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Aluminum Beams Technical Data Sheet - Metric Specs
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ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Technical Data Sheets Metric Specification Global Data (Excluding USA, Australia & New Zealand) Head Office, Brickyard Road, Aldridge, Walsall WS9 8BW, UK. Telephone: +44 1922 743743 Email: Website: info@rmdkwikform.com www.rmdkwikform.com Global Data Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 1 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Contents Ref Description Page Contents Contents Introduction 2-3 4 1.0 Components ABX11800 ABX12400 ABX12700 ABX13000 ABX13600 ABX14800 ABX15400 ABX16000 ABX17200 ABX18400 ABX19600 AFX11200 AFX11500 AFX11800 AFX12100 AFX12400 AFX12700 AFX13000 AFX13600 AFX14200 AFX14800 Albeam 1800mm Albeam 2400mm Albeam 2700mm Albeam 3000mm Albeam 3600mm Albeam 4800mm Albeam 5400mm Albeam 6000mm Albeam 7200mm Albeam 8400mm Albeam 9600mm Alform Beam 1200mm Alform Beam 1500mm Alform Beam 1800mm Alform Beam 2100mm Alform Beam 2400mm Alform Beam 2700mm Alform Beam 3000mm Alform Beam 3600mm Alform Beam 4200mm Alform Beam 4800mm 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 AFX15400 AFX16000 AFX16600 AFX17200 ALX11200 ALX11500 ALX11800 ALX12100 ALX12400 ALX12700 ALX13000 ALX13600 ALX14200 ALX14800 ALX15400 ALX16000 ALX17200 AUX12100 AUX12400 Alform Beam 5400mm Alform Beam 6000mm Alform Beam 6600mm Alform Beam 7200mm Alsec Beam 1200mm Alsec Beam 1500mm Alsec Beam 1800mm Alsec Beam 2100mm Alsec Beam 2400mm Alsec Beam 2700mm Alsec Beam 3000mm Alsec Beam 3600mm Alsec Beam 4200mm Alsec Beam 4800mm Alsec Beam 5400mm Alsec Beam 6000mm Alsec Beam 7200mm Almini Beam 2100mm Almini Beam 2400mm 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 8 8 Note: Clicking the Altrad logo in the top Left hand corner of any page will bring you back to this Contents page Global Data CONTENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 2 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Contents Ref Description Page Components….continued AUX12700 AUX13000 AUX13600 AUX14200 AUX14800 AUX15400 AUX16000 PPU10004 PPU10001 PPU10002 PPU10003 ALX10002 ALX10001 AFX20003 AFX20022 BNU12001 AFX20012 AFX20015 AFX20013 AFX20009 AFX20007 AFX20002 AFX20010 AFX20009 BNX16001 BNU16001 AFX20005 AFX20001 AFX20003 AFA10050 AFA10015 AFA10020 SSM23600 SSM22700 SSM21800 SSM20900 AFA10040 AFX20025 ABX10001 Almini Beam 2700mm Almini Beam 3000mm Almini Beam 3600mm Almini Beam 4200mm Almini Beam 4800mm Almini Beam 5400mm Almini Beam 5950mm Ply Sanded 2.44m - 1.22m - 18mm Ply MDO 2.44m - 1.22m - 18mm Ply Standard Film 2.44m - 1.22m - 18mm Ply Premium Film 2.44m - 1.22m - 18mm Flange to Flange Wedge Clamp Universal Clamp Alform Clamp Plate M12 Unifix Bolt M12 Hex Nut Plated Superslim Clamp Assembly Superslim Clamp Clamp Block - Splice Alform Lok Clamp Alform Internal Corner Alform Alignment Angle Outside Cornerstrap Alform Lok Clamp M16x75 Bolt gr8.8 BZP M16 Hexagon Nut gr8 BZP Alform External Corner Bracket Alform Adjustable Internal Corner Alform Tie Back Connector Alform Lifting Bracket Serrated Double Nut Alform Prop Bracket Superslim Stripping Corner Unit - 3600mm Superslim Stripping Corner Unit - 2700mm Superslim Stripping Corner Unit - 1800mm Superslim Stripping Corner Unit - 900mm Alform Vertical Walkway Handrail Post Alform / GTX Concrete Pump Port 100mm Albeam 12 Bolt Splice 2.0 Contact Details 8 8 8 8 8 8 8 9 9 9 9 11 11 12 12 12 13 13 13 14 15 15 16 16 16 16 17 18 19 19 20 20 21 21 21 21 22 23-24 25 International Offices Global Data CONTENTS 26 Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 3 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Introduction Aluminium Beams combine the benefits of strength, lightness and the ease of handling with consistency, versatility and exceptional durability. With a wide range of accessories, the beams form a complete system that can be used in numerous configurations and applications. RMD Kwikform has a portfolio of three Aluminium Beams: Albeam, a 225mm deep heavy duty primary beam for slab support, with a very high bending and concentrated load capacity, Alform, a 150mm deep beam designed for wall formwork and secondary bearer for soffit support applications and Alsec, a more economical 150mm deep single web beam used for soffit support applications. For the ultimate in low cost system formwork, the 150mm deep Almini beam is available. Health and Safety Designers should make themselves familiar with the contents of Equipment Guidance Notes UIX10101 - Alform & Superslim Wall Formwork and Application Risk Assessments UIX20100 - Formwork. These documents are available to customers via hyperlinks embedded in PDF scheme drawings. Residual risks pertaining to design issues are marked in this document with the symbol and, if relevant to the scheme being prepared, should be highlighted on the RMDK scheme drawing. Design to EN Standards The majority of the Aluminium Beam components were designed before the conception of the EN design standards. Extensive use was made of BS8118 backed up by load testing. Allowable working loads were established using a lumped factor of safety of 1.7 on yield and 2 on failure, which is adequate to satisfy the requirements of EC9. To facilitate a simplified scheme design using established permissible load methods, load performance data in this document is displayed as an ‘Allowable Working Load’. Should Limit State Design be required, the Design Resistance may be obtained by multiplying the Allowable Working Load values by 1.5. Global Data INTRODUCTION Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 4 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Albeam A 225mm deep x 100mm wide aluminium extrusion used as a primary beam in falsework applications. 70 33.06cm2 2131cm4 1468kNm2 35110kN 25kNm 138kN 8.4kg/m 120kN 115kN 100kN 38.5kN 225 Albeam Properties Gross Area Second Moment of area I xx Flexural Rigidity EI Shear Rigidity GA xx Maximum Bending Moment xx Maximum Shear Self Weight 220mm - Intermediate Bearing 200mm - Intermediate Bearing 170mm - Intermediate Bearing 110mm - End Bearing 100 Section Code ABX11800 ABX12400 ABX12700 ABX13000 ABX13600 ABX14800 ABX15400 ABX16000 ABX17200 ABX18400 ABX19600 Description Albeam 1800mm Albeam 2400mm Albeam 2700mm Albeam 3000mm Albeam 3600mm Albeam 4800mm Albeam 5400mm Albeam 6000mm Albeam 7200mm Albeam 8400mm Albeam 9600mm Weight 15.1 kg 20.1 kg 22.7 kg 25.2 kg 30.2 kg 40.3 kg 45.3 kg 50.3 kg 60.4 kg 70.5 kg 80.5 kg Note: Non standard lengths are available on a sale only basis. Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 5 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Beams An aluminium beam with recycled plastic insert used as a primary and / or secondary beams in falsework applications. Unique inclined twin webs, together with edge stiffening lips improve lateral stability and robustness in use. Plywood formwork is simply attached by nail or screw connection to the insert provided in the upper flange, and the bevelled edge to the top flange allows for easy removal of the formwork on completion of use. 17.6cm2 6890kN/cm² 558cm4 385kNm2 18500kN 74.6mm 74.1cm3 10kNm 53kN 150 Alform Beam Properties Gross Area Modulus of Elasticity E Second Moment of area I xx Flexural Rigidity EI Shear Rigidity GA xx Position of Neutral Axis above base Section Modulus xx Maximum Bending Moment xx Max Shear 40 40 Maximum Intermediate Reactions* With 75mm Bearing: 90 Top Flange (with nailing strip) Bottom Flange Max Reaction (End) 44mm bearing 45kN 70kN 40kN Self Weight (with recycled plastic insert) 5.66kg/m * Full bearing load and bending moment can occur simultaneously Global Data COMPONENTS Section Code AFX11200 AFX11500 AFX11800 AFX12100 AFX12400 AFX12700 AFX13000 AFX13600 AFX14200 AFX14800 AFX15400 AFX16000 AFX16600 AFX17200 Date: 08/10/2023 Description Alform Beam 1200mm Alform Beam 1500mm Alform Beam 1800mm Alform Beam 2100mm Alform Beam 2400mm Alform Beam 2700mm Alform Beam 3000mm Alform Beam 3600mm Alform Beam 4200mm Alform Beam 4800mm Alform Beam 5400mm Alform Beam 6000mm Alform Beam 6600mm Alform Beam 7200mm Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Weight 6.80 kg 8.50 kg 10.1 kg 11.3 kg 13.5 kg 15.2 kg 16.9 kg 20.3 kg 23.7 kg 27.1 kg 30.5 kg 33.9 kg 37.3 kg 40.7 kg Sheet 6 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alsec Beams A lightweight and more economical aluminium beam with recycled plastic insert used as a secondary beam in falsework applications. Plywood formwork is simply attached by nail or screw connection to the insert provided in the upper flange, and the bevelled edge to the top flange allows for easy removal of the formwork on completion of use. 12.47cm2 389cm4 268kNm2 12000kN 7kNm 37kN 33kN 15kN 4.65kg/m 40 40 150 Alsec Beam Properties Gross Area Second Moment of area I xx Flexural Rigidity EI Shear Rigidity GA xx Maximum Bending Moment xx Max Shear Max Reaction (Intermediate) 75mm bearing Max Reaction (End) 44mm bearing Self Weight (with recycled plastic insert) 75 Section Code ALX11200 ALX11500 ALX11800 ALX12100 ALX12400 ALX12700 ALX13000 ALX13600 ALX14200 ALX14800 ALX15400 ALX16000 ALX17200 Global Data COMPONENTS Date: 08/10/2023 Description Alsec Beam 1200mm Alsec Beam 1500mm Alsec Beam 1800mm Alsec Beam 2100mm Alsec Beam 2400mm Alsec Beam 2700mm Alsec Beam 3000mm Alsec Beam 3600mm Alsec Beam 4200mm Alsec Beam 4800mm Alsec Beam 5400mm Alsec Beam 6000mm Alsec Beam 7200mm Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Weight 5.57 kg 6.97 kg 8.36 kg 9.76 kg 11.2 kg 12.6 kg 14.0 kg 16.8 kg 19.5 kg 22.3 kg 25.1 kg 27.9 kg 33.5 kg Sheet 7 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Almini Beams An ultra-lightweight and highly economical aluminium beam used to support plywood in formwork applications. Fix the plywood down into the diaphragm using 30mm course thread wood screws which will self drill and tap. Second Moment of area I xx Flexural Rigidity EI Shear Rigidity GA xx 306cm4 211kNm2 9800kN Maximum Bending Moment xx Max Shear 6.4kNm 42kN Max intermediate reaction with Superslim or Microslim Soldier 45kN Max intermediate reaction with Alform Beam 38kN Max end reaction with beams butted over Superslim or Microslim Soldier 20kN Maximum end reaction with Alform Beam (not recommended to butt beams on an Alform) 15kN Self Weight 2.44kg/m Fixing diaphragm - use beam either way up 44 9.07cm2 150 Almini Beam Properties Gross Area 75 Section Connect to Superlim Soldiers / Microslim Soldiers / Albeams or Alform primary beams using Flange to Flange Wedge Clamps (ALX10002) or Universal Clamps (ALX10001). Can also connect to slots in Albeams or inverted Alform Beams using Alform Clamp Plates with M12 Unifix Bolts & M12 Hex Nuts (AFX20003, AFX20022 & BNU12001) or Alform Wedge Clamp Assembly (AFX20017) Combined Loading Envelope 7 Bending Moment / kNm 6 5 Superslim & Microslim 4 Code AUX12100 AUX12400 AUX12700 AUX13000 AUX13600 AUX14200 AUX14800 AUX15400 AUX16000 Alform 3 2 1 0 20 40 30 Intermediate Reaction / kN Global Data COMPONENTS Description Almini Beam 2100mm Almini Beam 2400mm Almini Beam 2700mm Almini Beam 3000mm Almini Beam 3600mm Almini Beam 4200mm Almini Beam 4800mm Almini Beam 5400mm Almini Beam 5950mm Weight 5.12 kg 5.85 kg 6.58 kg 7.31 kg 8.77 kg 10.2 kg 11.7 kg 13.2 kg 17.4 kg 50 Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 8 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Plywood RMD Kwikform Plywood is manufactured from high quality pine veneers bonded together with a cross banded construction with phenolic resin. Sheets are supplied with the face grain parallel to the long edge of the board. Ply is manufactured from sustainable renewable sources and is certified by both the PEFC and FSC chain of custody schemes. It is certified by TECO to comply with the American standard PS 1-07 for Exterior bond and panel grade 1. RMD Kwikform Ltd is at present in the process of obtaining PEFC and FSC accreditation. Board Finishes Sheets are supplied in four finishes: Sanded, MDO, Standard Film and Premium Film. Sanded Finish An economical sheet with one side only having a smooth face without open defects. An ideal plywood where very few re-uses are required or the quality of the finish to the cast concrete is unimportant. MDO Grade The front face of the sheet is overlaid with a phenolic resin impregnated paper weighing 370g/m 2. which covers the natural face grain and gives a matt finish to the struck concrete. With careful site treatment MDO can be used for up to 20 fair faced uses. The rear of the sheet is overlaid with a 75-120g/m2 brown film with a phenolic resin content of 35% and provides a moisture barrier. Standard Film Grade Both front and rear faces of the sheet are overlaid with a 120g/m 2 brown film with a phenolic resin content of 35%. The film covers most of the natural face grain and gives a gloss finish to the struck concrete and produces good results for up to 20 pours. Premium Film Grade Both front and rear faces of the sheet are overlaid with a phenolic resin impregnated paper weighing 205g/m 2 and a robust 130g/m2 black phenolic resin film overlay. The overlays cover all the natural face grain and give a gloss finish to the struck concrete for 30 pours or more. Notes on Use • • • • • • Sheet edges are sealed during manufacture to prevent moisture penetration. Seal all cut edges to prevent moisture penetration which may otherwise cause degradation. We recommend the use of a release agent that has been formulated specifically for use with MDO grade boarding. Apply two coats of release agent to MDO Grade prior to first use. We recommend use of non-metallic tools to clean the forms to help prevent damage to the face. Although sheets are resistant to abrasion and impact, take care during cleaning and use to prevent surface damage. Select appropriate vibrators and techniques to protect the ply surface through all stages of use. Stated numbers of re-uses are for guidance purposes only and can not be guaranteed. Dispose of used plywood in accordance with applicable waste handling regulations. Code PPU10004 PPU10001 PPU10002 PPU10003 Global Data COMPONENTS Description Ply Sanded 2.44m - 1.22m - 18mm Ply MDO 2.44m - 1.22m - 18mm Ply Standard Film 2.44m - 1.22m - 18mm Ply Premium Film 2.44m - 1.22m - 18mm Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Weight 26.0 kg 30.9 kg 30.9 kg 30.9 kg Sheet 9 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Geometry and Packaging Panel thickness and construction 18mm +/- 0.4mm - 7 Ply Sheet size and tolerance 1220x2440mm +0/ -1.6mm Supplied in packs of 50 sheets weighing approximately 1550kg Structural Properties PERMISSIBLE STRESSES Bending Stiffness EI (kNm2/m) Moment of Resistance fZ (kNm/m) Shear Load qA (kN/m) Direction of face grain relative to span General and Soffits Wall Formwork Parallel Perpendicular Parallel Perpendicular Parallel Perpendicular 3.44 1.97 0.472 0.294 7.94 4.26 3.97 2.27 0.493 0.307 8.29 4.45 Allowable Spans Maximum Alform and Alsec beam centres are shown below. Please note that data is valid for applications with the face grain perpendicular to the support beams for 3 or more spans and with deflection limited to span/270. Live load is not considered when checking deflection in slab applications. For soffit applications a concrete density of 24.5kN/m 3 has been allowed plus a live load in accordance with BS5975 (2008). Soffit Formwork Applications Wall Formwork Applications GTX Beam Centres / mm Maximum Slab Thickness / mm GTX Beam Centres / mm Maximum Concrete Pressure kN/m2 610 490 407 41 488 940 349 59 407 1490 305 73 349 2200 271 85 305 2740 244 99 271 3250 222 115 244 3780 203 132 Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 10 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Secondary to Primary Beam Connections Flange to Flange Wedge Clamp (ALX10002) weight 0.75kg A fast lightweight and secure clamp used for connection of backing members to primary beams in strip and erect applications for all falsework systems. Connects Albeam, Alform, Alsec and Superslim in any combination. AWL Tension = 1.6kN AWL Slip = 0.25kN Secondary to Primary Connection Strip & Erect Applications Flange to Flange Wedge Clamp (ALX10002). Stagger alternate clamps Universal Clamp (ALX10001) weight 0.75kg A secure serrated clamp used with all falsework systems in heavier crane handled applications. Connects Albeam, Alform, Alsec, Superslim Soldiers, GTX150 and T200 composite timber beams in any combination. Tighten the unit by tapping the wings of the nut with a hammer. AWL Tension = 2.5kN AWL Slip = 0.35kN Secondary to Primary Connection Crane Handled Applications Universal Clamp (ALX10001). Stagger alternate clamps Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 11 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Underslung Clamp A secure clamp supplied in three parts used to connect underslung aluminium beams where a known load capacity for the connection is required. Note that one of the connected beams must be either an Alform or an Albeam. When four clamps are used both beams must be an Alform or an Albeam. AWL with 2 clamps = 5kN, AWL with 4 clamps = 10kN Code Description Weight AFX20003 Alform Clamp Plate 0.01 kg AFX20022 M12 Unifix Bolt 0.01 kg BNU12001 M12 Hex Nut Plated 0.01 kg Underslung Beam Connection using 2 No. Clamps 5kN Max Alform Beam Clamp Plate, M12 Unifix Bolt & M12 Hexgon Nut (AFX20003 + AFX20002 + BNU12001) Underslung Beam Connection using 4 No. Clamps 10kN Max Alform Beam Clamp Plate, M12 Unifix Bolt & M12 Hexgon Nut (AFX20003 + AFX20002 + BNU12001) Underslung Almini Beam Connection using 2 No. Clamps Alform Beam Clamp Plate, M12 Unifix Bolt & M12 Hexgon Nut (AFX20003 + AFX20002 + BNU12001) Global Data COMPONENTS Date: 08/10/2023 NOT RECOMMENDED Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 12 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Clamp Assembly - Superslim Used to connect Alform beams or Albeams to Soldiers. Clamp is available as individual components or as an assembly. Note: If connection is subject to vibration it is recommended to use a M12 Nylok Nut with the individual components. AWL Slip along arrow A = 1.0kN AWL Slip along arrow B = 0.75kN A AWL Tension along arrow C = 1.5kN C Superslim Clamp Assembly (Sally Clamp) 19 B M12 Hex Nut 25 60 Code AFX20015 BNU12001 AFX20022 AFX20012 Description Superslim Clamp M12 Hex Nut gr8 BZP Bolt M12 Unifix Superslim Clamp Assembly Weight 0.16 kg 0.01 kg 0.06 kg 0.30 kg Unifix Bolt 13 dia. hole 58 Clamp Block - Splice (AFX20013) 0.09kg A heavier duty alternative to Unifix Bolts. These must be slid along the Alform Beam to the required position before connecting accessories. Used with Alform Adjustable Internal corner (AFX20001) & Alform Tie Back Connector (AFX20023). Refer to sheets 18 & 19 for applications. AWL 3kN shear along slot / 10kN Tension Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 13 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Lok Clamp (AFX20009) weight 1.17kg A cast unit that facilitates secure connection of a stop end tie, Light Duty Corner Strap or Heavy Duty Corner Shoe. Prior to loading the Alform Lok Clamp, its integral bolts shall be torqued to 45Nm. AWL with Alform Beam = 20kN (single clamp), 30kN (twin adjacent clamps in contact) 136 91 30 85 15 18 32 Ø20 hole Integral M12x40 Bolts 48.5 63 Side Elevation Front Elevation 15mm Rapid Bar Tie x 0.5m long Knock On Wing Nut (BTX10001) Rapid Tie Hexagon Nut 50mm (BTX10017) Standard Waler Plate (BTX10021) Lok Clamp Single Lok Clamp (AWL=20kN) Twin Lok Clamps (AWL=30kN) 15mm Rapid Bar Tie Typical Stop-End Detail Global Data Knock On Wing Nut (BTX10001) COMPONENTS Typical Panel Joint Detail Fit Lok Clamp panel joint connection on bottom three Alform Beams and then at nominally 1.0m vertical centres Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 14 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Internal Corner (AFX20007) weight 1.07kg Use with a 75x75mm vertical timber to support the plywood for 90 degree internal corners in formwork applications. 225 150 225 150 90 Plan Side Elevation Alform Alignment Angle (AFX20002) weight 2.01kg Use to support the Alform Internal Corner (AFX20007) or two Alform beams set at 90 degrees to one another in formwork applications - fixed with 4 No. M12 Unifix Bolts and 4 No. M12 Hexagon Nuts gr8 BZP (AFX20002 + BNU12001). 50 95 50 Plan 200 95 55 50 200 55 75 2 No. Ø14x40mm slots per face Side Elevation Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 15 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Outside Corner Strap Used in conjunction with 2 No. Alform Lok Clamps to connect Alform Beams together at external corners in formwork applications. Qty 1 2 2 2 Code AFX20010 AFX20009 BNX16001 BNU16001 Description Outside Cornerstrap Alform Lok Clamp M16x75 Bolt gr8.8 BZP M16 Hexagon Nut gr8 BZP Weight 6.18 kg 1.17 kg 0.15 kg 0.03 kg Prior to loading the Alform Lok Clamp, its integral bolts shall be torqued to 45Nm. AWL = 28.3kN tension for 90° corners Note: Where external corners are not rectangular, the maximum load on the Outside Corner Strap is dependent upon the maximum allowable Lok Clamp load of 20kN. 104 164 514 124 60 Elevation Plan The table below shows the number of Alform waling spacings between Outside Corner Strap positions. Please note it is recommended that straps shall always be fitted to the bottom three walings. Alform centres / mm 348 348 305 305 Concrete Pressure / kN/m² 40 50 60 65 Wall Thickness (mm) 100 4 4 4 4 150 4 4 4 4 200 4 4 3 3 250 3 3 3 3 300 3 3 3 2 350 3 3 3 2 400 3 3 2 2 450 3 2 2 2 500 2 2 2 2 Example: Where the number 4 is indicated in the table, the 1st, 2nd, 3rd, 7th and 11th walings have Outside Corner Strap connections. (Spacings may be increased as concrete pressure reduces towards the top of the shutter). Fix dummy soldiers local to the corner to transmit forces from intermediate walings where Corner Straps are not fitted. (Dummy soldiers can be omitted if Outside Corner Straps are used at every Alform waling position). Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 16 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform External Corner Bracket (AFX20005) weight 3.79kg Fix to horizontal Alform walings to provide support to vertical Superslim Soldiers set at 45 degrees for heavier duty external corner connections. Connect to Alform Beam using 2 No. M12 Unifix Bolts and M12 Hexagon Nuts gr8 BZP (AFX20022 + BNU12001) and to the Superslim Soldier using a M12x260 Bolt gr8.8 BZP and 150x150x6x14mm Plate Washer (BNX12008 + BNX20009). Maximum allowable working load in corner tie rod = 80kN (between adjacent External Corner Brackets) 90 Ø42x30mm spigot 12 240 Ø14 holes 90 146 Captive M12 Nut 205 End View Side Elevation Plan External Corner Brackets fixed to every Alform Beam waling using 2 No. M12 Unifix Bolts & M12 Hexagon Nuts Alform Lok Clamps at External Corner Bracket positions either side of Rapid Tie Bar 150x150x6x14mm Plate Washer & M12x260 Bolt at nominally 1.0m ctrs on vertical soldier Prior to loading the Alform Lok Clamp, its integral bolts shall be torqued to 45Nm. Note: It is recommended that External Corner Brackets are always fitted to the bottom two Alform walings and a tie rod located between them. Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 17 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Adjustable Internal Corner (AFX20001) weight 3.81kg Used to connect Alform Beams together at angles between 45° and 200° - fixed to beams with 4 No. Splice Clamp Blocks and 4 No. M12 Hexagon Nuts gr8 BZP (AFX20013 + BNU12001). See below right for AWL’s Note: Where additional AWL is required fit Lok Clamps with M16x75 Bolts gr8.8 BZP & M16 Hexagon Nuts gr8 BZP (BNX16001 + BNU16001). For product dimensions refer to Alform Tie Back Connector (AFX20023) Straight Joints Slip load along beam without Lok Clamp = ±6kN Plan Slip load along beam with Lok Clamp = ±23.3kN Side Elevation 45° min to 200° max With angle at 45° slip load along beam without Lok Clamp = ±13.5kN Acute & Obtuse Corners Slip load along beam without Lok Clamp = ±6kN Slip load along beam with Lok Clamp = ±13.5kN 90 Degree Corners Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 18 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Tie Back Connector (AFX20023) weight 2.04kg (previously part of AFX20001) Used to connect inclined ratchet lashings to an Alform Beam or Albeam at the edge of a pour to prevent overturning and / or provide lateral restraint - fixed to beam with 2 No. Splice Clamp Blocks and 2 No. M12 Hexagon Nuts gr8 BZP (AFX20013 + BNU12001). 2 No. Ø13x40mm slots 200 66 = 18 50 Front Elevation 18 66 153 77 = Ø16mm pin Ø17x40mm slot 75 R-Clip Plan Side Elevation Alform Lifting Bracket (AFA10050) weight 3.27kg A bracket that enables Alform & Superslim shutters to be lifted when the Alform beams are orientated vertically. To be used in conjunction with 2 No. Serrated Double Nuts & 4 No. M12x25 Set Pins gr8.8 BZP (AFA10015 + BNX12009). AWL = 10kN Tension (perpendicular to Alform Beam) 20kN Shear (parallel to Alform Beam) Ø23.5 hole for shackle 2 No, Serrated Double Nuts (AFA10015) 4 No. M12x25 Set Pins gr8.8 BZP (BNX12009) Serrated face AWL 10kN AWL 20kN Alform Lifting Bracket (AFA10050) Alform Beam or Albeam Serrated Double Nuts MUST be placed with the serrated side towards the Lifting Bracket as shown on detail (above right) and M12 Set Pins shall be torqued to 45Nm. Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 19 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Serrated Double Nut (AFA10015) weight 0.1kg Used to provide a secure connection between a vertical Alform beam or Albeam and an Alform Lifting Bracket or an Alform Prop Bracket. To be used in conjunction with 2 no. M12x25 Gr8.8 Set Pins (BNX12009). AWL = 10kN Shear (in the slot of the Alform Beam or Albeam) Alform Prop Bracket (AFA10020) weight 3.45kg A bracket that enables connection of a push pull prop to a vertical Alform or Albeam. (To be used in conjunction with a Serrated Double Nut & 2 No M12x25 Gr.8.8 Set Pins (AFA10015 & BNX12009). AWL = 10kN Shear (in the slot of the Alform Beam or Albeam) Serrated Double Nut MUST be placed with the serrated side towards the Alform Prop Bracket as shown on detail (below right) and M12 Set Pins shall be torqued to 45Nm. Serrated Double Nut (AFA10015) Alform Prop Bracket (AFA10020) Serrated face AWL 10kN 2 No. M12x25 Set Pins gr8.8 BZP (BNX12009) Alform Beam or Albeam Turnbuckle or Push Pull Prop connected with Superslim 19mm pin & R-Clip (SSX10046) Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 20 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Superslim Stripping Corners Available in four different heights, Superslim Stripping Corners are used to facilitate easy striking of shutters at internal corner positions in core formwork applications. Code SSM23600 SSM22700 SSM21800 SSM20900 Description Superslim Stripping Corner Unit - 3600mm Superslim Stripping Corner Unit - 2700mm Superslim Stripping Corner Unit - 1800mm Superslim Stripping Corner Unit - 900mm Weight 78.2 kg 58.9 kg 41.6 kg 22.0 kg 250 155 1050 155 Tighten wing nut to clamp corner to plywood 150 max 150 max 250 Enlarged Plan 200 1000 1100 Plywood Alform Beam 3600mm Global Data 200 2700mm 500 200 200 250 250 700 1050 1100 700 Part Plan on Inner Corner 1800mm COMPONENTS 900mm Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 21 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform Vertical Walkway Handrail Post (AFA10040) weight 13.4kg Used to provide access for placing concrete, fixing ties etc. Connected to the vertical Alform Beam with a Serrated Double Nut & 2 No. M12x25 Gr.8.8 Set Pins (AFA10015 & BNX12009). AWL = 10kN slip on Alform Serrated Double Nut MUST be placed with the serrated side towards the Alform Vertical Walkway Handrail Post as shown on detail (below right) and M12 Set Pins shall be torqued to 45Nm. Ø48.3mm CHS 1500 Scaffold tube handrail connected using 2”x2” 90 degree couplers (SFX10002) Plywood & timbers NOT scaffold boards 75x50mm SHS 40 160 2 No. Ø14 holes 90 Rear Elevation Vertical Alform 855 Side Elevation 113 330 325 Typical Application 87 Plan Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 22 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform / GTX Concrete Pump Port 100mm (AFX20025) weight 19.8kg Use in conjunction with the Alform / GTX Pump Port Plunger (AFX20026) to allow concrete to be pumped in through the face of the shutter. Bolt to Alform Beams using M12 Unifix Bolts and M12 Nylok Nuts gr8.8 (AFX20022 + BNA11202) or screw to GTX Beams using M8x50mm Turbo Coach Screws (BNX00008). It is the Customer's responsibility to control the pumping regime on site to ensure that the design concrete pressure of the formwork is not exceeded 240 80 80 Ø14x40 slots Captive R-Clip 385 238 375 135 305* Sliding closure plate Ø101 internal Ø9 holes 25 35 Rear Elevation Front Elevation * A few early versions exist with this dimension as 325mm. Side Elevation 305* 160 Alform Beam Connection 6 No. M12 Unifix Bolts and M12 Nylok Nuts gr8.8 (AFX20022 + BNA11202) 18 Sliding closure Ø108 plate Ø110 hole required in form face Plan 305* GTX Beam Connection 8 No. M8x50 Turbo Coach Screws (BNX00008) Global Data COMPONENTS Couple Ø100 concrete pump line here Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 23 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Alform / GTX Pump Port Plunger (AFX20026) weight 3.79kg Use in conjunction with the Alform / GTX Concrete Pump Port (AFX20025) to push out wet concrete from behind the Pump Port sliding closure plate, so as to provide a flush finish to the hardened concrete face. 368 Ø127 Ø127 Ø98 Ø98 14 232 48 Side Elevation Front Elevation Rear Elevation Connect with 100mm concrete pump line coupler (not supplied) Instructions for Use 1. Once the pour has reached the desired fill level, shut off the concrete pump, remove the R-Clip from the Pump Port and close off the Pump Port by striking the sliding closure plate until it is fully closed. Replace the R-Clip in the other side of this plate to secure it in position. 2. Disconnect the concrete pump coupler and release the pump from the Pump Port. 3. Wash out the wet concrete from the inside of the Pump Port. 4. Insert the Pump Port Plunger into the Pump Port and secure in place using the Concrete Pump Coupler. advance the plunger until it contacts the slider plate and back off 1/4 turn. 5. Remove the R-Clip from the sliding closure plate & strike the plate until it is fully open once again. Replace the R-Clip to secure this plate in the open position. 6. Advance the Pump Port Plunger until the captive washer hits the captive nut. The face of the plunger will now be fully engaged & flush with the plywood face. Wash any concrete or grout off the outside of the unit. 7. At the earliest possible time after concrete has taken a first set, undo the pump coupler and pull out the plunger. Clean all components thoroughly taking care to remove all grout from the inside of the bore. Oil the bore to protect against corrosion. Global Data COMPONENTS Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 24 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Abeam 12 Bolt Splice (ABX10001) weight 3.81kg A 600x213x5 thick plate, used in pairs to join 2 pieces of Albeam. Use 12No. Shortened M16x150 Bolts (112mm after shortening), 12No M16 Nylok Nuts & 24No M16 x 3mm thick Round Washers to connect through 16.2mm holes in Albeam. Drilling / fixing of Albeams should be carried out in controlled conditions using RMDK drg D-1082-290 for reference. AWL Tension = 43kN 119 66 119 119 160 119 Side Elevation 12 11 10 Moment kNm at Joint Centre 9 8 7 6 5 4 3 2 1 1 Global Data 2 3 4 5 7 9 6 8 Allowable Shear at Joint Centre COMPONENTS 10 Date: 08/10/2023 11 12 13 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. 14 Sheet 25 ALUMINIUM BEAMS LIGHTWEIGHT EXTRUDED SECTIONS Contact Details: International Offices Europe Middle East & India Asia Pacific Head Office – United Kingdom UAE Australia RMD Kwikform, Brickyard Road, City Gate Tower, 13 Floor RMD (Australia) Pty. Ltd. Aldridge, Walsall WS9 8BW, UK. Al Ittihad Road, Sharjah, PO Box 169, Melrose Park, Tel: +44 1922 743743 United Arab Emirates South Australia, 5039. Email: info@rmdkwikform.com Tel: +971 6 502 5888 Tel: +61 8 8179 8200 Email: rmd.me@rmdkwikform.co Email: rmd.australia@rmdformwork.com North America th Bahrain Hong Kong USA PO Box 21475, Flat 34, Building 5, 9351 Grant Street, Road 3001, Block 330, Bu Ghazal, Suite 200, Kingdom of Bahrain Thornton, Colorado, 80229 Tel: +973 1738 2724 Tel: +1 303 252 7000 Email: rmd.bahrain@rmdkwikform.co RMD Kwikform, Office A, 26th Floor, West Gate Tower, 7 Wing Hong Street, Kowloon, Hong Kong Tel: +852 2415 4882 Email: usa@rmdkwikform.com Email: rmd.hongkong@altrad-rmd.com Oman South America Chile PO Box 419, Postal Code 130 New Zealand Muscat, Sultanate of Oman RMD (New Zealand) Ltd. Tel: +968 9266 9370 PO Box 22-316, 101-105 Station Road, Email: rmd.oman@rmdkwikform.co Otahuhu, Auckland 6, New Zealand. RMD Kwikform, Tel: +64 9 276 5955 La Estera 811, Parque Industrial Ville Grande, Qatar Lampa, Santiago, Chile. PO Box 405, Building No. 146, Tel: +56 2 747 1414 Zone No. 40, Al Muntazah Street, Email: rmd.chile@rmdkwikform.com Doha, Qatar Email: rmd.auckland@rmdformwork.com Philippines RMD Kwikform, Tel: +974 4465 3034 Units 2406-2409, Email: rmd.qatar@rmdkwikform.co Raffles Corporate Center, F. Ortigas Jr. Road, Saudi Arabia Ortigas Center, PO Box 921, Al-Khobar 31952 Office No. 4A, 2 Floor, Pasig City, North Entrance 1, Gulf Star Bldg. Philippines. Prince Turki Bin Abdulaziz St, Tel: +632 696 7635 Khobar Corniche, Email: rmd.manila@rmdkwikform.com ND Kingdom of Saudi Arabia Tel: +966 13 896 8665 Email: rmd.ksa@rmdkwikform.co Email: rmd.ksa@rmdkwikform.co Guam RMD Kwikform. 321 East Harmon Industrial Park Road, Unit F, Tamuning, Guam. India Tel: +671 647 7635 Email: rmd.guam@rmdkwikform.com RMD Kwikform, No.28/2, 1st Floor, AMG Towers, Lawyer Jagannathan Street, G.S.T. Road, Alandhur, Chennai—60016, Tamil Nadu, India Tel: +91 44 6693 3300 Email: rmd.india@rmdkwikform.com Global Data Date: 08/10/2023 Issue : AL03 © The information contained within these data sheets remain the property of Altrad RMD Kwikform and is not to be altered or reproduced without permission. Altrad RMD Kwikform reserves the right to change any specification without giving prior notice. Sheet 26
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