Amphenol Sincere Amphenol Sincere Aerospace Health Care Industrial Heavy Equipment HEV Amphenol Sincere For battery products 1|AHPI 2023 About Amphenol Sincere Amphenol Sincere Amphenol GASF Guangzhou Amphenol Sincere Flex ltd: Nansha, Guangzhou City, China Products: FPC, FPCA, CCS ,FDC, Laminated CCS including the Design, Manufacture and Assembly Revenue: USD $43 million Employee: 550 Facility Area: 14,000 square meters Certifications: ISO 9001:2015 ISO 14001:2004 IATF16949 AS9100 Amphenol ASIP Amphenol Sincere Industrial Products: District of Pecs, Hungary Products: CCS, laminated CCS, plastics, Busbar, Cable Assembly. Revenue: USD $50 million Employee: 142 Facility Area: 7,000 square meters 2|AHPI 2023 Certifications: ISO 9001:2015 IATF16949 Amphenol Sincere Corporate Culture Amphenol Sincere 企业愿景 ENTERPRISE VISION • • 为世界科技发展提供最优秀的电子配套产品 Provide the best electronic supporting products to the development of technology around the world 企业使命 ENTERPRISE MISSION • • 让员工快乐成长 让客户信任感动 致力于社会和谐发展 Let employees grow up happily, Let the customer trust and moved committed to the harmonious development of society 企业价值观 ENTERPRISE VALUES • • 以人为本 忠诚企业 奉献社会 共创未来 People oriented, loyalty to enterprises, contributing to society, working together for a shared Future 企业精神 ENTERPRISE SPIRIT • • 诚信 创新 奋斗 勇于挑战 大爱无疆 Integrity,innovate,struggle,face up to the challenge ,great love is beyond boundaries 企业理念 ENTERPRISE BELIEF • • 关注细节 创新务实 品质至上 用心经营 用爱感动 Attention to details, innovative and pragmatic, quality first, managed with heart, moved with love 3|AHPI 2023 Product Application 4|AHPI 2023 Amphenol Sincere Product Family 5|AHPI 2023 Amphenol Sincere Engineering services Amphenol Sincere 1. Concept design (2D, 3D…). 2. Feasibility analyses. 3. Design verification (Tolerance analyses, D-FMEA, P-FMEA, APQP, PPAP ...). 4. Product documentation (Drawings, validation plan, product specification, instruction manual...). 5. Process development. 6. Product optimization. 7. Product testing and/or validation . 8. Product release document. 9. FPC layout design. 6|AHPI 2023 Design software Amphenol Sincere 广州安费诺诚信软性电路有限公司 Guang Zhou Amphenol Sincere Flex Circuit Co,.Ltd Design software list Application Items Software name Rev. 1 AUTOCAD 2013 2013 Mechanical design (2D) 2 CAM350 10.8 10.8 FPC circuit design software 3 GENFIEX 3.05B 3.05B FPC circuit design software 4 SOLIDWORKS 2016 2016 Mechanical design (3D) 7|AHPI 2023 Picture Remark Amphenol Sincere Amphenol Sincere Amphenol Sincere Amphenol Sincere Simulation Software Amphenol Sincere 广州安费诺诚信软性电路有限公司 Guang Zhou Amphenol Sincere Flex Circuit Co,.Ltd Items Software name Rev. Simulation software list Application Picture Remark 1 Polar SI 9000 V14.07 impendance/insert loss/return loss and so on Amphenol sincere 2 Autodesk Moldflow Insight 2019 Mold flow analysis Supplier 3 Solidworks simulation 2021 Simulaion professional/Premium Supplier SOLIDWORKS flow Flow simuation/Electronic cooling 2021 simulation /HV/AV Supplier 4 8|AHPI 2023 Product introduction (1) Amphenol Sincere ◆ Long Flex Circuits Circuits are normally produced on 24 inch by 18 inch ( 609 x 457mm) panels, these have been a limiting factor in battery cell connection systems in the past. Amphenol have been investing over the years in longer lengths from 750mm to 1.2m, 1.4m lengths. This enables larger cell to pack architecture. We have now delivered 3M lengths 9|AHPI 2023 Product introduction (2) Amphenol Sincere ◆ Heavy Sculpture Copper FPC Circuits made from heavy copper (150µm – 1mm 6-40 mil) and multiple sculpturing & Etching operations then sandwiched by isolated coverlay on both sides to create 3 dimensionally shaped copper features. 250µm copper 250µm copper 10|AHPI 2023 500µm copper 330µm copper 215µm copper 152µm copper Product introduction (3) Amphenol Sincere ◆ Heater flex Copper Alloy conductor with Coverley's for the required resistance within ±8% of Nominal by controlling the circuit width etching precisely These can be integrated into Battery Flex 11|AHPI 2023 Product introduction (4) Amphenol Sincere ◆ Rigid-flex Circuit Board Rigid-flex Multi-layer Circuit Board built by laminating polyimide and FR4 with advantages of both technologies, to produce system in a panel. This reduces Connectors, BOM, Wiring, Assembly process runs, testing, space etc. 12|AHPI 2023 Product introduction (5) Amphenol Sincere ◆ FPC Assembly Component and connector assembly by (SMT) , Through hole and Crimping on FPC with functional testing as standard. 13|AHPI 2023 Battery Connection Systems Amphenol Sincere Battery connections from Sincere Suitable for all battery packages Prismatic, Pouch or Cylinder batteries CCS complete one piece solutions consisting of: Busbar, voltage sensing, flex interconnect, other sensing Laminated busbar: Low weight, Low profile, Lower NRE Thermo-formed CCS Blister pack: Low weight, Low profile, Lower NRE Heavy Copper Laminated Busbar: For Cylinders Distributed BMS Blister Pack Thermoformed For Prismatic Laminated busbar for Prismatic Cells 14|AHPI 2023 For Cylinder Cells Product introduction (6) Amphenol Sincere ◆ FPCA style CCS for Cylindrical cell FPCA used to replace Nickel Tab bridge between Busbar + Cable and Cell. FPCA can be laser-welding or bonding to Cell on customer site directly. Advantage: lightweight, easy to be assembled automatically FPCA & Laminated CCS less labor cost FPCA& Laminated CCS Cell Plastic Tray Cell Metal Material Copper,Nickel,Aluminum Metal Thickness Copper:35um, 70um,100um,200um,250um,300um,500um. Nickel:50um,100um,200um,250um,300um,500um. Aluminum:100um,200um,300um,500um,1000um. Insulating material Insulating material thickness Length(Max.) Width(Max.) Polyimide:25um-125um.(Yellow, White or Black) PET:25-125um.(Black or White) 1250mm Currently 480mm Surface treatment Nickel, Tin, gold and so on Max.Operating temperature(℃) 15|AHPI 2023 Polyimide with adhesive, PET with adhesive 105℃ Product introduction (7) Amphenol Sincere ◆ Plastic CCS Integrate Plastic Holder, Busbar/Flex Busbar, FPCA and other components by laser and/or ultrasonic welding on manual or auto assembly lines. Terminal connections can also be integrated Connector Nickel tab Busbar FPCA or FDCA Busbar (Aluminum or Copper) Plastic Holder Plastic Holder 16|AHPI 2023 Product introduction (8) Amphenol Sincere ◆ Blister Tray CCS Integrate the Blister Tray (vacuum formed plastic), Busbar , FPCA and other components by laser and ultrasonic welding. Connector Blister tray 17|AHPI 2023 Nickel tab Hot riveting Busbar FPCA Busbar Blister Tray Plastic & Blister Tray CCS Flow Chart Amphenol Sincere Manual Unload EOL / other Test Laser Welding Manual Upload Hot Riveting (optional) AOI Inspection Voltage drop test Pre-Assembly Incoming Material IQC (Busbar, Carrier and FPCA QR code Hot riveting Laser Welding Ship to Customer Package FQC inspection EOL testing Voltage drop testing AOI inspection 18|AHPI 2023 Capability of Plastic & Blister Tray CCS(1/2) Amphenol Sincere Items Attribute Material type Length(Max.) Width (Max.) Max.Operating temperature(℃) Pattern Fuse UL requirement FPCA Connector Layers Resistance & Impedance Minimum Hole size outline tolerance Finger center to outline Tolerance of FPC thickness 19|AHPI 2023 Prototype Polyimide , PET, PEN, Teflon 2000mm 480mm 125℃ 3A 1S All material meet the UL 94V-0 SMD(Fuse,NTC, Resistor。。), Crimping, DIP,NTC and so on 10 Layers FPC, 15 layers rigid flex. ± 7% 0.10mm for double side ± 0.20mm ± 0.10mm Less than 0.30mm is ± 0.03mm Greater than 0.30mm is ± 8%mm. Series Polyimide,PET, PEN, Teflon 1800mm 220mm 105℃ 4A 1S All material meet the UL 94V-0 SMD(Fuse,NTC, Resistor。。), Crimping, DIP,NTC and so on 6 Layers FPC, 15 layers rigid flex. ± 10% 0.15mm for double side ± 0.10mm,Special: ± 0.05mm ± 0.10mm,Special: ± 0.07mm Less than 0.30mm is ± 0.03mm Greater than 0.30mm is ± 10%mm. Capability of Plastic & Blister Tray CCS(2/2) Amphenol Sincere Items Assembly Attribute Length(Max.) Width (Max.) Max.Operating temperature(℃) 125℃ Busbar thickness (Max.) 5.0mm 1. AL1060 in China & Al1050 in Busbar material type Europe 2. Copper with Nickel Series 820mm 250mm Y-tensile:60N,Z-tensile:60N Customer specifics by design agreement and testing validation 105℃ 3.0mm 1. AL1060 in China & Al1050 in Europe 2. Copper with Nickel Buabar processing method Laser cutting or soft die cutting Hard die cutting Nickel plating: Thickness:4-15um Nickel plating: Thickness:415um Tin-plating: Thickness:2-5um Tin-plating: Thickness:2-5um Powder coating: Thickness:0.30.7mm Material:Epoxy Ra1.6、Rz6.3 ≤100RFU 96H per GB10125 Length: ±0.20mm Width:±0.20mm Hole size :±0.15mm Thickness less than 1.0mm: ±0.05mm Thickness greater than 1.0mm :±0.10mm Thickness greater than 1.5mm: ±10% Powder coating: Thickness:0.30.7mm Material:Epoxy Ra1.6、Rz6.3 ≤100RFU 96H per GB10125 Length: ±0.10mm Width:±0.10mm Hole size :±0.10mm Thickness less than 1.0mm: ±0.05mm Thickness greater than 1.0mm :±0.10mm Thickness greater than 1.5mm: ±10% Hole center to outline: ±0.10mm Tensile for Laser welding Surface treatment Busbar Surface roughness Cleanliness Salt spray Tolerance of Dimensions Prototype 2000mm 500mm Y-tensile:60N,Z-tensile:60N Customer specifics by design agreement and testing validation Hole center to outline: ±0.20mm Holder material type Holder/Blister Holder processing method tray Cleanliness 20|AHPI 2023 PC for Blister. PA12,PC+ABS or PA 3200F for 3D print. PC+ABS for CNC. CNC,3D,Soft tooling ≤100RFU PC for blister tray. PC+ABS,ABS,PP+30%GF,PP+20%GF,PA 66 and so on. Hard tooling ≤100RFU Surface treatment To be discuss with customer To be discuss with customer Tolerance of Dimensions Per standard GB/T1804-M Per standard GB/T1804-M Product Introduction (9) Amphenol Sincere ◆ Laminated CCS Laminated Busbar Solution is the lightweight CCS (Cell Connection System) for Lithium Battery, in Industrial or EV applications which consists of four parts: Voltage/Temp Monitor Board(FPCA), Current Carrying Conductor(BUSBAR), Nickel Tabs and Isolation Layers(PET or Polyimide). The parts are integrated with SMT, Lamination and Laser Welding easily. Laminated Busbar offers better reliability, a lightweight and smaller volume solution as well as easier assembly than the regular CCS design of (HOLDER+BUSBAR+FPC). Connector Nickel tab Busbar or Flex Busbar Polyimide PET insulation (Black or White) 21|AHPI 2023 FPCA BUSBAR TOP FILM BOTTOM FILM Laminated CCS flow chart Amphenol Sincere Cold pressing station 2 Cold pressing station 1 Hot pressing station 2 Hot pressing station 1 Cooling water Hydraulic station Hydraulic station IQC Assembly (FPCA,PET cover,busbar and so on QR code Automatic upload device Hot pressing Cold pressing FQC EOL function test Voltage drop test AOI inspection Laser welding AOI inspection Automatic download device QA Packaging Incoming Material 22|AHPI 2023 Attributes of Laminated CCS(1/2) Amphenol Sincere Items Attribute Material type Length(Max.) Width (Max.) Max.Operating temperature(℃) Pattern Fuse UL requirement FPCA Connector Layers Resistance & Impedance Minimum Hole size outline tolerance Finger center to outline Tolerance of FPC thickness 23|AHPI 2023 Prototype Polyimide , PET, PEN, Teflon 2000mm 480mm 125℃ 3A 1S All material meet the UL 94V-0 SMD(Fuse,NTC, Resistor。。), Crimping, DIP,NTC and so on 10 Layers FPC, 15 layers rigid flex. ± 7% 0.10mm for double side ± 0.20mm ± 0.10mm Less than 0.30mm is ± 0.03mm Greater than 0.30mm is ± 8%mm. Series Polyimide,PET, PEN, Teflon 1800mm 200mm 105℃ 4A 1S All material meet the UL 94V-0 SMD(Fuse,NTC, Resistor。。), Crimping, DIP,NTC and so on 6 Layers FPC, 15 layers rigid flex. ± 10% 0.15mm for double side ± 0.10mm,Special: ± 0.05mm ± 0.10mm,Special: ± 0.07mm Less than 0.30mm is ± 0.03mm Greater than 0.30mm is ± 10%mm. Attributes of Laminated CCS(2/2) Amphenol Sincere Items Laminated CCS Busbar 24|AHPI 2023 Attribute Length(Max.) Width (Max.) Prototype 2000mm 500mm Polyimide with adhesive, PET Insulating material with adhesive Polyimide:25um-125um.(Yellow Insulating material ,White or Black) thickness PET:25-125um.(Black or White) Y-tensile:100N,Ztensile:60N Tensile for Laser welding Customer specifics by design agreement and testing validation Max.Operating 125℃ temperature(℃) Busbar thickness (Max.) 5.0mm 1. AL1060 in China & Al1050 in Europe Busbar material type 2. Copper with Nickel Laser cutting or soft die Buabar processing method cutting Nickel plating: Thickness:415um Tin-plating: Thickness:2-5um Surface treatment Powder coating: Thickness: 0.3-0.7mm Material:Epoxy Surface roughness Ra1.6、Rz6.3 Cleanliness ≤100RFU Salt spray 96H per GB10125 Length: ±0.20mm Width:±0.20mm Hole size :±0.15mm Thickness less than 1.0mm: ±0.05mm Tolerance of Dimensions Thickness greater than 1.0mm :±0.10mm Thickness greater than 1.5mm :±10% Hole center to outline: ±0.20mm Series 580mm 400mm Polyimide with adhesive, PET with adhesive Polyimide:25um-125um.(Yellow ,White or Black) PET:25-125um.(Black or White) Y-tensile:60N,Z-tensile:60N Customer specifics by design agreement and testing validation 105℃ 3.0mm 1. AL1060 in China & Al1050 in Europe 2. Copper with Nickel Hard die cutting Nickel plating: Thickness:415um Tin-plating: Thickness:2-5um Powder coating: Thickness:0.30.7mm Material:Epoxy Ra1.6、Rz6.3 ≤100RFU 96H per GB10125 Length: ±0.10mm Width:±0.10mm Hole size :±0.10mm Thickness less than 1.0mm: ±0.05mm Thickness greater than 1.0mm :±0.10mm Thickness greater than 1.5mm: ±10% Hole center to outline: ±0.10mm Amphenol Sincere Let Amphenol deliver your next Battery Product From Customers brief through to production Amphenol Sincere can deliver your project. Typical FPC Design and Build Typical BusBar Design and Build 25|AHPI 2023 Typical Plastic holder Design and Build Amphenol Sincere Thank You ! 26|AHPI 2023
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