 0.26 0.46 1.05 50 55 55 55 55 60 60 60 60 60 65 65 65 65 70 70 70 70 75 75 75 75 80 80 80 80 80 85 85 85 90 90 90 90 100 100 100 130 72 90 100 120 78 85 95 95 110 85 100 100 120 90 110 125 150 110 115 130 160 100 125 140 170 200 130 150 180 140 160 190 225 125 140 150 31 9 18 21 29 10 13 11 18 22 10 18 11 23 10 20 24 35 12 20 25 37 10 14 26 39 48 22 28 41 16 30 43 54 13 20 24 87.1 9.04 29.6 46.2 74.1 11.9 16.5 20.8 30.7 55.3 12.4 31.9 22.5 58.5 12.4 39.7 63.7 111 28.6 41.6 68.9 119 13 35.1 72.8 130 163 52 87.1 140 43.6 101 151 186 19.9 42.3 63.7 52 8.8 21.2 29 45 11.4 14.3 15 23.2 36 12.7 25 16.6 40.5 13.2 31 45 68 27 33.5 49 76.5 15 31.5 55 86.5 125 43 64 96.5 39 73.5 108 150 24 41 54 2.2 0.375 0.9 1.25 1.9 0.49 0.6 0.735 0.98 1.53 0.54 1.06 0.83 1.73 0.56 1.32 1.9 2.75 1.14 1.43 2.04 3 0.64 1.32 2.2 3.25 4.5 1.76 2.5 3.55 1.56 2.8 3.8 5 0.95 1.63 2.04 12,000 19,000 16,000 14,000 12,000 17,000 16,000 15,000 15,000 13,000 16,000 14,000 14,000 12,000 15,000 13,000 11,000 9500 13,000 12,000 10,000 9000 13,000 11,000 9500 8500 7500 11,000 9000 8000 10,000 8500 7500 6700 10,000 9500 9500 7500 12,000 10,000 9000 8000 11,000 10,000 9500 9500 8000 10,000 9000 9000 7500 9000 8000 7000 6300 8000 7500 6700 5600 6300 7000 6000 5300 4800 6700 5600 5000 6300 5300 4800 4300 6300 6000 5600 1.9 0.083 0.39 0.61 1.35 0.11 0.2 0.28 0.42 0.78 0.13 0.44 0.3 0.99 0.14 0.6 1.05 2.5 0.38 0.64 1.2 3 0.15 0.6 1.4 3.6 8 0.89 1.8 4.25 0.85 2.15 4.9 11.5 0.31 0.83 1.25 6410 61,811 6011a 6211a 6311 61,812 61,912 16,012a 6012a 6212a 61,813 6013a 16,013a 6213a 61,814 6014a 6214a 6314a 16,115 6015a 6215a 6315a 61,816-2RZ 16,016a 6216a 6316a 6416 6017a 6217a 6317a 16,018a 6218a 6318a 6418 61,820 61,920 6020a Continued Table 6.5 Single row deep groove ball bearings—cont’d Reference d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit, Pu (kN) speed (rpm) Limiting speed (rpm) Mass (kg) 100 105 105 105 105 110 110 110 110 120 120 120 120 130 130 130 130 140 140 140 150 150 150 150 160 160 160 160 170 170 170 180 180 180 145 160 190 225 150 170 200 240 150 165 180 215 180 200 230 280 175 190 210 190 210 225 320 200 240 290 340 215 260 360 280 320 34 20 18 36 49 20 19 38 50 16 22 28 40 24 22 40 58 18 24 22 20 28 24 65 20 25 48 68 22 28 72 46 52 127 44.2 54 140 182 43.6 60.2 151 203 29.1 55.3 88.4 146 65 83.2 156 229 39 66.3 80.6 48.8 88.4 92.2 276 49.4 99.5 186 276 61.8 119 312 190 229 93 44 51 104 153 45 57 118 180 28 57 80 118 67 81.5 132 216 46.5 72 86.5 61 93 98 285 64 108 186 285 78 129 340 200 240 3.35 1.7 1.86 3.65 5.1 1.66 2.04 4 5.7 1.29 2.04 2.75 3.9 2.28 2.7 4.15 6.3 1.66 2.36 2.8 1.96 2.9 3.05 7.8 2 3.25 5.3 7.65 2.4 3.75 8.8 5.6 6.4 7500 9500 8500 7000 6300 9000 8000 6700 6000 8500 8000 7500 6300 7500 7000 5600 5000 7500 7000 6700 6700 6300 6000 4300 6300 5600 4500 4000 6000 5300 3800 4800 4000 4800 5600 5300 4500 4000 5600 5000 4300 3800 5300 5000 4800 4000 4500 4300 3600 4500 4500 5600 4000 4300 5300 3800 4000 4000 3600 3000 3800 3600 3200 3400 4000 3600 3.15 0.87 1.2 3.7 8.25 0.9 1.45 4.35 9.55 0.65 1.2 2.05 5.15 1.85 2.35 5.8 17.5 0.99 1.7 2.5 1.4 3.05 3.15 26 1.45 3.7 14.5 29 1.9 5 34.5 10.5 18.5 Designation 6220a 61,921 16,021a 6221a 6321 61,922 16,022a 6222a 6322 61,824 61,924 6024a 6224 61,926 16,026a 6226 6326 M 61,828 61,928 MA 16,028 61,830 61,930 MA 16,030 6330 M 61,832 16,032 6232 6332 M 61,834 16,034 6334 M 6036 M 6236 M 180 190 190 200 200 220 240 260 280 300 300 320 330 340 350 360 380 400 420 440 460 480 500 530 540 560 600 650 670 710 750 800 850 900 950 1000 1060 380 290 340 250 360 340 360 400 420 460 460 480 460 480 500 540 560 600 620 650 680 700 720 780 625 750 800 920 980 1000 1090 1150 1220 1280 1360 1420 1500 75 31 55 24 58 37 56 65 65 74 50 50 56 60 70 57 82 90 90 94 100 100 100 112 40 85 90 118 136 140 150 155 165 170 180 185 195 351 148 255 76.1 270 174 255 291 302 358 286 281 281 291 319 351 462 520 507 553 582 618 605 650 225 494 585 780 904 832 995 1010 1040 1140 1170 1350 1350 405 166 280 102 310 204 315 375 405 500 405 405 425 430 475 550 750 865 880 965 1060 1140 1140 1270 425 980 1220 1730 2040 1900 2360 2550 2700 3100 3250 3900 3900 10.4 4.55 7.35 2.9 7.8 5.2 7.8 8.8 9.3 10.8 8.8 8.65 9 9 9.8 11 14.6 16.3 16.3 17.6 19 20 19.6 20.8 7.5 16.3 19.6 26 30 27.5 33.5 34.5 35.5 39 40.5 47.5 46.5 3600 4800 3800 5000 3600 4000 3600 3200 3000 2800 2800 2600 2600 2600 2400 1800 2200 2000 2000 1900 1800 1700 1600 1500 1700 1500 1400 1200 1100 1100 950 900 800 750 700 630 600 3200 3000 3400 3200 3200 2400 3000 2800 2600 2400 2400 2200 2200 2200 2000 1400 1800 1700 1600 1500 1500 1400 1300 1200 1400 1200 1100 1000 900 900 800 750 670 630 560 530 500 42.5 7.9 23 2.7 28 11.5 19.5 29.5 31 44 32 34 30 36 46 49 67.5 87.5 91.5 105 120 125 135 185 14 105 125 250 345 335 485 535 630 720 860 930 1080 6336 M 16,038 6238 M 61,840 6240 M 16,044 6048 M 6052 M 6056 M 6060 M 16,060 MA 16,064 MA 306,728 306,890 306,674 16,072 MA 6076 M 6080 M 6084 M 6088 M 6092 MB 6096 MB 60/500 N1MAS 60/530 N1MAS BB1B 362,692 619/560 MA 619/600 MA 306,708 D 60/670 N1MAS 306,704C 60/750 MA 60/800 N1MAS 306,493 AA 60/900 MB 60/950 MB 60/1000 MB 60/1060 MB Continued Table 6.5 Single row deep groove ball bearings—cont’d Reference d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit, Pu (kN) speed (rpm) Limiting speed (rpm) Mass (kg) Designation 1120 1180 1250 1320 1400 1500 1600 1700 2000 2390 60/1120 MB 619/1180 MB 618/1250 MB 609/1320 MB 619/1400 MB 619/1500 MB 619/1600 MB 619/1700 MB BB1B 363,270 BB1–8001 1580 1540 1500 1720 1820 1950 2060 2180 2200 2690 200 160 112 128 185 195 200 212 75 120 1460 1140 852 1210 1590 1720 1860 1990 936 1300 4400 3600 2750 4050 5500 6100 6950 7650 4500 6200 a SKF Explorer bearing. NB this table presents a selection only of the bearings available. Data courtesy of SKF. 50 41.5 31.5 44 57 62 69.5 73.5 41.5 52 530 220 530 450 400 380 300 280 220 120 450 280 430 360 340 320 260 220 190 100 1250 775 385 830 1250 1500 1650 1950 290 975 Table 6.6 Single row cylindrical roller bearings. Selected cylindrical roller bearings Single row d (mm) D (mm) B (mm) C (kN) C0 (kN) 15 15 15 17 17 17 20 20 20 20 25 25 25 25 30 30 35 35 35 40 40 47 47 47 52 52 47 52 62 62 55 62 11 11 11 12 16 14 18 14 15 21 12 15 24 24 13 16 12.5 12.5 12.5 17.2 23.8 24.6 29.7 25.1 35.5 47.5 14.2 28.6 64 64 17.9 44 10.2 10.2 10.2 14.3 21.6 20.4 27.5 22 26 38 13.2 27 55 55 17.3 36.5 Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 1.22 1.22 1.22 1.73 2.65 2.55 3.45 2.75 3.25 4.8 1.4 3.35 6.95 6.95 1.86 4.55 22,000 22,000 22,000 19,000 19,000 15,000 16,000 16,000 15,000 15,000 18,000 14,000 12,000 12,000 15,000 13,000 26,000 34,000 26,000 22,000 22,000 20,000 19,000 19,000 18,000 18,000 18,000 16,000 15,000 15,000 15,000 22,000 0.047 0.047 0.049 0.07 0.095 0.12 0.14 0.11 0.15 0.21 0.084 0.13 0.42 0.39 0.12 0.22 NU 202 ECP NU 202 ECPHA NJ 202 ECP NJ 203 ECP NJ 2203 ECP N 303 ECP NJ 2204 ECP NJ 204 ECP N 304 ECPa NU 2304 ECPa NU 1005 N 205 ECP NJ 2305 ECMLa NJ 2305 ECPa NU 1006 NUP 206 ECMLa Continued Table 6.6 d (mm) D (mm) B (mm) C (kN) C0 (kN) 30 30 35 35 35 35 40 40 40 40 45 45 45 45 50 50 50 50 55 55 55 55 60 60 60 60 65 65 65 65 72 72 62 72 80 100 68 80 90 110 75 85 100 120 80 90 110 130 90 100 120 120 95 110 130 150 100 120 140 160 19 27 14 17 31 25 15 23 33 27 16 19 36 29 16 23 27 31 18 25 43 29 18 28 46 35 26 23 48 37 58.5 83 35.8 56 106 76.5 25.1 81.5 129 96.8 44.6 69.5 160 106 30.8 90 127 130 57.2 96.5 232 156 37.4 146 260 168 105 122 285 183 48 75 38 48 98 69.5 26 75 120 90 52 64 153 102 34.5 88 112 127 69.5 95 232 143 44 153 265 173 146 118 290 190 Single row cylindrical roller bearings—cont’d Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 6.2 9.65 4.55 6.1 12.7 9 3 9.65 15.3 11.8 6.3 8.15 20 13.4 4 11.4 15 16.6 6.3 12.2 15.3 18.6 5.3 20 34.5 22 18.3 15.6 38 24 11,000 11,000 12,000 11,000 9500 8000 12,000 9500 8000 7000 9500 9000 7500 6700 10,000 8500 6700 6000 8000 7500 6000 6000 8000 6700 5600 5000 6300 6300 5300 4800 12,000 19,000 20,000 18,000 11,000 9500 18,000 11,000 9500 11,000 11,000 9500 13,000 7500 15,000 9000 8000 7000 8500 8000 11,000 11,000 13,000 7500 10,000 6000 7500 10,000 9500 5600 0.44 0.58 0.16 0.36 0.75 1.05 0.22 0.54 0.96 1.45 0.26 0.48 1.45 1.65 0.31 0.59 1.15 2 0.4 0.68 2.48 1.58 0.48 1.1 3.2 3.1 0.7 1.1 3.6 3.65 NU 306 ECMa NJ 2306 ECMLa NU 1007 ECMP NUP 207 ECMLa NUP 2307 ECPa N 407 NU 1008 ML NU 2208 ECPa NJ 2308 ECJa NJ 408 MA NU 1009 ECP NU 209 ECJa NJ 2309 ECMLa NU 409 NU 1010 ML NUP 2210 ECNPa NJ 310 ECPa NU 410 NU 1011 ECP NUB 211 ECJ NJ 2311 ECMLa NJ 311 ECMLa NU 1012 ML NU 2212 ECMa NJ 2312 ECMLa NJ 412 NJ 3013 ECP NUP 213 ECMLa NJ 2313 ECMLa NJ 413 70 70 70 70 75 75 75 75 80 80 80 80 85 85 85 85 90 90 90 90 95 95 95 95 100 100 100 100 100 105 105 105 105 110 110 125 125 150 115 130 160 190 125 140 170 200 130 150 180 180 140 160 190 225 170 170 200 200 150 180 180 215 250 160 190 225 260 170 20 31 24 35 20 31 55 45 22 33 39 48 22 36 41 60 24 40 64 54 32 43 45 67 24 46 34 47 58 26 36 49 60 28 56.1 180 137 236 58.3 150 380 264 99 212 300 303 68.2 190 340 455 80.9 280 500 380 255 325 390 530 85.8 285 285 450 429 101 300 500 501 128 67.2 193 137 228 71 156 400 280 127 245 290 320 86.5 200 335 490 104 315 540 415 265 375 390 585 114 305 305 440 475 137 315 500 570 166 8 25.5 18 29 8.5 20.4 50 34 16.3 31 36 39 10.5 24.5 41.5 60 12.7 39 65.5 48 32.5 45.5 46.5 69.5 13.7 36.5 36.5 51 53 16 36.5 57 64 19.3 7000 6000 6000 4800 6700 5600 4500 4000 5600 5300 4300 3800 6000 4800 4000 4000 5600 4500 3800 3400 4300 4300 3600 3600 5000 4000 4000 3200 3000 4800 3800 3200 2800 4500 11,000 10,000 6300 5600 10,000 6000 5300 4800 9500 5600 7500 4500 6000 5300 4800 4800 8500 5000 6700 4000 4800 4800 4300 4300 5000 4500 4500 6000 3600 4800 6300 5600 3400 4500 0.8 1.7 1.15 2.85 0.74 1.35 5.1 6.9 1.1 2.1 4.7 7.45 1.05 2.05 4.9 7 1.35 3.15 8.8 10.5 2.85 3.85 6.25 9.75 1.45 3.75 3.45 9 14 1.85 4 8.9 19 2.3 NU 1014 ML NJ 2214 ECMLa NU 214 ECPa NUP 314 ECMa NU 1015 ML NUB 215 ECJ NUP 2315 ECPa NJ 415 NJ 1016 ECML NUP 2216 ECJa NJ 316 ECMLa NJ 416 NU 1017 M NUB 217 ECJ NUP 317 ECPa NUP 2317 ECPa NU 1018 ML NU 2218 ECPa NJ 2318 ECMLa NU 418 NU 219 ECJa NU 2219 ECMa NUP 319 ECPa NUP 2319 ECPa NU 1020 M NUB 220 ECJ NU 220 ECJa NJ 320 ECMLa NU 420 NU 1021 M NUP 221 ECMLa NU 321 ECMLa NU 421 M NU 1022 M Continued Table 6.6 d (mm) D (mm) B (mm) C (kN) C0 (kN) 110 110 110 120 120 120 120 127 130 130 130 130 140 140 140 140 150 150 150 150 160 160 160 160 170 170 170 180 180 200 240 280 180 215 260 260 254 200 230 230 280 210 250 300 300 225 270 270 320 240 290 340 340 260 310 360 320 380 53 50 65 28 58 55 86 50.8 33 40 64 58 33 42 62 102 35 45 73 65 48 80 114 68 54 86 72 86 75 335 530 532 134 520 610 915 484 165 415 610 720 179 450 780 1200 198 510 735 900 418 930 1250 1000 473 1060 952 1100 1020 365 540 585 183 630 620 1040 585 224 455 735 750 255 510 830 1430 290 600 930 965 670 1200 1730 1080 735 1430 1180 1430 1290 Single row cylindrical roller bearings—cont’d Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 42.5 61 64 20.8 72 69.5 116 65.5 25 51 83 81.5 28 57 88 150 31.5 64 100 100 72 129 176 112 41.5 140 116 146 125 3600 3000 2600 4000 3400 2800 2800 2800 3800 3200 3200 2400 3600 2800 2400 2400 3200 2600 2600 2200 2600 2400 2000 2000 2400 2400 1700 2200 1600 4000 3400 3200 6300 3600 5000 3200 3200 3800 5300 5300 4500 5300 3200 4300 3600 5000 4500 2800 3400 4000 3400 3200 3200 3600 3200 2200 2400 2200 5.2 11.2 20 2.5 9 15.1 24 12 3.8 7 12.2 19.4 4.05 8.6 23 37.5 4.85 11 18.5 27.7 7.9 25 53.5 32.5 11 30 38.5 31.5 45 NUB 222 ECJ NUP 322 ECPa NU 422 NJ 1024 ML NUP 2224 ECJa NJ 324 ECMLa NU 2324 ECMa CRM 40 AMB NJ 1026 M NUP 226 ECMLa NUP 2226 ECMLa NJ 326 ECMLa NU 1028 ML NU 228 ECJa NJ 328 ECMLa NUP 2328 ECMAa NU 1030 ML NUP 230 ECMLa NU 2230 ECMa NJ 330 ECMa NU 2032 ECMA NUP 2232 ECMAa NJ 2332 ECMA NUP 332 ECMAa NU 2034 ECMA NU 2234 ECMAa N 334 ECM NU 2236 ECMa NU 336 ECM 180 190 190 190 190 200 200 200 200 220 220 220 220 240 240 240 240 260 260 260 260 280 280 280 280 300 300 300 300 320 320 320 320 440 290 340 400 400 250 310 360 420 300 340 400 460 300 360 440 500 400 440 480 540 420 460 500 580 380 460 540 620 440 480 540 580 95 46 92 132 78 30 51 128 80 48 56 108 145 28 56 120 155 104 144 80 102 82 146 80 175 48 95 140 185 56 95 176 150 1250 347 1220 1830 1140 183 380 1540 1230 457 495 1570 2380 201 523 1450 2600 1420 2090 1170 1940 1230 2290 1140 2700 473 1510 2090 4020 693 1450 3140 3190 1600 500 1600 2550 1500 345 570 2450 1630 830 735 2280 3450 365 800 2360 3650 2320 3450 1700 2700 2160 3900 1700 4300 980 2750 3450 5850 1200 265 5400 5000 150 53 160 236 143 32.5 58.5 236 150 83 73.5 212 310 32 78 224 320 232 310 156 236 204 335 153 365 88 255 300 480 110 245 450 415 1600 2600 2000 1500 1500 2800 2400 1600 1400 2400 2200 1600 1300 2400 2000 1500 1200 1500 1300 1400 1100 1400 1200 1400 1000 1700 1300 1200 950 1500 1200 1000 1000 2400 3800 3000 2600 2000 3600 2400 2400 2400 3600 3200 2400 2200 3600 2600 2200 2000 2400 2200 2000 1800 2200 2000 1900 1700 1700 2000 1800 1600 2000 1900 1700 1600 80 11 39 82.5 50 3.55 14.5 59 57.5 10 19 62.5 120 4.5 20 85 155 49.5 98 72 125 40 105 71.5 230 14 59.5 145 270 27 62.5 175 180 NUP 436 MA NJ 1038 ML NU 2238 ECMa NU 2338 ECMA NU 338 ECM NJ 2840 ECMA NU 1040 M NU 3240 ECM NU 340 ECMA NU 2944 M2P NJ 1044 MP NU 2244 ECMA NU 2344 ECMA NUZ 1848 ECMA NU 1048 MA NJ 2248 MA NU 2348 ECMA NU 3052 ECMA NU 3152 ECMA NUP 252 MA NU 352 ECMA NU 2056 ECMA NU 3156 EMA/HB1 NU 256 MA NU 2356 MA NU 2860 ECM NU 2060 ECMA NU 2260 MA NU 2360 ECMA NU 1964 ECMA NU 2064 ECMA NU 3164 ECMA NU 2264 ECMA Continued Table 6.6 d (mm) D (mm) B (mm) C (kN) C0 (kN) 340 340 340 340 340 340 350 360 360 360 360 360 380 380 380 400 400 400 400 420 420 420 420 440 440 440 440 460 460 460 420 460 460 520 580 620 480 540 540 600 650 750 480 560 680 500 540 600 600 520 560 620 700 540 600 650 720 580 680 760 35 72 56 82 190 165 85 106 82 192 170 224 40 135 175 46 65 118 148 75 65 90 224 60 118 122 226 56 100 240 212 809 682 1080 3190 2640 1060 1940 1100 3410 2920 5010 270 2380 3960 572 952 2200 2810 935 968 1420 4950 809 1980 2550 5120 825 1650 5280 400 1660 1200 1760 5700 4500 2160 3600 1830 5700 4900 8150 520 4750 6400 1180 1730 4750 5500 2240 1800 2450 9000 1900 4250 4900 9650 1700 2850 9650 Single row cylindrical roller bearings—cont’d Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 33.5 146 108 156 475 365 196 320 163 415 400 630 37.5 415 510 100 153 380 440 196 156 212 695 153 355 390 735 140 224 735 1500 1400 1400 1300 950 1000 1200 1100 1300 900 950 850 1300 1000 850 1300 1200 950 950 1100 1100 1100 750 1100 900 8500 700 1100 950 670 2000 1400 1900 1700 1600 1500 1300 1600 1600 1500 1400 1300 1300 1800 1300 1900 1600 1400 1400 1600 1500 1400 1300 1500 1100 1300 1200 1400 1200 1100 9.6 36 27.5 68 210 220 48 88.5 67.5 225 250 510 15.5 115 275 21.8 41 120 175 33 48 96 380 34 105 145 395 37 115 455 316,197 NU 2968 M NU 1968 ECMA NJ 1068 MA NU 3168 ECMA NU 2268 MA 612,129 A NU 2072 ECMA NU 1072 MA NU 3172 ECMA NU 2272 MA NU 2372 ECMA 316,010 A NU 3076 ECMP NU 2276 ECMA NJ 1880 MP NU 1980 ECMA NU 2080 ECMA NU 3080 MA6 NJ 3884 MA NJ 1984 ECMA NU 1084 MA NU 3184 ECMA/HB1 NU 2888 ECMA NUP 3988 ECM NU 2088 ECMA NU 3188 ECMA/HB1 N 1892 M2P/HB3 NU 1092 MA NU 3192 ECMA/HB1 460 480 480 480 480 500 500 500 500 500 530 530 530 530 560 560 560 560 600 600 600 600 630 630 630 640 670 670 670 710 710 710 720 830 600 600 700 790 620 670 720 830 920 650 710 780 870 680 750 820 1030 730 870 870 870 780 850 920 790 900 980 980 870 1030 1030 880 212 56 72 100 248 72 78 128 264 185 45 106 145 272 45 85 115 206 52 118 200 155 88 100 170 56 103 136 230 95 140 185 62 5120 765 1100 1680 5940 1170 1210 2920 6440 5280 418 2380 3740 7480 429 1650 2330 7210 468 2750 5390 4180 1570 2240 4730 605 2330 3740 6600 1940 4680 5940 704 8650 1630 2450 3000 10,800 2700 2360 5850 12,000 8500 900 5000 7350 14,600 950 3250 4250 11,200 1020 5100 11,000 8000 3900 4400 9500 1290 4750 6800 14,000 5000 8500 12,000 1560 655 120 200 232 800 204 193 430 880 620 62 415 550 1040 62 260 310 780 65.5 365 780 570 305 315 670 83 325 465 950 365 570 815 91.5 700 1000 1000 900 630 950 900 750 600 670 2200 850 670 560 2000 800 750 560 1800 700 600 600 750 700 560 1700 630 600 500 630 560 480 1400 1100 1300 1300 1200 1100 1300 1200 1100 1000 950 3400 1100 1000 950 3200 1000 1000 800 2400 900 900 900 950 900 850 2200 850 800 800 850 750 700 1900 530 39 47.5 130 500 50 79 180 595 585 30 120 255 660 32 110 210 805 41 245 415 325 100 165 400 56 195 350 600 130 415 540 74.5 NU 2292 MA NU 1896 MA NJ 2896 ECMA NU 1096 MA NU 3196 ECMA/HB1 NU 28/500 ECMA NU 19/500 MA NU 20/500 ECMA NU 31/500 ECMA/HB1 NU 12/500 MA 315,835 A NU 29/530 ECMA NU 20/530 ECMA NU 31/530 ECMA/HB1 BC1B 320,938/HB3 NU 19/560 ECMA NU 10/560 MA NU 12/560 MA 315,836 NU 10/600 MA NU 30/600 ECMA/HA1 NU 20/600 ECMA N 28/630 MB NU 19/630 ECMA NU 20/630 ECMA 315,837 NU 19/670 ECMA NU 10/670 ECMA NU 30/670 MA/342771 N 28/710 ECMB NU 10/710 ECN2MA NU 20/710 ECMA 315,799 Continued Table 6.6 d (mm) D (mm) B (mm) C (kN) C0 (kN) 750 750 750 800 800 800 820 820 850 850 850 900 900 900 950 950 1000 1000 1000 1030 1060 1120 1180 1250 1320 1400 1500 1700 1000 1090 1090 980 1150 1150 990 990 1030 1120 1120 1090 1090 1180 1150 1250 1220 1220 1320 1250 1400 1360 1540 1500 1720 1700 1820 2060 112 150 195 82 200 155 72 72 106 118 155 85 112 122 90 175 100 128 185 100 250 104 272 106 300 175 140 160 2700 4730 7040 1720 7040 5500 858 858 2120 3190 4680 1120 2700 4130 1340 5830 2640 3690 7040 1510 9130 1650 11,200 1720 13,200 6600 3300 7210 5600 8800 14,600 4150 14,600 10,600 1960 1960 6000 6950 11,200 2550 7200 8800 3100 14,000 6550 10,000 17,300 3450 24,000 3800 29,000 4150 34,000 18,300 8000 19,300 Single row cylindrical roller bearings—cont’d Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 365 585 980 280 950 695 112 112 405 440 720 156 490 560 190 880 400 620 1080 216 1460 224 1730 240 1960 1040 440 1040 560 430 430 530 400 480 1200 1200 500 480 480 1100 450 430 1000 400 400 400 360 320 260 220 200 220 220 220 200 160 700 670 670 700 630 630 1600 1600 670 600 600 1500 600 560 1300 530 530 530 480 380 320 280 260 280 320 280 260 200 255 490 635 145 715 560 100 100 190 330 430 145 235 380 170 745 265 350 700 225 1070 285 1400 330 1900 860 665 1150 319,166 A NU 10/750 ECN2MA NU 20/750 ECMA NJ 18/800 ECMA NU 20/800 ECMA NU 10/800 ECMA/HB1 315,800 B 315,800 NU 28/850 MA NU 19/850 ECMA/HA1 N 29/850 ECMB6 319,161 NU 28/900 MA/343017 NU 19/900 ECMA 315,869 A NU 29/950 ECMA NU 18/1000 MA/HB1 NF 28/1000 ECMP/HA1 NU 29/1000 ECFR BC1B 319,579 NU 39/1060 ECKMA/HA1 316,201 N 39/1180 MB 315,913 N 39/1320 MB N 28/1400 ECMP 319,301 NU 18/1700 ECMA/HB1 a SKF Explorer bearing. NB this table presents a selection only of the bearings available. Data courtesy of SKF. Table 6.7 Single row angular contact ball bearings. Selected angular contact ball bearings Single row d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 10 12 12 12 12 15 15 15 15 17 17 17 17 20 20 20 20 25 25 30 32 32 32 37 35 35 35 42 40 40 47 47 47 47 52 52 52 62 9 10 10 10 12 11 11 11 13 12 12 14 14 14 14 15 15 15 17 7.02 7.61 7.61 7.61 10.6 9.5 9.5 8.84 13 11 10.4 15.9 15.9 13.3 14.3 19 17.4 15.6 26.5 3.35 3.8 3.8 3.8 5 5.1 5.1 4.8 6.7 5.85 5.5 8.3 8.3 7.65 8.15 10 9.5 10 15.3 0.14 0.16 0.16 0.16 0.208 0.216 0.216 0.204 0.28 0.25 0.236 0.355 0.355 0.325 0.345 0.425 0.4 0.43 0.655 30,000 26,000 26,000 26,000 24,000 26,000 26,000 24,000 20,000 22,000 20,000 19,000 19,000 18,000 19,000 18,000 16,000 17,000 15,000 30,000 26,000 26,000 26,000 24,000 26,000 26,000 24,000 20,000 22,000 20,000 19,000 19,000 19,000 19,000 18,000 16,000 17,000 15,000 0.03 0.036 0.036 0.036 0.063 0.045 0.045 0.045 0.081 0.07 0.064 0.11 0.11 0.11 0.11 0.15 0.14 0.14 0.24 7200 BEP 7201 BECBP 7201 BEGAP 7201 BEP 7301 BEP 7202 BECBPa 7202 BEGAPa 7202 BEP 7302 BEP 7203 BECBMa 7203 BEP 7303 BEGAP 7303 BEP 7204 BECBM 7204 BECBPa 7304 BECBMa 7304 BEP 7205 BECBMa 7305 BECBMa Continued Table 6.7 Single row angular contact ball bearings—cont’d d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 25 25 30 30 30 30 35 35 35 35 40 40 40 40 45 45 45 45 47.625 50 50 50 50 50.8 55 55 55 55 60 60 60 60 62 80 62 72 72 90 72 80 80 100 80 80 90 110 85 85 100 120 114.3 90 90 110 130 114.3 100 100 120 140 110 110 130 150 17 21 16 19 19 23 17 21 21 25 18 18 23 27 19 19 25 29 26.988 20 20 27 31 26.988 21 21 29 33 22 22 31 35 24.2 39.7 24 35.5 32.5 47.5 31 41.5 39 60.5 36.4 34.5 50 70.2 37.7 38 61 85.2 83.2 39 40 74.1 95.6 83.2 48.8 49 85.2 111 57.2 61 104 119 14 23.6 15.6 21.2 19.3 29 20.8 26.5 24.5 38 26 24 32.5 45 28 28.5 40.5 55 58.5 30.5 31 51 64 58.5 38 40 60 76.5 45.5 50 76.5 86.5 0.6 1 0.655 0.9 0.815 1.22 0.88 1.14 1.04 1.6 1.1 1.02 1.37 1.9 1.2 1.22 1.73 2.36 2.28 1.29 1.32 2.2 2.7 2.28 1.63 1.66 2.55 3.25 1.93 2.12 3.2 3.55 14,000 11,000 14,000 13,000 12,000 10,000 12,000 11,000 10,000 8500 10,000 10,000 10,000 8000 9000 10,000 9000 7000 8000 8500 9000 7500 6300 8000 7500 8000 6700 6000 7000 7500 6700 5600 14,000 11,000 14,000 13,000 12,000 10,000 12,000 11,000 10,000 9000 10,000 10,000 10,000 8000 9000 10,000 9000 7500 8000 8500 9000 7500 6700 8000 7500 8000 6700 6300 7000 7500 6700 5600 0.23 0.61 0.19 0.37 0.33 0.85 0.3 0.49 0.45 1.1 0.38 0.39 0.61 1.4 0.43 0.44 0.82 1.8 1.25 0.47 0.51 1.13 2.25 1.2 0.62 0.66 1.48 2.75 0.83 0.85 1.71 3.3 7305 BEP 7405 BCBM 7206 BECAPa 7306 BECBMa 7306 BEP 7406 BM 7207 BECBMa 7307 BECBMa 7307 BEP 7407 BCBM 7208 BECBJ 7208 BEM 7308 BECAPa 7408 BCBM 7209 BECBJ 7209 BECBMa 7309 BECAPa 7409 BCBM AMS 15 ABP 7210 BECBJ 7210 BECBMa 7310 BECBJ 7410 BM AMS 16 ABP 7211 BECBJ 7211 BECBMa 7311 BECBJ 7411 BCBM 7212 BECBJ 7212 BECBMa 7312 BECAPa 7412 BCBM 65 65 65 65 70 70 70 70 75 75 75 80 80 80 80 85 85 85 85 90 90 90 90 95 95 95 100 100 100 105 105 110 110 120 120 120 130 120 120 140 160 125 125 150 180 130 160 190 140 170 170 200 150 150 180 210 160 160 190 225 170 200 250 180 215 265 190 225 200 240 180 215 260 230 23 23 33 37 24 24 35 42 25 37 45 26 39 39 48 28 28 41 52 30 30 43 54 32 45 55 34 47 60 36 49 38 50 28 40 55 40 66.3 69.5 108 130 71.5 75 127 159 73.5 132 168 85 143 143 178 95.6 102 156 190 108 108 166 216 129 168 251 135 216 276 148 203 153 225 87.1 165 238 186 54 57 80 96.5 60 64 98 127 65.5 104 140 75 118 118 153 83 90 132 166 96.5 96.5 146 200 118 150 245 122 208 275 137 193 143 224 93 163 250 193 2.28 2.45 3.35 3.8 2.5 2.7 3.9 4.8 2.7 4.15 5.1 3.05 4.5 4.5 5.5 3.25 3.55 4.9 5.85 3.65 3.65 5.3 6.7 4.4 5.2 7.8 4.4 6.95 8.65 4.8 6.4 4.9 7.2 3.2 5.3 7.65 6.1 6300 6700 5600 5000 6000 6300 5600 4500 6300 5300 4300 5600 5000 4500 4000 5000 5300 4800 3800 4500 4500 4500 3600 4800 3800 3400 4000 4000 3200 3800 3400 3600 3200 3800 3400 3000 3200 6300 6700 5600 5300 6000 6300 5600 4800 6300 5300 4500 5600 5000 4500 4300 5000 5300 4800 4000 4500 4800 4500 3800 4800 3800 3400 4300 4000 3200 4000 3600 3800 3400 4000 3600 3200 3400 1 1.1 2.35 3.85 1.1 1.1 2.55 5 1.29 3.26 6.85 1.59 4.03 3.7 8 1.9 1.83 4.74 10.3 2.34 2.41 5.53 11.5 2.95 6.41 13.5 3.61 8 15.5 4.18 9.12 4.95 10.7 2.4 5.89 13.8 6.76 7213 BECBJ 7213 BECBM 7313 BECBF 7413 BGAM 7214 BECBJ 7214 BECBPa 7314 BECAPa 7414 BCBM 7215 BECBM 7315 BECBMa 7415 BCBM 7216 BECBMa 7316 BECBMa 7316 BEGAY 7416 M 7217 BECBJ 7217 BECBPa 7317 BECBMa 7417 BACBMC 7218 BECBJ 7218 BECBM 7318 BECBMa 7418 CBM 7219 BECBMa 7319 BEGAF 7419 M 7220 BECBM 7320 BECBMa 7420 CBM 7221 BECBM 7321 BECBM 7222 BECBM 7322 BECBM 7024 BGM 7224 BM 7324 BGBM 7226 BCBM Continued Table 6.7 Single row angular contact ball bearings—cont’d d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 130 140 140 140 150 150 150 160 160 170 170 180 180 180 190 190 200 200 220 220 220 240 240 240 260 280 280 300 320 320 335 340 280 210 250 300 225 270 320 290 340 310 360 280 320 320 340 400 360 420 340 400 460 360 440 500 480 420 500 460 440 480 450 460 58 33 42 62 35 45 65 48 68 52 72 46 52 52 55 78 58 80 56 65 88 56 72 95 80 65 80 74 56 74 56 56 276 114 199 302 133 216 332 255 358 281 390 195 291 291 307 442 325 462 255 390 494 260 364 559 507 338 520 423 351 390 281 338 305 129 212 345 146 240 390 300 440 345 490 240 375 375 405 600 430 655 355 560 720 375 540 865 780 540 850 695 585 670 480 585 9 4.15 6.4 9.8 4.55 6.95 10.8 8.5 11.8 9.5 12.7 6.7 10 10 10.4 14.6 11 15.6 9 13.4 16.6 9.15 12.5 19 17.3 12.2 18.3 15.3 12.9 14 10.4 12.5 2800 3200 2800 2600 3000 2600 2400 2400 2200 2400 2000 2400 2200 2200 2000 1900 1800 1800 2000 1800 1600 1800 1600 1400 1400 1500 1400 1500 1500 1300 1400 1500 2800 3400 3000 2600 3200 2800 2400 2600 2400 2400 2200 2600 2400 2400 2200 1900 2000 1800 2000 1800 1700 1900 1700 1500 1500 1600 1400 1600 1600 1400 1400 1500 17.1 3.85 8.83 21.3 4.7 10.8 25 13.6 30.3 16.7 34.6 10 17.6 17.6 21.9 48.3 25 52.8 18 35.2 70 19 49 88.5 66 30 69.5 42.5 25.5 44.5 25.5 24 7326 BCBM 7028 BGM 7228 BCBM 7328 BCBM 7030 BGM 7230 BCBM 7330 BCBM 7232 BCBM 7332 BCBM 7234 BCBM 7334 BCBM 7036 BGM 7236 BCAM 7236 BCBM 7238 BCBM 7338 BCBM 7240 BCBM 7340 BCBM 7044 BGM 7244 BCBM 7344 BCBM 7048 BGM 7248 BCBM 7348 BCBM 7252 BM 7056 BGM 7256 BM 7060 AGM 71,964 AC 7064 BGM 466,952 71,968 ACMB 340 340 360 360 360 380 380 400 400 400 410 420 420 440 460 460 460 465 480 500 500 500 530 530 530 540 560 600 600 600 630 630 670 670 710 710 750 750 520 620 440 480 540 480 560 540 600 720 560 560 620 650 580 620 680 635 700 620 670 720 650 710 760 630 750 730 800 870 700 920 820 980 870 1030 920 1090 82 92 38 56 82 31 82 65 90 103 70 65 90 94 37 74 100 76 100 37 78 100 56 82 100 45 85 42 90 118 22 128 69 136 74 140 78 150 449 702 234 351 520 190 507 423 605 728 423 423 605 650 265 507 689 468 702 276 553 715 390 618 702 260 592 338 715 884 135 956 553 1170 605 1190 650 1300 815 1340 425 630 950 345 950 780 1180 1500 830 800 1180 1320 560 1040 1460 980 1530 620 1220 1600 900 1340 1600 600 1290 735 1730 2160 440 2450 1290 3100 1630 3250 1800 3650 16.6 26 9 13.2 19 8 18.6 15.6 22.4 26.5 16 16 22 24 10.4 19 25.5 17.6 26.5 11 21.2 27.5 15.6 23.6 27.5 10.6 22.8 14 27.5 34 7.2 37.5 22.4 45.5 24.5 46.5 26.5 52 1200 1100 1500 1400 1300 1300 1200 1200 950 900 1100 1200 1100 1000 1100 100 950 900 950 1000 950 900 950 850 750 850 800 800 750 700 750 560 700 560 630 560 600 530 1300 1100 1500 1500 1300 1400 1300 1300 1200 950 1100 1200 1100 1100 1100 1100 1000 950 1000 1000 1000 950 1000 900 800 900 850 850 800 750 750 700 750 600 670 600 630 560 61.5 125 12 28.5 62.5 13.5 65.5 42 89.5 190 49.5 44.5 95 100 24.5 58 120 70.5 125 27 78 130 39.5 92 150 21.5 105 38.5 125 230 11.5 270 77 340 93.5 370 110 445 7068 BGM 7268 BGM 71,872 ACM/P5 71,972 ACMB 7072 AGM 70,876 AMB 7076 AM 71,980 AM 307,238 7280 BM 468,431 71,984 AM 7084 AM 7088 AM 70,892 AM 71,992 ACM 7092 AM 307,352 7096 AM 708/500 AMB 719/500 AGMB 70/500 AM 718/530 AMB 719/530 ACM 307,368 B BA1B 311,585 719/560 AMB 708/600 AGMB 719/600 ACM 70/600 AGMB BA1B 311,712 70/630 AMB 718/670 ACMB 70/670 AMB 718/710 ACMB 70/710 AMB 718/750 ACMB 70/750 AMB Continued Table 6.7 Single row angular contact ball bearings—cont’d d (mm) D (mm) B (mm) C (kN) C0 (kN) Fatigue load limit (kN) Reference speed (rpm) Limiting speed (rpm) Mass (kg) Designation 762 800 800 850 850 900 900 950 1000 1000 1060 1120 1180 1250 1700 889 1130 1150 1030 1220 1030 1280 1360 1320 1420 1500 1580 1660 1750 1900 63.5 120 155 82 165 63 170 180 103 185 195 200 212 218 80 449 1080 1330 689 1530 416 1560 1630 832 1630 1680 1720 1740 1780 975 1270 3200 3800 1860 4650 1270 4900 5200 2450 5400 5700 5850 6200 6550 4550 18.6 44 52 29 61 17.3 63 65.5 34.5 67 71 71 73.5 76.5 45.5 560 450 480 500 450 450 400 380 340 360 320 300 280 240 160 600 480 500 530 480 480 430 400 360 380 340 320 280 260 170 58 395 500 140 595 90 665 805 370 890 1050 1150 1350 1600 310 BA1B 311,576 BA1B 311,745 70/800 AMB 718/850 AMB 70/850 AMB BA1B 307,788 70/900 AMB 70/950 AMB 307,101C 70/1000 AMB 70/1060 AMB 70/1120 AMB 70/1180 AMB 70/1250 AMB BA1B 307,756 a SKF Explorer bearing. NB this table presents a selection only of the bearings available. Data courtesy of SKF. Rolling element bearings 233 rating, fatigue load limit, reference and limiting speeds. The reference speed is indicates the permissible speed of the bearing subject to a certain load and operating with a specific lubricant viscosity. The final entry in each row provides a designation code for the specific bearing concerned. Example 6.3 A bearing is required to carry a radial load of 2.8kN and provide axial location for a shaft of 30 mm diameter rotating at 1500 rpm. An L10 life of 10,000 h is required. (i) Select and specify an appropriate bearing using the standard bearing life equation (Eq. 6.3). (ii) Determine the rating life using the modified life equation assuming a fatigue load limit of 670 N and an SKF life modification factor of 14. The desired reliability is 90%. Solution (i) Axial shaft location is required, so a deep groove ball bearing, which provides axial location capability in both directions, would be suitable. The total number of revolutions for the bearing life is given by. 10,000 1500 60 ¼ 900 million. So L ¼ 900. The load is purely radial so P ¼ 2800 N. The required dynamic load rating of the bearing is given by. C ¼ PL1/3 ¼ 2800 9001/3 ¼ 27,030 N 27 kN. Reference to the deep groove bearing chart (Table 6.5) shows a suitable bearing could be Designation 6306-ZNR Bore diameter 30 mm Outer diameter 72 mm Width 19 mm C ¼ 29,600 N Co ¼ 16,000 N Reference speed 20,000 rpm Limiting speed 13,000 rpm (ii) Normally it would be necessary to determine the viscosity ratio, κ, and ηcPu/P in order to determine aSKF. In this case, the SKF life modification factor has been given. Nevertheless, the steps are included below. The viscosity ratio is given by κ ¼ 40/14 ¼ 2.86. The contamination factor is that for normal cleanliness, ηc ¼ 0.6. ηc Pu 670 ¼ 0:6 0:239 ¼ 0:14 ¼ 0:6 2800 P 234 Chapter 6 From manufacturer’s tables, using κ and ηcPu/P, aSKF ¼ 14. Hence from Eq. (6.7), for a desired reliability of 90%, p C 29, 600 3 Lnm ¼ a1 aSKF ¼ 1 14 ¼ 16540 million revolutions P 2800 This high life suggests either very extended operation, much greater than the 900 million revolutions calculated for the bearing life, or an opportunity for an alternative design that does not require this quality of bearing installation. Modelling of bearing performance is an on-going research topic and developments in capability to more accurately model the physics continue to advance. Examples of such developments include the use of deep learning (Mao et al., 2019) and hybrid prediction methods (Guo et al., 2021) to predict remaining life. Multi-objective design optimisation (see Chapter 1) of various forms of rolling bearings is considered by Gupta et al. (2007), Kalyan et al. (2020), Jat and Tiwari (2020), Ahmad et al. (2022), the optimisation of angular contact bearings by Kim et al. (2016) and Kang et al. (2019), and the use of genetic algorithms for ball bearings by Verma and Tiwari (2021) and cylindrical bearings by Koneru et al. (2023). 6.3 Bearing installation The practical use of rolling element bearings requires consideration of their installation as well as correct selection. Bearing installation considerations include the bearing combination, the mounting of the bearings and the provision of lubrication. A typical application of rolling element bearings is the support of a rotating shaft. If the operating temperature of the machine varies, the shaft length can expand relative to the casing or mounting arrangement. An idea of the magnitude of the axial shaft growth can be estimated by: Δl ¼ lo αΔT (6.9) Where: Δl ¼ change in length (m). lo ¼ original length (m). α ¼ coefficient of linear thermal expansion (°C1) of the shaft material. ΔT ¼ temperature rise (°C). For a gas turbine engine, the difference in temperature between the casing and the shaft can readily be of the order of 50°C. If the original length of the steel shaft was 1.5 m, the growth of the shaft would be Δl ¼ lo αΔT ¼ 1:5 11 106 50 ¼ 8:25 104 m ¼ 0:825 mm Rolling element bearings 235 This is a considerable axial movement within a machine and must be allowed for, if significant loadings and resultant stresses, and possible contact between stationary and rotating components are to be avoided. A typical solution to this kind of situation is to allow for a limited axial movement on one bearing as illustrated in Figs. 6.14 and 6.15. Here one bearing has the location of its inner and outer races ‘fixed’ relative to the shaft and housing by means of shoulders and locking rings. The location of the other bearing is fixed only for the inner race. If the shaft expands, the axial movement can be accommodated by limited sliding motion of the outer race of the right-hand bearing within the housing bore. For this kind of arrangement, the bearings are referred to as fixed and floating bearings. Similar movement is also possible for the arrangement shown in Figs. 6.16 and 6.17. Here the right-hand bearing is a cylindrical roller bearing and the axial location of the roller is not fixed and can move or float axially to the limited extents of the race to take up any axial movement or expansion of the shaft. Fig. 6.14 Schematic for a basic bearing mounting using two deep groove ball bearing for a rotating horizontal shaft for moderate radial and axial loading. Fig. 6.15 Basic bearing mounting using two deep groove ball bearings for a rotating horizontal shaft for moderate radial and axial loading. 236 Chapter 6 Fig. 6.16 Schematic for a basic bearing mounting using a deep groove and a cylindrical roller bearing for moderate radial loads at the ‘locating deep groove bearing’ and high radial load capacity at the cylindrical roller bearing. Fig. 6.17 Basic bearing mounting using a deep groove and a cylindrical roller bearing for moderate radial loads at the ‘locating deep groove bearing’ and high radial load capacity at the cylindrical roller bearing. Correct lubrication is essential in order to ensure the calculated life of the bearing is achieved. Too much lubrication can result in increased levels of viscous dissipation of energy in the bearings and resultant overheating of the lubricant and the bearing. Too little lubrication can result in excessive wear and early failure. The form of lubrication depends on that required by the bearing application. Grease lubrication is normally the easiest and requires injection of a specific quantity of grease into the bearing and some method of dirt and dust exclusion (Lugt, 2009, 2013; Morales-Espejel et al., 2014). Bearings can be purchased which are grease filled and sealed for life. Oil lubrication can be supplied by means of partial submersion as shown in Figs. 6.18 and 6.19, a recirculation circuit as shown in Figs. 6.20 and 6.21 or oil spot lubrication. A recirculation system typically consists of a cooler, an oil pump, a filter, oil jets, scavenge or collector holes and a reservoir. Oil spot lubrication involves the application of very small quantities of lubricant directly to the bearing by means of compressed air. Once again, the bearing manufacturers’ handbooks are a good source of information for lubricant supply rates and systems. Rolling element bearings 237 Fig. 6.18 Schematic for partial submersion lubrication arrangement. Fig. 6.19 Partial submersion lubrication arrangement. A key issue with bearings is ensuring their effective operation in service. If a bearing fails then the outage can be costly both in terms of loss of service and repair of any damage caused to the equipment as well as replacement of the bearings. A series of diagnostics technologies based on monitoring, for example, vibration and acoustics (see McFadden and Smith, 1984; Cong et al., 2013; Tandon and Choudhury, 1999; Chacon et al., 2015; Xu et al., 2021; Liu et al., 2021; Nirwan and Ramani, 2022; Peng et al., 2022; Wang et al., 2022; Hakim et al., 2023), as well as associated data analysis methods have been developed (e.g. Yang et al., 2005, and Unal et al., 2014; Wu et al., 2022). 6.3.1 Radial location The load capacity for a bearing, as defined by test procedures, within catalogues and by the basic dynamic rating, is based upon full support of the raceways at the inner and outer diameters in the case of a radial bearing, and the rings and washers in the case of, for instance, a thrust or 238 Chapter 6 Fig. 6.20 Schematic illustrating a basic recirculation lubrication system. Fig. 6.21 Recirculation lubrication system. taper roller bearing. The mating bearing seats for a bearing must be manufactured with adequate accuracy to provide the necessary support and prevent them from turning within their seats under load. The surfaces should be uninterrupted without grooves or other such features. Generally, an interference fit is required for one ring and loose fit for the other. Table 6.8 provides an indication of the type of fit for a given application and Tables 6.9 and 6.10 provide recommended fits for the case of radial bearings with a solid steel shaft and housings Rolling element bearings 239 Table 6.8 Recommended type of fit depending on operating conditions for radial bearings. Operating conditions Load condition Rotating inner ring Stationary outer ring Constant load direction Rotating load on inner ring Stationary load on outer ring Stationary load on inner ring Rotating load on outer ring Stationary load on inner ring Rotating load on outer ring Rotating load on inner ring Stationary load on outer ring Stationary inner ring Rotating outer ring Constant load direction Rotating inner ring Stationary outer ring Load rotates with the inner ring Stationary inner ring Rotating outer ring Load rotates with the outer ring Example application Recommended fits Belt drives Interference fit for the inner ring Loose fit for the outer ring Conveyer idlers Loose fit for the inner ring Wheel hub bearings Vibrating applications Motors Interference fit for the outer ring Interference fit for the outer ring Loose fit for the inner ring Gyratory crusher Interference fit for the inner ring Loose fit for the outer ring Merry-go-round respectively. For housings manufactured from light alloys, the interference should be tighter than those indicated in Table 6.10. An introduction to tolerancing and consideration of shaft and hole fits is given in Chapter 19, Section 19.2. If a bearing is mounted on a hollow cylindrical shaft of internal diameter di, it is generally necessary to use a slightly higher interference fit than the equivalent sized solid shaft in order to provide a similar surface pressure between the shaft and inner raceway bearing seat. The fit is not normally appreciably affected until the ratio ci ¼ di/d 0.5. For values above this a correction factor, normally available from bearing manufacturers, can be applied to the mean probable interference based on a solid shaft application to provide the requisite interference for the hollow shaft application. 6.3.2 Preload An inherent characteristic associated with the fabrication and assembly of a rolling element bearing is clearance between the rolling elements and raceways. The total distance through which a bearing raceway can move relative to the other radially is called radial internal clearance or axially is called axial internal clearance. Radial internal clearance is sometimes referred to as radial play. It is important to distinguish between the internal clearance of a bearing prior to mounting versus that of a mounted bearing that has reached its operational conditions. The initial clearance of a bearing prior to mounting is likely to be greater than the operational clearance due to the fits used and differences in thermal expansion between the raceways and mountings. Table 6.9 Recommended radial rolling element bearing fits for solid cylindrical steel shafts. Shaft diameter (mm) Load conditions Examples Light Loads Electrical home appliances pumps, blowers, transport Rotating or variable vehicles, precision machinery, machine tools inner loads Ring load or Direction of Normal General bearing applications, medium and large motors, Load Loads turbines, pumps, engine main bearings, gears, Indeterminate woodworking machines Heavy Loads or Shock Loads Axial loads only Data from NSK. Railway axleboxes, industrial vehicles, traction motors, construction equipment, crushers Ball bearings Cylindrical roller bearings; Tapered roller bearings Spherical roller bearings <18 18–100 100–200 – <18 – <40 40–140 140–200 – – – – – – 18–100 100–140 140–200 200–280 – – – – – – – <40 40–100 100–140 140–200 200–400 – – 50–140 140–200 over 200 – <40 40–65 65–100 100–140 140–280 280–500 over 500 50–100 100–140 140–200 200–500 All shaft diameters Tolerance of shaft js5 js6(j6) k6 m6 js5 or js6 (j5 or j6) k5 or k6 m5 or m6 m6 n6 p6 r6 r7 n6 p6 r6 r7 js6 (j6) Rolling element bearings 241 Table 6.10 Recommended radial rolling element bearing fits with cast iron and steel housings. Load conditions Solid or split housings Rotating inner ring load Loads of all kinds Normal or light loads High temperature rise of inner ring through shaft Accurate running desirable under normal or light loads Solid housing Direction of load indeterminate Rotating inner ring load Accurate running and high rigidity desirable under variable loads Minimum noise is required Examples General bearing applications, railway axleboxes Plummer blocks Paper dryers Grinding spindle rear ball bearings High speed centrifugal compressor free bearings Grinding spindle front ball bearings High speed centrifugal compressor fixed bearings Cylindrical roller bearings for machine tool main spindle Electrical home appliances Tolerances for housing bores H7 H8 G7 JS6 (J6) K6 M6 or N6 H6 Data from NSK. Preload of a bearing involves managing these clearances in order to improve the running performance of the bearing. If a bearing in operation has radial play, then one raceway can move radially and axially relative to another. This looseness results in wobble or runout. Such motion is unacceptable in high precision machinery such as prime movers, pinion bearings in automotive axles, machine tool spindles and high speed cordless and corded hand tools. Preload to the raceways forces the rolling elements in contact with the raceways and the establishment of a stable and defined contact angle such that the set of balls will rotate in a uniform circumferential plane about the bearing axis. By preloading a bearing, the life, noise and vibration can all be improved. Preload is an important consideration in high precision and high speed application, particularly when high levels of positional accuracy are required. The clearances associated with the manufacture of a bearing can result in bearing noise, vibration and compromised life. An axial preload to one of the raceways can be applied. This increases the stiffness of the bearing, has benefits including increased rotational positional accuracy and more precise shaft location, reduction or elimination of ball skidding, reduction of deflections, reduction of noise and improved load sharing between bearings. The higher the preload, the higher the bearing stiffness. However, if the preload is excessive this can result in reduced bearing life and failure. If inadequate preload is applied, vibration and fretting can result. 242 Chapter 6 The calculation of the optimum preload for a bearing can be based on the theoretical consideration of the optimum surface stress that arises from elastic deformation of the contact areas between the rolling elements and raceways. In practical applications, preload parameters can generally be obtained from the bearing manufacturers for the specific bearing concerned. There are two principal approaches to preloading: solid preload and spring preload, as illustrated in Figs. 6.22 and 6.23. Solid preload, also known as rigid or fixed-constraint preload, can be achieved by locking both inner and outer raceway in position so that they cannot move axially relative to each other, thus fixing the ‘as preloaded’ positions of the raceways. Such a design, however, is likely to be subject to growth or shrinkage of components due to temperature changes which can result in changes to the expected preload. In addition, components can wear and the level of preload reduce as a result. Spring preload, also known as constant pressure preload, can be applied to a bearing raceway using a coil spring, bevel spring or wave spring washer, with the spring pressing the raceways together or apart, depending on the requirement. The advantage of spring preload is stable loading with temperature changes. However, this comes at the expense of increased machine complexity. In most applications, the spring is configured to press against the non-rotating raceway. Bearing manufacturers produce matched pairs of bearings, known as duplex bearings, with built in preload, achieved by grinding the inner or outer ring faces with defined dimensions known as the bearing offset. The bearing offset corresponds with the axial movement of the raceway if a specific preload is applied. When a duplex bearing pair is assembled, the offset is removed as the bearings are clamped together establishing the preload in the bearing set. Preload can be applied in various configurations such as duplex face to face (DF), duplex back to back (DB) and tandem (DT) as illustrated in Fig. 6.24. Duplex bearings exhibit increased axial and radial rigidity. The stiffness of DB is higher than that associated with DF configurations. DB and DF configurations can handle bi-directional thrust loads and DT Fig. 6.22 Schematics illustrating solid and spring preload. Fig. 6.23 Solid and spring preload. Fig. 6.24 Duplex face to face (DF), duplex back to back (DB) and tandem (DT) preload configurations. 244 Chapter 6 bearings can take heavy unidirectional thrust loads. As a rule of thumb, a preloaded bearing pair can handle axial loads up to three times the preload. Beyond this limit one of the bearings in the set may become unloaded and the deflection will be that of a single bearing. 6.4 Conclusions Bearings are used to support a load whilst allowing relative motion between two elements of a machine. Typical applications are shafts where the shaft rotates relative to a housing but bearings can also be used to facilitate linear relative motion for, say, machine slides. This chapter has introduced the selection and specification of rolling element bearings. An important consideration in a design involving rolling element bearings is to ensure that the bearings have sufficient load capacity to accommodate the forces generated by thermal growth and misalignment in addition to any functional loading. An alternative is to make sure the bearing mounting configuration allows for displacements to occur without imposing significant loads on the bearings. A typical configuration for bearing mounting is the use of a fixed and a floating bearing, with all of the shoulders of the fixed bearing axially-constrained, while a raceway or the rolling elements on the floating bearing are not axially-constrained. Rolling element bearings are produced by specialist manufacturers and many types and sizes are available as stock items. For further information on bearings the reader is recommended to view specific manufacturers’ literature and the texts by Harris (2001), Harris and Kotzalas (2006a,b) and Brandlein et al. (1999). 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Xu, Y., Li, Z., Wang, S., Li, W., Sarkodie-Gyan, T., Feng, S., 2021. A hybrid deep-learning model for fault diagnosis of rolling bearings. Measurement 169, 108502. Yang, H., Mathew, J., Ma, L., 2005. Fault diagnosis of rolling element bearings using basis pursuit. Mech. Syst. Signal Process. 19, 341–356. Standards ANSI/ABMA Standard 11-2014 (R2020). Load ratings and fatigue life for roller bearings. ANSI/ABMA Standard 7-1995 (S2013). Shaft and housing fits for metric radial ball and roller bearings (except tapered roller bearings) conforming to basic boundary plans. ANSI/ABMA Standard 9-2015 (R2020). Load ratings and fatigue life for ball bearings. BS 4231:1992, ISO 3448:1992. Classification for viscosity grades of industrial liquid lubricants. BS ISO 10317:2008+A1:2013. Rolling bearings. Tapered roller bearings. Designation system. 246 Chapter 6 BS ISO 104:2015. Rolling bearings. Thrust bearings. Boundary dimensions, general plan. BS ISO 113:2010. Rolling bearings. Plummer block housings. Boundary dimensions. BS ISO 14728-1:2017. Rolling bearings. Linear motion rolling bearings. Dynamic load ratings and rating life. BS ISO 14728-2:2017. Rolling bearings. Linear motion rolling bearings. Static load ratings. BS ISO 15:2017. Rolling bearings. Radial bearings. Boundary dimensions, general plan. BS ISO 15243:2017. Rolling bearings. Damages and failures. Terms, characteristics and causes. BS ISO 281:2007. Rolling bearings. Dynamic load ratings and rating life. BS ISO 2982-1:2013. Rolling bearings. Accessories. Dimensions for adapter sleeve assemblies and withdrawal sleeves. BS ISO 2982-2:2013. Rolling bearings. Accessories. Dimensions for locknuts and locking devices. BS ISO 3290-1:2014. Rolling bearings. Balls. Steel balls. BS ISO 355:2019. Rolling bearings. Tapered roller bearings. Boundary dimensions and series designations. BS ISO 492:2023. Rolling bearings. Radial bearings. Geometrical product specifications (GPS) and tolerance values. BS ISO 5593:2023. Rolling bearings. Vocabulary. BS ISO 76:2006+A1:2017. Rolling bearings. Static load ratings. DD ISO/TS 16281:2008. Rolling bearings. Methods for calculating the modified reference rating life for universally loaded bearings. ISO 281:1990/Amd 2:2000. Rolling bearings—Dynamic load ratings and rating life—Amendment 2: Life modification factor aXYZ. PD ISO/TR 1281-1:2021. Rolling bearings. Explanatory notes on ISO 281. Basic dynamic load rating and basic rating life. PD ISO/TR 1281-2:2008. Rolling bearings. Explanatory notes on ISO 281. Modified rating life calculation, based on a systems approach to fatigue stresses. Web sites At the time of going to press the world-wide-web contained useful information relating to this chapter at the following sites www.arb-bearings.com. www.cooperbearings.com. www.hb-bearings.com. www.newindo.com. www.nsk.com. www.ntn.ca. www.peerbearing.com. www.rbcbearings.com. www.schaeffler.de. www.skf.com. www.timken.com. www.toyobearings.com.
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