processes Article Thermal Performance of T-shaped Obstacles in a Solar Air Heater Seung-Yong Ahn 1 and Kwang-Yong Kim 2, * 1 2 * Department of Mechanical Engineering, Graduate School, Inha University, Incheon 22212, Korea; ahnsy9028@inha.edu Department of Mechanical Engineering, Inha University, Incheon 22212, Korea Correspondence: kykim@inha.ac.kr; Tel.: +82-(32)-860-7317 Received: 18 September 2020; Accepted: 13 October 2020; Published: 17 October 2020 Abstract: This paper proposes T-shaped ribs as obstacles attached to the heat absorber plate in a rectangular solar air heater to promote heat transfer. The thermal and aerodynamic performance of the solar heater was numerically evaluated using three-dimensional Reynolds-averaged Navier–Stokes equations with the shear stress transport turbulence model. A parameter study was performed using the ratios of rib height to channel height, rib width to channel width, and rib width to rib height. The area-averaged Nusselt number and friction factor were selected as the performance parameters of the solar air heater to evaluate the heat transfer and friction loss, respectively. In addition, the performance factor was defined as the ratio of the area-averaged Nusselt number to the friction factor. The maximum area-averaged Nusselt number was found at h/e = 0.83 for a fixed rib area. Compared with triangular ribs, the T-shaped ribs showed up to a 65 % higher area-averaged Nusselt number and up to a 49.7% higher performance factor. Keywords: solar air heater; ribs; Nusselt number; friction factor; Reynolds-averaged Navier–Stokes equations 1. Introduction Recently, as the problem of environmental pollution due to the use of fossil fuels has emerged, interest in solar heat systems as a renewable energy source is increasing. A solar air heater (SAH) is a device that heats air flowing over an absorber plate by using solar energy. It is used for space heating, drying of agricultural products, and dehydration of industrial products [1]. Compared to liquid solar heaters, SAHs have a disadvantage of low heat transfer rate, because the density of air is lower than that of a liquid. The heat transfer performance of an SAH is determined by various factors such as the velocity of the flow, the length and depth of the heater, and the shape of the heat absorber plate. The ratio between the area of the actual heat absorber and the absorber area normal to the solar radiation, which is called the absorber shape factor, is an important parameter in the design of SAHs. Obstacles attached to the heat absorber plate are generally known to increase the heat transfer by enlarging the heat transfer area and enhancing turbulence intensity. However, as the area of the obstacles attached to the heat absorber plate increases, the pressure drop through the SAH also increases. Therefore, many studies have been conducted on the shape of the obstacles to enhance the overall heat transfer performance by increasing the heat transfer while minimizing the pressure drop [2–14]. Kabeel and Mecarik [2] studied the effect of the shape of the heat absorber plate on the performance of an SAH. It was confirmed that the heat transfer performance of the SAH with triangular obstacles was higher than that with longitudinal pins. Moummi et al. [3] performed an energy analysis of an Processes 2020, 8, 1305; doi:10.3390/pr8101305 www.mdpi.com/journal/processes Processes 2020, 8, 1305 2 of 15 SAH with rectangular plate fins. The results for the heat transfer coefficient were compared with the results obtained for the SAH without obstacles. The collector efficiency factor of the SAH with plate pins increased by 30% compared to the case without obstacles. Essen [4] performed energy and exergy analysis through experiments on obstacles of various shapes attached to an SAH. He concluded that the heat and exergy efficiencies of the SAH with obstacles increased as compared to the SAH without obstacles and the collector efficiency factor depended on the shape, area, orientation, and arrangements of the obstacles. Saini and Saini [5] conducted an experimental study on the effect of the rib shape on the heat transfer performance of an SAH with arc-shaped ribs. They developed correlations for the Nusselt number and friction factor in terms of Reynolds number (Re), relative roughness height, and arc angle of ribs. Ozgen et al. [6] conducted an efficiency evaluation of an SAH with the flows flowing over the upper and lower surfaces of a heat absorber plate where aluminum cans were attached. Depaiwa et al. [7] experimentally studied the forced convective heat transfer and friction loss for the turbulent flow in an SAH with rectangular winglet vortex generators. They tested an SAH with 20 winglet vortex generators at Reynolds numbers ranging from 5000 to 23,000. The heat transfer rates in this SAH were 174% to 182% higher than that of the SAH with a smooth absorber plate. Bekele et al. [8] performed an experimental and numerical analysis on the effects of the height and longitudinal pitch of triangular obstacles on the heat transfer in an SAH. Through the analysis of the internal flow of the SAH, it was reported that recirculating flows occurring around the triangular obstacles effectively increased the turbulence intensity, thereby increasing the heat transfer rate by 3.6 times compared to the SAH without obstacles. Yadav et al. [9] conducted an experimental study on the heat transfer performance and friction factor of the turbulent flow over a heat absorber plate with circular protrusions arranged in angular arc. The Nusselt number and friction factor were found to be 2.89 times and 2.93 times higher than those of the unobstructed SAH, respectively. Kulkarni and Kim [10] performed a numerical analysis to find the optimal shape of obstacles attached to an SAH. Numerical analysis was performed for four different shapes and three different arrangements of the obstacles. The Nusselt number and friction coefficient were greatly influenced by the shape and arrangement of the obstacles, and pentagonal obstacles showed the highest performance factor among the tested shapes. Alam and Kim [11] performed a numerical analysis to predict the heat transfer performance of an SAH with conical protrusion ribs. The maximum thermal efficiency of the collector was reported to be 69.8%. They developed correlations for the Nusselt number and friction factor in terms of Reynolds number, relative roughness height, and relative rib pitch. Compared with the results of numerical analysis, the correlations for the Nusselt numbers and friction factor showed average absolute standard deviations of 2.78% and 5.25%, respectively. In addition, studies on SAHs with various types of obstacles such as V-shaped ribs, diamond-shaped ribs, and arc-shaped ribs have been also conducted to date [12–14]. In this study, T-shaped ribs are newly proposed to further improve the performance of an SAH by considering both the heat transfer and pressure drop. The heat transfer and pressure drop characteristics of the SAH with ribs were analyzed using three-dimensional Reynolds-averaged Navier–Stokes (RANS) equations. A parametric study was conducted to confirm the effects of geometric parameters of the T-shaped ribs on the heat transfer and pressure drop in the SAH. The performance of the SAH with the proposed ribs was compared to SAHs with previously developed obstacles. 2. Solar Air Heater Model Figure 1 shows the computational domain of the SAH and geometric parameters of the T-shaped rib. Only a half of the entire SAH domain is included in the computational domain using symmetric conditions. The computational domain consists of three sections; inlet Section (800 mm × 150 mm × 50 mm (L1 × W/2 × H)), test Section (1200 mm × 150 mm × 50 mm (L2 × W/2 × H)), and outlet Section (500 mm × 150 mm × 50 mm (L3 × W/2 × H)). This computational domain for evaluating Processes 2020, 8, 1305 3 of 15 Processes 2020, 8, x FOR PEER REVIEW 3 of 15 the performance of the SAH was set according to the guidelines of the ASHRAE standard 93–97 [15], 0.5 solar The wall (i.e., heat absorber plate) of test section absorbs energy,0.5and air is heated and theupper lengths of the inlet and outlet sections of the the domain are 5(WH) and 2.5(WH) , respectively. as it flows from the inlet to the outlet of the channel. The obstacles, T-shaped ribs, are attached to the The upper wall (i.e., heat absorber plate) of the test section absorbs solar energy, and air is heated heat plate. Thirteen are arranged in a zigzag, as shown Figureto1a. as itabsorber flows from the inlet to therows outletof of ribs the channel. The obstacles, T-shaped ribs, arein attached theThe thickness of theplate. rib isThirteen 0.5 mm, andoftribs is 8are mm. Each in row contains one orinone and halfthickness ribs in the heat absorber rows arranged a zigzag, as shown Figure 1a.a The of the rib is 0.5domain. mm, andThe t is first 8 mm. Each row contains one or one and a half ribs inofthe computational computational row of ribs is located 71.75 mm downstream the inlet of the test domain. The first row of ribs is located 71.75 mm downstream of the inlet of the test section. section. (a) (b) Figure domainof of solar air heater with T-shaped ribs. (a) Computational Figure1.1.Computational Computational domain thethe solar air heater with T-shaped ribs. (a) Computational domain, domain, Test section. (b) Test(b) section. 3. Numerical Methods 3. Numerical Methods In this study, ANSYS-CFX 15.0 [16], a commercial code which employs an unstructured grid, was In this study, ANSYS-CFX 15.0 [16], a commercial code which employs an unstructured grid, used to analyze the flow and heat transfer using RANS equations. The shear stress transport (SST) [17] was used to analyze the flow and heat transfer using RANS equations. The shear stress transport model was used for the analysis of turbulence. The SST model was designed to take advantage of the (SST) [17] model was used for the analysis of turbulence. The SST model was designed to take k-ε and k-ω models by combining these two models using a weighting function so that the k-ω model advantage the the k-εwall andand k-ωthe models by combining these using weighting function is appliedofnear k-ε model is applied in the two othermodels area. The SST amodel is known to be so that the k-ω is applied the wall due andto the k-ε model is applied in the other area. The SST effective in model predicting the flownear recirculation separation. β¦ model is known the flow separation. Air at 25 to C be waseffective used as in thepredicting working fluid, andrecirculation velocity and due statictopressure conditions were 2 Air at 25 °C was used as the working fluid, and velocity and static pressure assigned to the inlet and outlet boundaries, respectively. A constant heat flux conditionconditions of 815 W/mwere assigned to thetoinlet and outlet boundaries, respectively. A constant heat flux condition of 815 was applied the surface of the heat absorber plate, and the other solid surfaces were assumed to W/m be 2 was appliedThe to the surface conditions of the heatwere absorber and the other were assumed adiabatic. symmetric used atplate, the symmetric planesolid of thesurfaces computational domain, to a no-slip condition was used at the wall boundaries. Ansymmetric unstructured tetrahedral grid system be and adiabatic. The symmetric conditions were used at the plane of the computational domain, and a no-slip condition was used at the wall boundaries. An unstructured tetrahedral grid system was constructed in most of the computational domain, but prism meshes were placed near the wall to resolve the laminar sublayer. In order to use low-Re modeling for near-wall turbulence, the y+ values of the first grid points from the wall were kept at less than 1.0. Processes 2020, 8, 1305 4 of 15 Processes 2020, 8, x FOR PEER REVIEW 4 of 15 was constructed in most of the computational domain, but prism meshes were placed near the wall to To find the grid dependency of the numerical solution, a test was performed according to the resolve the laminar sublayer. In order to use low-Re modeling for near-wall turbulence, the y+ values procedure proposed by Roache [18] and Celik and Karatekin [19]. This test analyzes the grid of the first grid points from the wall were kept at less than 1.0. convergence index (GCI), which represents numerical uncertainty through the estimation of To find the grid dependency of the numerical solution, a test was performed according to the discretization error based on Richardson extrapolation. Table 1 shows the results of the GCI analysis procedure proposed by Roache [18] and Celik and Karatekin [19]. This test analyzes the grid convergence where gridwhich refinement factor (r) was set to 1.3 for through three different grid systems (N1, N2, and N3). indexthe (GCI), represents numerical uncertainty the estimation of discretization error This test was performed on the SAH with the reference ribs described in Table 2. As the number based on Richardson extrapolation. Table 1 shows the results of the GCI analysis where the gridof grid nodes increases, the set Nusselt number tends to grid converge gradually. When 2 is used, the refinement factor (r) was to 1.3 for three different systems (N1 , N2 , and N3 ).NThis test was extrapolated relative error (π ) is 0.0015% and the relative error is 0.0019%, which confirms performed on the SAH with the reference ribs described in Table 2. As the number of grid nodes a relatively numerical uncertainty. Therefore, based on thisNresult, the optimum grid system is increases,small the Nusselt number tends to converge gradually. When 2 is used, the extrapolated relative 21 selected as N 2 , which is shown in Figure 2. error (e ) is 0.0015% and the relative error is 0.0019%, which confirms a relatively small numerical ext uncertainty. Therefore, based on this result, the optimum grid system is selected as N2 , which is shown in FigureTable 2. 1. Results of grid convergence index (GCI) analysis using Richardson extrapolation. Parameter Value Parameter Number of computational cells Value 3,516,156/ Table 1. Results of grid convergence index (GCI) analysis using Richardson extrapolation. 8,071,835/ Number of computational cells N1/N2/N3 N1 /N2 /N3 Grid refinement factor Grid refinement factor 8,071,835/3,516,156/2,336,956 2,336,956 r r 1.3 1.3 φ1 Computed Nusselt numbers Computed Nusselt numbersφ 2 corresponding to N1 , N2 to , NN 3 1, N2, N3 corresponding φ3 π1 178.137 178.137 π2 178.356 178.356 π3 180.072 180.072 Apparent order Apparent order p p 5.306 5.306 21 Extrapolated value Extrapolated value φext 21 Approximate relative error Approximate relative errorea π 178.134 178.134 π 0.123% 0.123% 21 Extrapolated relative error Extrapolated relative erroreext Grid convergence index Grid convergence indexGCI21 f ine π πΊπΆπΌ 0.0015% 0.0015% 0.0019% 0.0019% Table values of of geometric geometricparameters. parameters. Table2.2.Ranges Rangesand and reference reference values ParameterLower Lower Limit Parameter Limit Upper Limit Upper LimitReference Reference h/H h/H 0.3 0.3 0.7 0.7 0.50 0.50 e/W e/W 0.067 0.067 0.133 0.133 0.10 0.10 h/e h/e 0.380.38 1.751.75 0.83 0.83 Figure 2. 2. Example Example of grid Figure grid system. system. In order to determine the convergence of the numerical solution, the root mean square residual was reduced to 10-6 or less, and about 1200 iterations were performed. The computational time required for a single analysis was about 14 h when a personal computer with an Intel Core i7 3.41 GHz CPU was used for the computations. 4. Geometric and Performance Parameters Processes 2020, 8, 1305 5 of 15 In order to determine the convergence of the numerical solution, the root mean square residual was reduced to 10−6 or less, and about 1200 iterations were performed. The computational time required for a single analysis was about 14 h when a personal computer with an Intel Core i7 3.41 GHz CPU was used for the computations. 4. Geometric and Performance Parameters In order to examine the effects of the rib shape shown in Figure 1 on the heat transfer performance and pressure drop, three dimensionless parameters were selected; the ratios of the rib height to the channel height (h/H), the rib width to the channel width (e/W), and the rib height to the rib width (h/e). The ranges and reference values of these parameters are shown in Table 2. Three performance parameters are defined to evaluate the heat transfer and pressure drop in the SAH. The performance parameter related to the heat transfer is defined as follows: Nuo Nus FNu = (1) Nuo is the area-averaged Nusselt number on the heat transfer surface. Nuo = q o Dh ka Tp − Ts (2) where Tp is the average temperature at the surface of the heat absorber plate including the obstacles, Ts is the bulk temperature of the working fluid, ka is the thermal conductivity of the fluid, qo is the heat flux at the heat absorber plate, Dh is the hydraulic diameter of the flow channel, and Nus is the Nusselt number for a fully developed flow in a smooth channel without obstacles, which is calculated from the following Dittus–Boelter equation. Nus = 0.024Re0.8 Pr0.4 (3) where Reynolds number, Re, is defined using a hydraulic diameter, and Pr indicates the Prandtl number. The definition of the performance parameter related to the pressure drop is as follows: ! fo 1/3 Ff = fs (4) Here, fo is the friction factor in the flow channel with obstacles. fo = 2(βP)Dh 4ρLU2 (5) where βp is the pressure drop in the test section, ρ is the density of the working fluid, U is the average velocity of the flow, L is the length of the flow channel (test section), and fs is the friction factor for the fully developed flow in the smooth channel, which is calculated from the following modified Blasius equation. fs = 0.085Re−0.25 (6) The performance factor, PF [20], for evaluating the performance of an SAH considering both the heat transfer performance and pressure drop at the same time, is defined as follows: PF = FNu Ff (7) Processes 2020, 8, 1305 6 of 15 5. Results and Discussion To prove the validity of the numerical analysis, the numerical results for the Nusselt number, Nuo , and friction factor, f o , are compared with corresponding empirical formulas for different Reynolds numbers in the flow channel without obstacles, as shown in Figure 3. The numerical results show good overall agreement with the empirical formulas. As Reynolds number increases, the relative error tends to decrease in the case of Nuo . Compared with the experimental data, the average relative error of the6 of 15 Processes 2020, 8, x FOR PEER REVIEW computed Nusselt numbers within the tested Reynolds number range is less than 3.29%, and it is less Processesthan 2020,2.71% 8, x FOR REVIEW 6 of 15 for PEER the friction factor. Figure 3. Validation of numerical results for smooth duct. Figure 3. Validation of numerical results for smooth duct. In addition, the validation test was also performed for the with obstacles. The numerical Figure 3. Validation of numerical results for case smooth duct. results are compared with the experimental data obtained by Bekele et al. [8] for SAH with In addition, the validation test was also performed for the case with obstacles. Thethe numerical Inresults addition, the under validation test boundary was also performed for theetcase with The numerical triangular obstacles the conditions, shown in[8] Figure 4.SAH Thewith numerical results are compared with thesame experimental data obtained byas Bekele al. for theobstacles. triangular under thewith same boundary conditions,data as shown in Figure 4.Bekele The for numerical results well the agreeobstacles wellcompared qualitatively with the experimental data. In the by results number, results are the experimental obtained etthe al.Nusselt [8] for agree the SAH with qualitatively with the experimental data. In the results for the Nusselt number, the computational computational andunder empirical slopes according to the Reynolds number are 4. exactly the same results but, triangular obstacles the same boundary conditions, as shown in Figure The numerical and empirical slopes according to the Reynolds number are exactly the same but, quantitatively, they quantitatively, they show a small difference unlike the case without obstacles. The average relative agree well qualitatively with the experimental data. In the results for the Nusselt number, the a small difference unlike the caseto without obstacles. The average relative error for the Nusselt errorshow for the Nusselt number compared the experimental data within the are tested Reynolds number computational and empirical slopes according to the Reynolds number exactly the same but, number compared to the experimental data within the tested Reynolds number range is less than 4.43%, range is less than 4.43%, and thatdifference for the friction factor is less than 1.94%, whichThe indicates that the quantitatively, they show a small unlike the case without obstacles. average relative and that for the friction factor is less than 1.94%, which indicates that the accuracy of the numerical accuracy the numerical analysis results acceptable for further calculations. error for theofNusselt number compared to is the experimental data within the tested Reynolds number analysis results is acceptable for further calculations. range is less than 4.43%, and that for the friction factor is less than 1.94%, which indicates that the accuracy of the numerical analysis results is acceptable for further calculations. Figure 4. Validationof of numerical results for afor solaraair heater (SAH) with(SAH) triangular ribstriangular using experimental Figure 4. Validation numerical results solar air heater with ribs using data of Bekele et al. [8]. experimental data of Bekele et al. [8]. The three dimensionless geometric of heater the SAH with proposed T-shaped ribs Figure 4. Validation of numerical resultsparameters for a solar air (SAH) with triangular ribs using presented in Table used to[8]. find the effects of the rib shape on the performance parameters, experimental data2ofwere Bekele et al. i.e., FNu, Fƒ, and PF. The parametric study was performed at a Reynolds number of 22,600. In the case of two variables, h/H and e/W, the reference value in Table 2 was applied to the parameter that was Processes 2020, 8, 1305 7 of 15 dimensionless geometric parameters of the SAH with proposed T-shaped ribs presented Processes The 2020,three 8, x FOR PEER REVIEW 7 of 15 in Table 2 were used to find the Processes 2020, 8, x FOR PEER REVIEW effects of the rib shape on the performance parameters, i.e., FNu , 7Ffof, 15 and PF. after The parametric was at F a ƒReynolds of 22,600. the case of decreases that (Figurestudy 5). On theperformed other hand, continuesnumber to increase as h/HInincreases, as two shown variables, h/H and e/W, the reference value in Table 2 was applied to the parameter that was not decreases after that (Figure 5). On the other hand, F ƒ continues to increase as h/H increases, as shown in Figure 6. Therefore, as the rib height increases with the fixed rib width, there exists the maximum changed, and the area of the rib was changed accordingly during the parametric study. However, in Figure 6. Therefore, as the ribbut height fixed rib width, there Similar exists the maximum value in the heat transfer rate, the increases pressure with dropthe increases continuously. heat transfer 2 . Therefore, in this case, in the case of h/e, the test was conducted with the rib area fixed at 375 mm value in the heat pressure drop5), increases continuously. transfer performances are transfer found atrate, h/H but = 0.5the and 0.6 (Figure but the pressure drop Similar is lowerheat at the lower both the absolute valuesatofh/H h and e changed to keep the area constant according to the change of h/e. performances are found = 0.5 and 0.6 (Figure 5), but the pressure drop is lower at the lower rib height (h/H = 0.5), as shown in Figure 6. Therefore, in the PF distribution shown in Figure 7, the In all cases, the was kept rib height (h/H = size 0.5),of astfactor shown inconstant. Figure 6. Therefore, in the PF distribution shown in Figure 7, the maximum performance appears at h/H = 0.5. The results of the parametric study for the ratio of the rib height to the channel height (h/H) are maximum performance factor appears at h/H = 0.5. Figure 8 shows the streamlines between the 5th and 7th ribs (indicated by a dark region in Figure shown in Figures 5–9. Figures 5 and 6 show the changes in the performance parameters, FNu and Figure 8 shows the streamlines anddifferent 7th ribs (indicated a dark region in Figure 1b)F at the symmetric plane (i.e., x-ybetween plane atthe z =5th 0) for h/H. Due by to the geometric shape of f , defined by Equations (1) and (2), respectively, in a range of 0.3 ≤ h/H ≤ 0.7. The computational 1b) at the symmetric plane (i.e., x-y plane at z = 0) for different h/H. Due to the geometric shape of thevalues rib, two regions areindicated formed in direction of theand rib the height. Asa h/H increases, arerecirculation presented at five points bythe circular symbols, line is curve fit of thethe the rib, two recirculation regions are formed in the direction of the rib height. As h/H increases, size of theatrecirculation region wall h/H increases fromitthe 0.3 values these points. It can benear seenthe thatupper FNu has theincreases. maximum Additionally, value between as h/H = 0.5 and 0.6 and size of the recirculation region near the upper wall increases. Additionally, as h/H increases from 0.3 to 0.5, the reattachment distance rapidly decreases. This rapid reduction in the reattachment distance gradually decreases after that (Figure 5). On the other hand, Ff continues to increase as h/H increases, to the reattachment rapidly decreases. This rapid reduction the reattachment distance in 0.5, this h/H enhances heat aswith shown in in Figure 5, there due to early as shown inrange Figuregreatly 6. distance Therefore, as thethe rib heighttransfer, increases the fixed rib width, exists the rein this h/H range greatly enhances the heat transfer, as shown in Figure 5, due to early development of the thermal boundary layer. In Figure 9, the local Nusselt number distributions on maximum value in the heat transfer rate, but the pressure drop increases continuously. Similar heat redevelopment of the thermal boundary layer. In Figure 9, the local Nusselt number distributions on thetransfer heat transfer surface are for found h/H = 0.3 and=0.5 In 5), thebut case ofpressure h/H = 0.5, theisNusselt number performances at h/H 0.5are anddifferent. 0.6 (Figure the drop lower at the the heat transfer h/H = 0.3 and 0.5 are 6. different. In rib thethe case h/Hto= the 0.5,case the Nusselt lower rib height =for 0.5), as shown in Figure Therefore, in PF of distribution shown Figure level appears to surface be(h/H higher around and downstream of each compared of in h/H =number 0.3.7, level to be higher around downstream of each rib compared to the case of h/H = 0.3. theappears maximum performance factorand appears at h/H = 0.5. Figure 5. Variation of the performance parameter related to heat transfer (FNu) with the ratio of the Figure5.5.Variation Variation of of the the performance parameter related to heat transfer (FNu(F ) with the ratio of theofrib Figure performance parameter heat transfer Nu) with the(e/W) ratio the rib height to the channel height (h/H) (the ratio ofrelated the ribto width to the channel width = 0.1). height to the channel height (h/H) (the ratio of the rib width to the channel width (e/W) = 0.1). rib height to the channel height (h/H) (the ratio of the rib width to the channel width (e/W) = 0.1). Figure Variationof of the the performance related to the drop drop (Ff ) with (e/W = 0.1). Figure 6. 6.Variation performanceparameter parameter related to pressure the pressure (Fƒ)h/H with h/H (e/W = Figure 0.1). 6. Variation of the performance parameter related to the pressure drop (Fƒ) with h/H (e/W = 0.1). Processes 2020, 8, 1305 8 of 15 of 15 8 of815 8 of 15 Processes 2020, 8, x8,FOR PEER REVIEW Processes 2020, x FOR PEER REVIEW Processes 2020, 8, x FOR PEER REVIEW Figure 7. Variation of performance factor (PF) with h/H (e/W = 0.1). Figure7.7. 7.Variation Variationof ofperformance performance factor factor (PF) with h/H (e/W Figure Variation of performance (e/W == 0.1). Figure factor(PF) (PF)with withh/H h/H (e/W =0.1). 0.1). (a) (a) (a) (b) (b) (b) (c) (c) Figure 8. Streamlines on x-y plane (z = 0) between(c) fifth and seventh ribs (dark region in Figure 1b) for Figure 8. 8. Streamlines on x-y plane (z = 0) between Figure between fifth and seventh ribs (dark region in Figure 1b) for different h/H. (a) h/H = 0.3, (b) h/H = 0.5, (c) h/H = 0.7. different h/H.(a) (a)h/H h/H 0.3,plane (b) h/H h/H =fifth 0.7. and seventh ribs (dark region in Figure 1b) for different h/H. ==x-y 0.3, (b) (c) h/H = Figure 8. Streamlines on (z===0.5, 0) between different h/H. (a) h/H = 0.3, (b) h/H = 0.5, (c) h/H = 0.7. (a) (a) (a) (b) (b) (b) Figure 9. Nusselt number distributions on the heated surface for different h/H. (a) h/H = 0.3, (b) h/H = 0.5. Figure 9. Nusselt number distributions on the heated surface for different h/H. (a) h/H = 0.3, (b) h/H Figure 9. Nusselt number distributions on the heated surface for different h/H. (a) h/H = 0.3, (b) h/H = 0.5. = 0.5. Figure 9. Nusselt number distributions on the heated surface for different h/H. (a) h/H = 0.3, (b) h/H = 0.5. Processes 2020, 8, 1305 9 of 15 Figure 8 shows the streamlines between the 5th and 7th ribs (indicated by a dark region in Figure 1b) at the symmetric plane (i.e., x-y plane at z = 0) for different h/H. Due to the geometric shape of the rib, two recirculation regions are formed in the direction of the rib height. As h/H increases, the size of the recirculation region near the upper wall increases. Additionally, as h/H increases from 0.3 to 0.5, the reattachment distance rapidly decreases. This rapid reduction in the reattachment distance in this h/H range greatly enhances the heat transfer, as shown in Figure 5, due to early re-development of the 2020, thermal boundary layer. In Figure 9, the local Nusselt number distributions on the heat transfer Processes 8, x FOR PEER REVIEW 9 of 15 Processes 2020, 8, x FOR PEER REVIEW 9 of 15 surface for h/H = 0.3 and 0.5 are different. In the case of h/H = 0.5, the Nusselt number level appears to Figuresaround 10–14 and show the effectsofofeach the rib ratio of the rib be higher downstream compared to width the casetoofthe h/Hchannel = 0.3. width (e/W) on the Figures 10–14 show the effects of the ratio of the rib width to the channel width (e/W) on the Figuresof10–14 showFigures the effects of the thevariations rib width of to the the two channel width (e/W) on the performance the SAH. 10 and 11ratio showofthe performance parameters, performance of the SAH. Figures 10 and 11 show the variations of the two performance parameters, performance of the SAH. Figures 11 show the variations of theAs two performance FNu and Fƒ, respectively, with e/W,10 inand a range of 0.067 ≤ e/W ≤ 0.133. e/W increases, parameters, both FNu and FNu and Fƒ,Frespectively, with e/W, inina arange ofof0.067 ≤≤e/W ≤ ≤0.133. AsAs e/W increases, both FNu and and , respectively, with e/W, range 0.067 e/W 0.133. e/W increases, both FNuthe FƒFincrease almost linearly. This is presumed to be a phenomenon that occurs because both Nu f Fƒand increase almost linearly. This is presumed to be a phenomenon that occurs because both the Ff increase almost This is increase presumed to be phenomenon both the turbulence intensity andlinearly. pressure loss due to athe increase in that the occurs area ofbecause the obstacles as e turbulence intensity and loss due to to the the increase increaseininthe thearea areaofofthe the obstacles turbulence intensity andpressure loss increase increase due asas e e increases while the height hpressure is kept constant. In the PF distribution shown in Figure 12,obstacles the maximum increases while the height h is kept constant. In the PF distribution shown in Figure 12, the maximum increases while the height keptbut constant. In thevariation PF distribution shown in Figure the maximum value is found around e/Wh=is0.08, the overall with e/W is very small12, compared to that value is found around e/W = 0.08, but the overall variation with e/W is very small compared to in that is found around e/W = 0.08, but the overall variation with e/W is very small compared to that invalue Figure 7 for h/H. inFigure Figure7 7for forh/H. h/H. Figure 13 shows the streamlines between the 5th and 7th ribs at the symmetric plane for different Figure 1313shows the between the 5th 5thand and7th 7thribs ribsatatthe thesymmetric symmetricplane planefor fordifferent different shows thestreamlines streamlines between the h/H. ItFigure can be seen that as e/W increases, the recirculation region located near the top of the rib h/H. It can be seen that as e/W increases, the recirculation region located near the top of the rib h/H. It can be seen as e/W increases, thedoes recirculation region located the top of the rib increases. increases. Since thethat reattachment distance not change with e/W,near the heat transfer enhancement increases. the reattachment distance does not change with e/W, the heat transfer enhancement Since theSince reattachment distance does not change with e/W, the heat transfer enhancement according according to the change in e/W does not seem to be related to the reattachment distance. Figure 14 according to the change in e/W does not seem to be related to the reattachment distance. Figure to the change in e/W does not seem to be related to the reattachment distance. Figure 14 shows the14 shows the distributions of the Nusselt number on the heat transfer surface between the 5th and 7th distributions of the Nusselt number on number the heat transfer surface between the 5th and 7ththe ribs. e/W shows the distributions of the Nusselt on the heat transfer surface between 5thAs and 7th ribs. As e/W increases, the increased width of the rib increases the width of the high Nusselt number increases, increased of thewidth rib increases theincreases width of the the width high Nusselt number area number in the ribs. As e/Wthe increases, thewidth increased of the rib of the high Nusselt area in the lateral direction, thereby increasing the overall Nusselt number. lateral direction, increasing overall Nusselt number. area in the lateral thereby direction, thereby the increasing the overall Nusselt number. Figure 10. Variation of FNu with e/W (h/H = 0.5). Figure 10. Variation of Figure 10. Variation ofFFNu Nu with with e/W e/W(h/H (h/H==0.5). 0.5). Figure 11. 11. Variation Variation of Figure of FFfƒ with withe/W e/W(h/H (h/H==0.5). 0.5). Figure 11. Variation of Fƒ with e/W (h/H = 0.5). Processes 2020, 8, x FOR PEER REVIEW Processes 2020, 8, 1305 Processes 2020, 8, x FOR PEER REVIEW Processes 2020, 8, x FOR PEER REVIEW 10 of 15 10 of 15 10 of 15 10 of 15 Figure 12. Variation of PF with e/W (h/H = 0.5). Figure 12. Variation of PF with e/W (h/H = 0.5). Figure12. 12.Variation Variation of = 0.5). Figure of PF PFwith withe/W e/W(h/H (h/H = 0.5). (a) (a) (a) (b) (b) (b) (c) (c) Figure 13. Streamlines on x-y plane (z = 0) between fifth and seventh ribs for different e/W. (a) e/W = Figure 13. Streamlines on x-y plane (z = 0) between fifth and seventh ribs for different e/W. (a) e/W = 0.067, 0.067, (b) e/W = 0.10, (c) e/W = 0.133. (c)fifth and seventh ribs for different e/W. (a) e/W = Figure Streamlines x-y plane (z = 0) between (b) e/W 13. = 0.10, (c) e/W =on0.133. 0.067, (b) e/W = 0.10, (c) e/W = 0.133. Figure 13. Streamlines on x-y plane (z = 0) between fifth and seventh ribs for different e/W. (a) e/W = 0.067, (b) e/W = 0.10, (c) e/W = 0.133. (a) (b) (c) (a) (b) (c) Figure 14. Nusselt distributions on the heated surface different e/W. (a) (b) between fifth and seventh ribs for (c) Figure surface between fifth and seventh ribs for different e/W. (a) e/W14. = Nusselt 0.067; (b)distributions e/W = 0.10; on (c) the e/Wheated = 0.133. (a) e/W = 0.067; (b) e/W = 0.10; (c) e/W = 0.133. Figure 14. Nusselt distributions on the heated surface between fifth and seventh ribs for different e/W. (a) e/W = 0.067; (b) e/W = 0.10; (c) e/W = 0.133. Figure 14. Nusselt distributions on the heated surface between fifth and seventh ribs for different e/W. Processes 2020, 8, x FOR PEER REVIEW Processes 2020, 1305PEER REVIEW Processes 2020, 8, x8,FOR 11 of 15 11 of 11 15 of 15 The variation of FNu with the ratio of the rib height to the rib width (h/e) keeping the rib area The variation of Figure FNu with ratio= of the ribheat height to the rib width (h/e) keeping the of ribFarea constantThe is shown in 15.the At transfer This variation Nu is variation of FNu with theh/e ratio 0.83, of thethe rib height to the is ribmaximized. width (h/e) keeping the rib area constant shown in Figure At h/e = in 0.83, the heat transfer is maximized. variation curve of FNu is similar toisthe variation with 15. h/H shown Figure 5. However, Figure 5,This the variation constant is shown in Figure 15. At h/e = 0.83, the heat transfer isunlike maximized. This variation of FNu is of similar to the variation h/H shown 5.5.However, Figure 5,the thevariation variation curve of tointhe variation h/H shownininFigure Figure However, unlike 5, FNu similar shown Figure 15with iswith more symmetrical as the area of theunlike rib is Figure kept constant in this curve case. The FNu of shown inFƒFigure 15 is more symmetrical the areaarea ofcompared the ribrib is to kept this The FNu of shown in Figure 15 is more symmetrical as the of the is kept constantininwith thiscase. case.and variation with h/e shown in Figure 16 isasvery small theconstant variations h/H variation of F in respectively. Figure 16 is16 very small compared thethe variations with variation of Ffh/e with h/e shown in Figure very small compared to variations with h/H e/WThe shown inƒ with Figures 6shown and 11, Inis the cases with h/Htoand e/W, the area ofh/H theand rib e/W shown in Figures 6 and 11, respectively. In the cases with h/H and e/W, the area of the rib and e/W shown in Figures 6 and 11, respectively. In the cases with h/H and e/W, the area of the rib changes, but in this case with h/e, the area of the rib remains constant. Accordingly, it can be seen changes, butbut ininthis case h/e, thearea area remains constant. Accordingly, can beofseen this case with h/e, the of of the rib rib remains Accordingly, it can beit seen that thatchanges, the pressure drop is with greatly influenced bythe the area of constant. the rib rather than the aspect ratio the the pressure drop is greatly influenced by theby area ofarea the rib rather than the than aspectthe ratio of theratio rib. of the that the pressure drop is greatly influenced the of the rib rather aspect rib. rib. 2). Figure 15. Variation of FNu with the ratio of the rib height to the rib width (h/e) (rib area = 375 mm 2 ). 2 Figure VariationofofFFNu withthe theratio ratio of of the rib width (h/e) (rib(rib areaarea = 375 mmmm Figure 15.15. Variation ribheight heighttotothe theribrib width (h/e) = 375 ). Nuwith Figure 16. Variation of F with h/e (rib area = 375 mm2 ). Figure 16. Variation of Ffƒ with h/e (rib area = 375 mm2). Figure 16. Variation of Fƒ with h/e (rib area = 375 mm2). Since the change in the pressure drop appears small over the entire range of h/e, the variation of Since the change in the pressure drop appears overa the entire range of h/e, the variation the performance factor PF with h/e, shown in Figure small 17, shows qualitatively similar variation to that of Since the change in the pressure drop appears small over the entire range of h/e, the variation the of performance factor with h/e, shown Figure 17, at shows qualitatively similar variation of to FNu (Figure 15). ThePF maximum value of PFinalso appears h/e = a0.83. the factor PF maximum with h/e, shown inPF Figure 17, shows ah/e qualitatively similar variation to thatperformance of FFigure Nu (Figure 15). The value of also appears at = 0.83. 18 shows the Nusselt number distributions on the heat transfer surface between the 5th that of FNu (Figure 15). The maximum value of PF also appears at h/e = 0.83. and 7th rib rows. At h/e = 0.83, where the highest heat transfer occurs, the area of the high Nusselt number region is the largest. This indicates that the heat transfer enhancement due to the production of turbulent kinetic energy becomes most effective when h and e have similar sizes while keeping the rib area constant. To demonstrate the superiority of the heat transfer performance of the SAH with T-shaped ribs proposed in this study, the performance parameters are compared with the experimental data for the SAH with triangular ribs measured by Bekele et al. [8], as shown in Figures 19 and 20. The comparison was performed for the same cross-sectional area of the ribs and the same spacing between the ribs. The T-shaped rib used for the comparison is the reference rib presented in Table 2. Figure 19 shows the Processes 2020, 8, 1305 12 of 15 variations of the Nusselt number (Nuo ) and friction factor (f o ) with Reynolds number. In the case of the friction factor, the T-shaped ribs show a slightly larger value than that with the triangular ribs in the Processes 2020, 8, x FOR PEER REVIEW 12 of 15 entire Reynolds number range. However, the Nusselt number shows a large uniform improvement at all Reynolds numbers. Compared to the triangular ribs, the T-shaped ribs show Nusselt numbers that are 65% higher at Re = 4510 and 21.5% higher at Re = 22,600. On the other hand, a 35% higher pressure drop occurs at Re = 4510 and a 31% higher pressure drop occurs at Re = 22,600 than for the triangular ribs. Figure 20 shows the comparison of the performance factor PF between the two different ribs. The PF of the T-shaped ribs is 49.7% higher at Re = 4510, and 11% higher at Re = 22,600 than for the Processes 2020, 8, x FOR PEER REVIEW 12 of 15 triangular ribs. Figure 17. Variation of PF with h/e (rib area = 375 mm2). Figure 18 shows the Nusselt number distributions on the heat transfer surface between the 5th and 7th rib rows. At h/e = 0.83, where the highest heat transfer occurs, the area of the high Nusselt number region is the largest. This indicates that the heat transfer enhancement due to the production of turbulent kinetic energy becomes most effective when h and e have similar sizes while keeping the rib area constant. Figure 17. Variation of PF with h/e (rib area = 375 mm2 ). Figure 17. Variation of PF with h/e (rib area = 375 mm2). Figure 18 shows the Nusselt number distributions on the heat transfer surface between the 5th and 7th rib rows. At h/e = 0.83, where the highest heat transfer occurs, the area of the high Nusselt number region is the largest. This indicates that the heat transfer enhancement due to the production of turbulent kinetic energy becomes most effective when h and e have similar sizes while keeping the rib area constant. (a) (b) (c) Figure 18. Nusselt number distributions on the heated surface between fifth and seventh ribs for Figure 18.h/e. Nusselt distributions the =heated different (a) h/enumber = 0.38; (b) h/e = 0.83; on (c) h/e 1.75. surface between fifth and seventh ribs for different h/e. (a) h/e = 0.38; (b) h/e = 0.83; (c) h/e = 1.75. Table 3 shows a comparison of PF ranges among various obstacle shapes developed to date. Toobstacles demonstrate superiority of the experimental heat transfer performance the SAH with T-shaped ribs These tested by previous or numericalofstudies using the parameters (a)werethe (b) (c) proposed in this pitch study,(P the performance parameters compared with the experimental datarelative for the of longitudinal relative obstacle heightare (e/H), relative roughness height (e/D), l /e), SAH with triangular ribsrelative measured by Bekele pitch et al. [8], as shown Figures 19 and 20. The and comparison roughness pitch (P/e), longitudinal between the in rows of winglets (P/H), number was performed thewinglet same cross-sectional area of theproposed ribs and in the same spacing the ribs. of waves on thefor delta (φ). The T-shaped ribs this study causebetween two recirculation The T-shaped ribinused for the direction, comparison is the reference rib8presented in to Table Figure geometric 19 shows regions formed the height as shown in Figures and 13, due their2.unique the variations of the Nusselt numberzones (Nuo)are and friction to factor (ƒo) with Reynolds number. In the case shape. These multiple recirculation expected promote the production of turbulent kinetic of the friction factor, the T-shaped ribs showona heat slightly larger valuebetween than with theseventh triangular ribs Figure 18.thus Nusselt number distributions the heated surface and for3. energy and further enhance the turbulent transfer compared to that thefifth other obstacles inribs Table in different the entire number the Nusselt number shows a large uniform h/e.Reynolds (a) h/e = 0.38; (b) h/erange. = 0.83; However, (c) h/e = 1.75. improvement at all Reynolds numbers. Compared to the triangular ribs, the T-shaped ribs show Nusselt numbers that aresuperiority 65% higherof at the Re =heat 4510transfer and 21.5% higher at Re of = 22,600. On with the other hand, ribs To demonstrate the performance the SAH T-shaped a 35% higher pressure drop occurs at Re = 4510 and a 31% higher pressure drop occurs at Re = 22,600 proposed in this study, the performance parameters are compared with the experimental data for the than for triangular the triangular Figure by 20 Bekele shows the comparison of the performance factor PF between SAH with ribsribs. measured et al. [8], as shown in Figures 19 and 20. The comparison the two different ribs. The PF of the T-shaped ribs is 49.7% higher at Re = 4510, and 11% higher Re ribs. was performed for the same cross-sectional area of the ribs and the same spacing betweenatthe = 22,600 than for the triangular ribs. Processes Processes 2020, 2020, 8, 8, 1305 x FOR PEER REVIEW Processes 2020, 8, x FOR PEER REVIEW 13 of of 15 15 13 13 of 15 Figure 19. Comparison of performance parameters between T-shaped and triangular ribs. Figure19. 19.Comparison Comparisonofofperformance performanceparameters parametersbetween betweenT-shaped T-shapedand andtriangular triangularribs. ribs. Figure Figure 20. 20. Comparison Comparison of of PF PF between between T-shaped T-shaped and Figure and triangular triangular ribs. ribs. Figure 20. Comparison of PF between T-shaped and triangular ribs. Table 3. Comparison of performance factor range obtained in the present study with those obtained in Table 3 shows a comparison of PF studies ranges on among various the previous experimental or numerical obstacle shape. obstacle shapes developed to date. Table 3 shows a comparison of PF ranges among various obstacle shapes developed to date. These obstacles were tested by previous experimental or numerical studies using the parameters of These obstaclesInvestigator were tested by Geometrical previous experimental or numerical studies using PF the parameters of Shape of Obstacles longitudinal pitch (Pl/e), relative obstacle height (e/H), relativeParameters roughness heightRange (e/D), relative longitudinal pitch (Pl/e), relative obstacle height (e/H), relative roughness height (e/D), relative Re = 3400–28000 roughness pitch (P/e), relative longitudinal pitch between the rows of winglets (P/H), and number of roughness pitch (P/e), relative longitudinal pitch between the rows of1.5–5.5 winglets (P/H), and number of Pl /e this = waves on Bekele the delta (ΟDelta-shaped ). The T-shaped study cause two recirculation et al.winglet [8] ribs ribs proposed in 1.10–2.14 e/Hthis = 0.5–0.75 waves on the delta winglet (Ο). The T-shaped ribs proposed in study cause two recirculation regions formed in the height direction, as shown in Figures 8 θand 13, β¦ due to their unique geometric = 90 regions formed in the height direction, as shown in Figures 8 and 13, due to their unique geometric shape. These multiple recirculation zones are expected to promote the production of turbulent kinetic Re the = 3800-18000 shape. These multiple recirculation zonestriangular are expected to promote production of turbulent kinetic Equilateral energy andYadav thusetfurther to the other obstacles in Table al. [21]enhance the turbulent heat transfer compared Pl /e = 7.14–35.71 1.36–2.11 energy and thus further enhance the turbulent heat transfer compared to the other obstacles in Table sectioned ribs 3. e/D = 0.021–0.042 3. Re = 4000–12000 Table 3. Comparison of performance range Multi-gap factor V-down ribs obtained combinedin the P/epresent = 4–14 study with those obtained et al. [22] of performance factor range obtained in the present study with 2.09–2.45 Table 3.Deo Comparison those obtained staggered ribs e/D =0.026–0.057 in the previous experimentalwith or numerical studies on obstacle shape. β¦ β¦ in the previous experimental or numerical studies on obstacle shape. θ = 40 – 80 Geometrical Shape Re = 3800–18000 Investigator Parameters PF Range Geometrical Shape of Obstacles Investigator Parameters PF Range Gawande et al. [23] L-shaped ribs P/e = 7.14–17.86 1.62–1.90 of Obstacles e/D = 0.042 Re = 3400–28000 Re = 3400–28000 = 1.5–5.5 Pl/e Re = 4000–17300 1.10–2.14 Bekele et al. [8] Delta-shaped ribs l/e = 1.5–5.5 Pe/H = 0.5–0.75 1.10–2.14 P/H = 3–6 Bekele et al. [8] et al. Delta-shaped ribs Sawhney [24] Wavy delta winglets 1.46–2.09 e/H = 0.5–0.75 φ = 3–7 θ = 90 ° = 90 ° θ = 60 β¦ θRe = 3800-18000 Re = 3800-18000 Re = 4510–22600 Yadav et al. [21] Equilateral triangular sectioned ribs Pl/e = 7.14–35.71 1.36–2.11 Yadav et al. [21] Equilateral triangular sectioned ribs Pe/D l/e = 7.14–35.71 1.36–2.11 h/H = 0.3–0.7 = 0.021–0.042 Present study T-shaped ribs 2.07–2.63 e/D = 0.021–0.042 e/W = 0.067–0.133 Re = 4000–12000 h/e =0.38–1.75 = 4000–12000 Deo et al. [22] Multi-gap V-down ribs combined with staggered ribsRe P/e = 4–14 2.09–2.45 Deo et al. [22] Multi-gap V-down ribs combined with staggered ribs P/e 4–14 2.09–2.45 e/D= =0.026–0.057 e/D =0.026–0.057 Processes 2020, 8, 1305 14 of 15 6. Conclusions In this study, T-shaped ribs with a staggered arrangement are proposed to enhance the heat transfer in an SAH, and the effects of the geometric parameters of the ribs on the thermal and aerodynamic performance of the SAH were analyzed using RANS equations. The numerical results for the heat transfer rate and friction factor were validated by comparing with experimental data for the smooth duct and the SAH with triangular obstacles. In the case of the SAH with the obstacles, the average relative error of the average Nusselt number between the numerical and experimental results was less than 4.43% within the tested Reynolds number range, and that of the friction factor was less than 1.94%. In a parametric study using the ratios of the rib height to the channel height (h/H) and the rib width to the channel width (e/W), the performance factor (PF) was far more sensitive to h/H than to e/W, and the maximum PF was found at h/H = 0.5 for a fixed e/W. When h/e was varied by keeping the rib area constant, the variation of the friction factor with h/e was very small due to the fixed rib area, and thus the variation of the average Nusselt number was qualitatively similar to that of PF and their maximum values were commonly found at h/e = 0.83. The proposed T-shaped ribs showed superior performance to several other heat-transfer enhancement obstacles developed to date. For example, when compared with the triangular ribs, the T-shaped ribs showed a 49.7% higher PF at a Reynolds number of 4510, and an 11% higher PF at a Reynolds number of 22,600. To generalize the present results for staggered T-shaped obstacles, further studies are required for the SAH using different arrangements of T-shaped obstacles. Author Contributions: S.-Y.A. presented the main idea of the T-shaped ribs; S.-Y.A. and K.-Y.K. contributed to the overall composition and writing of the manuscript; S.-Y.A. performed numerical analysis and analyzed the data; K.-Y.K. revised and finalized the manuscript. All authors have read and agreed to the published version of the manuscript. Funding: This work was supported by a National Research Foundation of Korea (NRF) grant funded by the Korean government (MSIT) (No. 2019R1A2C1007657). Conflicts of Interest: The authors declare there is no conflict of interest. References 1. 2. 3. 4. 5. 6. 7. 8. 9. Varun Saini, R.P.; Singal, S.K. 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