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MDX-650 Service Manual: Structure, Parts, & Troubleshooting
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SERVICE NOTES MDX-650 Structure & Spare Parts 1 Electrical Section 2 Replacement of Main Parts 3 Adjustment 4 Supplemental Information 5 Troubleshooting 6 Service Activities 7 Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 COVERS ................................................................................................. 1 FRAME .................................................................................................... 2 CHASSIS ................................................................................................. 4 SPINDLE ................................................................................................. 6 ACCESSORIES ....................................................................................... 7 OPTIONS ................................................................................................ 8 2 Electrical Section 2-1 2-2 2-3 2-4 WIRING MAP ......................................................................................... 9 MAIN BOARD ...................................................................................... 11 ROTARY BOARD ................................................................................ 21 OTHER CIRCUIT BOARD .................................................................. 25 3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 SPINDLE MOTOR _ REPLACEMENT ............................................... 28 X BALL THREAD _ REPLACEMENT ............................................... 30 Y BALL THREAD _ REPLACEMENT ............................................... 36 Z BALL THREAD _ REPLACEMENT ................................................ 42 X LM GUIDE _ REPLACEMENT ....................................................... 50 Y LM GUIDE _ REPLACEMENT ....................................................... 56 Z LM GUIDE _ REPLACEMENT ........................................................ 63 Z MOTOR _ REPLACEMENT ............................................................. 72 SPINDLE MOTOR _ INSTALLATION ............................................... 76 4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-5 SPECIAL TOOLS .................................................................................. 78 SERVICE MODE .................................................................................. 79 FIRMWARE UPGRADE ...................................................................... 83 SPINDLE BELT TENSION ADJUSTMENT ....................................... 84 Z BRAKE ADJUSTMENT ................................................................... 86 LM GUIDE _ LUBRICATION ............................................................. 90 5 SUPPLEMENTAL INFORMATION 5-1 5-2 OPERATIONAL SEQUENCE .............................................................. 91 SENSOR MAP ...................................................................................... 92 6 TROUBLESHOOTING 6-1 6-2 6-3 6-4 6-5 6-6 6-7 POOR ACCURACY, MILLING & ENGRAVING POSITION IS SHIFTED ............................................................................................... 93 POOR ACCURACY, MILLING POSITION IS SHIFTED (The problems caused by the ROTARY UNIT) .................................... 95 NOISE .................................................................................................... 96 SPINDLE REVOLUTION PROBLEM ................................................. 97 MOTOR ERROR (X/Y/Z-axis) ............................................................. 98 MOTOR ERROR (A-axis) .................................................................... 99 ROTARY UNIT IS NOT DETECTED ............................................... 100 7 SERVICE ACTIVITIES 7-1 7-2 7-3 INSTALLATION CHECK LIST ......................................................... 101 MAINTENANCE CHECK LIST ........................................................ 110 SPECIFICATION ................................................................................ 111 Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries. Fourth Edition MDX-650 '04.Jun. Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Printed in Japan Copyright © 2004 ROLAND DG CORPORATION 5641-04 Revision Record Revision Date Contents Approval Issued 0 2001/9/13 FIRST EDITION Inagaki Kawai 1 2001/12/19 Inagaki Kawai Inagaki Masuda Referencial Time for each procedure has been added in the Chapter 3 and 4. The descriptions for the ZCL-650 have been added in the Chpater 6. p.43-8 : Wrong description has been corrected. p.45-14 ~ 17 : Procedure has been changed. p.46-20 : Wrong description in the figure has been corrected. p.49-32 : Wrong description has been corrected. p.54-15 : Wrong description has been corrected. p.54-17 : Wrong description in the figure has been corrected. p.60-17 : Wrong description in the figure has been corrected. p.65-7 : Wrong description and the figure have been corrected. p.68-20 : Wrong description in the figure has been corrected. p.71-32 : Wrong description has been corrected. p.80 : Descriptions for [Spindle] and [A-axis] have been added in [LOAD] menu. p.101 : Description for [Detaching retainers] has been added. p.110 : High Precision Spindle (ZS-650TY) has been added. 2 2003/4/10 p.6 : Changing of a Service Part. p.81 : [CENTER PIN-D] menu is added in the Service Mode. 3 2004/4/19 Sect7 p.103: [ZSX-650 Accessories] has been deleted. Inagaki Sugiura 4 2004/6/11 Sect1 p.6 : A Service Part has been changed. Inagaki Tamaki 1 Structure & Spare Parts 1 Structure & Spare Parts 1-1 COVERS S7 S7 2 S17 26 S7 16 S9 S7 9 27 S7 S9 13 8 S7 16 7 S11 S7 1 S7 1 S7 S7 S10 S6 18 29 26 15 28 S7 S14 S7 S8 10 S5 12 S7 20 S7 S8 S5 S2 S5 10 S6 19 S7 11 S6 S6 11 14 S12 S7 S5 6 17 25 S16 11 23 S7 S6 S7 11 22 21 24 S5 S6 S5 S18 3,4 5 PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Parts No. 11879107 11909147 23505726 23505727 23475125 22025425 22025415 22025559 22025557 22035536 22035537 22025554 22025555 22035538 22025556 12329115 22475110 12479103 22535213 22535244 7564155000 11519106 22665266 13129111 -Main PartsParts Name ABSORBER TK-12 ADAPTER ACB28 CABLE-ASSY JUNBI 2 MDX-650 CABLE-ASSY JUNBI 3 MDX-650 CABLE-CARD 25P 150L BB HIGH-V COVER,PANEL MDX-500 COVER,SPINDLE MDX-500 COVER,SPINDLE MOTOR MDX-650 COVER,TOP MDX-650 COVER,X(BELLOWS) MDX-650 COVER,Y(BELLOWS) MDX-650 COVER,Y-AXIS MDX-650 COVER,Z MDX-650 COVER,Z(BELLOWS) MDX-650 COVER,Z-SLIDE MDX-650 HINGE,MFH-20(B) 6KG KNOB,L MCG MDX-500 KNOB,UGF-50 LABEL,CAUTION TOOL MDX-15 #LA58 LABEL,CAUTIONPINCH MDX-500#LA111 PANEL BOARD ASS'Y MDX-650 RING HW9Z-RL SHEET,PANEL SW MDX-650 SW HW1B-V302R HW-G01 25 22255217 26 12239406 27 31059102 28 22055470 29 22055473 SHIELD,JOG MDX-500 CUSHION,TM-96-6 CUSHION,MDX-500 519-M0466 PLATE,MAGNET MDX-500 PLATE,RUBBER SW MDX-500 PARTS LIST -Supplemental PartsParts Name LABEL,CAUTION NO AIR GUN S5 SCREW,BINDING HEAD S6 SCREW,BINDING HEAD S7 SCREW,DOUBLE-SEMS S8 SCREW,FE PLAPOINT S9 SCREW,FLAT HEAD S10 SCREW,FLAT HEAD S11 SCREW,HEXAGON SOCKET HEAD CAP S12 SCREW,HEXAGON SOCKET HEAD CAP S14 LABEL,POSITION Z S16 WASHER,PLAIN No.124 M4x4BC M4x8BC M3x8 BC 4x6BK M2x6BC M3x6BC M3x6 BC M4x4 BC No.863 6x13x1BC S17 SCREW,HEXAGON SOCKET HEAD CAP WITH PLANE WASHER M4x8BC S18 SCREW,DOUBLE-SEMS M3x6 BC S2 1 1 Structure & Spare Parts 1-2 FRAME S7 S14 S11 S11 S9 31 S11 39 1 S14 S7 S11 S21 31 38 S20 S7 S10 6 S10 6 7 S21 S10 S10 22 S20 19 S8 S13 S8 S13 20 29 S19 S9 35 S9 S15 23 28 S22 S12 S12 1 S18 27 S17 S8 36 S6 3 18 S16 16 15 2 S5 11 33 24 30 17 19 S13 S16 S20 S16 S22 S4 S16 37 21 32 36 4 S4 25 S3 2 1 1 10 14 S1 S16 34 S15 1 Structure & Spare Parts PARTS LIST 1 2 3 4 6 7 10 11 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 Parts No. 11879119 11909148 22355715 22355714 22355755 22355757 23505725 23505732 23505657 22335130 11739106 22025419 22805357 21895140 7564114100 7564113000 7564115000 22435421 11579119 7504651030 11889113 21495136 22165192 23165121 21965131 7364707000 22135370 7564114200 22355730 22715284 11769120 22055495 21965132 -Main PartsParts Name ABSORBER,A-800-40L ADAPTER,AL34PG29C90BL BASE,HOUSING MDX-500 BASE,PANEL MDX-500 BASE,T-SLOT MDX-650 BASE,T-SLOT(PIN) MDX-650 CABLE-ASSY PANEL MDX-650 CABLE-ASSY Y LIMIT MDX-650 CABLE-ASSY Z0 MDX-500 CAP,SUPPORT MDX-500 COUPLING,SFC-010WD 8B-8B COVER,REAR MDX-500 ASS'Y,HOUSING SUPPORT MDX-500 L-BEARING HSR15R2SS+760L-2 MDX-650 ARM(L) ASSY MDX-650 FRAME ASSY MDX-650 SLIDER,Y ASSY MOTOR,X.Y MDX-500 NUT,GMP-GL29BL PANEL JUNC BOARD ASS'Y MDX-500 R-BEARING 7200DF(B18) SCREW,Y-AXIS MDX-650 SPACER,SUPPORT MDX-500 SW,ABJ29065 TABLE,T-SLOT 1 MDX-650 ZO BOARD ASSY STOPPER,CABLE MDX-500 MDX-650 ARM(R) ASSY BASE,SCREW MDX-500 STAY,DUST MDX-650 CLAMP,CABLE CLIP E-22 CLEAR PLATE,T-SLOT MDX-650 TABLE,T-SLOT 2 MDX-650 PARTS LIST -Supplemental PartsParts Name BUSH,SQUARE SB-4025 S3 PCB SUPPORT UBMC15.5M-01 S4 SCREW,DOUBLE-SEMS M3x6BC S5 SCREW,DOUBLE-SEMS M3x8BC S6 SCREW,HEXAGON SOCKET HEAD CAP M3x8 BC S7 SCREW,HEXAGON SOCKET HEAD CAP M3x16 BC S8 SCREW,HEXAGON SOCKET HEAD CAP M4x15 BC S9 SCREW,HEXAGON SOCKET HEAD CAP M4x20 BC S10 SCREW,HEXAGON SOCKET HEAD CAP M4x8 BC S11 SCREW,HEXAGON SOCKET HEAD CAP M5x20 BC S12 SCREW,HEXAGON SOCKET HEAD CAP M5x55 BC S13 SCREW,HEXAGON SOCKET HEAD CAP M6x20 BC S14 SCREW,HEXAGON SOCKET HEAD CAP M6x50 BC S15 SCREW,HEXAGON SOCKET HEAD CAP M8x40 BC SCREW,HEXAGON SOCKET HEAD CAP M4x8 BC S16 WITH PLANE WASHER S17 SCREW,PAN HEAD M2.3x10BC S18 SCREW,HEXAGON SOCKET HEAD CAP M3x6 BC S19 FINE U-NUT FU00SS S20 PARALLEL PIN, H7 A6x15SUS S21 PARALLEL PIN, H7 A6x40SUS S22 PARALLEL PIN, H7 A8x20SUS S1 1 3 1 Structure & Spare Parts 1-3 CHASSIS S9 S12 S9 S13 S13 1 S12 14 63 53 17(into CN24,31) 37 S13 48 S26 20(into CN1) 15 4(into CN30) 5(into CN28) S13 56 S7 47 11 70(into CN5,12) 16(into CN6) S29 S12 S12 69(into CN32) S21 S29 60 S5 12 S22 S21 S13 61 40 66 1 10 S21 22(into CN16) 41 S19 S13 S4 S12 66 30 54 S34 8 S32 S24 S21 S8 66 13 35 67 S16 S6 38 S16 66 S13 S4 32,33 S19 S3 S16 39 42 7 S14 S4 71 S13 23 S32 S20 6 S13 68 29 S25 34 3 S21 62 S13 44 S27 45 50 S20 2 S21 S35 S1 2549 28 S15 S16 20 43 S13 21 4 S21 52 S28 65 46 26 9 58 19 S13 64 S23 S12 59 24 S13 S31 27 1 Structure & Spare Parts PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 53 54 56 58 59 60 61 62 63 64 65 66 67 68 69 70 71 Parts No. 13429701 11909148 22355715 23505733 23505734 22805357 7504651050 23505676 23505661 23505667 23505670 23505671 23505672 23505673 23505724 23505730 23505647 23505655 23505653 23505658 23505665 23505723 23475125 22335130 13439854 11739106 22025558 22045111 22025422 12559574 12559103 22135601 12189835 15259101 21895138 21895139 7504651011 7504652000 22185362 22435421 11579117 11579119 22055416 13129101 12429110U0 11889113 21495135 22165192 7504651020 22715285 22715224 23165121 12729101 7504651040 22455115U0 7564157000 22025370 7504651060 22355730 31059105 7564151000 22055497 23505729 23505731 23505736 -Main PartsParts Name AC INLET SUP-J15G-E ADAPTER,AL34PG29C90BL BASE,HOUSING MDX-500 CABLE-ASSY YM MDX-650 CABLE-ASSY YE MDX-650 ASS'Y,HOUSING SUPPORT MDX-500 BRAKE BOARD ASS'Y MDX-500 CABLE-ASSY GND MDX-500 CABLE-ASSY JACK MDX-500 CABLE-ASSY JUNBI 1 MDX-500 CABLE-ASSY JUNBI 4 MDX-500 CABLE-ASSY JUNBI 5 MDX-500 CABLE-ASSY JUNBI 6 MDX-500 CABLE-ASSY JUNBI 7 MDX-500 CABLE-ASSY MAIN MDX-650 CABLE-ASSY SPLINE MDX-650 CABLE-ASSY SPZE MDX-500 CABLE-ASSY X LIMIT MDX-500 CABLE-ASSY XE MDX-500 CABLE-ASSY XM MDX-500 CABLE-ASSY ZSENS MDX-500 CABLE-ASSY ROTARY IF MDX-650 CABLE-CARD 25P 150L BB HIGH-V CAP,SUPPORT MDX-500 CONNECTOR S-G8022#01 COUPLING,SFC-010WD 8B-8B COVER,RAIL MDX-650 COVER,SIDE(L) MDX-650 COVER,SIDE(R) MDX-500 FUSE 5X20 CEE-5AT WICKMANN (220-240V) FUSE,ULTSC N1 10A/125V (100V,117V) GUIDE,X-BELLOWS MDX-650 HOLDER-FUSE BM-SS-I-14 IC,PS11013 L-BEARING HSR15R1SSE+760L-2 L-BEARING HSR15R2SSE+850L-2 MAIN BOARD ASS'Y 2 MDX-500 MDX-500 BRAKE ASSY RAIL,X-AXIS MDX-650 MOTOR,X.Y MDX-500 NUT GMP-GL21BL NUT,GMP-GL29BL PLATE,INTERFACE MDX-500 POWER SW AJ8200B POWER UNIT,ZWS120PPF-24 R-BEARING 7200DF(B18) SCREW,X-AXIS MDX-650 SPACER,SUPPORT MDX-500 SPINDLE BOARD ASS'Y MDX-500 STAY,COVER TOP MDX-650 STAY,SP BOARD MDX-500 SW,ABJ29065 TERMINAL-BLOCK,BTBH15LC6P TRANS BOARD ASS'Y MDX-500 TRANSFORMER MDX-500 MDX-650 XFLEX ASSY COVER,MAIN BOARD MDX-500 I/F BOARD ASS'Y MDX-500 BASE,SCREW MDX-500 CUSHION,SHIELD DUST 519-M-0603 ROTARY BOARD ASS'Y MDX-650 PLATE,INTERFACE 2 MDX-650 CABLE-ASSY SPZM MDX-650 CABLE-ASSY MAIN ROTARY MDX-650 CABLE-ASSY ATC IF MDX-650 PARTS LIST -Supplemental PartsS1 S3 S4 S5 S6 S7 S8 S9 S12 S13 S14 S15 S16 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S31 S32 S34 S35 Parts Name ADAPTALOK PACS34BL BINDER T-18S CLIP,COATING EDGE HOLDER LABEL,EARTH MARK-1 LABEL,FLASHLIGHTING LABEL,FUSE CAUTION SCREW,BINDING HEAD SCREW,DOUBLE-SEMS SCREW,DOUBLE-SEMS SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP WITH PLANE WASHER SCREW,OVAL HEAD SCREW,PAN HEAD SCREW,SEMS SCREW,STOPPER TYE,PUSHMOUNT RT30SSF5 CLAMP,SKLO-550-01 FINE U-NUT SPACER,45mm CUSHION,COVER CABLE GROMET SCREW,BINDING HEAD SCREW,HEXAGON SOCKET HEAD CAP 380MM CS-6 EH-14U E580 No.582 No.347 M3x6BC M3x6BC M3x8BC M3x6BC M3x8BC M4x15BC M5x12BC M5x55BC M4x8BC 1 M3x8BC M2.3x10BC M3x10C D20418-2 FU00SS SQ-45 120MM NG-79-S M4x8C M4x20BC 5 1 Structure & Spare Parts 1-4 SPINDLE 15 18 13 S12 S1 14 17 36 S4 S1 S12 S17 1 27 S9 16 2 S2 S6 25 23 12 17 S8 S14 S6 S14 S18 5 S6 39 S3 31 30 S22 1 S6 S3 S6 32 20 4 S7 25 29 3 S3 10 S14 S15 S6 S9 11 24 35 33 34 S6 9 19 28 S6 S7 S10 21 38 S10 9 S5 S11 S11 S10 S21 S13 S10 REVISED 4 S11 S13 S9 37 S7 S11 S11 S10 6 S6 The new part is compatible with the old one (P/No. 22355710 BASE, SPINDLE MOTOR MDX-500). PARTS LIST -Main Parts1 2 REVISED 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 27 28 29 30 31 32 33 6 Parts No. 11879107 22715287 22355710 11739106 22025413 22025416 21895141 7564111000 7504654000 7504612000 7564157000 7504658000 22435419 22435420 11579118 11579117 22055417 11889113 21495137 22185110 22185121 22165192 22715286 22135366 23165121 22335130 21975140 22025513 22715270 Parts Name ABSORBER TK-12 STAY,COVER SPINDLE MOTOR MDX-650 BASE,SPINDLE MOTOR MDX-500 COUPLING,SFC-010WD 8B-8B COVER,MOTOR PULLEY MDX-500 COVER,Z(BOTTOM) MDX-500 L-BEARING HSR15R2SSE+340L-2 MDX-650 BASE,Z ASSY MDX-500 MAGNET CATCH ASSY MDX-500 PULLEY(M)ASSY MDX-650 XFLEX ASSY MDX-500 ZFLEX ASSY MOTOR,SPINDLE MDX-500 MOTOR,Z MDX-500 NUT GMP-GL16BL NUT GMP-GL21BL PLATE,Z-SCREW MDX-500 R-BEARING 7200DF(B18) SCREW,Z-AXIS MDX-650 SLIDER,SPINDLE MOTOR MDX-500 SLIDER,Z MDX-650 SPACER,SUPPORT MDX-500 STAY,COVER Z MDX-650 STOPPER,Z-SLIDE MDX-500 SW,ABJ29065 CAP,SUPPORT MDX-500 PULLEY,FD40S8B32 MDX-500 COVER,SOLENOID MDX-500 STAY,SOLENOID MDX-500 PARTS LIST -Main PartsParts No. 34 22435329 35 22175217 36 22805402 37 22805547 38 12359185 39 11909147 Parts Name SOLENOID,Z MDX-500 SPRING,SOLENOID MDX-500 ASS'Y,MOTOR Z MDX-500 ASS'Y, HOUSING SUPPORT MDX-650 RUBBER FOOT K11W ADAPTER ACB-28 PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 Parts Name CLAMP,STL-600-12-01 FINE U-NUT GROMET NUT,HEXAGONAL SCREW,BINDING HEAD SCREW,DOUBLE-SEMS SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP SCREW,HEXAGON SOCKET HEAD CAP WITH PLANE WASHER S15 SCREW,PAN HEAD S17 SCREW,SOCKET SET DOUBLE-POINT S18 SCREW,SOCKET SET DOUBLE-POINT S21 LABEL,POSITION Z S22 SCREW,SOCKET SET DOUBLE-POINT FU00SS MG-15 M3BC M3x6BC M3x8BC M3x6BC M3x8BC M4x15BC M4x20BC M4x8BC M5x12BC M5x20BC M4x8BC M2.3x10BC M3x12BC M4x8BC No.863 M4X4BC REVISED 4 1 Structure & Spare Parts 1-5 ACCESSORIES 6 10 1 17 1 2 3 7 4 8 11 5 12 18 USER'S1 USER'S2 USER'S3 NC-CODE 13 14 15 16 PARTS LIST -Main PartsParts No. 1 23495124 2 13499111 3 13499109 4 13499230 5 23495125 6 13499209 7 22805321 8 21925118 9 13439801 10 23505678 11 22805407 12 11939106 26015329 26015333 26015330 14 26015334 26015331 15 26015335 26015332 16 26015336 17 12399317 18 22565682 13 Parts Name AC CORD 3ASL/100 240VA 10A SAA AC CORD H05VV-F 240VE 10A S AC CORD SJT 117V 10A 3PVC AC CORD UC-301-J03 117V3P AC-CORD H05VV 230V 10A S ADAPTER PLUG (100V) ASS'Y,Z0SENSOR PNC-3200 BELT,PSA-13CEBR/F10*335 CABLE-AC 3P CHINA 10A/250V S CABLE-ASSY KEY MDX-500 ASS'Y,STOPPER,WORK2 MDX-500 (4p/set) TOOL,SPANNER 10 MANUAL,USE1 JP MDX-500/650 MANUAL,USE1 EN MDX-500/650 MANUAL,USE2 JP MDX-500/650 MANUAL,USE2 EN MDX-500/650 MANUAL,USE3 JP MDX-500/650 MANUAL,USE3 EN MDX-500/650 MANUAL,PRO JP MDX-500/650 MANUAL,PRO EN MDX-500/650 SLEEVE FERRITE CLAMP SFC-8 HEXAGONAL WRENCH 5 7 1 Structure & Spare Parts 1-6 OPTION ZS-500SH ZS-650T ZS-650TY ZA-600 1 S3 1 S2 S2 3 3 2 4 3 S1 5 6 PARTS LIST -Main PartsParts No. 8 Parts Name 5 7 8 5 9 PARTS LIST -Supplemental PartsParts Name 1 21655111 HOLDER,CUTTER 4.36 PNC-2300 S1 SCREW,HEXAGON SOCKET HEAD CAP 2 11929119 BELT,BANKORAN MARU 4*285 S2 SCREW,HEXAGON SOCKET HEAD CAP M4x25FE-NI 3 11939138 TOOL,HEXAGONAL DRIVER 3 S3 SCREW,HEXAGON SOCKET HEAD CAP M6x130BC 4 12569515 HEXAGONAL WRENCH 5 11939105 TOOL,SPANNER 24 6 11939106 TOOL,SPANNER 10 7 11939137 TOOL,SPANNER 13 8 22565682 HEXAGONAL WRENCH 5 9 11939139 TOOL,SPANNER EFS16 M4x15FE-NI AC INLET I SUP-J15G-E 13429701 brown K POWR SW AJ8200B 13129101 L J EE 1 2 3 blue 4 brown 5 blue 6 12 blue 11 brown 10 blue 9 brown 8 7 blue M TERMINAL-BLOCK BTBH15LC6 12729101 blue brown CC N EMERGENCY SW HW1B-V302R HWG-01 13129111 A LIM SW EXT3 SW ASSY ROTARY 22805427 CENTER SENSOR SENSOR ASSY ROTARY 22805428 22435421 X,Y MOTOR ZCL-650 O ispLSI 1016E H8 CN8 CN7 C D T B E 22455115U0 TRANSFORMER-PW 12429110U0 ZWS120PPF-24 F POWER Z ENC Z POW A CONTROL Y ENC Y POW Y ENC X POW Q AC100V EXT2 JACK U CN19 +5/3A +24V,+15V,+12V G CN9 CN31 CN32 CN5 CN28 CN30 CN1 CN2 i spLSI 2032 Encoder 4 times i sp Z POW Z enc CN3 CN4 INTERLOCK RELAY POWER ASIPM R CN1 CN5 X-SENSOR ABJ29065 23165121 W CN20 Y-SENSOR V CN21 EEPROM 4Kbit SRAM 128Kbyte DRAM 2Mbyte FLASHROM 512Kbyte SH7020 CPU 20MHz CN33 DATA ABJ29065 23165121 Spindle Encoder Spindle Control G Serial MDX-500 SPINDLE BOARD CN24 H8 H8 H8 H8 MDX500 BRAKE BOARD S CN6 i spLSI 2032 SPcontrol CN14 Z Driver Y Driver X Driver CN12 DATA A SWITCHING POWER SUPLY DC24V 5A (MAX10A) 120W ROTARY BOARD FUSE HOLDER BM-SS-1-14 12189835 P DD CN3 Driver CN1 CN2 CN5 22435421 MOTOR X,Y Y-AXIS MOTOR X,Y 22435421 TRANS BOARD CONTROL E H CN16 X FLEX ispLSI 2032 I/O CONTROL BB CN13 CN36 CN35 MDX-500 MAIN BOARD SENSOR LCD Y PANEL BOARD ASSY MDX-650 X EXT1 Z0 BOARD AA SPINDLE SW MAGNET CATCH ASSY 7504654000 Z FLEX SOLENOID Z-SENSOR ABJ29065 23165121 22805402 ASSY MOTOR Z AC SERVO MOTOR MDX-500 PANEL JUNCTION BOARD MOTOR SPINDLE 22435419 Z JOG CENTRO I/F RS232C DRIVER AC MOTOR 400W X MDX-500 I/F BOARD RS232C CENTRO ADDRESS X-AXIS 2 Electrical Section 2 Electrical Section 2-1 WIRING MAP 2 9 2 Electrical Section PARTS LIST -Main Parts- 2 Parts No. Parts Name A 23505658 CABLE-ASSY XM MDX-500 B 23505653 CABLE-ASSY XE MDX-500 C 23505733 CABLE-ASSY YM MDX-650 D 23505734 CABLE-ASSY YE MDX-650 E 23505729 CABLE-ASSY SPZM MDX-650 F 23505731 CABLE-ASSY MAIN ROTARY MDX-650 G 23505647 CABLE-ASSY SPZE MDX-500 H 23505665 CABLE-ASSY ZSENS MDX-500 I 23505676 CABLE-ASSY GND MDX-500 J 23505667 CABLE-ASSY JUNBI1 MDX-500 K 23505670 CABLE-ASSY JUNBI4 MDX-500 L 23505671 CABLE-ASSY JUNBI5 MDX-500 M 23505726 CABLE-ASSY JUNBI2 MDX-650 N 23505727 CABLE-ASSY JUNBI3 MDX-650 O 23505672 CABLE-ASSY JUNBI6 MDX-500 P 23505673 CABLE-ASSY JUNBI7 MDX-500 Q 7504651040 TRANS BOARD ASSY MDX-500 R 7504652000 MDX-500 BRAKE ASSY S 23505730 CABLE-ASSY SPLINE MDX-650 T 23505724 CABLE-ASSY MAIN MDX-650 U 23505661 CABLE-ASSY JACK MDX-500 V 23505732 CABLE-ASSY Y LIMIT MDX-650 W 23505655 CABLE-ASSY X LIMIT MDX-500 X 23475125 CABLE-CARD 25P 150L BB HIGH-V Y 23505657 CABLE-ASSY Z0 MDX-500 Z 23505725 CABLE-ASSY PANEL MDX-650 AA 7504658000 CABLE-ASSY ZFLEX MDX-500 BB 7564157000 CABLE-ASSY XFLEX MDX-650 CC 23505723 CABLE-ASSY ROTARY IF MDX-650 DD 23505736 CABLE-ASSY ATC IF MDX-650 EE 23505737 CABLE-ASSY ROTARY ZCL-650 10 HA17431 5267- 02A 5267- 03A 471 B4P-VH 5566- 04A 222 1W DTD113EK 100 3W 10uF/ 16V BA10324AF CE223 CE223 CE223 331 331 331 122 122 122 220uF/ 50V 102 332 AN7812 AN7815 220uF/ 50V RXE250 102 1/ 4W DA114 CE105 FS10AS 101 4700uF/ 63V 101 FS10AS D2FL20U FS10AS D2FL 20U 101 CE104 EXBS8V103J SEL-6414E 74HC273 74HC273 391 0. 1 2W FS10AS D2FL 20U 0. 1 2W FS10AS D2FL20U 0. 1 2W FS10AS D2FL20U 5566- 06A DA114 I R2112S CE104 DA114 I R2112S CE104 DA114 I R2112S H8/ 3048 D2FL20U 103 DTC114EK 16MHz 103 16MHz CE104 BA10324AF 331 331 331 122 122 122 CE223 CE223 CE223 H8/ 3048 DA114 DTC114EK chi p2 103 chi p2 472 220uF/ 50V CE104 0. 1 2W CE104 CE104 0. 1 2W CE104 0. 1 2W CE104 CE223 103 103 223 CE104 CE104 EXBA10E561J CE104 KSD-04 102 1/ 4W 273 102 CE104 CE223 CE223 102 273 102 273 CE105 103 EXBS8V470J 101 101 101 CE104 CE104 FS10AS 0. 1 2W 4700uF/ 63V 0. 1 2W FS10AS D2FL20U BA10324AF CE223 CE223 331 331 331 122 122 122 CE223 74HC273 74HC273 Not Use Not use EXBS8V470J DTC114EK 0. 1 2W FS10AS D2FL20U FS10AS I R2112S 74LS14 H8/ 3048 I R2112S 101 CE104 FS10AS 16MHz 103 DA114 CE104 D2FL20U CE104 CE104 101 D2FL20U FS10AS D2FL20U I R2112S 74HC273 74ALS541 101 D2FL20U 53014- 05 103 i spLSI 1016- 80LT EXBS8V103J CE104 74LS14 102 1/ 4W 391 CE104 CE223 222 223 102 1/ 4W 103 0. 1 2W 0. 1 2W CE104 CE104 0. 1 2W CE104 273 CE223 102 102 CE223 273 CE104 CE105 DA114 CE104 102 273 chi p2 5566- 08A CE104 101 101 FS10AS D2FL20U FS10AS D2FL20U 101 FS10AS D2FL 20U 103 *4 16MHz 4700uF/ 63V CE104 I R2112S CE104 I R2112S DA114 chi p1 PST572 CE104 53014- 09 223 UDZ TE4. 7 UDZTE4.7 0. 1 2W CE104 FS10AS D2FL20U 74HC273 74ALS541 0. 1 2W 0. 1 2W FS10AS D2FL20U FS10AS EXBS8V470J B5B-PH-K-S EXBS8V103J EXBS8V103J 74HC4040 74LS14 D2FL20U 53014- 04 I R2112S CE104 DA114 UDZTE 4. 7 472 CE102 H8/ 3048 2. 2u/ 50v CE104 103 use use use use use Not use 103 103 103 SEL- 6414E CE104 222 223 DA114 DA114 EXBS8V103J CE104 CE104 Not Not Not Not Not 103 Not use CE104 CE104 101 101 101 CE104 DTC114EK EXBS8V470J 102 1/ 4W Not use CE223 SEL-6414E 102 273 391 0. 1 2W 273 102 0. 1 2W 102 1/ 4W 0. 1 2W CE104 CE104 CE104 CE223 CE223 102 273 CE104 Not use Not use Not use Not use Not use Not use DA114 DA114 CE100 391 472 472 152 152 472 472 CE105 chi p2 103 103 103 101 101 101 SEL-6414E CE104 74LS14 1. 0uF/ 50V HRD05003 53014- 08 i spLSI 2032A 5045- 06A DTC114EK DTC114EK 103 74HC14 20MHz HD6437021 I DT71016 CE104 DTC114EK MBM29F400BA DTC114EX DTC114EX CE104 93LC66 473 CE104 EXBA10E561J CE104 330 Not use NOT USE 47uF/ 16V B20B-PHDSS D1FL20U FS10KMJ-06 555 Not Use 53014- 03 53014- 02 EXBA10E103J 5548- 03A PC827 chi p1 chi p1 chi p1 EXBS8V330J SEL- 6414E 101 SEL- 6414E 101 103 CE102 EXBS8V330J EXBS8V330J EXBS8V330J EXBS8V330J DTC114EK EXBS8V472J TMS418169A i spLSI 2032A DTC114EK DTD113EK *Chi p1 ... BK2125 HS601 *Chi p2 ... BK2125 HS121 223 BA10324 153 B12B-PH-K-S CE222 EXBA10E561J CE104 103 103 CE104 D1FS4 B11B-PH-K-S D1FS4 103 B10B-PH-K-S CE104 UDZTE4. 7 I L- FPC- 25ST- N B32B-PHDSS EXBA10E561J 103 1/ 4W 153 chi p1 223 223 Not use CE102 103 101 D1FS4 103 EXBS8V330J 0 Not use EXBS8V330J EXBS8V330J EXBS8V330J CE102 103 101 CE104 103 1/ 4W CE104 CE104 CE104 102 0 332 0 CE104 UDZTE4. 7 CE104 103 1/ 4W 103 103 103 103 1/ 4W D1FL20U D1FL20U Not use B8B-PH-K-S 220uF/ 16V 220uF/ 16V CE102 Not use CE102 Not use CE102 Not use Not use Not use Not use Not use Not use Not use Not use Not use 2 Electrical Section 2-2 MAIN BOARD Main Board _ Component Diagram _ Component Side 2 11 2 Electrical Section Main Board _ Arrangement Diagram _ Component Side IR2112S IR2112S IR2112S IR2112S IR2112S IR2112S IR2112S IR2112S IR2112S 2 Indicates revision of the circuit board. DIP SW NO. 1 2 3 4 12 Function Reserved Reserved Reserved Reserved ON OFF Always OFF Always OFF Always OFF Always OFF 2 Electrical Section Main Board _ Component Diagram _ Soldering Side 2 13 R231 3.3k RXDB /MTRERR R42 R43 R45 10k 10k 10k /RESET TP11 TP /CRDY EXT2 JOG A JOG B /INT4kHz /DSRA /DTRA /RTSA EXT1 SPINSW COVER Z0_EN Z0_Hit TXDA RXDA TXDB R169 0 13 74HC14 U49F 2 PA11 PA10 PA9/IRQOUT/AH PA8/BREQ PA7/BACK 64 62 61 60 58 U61 +5 NU ORG DGND 75 76 12 2 Q11 DTC114EK 93LC66 CS SK DI DO IRQ3/DREQ1/PA15 IRQ2/DACK1/PA14 IRQ1/DREQ0/PA13 IRQ0/DACK0/PA12 68 67 66 65 VCC Q38 DTC114EK 8 7 6 5 WDTOVF RESET NMI IRQ7/PB15 IRQ6/PB14 IRQ5/PB13 IRQ4/PB12 74 100 99 98 97 R256 10K SI_OUT SI_IN E2_CS E2_SK VCC PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0 R66 10K XTAL 91 90 89 87 86 85 84 83 EXTAL PB11/TXD1 PB10/RXD1 PB9/TXD0 PB8/RXD0 96 95 94 93 71 MD2 MD1 MD0 79 78 77 H8toSH SHtoH8 HANDSHAKE Y5 20MHz 72 VCC VCC R235 1k VCC 1 2 3 4 C19122p C19022p R8 22k 3 1 C234 0.1u VCC C237 0.1u VCC /RD /LBS /WR 57 56 55 69 RD/PA6 WRH(LBS)/PA5 WRL(WR)/PA4 CK C219 0.1u HD6437020 /WAIT /CS6 /RAS /CS4 /CASL /CS2 /CASH /CS0 54 53 52 51 49 48 47 46 CS7/WAIT CS6 CS5/RAS CS4 CS3/CASL CS2 CS1/CASH CS0 VCC D8 D9 D10 D11 D12 D13 D14 D15 D0 D1 D2 D3 D4 D5 D6 D7 VCC GND 1 3 U48 PST572 53014-08 1 2 3 4 5 6 7 8 CN14 VCC TP28 TP 2 CLK16 MODE /RESET /CS0 /CS2 /CS6 /ROM /WR MODE /RD OUT C192 Not use R243 BK2125 HS601 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 45 44 43 A19 42 A18 40 A17 39 A16 37 A15 36 A14 35 A13 34 A12 33 A11 31 A10 30 A9 29 A8 28 A7 27 A6 26 A5 25 A4 23 A3 22 A2 21 A1 20 /HBS U58 C236 0.1u 19 18 17 16 14 12 11 10 9 8 7 6 5 3 2 1 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0/(HBS) C235 0.1u AD15 AD14 AD13 AD12 AD11 AD10 AD9 AD8 AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0 VCC 13 38 63 73 80 88 VCC VCC VCC VCC VCC VCC VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS 4 15 24 32 41 50 59 70 81 82 92 R254 33 A1 A2 A3 A4 A5 A19 VCC SDO SDI /ISPEN MODE SCLK 18 8 7 30 27 VCC C193 0.1u /SYS_RES 29 CLK0 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 9 10 11 12 13 14 15 16 5 I/O28 I/O29 I/O30 I/O31 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 TP29 TP R248 10K VCC 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 + R253 47K 74HC14 U49A C189 1uF/50V 1 /ISPEN ISPCLK ISPMODE ISPDI_1 ISPDO /CRD 40 41 42 43 44 IN3 I/O24 I/O25 I/O26 I/O27 2 3 74HC14 U49B 4 R31 10k /WAIT /RD /WR /RESET TP30 TP XLATCH YLATCH ZLATCH SLATCH xytoh8 xytosh zstoh8 zstosh 31 32 33 34 35 36 37 38 I/O16 I/O17 I/O18 I/O19 I/O20 I/O21 I/O22 I/O23 VCC RD LCD_E /PANEL /SDATA /LIM /STB /FLM /ROM VCC RY/BY BYTE 2 33 C226 47uF/16V 10k D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 + 12 /FLM 14 /RD 43 /WR 44 /RESET 15 17 19 21 24 26 28 30 16 18 20 22 25 27 29 31 /RESET R232 CE OE WE RESET D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MBM29F400BA A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 11 10 9 8 7 6 5 4 42 41 40 39 38 37 36 35 34 3 U59 C239 0.1u U63 19 20 21 22 23 24 25 26 C246 0.1u R249 10K VCC A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 VCC I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 C245 0.1u A10 A11 A12 A13 A14 A15 A16 A17 A18 VCC A1 A2 A3 A4 A5 A6 A7 A8 A9 ispLSI2032A-80LT44 CN33 Not use (PS-40SD-D4TS1-1) 6 28 VCC VCC GND GND 17 39 R208 Not use /CRDY /CRD STB ACK 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 14 31 30 13 29 R207 0 2 Q5 DTC114EK H8RES 2 Because /RESET voltage of H8 requires more than 4.5V RA16 EXBS8V472J R29 10k C240 0.1u SDO SDI /ISPEN MODE SCLK C88 0.1u 5 8 16 11 10 TP19 HolePulse BZ0 /BHW /BHV /BHU /SSD 31 32 33 34 35 36 37 38 40 41 42 43 44 I/O16 I/O17 I/O18 I/O19 I/O20 I/O21 I/O22 I/O23 IN3 I/O24 I/O25 I/O26 I/O27 74HC14 U49C 6 2 74HC4040 Q1 Q2 RST Q3 Q4 Q5 Q6 Q7 Q8 VCC Q9 Q10 Q11 DGND Q12 CLK U44 9 /RD /HBS /LBS /WR /CS4 R181 EXT2 TP34 TP TP35 TP 2 8 R158 10 TP17 TP TP42 TP /MTRERR /MTRRST 250KHz INT4kHz /INT4kHz R221 10p C158 0.1u /RESET 7 D0 8 D1 9 D2 10 D3 13 D4 14 D5 15 D6 16 D7 29 D8 30 D9 31 D10 32 D11 35 D12 D13 36 37 D14 D15 38 VCC 11 33 12 34 1MHzCLK DTC114EK Q10 /MTRERR BRESTORE R202 10k VCC BK2125 HS601 74LS14 DTC114EK Q36 74HC14 11 U6E TP41 TP VCC VCC DGND DGND /OE /BHE /BLE /WE /CS IDT71016 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 U10 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 R261 10k VCC 41 40 39 17 6 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 A1 BK2125 HS601 R255 Not use U49D 9 7 6 5 3 2 4 13 12 14 15 1 A1 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 8MHz TP12 TP18 U43 19 20 21 22 23 24 25 26 /RD /WR /CS2 A1 A2 A5 C227 0.1u I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 C87 0.1u /RD /RAS /CASH /CASL ispLSI2032A-80LT44 Q1 DTC114EK VCC 16MHzCLK /SYS_RES CLK0 5 18 8 7 30 27 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 9 10 11 12 13 14 15 16 1 2 3 4 1 2 3 4 EXBS8V330J 8 7 6 5 RA24 MA8 8 MA9 7 6 /WE 5 VCC 8 7 6 5 EXBS8V330J RA23 1 A9 8 1 2 A10 7 2 3 6 3 4 /WR 5 4 MA4 8 MA5 7 MA6 6 MA7 5 EXBS8V330J A5 A6 A7 A8 EXBS8V330J RA22 1 8 1 2 7 2 3 6 3 4 5 4 4 3 2 1 A1 A2 A3 A4 5 6 7 8 RA21 4 3 2 1 MA0 5 MA1 6 MA2 7 MA3 8 29 I/O28 I/O29 I/O30 I/O31 1 2 3 4 17 MA0 18 MA1 19 MA2 20 MA3 23 MA4 24 MA5 25 MA6 26 MA7 27 MA8 28 MA9 VCC R250 NOT USE R247 R28 10K 10k VCC HC type is desirable. VCC /RESET /RAS /LCAS /UCAS /WE /OE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 TMS418169A-60D2 EL D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 U60 /BUSY SPIN2 SPIN1 CONNECT SPINSW /MTRERR ISPDI_2 ISPDI_1 /ISPEN ISPMODE ISPCLK D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D[0..7] 3 1 R170 0 3 1 4 3 2 1 5 4 6 3 7 2 8 1 5 6 7 8 6 28 VCC VCC GND GND 17 39 R6 22k 3 1 SDO SDI /ISPEN MODE SCLK 74HC14 DGND VCC U49G /SYS_RES CLK0 5 18 8 7 30 27 1MHzCLK 29 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 9 10 11 12 13 14 15 16 YV /YCW /YCCW YSD YZ0 Y_Cancel EXT1 ISPDO ISPDI_2 /ISPEN ISPMODE ISPCLK I/O28 I/O29 I/O30 I/O31 1 2 3 4 YPHA YPHB YU YW VCC VCC 14 7 GND GND VCC 3 1 3 1 6 28 VCC VCC 2 17 39 14 R4 22k /MTRERR /ZCW /ZCCW ZSD ZZ0 40 41 42 43 44 IN3 I/O24 I/O25 I/O26 I/O27 VCC U6G 74LS14 DGND 11 VCC 14 7 74HC14 U49E XZ0 ZPHA ZPHB ZU ZW ZV Z_Cancel X_Cancel 31 32 33 34 35 36 37 38 I/O16 I/O17 I/O18 I/O19 I/O20 I/O21 I/O22 I/O23 U24 ispLSI1016E-80LT44 XPHA XPHB XU XW XV /XCW /XCCW XSD 19 20 21 22 23 24 25 26 C159 0.1u I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 C160 0.1u 10 2 Electrical Section Main Board _ 1/7 Circuit Diagram _ CPU, Memory A B Z U=C1 W=C2 V=C3 B12B-PH-K-S 1 2 3 4 5 6 7 8 9 10 11 12 VCC 13 4 3 2 1 R1 VCC U5G 74LS14 DGND 7 VCC 14 12 U5F 74LS14 RA1 EXBS8V470J 1 2 3 4 5 4 3 2 1 RA6 EXBA10E561J 47 5 6 7 8 10 9 8 7 6 5 6 7 8 C165 0.1u C3 C4 1000p 1000p VCC 1 3 C74 0.1u C11 0.022u R115 2.2k VCC XLATCH /MTRRST TP7 TP TP5 TP 2 10 VCC IOXY SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 R14 10k 5 74LS14 1.2k R184 330 R154 HIN LIN SD VSS N.C N.C N.C N.C N.C 12 14 13 15 4 10 16 5 9 7 BA10324A 27k R20 27k +10V 5 2 LO COM U1B 6 1 VS R19 8 6 3 HO VB P40 P41 P42 P43 P44 P45 P46 P47 TXD0 TXD1 RXD0 RXD1 SCK0/P94 SCK1/P95 R56 1k C5 0.1u 100 R87 100 R86 C73 0.1u +15V R85 10 1 C59 0.1u VX Q16 U1A 2 3 0.1u C65 +24V D6 D5 D2FL20U C55 1.0u TP2 TP3 R22 10k VCC R113 1k/0.25W VX C150 0.1u R173 1k/0.25W R112 1k/0.25W C12 0.022u R111 1k/0.25W VCC LED1 SEL-6414E C17 0.1u R114 1k/0.25W D2FL20U BA10324A R138 0.1 2W FS10AS Q17 XSD L1 BK2125 HS121 VCC 0.1u R139 0.1 2W FS10AS C72 C75 0.1u +15V D44 R33 1.5k C71 0.1u DA114 C56 0.1u 18 19 20 21 23 24 25 26 7 VCC 2 5 6 9 12 15 16 19 VCC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IR2112S VDD U27 11 C161 100p CLK CLR 11 1 74HC273 D1 D2 D3 D4 D5 D6 D7 D8 U15 3 4 7 8 13 14 17 18 12 13 14 15 16 17 P66 P65 P64 P63 72 71 70 SPINSW 69 COVER R12 VCC 10k 8 9 PB6/DREQ0 PB7/DREQ1 P82 P83 P84 C58 0.1u 89 90 91 HANDSHAKE SHtoH8 H8toSH 6 U5C 74LS14 4 U5B 74LS14 U5E 1000p C6 SD[0..7] TP6 TP R180 22k VX 11 8 U5A 74LS14 C1 C2 1000p 1000p 9 U5D 74LS14 TP7 TIOCA2/TP6 TP5 TP4 CN1 VCC 100 99 98 97 XZ0 XSD + /XCW /XCCW 96 95 94 93 P30 P31 P32 P33 P34 P35 P36 P37 TCLKD TCLKC TCLKB TCLKA - + XWCRNT - XWPWM /XWPWM XSD 11 P10 P11 P12 P13 P14 P15 P16 P17 35 68 1 76 77 VCC VCC VCC AVCC VREF VSS VSS VSS VSS VSS VSS AVSS 11 22 65 92 57 44 86 TP36 TP 85 84 83 82 81 80 79 78 DA1 DA0 AN5 AN4 AN3 AN2 AN1 AN0 36 37 38 39 40 41 42 43 TIOCA3 TIOCB3 TIOCA4 TIOCB4 TOCXA4 TOCXB4 67 66 64 63 62 61 75 74 73 56 55 54 53 P62 P61 P60 XTAL EXTAL NMI /RES /STBY CLKOUT MD2 MD1 MD0 P53 P52 P51 P50 R71 390 VCC VCC EXBS8V103J VCC RA12 H8/3048-100B 10 60 59 58 /RESO 2 3 4 5 6 7 U11 INT4kHz R258 10k VCC /MTRRST /XUPWM XUPWM /XVPWM /XWPWM XVPWM XWPWM RA11 EXBS8V103J VCC TP4 TP8 TP1 TP13 16MHz C141 10p Y1 M0 M1 M2 M3 C96 0.1u C140 10p XBOOT D46 DA114 R9 10k VCC DTC114EK Q2 2 3 1 88 87 /IRQ1 /IRQ0 P20 P21 P22 P23 P24 P25 P26 P27 45 46 47 48 49 50 51 52 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 5 6 7 8 4 5 3 6 2 7 1 8 27 28 29 30 31 32 33 34 ToSHX3 ToSHX2 ToSHX1 ToSHX0 ToH8X3 ToH8X2 ToH8X1 ToH8X0 4 C7 C9 0.022u 0.022u C69 0.1u 0.1u VCC VCC C63 HIN LIN SD VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 R185 330 HIN LIN SD 12 14 13 1.2k R153 IR2112S VDD 11 U26 R186 330 6 8 12 10 U1C 9 R67 1k 100 R84 R35 R58 1k VX Q14 1.5k R136 0.1 2W FS10AS Q15 D2FL20U D4 D3 R108 1k/0.25W R107 1k/0.25W C149 0.1u C8 0.022u C10 0.022u R109 1k/0.25W R110 1k/0.25W R172 1k/0.25W C148 0.1u R171 1k/0.25W D2FL20U D2FL20U D2 D2FL20U D1 0.1u R137 0.1 2W FS10AS C67 C70 0.1u 100 Q13 1.5k R16 R155 27k +10V R83 C68 0.1u +15V R82 10 D41 +15V U1D 13 R18 BA10324A 27k +10V 27k R17 1 2 LO COM 3 8 VCC VS 7 C66 0.1u FS10AS Q12 0.1u R135 0.1 2W VX R81 100FS10AS C62 0.1u R134 0.1 2W R15 27k DA114 HO VB R80 100 R79 10 C61 C64 0.1u +15V D38 +15V BA10324A 14 1 3 2 LO VCC 8 7 6 VS VB HO C60 0.1u DA114 COM 1.2k R152 IR2112S VDD 12 14 13 U25 11 XVPWM /XVPWM XSD + XUCRNT - XUPWM /XUPWM XSD 4 3 2 1 + XUCRNT XVCRNT XWCRNT VXAD - XPHA XPHB XU XV XW /MTRERR X_Cancel 5566-08A 1 5 2 6 3 7 4 8 CN2 2 Electrical Section Main Board _ 2/7 Circuit Diagram _ X Motor Control 2 XVCRNT VXAD 15 A B Z U=C1 W=C2 V=C3 B11B-PH-K-S 1 2 3 4 5 6 7 8 9 10 11 CN28 VCC VCC 1 2 3 4 5 7 R5 RA4 4 3 2 1 VCC 47 9 C39 C40 1000p 1000p EXBS8V470J 5 5 6 6 7 7 8 8 4 3 2 1 10 9 8 7 6 VCC 14 RA9 EXBA10E561J 74LS14 DGND VCC U9G 1 8 10 3 2 5 YV 74LS14 YW 6 YU C100 Not use YB YA 4 12 74LS14 U9C 74LS14 U9B U9A U9E 74LS14 13 /INT4kHz U9F 74LS14 C37 C38 C42 1000p 1000p 1000p 11 U9D 74LS14 1 2 3 4 5 53014-05 CN5 C95 0.1u 0.022u C35 R124 2.2k R182 22k +24V 0.1u SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 IOXY R189 330 C116 VCC YLATCH /MTRRST SD[0..7] VCC CLK CLR 11 1 N.C N.C N.C N.C N.C 4 10 16 5 9 7 3 1 2 LO COM C29 0.1u BA10324A 27k R52 27k 5 6 VS U2B 6 8 HO VCC R51 7 1 +10V R2061.5k 0.1u R144 0.1 2W FS10AS BA10324A 3 C118 +24V VY Q22 FS10AS U2A 2 100 R97 100 C115 0.1u +15V R96 C102 0.1u Q23 D12 D11 D2FL20U R123 1k/0.25W R122 1k/0.25W VY D2FL20U C247 0.1u VCC YSD L3 BK2125 HS121 0.1u R145 0.1 2W C114C117 0.1u +15V D57 R95 10 R74 1k C113 0.1u DA114 C99 0.1u P40 P41 P42 P43 P44 P45 P46 P47 TXD0 TXD1 RXD0 RXD1 SCK0/P94 SCK1/P95 12 13 14 15 16 17 18 19 20 21 23 24 25 26 PB6/DREQ0 PB7/DREQ1 VB VCC 2 5 6 9 12 15 16 19 YZ0 YSD 8 9 P66 P65 P64 P63 72 71 70 SPINSW 69 COVER Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IR2112S VSS HIN LIN SD 12 14 13 15 VDD 11 U30 74HC273 D1 D2 D3 D4 D5 D6 D7 D8 U19 3 4 7 8 13 14 17 18 C162 100p 1.2k R165 SHtoH8 H8toSH HANDSHAKE R46 10k P82 P83 P84 89 90 91 C101 0.1u 35 68 1 76 77 /YCW /YCCW 100 99 98 97 TP7 TIOCA2/TP6 TP5 TP4 96 95 94 93 TCLKD TCLKC TCLKB TCLKA P30 P31 P32 P33 P34 P35 P36 P37 27 28 29 30 31 32 33 34 YW YA YB YU YV YWCRNT + + VYAD - YWPWM /YWPWM YSD - 11 C98 1.0u TP16 TP15 OP R23 10k VCC P10 P11 P12 P13 P14 P15 P16 P17 R176 1k/0.25W R121 1k/0.25W C153 0.1u TP39 TP H8/3048-100B R75 390 C36 0.022u R120 1k/0.25W VCC LED9 SEL-6414E 36 37 38 39 40 41 42 43 VCC VCC VCC AVCC VREF VSS VSS VSS VSS VSS VSS AVSS 11 22 65 92 57 44 86 85 84 83 82 81 80 79 78 DA1 DA0 AN5 AN4 AN3 AN2 AN1 AN0 88 87 60 59 58 67 66 64 63 62 61 75 74 73 56 55 54 53 P62 P61 P60 XTAL EXTAL NMI /RES /STBY CLKOUT MD2 MD1 MD0 P53 P52 P51 P50 VCC VCC 5566-06A 1 4 2 5 3 6 CN30 RA14 EXBS8V103J VCC 10 /RESO 2 3 4 5 6 7 U13 INT4kHz R259 10k VCC TIOCA3 TIOCB3 TIOCA4 TIOCB4 TOCXA4 TOCXB4 /IRQ1 /IRQ0 P20 P21 P22 P23 P24 P25 P26 P27 45 46 47 48 49 50 51 52 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 ToSHY3 ToSHY2 ToSHY1 ToSHY0 ToH8Y3 ToH8Y2 ToH8Y1 ToH8Y0 4 M0 M1 M2 M3 /MTRRST /YUPWM YUPWM /YVPWM /YWPWM YVPWM YWPWM C223 0.1u 16MHz C145 10p Y3 DTC114EK C144 10p 2 3 R41 VCC YBOOT D59 DA114 10k Q7 VCC 0.022u C31 C111 0.022u C33 0.1u 0.1u C106 VCC VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 R164 1.2k R188 330 HIN LIN SD VSS N.C N.C N.C N.C N.C 12 14 13 15 4 10 16 5 9 27k R50 27k 10 U2C 9 2 R49 1 LO COM 3 VS VCC 8 6 7 +10V R2161.5k R140 0.1 2W FS10AS FS10AS Q18 100 R94 100 R93 R142 0.1 2W FS10AS FS10AS Q20 D2FL20U D10 D9 D2FL20U R119 1k/0.25W C34 0.022u R118 1k/0.25W C151 0.1u C152 0.1u C32 0.022u R116 1k/0.25W R117 1k/0.25W R174 1k/0.25W R175 1k/0.25W D2FL20U D8 D7 D2FL20U R143 0.1 2W Q21 VY Q19 0.1u C109C112 0.1u C110 0.1u +15V R92 10 D54 +15V +10V R2171.5k R72 1k R76 1k C108 0.1u DA114 R48 27k 12 100 R91 C105 0.1u +15V 100 R90 VY 0.1u R141 0.1 2W C104 C107 0.1u +15V D51 R89 10 U2D 13 HO VB BA10324A 14 27k 2 BA10324A 8 R47 1 LO 3 6 VCC 8 VS 7 HO VB C103 0.1u DA114 COM IR2112S VDD U29 11 1.2k R187 330 R163 HIN LIN SD 12 14 13 IR2112S VDD U28 11 YVPWM /YVPWM YSD + YUCRNT - YUPWM /YUPWM YSD + 16 YUCRNT YVCRNT YWCRNT VYAD 1 2 - YPHA YPHB YU YV YW /MTRERR Y_Cancel 2 Electrical Section Main Board _ 3/7 Circuit Diagram _ Y Motor Control YVCRNT A B Z U=C1 W=C2 V=C3 B10B-PH-K-S 1 2 3 4 5 6 7 8 9 10 CN31 VCC 13 74LS14 DGND VCC U7G 74LS14 U7F 1 2 3 4 5 10 9 8 7 6 VCC 47 7 VCC 14 12 R7 C157 0.1u C45 C46 1000p 1000p RA5 EXBS8V470J 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8 RA10 EXBA10E561J 1 R133 4.7k R183 22k +15V C53 0.022u 0.1u C137 VCC SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 IOZS TP27 TP TP25 TP 11 1 SHtoH8 H8toSH VCC 1.2k HIN LIN SD VSS N.C N.C N.C N.C N.C 12 14 13 15 4 10 16 5 9 7 2 LO COM BA10324A 27k ZZ0 ZSD +10V C41 0.1u R218 1.5k Q28 BA10324A D18 D2FL20U 3 0.1u C233 0.1u D19 D2FL20U U3A 2 Q29 C139 +24V R106100 C136 FS10AS 0.1u R150 0.1 2W 1 VZ VCC ZSD C123 0.1u L4 BK2125 HS121 0.1u R151 0.1 2W R105100 FS10AS R104 10 C135C138 0.1u +15V D68 +15V 27k R156 1k P40 P41 P42 P43 P44 P45 P46 P47 TXD0 TXD1 RXD0 RXD1 SCK0/P94 SCK1/P95 PB6/DREQ0 PB7/DREQ1 P66 P65 P64 P63 P82 P83 P84 R65 5 1 VCC U3B 6 8 6 3 VS 7 VB C134 0.1u DA114 18 19 20 21 23 24 25 26 VCC HO R64 IR2112S VDD U33 C120 0.1u 20 10 CLK VCC CLR DGND 74HC273 2 5 6 9 12 15 16 19 12 13 14 15 16 17 R57 10k 8 9 SPINSW COVER 72 71 70 69 89 90 91 C122 0.1u Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 U20 11 C163 100p R168 R191 330 6 74LS14 HANDSHAKE 3 4 7 8 13 14 17 18 U7C 4 74LS14 VCC R59 10k 5 U7B C48 1000p 3 2 10 U7E 74LS14 74LS14 8 ZLATCH /MTRRST SD[0..7] TP26 TP 11 U7A C43 C44 1000p 1000p 9 U7D 74LS14 100 99 98 97 TP7 TIOCA2/TP6 TP5 TP4 27 28 29 30 31 32 33 34 VCC + /ZCW /ZCCW 96 95 94 93 P30 P31 P32 P33 P34 P35 P36 P37 TCLKD TCLKC TCLKB TCLKA - + ZWCRNT - ZWPWM /ZWPWM ZSD 11 C119 1.0u TP23 TP22 R24 10k VCC P10 P11 P12 P13 P14 P15 P16 P17 35 68 1 76 77 VCC VCC VCC AVCC VREF VSS VSS VSS VSS VSS VSS AVSS 11 22 65 92 57 44 86 R130 1k/0.25W C54 0.022u R129 1k/0.25W VCC LED11 SEL-6414E R132 1k/0.25W R131 1k/0.25W VZ C156 0.1u R179 1k/0.25W TP40 TP 85 84 83 82 81 80 79 78 R260 10k VCC H8/3048-100B DA1 DA0 AN5 AN4 AN3 AN2 AN1 AN0 36 37 38 39 40 41 42 43 75 74 73 56 55 54 53 NMI /RES /STBY CLKOUT MD2 MD1 MD0 P53 P52 P51 P50 R77 390 VCC VCC RA15 EXBS8V103J VCC 67 66 64 63 62 61 XTAL EXTAL 10 60 59 58 P62 P61 P60 2 3 4 5 6 7 /RESO TIOCA3 TIOCB3 TIOCA4 TIOCB4 TOCXA4 TOCXB4 U14 INT4kHz M0 M1 M2 M3 /MTRRST /ZUPWM ZUPWM /ZVPWM /ZWPWM ZVPWM ZWPWM Y4 16MHz C147 10p C224 0.1u C146 10p ZBOOT D70 DA114 R54 10k VCC DTC114EK Q9 2 3 1 88 87 /IRQ1 /IRQ0 P20 P21 P22 P23 P24 P25 P26 P27 45 46 47 48 49 50 51 52 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 ToSHZ3 ToSHZ2 ToSHZ1 ToSHZ0 ToH8Z3 ToH8Z2 ToH8Z1 ToH8Z0 4 VCC C49 VCC 0.022u C132 0.022u C51 0.1u 0.1u C127 VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 R167 1.2k R190 330 HIN LIN SD VSS N.C N.C N.C N.C N.C 12 14 13 15 4 10 16 5 9 8 R60 14 12 27k R63 10 U3C 9 BA10324A 27k R62 1 2 LO COM 3 6 VCC 8 VS 7 HO VB 100 R103 100 R102 R2191.5k R146 0.1 2W FS10AS VZ Q25 R148 0.1 2W FS10AS FS10AS Q26 Q27 D15 D14 D2FL20U D2FL20U D17 D16 D2FL20U D2FL20U C130C133 0.1u 0.1u R149 0.1 2W C131 0.1u +15V +10V 1k D65 Q24 FS10AS 1.5k +15V +10V R220 R1571k R101 10 R78 C129 0.1u DA114 27k R61 100 R100 100 C126 0.1u +15V R99 VZ 0.1u R147 0.1 2W C125C128 0.1u +15V D62 R98 10 U3D 13 BA10324A 27k 1 2 LO 3 6 VCC VS 7 8 VB HO C124 0.1u DA114 COM IR2112S VDD U32 11 1.2k R192 330 R166 HIN LIN SD IR2112S VDD 12 14 13 U31 11 ZVPWM /ZVPWM ZSD + ZUCRNT - ZUCRNT ZVCRNT ZWCRNT VZAD + ZUPWM /ZUPWM ZSD - ZPHA ZPHB ZU ZV ZW /MTRERR Z_Cancel C52 0.022u R127 1k/0.25W C155 0.1u R128 1k/0.25W R178 1k/0.25W C154 0.1u R177 1k/0.25W R126 1k/0.25W C50 0.022u R125 1k/0.25W 5566-04A 1 3 2 4 CN32 2 Electrical Section Main Board _ 4/7 Circuit Diagram _ Z Motor Control 2 ZVCRNT VZAD 17 B5B-PH-K-S 1 2 3 4 5 1 2 3 4 U V W 5045-06A 1 2 3 4 5 6 CN12 53014-04 CN4 VCC VCC 4 3 2 1 9 13 /MTRERR 4 3 2 1 RA2 5 6 7 8 8 U6D 74LS14 12 U6F 74LS14 HANDSHAKE SHtoH8 H8toSH 1 2 3 4 5 C22 C23 C24 1000p 1000p 1000p EXBS8V470J 5 6 7 8 RA7 EXBA10E561J 10 9 8 7 6 1 SD[0..7] 11 1 3 4 7 8 13 14 17 18 CL FO3 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 20 10 2 5 6 9 12 15 16 19 C85 0.1u U16 74HC273 R37 10k SPINSW COVER R36 VCC 10k R38 10k CLK VCC CLR DGND D1 D2 D3 D4 D5 D6 D7 D8 VCC 6 U6C 74LS14 IOZS SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 5 4 U6B 74LS14 SLATCH /MTRRST 3 2 U6A 74LS14 /BHU /BHV /BHW 18 19 20 21 23 24 25 26 VCC 12 13 14 15 16 17 8 9 72 71 70 69 89 90 91 P40 P41 P42 P43 P44 P45 P46 P47 TXD0 TXD1 RXD0 RXD1 SCK0/P94 SCK1/P95 PB6/DREQ0 PB7/DREQ1 P66 P65 P64 P63 P82 P83 P84 100 99 98 97 TP7 TIOCA2/TP6 TP5 TP4 CN24 VCC 250KHz BZ0 HolePulse 96 95 94 93 TCLKD TCLKC TCLKB TCLKA P30 P31 P32 P33 P34 P35 P36 P37 27 28 29 30 31 32 33 34 L2 BK2125 HS121 VCC INT4kHz C84 1.0u 10k R39 /MTRERR H8/3048-100B 75 74 73 56 55 54 53 MD2 MD1 MD0 P53 P52 P51 P50 RA13 EXBS8V103J VCC 64 63 62 61 NMI /RES /STBY CLKOUT M0 M1 M2 M3 VCC /MTRRST 16MHzCLK VCC BRESTORE VP WP UP SPIN_ON 60 59 58 67 66 P62 P61 P60 XTAL EXTAL 10 2 3 4 5 6 7 /RESO TIOCA3 TIOCB3 TIOCA4 TIOCB4 TOCXA4 TOCXB4 U12 VCC PWM 16MHz C143 10p Y2 C220 0.1u C142 10p SBOOT 2 DA114 D48 DTC114EK R27 10k VCC Q4 D27 ZD4.7 100 D28 ZD4.7 14 D26 ZD4.7 100 4.7k 5 4.7k U4D 13 12 1000p R34 4.7k R225 4.7k R226 R2304.7k C47 0.1u +10V +10V 4.7k R227 TP37 TP +10V R2284.7k /SSD R2294.7k R195 1.5k R196 1.5k 10 R197 1.5k U4B 6 1000p R32 C18 BA10324A U4C 9 R30 4.7k 1000p C16 BA10324A 8 BA10324A C20 7 D29 ZD4.7 100 R162 R159 R160 100 R161 BWCRNT VCC LED5 SEL-6414E R73 390 PIEZO_A/D TP9 TP10 P10 P11 P12 P13 P14 P15 P16 P17 35 68 1 76 77 VCC VCC VCC AVCC VREF VSS VSS VSS VSS VSS VSS AVSS 11 22 65 92 57 44 86 85 84 83 82 81 80 79 78 DA1 DA0 AN5 AN4 AN3 AN2 AN1 AN0 36 37 38 39 40 41 42 43 3 1 88 87 /IRQ1 /IRQ0 P20 P21 P22 P23 P24 P25 P26 P27 45 46 47 48 49 50 51 52 8 7 6 5 1 8 2 7 3 6 4 5 CL FO3 1 UP VP WP TPU TPV TPW 3 0.1u C86 +24V U4A 2 B20B-PHDSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN6 BA10324A +15V VCC SPIN3 11 4 R40 10k + ToSHS3 ToSHS2 ToSHS1 ToSHS0 ToH8S3 ToH8S2 ToH8S1 ToH8S0 - BVCRNT 1 2 3 4 + TPU TPV TPW - BUCRNT + 18 BUCRNT BVCRNT BWCRNT VBAD + VBAD - 2 - VCC + C21 2.2uF/50V 2 Electrical Section Main Board _ 5/7 Circuit Diagram _ Spindle Motor Control R205 Not use C25 2200p D13 D1FS4 R3 15k VCC + SOL_POW D25 D1FS4 R26 15k SOL_RST C173 220uF/50V 2 D1FS4 D30 CVolt TRIG 2 5 R +VIN 4 C26 0.1u C77 0.1u D1FL20U D74 3 C B4P-VH L1 8 7 DIS NE555PS 6 3 C79 0.1u 7 6 U34 HRD05003 VADJ +VOUT Q U8 THR VCC L2 5 CL 4 3 2 1 + R44 10k VI + +15V C80 0.1u 2 Q3 FS10KMJ-06 SOL_- SOL_+ Q31 DTD113EK FAN 0.07A/24V D31 D1FL20U +24V D20 D1FL20U 5267-02A 1 2 CN10 VO 3 VCC C177 220uF/50V C78 0.1u D1FL20U D75 C175 220uF/16V + U35 AN7815 SPIN_ON 100 3W R233 1 C174 220uF/16V R204 2.2k 1W 1 P1 RXE250 VI VY C178 220uF/50V + JACK 0.15A/24V VO D1FL20U 3 + C171 4700uF/63V VZ + C172 4700uF/63V D76 U36 AN7812 5267-03A 1 2 3 CN19 1 2 VX + C170 4700uF/63V C81 0.1u +12V R68 1k R193 3.3k 1 R209 470 REF U38 HA17431 + +10V C180 10uF/16V 2 SPINDLE MONITOR VCC LED4 SEL-6414E R211 100 Q32 DTD113EK R210 100 VCC Q33 DTC114EK 2 COVER MONITOR SPIN3 ZLIMIT SPIN2 SPIN1 COVER D22 ZD4.7 1 2 3 4 D24 ZD4.7 CONNECT LED3 SEL-6414E PC827 A1 K1 A2 K2 PC1 C82 0.1u D21 ZD4.7 10k 0.25W 10k 0.25W R2 C166 0.1u R212 10k 0.25W 22k R55 Z_LIMIT SOL_+ SOL_- D79 D1FL20U D78 D1FL20U NORMAL : 2-3 CONNECT JP1 5548-03A R203 8 7 6 5 C167 0.1u C1 E1 C2 E2 D23 ZD4.7 C13 0.1u R213 10k 0.25W 2 +24V 1 9 8 VCC GND 2 RC G GND GND 2 3 K A 2 1 4 1 3 1 3 1 3 1 3 CN9 R215 22k +24V 1 2 3 4 5 6 7 8 CN36 +24V B8B-PH-K-S FAN 1 2 3 4 5 6 7 8 9 CN16 53014-09 2 Electrical Section Main Board _ 6/7 Circuit Diagram _ Power Supply 2 19 D[0..7] C243 0.1u /E DIR 19 1 VCC 20 10 74LS245 VCC GND B0 B1 B2 B3 B4 B5 B6 B7 U52 74ABT245 VCC GND U51 20 10 VCC /E DIR A0 A1 A2 A3 A4 A5 A6 A7 /E DIR A0 A1 A2 A3 A4 A5 A6 A7 /E DIR A0 A1 A2 A3 A4 A5 A6 A7 74LS245 B0 B1 B2 B3 B4 B5 B6 B7 18 17 16 15 14 13 12 11 RD /PANEL U54 VCC GND B0 B1 B2 B3 B4 B5 B6 B7 18 17 16 15 14 13 12 11 20 10 A1 RD LCD_E VCC D0 D1 D2 D3 D4 D5 D6 D7 RD /SDATA 0.1u C242 18 17 16 15 14 13 12 11 D0 D1 D2 D3 D4 D5 D6 D7 C238 0.1u CLK VCC CLR DGND 11 1 /STB /RESET 74HC273 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 VCC GND B0 B1 B2 B3 B4 B5 B6 B7 3 4 7 8 13 14 17 18 U21 74LS245 A0 A1 A2 A3 A4 A5 A6 A7 U53 2 3 4 5 6 7 8 9 D0 D2 D4 D6 D7 D5 D3 D1 /LIM D0 D1 D2 D3 D4 D5 D6 D7 19 1 2 3 4 5 6 7 8 9 19 1 2 3 4 5 6 7 8 9 19 1 2 3 4 5 6 7 8 9 20 10 2 5 6 9 12 15 16 19 20 10 18 17 16 15 14 13 12 11 1 2 3 4 4 3 2 1 4 3 2 1 8 7 6 5 RA29 1 2 3 4 1 2 3 4 8 7 6 5 5 6 7 8 C195 Not use ZBOOT YBOOT XBOOT SBOOT C202 Not use 10 9 8 7 6 C196 Not use LD4 LD5 LD6 LD7 C197 Not use LD0 LD1 LD2 LD3 C204 Not use C203 Not use RS RDA LCD_EA R10 10k VCC SD[0..7] LCD JOG A JOG B Z0_EN Z0_Hit C214 C216 C213 C215 1000p 1000p 1000p 1000p EXBA10E103J RA28 C198 C199 C200 C201 Not use Not use Not use Not use R246 BK2125 HS601 R244 BK2125 HS601 SW_DIP4 8 7 6 5 8 7 6 5 C194 Not use EXBS8V330J 1 2 3 4 5 6 7 8 EXBS8V330J RA30 8 7 6 5 5 6 7 8 RA26 EXBS8V330J 5 6 7 8 5 6 7 8 H8RES SOL_POW SOL_RST EXBS8V330J SW2 C244 0.1u +12V VCC 4 3 2 1 RA25 EXBS8V330J C208 C211 2200p 2200p C210 C212 2200p 2200p RA31 4 4 5 3 3 6 2 2 7 1 1 8 R245 BK2125 HS601 1 2 3 4 C241 0.1u SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 VCC VCC 4 3 2 1 1 2 3 4 5 C218 1000p R11 10k ZLIMIT LCD D[0..7] C14 1000p C217 C15 1000p 1000p TP33 TP VCC TXDB RXDB TXDA RXDA /DSRA /DTRA /RTSA /CRD STB ACK /BUSY D0 D1 D2 D3 D4 D5 D6 D7 RS RDA LCD_EA LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 /PD0 /PD1 /PD2 /PD3 /PS0 /PS1 /PS2 /PS3 BUZZER R251 R252 R224 R223 Y LIMIT X LIMIT VCC 33 33 100 100 IL-FPC-25ST-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CN35 B32B-PHDSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CN13 53014-03 1 2 3 CN21 53014-02 1 2 CN20 + - 6 CLK D 5 3 2 C76 0.1u xytoh8 xytosh zstoh8 zstosh SD[0..7] /MTRRST PWM Not use 7 U23B 6 /Q Not use U22A 5 Q VCC 4 VCC 14 VCC DGND 7 SD CD 1 TP38 TP 11 1 3 4 7 8 13 14 17 18 C94 47p 11 1 3 4 7 8 13 14 17 18 C93 47p D CLK 12 11 VCC SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 U22B Not use 8 9 Not use R194 74HC273 CLK VCC CLR DGND D1 D2 D3 D4 D5 D6 D7 D8 U18 zstoh8 74HC273 Q Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 CLK VCC CLR DGND D1 D2 D3 D4 D5 D6 D7 D8 U17 xytoh8 /Q 10 SD CD 13 20 R198 Not use + C164 Not use C90 0.1u 2 ToH8Z0 5 ToH8Z1 6 ToH8Z2 9 ToH8Z3 12 ToH8S0 15 ToH8S1 16 ToH8S2 19 ToH8S3 VCC 20 10 C89 0.1u 2 ToH8X0 5 ToH8X1 6 ToH8X2 9 ToH8X3 12 ToH8Y0 15 ToH8Y1 16 ToH8Y2 19 ToH8Y3 VCC 20 10 /E1 /E2 VCC DGND 20 10 U46 /E1 /E2 D1 D2 D3 D4 D5 D6 D7 D8 - + 1 19 2 3 4 5 6 7 8 9 1 19 2 3 4 5 6 7 8 9 1 ToSHS3 ToSHZ0 ToSHS2 ToSHZ1 ToSHS1 ToSHZ2 ToSHS0 ToSHZ3 ToSHY3 ToSHX0 ToSHY2 ToSHX1 ToSHY1 ToSHX2 ToSHY0 ToSHX3 Not use U23A Not use R199 PIEZO_A/D R201 Not use 2 3 VCC 74ALS541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 zstosh U45 D1 D2 D3 D4 D5 D6 D7 D8 74ALS541 VCC DGND 20 10 C91 0.1u Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 xytosh 18 17 16 15 14 13 12 11 R200 Not use C92 0.1u SD7 SD0 SD6 SD1 SD5 SD2 SD4 SD3 VCC SD7 SD0 SD6 SD1 SD5 SD2 SD4 SD3 VCC 8 C19 Not use TP14 TP Not use R13 R21 Not use C57 Not use IOZS IOXY R25 Not use 2 4 C205 C207 2200p 2200p C206 C209 2200p 2200p PWM_OUT R70 Not use PIEZO_IN Not use R69 VCC Not use 1 2 3 4 5 CN3 2 Electrical Section Main Board _ 7/7 Circuit Diagram _ Connectors 2 Electrical Section 2-3 ROTARY BOARD Rotary Board _ Component Diagram _ Component Side 53014- 10 V470 53014- 11 A A 223 53014- 12 47uF/ 16V DTC114EK PST572 473 1uF/ 50V 103 103 104 223 104 223 No t use 223 7 4HC 1 4 223 7 4HC 0 7 SN751177NS 223 223 104 5 5 6 6 - 0 4A DTA114EK 104 7 4HC 1 4 472 103 0 .1 2W FS10AS D2FL20U FS10AS 0 .1 2W FS10AS D2FL20U 0 .1 2W 104 104 53014- 08 330 V103 123 152 V103 2 V470 103 7 4LS 1 4 FS10AS FS10AS 101 101 101 0 .1 2W 104 DTC114EK SEL- 6414E 391 V103 122 DA114 103 331 331 331 HD 6 4 3 3 0 4 7 ispLS I1016E- 80LT D2FL20U 7 4LS 1 4 IR2112 D2FL20U DA114 100 104 0 .1 2W D2FL20U FS10AS DA114 100 104 101 D2FL20U 102 152 273 IR2112 101 101 IR2112 104 1 6MH z EXBA10E561J 104 104 122 122 D1FL20U 104 102 220uF/ 63V AN7805 DA114 100 104 220uF/ 63V D1FL20U AN7815 471 10uF/ 16V 392 273 152 102 273 0 .1 2W B2P-VH 102 1/ 4 W 273 102 1/ 4 W HEAT- S INK ,PUE16- 30 4700uF/ 63V 273 152 102 273 104 HEAT- S INK ,PUE16- 30 HA17431 B 10B - PH- K- S 21 104 22 102 1/ 4W 102 1/ 4W 102 1/ 4W 102 1/ 4W 102 1/ 4W 223 104 104 104 102 1/ 4W 223 104 102 1/ 4W 223 102 1/ 4W 104 104 104 104 104 104 104 104 104 BK2125HS601 102 102 102 104 105 0 223 223 223 2 102 1/ 4W 104 102 102 102 104 104 100 100 102 102 2 Electrical Section Rotary Board _ Component Diagram _ Soldering Side BA10324A 1 2 3 4 5 6 7 8 9 10 11 U=C1 W=C2 V=C3 A B 53014-11 CN5 VCC 53014-10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 4 3 2 1 RA3 VCC 9 VCC 7 8 13 12 U2F 74LS14 11 5 1 5 U1C 1 3 U2B VCC 74LS14 U1F 12 U2E 10 U1G 74LS14 2 7 VCC 14 H8toSH DGND 74LS14 6 U2A 74LS14 U2C 74LS14 4 74HC07 U18B 11 3 U1D APHB 74LS14 4 9 6 74LS14 R73 10k VCC U1E 8 74LS14 4 U1B 74LS14 C8 1000p APHA 3 2 U1A 74LS14 C6 C7 C1 C2 1000p1000p 1000p 1000p C39 C40 C41 1000p 1000p 1000p VCC 14 5 6 7 8 U2D 74LS14 74LS14 DGND 13 5 6 7 8 EXBS8V470J U2G 4 3 2 1 10 9 8 7 6 RA1 EXBS8V470J 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8 RA6 EXBA10E561J 10 TXD0 TXD1 RXD0 RXD1 SCK0/P94 SCK1/P95 P40 P41 P42 P43 P44 P45 P46 P47 12 13 14 15 16 17 18 19 20 21 23 24 25 26 ACOUNTER0 ACOUNTER1 ACOUNTER2 ACOUNTER3 ACOUNTER4 ACOUNTER5 ACOUNTER6 ACOUNTER7 BCLK HANDSHAKE SHtoH8 BH8toYH8 10k P66 P65 P64 P63 PB6/DREQ0 PB7/DREQ1 R3 72 71 70 69 P82 P83 P84 8 9 VCC YH8toBH8 74LS14 89 90 91 100 99 98 97 TP7 TIOCA2/TP6 TP5 TP4 CN2 VCC VCC 96 95 94 93 TCLKD TCLKC TCLKB TCLKA P30 P31 P32 P33 P34 P35 P36 P37 C32 0.022u 0.1u C30 R36 330 VCC 27 28 29 30 31 32 33 34 1.2k R27 L1 0 C10 0.1u VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 1 HIN LIN SD 12 14 13 BA10324A 27k R25 IR2112S VDD U8 11 VCC BSD 35 68 1 76 77 VCC VCC VCC AVCC VREF C3 1.0u TP2 TP1 R33 10k 3 TP3 TP +10V C38 0.1u 0.1u Text 75 74 73 56 55 54 53 MD2 MD1 MD0 P53 P52 P51 P50 Q9 BA10324A 7 R23 100 C29 FS10AS 0.1u R54 0.1 2W D5 D2FL20U U9B 6 5 C37 0.1u D6 D2FL20U R55 0.1 2W Q10 16MCLK 16MHz C5 10p Y1 R24 1k/0.25W C33 0.022u R21 1k/0.25W CPU ID number of A axis is 3 CPU ID number of X axis is 7 CPU ID number of Y axis is 2 CPU ID number of Z axis is 1 CPU ID number of S axis is 4 CPU ID number of SH is 0 FL1 /MTRRST BK2125HS601 /BUPWM BUPWM /BVPWM /BWPWM BVPWM BWPWM R29 1k/0.25W R28 1k/0.25W VB C34 0.1u R56 1k/0.25W VCC VCC RA2 EXBS8V103J VCC H8/3048-100B 67 66 64 63 62 61 60 59 58 P62 P61 P60 NMI RES STBY CLKOUT 10 RESO XTAL EXTAL 2 3 4 5 6 7 TIOCA3 TIOCB3 TIOCA4 TIOCB4 TOCXA4 TOCXB4 U5 /Int4kHz R34 10k VCC VB 0.1u R22 100 FS10AS +15V C28 C31 0.1u +15V R2 390 D11 R20 10 R30 1.5k C35 +24V 27k R26 C27 0.1u R38 1k 2 COM U9A 2 3 6 VS 1 8 HO LO 7 VB DA114 VCC LED1 SEL-6414E VCC VSS VSS VSS VSS VSS VSS AVSS 11 22 65 92 57 44 86 P10 P11 P12 P13 P14 P15 P16 P17 36 37 38 39 40 41 42 43 88 87 VCC + 11 85 84 83 82 81 80 79 78 DA1 DA0 AN5 AN4 AN3 AN2 AN1 AN0 1 2 3 4 C36 0.1u C4 10p BBOOT D12 DA114 R1 10k VCC DTC114EK Q1 2 3 1 IRQ1 IRQ0 P20 P21 P22 P23 P24 P25 P26 P27 45 46 47 48 49 50 51 52 8 7 6 5 8 7 6 5 1 2 3 4 - + BWCRNT - BWPWM /BWPWM BSD 4 C16 VCC 0.022u C22 0.022u C24 0.1u 0.1u C14 VCC VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 1.2k R19 R35 330 HIN LIN SD VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 8 R9 2 COM 12 6 BA10324A 27k 27k R18 10 U9C 9 2 R17 1 LO COM 3 VS VCC 8 VB HO 7 C19 0.1u DA114 C21 0.1u 100 R15 100 R51 0.1 2W FS10AS FS10AS Q7 Q8 D2 D1 D2FL20U D2FL20U D4 D3 D2FL20U D2FL20U R52 0.1 2W VB Q6 0.1u R48 0.1 2W FS10AS C20 C23 0.1u R14 R31 1.5k +10V 1k R12 10 D10 Q5 R49 0.1 2W VB 0.1u FS10AS 1.5k +15V +10V R32 R39 1k +15V R37 27k R10 100 R7 100 C13 0.1u +15V R6 C12 C15 0.1u +15V D9 R4 10 U9D 13 BA10324A 27k 1 3 6 VCC VS 7 8 VB HO C11 0.1u DA114 LO 14 IR2112S VDD 12 14 13 U7 11 R40 330 1.2k R11 HIN LIN SD IR2112S VDD 12 14 13 U6 11 BVPWM /BVPWM BSD + BUCRNT - BUCRNT BVCRNT BWCRNT BAD + BUPWM /BUPWM BSD - BPHA BPHB BU BV /BCW BW /BCCW /MTRERR B_Cancel BZ0 C9 BSD 0.1u C25 0.022u R13 1k/0.25W C26 0.1u R16 1k/0.25W R53 1k/0.25W C18 0.1u R50 1k/0.25W R8 1k/0.25W C17 0.022u R5 1k/0.25W 5566-04A 1 3 2 4 CN1 2 Electrical Section Rotary Board _ 1/2 Circuit Diagram 2 BVCRNT BAD 23 53014-12 1 2 3 4 5 6 7 8 9 10 11 12 2A 2 1 B2P-VH CN8 C53 0.1u VCC 3 1 Int4kHz used by SH GND VCC U14 PST572 R60 22k 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 C49 0.1u +24V TP4 TP OUT 2 1 11 + C50 0.1u R72 1k R71 3.9k 470 R59 1 74HC14 U4E 4.7k R47 1 REF C54 47uF/16V 10 /Int4kHz VI C57 220uF/50V VO VI 74HC14 U4D 8 5 + VCC C51 0.1u C58 10uF/16V BBOOT 74HC14 U4C Jumper short = Boot mode of H8 J1 JP3 +10V 1 3 + 1 R67 22k VCC 74HC07 U18A HC type is desirable. 2 R64 22k VCC 6 5 10 11 2Y 2Z VCC GND /MTRRST R44 C46 0.1u 22k HANDSHAKE H8toSH /MTRERR SHtoH8 VCC 16 8 6 7 2 1 1A 1B 2A 2B 14 13 1Y 1Z SN751177NS DE /RE 2R 2D 1R 1D U13 High output when N.C. VCC 12 DTA114EK 4 2 Q12 9 3 15 Because /RESET voltage of H8 requires more than 4.5V DTC114EK 9 C59 220uF/50V VO 3 Q4 U17 HA17431 +2 D1FL20U U16 AN7805 7 VCC 14 11 12 BCLK BH8toYH8 YH8toBH8 D1FL20U U15 AN7815 +15V 74HC14 DGND VCC U4G 12 74LS14 U3F 8 4 D8 3 13 74LS14 U3D 74LS14 U3B 74HC14 U4F C55 1uF/50V 13 9 3 C52 0.012u R68 1.5k 6 2 D7 VB + R69 47K + C56 4700uF/63V R70 33 7 VCC 14 10 74LS14 VCC 74HC14 DGND VCC U3G 74LS14 U3A U3C 74LS14 U3E 5 1 2 RA4 EXBS8V103J GND 2 3 1 1 3 CN7 VCC 3 K A 2 GND 2 R45 22k C48 0.1u 1 2 3 4 5 6 7 8 CN6 53014-08 +24V VCC 0.1u ISPCLK ISPMODE ISPDO ISPDI /ISPEN /MTRRST B10B-PH-K-S 1 2 3 4 5 6 7 8 9 10 CN4 VCC C42 SDO SDI /ISPEN MODE SCLK RA5 EXBS8V103J /SYS_RES CLK0 5 16MCLK 18 8 7 30 27 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 9 10 11 12 13 14 15 16 BV /BCW /BCCW BSD BZ0 B_Cancel 31 32 33 34 35 36 37 38 40 41 42 43 44 I/O16 I/O17 I/O18 I/O19 I/O20 I/O21 I/O22 I/O23 IN3 I/O24 I/O25 I/O26 I/O27 4 2 ACOUNTER0 ACOUNTER1 ACOUNTER2 ACOUNTER3 ACOUNTER4 ACOUNTER5 ACOUNTER6 ACOUNTER7 74HC14 74HC14 U4B U4A /MTRERR APHA APHB U11 ispLSI1016-80LT 19 20 21 22 23 24 25 26 I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 C43 0.1u 3 12 C44 0.1u 1 10 8 6 VCC 29 I/O28 I/O29 I/O30 I/O31 7 VCC 14 74HC07 74HC07 U18F 74HC07 U18E 74HC07 U18D U18C 1 2 3 4 74HC07 DGND VCC U18G 13 11 9 5 BPHA BPHB BU BW 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 6 28 GND GND 24 VCC VCC 2 17 39 R61 22k R62 VCC 22k R63 Not use 2 Electrical Section Rotary Board _ 2/2 Circuit Diagram CN5 R200 Q37 D71 R202 R203 C159 C76 C157 CN6 C158 D3 CN3 D2 CN1 ABT245 D72 PANEL JUNCTION R201 CN2 U1 D1 D81 RA27 RA20 RA19 RA18 LS14 U10 LS245 U50 I/F BOARD TRANS 1 CN27 R1 TRANS 2 C188 DS14C238WM U57 CN11 C187 7504651000-00 4/6 TRANS 3 TRANS 4 7504651000-00 6/6 LS373 U55 R2 TRANSFORMER BOARD BREAK 7504651000-00 5/6 C186 C185 CN23 C248 R237 CN26 C161 Q1 CN3 BZ1 SA1 INTERFACE BOARD CN2 7504651000-00 3/6 PT1 PANEL JUNCTION BOARD C169 AJW2213 C162 7504651000-00 2/6 RL2 CN4 CN1 C160 C168 C167 R1 R184 R185 R186 R187 R188 R189 R194 R195 R196 R193 R192 R191 R190 SPINDLE BRAKE BOARD CN4 TRANS SPINDLE BOARD 2 Electrical Section 2-4 OTHER CIRCUIT BOARD Other Circuit Board _ Circuit Diagram CN37 2 R236 R238 R239 R242 R241 R240 25 2 Electrical Section Other Circuit Board _ Component Diagram _ Soldering Side C171 C170 C1 FL11 FL10 FL9 FL8 FL7 FL6 FL5 FL4 FL3 FL2 FL1 26 C228 INTERFACE BOARD C229 TRANSOFRMER BOARD BRAKE BOARD SPINDLE BOARD C172 PANEL JUNCTION BOARD 2 C230 + /SSD VCC +15V 2 R195 1k R202 1.5k SP R194 1k R189 5.6k 53014-02 1 2 CN1 R190 5.6k R188 5.6k BRAKE RELAY R201 68k 1W R196 1k VCC Q37 DTD113EK D71 D1FL20U R191 5.6k R187 5.6k R192 5.6k R186 5.6k R185 5.6k R193 5.6k VCC R184 5.6k +15V R1 5.6k B32B-PHDSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CN2 VDD RS RDA LCD_EA LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 /PD0 /PD1 /PD2 /PD3 /PS0 /PS1 /PS2 /PS3 BUZZER JOG A JOG B Z0_EN Z0_Hit VDD 19 1 2 3 4 5 6 7 8 9 74HC245 E DIR A0 A1 A2 A3 A4 A5 A6 A7 U1 VCC GND B0 B1 B2 B3 B4 B5 B6 B7 20 10 18 17 16 15 14 13 12 11 C1 0.1u VDD BUZZER D2 ZD4.7 JOG A JOG B LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 /PD0 /PD1 /PD2 /PD3 /PS0 /PS1 /PS2 /PS3 2 D3 ZD4.7 VDD VCC Q1 DTD113EK VDD Z0_Hit Z0_EN 2 1 100uF/50V MEB-12C-5 BZ1 53014-04 1 2 3 4 CN3 + C167 100uF/50V +15V + C168 IL-FPC-25ST-N 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN1 C76 0.1u + C159 10uF/35V + C158 10uF/35V C171 1uF/25V C172 1uF/25V + C157 10uF/35V PANEL JUNCTION BOARD B20B-PHDSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN5 C160 10uF/35V R200 10 SPIN3 3 1 C170 1uF/25V 3 1 DF10-26S-2DSA(59) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 CN6 SGND D1FS4 5 4 3 2 1 40 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CN26 56364-060-BXE CN27 R241 3.3K R240 3.3K R239 3.3K R242 3.3k /STB BUSY /ACK C161 470pF/3kV 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 DTRA DSRA /CTS /RXDA /RXDB RTSA /TXDB /TXDA R238 R237 R236 1K 1K 1K FL2 FL4 FL6 FL8 FL10 DBLC-J25SAF-20L9 VCC D81 MOTOR OUT B5P-VH CN4 38 39 37 36 35 34 FL1 FL3 FL5 FL7 FL9 FL11 B3P-VH 32 33 CN3 AC 100V IN 3 2 1 SA1 Not use 31 MDF83-10S-5.08DSA CN2 1 2 3 4 5 + 10 9 8 7 6 5 6 7 8 C187 1.0u C188 1.0u EXBS8V330J D72 D1FL20U R203 8.2k 3W SGND 8 1 5 6 7 8 2 7 1 3 24 23 20 16 14 T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN C2- C2+ C113 C1+ 12 C230 0.1u 2 4 EXBS8V330J 4 5 3 6 2 7 1 8 RA19 EXBS8V330J 4 3 2 1 RA18 10 4 3 2 1 CD4 CD5 CD6 CD7 4 5 3 6 2 7 1 8 4 3 2 1 4 3 2 1 COIL2 COIL1 74LS14 15 5 6 18 4 19 22 21 17 T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT DS14C238WM U57 11 V- 1 V+ 74LS14 6 C228 0.1u VCC GND 20 10 E DIR A0 A1 A2 A3 A4 A5 A6 A7 C186 1.0u C185 1.0u 19 1 U50 2 3 4 5 6 7 8 9 TXDA RXDA /RTSA RXDB /DTRA /DSRA TXDB 74LS245 B0 B1 B2 B3 B4 B5 B6 B7 18 17 16 15 14 13 12 11 U10B 74LS14 3 VCC U10C U10A VCC 5 5 6 7 8 5 6 7 8 74LS14 DGND VCC U10G OE LE 1 11 1 2 3 4 5 6 7 8 CN37 13 11 9 74LS14 U10F 74LS14 U10E 74LS14 U10D D1 D1FS4 8P-SAN 7 14 VCC Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 VCC DGND 74LS373 D0 D1 D2 D3 D4 D5 D6 D7 U55 3 4 7 8 13 14 17 18 12 10 8 20 10 2 5 6 9 12 15 16 19 1 2 3 4 5 C229 0.1u OUTPUT:30V 0.5A TCS7587 1 2 3 4 5 6 7 8 CN23 VCC B5P-VH CN4 + TXDB RXDB TXDA RXDA /DSRA /DTRA /RTSA /CRD STB ACK /BUSY D0 D1 D2 D3 D4 D5 D6 D7 C248 220uF/16V VCC R2 7.5 5W R1 7.5 5W TRANSFORMER BRAKE BOARD BOARD INTERFACE BOARD CD0 CD1 CD2 CD3 RA20 N.O. COM RL2 AJW2213 RUSH CURRENT C169 470uF/250V SP 4 SGND EXBA10E103J RA27 C162 470pF/3kV 16 PT1 6 9 VCC DGND IL-FPC-25ST-N 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN11 Other Circuit Board _ Circuit Diagram 8 SPINDLE BOARD 2 Electrical Section 27 2 3. Replacement of Main Parts 3 Replacement of Main Parts 3-1 SPINDLE MOTOR _ REPLACEMENT (Referencial Time : 20 min.) 1 Take off the SPINDLE MOTOR COVER. (W SEMS M3x8BC/5pcs.) SPINDLE MOTOR COVER Screw 3 2 Take off the MOTOR PULLEY COVER together with the Screw SPINDLE COVER after disconnecting the cable from the SPINDLECOVERSENSOR. (W SEMS M3x8BC/4pcs.) Screw MOTOR PULLEY COVER SPINDLE COVER 3 Disconnect the wires with Black and White Connectors from STAY the SPINDLE MOTOR and remove the STAY. (W SEMS M3x8BC/3pcs.) Screw 4 Loosen the screws fixing the MOTER and the screw on the left side of the MOTOR to loosen the belt tension. Then, remove the SPINDLE BELT and the MOTOR PULLEY. (SET SCREW WPOINT M4x8BC/1pce.) SPINDLE BELT MOTOR PULLEY 28 3. Replacement of Main Parts 5 Take off the SPINDLE MOTOR from the machine. (CAP SCREW M5x12BC/4pcs.) SPINDLE MOTOR Screw It is not necessary to remove the SPINDLE MOTOR SLIDER. 3 6 Fix the new SPINDLE MOTOR. (CAP SCREW M5x12BC/4pcs.) Screw 7 Fix the MOTOR PULLEY by aligning the top end of the MOTOR SHAFT to the bottom surface of the PULLEY. (SET SCREW WPOINT M4x8BC/1pce.) MOTOR PULLEY MOTOR SHAFT 8 Perform the following adjustments. 1. SPINDLE BELT TENSION ADJUSTMENT (when using the High Torque Spindle) 2. SPINDLE MOTOR REVOLUTION TIME RESET 29 3. Replacement of Main Parts 3-2 X BALL THREAD _ REPLACEMENT (Referencial Time : 45 min.) 1 Move the Z UNIT to the center and take off the X Z UNIT BELLOWS COVER. (Inner side : WSEMS M3x8BC/6pcs.) (Outer side : BIND M4x4BC/6pcs.) BELLOWS COVER 3 2 Detach the FLEXIBLE TUBE from the CLAMP and take off the TOP COVER by sliding it to the left. (WSEMS M3x8BC/12pcs.) TOP COVER CLAMP 3 Take off the SIDE COVER. (1) (CAP SCREW M4x8BC with WASHER/8pcs.) (2) (WSEMS M3x8BC/4pcs.) (REAR VIEW) LEFT SIDE COVER RIGHT SIDE COVER (2) Screw AC IN (2) Screw (1) Screw (1) Screw 4 Disconnect the wires with Black and White connectors from the X MOTOR. Connector (LEFT SIDE VIEW) 30 3. Replacement of Main Parts 5 Remove the screws for fixing the X MOTOR. (CAP SCREW M4x15BC/3pcs.) X MOTOR Screw (LEFT SIDE VIEW) 6 Loosen the 1 screw at the right side of the COUPLING and X LIMIT CABLE COUPLING take off the X MOTOR together with the COUPLING. Then, disconnect the X LIMIT CABLE to take off the MOTOR. (CAP SCREW M1.5x6BC/1pce.) X MOTOR 7 Hold the D-Cut part of the X BALL THREAD with a 10mm Spanner and remove the FINE U-NUT using the FINE U-NUT TOOL (ST-039). FINE U-NUT TOOL (ST-039) Screw X BALL THREAD 8 Remove the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) Screw HOUSING SUPPORT 31 3 3. Replacement of Main Parts 9 Move the Z BASE ASSEMBLY to the left and remove the X X BALL THREAD Screw BALL THREAD by moving it once to the arrow. (CAP SCREW M4x20BC/4pcs.) 3 Screw Z BASE ASSEMBLY 10 Fix the new X BALL THREAD temporally with screws shown X BALL THREAD Screw in the right figure in a reverse order of 9 . (CAP SCREW M4x20BC/4pcs.) Z BASE ASSEMBLY Screw 11 Fix the HOUSING SUPPORT temporally. (CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT 12 Hold the D-cut part of the X BALL THREAD with a 10mm Spanner and tighten the FINE U-NUT with a FINE U-NUT TOOL (ST-039). Be careful not to make scratches on the X BALL THREAD. 32 FINE U-NUT TOOL (ST-039) Screw X BALL THREAD 3. Replacement of Main Parts 13 Move the Z BASE ASSEMBLY to the right end and then, tighten the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) Z BASE ASSEMBLY Screw 3 HOUSING SUPPORT 14 Move the Z BASE ASSEMBLY to the left end and tighten Z BASE ASSEMBLY (1) Loosen the screws for the BALL THREAD. Then, loosen the screws for the HOUSING SUPPORT. (1) (CAP SCREW M4x20BC/4pcs.) (2) (CAP SCREW M3x6BC/3pcs.) (2) Loosen (1) Loosen HOUSING SUPPORT 15 Move the Z BASE ASSEMBLY again to the right end and tighten the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) Z BASE ASSEMBLY Screw HOUSING SUPPORT 16 Connect the X LIMIT CABLE and fix the X MOTOR to the X LIMIT CABLE COUPLING BASE together with the COUPLING. Be careful not to pinch the X LIMIT CABLE with a X MOTOR. X MOTOR BASE 33 3. Replacement of Main Parts 17 Tighten the screws for the X MOTOR. (LEFT SIDE VIEW) (CAP SCREW M4x15BC/3pcs.) X MOTOR Screw 3 18 Tighten the screw for the COUPLING. COUPLING (CAP SCREW M1.5x6BC/1pce.) Screw 19 Connect the wires with Black and White connectors from the X MOTOR. Connector (LEFT SIDE VIEW) 20 Turn on the power while pressing the [ ], [ ] and [ ] [ ],[ ],[ ] + POWER ON keys to enter the SERVICE MODE. Select the [ORIGIN SET] menu to setup the origin. ENTER SERVICE MODE Check Mode ORIGIN SET SPINDLE TIME [ENTER] NOW SEARCHING ORIGIN Just a Moment Please 34 3. Replacement of Main Parts 21 Select [X-Axis] in the [LOAD] menu and change the parameter to [150]. Then, press the [ENTER] key. Check and make sure that the X-Axis moves to the right end from the left end. Check Mode LOAD GAIN [ENTER] Select Motor X-Axis Y-Axis [ENTER] X-LOAD Start ENTER 150 Stop EXIT 3 [ENTER] 22 Change the parameter to [-150] and press the [ENTER] key. Check and make sure that the X-Axis moves to the left end from the right end. If the X-Axis stops moving before reaching to each end, loosen the screws for fixing the X BALL THREAD and the HOUSING SUPPORT and perform 13 to 15 again. X-LOAD Start ENTER -150 Stop EXIT [ENTER] 35 3. Replacement of Main Parts 3-3 Y BALL THREAD _ REPLACEMENT (Referencial Time : 30 min.) 1 Move the T SLOT TABLE to the front and take it off from the machine. (CAP SCREW M6x50/6pcs.) 3 T SLOT TABLE 2 Take off the Y AXIS COVER. (PLAPOINTSCREW4x6BK/4pcs.) Y AXIS COVER 3 Take off the REAR COVER together with the Y BELLOWS COVER and DUST STAY. (REAR COVER:CAP SCREW M4x8BC with WSHER/4pcs.) (YBELLOWSCOVER:BINDM4x8BC/4pcs.) DUST STAY REAR COVER Y BELLOWS COVER 4 Take off the screws for the Y MOTOR. (CAP SCREW M4x15BC/3pcs.) Y MOTOR Screw (REAR VIEW) 36 3. Replacement of Main Parts 5 Loosen the screw of the COUPLING at the BALL THREAD Y MOTOR COUPLING side and take off the Y MOTOR together with a COUPLING. (CAP SCREW M1.5x6BC/1pce.) 3 Screw Spanner 6 Hold the D-cut part of the Y BALL THREAD with a 10mm Spanner and take off the FINE U-NUT with a FINE U-NUT TOOL(ST-039). FINE U-NUT TOOL (ST-039) Y BALL THREAD 7 Take off the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT 8 Take off the Y BALL THREAD by moving it once to the Screw (FRONT VIEW) Y BALL THREAD front. (CAP SCREW M4x20BC/4pcs.) Screw Screw (FRONT VIEW) 37 3. Replacement of Main Parts 9 Fix the Y BALL THREAD temporally in a reverse order of 8. (CAP SCREW M4x20BC/4pcs.) Screw Screw 3 (FRONT VIEW) Y BALL THREAD 10 Fix the HOUSING SUPPORT temporally. (CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT (FRONT VIEW) Screw 11 Hold the D-cut part of the Y BALL THREAD with a 10mm Spanner spanner and tighten the FINE U-NUT with a FINE U-NUT TOOL (ST-039). Be careful not to make scratches on the Y BALL THREAD. FINE U-NUT TOOL (ST-039) Y BALL THREAD 12 Move the Y SLIDER ASSEMBLY to the front and tighten Y SLIDER ASSEMBLY the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT 38 Screw (FRONT VIEW) 3. Replacement of Main Parts 13 Move the Y SLIDER ASSEMBLY to the rear end and tighten Y SLIDER ASSEMBLY the screws for fixing the Y BALL THREAD and then loosen the screws for the HOUSING SUPPORT. (1) (CAP SCREW M4x20BC/4pcs.) (2) (CAP SCREW M3x6BC/3pcs.) (1) Loosen (1) Loosen Y BALL THREAD HOUSING SUPPORT 14 Move the Y SLIDER ASSEMBLY to the front again and (FRONT VIEW) (2) Loosen Y SLIDER ASSEMBLY then tighten the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT Screw 15 Fix the Y MOTOR together with a COUPLING to the (FRONT VIEW) COUPLING BASE. Y MOTOR 16 Tighten the screws for fixing the Y MOTOR. (CAP SCREW M4x15BC/3pcs.) BASE Y MOTOR Screw (REAR VIEW) 39 3 3. Replacement of Main Parts 17 Tighten the screw for the COUPLING at the BALL COUPLING THREAD side. (CAP SCREW M1.5x6BC/1pce.) 3 Screw 18 Fix the REAR COVER together with a DUST STAY and DUST STAY BELLOWS COVER. (REAR COVER : CAP SCREW M4x8BC with WASHER/4pcs.) (Y BELLOWS COVER : BIND M4x8BC/4pcs.) REAR COVER Y BELLOWS COVER 19 Turn on the power while pressing the [ ], [ ] and [ ] [ ],[ ],[ ] + POWER ON keys to enter the SERVICE MODE. Select [ORIGIN SET] menu and press the [ENTER] key to setup the origin. ENTER SERVICE MODE Check Mode ORIGIN SET SPINDLE TIME [ENTER] NOW SEARCHING ORIGIN Just a Moment Please 20 Select [Y-Axis] in the [LOAD] menu and change the parameter to [150]. Then, press the [ENTER] key. Check and make sure that the Y Axis moves to the front end from the rear end. Check Mode LOAD GAIN [ENTER] Select Motor Y-Axis Z-Axis [ENTER] Y-LOAD Start ENTER 150 Stop EXIT [ENTER] 40 3. Replacement of Main Parts 21 Change the parameter to [-150] and press the [ENTER] key. Make sure that the Y Axis moves to the rear end from the front end. If the Y Axis stops moving before reaching to each end, loosen the screws for fixing the Y BALL THREAD and the HOUSING SUPPORT and perform 12 to 14 again. Y-LOAD Start ENTER -150 Stop EXIT [ENTER] 3 41 3. Replacement of Main Parts 3-4 Z BALL THREAD _ REPLACEMENT (Referencial Time : 50 min.) 1 Move t the T SLOT TABLE to the front end. Z SLIDER 3 T SLOT TABLE 2 Take off the SPINDLE MOTOR COVER. (WSEMS M3x8BC/5pcs.) SPINDLE MOTOR COVER Screw 3 Disconnect the wire from the SPINDLE COVER SENSOR and Screw take off the MOTOR PULLEY COVER together with the SPINDLE COVER. (WSEMS M3x8BC/4pcs.) Screw MOTOR PULLEY COVER SPINDLECOVER 4 Disconnect the wires with Black and White connectors from the SPINDLE MOTOR and take off the STAY. (WSEMSM3x8BC/4pcs.) STAY Screw 42 3. Replacement of Main Parts 5 Loosen the screws fixing the MOTER and the screw on the left side of the MOTOR to loosen the belt tension. Then, remove the SPINDLE BELT and the MOTOR PULLEY. (SET SCREW WPOINT M4x8BC/1pce.) SPINDLEBELT 3 MOTOR PULLEY 6 Take off the SPINDLE MOTOR and the SPINDLE UNIT. (SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.) (High Speed Spindle : CAP SCREW M4x15FE-NI/4pcs.) (High Torque Spindle : CAP SCREW M4x25FE-NI/4pcs.) SPINDLEMOTOR Screw SPINDLEUNIT 7 Take off the Z SLIDE COVER, Z COVER and SPINDLE Z COVER Z SLIDE COVER MOTOR BASE. (Z SLIDE COVER : WSEMS M3x8BC/3pcs.) (Z COVER : WSEMS M3x8BC/13pcs.) (SPINDLE MOTOR BASE : CAP SCREW with WASHER M4x8BC/4pcs.) SPINDLE MOTOR BASE REVISED 1 8 Remove the screws for fixing the Z BELLOWS COVER to the Z SLIDER and take off the Z BOTTOM COVER together with the Z BELLOWS COVER. (Z BELLOWS COVER : BIND M4x8BC/2pcs.) (Z BOTTOM COVER : WSEMS M3x8BC/2pcs.) Z SLIDER Z BELLOWS COVER Z BOTTOM COVER 43 3. Replacement of Main Parts 9 Take off the Z BRAKE. (CAP SCREW M4x8BC with WASHER/2pcs.) Screw Z BRAKE 3 10 Remove the screws for fixing the Z COVER STAY so that the Z MOTOR can be removed easily. (WSEMS M3x8BC/2pcs.) Z COVER STAY Screw 11 Disconnect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW) Z MOTOR WIRE 12 Loosen the screw of the COUPLING at the BALL THREAD side and take off the Z MOTOR together with a COUPLING. (MOTOR : CAP SCREW M4x15BC /4pcs.) (COUPLING : CAP SCREW M1.5x6BC/1pce.) Z MOTOR PULLEY 44 COUPLING 3. Replacement of Main Parts 13 Hold the D-cut part of the Z BALL THREAD with a 8mm spanner and take off the FINE U-NUT with a FINE U-NUT TOOL (ST-039). FINE U-NUT TOOL (ST-039) Spanner Z BALL THREAD REVISED 1 14 Take off the HOUSING SUPPORT. (HOUSING SUPPORT : CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT REVISED 1 15 Move the Z SLIDER to the top and remove the 2 screws fixing Z SLIDER the Z BALL THREAD by approaching it from the bottom side of the Z SLIDER. (CAP SCREW M5x20BC/2pcs.) Hold with hand Z BALL THREAD REVISED 1 16 Hold the Z SLIDER with your hand and put the new Z Z SLIDER BALL THREAD from the bottom side of the Z SLIDER and fix the Z BALL THREAD temporarily. (CAP SCREW M5x20BC/2pcs.) Be careful not to make scratches on the Z BALL THREAD. Hold with hand Z BALL THREAD 45 3 3. Replacement of Main Parts REVISED 1 17 Fix the HOUSING SUPPORT temporarily. (HOUSING SUPPORT : CAP SCREW M3x6BC/3pcs.) 3 HOUSING SUPPORT 18 Hold the D-cut part of the Z BALL THREAD with a 8mm spanner and tighten the FINE U-NUT with a FINE U-NUT TOOL (ST-039). FINE U-NUT TOOL (ST-039) Be careful not to make scratches on the Z BALL THREAD. Z BALL THREAD Spanner 19 Move the Z SLIDER to the lowest position and tighten the screws for the HOUSING SUPPORT. Screw HOUSING SUPPORT 20 Move the Z SLIDER to the highest position and tighten the screws for the Z BALL THREAD and then, loosen the screws for the HOUSING SUPPORT. (1) Tighten REVISED 1 (2) Loosen 46 3. Replacement of Main Parts 21 Move the Z SLIDER again to the lowest position and tighten the screws for the HOUSING SUPPORT. Screw 22 Fix the Z MOTOR together with the PULLEY and the COUPLING. (MOTOR : CAP SCREW M4x15BC /4pcs.) 3 HOUSINGSUPPORT Z MOTOR PULLEY COUPLING 23 Tighten the screw for the COUPLING at the Z BALL THREAD side. (COUPLING : CAP SCREW M1.5x6BC/1pce.) PULLEY 24 COUPLING Fix the Z COVER STAY. Z COVER STAY Screw 47 3. Replacement of Main Parts 25 Fix the Z BRAKE. Screw Z BRAKE 3 26 Connect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW) Z MOTOR 27 Fix the SPINDLE MOTOR BASE to the Z SLIDER by pressing SPINDLE MOTOR BASE it downwards. (CAP SCREW M4x8BC WASHER/4pcs.) Z SLIDER Make sure that there is no gap between the Z SLIDER and the SPINDLE MOTOR BASE. Make sure there is no gap. 28 Fix the SPINDLE MOTOR and the MOTOR PULLEY. SPINDLEMOTOR (SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.) (MOTOR PULLEY : SET SCREW WPOINT M4x8BC/1pce.) MOTOR PULLEY 48 3. Replacement of Main Parts 29 Turn on the power while pressing the [ ], [ ] and [ ] keys to enter the SERVICE MODE. Select [ORIGIN SET] menu and press the [ENTER] key to setup the origin. [ ],[ ],[ ] + POWER ON ENTER SERVICE MODE Check Mode ORIGIN SET SPINDLE TIME [ENTER] NOW SEARCHING ORIGIN Just a Moment Please 30 Select [Z-Axis] in the [LOAD] menu and change the parameter to [-150]. Then, press the [ENTER] key. Check and make sure that the Z Axis moves to the lowest position from the highest position. Check Mode 3 LOAD GAIN [ENTER] Select Motor Z-Axis Spindle [ENTER] Z-LOAD Start ENTER -150 Stop EXIT [ENTER] 31 Change the parameter to [200] and press the [ENTER] key. Check and make sure that the Z AXIS moves to the highest position from the lowest position. If the Z AXIS stops moving, check and make sure that the Z BRAKE is not making contact with a PULLEY by performing the LOAD CHECK after removing it from the machine as 9 . If the Z BRAKE is making contact, perform the [4-5 Z AXIS BRAKEADJUSTMENT]. If not, loose the screws for the Z BALL THREAD and the REVISED 1 HOUSING SUPPORT and perform 19 to 21 again. 32 Z-LOAD Start ENTER 200 Stop EXIT [ENTER] In case of using the HIGH TORQUE SPINDLE, adjust the SPINDLE MOTOR BASE SPINDLE POSITION. Put the scale on the center of the MOTOR PULLEY and measure the gap at A and B using the caliper. If the difference of A and B is more than 0.35mm, fix the SPINDLE MOTOR BASE again by returning to 27 . 50 Then, adjust the SPINDLE BELT TENSION. 100 A B MOTOR PULLEY 49 3. Replacement of Main Parts 3-5 X LM GUIDE _ REPLACEMENT (Referencial Time : 45 min.) NOTES 1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction and the side plane of the bottom part will be standard plane. Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE. STANDARD PLANE of LM GUIDE Top Side 3 Fixing LM GUIDE to the Machine Standard Plane of the machine. Standard Plane of the LM GUIDE Bottom Side Line Standard Plane 2. Width is different between top side and bottom side of the LM GUIDE. Standard Plane of the LM GUIDE Standard Plane of the machine. 1 Turn on the power and move the Z SLIDER to the highest position with cursor keys. Z SLIDER Make sure to turn off the power and disconnect the power cord after moving the Z SLIDER. 2 Take off the SPINDLE BELT and SPINDLE UNIT. (High Speed Spindle : CAP SCREW M4x15FE-NI/4pcs.) (High Torque Spindle : CAP SCREW M4x25FE-NI/4pcs.) SPINDLE BELT SPINDLE UNIT 50 3. Replacement of Main Parts 3 Take off the Z COVER. Z COVER (Z COVER : WSEMS M3x8BC/13pcs.) 3 4 Take off the X BELLOWS COVER. (Inner side : WSEMS M3x8BC/6pcs.) (Outer side : BIND M4x4BC/6pcs.) X BELLOWS COVER 5 Detach the FLEXIBLE TUBE from the CLAMP and take off the TOP COVER by sliding it to the left. (WSEMS : M3x8BC/12pcs.) TOP COVER CLAMP 6 Take off the SIDE COVER. (1) (CAP SCREW M4x8BC with WASHER/8pcs.) (2) (WSEMS M3x8BC/4pcs.) (REAR VIEW) (LEFT SIDE COVER) (RIGHT SIDE COVER) (2) Screw AC IN (2) Screw (1) Screw (1) Screw 51 3. Replacement of Main Parts 7 Remove the screws at the bottom part of the Z BELLOWS COVER. Z BELLOWS COVER 3 8 Remove the screws for fixing the X BALL THREAD to the Z BASE ASSEMBLY Z BASE ASSEMBLY. (CAP SCREW M4x20/4pcs.) Screw X BALL THREAD 9 Loosen the screws for fixing the LM BLOCK to the Z BASE ASSEMBLY. Screw Z BASE ASSEMBLY LM GUIDE 10 [BOTTOM LM GUIDE REPLACEMENT] Remove the 8 screws fixing the Z BASE ASSEMBLY to the bottom LM BLOCK. Then, remove the screws for fixing the LM GUIDE and slide it out towards the right to remove it together with the LM BLOCK. (Z BASE TOP : CAP SCREW M4x8BC/4pcs.) (Z BASE BOTTOM : CAP SCREW M4x20BC/4pcs.) (LM GUIDE : CAP SCREW M4x15BC/12pcs.) Z BASE ASSEMBLY Bottom LM GUIDE M4x8 M4x20 52 3. Replacement of Main Parts 11 Fix the new LM GUIDE by pushing it downwards. Be careful with a direction of the LM GUIDE. Then, fix the Z BASE ASSEMBLY temporally to the LM BLOCK. (Z BASE TOP : CAP SCREW M4x8BC/4pcs.) (Z BASE BOTTOM : CAP SCREW M4x20/4pcs.) (LM GUIDE : CAP SCREW M4x15BC/12pcs.) Z BASE ASSEMBLY LM GUIDE M4x8 Do not fix the LM GUIDE to the Z BASE ASSEMBLY too tight. 3 M4x20 12 [TOP LM GUIDE REPLACEMENT] Remove the 4 screws fixing the Z BASE ASSEMBLY to the top LM BLOCK. Then, remove the screws for fixing the LM GUIDE and slide it out towards the right to remove it together with the LM BLOCK. (Z BASE TOP : CAP SCREW M4x20BC/2pcs.) (Z BASE BOTTOM : CAP SCREW M4x8BC/2pcs.) (LM GUIDE : CAP SCREW M4x15BC/12pcs.) Z BASE ASSEMBLY M4x20 LM GUIDE M4x8 13 Fix the new LM GUIDE by pushing it downwards. Be careful with a direction of the LM GUIDE. Then, fix the Z BASE ASSEMBLY temporally to the LM BLOCK. (Z BASE TOP : CAP SCREW M4x20BC/2pcs.) (Z BASE BOTTOM : CAP SCREW M4x8/2pcs.) (LM GUIDE : CAP SCREW M4x15BC/12pcs.) Z BASE ASSEMBLY M4x20 LM GUIDE Do not fix the LM GUIDE to the Z BASE ASSEMBLY too tight. M4x8 14 Tighten the screws for fixing the Z BASE ASSEMBLY to the LM BLOCK by pushing the Z BASE ASSEMBLY downwards. Z BASE ASSEMBLY LM GUIDE 53 3. Replacement of Main Parts REVISED 1 (2) Fix temporarily 15 Loosen the screws for the HOUSING SUPPORT, and then fix the screws for the X BALL THREAD temporarily. (1) (CAP SCREW M3x6BC/3pcs.) (2) (CAP SCREW M4x20BC/4pcs.) Z BALL THREAD (1) Loosen 3 (2) Fix temporarily HOUSING SUPPORT 16 Move the Z BASE ASSEMBLY to the right end and tighten the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) Z BASE ASSEMBLY Screw HOUSING SUPPORT 17 Move the Z BASE ASSEMBLY to the left end and tighten Z BASE ASSEMBLY (1) Tighten REVISED 1 the screws for the X BALL THREAD and then, loosen the screws for the HOUSING SUPPORT. (1) (CAP SCREW M4x20BC/4pcs.) (2) (CAP SCREW M3x6BC/3pcs.) (2) Loosen X BALL THREAD HOUSING SUPPORT 18 Move the Z BASE ASSEMBLY again to the right end and tighten the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) Z BASE ASSEMBLY Screw HOUSING SUPPORT 54 3. Replacement of Main Parts 19 Turn on the power while pressing the [ ], [ ] and [ ] [ ],[ ],[ ] + POWER ON keys to enter the SERVICE MODE. Select [ORIGIN SET] menu and press the [ENTER] key to setup the origin. ENTER SERVICE MODE Check Mode ORIGIN SET SPINDLE TIME [ENTER] NOW SEARCHING ORIGIN Just a Moment Please 20 Select [X-Axis] in the [LOAD] menu and change the parameter to [150]. Then, press the [ENTER] key. Check and make sure that the X Axis moves to the right end from the left end. Check Mode 3 LOAD GAIN [ENTER] Select Motor X-Axis Y-Axis [ENTER] X-LOAD Start ENTER 150 Stop EXIT [ENTER] 21 Change the parameter to [-150] and press the [ENTER] key. Check and make sure that the X AXIS moves to the left end from the right end. If the X AXIS stops moving, loosen the screws for the X BALL THREAD and the HOUSING SUPPORT and perform 16 to 18 again. X-LOAD Start ENTER -150 Stop EXIT [ENTER] 22 Adjust the SPINDLE BELT TENSION when using the HIGH TORQUE SPINDLE. 55 3. Replacement of Main Parts 3-6 Y LM GUIDE _ REPLACEMENT (Referencial Time : 30 min.) NOTES 1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction and the side plane of the bottom part will be standard plane. Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE. STANDARD PLANE of LM GUIDE Fixing LM GUIDE to the Machine Standard Plane of the machine. Top Side 3 Bottom Side Standard Plane Line 1 Move the T SLOT TABLE to the front and take it off from the machine. (CAP SCREW M6x50/6pcs.) T SLOT TABLE 2 Take off the Y COVER. (PLAPOINTSCREWM4x6BK/4pcs.) Y COVER 56 3. Replacement of Main Parts 3 Take off the REAR COVER together with the Y BELLOWS DUST STAY COVER and DUST STAY. (REAR COVER : CAP SCREW M4x8BC with WASHER/4pcs.) (Y BELLOWS COVER : BIND M4x8BC/4pcs.) REAR COVER Y BELLOWS COVER 3 4 Remove the screws fixing the Y BALL THREAD and the Y SLIDER ASSEMBLY and take off the FRONT Y BELLOWS COVER. (Y BALL THREAD : CAP SCREW M4x20BC) (Y BELLOWS COVER : BIND M4x4BC/4pcs.) Y SLIDER ASSEMBLY Screw Y BELLOWS COVER 5 [LEFT LM GUIDE REPLACEMENT] Remove the screws for fixing the Y SLIDER to the LEFT LM GUIDE and loosen the screws for the RIGHT LM GUIDE. (CAP SCREW M4x8BC/8pcs.) Remove 6 Lift up the Y SLIDER slightly with your hand and remove the LEFT LM GUIDE by sliding it towards the rear side. (CAP SCREW M4x15BC/11pcs.) Loosen Y SLIDER ASSEMBLY LEFT LM GUIDE Be careful not to make scratches on the Y BALL THREAD. LM BLOCK 57 3. Replacement of Main Parts 7 Lift up the Y SLIDER ASSEMBLY slightly and put the new LM GUIDE by sliding it from the rear side of the machine. Be careful with the direction of the LM GUIDE. Y SLIDER ASSEMBLY LM GUIDE Be careful not to make scratches on the Y BALL THREAD. 3 LM BLOCK 8 Tighten the screws for the LM GUIDE by pushing the LM LM GUIDE GUIDE towards the inner side. (CAP SCREW M4x15BC/11pcs.) 9 Tighten the screws shown in the right figure by pushing the Y SLIDER ASSEMBLY to the direction indicated by the arrow. (CAP SCREW M4x8BC/16pcs.) Screw Y SLIDER ASSEMBLY 10 [RIGHT LM GUIDE REPLACEMENT] Remove the screws for fixing the Y SLIDER to the RIGHT LM GUIDE and loosen the screws for the LEFT LM GUIDE. (CAP SCREW M4x8BC/8pcs.) Loosen 58 Remove 3. Replacement of Main Parts 11 Lift up the Y SLIDER slightly with your hand and remove the RIGHT LM GUIDE by sliding it towards the rear side. (CAP SCREW M4x15BC/11pcs.) Y SLIDER ASSEMBLY RIGHT LM GUIDE Be careful not to make scratches on the Y BALL THREAD. 3 LM BLOCK 12 Lift up the Y SLIDER ASSEMBLY slightly and put the new LM GUIDE by sliding it from the rear side of the machine. Be careful with the direction of the LM GUIDE. Y SLIDER ASSEMBLY RIGHT LM GUIDE Be careful not to make scratches on the Y BALL THREAD. LM BLOCK 13 Tighten the screws for the LM GUIDE by pushing the LM LM GUIDE GUIDE towards the inner side. (CAP SCREW M4x15BC/11pcs.) 14 Tighten the screws shown in the right figure by pushing the Y SLIDER ASSEMBLY to the direction indicated by the arrow. (CAP SCREW M4x8BC/16pcs.) Screw Y SLIDER ASSEMBLY 59 3. Replacement of Main Parts 15 Fix the REAR COVER together with a Y BELLOWS COVER and the DUST STAY. (REAR COVER : CAP SCREW M4x15BC/4pcs.) (Y BELLOWS COVER : BIND M4x8BC/4pcs.) DUST STAY REAR COVER Y BELLOWS COVER 3 16 Fix the FRONT Y BELLOWS COVER. (BIND M4x4BC/4pcs.) Y BELLOWS COVER 17 Loosen the screws for the HOUSING SUPPORT and then, Y SLIDER ASSEMBLY fix the Y BALL THREAD to the Y SLIDER ASSEMBLY temporally. (1) (CAP SCREW M3x6BC/3pcs.) (2) (CAP SCREW M4x20BC/4pcs.) REVISED 1 (2) Fix temporarily Y BALL THREAD (1) Loosen HOUSING SUPPORT 18 Move the Y SLIDER ASSEMBLY to the front and tighten Y SLIDER ASSEMBLY the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) HOUSING SUPPORT 60 Screw (FRONT VIEW) 3. Replacement of Main Parts 19 Move the Y SLIDER ASSEMBLY to the rear and tighten Y SLIDER ASSEMBLY the screws for the Y BALL THREAD. Then, loosen the screws for the HOUSING SUPPORT. (1) (CAP SCREW M4x20BC/4pcs.) (2) (CAP SCREW M3x6BC/3pcs.) (1) Tighten Y BALL THREAD HOUSING SUPPORT (FRONT VIEW) (2) Loosen 20 Move the Y SLIDER ASSEMBLY again to the front and Y SLIDER ASSEMBLY tighten the screws for the HOUSING SUPPORT. (CAP SCREW M3x6BC/3pcs.) Screw HOUSING SUPPORT 21 Turn on the power while pressing the [ ], [ ] and [ ] (FRONT VIEW) [ ],[ ],[ ] + POWER ON keys to enter the SERVICE MODE. Select [ORIGIN SET] menu and press the [ENTER] key to setup the origin. ENTER SERVICE MODE Check Mode ORIGIN SET SPINDLE TIME [ENTER] NOW SEARCHING ORIGIN Just a Moment Please 22 Select [Y-Axis] in the [LOAD] menu and change the parameter to [150]. Then, press the [ENTER] key. Check and make sure that the Y Axis moves to the front end from the rear end. Check Mode LOAD GAIN [ENTER] Select Motor Y-Axis Z-Axis [ENTER] Y-LOAD Start ENTER 150 Stop EXIT [ENTER] 61 3 3. Replacement of Main Parts 23 Change the parameter to [-150] and press the [ENTER] key. Check and make sure that the Y AXIS moves to the rear end from the front end. If the Y AXIS stops moving, loosen the screws for the Y BALL THREAD and the HOUSING SUPPORT and perform 18 to 20 again. 3 62 Y-LOAD Start ENTER -150 Stop EXIT [ENTER] 3. Replacement of Main Parts 3-7 Z LM GUIDE _ REPLACEMENT (Referencial Time : 50 min.) NOTES 1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction and the side plane of the bottom part will be standard plane. Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE. STANDARD PLANE of LM GUIDE Fixing LM GUIDE to the Machine Standard Plane of the LM GUIDE. Top Side 3 Bottom Side Line Standard Plane Standard Plane of the machine. 1 Take off the SPINDLE MOTOR COVER. (WSEMSM3x8BC/5pcs.) SPINDLE MOTOR COVER Screw 2 Disconnect the wire from the SPINDLE COVER SENSOR and Screw take off the MOTOR PULLEY COVER together with a SPINDLE COVER. (WSEMS M3x8BC/4pcs.) Screw MOTOR PULLEY COVER SPINDLECOVER 63 3. Replacement of Main Parts 3 Disconnect the wires with Black and White connectors from STAY the SPINDLE MOTOR and take off the STAY. Screw 3 4 Loosen the screws fixing the MOTER and the screw on the left side of the MOTOR to loosen the belt tension. Then, remove the SPINDLE BELT and the MOTOR PULLEY. (SET SCREW WPOINT M4x8BC/1pce.) SPINDLEBELT MOTOR PULLEY 5 Take off the SPINDLE MOTOR and the SPINDLE UNIT. (SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.) (High Speed Spindle : CAP SCREW M4x15FE-NI/4pcs.) (High Torque Spindle : CAP SCREW M4x25FE-NI/4pcs.) SPINDLEMOTOR Screw SPINDLEUNIT 6 Take off the Z SLIDE COVER, Z COVER and SPINDLE Z COVER MOTOR BASE. (Z SLIDE COVER : WSEMS M3x8BC/3pcs.) (Z COVER : WSEMS M3x8BC/13pcs.) (SPINDLE MOTOR BASE : CAP SCREW with WASHER M4x8BC/4pcs.) SPINDLE MOTOR BASE 64 Z SLIDE COVER 3. Replacement of Main Parts REVISED 1 7 Remove the screws for fixing the Z BELLOWS COVER to the Z SLIDER and take off the Z BOTTOM COVER together with the Z BELLOWS COVER. (Z BELLOWS COVER : BIND M4x8BC/2pcs.) (Z BOTTOM COVER : WSEMS M3x8BC/2pcs.) Z SLIDER Z BELLOWS COVER 3 Z BOTTOM COVER 8 Take off the Z BRAKE. (CAP SCREW M4x8BC with WASHER/2pcs.) Screw Z BRAKE 9 Remove the screws for fixing the Z COVER STAY so that the Z MOTOR can be removed easily. (WSEMS M3x8BC/2pcs.) 10 Disconnect the 2 wires from the Z MOTOR. Z COVER STAY Screw (LEFT SIDE VIEW) Z MOTOR WIRE 65 3. Replacement of Main Parts 11 Loosen the screw of the COUPLING at the BALL THREAD side and take off the Z MOTOR together with a COUPLING. (MOTOR : CAP SCREW M4x15BC /4pcs.) (COUPLING : CAP SCREW M1.5x6BC/1pce.) Z MOTOR PULLEY COUPLING 3 12 Move the Z SLIDER to the lowest position. Z SLIDER Z SLIDER can be moved by rotating the BALL THREAD with your hand. 13 Take off the Z SLIDER. (LM GUIDE : CAP SCREW M4x8BC/16pcs.) (Z SCREW PLATE : CAP SCREW M5x20BC/2pcs.) Z SLIDER To LM GUIDE To Screw Plate 14 Take off the LM GUIDE. (CAP SCREW M4x15BC/5pcs.each) LM GUIDE 66 3. Replacement of Main Parts 15 Fix the new LM GUIDE by aligning them to the standard plane of the machine. Be careful with a direction of the LM GUIDE. (CAP SCREW M4x15BC/5pcs. each) LM GUIDE 3 16 Fix the Z SLIDER to the Z SCREW PLATE. Z SLIDER (CAP SCREW M5x20BC/2pcs.) To SCREW PLATE Make sure there is no gap between the standard plane of the Z SLIDER and the SCREW PLATE. The standard plane of the Z SLIDER is at the right and top part as indicated with arrows. When there is a gap, it could result in clogging of the Z Axis. Z SLIDER Z SCREW PLATE (REAR VIEW OF Z SLIDER) 17 Fix the Z SLIDER by pushing it against the right. (LM GUIDE : CAP SCREW M4x8BC/16pcs.) Z SLIDER To LM BLOCK 67 3. Replacement of Main Parts LEFT LM GUIDE Make sure there is no gap between the Z SLIDER and the LEFT Z LM GUIDE. 3 Z SLIDER 18 Move the Z SLIDER to the highest position and loosen the screws for the Z BALL THREAD and the HOUSING SUPPORT. Z SLIDER Screw Screw 19 Move the Z SLIDER to the lowest position and tighten the screws for the HOUSING SUPPORT. Screw 20 Move the Z SLIDER to the highest position and tighten the screws for the Z BALL THREAD. Then, loosen the screws for the HOUSING SUPPORT. Z SLIDER REVISED 1 (1) Tighten (2) Loosen 68 3. Replacement of Main Parts 21 Move the Z SLIDER to the lowest position and tighten the screws for the HOUSING SUPPORT. 3 Loosen 22 Fix the Z MOTOR together with a PULLEY and the COUPLING. (MOTOR : CAP SCREW M4x15BC /4pcs.) Z MOTOR PULLEY COUPLING 23 Tighten the screw for the COUPLING at the Z BALL THREAD side. (COUPLING : CAP SCREW M1.5x6BC/1pce.) PULLEY 24 COUPLING Fix the Z COVER STAY. Z COVER STAY Screw 69 3. Replacement of Main Parts 25 Fix the Z BRAKE. Screw Z BRAKE 3 26 Connect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW) Z MOTOR 27 Fix the SPINDLE MOTOR BASE to the Z SLIDER by pressing SPINDLE MOTOR BASE it downwards. (CAP SCREW M4x12BC WASHER/4pcs.) Z SLIDER Make sure that there is no gap between the Z SLIDER and the SPINDLE MOTOR BASE. Make sure there is no gap. 28 Fix the SPINDLE MOTOR and the MOTOR PULLEY. SPINDLEMOTOR (SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.) (MOTOR PULLEY : WPOINT M4x8BC/1pce.) MOTOR PULLEY 70 3. Replacement of Main Parts 29 Turn on the power while pressing the [ ], [ ] and [ ] keys to enter the SERVICE MODE. Select [ORIGIN SET] menu and press the [ENTER] key to setup the origin. [ ],[ ],[ ] + POWER ON ENTER SERVICE MODE Check Mode ORIGIN SET SPINDLE TIME [ENTER] NOW SEARCHING ORIGIN Just a Moment Please 30 Select [Z-Axis] in the [LOAD] menu and change the Check Mode parameter to [-150]. Then, press the [ENTER] key. Check and make sure that the Z Axis moves to the lowest position from the highest position. 3 LOAD GAIN [ENTER] Select Motor Z-Axis Spindle [ENTER] Z-LOAD Start ENTER -150 Stop EXIT [ENTER] 31 Change the parameter to [200] and press the [ENTER] key. Check and make sure that the Z AXIS moves to the highest position from the lowest position. If the Z AXIS stops moving, perform 8 to 9 and 12 to 17 again. Z-LOAD Start ENTER 200 Stop EXIT [ENTER] HIGH TORQUE SPINDLE REVISED 1 32 In case of using the HIGH TORQUE SPINDLE, adjust the SPINDLE MOTOR BASE SPINDLE POSITION. Put the scale on the center of the MOTOR PULLEY and measure the gap at A and B using the caliper. If the difference of A and B is more than 0.35mm, fix the SPINDLE MOTOR BASE again by returning to 18 . 50 Then, adjust the SPINDLE BELT TENSION. 100 A B MOTOR PULLEY 71 3. Replacement of Main Parts 3-8 Z MOTOR _ REPLACEMENT (Referencial Time : 20 min.) 1 Take off the SPINDLE MOTOR COVER, Z SLIDE COVER and the Z COVER. (SPINDLE MOTOR COVER : WSEMS M3x8BC/5pcs.) (Z SLIDE COVER : WSEMS M3x8BC/3pcs.) (Z COVER : WSEMS M3x8BC/13pcs.) Z COVER SPINDLE MOTOR COVER Z SLIDE COVER 3 2 Turn on the power and move the Z SLIDER to the lowest Z SLIDER position with cursor keys. Then, turn off the power. 3 Take off the Z BRAKE. (CAP SCREW M4x8BC/2pcs.) Screw Z BRAKE 4 Remove the screws fixing the Z COVER STAY so that the Z MOTOR can be removed easily. (WSEMS M3x8BC/2pcs.) 72 Z COVER STAY Screw 3. Replacement of Main Parts 5 Disconnect the wires from the Z MOTOR. (LEFT SIDE VIEW) 3 Z MOTOR WIRE 6 Loosen the screw for the COUPLING at the MOTOR side and take off the Z MOTOR together with a PULLEY. (MOTOR : CAP SCREW M4x15BC /4pcs.) (COUPLING : CAP SCREW M1.5x6BC/1pce.) Z MOTOR PULLEY COUPLING 7 Take off the PULLEY from the Z MOTOR. (SET SCREW WPOINT M4x4BC/2pcs.) PULLEY Sometimes, the PULLEY could be difficult to remove from the Z MOTOR SHAFT. We supply only the PULLEY or Z MOTOR with a PULLEY prefixed as a spare parts. Z MOTOR Screw 8 Fix the PULLEY to the new Z MOTOR. Put the 1mm thickness gauge between the PULLEY and the Z MOTOR to find the position. Make sure to tighten the screws firmly. (SET SCREW WPOINT M4x4BC/2pcs.) THICKNESS GAUGE Z MOTOR PULLEY Screw 73 3. Replacement of Main Parts 9 Fix the Z MOTOR together with a PULLEY. (MOTOR : CAP SCREW M4x15BC /4pcs.) Z MOTOR PULLEY 3 10 Tighten the screw for the COUPLING. (CAP SCREW M1.5x6BC/1pce.) PULLEY COUPLING 11 Tighten the screws for the Z COVER STAY. Z COVER STAY Screw 12 Fix the Z BRAKE. Screw Z BRAKE 74 3. Replacement of Main Parts 13 Connect the wires from the Z MOTOR. (LEFT SIDE VIEW) 3 Z MOTOR WIRE 75 3. Replacement of Main Parts 3-9 SPINDLE UNIT _ INSTALLATION 1 <HIGH TORQUE SPINDLE> Align the pin on the back of the SPINDLE UNIT with the pin hole on the Z SLIDER, support it with your hand. Z SLIDER PIN HOLE 3 2 Insert the screw at the location shown in the figure, then tighten using the included hexagonal screwdriver. 3 Pass the SPINDLE BELT through under the MOTOR PULLEY and engage on the SPINDLE PULLEY. SPINDLE BELT SPINDLE PULLEY MOTOR PULLEY 4 While pressing down on the SPINDLE BELT, engaged on the SPINDLE PULLEY, turn the MOTOR PULLEY in the direction of the arrow to attach the SPINDLE BELT. Carry out the following adjustment after attaching the SPINDLEBELT. 1.SPINDLE BELT TENSION ADJUSTMENT(4-4) 76 3. Replacement of Main Parts 5 Turn the MOTOR PULLEY several times so as to position the SPINDLE BELT on the MOTOR PULLEY and SPINDLE PULLEY as shown in the figure. 3 1 <HIGH SPEED SPINDLE> Align the pin on the back of the SPINDLE UNIT with the pin hole on the Z SLIDER, and support it with your hand. Z SLIDER PIN HOLE 2 Insert the screw at the location shown in the figure, then tighten using the included hexagonal screwdriver. 3 Engage the SPINDLE BELT in the groove on the MOTOR SPINDLE PULLEY PULLEY then pull by hand to hand it on the SPINDLE PULLEY. Groove SPINDLE BELT 77 4 Adjustment 4 Adjustment 4-1 Special Tool Table shows a list of special tools recommended by Roland DG Corp. Tool No. ST-001 Tool name TENSION GAUGE 2000g Purpose SPINDLE BELT TENSION ADJUSTMENT Tool No. ST-040 Tool name TENSION ADJUSTER Purpose SPINDLE BELT TENSION ADJUSTMENT Tool No. ST-039 Tool name FINE U-NUT TOOL Purpose REPLACEMENT OF BALL THREAD Tool No. ST-049 Tool name TOOL, GREASE GUN UNIT MG70 Purpose REPLACEMENT OF BALL THREAD 4 78 4 Adjustment 4-2 Service Mode [ ], [ ], [ ] + POWER ON ENTER SERVICE MODE For MDX-650 [ENTER] Check Mode SRAM DRAM [CW] SRAM Check OK This menu is for checking the SRAM. Either [OK] or [NG] will be indicated after the check. DRAM Check OK This menu is for checking the DRAM. Either [OK] or [NG] will be indicated after the check. EEPROM Check OK This menu is for checking the EEPROM. Either [OK] or [NG] will be indicated after the check. [EXIT] Menu can be changed by rotating the JOG Dial. [CCW] [ENTER] Check Mode DRAM EEPROM [CW] [CCW] [EXIT] 4 [ENTER] Check Mode EEPROM COVER [CW] [CCW] [EXIT] [ENTER] Check Mode COVER SERIAL [CW] [CCW] SPINDLE COVER CLOSE [EXIT] SAFETY COVER CLOSE This menu is for checking the status of the SPINDLE COVER and SAFETY COVER. Either [CLOSE] or [OPEN] will be indicated after the check. [NONE] will be indicated if either the SAFETY COVER or KEY CONNECTOR is disconnected. [ENTER] Check Mode SERIAL KEYS [CW] [CCW] [ENTER] KEYS Push Any Key LIMIT SWITCH [EXIT] ENTER [CW] This menu is for checking the Panel Keys. The name of the key being pressed will be displayed. [ENTER] LIMIT SWITCH LIMIT SWITCH CHECK [EXIT] X:OFF Y:OFF Z:OFF Z0 SENSOR [CW] This menu is for checking the status of the Limit Switch. Either [ON] or [OFF] will be indicated after the check. Check Mode [CCW] Check Mode [CCW] Check Mode [EXIT] SERIAL RTS/DSR NG TXD/RXD [ENTER] Z0 SENSOR Z0 SENSOR Check SENSOR THICK [EXIT] CONNECT TOUCH [CW] [CCW] Check Mode [ENTER] SENSOR THICK Z0 SENSOR HEIGHT Aaxis SENSOR [EXIT] <15000um> [CW] This menu is for the Loop-back check of the serial communication. Either [OK] or [NG] will be indicated after the check. This menu is for checking the status of the Z0 Sensor. When it is connected, [CONNECT] will be indicated and when it conducts to GND, [TOUCH] will be indicated. When it is disconnected [___ ___] will be indicated. This menu is for checking the thickness of the Z0 Sensor. The parameter is changable. However, the user setting done in [10-4 SENSOR HEIGHT] will also be changed. [CCW] Go to next Page. 79 4 Adjustment From last Page. Menu can be changed by rotating the JOG Dial. [CCW] Check Mode When the Rotary unit is connected, [Touch] is indicated when the Rorary unit sensor conducts GND, and [ _ _ _ _ ] is indicated when the sensor doesn't conduct. When the Rotary unit is not connected, [ROTARY UNIT NOTHING] is indicated and then back to the menu. [ENTER] Aaxis Sensor Check Aaxix SENSOR [EXIT] Touch COMPENSATE [CW] [CCW] [ENTER] Select COMPENSATE [EXIT] Motor LOAD [CW] Check Mode [ENTER] X-Axis Y-Axis [CW] [CCW] 4 [EXIT] Select Motor [EXIT] X-COMPENSATE <1.00000> This menu is for calibrating X axis. Number is the magnification. Y-COMPENSATE <1.00000> This menu is for calibrating Y axis. Number is the magnification. Z-COMPENSATE <1.00000> This menu is for calibrating Z axis. Number is the magnification. [ENTER] Y-Axis Z-Axis [EXIT] [CW] [CCW] [EXIT] Select Motor [ENTER] Z-Axis Spindle [EXIT] [CW] [CCW] [CCW] Check Mode Select [EXIT] Motor Spindle T-Axis [ENTER] Select LOAD Motor ORIGIN SET [EXIT] [CW] X-Axis Y-Axis [CW] [ENTER] [CCW] [EXIT] Select Motor Just only the menu. Nothing to be set. X-LOAD Start ENTER [EXIT] >-150 Stop EXIT [ENTER] Y-Axis Z-Axis Y-LOAD Start ENTER [EXIT] >-150 Stop EXIT [CW] [CCW] [EXIT] Select Motor [ENTER] Z-Axis Spindle Z-LOAD Start ENTER [EXIT] >-150 Stop EXIT [CW] REVISED 1 [CCW] Select [EXIT] Motor [ENTER] [CCW] Select [EXIT] Motor [CCW] A-LOAD Start ENTER [EXIT] >-150 Stop EXIT This menu is for checking the load in A axis. Number describes the tolerance of the load. It is adjusted to +150 in the factory. [ENTER] ORIGIN SET NOW SERCHING ORIGIN S-MOTOR TIME [EXIT] Just a Moment Please [CW] Check Mode [CCW] Go to next Page. 80 This menu is for checking the load in Z axis. Number describes the tolerance of the load. It is adjusted to +200 (UP) and -150 (DOWN) in the factory. ]Max [ENTER] A-Axis This menu is for checking the load in Y axis. Number describes the tolerance of the load. It is adjusted to +/-150 in the factory. This menu is for checking the load in the Spindle. The more the load is, the more numbers of [ ] will be displayed. Spindle S-LOAD A-Axis [EXIT] LOAD Min[ [CW] REVISED 1 This menu is for checking the load in X axis. Number describes the tolerance of the load. It is adjusted to +/-150 in the factory. This menu is for setting up the origin. It is necessary to set it up when replacing the main board or performing Initialize. 4 Adjustment From last Page. Menu can be changed by rotating the JOG Dial. [CCW] Check Mode [CCW] Check Mode [ENTER] S-MOTOR TIME SPINDLE-MOTOR TIME M-SPNDL TIME [EXIT] < 0 Hour 0 Sec> [CW] [ENTER] MODELING-SPNDL TIME M-SPNDL TIME E-SPNDL TIME [EXIT] < 0 Hour 0 Sec> This menu is for checking the spindle revolution time. Parameters are changeable. This menu is for checking the high torque spindle revolution time. Parameters are changeable. [CW] [CCW] Check Mode [ENTER] ENGRAVE-SPNDL TIME E-SPNDL TIME A-AXIS TIME [EXIT] < 0 Hour 0 Sec> This menu is for checking the high speed spindle revolution time. Parameters are changeable. [CW] [CCW] Check Mode 4 [ENTER] A-AXIS TIME BRAKE TEST A-AXIS TIME [EXIT] < 0 Hour 0 Sec> [CW] This menu is for checking the revolution time for the spindle unit when the Rotary unit is connected to the MDX-650. Parameters are changeable. [ENTER] PUSH ENTER KEY PUSH ENTER KEY [EXIT] A BRAKE IS RELEASED [EXIT] A BRAKE IS PUSHED [ENTER] Check Mode BRAKE TEST DEFAULT [CW] Check Mode DEFAULT EEP-IMG OUT Brake is released and solenoid is pulled in. Parameters will be reset to the default when pressing the [ENTER] key for 0.5sec. After the reset, DEFAULT blinks once. Resets all the settings to the default. Spindle revolution time will be reset to 0. [CW] [CCW] Check Mode [CCW] Check Mode [CCW] Check Mode [ENTER] EEP-IMG OUT EEPROM IMAGE OUTPUT EEP-IMG IN [EXIT] Are You Sure? [ENTER] [CW] Data inside the EEPROM can be sent out to the Computer. Equipments : PC with and Serial Cable. Software : Terminal Software (e.g.Hyper Terminal) Protocols : Baudrate : 9600 Databit : 8bit Stopbit : 1bit Parity : none Flow : Hardware [ENTER] EEP-IMG IN EEPROM IMAGE INPUT SELECT MODEL [EXIT] Are You Sure? [ENTER] [CW] Data inside the EEPROM can be sent to MDX-650 from the Computer. Equipments : PC with and Serial Cable. Software : Terminal Software (e.g.Hyper Terminal) Protocols : Baudrate : 9600 Databit : 8bit Stopbit : 1bit Parity : none Flow : Hardware [ENTER] SELECT MODEL CENTER PIN-D [EXIT] Select Model MDX-500 MDX-650 This menu is to select the machine. This must not be changed. [CW] [CCW] Check Mode REVISED 2 [ENTER] CENTER PIN-D CENTER PIN DIAMETER [EXIT] <<EXIT>> <6.00 mm> [CW] [CCW] Check Mode [ENTER] <<EXIT>> -<END>- [EXIT] MDX Check End Start Normally [CW] [CCW] CENTER PIN DIAMETER <1/4 inch> This menu is to select the Y-center detection pin for ZCL-650. You can select either 6 mm or 1/4 inch. Default value is 6 mm. Ending menu of the Service Mode. Service Mode cannot be finished when the Service Mode is not followed in sequence. MDX Check End When Please Power OFF the Service Mode. is displayed, turn off the power to end 81 4 Adjustment Other Function Mode DEMO MODE FIRMWARE VERSION Displays the versions of ROM : Firmware and BOOT : Boot ROM. Turn on the power while pressing the [ Turn on the power while pressing the [ ] key. ] key. DEMO MODE NORMAL/NC ROTARY/RML ROM Ver. 1.0 BOOT Ver. 1.0 Select either one to perform the demo. [ROTARY] does not work without the Rotary unit connected. 4 EEPROM USER INITIALIZE LANGUAGE SELECTION MODE All the settings in the User Menu inside the EEPROM will be initialized. Language can be selected. Turn on the power while pressing [ENTER] key for more than 1 sec. Initialize start Finished! Turn on the power while pressing [EXIT] key. 1 2 ENGLISH JAPANESE Select the language and press the [ENTER] key. EEPROM ALL INITIALIZE FIRMWARE UPGRADE MODE All the data inside the EEPROM will be initialized. It is used when upgrading the firmware. Refer to Section 4 [HOW TO UPGRADE FIRMWARE] for the details. Turn on the power while pressing [ ] [ ] [ENTER] keys. Turn on the power while pressing [ ] [ ] [ ] keys. E2PROM init Finished * ROM UPDATE * Are you sure? NOT RESIST UVW PAT. Press the [ENTER] key. ENTER SERVICE MODE 82 4 Adjustment 4-3 FIRMWARE UPGRADE (Referencial Time 5 min.) 1 Connect the PC and MDX-650 with the Parallel Cable. 2 Turn on the power while pressing [ ], [ ] and [ ] keys. Then, press the [ENTER] key. It is necessary to prepare the followings to upgrade the firmware. 1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE 4 [ ], [ ], [ ] + POWER ON * ROM UPDATE * Are you sure ? [ENTER] * ROM UPDATE * Send new program 3 Open the download.BAT from MS-DOS. (Type download and press the [RETURN] key.) PC starts sending the firmware to MDX-650. Some PCs cannot use the BAT FILE. Please refer to ReadMe file in the FIRMWARE DISK. Version [ A1.3 ] Receiving 10% Version [ A1.3 ] ROM Erasing 22% Version [ A1.3 ] ROM Writing 80% 4 Turn off the power when the upgrade is completed. Version [ A1.3 ] UPDATE Complete! POWER OFF 83 4 Adjustment 4-4 SPINDLE BELT TENSION ADJUSTMENT (Referencial Time : 5 min.) [Necessary only when using High Torque Spindle] 1 Remove the SPINDLE MOTOR COVER. SPINDLE MOTOR COVER (W SEMS 3x8 BC / 5pcs.) Adjustment should be done with the HIGH TORQUE SPINDLE BELT. 4 2 Insert the TENSION ADJUSTER (ST-040) into the hole in TENSION ADJUSTER (ST-040) the top part of the HIGH TORQUE SPINDLE. 3 Push the TENSION ADJUSTER (ST-040) with the MOTOR PULLEY TENSION GAUGE (ST-001) until it makes contact with the MOTOR PULLEY and read value. SPINDLE PULLEY TENSION ADJUSTER (ST-040) Push it at the hole with the TENSION GAUGE (ST-001). 4 Loosen the 4 screws and adjust the position of the SPINDLE SCREW MOTOR so that the TENSION GAUGE (ST-001) indicates 400gf ~ 600gf (4.0Nf ~ 5.8Nf). Tighten up the screws after completing the adjustment. NUT 84 SCREW 4 Adjustment 5 After revolving the SPINDLE MOTOR for 10 seconds with the panel key, make sure that the distance between the upper part of the SPINDLE and the lower part of the BELT is 6mm ~ 9mm. 6mm ~ 9mm 4 85 4 Adjustment 4-5 Z AXIS BRAKE ADJUSTMENT (Referencial Time : 15 min.) This adjustment is necessary when the Z UNIT falls because the brake does not work even if the power is turned off, or when the MOTOR LOCK occurs (when the Z axis does not work by the normal parameter or when the error message of [EMERGENCY STOP MOTOR LOCK Z ] is indicated). Z AXIS BRAKE will function normally when a 1mm gap between the PULLEY and the iron core of the SOLENOID is secured when the brake is released (when the power is turned on) by placing the 1mm THICKNESS GAUGE on the pierced part of the SOLENOID. 4 < POWER OFF > THICKNESS GAUGE SOLENOID PULLEY PIERCED PART IRON CORE 1.0 mm < POWER ON > SOLENOID PULLEY 1.0 mm 86 IRON CORE 4 Adjustment 1 The long M3 CAP SCREW is necessary for this adjustment. If the screw is 12mm or more, it is easy to do the adjustment. SOLENOID COVER SOLENOID STAY Remove the COVER,SOLENOID from the SOLENOID STAY. (W SEMS M3x8 BC / 2pcs.) SCREWS (REAR VIEW OF Z BASE ASS'Y) 2 Loosen the 2 screws in the SOLENOID STAY. 4 SOLENOID STAY SCREWS (REAR VIEW OF Z BASE ASS'Y) Make sure that the SOLENOID is moved to the rear side by the power of the spring when the 2 screws are loosened. If not, move the SOLENOID to the rear side by hand. (SECTIONALVIEW OF SOLENOID) PULLEY SOLENOID SPRING IRON CORE Loosen the screws 3 Insert the long screw and tighten it lightly. (REAR VIEW OF Z BASE ASS'Y) LONG SCREW 87 4 Adjustment 4 Place the 1mm THICKNESS GAUGE on the pierced part of the SOLENOID as shown in the right figure. 1.00m m PIERCED PART 4 5 Tighten up the long screw by hand while the THICKNESS GAUGE is placed on the pierced part of the SOLENOID. 1.00 m m Do not used a screw driver since it tightens up the screw too tightly. PIERCED PART Tighten up the long screw by hand until it revolves no longer, so that it gives an appropriate pressure to the SOLENOID and pushes the spring. (SECTIONALVIEW OF SOLENOID) THICKNESS GAUGE PULLEY SOLENOID SPRING IRON CORE 6 Pull out the THICKNESS GAUGE while the long screw is fixed. The screw is tightened too tightly if the THICKNESS GAUGE cannot be pulled out easily. 1.00 mm 88 LONG SCREW 1.0 mm 4 Adjustment SOLENOID is moved back to the long screw by the power of the spring when the THICKNESS GAUGE is puled out. It moves 1mm, which is the thickness of the THICKNESS GAUGE. (SECTIONALVIEW OF SOLENOID) THICKNESS GAUGE PULLEY SOLENOID LONG SCREW SPRING 1.0 mm (REAR VIEW OF Z BASE ASS'Y) 7 Fix the two screws to the SOLENOID STAY while the long screw is fixed. (W SEMS M3x8 BC / 2pcs.) Then, remove the long screw. IRON CORE SOLENOID STAY SCREWS LONG SCREW 8 Fix the SOLENOID COVER to the SOLENOID STAY. (REAR VIEW OF Z BASE ASS'Y) (W SEMS M3x8 BC / 2pcs.) SOLENOID COVER SOLENOID STAY SCREWS 89 4 4 Adjustment 4-6 LM GUIDE_LUBRICATION (Referencial Time : 15 min.) It is necessary to lubricate the X, Y, and Z LM GUIDEs. Grease is injected from the grease nipple on the LM BLOCK. This section describes how to lubricate the X LM GUIDE. 4 1 Remove the X BELLOWS COVERs. Put the tip of the GREASE GUN (ST-049) at the grease nipple and inject grease. Grease goes into the grease nipple. LM GUIDE GREASE GUN 2 Inject grease until it comes out of the grease nipple. Lubricate in the same way at the left side. LM BLOCK GREASE NIPPLE GREASE GUN 90 5 Supplemental Information 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE POWER ON DRAM CHECK NG Locks up OK Hardware Initialize NG Locks up OK Detects Servo Origin NG Displays Error Message NOT RESIST UVW PAT. 5 OK Detects connection of the Safety Cover Go to [ORIGIN SET] menu in the Service Mode NO Displays Error Message EMERGENCY STOP EXT1 IS NOT CONNECT YES MDX-650 Roland DG Corp. Displays Opening Message Locks up Transmit Servo Program Hit "ENTER" > RML-1 Select MODE NC-CODE Command Selection Detects Z Limit NG Displays Error Message OPERATING ERROR CAN’T FIND LIMIT OK Locks up Detect X & Y Limit NG Displays Error Message OPERATING ERROR CAN’T FIND LIMIT OK Locks up Ready to receive data. 91 5 Supplemental Information 5-2 SENSOR MAP SPINDLE COVER SWITCH This switch detects whether the SPINDLE COVER is opened or closed. 5 X LIMIT SWITCH This switch detects the limit in X direction. Y LIMIT SWITCH This switch detects the limit in Y direction. Z LIMIT SWITCH This switch detects the limit in Z direction. 92 6 Troubleshooting 6 Troubleshooting 6-1 POOR ACCURACY, MILLING & ENGRABING POSITION IS SHIFTED REVISED 1 1 2 3 Milling & Engraving is performed in severe conditions. Material is not fixed firmly. Explain the user to change the Milling & Engraving conditions. Change the way of holding the material to increase the holding strength. Collet is loose. Tighten up the collet. Tool comes out of the collet too much. Make the amount of tool coming out of the collet shorter. 9 - POOR ACCURACY - MILLING & ENGRAVING POSITION IS SHIFTED 5 Tool wears out. 12 Ball Thread is dirty. LM Guide is dirty. Motor is out of position. Refix the Motor. Cut line in X/Z Flexible Cable. Replace the X/Z Flexible Cable. Main Board is broken. Replace the Main Board. Bad contact in cables. Reconnect cables. X/Y/Z Motor is broken. Replace the X/Y/Z Motor. Clean the LM Guide. 15 8 Tighten up the FINE U-NUT. Clean the Ball Thread. 14 7 FINE U-NUT is loose. Replace the tool. 13 6 Replace the Bearing. 10 11 4 Bearing that holds the Ball Thread wears out. Coupling Screw is loose. Tighten up the Coupling Screw. &' ()*(+,&-./',&0 1(0,'& ! " " # # !% # $ % & ' ! 2*3*2*&(* 6 '405,&* ( # "# ' * ! # ! + , ! % , ! $ , ! , ! - ./ % ./ ./ ! % # % # , ! , ! ) !# 0 % # 93 &' ()*(+,&-./',&0 1(0,'& , 1 , ! ' * , , , ! # 2 # #, ! 3 456 767! 67! 456 767! , ! 456 767! , ! # * ! , ! , ! !456 7 %89: 4% * 89: 4% !# #89:4% ! # 89:4 % $ , ' , ! , 2 5% % ' # & , # , * 6 '405,&* * ) 89;9: ' * 94 <# %=7 # 6 Troubleshooting 6-2 POOR ACCURACY, MILLING POSITION IS SHIFTED (The problems caused by the ROTARY UNIT) 1 Y and Z-axis origin point is not aligned to the rotation axis. Perform the Center Alignment or Center Offset Adjustment. 7 2 Rotary Unit is not installed straight. 3 4 Material warps during milling. Material twists when it rotates. User Explanation - Reinforce the supports - Change the milling conditions 9 Gear Unit is broken. Center detection sensor is out of position / broken. Screw of the Coupling is loose. (Gear Unit) Tighten up the screw of the Coupling. (Gear Unit) Support side unit is broken. Replace the support side unit. Rotary board is broken. Replace the Rotary board. There is a cut line in the rotary cable. Replace the Rotary cable. Replace the Gear Unit. 11 6 Replace the A-axis motor. User Explanation - Reinforce the supports 10 5 A-axis motor is broken. Re-install the Rotary Unit. 8 - POOR ACCURACY - MILLING POSITION IS SHIFTED REVISED 1 Perform the sensor position adjustment / sensor replacement. 6 &' ()*(+,&-./',&0 ; : 1(0,'& 2*3*2*&(* = % 5; : ( % > (? * 7 * * 7 5* 7 ( * 7 # "## ? !# 7 $ # * % & '405,&* # * 7 !# # # 7 * ) / 7 ' * / 7 :%.+)3 $ ! / # % 9 ' = ? 9 :%.+)3 $$ 5 ' :%.+)3 $ <# %=7 # + * ( - ( ' ! # @/ 7A % # / / * 5 ' < * * * !( * , 5 5% 5% '( ! * * 5 * ( # 0 @/ 7A 1 ' 3 ' 95 6-3 NOISE REVISED 1 1 Milling & Engraving dust inside the machine. Remove the dust and perform cleaning. Ball Thread is dirty. Clean and lubricate the LM Guide. LM Guide is dirty. Clean and lubricate the Ball Thread. Spindle Belt wears out. Replace the Spindle Belt. Spindle belt tension is not properly adjusted. Adjust the Spindle belt tension. Life of the Spindle Unit. Replace the Spindle Unit. Life of the Spindle Motor. Replace the Spindle Motor. Bearing that holds the Ball Thread wears out. Replace the Bearing. 2 3 4 NOISE 5 6 7 6 8 &' ()*(+,&-./',&0 9 , ! $ ./ & ,# , ) ! 1(0,'& 2*3*2*&(* * 6 # % , ! $ , ! , ! # % ./ ./ # * , , # (#, 7 . )33 ,! (? && * . * , * , 0 , ! # 96 5 ? ,! # "! B # #< ! # # # 7 . 7 # :+)3! :+)3!;C)333 :)33"C)33 + .7 7 - '405,&* $ , # # # , , ! # 2 # #, ! 6 Troubleshooting 6-4 SPINDLE REVOLUTION PROBLEM 1 2 SPINDLE REVOLUTION PROBLEM 3 4 5 REVISED 1 Spindle Belt wears out. Replace the Spindle Belt. Spindle belt tension is not properly adjusted. Adjust the Spindle belt tension. Life of the Spindle Unit. Replace the Spindle Unit. Cut line in X/Y Flexible Cable. Replace the X/Z Flexible Cable. Life of the Spindle Motor. Replace the Spindle Motor. 6 &' ()*(+,&-./',&0 ,# 1(0,'& 2*3*2*&(* ,# 7, , ., )33 * , , ! ,! (? && * %89:4 * 89:4 % 5 # 89:4% & % . * 5 ? ,! # "! B # #< ! # # # 7 . 7 # :+)3! :+)3!;C)333 :)33"C)33 $ .7 7 ) '405,&* $ . 0333 5 # 2%, 97 6-5 MOTOR ERROR (X/Y/Z-axis) 1 Milling & Engraving is performed in severe conditions. 2 MOTOR ERROR (X/Y/Z-axis) 3 4 Z Brake is not adjusted properly. Ball Thread is dirty. LM Guide is dirty. REVISED 1 Explain the user to change the Milling & Engraving conditions. 6 Motor Controller IC on the Main Board is broken. Replace the Motor Controller IC X-axis : U11 Y-axis : U13 Z-axis : U14 7 Power Voltage for the Motor is not supplied. Replace the Switching Power Supply. 8 Cut line in X/Y Flexible Cable. Replace the X/Z Flexible Cable. Life of the X/Y/Z Motor. Replace the Motor. Z Brake Adjustment Clean the Ball Thread. Clean the LM Guide. 9 5 Driver IC on the Main Board is broken. Replace the Driver IC X-axis : U25, U26, U27 Y-axis : U28, U29, U30 Z-axis : U31, U32, U33 6 &' ()*(+,&-./',&0 1(0,'& 2*3*2*&(* 5 # "# # B'5# ' : ' ? : ' ? # : ' 5 # ' &) '405,&* $ , ! % , ! , ! < # # , ! & ./ % ./ ./ # ) * 2 5% 2 5% , ' , 2 5% ' < 5% + % 5% * , % 5% ' % 5% ' < #< - =# D * # =# !=# D ' %61 , E/62 $ &EF &D 0 % %89:4 * 89:4 % 5 # 89:4% 1 .89;9: * 28+)3 (% # < "# ## 98 6 Troubleshooting 6-6 MOTOR ERROR (A-axis) REVISED 1 1 MOTOR ERROR (A-axis) Moment of Inertia exceeds the limit. Explain the user about maximum moment of Inertia. 2 Motor Controller IC on the Rotary Board is broken. Replace the U5 on the Rotary Board 3 Driver IC on the Rotary Board is broken. Replace the Q5 ~ Q10 on the Rotary Board Cut line in the Rotary Cable. Replace the Rotary Cable. Gear Unit is broken. Replace the Gear Unit. Life of the A-axis Motor. Replace the A-axis Motor. 4 5 6 6 &' ()*(+,&-./',&0 $ 1(0,'& 2*3*2*&(* '405,&* ! * 7 33 ' ! ' 5 5% * 7) * , * , ' % 5% ' < #< 2 5% * G)HG3 * , * , ' 2 5% ' < 5% & % %* * * % ) / 7 ' * / 7 :%.+)3 $ ! / # * ( :%.+)3 $ 28+)3 (% # < "# ## .( + 5 * % ( 99 6-7 ROTARY UNIT IS NOT DETECTED REVISED 1 ** If the Rotary Unit is not detected, [12 ROTARY CONTROL] is not displayed in the User menu. 1 Bad contact in the Rotary cable. Reconnect the Rotary cable. Cut line in the Rotary Cable. Replace the Rotary Cable. 3 Cut line in the CABLE-ASSY MAIN ROTARY MDX-650. Replace the CABLE-ASSY MAIN ROTARY MDX-650. 4 Cut line in the CABLE-ASSY MAIN MDX-650. Replace the CABLE-ASSY MAIN MDX-650. 5 U15 and U16 on the Rotary Board are broken. Replace U15 and U16 on the Rotary Board. 2*3*2*&(* '405,&* 2 ROTARY UNIT IS NOT DETECTED 6 &' ()*(+,&-./',&0 1(0,'& , ** 5 * #* 7 %* % * * % 5 * #* 7 * %%(,. * %(,. $ (;(56*>!(*; (;(56*>!(*; 28+)3 28+)3 %%(,. * %(,. & (;(5628+)3 (;(5628+)3 7) 7+ ) , ' 100 * 7) 7+ , ! #* , , 5 #* 7 ! * 7 * , 5 * 7 5 5% ' * 7 7 Service Activities 7 Service Activities 7-1 INSTALLATION CHECK LIST MDX-650 INSTALLATION CHECK LIST Date : Serial Number User Date . . Minimum Space Required 930mm (W) x 1085mm (L) x 870 (H) Classification Purchase, Loan Unit, Demo Unit, Replacement Opening T-slot table retaining material Accessories box T-slot table protective pad 7 REVISED 1 Detaching retainers 101 7 Service Activities Accessories MDX-650 T-slot clamps x 4 Ferrite core x 1 Wrench (10mm) x 1 Power cord x 1 Z0 Sensor x 1 Key connector x 1 Belt for high-torque spindle x 1 Hexagonal wrench x 1 3 kinds of User's Manuals x 1 each Roland Software Package CD-ROM x 1 7 NC Code PROGRAMMER'S MANUAL x 1 102 7 Service Activities ZBX-650 Accessories Ceiling Panel 1 x 1 Left Side Panel 2 x 1 Ceiling Panel 2 x 1 Right Side Panel 1 x 1 Left Support Column x 1 Right Side Panel 2 x 1 7 Right Support Column x 1 Door x 1 Left Side Panel 1 x 1 103 7 Service Activities ZBX-650 Inside Accessories Box M4x8 Screw x 48 Handle x 2, Mounting Screw x 4 Rubber Cap x 3 Clamp x 1, Mounting Screw x 1 User's Manual x 1 Back Panel Reinforcement 1 x 1 Ceiling Panel Reinforcement 1 x 1 Back Panel Reinforcement 2 x 1 Ceiling Panel Reinforcement 2 x 1 Back Panel 1 x 1 Front Bottom Panel x 1 Back Panel 2 x 1 Rear Bottom Panel x 2 Guard x 1 7 Front Cover x 1 104 7 Service Activities ZBX-650 Assembly 1. Place the MDX-650 at the installation site, align the A holes with the respective rubber feet, then press in the front and rear bottom panels as far as they will go. (Be sure to carry out this step first. The MDX-650 cannot be placed inside the safety cover later.) A holes Screw Screw 1. MDX-650 1. Front bottom panel 1. Rear bottom panel Adjuster A holes 2. Use 8 M4 screws to mount the left and right support columns on the front and rear bottom panels. 3. Use 4 M4 screws to attach back panel reinforcement 1 and back panel reinforcement 2 to the support columns. 4. Use 2 M4 screws to attach ceiling panel reinforcement 2 to the support columns. 4. Ceiling panel reinforcement 2 3. Back panel reinforcement 1 3. Back panel reinforcement 2 2. Left support column 7 Back panel reinforcement Support column 1. Rear bottom panel Ceiling panel reinforcement 2 Cover switch cable 1. Front bottom panel 2. Right support column Support column 5. Attach the handles to the door. (2 locations) 6. Place the door roller on the rail portions of the left and right support columns and fit the door into place. 7. Use 2 M4 screws to attach the ceiling panel reinforcement to the support columns. 8. Use 4 M4 screws to attach the front cover to the support columns. 9. Fit the rubber caps into the holes on the front cover. 10. Close the door. If the tab on the left side of the door is not at the center of the hole in the switch area of the left support column, loosen the screws at 4 locations on the front cover, move the support column to the left or right to line it up with the location of the tab, then retighten the screws you loosened. 11. Insert the tabs on ceiling panel 1 and ceiling panel 2 into the square holes on ceiling panel reinforcement 2, and use 6 M4 screws to attach ceiling panel 1 and ceiling panel 2 to the support columns. 12. With the door closed, adjust the position of the tab so that the tabs turns the switch on, then secure in place with the screws at the left side of the door. 105 7 Service Activities 12. Adjust tab with screws on left side of door. 11. Ceiling panel 2 Left support column 11. Ceiling panel 1 10. Align tab and hole. Left support column Door Screw Hole Switch Tab Tab 7. Ceiling panel reinforcement 1 Ceiling panel 9. Rubber cap 5. Handle Ceiling panel reinforcement 2 6. Door 8. Front cover 7 13. With the door open, fit the tabs on the side panels into the square holes on the support columns, and use 8 M4 screws to attach right side panel 1, right side panel 2, left side panel 1, and left side panel 2. 14. Attach the clamp to the back panel. 15. Use 12 M4 screws to attach back panel 1 and back panel 2 to the support columns. 16. Use 3 M4 screws to attach guard to left side panel. 16. Guard Clamp 15. Back panel 1 13. Left side panel 2 13. Left side panel 1 14 Back panel 1 16 Left side panel 2 Guard 15. Back panel 2 13 13. Right side panel 2 Side panel Support column 106 13. Right side panel 1 7 Service Activities High Torque Spindle (ZS-650T) Install the High Torque Spindle. (Refer to the section 3, "Installation of High Torque Spindle.) Spindle Unit x 1 Collet (6mm) x 1 Cap Screw x 4 Spanner (24mm, 13mm) x 1 each Hexagonal Screw Driver x 1 7 High Speed Spindle (ZS-500SH) Install the High Speed Spindle. (Refer to the section 3, "Installation of High Speed Spindle.) Spindle Unit x 1 Tool Holder (4.36mm) x 1 Cap Screw x 4 Hexagonal Screw Driver x 1 each Spindle Belt x 1 Spanner (24mm, 10mm) x 1 each Collet (4.36mm) x 1 107 7 Service Activities - IMPORTANT User Explanation Operation Fixing the Tool. It is recommended to fix the tool by leaving the shank out for less than 20mm from the collet. The followings could occur when the shank length is long. 1. Poor milling result by vibration. 2. Tool becomes loose and cause accuracy problems in Z axis or in the worst case, the tool comes off due to the vibration. Fixing the Material Followings are the examples of the fixing methods. 1. Using the Clamps. 2. Using the Double-sided Tape. 3. Create a table by surfacing it and place the material on it with a double-sided tape. 4. Create a female mold to fix the material. The way of setting the Z0. 1. Using the Z0 sensor. 2. Setting Z0 by aligning the tool tip to the surface of the material manually. 7 Milling and Engraving Condition Depends On Materials. The milling and engraving conditions (Spindle Revolution Speed, XYZ Feed-rate, Cut Amount) differ depending on the material you work with. In case of not using the proper milling or engraving conditions, it could result in the following problems. 1. Material melts when working on the resin. 2. Poor accuracy. 3. Broken tool. MEDELA Player has the recommended milling and engraving conditions pre-installed. Please use it as a reference. Surfacing is necessary. The Table of the machine or the surface of the material is not perfectly flat. In case of performing the accurate job, it is necessary to level the surface of the material by performing the surfacing. MODELA Player has a function for Surfacing. Depth Regulator Nose (only with the High Speed Spindle.) Using the depth regulator nose makes it possible to engrave workpiece of nonuniform thickness at same depth. Because engraving is performed while the tip of the depth regulator nose is in contact with the workpiece, the surface of the workpiece may be damaged. 108 7 Service Activities - IMPORTANT User Explanation Consumables Consumables Followings are the consumables of the MDX-650. The Spindle Revolution time can be checked in the User's Menu. 1.SPINDLEBELT 1500 hours 2. HIGH SPEED SPINDLE 1500 hours For reference, the consumables with longer life time than the MTBF = 3000 hours of the machine is as follows. 1. SPINDLE MOTOR 8000 hours 2. HIGH TORQUE SPINDLE 5000 hours - IMPORTANT User Explanation Maintenance User Maintenance 1. Cleaning Inside the Base Cover. Make sure to turn off the machine while you work inside the machine. Never use the Air Gun. It could result in the clogging of the Ball Thread or LM Guide. Make sure to use the vacuum Cleaner. 7 2. Cleaning Inside the Bellows Cover. As same as when cleaning inside the Base, Cover, turn off the machine and use the vacuum cleaner. 3. Lubricating the Ball Thread Lubricate the XYZ Ball Threads after approximately every 1,000 hours of working time. Use [SHELL ALVANIA GREASE No.0]. In lack of lubricating the Ball Thread periodically may result in deterioration of the work. 4.Lubricating the LM Guide. As same as the Ball Thread, lubricate the XYZ LM Guides after approximately every 1,000 hours of working time. Use [SHELL ALVANIA GREASE No.0] with the Grease Gun. 109 7 Service Activities 7-2 MAINTENANCE CHECK LIST User Serial Number Date Serial Number can be checked by the window of the Right Side Cover. 1. Checking BALL THREAD ** Use SHELL ALVANIA GREASE No.0 Parts Check Points X BALL THREAD Cleaning Lubrication (every 1000 hours) Lubrication not necessary Y BALL THREAD Cleaning Lubrication (every 1000 hours) Lubrication not necessary Z BALL THREAD Cleaning Lubrication (every 1000 hours) Lubrication not necessary 2. Checking LM Guide ** Use SHELL ALVANIA GREASE No.0 and TOOL, GREASE GUN UNIT MG70 (ST-049) Parts 7 Check Points X LM GUIDE Cleaning Lubrication (every 1000 hours) Lubrication not necessary Y LM GUIDE Cleaning Lubrication (every 1000 hours) Lubrication not necessary Z LM GUIDE Cleaning Lubrication (every 1000 hours) Lubrication not necessary 3. Consumables Parts Replacement Cycle Check Points Spindle Belt for ZS-650T Every 1500 hours Replacement Replacement not necessary Spindle Belt for ZS-500SH Every 1500 hours Replacement Replacement not necessary Spindle Motor Every 8000 hours Replacement Replacement not necessary High Torque Spindle (ZS-650T) Every 5000 hours Replacement Replacement not necessary REVISED 1 High Precision Spindle (ZS-650TY) Every 5000 hours Replacement Replacement not necessary Every 1500 hours Replacement Replacement not necessary High Speed Spindle (ZS-500SH) Operation Check Note 110 7 Service Activities 7-3 SPECIFICATION MDX-650 T-slot (XY) table size Max. cutting area 700mm x 480mm (27-1/2 x 18-7/8 in.) 650mm(X) x 450mm(Y) x 155mm(Z) (25-9/16(X) x 17-11/16(Y) x 6-1/16(Z) in.) XYZ motor AC servo motor Feed rate X, Y, Z-axis : Max. 85mm/sec. (3-3/8 in./sec.) Acceleration 0.3G, 0.1G, 0.05G Software resolution [When RML-1 has been slected] 0.01mm/step (0.00039 in.) [When NC codes has been selected] 0.001mm/step (0.000039 in.) Note that the measurement unit for positioning coordinates is 0.01mm/step (0.00039 in.) Mechanical resolution 0.001mm/step Spindle motor DC brushless motor Max. 400W (when with high-torque spindle) Revolution speed [High torque spindle] 3000 to 12000rpm [High speed spindle] 5000 to 20000rpm (Variable manually or by the command set) Tool chuck Positioning accuracy Repeat accuracy Origin-point reproducibility (when the power is switched on/off) Possible table load weight interface Buffer size Instruction system Control keys Power consumption Dimensions Weight Collet or Cutter holder system +/-0.1mm (0.000394 in.)/300mm (11-13/16 in.) (Under no-load conditions) +/-0.05mm (0.00197 in.) (Under no-load conditions) +/-0.08mm (0.00315 in.) [0.3G] 12kg (26.5lb) or less [0.05G] 20kg (44.1lb) or less Parallel (in compliance with the specification of Centronics) Serial (under RS-232C standard) 7 2 Mbyte (Replot buffer : [RML-1] 2Mbyte [NC codes] Max.2Mbyte (end-user setting)) RML-1 (mode1, mode2) or NC codes supported by the MDX-650 (Selectable through display operation) COPY, XY/A, Z, +Z (Tool up), -Z (Tool down), PAUSE, SPINDLE, UP, DOWN, LEFT, RIGHT, FAST FEED, JOG, EXIT, ENTER DIAL, EMERGENCY STOP switch 6.5A/117V 3.5A/220 to 240V 3.5A/240V 930mm(W) x 1085mm(D) x 870mm(H) (36-5/8(W) x 42-3/4(D) x 34-5/16(H) in.) 120kg (264.5lb.) Operation temperature 5 to 40 Celsius (41 to 104 Fahrenheit) Operation humidity 35 to 80% (no condensation) T-slot clampes : 4, Spanner : 1 (10mm(3/8 in.), Z0 position sensor : 1, Power cord : 1, Belt for high-torque spindle : 1, Key connector : 1, Roland Software Package CD-ROM : 1, Hexagonal wrench : 1, Ferrite core : 1, USER'S MANUAL : 3 (1 Setup & Maintenance, 2 Cutting Using the Included Software, 3 Cutting Using NC codes), NC-code PROGRAMMER'S MANUAL : 1 Accessories 111 MDX-650
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