Amphenol Sincere
Amphenol Sincere
Aerospace
Health Care
Industrial
Heavy Equipment
HEV
Amphenol Sincere
For battery products
1|AHPI 2023
About Amphenol Sincere
Amphenol Sincere
Amphenol GASF
Guangzhou Amphenol Sincere Flex ltd: Nansha, Guangzhou
City, China
Products: FPC, FPCA, CCS ,FDC, Laminated CCS
including the Design, Manufacture and Assembly
Revenue: USD $43 million
Employee: 550
Facility Area: 14,000 square meters
Certifications:
ISO 9001:2015
ISO 14001:2004
IATF16949
AS9100
Amphenol ASIP
Amphenol Sincere Industrial Products: District of Pecs, Hungary
Products: CCS, laminated CCS, plastics, Busbar, Cable Assembly.
Revenue: USD $50 million
Employee: 142
Facility Area: 7,000 square meters
2|AHPI 2023
Certifications:
ISO 9001:2015
IATF16949
Amphenol Sincere Corporate Culture
Amphenol Sincere
企业愿景
ENTERPRISE VISION
•
•
为世界科技发展提供最优秀的电子配套产品
Provide the best electronic supporting products to the development of technology around the world
企业使命
ENTERPRISE MISSION
•
•
让员工快乐成长 让客户信任感动 致力于社会和谐发展
Let employees grow up happily, Let the customer trust and moved committed to the harmonious development of society
企业价值观
ENTERPRISE VALUES
•
•
以人为本 忠诚企业 奉献社会 共创未来
People oriented, loyalty to enterprises, contributing to society, working together for a shared Future
企业精神
ENTERPRISE SPIRIT
•
•
诚信 创新 奋斗 勇于挑战 大爱无疆
Integrity，innovate，struggle，face up to the challenge ，great love is beyond boundaries
企业理念
ENTERPRISE BELIEF
•
•
关注细节 创新务实 品质至上 用心经营 用爱感动
Attention to details, innovative and pragmatic, quality first, managed with heart, moved with love
3|AHPI 2023
Product Application
4|AHPI 2023
Amphenol Sincere
Product Family
5|AHPI 2023
Amphenol Sincere
Engineering services
Amphenol Sincere
1. Concept design (2D, 3D…).
2. Feasibility analyses.
3. Design verification (Tolerance analyses, D-FMEA, P-FMEA, APQP, PPAP ...).
4. Product documentation (Drawings, validation plan, product specification,
instruction manual...).
5. Process development.
6. Product optimization.
7. Product testing and/or validation .
8. Product release document.
9. FPC layout design.
6|AHPI 2023
Design software
Amphenol Sincere
广州安费诺诚信软性电路有限公司
Guang Zhou Amphenol Sincere Flex Circuit Co,.Ltd
Design software list
Application
Items
Software name
Rev.
1
AUTOCAD 2013
2013
Mechanical design (2D)
2
CAM350 10.8
10.8
FPC circuit design software
3
GENFIEX 3.05B
3.05B
FPC circuit design software
4
SOLIDWORKS 2016
2016
Mechanical design (3D)
7|AHPI 2023
Picture
Remark
Amphenol Sincere
Amphenol Sincere
Amphenol Sincere
Amphenol Sincere
Simulation Software
Amphenol Sincere
广州安费诺诚信软性电路有限公司
Guang Zhou Amphenol Sincere Flex Circuit Co,.Ltd
Items Software name
Rev.
Simulation software list
Application
Picture
Remark
1
Polar SI 9000
V14.07
impendance/insert loss/return loss
and so on
Amphenol
sincere
2
Autodesk
Moldflow
Insight
2019
Mold flow analysis
Supplier
3
Solidworks
simulation
2021
Simulaion professional/Premium
Supplier
SOLIDWORKS flow
Flow simuation/Electronic cooling
2021
simulation
/HV/AV
Supplier
4
8|AHPI 2023
Product introduction (1)
Amphenol Sincere
◆ Long Flex Circuits
Circuits are normally produced on 24 inch by 18 inch ( 609 x 457mm) panels, these have
been a limiting factor in battery cell connection systems in the past. Amphenol have been
investing over the years in longer lengths from 750mm to 1.2m, 1.4m lengths. This enables
larger cell to pack architecture. We have now delivered 3M lengths
9|AHPI 2023
Product introduction (2)
Amphenol Sincere
◆ Heavy Sculpture Copper FPC
Circuits made from heavy copper (150µm – 1mm 6-40 mil) and multiple sculpturing & Etching
operations then sandwiched by isolated coverlay on both sides to create 3 dimensionally shaped copper
features.
250µm copper
250µm copper
10|AHPI 2023
500µm copper
330µm copper
215µm copper
152µm copper
Product introduction (3)
Amphenol Sincere
◆ Heater flex
Copper Alloy conductor with Coverley's for the required resistance within ±8% of Nominal by
controlling the circuit width etching precisely
These can be integrated into Battery Flex
11|AHPI 2023
Product introduction (4)
Amphenol Sincere
◆ Rigid-flex Circuit Board
Rigid-flex Multi-layer Circuit Board built by laminating polyimide and FR4 with advantages of both
technologies, to produce system in a panel. This reduces Connectors, BOM, Wiring, Assembly process
runs, testing, space etc.
12|AHPI 2023
Product introduction (5)
Amphenol Sincere
◆ FPC Assembly
Component and connector assembly by (SMT) , Through hole and Crimping on FPC with functional
testing as standard.
13|AHPI 2023
Battery Connection Systems
Amphenol Sincere
 Battery connections from Sincere
 Suitable for all battery packages Prismatic, Pouch
or Cylinder batteries
 CCS complete one piece solutions consisting of:
Busbar, voltage sensing, flex interconnect, other
sensing
 Laminated busbar: Low weight, Low profile,
Lower NRE
 Thermo-formed CCS Blister pack: Low weight, Low
profile, Lower NRE
 Heavy Copper Laminated Busbar: For Cylinders
 Distributed BMS
Blister Pack Thermoformed For Prismatic
Laminated busbar for Prismatic Cells
14|AHPI 2023
For Cylinder Cells
Product introduction (6)
Amphenol Sincere
◆ FPCA style CCS for Cylindrical cell
FPCA used to replace Nickel Tab bridge between Busbar + Cable and Cell. FPCA can be laser-welding or
bonding to Cell on customer site directly.
Advantage: lightweight,
easy to be assembled automatically
FPCA & Laminated CCS
less labor cost
FPCA&
Laminated
CCS
Cell Plastic
Tray
Cell
Metal Material
Copper,Nickel,Aluminum
Metal Thickness
Copper:35um, 70um,100um,200um,250um,300um,500um.
Nickel:50um,100um,200um,250um,300um,500um.
Aluminum:100um,200um,300um,500um,1000um.
Insulating
material
Insulating
material
thickness
Length(Max.)
Width(Max.)
Polyimide:25um-125um.(Yellow, White or Black)
PET:25-125um.(Black or White)
1250mm Currently
480mm
Surface treatment Nickel, Tin, gold and so on
Max.Operating
temperature(℃)
15|AHPI 2023
Polyimide with adhesive, PET with adhesive
105℃
Product introduction (7)
Amphenol Sincere
◆ Plastic CCS
Integrate Plastic Holder, Busbar/Flex Busbar, FPCA and other components by laser and/or ultrasonic
welding on manual or auto assembly lines. Terminal connections can also be integrated
Connector
Nickel tab
Busbar
FPCA or FDCA
Busbar
(Aluminum or Copper)
Plastic Holder
Plastic Holder
16|AHPI 2023
Product introduction (8)
Amphenol Sincere
◆ Blister Tray CCS
Integrate the Blister Tray (vacuum formed plastic), Busbar , FPCA and other components by laser and
ultrasonic welding.
Connector
Blister tray
17|AHPI 2023
Nickel tab
Hot riveting
Busbar
FPCA
Busbar
Blister Tray
Plastic & Blister Tray CCS Flow Chart
Amphenol Sincere
Manual Unload
EOL / other Test
Laser Welding
Manual Upload
Hot Riveting (optional)
AOI Inspection
Voltage drop test
Pre-Assembly
Incoming
Material
IQC
(Busbar, Carrier
and FPCA
QR code
Hot riveting
Laser Welding
Ship to Customer
Package
FQC inspection
EOL testing
Voltage drop
testing
AOI inspection
18|AHPI 2023
Capability of Plastic & Blister Tray CCS(1/2)
Amphenol Sincere
Items
Attribute
Material type
Length(Max.)
Width (Max.)
Max.Operating temperature(℃)
Pattern Fuse
UL requirement
FPCA
Connector
Layers
Resistance & Impedance
Minimum Hole size
outline tolerance
Finger center to outline
Tolerance of FPC thickness
19|AHPI 2023
Prototype
Polyimide , PET, PEN, Teflon
2000mm
480mm
125℃
3A 1S
All material meet the UL 94V-0
SMD(Fuse,NTC, Resistor。。）,
Crimping, DIP,NTC and so on
10 Layers FPC, 15 layers rigid flex.
± 7%
0.10mm for double side
± 0.20mm
± 0.10mm
Less than 0.30mm is ± 0.03mm
Greater than 0.30mm is ± 8%mm.
Series
Polyimide,PET, PEN, Teflon
1800mm
220mm
105℃
4A 1S
All material meet the UL 94V-0
SMD(Fuse,NTC, Resistor。。）,
Crimping, DIP,NTC and so on
6 Layers FPC, 15 layers rigid flex.
± 10%
0.15mm for double side
± 0.10mm,Special: ± 0.05mm
± 0.10mm,Special: ± 0.07mm
Less than 0.30mm is ± 0.03mm
Greater than 0.30mm is ± 10%mm.
Capability of Plastic & Blister Tray CCS(2/2)
Amphenol Sincere
Items
Assembly
Attribute
Length(Max.)
Width (Max.)
Max.Operating temperature(℃) 125℃
Busbar thickness (Max.)
5.0mm
1. AL1060 in China & Al1050 in
Busbar material type
Europe
2. Copper with Nickel
Series
820mm
250mm
Y-tensile：60N，Z-tensile:60N
Customer specifics by design
agreement and testing
validation
105℃
3.0mm
1. AL1060 in China & Al1050 in
Europe
2. Copper with Nickel
Buabar processing method
Laser cutting or soft die cutting
Hard die cutting
Nickel plating: Thickness：4-15um
Nickel plating: Thickness：415um
Tin-plating: Thickness：2-5um
Tin-plating: Thickness：2-5um
Powder coating: Thickness：0.30.7mm
Material:Epoxy
Ra1.6、Rz6.3
≤100RFU
96H per GB10125
Length: ±0.20mm
Width:±0.20mm
Hole size :±0.15mm
Thickness less than 1.0mm:
±0.05mm
Thickness greater than 1.0mm
:±0.10mm
Thickness greater than 1.5mm：
±10%
Powder coating: Thickness：0.30.7mm
Material:Epoxy
Ra1.6、Rz6.3
≤100RFU
96H per GB10125
Length: ±0.10mm
Width:±0.10mm
Hole size :±0.10mm
Thickness less than 1.0mm:
±0.05mm
Thickness greater than 1.0mm
:±0.10mm
Thickness greater than 1.5mm：
±10%
Hole center to outline:
±0.10mm
Tensile for Laser welding
Surface treatment
Busbar
Surface roughness
Cleanliness
Salt spray
Tolerance of Dimensions
Prototype
2000mm
500mm
Y-tensile：60N，Z-tensile:60N
Customer specifics by design
agreement and testing validation
Hole center to outline: ±0.20mm
Holder material type
Holder/Blister
Holder processing method
tray
Cleanliness
20|AHPI 2023
PC for Blister.
PA12,PC+ABS or PA 3200F for 3D
print.
PC+ABS for CNC.
CNC,3D,Soft tooling
≤100RFU
PC for blister tray.
PC+ABS,ABS,PP+30%GF,PP+20%GF,PA
66 and so on.
Hard tooling
≤100RFU
Surface treatment
To be discuss with customer
To be discuss with customer
Tolerance of Dimensions
Per standard GB/T1804-M
Per standard GB/T1804-M
Product Introduction (9)
Amphenol Sincere
◆ Laminated CCS
Laminated Busbar Solution is the lightweight CCS （Cell Connection System) for Lithium Battery, in Industrial or EV
applications which consists of four parts: Voltage/Temp Monitor Board(FPCA), Current Carrying Conductor(BUSBAR),
Nickel Tabs and Isolation Layers(PET or Polyimide). The parts are integrated with SMT, Lamination and Laser Welding
easily. Laminated Busbar offers better reliability, a lightweight and smaller volume solution as well as easier assembly
than the regular CCS design of (HOLDER+BUSBAR+FPC).
Connector
Nickel tab
Busbar or Flex
Busbar
Polyimide PET insulation (Black or White)
21|AHPI 2023
FPCA
BUSBAR
TOP FILM
BOTTOM FILM
Laminated CCS flow chart
Amphenol Sincere
Cold pressing
station 2
Cold pressing
station 1
Hot pressing
station 2
Hot pressing
station 1
Cooling water
Hydraulic station
Hydraulic station
IQC
Assembly
(FPCA,PET
cover,busbar
and so on
QR code
Automatic
upload device
Hot pressing
Cold pressing
FQC
EOL function
test
Voltage drop
test
AOI inspection
Laser welding
AOI inspection
Automatic
download
device
QA
Packaging
Incoming
Material
22|AHPI 2023
Attributes of Laminated CCS(1/2)
Amphenol Sincere
Items
Attribute
Material type
Length(Max.)
Width (Max.)
Max.Operating temperature(℃)
Pattern Fuse
UL requirement
FPCA
Connector
Layers
Resistance & Impedance
Minimum Hole size
outline tolerance
Finger center to outline
Tolerance of FPC thickness
23|AHPI 2023
Prototype
Polyimide , PET, PEN, Teflon
2000mm
480mm
125℃
3A 1S
All material meet the UL 94V-0
SMD(Fuse,NTC, Resistor。。）,
Crimping, DIP,NTC and so on
10 Layers FPC, 15 layers rigid flex.
± 7%
0.10mm for double side
± 0.20mm
± 0.10mm
Less than 0.30mm is ± 0.03mm
Greater than 0.30mm is ± 8%mm.
Series
Polyimide,PET, PEN, Teflon
1800mm
200mm
105℃
4A 1S
All material meet the UL 94V-0
SMD(Fuse,NTC, Resistor。。）,
Crimping, DIP,NTC and so on
6 Layers FPC, 15 layers rigid flex.
± 10%
0.15mm for double side
± 0.10mm,Special: ± 0.05mm
± 0.10mm,Special: ± 0.07mm
Less than 0.30mm is ± 0.03mm
Greater than 0.30mm is ± 10%mm.
Attributes of Laminated CCS(2/2)
Amphenol Sincere
Items
Laminated CCS
Busbar
24|AHPI 2023
Attribute
Length(Max.)
Width (Max.)
Prototype
2000mm
500mm
Polyimide with adhesive, PET
Insulating material
with adhesive
Polyimide:25um-125um.(Yellow
Insulating material
,White or Black)
thickness
PET:25-125um.(Black or White)
Y-tensile：100N，Ztensile:60N
Tensile for Laser welding Customer specifics by design
agreement and testing
validation
Max.Operating
125℃
temperature(℃)
Busbar thickness (Max.) 5.0mm
1. AL1060 in China & Al1050
in Europe
Busbar material type
2. Copper with Nickel
Laser cutting or soft die
Buabar processing method
cutting
Nickel plating: Thickness：415um
Tin-plating: Thickness：2-5um
Surface treatment
Powder coating: Thickness：
0.3-0.7mm
Material:Epoxy
Surface roughness
Ra1.6、Rz6.3
Cleanliness
≤100RFU
Salt spray
96H per GB10125
Length: ±0.20mm
Width:±0.20mm
Hole size :±0.15mm
Thickness less than 1.0mm:
±0.05mm
Tolerance of Dimensions Thickness greater than 1.0mm
:±0.10mm
Thickness greater than 1.5mm
：±10%
Hole center to outline:
±0.20mm
Series
580mm
400mm
Polyimide with adhesive, PET
with adhesive
Polyimide:25um-125um.(Yellow
,White or Black)
PET:25-125um.(Black or White)
Y-tensile：60N，Z-tensile:60N
Customer specifics by design
agreement and testing validation
105℃
3.0mm
1. AL1060 in China & Al1050 in
Europe
2. Copper with Nickel
Hard die cutting
Nickel plating: Thickness：415um
Tin-plating: Thickness：2-5um
Powder coating: Thickness：0.30.7mm
Material:Epoxy
Ra1.6、Rz6.3
≤100RFU
96H per GB10125
Length: ±0.10mm
Width:±0.10mm
Hole size :±0.10mm
Thickness less than 1.0mm:
±0.05mm
Thickness greater than 1.0mm
:±0.10mm
Thickness greater than 1.5mm：
±10%
Hole center to outline: ±0.10mm
Amphenol Sincere
Let Amphenol deliver your next Battery Product
From Customers brief through to
production Amphenol Sincere can
deliver your project.
Typical FPC Design and Build
Typical BusBar Design and Build
25|AHPI 2023
Typical Plastic holder Design and Build
Amphenol Sincere
Thank You !
26|AHPI 2023