END OF LINE
AUTOMATION
& MATERIAL
HANDLING
EBOOK
TABLE OF
CONTENTS
Our Mission
To make manufacturing and producing goods
easier, so that manufacturers can save time
and worry less.
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ROBOTIC LAYERED CASE PACKER
ROBOTIC PALLETIZER
HIGH-SPEED ROBOTIC PALLETIZER
BENEFITS OF INVESTING IN PICK, PACK, AND
PALLETIZING SOLUTIONS
HOW DOES PICK, PACK, AND PALLETIZING APPLY
TO DIFFERENT INDUSTRIES?
APPLICATIONS
AMRS, COBOTS & ROBOTS
PROJECT MANAGEMENT/SERVICE CLOSING
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ROBOTIC LAYERED CASE PACKER
Initial Challenge
Customer Problem
Companies often require end-of-line packaging
solutions that can easily handle various item
sizes. A global leader in developing responsible
The company’s original problem was that they
a case packer that could safely and reliably
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soldier-packed format.
resulted in packing issues with ergonomics and
safety. They required an end-of-line product
packaging solution with higher consistency and
reliability. The company also wanted to reduce
bag tearing, which their previous packaging
solutions did not take into account.
Solution
stack patterns. The user simply inputs the number
if the pattern is
of layers, bottle dimensions
generates the pattern and pack. The design was
also developed to prevent bag tearing when
packing cases. The robotic case packer for this
global packaging leader features an Allen-Bradley
Safety PLC, PanelView HMI, and the Fortress
Keyed Entry Gate Switches. It also includes the
Industrial Vacuum Conveyor, equipped with a
manual height adjustment via a hand crank
accommodates the automatic bottle placing
device, which is part of the molding machine.
View the full case study here.
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ROBOTIC LAYERED CASE PACKER
OVERVIEW
DESIGN GALLERY
The Process
Incoming Molded Bottle Vacuum Conveyor
Leak Test, ressure Measurement
FANUC M200iD,
FANUC M20iD
P cking Robot & Vacuum EOAT
,
P cking Robot & Vacuum EOAT
Blower-Driven Vacuum Generation
Pack Position
Incoming Empty Case Conveyor
Outoging Packed Case Conveyor
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ROBOTIC PALLETIZER
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Initial Challenge
Customer Problem
As companies struggle to overcome labor
The customer required sealed and open-topped
cases with over 300 SKUs, with the smallest being
company that required several manual operators
the client needed a robotic palletizer that would
Their operations were dealing with issues in
stretch wrap them for a complete end-of-line
packaging solution.
design a robotic palletizer to overcome these
challenges.
Solution
barcodes before palletizing and had a multifunctional end-of-arm-tooling device that included
vacuum and spatula tooling to meet the customer’s
needs.
However, the customer also required stretch wrap
team incorporated a stretch wrapper into the
application.
The robotic palletizer features two FANUC
M410iC/315 robots, a FANUC M410iC/140H, CDLR
24V Case Conveyors, CDLR Pallet Conveyors,
two Casi Case Flippers, and Lantech rotary table
stretch wrapper. Banner photo eye sensors,
Fencing complete this client’s robotic palletizer
project setup.
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View the full case study here.
ROBOTIC PALLETIZER
OVERVIEW
DESIGN GALLERY
The Process
1.
2.
3.
4.
5.
6.
7.
8.
9. Manual Tray Forming / Side Load-In Position
10.
11. Final Pallet Label Application
12.
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13. Robot Pallet Pick with Custom EOAT & Bottom Sheet Stack
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HIGH-SPEED ROBOTIC PALLETIZER
Initial Challenge
Customer Problem
Robotic palletizers help companies overcome
many challenges where traditional palletizing
solutions fall short. A leading provider of industrial,
commercial, and automotive lubricants came
The customer wanted a high-speed robotic
palletizing system that could stack 40 cases per
requiring automation to increase the stacking rate
of their product, therefore enhancing productivity,
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solutions.
develop a
machine that could
reliably and safely meet their demands.
Solution
palletizer using a line shaft dual infeed conveyor
and crowding mechanism for the robotic pick
location. With a FANUC M410iC/315 robot with a
Joulin Zoned Foam Vacuum end-of-arm-tooling,
this palletizer was able to quickly and securely pick
and drop up to ten cases at a time onto an empty
pallet for fast and reliable loading to meet the
customer’s requirements.
View the full case study here.
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HIGH-SPEED ROBOTIC PALLETIZER
OVERVIEW
DESIGN GALLERY
The Process
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1.
Stack of Empty Pallets
2.
Line Shaft Dual Infeed Conveyor
3.
Crowding Mechanism Robotic Pick Location
4.
FANUC M410iC/315 Robot with Joulin Zoned Vacuum EOAT
5.
Palletize Position
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BENEFITS OF INVESTING IN PICK, PACK,
AND PALLETIZING SOLUTIONS
HOW DOES PICK, PACK, AND PALLETIZE
APPLY TO DIFFERENT INDUSTRIES?
Food & Beverage
Pick, pack, and palletizing systems play a crucial role in the food and beverage industry, where
Factory Safety
Automated processes enhance workplace safety by using safety features like sensors and
emergency stop buttons to prevent accidents and protect workers. They reduce manual handling
and the risk of injuries, resulting in improved factory safety.
These systems upgrade the picking process by rapidly retrieving and sorting products, ensuring
the correct items are selected for each order. Packaging is streamlined, with automated machines
the risk of damage.
Ergonomics
Automated systems minimize physically demanding and repetitive tasks like picking, packing,
and palletizing, which can cause a variety of physical injuries. This investment enables workers to
focus on value-added tasks, improving ergonomics and reducing work-related injuries. Enhanced
optimizing space utilization and facilitating safe and smooth transportation.
Glass Packaging
Labor Reduction
Implementing automated systems reduces reliance on human workers. It allows companies
to handle higher work volumes with fewer employees, therefore saving labor costs. Repetitive
process automation allows companies to shift workers to more productive roles like quality
control, maintenance, or customer service. This helps mitigate labor shortages during peak
production or workforce limitations.
Data Collection
providing insights into production rates, inventory levels, cycle times, and order accuracy.
Businesses can optimize operations, improve supply chain management, and enhance overall
This industry deals with delicate and fragile products that require careful handling and protection
during packaging and transportation.
Automation also provides precise and consistent packing, using specialized equipment to safely
ensuring product integrity. Palletizing systems then stack the packed glass products onto pallets
stably and securely, preventing any shifting or damage during transportation.
By utilizing these systems, the glass industry can reduce the risk of product damage and optimize
the overall supply chain, leading to increased customer satisfaction and cost savings.
Process Consistency
Manual operations are prone to human error, leading to inconsistencies. Automated systems, on
customer satisfaction by standardizing processes and reducing variability by minimizing errors,
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Warehousing
Pick, pack, and palletizing systems are transforming the warehousing industry, revolutionizing how
products are stored, organized, and shipped.
These automated systems streamline operations by ensuring the accurate retrieval of goods from
warehouse shelves. By reducing manual labor, companies can enhance productivity and minimize
APPLICATIONS
Pick, pack, and palletizing solutions have a wide range of potential applications across various industries.
revolutionizing warehouse operations.
The following are some potential applications of pick, pack, and palletizing systems.
They ensure products are properly packaged, reducing the risk of damage during transit.
unloading of trucks, enabling smooth logistics operations.
Robotic Case Packer With Vacuum
EOAT or Grippers
With the ability to handle large volumes of goods, pick, pack, and palletizing systems are vital in
A robotic case packer with vacuum end-of-armtooling or mechanical gripper is used in pick,
pack, and palletizing when there is a need
particularly in the packaging stage. Robotic case
sizes, and weights.
Robotic Case Palletizing With
Vacuum, Spatula, or Clamp
Robotic case palletizing with vacuum, spatula,
or clamp EOAT is widely used in pick, pack,
stack and organize cases onto pallets. For
lightweight or non-porous items, vacuum
technology securely lifts and places them
onto pallets. Spatula-type grippers are
cases or cartons, sliding them precisely into
position. Depending on the product, clamps
may be the best choice to select for simple
palletizing patterns. Typically vacuum type
picking provides the fastest cycle time and
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Bag Palletizing Systems
Case Conveyors
Bag palletizing systems are designed for
industries dealing with bagged products like
construction materials, food items, and household
goods. These systems handle bags made of
woven polypropylene, paper, or plastic, using
robotic arms with mechanical grippers or vacuum
technology for careful lifting, positioning, and
stacking. Multiple bag sizes can be handled with
one EOAT, enhancing throughput and productivity.
Case conveyors transport empty cases to the
stages like labeling or sealing. In the palletizing
stage, case conveyors deliver packed cases,
aligning and sequencing them for desired
pallet layouts. These conveyors minimize power
consumption, reduce manual labor, minimize
errors, and ensure consistent, precise movement
throughout the process.
Pallet Conveyors
Dunnage Handling
role in pick, pack, and palletizing systems
of a load, or protect the package from damage
caused by the pallet surface. It ensures product
safety and prevents breakage, especially for
fragile items. Additionally, dunnage separates and
collisions during transportation.
Robotic Rail Systems
Robotic rail systems enhance the pick, pack,
and palletizing process, providing high-speed
and precise movement of robotic arms along
designated paths. They are ideal for consistent
of palletized loads within the warehouse or
production environment. Some commonly used
types of pallet conveyors include:
• Roller conveyors
• 24V Roller conveyors
• Chain conveyors
• Chain transfer conveyors
• Mat-top conveyors
• Turntable conveyors
• Dual-load stacker
• Pallet transfer conveyors
• Gravity conveyors
Each type of pallet conveyor is strategically integrated into the pick, pack, and palletizing
or production environments. The rail-guided
movement allows the robotic arm to reach
accurately, improving productivity and minimizing
errors.
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Stretch Wrappers
AMRS, COBOTS & ROBOTS
Pick, pack, and palletizing systems can be
integrated with stretch wrappers to further
automate the packaging process. Automation
allows for precise control of the wrapping
and wrapping patterns—ensuring optimal load
stability for transport and minimizing waste.
Stretch Hooder
Mobile Industrial Robots (MiR)
Stretch hooders secure palletized loads with a
and storage. The automated system transfers
your pick, pack, and palletizing solutions. These
small but mighty robots can transport loads from
550 pounds to 10,000 pounds depending on the
model.
the load at the stretch hooder station. The load
height is measured automatically, then the bag is
dispensed and formed on an as-needed basis for
that load.
Seegrid
Seegrid’s mobile robots take traditional AMR
solutions a step further in the form of tow tractors,
pallet trucks, and Palion lifts. These robots have
the capability to move multiple payloads in a
single trip, pick up pallets and bulk containers,
and provide automation for low-lift processes.
Labeling
Pick, pack, and palletizing systems can assist
with labeling by incorporating automated
labeling capabilities into their processes. These
systems can be equipped with label applicators
apply labels to products or packages at various
stages of the process with side tamp or swing
arm applications. In some cases, robotic labeling
can also be incorporated into a system where it is
economically feasible.
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FANUC
Our Integration Partnership
As a FANUC Authorized System Integrator,
We are proud to be among the most capable and
trusted robotic automation solution providers
in the country for your company’s needs. When
you need industrial robots or cobots for your
application, our FANUC integration solutions
improve manufacturing production while
enhancing safety and reliability.
meet your unique needs. Whether you need a
single cobot or multiple industrial robots for your
automation solutions, we are ready to assist you
by understanding your requirements and creating
a solution that will improve your product quality
and operation productivity, ultimately resulting in
a positive return on your investment.
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R BEX SUPPORT
Our total automation solutions mean we continue to be there long after your equipment has been delivered
and installed. We want to ensure our systems operate at peak performance for years to come. That is why
Always Connected With Us
We maintain a global presence and provide around-the-clock support. No matter where your
facility is, you are always connected with professionals to ensure you get the solutions you need
as quickly as possible.
Never Far From On-Site Service & Support
Our team will travel to your facility to troubleshoot the problem and determine a solution so
you can return to normal operations as quickly as possible. We also provide on-site installation
services, including custom installation services, to meet your needs.
PROJECT MANAGEMENT/SERVICE CLOSING
Just a Phone Call Away for Remote Assistance
to assure you that our involvement doesn’t end the moment you sign for your equipment. In fact, we like to
think that means our partnership is just getting started.
access machines to assess the problem and determine a solution. This allows us to solve issues
virtually anywhere at a moment’s notice.
In-Touch With Professionals for Operator and Maintenance Training
maintenance.
how to properly use and maintain it. This way, we help you prevent common errors and reduce
PROJECT MANAGEMENT
up to date every step of the way. With our professional project management, you can:
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Easily Integrate New Systems
Consistently Evaluate Progress
Learn more
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8600 S. Wilkinson Way, Perrysburg, OH 43551
734-432-5055