Workshop manual
W3023EN3.pdf
Electric circuit diagrams
Vibratory roller
CA250/280/300 Tier I
CA250/260/280 Tier III
From serial number:
CA250/280/300 Tier I
65X23700, 68X23700, 74X20500
10000107x0A000001, 10000113x0A000001, 10000115x0A000001
CA250/260/280 Tier III
65X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X21516
Subject to changes
Printed in Sweden
stl
Table of Contents
Introduction .............................................................................................................................. 1
Warning symbols ....................................................................................................... 1
Safety information...................................................................................................... 1
General...................................................................................................................... 1
Safety regulations .................................................................................................................... 3
Before start.................................................................................................. 3
Start............................................................................................................. 3
Jump starting............................................................................................... 3
Electrical and hydraulic equipment ............................................................. 4
Type of Electrical circuit diagram ............................................................................................. 5
DYNAPAC electric wiring standard ........................................................................... 5
Wiring system.............................................................................................. 5
Electrical circuit diagrams ........................................................................................................ 9
2010-04-16
W3023EN3.pdf
stl
W3023EN3.pdf
2010-04-16
Introduction
Introduction
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
General
- Familiarize yourself with the equipment on the
machine.
- Only operate the machine if you are familiar with how
the controls work and how the machine functions.
- Use your safety equipment such as helmet,
protective shoes and hearing protection.
- Familiarize yourself with the machine's area of work.
- Only use the machine for its intended purpose.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
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1
Introduction
2
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Safety regulations
Safety regulations
Before start
-
Study and understand the operating instructions before start.
Check the machine for any serious faults.
Do not operate the machine with defective instruments, warning lights or control elements.
All safety devices must be in a secure position.
Do not carry loose or secure them to the machine.
Keep oily and inflammable material away from the machine.
Before entering the driver's cab, check if persons or obstacles are in the way of or underneath
the machine.
- Be careful when entering the driver's cab, use the steps.
- Adjust your seat before starting.
Start
-
When starting, all operating levers must be in "neutral position".
Only start the machine from the driver's seat.
Check the indicating instruments after start to ensure that all functions are in order.
Do not leave the machine unattended when the engine is running.
Jump starting
Do not connect the negative cable to the
negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting
has the same voltage as the dead battery.
1
2
3
4
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifjting eye on the
machine with the flat battery.
Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
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3
Safety regulations
Electrical and hydraulic equipment
Personal safety must be observed when batteries are handled or tested.
A fully equipped medical kit, including eye-wash facilities, should be available and
protective clothing, including eye protection, should be worn.
Acid splashes in the eye should be treated immediately with plenty of clean water and
neutralized with sodium bicarbonate solution.
Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are to
be avoided.
A safety hazard exist during or after battery charging due to emission of a highly
flammable hydrogen gas. Any testing involving production of sparks, e.g. electrical load
test, must not be performed until the gas has dispersed from the cell. A similas hazard
occurs when a battery is fitted on to a vehicle immediately after the battery has been
removed from a charging plant.
Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escape
under high pressure can penetrate the skin and cause serious injury. Therefore
immediately consult a doctor if such injury occurs.
Notice that failure on the hydraulic or electrical system may give the roller an
unpredictable and dangerous function.
4
W3023EN3.pdf
2010-04-16
Type of Electrical circuit diagram
Type of Electrical circuit diagram
The electronic diagram are made after a new standard
in mobile electronics.
The electrical system are divided onto sections that
are displayed horisontally on the drawings.
The identification of the cables, connectors and so on
are shown in the drawing.
The benefits of this way of displaying an electrical
system are that it´s easier to follow the cables and
troubleshoot the system.
DYNAPAC electric wiring standard
Wiring system
Cable colours and number marking
1. Cable types and cable colours
For wiring systems in rollers cable types RKUB and
RK shall be used.
The following cable colours are to be used :
WH = white
RD = red
VT = violet
GN = green
YE = yellow
BU = blue
BN = brown
BK = black for grounding (chassis)
2. Grouping of conductors
In order to establish a uniform identification of wiring
systems within a limited extent of cable colours each
circuit has to be associated with one of the following
nine (9) groups, using the feature or function of the
component.
One cable colour hs to be used for each group.
Individual cables within each group are identified by a
three (3)-digit code, where the first digit indicates the
colour of the cable.
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W3023EN3.pdf
5
Type of Electrical circuit diagram
The groups are as follows:
Group 1
LIGHTNING
Group 2
BATTERY
Cable colour:
WHITE
Cable marking:
101-199
This group includes all "white lighting"
Example:
- headlights, work lights
- auxiliary headlamps
- instruments, panel and gauge
lighting
- cab lamp
Cable colour:
RED
Cable marking:
201-299
This group of circuits includes all live leads from
battery and charging system to the live terminals of
the various circuits when all switches are in "off"
position with the exception of the main switch and
the battery master disconnect switch.
Group 3
Group 4
SIGNALS +5V
Cable colour:
VIOLET
Cable marking:
301-399
This group of circuits is concerned with the
functioning of the engine, including starter actuation,
electrical ignition, engine run, engine stop and
transmission.
ENGINE
Cable colour:
Cable marking:
ORANGE
401-499
Group 5
ACCESSORIES
Group 6
COMMUNICATION
Cable colour:
Cable marking:
Example:
GREEN
501-599
- windshield wiper
- radio/cd
- heater, ACC
Cable colour:
YELLOW
Cable marking:
601-699
Optical an accoustical devices.
Example:
- tail/stop/side direction lamp
- rotating beacon
- horn, back alarm, buzzer
Group 7
CONTROL
Group 8
Cable colour:
BLUE
Cable marking:
701-799
This group of circuits is concerned with the control
characteristics of the roller actuated by the operator.
Example:
- vibration control
- sprinkler system control
- timer
Group 9
CIRCUIT GROUNDING
Cable colour:
BLACK
Cable marking:
901-999, 9000-9999
Negative (-) termination (chassis).
6
MONITORING
Cable colour:
BROWN
Cable marking:
801-899
This group includes all circuits indicating and
warning the operator about temperature level,
quality, pressure, position, etc.
Example:
- oil pressure lamp
- charging lamp
- fuel level indicator
- oil temperature indicator
- fan belt indicator
- water level, sprinkler system
indicator
W3023EN3.pdf
2010-04-16
Type of Electrical circuit diagram
3. Explanation of electrical circuit diagram
The circuit diagram contains 6 pages and some lines
on one page may be connected to a component on
another page.
In top of the pages, figures 1 to 6 are found and on
right of pages, letters A to D are found.
Example
6.D1 means that line (730) continues on page 6
and is found down to left (with coordinates D1 on
the page).
1.B4 mean that the incoming line is found on page
1 with coordinates B4.
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7
Type of Electrical circuit diagram
8
W3023EN3.pdf
2010-04-16
3
4
5
219 RD
202 RD
­X.29
B
­S1
P
0
l
ll
lll
­X.29
A
604 YE
27
0.75 mm² ­A1.X1
605 YE
28
0.75 mm² ­A1.X1
­X.29
C
920 BK
30
0.75 mm² ­A1.X1
c1.p27
=Main fuse
6.00 mm²
­A7
4.00 mm²
243 BK
16.00 mm²
­F10 2 ­F10.X1
­F10.X1 1
1
40A
ECU
2
=Batteriswitch
201 RD
6.00 mm²
­Q.X1
30b
­X.89
244
RD
4.00 mm²
c1.p30
­F1.7­8:8.1
15.7
54
/6.B1
50a
1.1
­F1.1­2
1.1
1.2
­F1.1
A.1
15A
A.2
­S1.X2
7
311 VT
230 RD
15.17
­K11.X1:86
0.75 mm²
/5.B1
1
­Q1.X6
1
­Q1.X7
1
15
­A1.X1
311 VT
2
­X6
0.75 mm²
c1.p12
­X.6
2
­A1.X1
12
1
A
­S2.X1 1
­S2.X3
C
c1.p32
/8.A1
/9.C1
­X.507 1
0.75 mm²
­A1.X1
32
314 VT
15.13
­S12.X1:2
275.4
/2.A1
/4.C1
E
50
213
RD
/2.A1
207 BK 10.00 mm²
902 BK
1
­31A.X3
­X.6
3
213 RD
1
2.50 mm² ­A1.X1
c1.p01
c1.p14
­A1.X1
14
309 VT
­K2
1 86
­K2.X1
85 ­K2.X1
2
1 30
­K2.X3
87 ­K2.X4
310 VT
87a 1
2.50 mm²
A
0.75 mm²
4
­A1.X1
c1.p04
3
­A1.X1
c1.p03
908 BK
5
0.75 mm² ­A1.X1
c1.p05
c1.p13
­A1.X1
13
­X.4
5
303 VT
0.75 mm²
236 RD
0.75 mm²
c1.p9 ­A1.X1
9
­S.14.X1
2
­G2
2
­Y1
WH
­31A.X24
1
­S.14.X1
5
5
7
c1.p2
6
4
903 BK
Designed
TKZ/GE
View
Wire area 1.5 mm unless otherwise stated
Ledningsarea 1.5 mm där annat ej anges
1
­31A.X7
910 BK
­S.14.X1
1
306 VT
6
­X.4
­S.14.X1
4
317 VT
7
0.75 mm² ­X6
317 VT
0.75 mm²
­X4
6
­X.6
7
1
­Y.2.X1
1
2
­Y.2.X1
2
C
905 BK ­31A.X4
1
8
1
­31A.X5
1.00 mm²
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Reg.
1
­31A.X8
­Y2 =Break
Approved
Date
E
­Y1.X1
3
RD
­Y1.X1
1
1
D+ B+ W
E
BK
3
801 BN
0.75 mm²
=Fuel solenoid
­Y1.X1
2
0.75 mm²
0
303 VT5
0.75 mm² ­X4
K
907 BK
­S14 l
401 OR
0.75 mm²
B
­V1
#2066.2
­X.503
/3.A4
=Parking brake
­R1.X1
B
­R1.X1
C
0.75 mm²
0.75 mm²
2
­A1.X1
30.10
/2.A1
30
998 BK
1
35.00 mm² ­31A.X25
­K1.X4
87
87a 1 ­K1.X5
1
210
RD
2.50 mm²
=Driving
­R1
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
30
#2233.2
On
Off
B ­S2.X2
D 1 ­S2.X4
1
3
­X6
A
­R1.X1
­M1.X1
1
­M1.X2
1
1
­M1.X3
85 ­K1.X1
2
­K1.X3
302
VT
702 BU
225
RD
70.00 mm²
209 RD
4.00 mm²
1 30
2.50 mm²
2.50 mm²
/8.A1
/9.C1
­K1.X1
­S2
­X.35
1
275.3
­X.4:10
­M1 =Startmotor
299 BK
1 86
301 VT
0.75 mm²
A
1
­31A.X2
999 BK
70.00 mm²
1.7
=Start
2.50 mm²
222 RD
­ ­X.36
1
1
­31B.X1
1.6
c1.p15
=Emergency switch
221 RD
1
­31A.X1
­K1
220 RD
2.50 mm²
­X58:1, ­X58.1:1
#2686.1
570,570 GN,GN
­F1.1­2
A.1
#2687.1
­F12.X1:1, ­F12.X2:1
­S1.X2
5
1.5
4.00 mm² ­Q1.X5
901 BK
6.00 mm²
­G1 =Batteri
­X.37+
2 ­X.38 298 BK
1
70.00 mm² 1
1.4
255,255 RD,RD
6.00 mm²,6.00 mm²
­X.9
A
1.3
c1.p28
208 RD
A
­X9
6.00 mm²
1.2
1
19b
19a
17a
17b
15
1.1
1
­M1.X4
30a
1
­Q1.X2
58
1
­S1.X11
901
BK
­Q1
31.6
­X.9
B
2
40A
Circuit diagram
Start and stop
Kretsschema
Start och stopp
31.35
6.00 mm²
B
­X9
205 RD
1
6.00 mm² ­F11.X1
/2.A6
202 RD
­X.40
A
Checked
­F11 2 ­F11.X1
1
31.3
15.2
A
­X40
Issued by
Date
1 ­G2.X2
A ­G2.X1
30.3
205 RD
6.00 mm²
6
Change No.
31.34
­K11.X1:30
15.18
/5.B1
Pls.
1
­G2.X4
Rev.970401
Rev.
/2.A6
2
B
­G2.X1
1
D
CA­250 T1
Scale
Sheet / of
1 / 14
Rev.
No.
393809
1
2
3
4
5
Pls.
Change No.
6
Date
Issued by
Checked
601 YE
0.75 mm²
17
­A1.X1
c1.p17
16
­A1.X1
c1.p16
/1.D6
­X4
1
31.35
601 YE
1
0.75 mm² ­X.4
/1.D6
/1.D1
15.13
­A7
31.34
/1.D1
30.10
Rev.970401
Rev.
ECU
A
=Buzzer
­H10
31.29
­X.508
/4.B2
1
222 RD
=Seat switch
­S5
­X.502
275.3
­X.507
2.50 mm²
10
­X4
­X.4
10
/1.C1
­H10.X­
223 RD ­H10.X+1
1
217 RD
C
­S5.X1
0.75 mm²
C
NC
A
­S5.X1
A
N0
B
­S5.X1
B
C
313 VT
0.75 mm²
215 RD
c1.p29
­A1.X1
29
307 VT
0.75 mm²
c1.p34
­A1.X1
34
730 BU #494.2
=Pump switch
2.50 mm²
­S4.1
218 RD
­S4.1.X1
A
1
2
­S4.1.X1
B
315 VT
1.00 mm²
21
­A1.X1
#765.3
­X4:3
/3.B3
/6.D1
0.75 mm²
B
c1.p21
275.1
31.19
/3.A6
31.7
15.11
30.9
/3.A1
Designed
/3.A1
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
C
TKZ/GE
View
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
Reg.
Circuit diagram
Start and stop
Kretsschema
Start och stopp
D
CA­250 T1
Scale
Sheet / of
2 / 14
Rev.
No.
393809
1
2
3
4
5
/2.D1
15.11
Pls.
6
Change No.
Issued by
Date
Checked
0.75 mm²
802 BN
/4.B2
31.31
­X.508
228 RD
­A1
229 RD
0.75 mm²
V+
7
­A8.X33 J1:7
231
RD
2
0.75 mm² ­A8.X34
Keyswitch
J2:2
802 BN
J2:9
0.75 mm²
0.75 mm²
802 BN
Hour Meter
Enable
H
­X.6
4
/1.B5
­X.503 1
1 ­X.509
4
­X6
­A1
#2066.2
­V1:A
0.75 mm²
­A8.X34
9
808
BN
806
BN
0.75 mm²
0.75 mm²
31.15
801 BN
ECU
24
­A1.X1
c1.p24
25
­A1.X1
c1.p25
26
­A1.X1
c1.p26
A
c1.p35
Fuel sender
­B3
Fuel lev.
B
J1:8
­A8.X33
8
803 BN
0.75 mm²8
­X.4
­X4
8
31.19
/2.D6
/2.D1
30.9
Rev.970401
Rev.
803 BN
0.75 mm²
­B3.X1
1
1
2
Fuel
­B3.X2
1
913 BK
0.75 mm²
1
­31A.X9
Fuel
Low fuel
Engine temp
­B2
Charging
7
­X.4
Eng. temp.
­A8.X33
1
805 BN
807 BN
J2:8
­A8.X34
8
J2:3
­A8.X34
3
307 VT
3
­X4
3
0.75 mm² ­X.4
­R2
2 =1.5 Kohm
805 BN
805 BN
0.75 mm²
Eng.Temp
1
­B2.X1
0.75 mm²
0.75 mm²
­B10
Eng. press.
9
­X.4
­X4
9
807 BN
0.75 mm²
Brake
1
Hydraulic
307 VT
#765.3
0.75 mm²
807 BN
0.75 mm²
1
­B10.X1
­X.505 1
0.75 mm²
/2.B4
P
1
­B1
­A8.X34
4
809 BN
0.75 mm²
J2:4
­X6
10
­X.6
10
810 BN
0.75 mm²
J2:5
­A8.X34
5
11
­X6
­X.6
11
809 BN
0.75 mm²
­B1.X1
1
1
0.75 mm²
P
­A8.X34
10
0.75 mm²
­31A.X10
1
Air filter
0.75 mm²
C
1
­31B.X4
Designed
TKZ/GE
View
Wire area 1.5 mm unless otherwise stated
Ledningsarea 1.5 mm där annat ej anges
915 BK
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
31.1
J2:10
931 BK
­B4.X2
1
/4.A6
­A8.X33
5
2
31.12
15.1
/4.A1
J1:5
1
/4.A6
30.2
Hyd.oil temp
­B4
1
­B4.X1
V­
/4.A1
2
Air filter
810 BN
Glowing
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
Eng.Pressure
2
Hydraulik oil temp
Air filter
5 6
B
Engine pressure
­X.504 1
J1:1
­X4
7
Reg.
Circuit diagram
Warning panel
Kretsschema
Varningspanel
D
CA­250 T1
Scale
Sheet / of
3 / 14
Rev.
No.
393809
1
2
3
4
5
Pls.
6
Change No.
Issued by
Checked
­H11
­H11.X2 2
604 YE
/3.D6
=Horn
0
31.1
l
/3.D6
­S3
31.12
/3.D1
Date
=Horn switch
15.1
/3.D1
30.2
Rev.970401
Rev.
2.2
­F1.2
B.1
10A
B.2
­F1.1­2
B.1
226 RD
­F1.1­2
B.2
­S3.X1
2
3
2
1
1
227 RD
932 BK
228
RD
/8.D1
A
1
­31B.X5
8
Horn
­X71
#1731.1
­X.509
31.31
=Back­up alarm
/3.A1
­H10.X+
31.29
/2.A2
/8.C1
4
7
223
RD
#1730.1
­X70
6
5
­X.508 1
1
­H11.X1
2.1
3 Horn
1
­S3.X1
3
­A1.X1
18
­A7
603 YE
0.75 mm²
1
­H13.X1
­H13
1
1
­X246
2
­X246
2
c1.p18
Back­up
alarm
2
­H13.X1
ECU
B
1
­31A.X11
=Vibration valve Low
705 BU
0.75 mm²
9
­X6
­X.6
9
705 BU
0.75 mm²
­Y3
8
­A1.X1
­S12
­A1.X1
10
c1.p07
Low
0
High
/1.D1
275.4
­X.507
­S12.X1 2
2
225 RD
238 RD
0.75 mm²
5
­S12.X1 5
943 BK
7
0.75 mm²­S12.X1 7
9
­S12.X1 9
3
­S12.X1
3
1
6 ­S12.X1
4
4 ­S12.X1
8
8
­S12.X1
10
10
707 BU
0.75 mm²
­X6
8
­X.6
8
707 BU
7
­A1.X1
0.75 mm²
c1.p08
701 BU
0.75 mm²
1
­Y3.X1
1
2
­Y3.X1
2
911 BK
0.75 mm²
1
­31A.X12
c1.p10
706
BU
0.75 mm²
=Vibration valve High
703 BU
0.75 mm²
6
­A1.X1
c1.p11
c1.p06
­Y4
­A1.X1
11
708 BU
0.75 mm²
708 BU
0.75 mm²
1
­Y4.X1
1
Vibration
2
­Y4.X1
2
914 BK
0.75 mm²
1
­31A.X13
C
=Vibration on/off
1
­31A.X14
1
­31B.X6
Designed
TKZ/GE
View
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
/5.A6
31.2
15.4
/5.A1
0.75 mm²
0.75 mm²
Wire area 1.5 mm unless otherwise stated
Ledningsarea 1.5 mm där annat ej anges
1
912 BK
/5.A6
30.5
942 BK
­S6.X1
2
31.5
1
­S6.X1
/5.A1
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
­S6
Reg.
Circuit diagram
Horn vibb and back­up alarm
Kretsschema
Signalhorn,vibb och back­alarm
D
CA­250 T1
Scale
Sheet / of
4 / 14
Rev.
No.
393809
1
2
3
4
5
Pls.
6
Change No.
Issued by
Date
Checked
­F1.4
D.1
10A
D.2
4.2
­F1.3­4
D.1
224 RD
­S18.X1
2
­H14
3
2
­S18.X1
3
610 YE
4
­X.4
­X4
4
610 YE
1
­X.7
­X7
1
610 YE
1
­H14.X1
1
M
1
­S18.X1
7
611
YE
6
5
4
7
8
­S18.X1
8
927 BK
0.75 mm²
/7.C2
929 BK
0.75 mm²
A
Rotating
beacon
2
1
­H14.X2
4.1
/4.D6
=Rotating beacon
0
15.4
30.5
/7.C2
31.2
#1724.1
­X.7.1:1
l
/4.D6
/4.D1
­S18
31.5
=Rotating beacon switch
/4.D1
Rev.970401
Rev.
2
­X7
­X.7
2
927 BK
1
­31A.X15
­X.7.1:2
31.41
1
­31B.X7
1
­31B.X11
=Working light front left
­E5
­K11
15.18
­X40:A
86 86
­K11.X1
230 RD
85 ­K11.X1
85
30 30
­K11.X1
205 RD
6.00 mm²
916 BK
=Working light front right
104
WH
87 ­K11.X1
87a 87
1
­E7.X1
1
2
932 BK
­E7.X2
1
1
­E6.X1
101 WH
103
WH
­X13.1
1
­X8.1
1
1.2
­F2.1
20A
A.2
­F2.1­2
A.1
#477.1
­X.13.1:1
1
­X.13
­X13.2
1
2
5
1
6
4
8
­S22.X1
6
101 WH
234
RD
0.75 mm²
2.50 mm²
102 WH
2.50 mm²
11
­X.4
12
­X.4
­X4
11
1
101 WH
­E2.X1
1
2.50 mm²
­X13.1
2
Rear right
B
931
BK
2
1
­X4
12
103
WH
2.50 mm²
­E8.X1
2
Front right
Rops
2
­E2.X1
2
930 BK
2.50 mm²
2
­X13.2
­X.13
2
930 BK
1
2.50 mm² ­31A.X16
Rear left
931
BK
­E1
­E1.X1
1
1
2
­E1.X1
2
Front left
102 WH
2.50 mm²
C
=Working light rear right
­E4
1
­X.8
­X8.2
1
/6.A1
102 WH
­E4.X1
1
2.50 mm²
1
2
­E4.X1
2
932 BK
2.50 mm²
2
­X8.2
­X.8
2
932 BK
1
2.50 mm² ­31A.X17
Rear right
=Working light front right
104
WH
/7.B2
933
BK
­E3
­E3.X1
1
1
2
­E3.X1
2
Front right
31.10
0.75 mm²
1
­31B.X8
/6.A6
15.12
1
­E8.X1
­S22.X1
8
941 BK
/6.A1
2.50 mm²
=Working light rear left
101 WH
­F2.1­2:2.2
15.6
7
3
­S22.X1
3
#477.2
­X.8.1:1
30
930 BK
=Working light front left
233 RD ­S22.X1
5
2.50 mm²
­S22.X1
7
/6.A1
­E6.X1
2
­E8
/7.B2
0
­S22.X1
2
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
2
­E2
232 RD
4.00 mm²
1
2.50 mm²
l
A.1
Front left
=Working light rear right
­S22
1.1
Rear left
­E6
=Working light switch
1.1
­F2.1­2
­X8.1
2
=Working light rear left
2.50 mm²
6.00 mm²
2.50 mm²
933
BK
­E7
102
WH
203 RD
­E5.X2
1
Designed
TKZ/GE
View
Wire area 1.5 mm unless otherwise stated
Ledningsarea 1.5 mm där annat ej anges
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
Reg.
Circuit diagram
Rotating beacom, working light
Kretsschema
Roterande varningsljus, arbetsbelysning
31.14
/1.A2
15.17
2
/6.A6
/1.B2
1
1
­E5.X1
D
CA­250 T1
Scale
Sheet / of
5 / 14
Rev.
No.
393809
1
2
3
4
5
Pls.
6
Change No.
Issued by
Date
Checked
/5.D6
/5.D6
31.14
­S16
31.10
/5.D1
=Head light switch
/5.D1
Rev.970401
Rev.
0
ll
B.2
241 RD
­F2.2­B2
1
4.00 mm²
2
­S16.X1
3
2
1
6
5
4
7
8
9
10
­S16.X1
6­S16.X1
4
­S16.X1
8
­S16.X1
10
120 WH
1
­X11
­X.11
1
120 WH
8.2
­F1.8
H.1
10A
H.2
3
­X11
966
BK
0.75 mm²
2
­X11
­X.11
2
1
­X.12
­X12
1
3
­S21.X1 2
­S21.X1
3­S21.X1
1
1
6
4
­S21.X1
8
­S21.X1
10
8
10
662
664
YE
YE
0.75 mm²
0.75 mm²
=Hazard switch
­X.516
10
961 BK
=Break light relay
15.20
/7.A1
30.1
/7.A1
970 BK
1
­E13/­H15
3
­E13/­H15.X3
1
971 BK
1
­H20.X1
1
1
1
2
­H17.X2
1
­X12
4
1
­H26.X1.1
1
2
­E14/H26/­H16
4
670 YE
632 YE
631 YE
3
­E16/­H27/­H19
­E16.X1.1
1
977
BK
1
C
­X.514
1
Position
Right/ rear
­H27.X1.1
1
2
­H19.X1.1
1
3
4
­E16.X2.1
1
Break light
Right rear
652 YE
1
­31B.X9
651 YE
­X6
6
730 BU
1 86
­K10.X2
85 ­K10.X1
85
30 30
­K10.X1
87 ­K10.X1
87a 87
960 BK
Designed
Wire area 1.5 mm unless otherwise stated
Ledningsarea 1.5 mm där annat ej anges
TKZ/GE
View
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
Reg.
Direction
Right/ rear
1
­31B.X10
980 BK
­K10
6
­X.6
Direction
Left/ rear
976
BK
­X.512
­E17.X1
1
Break light
Left/ rear
978
BK
­31A.X23
1
150 WH
1
Position
Left/ rear
­E14.X2.1
1
­X.513
650
YE
Direction/
side
Left
973 BK
­E14.X1.1
1
B
661 YE
1
4
­X.12
Direction/
side
Right
­H20.X2
2
­H17
1
­H17.X1
­X12
3
Left/ front
=Direction side right
665
YE
­X12
2
Position/
direction
1
­31A.X20
­H20
­X.12
3
Position/
direction
Right/ front
1
­31A.X19
1
5
­E15/­H18.X3
1
­E13/­H15.X2
2
­X.12
­E17
­S17.X1
17
­E9.X1
31
=Position direction left/ front
2
17
31
=Direction side left
1
­E17.X2
18
X
X
­H16.X1.1
1
=Registration plate lamp
18
­S17.X1
5
­S17.X1
10
­S17.X1
1
56B
­E13/­H15.X1
1
2
663 YE
3
2
0.75 mm²
A
972 BK
663
YE
650 YE
0
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
2
661 YE
670
YE
­S17
56A
622 YE
l
/2.B4
1
3
621
YE
670 YE
­K9.X1
31
730 BU
Headlight
Right/ front
1
­31A.X18
­E15/­H18
663
YE
661 YE
2
671
YE
#494.2
1
1
0
ll
­S21.X1 5
7
7
­S21.X1
967 9
9
BK
0.75 mm²
31
1
­E15/­H18.X1
630 YE
49A ­K9.X1660 YE
49a
49
2.50 mm²
Headlight
Left/ front
­E15/­H18.X2
­X.515
l
­X.26:1
#1631.1
49
­K9.X1
968 BK
=Position direction right/ front
669 YE
669 YE
­S21
­K9
­X.11
3
620 YE
669 YE
­F1.7­8
H.2
=Flash relay
­E10.X1
31
56A
­E9.X1
1
­F1.7­8
H.1
245 RD
31
122 WH
624
YE
­X.11
4
8.1
X
X
4
­X11
/5.C1
/1.B1
­X.89
15.7
8.1
­F1.7­8
56B
­E9
623 YE
630 YE
965
BK
0.75 mm²
56A
=Headlight left
620 YE
962
BK
56A
­E10.X1
969 BK
963 BK
0.75 mm²
244
RD
4.00 mm²
2.50 mm²
121
WH
242 RD
/10.B1
2.50 mm²
1 ­X.510
15.6
­F2.1:1.2
246
5
RD
­S16.X1
964 BK
7
0.75 mm² ­S16.X1
9
­S16.X1
­E10
­S16.X1
3
Circuit diagram
Driving light
Kretsschema
Trafikbelysning
31.20
20A
­F2.2­B1
1
/7.A6
2.2
B.1
31.22
­F2.1­2
2.2
­F2.2
1
2.1
=Headlight right
/7.A6
15.12
30
l
D
CA­250 T1
Scale
Sheet / of
6 / 14
Rev.
No.
393809
1
2
3
4
5
Change No.
6
Date
Issued by
Checked
=Working light rear left
­E6.1
2.50 mm²
1
­E6.X2
­X13.3
1
110 WH
1
2
­E6.X2
2
950 BK
31.22
2.50 mm² ­X13.3
2
/6.D6
/6.D1
15.20
Pls.
/6.D6
/6.D1
30.1
Rev.970401
Rev.
31.20
=Working light rear right
111
WH
­E8.1
1
­E8.X2
1
2
A
951
BK
­E8.X2
2
=Working light Front.Left Cab
­E20
/5.B4
#477.1
­X.13:1
1
­X.13.1
­X13.4
1
101 WH
1
­X41
­X.41
1
­X.519
1
1
2
­X.519
2
=Working light Rear.Right Cab
­E22
103
WH
2
­X41
­X.41
2
­X.520
1
1
2
­X.520
2
=Working light Front.Right Cab
­E21
/5.C4
#477.2
­X.8:1
1
­X.8.1
­X8.4
1
102 WH
3
­X41
­X.41
3
­X.521
1
1
2
­X.521
2
B
=Working light Rear.Right Cab
­E23
104
WH
4
­X41
­X.41
4
­X.522
1
1
2
­X.522
2
­H14.1
1
/5.A4
#1724.1
­X.7:1
1
­X.7.1
­X7.1
1
610 YE
1
­X32
­X.32
1
/5.A4
31.41
­X.7:2
2
­X.7.1
­X7.1
2
927 BK
2
­X32
­X.32
2
M
2
Designed
TKZ/GE
View
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
Reg.
Circuit diagram
Working light,Rotating beacon cab
Kretsschema
Arbetsbelysning, Rot. varningsljus hytt
31.26
31.23
/8.A6
15.5
/8.A1
/8.A6
30.4
/8.A1
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
C
D
CA­250 T1
Scale
Sheet / of
7 / 14
Rev.
No.
393809
1
2
3
4
5
6
Change No.
Issued by
Date
Checked
=Heater blower
­M2
­Q1.X6
#2687.1
/7.D6
31.23
­S38
31.26
/1.A4
/7.D6
15.5
Pls.
/7.D1
30.4
/7.D1
Rev.970401
Rev.
4
255 RD
6.00 mm²
/1.B1
1
­F12.X1
#2686.1
­X.35
1
254 RD
2
50A
570 GN
6.00 mm²
1
­X58
­X.58
1
A
­X.60
570 GN
­X60
A
1
­X.61
­X61
1
­K30.X1
30 30
87a ­K30.X1
87 87
86
­K30.X1 86
­K30.X1
85 85
­X.524
1
1
­F22.1 2 ­X.524
20A
+
­F12 2 ­F12.X1
A
3
2
M
2
B
­X60
­X.60
B
974 BK
6.00 mm²
­31C.X1
1
­K30
­S34
B
8
6
2
7
5
­M3
1
RD
0
53
M
31
BK
­X59
2
­X.59
2
1
6.1
­F1.6
F.1
­X.73
1 ­X.73.1
6.2
10A
F.2
1
279 RD
2.50 mm²
#1691.1
­X.59.1:1
­X.59
1
­X59
1
GN
31B
YE
53A
975 BK
1
2.50 mm²
­31B.X16
C
=Horn. Cab
/11.B1
­H11.1
2
#1730.1
­S3.X1:3
­X29.1
1
2
­X.29.1
­X29.1
2
#1731.1
­31B.X5
31.36
15.19
/11.A1
/4.A5
909 BK
1
­X.29.1
/11.A6
30.13
­X71
1
602 YE
31.40
1
­X70
1
/11.A1
This document will remain the property of Metso Dynapac AB
and may not without the permission of the said company be copied,
communicated to any third part or used for manufacturing purposes.
/4.A4
Designed
TKZ/GE
View
Approved
Material Designation
Part No
TKZ/LW
2007­01­25
Description
Model
Date
E
Reg.
Circuit diagram
Simple cab
Kretsschema
Enkel hytt
D
CA­250 T1
Scale
Sheet / of
8 / 14
Rev.
No.
393809