FOR DAE THIRD-YEAR ELECTRICAL TECHNOLOGY Developed by: (ACADEMICS WING) TEVTA PUNJAB, 96 H, GULBERG, LAHORE PREFACE The world is currently facing a crucial moment in its history, where energy consumption and its impact on the environment are becoming more and more pressing issues. The way we generate and consume energy has a significant impact on our planet, and it's up to us to ensure that we use it efficiently and responsibly. This book is an exploration of power plants and energy conservation. It aims to provide readers with an understanding of the different types of power plants, their workings, and their impact on the environment. Furthermore, the book focuses on energy conservation measures that can be implemented in homes, businesses, and industries to reduce energy consumption and lessen the burden on the planet. This book is intended for anyone interested in understanding the basics of power plants and energy conservation. Whether you are a student, a researcher, a policy-maker, or an ordinary citizen, this book will provide you with the knowledge and tools to make informed decisions and take responsible actions towards a sustainable future. Compiled by: Engr. Muhammad Faheem Akram Dharala (Instructor) Government College of Technology, Multan Engr. Amad Ali (Instructor) Government College of Technology, Multan Contents CHAPTER 1 SOURCES OF POWER ........................................................................ 7 1.1 Introduction to different sources of power ............................................ 7 1.2 Salient features of systems of power sources ........................................ 7 1.2.1 The type and capacity of the power sources ................................... 8 1.2.2 The configuration and interconnection of the power sources ........ 8 1.2.3 The control and management of the power sources ...................... 8 1.2.4 The integration and interaction with the load and the grid ............ 8 1.3 Comparison of different sources, Thermal, Hydel, Nuclear, Solar, Tidal, Wind Magneto Dynamic and Geothermal. ................................................... 8 1.3.1 Thermal Power ................................................................................. 9 1.3.2 Hydropower (Hydel) ....................................................................... 10 1.3.3 Nuclear Power ................................................................................ 11 1.3.4 Solar Power .................................................................................... 13 1.3.5 Tidal Power..................................................................................... 14 1.3.6 Wind Power .................................................................................... 15 1.3.7 Magneto Hydrodynamic (MHD) Power ......................................... 16 1.3.8 Geothermal Power ......................................................................... 17 1.4 Solar Power System............................................................................... 19 1.4.1 Calculation of load for solar PV system design .............................. 20 1.4.2 Planning for installation of solar panel up to 3 KW ....................... 21 1.4.3 Testing of solar power plant .......................................................... 23 1.5 Wind power system .............................................................................. 24 1.5.1 Parts of wind power plant .............................................................. 27 CHAPTER 2 THERMAL POWER STATION ............................................................ 36 2.1 Introduction to thermal power station ................................................. 36 2.2 Selection of fuels and site ..................................................................... 37 2.2.1 Selection of Fuel ............................................................................. 37 2.2.2 Selection of Site.............................................................................. 39 1|Page 2.3 Types of thermal power stations and their working............................. 40 2.3.1 Coal-fired power plants: ................................................................ 40 2.3.2 Oil-fired power plants: ................................................................... 41 2.3.3 Gas-fired power plants:.................................................................. 42 2.3.4 Combined Cycle Thermal Power Plants: ........................................ 43 2.4 Parts of thermal power station and their working with schematic diagram ....................................................................................................... 44 2.4.1 Coal and ash handling .................................................................... 44 2.4.2 Steam generating plant .................................................................. 45 2.4.3 Steam turbine................................................................................. 46 2.4.4 Alternator ....................................................................................... 46 2.4.5 Feed Water..................................................................................... 46 2.4.6 Cooling arrangement ..................................................................... 46 2.5 Boilers and their types .......................................................................... 47 2.5.1 Working principle of boiler ............................................................ 47 2.5.2 Types of steam boiler ..................................................................... 47 2.6 Steam turbine working principle and construction .............................. 50 2.6.1 Working principle ........................................................................... 50 2.6.2 Construction of steam turbine ....................................................... 50 2.7 Types of steam turbine ......................................................................... 51 2.7.1 Impulse Turbine ............................................................................. 51 2.7.2 Reaction Turbine ............................................................................ 52 2.8 Selection and capacity of steam turbine............................................... 54 2.9 Construction of turbo generators ......................................................... 55 2.9.1 Working Principle ........................................................................... 55 2.9.2 Construction ................................................................................... 55 2.9.3 Ratings ............................................................................................ 56 2.10 Function and application of condenser in a steam turbine power station ..................................................................................................................... 56 2.10.1 Function of Condensers ............................................................... 56 2.10.2 Types of Condensers .................................................................... 56 2|Page 2.10.3 Applications of Condensers in Steam Turbine Power Stations: .. 58 2.11 Water circulation system in a thermal power station ........................ 59 2.11.1 Boiler ............................................................................................ 59 2.11.2 Turbine ......................................................................................... 60 2.11.3 Condenser .................................................................................... 60 2.11.4 Feed water pump ......................................................................... 60 2.11.5 Feed water heater ........................................................................ 60 2.11.6 Economizer................................................................................... 61 2.12 Introduction to diesel engine power station ...................................... 61 2.12.1 Major Components of a diesel power station ............................. 62 2.12.2 Site Selection for diesel power plant: .......................................... 64 2.13 Working of a diesel Engine, two strokes, four strokes and their comparison ................................................................................................. 65 2.13.1 Two Stroke Diesel Engine ............................................................. 65 2.13.2 Four Stroke Diesel Engine ............................................................ 67 2.13.3 Comparison of Two Stroke and Four Stroke Diesel Engines ........ 72 2.14 Cooling system of diesel engine .......................................................... 72 CHAPTER 3 NUCLEAR POWER STATIONS.......................................................... 79 3.1 Introduction to Nuclear power station ................................................. 79 3.2 Main parts of nuclear power station with schematic diagram ............. 81 3.3 Principle of nuclear energy, atomic structure, atomic, number........... 83 3.3.1 Principle of nuclear energy ............................................................ 83 3.3.2 Atomic Structure ............................................................................ 83 3.4 Kinetic energy and isotopes, fuel (Nuclear) .......................................... 85 3.4.1 Kinetic energy................................................................................. 85 3.4.2 Isotopes .......................................................................................... 86 3.4.3 Radio Activity ................................................................................. 87 3.4.4 Half Life .......................................................................................... 87 3.4.5 Binding Energy and Mass Defect ................................................... 88 3.4.6 Nuclear Fuel ................................................................................... 89 3.5 Nuclear fission and fusion ..................................................................... 90 3|Page 3.5.1 Nuclear Fusion................................................................................ 90 3.5.2 Nuclear Fission ............................................................................... 92 3.6 Heavy water and its importance ........................................................... 94 3.7 Nuclear reactor ..................................................................................... 95 3.8 Types of a nuclear reactor .................................................................... 96 3.8.1 Boiling Water Reactor: ................................................................... 97 3.8.2 Pressurized Water Reactor ............................................................ 99 3.8.3 Heavy Water Cooled and Moderated type (CANDU) reactors .... 100 3.8.4 Gas Cooled Reactors .................................................................... 101 3.8.5 Liquid Metal Cooled Reactors ...................................................... 103 3.8.6 Homogeneous Reactors ............................................................... 104 3.8.7 Fast Breed Reactors ..................................................................... 105 3.9 Site selection for nuclear power plant ................................................ 105 3.10 Nuclear power stations in Pakistan................................................... 106 CHAPTER 4 HYDEL POWER STATION ............................................................... 114 4.1 Introduction to Hydel Power station .................................................. 114 4.2 Classification of Hydel Power Station ................................................. 115 4.2.1 Classification of hydroelectric power plants w.r.t head .............. 115 4.2.2 Classification of hydroelectric power plants w.r.t availability of water flow ............................................................................................. 118 4.2.3 Classification of hydroelectric power plants w.r.t loading .......... 119 4.3 Merits & demerits of Hydel Power Station ......................................... 120 4.4 Selection of site for Hydel Power Station ........................................... 121 4.5 General arrangement and operation of Hydel Power Station ............ 122 4.6 Types of Hydel turbines and their characteristic ................................ 125 4.6.1 Impulse Turbines .......................................................................... 126 4.6.2 Reaction Turbines ........................................................................ 128 4.7 Governing of Turbines ......................................................................... 129 4.8 Comparison between turbines ........................................................... 130 4.9 Hydro- electric generation in Pakistan ................................................ 131 CHAPTER 5 GAS TURBINE POWER STATION ................................................... 139 4|Page 5.1 Introduction to Gas Power station ...................................................... 139 5.2 Construction & working of simple gas turbine ................................... 141 5.2.1 Construction ................................................................................. 141 5.2.2 Working of simple gas turbine ..................................................... 145 5.2.3 Terms and Definitions .................................................................. 149 5.3 Layout of a gas turbine station ........................................................... 150 5.4 Introduction to combined cycle power station .................................. 151 5.5 Gas turbine and combined cycle plants in Pakistan ........................... 155 5.5.1 Gas Turbine Power Plants ............................................................ 155 5.5.2 Combined Cycle Power Plants ..................................................... 155 5.6 Environmental effects of Gas Turbine Plant and measures to improve the situation .................................................................................................... 156 5.6.1 Environmental Effects of Gas Turbine Plants............................... 156 5.6.2 Measures to Improve the Situation ............................................. 156 CHAPTER 6 TARIFFS AND ECONOMICS............................................................ 164 6.1 Introduction to economics consideration ........................................... 164 6.1.1 Cost of Generation ....................................................................... 164 6.1.2 Fixed or capital cost ..................................................................... 164 6.1.3 Running or operation cost ........................................................... 166 6.2 Factors influencing cost of generation, load factor, demand factor, diversity factor .......................................................................................... 168 6.2.1 Some Important Terms ................................................................ 171 6.2.2 Measures to reduce cost of electricity ........................................ 172 6.3 Different load curves ........................................................................... 173 6.4 Depreciation of plant cost and method of charging ........................... 176 6.4.1 Straight line method .................................................................... 176 6.4.2 Sinking fund method .................................................................... 177 6.5 Types of Tariffs .................................................................................... 178 6.5.1 Objectives of tariff........................................................................ 179 6.5.2 Desirable Characteristics of a Tariff ............................................. 179 6.5.3 Types of Tariff .............................................................................. 180 5|Page 6.6 Calculations on tariffs ......................................................................... 184 6.7 Fundamentals of load management. .................................................. 190 6.7.1 Techniques of Power Load Management .................................... 192 CHAPTER 7 CONSERVATION OF ENERGY ....................................................... 202 7.1 Introduction & necessity of energy conservation ............................... 202 7.1.1 Necessity of Energy Conservation................................................ 204 7.2 Sources of energy loss and major Items of energy consumption ....... 204 7.3 Ways to limit energy losses................................................................. 206 7.4 Power Factor ....................................................................................... 210 7.4.1 Power Triangle ............................................................................. 212 7.4.2 Causes of Low Power Factor ..................................................... 213 7.4.3 Disadvantages of Low Power Factor ............................................ 214 7.4.4 Power Factor Improvement ......................................................... 215 7.4.5 Power Factor Improvement Equipment ................................... 216 7.4.6 Importance of Power Factor Improvement ............................ 220 7.5 Calculations of power factor improvement in the context of energy conservation ............................................................................................. 221 6|Page CHAPTER # 01 Sources of Power CHAPTER 1 SOURCES OF POWER Chapter objectives: After studying this chapter, a student will be able to Understand the Introduction of different sources of power. Understand the difference between conventional, nonconventional, indigenous and non-indigenous sources of energy. Understand the ccomparison of different sources, Thermal, Hydel, Nuclear, Solar, Tidal, Wind Magneto Dynamic and Geothermal. Understand Solar Power System types, design and testing. Wind Power System types, design and testing. 1.1 Introduction to different sources of power Electric power is the rate of doing work or transferring energy. It is measured in watts (W) or kilowatts (kW). Electric power sources supply energy to electric systems by moving the electrons in a circuit and thereby creating an electric current. This power is mainly divided into two categories being known as AC power and DC power. The most common sources for the transfer of electrical power are batteries and grid (mains) electricity. There are many sources of power that can be used to generate electricity, such as solar, wind, hydro, nuclear, geothermal, and tidal. These sources have different advantages and disadvantages in terms of cost, availability, environmental impact and reliability. In this chapter, we shall introduce the different sources of power and their salient features. 1.2 Salient features of systems of power sources The systems of power sources can be classified into two main categories: renewable and non-renewable. Renewable sources are those that can be replenished naturally or by human activities, such as solar, wind, hydro, biomass and geothermal. Non-renewable sources are those that are finite and cannot be replaced once they are used up, such as coal, oil, gas and nuclear. These sources are also categorized as indigenous and non-indigenous sources. 7|Page CHAPTER # 01 Sources of Power Indigenous sources are sources that are found within the local environment of a particular region or area and have been traditionally used by the population of that area to produce electricity. Examples of indigenous fuels include wood, charcoal, peat, and dung. Non-indigenous sources, on the other hand, are sources that are not typically found within the local environment of a particular region or area. These fuels are often imported from other regions or countries and effect the cost of power system. The salient features of power sources are: 1.2.1 The type and capacity of the power sources Different power sources have different characteristics, such as voltage, current, frequency, power factor, efficiency, reliability, and environmental impact. The type and capacity of the power sources determine the performance and cost of the system. 1.2.2 The configuration and interconnection of the power sources The power sources can be connected in series, parallel, or hybrid modes to achieve different objectives, such as voltage regulation, load sharing, fault tolerance, and redundancy. The configuration and interconnection of the power sources also affect the stability and security of the system. 1.2.3 The control and management of the power sources The power sources need to be controlled and managed to ensure optimal operation and coordination. The control and management functions include monitoring, protection, regulation, synchronization, dispatching, and load balancing. The control and management can be done locally or remotely, using wired or wireless communication technologies. 1.2.4 The integration and interaction with the load and the grid The system of power sources needs to be integrated and interact with the load and the grid to meet the demand and supply requirements. The integration and interaction involve aspects such as power quality, harmonics, voltage sag/swell, frequency deviation, islanding, grid support, and grid services. 1.3 Comparison of different sources, Thermal, Hydel, Nuclear, Solar, Tidal, Wind Magneto Dynamic and Geothermal. Changing one form of energy into a different form is called energy conservation. Total amount of energy remains same during this process. 8|Page CHAPTER # 01 Sources of Power Power generation is an energy conversion process that transforms the available source of energy into electrical energy. Figure 1.1. A Simple Energy Conservation Process The source of energy can be a fossil fuel, such as coal, oil or natural gas, a renewable resource, such as wind, solar or hydro, or a nuclear fuel, such as uranium or thorium. The process of power generation involves several steps, depending on the type of source and the technology used. In this section, we will compare the different power sources based on their salient features mentioned above. 1.3.1 Thermal Power Thermal power plants utilize heat to generate electricity. This heat is usually derived from the burning of fossil fuels such as coal, oil, or natural gas. These types of power plants are currently the primary source of electricity worldwide. However, they also contribute to greenhouse gas emissions and other environmental concerns. Thus, there is an increasing focus on alternative and renewable energy sources. Merits: a. High Reliability: Thermal power plants are highly reliable and have a high operational efficiency, ensuring uninterrupted power supply to the grid. b. Large Capacity: Thermal power plants can generate a large amount of electricity and are capable of meeting the power demands of both industrial and domestic consumers. c. Flexibility: Thermal power plants are highly flexible and can easily adapt to changes in power demand. 9|Page CHAPTER # 01 Sources of Power d. Cost-Effective: Thermal power plants are relatively cost-effective to build and operate compared to other power generation technologies. e. Low Maintenance Costs: Thermal power plants have low running and maintenance costs and require minimal downtime for maintena-nce. Demerits: a. Environmental Impact: Thermal power plants are known to emit large amounts of greenhouse gases, including carbon dioxide, which contributes to global warming and climate change. b. Water Consumption: Thermal power plants require large amounts of water for cooling purposes, which can lead to water shortages in areas with limited water resources. c. Land Use: Thermal power plants require a large amount of land, which can be a challenge in densely populated areas. d. Health Hazards: Thermal power plants can emit harmful pollutants such as sulfur dioxide, nitrogen oxides, and particulate matter, which can have negative health impacts on nearby communities. e. Fuel Dependence: Thermal power plants rely on fossil fuels such as coal, oil, and natural gas, which are finite resources and subject to price volatility in the global market. 1.3.2 Hydropower (Hydel) Hydropower or hydel power is generated from the energy of flowing water, by capturing its kinetic energy using turbines. Typically, dam projects are built to store this water for power generation. This type of power source is widely available, renewable, and emits comparatively fewer greenhouse gases. However, the construction of large hydropower projects can have significant land and aquatic ecosystem impacts. Merits: a. Renewable Energy: Hydroelectric power plants produce electricity using a renewable energy source - water, which means that it is sustainable, and there are no harmful emissions to the environment. 10 | P a g e CHAPTER # 01 Sources of Power b. Cost-Effective: Hydroelectric power plants have a lower cost of operation compared to thermal and nuclear power plants, which can save consumers money on their electricity bills. c. Large Capacity: Hydroelectric power plants can generate large amounts of electricity, making them an excellent option for meeting the power demands of both industrial and domestic consumers. d. Long Life Span: Hydroelectric power plants have a long life span, typically lasting up to 100 years, which makes them a good investment for long-term energy generation. e. Flood Control: Hydroelectric power plants can also help to control floods in river systems by regulating the flow of water. Demerits: a. Environmental Impact: The construction of hydroelectric power plants can have negative impacts on the environment and local ecosystems, such as altering the natural flow of rivers and streams and disrupting fish and wildlife habitats. b. Limited Site Availability: Hydroelectric power plants require specific topography, such as high rainfall and steep terrain, which can limit their availability in certain locations. c. Upfront Cost: The initial cost of building hydroelectric power plants can be relatively high compared to other power generation technologies. d. Dependence on Water Resources: Hydroelectric power plants rely on a steady and sufficient supply of water, which can be affected by droughts and changes in climate patterns. e. Sedimentation: Over time, sediment buildup in the reservoirs of hydroelectric power plants can reduce their capacity, leading to decreased efficiency in energy generation. 1.3.3 Nuclear Power Nuclear power plants generate electricity by harnessing the heat produced by nuclear fission reactions. These involve splitting heavy atomic nuclei to release a large amount of energy. Nuclear power is often described as a low-carbon energy source since it does not generate significant greenhouse gas emissions. Nevertheless, the handling and disposal of radioactive waste materials pose safety challenges. 11 | P a g e CHAPTER # 01 Sources of Power Merits: a. High Energy Density: Nuclear power plants have a very high energy density, meaning that they can generate a large amount of electricity using a small amount of fuel. b. Low Greenhouse Gas Emissions: Nuclear power plants emit very low amounts of greenhouse gases, making them a good option for reducing carbon emissions and mitigating climate change. c. Energy Security: Nuclear power plants can provide energy security by reducing dependence on imported fossil fuels and ensuring a reliable source of electricity. d. Low Operating Costs: Nuclear power plants have relatively low operating costs compared to other forms of energy production, such as natural gas or coal-fired power plants. e. Reliable Power: Nuclear power plants are highly reliable and can operate continuously for long periods, providing a stable source of electricity. Demerits: a. Risk of Nuclear Accidents: Nuclear power plants have the potential for catastrophic accidents, such as the Chernobyl disaster and the Fukushima Daiichi nuclear disaster, which can have devastating environmental and health consequences. b. Radioactive Waste: Nuclear power plants generate radioactive fuel waste that is hazardous to human health and the environment, which must be carefully managed and stored for thousands of years. c. High Capital Costs: The construction of nuclear power plants is very expensive, requiring large upfront capital investments, which can make it difficult for some countries to finance. d. Proliferation Risks: The technology used to generate electricity in nuclear power plants can also be used to produce nuclear weapons, creating a proliferation risk. e. Decommissioning Challenges: Nuclear power plants have a finite operational life, and the decommissioning process can be complex and expensive, requiring long-term management of radioactive materials. 12 | P a g e CHAPTER # 01 Sources of Power 1.3.4 Solar Power Solar power is derived from sunlight, which can be captured and converted into electricity in two main ways: directly using photovoltaic (PV) technology or indirectly through solar thermal systems. These power sources are renewable and produce minimal environmental impact. However, solar power generation is subject to the availability of sunlight, and the technology’s widespread deployment is limited by factors such as high costs and the need for large land areas. Merits: a. Renewable Energy: Solar power is green energy source. meaning that it is sustainable, and there are no harmful emissions to the environment. b. Low Operating Costs: Solar panels have low operating costs, and solar energy is essentially free, which can save consumers money on their electricity bills. c. Scalability: Solar power can be scaled up or down, making it suitable for both large and small-scale energy generation. d. Low Maintenance: Solar panels require minimal maintenance, and their lifespan can range from 20 to 30 years. e. Energy Security: Solar power can also provide energy security by reducing dependence on imported fossil fuels and ensuring a reliable source of electricity. Demerits: a. Intermittent Energy Production: Solar power is an intermittent energy source, meaning that it is affected by weather conditions and cannot produce electricity 24/7, which can make it difficult to meet peak energy demands. b. High Upfront Costs: The initial cost of installing solar panels can be high, making it challenging for some consumers to invest in solar energy. c. Land Use: Solar power requires a large amount of land to generate significant amounts of electricity, which can be a challenge in densely populated areas. d. Limited Efficiency: Solar panels have limited efficiency in converting sunlight into electricity, which means that they require large surface areas to generate significant amounts of electricity. 13 | P a g e CHAPTER # 01 Sources of Power e. Environmental Impact: The production of solar panels can have negative environmental impacts, such as the emission of greenhouse gases during manufacturing and the disposal of panels after their lifespan. 1.3.5 Tidal Power Tidal power is generated from the kinetic energy of moving water caused by the ocean’s tides. It is a predictable and renewable source of electricity. Tidal power can be generated using tidal stream generators, tidal barrages, or tidal lagoons. However, the technology is relatively expensive, and potential environmental impacts need to be carefully assessed. Merits: a. Renewable Energy: Tidal power is a renewable and green energy source, meaning that it is sustainable, and there are no harmful emissions to the environment. b. Predictable Energy Production: Tidal power is a predictable source of energy, as the tides are cyclical and can be accurately predicted, which allows for efficient energy production planning. c. High Energy Density: Tidal power has a very high energy density, which means that it can generate large amounts of electricity from a relatively small amount of space. d. Long Lifespan: Tidal power systems can have a lifespan of up to 75 years, making them a reliable source of energy. e. Low Operating Costs: Once installed, tidal power systems have low operating costs, which can save consumers money on their electricity bills. Demerits: a. Limited Availability: Tidal power can be generated in areas with large tidal fluctuations, which limits its availability and potential use. b. High Capital Costs: The installation of tidal power systems can be expensive, requiring significant upfront capital investments, which can make it challenging for some countries to finance. c. Environmental Impact: Tidal power systems can have negative environmental impacts, such as altering the natural flow of water, 14 | P a g e CHAPTER # 01 Sources of Power affecting marine ecosystems, and interfering with the migration patterns of marine animals. d. Limited Efficiency: Tidal power systems have limited efficiency in converting the energy of ocean tides into electricity, which means that large systems are required to generate significant amounts of electricity. e. Maintenance and Repair: Tidal power systems require regular maintenance and repair due to the harsh oceanic environment, which can increase operating costs and affect system reliability. 1.3.6 Wind Power Wind power generates electricity by harnessing the kinetic energy in wind using turbines. It is a clean and renewable source of electricity. Advancements in wind power technology have led to reduced costs, making it an increasingly viable alternative to conventional power sources. However, wind power is dependent upon wind conditions, which can be unpredictable, and the construction of wind farms can impact local ecosystems. Merits: a. Renewable Energy: Wind power is a renewable energy source, meaning that it is sustainable, and there are no harmful emissions to the environment. b. Low Operating Costs: Wind turbines have low operating costs, and wind energy is essentially free, which can save consumers money on their electricity bills. c. Scalability: Wind power can be scaled up or down, making it suitable for both large and small-scale energy generation. d. Energy Security: Wind power provide energy security by reducing dependence on imported fossil fuels and ensuring a reliable source of electricity. e. Land Use: Wind turbines require relatively little land compared to other renewable energy sources such as solar, allowing for their installation in a range of locations. Demerits: a. Intermittent Energy Production: Wind power is intermittent energy source, meaning that it is affected by weather conditions 15 | P a g e CHAPTER # 01 Sources of Power and cannot produce electricity 24/7, which can make it difficult to meet peak energy demands. b. Visual and Noise Pollution: Wind turbines can also generate noise pollution, which can be a concern for people living near them. c. High Upfront Costs: The initial cost of installing wind turbines can be high, making it challenging for some consumers to invest in wind energy. d. Environmental Impact: The construction of wind turbines can have negative environmental impacts, such as the disruption of wildlife habitats and the potential harm to migratory birds and bats. e. Land Use Conflicts: Wind turbines can sometimes conflict with other land uses, such as agriculture and wildlife conservation, which can limit their potential installation in some areas. 1.3.7 Magneto Hydrodynamic (MHD) Power MHD power generation is a technique that uses the motion of an ionized gas or liquid metal (the “plasma”) through a magnetic field to produce electricity it works on Faraday’s law of electromagnetic induction. The principle behind MHD generation is the conversion of the kinetic energy of the conductive fluid (or working fluid) into electrical energy. This technology yields high energy conversion efficiencies and requires minimal fuel usage, making it an attractive and clean energy source. A working fluid (such as a plasma) is passed through a duct or channel surrounded by a magnetic field. The magnetic field interacts with the moving charges in the working fluid, inducing an electric field perpendicular to both the magnetic field and the flow direction of the fluid. As the working fluid flows through the channel, the electric field induces an electric current in the fluid, which can be harnessed to generate electricity. The generated electricity can be extracted from the system through electrodes placed in contact with the fluid. However, technical challenges and costs remain significant barriers to its wide-scale deployment. Merits: a. High Efficiency: MHD systems have the potential for high conversion efficiency, as they can convert up to 50% of the energy in a fuel into electricity. 16 | P a g e CHAPTER # 01 Sources of Power b. Fuel Flexibility: MHD can operate on a range of fuels, including fossil fuels and nuclear energy sources, making it a versatile technology. c. Low Emissions: MHD systems have low emissions, making them a cleaner source of energy than conventional power generation technologies. d. Longevity: MHD systems have a long lifespan, and the materials used in their construction are durable and can withstand high temperatures. e. Minimal Maintenance: MHD systems require minimal maintenance, reducing the operating costs of the technology. Demerits: a. High Capital Costs: The installation of MHD systems can be expensive, requiring significant upfront capital investments, which can make it challenging for some countries to finance. b. Limited Availability: MHD systems are not yet widely available or commercialized, making it difficult to access the technology in some regions. c. Technological Challenges: The development of MHD technology requires overcoming significant technological challenges, such as the need to develop stronger magnets and better conductive fluids. d. Environmental Impact: While MHD systems have low emissions, the extraction and production of the fuels they use can have negative environmental impacts. e. Scalability: MHD systems are currently limited in their scalability, making them less suitable for large-scale energy production. 1.3.8 Geothermal Power Geothermal power is generated from the Earth’s natural heat stored in its interior. Hot water or steam extracted from underground is used to drive turbines, thus producing electricity. Geothermal power plants have minimal environmental impact and provide a consistent electricity supply. However, geothermal resources are limited to certain geographic locations, and the high costs of drilling and infrastructure can be prohibitive. Merits: 17 | P a g e CHAPTER # 01 Sources of Power a. Renewable Energy: Geothermal energy is a renewable energy source, meaning that it is sustainable and there are no harmful emissions to the environment. b. Low Operating Costs: Once installed, geothermal power plants have low operating costs, and geothermal energy is essentially free, which can save consumers money on their electricity bills. c. Scalability: Geothermal power can be scaled up or down, making it suitable for both large and small-scale energy generation. d. Energy Security: Geothermal energy can provide energy security by reducing dependence on imported fossil fuels and ensuring a reliable source of electricity. e. Environmental Benefits: Geothermal power plants have low emissions, and the use of geothermal energy can help reduce greenhouse gas emissions and other air pollutants. Demerits: a. Limited Resource Availability: Geothermal energy resources are not uniformly distributed, and suitable sites for geothermal power plants are limited. b. High Upfront Costs: The initial cost of drilling and installing geothermal power plants can be high, making it challenging for some consumers to invest in geothermal energy. c. Environmental Impacts: The construction and operation of geothermal power plants can have negative environmental impacts, such as the potential for groundwater contamination, land subsidence, and seismic activity. d. Land Use Conflicts: Geothermal power plants can sometimes conflict with other land uses, such as agriculture and wildlife conservation, which can limit their potential installation in some areas. e. Technology Limitations: Some geothermal resources have low temperatures and may require advanced technologies for efficient energy production, limiting the potential for their widespread use. A simple comparison of different power generation sources is given in table 1. 18 | P a g e CHAPTER # 01 Sources of Power Table 1. Comparison of Different Power Systems Source Renewable Cost Availability Environmental Reliability impact Solar Yes High Variable Low Low Wind Yes High Variable Low Low Hydro Yes Low Seasonal Moderate High Biomass Yes Low Constant Moderate High Geothermal Yes High Constant Low High Tidal Yes High Periodic Low Moderate Coal No Low Constant High High Oil No High Constant High High Gas No High Constant Moderate High Nuclear No High Constant Low High 1.4 Solar Power System A solar power system is a system that uses the energy from the sun to produce electricity or heat. There are two main types of solar power systems: photovoltaic (PV) and concentrated solar power (CSP). Photovoltaic systems convert sunlight directly into electric current using semiconductor materials that exhibit the photovoltaic effect. Concentrated solar power systems use mirrors or lenses and tracking devices to focus a large area of sunlight onto a small spot, where it is converted into heat that drives a turbine or engine. Both types of systems can be installed on rooftops, ground-mounted, or integrated into buildings or vehicles. The advantages of solar power systems include their renewable and clean nature, their potential to reduce greenhouse gas emissions and dependence on fossil fuels, and their decreasing costs and increasing efficiency over time. The challenges of solar power systems include their variability and intermittency depending on the weather and time of day, their need for storage or backup solutions, and their integration into the existing grid and energy markets. PV Solar panels have following different types. a. Monocrystalline solar panels: Made from a single crystal of silicon, these panels are highly efficient and can produce more electricity per 19 | P a g e CHAPTER # 01 Sources of Power square foot than other types of solar panels. They are also more expensive than other types of panels. b. Polycrystalline solar panels: These panels are made from multiple crystals of silicon and are less expensive than monocrystalline panels. They are slightly less efficient, but still a good option for residential and commercial installations. c. Thin-film solar panels: Made from a thin layer of semiconductor material, these panels are the least expensive and least efficient type of solar panel. They are lightweight and flexible, making them a good option for portable or off-grid applications. 1.4.1 Calculation of load for solar PV system design Process for the calculation of load for solar PV system design comprises off following steps. a. Determining the electrical load: This involves calculating the total amount of electrical energy required by the appliances, devices, and equipment that will be connected to the solar PV system. This can be done by reviewing the product specifications of each device and adding up their power consumption in Watts (W) or kilowatts (kW). b. Estimating daily energy consumption: Once the electrical load has been determined, the next step is to estimate the daily energy consumption. This is done by multiplying the total power consumption by the number of hours that each device or appliance is expected to run each day. c. Accounting for system efficiency: It's important to consider the efficiency of the solar PV system when calculating the load. This can be done by multiplying the estimated daily energy consumption by a factor of 1.3 to account for system losses and inefficiencies. d. Adjusting for climate conditions: The amount of solar energy that can be harvested by a solar PV system will depend on the climate conditions of the location. The average solar insolation (or solar irradiance) can be used to estimate the amount of energy that can be harvested by the solar PV system each day. This information can be obtained from publicly available solar maps or databases. e. Sizing the solar PV system: Based on the estimated daily energy consumption and the amount of solar energy that can be harvested, the size of the solar PV system can be calculated. This involves 20 | P a g e CHAPTER # 01 Sources of Power selecting the appropriate solar panel size, number of panels, and battery capacity to meet the estimated daily energy demand. 1.4.2 Planning for installation of solar panel up to 3 KW Main and first step for the solar system planning is calculation of load. Load of a house is given in Table 2 and we want to design a solar system for this load with a battery backup of 1 day. So, we shall calculate following three important things. a) Rating of Inverter. b) Battery capacity and connections. c) Rating of Solar Panels. After calculating these, we’ll decide how to connect batteries and solar panels. Table 2. Load and energy profile of a house Sr. No Name of Appliance Quantity Operating Hours Power (W) Energy (Wh) 1 Fridge 1 6 250 1500 2 Fan 4 6 300 1800 3 Led TV 1 5 50 250 4 Led Bulb 10 8 300 2400 5 Microwave oven 1 0.25 850 213 1750 6163 Total a) Rating of inverter Inverter is always selected by keeping in view the peak load and multiply it with 1.3 to add the future load growth. Required inverter size for our proposed load will be Inverter Capacity = Peak load x 1.3 = 1750 x 1.3 = 2275 Watt Nearest suitable inverter available in market in 2.5 KW. b) Battery capacity and connections 21 | P a g e CHAPTER # 01 Sources of Power Batteries are selected keeping in view the supported battery voltage of inverter. Generally, 2.5KW inverters support 24V DC. Battery Capacity = Wh required x Backuptime in days System Efficiency x DOD x V 6163 x 1 0.85 x 0.8 x 24 =378Ah Where DOD represents the depth of discharge. Generally deep cycle batteries have 80 to 90% DOD and V represents the voltage of battery bank. So, our required battery capacity will be 400 Ah and we shall connect two 12V, 200 Ah batteries in series. c) Rating of solar panels There are several things to consider for the optimum selection of solar panels as like geographic location, solar peak hours, efficiency of solar panels and energy consumption of devices etc. Average solar peak hours per day in Pakistan are 8. Let’s calculate the capacity of solar panels. Solar Panel Capacity = Wh required Sun Peak Hours x Efficiency 6163 8 x 0.25 = 3082 W So, we shall use approximately 6 solar panels of 520 watt for this system. Now, we shall check the input voltage range of selected inverter. For example, a 2.5kW inverter has input voltage range of 145 V to 280 V while maximum voltage of 520 watt solar panel are 54 v. So, we shall make two parallel strings each comprising of three solar panels in series. 22 | P a g e CHAPTER # 01 Sources of Power Figure 1.2. Design of solar system 1.4.3 Testing of solar power plant Testing of a solar power plant is essential to ensure that the system operates efficiently and effectively, producing the desired amount of electricity. Here are some steps that are typically involved in testing a solar power plant. a) Pre-commissioning tests Before the solar power plant is commissioned, various tests need to be carried out to ensure that the plant is ready for operation. These tests include checking the wiring, measuring the voltage and current, and ensuring that all the components are functioning correctly. b) Performance testing Once the solar power plant is operational, it is essential to evaluate its performance. Performance testing involves measuring the power output of the solar panels, inverters, and other components to ensure that they are operating correctly. c) Environmental testing 23 | P a g e CHAPTER # 01 Sources of Power Solar power plants are exposed to various environmental conditions, including extreme temperatures, humidity, and wind. It is important to test the system's ability to withstand these conditions and continue to function optimally. d) Maintenance testing Regular maintenance of the solar power plant is necessary to ensure that it continues to operate efficiently. Maintenance testing involves checking the various components of the system and identifying any issues that need to be addressed. e) Monitoring and control Monitoring and control systems are essential for ensuring that the solar power plant operates efficiently. These systems enable operators to monitor the system's performance in real-time, detect any issues, and take appropriate action to address them. Overall, the testing of a solar power plant involves a combination of precommissioning tests, performance testing, environmental testing, maintenance testing, and monitoring and control. By carrying out these tests, operators can ensure that the system operates efficiently and effectively, producing the desired amount of electricity. 1.5 Wind power system A wind power system harnesses the power of wind to generate electricity. It typically consists of a wind turbine, a tower or pole to support the turbine, a generator, and a controller or inverter to convert the electrical output of the turbine to the appropriate voltage and frequency for use in homes or businesses. The wind turbine is designed to capture the kinetic energy of the wind and convert it into mechanical energy by rotating the blades of the turbine. The mechanical energy is then converted to electrical energy by the generator, which produces a current that can be used to power appliances, lights, and other electrical devices. Wind power systems come in various sizes, from small systems that can generate a few hundred watts to large systems that can generate several megawatts of power. They are typically installed in areas with high wind speeds, such as hilltops, ridges, or coastal regions. Wind power systems offer several advantages, such as being a clean and renewable source of energy, reducing reliance on fossil fuels, and reducing 24 | P a g e CHAPTER # 01 Sources of Power greenhouse gas emissions. However, they also have some limitations, such as the change of wind speed and direction, which can affect the efficiency and reliability of the system. Overall, wind power systems can be a cost-effective and sustainable option for generating electricity, especially in areas with high wind resources. Proper planning, installation, and maintenance are important to ensure the safe and efficient operation of the system. a) Horizontal-axis wind turbines (HAWT) HAWT is the most commonly used type of wind turbine. It consists of a rotor that has blades attached to a horizontal axis that rotates around a vertical mast. The rotor faces into the wind, and the blades spin like propellers. The rotational motion is transferred to a gearbox and a generator that converts the mechanical energy into electrical energy. HAWTs are suitable for largescale applications, such as wind farms, as they can generate a significant amount of electricity with high efficiency. b) Vertical-axis wind turbines (VAWT) VAWTs have a rotor that spins around a vertical axis. They can be classified into two types: Savonius and Darrieus turbines. Savonius turbines have a curved, S-shaped rotor that resembles a cylinder cut in half. The curved blades catch the wind and rotate the rotor. Darrieus turbines have a straight rotor that consists of multiple airfoil-shaped blades that rotate around a central shaft. VAWTs are suitable for small-scale applications and urban areas, where space is limited. c) Offshore wind turbines Offshore wind turbines are installed in bodies of water, such as oceans or seas. They are designed to withstand harsh weather conditions and strong winds. Offshore turbines can be either HAWT or VAWT, but HAWT is more commonly used due to its higher efficiency. Offshore wind turbines can generate more energy than onshore turbines as the wind speed and consistency is generally higher over water bodies. 25 | P a g e CHAPTER # 01 Sources of Power Figure 1.3. Horizontal Axis Wind Turbines Figure 1.4. Vertical Axis Wind Turbines d) Hybrid wind turbines Hybrid wind turbines combine two or more types of wind turbines to enhance their efficiency and performance. For instance, a hybrid turbine can have a HAWT on top of a VAWT, where the HAWT operates in high wind speed conditions, and the VAWT operates in low wind speed conditions. Hybrid 26 | P a g e CHAPTER # 01 Sources of Power turbines can also have a solar panel or a battery system integrated with the turbine to provide a more stable power output. In conclusion, wind turbines come in various types and designs, each with its own advantages and limitations. The choice of wind turbine depends on factors such as wind speed, application, available space, and environmental conditions. 1.5.1 Parts of wind power plant A wind power plant consists of several components that work together to generate electricity from wind. In this response, we will discuss the major components of a wind power plant in detail: a. Wind Turbines The wind turbines are the most critical components of a wind power plant. They convert the kinetic energy of wind into mechanical energy that is used to rotate the turbine blades. Wind turbines can be categorized into two main types, Horizontal Axis Wind Turbines (HAWT) and Vertical Axis Wind Turbines (VAWT). HAWTs are more commonly used in wind power plants, as they are more efficient and generate higher electricity outputs. The number of wind turbines in a wind power plant can vary, depending on the capacity of the plant and the available wind resources. b. Tower The tower is the structure that supports the wind turbines. It is usually made of steel and can vary in height depending on the wind resources and the size of the wind turbines. The tower height can range from 30 meters to 150 meters, and the diameter can range from 3 to 6 meters. The tower must be strong enough to withstand the weight of the turbine and the rotational forces created by the wind. c. Foundation The foundation is the base on which the tower is erected. It must be strong enough to support the weight of the tower and the wind turbine. The foundation can vary in size and shape depending on the soil conditions and the tower height. The foundation can be a shallow or deep foundation, and it can be made of concrete or steel. d. Rotor Blades The rotor blades are the components that capture the kinetic energy of the wind and convert it into mechanical energy. The blades can vary in size and 27 | P a g e CHAPTER # 01 Sources of Power shape depending on the turbine capacity and the wind resources. The rotor blades can be made of various materials, such as fiberglass, carbon fiber, or wood. They are designed to be aerodynamically efficient and must withstand the stresses created by the wind. e. Gearbox The gearbox is a component that transfers the rotational energy from the rotor to the generator. It increases the rotational speed of the rotor to match the speed required by the generator. The gearbox is usually located inside the nacelle, which is the compartment at the top of the tower that houses the gearbox, generator, and other components. f. Generator The generator is the component that converts the mechanical energy into electrical energy. The generator is usually located inside the nacelle and can be either a synchronous or asynchronous generator. The generator output voltage is usually in the range of 690V to 33kV, depending on the capacity of the wind turbine and the grid requirements. g. Power Electronics The power electronics are the components that control the electrical output of the generator. They are responsible for regulating the voltage and frequency of the output to match the grid requirements. The power electronics can include components such as inverters, transformers, and switchgear. h. Control System The control system is responsible for monitoring and controlling the operation of the wind turbine. It includes sensors that measure the wind speed, direction, and temperature. The control system can adjust the pitch angle of the rotor blades to optimize the performance of the turbine based on the wind conditions. It also includes safety systems that can shut down the turbine in case of emergency or high wind speeds. i. Substation The substation is the component that connects the wind power plant to the grid. It includes transformers that step up the voltage of the generator output to match the grid voltage. The substation also includes switchgear that protects the plant from overloads and faults. The substation can be located on-site or off-site, depending on the distance to the grid connection point. 28 | P a g e CHAPTER # 01 Sources of Power Figure 1.5. Wind Power Plant 29 | P a g e CHAPTER # 01 Sources of Power Sample Multiple Choice Questions 1. Which of the following is not a renewable source of energy (a) Solar (b) Wind (c) Coal (d) Hydro 2. What is the main disadvantage of thermal power plants (a) They are not widely available (b) They emit significant greenhouse gases (c) They require large land areas (d) They have high installation costs 3. How is nuclear power generated (a) By harnessing the energy of water (b) By capturing sunlight (c) By burning fossil fuels (d) By nuclear fission reactions 4. What is the main advantage of tidal power (a) It is a predictable (b) It does not require large land areas (c) It produces no environmental impact d) It is not affected by weather conditions 5. What is a solar power system (a) System that uses energy from wind (b) System that uses energy from the sun (c) System that uses energy from water (d) System that uses energy from coal 6. What are the two main types of solar power systems (a) Wind power and hydro power (b) Photovoltaic and concentrated solar power (c) Geothermal power and biomass power (d) Nuclear power and fossil fuel power 7. What is the advantage of solar power systems (a) They are cheap and widely available (b) They are easy to install 30 | P a g e CHAPTER # 01 Sources of Power (c) They are renewable and clean (d) They are not affected by weather conditions 8. What is the disadvantage of solar power systems (a) They are expensive (b) Energy production is not sufficient (c) They are variable and intermittent (d) They are harmful to the environment 9. What are the types of PV solar panels (a) Monocrystalline and polycrystalline (b) Monocrystalline and thick-film (c) Polycromide and intracrystalline (d) Monocrystalline and amorphous 10. Which type of solar panel is the most efficient and expensive (a) Monocrystalline solar panels (b) Polycrystalline solar panels (c) Thin-film solar panels (d) Concentrated solar power panels 11. Which type of wind turbine is most commonly used in large-scale applications (a) Horizontal-axis wind turbines (HAWT) (b) Vertical-axis wind turbines (VAWT) (c) Offshore wind turbines (d) Hybrid wind turbine 12. What component of a wind power plant captures the kinetic energy of the wind and converts it into mechanical energy (a) Tower (b) Generator (c) Rotor blades (d) Gearbox 13. Which type of wind turbine is suitable for small-scale applications and urban areas with limited space (a) Horizontal-axis wind turbines (HAWT) (b) Vertical-axis wind turbines (VAWT) (c) Offshore wind turbines (d) Hybrid wind turbines 31 | P a g e CHAPTER # 01 Sources of Power 14. What component of a wind power plant is responsible for stepping up the voltage of the generator output to match the grid voltage (a) Generator (b) Control system (c) Power electronics (d) Substation 15. Which component of a solar power system focuses sunlight onto a small spot to produce heat (a) Photovoltaic panels (b) Mirrors or lenses in a CSP (c) Semiconductor materials (d) Solar tracking devices 16. What is the depth of discharge (DOD) of a typical deep cycle battery (a) 50-60% (b) 70-80% (c) 80-90% (d) 100% 17. What is the purpose of including an inverter in a solar power system (a) To convert sunlight into electric current (b) To focus sunlight onto a small spot (c) To convert direct current into alternating current (d) To store excess solar energy in batteries 18. What design feature allows thin-film solar panels to be suitable for portable or off-grid applications (a) High efficiency (b) Low cost (c) Lightweight and flexible (d) High power output per square foot 19. In wind power systems, what component is housed in the nacelle (a) Rotor blades (b) Tower (c) Foundation (d) Generator 20. What is MHD (a) Magnetohydrodynamic (b) Magnetomotive Force 32 | P a g e CHAPTER # 01 Sources of Power (b) Modern Hydrogen Dynamics (d) Mega Hydro Dam 21. All available fuels are source of (a) Coal (b) Thermal Energy (c) Nuclear Energy (d) Chemical Energy 22. MHD works on principle of (a) Fleming (b) Faraday (c) Edison (d) Tesla 23. To convert water energy into electric energy, _____ is used with generator (a) Steam Turbine (b) Wind Turbine (c) Water Turbine (d) Heat Exchanger 24. ________ power plants are installed far from load centers. (a) Hydro Electric (b) Thermal (c) Wind (d) Diesel 25. ________ is less for a nuclear power plant. (a) Age (b) Initial cost (c) Security (d) Per unit cost Answer to MCQ’s 1. c 2. b 3. d 4. a 5. b 6. b 7. c 8. c 9. a 10. a 11. a 12. c 13. b 14. d 15. b 33 | P a g e CHAPTER # 01 Sources of Power 16. c 17. c 18. c 19. d 20. a 21. b 22. b 23. c 24. a 25. d Sample Short Questions 1. What is electrical power? 2. Name some sources of power that can be used to generate electricity? 3. What are the salient features of systems of power sources? 4. Define hydroelectric energy? 5. Define nuclear power generation? 6. Define thermal power generation? 7. Define geothermal generation? 8. What are indigenous sources of energy? 9. What are non-indigenous sources of energy? 10. What is the difference between renewable and non-renewable energy? 11. What are the two main types of solar power systems? 12. How do photovoltaic systems convert sunlight into electricity? 13. What are concentrated solar power systems known for? 14. What advantages do solar power systems offer? 15. What challenges do solar power systems face? 16. Name the three types of PV solar panels. 17. What is the main difference between photovoltaic and concentrated solar power systems? 18. What factors are considered in the calculation of load for a solar PV system design? 19. What are the testing methods of solar power plant? 20. What are the main components of a wind power system? 21. What are the two main types of wind turbines? 22. What advantages do wind power systems offer compared to conventional power sources? 23. What is the main limitation of wind power systems? 24. What is the difference between horizontal-axis wind turbines and vertical-axis wind turbines? 34 | P a g e CHAPTER # 01 Sources of Power 25. Where are offshore wind turbines typically installed? 26. What are hybrid wind turbines, and why are they used? Sample Long Questions 1. 2. 3. 4. 5. Compare different sources of electrical power? Write a detailed note on solar power generation? What are the planning considerations for a solar power plant? Describe different types of wind turbines in detail? Write a note on construction of wind turbine? 35 | P a g e CHAPTER # 02 Thermal Power Station CHAPTER 2 THERMAL POWER STATION Chapter objectives: After studying this chapter, a student will be able to Understand the Introduction to thermal power station. Understand the types of thermal power stations and their working. Understand the working of different parts of thermal power station and their working with schematic diagram. Understand the types of boilers. Understand the types, selection criteria and working of steam turbines. Understand the cconstruction of turbo generators. Understand the function and application of condenser in a steam turbine power station. Understand the water circulation system in a thermal power station. Understand the introduction of diesel engine power station. Understand the working and construction of a diesel eengine, two strokes, four strokes and their comparison. 2.1 Introduction to thermal power station A thermal power station, also known as a coal-fired power station, is a type of power plant that generates electricity by burning coal to produce steam. The steam is then used to drive a steam turbine, which in turn drives a generator that produces electricity. Thermal power stations are one of the most common types of power plants in the world, and they provide a significant portion of the electricity used globally. The process of generating electricity in a thermal power station begins with the coal being delivered to the station and stored in coal bunkers. From there, the coal is transported to a coal pulverizer, which grinds the coal into a fine powder. The pulverized coal is then blown into the boiler, where it is burned at high temperatures to produce heat. This heat is used to boil water in the boiler, creating steam that is used to drive the steam turbine. 36 | P a g e CHAPTER # 02 Thermal Power Station The steam turbine is connected to a generator, which converts the mechanical energy from the turbine into electrical energy. The electricity generated by the generator is then transmitted through power lines to homes, businesses, and other users of electricity. Thermal power stations require large amounts of water for the steam generation process. The water is typically sourced from a nearby river, lake, or ocean and is treated to remove impurities before being used in the power plant. The process of cooling the steam after it has passed through the turbine also requires large amounts of water, which is typically returned to the source in a cooled state. One of the major environmental concerns associated with thermal power stations is the emission of greenhouse gases, primarily carbon dioxide, which contributes to global warming. Other pollutants, such as sulfur dioxide and nitrogen oxide, can also be emitted by the burning of coal and can contribute to acid rain and other environmental problems. In recent years, there has been a shift towards cleaner forms of energy, such as wind and solar power, as well as the development of technologies such as carbon capture and storage, which aim to capture and store carbon dioxide emissions from thermal power stations. Despite these developments, thermal power stations continue to play a significant role in meeting the world's energy needs, particularly in developing countries where access to electricity is limited. 2.2 Selection of fuels and site 2.2.1 Selection of Fuel The primary fuel used in thermal power stations is coal, which is burned to produce heat that is used to generate steam. However, other types of fuels can also be used, depending on the availability and cost of the fuel, as well as environmental considerations. Some of the fuels that can be used in thermal power stations include: a. Coal Coal is a fossil fuel that is formed from the remains of plants that lived millions of years ago. It is a black or brownish-black sedimentary rock that is primarily composed of carbon, along with small amounts of other elements such as sulfur, nitrogen, and oxygen. Coal is one of the most widely used fuels for 37 | P a g e CHAPTER # 02 Thermal Power Station power generation, accounting for about 38% of global electricity generation in 2020. Peat is considered very low grade coal which contains very high carbon content and not suitable to be used in power plants. There are four main types of coal that are commonly used in power generation, classified according to their degree of metamorphism, or the amount of heat and pressure they have been subjected to over time. These types are: Anthracite: Anthracite is the highest grade of coal, with a high carbon content and low moisture content. It is very hard and has a high heat output, making it an excellent fuel for power generation. Anthracite is relatively rare and expensive compared to other types of coal. Bituminous: Bituminous coal is the most common type of coal used in power generation, with a moderate carbon content and higher moisture content than anthracite. It is softer and more brittle than anthracite and is divided into subbituminous and bituminous coal depending on its carbon content. Bituminous coal is used in power plants that require a balance between heat output and cost. Subbituminous: Subbituminous coal has a lower carbon content and higher moisture content than bituminous coal. It is often brownish or black in color and has a dull, matte finish. Subbituminous coal is used in power plants that have lower efficiency requirements, such as in developing countries. Lignite: Lignite is the lowest grade of coal, with a low carbon content and high moisture content. It is often brown in color and has a woody texture. Lignite is typically used in power plants that have very low efficiency requirements, or as a backup fuel source. b. Natural Gas Natural gas is a clean-burning fuel that produces fewer emissions than coal. It is often used in combined-cycle power plants, where the exhaust heat from a gas turbine is used to generate steam for a steam turbine. c. Oil Oil can also be used as a fuel in thermal power stations, although it is less common than coal or natural gas. Oil-fired power plants are typically used as backup power sources or for peak demand periods. 38 | P a g e CHAPTER # 02 Thermal Power Station d. Biomass Biomass is a renewable fuel source that is derived from organic matter, such as wood chips, agricultural waste, or municipal solid waste. Biomass can be burned in a boiler to produce steam, which is then used to generate electricity. The choice of fuel used in a thermal power station depends on a number of factors, including cost, availability, and environmental impact. Coal remains the most common fuel used in thermal power stations, although there is increasing interest in using cleaner fuels such as natural gas and biomass. 2.2.2 Selection of Site Selecting the right site for a thermal power plant is a critical process that involves careful consideration of a variety of factors. Here are some of the key factors that are typically considered when selecting a site for a thermal power plant: a. Availability of fuel The primary fuel for a thermal power plant is coal, so the site should be located near coal mines or have easy access to a reliable supply of coal. b. Water availability Thermal power plants require large quantities of water for cooling purposes, so the site should be located near a reliable water source, such as a river or lake. c. Land availability The site should have sufficient land to accommodate the power plant and any associated infrastructure, such as transmission lines and substations. d. Environmental factors The site should be evaluated for any potential environmental impacts, such as air pollution, water pollution, and impacts on wildlife and habitats. e. Transportation infrastructure The site should have good transportation infrastructure, such as highways, railroads, and ports, to facilitate the transport of fuel and equipment to the site and the transport of electricity from the power plant to customers. f. Local community The site should be located in an area that is compatible with the local community and does not have significant negative impacts on the health, safety, or quality of life of nearby residents. 39 | P a g e CHAPTER # 02 Thermal Power Station g. Economic factors The site should be economically viable and have a low cost of production, including factors such as labor costs, taxes, and regulatory costs. Overall, selecting the right site for a thermal power plant is a complex process that requires careful evaluation of a wide range of factors. A comprehensive site selection study is typically conducted to evaluate potential sites and identify the most suitable location for the power plant. 2.3 Types of thermal power stations and their working 2.3.1 Coal-fired power plants: Figure 2.6. Coal Fired Thermal Power Plant Coal-fired power plants work by burning coal to produce heat, which is then used to generate steam. The steam turns a turbine connected to a generator, which produces electricity. To start the process, coal is first pulverized into a fine powder and then blown into the boiler, where it is burned to produce heat. The heat generated by the burning coal is used to convert water into steam, which is then directed to the turbine. The turbine spins the generator, 40 | P a g e CHAPTER # 02 Thermal Power Station which produces electricity. The steam is then condensed back into water and returned to the boiler to be heated again, completing the cycle. The electricity produced by the generator is sent to a transformer, which increases the voltage so it can be transmitted over long distances via power lines. Coal-fired power plants require a constant supply of coal, which is transported to the plant by rail or truck. They also require a source of cooling water, which is typically drawn from nearby lakes, rivers, or oceans. The cooling water is circulated through the power plant to absorb heat, and then released back into the environment. Coal-fired power plants generate large amounts of carbon dioxide and other pollutants, which contribute to climate change and air pollution. A typical coal fired power plant is given in figure 2.1. 2.3.2 Oil-fired power plants: Figure 2.7. Oil fired thermal power plant Oil-fired power plants work by burning oil to produce heat, which is then used to generate steam. The steam turns a turbine connected to a generator, which produces electricity. To start the process, oil is first stored in tanks and then pumped into the boiler, where it is burned to produce heat. The heat generated by the burning oil is used to convert water into steam, which is then directed to the turbine. The turbine spins the generator, which produces electricity. The steam is then condensed back into water and returned to the boiler to be heated again, completing the cycle. The electricity produced by the generator is sent to a transformer, which increases the voltage so it can 41 | P a g e CHAPTER # 02 Thermal Power Station be transmitted over long distances via power lines. Oil-fired power plants require a constant supply of oil, which is transported to the plant by tanker trucks or ships. They also require a source of cooling water, which is typically drawn from nearby lakes, rivers, or oceans. The cooling water is circulated through the power plant to absorb heat, and then released back into the environment. Oil-fired power plants generate fewer pollutants than coal-fired power plants but are still a significant source of greenhouse gases and other air pollutants. A typical oil fired power plant is given in figure 2.2. 2.3.3 Gas-fired power plants: Figure 2.8. Gas fired thermal power plant Gas-fired power plants work by burning natural gas to produce heat, which is then used to generate electricity. To start the process, natural gas is first extracted from underground wells and transported to the power plant via pipeline. At the power plant, the natural gas is burned in a boiler to produce heat. The heat generated by the burning natural gas is used to convert water into steam, which is then directed to a turbine. The turbine spins a generator, which produces electricity. The steam is then condensed back into water and returned to the boiler to be heated again, completing the cycle. The electricity produced by the generator is sent to a transformer, which increases the voltage so it can be transmitted over long distances via power lines. Gas-fired power plants require a constant supply of natural gas, which is transported to the plant via pipeline. They also require a source of cooling water, which is typically drawn from nearby lakes, rivers, or oceans. The cooling water is 42 | P a g e CHAPTER # 02 Thermal Power Station circulated through the power plant to absorb heat, and then released back into the environment. Gas-fired power plants generate fewer pollutants than coal-fired power plants and oil-fired power plants, making them a cleaner source of electricity. A typical gas fired power plant is given in figure 2.3. 2.3.4 Combined Cycle Thermal Power Plants: Figure 2.9. Combined cycle thermal power plant Combined cycle power plants work by using both gas turbines and steam turbines to generate electricity. The process begins by burning natural gas in a gas turbine, which produces hot exhaust gases. The hot exhaust gases are then directed to a heat recovery steam generator, where they heat water to produce steam. The steam is then directed to a steam turbine, which generates additional electricity. The steam is then condensed back into water and returned to the heat recovery steam generator to be heated again. The electricity produced by the gas turbine and steam turbine is sent to a transformer, which increases the voltage so it can be transmitted over long distances via power lines. Combined cycle power plants require a constant supply of natural gas, which is transported to the plant via pipeline. They also require a source of cooling water, which is typically drawn from nearby lakes, rivers, or oceans. The cooling water is circulated through the power plant to absorb heat, and then released back into the environment. Combined cycle power plants are highly efficient, as they capture waste heat from the gas turbine to produce additional electricity. They generate fewer pollutants than other types of power plants, making them a cleaner source of electricity. A typical combined cycle power plant is given in figure 2.4. 43 | P a g e CHAPTER # 02 Thermal Power Station 2.4 Parts of thermal power station and their working with schematic diagram Steam power station simply involves the conversion of heat of coal combustion into electrical energy, yet it embraces many arrangements for proper working and efficiency. The schematic arrangement of a modern steam power station is shown in figure 2.5.The whole arrangement can be divided into the following parts for the sake of simplicity: 1. Coal and ash handling 2. Steam generating plant 3. Steam turbine 4. Alternator 5. Feed water 6. Cooling arrangement 2.4.1 Coal and ash handling The coal is transported to the power station by road or rail and is stored in the coal storage plant. Storage of coal is primarily a matter of protection against coal strikes, failure of transportation system and general coal shortages. From the coal storage plant, coal is delivered to the coal handling plant where it is pulverized (crushed into small pieces) in order to increase its surface exposure, thus promoting rapid combustion without using large quantity of excess air. The pulverized coal is fed to the boiler by belt conveyors. The coal is burnt in the boiler and the ash produced after the complete combustion of coal is removed to the ash handling plant and then delivered to the ash storage plant for disposal. The removal of the ash from the boiler furnace is necessary for proper burning of coal. It is worthwhile to give a passing reference to the amount of coal burnt and ash produced in a modern thermal power station. A 100 MW station operating at 50% load factor may burn about 20,000 tons of coal per month and ash produced may be to the tune of 10% to of coal fired i.e., 2,000 to 3,000 tons. In fact, in a thermal station, about 50% to 60% of the total operating cost consists of fuel purchasing and its handling. 44 | P a g e CHAPTER # 02 Thermal Power Station Figure 2.5. Schematic arrangement of thermal power plant 2.4.2 Steam generating plant The steam generating plant consists of a boiler for the production of steam and other auxiliary equipment for the utilization of flue gases. a) Boiler: The heat of combustion of coal in the boiler is utilized to convert water into steam at high temperature and pressure. The flue gases from the boiler make their journey through super heater, economizer, and air preheater and are finally exhausted to atmosphere through the chimney. b) Super heater: The steam produced in the boiler is wet and is passed through a super heater where it is dried and superheated (steam temperature increased above that of boiling point of water) by the flue gases on their way 45 | P a g e CHAPTER # 02 Thermal Power Station to chimney. Superheating provides two principal benefits. Firstly, the overall efficiency is increased. Secondly, too much condensation in the last stages of turbine (which would cause blade corrosion) is avoided. The superheated steam from the super heater is fed to steam turbine through the main valve. c) Economizer: An economizer is essentially a feed water heater and derives heat from the flue gases for this purpose. The feed water is fed to the economizer before supplying to the boiler. The economizer extracts a part of heat of flue gases to increase the feed water temperature. d) Air preheater: An air preheater increases the temperature of the air supplied for coal burning by deriving heat from flue gases. Air is drawn from the atmosphere by a forced draught fan and is passed through air preheater before supplying to the boiler furnace. The air preheater extracts heat from flue gases and increases the temperature of air used for coal combustion. The principal benefits of preheating the air are: increased thermal efficiency and increased steam capacity per square meter of boiler surface. 2.4.3 Steam turbine The dry and superheated steam from the super heater is fed to the steam turbine through main valve. The heat energy of steam when passing over the blades of turbine is converted into mechanical energy. After giving heat energy to the turbine, the steam is exhausted to the condenser which condenses the exhausted steam by means of cold water circulation. 2.4.4 Alternator The steam turbine is coupled to an alternator. The alternator converts mechanical energy of turbine into electrical energy. The electrical output from the alternator is delivered to the bus bars through transformer, circuit breakers and isolators. 2.4.5 Feed Water The condensate from the condenser is used as feed water to the boiler. Some water may be lost in the cycle which is suitably made up from external source. The feed water on its way to the boiler is heated by water heaters and economizer. This helps in raising the overall efficiency of the plant. 2.4.6 Cooling arrangement In order to improve the efficiency of the plant, the steam exhausted from the turbine is condensed* by means of a condenser. Water is drawn from a natural source of supply such as a river, canal or lake and is circulated through the 46 | P a g e CHAPTER # 02 Thermal Power Station condenser. The circulating water takes up the heat of the exhausted steam and itself becomes hot. This hot water coming out from the condenser is discharged at a suitable location down the river. In case the availability of water from the source of supply is not assured throughout the year, cooling towers are used. During the scarcity of water in the river, hot water from the condenser is passed on to the cooling towers where it is cooled. The cold water from the cooling tower is reused in the condenser. 2.5 Boilers and their types A boiler is a closed vessel that heats a fluid (typically water). The fluid does not always boil. The heated or vaporized fluid exits the boiler and is used in a variety of processes or heating applications, including cooking, water or central heating, and boiler-based power generation. Boilers and most specifically steam boilers are an important component of thermal power plants. 2.5.1 Working principle of boiler The boiler operates on the principle that water is heated in a closed vessel and then converted into steam as a result of the heating. This steam has a lot of kinetic energy at high pressures. Water is fed to the boiler and then heated to its boiling point by using heat from the furnace. This water is converted into high-pressure steam as a result of heating. The generated steam is routed through the steam turbines. When high-pressure steam strikes the turbine, it causes it to rotate. A generator is connected to the turbine, and the generator begins to rotate along with the turbine, producing electricity. 2.5.2 Types of steam boiler Boilers are classified into several types based on several factors such as pressure and temperature, fuel type, form of heating, heating method and size/capacity etc. However, the most common fuel type is petrol, oil, or electricity to operate. Both gas and oil boilers work in the same way. Mainly tere are two types of boiler that are most important and these are a) Water tube boiler b) Fire tube boiler a) Water tube boiler A water tube Boiler is a type of pressure vessel used to create steam under pressure by passing hot water through it. It works by heating water above its 47 | P a g e CHAPTER # 02 Thermal Power Station normal boiling point which turns into vapor and then exits the boiler at higher pressure than when it was entered. Figure 2.6. Water tube boiler The main components of a water tube Boiler consist of tubes filled with water, a furnace where fuel is burned to heat up the water, and a drum connected to the top of the furnace containing air and other gases. Advantages of this type of boiler over fire-tube boilers include greater efficiency, easier access to parts, better control of flue gas temperature and composition, and improved safety features such as automatic blow down valves. However, they can be more expensive initially and require more frequent inspection and maintenance. La-Mont boiler, Benson boiler, Yarrow boiler and Wilcox boiler are some examples of water tube boilers. Advantages a. The tubes of these boilers are exposed outside the shell, any part inside the tubes can easily accessed without having to remove the entire unit from service. This makes repairs faster and cheaper. b. Automatic blow down valve systems help prevent explosions due to excessive build ups in pressure. c. The temperature of the exhaust gasses can be controlled precisely. 48 | P a g e CHAPTER # 02 Thermal Power Station d. Improved design for high pressure applications Disadvantages a. Water tubes are more prone to corrosion and scale formation than fire tubes. b. The large number of small diameter tubes in a water-tube boiler makes it difficult to maintain proper circulation if one or two tubes become blocked by debris or ash. 3. Due to the high pressure inside the boiler, any leakage of steam could cause serious safety hazards such as explosions or fires. c. These boilers have low efficiency as compared to fire tube boilers. b) Fire tube boiler Fire tube Boilers are one of the most common types of boilers available. Fire tube boilers consist of a series of small diameter tubes called fires into which fuel is burned to create high temperature gas flowing inside the tubes. In order to maximize energy output from the system, these tubes must be kept as long and straight as possible. Figure 2.7. Fire tube boiler To achieve this, these tubes may be supported by stay rods or a stay arm arrangement. As the gas flows through the tubes, it transfers its heat to the 49 | P a g e CHAPTER # 02 Thermal Power Station surrounding water, thus creating saturated steam. Fire tube boilers are typically designed to work under both low and high pressure conditions. Additionally, these boilers often feature automatic controls and safety devices to ensure proper operation and prevent any potential hazards. Overall, fire tube boilers offer many advantages including efficient use of space, easy maintenance, and versatility across various industries. Lancashire boiler, Cochran boiler, Velcon boiler and locomotive boiler are some examples of fire tube boilers. Advantages a. These are relatively low in cost. b. Their operation is easy. c. These can handle high pressures and temperatures. d. These boilers have flexibility in design. e. Efficiency of these boilers are high. Disadvantages a. These boilers have problem of water contamination due to ash deposits from combustion products. b. These have limited steam output compared to water tube boilers. c. Cleaning and maintenance of these boilers is difficult. 2.6 Steam turbine working principle and construction A steam turbine is a machine that converts thermal energy from pressurized steam into mechanical energy, which can be used to generate electricity or drive machinery. The steam turbine is an essential component of a power plant that uses steam as a working fluid to generate electricity. 2.6.1 Working principle The working principle of a steam turbine is based on the conversion of thermal energy into mechanical energy through the use of high-pressure steam. 2.6.2 Construction of steam turbine The construction of a steam turbine can vary depending on its type and size. However, the basic components of a steam turbine include a rotor, stator, and nozzles. The rotor is the rotating part of the steam turbine that converts the energy of the steam into mechanical energy. It is typically made of highstrength materials such as steel and is designed to withstand the stresses and strains associated with high-speed rotation. 50 | P a g e CHAPTER # 02 Thermal Power Station The stator is the stationary part of the steam turbine that contains a series of stationary blades. These blades guide the steam onto the rotor blades and are designed to optimize the energy transfer from the steam to the rotor. The stator also contains a series of fixed guide vanes that direct the steam flow into the rotor blades. The nozzles are the components that convert the high-pressure, hightemperature steam into a high-velocity jet. The steam is directed through the nozzles and onto the rotor blades, where it imparts energy to the rotor and causes it to rotate. 2.7 Types of steam turbine There are two basic types of steam turbines: impulse turbines and reaction turbines. 2.7.1 Impulse Turbine An impulse steam turbine is a type of steam turbine that uses the impulse force of high-velocity steam jets to generate mechanical energy. The impulse steam turbine consists of two main components: the stationary nozzles and the moving rotor blades. The stationary nozzles are designed to direct the high-pressure steam onto the rotor blades in the form of a high-velocity jet. The nozzles are arranged in a row or series and are stationary during the operation of the turbine. The nozzles are carefully designed to ensure that the steam jet exits the nozzle at a high velocity and with a precise angle of deflection so that it can impinge on the rotor blades at the correct angle and with the correct amount of force. The moving rotor blades are mounted on a shaft, which rotates as a result of the force generated by the steam jet. The blades are aerodynamic and curved so that they can efficiently deflect the steam jet and convert its kinetic energy into rotational energy. The rotor blades are typically arranged in a series of disks, with each disk having several rows of blades. During operation, steam is generated in a boiler and is sent to the turbine through a series of pipes. The steam enters the turbine and is directed onto a set of stationary nozzles. The nozzles create a high-velocity steam jet that impinges on the rotor blades. The force of the steam jet causes the rotor to rotate, generating mechanical energy. The steam then exits the turbine and is condensed back into water. 51 | P a g e CHAPTER # 02 Thermal Power Station Impulse steam turbines are typically used in applications that require low to medium power outputs, such as in small-scale power plants or in industrial settings. They are generally more compact and efficient than other types of steam turbines, making them ideal for use in applications where space is limited. However, they are limited in their power output and are not suitable for large-scale power generation. Figure 2.8. Impulse steam turbine 2.7.2 Reaction Turbine A reaction steam turbine is a type of steam turbine that operates on the principle of the reaction force of high-pressure steam. It consists of a series of stationary blades and moving blades that are mounted on a rotor. The stationary blades, also called nozzles, are arranged in a circular pattern around the rotor. They are designed to direct the high-pressure steam onto 52 | P a g e CHAPTER # 02 Thermal Power Station the moving blades at a specific angle and with a specific velocity. The nozzles are designed to have a convergent shape, which accelerates the steam as it passes through them and converts its pressure energy into kinetic energy. Figure 2.9. Reaction steam turbine The moving blades, also known as buckets, are mounted on the rotor and are designed to rotate as the steam flows through them. The buckets are curved to take advantage of the reaction force of the steam as it flows over them. The steam flows over the curved surfaces of the buckets, which deflects the steam in the opposite direction and generates a reaction force that causes the rotor to rotate. The curved shape of the buckets also helps to maintain a constant flow of steam through the turbine. 53 | P a g e CHAPTER # 02 Thermal Power Station As the rotor rotates, it generates mechanical energy that can be used to drive a generator or other machinery. The steam that has passed through the moving blades is then exhausted out of the turbine and either condensed back into water or passed through a condenser to reuse the steam. Reaction steam turbines are generally used in applications that require high power outputs, such as in large-scale power plants. They are more efficient than impulse turbines and can handle a wider range of steam pressures and temperatures. However, they are also more complex and expensive to manufacture and maintain. 2.8 Selection and capacity of steam turbine The selection and capacity of a steam turbine depend on several factors, including the application, the available steam pressure and flow rate, and the desired power output. The first step in selecting a steam turbine is to determine the power output required for the application. This can be calculated based on the electrical load or mechanical load that the turbine will be driving. Once the power output is determined, the steam conditions, such as pressure and temperature, need to be identified to match the output requirement. The steam turbine capacity is determined based on the steam flow rate and pressure. The steam flow rate is usually expressed in terms of mass flow rate (kg/hr) or volume flow rate (m3/hr). The pressure and temperature of the steam also affect the capacity of the turbine, with higher pressure and temperature steam resulting in higher turbine capacity. Another important factor in the selection of a steam turbine is the type of turbine needed for the application. There are two basic types of steam turbines: impulse turbines and reaction turbines. Impulse turbines are suitable for applications with high steam pressures and low to medium flow rates, while reaction turbines are better suited for applications with low steam pressures and high flow rates. In addition to these factors, other considerations that need to be taken into account when selecting a steam turbine include the availability of space, the availability of cooling water, and the level of maintenance required. It is also important to consider the manufacturer and their reputation for producing reliable and efficient steam turbines. 54 | P a g e CHAPTER # 02 Thermal Power Station Overall, selecting the right steam turbine requires careful consideration of several factors, including the application, steam conditions, type of turbine needed, and other operational considerations. By taking these factors into account, it is possible to select a steam turbine that meets the power output and operational requirements of the application while providing reliable and efficient performance. 2.9 Construction of turbo generators Turbo alternators are a type of electrical generator that is driven by a steam turbine. These generators are commonly used in power plants to convert the mechanical energy generated by the steam turbine into electrical energy. 2.9.1 Working Principle The working principle of a turbo alternator is based on the conversion of mechanical energy into electrical energy. When steam is generated in a boiler, it is sent to the steam turbine, which rotates the rotor of the turbo alternator. As the rotor rotates, the windings generate a magnetic field that induces an electrical current in the stator coils. This electrical current is then transmitted to the power grid, where it can be used to power homes, businesses, and other electrical devices. 2.9.2 Construction A turbo alternator consists of several components, including a rotor, a stator, and an exciter. The rotor is mounted on the shaft of the steam turbine and rotates at high speeds, typically between 3000 and 3600 revolutions per minute (RPM). The stator, which is stationary, consists of a series of wire coils that are wound around an iron core. The exciter is a small generator that is used to provide the initial electrical current to the rotor. The rotor of a turbo alternator is typically constructed from a series of laminated steel discs that are stacked on top of each other. The discs are mounted on the shaft of the steam turbine and are separated by air gaps to reduce friction and prevent electrical short circuits. The rotor is also equipped with a series of copper windings that are embedded in the laminated steel discs. These windings are connected to the slip rings, which allow the electrical current generated by the rotor to be transmitted to the stator. The stator of a turbo alternator is constructed from a series of wire coils that are wound around an iron core. The coils are arranged in a circular pattern and are connected to the power grid through the bus bars. When the rotor rotates, 55 | P a g e CHAPTER # 02 Thermal Power Station the magnetic field generated by the windings induces an electrical current in the stator coils, which is then transmitted to the power grid. 2.9.3 Ratings The ratings of a turbo alternator are typically expressed in terms of its capacity and efficiency. The capacity of a turbo alternator is determined by its power output, which is typically measured in megawatts (MW). The efficiency of a turbo alternator is determined by its ability to convert the mechanical energy generated by the steam turbine into electrical energy, and is typically expressed as a percentage. In conclusion, turbo alternators play a crucial role in the production of electrical energy in power plants. Their construction, ratings, and working principle make them an essential component of the power generation process. The efficient and reliable operation of turbo alternators is critical to ensuring a steady supply of electrical power to meet the needs of modern society. 2.10 Function and application of condenser in a steam turbine power station A condenser is a crucial component of a steam turbine power station that helps to increase the efficiency of the power generation process. It is designed to remove the waste heat from the steam that has passed through the turbine and convert it back into water, which can be reused in the boiler. Cooling water for condenser comes from spray ponds or cooling towers present in thermal power stations. In this article, we will explore the different types of condensers, their functions, and their applications in steam turbine power stations. 2.10.1 Function of Condensers The main function of a condenser is to remove the waste heat from the steam that has passed through the turbine and convert it back into water. This is important because steam turbines operate most efficiently when they are exposed to a constant flow of cool water. By removing the waste heat from the steam, condensers help to maintain a constant temperature within the turbine, which maximizes its efficiency and prolongs its lifespan. 2.10.2 Types of Condensers There are two main types of condensers used in steam turbine power stations: surface condensers and jet condensers. 56 | P a g e CHAPTER # 02 Thermal Power Station a) Surface condensers Surface condensers are the most common type of condenser used in steam turbine power stations. They work by passing the steam through a set of tubes that are immersed in a large tank of cool water. As the steam passes through the tubes, it gives up its heat to the water, which then flows out of the tank and into a cooling tower. The cooled water is then pumped back into the condenser to repeat the process. Figure 2.10. Surface condenser b) Jet condensers Jet condensers, on the other hand, work by directing a stream of cool water directly into the steam. The water jet breaks up the steam and causes it to condense back into water, which is collected in a receiver tank. Jet condensers are generally used in small-scale power stations, as they are less efficient than surface condensers. A typical jet condenser is given in figure 2.11. 57 | P a g e CHAPTER # 02 Thermal Power Station 2.10.3 Applications of Condensers in Steam Turbine Power Stations: Condensers are a critical component of steam turbine power stations, as they help to increase the efficiency of the power generation process. By removing the waste heat from the steam, they help to maintain a constant temperature within the turbine, which maximizes its efficiency and prolongs its lifespan. Additionally, condensers can help to reduce the amount of water used in the power generation process by recycling the steam back into the boiler. Figure 2.11. Jet condenser 58 | P a g e CHAPTER # 02 Thermal Power Station 2.11 Water circulation system in a thermal power station A water circulation system is an essential component in the generation of electricity in a thermal power station. This system circulates water throughout the power station to provide the necessary cooling and heating needed for the generation of steam, which drives the turbines to generate electricity. This article will provide a comprehensive overview of the water circulation system, including the components and their functions. The water circulation system in a thermal power station consists of boiler, turbine, condenser, feed water pump, feed water heater, economizer and air preheater. These components work together to transfer water through the power station, converting it into steam and then condensing it back into water for reuse. Water circulation system of a thermal power plant is given in figure 2.12. Figure 2.12. Water circulation system 2.11.1 Boiler The first component of the water circulation system is the boiler. The boiler heats water to produce steam. The heated water is fed into the boiler, where it is pressurized and heated to a high temperature to produce steam. The boiler contains a series of tubes that allow the hot gases produced by the 59 | P a g e CHAPTER # 02 Thermal Power Station combustion of coal, oil, or gas to pass through and heat the water in the tubes. The function of the reheater is to improve the overall thermal efficiency of the power plant by increasing the temperature of the steam before it enters the low-pressure turbine, which in turn increases the power output of the turbine. 2.11.2 Turbine The second component of the water circulation system is the turbine. The steam produced in the boiler is directed to the turbine, where it drives the generator to produce electricity. The turbine consists of a rotor and a series of blades. The steam flows over the blades, causing the rotor to rotate, which generates electricity. Generally, there are two types of steam turbines named as low pressure steam turbine and high pressure steam turbine. Steam enters from high pressure to low pressure steam turbine by passing through reheater. 2.11.3 Condenser The third component of the water circulation system is the condenser. The steam that has passed through the turbine is directed to the condenser, where it is condensed back into water. The condenser is a large, heat-exchange device that uses cold water to cool the steam, causing it to condense back into water. The cooled water is then sent back to the feed water pump. 2.11.4 Feed water pump The forth component of the water circulation system is the feed water pump. The feed water pump pumps the condensed water back to the boiler, where it is reheated and used again in the generation of steam. The pump provides a continuous flow of water to the boiler to ensure that it is continuously supplied with water. 2.11.5 Feed water heater Before entering into economizer, feed water is passed through feed water heater. There are two types of feed water heater, open heaters and closed heaters. The feed water heater works by using the heat from the steam leaving the turbine to heat the water that is supplied to the boiler. The steam is passed through a series of tubes in the feed water heater, while the water is passed through a separate set of tubes in the same heat exchanger. The heat from the steam is then transferred to the water, which is heated to a temperature that is just below the boiling point. This preheated water is then supplied to the boiler, where it is further heated to produce steam. 60 | P a g e CHAPTER # 02 Thermal Power Station 2.11.6 Economizer After feed water heater, water is passed through economizer. An economizer is a component in a steam power plant that is designed to recover the heat from the flue gases that exit the boiler. The economizer is essentially a heat exchanger that transfers heat from the flue gases to the water that is supplied to the boiler. By recovering the heat from the flue gases, the economizer reduces the amount of fuel required to produce steam, thereby improving the overall thermal efficiency of the power plant. Economizers are an important component in a steam power plant, as they help to improve the overall efficiency of the plant by reducing the amount of fuel required to produce steam. They are typically located between the boiler and the air preheater, and can be used in conjunction with other components such as feed water heaters and air preheaters to further improve the thermal efficiency of the power plant. 2.12 Introduction to diesel engine power station Figure 2.13. Block diagram of a diesel power plant A diesel engine power station is a type of power plant that uses diesel engines to convert fuel into electrical energy. These power stations are generally used 61 | P a g e CHAPTER # 02 Thermal Power Station as a source of backup power or for generating electricity in remote locations where other types of power plants are not feasible. Block diagram of a diesel power plant is given in figure 2.13. 2.12.1 Major Components of a diesel power station a. Diesel engine This is the heart of the power plant, where the combustion of diesel fuel takes place. The diesel engine consists of a cylinder, piston, connecting rod, crankshaft, fuel injection system, air intake system, exhaust system, cooling system, lubrication system and governor. The diesel engine operates on the principle of compression ignition, where air is compressed in the cylinder and then injected with diesel fuel at high pressure. The fuel-air mixture ignites spontaneously and expands, pushing the piston down and rotating the crankshaft. b. Alternator This is the device that converts the mechanical energy of the diesel engine into electrical energy. The alternator consists of a rotor, stator, slip rings, brushes and exciter. The rotor is attached to the crankshaft of the diesel engine and rotates along with it. The stator is a stationary part that surrounds the rotor and contains coils of wire. When the rotor spins, it induces an alternating current (AC) in the stator coils. The slip rings and brushes transfer the AC output to the external circuit. The exciter is a small generator that provides direct current (DC) to the rotor coils to create a magnetic field. c. Control panel This is the device that monitors and controls the operation of the power plant. The control panel consists of various instruments, switches, meters, relays and circuit breakers. The control panel displays the parameters such as voltage, current, frequency, power factor, speed, temperature and pressure of the power plant. It also regulates the load distribution, synchronization, protection and safety of the power plant. d. Fuel supply system This is the system that stores and supplies diesel fuel to the diesel engine. The fuel supply system consists of a fuel tank, fuel pump, fuel filter, fuel injector and fuel pipes. The fuel tank stores enough diesel fuel for continuous operation of the power plant. The fuel pump delivers the fuel from the tank to the engine at a constant pressure. The fuel filter removes any impurities or 62 | P a g e CHAPTER # 02 Thermal Power Station water from the fuel before it reaches the injector. The fuel injector sprays a fine mist of fuel into the cylinder at high pressure and precise timing. e. Air intake system: This is the system that supplies fresh air to the diesel engine for combustion. The air intake system consists of an air filter, turbocharger, intercooler and intake manifold. The air filter removes any dust or dirt from the air before it enters the engine. The turbocharger is a device that uses exhaust gases to spin a turbine and compress more air into the engine. This increases the power output and efficiency of the engine. The intercooler is a device that cools down the compressed air before it enters the intake manifold. This reduces the temperature and increases the density of the air. f. Exhaust system This is the system that removes the exhaust gases from the diesel engine after combustion. The exhaust system consists of an exhaust manifold, silencer, muffler and chimney. The exhaust manifold collects the exhaust gases from each cylinder and directs them to the silencer. The silencer reduces the noise level of the exhaust gases by absorbing some of their sound waves. The muffler further reduces the noise level by reflecting some of their sound waves back into the exhaust pipe. The chimney discharges the exhaust gases into the atmosphere at a high elevation. g. Cooling system This is the system that maintains the optimum temperature of the diesel engine by removing excess heat from it. The cooling system consists of a water pump, a radiator, a fan, a thermostat and cooling pipes. The water pump circulates water through the engine block, where it absorbs heat from the cylinders. The radiator transfers heat from the water to the surrounding air by means of fins. The fan blows air over the radiator to enhance heat transfer. The thermostat regulates the flow of water according to the temperature of the engine. h. Lubrication system This is the system that reduces friction and wear between moving parts of the diesel engine by supplying oil to them. The lubrication system consists of an oil pump, an oil filter, an oil cooler, an oil pressure gauge and oil pipes. The oil pump delivers oil from the oil sump to the engine at a constant pressure. The oil filter removes any impurities or metal particles from the oil before it reaches the engine. The oil cooler lowers the temperature of oil. 63 | P a g e CHAPTER # 02 Thermal Power Station i. Governor The governor of a diesel engine generator is a device that regulates the speed and fuel supply of the engine according to the load and frequency requirements. The governor ensures that the generator operates at a constant speed and delivers stable power output. There are different types of governors, such as mechanical, electronic, and electronic control units (ECU), each with its own advantages and disadvantages. The function of the governor is essential for the efficient and reliable operation of a diesel power plant. 2.12.2 Site Selection for diesel power plant: The site selection of a diesel power plant is an important decision that affects the performance, cost and environmental impact of the plant. There are several factors that need to be considered for the site selection, such as: a. Availability of fuel The site should have easy access to the fuel supply, preferably by rail or road, to minimize the transportation cost and ensure uninterrupted operation. The fuel storage capacity should also be adequate to meet the peak demand and emergency situations. The relative weightage of this factor is high, as it directly affects the operational cost and reliability of the plant. b. Load center The site should be close to the load center, or the area where the electricity is consumed, to reduce the transmission losses and voltage drop. The load center should also have a stable and predictable demand pattern, to avoid frequent load fluctuations and overloading of the plant. The relative weightage of this factor is medium, as it affects the efficiency and stability of the plant. c. Land availability: The site should have enough land area to accommodate the plant layout, auxiliary buildings, fuel storage, cooling system, waste disposal and other facilities. The land should also have suitable topography, soil condition and drainage system to support the plant construction and operation. The relative weightage of this factor is low, as it affects the initial cost and environmental impact of the plant. d. Water availability: The site should have sufficient water supply for cooling, lubrication and other purposes. The water source should be reliable, clean and free from 64 | P a g e CHAPTER # 02 Thermal Power Station contamination. The water consumption and discharge should also comply with the environmental regulations and standards. The relative weightage of this factor is low, as it affects the cooling efficiency and environmental impact of the plant. e. Environmental factors: The site should have minimal impact on the surrounding environment, such as noise, air pollution, water pollution and visual intrusion. The site should also comply with the local zoning laws, land use regulations and environmental policies. The relative weightage of this factor is low, as it affects the social acceptance and legal compliance of the plant. 2.13 Working of a diesel Engine, two strokes, four strokes and their comparison Diesel engines operate by compressing air and fuel within the engine cylinder to a high pressure and temperature, causing combustion to occur. This combustion generates heat and pressure, which in turn drives a piston to move within the cylinder, converting the chemical energy of the fuel into mechanical energy. 2.13.1 Two Stroke Diesel Engine A two stroke diesel engine is a type of internal combustion engine that uses compression ignition to burn diesel fuel in a two-stroke cycle. Unlike a fourstroke engine, a two-stroke engine has only two piston movements: one up and one down. This means that every revolution of the crankshaft produces a power stroke, making the engine more efficient and powerful than a fourstroke engine of the same size. However, a two-stroke engine also has some disadvantages, such as higher emissions, lower durability and more noise. The working of a two stroke diesel engine can be explained by the following strokes: a) Compression stroke In this stroke, the piston moves up from the bottom dead center (BDC) to the top dead center (TDC), compressing the air in the cylinder. The air temperature rises to above the auto-ignition temperature of diesel fuel, which is around 500°C. As the piston reaches the TDC, a small amount of diesel fuel is injected into the cylinder by a fuel injector. The fuel instantly ignites due to the high temperature and pressure of the air, creating a rapid expansion of hot gases that push the piston down. 65 | P a g e CHAPTER # 02 Thermal Power Station Figure 2.14. Compression stroke b) Power stroke In this stroke, the piston moves down from the TDC to the BDC, converting the chemical energy of the fuel into mechanical energy. The piston is connected to a crankshaft by a connecting rod, which converts the linear motion of the piston into rotational motion. The crankshaft then drives a flywheel or a gearbox that transfers the power to the desired application. Figure 2.15. Power stroke 66 | P a g e CHAPTER # 02 Thermal Power Station As the piston approaches the BDC, an exhaust port opens on the side of the cylinder wall, allowing some of the exhaust gases to escape. At the same time, a fresh charge of air enters through an intake port on the opposite side of the cylinder wall, which is connected to an air compressor or a turbocharger. The fresh air helps to scavenge out the remaining exhaust gases and prepare the cylinder for the next compression stroke. The cycle then repeats itself as long as fuel is supplied to the engine. Therefore, a two-stroke diesel engine is mainly used for applications that require high power output and low weight, such as marine propulsion, locomotives and generators. However, due to its environmental and regulatory challenges, it is being replaced by more advanced four-stroke engines in many sectors. Advantages: a. It can generate twice as much power as a four-stroke engine of the same size and speed. b. A two-stroke engine does not require valves, camshafts or valve timing mechanisms, which reduces its complexity and cost. c. A two-stroke engine has more uniform torque output throughout its speed range, which makes it suitable for applications that require high torque at low speeds. Disadvantages: a. A two-stroke engine does not burn all of its fuel completely, resulting in more unburned hydrocarbons, carbon monoxide and particulate matter in its exhaust. b. A two-stroke engine has more friction and wear due to its higher speed and pressure. c. It also requires more lubrication and cooling to prevent overheating and seizure. 2.13.2 Four Stroke Diesel Engine A four-stroke diesel engine is a type of internal combustion engine that converts the chemical energy of diesel fuel into mechanical work. It consists of four main phases: intake, compression, power and exhaust. In this article, we will explain each stroke in detail and provide some insights into the advantages and disadvantages of this engine. 67 | P a g e CHAPTER # 02 Thermal Power Station a) Intake Stroke Figure 2.16. Intake stroke In this phase, the piston moves down from the top dead center (TDC) to the bottom dead center (BDC), creating a low-pressure area in the cylinder. The intake valve opens and fresh air is drawn into the cylinder through the air filter and intake manifold. The amount of air entering the cylinder depends on the throttle position and the engine speed. The intake valve closes at the end of this stroke. b) Compression Stroke In this phase, the piston moves up from the BDC to the TDC, compressing the air in the cylinder. The intake valve closes and the compression ratio increases. The temperature and pressure of the air rise to a high level, making it ready for ignition. 68 | P a g e CHAPTER # 02 Thermal Power Station Figure 2.17. Compression stroke c) Power Stroke The third stroke is the power stroke. In this phase, when the piston reaches near the TDC, fuel is injected into the cylinder through a fuel injector. The fuel atomizes and mixes with the hot compressed air, causing spontaneous combustion. The rapid expansion of the burning gases pushes the piston down from the TDC to the BDC, generating power. The crankshaft converts the linear motion of the piston into rotational motion 69 | P a g e CHAPTER # 02 Thermal Power Station . Figure 2.18. Power stroke d) Exhaust Stroke The fourth stroke is the exhaust stroke. This is the last stroke of this cycle. In this phase, the piston moves up from the BDC to the TDC, expelling the exhaust gases from the cylinder. The exhaust valve opens and the exhaust gases are released through the exhaust manifold and the muffler. After this the cycle of engine repeats from intake to exhaust. 70 | P a g e CHAPTER # 02 Thermal Power Station Figure 2.19. Exhaust stroke Advantages: The four stroke diesel engine has several advantages over other types of engines, such as a. Efficiency of four stroke is high. b. Emission is low. c. Maintenance cost is low. Disadvantages: However, it also has some disadvantages. a. Initial cost is higher. b. Heavier in weight. c. Louder in noise. d. Lower power-to-weight ratio. 71 | P a g e CHAPTER # 02 Thermal Power Station 2.13.3 Comparison of Two Stroke and Four Stroke Diesel Engines Two-stroke diesel engines are generally simpler in design and require fewer parts than four-stroke engines. They are also more lightweight and have a higher power-to-weight ratio. However, they are less efficient and emit more pollutants compared to four-stroke engines. Four-stroke diesel engines are generally more complex and require more parts than two-stroke engines. They are also heavier and have a lower power-toweight ratio. However, they are more efficient and emit fewer pollutants compared to two-stroke engines. 2.14 Cooling system of diesel engine The cooling system of a diesel engine is used to remove heat from the engine and maintain the engine operating temperature within a safe range. The cooling system generally comprises of a radiator, a water pump, a thermostat, and a cooling fan. The water pump circulates coolant, which is a mixture of water and antifreeze, through the engine and the radiator. The radiator transfers the heat from the coolant to the surrounding air, thereby cooling the coolant. The thermostat regulates the flow of coolant through the engine, ensuring that the engine temperature remains within the optimal range. The cooling fan helps to increase the flow of air through the radiator, thereby improving the cooling efficiency. Figure 2.20. Cooling system of diesel engine 72 | P a g e CHAPTER # 02 Thermal Power Station Sample Multiple Choice Questions 1. Power plants that convert water in boilers into steam by generating heat energy using a thermal source are called (a) Thermal Power Plants (b) Nuclear Power Plants (c) Solar Power Plants (d) Diesel Power Plant 2. A machine which converts the energy contained in steam into mechanical energy is called; (a) Boiler (b) Steam turbine (c) Generator (d) Condenser 3. The steam Power station has large sections (a) Boiler (b) Turbine (c) Generator (d) All of these 4. A thermal (steam) power plant consists of these major parts (a) Boiler and Team Turbine (b) Boiler and generator (c) Steam turbine and generator (d) Boiler, Steam turbine and generator 5. The primary purpose of a thermal power plant is to (a) Generating electric power (b) Generation of steam for industrial purposes other than power generation (c) Both a & b (d) None of these 6. A boiler is a device which; (a) Produces pressurized steam (b) Converts water to steam (c) both c and b (d) Converts steam to water 7. Boiler is used in 73 | P a g e CHAPTER # 02 Thermal Power Station (a) In steam power station (b) In hydel power station (c) Both a & b (d) None of these 8. The types of boiler are (a) Fire tube boiler (b) Water tube boiler (c) Both a & b (d) None of these 9. In a water tube boiler (a) Water is inside the tubes (b) Fire takes place inside the tubes (c) Fire takes place outside the tubes (d) Both a & c 10. Economizers are used to heat (a) Gas (b) Water (c) Steam (d) Feed water 11. By heating the feed water in the economizer (a) Flue gases are used (b) Boiler efficiency increases (c) Fuel is saved. (d) All of these 12. A steam power plant has an economizing function (a) Saving in water consumption (b) Heating feed water by using flue gasses (c) Preventing wastage of steam (d) All of these 13. This advantage is achieved by the use of economizer in a steam power plant (a) Steam pressure is increased (b) Fuel is saved (c) Boiler efficiency is increased (d) Both b & c 14. Heating the feed water with flue gases saves fuel 74 | P a g e CHAPTER # 02 Thermal Power Station (a) 2 percent (b) 5 to 15 percent (c) 20 percent (d) None of these 15. Steam is passed through this before sending from the boiler to the turbine (a) Pre-heater (b) economizer (c) Super heaters (d) Cooling tower 16. The aim to pass the steam through the super heater is (a) drying (b) protecting the turbine blades from rusting (c) Both a & b (d) None of these 17. ----------- is passed through the superheater (a) Dry steam (b) Cold water (c) Moist steam (d) Very hot water 18. The superheater is fitted (a) Outside the boiler before the turbine (b) Inside the condenser (c) Inside the boiler (d) At the outlet of the turbine 19. A steam condenser is essentially a device (a) Water cooler (b) Steam cooler (c) Gas cooler (d) Fuel cooler 20. The steam coming out of the steam turbine goes (a) In economizer (b) In boiler (c) In preheater (d) In condenser 75 | P a g e CHAPTER # 02 Thermal Power Station 21. Turbo alternators are ------pole machines (a) Two (b) Four (c) Both a & b (d) Eight 22. ------Turbine in which the pressure remains constant as the steam passes over the moving blades (a) Impulse (b) Reaction (c) Gas (d) Water 23. A diesel engine power plant has an important part (a) Diesel engine (b) Generator (c) Both a & b (d) None of these 24. ------- Power plants can be installed in less time (a) Thermal (b) Hydro (c) Diesel (d) Gas 25. This method is used for cooling large diesel engines (a) Air cooling system (b) Forced water cooling system (c) Hydrogen cooling system (d) None of these 26. Diesel power plant has higher initial cost than steam power plant; (a) Very less (b) less (c) High (d) Very High 27. Environmental impact of thermal power station effects the; (a) Human life (b) Animal life (c) Plant life (d) All 76 | P a g e CHAPTER # 02 Thermal Power Station 28. Which fuel used in thermal power plant produces pollution? (a) Coal (b) Oil (c) Gas (d) All of these Answer to MCQ’s 1. a 2. b 3. d 4. d 5. a 6. c 7. a 8. c 9. a 10. d 11. d 12. d 13. d 14. b 15. c 16. c 17. a 18. a 19. b 20. d 21. b 22. a 23. c 24. c 25. b 26. c 27. d 28. d Sample Short Questions 1. 2. 3. 4. 5. 6. 7. What is meant by thermal power plant? Write the names of types of thermal power plant. Name the types of power plant based on the fuel used. Name the types of power station based on the nature of load. At which locations are thermal power plants operating in Pakistan? What are the main objectives of a thermal power plant? What are the important considerations for setting up a thermal power plant? 8. Write the advantages of thermal power plant. 9. Describe the disadvantages of thermal power plant. 10. Which location is preferred for thermal power plant? 11. Define fuel and name the types of fuel used in thermal plant. 12. What are the types of furnaces used in thermal power plants? 13. Name the four major parts of a thermal or steam power plant. 14. What is meant by cool handling? 77 | P a g e CHAPTER # 02 Thermal Power Station 15. Why is coal ground and used in the form of saffron or powder? 16. What is a combustion chamber? 17. What is the advantage of using economizer in steam power plant? 18. Air pre-heater is used for purpose? What is the benefit of this? 19. For what purpose is super heater used? Where does the fuel for it come from? 20. What is meant by bower? Write the names of its two basic types. 21. What is meant by Fire Tube Boiler? Write the names of its two types. 22. What is meant by water tube boiler? 23. Define steam condenser and what are the different types? 24. Define jet condenser. 25. What is a Diesel Engine Power station? 26. Where are diesel engine power stations installed? 27. Write the names of important parts of diesel power plant. 28. What is a crankshaft? 29. What is a flywheel and what is its function? 30. Write the names of important parts of diesel engine. 31. What is meant by inlet valve? Sample Long Questions 1. 2. 3. 4. Write a note on type of fuel used in thermal power plants? Write some merits and demerits of thermal power plants? State requirement of site selection for thermal power plants? Explain working of thermal power plants by drawing a component block diagram? 5. State different types of boiler used in thermal power plants? 6. Explain different types of turbines used in thermal power plants? 7. Write a detailed note on turbo alternators? 8. Explain different types of condensers used in thermal power plant? 9. Compare two stroke and four stroke diesel engine? 10. Explain working and components of a diesel power station with the help of diagram? 11. What are the site selection requirements for a diesel power plant? 78 | P a g e CHAPTER # 03 Nuclear Power Station CHAPTER 3 NUCLEAR POWER STATIONS Chapter objectives: After studying this chapter, a student will be able to Understand the Introduction of nuclear power station and its main parts using schematic diagram. Understand working principle of nuclear energy in context with atomic structure, atomic number, mass number for materials used for nuclear energy. Understand the concept of nuclear fusion and fission. Understand different types of nuclear reactors. Understand the construction and different components of a nuclear reactor. Understand salient features of nuclear power station working in Pakistan. 3.1 Introduction to Nuclear power station Nuclear power station is a facility that uses nuclear fission to generate electricity. Nuclear fission is a process in which the nuclei of certain atoms, such as uranium or plutonium, are split into smaller fragments, releasing energy and neutrons. The neutrons can then cause more fission reactions in a chain reaction that sustains itself. The energy released by the fission reactions is used to heat water and produce steam, which drives a turbine and a generator to produce electricity. A nuclear power station consists of several components, such as the reactor core, the coolant system, the control rods, the containment building, the steam generator, the turbine, the generator, and the cooling tower. The reactor core is where the fission reactions take place and where the fuel rods are located. The fuel rods contain pellets of enriched uranium or plutonium that provide the fissile material for the reactions. The coolant system circulates a fluid, such as water or gas, through the reactor core to remove heat and prevent overheating. The control rods are made of materials that absorb neutrons and can be inserted or withdrawn from the reactor core to regulate the rate of the fission reactions and control the power output. The 79 | P a g e CHAPTER # 03 Nuclear Power Station containment building is a reinforced concrete structure that surrounds the reactor core and protects it from external events and radiation leaks. The steam generator is a heat exchanger that transfers heat from the coolant system to a secondary circuit of water that turns into steam. The turbine is a device that converts the kinetic energy of the steam into mechanical energy that rotates a shaft. The generator is a device that converts the mechanical energy of the shaft into electrical energy that can be transmitted to the grid. The cooling tower is a structure that cools down the water from the secondary circuit and releases it back into the environment or recycles it for reuse. Nuclear power station is a complex and sophisticated technology that requires careful design, operation, and maintenance. It has many advantages and disadvantages that need to be weighed against each other and compared with other sources of energy. Advantages: a. Nuclear power station can provide reliable and low-carbon electricity that can reduce greenhouse gas emissions and dependence on fossil fuels. b. They produce large amounts of energy without emitting greenhouse gases or air pollutants. c. It is a clean and reliable source of electricity that can help mitigate climate change and reduce dependence on fossil fuels. d. They have low operating costs and high capacity factors, meaning that they can run continuously and efficiently for long periods of time. Disadvantages: a. Nuclear power station poses significant challenges and risks, such as nuclear waste management, nuclear proliferation, nuclear accidents, and public acceptance. b. They produce radioactive waste that needs to be safely stored and disposed of. 3. Their waste can remain hazardous for thousands of years and can cause environmental and health problems if not handled properly. c. They are vulnerable to accidents and attacks that can result in catastrophic consequences. 80 | P a g e CHAPTER # 03 Nuclear Power Station 3.2 Main parts of nuclear power station with schematic diagram A nuclear power station consists of two major portions: the nuclear island and the conventional island. The nuclear island contains the components that are directly involved in the nuclear fission process, such as the reactor, the steam generators, the pressurizer, the reactor coolant pumps, and the safety systems. The conventional island contains the components that are common to other types of power plants, such as the turbine, the generator, the condenser, and the cooling system. The main parts of a nuclear power station and their functions are given below. Figure 3.1. Nuclear Power Plant a. Nuclear reactor The nuclear reactor is the heart of a nuclear power station. It is a device that initiates and controls a sustained nuclear chain reaction. The reactor contains fuel rods that are filled with uranium pellets. The uranium atoms undergo fission when they are hit by neutrons, releasing more neutrons and heat. The heat is transferred to the coolant, which is usually deuterium water (D2O) that flows through and around the fuel rods. The coolant also acts as a moderator, which slows down the neutrons to sustain the chain reaction. The reactor also has control rods that can be inserted or withdrawn to adjust the reaction rate. The control rods are made of materials that absorb neutrons, such as boron or cadmium. 81 | P a g e CHAPTER # 03 Nuclear Power Station b. Steam generators Steam generators are heat exchangers that convert feed water into steam from heat produced in the reactor core. They are used in pressurized water reactors (PWRs), which are the most common type of reactors in the United States. In PWRs, the coolant is kept under high pressure to prevent it from boiling in the reactor. The coolant passes through tubes inside the steam generators, where it transfers heat to a secondary water circuit. The secondary water boils and becomes steam, which is then sent to the turbine. c. Pressurizer A pressurizer is a device that maintains the pressure of the coolant in PWRs. It is connected to the primary coolant circuit and contains a heater and a spray nozzle. The heater increases the temperature of the coolant, which expands and raises its pressure. The spray nozzle releases cold water into the pressurizer, which contracts and lowers its pressure. By adjusting the heater and the spray nozzle, the pressurizer keeps the pressure of the coolant within a certain range. d. Reactor coolant pumps Reactor coolant pumps are devices that circulate the coolant through the reactor core and the steam generators. They ensure that enough heat is removed from the fuel rods and that enough steam is produced for the turbine. They also prevent hot spots from forming in the reactor core, which could damage the fuel rods or cause a meltdown. e. Safety systems Safety systems are components that protect the reactor from accidents or malfunctions. They include emergency core cooling systems, containment systems, backup power sources, radiation monitoring systems, and control room systems. Emergency core cooling systems provide additional coolant to cool down the reactor core in case of a loss of coolant accident (LOCA), which could result from a leak or a rupture in the primary circuit. Containment systems prevent radioactive materials from escaping into the environment in case of an accident. They consist of barriers such as concrete walls, steel liners, and air filters that surround the reactor vessel and other components. Backup power sources provide electricity to operate essential systems in case of a loss of external power supply. Radiation monitoring systems measure and record radiation levels inside and outside the plant and alert operators if they exceed 82 | P a g e CHAPTER # 03 Nuclear Power Station safe limits. Control room systems allow operators to monitor and control all aspects of plant operation and safety. f. Turbine A turbine is a device that converts steam into mechanical energy. It consists of blades attached to a shaft that rotates when steam passes through them. The turbine is connected to a generator by a coupling. g. Generator A generator is a device that converts mechanical energy into electrical energy. It consists of coils of wire that rotate inside a magnetic field created by magnets or electromagnets. The rotation induces an electric current in the coils, which is then transmitted to transformers. h. Condenser A condenser is a device that converts steam back into water after it passes through the turbine. It consists of tubes surrounded by cold water that cools down and condenses the steam. The condensed water is then pumped back to the steam generators as feed water. i. Cooling system The cooling system of a nuclear power plant is a vital component that ensures the safe and efficient operation of the reactor. The cooling system has two main functions: to transfer heat from the reactor core to the steam turbines that generate electricity, and to remove and dump surplus heat from the steam cycle to the environment. The cooling system can use water or air as the cooling medium, depending on the availability and suitability of water sources near the plant site. 3.3 Principle of nuclear energy, atomic structure, atomic, number 3.3.1 Principle of nuclear energy The principle of nuclear energy is based on the process of nuclear fission, in which the nucleus of an atom is split into two smaller nuclei, releasing a large amount of energy in the process. This energy is harnessed to produce heat, which is used to generate electricity in nuclear power plants. 3.3.2 Atomic Structure Atomic structure refers to the arrangement of protons, neutrons and electrons in an atom. The number and configuration of these subatomic particles 83 | P a g e CHAPTER # 03 Nuclear Power Station determine the chemical and physical properties of an element. The atomic structure of an atom consists of a nucleus and an electron cloud. The nucleus contains protons and neutrons, which have positive and neutral charges respectively. The electron cloud contains electrons, which have negative charges and orbit around the nucleus. For example, an atom of uranium has 92 protons and 92 electrons, and can have different numbers of neutrons depending on the isotope. The most common isotope of uranium is uranium238, which has 146 neutrons in its nucleus. Figure 3.2. Atomic structure of Uranium a) Atomic Number The atomic number of an atom is the number of protons in its nucleus. It determines the identity and chemical properties of the element. It is denoted by letter Z. For example, hydrogen has an atomic number of 1, helium has an atomic number of 2, and so on. Radioactive materials are elements that have unstable nuclei and emit radiation. The atomic number of a radioactive element can change during radioactive decay, when it emits an alpha or beta particle and transforms into a different element. For example, uranium-238 has an atomic number of 92, but when it emits an alpha particle, it becomes 84 | P a g e CHAPTER # 03 Nuclear Power Station thorium-234, which has an atomic number of 90. Atomic number is written on the upper side of atom. b) Atomic Mass The atomic mass of an atom is the total numbers of its protons and neutrons. It is usually measured in atomic mass units (amu), where one amu is equal to 1/12 of the mass of a carbon-12 atom. It is denoted by letter A. Radioactive materials are atoms that have unstable nuclei and can decay into other atoms by emitting radiation. The atomic mass of a radioactive atom can change during the decay process, as some mass is converted into energy according to Einstein's equation E = mc^2. Atomic mass is usually written on the down side of symbol. Figure 3.3 Uranium U238 3.4 Kinetic energy and isotopes, fuel (Nuclear) 3.4.1 Kinetic energy Kinetic energy is the energy that an object has because of its motion. The faster an object moves, the more kinetic energy it has. The amount of kinetic energy also depends on the mass of the object. A heavier object moving at the same speed as a lighter object has more kinetic energy. Some examples of kinetic energy are: - A car driving on a highway has kinetic energy because it is moving fast. - A baseball thrown by a pitcher has kinetic energy because it is flying through the air. 85 | P a g e CHAPTER # 03 Nuclear Power Station - A roller coaster at the top of a hill has potential energy, which is stored energy due to its position. As it goes down the hill, it converts potential energy into kinetic energy because it gains speed. - A wind turbine has kinetic energy because its blades are spinning due to the wind. 3.4.2 Isotopes Isotopes are variants of an element that have the same number of protons in the nucleus but different numbers of neutrons. This means that isotopes of the same element have the same atomic number but different mass numbers. For example, water (H2O) is made up of two hydrogen atoms and one oxygen atom. Hydrogen has three naturally occurring isotopes: rotium (H-1), deuterium (H-2), and tritium (H-3). Figure 3.4 Isotopes of hydrogen Protium is the most common isotope of hydrogen, with one proton and no neutrons in its nucleus. Deuterium has one proton and one neutron in its nucleus, and tritium has one proton and two neutrons in its nucleus. Therefore, water can have different isotopes depending on the type of hydrogen present. The most common form of water is H2O, which contains two protium atoms. However, water can also contain deuterium (D) or tritium (T) in place of protium. 86 | P a g e CHAPTER # 03 Nuclear Power Station In nuclear materials, isotopes play a significant role. For example, uranium has three isotopes: uranium-234, uranium-235, and uranium-238. Uranium-235 is important in nuclear energy because it can undergo nuclear fission, which releases a significant amount of energy. In contrast, uranium-238 is not fissile but can be used to produce plutonium-239, which is fissile. 3.4.3 Radio Activity Radioactivity is the process by which unstable atomic nuclei emit particles and/or electromagnetic radiation in order to achieve greater stability. This emission of radiation can take the form of alpha particles, beta particles, and gamma rays. Radioactive materials can be found in nature or artificially produced, and they can be used in a variety of applications such as medical diagnosis and treatment, power generation, and scientific research. a) Alpha Alpha particles are made up of two protons and two neutrons and have a positive charge. They are relatively large and heavy and can be stopped by a piece of paper or even by skin. Alpha radiation is formed when an atomic nucleus emits an alpha particle during radioactive decay. b) Beta Beta particles are electrons that are emitted from the nucleus of an atom during radioactive decay. They have a negative charge and are smaller and lighter than alpha particles. Beta radiation can penetrate deeper into materials than alpha radiation and can be stopped by a sheet of aluminum. Beta radiation is formed when a neutron in the nucleus of an atom is converted into a proton, and an electron and an antineutrino are emitted. c) Gamma Gamma rays are high-energy electromagnetic radiation that is emitted from the nucleus of an atom during radioactive decay. They are similar to X-rays but are more energetic and have higher frequency. Gamma radiation can penetrate through most materials, and thick layers of concrete or lead are required to stop them. Gamma radiation is formed when a nucleus in an excited state releases energy in the form of a photon. 3.4.4 Half Life The half-life of a nuclear element is the time it takes for half of its atoms to decay into another element. The decay process can be described by nuclear equations that show the changes in the atomic number and mass number of 87 | P a g e CHAPTER # 03 Nuclear Power Station the nuclides involved. For example, uranium-238 undergoes alpha decay to form thorium-234, as shown by the equation: U238 (92) → Th234 (90) + α4 (2) In this equation, we see that the atomic number decreases by two and the mass number decreases by four, as an alpha particle (a helium nucleus) is emitted. The half-life of uranium-238 is about 4.5 billion years, which means that after 4.5 billion years, half of the uranium-238 atoms will have decayed into thorium-234 atoms. Another example of nuclear decay is carbon-14, which undergoes beta decay to form nitrogen-14, as shown by the equation: C14 6 → N14 7 + β0 −1 In this equation, we see that the atomic number increases by one and the mass number remains unchanged, as a beta particle (an electron) is emitted. The half-life of carbon-14 is about 5730 years, which means that after 5730 years, half of the carbon-14 atoms will have decayed into nitrogen-14 atoms. 3.4.5 Binding Energy and Mass Defect The binding energy is the amount of energy required to separate the constituent parts of a nucleus. It is the energy released when protons and neutrons come together to form a nucleus, and is a measure of the stability of the nucleus. The mass defect is the difference between the mass of a nucleus and the sum of the masses of its constituent protons and neutrons. This mass defect is due to the conversion of some of the mass into energy during the formation of the nucleus. This relationship between mass and energy is described by Einstein's famous equation, E=mc², where E is the energy, m is the mass, and c is the speed of light. The equation relating binding energy to mass defect can be derived from Einstein's equation. The mass defect (∆m) can be calculated by subtracting the sum of the masses of the individual protons and neutrons from the mass of the nucleus. The binding energy (BE) can then be calculated using the equation: 88 | P a g e CHAPTER # 03 Nuclear Power Station BE = ∆mc² Where c is the speed of light, and ∆m is the mass defect. This equation shows that the binding energy of a nucleus is directly proportional to its mass defect, which in turn is related to the stability of the nucleus. 3.4.6 Nuclear Fuel Nuclear fuel is the material that is used in nuclear reactors to produce heat and electricity by nuclear fission. There are different types of nuclear fuel, depending on the design and purpose of the reactor. The most common type of nuclear fuel is uranium dioxide, which is a ceramic compound of uranium and oxygen. Nuclear fuel can be used using these three methods. 1) Slugs 2) Clade Plates 3) Loose Powder Some important nuclear fuels are given below. a. Uranium Dioxide Uranium dioxide is formed into pellets and loaded into metal tubes called fuel rods or fuel pins. The fuel rods are arranged into fuel assemblies, which are inserted into the reactor core. The uranium dioxide used in most reactors is enriched, meaning that it has a higher concentration of uranium-235 than natural uranium, which is about 0.7%. Enrichment increases the probability of fission and allows the use of light water as both coolant and moderator in lightwater reactors (LWRs), which are the most widely used type of reactors for commercial power generation. b. Natural Uranium Another type of nuclear fuel is natural uranium, which does not require enrichment but requires a different type of reactor that uses heavy water or graphite as moderator. Heavy water and graphite slow down the neutrons more effectively than light water, making fission possible with natural uranium. c. Plutonium Plutonium is a radioactive chemical element with the symbol Pu and the atomic number 94. It is a silvery metal that tarnishes in air and can form compounds with other elements. Plutonium has several isotopes, but the most important one for nuclear power and weapons is plutonium-239. Plutonium-239 is produced by bombarding uranium-238 with neutrons in a 89 | P a g e CHAPTER # 03 Nuclear Power Station nuclear reactor. Plutonium-239 has a half-life of 24,110 years, which means it takes that long for half of its atoms to decay into other elements. Plutonium239 undergoes nuclear fission, which means it can split into smaller atoms and release a large amount of energy. This energy can be used to generate electricity in a nuclear power plant or to create a powerful explosion in a nuclear weapon. d. Thorium Thorium is a naturally occurring radioactive element that has potential as a nuclear fuel. Its atomic symbol is Th, and its atomic number is 90. Thorium is a fertile material, which means that it can be converted into fissile material through nuclear reactions. When thorium is bombarded with neutrons, it can be converted into uranium-233, which is a fissile material. Thorium has a long half-life of 14.05 billion years, which means that it decays very slowly. This makes it an attractive fuel for nuclear reactors because it produces less radioactive waste compared to other nuclear fuels. Thorium is also more abundant in the earth's crust than uranium, which means it has the potential to provide a more sustainable source of nuclear energy. There are different types of thorium-based nuclear fuels that have been proposed, including thorium dioxide (ThO2) and thorium-uranium mixed oxide (ThUO2). These fuels have the potential to produce energy through different types of nuclear reactors, including thermal reactors and fast reactors. 3.5 Nuclear fission and fusion Nuclear reactions occur when the nucleus of an atom undergoes a change, resulting in the formation of a new element or isotope. These reactions can be classified into different types based on the type of particles involved and the type of energy released or absorbed. Generally, there are four types of nuclear reactions. 1. Nuclear Fission 2. Nuclear Fusion 3. Elastic Scattering 4. Neutron Capture We will discuss only nuclear fission and fusion in this chapter. 3.5.1 Nuclear Fusion Nuclear fusion is a process in which atomic nuclei come together to form a heavier nucleus, releasing a tremendous amount of energy in the process. This 90 | P a g e CHAPTER # 03 Nuclear Power Station process is the source of energy for stars, including our Sun, and is also being researched as a potential future source of clean energy for human use. The basic principle of nuclear fusion is to bring together two atomic nuclei to form a heavier nucleus, accompanied by the release of energy. This process requires very high temperatures and pressures to overcome the natural repulsion between the positively charged nuclei. In the Sun, the temperature and pressure at the core are so high that hydrogen nuclei (protons) can fuse together to form helium nuclei, releasing energy in the form of light and heat. One simple example of nuclear fusion is the fusion of two hydrogen nuclei (protons) to form a helium nucleus. This process releases a tremendous amount of energy in the form of light and heat. The reaction can be written as follows: 2H --> He + energy This reaction is what powers the Sun and other stars, as the continuous fusion of hydrogen nuclei produces a steady flow of energy that radiates outward, providing heat and light. Figure 3.5 Nuclear Fission 91 | P a g e CHAPTER # 03 Nuclear Power Station Another example of nuclear fusion is the fusion of deuterium and tritium, two isotopes of hydrogen, to form helium and a neutron. This reaction is of particular interest for potential energy generation because it is relatively easy to achieve in laboratory conditions, and produces a large amount of energy. The reaction is displayed in figure 3.5 and can be written as follows: 2D + 3T --> 4He + n + energy 3.5.2 Nuclear Fission Nuclear fission is a process in which a heavy atomic nucleus, such as uranium or plutonium, splits into two or more smaller nuclei of roughly equal mass. This process releases a large amount of energy, as well as gamma rays and several neutrons. The neutrons can then induce fission in other nuclei, creating a chain reaction that can be controlled for power generation or uncontrolled for explosive purposes. The phenomenon of nuclear fission was discovered in 1938 by German physicists Otto Hahn and Fritz Strassmann, who bombarded uranium with neutrons and observed barium as a product. The interpretation of this result was provided by Lise Meitner and Otto Frisch, who proposed that the uranium nucleus had split into two fragments and released energy according to Einstein's equation E = mc2. This discovery opened a new era of nuclear physics and technology, with both beneficial and destructive applications. The energy released by nuclear fission is due to the difference in binding energy per nucleon between the initial and final nuclei. Binding energy is the energy required to separate a nucleus into its constituent protons and neutrons. Generally, nuclei with intermediate mass numbers have higher binding energy per nucleon than nuclei with very low or very high mass numbers. Therefore, when a heavy nucleus splits into two lighter nuclei, the total binding energy increases and the excess energy is converted into kinetic energy of the fission products and radiation. The amount of energy released by a single fission event depends on the specific nuclides involved, but it is typically around 200 MeV (million electron volts) per fission. For comparison, the energy released by the combustion of one molecule of methane is about 0.001 eV (electron volt). This means that nuclear fission is about 200 million times more energetic than chemical 92 | P a g e CHAPTER # 03 Nuclear Power Station reactions. To illustrate this further, one kilogram of uranium-235 can produce as much energy as about three million kilograms of coal. Nuclear fission can occur spontaneously or can be induced by bombarding a nucleus with a particle or a photon. Spontaneous fission is rare and occurs only in very heavy isotopes, such as uranium-238 or plutonium-240. Induced fission is more common and can be achieved by using neutrons, protons, deuterons, alpha particles or gamma rays. However, neutrons are the most effective particles for inducing fission, because they do not need to overcome the electrostatic repulsion from the positively charged nucleus. Example of nuclear fission is when neutron is bombard on uranium-235 and then it converts into uranium-236 which has low half-life and turns in to Barium Ba-144 and Krypton Kr-89 while releasing three neutrons for further reaction as shown in figure 3.6. U-235+n → U-236 → Ba-144+Kr-89+3n Figure 3.6 Nuclear Fission Nuclear weapons are devices that use uncontrolled chain reactions to create massive explosions. Nuclear weapons use different types of initiators (devices that produce neutrons) and reflectors (materials that bounce back neutrons) to start and amplify the chain reaction in a very short time. Nuclear weapons also use different types of explosives (chemicals that compress the fissile material) and tampers (materials that hold together the fissile material) to achieve high densities and temperatures for efficient fission. 93 | P a g e CHAPTER # 03 Nuclear Power Station 3.6 Heavy water and its importance Heavy water, also known as deuterium oxide, is a form of water in which the hydrogen atoms are replaced with their heavier isotope, deuterium. It is used in nuclear power plants as a moderator and coolant, and its importance in the nuclear industry cannot be overstated. In a nuclear power plant, the fuel, typically uranium-235, undergoes fission, which releases a large amount of energy in the form of heat. This heat is used to generate steam, which turns turbines and generates electricity. However, the fission process also produces high-energy neutrons, which can cause the fuel to undergo further fission, releasing even more energy. This is called a chain reaction. To control the chain reaction and prevent it from becoming uncontrolled and potentially dangerous, a moderator is used to slow down the neutrons. This is where heavy water comes in. Heavy water has a greater ability to slow down neutrons compared to regular water, which makes it an ideal moderator. It allows for a more efficient use of fuel and safer operation of the reactor. Heavy water is also used as a coolant in nuclear power plants. The heat generated by the fuel needs to be removed to prevent the fuel from overheating and potentially melting down. Heavy water is an excellent coolant because it has a high boiling point and does not react with the fuel or the reactor materials. The production of heavy water is a complex process and requires a significant amount of energy. It can be produced through the process of electrolysis, in which a current is passed through water to separate the deuterium from the regular hydrogen atoms. Alternatively, it can be produced through the process of hydrogen-water exchange, in which regular water is exposed to a hydrogen gas that has been enriched with deuterium. The importance of heavy water in the nuclear industry cannot be overstated. It is a critical component of nuclear power plants, allowing for the safe and efficient production of electricity. Additionally, heavy water can be used in research reactors, which are used for scientific experiments and medical isotope production. However, heavy water also has some potential drawbacks. It is more expensive to produce than regular water, which can increase the cost of nuclear power. 94 | P a g e CHAPTER # 03 Nuclear Power Station Additionally, heavy water can pose a potential risk if it were to leak or spill, as it is toxic and can potentially cause health problems if ingested. 3.7 Nuclear reactor Nuclear reactors are devices used to produce energy by harnessing the power of nuclear fission. They work by splitting atoms of certain radioactive materials, releasing energy in the form of heat, which is then used to generate electricity. A nuclear reactor consists of several major components, each of which plays a critical role in the safe and efficient operation of the reactor. Figure 3.7. Nuclear reactor 1. Reactor Core The reactor core is the heart of the nuclear reactor, where the nuclear fuel is housed and the fission reaction takes place. The core typically consists of fuel rods, which contain pellets of enriched uranium or other nuclear fuels. These fuel rods are arranged in a precise configuration to ensure a controlled chain reaction. 2. Moderator The moderator is a material that slows down the high-energy neutrons produced by the fission reaction, allowing them to interact more effectively with other fuel atoms and sustain the chain reaction. The most common 95 | P a g e CHAPTER # 03 Nuclear Power Station moderator used in nuclear reactors is water, but other materials such as graphite, heavy water, or beryllium can also be used. 3. Reflector The reflector is a material that surrounds the reactor core and reflects neutrons back into the core, increasing the likelihood of a fission reaction. Reflectors are typically made of a material such as graphite or beryllium. 4. Shielding Shielding is a layer of material that surrounds the reactor core and other components of the reactor to protect workers and the environment from radiation. The shielding can be made of materials such as concrete, lead, or steel. 5. Control Rods Control rods are rods made of a material such as boron or cadmium that can absorb neutrons and slow down or stop the fission reaction. These rods are inserted or removed from the reactor core to control the rate of the reaction. 6. Coolant The coolant is a substance used to transfer heat away from the reactor core and generate steam for electricity generation. The coolant can be a liquid such as water, or a gas such as helium. The choice of coolant depends on the design of the reactor and the operating conditions. 7. Reactor Vessel The reactor vessel is a heavy-duty steel container that houses the reactor core, coolant, and other major components of the reactor. The vessel is designed to withstand the high temperatures and pressures generated by the fission reaction and to contain any potential leaks or accidents. 3.8 Types of a nuclear reactor There are two main types of nuclear power plants: Thermal Reactor and Fast Reactors. In thermal reactors, speed of neutron is controlled by using moderators while in fast reactors neutrons continue chain reaction with default speed of their emission. Generally, in thermal reactors energy of neutron is 0.03 eV while in fast reactors it can go up to 1000 eV. Reactors are further categorized based on fuel, moderator, coolant and core utilization. Types of Nuclear Reactors w.r.t Fuel In terms of fuel used, there are two types of nuclear reactors: a) Uranium-based reactors b) Plutonium-based reactors 96 | P a g e CHAPTER # 03 Nuclear Power Station Types of Nuclear Reactors w.r.t moderator In terms of moderator used, there are three types of nuclear reactors: a) Graphite-moderated reactors b) Heavy water-moderated reactors c) Light water-moderated reactors Types of Nuclear Reactors w.r.t coolant In terms of coolant used, there are two types of nuclear reactors: a) Gas-cooled reactors b) Liquid-cooled reactors Types of Nuclear Reactors w.r.t core In terms of core used, there are two types of nuclear reactors: a) Homogeneous reactors b) Heterogeneous reactors Details of some important types of nuclear reactors is given below. 3.8.1 Boiling Water Reactor: A Boiling Water Reactor (BWR) is a type of nuclear reactor that generates electricity by using nuclear fission to heat water, producing steam that drives a turbine and generates electricity. Working of BWR In a BWR, fuel rods containing uranium-235 pellets are placed in the reactor core. Neutrons from the fuel rods initiate a chain reaction, causing the uranium atoms to split and release energy in the form of heat. The heat produced by the nuclear reaction is transferred to the water in the reactor vessel, which is converted to steam. The steam then drives the turbine, which is connected to a generator, producing electricity. Unlike Pressurized Water Reactors (PWRs), which use a separate loop for cooling the steam and the reactor core, BWRs use the same water for both purposes. The steam produced by the reactor core is directly used to drive the turbine, and then condensed back into water in a separate condenser, which is then pumped back into the reactor vessel. Advantages of BWRs: a. BWRs have a simple design and require fewer components than PWRs, making them cheaper to build and maintain. 97 | P a g e CHAPTER # 03 Nuclear Power Station b. BWRs have a higher thermal efficiency than PWRs, as the steam produced by the reactor core is directly used to drive the turbine, without any intermediate heat exchange process. c. BWRs can be used to generate electricity using natural uranium, whereas PWRs require enriched uranium. Disadvantages of BWRs: a. BWRs produce a smaller amount of electricity than PWRs of similar size, due to the lower temperature and pressure of the steam produced by the reactor core. b. BWRs have a higher risk of radiation exposure to workers and the environment, as the reactor coolant is also used as a working fluid in the turbine and generator, increasing the risk of radioactive contamination. c. BWRs produce more radioactive waste than PWRs, due to the direct contact of the reactor coolant with the fuel rods. Figure 3.8. Boiling water reactor 98 | P a g e CHAPTER # 03 Nuclear Power Station 3.8.2 Pressurized Water Reactor A pressurized water nuclear reactor (PWR) is a type of light-water nuclear reactor that uses ordinary water as both coolant and neutron moderator. PWRs are the most common type of nuclear power plants in the world, accounting for about 65% of the commercial reactors in the United States and more than 300 globally. The working principle of a PWR is based on heating water under high pressure to prevent it from boiling. The water in the primary circuit is heated by the energy released by the fission of uranium atoms in the fuel rods. The heated water then flows to a steam generator, where it transfers its thermal energy to a secondary circuit of water that turns into steam. The steam then drives a turbine that spins an electric generator to produce electricity. The steam is then condensed back to water and returned to the steam generator, while the water in the primary circuit is pumped back to the reactor core to be reheated. Figure 3.9. Pressurized water reactor 99 | P a g e CHAPTER # 03 Nuclear Power Station Advantages of PWRs: a. They have a high thermal efficiency compared to other types of reactors, as they operate at high temperatures and pressures. b. They have a negative temperature coefficient of reactivity, which means that as the temperature increases, the reactivity decreases, making them more stable and safe. c. They can use enriched uranium or mixed oxide (MOX) fuel, which reduces the amount of nuclear waste and extends the fuel cycle. d. They have a long operational life span, as some PWRs can operate for up to 60 years with proper maintenance and upgrades. Disadvantages of PWRs: a. High capital cost due to the need for a strong pressure vessel and a pressurizer. b. Low efficiency of plant due to the generation of only saturated steam in the secondary circuit. c. Corrosion problems and radiation damage of the fuel and cladding materials. 3.8.3 Heavy Water Cooled and Moderated type (CANDU) reactors Heavy water cooled and moderated reactors, also known as CANDU (Canadian Deuterium Uranium) reactors, are a type of nuclear reactor commonly used in Canada and other countries around the world. These reactors use heavy water (deuterium oxide) as both the coolant and moderator, which helps slow down neutrons and increase the likelihood of fission. CANDU reactors are typically large, cylindrical structures made of reinforced concrete and steel. The core of the reactor contains fuel rods made of uranium dioxide, which are arranged in bundles and surrounded by a structure of heavy water-filled tubes called "pressure tubes". The fuel bundles and pressure tubes are housed within a cylindrical vessel called the calandria, which is also filled with heavy water. The calandria is surrounded by a layer of heavy water called the "shield tank", which helps to absorb radiation and protect the environment. 100 | P a g e CHAPTER # 03 Nuclear Power Station CANDU reactors operate by using the heat generated by fission to create steam, which drives a turbine and generates electricity. The heavy water coolant is pumped through the pressure tubes and absorbs heat from the fuel rods. The heated water then passes through a heat exchanger, where it transfers its heat to a separate system of lighter water, which is used to create steam. The steam is then directed to a turbine, which drives a generator and produces electricity. Unlike many other types of reactors, CANDU reactors use natural uranium as fuel instead of enriched uranium. This means that the fuel does not need to be processed before being loaded into the reactor, which reduces the risk of nuclear proliferation. In addition, the use of heavy water as both the coolant and moderator allows for greater flexibility in reactor design and operation, as well as increased safety and efficiency. Figure 3.10. CANDU reactor 3.8.4 Gas Cooled Reactors Gas cooled nuclear reactors are a type of nuclear power plant that use gas as a coolant instead of water or liquid metal. The gas, usually carbon dioxide or helium, flows through the reactor core and carries away the heat generated by the nuclear fission reactions. The heat is then transferred to a secondary circuit where it is used to produce steam and drive a turbine generator. 101 | P a g e CHAPTER # 03 Nuclear Power Station The main advantages of gas cooled nuclear reactors are that they can operate at higher temperatures and lower pressures than water cooled reactors, which improves their thermal efficiency and reduces the risk of coolant loss. They also have lower corrosion and erosion problems, and can use natural uranium as fuel without enrichment. The main disadvantages of gas cooled nuclear reactors are that they require more fuel and more complex fuel assemblies than water cooled reactors, which increases their cost and waste production. They also have lower power density and higher neutron leakage, which reduces their neutron economy and fuel utilization. There are two main types of gas cooled nuclear reactors: gas cooled graphite moderated reactors (GCR) and high temperature gas cooled reactors (HTGR). GCRs use graphite as a moderator to slow down the neutrons and sustain the chain reaction. Figure 3.11. Gas cooled reactors 102 | P a g e CHAPTER # 03 Nuclear Power Station 3.8.5 Liquid Metal Cooled Reactors Liquid Metal cooled nuclear reactors are a type of nuclear reactor that use liquid metal as the coolant instead of water or gas. The main advantages of liquid metal coolants are that they have high thermal conductivity, low pressure, and can operate at higher temperatures than water-cooled reactors. This allows for higher efficiency, smaller size, and lower risk of accidents. The most common liquid metal coolants used in nuclear reactors are sodium, lead, and lead-bismuth eutectic (LBE). Sodium has the highest thermal conductivity and the lowest melting point of the three, but it also reacts violently with water and air, which poses a safety challenge. Lead and LBE have higher melting points and lower thermal conductivity than sodium, but they are more compatible with water and air, and have better neutron properties. Figure 3.12. Liquid metal cooled reactors The construction and working of a liquid metal cooled nuclear reactor depends on the type of reactor design and the choice of coolant. However, a general description is as follows: The reactor core consists of fuel rods that contain 103 | P a g e CHAPTER # 03 Nuclear Power Station fissile material such as uranium or plutonium. The fuel rods are arranged in a lattice inside a pressure vessel. The liquid metal coolant flows through the gaps between the fuel rods and carries away the heat generated by the fission reactions. The coolant then passes through a heat exchanger, where it transfers its heat to a secondary fluid, such as water or gas. The secondary fluid then drives a turbine and a generator to produce electricity. The coolant then returns to the reactor core to complete the cycle. 3.8.6 Homogeneous Reactors Homogeneous nuclear reactors are a type of nuclear reactor that uses a single, homogeneous mixture of fuel and coolant. Unlike traditional nuclear reactors, which use fuel rods and coolant channels, homogeneous reactors rely on a liquid fuel that is mixed with the coolant and circulated through the reactor core. This design offers several advantages, including increased efficiency and simplified fuel processing, but it also presents unique challenges in terms of reactor stability and safety. Homogeneous reactors typically use a liquid fuel mixture that is composed of uranium or plutonium dissolved in a solvent such as molten salt, liquid metal, or water. This fuel is mixed with the coolant and circulated through the core of the reactor in a continuous loop. As the fuel undergoes fission, it releases heat that is absorbed by the coolant, which is then used to produce steam and generate electricity. One of the key advantages of homogeneous reactors is their ability to achieve high fuel utilization, meaning that a greater proportion of the fuel is burned before it is removed from the reactor. This is because the fuel is distributed evenly throughout the reactor, allowing for more efficient use of the fissionable material. In addition, homogeneous reactors do not require the use of fuel rods or other complex fuel assemblies, which simplifies the fuel processing and reduces the overall cost of the reactor. However, homogeneous reactors also pose several unique challenges in terms of reactor stability and safety. For example, the continuous mixing of the fuel and coolant can make it difficult to control the rate of fission and maintain a stable reactor. In addition, the use of liquid fuels can create safety concerns related to the handling and storage of radioactive materials. Homogeneous reactors have been used in a variety of applications, including research and medical isotope production, as well as for military purposes. 104 | P a g e CHAPTER # 03 Nuclear Power Station 3.8.7 Fast Breed Reactors Fast breeder nuclear reactors are a type of nuclear reactor that uses fast neutrons to sustain nuclear fission and breed new fuel. Unlike traditional thermal reactors, which use slow neutrons, fast breeders are designed to produce more fuel than they consume, making them a potentially valuable source of sustainable energy. However, the technology is complex and has faced significant technical and economic challenges over the years. Fast breeder reactors operate by using fast neutrons to convert fertile materials, such as depleted uranium or thorium, into fissionable material, such as plutonium or uranium-233. This process is called breeding, and it allows the reactor to produce more fuel than it consumes. The fuel is typically arranged in a liquid metal or ceramic form and cooled using a liquid metal, such as sodium or lead. One of the key advantages of fast breeders is their high fuel efficiency. Unlike thermal reactors, which use only a small percentage of the available fuel, fast breeders can utilize nearly all of the fuel, making them much more efficient. In addition, the process of breeding allows the reactor to produce more fuel than it consumes, which could potentially provide a long-term source of sustainable energy. However, fast breeders also pose significant technical challenges. The use of fast neutrons requires a complex and expensive fuel cycle, and the coolant can be highly reactive and corrosive, which can lead to safety concerns. In addition, the production of plutonium in fast breeders has raised concerns about nuclear proliferation and the potential for weaponization. More recently, there has been renewed interest in fast breeders as a potential source of sustainable energy. For example, India has developed a prototype fast breeder reactor, the Prototype Fast Breeder Reactor, which is expected to begin commercial operation in 2023. Russia has also announced plans to build a new fast breeder reactor, the Brest-OD-300, which is expected to begin operation in the mid-2020s. 3.9 Site selection for nuclear power plant The site selection of a nuclear power plant installation is a complex and multidimensional process that involves various technical, economic, environmental and social factors. Some of the important factors that need to be considered are: 105 | P a g e CHAPTER # 03 Nuclear Power Station a. Safety The site should be located in a region that has low seismic activity, low flood risk, low population density and adequate distance from major urban centers. The site should also have sufficient emergency planning zones and evacuation routes in case of accidents. b. Cooling The site should have access to a reliable and sufficient source of cooling water, such as a river, lake or sea. The cooling water should have low salinity, low temperature and low turbidity to avoid corrosion, fouling and thermal pollution. c. Grid connection The site should be close to the existing or planned transmission lines and substations that can accommodate the power output and voltage level of the nuclear power plant. The site should also have good road and rail access for the transportation of equipment and materials. d. Land availability The site should have enough land area to accommodate the nuclear power plant facilities, such as the reactor building, turbine hall, cooling towers, waste storage and disposal facilities. The site should also have enough buffer zone to provide protection from external hazards and interference. e. Public acceptance The site should have the support and consent of the local communities and stakeholders that may be affected by the nuclear power plant installation. The site should also comply with the relevant laws and regulations of the country and region. 3.10 Nuclear power stations in Pakistan Pakistan is one of the few countries in the world that has developed and operates civil nuclear power plants. The country has six commercial reactors that provide about 7.5% of its electricity generation, and plans to build more in the future. The Pakistan Atomic Energy Commission (PAEC) is the sole authority responsible for the design, construction and operation of these plants. The first nuclear power plant in Pakistan was Karachi 1 (K1), a 90 MWe pressurized heavy water reactor (PHWR) supplied by Canada and inaugurated in 1972. It was shut down in 2021 after 49 years of service. The second plant 106 | P a g e CHAPTER # 03 Nuclear Power Station was Chashma 1 (C1), a 300 MWe pressurized water reactor (PWR) supplied by China and started up in 2000. It was followed by three more units of the same type at the same site: Chashma 2 (C2) in 2011, Chashma 3 (C3) in 2016 and Chashma 4 (C4) in 2017. The sixth and latest plant is Karachi 2 (K2), a 1100 MWe PWR also supplied by China and connected to the grid in 2021. Another unit of the same type, Karachi 3 (K3), is under construction and expected to start operation in 2022. Pakistan's nuclear power plants are under international safeguards and use enriched uranium fuel imported from China. The country also has a small indigenous nuclear fuel cycle, including uranium mining and milling, conversion, enrichment and fabrication facilities, as well as research reactors and reprocessing plants. However, these facilities are not part of the civil nuclear program and are used for military purposes. Pakistan's nuclear power program faces several challenges, such as financing, safety, security, waste management and public acceptance. The country has faced international isolation and sanctions due to its development of nuclear weapons outside the Nuclear Non-Proliferation Treaty. However, it has also received support and cooperation from China, which considers Pakistan a strategic partner and a counterbalance to India. Pakistan is a member of the International Atomic Energy Agency and has signed several agreements with it for technical assistance and nuclear safety. Pakistan has ambitious plans to expand its nuclear power capacity to meet its growing energy demand and reduce its dependence on fossil fuels. The country aims to have 32 nuclear power plants with a total capacity of 40,000 MW by 2050, which would account for about 20% of its electricity generation. Some of the potential sites for new plants are Mianwali, Kundian, Dera Ghazi Khan, Jhangar and Naukundi. Pakistan is also interested in developing small modular reactors and thorium-based reactors for remote areas and industrial applications. 107 | P a g e CHAPTER # 03 Nuclear Power Station Sample Multiple Choice Questions 1. It is used as fuel in nuclear power stations (a) Coal (b) Diesel (c) Gas (d) Uranium 2. One kilogram of uranium can generate as much electricity as ------- burning of high grade coal (a) 1500 ton (b) 2000 ton (c) 3000 ton (d) 4500 ton 3. Nuclear power plants are generally used as follows (a) Base load (b) Peak load (c) Variable load (d) Both b & c 4. Nuclear power plants are not suitable for this type of load operation (a) Base load (b) High load (c) Variable load (d) Both a & b 5. Nuclear power plant has (a) Initial cost too high (b) Very low per unit cost (c) Running cost too low (d) All of these 6. Initial cost of a nuclear power plant is (a) Very low (b) Medium (c) Very high (d) Suitable 108 | P a g e CHAPTER # 03 Nuclear Power Station 7. In a nuclear power plant, this cost is negligible (a) Construction of reactor (b) Transport of fuel (c) Fuel to be used (d) All of these 8. The process of splitting or dividing of uranium atoms is called (a) Fission (b) Fusion (c) Chain Reaction (d) Radiation 9. Work of the coolant is (a) Gaining heat (b) Generating heat (c) Absorbing neutrons (d) Generating a chain reaction 10. The total number of protons and neutrons of an atom is called (a) Atomic number (b) Mass number (c) Atomic weight (d) None of these 11. --------- are the primary isotopes of uranium (a) U234 (b) U235 (c) U238 (d) All of these 12. This isotope of uranium is used for nuclear fission reactions (a) U234 (b) U235 (c) U233 (d) U238 13. The charge on Alfa particles is (a) Positive (b) Negative (c) Both a & b 109 | P a g e CHAPTER # 03 Nuclear Power Station (d) Neutral 14. The charge on Beta particles is (a) Positive (b) Negative (c) Both a & b (d) Neutral 15. During uranium enrichment, the amount of uranium in raw uranium is increased from 0.7% to this percentage (a) Up to one percent (b) Up to three to four percent (c) Up to 10 percent (d) Up to 30 to 40 percent 16. This method is being used to enrich uranium at the Kahuta plant in Pakistan (a) Thermal diffusion method (b) Gaseous permeability method (c) Centrifugal method (d) Electromagnetic method 17. ------ is the chemical name for heavy water (a) Hydrogen peroxide (b) Hydroxide (c) Deuterium Oxide (d) None of these 18. ----- is used to send neutrons escaping out of the reactor core back into the core (a) Moderator (b) Coolant (c) Shielding (d) Reflector 19. Graphite and beryllium materials are used in nuclear reactors (a) As moderators (b) As reflectors (c) As shielding (d) Both a & b 110 | P a g e CHAPTER # 03 Nuclear Power Station 20. In addition to graphite, beryllium and heavy water, this material can also be used as a moderator (a) Light water (b) Helium gas (c) Carbon and nitrogen (d) All of these 21. Control rods in nuclear reactors are made of this material (a) Zirconium (b) Boron (c) Beryllium (d) Lead 22. Basic types of nuclear reactors are (a) Thermal reactor (b) Fast reactor (c) Both a and b (d) None of these 23. The most important problem occurs in nuclear power stations (a) Control of the plant (b) Disposal of nuclear waste (c) Access to the plant (d) Availability of water 24. This power plant has the highest cost (a) Hydro (b) Thermal (c) Nuclear (d) Diesel 25. Nuclear power station in Pakistan is working at (a) Karachi (b) Chashma (c) Kahuta (d) All of these 26. Pakistan's second nuclear power plant has been installed at this location (a) Gwadar (b) Karachi 111 | P a g e CHAPTER # 03 Nuclear Power Station (c) Sibbi (d) Chashma Answer to MCQ’s 1. d 2. c 3. a 4. b 5. a 6. c 7. c 8. a 9. a 10. b 11. b 12. b 13. a 14. b 15. b 16. c 17. c 18. d 19. d 20. d 21. b 22. c 23. b 24. c 25. b 26. d Sample Short Questions 1. What is meant by nuclear power station? 2. Write the advantages of nuclear power station. 3. Write down the disadvantages of nuclear power station. 4. What is the principle of nuclear energy based on? 5. Write the names of the main parts of Nuclear Par Station. 6. What are Alfa particles? 7. What are Beta particles? 8. What are gamma rays? 9. What is meant by nuclear reaction? 10. What is meant by chain reaction? 11. Write the names of any four to four elements. 12. What is meant by fashion? 13. What is meant by fusion? 14. What are moderators and what materials are used as moderators? 15. What is meant by reactor core? 16. What is meant by coolant or cooling system? Which materials are used as coolant in a nuclear reactor? 17. On what principle does the gas permeation method for uranium enrichment work? 18. What is meant by centrifuge? Explain its use. 19. What is meant by heavy water? 112 | P a g e CHAPTER # 03 Nuclear Power Station 20. Define nuclear reactor. 21. Write the names of the main parts of a nuclear reactor. 22. On what basis can reactors be divided into opposite types? 23. Name the types of reactors based on neutron energy. 24. Write the names of types of thermal reactors. 25. Write four advantages of pressurized water reactor. 26. Name the main parts of a pressurized water reactor. 27. What words is CANDU an abbreviation for? 28. What considerations are taken into account while selecting a site for a nuclear power plant? 29. Where are the nuclear power plants working in Pakistan? 30. Define gas led reactor. 31. How far has Pakistan succeeded in enriching uranium? Sample Long Questions 1. Write a detailed note on nuclear power station and its main parts using schematic diagram? 2. Describe nuclear fusion? 3. Describe nuclear fission? 4. Write a note on boiling water reactor? 5. Write a note on pressurized water reactor? 6. Write a note on CANDU reactor? 7. Write a note on gas cooled reactor? 8. Write a note on Liquid metal cooled reactor? 9. Write a note on homogeneous reactor? 10. Write a note on fast breeder reactor? 11. Describe the construction and working of a nuclear reactor? 12. Describe salient features of nuclear power station working in Pakistan? 113 | P a g e CHAPTER # 04 Hydel Power Station CHAPTER 4 HYDEL POWER STATION Chapter objectives: After studying this chapter, a student will be able to Understand different types of hydro- electric power stations. Understand working of Hydel power stations. Understand requirements of site selection for installation of hydel power plant. Understand general arrangements and operation of hydel power station. Understand types of hydel turbines and their characteristics. Understand about hydro-electric power plants working in Pakistan along with their capacities. 4.1 Introduction to Hydel Power station Hydel power stations, also known as hydroelectric power stations, are facilities that generate electricity using the kinetic energy of falling or flowing water. This type of power station is a popular form of renewable energy and has been in use for over a century. It is an efficient and clean source of electricity that produces minimal pollution and carbon emissions. The concept behind hydel power stations is simple - moving water can be used to turn turbines, which drive generators to produce electricity. In a hydel power station, water is usually stored in a reservoir behind a dam, and when released, flows through the turbines and drives the generators. The development of hydel power stations started in the late 19th century when water wheels were used to power mills and factories. The first hydel power station was built in 1878 in Northumberland, England, and used turbines to generate electricity. Over the years, the technology behind hydel power stations has advanced, leading to more efficient and powerful systems. Hydel power stations are found in many parts of the world, including countries like China, Pakistan, Canada, Brazil, and the United States. In fact, hydel power accounts for around 16% of the world's total electricity generation. In some 114 | P a g e CHAPTER # 04 Hydel Power Station countries, hydel power is the primary source of electricity, with Norway and Iceland generating over 99% of their electricity from hydel power stations. Advantages: a. Hydroelectric power is renewable and clean. It does not produce greenhouse gases or air pollutants that contribute to climate change or health problems. b. Hydroelectric power is inexpensive in the long run. Once the infrastructure is built, the maintenance costs are low and the energy production is reliable and stable. c. Hydroelectric power can be used for irrigation and flood control. The reservoirs created by dams can provide water for agriculture and prevent flooding downstream. d. Hydroelectric power can be adjusted to meet the demand. The turbines can be turned on or off quickly to respond to changes in electricity consumption. Disadvantages: a. Hydroelectric power can have negative impacts on the environment and wildlife. The construction of dams and reservoirs can alter the natural flow of rivers, affect fish migration, destroy habitats, and displace people and communities. b. Hydroelectric power is dependent on local hydrology and climate. The availability and quality of water can vary depending on rainfall, drought, evaporation, and sedimentation. c. Hydroelectric power is expensive to build and may face public opposition. 4.2 Classification of Hydel Power Station Hydroelectric power plants are a form of renewable energy generation that harnesses the power of flowing water to produce electricity. These plants are classified based on several factors, including their head, water flow availability, and loading type. 4.2.1 Classification of hydroelectric power plants w.r.t head Hydroelectric power plants can also be classified based on the head, which refers to the vertical distance between the water level at the upstream of the 115 | P a g e CHAPTER # 04 Hydel Power Station plant and the water level at the downstream of the plant. The head is an important parameter that affects the efficiency and design of a hydroelectric power plant. Here are the three main types of hydroelectric power plants based on the head: 1. High head High head hydroelectric power plants typically have a head of more than 80 meters. These plants are usually located in mountainous regions where there is a significant drop in elevation over a short distance. The high head results in a high potential energy that can be converted to electricity efficiently. These plants usually have a smaller capacity, typically less than 50 MW. Figure 4.1. High head power plant 2. Medium head Medium head hydroelectric power plants typically have a head between 20 and 80 meters. These plants are often located on medium-sized rivers or at the base of dams. They can have a capacity ranging from a few megawatts to several hundred megawatts. The medium head allows for efficient electricity generation without requiring a large amount of water flow. 116 | P a g e CHAPTER # 04 Hydel Power Station Figure 4.2. Medium head power plant 3. Low head Low head hydroelectric power plants typically have a head of less than 20 meters. These plants are often located on low-gradient rivers and canals. They require a large water flow to generate electricity efficiently. Low head hydroelectric power plants can have a capacity ranging from a few kilowatts to several megawatts. In addition to these three main types, there are also hydroelectric power plants that are classified as ultra-low head, which have a head of less than 2 meters. These plants are usually located in areas with a large water flow, such as tidal estuaries or irrigation canals. They require innovative designs and technologies to efficiently convert the kinetic energy of water into electricity. 117 | P a g e CHAPTER # 04 Hydel Power Station Figure 4.3. Low head power plant 4.2.2 Classification of hydroelectric power plants w.r.t availability of water flow Hydroelectric power plants can be classified based on the available water flow, which can have a significant impact on their design and operation. Here are the three main types of hydroelectric power plants based on water flow: 1. Run off river power plants without pondage These are the type of hydroelectric generation plant that do not have any water storage facility. They use the natural flow of the river to produce electricity, but they cannot control the amount or timing of the water availability. This makes them an intermittent and unreliable energy source, especially during dry seasons or low run off periods. These plants are suitable for locations where there is no possibility of creating a reservoir or a pond behind a dam, and where the environmental or social impacts of such structures are undesirable. 2. Run off river power plants with pondage Run off river power plants with pondage are a type of hydroelectric power generation that use the natural flow of water from a river to produce electricity. Unlike conventional dams, they do not create large reservoirs that 118 | P a g e CHAPTER # 04 Hydel Power Station can affect the environment and the people living nearby. Instead, they have a small pond or basin that can store some water and regulate the flow to the turbines. This allows them to adjust to the fluctuations in demand and supply of electricity. Run off river power plants with pondage are more flexible and reliable than run off river power plants without pondage, which depend entirely on the availability of water in the river. However, they also require more civil works and maintenance than the latter. Run off river power plants with pondage are suitable for locations where there is a high variation in water flow throughout the year, and where there is enough space for building a pond or basin. 3. Reservoir Hydroelectric Power Plants Reservoir power plants are a type of hydroelectric power plants that use dams to store water in a reservoir. The stored water can be released through turbines to generate electricity when needed. Reservoir power plants have several advantages, such as providing a reliable and flexible source of renewable energy, regulating water flow and preventing floods, and creating recreational opportunities for fishing and boating. However, reservoir power plants also have some drawbacks, such as displacing people and wildlife, affecting water quality and temperature, and emitting greenhouse gases from decomposing organic matter. 4.2.3 Classification of hydroelectric power plants w.r.t loading Hydroelectric power plants can also be classified based on their loading, which refers to the amount of electrical power that they are generating at any given time. Here are the three main types of hydroelectric power plants based on loading: 1. Base Load Hydroelectric Power Plants These types of hydroelectric power plants are designed to operate at a constant output level, typically at or near their maximum capacity. They are used to provide a stable and reliable source of electricity to meet the baseline demand of the electric grid. Base load hydroelectric power plants are usually large in size and have a high efficiency, which allows them to generate electricity at a lower cost than other types of power plants. 2. Peak Load Hydroelectric Power Plants These types of hydroelectric power plants are designed to operate at a high output level for short periods of time, typically during periods of peak electricity demand. They are used to provide additional power to the electric 119 | P a g e CHAPTER # 04 Hydel Power Station grid when demand exceeds the capacity of the base load power plants. Peak load hydroelectric power plants are typically smaller in size than base load plants and may have a lower efficiency. 3. Pumped-Storage Hydroelectric Power Plants These types of hydroelectric power plants are designed to operate as both base load and peak load plants. During periods of low electricity demand, water is pumped from a lower reservoir to an upper reservoir. When electricity demand is high, the water is released from the upper reservoir through turbines to generate electricity. Pumped-storage hydroelectric power plants can be used to balance the load on the electric grid and are usually operated during periods of peak demand. 4.3 Merits & demerits of Hydel Power Station There are several merits and demerits of a hydel power station. Some of these are given below: Merits of Hydel Power Station a. Hydroelectric power is a renewable source of energy, which means it does not deplete natural resources and can be used indefinitely. b. Once a hydroelectric power plant is built, it has low operating costs compared to other types of power plants. c. Hydroelectric power plants have a long life span of up to 50-100 years. d. Hydroelectric power plants do not produce greenhouse gas emissions, which makes them a clean energy source. e. Hydroelectric power plants can be quickly turned on or off, making them an ideal source of energy for meeting peak electricity demands. Demerits of Hydel Power Station a. Hydroelectric power plants can have a significant impact on the local ecosystem and wildlife, particularly if they involve dam construction and reservoir creation. b. Building a hydroelectric power plant can be expensive, particularly if it involves dam construction and reservoir creation. 120 | P a g e CHAPTER # 04 Hydel Power Station c. Hydroelectric power plants depend on a steady supply of water, which can be affected by droughts or other changes in climate. d. There is always a risk of dam failure or other equipment failures associated with hydroelectric power plants, which can have serious consequences. e. The construction of hydroelectric power plants can lead to the displacement of communities living in the affected areas. 4.4 Selection of site for Hydel Power Station Hydel power stations are facilities that use water to generate electricity. They are one of the most economical and environmentally friendly sources of renewable energy. However, they require careful planning and design to ensure optimal performance and minimal impact on the natural environment. One of the most important aspects of hydel power station development is the selection of site. The selection of site for hydel power station depends on several factors, such as: a. Water availability The site should have a reliable and sufficient supply of water throughout the year. The water availability can be estimated from the rainfall data, runoff data, and mass curve analysis of the catchment area. The water availability determines the capacity and output of the hydel power station. b. Water storage The site should have adequate storage capacity to store water during periods of excess rainfall and release it during periods of low rainfall. The storage capacity can be calculated from the mass curve analysis and the variation of water demand. The storage capacity affects the cost and reliability of the hydel power station. c. Water head The site should have a high water head, which is the difference in elevation between the water source and the turbine. The water head determines the potential energy of the water and the efficiency of the hydel power station. A higher water head requires less water flow and reduces the size and cost of the turbine and penstock. 121 | P a g e CHAPTER # 04 Hydel Power Station d. Accessibility of the site The site should be easily accessible by road or rail for transportation of materials, equipment, and personnel. The accessibility of the site affects the construction time and cost of the hydel power station. e. Distance from load center The site should be close to the load center, which is the area where the electricity is consumed. The distance from load center affects the transmission loss and cost of the hydel power station. A shorter distance reduces the voltage drop and line losses and improves the power quality and stability. f. Environmental aspects The site should have minimal impact on the environment, such as wildlife, vegetation, soil, water quality, and social aspects. The environmental aspects can be assessed by conducting environmental impact assessment (EIA) studies and obtaining necessary permits and clearances from relevant authorities. The environmental aspects affect the public acceptance and sustainability of the hydel power station. g. Geology The geology of the site is another important factor to consider when selecting a site for a hydropower plant. The site should have a stable geological structure that can support the weight of the dam, reservoir, and other infrastructure. The presence of faults, landslides, or other geological hazards can pose a significant risk to the safety and stability of the plant. 4.5 General arrangement and operation of Hydel Power Station A hydroelectric power plant is a renewable source of energy that uses the potential energy of water stored in a dam or a reservoir to generate electricity. It is the most used power plant in many countries. The basic principle of operation is as follows. Height difference is created by building a dam in front of water reservoir and then water from the reservoir flows through a pipe called a penstock and reaches a water turbine. The water turbine converts the kinetic energy of the water into mechanical energy, which drives a generator. The generator converts the mechanical energy into electrical energy, which is then transmitted to the grid or consumers. One can determine the power availability from a hydroelectric power plant using equation given below. 122 | P a g e CHAPTER # 04 Hydel Power Station P = 981 x ρ x q x g x h Where ρ= water density (kg/m3) which is typically 1000 kg/m3 for water. q= water flow (m3/s) g= acceleration of gravity which is 9.81 m/s2 h= head (m) A hydroelectric power plant is a complex system that consists of various components that work together to convert the energy of falling water into electricity. Each component plays a crucial role in the operation of the plant, and any failure in one component can affect the entire system's performance. In this article, we will discuss the different components of a hydroelectric power plant. Figure 4.4. General arrangement of a hydroelectric power station 1. Forebay Forebay is a term used to describe a reservoir or pond that regulates the flow of water into a hydroelectric power plant or a canal. Forebays are usually located near the intake structure of the plant or canal and help to control the water level and prevent debris from entering the system. Forebays can also provide recreational opportunities such as fishing, boating and swimming. 123 | P a g e CHAPTER # 04 Hydel Power Station 2. Dam The dam is the most visible and essential component of a hydroelectric power plant. It is a massive concrete or earthen structure that is built across a river or stream to create a reservoir. The dam's primary function is to store water and control its flow to the turbines. The height of the dam determines the head, which is the potential energy available to generate electricity. 3. Intake Structure The intake structure is a structure located at the bottom of the dam that collects water from the reservoir and channels it towards the turbines. The intake structure may contain trash racks and screens to prevent debris from entering the turbines. 4. Penstock The penstock is a large pipe that carries water from the intake structure to the turbines. The penstock is usually made of steel or concrete and is designed to withstand high pressure and velocity. The diameter of the penstock depends on the volume of water flow and the head. 5. Surge Tank A surge tank is a device that is used to control the pressure fluctuations in a fluid system. A surge tank can absorb or release fluid to balance the pressure changes caused by events such as pump start-up or shut-down, valve opening or closing, or sudden demand changes. A surge tank can also provide additional storage capacity for the system and prevent water hammer or cavitation. A surge tank can be classified into three types: simple surge tank, throttled surge tank, and differential surge tank. Each type has its own advantages and disadvantages depending on the system requirements and design. 6. Turbines The turbines are the heart of the hydroelectric power plant. They are located at the end of the penstock and convert the potential energy of falling water into mechanical energy. There are different types of turbines used in hydroelectric power plants, such as Pelton, Francis, and Kaplan. The type of turbine used depends on the head and volume of water flow. 7. Draft Tube A draft tube is a component of a hydroelectric power plant that connects the outlet of the turbine to the tailrace, where the water is discharged. The draft 124 | P a g e CHAPTER # 04 Hydel Power Station tube has a diverging shape that reduces the velocity of the water and increases its pressure, thus improving the efficiency of the turbine. The draft tube also allows the turbine to be placed above the tailrace level, which facilitates maintenance and reduces excavation costs. There are different types of draft tubes, such as conical, elbow, or moody, depending on the shape and crosssection of the tube. 8. Tailrace The tailrace is an important component of a hydroelectric power plant. It is the channel that carries the water away from the turbine after it has been used to generate electricity. The tailrace connects the power station to the natural watercourse, such as a river or a lake. The tailrace affects the efficiency and performance of the power plant, as it determines the net head available for power generation. The net head is the difference between the water level in the upstream reservoir and the water level in the tailrace. A lower tailrace level means a higher net head and more power output. Therefore, it is desirable to design the tailrace to minimize its resistance and friction losses, and to avoid backwater effects from the downstream watercourse. 9. Generator The generator is connected to the turbine and converts the mechanical energy of the turbine into electrical energy. The generator is usually a large and heavy machine and requires a stable foundation to operate correctly. 10. Transformer The transformer is a device that increases the voltage of the electricity generated by the generator to a level suitable for transmission. The transformer is usually located near the generator and is connected to the power grid through transmission lines. 11. Switchgear The switchgear is a device that controls the flow of electricity from the generator to the transformer and then to the transmission lines. The switchgear includes circuit breakers, relays, and other protective devices that prevent damage to the equipment in case of a fault. 4.6 Types of Hydel turbines and their characteristic Hydroelectric power plants are a significant source of renewable energy, and turbines are the key components that convert the potential energy of falling water into mechanical energy. There are different types of turbines used in 125 | P a g e CHAPTER # 04 Hydel Power Station hydroelectric power plants, and they can be broadly classified into two categories: impulse turbines and reaction turbines. 4.6.1 Impulse Turbines Impulse turbines are used in hydroelectric power plants where there is a high head and low flow rate of water. These turbines work by directing a jet of water onto a set of buckets or vanes, which then spin the turbine shaft. There are three types of impulse turbines: Pelton wheel, Turgo, and Crossflow. a. Pelton wheel Turbines Pelton turbines are the most commonly used impulse turbines in hydroelectric power plants. They are used in high head applications, and their design allows for maximum efficiency in the conversion of water energy into mechanical energy. The Pelton turbine consists of a set of buckets mounted on a wheel, with each bucket split in the middle. The jet of water is directed onto the buckets, and the split design allows the water to be deflected and exit the bucket cleanly, resulting in high efficiency. Figure 4.5. Pelton wheel turbine b. Turgo Turbines Turgo turbines are also impulse turbines that are used in high head applications. They are similar to Pelton turbines, but instead of having buckets, they have cups. The cups are arranged in a circular pattern around the turbine shaft, and the water jet is directed onto the cups, causing the turbine to spin. 126 | P a g e CHAPTER # 04 Hydel Power Station Turgo turbines are more compact than Pelton turbines, making them suitable for sites where space is limited. Figure 4.6. Turgo turbine c. Cross flow Turbines Crossflow turbines are also impulse turbines that are used in low head applications. They consist of a vertical axis turbine with blades that are arranged in a circular pattern. The water flows into the turbine from the top and exits through the sides, causing the turbine to spin. Crossflow turbines are less efficient than Pelton and Turgo turbines but are suitable for sites where there is a low head and high flow rate. Figure 4.7. Cross flow turbine 127 | P a g e CHAPTER # 04 Hydel Power Station 4.6.2 Reaction Turbines Reaction turbines are used in hydroelectric power plants where there is a low head and high flow rate of water. These turbines work by directing water onto a set of blades, which then spin the turbine shaft. There are two types of reaction turbines: Francis and Kaplan. a. Francis Turbines Francis turbines are the most commonly used reaction turbines in hydroelectric power plants. They are used in medium to high head applications and have an efficiency range of 85% to 95%. Francis turbines consist of a set of curved blades that are arranged around the turbine shaft. The water flows into the turbine and passes through the blades, causing the turbine to spin. Francis turbines are suitable for sites where the head is between 30 and 600 meters. Figure 4.8. Francis turbine b. Kaplan Turbines Kaplan turbines are also reaction turbines that are used in low head applications. They consist of a propeller-like blade that is adjustable, allowing for greater efficiency in different flow conditions. The water flows into the turbine and passes through the blades, causing the turbine to spin. Kaplan turbines are suitable for sites where the head is less than 30 meters. 128 | P a g e CHAPTER # 04 Hydel Power Station Figure 4.9. Kaplan turbine 4.7 Governing of Turbines Hydroelectric turbines are an essential part of hydropower generation systems, which convert the potential energy of falling water into mechanical energy that can be used to generate electricity. To ensure the safe and efficient operation of hydroelectric turbines, it is essential to have a proper governing system in place. A governing system is a set of control mechanisms and devices that regulate the speed, output, and stability of the turbine and generator. There are several different types of governing systems used in hydroelectric turbines, but the basic principles are similar. The governing system consists of three main components: the speed governor, the hydraulic power unit, and the control valve. The speed governor is responsible for maintaining the rotational speed of the turbine at a constant level. It does this by monitoring the speed of the turbine and adjusting the position of the control valve accordingly. The governor is typically an electronic or hydraulic device that senses changes in the speed of the turbine and sends signals to the control valve to open or close as necessary. The hydraulic power unit provides the pressure required to operate the control valve. It consists of a hydraulic pump, a reservoir, and a set of valves that control the flow of hydraulic fluid to the control valve. The hydraulic 129 | P a g e CHAPTER # 04 Hydel Power Station power unit is responsible for supplying the necessary pressure to the control valve to ensure that it operates smoothly and accurately. The control valve is the device that regulates the flow of water through the turbine. It is typically a large, multi-stage valve that is designed to operate under high pressure and flow conditions. The control valve is controlled by the speed governor and the hydraulic power unit, and it is responsible for adjusting the flow of water through the turbine to maintain a constant speed and output. In addition to these three main components, a governing system may also include other devices such as pressure sensors, temperature sensors, and vibration sensors. These devices are used to monitor the performance of the turbine and provide feedback to the governing system so that it can make appropriate adjustments. Overall, a well-designed governing system is essential for the safe and efficient operation of hydroelectric turbines. It ensures that the turbine operates at a constant speed and output, which maximizes the efficiency of the hydropower generation system. Additionally, it helps to prevent damage to the turbine and other components of the system, which can reduce maintenance costs and improve overall system reliability. 4.8 Comparison between turbines Hydroelectric power plants use turbines to convert the potential energy of falling water into mechanical energy that can be used to generate electricity. There are two main types of turbines used in hydroelectric power plants: reaction turbines and impulse turbines. While both types of turbines serve the same basic function, they operate on different principles and have distinct advantages and disadvantages. Here is a detailed comparison between the two: a. Operating Principle The main difference between reaction and impulse turbines is their operating principle. Impulse turbines use the kinetic energy of a high-velocity jet of water to drive the turbine blades, while reaction turbines use the pressure and momentum of a high-pressure water flow to drive the turbine blades. b. Design Impulse turbines have a series of buckets or blades mounted around the circumference of the turbine wheel. Water enters the turbine through a nozzle 130 | P a g e CHAPTER # 04 Hydel Power Station and is directed onto the blades, causing the wheel to rotate. Reaction turbines have curved blades that are mounted on a shaft, with water entering the turbine from the sides and passing over the blades to generate the rotational force. c. Efficiency Impulse turbines are generally more efficient than reaction turbines at low head and high flow rates. They operate at high rotational speeds, which allows them to extract more energy from the water flow. On the other hand, reaction turbines are more efficient at high head and low flow rates, as they are designed to operate under high pressure conditions. d. Size Impulse turbines are typically smaller than reaction turbines because they operate at higher rotational speeds and can generate more power in a smaller space. Reaction turbines require a larger area to accommodate the curved blades and the high-pressure water flow. e. Maintenance Impulse turbines are generally easier to maintain than reaction turbines because they have fewer moving parts and are less complex. However, they require more frequent cleaning and inspection due to the accumulation of debris in the bucket or blade passages. Reaction turbines require more maintenance due to the complexity of the curved blades and the hydraulic control systems. f. Cost Impulse turbines are generally less expensive to manufacture and install than reaction turbines due to their smaller size and simpler design. Reaction turbines are more expensive to manufacture and install due to their larger size and more complex design. 4.9 Hydro- electric generation in Pakistan Hydroelectric power is one of the major sources of electricity generation in Pakistan. The country is blessed with a number of large rivers, including the Indus, Jhelum, Chenab, and Sutlej, which provide abundant water resources for hydroelectric power generation. Currently, Pakistan has an installed capacity of around 9,000 MW of hydroelectric power, which accounts for around one-third of the country's total installed capacity. The majority of the hydroelectric power plants in 131 | P a g e CHAPTER # 04 Hydel Power Station Pakistan are located in the northern regions, particularly in the mountainous areas of Khyber Pakhtunkhwa and Gilgit-Baltistan. The Tarbela Dam, located on the Indus River in Khyber Pakhtunkhwa, is the largest hydroelectric power station in Pakistan, with an installed capacity of 4,888 MW. The Mangla Dam, located on the Jhelum River in Azad Jammu and Kashmir, is the second-largest hydroelectric power station in Pakistan, with an installed capacity of 1,100 MW. In addition to these large power stations, there are also several small and medium-sized hydroelectric power plants scattered throughout the country. These include the Ghazi-Barotha Hydropower Project, located on the Indus River near Islamabad, which has an installed capacity of 1,450 MW, and the Allai Khwar Hydropower Project, located in Khyber Pakhtunkhwa, which has an installed capacity of 121 MW. Pakistan has ambitious plans to further develop its hydroelectric power sector in order to meet its growing electricity demand and reduce its dependence on imported fossil fuels. The government has set a target of increasing the country's installed hydroelectric capacity to 30,000 MW by 2030, which would require significant investment in new hydroelectric power projects. One of the major challenges facing the hydroelectric power sector in Pakistan is the issue of water scarcity, particularly during the dry summer months when water levels in the rivers are low. Climate change is expected to exacerbate this problem, leading to more frequent droughts and reduced water availability for hydropower generation. 132 | P a g e CHAPTER # 04 Hydel Power Station Sample Multiple Choice Questions 1. A power station in which the potential energy of water at a higher level is used to generate electrical energy (a) Thermal Power Station (b) Tidal Power Station (c) Hydel Power Station (d) Nuclear Power Station 2. A means of generating electricity that requires more land than other methods (a) Thermal Power Plant (b) Nuclear Power Plant (c) Hydro Power Plant (d) Diesel Power Plant 3. Pakistan has a large hydel power station at (a) Tarbela (b) Mangala (c) Warsak (d) All 4. A hydel power station can be installed where (a) Fuel is available in abundance (b) Water is available in abundance with adequate head (c) Both a & b (d) None of these 5. It is the primary source of water (a) Rain (b) Snow-fall (c) River & canals (d) Both a & b 6. They are usually mounted on the same shaft (a) Turbine and generator (b) Turbine and exciter (c) Generator and exciter (d) Turbine, generator and exciter 133 | P a g e CHAPTER # 04 Hydel Power Station 7. The water level in a storage reservoir or water storage pond is called (a) Headrace (b) Tailrace (c) Penstock (d) None of these 8. The outlet through which the water discharged from the turbine is called (a) Headrace (b) Tailrace (c) Penstock (d) Breaking jet 9. The purpose of a lake is to store water and provide --------(a) Electricity (b) Area (c) Head (d) Fishes 10. All the area behind the dam where water collects from rain and snowmelt (a) Lake (b) Catchment area (c) Plant area (d) Flood area 11. Long tunnels are used for the plant (a) Thermal (b) Nuclear (c) Hydel (d) Tidal 12. This part is not used in hydel power plants (a) Search tank (b) Forebay (c) Compressor (d) Penstock 13. A sudden load increase on the generator may cause penstock (a) Vacuum (b) High pressure (c) Water hammer (d) All of these 134 | P a g e CHAPTER # 04 Hydel Power Station 14. It provides optimal regulation of water pressure in the system during load changes in a hydel power station (a) Governor (b) Penstock (c) Search tank (d) None of these 15. The power generated in a hydropower plant depends on (a) Lake and water (b) Water volume and head (c) Height of head (d) Speed of water 16. Power is delivered from hydropower plants to consumers (a) From transmission lines (b) From distribution lines (c) From microwaves (d) None of these 17. A hydropower plant that takes water directly from a river is called a runof-river plant (a) Without pond (b) With pond (c) Storage (d) None of these 18. It acts as a natural surge tank in the run-off river plant containing pond (a) Penstock (b) Hydel turbine (c) Forebay (d) Dam 19. Power plants which operate at the lower part of the load curve are called (a) Base load plant (b) Peak load plant (c) Pump storage power plant for peak load (d) None of these 20. There are hydel power plants depending on the load (a) Base load plants (b) Peak load plants (c) None of these 135 | P a g e CHAPTER # 04 Hydel Power Station (d) Both a and b 21. Pump storage hydel plant has ------ponds (a)One (b) Two (c)Three (d) Four 22. Power plants which operate at head which is less than 30 meters, are called (a) Low head plants (b) Medium head plants (c) High head plants (d) None of these 23. It is a type of modern hydraulic turbine (a) Impulse turbine (b) Reaction turbine (c) Both a and b (d) None of these 24. A turbine which is driven by the force of water is called (a) Impulse Turbine (b) Reaction Turbine (c) Pelton wheel (d) None of these 25. This turbine does not require nozzles (a) Impulse (b) Reaction (c) Both a and b (d) None of these 26. A turbine whose blades are adjustable is called (a) Propeller type (b) Kaplan (c) Francis (d) None of these 27. Francis Turbine are actually (a) Reaction turbine (b) Impulse Turbine (c) Axial flow turbine 136 | P a g e CHAPTER # 04 Hydel Power Station (d) Both a & c 28. Generators are used at low head hydel power plants (a) Low speed (b) Large diameter (c) Both a & b (d) Small diameter 29. A sudden increase in load on the generator of a hydel power plant can prevent it from decelerating (a) By increasing the excitation (b) By increasing the amount of water (c) By increasing the number of poles (d) None of these 30. Hydroelectric generators have number of poles (a)Two (b) Four (c)Six (d) More than six Answer to MCQ’s 1. c 2. c 3. d 4. b 5. c 6. a 7. a 8. b 9. a 10. a 11. c 12. c 13. c 14. a 15. b 16. a 17. a 18. c 19. a 20. d 21. b 22. a 23. b 24. c 25. a 26. b 27. c 28. c 29. a 30. d Sample Short Questions 1. What is meant by hydel power station? 2. Which is the ideal place to build a dam for hydel power station? 3. What purposes does a hydroelectric power station serve? 137 | P a g e CHAPTER # 04 Hydel Power Station 4. 5. 6. 7. 8. On what principle does a hydroelectric power plant work? How electric power is generated by hydel power generation method. At which locations are the hydel power plants operating in Pakistan? Write the advantages of hydel power plant. What are the types of hydel power plants depending on the load demand? Enter the name. 9. Name the types of hydel power plants depending on the availability of head of water? 10. Write four disadvantages of pond-less run-of-river plant. 11. What is meant by reservoir or storage power plant? 12. What are base load plots? 13. Define pack load plants. 14. Write the names of types of hydel power plants depending on available head of water. 15. What is the water head in low, medium and high head plants? 16. What is Penstock? Write the names of its types depending on the temperature. 17. What is meant by tail race? 18. What is hydel turbine? 19. Name the types of reaction turbines depending on the direction of water flow. 20. What is a Francis turbine and for what purpose is it used? 21. What is meant by governing of turbine? 22. Name the largest hydroelectric power plant in Pakistan and where is it located? Sample Long Questions 1. 2. 3. 4. 5. 6. Enlist different types of hydro- electric power stations? Write some merits and demerits of hydel power stations? Explain requirements of site selection for installation of hydel power plant? Explain general arrangements and operation of hydel power station with the help of suitable diagram. Describe different types of hydel turbines. Name hydro-electric power plants working in Pakistan along with their capacities. 138 | P a g e CHAPTER # 05 Gas Turbine Power Station CHAPTER 5 GAS TURBINE POWER STATION Chapter objectives: After studying this chapter, a student will be able to Understand the Gas power station. Understand the construction and working to simple gas turbine. Understand the layout of a gas turbine station. Understand the combined cycle power station. Understand the gas power stations in Pakistan. Understand the combined cycle power station in pakistan. 5.1 Introduction to Gas Power station A gas turbine power station is an electric power station or plant that uses a gas turbine as the prime mover to generate electrical energy. Gas turbine power plants are generally inexpensive and may be put into service quickly. It takes up a smaller area. This plant has a lesser capacity and is used mostly for peak load service. Gas turbine power plants are extremely promising for areas where liquid or gaseous fuel is abundant. Gas turbine installations consume a fraction of the water that steam turbine installations do. Gas turbine technology has advanced rapidly during the last decade, owing primarily to extensive research. The size of gas turbine plants used in big systems typically ranges from 10 to 25 MW, with the maximum amount employed being around 50 MW. The thermal efficiency of a gas turbine plant is between 22% and 25%. In some cases, gas turbines are the least expensive type of plant available. In these cases, they are employed as intermittent or peak load plants in conjunction with base load plants. They are especially beneficial and cost effective when the amount of energy required is a tiny portion of the total energy to be supplied by the entire system and the load factor is less than 15%. Because a portion of the mechanical power generated by the turbine is wasted driving the compressor, gas turbine power plant efficiency is low (up to 25%). 139 | P a g e CHAPTER # 05 Gas Turbine Power Station A diesel power plant varies from a diesel engine in that the fuel is burned in a combustion chamber or combustor located outside the prime mover. A gas turbine power plant is often used to generate electricity as a single load or alternating current facility. Aside from the aviation and maritime industries, these plants are also employed in the oil and gas industries. These plants are ideal for places where there is an abundance of petrol or liquid fuel. Gas turbine power plants are available in the different capacities. Such plants are being installed in Pakistan to meet the increasing needs of electricity. At present, Kotri 130MW, Shahdara 86MW, Faisalabad 200MW, Kot Addu 800MW, Karachi 225MW gas power plants are working in Pakistan. A gas turbine power station or plant is shown in the figure 5.1. Figure 5.1. Gas turbine power station Advantages of gas turbine plant a. It is smaller and lighter than a comparable steam power unit. b. The starting and operating costs of the plant are lower than those of an equivalent steam power station. c. The plant consumes less water than a condensing steam power plant. d. The plant can be started quickly and loaded efficiently. e. There are no standby losses in a gas turbine power plant. Disadvantages of gas turbine plant a. The compressor is operated from a major amount of the turbine's produced work. As a result, the network output of the facility is low. b. Service circumstances get difficult as the temperature of the combustion products rises too high, even at low pressures. 140 | P a g e CHAPTER # 05 Gas Turbine Power Station c. These plants have a limited capacity and create a lot of noise. d. Fuel is expensive, and its efficiency ranges from 22 to 25%. The turbine also drives the compressor, resulting in reduced effort with some power consumption. 5.2 Construction & working of simple gas turbine A fundamental gas turbine plant employs a gas turbine as the prime mover and solid gas as the driving medium. 5.2.1 Construction The gas turbine generates electricity by utilizing the energy of burned gases and high-pressure air that expands through a series of fixed and movable blade rings. As a result, it resembles a steam turbine. A compressor is necessary to obtain a high pressure of working fluid, which is required for expansion. Because the amount of working fluid and speed required are greater, a centrifugal or axial compressor is typically used. The compressor is connected to the turbine shaft since it is powered by the turbine. If the working fluid were expanded in a turbine after compression, assuming no losses in either component, the power developed by the turbine would be exactly equal to that absorbed by the compressor, and the work done would be zero. However, increasing the volume of the working fluid at constant pressure, or raising the pressure at constant volume, can enhance the turbine's power output. Adding heat after compression to raise the temperature of the working fluid may accomplish either of these. To raise the temperature of the working fluid, a combustion chamber is necessary, where combustion of air and fuel occurs, raising the temperature of the working fluid. As a result, a basic gas turbine cycle contains of a. Compressor b. Combustion chamber or Combustor c. Turbine. Because the compressor is linked to the turbine shaft, it absorbs some of the power generated by the turbine, lowering efficiency. The network is thus the difference between turbine work and compressor work necessary to drive it. The following auxiliary equipment are also utilized to operate the major elements of a gas turbine plant. a. Starting motor or engine b. Oil or gas system 141 | P a g e CHAPTER # 05 Gas Turbine Power Station c. Fuel Control System d. Auxiliary lubricating oil pump e. Duct system f. Oil coolers and filters g. Inlet and exhaust silencers h. Plant control panel i. Alarm and shutdown automatic devices etc. A basic gas turbine plant is shown in the figure 5.1. Figure 5.1. Gas turbine power plant a. Compressor A compressor is a device that draws in common air and compresses it. It's known as a compressor. Because of the large flow rates of turbines and the comparatively low pressure ratios, rotary compressors are required. There are two types of compressors that are typically used: centrifugal and axial flow. The centrifugal compressor is made up of two parts: an impeller (which rotates) and a diffuser (which is fixed). The impeller gives high kinetic energy to the air, which the diffuser transforms into pressure energy. A pressure ratio of 2 to 3 is feasible with a single stage compressor and up to 20 with a threestage compressor. Compressors can have a single or dual inlet. Single inlet compressors are designed to handle air volumes ranging from 15 to 300 142 | P a g e CHAPTER # 05 Gas Turbine Power Station m3/min, whereas twin inlets are preferred for capacities greater than 300 m3/min. Centrifugal compressors have an efficiency of 80 to 90%. Due to losses, the efficiency of a multistage compressor is lower than that of a single stage. The axial flow compressor is made up of a sequence of rotor and stator stages with decreasing diameters as the air flows through it. The blades are attached to the rotor, which is attached to the shaft. The stator casing holds the stator blades in place. The stator blades direct air flow from the previous rotor stage to the next rotor stage. The air flows along the rotor's axis. As the air flows past the rotor, some of its kinetic energy is turned into pressure. For a pressure ratio of 5, the number of stages necessary can be as much as sixteen or more. Because it is critical to retain the specified profile of the aero foil blades, a good air filter is absolutely important for cleaning the air before it enters the compressor. The accumulation of dust particles on the blade surfaces significantly lowers efficiency. It has been discovered that reducing the inlet air temperature by 15 to 20°C yields over 25% more output with a 5% increase in efficiency in both types of compressors. b. Combustion chamber or combustor The place at which fuel combustion occurs. A combustor is another name for the combustion chamber. The combustion process that occurs inside the combustion chamber is critical because it provides energy that is later transformed into work by the turbine. As a result, the combustion chamber should ensure extensive mixing of fuel and air, as well as combustion products and air, in order to produce complete combustion and equal temperature distribution in the combustion gases. Because combustion losses have a direct effect on the thermal efficiency of the gas turbine cycle, combustion should take place at a high efficiency. Furthermore, pressure losses in the combustion chamber should be minimized, and the combustion chamber should be large enough and long enough to allow complete burning of the fuel. The temperature in the combustion chamber is initially too high. The problem is avoided by introducing a sufficient volume of air to sustain stable combustion conditions, and then cooling the combustion products to a temperature acceptable for use in gas turbines by introducing secondary air. The total amount of air required for combustion is the sum of the primary and secondary air supplied. 143 | P a g e CHAPTER # 05 Gas Turbine Power Station The combustion chamber is cylindrical in shape, with a nozzle supplying fuel and a compressor supplying high-pressure air. In the combustion chamber, fuel is combined with heated air. The combustion of the fuel produces extremely hot gases (about 3000°F). These gases's temperatures are decreased to around 1400°F. There is a risk of the turbine blades melting if this is not done. These high-temperature gases are introduced into the turbine, where they expand and spin it. Combustor is depicted in the below figure 5.2. Figure 5.2. Arrangement of combustor A conical sleeve with a nozzle at the tip is enclosed within the cylindrical shell. The sleeve contains the fuel spray and has openings for air intake. Inside the cell, an igniting device is mounted. Fuel pumps are used to deliver fuel to the combustion engine. The gases created by the combustion of the fuel in the combustor are not pumped directly into the gas turbine, as this would cause the turbine blades to melt. Air from the sleeve's later perforations reduces the temperature of these hot gases to 650 °C from 800 °C, allowing them to work easily in the gas turbine. c. Gas turbine A gas turbine is a mechanism that converts the kinetic energy of gases into mechanical energy. When the blades are constructed to withstand higher stresses, faster blade speeds can produce a high work output each stage. More turbine stages are always preferable in gas turbine power plants since they 144 | P a g e CHAPTER # 05 Gas Turbine Power Station help to alleviate tensions in the blades and extend the turbine's total life. More stages are desired with stationary power plants because weight is not a primary issue in the design, as it is in aircraft turbine-plants. Because gas turbine blades are constantly exposed to high-temperature gases, cooling is critical for their longevity. There are various methods for cooling the blades. The most popular method is air cooling. The air is directed via the perforations in the blade. A turbine is made up of blades or vanes positioned on a shaft and contained in a shell. It powers the turbine, compressor, and generator, which are all connected by a single shaft. When the combustor's high pressure and temperature gases enter the gas turbine, they expand and cause the turbine to rotate. Although the structures of steam turbines and gas turbines are similar, the blades of gas turbines are made of different materials so that the high temperature gases do not damage the blades. As a result, the hot gases can spread across them and activate the rotor. The compressor and generator are connected to the shaft of the gas turbine. In practise, 65 to 70% of the turbine's output is used to drive the compressor, while only 30 to 35% is used to generate electricity. The temperature of the gas turbine's output gases ranges from 475 to 550 °C, which is used to generate steam in the combined cycle boiler. Gas turbines have multiple stages. This extends the life and efficiency of the turbine. 5.2.2 Working of simple gas turbine When the equipment is turned on, the compressor draws in ambient air, which is then raised to a static pressure several times that of the atmosphere (and at a higher temperature). Fuel is injected into the combustor, where it burns in the stream of air supplied from the compressor. The combustion products (burned high temperature gases) are pushed into the turbine, where they expand and produce motive force to drive the turbine rotor. The power generated by the gases going through the turbine is utilized to power the compressor and auxiliaries, while the remainder is used to generate electrical energy (which drives the generator). The gases leave the turbine at atmospheric pressure after expanding. The compressor can be positioned on the same shaft as the turbine or linked to it. The temperature of the exhaust gases ranges between 475 and 550°C. 145 | P a g e CHAPTER # 05 Gas Turbine Power Station It is vital to notice that a portion of the air is given ahead of the burning fuel in the compressor. This is done to cool the very hot combustion products, which are around 1,600°C, down to a temperature range of around 650 to 800°C. In the above simple system, approximately 65% of the generated power is used to drive the compressor, therefore the net output is only about 20% of the energy intake in the form of fuel. Classification of gas turbine power plant: The cycle of operation divides gas turbine power plants used in the electric power industry into two classes. (i) Open cycle gas turbine. (ii) Closed cycle gas turbine. a. Open Cycle Gas Turbine Power Plant A simple open cycle gas turbine, as shown in Fig. 5.5, consists of a compressor, combustion chamber, and turbine. The compressor takes in and compresses outside air. Heat is added to the air in the combustion chamber by burning the fuel, raising its temperature. Figure 5.3. Open cycle gas turbine The hot gases exiting the combustion chamber are then directed to the turbine, where they expand and perform mechanical work. The turbine's power is used to drive the compressor and other accessories, while the remainder is used to generate electricity. Because ambient air enters the compressor and turbine gases are discharged into the atmosphere, the 146 | P a g e CHAPTER # 05 Gas Turbine Power Station working medium must be replaced on a constant basis. This sort of cycle is known as an open cycle gas turbine plant, and it is widely employed in the majority of gas turbine power plants due to its numerous intrinsic benefits. Advantages a. Once the starting motor has gotten the turbine up to rated speed and the fuel has been ignited, the gas turbine will be accelerated from cold start to full load without any warm-up period. b. The weight per kW developed is lower. c. The combustion chamber may use almost any hydrocarbon fuel, from high octane gasoline to heavy diesel oils. Disadvantages a. As a significant portion of the power generated by the turbine is required to drive the compressor, the efficiency of the open cycle plant declines rapidly. b. The system is sensitive to component efficiency, notably compressor efficiency. The open cycle plant is sensitive to changes in the temperature, pressure, and humidity of the surrounding air. b. Closed Cycle Gas Turbine Power Plant The closed cycle gas turbine plant was invented and developed in Switzerland. J. Ackeret and C. Keller proposed this sort of machine in 1935, and the first plant was erected in 1944 in Zurich. It operated on air and produced a useable output of 2 MW. Since then, a number of closed cycle gas turbine plants have been developed around the world, the largest of which has a capacity of 17 MW and has been in operation since 1967 at Gelsenkirchen, Germany. The working fluid (air or any other suitable gas) exiting the compressor in a closed cycle gas turbine plant is heated in a heater by an external source at constant pressure. The gas turbine is fed by the high-temperature, high-pressure air emitted by the external heater. Before moving to the compressor, the fluid from the turbine is cooled to its original temperature in the cooler using an external cooling source. The working fluid is utilised continuously in the system without changing phases, and the heat exchanger provides the appropriate heat to the working fluid. Figure 5.4 depicts the component arrangement of the closed cycle gas turbine plant. 147 | P a g e CHAPTER # 05 Gas Turbine Power Station Figure 5.4. Closed cycle gas turbine Closed cycle is only preferred to open cycle when using an inferior type of fuel or solid fuel and there is adequate cooling water available at the planned plant site. However, closed cycle gas turbine plants have not yet been used to generate power. This is primarily due to the constraints imposed by heat exchanger unit size. The utilisation of a large number of parallel heat exchangers would effectively negate the economic benefit of greater plant capacity. The air backpressure, which limits the unit rating, is an intrinsic disadvantage of open 148 | P a g e CHAPTER # 05 Gas Turbine Power Station cycle. This disadvantage can be overcome in a closed cycle plant by increasing the cycle's backpressure. Because the air heater limits the unit rating, typical closed cycle gas turbine facilities can only take advantage of this to a limited extent. This disadvantage does not apply to closed cycle plants powered by a nuclear reactor. With the use of a nuclear reactor as a gas heating source, the heat exchangers in the closed cycle plant can be omitted, and the previously indicated limitation (number of heat exchangers) is removed. The combination of fast breeder reactors and gas turbines is projected to be a very feasible option for power generation in the future. This is due to the superior breeding qualities of the helium-cooled fast reactors, which provide continuation of low fuel cost, while the use of a closed cycle gas turbine plant is predicted to lower the facility's capital expenditure. Cost is roughly related to weight as well. Turbo equipment is substantially less expensive than steam plants. Advantages a. The air backpressure at the turbine exhaust is an inherent drawback of open cycle gas turbines. Backpressure can be increased in closed cycle gas turbine systems. Because of the backpressure control, the unit rating can be increased in proportion to the backpressure. b. The closed cycle prevents turbine blade degradation from polluted gases and compressor blade fouling from dust c. The necessity for incoming air filtration, which is a major issue in open cycle plants, is completely eliminated. Disadvantages a. The system is reliant on external means since a large amount of cooling water is required in the pre-cooler. b. Higher internal pressures necessitate a more intricate design of all components, as well as the use of high quality materials, which raises the plant's cost. 5.2.3 Terms and Definitions a. Work Ratio It is defined as the ratio of network output to total turbine work performed. b. Thermal efficiency It is defined as the network output to total fuel energy input ratio. The higher the temperature of the working medium, the greater the turbine's thermal efficiency. 149 | P a g e CHAPTER # 05 Gas Turbine Power Station c. Air Ratio It is defined as the amount of air entering the compressor inlet per unit of turbine network output. The size of a gas turbine plant is determined by the rate of air flow in relation to useful horse power production. The smaller the plant, the lower the air rate. The air rate is reduced by intercooling and reheating. The air rate will drop as the compressor and turbine efficiencies improve. A rise in compressor input temperature reduces the net output of the turbine and so raises the air rate. d. Pressure Ratio It is defined as the ratio of absolute pressure at the compressor outlet to absolute ambient pressure at the compressor inlet. e. Compression efficiency or machine efficiency It is linked to compressors and is defined as the ratio of the work required for optimal compression to the work required by the compressor for a given pressure ratio. 5.3 Layout of a gas turbine station The turbine house, which houses the plant's primary components and auxiliary equipment, is the major structure in a gas turbine plant. In many ways, the turbine house is comparable to the turbine house of a steam plant. Near the turbine housing, fuel oil tanks or gas pipe systems are constructed. Heat exchangers are also installed outside the building in specific setups. Except for the intercoolers, heat exchangers, waste heat exchangers, and connecting ductwork, all rotational sections of the plant, which account for a very small portion of the total volume of the plant, are correctly integrated. These machines take up the majority of the entire plant space. Its air filters clean the air before supplying it to the compressor. The low pressure compressor receives air from the air filters. The compressed air is then routed through the intercooler to the high pressure (H.P) compressor. The high pressure compressor released air enters the heat exchanger. The heated air is then sent into the combustion chamber to accelerate the combustion process. As illustrated in Figure 5.5, the combustion gases in the combustion chamber are expanded first into the high pressure turbine and then into the low pressure turbine. The structure of the plant is also important so that the plant's efficiency does not lose more than 20% of the generated power due to tiny bends, pipes, and 150 | P a g e CHAPTER # 05 Gas Turbine Power Station ducts. This is why gas and air circuits are meticulously built. Layout of a gas turbine station is depicted in the below figure. Figure 5.5. Layout of a gas turbine power station 5.4 Introduction to combined cycle power station When the heat contained in a gas turbine's exhaust gases is transferred to a steam power plant's steam boiler, steam is created and used to drive the steam turbine. A combined cycle power station is one that consists of a gas power station and a steam power station that uses a combined cycle. They can be utilized for peak load by operating a gas power plant station in conjunction with other types of power stations such as steam and hydel power stations (i.e. in the form of combined cycle). The gas turbine plant's ability to start quickly has made it very popular. The combined cycle system was introduced for these reasons. Its goal is to improve plant efficiency. Exhaust gas temperatures in a basic gas turbine plant range from 475 to 550 degrees Celsius. Furthermore, exhaust gases contain around 16% oxygen, compared to 21% in ambient air. As a result, these hot gases can be utilized to speed up combustion in the boiler furnace or to heat the feed water. At the 151 | P a g e CHAPTER # 05 Gas Turbine Power Station moment, the most efficient system is a combination system with a gas turbine cycle. The combined cycle improves thermal efficiency while increasing generated power. Furthermore, the utilisation of combined cycle lowers the requirement for extra equipment which further lowers the cost of plant. For combined cycle, the three approaches listed below are commonly employed. a. To use flue gases of gas turbine plant to heat feed water. b. To use flue gases as combustion air in the steam boiler. c. To use gases from a supercharged boiler to expand in the gas turbine. a. To use flue gases of gas turbine plant to heat feed water The temperature of the flue gases from the gas turbine is between 475 and 550 degrees Celsius. These gases are used to heat the boiler's feed water. This reduces the boiler's fuel use. In some boilers, these gases serve the same purpose as the gases produced by fuel combustion. In this instance, such boilers do not require any fuel. Figure 5.6. Use of flue gases to heat feed water in gas power plant 152 | P a g e CHAPTER # 05 Gas Turbine Power Station b. To use flue gases as combustion air in the steam boiler In this situation, gas turbine exhaust gases (Flue gases) are used as preheating air for the boiler. The oxygen content in gas turbine discharge gases is around 16%. This amount of oxygen is sufficient to speed up the combustion process in the boiler. This increases the boiler's efficiency. The combined cycle boosts the plant's heating rate by up to 5%. Figure 5.7. Use of flue gases as combustion air in the steam boiler c. To use gases from a supercharged boiler to expand in the gas turbine A steam generator or boiler with a supercharged furnace is utilized in place of a gas turbine's combustion chamber in this combined cycle approach. The compressor supplies air to the supercharged boiler, and the supercharged boiler's exhaust gases (flue gases) are used in the gas turbine. Instead of a combustor, a supercharged furnace boiler is employed for this purpose. Hot gases emitted from the boiler enter the gas turbine and expand, causing the turbine to rotate. While exiting, these gases also heat the feed water connected to the boiler. This boosts a typical boiler's efficiency while lowering its volume by 50%. 153 | P a g e CHAPTER # 05 Gas Turbine Power Station Figure 5.8. Use of gases from a supercharged boiler to expand in the gas turbine Advantages of Combined Cycle The benefits of a combined cycle are as below. a. The combined cycle power plant has a higher efficiency than a turbine cycle or steam cycle plant. The combined cycle power plant's efficiency will be in the range of 45% to 50%. b. Compared to a reciprocating engine, it has fewer moving components and produces less vibration. c. The combined cycle plant can start and stop fast and easily. d. A combined cycle uses less cooling water than a steam plant producing the same amount of energy. Disadvantages of Combined Cycle: The following are the disadvantages of combined cycle. a. Higher cost b. Longer Startup time c. Power demands are less responsive d. A shrill whining sound 154 | P a g e CHAPTER # 05 Gas Turbine Power Station 5.5 Gas turbine and combined cycle plants in Pakistan Gas turbine and combined cycle power plants are two major types of power plants in Pakistan. In this article, we will discuss different gas-fired gas turbine power plants and combined cycle power plants in Pakistan. 5.5.1 Gas Turbine Power Plants a. Guddu Thermal Power Station Guddu Thermal Power Station is a gas-fired power plant located in the province of Sindh. It has a total capacity of 1,650 MW and consists of six gas turbines, each with a capacity of 210 MW, and one steam turbine with a capacity of 220 MW. The gas turbines at Guddu Thermal Power Station use natural gas as their primary fuel. The plant was commissioned in the 1980s and has since undergone several upgrades to improve its efficiency. b. Nandipur Power Plant Nandipur Power Plant is a gas-fired power plant located near the city of Gujranwala in Punjab. It has a total capacity of 425 MW and consists of two gas turbines, each with a capacity of 175 MW, and one steam turbine with a capacity of 75 MW. The gas turbines at Nandipur Power Plant use a combination of natural gas and diesel as their primary fuels. The plant was commissioned in 2015 and is equipped with advanced control systems for efficient operation. 5.5.2 Combined Cycle Power Plants a. Balloki Power Plant Balloki Power Plant is a combined cycle power plant located in the province of Punjab. It has a total capacity of 1,223 MW and consists of two gas turbines, each with a capacity of 409 MW, and one steam turbine with a capacity of 405 MW. The gas turbines at Balloki Power Plant use natural gas as their primary fuel. In a combined cycle power plant, the exhaust heat from the gas turbines is used to generate steam, which is then used to power a steam turbine, resulting in higher efficiency compared to a gas turbine power plant. The plant was commissioned in 2018 and is equipped with advanced combustion technology for low emissions. b. Haveli Bahadur Shah Power Plant Haveli Bahadur Shah Power Plant is a combined cycle power plant located near the city of Jhang in Punjab. It has a total capacity of 1,230 MW and consists of three gas turbines, each with a capacity of 409 MW, and one steam turbine 155 | P a g e CHAPTER # 05 Gas Turbine Power Station with a capacity of 3 MW. The gas turbines at Haveli Bahadur Shah Power Plant use natural gas as their primary fuel. The plant was commissioned in 2018 and is equipped with advanced control systems for efficient operation. 5.6 Environmental effects of Gas Turbine Plant and measures to improve the situation Gas turbine plants are widely used for power generation due to their high efficiency and low emissions. However, like any other industrial activity, gas turbine plants can have environmental effects. In this article, we will discuss the environmental effects of gas turbine plants and measures that can be taken to improve the situation. 5.6.1 Environmental Effects of Gas Turbine Plants a. Air Pollution Gas turbine plants emit pollutants such as carbon dioxide (CO2), nitrogen oxides (NOx), sulfur dioxide (SO2), and particulate matter (PM). These pollutants contribute to the formation of smog, acid rain, and respiratory illnesses. b. Water Pollution Gas turbine plants consume large amounts of water for cooling purposes, which can affect water quality and aquatic life. The discharged water can also contain chemicals and metals that can harm the environment. c. Noise Pollution Gas turbine plants can produce noise pollution that can be disruptive to nearby communities and wildlife. 5.6.2 Measures to Improve the Situation a. Use of Cleaner Fuels Gas turbine plants can use cleaner fuels such as natural gas, which produces fewer emissions compared to coal or oil. The use of cleaner fuels can significantly reduce the environmental effects of gas turbine plants. b. Use of Advanced Technology Advanced technology such as Selective Catalytic Reduction (SCR) and Gas Turbine Inlet Air Cooling (GTIAC) can reduce NOx emissions and increase the efficiency of gas turbine plants. 156 | P a g e CHAPTER # 05 Gas Turbine Power Station c. Water Conservation Gas turbine plants can conserve water by using alternative cooling methods such as dry cooling or hybrid cooling systems. These methods can reduce water consumption and minimize the environmental effects of gas turbine plants. d. Noise Mitigation Gas turbine plants can use noise barriers and sound-absorbing materials to reduce noise pollution and minimize the impact on nearby communities and wildlife. e. Environmental Impact Assessments Before the construction of a gas turbine plant, an environmental impact assessment should be conducted to identify potential environmental effects and measures that can be taken to mitigate them. 157 | P a g e CHAPTER # 05 Gas Turbine Power Station SAMPLE MULTIPLE CHOICE QUESTIONS 1. Gas tubines are used as prime movers (a) In thermal power station (b) In gas power station (c) Both a & b (d) None of these 2. A gas tubine consists of (a) Compressor (b) Combustion chamber (c) Turbine (d) All of these 3. Turbines use in gas turbine plants are (a) Impulse (b) Reaction (c) Both a & b (d) None of these 4. Gas turbine and compressor are usually mounted (a) Separately (b) On same shaft (c) Nearly (d) Away from each other 5. The second name of combustion chamber is (a) Burner (b) Combustor (c) Fuel pump (d) Stove 6. Advantage/s of gas turbine power station is/are (a) Simple design (b) Compact in size (c) High Efficiency (d) Both a & b 7. The disadvantage/s of gas turbine power plants is/are (a) Produces noise (b) Low efficiency (c) Both a & b 158 | P a g e CHAPTER # 05 Gas Turbine Power Station (d) Low operating speed of turbine 8. Compressor used in gas turbine is ----multistage compressor (a) Centrifugal (b) Rotary (c) Axial (d) All of these 9. Number of air inlet in centrifugal compressor is/are (a) One (b) Two (c) One or Two (d) Always more than two 10. Gas plant has (a) High Efficiency (b) High running cost (c) Limited per unit capacity (d) All of these 11. The place in which fuel is burned is called (a) Combustion Chamber or combustor (b) Burner (c) Gas turbine (d) Boiler 12. After mixing fuel with this, then It is used in gas turbine power plant (a) Pure oxygen (b) Common air (c) Hydrogen (d) SF6 13. When air is compressed through compressor in gas turbine plant, then it is increased (a) Temperature (b) Pressure (c) Both a & b (d) Volume 14. Temperature of hot gasses in combustion chamber of gas turbine is (a) 700 degree Fahrenheit (b) 1400 degree Fahrenheit (c) 3000 degree Fahrenheit 159 | P a g e CHAPTER # 05 Gas Turbine Power Station (d) 2100 degree Fahrenheit 15. Blades of gas turbine are manufactured from this material (a) Stainless Steel (b) Carbon steel (c) Pure copper (d) High nickel alloy steel 16. The working of simple gas power plant depends on (a) Open Cycle (b) Closed Cycle (c) Both a & b (d) None of these 17. A cycle in which same air or gas is used again and again in compressor, is called (a) Open Cycle (b) Closed Cycle (c) Both a & b (d) None of these 18. This is not used in Open cycle gas turbine power plant (a) Compressor (b) Heat Exchanger (c) Normal Air (d) Gaseous Fuel 19. It is essential for closed cycle power plant (a) Large Heat Exchanger (b) More cooling water (c) Large Air (d) Both a & b 20. Closed cycle gas turbine plant in comparison of open cycle plant has (a) More complex (b) Large size (c) Simple (d) Both a & b 21. In combined cycle, gasses exhaust from gas turbine are used in (a) Compressor (b) Turbine (c) Boiler 160 | P a g e CHAPTER # 05 Gas Turbine Power Station (d) Generator 22. Combined cycle power plant are more suitable for following loads (a) Base Load (b) Peak Load (c) Both a & b (d) Intermediate Load 23. In combined cycle, which another plant is installed with gas plant (a) Steam Turbine Plant (b) Pump Storage Hydel Plant (c) Diesel engine plant (d) None of these 24. The efficiency of gas turbine plant increases with the use of (a) Combustor (b) Compressor (c) Combined Cycle (d) Generator 25. Hot gasses exhaust from gas turbine plant consists of following (a) Nitrogen Oxides (b) Sulphur Diode (c) Carbon monoxide (d) All of these Answrer to MCQ’s 1. b 2. d 3. c 4. b 5. 6. d 7. c 8. d 9. c 10. d 11. a 12. b 13. c 14. c 15. d 16. c 17. b 18. b 19. d 20. d 21. c 22. c 23. a 24. c 25. d 161 | P a g e b CHAPTER # 05 Gas Turbine Power Station SAMPLE SHORT QUESTIONS 1. Define gas turbine power plant. 2. Write the advantages of gas turbine power plant. 3. Write the disadvantages of gas turbine power plant. 4. Where are gas turbine power plants operating in Pakistan? 5. What is meant by simple gas turbine plant? 6. Draw a diagram of a simple gas turbine plant. 7. What is the function of a compressor in a gas turbine plant? 8. What is used to drive the compressor in a gas turbine power plant? 9. Define gas turbine. 10. Gas turbine plants are used for what purpose? 11. Write three reasons for using gas turbine plants on peak load. 12. How is gas turbine different from diesel engine? 13. Write four advantages of gas turbine plant over steam turbine plant. 14. What is meant by open cycle of a gas turbine plant? 15. What is the efficiency of open cycle gas turbine plants? 16. Write three disadvantages of open cycle gas turbine plant as compared to closed cycle plant. 17. What is meant by closed cycle of gas turbine plant? 18. Write four advantages of closed cycle gas turbine power plant over open cycle. 19. Write three disadvantages of closed cycle gas turbine power plant as compared to open cycle. 20. What is the main difference between open and closed cycle gas turbine power plants? 21. What is meant by combined cycle? 22. Define combined cycle power station. 23. Write any four advantages of combined cycle plant. 24. Which stations are we operating in the combined cycle system in Pakistan? 25. Give a brief overview of Faisalabad Gas Power Plant. 162 | P a g e CHAPTER # 05 Gas Turbine Power Station 26. Which acidic components are released from the gas turbine power plant and are harmful to human life and the environment? 27. Write down the effects of carbon monoxide on human health. 28. How is nitrogen oxide formed in a gas power station? 29. What are the damages caused by the production of nitrogen oxide? 30. How is sulfur dioxide formed in a gas power station and what is the damage caused by it? SAMPLE LONG QUESTIONS 1. Enlist advantages and disadvantages of Gas turbine stations? 2. Describe different types of gas power plant? 3. Sketch block diagram of a gas turbine power station and explain its important components? 4. List different gas turbine and combined cycle power stations working in Pakistan? 5. Describe combined cycle power station? 6. Describe environmental effects of gas turbine stations and measures to improve the situation? 163 | P a g e CHAPTER # 06 Tariffs and Economics CHAPTER 6 TARIFFS AND ECONOMICS Chapter objectives: After studying this chapter, a student will be able to Understand the Power Plant economics consideration. Understand the different factors influencing cost of generation. Understand the different load curves. Understand the depreciation of plant cost and method of charging. Understand the types of tariffs. Understand the fundamentals of load managements. 6.1 Introduction to economics consideration The technique of determining the per unit (i.e., one kWh) cost of producing electrical energy is known as power generation economics. The economics of power generating have become increasingly important in this rapidly evolving field of power plant engineering. A consumer will only utilize electricity if it is provided at a reasonable cost. As a result, power engineers must devise costeffective techniques of producing electric power so that consumers are enticed to utilize electrical means. 6.1.1 Cost of Generation Cost of generation refers to the cost of generating electrical power. Cost of generation depends on the following two factors. a. Fixed or Capital cost b. Running or operation cost. 6.1.2 Fixed or capital cost The capital or fixed cost refers to the long-term investment made in the plant's complete installation. The following are the most critical capital cost factors: a. Initial price b. Interest c. Depreciation 164 | P a g e CHAPTER # 06 Tariffs and Economics d. Taxes e. Insurance a. Initial price The initial cost of a power station includes the cost of land, the cost of construction, the cost of purchasing machinery, the cost of installing the plant, and overhead expenses. Overhead costs include transportation, storage, and interest while the plant is being built. The cost of the plant's equipment is typically represented in terms of the plant's installed kilowatt capacity. b. Interest Interest is the expense of borrowing money. A power plant is built with a large sum of money. This money is usually obtained from banks or other financial institutions, and the supply firm is responsible for paying the annual interest on it. Even though the corporation has used its reserve cash, interest must still be compensated for because the money could have earned interest if stored in a bank. As a result, the cost of producing electrical energy must include the interest payable on the initial investment. Interest rates change depending on market conditions and other variables. c. Depreciation Depreciation refers to the loss in the value of power plant equipment and buildings caused by continuous usage. If the power station equipment were to survive forever, the sole expense would have been interest on the capital investment. In practice, however, each power station has a useful life of fifty to sixty years. From the moment the power station is established, its equipment gradually deteriorates due to wear and tear, resulting in a progressive decrease in the plant's value. Annual depreciation refers to the annual decrease in the value of a plant. Because of depreciation, the plant must be replaced by a new one at the end of its useful life. As a result, an appropriate amount must be set away each year so that when the plant retires, the money received through depreciation equals the cost of replacement. It is evident that annual depreciation costs must be considered when calculating the cost of production. There are various ways to calculate annual depreciation charges. 165 | P a g e CHAPTER # 06 Tariffs and Economics d. Taxes Municipalities, provincial governments, and the federal government all levy taxes based on the actual worth of capital invested, the quantity of sales, or both. A property tax is also levied on the site where the plant is built, based on the assessed monetary value of the land. Other taxes outside property tax include income tax, sales tax, social security, unemployment, and excess profits, among others. These investment costs only include taxes based on the real capital invested in the facility, whereas other taxes are levied on an operating cost basis. e. Insurance Insurance is bought to cover against predicted accidents to labour and equipment, as well as natural disasters such as earthquakes, floods, and storms. Annual premiums are charged by insurance companies for this purpose. If the organization is large enough, it will create its own insurance fund, which will come in helpful in the event of an accident. 6.1.3 Running or operation cost Operating or running costs are expenses incurred while a plant is in operation or in an active state. Some of these expenses are variable, while others are set. These costs vary with the plant's output. The following are examples of operating expenses: a. Fuel cost b. Labor cost c. Maintenance cost d. Supplies e. Monitoring f. Operating Taxes Running or operation costs are not factored into investment because they vary depending on the size of the unit. Aside from that, the type of plant has an impact. Hydro, thermal, and nuclear power plants, for example, have very varied operating costs. There is no fuel in hydel, yet it is 70 to 75 percent more expensive in thermal. The fuel cost of a nuclear power plant is modest, but the operating and maintenance costs are rather high. On the contrary, the diesel power plant's fuel cost is fairly high while its maintenance cost is quite cheap. 166 | P a g e CHAPTER # 06 Tariffs and Economics a. Fuel cost The cost of fuel in any power plant is referred to as fuel cost. The fuel cost accounts for 70 to 75 percent of the total operating cost of a thermal power plant. The type of fuel is also crucial because the cost of solid, liquid, or gas fuel varies. Aside from that, fuel transportation costs and the distance between the fuel source and the plant are crucial considerations. Furthermore, thermal efficiency has an impact on this figure. It also involves spending on pollution-control equipment. As a result, in order to cut fuel costs, the plant's efficiency must be improved. b. Labor Cost The cost of labor required to run the power plant is referred to as labor cost. A thermal power plant requires more labor because it utilizes coal as fuel, but a hydel power plant of the same power requires less labor. As a result, labor costs play a significant part in operating costs. Although most labor is now done by automated machines, a traditional thermal power plant still requires more manpower due to fuel unloading, storage, monitoring of boiler and combustion chamber equipment, gauging units, and switchyard. Working demands greater effort. c. Maintenance Cost To avoid breakdown, any plant requires extensive upkeep. Maintenance comprises adequate inspection, cleaning, greasing, adjusting, and overhauling of plant equipment at appropriate and regular intervals, and the expenses incurred are referred to as maintenance costs. By doing so, the possibility of the plant breaking down during operation is reduced or eliminated. The cost of maintenance materials is also included in the cost of maintenance. A fixed percentage of money is sometimes set aside for maintenance. A thermal power station requires more maintenance than a hydroelectric plant, and a nuclear power plant requires more maintenance than a conventional power plant. d. Supplies All things not covered by fuel or maintenance are covered by supplies and are subject to supply costs. Makeup water, water treatment chemicals, tool lubricating oils and greases, paints, tools, and cleaning cloths, to name a few. The cost of thermal power plant supplies is the greatest. This cost rises with the plant's age because the plant's efficiency declines with age. 167 | P a g e CHAPTER # 06 Tariffs and Economics e. Supervision The cost of supervision includes the salaries of supervisory employees such as the chief engineer, resident engineer, chemist, supervisors, labour welfare officer, store in charge, cashier officer, and a few more. The cost of supervision is a minor percentage of the total operating cost, but it is extremely beneficial in maintaining plant performance. The cost of thermal plant supervision is higher than that of hydro plant monitoring, and the cost of nuclear power plant supervision is the greatest. f. Operating Taxes Operating taxes are levied on the amount of output rather than the amount of investment. It includes income tax, social security, and employee security, among other things. These taxes are in addition to the initial capital gains tax. 6.2 Factors influencing cost of generation, load factor, demand factor, diversity factor The following factors influence cost of generation. a. Load factor Load factor is the ratio of average load to maximum load at any particular time. That is, Load Factor = Average Load = Average Demand Maximum Load Maximum Demand The load factor is always less than unity because the average load or demand is always less than the maximum load or demand. (i.e. one). For example, if a power plant's peak load is 100 MW and its average load is 35 MW, the load factor will be 0.35. In such a circumstance, the facility will be idle for an extended period of time, and its production costs will be significant. If the load factor is high, it indicates that the plant is being used to its full potential. As a result, the cost of production per unit is reduced. If the time period selected is a day, the load factor will be daily. The load factor will be one month if the duration is one month. Similarly, if the time is a year, the load factor will be annual as well. The load factor for 1 day can be found as, Load Factor = A Energy consumed during 24 Hours Maximum demand x 24 Hours Load factors for different types of consumers are as follows: (i) Residential load 10-15% 168 | P a g e CHAPTER # 06 Tariffs and Economics (ii) Commercial load 25-30% (iii) Municipal load 25% (iv) Industrial load (a) Small scale industries 30-50% (b) Medium size industries 55-60% (c) Heavy Industries 70-80% Base load plants often have a high load factor, whereas peak load plants typically have a low load factor. b. Demand Factor 1. The demand factor is the ratio of a system's or user maximal demand to the entire load connected to the system. Demand Factor = Maximum Demand Connected Load Its value is usually less than 1. The maximum load consumed by a consumer at any one time is referred to as the maximum demand, whereas the total load (in KW) linked to a consumer's premises is referred to as the connected load. Because all appliances and loads in the system are almost never turned on at the same time, the demand factor is used to determine the maximum demand in KW or KVA of all appliances consuming electricity that are used at any given time that is less than the total KW or KVA rating of these devices. For example, if a house has ten 100-watt bulbs installed, the installed load is 1000 watts. If same client lights 9 bulbs at the same time, his maximum demand is 900 watts. As a result, the demand factor will be 900/1000, or 0.90. The maximum demand defines the required plant capacity, hence the demand factor determines the required equipment capacity. c. Diversity Factor The ratio between the sum of the individual maximum demand of all consumers and the maximum demand of the power station is called the diversity factor. Diversity Factor = Sum of Individual Maximum Demand Maximum demand of power station Because not all consumers utilize or turn on their complete load at the same time, the size of a power plant does not have to be the same as the size of the 169 | P a g e CHAPTER # 06 Tariffs and Economics load linked to that power plant. As a result, the term "diversity factor" is utilized. When the diversity factor is more than one, the maximum demands on the power plant are reduced in comparison to individual needs. This decreases the plant's original cost and the unit cost of production. d. Capacity Factor (or Plant Factor) Every power plant has a reserve capacity to meet potential extra load requirements, therefore the plant's total installed capacity is typically more than its actual requirements. (I.e. maximum demand). As a result, the capacity factor or plant factor is defined as follows. The ratio between the average load and the rated capacity of the power plant is called power plant factor. Capacity Factor = Average Demand Rated Capacity of power plant OR The ratio of the actual energy produced in kilowatt hours of a plant in a given time and the maximum energy produced by the plant in the same time according to the capacity of the plant is called the plant capacity factor. Capacity Factor = Actual Energy produced in KWh Maximum Possible energy produced If the plant's rated capacity equals the peak load, the load factor and capacity factor will be numerically equal. The difference between load factor and capacity factor indicates reserve capacity. e. Plant use factor It is defined as the ratio of energy produced in a given time to the maximum feasible energy produced during the actual number of hours the plant was operational. Plant Use Factor = E Cxt Where E = Energy produced (KWh) in a given period. C = Capacity of Plant in KW t = actual number of hours the plant has been in operation. f. Reserve Factor 170 | P a g e CHAPTER # 06 Tariffs and Economics The ratio between the Load factor and capacity factor is called the reserve factor. Diversity Factor = Load Factor Capacity Factor The "connected load" of each consumer is the sum of the continuous ratings of all the equipment and outlets on the consumer's circuits. The maximum demand is the highest load that a consumer can use at any given time. It is never greater than or equal to the linked load. g. Utilization Factor The ratio between the maximum demand at the plant and the rated capacity of the power plant is called utilization factor. Utilization Factor = Maximum demand at the power station Rated capacity of power station 6.2.1 Some Important Terms a. Connected load It is the sum of the ratings in kilowatts (kW) of equipment installed in the consumer's premises. For example, if a consumer has connections for four 60 watt (W) lamps, a power point rated at 500 W, and a radio rated at 60 W, the total connected load of the consumer is as follows: Total Load = 4 × 60 +500 + 60 = 240 + 500+ 60 = 800 W b. Maximum Demand It is the maximum load that a consumer can use at any time. It may be less or equal to the connected load. If all of the gadgets installed in the consumer's home operate at full capacity at the same time, the maximum demand equals the connected load. However, because no device ever runs at full load at the same time, the actual maximum demand is usually less than the connected load. A power station's maximum demand is the maximum load it can handle in a given period. c. Installed Capacity The total available capacity of the plant to supply the load of system is called the installed capacity. d. Firm Power That Power which is available in both normal and emergency situations is called firm power. 171 | P a g e CHAPTER # 06 Tariffs and Economics e. Cold Reserve The reserve generating capacity of a power plant which is available for service but not in operation is called cold reserve. f. Hot Reserve The generating capacity of a power plant which is available in active condition or running condition but no load is applied to it is called hot reserve. g. Spinning Reserve: The generating capacity of a power plant which is connected to the bus bar and ready to take load is called Spinning Reserve. 6.2.2 Measures to reduce cost of electricity The cost per unit of energy is determined by the actual investment in the plant, the distribution infrastructure, and plant maintenance, as well as running or operation costs. In reality, any plant's reserve capacity raises the cost of electricity. Furthermore, the cost of energy produced by the plant is affected by frequent fluctuations in load. If the load changes deviate too much from the typical, the manufacturing cost rises. The cost of producing power is divided into two sections. One of these fixed expenses is tied to plant investment. It has nothing to do with the amount of energy produced, but the other part, running charges, is tied to the amount of energy produced. As a result, the following methods can help to reduce the cost of electricity. a. By employing a plant with a simple design that does not require a large number of skilled personnel to operate. b. Lowering production costs can also be accomplished through greater manpower utilization and by utilizing a plant with a higher load factor. c. By using a good type of fuel, which decreases production cost. Avoid using plants with large reserves. d. Lowering production costs can be accomplished appropriate plant size and number of units also have an impact. A few large units instead of numerous tiny units result in lower production costs. e. By integrating power systems or connecting multiple plants together via the national grid, production costs can be decreased since units can be switched on or off when the load is low. 172 | P a g e CHAPTER # 06 Tariffs and Economics f. By enhancing power plant efficiency, maintaining regular monitoring and scheduled maintenance to reduce breakdown and extend the plant's life. g. By selecting equipment with sufficient capacity and longevity. 6.3 Different load curves Load is a curve that represents the load requirements in terms of time at any generating station. The capacity and peak load of the plant can be determined using the load curve. A curve that shows load requirements or power demand within an hour is known as an hourly load curve, a curve that shows load requirements during a day is known as a daily (i.e. 24 hour) load curve and a curve that shows load requirements within a week (i.e. seven days) is known as a weekly load curve. A monthly load curve is one that shows load requirements for a month, whereas a yearly load curve shows annual (i.e. 8760 hours) load requirements or power consumption. The power station's load is not constant, rather it changes all the time. Peak load is the maximum electricity demand at a specific time of day. The size and cost of the plant can be calculated based on the maximum demand at the station. On a graph paper, if time is represented on the x-axis and load needs or power demand are shown on the y-axis, then the varying load requirements at different times should be shown as a curve on the x-axis and y-axis, respectively, and such curve is called a load curve. A load curve is depicted below. 173 | P a g e CHAPTER # 06 Tariffs and Economics Figure 6.1. Power demand VS Time The following data is derived from daily load curves. a. It displays load variations throughout the day. b. The number of units produced in a day is represented by the area under the curve. c. The peak of the curve represents the maximum demand at the power station on a given day. d. When the area under the load curve is divided by the number of hours, the power station displays the average load or average demand for that day. e. The load factor represents the ratio of the area under the load curve to the total area of the entire rectangle. 174 | P a g e CHAPTER # 06 Tariffs and Economics Figure 6.2. Daily load curve The entire capacity of the power plant can be calculated using the aforementioned information and the load curve. Because the load curve changes daily and according to seasons, it is required to establish distinct load curves for winter and summer, and the annual output requirements of the power station are determined based on these load curves. The figure above depicts the load changes that occur during the day. The curve shows that the largest load on the power system is 25 kW from 8 a.m. to 2 p.m., and the minimum load is 3 kW from 6 p.m. to 6 a.m. If the loads in this curve are organised in descending order, the resulting curve, which is depicted below, is known as the load duration curve. The load duration curve simplifies the selection of base load and peak load power plant. 175 | P a g e CHAPTER # 06 Tariffs and Economics Figure 6.3. Load duration curve 6.4 Depreciation of plant cost and method of charging Each year, depreciation causes the value of the plant's equipment and other property to decrease. In order to ensure that the collected amount is equal to the cost of replacing the plant by the time the plant's life cycle is complete, a reasonable amount must be set aside each year. The methods that are frequently used to determine the annual depreciation charge are as follows: a. Straight line method. b. Sinking fund method. 6.4.1 Straight line method According to this system, a fixed depreciation charge is applied annually based on the property's useful life and overall depreciation. The total depreciation divided by the property's useful life will, of course, equal the annual depreciation charge. So, if an item's initial cost is Rs. 1,000,000 and its scrap value is Rs. 10,000 after a 20-year useful life, Annual depreciation charge = Total depreciation = 1,00,000 - 10,000 = Rs 4,500 Useful life 20 In general, the straight line method's annual depreciation charge can be represented as: Annual depreciation charge = P - S n 176 | P a g e CHAPTER # 06 Tariffs and Economics Where P = Initial cost of equipment. n = Useful life of equipment in years. S = Scrap or salvage value after the useful life of the plant. Because the annual depreciation charge can be easily calculated from the total depreciation and useful life of the equipment, the straight line method is extremely simple and easy to apply. The method is depicted graphically in Fig. 6.4. The initial value P of the equipment is clearly reduced uniformly through depreciation to the scrap value S over the useful life of the equipment. The depreciation curve is straight, indicating that the annual depreciation charge is constant. However, there are two flaws in this method. To begin with, the assumption of a constant depreciation charge each year is incorrect. Second, it does not take into account any interest that may be drawn during the accumulation process. Figure 6.4. Straight line method 6.4.2 Sinking fund method A fixed depreciation charge is made every year in this method, and interest is compounded on it annually. The constant depreciation charge is calculated so that the total of annual installments plus interest accruals equals the cost of replacing equipment after its useful life. 177 | P a g e CHAPTER # 06 Tariffs and Economics Let P = Initial value of equipment n = Useful life of equipment in years S = Scrap value after useful life r = Annual rate of interest stated as a decimal Cost of replacement = P - S Assume that an amount of q is set aside as a depreciation charge each year, with interest compounded on it, so that an amount of P - S is available after n years. At the end of n years, an amount q with an annual interest rate of r becomes q (1 + r) n. Now, the amount q accumulated at the end of the first year will earn compound interest for n-1 years and will become q (1 + r) n - 1 i.e., Amount q collected after the completion of first year equals to = q (1 + r) n - 1 Amount q collected after the completion of 2nd year equals to = q (1 + r) n - 2 Amount q collected after the completion of 3rd year equals to = q (1 + r) n - 3 Similarly amount q collected after the completion of n - 1 year becomes = q (1 + r) n - (n -1) = q (1 + r) Total fund after n years = q (1 + r)n - 1 + q (1 + r)n - 2 +……………+ q (1 +r) = q [(1 + r) n - 1 + (1 + r) n - 2 +………+ (1 + r)] This is a G.P. series and its total amount is given by: q (1 + r) n - 1 The uniform annual depreciation charge is given by the value of q. The parenthetical term in equation is also known as the "sinking fund factor." Sinking fund factor = ________r (1 + r) n - 1 6.5 Types of Tariffs Tariff is the rate at which electrical energy is supplied to a consumer. A power station's electrical energy is distributed to a large number of consumers. Consumers can be convinced to use electricity if it is sold at a reasonable price. 178 | P a g e CHAPTER # 06 Tariffs and Economics The rate at which electrical energy is sold, naturally attracts the attention of the electric supply company. The supply company must ensure that the tariff not only recovers the total cost of producing electrical energy but also generates a profit on the capital investment. However, the profit must be marginal, where electric supply companies are part of the public sector and are frequently criticized. In this topic, various types of tariffs will be discussed, with special emphasis on their benefits and drawbacks. Although the tariff should include the total cost of producing and supplying electrical energy, as well as a profit, it cannot be the same for all types of consumers. It is because the cost of producing electrical energy is heavily influenced by the amount of electrical energy consumed by the user and his load conditions. As a result, in order to be fair, different types of consumers (e.g., industrial, domestic, and commercial) must be taken into account when determining tariffs. This complicates the problem of determining an appropriate rate. 6.5.1 Objectives of tariff Electrical energy, like other commodities, is sold at a price that not only covers the cost but also earns a reasonable profit. As a result, a tariff should include the following provisions: a. Recovering the cost of generating electricity at the power station. b. Cost recovery for capital investments in transmission and distribution systems. c. Cost recovery for the operation and maintenance of electrical energy supply, such as metering equipment, billing, and so on. d. A reasonable return on the capital investment. 6.5.2 Desirable Characteristics of a Tariff The following desirable properties must be present in a tariff a. Proper return The tariff should be set in such a way that suitable return is ensured from each consumer. In other words, total consumer receipts must equal the cost of generating and supplying electrical energy plus a reasonable profit. This will allow the electric utility to provide consumers with consistent and dependable service. b. Fairness 179 | P a g e CHAPTER # 06 Tariffs and Economics The tariff must be equitable in order for various types of consumers to be satisfied with the rate of charge for electrical energy. As a result, a large consumer should be levied less than a small consumer. Because increased energy consumption spreads fixed charges over a greater number of units, the overall price for generating electrical energy is reduced. Similarly, a consumer whose load conditions do not deviate significantly from the ideal (i.e., nonvariable) should be charged less than one whose load conditions deviate significantly from the ideal. c. Simplicity The tariff should be simple enough for the average consumer to understand. A complicated tariff may elicit opposition from a public that is generally deeply distrustful of supply companies. d. Reasonable profit The tariff's profit component should be reasonable. An electric supply company is a public utility company that benefits from monopoly. As a result of the market's lack of competition, the investment is relatively safe. This implies that profit should be limited. e. Attractive The tariff should be fascinating enough to encourage a large number of consumers to use electrical energy. Efforts should be made to set the tariff in a way that allows consumers to pay easily. 6.5.3 Types of Tariff Tariffs are classified into several types. However, the following are the most commonly used tariff types: a. Simple tariff. b. Flat rate tariff. c. Block rate tariff. d. Two-part tariff. e. Maximum demand tariff. f. Power factor tariff. a. Simple tariff A simple tariff or uniform rate tariff is one that has a fixed rate per unit of energy consumed. The price charged per unit in this tariff is constant, meaning 180 | P a g e CHAPTER # 06 Tariffs and Economics it does not differ with the number of units consumed. An energy meter is used to record the consumption of electrical energy at the consumer's terminals. This is the most basic tariff and is easily understood by consumers. Disadvantages There is no disparity between different types of consumers because all consumers must pay the fixed charges equally. (i) The price per delivered unit is high. (ii) It discourages the use of electricity. b. Flat rate tariff A flat rate tariff is used when different types of consumers are billed at different uniform per unit rates. In this tariff, consumers are divided into different classes, and each class is charged at a different uniform rate. For example, the flat rate per kWh for lighting load may be 60 paise, whereas the flat rate per kWh for power load may be slightly less (say, 50 paise per kWh). The various classes of consumers are created with their diversity and load factors in mind. The benefit of such a tariff is that it is more equitable to different types of consumers and is relatively simple to calculate. Disadvantages (i) Because the flat rate tariff varies depending on how the supply is used, separate meters for lighting load, power load, and so on are required. As a result, implementing such a tariff is both costly and complicated. (ii) A specific class of consumers is charged the same rate regardless of the amount of energy consumed. A large consumer, on the other hand, should be charged at a lower rate because the fixed charges per unit are lowered in this case. c. Block rate tariff A block rate tariff is used when a given block of energy is charged at a specific rate and subsequent blocks of energy are charged at progressively lower rates. The energy consumption is divided into blocks in a block rate tariff, and the price per unit is fixed in each block. The price per unit in the first block is the highest, and it gradually decreases in subsequent blocks of energy. For example, the first 30 units could be charged at a rate of 60 paise per unit, the next 25 at a rate of 50 paisa per unit, and the remaining units at a rate of 30 paisa per unit. Advantage 181 | P a g e CHAPTER # 06 Tariffs and Economics The benefit of such a tariff is that it incentivizes consumers to consume more electrical energy. This increases the system's load factor, lowering the cost of generation. Disadvantage Its major flaw is that it lacks a measure of consumer demand. This tariff is used by the vast majority of residential and small commercial customers. d. Two-part tariff When the rate of electrical energy is charged on the basis of maximum demand of the consumer and the units consumed, it is called a two-part tariff. In two-part tariff, the total charge to be made from the consumer is split into two components viz., fixed charges and running charges. The fixed charges depend upon the maximum demand of the consumer while the running charges depend upon the number of units consumed by the consumer. Thus, the consumer is charged at a certain amount per kW of maximum demand plus a certain amount per kWh of energy consumed i.e. A two-part tariff is used when the rate of electrical energy is charged based on the consumer's maximum demand and the units consumed. The total charge to the consumer is divided into two components in a two-part tariff: fixed charges and running charges. The fixed charges are determined by the consumer's maximum demand, whereas the running charges are determined by the number of units consumed. As a result, the consumer is charged a certain amount per kW of peak demand plus a certain amount per kWh of energy consumed, i.e. Total charges = R.S (B x kW + C x kWh) Where, B = charges per kW of maximum demand C = charges per kWh of energy consumed This tariff is typically applied to industrial consumers with high maximum demand. Advantages (i) It is simple for customers to understand. (ii) It recovers the fixed charges that are based on the consumer's maximum demand but are independent of the units consumed. Disadvantages 182 | P a g e CHAPTER # 06 Tariffs and Economics The consumer must pay the fixed charges whether or not he has consumed electrical energy. (ii) There is always error in estimating the maximum demand of the consumer. e. Maximum demand tariff It is identical to a two-part tariff with the exception that the maximum demand is actually evaluated by installing a maximum demand meter in the consumer's premises. This eliminates the objection to a two-part tariff in which maximum demand is determined solely on the basis of ratable value. This tariff is mostly applied to large consumers. However, because a separate maximum demand meter is required, it is not appropriate for a small consumer (e.g., a residential consumer). f. Power factor tariff Power factor tariff refers to the tariff that takes the power factor of the consumer's load into account. The power factor is critical in an alternating current system. A low power factor raises the rated capacity of station equipment and increases line losses. As a result, a consumer with a low power factor must be penalized. The following are the various kinds of power factor tariffs. (i) k VA maximum demand tariff It is a two-part tariff in a modified form. In this case, the fixed charges are calculated based on maximum demand in kVA rather than kW. Because kVA is inversely proportional to power factor, a consumer with a low power factor must contribute more to the fixed charges. This tariff has the advantage of encouraging consumers to operate their appliances and machinery at a higher power factor. (ii) Sliding scale tariff This is also referred to as the average power factor tariff. In this case, the reference is an average power factor, say 0.8 lagging. If the consumer's power factor falls below this level, appropriate additional charges are imposed. If, on the other hand, the power factor is greater than the reference, the consumer is entitled to a discount. (iii) kW and kVAR tariff (i) 183 | P a g e CHAPTER # 06 Tariffs and Economics This type charges for both active power (kW) and reactive power (kVAR) supplied. A consumer with a low power factor will use more reactive power and thus pay more charges. 6.6 Calculations on tariffs Example 6.1. A consumer has a maximum demand of 100 kW at 40% load factor. If the tariff is Rs. 100 per kW of maximum demand plus 10 paise per kWh, find the overall cost per kWh. Solution: Units consumed/year = Max. Demand L.F. Hours in a year = (100) (0·4) 8760 = 3, 50,400 kWh Annual charges = Annual M.D. charges + Annual energy charges = Rs (100 100 + 0·1 3, 50,400) = Rs 45,040 Overall cost/kWh = Rs 45,040 = Re 0·1285 = 12·85 paisa =3,50,400 Example 6.2. The maximum demand of a consumer is 40 A at 220 V and his total energy consumption is 8760 kWh. If the energy is charged at the rate of 20 paise per unit for 1000 hours use of the maximum demand per annum plus 10 paise per unit for additional units, calculate: (i) annual bill (ii) equivalent flat rate. Solution. Assume the load factor and power factor to be unity. Maximum demand = (i) 220 40 1 8 8 kW 1000 Units consumed in 1000 hrs = 4·4 x 1000 = 4400 kWh Charges for 4400 kWh = Rs 0·2 x 4400 = Rs 880 Remaining units = 8760 - 4400 = 4360 kWh Charges for 6560 kWh = Rs 0·1 4360 = Rs 436 184 | P a g e CHAPTER # 06 (i) Tariffs and Economics Total annual bill = Rs (880 + 436) = Rs. 1316 Equivalent flat rate = Rs. (1316/8760) = Re 0 150 15.0 paisa Example 6.3. The following two tariffs are offered: (a) Rs 100 plus 30 paisa per unit ; (b) A flat rate of 60 paisa per unit ; At what consumption is first tariff economical? Solution. Let x be the number of units at which charges due to both tariffs become equal. Then, 100 + 0·3x = 0·6x or 0·3x = 100 x = 100/0·3 = 333·33 units Therefore, tariff (a) is economical if consumption is more than 333.33 units. Example 6.4. A supply is offered on the basis of fixed charges of Rs 60 per annum plus 6 paisa per unit or alternatively, at the rate of 12 paisa per unit for the first 400 units per annum and 10 paisa perunit for all the additional units. Find the number of units taken per annum for which the cost under the two tariffs becomes the same. Solution. Let x (> 400) be the number of units taken per annum for which the annual charges due to both tariffs become equal. Annual charges due to first tariff = Rs (60 + 0·06x) Annual charges due to second tariff = Rs [(0·12 400) + (x 400) 0·1] = Rs (8 + 0·1x) As the charges in both cases are equal, 60 + 0·06x = 8 + 0·1x 185 | P a g e CHAPTER # 06 Tariffs and Economics 0·1x -0·06x = 60 -8 0·04x = 52 x = 52/0·04 x 1300 kWh Example 6.5. An electric supply company having a maximum load of 100 MW generates 36 x 107 units per annum and the supply consumers have an aggregate demand of 150 MW. The annual expenses including capital charges are: For fuel = Rs 90 lakhs Fixed charges concerning generation = Rs 28 lakhs Fixed charges concerning transmission and distribution = Rs 32 lakhs Assuming 90% of the fuel cost is essential to running charges and the loss in transmission anddistribution as 15% of kWh generated, deduce a two part tariff to find the actual cost of supply to the consumers. Solution. Annual fixed charges For generation = Rs 28 105 For transmission and distribution= Rs 32 105 For fuel (10% only) = Rs 0·1 90 105 = Rs 9 105 Total annual fixed charge = Rs (28 + 32 + 9) 105 = Rs 69 105 This cost has to be spread over the a g g re g at e maximum demand of all the consumers i.e., 75 MW. Cost per kW of maximum demand = (69 105) / (150 103) = Rs. 46 Annual running charges Cost of fuel (90%) = Rs 0·9 90 105 = Rs. 81 105 Units delivered to consumers = 85% of units generated = 0·85 36 107 = 30·6 107 kWh 186 | P a g e CHAPTER # 06 Tariffs and Economics This cost is to be spread over the units delivered to the consumers. Cost / kWh = (81 105) / (30·6 107) = Re 0 0265 2.65 paisa Tariff is Rs 46 per kW of maximum demand plus 2.65 paisa per kWh. Example 6.6. A generating station has a maximum demand of 150 MW and a yearly load factor of 40%. Generating costs inclusive of station capital costs are Rs. 60 per annum per kW demand plus 4 paise per kWh transmitted. The annual capital charges for transmission system are Rs 20, 00,000 and for distribution system Rs 15, 00,000; the respective diversity factors being 1·2 and 1·25. The efficiency of transmission system is 90% and that of the distribution system inclusive of substation losses is 85%. Find the yearly cost per kW demand and cost per kWh supplied: (i) at the substation (ii) at the consumers premises. Solution. Maximum demand = 150 MW = 150,000 kW Annual load factor = 40% = 0·4 Cost at substation. The cost per kW of maximum demand is to be determined from the total annual fixed charges associated with the supply of energy at the substation. The cost per kWh shall be determined from the running charges. Annual fixed charges Generation cost = Rs 60 150 103 = Rs 9 106 Transmission cost = Rs 2 106 Total annual fixed charges at the substation = Rs (9 + 2) 106 = Rs 13 106 Aggregate of all maximum demands by the various substations = Max. demand on generating station Diversity factor = (150 103) 1·2 = 180 103 kW The total annual fixed charges have to be spread over the aggregate maximum demands by various substations i.e., 180 103 kW. 187 | P a g e CHAPTER # 06 Tariffs and Economics Annual cost per kW of maximum demand = (13 106) / (180 103) = Rs. 72.22 Running Charges. It is given that cost of 1 kWh transmitted to substation is 4 paisa. As thetransmission efficiency is 90%, therefore, for every kWh transmitted, 0·9 kWh reaches the sub- station. C o s t /kWh at substation = 4/0·9 = 4·45 paisa Hence at sub-station, the cost is Rs 72·22 per annum per kW maximum demand plus 4·45 paisa per kWh. Cost at consumer’s premises. The total annual fixed charges at consumer’s premises is the sum of annual fixed charges at substation (i.e. Rs 13 106) and annual fixed charge for distribution (i.e., Rs 1·5 106). Total annual fixed charges at consumer’s premises= Rs (13 + 1·5) 106 = Rs 14.5 106 Aggregate of maximum demands of all consumers = Max. Demand on Substation Diversity factor = (180 103) 1·25 = 225 103 kW Annual cost per kW of maximum demand = Rs (14.5 106)/( 225 103)= Rs. 64.44 As the distribution efficiency is 85%, therefore, for each kWh delivered from substation, only 0·85 kWh reaches the consumer’s premises. Cost per kWh at consumer’s premises = (Cost per kWh at substation)/ (0.85) = (4.45)/ (0.85) = 5·23 paisa per kWh Hence at consumer’s premises, the cost is Rs. 64.44 per annum per kW maximum demand plus 5·23 paisa per kWh. Example 6.7. Calculate annual bill of a consumer whose maximum demand is 200 kW, p. f. = 0·8 lagging and load factor = 60%. The tariff used is Rs 150 per kVA of maximum demand plus 30 paisa per kWh consumed. Solution. 188 | P a g e CHAPTER # 06 Tariffs and Economics Units consumed/year = Max. Demand L.F. Hours in a year = (200) (0·6) (8760) kWh = 10·512 105 kWh Max. Demand in kVA = 100/p.f. = 200/0·8 = 250 Annual bill = Max. Demand charges + Energy charges = Rs 150 250 + Rs 0·3 10·512 105 = Rs 37500 + Rs 315360 = Rs 352860 Example 6.8. A factory has a maximum load of 480 kW at 0·8 p.f. lagging with an annual consumption of 100,000 units. The tariff is Rs 100 per kVA of maximum demand plus 20 paisa per unit. Calculate the flat rate of energy consumption. What will be annual saving if p. f. is raised to unity? Solution. Maximum demand in kVA at a p.f. of 0·8 = 480/0·8 = 600 Annual bill = Demand charges + Energy charges = Rs 100 600 + Rs 0·2 100,000 = Rs 60,000 + Rs 20000 = Rs 80,000 Flat rate/unit = (80,000)/( 100,000) Rs 0 80 80 paise When p.f. is raised to unity, the maximum demand in kVA = 480/1 = 480 Annual bill = Rs 100 480 + Rs 0·2 100,000 = Rs 48,000 + Rs 20,000 = Rs 68,000 Annual saving = Rs (80,000 68,000) = Rs 12000 Example 6.9. The tariff in force is Rs 300 per kVA of maximum demand and 16 paisa per unit consumed. If the load factor is 30%, find the overall cost per unit at (i) unity p. f. and (ii) 0·7 p. f. 189 | P a g e CHAPTER # 06 Tariffs and Economics Solution. Suppose the maximum demand is 1 kVA. When p.f. is unity 300 100 Max. Demand charge/unit = = 11·4 paisa 8760 0 30 Energy charge/unit = 16 paisa Overall cost/unit = 11·4 + 16 = 27·4 paisa When p.f. is 0·7 Max. Demand charge/unit = 300 100 8760 0 30 0 7 Energy charge/unit = 16 paisa = 16.3 paisa Overall cost/unit = 16.3 + 16 = 32·3 paisa 6.7 Fundamentals of load management. Electricity is distinguished by the fact that its production and consumption occur almost simultaneously. Furthermore, large amounts of electricity cannot be stored. This means that power generation must adjust to changing demand, which is influenced by climate, economic growth, and customer consumption habits. These variables cause demand to fluctuate at different times. The utility must invest in generation plant and equipment to maintain adequate net peaking capability in accordance with the system maximum demand. There will be a significant imbalance in power supply and demand if utilities do not impose any system measures. Excessive or insufficient investment will result in idle assets or power shortages, which will be unpleasant for both suppliers and customers. Load management is a new concept in electricity distribution that aims to create a more efficient supply network system. A control system of this type should meet the needs of consumers at the lowest possible peak loading. Load management is becoming increasingly popular around the world. Direct load management systems have progressed through the experimental stage and are now used in a wide range of supply network systems. The economic grounds for implementing these systems have been established all over the world. Load management is a process that, in conjunction with electricity 190 | P a g e CHAPTER # 06 Tariffs and Economics conservation, reduces total electricity consumption, whereas load management is intended for consumption control over a specific time period. Load management is referred to as a set of objectives designed to control and modify the patterns of demand of a power utility's various consumers. This control and modification entitles the supply system to meet demand in the most cost-effective manner at all times. Load management approaches the consumption pattern rather than reducing overall electricity consumption. It could be used on both the demand and supply sides of the energy equation: a. Supply Side Load Management b. Demand Side Load Management a. Supply Side Load Management This management is referred to as the action taken on the supply side to meet demand. In the 1970s, this idea was very popular. If society demanded more power, power companies would simply build more generation facilities to meet the demand. This was the crux of the idea. The continuous supply of electricity to consumers at low cost using existing sources as per their demand with optimal load factor during normal and emergency conditions without the need for shutdowns, e.g. Due to a lack of water at hydel power plants during the winter, production is reduced. The thermal power plants are then used to full capacity. Similarly, diesel and petrol plants are used in conjunction with thermal plants. Only thermal plants operate at normal loads, with the output of diesel or gas plants supplementing demand during peak hours. This allows the supply company to better meet the requirements of its consumers. b. Demand Side Load Management This management describes the planning and execution of activities aimed at influencing customers in such a way that the shape of the utility's power load curve can be modified to produce power in an optimal manner. Peak clipping and load shifting from peak to off-peak periods are used to accomplish these goals. Demand side load management encompasses not only technical or economic measures, but also social ones, because it is directly related to behavioral issues. These actions seek to guarantee the proper distribution of loads on the distribution system according to consumer loads at optimum power factor during peak hours so that the system is not overloaded and the equipment continues to operate properly, e.g. tube wells, mills, and small factories during 191 | P a g e CHAPTER # 06 Tariffs and Economics peak hours are restricted for certain hours to ensure uninterrupted power supply to domestic consumers. Thus, load changes are handled in ways that not only protect the supply company's interests but also meet consumer expectations. Increasing the power factor on the load side is another measure to protect the system from overloading. 6.7.1 Techniques of Power Load Management The number of supply side constraints influences the selection of the load shape objective. Some of these constraints include whether or not the system is energy constrained, the system's reliability, the need for scheduled maintenance, and the state of the distribution and transmission system. Load shape changes are classified into three types. a. Peak Clipping b. Valley Filling c. Load Shifting a. Peak Clipping Peak clipping is the practice of reducing load during peak periods in order to achieve the load profile desired by the utility. This voltage reduction on the part of consumers is directly controlled by the utility and is typically enforced during peak times, i.e. when consumer usage of electric appliances is at its peak. Figure 6.5 depicts the peak clipping technique's effect on the shape of the load profile. Figure 6.5. Peak clipping This direct control may be utilized to reduce capacity needs, operating costs, and reliance on critical fuel. Peak clipping becomes critical, particularly for utilities that lack sufficient generating capacity during peak hours. 192 | P a g e CHAPTER # 06 Tariffs and Economics b. Valley Filling The second most common type of load profile shape change technique is valley filling. It increases load during off-peak hours. Figure 6.6 depicts the shape of a load profile created using the valley filling technique. Figure 6.6. Valley filling c. Load Shifting The third technique of load shape change is load shifting which moves peak loads to off peak time periods without necessarily changing overall consumption. Load shifting combines the benefits of peak clipping and valley filling by moving existing loads from on peak hours to off peak hours as in figure. Figure 6.7. Load Shifting The third load shape change technique is load shifting, which shifts peak loads to off-peak times without affecting overall consumption. Load shifting combines the advantages of peak clipping and valley filling by shifting existing loads from on peak to off peak hours, as shown in figure 6.7. 193 | P a g e CHAPTER # 06 Tariffs and Economics When the accumulative cost of electricity is less than the average cost of electricity, this technique is best suited to utilities and customers. Adding load at the right price can lower the average cost of electricity for all consumers while also improving system load factors. Off-peak industrial production, which replaces loads served by fossil fuels with electricity, is one of the most efficient strategies of valley filling. 194 | P a g e CHAPTER # 06 Tariffs and Economics Sample Multiple Choice Questions 1. What is meant by tariff (a) Estimation of load (b) Rate of electricity received from consumer (c) Both a & b (d) None of these 2. This is the most important factor in all works of engineering (a) Cost (b) Economics (c) Weather (d) Both a & b 3. These are the relative parameters of power plant design (a) Reliable (b) Low fixed cost (c) Low running cost (d) All of these 4. Cost of generation of any power plant depends on (a) Fixed Cost (b) Running cost (c) Both a & b (d) None of these 5. The difference between borrow amount and return amount is called (a) Depreciation cost (b) Initial cost (c) Interest (d) Running cost 6. The decrease in the value of equipments with time is called (a) Maintenance (b) Over hauling (c) Depreciation (d) Re-conditioning 7. The running cost of this power plant is the lowest (a) Wind (b) Thermal 195 | P a g e CHAPTER # 06 Tariffs and Economics (c) Hydal (d) Gas turbine 8. These are included in the maintenance of power plant (a) Suitable inspection of plant (b) Cleanliness and Greasing (c) Adjustment and over-hauling of equipments (d) All of these 9. When the age of power plant increases, its efficiency (a) Increases (b) Decreases (c) Remains constant (d) None of these 10. A good supervision of power plant is that under which (a) Less breakdown occurs (b) Age of power plant increases (c) Both a & b (d) None of these 11. The cost of generationof power plant will be low, if it has (a) High load factor (b) High diversity factor (c) Low load factor (d) Both a & b 12. Which factor effects the cost of generation (a) Load factor (b) Demand factor (c) Diversity & Power plant factor (d) All of these 13. If the load factor of power plant is high, then per unit cost of generation will be (a) Very Low (b) Low (c) High (d) Very high 14. The demand in this season is maximum on the power system of Pakistan (a) Winter (b) Summer 196 | P a g e CHAPTER # 06 Tariffs and Economics (c) Rainny (d) Autumn 15. The value of load factor is always (a) Less than one (b) One (c) More than one (d) Infinite 16. The calculate the load factor, its duration is (a) One day (b) One Week or one month (c) One year (d) All of these 17. A curve which indicates load of power plant with respect to time is called (a) Daily curve (b) Month curve (c) Yearly curve (d) Load Curve 18. Load curves are prepared for such duration (a) One year (b) One month (c) One day (d) All of these 19. It is easy to decide through load curve (a) Size of generating units (b) Total installed capacity of plant (c) Operating schedule of generator (d) All of these 20. Load management means control of power use in peak hours with (a) Fines (b) Incentives (c) Inducements (d) All of these 21. This tariff is not used for household load because their maximum demand is less (a) Flat rate tariff (b) Two part tariff 197 | P a g e CHAPTER # 06 Tariffs and Economics (c) Block rate tariff (d) All of these 22. If a consumer is closed his factory for some duration, still he has to pay (a) Fixed Charges (b) Running charges (c) Both a & b (d) None of these 23. Two part tariff is received on such basics (a) Total units consumed (b) Maximum demand (KW) (c) Both a & b (d) Maximum demand (KVA) 24. Average power factor tariff is also called (a) Sliding scale tariff (b) Maximum demand tariff (c) Block rate tariff (d) Flat rate tariff 25. Which plant has high depreciation charges (a) Hydal (b) Thermal (c) Nuclear (d) Gas turbine Answrer to MCQ’s 1. b 2. d 3. d 4. c 5. c 6. c 7. a 8. d 9. b 10. c 11. d 12. d 13. b 14. b 15. a 16. d 17. d 18. d 19. d 20. d 21. b 22. a 23. c 24. a 25. b 198 | P a g e CHAPTER # 06 Tariffs and Economics Sample Short Questions 1. What is meant by cost of generation? 2. What is meant by the initial price of Power station? 3. What is meant by interest in the capital cost? 4. What is meant by depreciation? 5. What is meant by operating cost or running cost? 6. What is meant by fuel cast? 7. What is meant by maintenance cost? 8. What is meant by operating taxes in operating cost? 9. Name the factors effecting cost of generation. 10. Define load factor and write its formula. 11. Why does cost of generation increases as load factor decreases? 12. What is meant by power plant factor? Write its formula. 13. What is meant by connected load? 14. What do we mean by maximum demand? 15. What is meant by demand factor? 16. What is meant by plant use factor or plant operating factor? 17. What is meant by Utilization factor? 18. What is the main purpose of load management? 19. What is meant by supply side load management? 20. What is meant by load side load management? 21. Define load curve and for what purpose it is used? 22. Define monthly load curve. 23. Define annual load curve. 24. What is flat rate tariff? 25. What is meant by two part tariff? 26. What is meant by maximum demand tariff? 27. What is power factor tariff? 28. What is the main purpose of power factor tariff? 29. What is KVA Maximum Demand Tariff? 30. What is the main purpose of average power factor? 199 | P a g e CHAPTER # 06 Tariffs and Economics Sample Long Questions 1. Write a note on different factors influencing cost of generation, load factor, demand factor, diversity factor? 2. Draw different load curves? 3. What is depreciation of plant? Write it’s method of charging? 4. What are the different types of tariffs? 5. What are the techniques used for power load management? Sample Numerical Problems 1. A consumer has a maximum demand of 200 MW at 60% load factor. If the tariff is Rs 40 per kW of maximum demand plus 20 paise per kWh, find the overall cost per kWh. 2. The maximum demand of a consumer is 50A at 220 V and his total energy consumption is 9750 kWh. If energy is charged at the rate of 40 paise per kWh for 500 hours use of maximum demand plus 10 paise per unit for all additional units, estimate his annual bill and the equivalent flat rate. 3. A consumer has an annual consumption of 4 x 105 units. The tariff is Rs 50 per kW of maximum demand plus 20 paise per kWh. 4. Find the annual bill and the overall cost per kWh if the load factor is 35%. 5. What is the overall cost per kWh if the consumption were reduced by 25% with the same load factor ? 6. Daily load of an industry is 400 kW for first one hour, 300 kW for next seven hours, 100 kW for next eight hours and 2 kW for remaining time. If tariff in force is Rs. 100 per kW of maximum demand per annum plus 5 paise per kWh, find the annual bill. 7. A consumer requires one million units per year and his annual load factor is 50%. The tariff in force is Rs. 200 per kW per annum plus 20 paise per unit consumed. Estimate the saving in his energy costs if he improves the load factor to 100%. 8. An industrial undertaking has a connected load of 200 kW. The maximum demand is 160 kW. On an average, each machine works for 200 | P a g e CHAPTER # 06 Tariffs and Economics 60 per cent time. Find the yearly expenditure on the electricity if the tariff is Rs 10,000 + Rs 1000 per kW of maximum demand per year + Re 1 per kWh. 9. An industrial consumer has a maximum demand of 240 kW and maintains a load factor of 80%. The tariff in force is Rs. 60 per kVA of maximum demand plus 16 paise per unit. If the average p.f. is 0·8 lagging, calculate the total energy consumed per annum and the annual bill. 10. A customer is offered power at Rs 100 per annum per kVA of maximum demand plus 10 paise per unit. He proposes to install a motor to carry his estimated maximum demand of 400 b.h.p. (metric). The motor available has a power factor of 0·83 at full load. How many units will be required at 30% load factor and what will be the annual bill? The motor efficiency is 90%. 201 | P a g e CHAPTER # 07 Conservation of Energy CHAPTER 7 CONSERVATION OF ENERGY Chapter objectives: After studying this chapter, a student will be able to Understand the different energy conservation. Understand the sources of energy losses. Understand the methods to limit the energy losses. Understand the power factor. Understand the methods to improve power factor. 7.1 Introduction & necessity of energy conservation Energy is the most basic requirement for a country's economic success. Many modern-day processes come to a standstill when the supply of energy runs out. It is nearly impossible to measure the exact scale of the role that energy has played in the development of modern society. The present availability of vast amounts of energy has resulted in a shorter working day, increased agricultural and industrial output, a healthier and more balanced diet, and improved transportation facilities. In reality, there is a close association between Efforts to reduce energy use are referred to as energy conservation. Energy conservation can be accomplished by combining more efficient energy use with less energy use and/or less consumption from traditional energy sources. Increased financial capital, environmental quality, national security, personal security, and human comfort can all be attributed to energy saving. Individuals and organizations that use energy directly seek to preserve energy in order to minimize energy expenses and enhance economic security. To maximize profit, industrial and commercial users can improve energy efficiency. According to standard economic theory, technological advancements increase energy efficiency rather than decrease energy demand. It's said to happen in two ways. For starters, better energy efficiency makes energy use more affordable, promoting increased use. Second, higher energy efficiency leads to increased economic growth, which drives up overall energy consumption. This 202 | P a g e CHAPTER # 07 Conservation of Energy is not to say that better fuel economy is useless, increased fuel efficiency allows for greater productivity and a higher standard of living. The goal of efforts to reduce the amount of energy necessary to deliver products and services is efficient energy usage, also known as energy efficiency. Insulating a dwelling, for example, enables a building to consume less heating and cooling energy to achieve and maintain a comfortable temperature. When compared to standard incandescent light bulbs, installing fluorescent lights or natural skylights use less energy to achieve the same level of illumination. Compact fluorescent lights consume two-thirds less energy and can last six to ten times longer than incandescent bulbs. Energy efficiency gains are often obtained by implementing a more efficient technology or manufacturing process. Energy saved equals energy generated. As a result, energy conservation techniques can result in significant energy savings. Energy savings can be viewed as a secondary source of energy. This will also assist to reduce pollution in the environment. Limiting your energy consumption reduces your environmental impact. The longer we wait to make meaningful changes, the more dangerous global warming and climate change become to our daily lives. When we use fossil fuels, we emit a massive amount of greenhouse gases. These gasses, which include carbon dioxide, accumulate faster than the atmosphere can absorb them, preventing the Earth from maintaining a steady temperature. Global warming refers to the planet's rising temperatures. Climate change refers to the consequences of warming. Changes in sea level, cold snaps, droughts, hurricanes, melting glaciers, and wildfires are examples of these negative effects. Fortunately, we can cut greenhouse gas emissions by lowering our energy consumption. First, as our supply of fossil fuels diminishes, they will become less easily available. Drilling and mining will become more difficult and, as a result, more expensive. This additional cost raises the consumer's cost as well. We can minimize our reliance on fossil fuels as consumers by consuming less energy and looking for new ways to increase our energy sustainability options, such as solar, wind, and hydroelectric power. The more we rely on renewable energy sources, the longer fossil fuels will persist and the rate at which their prices will rise will slow. 203 | P a g e CHAPTER # 07 Conservation of Energy Utility expenses are another way that energy conservation can help you save money. A few easy modifications, ranging from the sorts of equipment you use to your electricity plan, can have a substantial impact on how much your energy bills will cost you. The more you do to conserve energy, the more your electricity, natural gas, and even water bills will reflect those improvements. As your efforts accumulate, you will begin to see big savings. 7.1.1 Necessity of Energy Conservation As a country's energy consumption rises, boosting efficiency is the only way to partially balance the energy deficit. Power consumption losses are decreased with high efficiency. Industrial production rises, resulting in energy savings. Energy conservation essentially implies preventing energy from being squandered without regard for the impact on production. Today, there is a major energy deficit all across the world. Given the growing demand for energy, despite limited resources and means, it is critical to identify big areas of energy consumption in order to reduce the quantity of energy used inefficiently through investigating energy conservation in many domains. Energy saving measures are one of the most effective approaches to close the growing gap between power demand and supply. Energy conservation is one such technique that can help to alleviate energy scarcity. 7.2 Sources of energy loss and major Items of energy consumption The main sources of energy losses are as follows. a. Light energy loss b. Heat energy loss c. Electric energy loss d. Fuel Losses a. Light Energy Loss Lamps transform electrical energy into light energy. LED lamps, energy savers, floor lamps, and other types of lighting provide more light while using less power. Some lamps, such as incandescent bulbs, produce less light despite using more energy. Because of their inefficiency, such bulbs waste energy. Fluorescent and vapor lamps produce a lot of light, but the chokes that come with them reduce the power factor. Because most lights lack red light, it is difficult to identify the proper color, and in the light of some lamps, the 204 | P a g e CHAPTER # 07 Conservation of Energy revolving machinery seems to be motionless or rotating in the other direction, posing a risk of injury. It is critical to note that old, broken, and dirty fixtures and reflectors, among other things, cause light loss, e.g. 10% light loss owing to an old 100 watt incandescent lamp, 10% due to dust on the lamp's surface. If an additional 20% of energy is lost owing to percentage light loss and unclean fixtures, the total energy loss is 40%. Regularly cleaning the external surfaces of lamps, fixtures, reflectors, and globes reduces energy loss and increases light output. b. Heat Energy Loss In the condenser attached to the steam turbine, around 50 to 60 percent of the heat energy created by burning thermal energy sources such as coal, oil, or natural gas is lost to fresh water. Similarly, the thermal energy generated by the nuclear fission process is lost along with the cooling water. This thermal energy is lost without doing any meaningful work when hot water is discharged directly into a river, sea, or cold water lake, or when hot water is sent directly through a cooling tower. The temperature of the exhaust gases from the boiler in thermal power plants is around 175°C, while the temperature of the exhaust gases from the gas turbine can reach 550°C. It is possible to calculate how much heat energy is lost to the atmosphere. Waste heat energy can be used in this manner. Waste heat energy from gas turbines can also be recovered by employing a combined cycle to power a steam boiler or a supercharged boiler. Similarly, if the hot steam created by a steam turbine is delivered to another engine capable of operating at high temperatures, the heat produced by the fossil fuel can be better utilized. The steam turbine's exhaust heat energy can also be used to generate steam in the boiler. Significant heat energy is wasted in industries as a result of poor design, inadequate control, and rough handling of electric furnaces. Heat energy loss happens in homes and hotels during cooking, water heating, and room heating, among other things, but it is far less than heat energy loss in industry. c. Electric Energy Loss Electric energy losses are several types of losses that occur in the power system from generation to transmission, distribution, and utilization. Distribution losses are connected with transformer losses from generation to consumers. A portion of the energy is lost in the form of electric energy losses caused by the operation of motors at the user's premises, which include 205 | P a g e CHAPTER # 07 Conservation of Energy copper loss, iron or core loss, magnetization loss, and eddy current loss, among other things. Low power factor is also a significant source of energy loss in the distribution system. Aside from that, induction motors, transformers, chokes, and induction heating devices, among other things, reduce power factor. Induction motors are used in 90% of industry, and they turn electrical energy into mechanical energy. Electric motors utilize around 80% of the electrical energy consumed in manufacturing. A significant quantity of electrical energy is lost as a result of losses caused by the use of a large number of electric motors. If the efficiency and power factor of these motors are enhanced, a large quantity of lost electric energy can be avoided. d. Fuel Loss In our country, conventional fuel reserves such as coal, oil, and natural gas are limited. They will only last for a specific amount of time if they are utilized excessively. The necessity of the hour is to use these fuels with extreme caution and to reap the greatest benefits from their utilization. Fuel consumption in industry is normally minimal, but it is considerable in thermal power plants. Electric power (electricity) is generated in a thermal power plant or a gas power plant by using fuel to drive a turbine. After rotating the turbine, a considerable portion of the heat energy generated by fuel combustion is discharged into the atmosphere. The temperature of exhaust gases from boilers in thermal power plants is around 175°C, while the temperature of exhaust gases from gas turbines can reach 550°C. It is possible to calculate how much heat energy is lost to the atmosphere. This is a waste of fuel as well as a waste of heat energy. Fuel losses are the losses of fuel in the form of heat energy. The release of heat energy in the form of gases from thermal power plants into the atmosphere always reduces the efficiency of the thermal power plant. The hot exhaust gases from a gas turbine plant can be delivered to a boiler to generate steam and electric power when run as a combined cycle. The plant's efficiency improves as a result. 7.3 Ways to limit energy losses Energy can be saved by limiting energy losses using the methods listed below. a. Light Energy conservation b. Heat Energy conservation 206 | P a g e CHAPTER # 07 Conservation of Energy c. Electric Energy conservation d. Fuel Energy conservation a. Light Energy Conservation To achieve savings in light energy or to increase lighting efficiency, the following measures can be taken: (i) Excess lights should be switched off, and spare lights should be turned off when not in use. The light can be delivered only at the appropriate work plane or spot by carefully arranging the lighting scheme, and the surrounding waste can be avoided. Reflectors, sunshades, and other such items can be useful in this regard. Instead of traditional blasts, electronic squares should be employed. If conventional chokes are utilized, capacitors should be used in conjunction with them to maintain a higher power factor. (ii) Lighting levels in stores, passageways, and warehouses are typically excessive. Energy can be conserved by eliminating some lamps from such locations and dimming the lighting. Light energy saving can be accomplished by utilizing more efficient lights that produce light with colors that are more similar to natural light. (iii) Dust on lit surfaces also reduces light. The finest light, however, can be obtained through regular cleaning. To improve light reflection, the surfaces of ceilings, walls, floors, and furniture in rooms should be clean, bright, and smooth. In this situation, more light can be obtained by employing fewer light energy sources. To improve their performance, lamps, reflectors, and shades should be kept clean. (iv) When using incandescent lighting, high efficiency lamps should be used. Replacing incandescent lamps with fluorescent lamps, energy savers, or LEDs can result in higher light energy saving, efficiency, and luminance. Fluorescent lamps with various ratings and designs are now routinely available in the market under the brand name "energy saver." Their initial investment is substantial. However, in terms of energy saving, their performance and lifespan are quite good. As a result, their utilization results in energy savings. (v) Lamps should not be used where work can be done by daylight. 207 | P a g e CHAPTER # 07 Conservation of Energy b. Heat Energy Conservation The following procedures can be used to conserve heat energy released from an installation in the form of steam, hot water, or hot air. (i) A co-generation system is one in which the useful energy produced by the usage of a fuel is used in two ways, i.e. the heat energy released after producing one form of energy is used to produce another type of energy. Mechanical effort is turned into electrical energy by an electric generator in a generation system, and the released heat is utilized in an industrial process or in some other way rather than being squandered. (ii) Primary goal of production is to generate electricity, but in addition to steam, hot water and hot air are available for usage in residential structures, hotels, swimming pools, and huge commercial buildings in cold climates. In this approach, the goal of energy conservation is met by putting heat energy to good use rather of waste it. (iii) Heat energy can also be conserved by using a combined cycle system. Because the efficiency of the gas turbine cycle is low, this method is commonly employed to raise the total thermal efficiency of the gas turbine cycle. (iv) Heat pipes can be used to reuse wasted heat energy, resulting in energy savings. A heat pipe is a sort of heat exchanger that transfers heat from hot gas to working fluid with great efficiency, i.e. the flue gas transmits its heat to the working fluid in this type of heat exchanger. (v) A heat pump system can also help to save energy by conserving heat. Heat energy is delivered at a cheap cost to places that demand heating, such as buildings, using heat pumps. (vi) Good cooking practices can also help you save energy. Heat energy savings can also be realized by proper furnace design, monitoring, and operation. Vapor absorption refrigeration systems can also conserve heat energy. The waste heat of gas or steam is employed in this method to preserve fruits and vegetables at a minimal cost. c. Electric Energy Conservation Electric energy can be conserved in the following ways. (i) Energy savings can be obtained by lowering electric energy losses within plants and factories by enhancing the power factor with the help 208 | P a g e CHAPTER # 07 Conservation of Energy of capacitors. A low power factor has an impact on the entire system, requiring the power supply company to supply more current to offer the same power, resulting in increased energy losses in the lines. (ii) Energy loss can be decreased by using a higher transmission voltage. When a high voltage, such as 220 or 500 kV, is used to transmit a specific power over a long distance, the current at these voltages is extremely low. As a result, the energy loss 12 R is decreased. If the correct size conductor is used for the lines, the efficiency of the lines increases utilizing Kelvin's law. Thus, energy savings result from energy decrease. Losses occurring inside the transformer can be minimized to a large extent by employing transformers with correct ratings and high efficiency appropriate to the load and operating them at higher loads. (iii) Energy savings can also be realized by selecting the proper design of the distribution system that delivers the supply to the users, such as using a ring main system or a selective system instead of a radial system. If the entire feeder is not out of power due to a malfunction or repair, the system's efficiency increases, resulting in less energy loss. (iv) Except for lighting loads, all standard industrial control and power devices, such as switches, circuit breakers, contactors, and thermal relays, can be improved by modifying the power flow circuit design. Proper monitoring, maintenance, right use, and improved control of all plant equipment also gives information that can save energy. Most loads in industries are motors, if standard motors of the correct size are used, motor losses can be avoided, saving a lot of lost energy. Motor size and motor load are very essential when it comes to saving energy through motor utilization. Over and under voltage also affects the performance of motors. Motor manufacturers allow up to 10% variation in voltage. Therefore, the efficiency of the motors can be increased by providing them with the correct rated voltage. (v) Regular motor maintenance and repair improves their efficiency. Cleaning, cooling arrangement, protection from chemical vapors and moisture, periodic overhauling and lubrication, and so on are all part of maintenance and repair. Motor performance is also affected by adequate alignment, installation, and connection. Variable frequency drives, slip power recovery systems, and fluid couplings can all be used to save energy. 209 | P a g e CHAPTER # 07 Conservation of Energy (vi) Pump selection errors also result in significant energy losses. A pump's efficiency is 85% at rated flow and drops to 65% at half flow. As a result, effective pump selection can also result in energy savings. d. Fuel energy conservation: Saving fuel energy is critical because fossil fuel stocks are limited and quickly declining. The following steps can be done to achieve this goal. (i) Instead of utilizing conventional fuel excessively, fuel savings can be gained by using it sparingly and only when necessary. When renewable energy sources are used instead of conventional ones, significant savings in the utilization of available conventional fuels can be realized. (ii) Overall efficiency is increased by using a thermal plant with a gas turbine as a combined cycle, and so fuel energy consumption is lowered. If natural gas is widely available, it should be used instead of coal and oil in thermal and steam power facilities. Reusing hot gases from gas turbines instead of releasing them into the atmosphere can save fuel. (iii) Regular cleaning of thermal power plant burners improves efficiency and saves energy. The generation of the plant grows as the load factor of the plant increases. As a result, boosting the load factor saves fuel as well. Fuel savings are accomplished by upgrading the boiler design and boosting its thermal efficiency. (iv) By burning the fuel fully in the correct ratio of coal and air in the combustion chamber, using coal as fuel can reduce fuel consumption. It is preferable to utilize pulverized coal. (v) Regular and proper maintenance of diesel and petrol engines can also help to save oil. Proper savings can be obtained by limiting oil leaks, using filtered oil, and pre-heating the oil for proper combustion. (vi) Fuel usage can be reduced as much as feasible by increasing reliance on hydroelectric and nuclear power generation. 7.4 Power Factor Power factor is defined as the cosine of the angle between voltage and current in an alternating current circuit. There is always a phase difference between voltage and current in an alternating current circuit. The power factor of the circuit is denoted by the term cos . When an inductive circuit is used, the current lags behind the voltage, and the power factor is said to be lagging. In a 210 | P a g e CHAPTER # 07 Conservation of Energy capacitive circuit, however, current leads voltage, and power factor is said to be leading. Consider an inductive circuit that receives a lagging current from a supply diagram. Figure 7.1. Phasor diagram The circuit current I can be divided into two perpendicular components: a I cos in phase with V and b I sin 90o out of phase with V. Component I cos is referred to as the active or wattful component, Whereas, component I sin is referred to as the reactive or wattless component. The reactive component measures the power factor. If the reactive component is minimal, the phase angle is small, and hence the power factor cos is high. As a result, a circuit with a low reactive current (i.e., I sin ) will have a high power factor and vice versa. It should be noted that the power factor's value can never be more than unity. It is common practice to use the words 'lagging' or 'leading' in conjunction with the numerical value of power factor to indicate whether the current lags or 211 | P a g e CHAPTER # 07 Conservation of Energy leads the voltage. As an example, if the circuit has a power factor of 0.5 and the current lags the voltage, we can express power factor as 0.5 lagging. Power factor is sometimes represented as a percentage. Thus, a power factor of 0.8 may be stated as 80% lagging. 7.4.1 Power Triangle Power factor analysis can also be performed in terms of the power drawn by the alternating current circuit. If we multiply each side of the current triangle oab of Fig. 7.1 by the voltage V, we get the power triangle OAB shown in Fig. 7.2, Where OA = VI cos and indicates the active power in watts or kW. AB = VI sin and indicates the reactive power in VAR or kVAR. OB = VI and indicates the apparent power in VA or kVA. Figure 7.2. Power triangle The power triangle has the following points: The apparent power in an alternating current circuit consists of two components, active and reactive power, which are at right angles to each other. OB2 = OA2 + AB2 or (apparent power)2 = (active power)2 + (reactive power)2 or (kVA)2 = (kW)2 + (kVAR)2 212 | P a g e CHAPTER # 07 Power factor, cos = Conservation of Energy OA OB = 𝐀𝐜𝐭𝐢𝐯𝐞 𝐏𝐨𝐰𝐞𝐫 𝐀𝐩𝐩𝐚𝐫𝐞𝐧𝐭 𝐏𝐨𝐰𝐞𝐫 = KW KVA As a result, a circuit's power factor can also be defined as the ratio of active power to apparent power. This is a completely general definition that may be used to every instance, regardless of waveform. The low power factor is caused by lagging reactive power. The power triangle clearly shows that the lower the reactive power component, the higher the power factor of the circuit. kVAR = kVA sin = kW sin cos kVAR = kW tan The power triangle is flipped for leading currents. This fact holds the key to improving the power factor. If a device that consumes leading reactive power (e.g., a capacitor) is connected in parallel with the load, the load's lagging reactive power is partially neutralized, enhancing the load's power factor. The power factor of a circuit can be expressed in one of three ways: Power factor = cos = cosine of angle between V and I R 𝐑𝐞𝐬𝐢𝐬𝐭𝐚𝐧𝐜𝐞 a) Power factor = cos = b) Power factor, cos = (VI Cos )/ VI Z = 𝐈𝐦𝐩𝐞𝐝𝐞𝐧𝐜𝐞 = 𝐀𝐜𝐭𝐢𝐯𝐞 𝐏𝐨𝐰𝐞𝐫 𝐀𝐩𝐩𝐚𝐫𝐞𝐧𝐭 𝐏𝐨𝐰𝐞𝐫 The reactive power is not utilized in the circuit and does not perform any beneficial work. It simply flows back and forth in the circuit in both directions. Reactive power is not measured by a wattmeter. 7.4.2 Causes of Low Power Factor Low power factor is bad from an economic standpoint. In most cases, the power factor of the entire load on the supply system is less than 0.8. Low power factor can be caused by the following factors: a. The majority of A.C. motors are induction type (1 and 3 induction motors) with low lagging power factor. These motors have a power factor that is extremely low on light load (0.2 to 0.3) and rises to 0.8 or 0.9 at full load. 213 | P a g e CHAPTER # 07 Conservation of Energy b. Arc lamps, electric discharge lamps and industrial heating furnaces work at low lagging p.f. c. The electricity system's load varies, being high in the morning and evening and low at other times. The supply voltage is increased during the low load period, which raises the magnetization current. As a result, the power factor is reduced. 7.4.3 Disadvantages of Low Power Factor The power factor is important in alternating current circuits because it determines how much power is utilized. P = VL IL cos (For single phase supply) IL = P / (VL cos P= ...(i) 3 VL IL cos IL = P / ( (For 3 phase supply) 3 VL cos ...(ii) The load current is inversely proportional to the power factor for fixed power and voltage, as shown above. Lower the power factor, greater the load current, and vice versa. A power factor less than unity leads in the following drawbacks a. Large kVA rating of equipment Electrical equipment (such as alternators, transformers, and switchgear) is always rated in kVA. Now, kVA = kW cos The kVA rating of the equipment is clearly inversely proportional to the power factor. The higher the kVA rating, the lower the power factor. As a result, at low power factor, the kVA rating of the equipment must be increased, making the equipment larger and more expensive. b. Greater conductor size At low power factor, the wire must carry greater current to transmit or distribute a set quantity of power at constant voltage. This involves the use of big conductors. Consider the scenario of a single phase a.c. motor with a full load input of 10 kW and a terminal voltage of 250 V. The input full load current at unity p.f. would be 10,000/250 = 40 A. At 0.8 p.f., the kVA input would be 10/0.8 = 12.5, and the current input would be 12,500/250 = 50 A. If the motor 214 | P a g e CHAPTER # 07 Conservation of Energy is operated at a low power factor of 0.8, the cross-sectional area of the supply cables and motor wires must be calculated using a current of 50 A rather than the 40 A required at unity power factor. c. Large copper losses The high current at low power factor creates increased I2R losses in all supply system elements. As a result, efficiency suffers. d. Poor voltage regulation: The high current at low lagging power factor generates larger voltage dips in alternators, transformers, transmission lines, and distributors. As a result, the voltage available at the supply end is reduced, reducing the performance of utilization devices. Extra equipment (such as voltage regulators) is necessary to keep the receiving end voltage within allowable limits. e. Reduced handling capacity of system: The lagging power factor decreases the handling capacity of all system elements. This is due to the reactive component of current, which prevents full utilization of installed capacity. The preceding explanation leads to the conclusion that a low power factor in the supply system is an unwanted trait. 7.4.4 Power Factor Improvement The low power factor is mostly owing to the fact that most power loads are inductive and hence require lagging currents. To increase the power factor, connect some leading-edge device in parallel with the load. A capacitor is one such device. The capacitor draws a leading current and partially or totally neutralizes the lagging reactive component of the load current. This raises the load's power factor. Figure 7.3. Power factor improvement Consider a single phase load with lagging current I and a power factor cos 1 215 | P a g e CHAPTER # 07 Conservation of Energy as illustrated in Figure 7.3 to demonstrate the power factor enhancement provided by a capacitor. The capacitor C is linked in series with the load. The capacitor takes current IC, which is 90o ahead of the supply voltage. As illustrated in the phasor diagram of Fig. 7.3 (iii), the resulting line current I is the phasor sum of I and IC, and its angle is 2. It is obvious that 2 is less than 1, hence cos 2 is bigger than cos 1. So, the power factor of the load is increased. The following points are noteworthy: (i) After p.f. correction, the current I is less than the current I. (ii) Because the capacitor merely reduces the lagging reactive component, the active or wattful component stays constant before and after p.f. correction. I cos 1 = I cos 2 (iii) After p.f. improvement, the lagging reactive component is lowered and equals the difference between the lagging reactive component of the load (I sin 1) and the capacitor current (IC), i.e., I sin 2 = I sin 1 IC As (iv) I cos 1 = I cos 2 VI cos 1 = VI cos 2 [Multiplying by V] As a result of the improved power factor, active power (kW) stays same. (v) I sin 2 = I sin 1 IC VI sin 2 = VI sin 1 VIC [Multiplying by V] i.e., Net kVAR after p.f. correction = Lagging kVAR before p.f. correction leading kVAR of equipment 7.4.5 Power Factor Improvement Equipment Normally, the power factor of a big generating station's total load is in the range of 0.8 to 0.9. However, it can be lower at times, and in such 216 | P a g e CHAPTER # 07 Conservation of Energy instances, it is normally preferable to take particular measures to boost the power factor. This can be accomplished using the following tools: a. Static capacitors. b. Synchronous condenser. c. Phase advancers. Figure 7.4. Power factor improvement in Y and delta connections a. Static capacitor Power factor can be enhanced by connecting capacitors in parallel with lagging power factor devices. The capacitor (also known as a static capacitor) draws a leading current and partially or entirely neutralizes the load current's lagging reactive component. This increases the load's power factor. For three-phase loads, the capacitors can be linked in either a delta or a star configuration, as shown in Figure 7.4. In factories, static capacitors are almost often employed to improve power factor. Advantages a. They bear few losses. b. Because there are no moving parts, they require less maintenance. c. Because they are light and do not require a foundation, they are simple to install. d. They can operate in normal air circumstances. 217 | P a g e CHAPTER # 07 Conservation of Energy Disadvantages a. They have a limited service life of 8 to 10 years. b. They are readily damaged if the voltage exceeds the rated value. c. Once the capacitors have been destroyed, it is uneconomical to repair them. b. Synchronous condenser When over-excited, a synchronous motor takes a leading current and hence behaves like a capacitor. A synchronous condenser is an over-excited synchronous motor that runs without load. When such a machine is linked in parallel with the power supply, it draws a leading current, which somewhat neutralizes the load's lagging reactive component. As a result, the power factor improves. Figure 7.5. P.f improvement using synchronous condenser Figure 7.5 depicts the power factor improvement achieved using the synchronous condenser approach. At low lagging power factor cos L, the 3load takes current IL. The synchronous condenser accepts an impedance Im that leads the voltage by an angle m. The resulting current I is the phasor sum of Im and IL and follows the voltage by an angle. It is obvious that is 218 | P a g e CHAPTER # 07 Conservation of Energy smaller than L, hence cos is bigger than cos L. As a result, the power factor is increased from cos L to cos . Synchronous condensers are commonly utilized to increase power factor at huge bulk supply substations. The reactive power consumed by a synchronous motor is determined by two factors: The direct current field excitation and the mechanical load produced by the motor. A synchronous motor with maximal excitation and zero load consumes the most leading power. Advantages a. The magnitude of the current drawn by the motor can be adjusted by altering the field excitation. This aids in attaining stable control of power factor. b. The motor windings are extremely thermally stable to short circuit currents. c. The problems are easily remedied. Disadvantages a. The motor suffers from significant losses. b. The expense of maintenance is substantial. c. It makes noise. d. The cost is higher than that of static capacitors of the same rating, except at capacities exceeding 500 kVA. e. Because synchronous motors do not have self-starting torque, an auxiliary equipment must be provided for this purpose. c. Phase advancers Induction motors depend on phase advancers to improve their power factor. An induction motor's low power factor is caused by the fact that its stator winding draws exciting current that is 90o behind the supply voltage. If the exciting ampere turns can be supplied by another alternating current source, the stator winding will be relieved of exciting current and the motor's power factor will be enhanced. The phase advancer, which is just an A.C. exciter, does this task. The phase advancer is positioned on the same shaft as the main electric motor and is linked to the motor's rotor circuit. At slip frequency, it provides exciting ampere turns to the rotor circuit. The induction motor can be made to operate 219 | P a g e CHAPTER # 07 Conservation of Energy on leading power factor like an over-excited synchronous motor by giving more ampere turns than required. The primary benefits of phase advancers are as follows. For starters, because the exciting ampere turns are supplied at slip frequency, the lagging kVAR drawn by the motor is significantly reduced. Second, phase advancers are useful in situations when synchronous motors are not feasible. The main drawback of phase advancers is that they are not cost effective for motors with less than 200 horsepower. Advantages a. Because the exciting ampere turns are delivered at slip frequency, the lagging kVAR drawn by the motor is sufficiently reduced. (fs). b. The Phase Advancer is easily applicable where the use of synchronous motors is prohibited. Disadvantage a. For motors with less than 200 horsepower (about 150kW), using a Phase Advancer is not cost effective. 7.4.6 Importance of Power Factor Improvement As explained below, improving power factor is essential for both consumers and generating stations. a. For consumers Electricity prices for a consumer's maximum demand in kVA plus the units consumed must be paid. If the consumer improves his power factor, his maximum kVA demand decreases, resulting in an annual savings owing to maximum demand costs. Although power factor enhancement necessitates additional annual spending due to p.f. correction equipment, it results in a net annual savings for the consumer. b. For generating stations Power factor increase is as important to a generating station as it is to a consumer. A power station's generators are rated in kVA, while the useful output is determined by kW output. Because station output is kW = kVA X cos , the number of units delivered by it is determined by the power factor. The higher the generating station's power factor, the more kWh it contributes to 220 | P a g e CHAPTER # 07 Conservation of Energy the system. This ultimately results in the conclusion that higher power factor improves the power station's earning capability. 7.5 Calculations of power factor improvement in the context of energy conservation Example 7.1. Let us illustrate the power relations in an A.C. circuit with an example. Suppose a circuit draws a current of 10 A at a voltage of 220 V and its p.f. is 0·8 lagging. Then, Apparent power = VI = 220 x 10 = 2200 VA Active power = VI cos = 220 x 10 x 0·8 = 1760 W Reactive power = VI sin = 220 x 10 x 0·6 = 1320 VAR The circuit receives an apparent power of 2200 VA and is able to convert only 1760 watts into active power. The reactive power is 1320 VAR and does no useful work. It merely flows into and out of the circuit periodically. In fact, reactive power is a liability on the source because the source has to supply the additional current. Example 7.2 An alternator is supplying a load of 600 kW at a p.f. of 0·6 lagging. If the power factor is raised to unity, how many more kilowatts can alternator supply for the same kVA loading? Solution: kVA = kW/ cos kVA kW at 0·6 p.f. = 600 kW kW at 1 p.f. = 1000 x 1 = 1000 kW Hence, Increased power supplied by the alternator = 1000 - 600 = 400 kW When the p.f. of the alternator is unity, the 1000 kVA are also 1000 kW and the engine driving the alternator has to be capable of developing this powertogether with the losses in the alternator. But when the power factor of the load is 0·6, the power is only 600 kW. Therefore, the engine is developing only 600 kW, though the alternator is supplying its rated output of 1000 kVA. 221 | P a g e CHAPTER # 07 Conservation of Energy Example 7.3 A 3-phase, 10 kW induction motor has a p.f. of 0·75 lagging. A bank of capacitors is connected in delta across the supply terminals and p.f. raised to 0·9 lagging. Determine the kVAR rating of the capacitors connected in each phase. Solution: Original p.f., cos 1 = 0·75 lag ; Motor input, P = 10 kW Final p.f., cos 2 = 0·9 lag ; Efficiency, = 100 % (assumed) = cos1 (0·75) = 41·41o 1 ; tan =1 tan 41·41º = 0·8819 = cos1 (0·9) = 25·84o 2 ; tan =2 tan 25·84º = 0·4843 Leading kVAR taken by the condenser bank = P (tan 1 tan 2) = 10 (0·8819 0·4843) = 3·98 kVAR Rating of capacitors connected in each phase = 3·98/3 = 1·327 kVAR Example 7.4. The load on an installation is 400 kW, 0·8 lagging p.f. which works for 3000 hours per annum. The tariff is Rs 100 per kVA plus 20 paise per kWh. If the power factor is improved to 0·9 lagging by means of loss-free capacitors costing Rs 60 per kVAR, calculate the annual saving effected. Allow 10% per annum for interest and depreciation on capacitors. Solution: Load, P = 400 kW cos 1 = 0·8 ; tan 1 = tan (cos1 0·8) = 0·75 cos 2 = 0·9 ; tan 2 = tan (cos1 0·9) = 0·4843 Leading kVAR taken by the capacitors = P (tan 1 tan 2) = 400 (0·75 0·4843) = 106.28 Annual cost before p.f. correction Max. kVA demand = 400/0·8 = 500 kVA demand charges = Rs 100 500 = Rs 50,000 222 | P a g e CHAPTER # 07 Conservation of Energy Units consumed/year = 400 3000 = 12,00,000 kWh Energy charges/year = Rs 0·2 12,00,000 = Rs 2,40,000 Total annual cost = Rs (50,000 + 2,40,000) = Rs 2,90,000 Annual cost after p.f. correction Max. kVA demand = 400/0·9 = 444·44 kVA demand charges = Rs 100 444.44 = Rs 44444 Energy charges = Same as before i.e., Rs 2,40,000 Capital cost of capacitors = Rs 60 106·28 = Rs 6376.8 Annual interest and depreciation = Rs 0·1 6376.8 = Rs 637.68 Total annual cost = Rs (44,444 + 2,40,000 + 637.68) = Rs 285081.8 Annual saving = Rs (2,90,000 2,85,081.8) = Rs 4918.2 Example 7.5 A supply system feeds the following loads (i) a lighting load of 250 kW (ii) a load of 200 kW at a p.f. of 0·707 lagging (iii) a load of 400 kW at a p.f. of 0·8 leading (iv) a load of 250 kWat a p.f. 0·6 lagging (v) a synchronous motor driving a 270 kW d.c. generator and having an overall efficiency of 90%. Calculate the power factor of synchronous motor so that the station power factormay become unity. Solution: The lighting load works at unity p.f. and, therefore, its lagging kVAR is zero. The lagging kVAR are taken by the loads (ii) and (iv), whereas loads (iii) and (v) take the leading kVAR. For station power factor to be unity, the total lagging kVAR must be neutralised by the total leading kVAR. We know that kVAR = kW tan . 223 | P a g e CHAPTER # 07 Conservation of Energy Total lagging kVAR taken by loads (ii) and (iv) = 200 tan (cos1 0·707) + 250 tan (cos1 0·6) = 200 1 + 250 1·33 = 532.5 Leading kVAR taken by the load (iii) = 400 tan (cos1 0·8) = 400 0·75 = 300 Leading kVAR to be taken by synchronous motor = 532.5 300 = 232.5 kVAR Motor input = output/efficiency = 270/0·9 = 300 kW If is the phase angle of synchronous motor, then, tan = kVAR/kW = 232.5/300 = 0·775 leading = tan1 0·775 = 37·77o p.f. of synchronous motor = cos = cos 37·77o = 0·79 Therefore, in order that the station power factor may become unity, the synchronous motor should be operated at a p.f. of 0·79 leading. Example 7.6. A factory takes a load of 400 kW at 0·85 p.f. lagging for 2000 hours per annum. The traiff is Rs 150 per kVA plus 5 paise per kWh consumed. If the p.f. is improved to 0·9 lagging bymeans of capacitors costing Rs 420 per kVAR and having a power loss of 100 W per kVA, calculate the annual saving effected by their use. Allow 10% per annum for interest and depreciation. Solution: Factory load, P1 = 400 kW cos 1 = 0·85 ; tan 1 = 0·62 cos 2 = 0·9 ; tan 2 = 0·4843 Suppose the leading kVAR taken by the capacitors is x. Capacitor Loss = 100 x 1000 = 0.1 x kW Total power, P2 = (400 + 0·1 x) kW 224 | P a g e CHAPTER # 07 Conservation of Energy Leading kVAR taken by the capacitors is x = P1 tan 1 P2 tan 2 = 400 0·62 (400 + 0·1x) 0·4843 or x = 248 193.72 0·04843 x x = 54·28/1·04843 = 51·773 kVAR Annual cost before p.f. improvement Max. kVA demand = 400/0.85 = 470.588 kVA demand charges = Rs 150 470.588 = Rs 70588.2 Units consumed/year = 400 2000 = 8,00,000 kWh Energy charges = Rs 0·05 8,00,000 = Rs 40,000 Total annual cost = Rs (70588.2 + 40,000) = Rs 110588.2 Annual cost after p.f. improvement Max. kVA demand = 400/0·9 = 444.44 kVA demand charges = Rs 150 444·44 = Rs 66,666 Energy charges = same as before i.e., Rs 40,000 Annual interest and depreciation = Rs 420 51·773 0·1 = Rs 2174.466 Annual energy loss in capacitors = 0·1 x 2500 = 0·1 51·773 2000 = 10354.6 kWh Annual cost of losses occurring in capacitor= Rs 0·05 10354.6 = Rs 517.73 Total annual cost = Rs (66,666 + 40,000 + 2174.466 + 517.73) = Rs 109358.196 Annual saving = Rs (110588.2 109358.196) = Rs 1230.004 225 | P a g e CHAPTER # 07 Conservation of Energy Example 7.7. A factory load consists of the following: An induction motor of 100 H.P. (74.6 kW) with 0·8 p.f. and efficiency 0·85. (ii) a synchronous motor of 50 H.P. (37.3 kW) with 0·9 p.f. leading and efficiency 0·9. (iii) Lighting load of 20 kW at unity p.f. Find the annual electrical charges if the tariff is Rs 60 per kVA of maximum demand per annum plus 5 paisa per kWh; assuming the load to be steady for 2000 hours in a year. (i) Solution: Input power to induction motor = 74·6/0·85 = 87·76 kW Lagging kVAR taken by induction motor = 87·76 tan (cos1 0·8) = 65.82 Input power to synchronous motor = 37·3/0·9 = 41·44 kW Leading kVAR taken by synchronous motor = 41·44 tan (cos1 0·9) = 20.07 Since lighting load works at unity p.f., its lagging kVAR = 0. Net lagging kVAR = 65.82 20 = 45·82 Total active power = 87·76 + 41·44 + 20 = 149·2 kW Total KVA = √(149 · 2 )2 − (45 · 82)2 = 156.077 kVA Annual kVA demand charges = Rs 60 156.077 = Rs 9,364.636 Energy consumed/year = 149·2 2000 = 2,98,400 kWh Annual Energy charges = Rs 0·05 2,98,400 = Rs 14,920 Total annual bill = kVA demand charges + Energy charges = Rs (9,364.636 + 14,920) = Rs 24,284.636 Example 7.8. An industrial load consists of (i) A synchronous motor of 200 metric h.p. (ii) Induction motors aggregating 400 metric h.p, 0·707 power factor lagging and 82% efficiency and (iii) Lighting load aggregating 60 kW. 226 | P a g e CHAPTER # 07 Conservation of Energy The tariff is Rs 100 per annum per kVA maximum demand plus 6 paise per kWh. Find the annual saving in cost if the synchronous motor operates at 0·8 p.f. leading, 93% efficiency instead of 0·8 p.f. Lagging at 93% efficiency. Solution: The annual power bill will be calculated under two conditions viz., (a) when synchro- nous motor runs with lagging p.f. and (b) when synchronous motor runs with a leading p.f. (a) When synchronous motor runs at p.f. 0·8 lagging. We shall find the combined kW and thencalculate total kVA maximum demand using the relation: Total KVA = √(kW)2 − (kVA)2 200 𝑥 735.5 Input to Synchronous Motor = 1000 𝑥 0.93 = 158.172 kW Lagging kVAR taken by the synchronous motor = 158.172 tan (cos1 0·8) = 158.172 0·75 = 118.63 kVAR 400 𝑥 735.5 Input to Induction Motors = 1000 𝑥 0.82 = 358.78 kW Lagging kVAR taken by induction motors = 358.78 tan (cos1 0·707) = 358.78 1 = 358.78 kVAR Since lighting load works at unity p.f., its lagging kVAR is zero. Total lagging kVAR = 118.63 + 358.78 = 477·41 kVAR Total active power = 158.172 + 358.78 + 60 = 576·952 kW Total KVA = √(576 · 952 )2 − (477 · 41 )2 = 748.86 kVA Annual kVA demand charges = Rs 100 748.86 = Rs 74,886 227 | P a g e CHAPTER # 07 Conservation of Energy Energy consumed/year = 576·952 8760 = 5054.099.52 kWh Annual energy charges = Rs 0·06 5054.099.52 = Rs 303245.9712 Total annual bill = Rs (74,886 + 303245.9712) = Rs 378131.9712 When synchronous motor runs at p.f. 0·8 leading. As the synchronous motor runs at leading p.f. of 0·8 (instead of 0·8 p.f. lagging), therefore, it takes now 118.63 leading kVAR. The lagging kVAR taken by induction motors are the same as before i.e., 358.78. (b) Net lagging kVAR = 358.78 118.63 = 240·15 Total active power = Same as before i.e., 576·952 kW Total KVA = √(576 · 952 )2 − (240 · 15)2 = 624.936 kVA Annual kVA demand charges = Rs 100 624.936 = Rs 62493.6 Annual energy charges = Same as before i.e., Rs 303245.9712 Total annual bill = Rs (62493.6 + 303245.9712) = Rs 365737.5712 Annual saving = Rs (378131.9712 365737.5712) = Rs 12392.4 228 | P a g e CHAPTER # 07 Conservation of Energy Sample Multiple Choice Questions 1. The meaning of energy conservation is (a) The wastage of energy (b) The saving of energy (c) Less use of energy (d) The control of energy 2. The sun is the natural source of ---------- energy (a) Heat (b) Light (c) Both a & b (d) Nuclear energy 3. The mostly heat energy is obtained from (a) Sun (b) Fossil Fuel (c) Geothermal (d) Wind 4. The sources of energy losses are (a) Light energy loss (b) Heat energy loss (c) Electric energy loss & Fuel loss (d) All of these 5. The following procedure is used to limit the energy loss (a) Light energy conservation (b) Heat energy conservation (c) Electric energy conservation (d) All of these 6. The advantages of heat energy over other energies are (a) Easy control (b) High efficiency (c) Clean environment (d) All of these 7. When electricity is use with high efficiency (a) Reduces losses (b) Increases industrial production 229 | P a g e CHAPTER # 07 Conservation of Energy (c) Both a & b (d) None of these 8. The regular maintenance and repair of motors causes saving in (a) Energy (b) Light (c) Heat (d) Water 9. The per unit cost of electricity is increasing due to (a) Line losses (b) Theft of electricity (c) Expensive contract of purchasing electricity with private sector (d) All of these 10. The ratio between resistance and impedance is called (a) Farm Factor (b) Peak Factor (c) Power Factor (d) Reflection factor 11. In AC, The ------- of angle between current and voltage is called power factor (a) Sin (b) Cos (c) Tan (d) Cot 12. The apparent power is measured in (a) VA (b) KVA (c) Both a & b (d) KW 13. When the current remains behind voltage in AC circuit, the power factor is (a) Lagging (b) Leading (c) Unity (d) None of these 14. When the current remains ahead of voltage in AC circuit, the power factor is (a) Lagging 230 | P a g e CHAPTER # 07 Conservation of Energy (b) Leading (c) Unity (d) None of these 15. KW is equal to (a) KVA Sin (b) KVA Cos (c) KVAR Sin (d) KVAR Cos 16. KVAR is equal to (a) KVA Sin (b) KVA Cos (c) KVAR Sin (d) 17. The capacitor supplies (a) Leading KVA (b) Leading KW (c) Lead Current (d) Both a & c 18. The formula to find KVAR (a) KW Tan (b) KW Cos (c) KW Sin (d) None of these 19. The formula to find KW (a) KVA Sin (b) KVA Cos (c) KVA Tan (d) None of these 20. No Load over excited motor is called (a) Capacitor (b) Synchronous Condenser (c) Both a & b (d) None of these 21. By increasing power factor reduces (a) Corona Losses 231 | P a g e CHAPTER # 07 Conservation of Energy (b) Iron Losses (c) Both a & b (d) Power Losses 22. The power factor in DC Supply is always (a) Zero (b) Unity (c) Lagging (d) Leading 23. The improvement in power factor gives advantage to (a) Supply company only (b) Industrial consumers only (c) Both a & b (d) Household consumers 24. To improve Power factor, -------- is/are are used (a) Static Capacitor (b) Synchronous motor (c) Phase advancer (d) All of these 25. The Phase advancer is used for the improvement of (a) Load Factor (b) Demand Factor (c) Power factor (d) User Factor ANSWERS OF MCQ’s 1. b 2. c 3. b 4. d 5. d 6. d 7. c 8. a 9. d 10. c 11. b 12. c 13. a 14. b 15. b 16. a 17. d 18. a 19. b 20. b 21. d 22. b 23. c 24. d 25. c 232 | P a g e CHAPTER # 07 Conservation of Energy Sample Short Questions 1. What is meant by energy conservation? 2. What is the necessity of energy conservation? 3. Write the names of different sources of energy losses. Also write the names of methods to limit energy losses. 4. How can light energy loss be reduced? 5. What is meant by heat energy loss? 6. Which power plant has the highest heat energy loss? 7. What is meant by electric energy loss? 8. Write any four measures for fuel energy conservation. 9. What is meant by power factor? 10. Power factor is determined by which formula? 11. What is meant by lagging and leading power factor? 12. What is the difference between real and reactive power? 13. What is the effect of increasing or decreasing the power factor on the real power? 14. What is the effect on reactive power of reducing power factor? 15. What is meant by reactive component or magnetising component of current? 16. A 100 kVA generator is supplying a load having a power factor of 0.8 Lagging. How many kilowatt loads can this generator supply? 17. How does the supply company suffer financial loss due to reduce power factor? 18. What is the effect of reduction in power factor of transmission and distribution systems on the distribution committee? 19. If the power is kept constant and the power factor is reduced, what is the effect on the size of the conductor? 20. Write the causes or sources of low power factor. 21. What is the loss to an industrial user due to reduction in power factor, mention any four? 22. Write any four advantages of improving power factor in a power plant. 23. What is the standard power factor limit in Pakistan? 24. Name the methods of improving power factor with the help of capacitors with reference to the supplier. 25. Write down the disadvantages of a static capacitor. 233 | P a g e CHAPTER # 07 Conservation of Energy 26. Write the advantages of synchronous condenser. 27. Write are the disadvantages of synchronous condenser. 28. What is the purpose of Phase Advancer? 29. What are the benefits of phase advancer? 30. What are the disadvantages of phase advancer? Sample Long Questions 1. 2. 3. 4. Write in detail different sources of Energy losses? Explain methods to limit energy losses? Describe effects of low power factor on energy losses. Describe different methods to improve power factor? Sample Numerical Problems 1. What should be the kVA rating of a capacitor which would raise the power factor of load of 200 kW from 0·5 lagging to 0·9 lagging? 2. A 3-phase, 50 Hz, 3300 V star connected induction motor develops 300 H.P. (223·8 kW), the power factor being 0·707 lagging and the efficiency 0·86. Three capacitors in delta are connected across the supply terminals and power factor raised to 0·9 lagging. Calculate: a. the kVAR rating of the capacitor bank. b. the capacitance of each unit. 3. A 3-phase, 50 Hz, 3000 V motor develops 500 H.P. (373 kW), the power factor being 0·75 lagging and the efficiency 0·93. A bank of capacitors is connected in delta across the supply terminals and power factor raised to 0·95 lagging. Each of the capacitance units is built of five similar 600-V capacitors. Determine the capacitance of each capacitor. 4. A factory takes a load of 600 kW at 0·8 p.f. (lagging) for 2500 hours per annum and buys energy on tariff of Rs 100 per kVA plus 10 paise per kWh. If the power factor is improved to 0·9 lagging by means of capacitors costing Rs 60 per kVAR and having a power loss of 100 W per kVA, calculate the annual saving effected by their use. Allow 10% per annum for interest and depreciation on the capacitors. 234 | P a g e CHAPTER # 07 Conservation of Energy 5. A station supplies 300 kVA at a lagging power factor of 0·8. A synchronous motor is connected in parallel with the load. If the combined load is 300 kW with a lagging p.f. of 0.9. Determine: a. The leading kVAR taken by the motor. b. kVA rating of the motor. c. p.f. at which the motor operates. 6. A generating station supplies power to the following : a. A lighting load of 200 kW; b. An induction motor 600 h.p. (447·6 kW) p.f. 0·8 lagging, efficiency 92%; c. A rotary converter giving 160 A at 400 V at an efficiency of 0·95. d. What must be the power factor of the rotary convertor in order that power factor of the supply station may become unity? 7. A 3-phase, 400 V synchronous motor having a power consumption of 60 kW is connected in parallel with an induction motor which takes 250 kW at a power factor of 0·8 lagging. a. Calculate the current drawn from the mains when the power factor of the synchronous motor is unity. b. At what power factor should the synchronous motor operate so that the current drawn from the mains is minimum? 8. A factory load consists of the following : a. An induction motor of 170 h.p. (126·82 kW) with 0·7 p.f. lagging and 80% efficiency. b. A synchronous motor of 120 h.p. (89·52 kW) with 0·85 p.f. leading at 90% efficiency. c. A lighting load of 60 kW. Find the annual electric charges if the tariff is Rs 100 per annum per kVA maximum demand plus 8 paisa per kWh; assuming the load to be steady throughout the year. 9. A 3-phase synchronous motor having a mechanical load (including losses) of 130 kW is connected in parallel with a load of 530 kW at 0·8 p.f. lagging. The excitation of the motor is adjusted so that the kVA input to the motor becomes 150 kVA. Determine the new power factor of the whole system. 235 | P a g e CHAPTER # 07 Conservation of Energy 10. A 3-phase synchronous motor is connected in parallel with a load of 720 kW at 0·7 power factor lagging and its excitation is adjusted till it raises the total p.f. to 0.9 lagging. Mechanical load on the motor including losses is 160 kW. Find the power factor of the synchronous motor. 236 | P a g e
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