Abteilung Jülich Contents of Lecture VIII 1 Steps to design a solar thermal plant 2 Calculation of flat-plate collectors 2.1 Effective solar power on aperture 2.2 Optical losses 2.3 Thermal losses Lecture VIII, 22. 05. 2007 1 Steps to design a solar thermal plant (one‘s the collector type has been choosen) Ps Tin 1) Calculate the incident power on the collector 2) Calculate the optical losses (-> absorbed power) 3) Calculate the heat losses 4) Losses of the circuit (parasitics, thermal losses of piping, heat exchanger eff.) 5) Puse Tout POpL PThL Control unit Circulating pump Lecture VIII, 22. 05. 2007 Tuse, Puse Consumer (Heat exchanger, Storage) Abteilung Jülich 2 Abteilung Jülich 2. Flat-plate collector A flat-plate collector is characterized by the fact, that its aperture area (the solar radiation collecting area) is as large as the absorbing area (concentration factor C = 1). Cover Absorber Pipes Lecture VIII, 22. 05. 2007 Thermal insulation Main components: •The absorber with a black, absorbing area including devices (pipes, channels) to transmit the absorbed energy to the heat transfer fluid • Coverings in front of the absorber, which are transparent for the solar spectrum, to prevent heat losses to the atmosphere (radiation, convection) •The thermal insulation at the backside and at the sides for the reduction of losses by thermal conduction 3 Abteilung Jülich General function of a flat-plate collector ϑSky Solar radiation (beam + diffuse) (0.3 < λ < 2.5 µm) Thermal radiation losses (20%) 100 % (3 < λ < 100 µm) Reflection Convection losses (9%) 8% Absorption 2% Transmission τ∗ G = 90 % τ*G α*A = 83 % Lecture VIII, 22. 05. 2007 free convection Reflection 8% Photothermal conversion Useful heat (50 %) Conductivity losses (4%) 4 Abteilung Jülich Steps to design a thermal collector (e.g.: flat plate collector) Power balance: PB PD PU = PS - PL POpL with PU PS = PB + PD , Incident solar radiation power (beam + diffuse) PL = POpL + PThL PThL Power losses (optical + thermal) PU = PB + PD – POpL – PThL (Note: PS – POpL: Absorbed Power) Lecture VIII, 22. 05. 2007 5 Abteilung Jülich 2.1 Calculation of the incident solar power Power balance: PB PD PU = PS - PL with PS = PB + PD , Incident solar radiation power (beam + diffuse) Lecture VIII, 22. 05. 2007 6 Abteilung Jülich Solar incident radiation power on aperture (“effective power”): PS = PB + PD with PB = EDNI • cos Θ • A (effective power of beam radiation) PD = ED • cos Θeff • A (effective power of diffuse radiation) (EDNI = Direct normal irradiance, i.e. beam irradiance perpendicular to the direction of insolation [W/m²], Θ = Angle of incidence (angle between aperture normal and sun vector, A = (Net) Aperture area [m²], ED = Diffuse irradiance on horizontal surface [W/m²] Θeff = Effective incidence angle of diffuse radiation, cos Θeff = 1 for isotropic diffuse radiation) Lecture VIII, 22. 05. 2007 7 Abteilung Jülich Note: The difference between the beam radiation power perpendicular to the direction of insulation and the effective beam power is often named „cosine losses“ and is sometimes considered to be part of the optical losses. Pcos = PDNI – PB with SUN PDNI = EDNI•A (solar beam radiation power normal to the direction of incidence, ideal oriented collector) PB = EDNI•cos Θ • A (effective solar beam radiation power) n Θ s ⇒ Pcos = EDNI • A • ( 1 - cos Θ) Cosine-losses can be avoided by “tracking the sun” (Θ = 0) Lecture VIII, 22. 05. 2007 A: aperture area 8 Abteilung Jülich 2.2 Calculation of the optical power losses (flat-plate collector) PL = POpL + PThL with POpL = Optical losses: all losses which are caused on the way of the radiation from the aperture to the surface of the absorber due to transmission losses at covers and absorption losses at the surface of the absorber plate (direct losses). PThL = Thermal losses: all losses which are caused after the absorption of the solar radiation at the surface of the absorber due to heat exchange between the warmed absorber and the environment by convection, radiation and thermal conduction (indirect losses). Lecture VIII, 22. 05. 2007 9 Abteilung Jülich Optical losses of a flat-plate collector PS Optical power losses: POpL Lecture VIII, 22. 05. 2007 Depend on collector‘s geometry and material properties: • Number of covers • Transmittance of covers • Absorption properties of absorbing surface • Reflection properties of the border (can normaly be neglected) 10 Abteilung Jülich 2.2.1 Calculation of Transmittance Fundamentals of reflection and refraction If radiation passes over from a medium 1 to the medium 2, having different refractive indices n1, n2, reflection and refraction takes place at the border. I0 n1 Iρ Energy balance: I 0 = I ρ + Iτ n2 with Iτ I0 = insolated beam radiation intensity Iτ = transmitted beam radiation intensity Iρ = reflected beam radiation intensity Lecture VIII, 22. 05. 2007 11 Abteilung Jülich Calculation of transmittance Fundamentals of reflection and refraction I0 n1 Division by I0 leads to Iρ 1 = ρ +τ τ = 1− ρ n2 Iτ with reflectivity: transmissivity: Lecture VIII, 22. 05. 2007 ρ= Iρ I0 I I0 τ= τ 12 Abteilung Jülich Remember: Law of Fresnel I0 n1 Θ1 ρ= Iρ Iρ I0 = 1 (ρv + ρ p ) 2 sin 2 (θ 2 − θ1 ) ρv = 2 sin (θ 2 + θ1 ) n2 tan 2 (θ 2 − θ1 ) ρp = 2 tan (θ 2 + θ1 ) with ρ = reflectivity of unpolarized radiation, Θ2 Iτ ρv = reflectivity of vertical polarized radiation, ρp = reflectivity of parallel polarized radiation, Θ1 = incidence angle, Θ2 = refractive angle. Lecture VIII, 22. 05. 2007 13 Abteilung Jülich Remember: Law of Snellius I0 n1 The refractive angle Θ2 can be calculated Θ1 from the refractive indices n1, n2 and the Iρ incidence angle according to Snellius‘s law: n2 sin θ1 = n1 sin θ 2 n2 Θ2 Iτ Note: nair ≈ 1 nglass ≈ 1.526 Lecture VIII, 22. 05. 2007 14 Abteilung Jülich Calculation of reflectivity For perpendicular incidence, Θ1, Θ2 become zero, and: ⎛ n1 − n2 ⎞ ⎟⎟ ρ = ρ v =ρ p = ⎜⎜ ⎝ n1 + n2 ⎠ 2 If one medium is air: ⎛ n −1 ⎞ ⎟ ⎝ n +1⎠ 2 ρ = ρv = ρ p = ⎜ Lecture VIII, 22. 05. 2007 15 Abteilung Jülich Transmittance of covers Absorption and multiple reflection has to be taken into account! I0 I 0 = I ρ + Iτ + I α Iρ Iρ1 with Iρ2 Iρ = Iρ1 + Iρ2 + ... + Iρn Iα Iτ = Iτ1 + Iτ2 + ... + Iτn Iτ2 Iτ1 1 = ρ +τ + α τ = 1− ρ −α Iτ and the absorptivity: I I0 α= α Lecture VIII, 22. 05. 2007 16 Abteilung Jülich Transmittance of covers I ρ•I ρ (1 - ρ)² • I Neglecting absorption, the transmitted radiation intensity is: Iτ = Iτ 1 + Iτ 2 + ... + Iτn = ρ 0 ⋅ (1 − ρ ) ⋅ I + 2 (1 - ρ) • I ρ²(1 - ρ) • I ρ (1 - ρ) • I ρ³(1 - ρ) • I ρ 2 ⋅ (1 − ρ )2 ⋅ I + ρ 4 ⋅ (1 − ρ )2 ⋅ I + ... ρ 2(n −1) ⋅ (1 − ρ )2 ⋅ I I1 = (1 - ρ)² • I Lecture VIII, 22. 05. 2007 I2 = ρ²(1 - ρ)² • I 17 Abteilung Jülich Transmittance of covers Transmittance in consideration of the reflection: 2 ⎡ n 2(i −1) ) ⎤ Iτ = I ⋅ ⎢ ∑ ρ ⋅ (1 − ρ ) ⎥ ⎢⎣ i =1 ⎥⎦ 2 ⎤ Iτ ⎡ n 2(i −1) ) = ⎢∑ ρ ⋅ (1 − ρ ) ⎥ I ⎢⎣ i =1 ⎥⎦ 1− ρ τρ = 1+ ρ Lecture VIII, 22. 05. 2007 18 Abteilung Jülich Transmittance of covers For a system of N covers of the same material the total transmittance is: τ ρ ,N = 1− ρ 1 + (2 N − 1) ⋅ ρ Remember: As the reflectivity depends on the incident angle according to Fresnel‘s law, the transmittance of glass covers depends on the incidence angle as well. For incidence angles Θ < 40 ° the transmittance decreases smoothly, while for incidence angles Θ > 40 ° it decreases significantly. Also the equation has to be applied seperately for vertical and parallel poarized radiation: Lecture VIII, 22. 05. 2007 19 Abteilung Jülich Transmittance of covers Transmittance calculation for incidence angles of Θ > 40 ° : ⎞ 1− ρ p 1 − ρv 1 ⎛⎜ ⎟ τ ρ ,N = ⎜ + 2 ⎝ 1 + (2 N − 1) ⋅ ρ v 1 + (2 N − 1) ⋅ ρ p ⎟⎠ with ρv : reflectivity of vertical polarized radiation, ρp : reflectivity of parallel polarized radiation. Lecture VIII, 22. 05. 2007 20 Abteilung Jülich Transmittance of covers For diffuse radiation the reflectivity can be determined by calculating the reflectivity of the cover system for an angle of incidence of ΘD = 60 ° . For the system air/glass cover this leads to: 1 cover: ρDiffuse,1 = 0.16 (τdiff,ρ,1 = 0.84) 2 covers: ρDiffuse,2 = 0.24 (τdiff,ρ,1 = 0.76) 3 covers: ρDiffuse,3 = 0.29 (τdiff,ρ,1 = 0.71) 4 covers: ρDiffuse,4 = 0.31 (τdiff,ρ,1 = 0.69) Lecture VIII, 22. 05. 2007 21 Abteilung Jülich Transmittance of covers The equation can be plotted: 1 − ρ (Θ ) 1 + (2 N − 1) ⋅ ρ (Θ ) τ(Θ=60°) for transmissivity of diffuse radiation 0.9 0.8 Transmissivity [-] τ ρ ,N = 1 0.7 0.6 0.5 N=1 0.4 N=2 0.3 N=3 N=4 0.2 0.1 0 0 10 20 30 40 50 60 70 80 90 Incidence Angle [deg] Lecture VIII, 22. 05. 2007 22 Abteilung Jülich 2.2.2 Absorption calculation of covers The absorption of radiation in a partially transparent medium is described by Bouger`s law, which is based on the assumption, that the absorbed radiation is proportional to the local intensity, I, in the medium and to the distance, L, the radiation has travelled in the medium. dI = x · I · dL , with dI = locally absorbed radiation, W/m2 , x = extinction coefficient, assumed to be constant in the solar spectrum, m-1, I = local intensity of the radiation in the medium, W/m2 dL = infinitesimal path length of the radiation in the medium, m. Lecture VIII, 22. 05. 2007 23 Abteilung Jülich Absorption calculation of covers Integration along the optical path length in the medium from 0 to L, the transmittance, τα, referred to absorption in the cover, results in: I θ1 air with θ2 L I transmitted τα = = e−x ⋅ L I incident s glass cover L = s / cos Θ2 (optical path), m x: extinction coefficient, m-1 θ1 Lecture VIII, 22. 05. 2007 air For glass: x = 4 .... 32 m-1 24 Abteilung Jülich Absorption calculation of covers For a multiple cover system the transmission coefficient for absorption, τα, for radiation under an angle of incidence, θ, yields: τ α ,N = e − N ⋅ x⋅ s cos Θ 2 with τα= transmission coefficient for absorption, N = Number of covers, x = extinction coefficient, s = thickness of cover, θ2 = refraction angle, degree. Lecture VIII, 22. 05. 2007 25 Abteilung Jülich Total transmittance The total transmittance, τ, which considers both the reflection and the absorption, is calculated from the product: τ = τ ρ , N ⋅τ α , N with τρ,Ν = transmittance due to reflection, τα,Ν = transmittance due to absorption, Index N: Number of covers. Lecture VIII, 22. 05. 2007 26 Abteilung Jülich Calculation of a flat-plate collector Next step: Calculation of Absorption of absorber‘s surface PS POpL Lecture VIII, 22. 05. 2007 Depend on collector‘s geometry and material properties: > • Number of covers • Transmission properties of covers • Absorption properties of absorbing surface > 27 Abteilung Jülich Transmittance – Absorption Product (τα) The Transmittance-Absorption product (τα) can be calculated similar to the calculation of the transmittance due to multiple reflection in a cover. Incident solar radiation System of covers (1−α)τ τ Absorber plate Lecture VIII, 22. 05. 2007 2 (1−α) τρ (1−α)τρ τα τα(1− α)ρ 2 (1−α) τρ 2 2 2 τα(1− α) ρ 28 Abteilung Jülich Transmittance – Absorption Product (τα) i −1 ⎡ n i −1 ⎤ (τα ) = τ ⋅α ⋅ ⎢∑ ρ ⋅ (1 − α ) ⎥ ⎢⎣ i =1 ⎥⎦ τ ⋅α = 1 − (1 − α ) ⋅ ρ with: τ: total transmission of cover system α: absorption coefficient of the absorber plate ρ: reflection coefficient of lowest cover Lecture VIII, 22. 05. 2007 29 Abteilung Jülich Calculation of a flat-plate collector PB PD Now the absorbed power can be calculated according to: POpL PU Pabs = PS - POpL = PB + PD – POpL PU = PB + PD – POpL – PThL PThL Last step Lecture VIII, 22. 05. 2007 30 Abteilung Jülich Power losses: PL = POpL + PThL with POpL = optical losses: all losses which are caused on the way of the radiation from the aperture to the surface of the absorber due to transmission losses at covers and absorption losses at the surface of the absorber plate (optical losses). PThL = Thermal losses: all losses which are caused after the absorption of the solar radiation at the surface of the absorber due to heat exchange between the warmed absorber and the environment by convection, radiation and thermal conduction (thermal losses) Lecture VIII, 22. 05. 2007 31 Abteilung Jülich Thermal losses due to thermal conduction Diffusive transport of heat through a material, according to Fourier‘s law: ∂T ⎞ ⎛ Pcond = A ⋅ ⎜ − λ ⎟ ∂x ⎠ ⎝ with: A: heat exchanging surface area, m² λ: heat conductivity coefficient, W/(m²*K T: local temperature, K Lecture VIII, 22. 05. 2007 32 Abteilung Jülich Thermal losses due to thermal conduction Integration (λ = const.) yields: Pcond = − λ ⋅ A ⋅ (T2 − T1 ) D = kλ ⋅ A ⋅ (T1 − T2 ) with: A: heat exchanging surface area, m² λ: heat conductivity coefficient, W/(m²*K) T1,T2: temperatures of surface 1 resp. 2, K D: thickness of material, m and kλ: heat loss coeff. due to conduction, W/(m²K) Lecture VIII, 22. 05. 2007 33 Abteilung Jülich Thermal losses due to thermal conduction Note: In the case of cylindrical geometries, e.g. an insulated pipe, the increasing surfaces have to be considered: Pcond = 2πL ⋅ T0 T1 T0 − Tn 1 ⎛ d1 ⎞ 1 ⎛ d 2 ⎞ 1 ⎛ dn ⎞ ⎟⎟ ln⎜⎜ ⎟⎟ + ln⎜⎜ ⎟⎟ + K + ln⎜⎜ λ1 ⎝ d 0 ⎠ λ2 ⎝ d1 ⎠ λn ⎝ d n −1 ⎠ with: L: tube length, m T2 Tn λi: heat conductivity coefficient of layer i, W/(m²*K) di: diameter of layer i, m Lecture VIII, 22. 05. 2007 34 Abteilung Jülich Thermal losses due to convection Heat transport due to movement of particels (fluids) along surfaces y y Pconv Pconv = −α ⋅ A ⋅ (Tamb − Ts ) = kα ⋅ A ⋅ (Ts − Tamb ) Tamb T(y) with: α: heat transfer coefficient, W/(m²*K) Ts A: heat exchanging surface area, m² T(y) Tamb: ambient temperature (not influenced by the surface), K Ts: surface temperature, K and kα: heat loss coeff. due to convection, W/(m²K) Lecture VIII, 22. 05. 2007 35 Abteilung Jülich Thermal losses due to convection The heat transfer coefficient, α, depends on the flow (material properties of the fluid as well as flow characteristics). Models using dimensionless numbers exist to describe the heat transfer by convection. Nusselt number: Nu = Reynold‘s number, Prandtl‘s number: Re = Grasshoff‘s number: Lecture VIII, 22. 05. 2007 L ⋅α λ = f (Re,Gr , Pr ) ρ ⋅ d ⋅u ν , Pr = η a Gr = g ⋅ β ⋅ ∆T ⋅ L3 ratio of conduction / convection resistances forced convection free convection ν 36 Abteilung Jülich Thermal losses due to convection The meaning of the symbols are: α = heat transfer coefficient, W/(m2*K), k = heat loss coefficient, W/(m2*K), L = characteristic length, e.g. space between the plates, m, λ = thermal conductivity, W/(m*K), g = acceleration due to gravity, 9.81 m/s2, β = Volumetric coefficient of thermal expansion for air (1/T), 1/K, ∆T = temperature difference of both plates, K, ν = kinematic viscosity, m2/s ν = η/ρ, η = dynamic viscosity, kg/(m*s), ρ = density, kg/m3. All physical characteristics are determined for a mean temperature. Lecture VIII, 22. 05. 2007 37 Abteilung Jülich Thermal losses due to convection Calculation of heat transfer coefficient resp. Nusselt number due to free convection between two parallel plates (e.g. two covers of a flat plate collector): Nu = 0.152 ⋅ Gr 0.281 for horizontal plates Nu = 0.093 ⋅ Gr 0.31 for inclined plates (45°) (Correction factor for other inclinations follows!) Lecture VIII, 22. 05. 2007 38 Abteilung Jülich Thermal losses due to free convection The heat loss coefficient, k, can be calculated for a temperature of 10 °C (mean air temperature) applying the following formulae : Horizontal plates: T 0.281 k10 = 1.613 ⋅ 0.157 L 45° inclined plates: 0.31 T k10 = 1.14 ⋅ 0.07 L with: T = 10 (°C), L = distance between plates in cm, k10: in W/(m²K) For the translation from 10 °C to other temperatures the following relationship can be used: kT = k10 ⋅ [1 − 0.0018 ⋅ (Tm − 10)] Lecture VIII, 22. 05. 2007 39 Abteilung Jülich Thermal losses due to convection Calculation of heat transfer coefficient, depending on wind velocity (e.g. first cover of a flat-plate collector): α W = 5. 7 + 3. 8 ⋅ v w Lecture VIII, 22. 05. 2007 vw: wind speed, m/s 40 Abteilung Jülich Thermal losses due to radiation Every body having a temperature T > 0 K emits thermal radiation. The spectral intensity is: I λ = ε (λ ) ⋅ 2πhc 2 ⎡ ⎤ ⎛ h⋅c ⎞ λ ⋅ ⎢ exp ⎜ ⎟ − 1⎥ ⎝ λ ⋅ k ⋅T ⎠ ⎢⎣ ⎥⎦ 5 with: Planck‘s constant: h=6.62·10-34 Js Speed of light: c=2.99 ·108 m/s Boltzmann’s constant: k=1.38 · 10-23 J/K λ, m Wavelength: Temperature: T, K and the spectral emissivity coefficient ε(λ). Lecture VIII, 22. 05. 2007 41 Abteilung Jülich Thermal losses due to radiation The spectral emissivity coefficient ε(λ) of a body is defined as the ratio of its real emission at wavelength λ and temperature T, E(T,λ), to the emission of a black body, Ebb(T), having the same temperature T: ε (λ ) = Lecture VIII, 22. 05. 2007 E (T , λ ) E bb (T ) 42 Abteilung Jülich Thermal losses due to radiation Integration over the wavelength, assuming ε(λ) = ε = const., yields: ∞ I (T ) = ∫ ε ⋅ I λ (λ , T ) ⋅ d λ = ε ⋅σ ⋅ T 4 λ =0 With (StefanBoltzmann) σ : 5.67 * 10-8 W/(m²*K4) and the following special cases: ε = 1: 0 < ε < 1: ε = 0: Lecture VIII, 22. 05. 2007 “black body” “grey body”, ε ≠ f(λ) “ideal mirror”. In the case of ε = ε(λ) (“coloured body”), the integration is only possible in sections where ε can be assumed to be constant. 43 Abteilung Jülich Wien‘s Law • The wavelength, at which the spectral intensity reaches a maximum shifts to shorter wavelength with increasing temperature • This wavelength can be calculated by setting zero the derivative of Planck‘s formula: ∂I λ (T , λ ) =0 ∂λ λMAX ⋅ T =2897.8 [µmK ] Lecture VIII, 22. 05. 2007 44 Abteilung Jülich Thermal losses due to radiation The ability of a body to emit thermal radiation, expressed by the emissivity coefficient ε(λ), is equal to the ability to absorb radiation, expressed by the absorptivity coefficient α(λ), at the same wavelength: ε (λ ) = α (λ ) Lecture VIII, 22. 05. 2007 (Kirchhoff‘s law) 45 Abteilung Jülich Thermal losses due to radiation Solar collectors have to absorb radiation emitted by the sun as „good“ as possible, i.e. the absorption coefficient, α(λ), should be close to one. On the other hand the warmed receiver shall emit radiation as „bad“ as possible, i.e. its emissivity coefficient, ε(λ), should be close to zero. This is possible – on the first view in contradiction to Kirchhoff‘s law - because absorption and emission take place at different wavelengths! Coatings with these properties are called „(optical) selective coatings“. Lecture VIII, 22. 05. 2007 46 Abteilung Jülich Thermal losses due to radiation Selective coatings 2,0 1,5 1,5 1,5 Ideal selective coating bodyK) (673 K) BlackBlack body (673 AM 11 AM 1,0 1,0 1,0 Real selective coating (TiNOx, Munic) 0,5 0,5 0,5 0,0 0,0 0,0 0,0 Remember: ρ+ τ + α = 1, τ = 0 AM 1 Reflectivity Reflectivity [-] Spectral irradiance/emittance [W/m²nm] irradiance/emittance [W/m²nm] Spectral irradiance/emittance [W/m²nm] Spectral irradiance [W/m²nm] 2,0 2,0 ρ=1−α Ideal selective coating: λ < λgr: ρ(λ)=0 (α(λ) = 1) λ > λgr: ρ(λ)=1 (α(λ) = 0) λgr=f(Tabsorber, c*AM) 1000 1000 1000 1000 10000 10000 10000 wavelength [nm] wavelength[nm] [nm] 10000 wavelength [nm] Lecture VIII, 22. 05. 2007 47 Abteilung Jülich Heat exchange due to radiation • depends on T1, T2, ε1, ε2 and the arrangement of the two bodies ϕ ε2, T2 I (ϕ ) = Iϕ =0 ⋅ cos(ϕ ) ε1, T1 Lecture VIII, 22. 05. 2007 48 Abteilung Jülich Heat exchange due to radiation Special case (1): two „grey“ parallel plates H1 H1: all radiation emitted by surface 1 E1: directly emitted by surface 1 E1 H2: all radiation emitted by surface 2 ε1, T1 ε2, T2 E2 E2: directly emitted by surface 2 H1 = E1 + H 2 ⋅ (1 − ε 1 ) H 2 = E2 + H1 ⋅ (1 − ε 2 ) ε 2 ⋅ E1 − ε 1 ⋅ E2 H1 − H 2 = ε1 + ε 2 − ε1 ⋅ ε 2 Lecture VIII, 22. 05. 2007 49 Abteilung Jülich Heat exchange due to radiation Special case (1): two parallel plates q12, pp = σ 1 ε1 ε1, T1 + 1 ε2 −1 ( ⋅ T14 − T24 ( = ε 12, pp ⋅ σ ⋅ T14 − T24 ε2, T2 with: ε 12, pp = 1 ε1 + 1 1 ε2 ) ) −1 „radiation exchange factor for two parallel plates“ Lecture VIII, 22. 05. 2007 50 Abteilung Jülich Heat exchange due to radiation Special case (2): exchange with sky 1) All radiation is emitted to the sky. Tsky ε1, T1 2) As the absorber is very small in relation to the sky, apparently no portion of the radiation leaving the absorber is reflected to the absorber. Thus the sky can be regarded as a black body (αsky = 1) with celestial temperature Tsky. ( 4 Prad = ε 1 ⋅ σ ⋅ T14 − Tsky Lecture VIII, 22. 05. 2007 ) 51 Abteilung Jülich Heat exchange due to radiation For Tsky two relationships are proposed (for clear sky only): Tsky = Tair − 6 K or: 1.5 Tsky = 0.0552 ⋅ Tair Lecture VIII, 22. 05. 2007 52 Abteilung Jülich Collector overall heat losses For the simpler calculation of the thermal losses of the collector it is desirable to determine a heat loss coefficient, kC, which comprises all thermal loss mechanisms of the total collector. By that the total thermal power losses, PThL, could then simply be calculated from the temperature difference between the absorber and the ambient: PThL = kC · A · (TAb - Tamb) with: kC: collector overall heat loss coefficient, W/(m²K) A: absorber surface, m² Tab: temperature of absorber surface, K resp. °C Tamb: temperature of ambient, K resp. °C. Lecture VIII, 22. 05. 2007 53 Abteilung Jülich Collector overall heat losses Note: The heat loss coefficient due to radiation depends on the temperatures of the two heat exchanging surfaces, thus: k rad , pp = σ ⋅ (T1 + T2 ) ⋅ (T12 + T22 ) 1 ε1 + 1 ε2 −1 ≈ σ ⋅ 4T 3 1 ε1 + 1 ε2 −1 with the average temperature 1 T = (T1 + T2 ) 2 Lecture VIII, 22. 05. 2007 54 Abteilung Jülich Thermal network for a collector • In analogy to an electrical network, the thermal heat flows can be treated as thermal network. The heat flow corresponds to the electrical current, a temperature difference to the voltage and the thermal resistance corresponds to the shunt resistance. • The thermal resistances are the reciprocal values of the different heat loss coefficients: Rcond = Rconv = Rrad = Lecture VIII, 22. 05. 2007 1 kcond 1 kconv 1 k rad = = L λ 1 α , , =K 55 Abteilung Jülich Thermal network for a collector • Thus, calculation of a complex collector system with different heat transfer mechanisms, appearing in parallel and/or in a row, can be simplified. • Remember: The total resistance for the sum of n resistances connected in a row is: Rtot ,row = R1 + R2 + K + Rn The total resistance for the sum of n resistances connected in parallel is: 1 Rtot , p Lecture VIII, 22. 05. 2007 = 1 1 1 + +K+ R1 R2 Rn 56 Abteilung Jülich Thermal network for a collector Example: Heat exchange due to radiation and free convection between two parallel plates: P = A ⋅ kc ⋅ (T1 − T2 ) ε2, T2 Rrad = A⋅ Rconv ε1, T1 Lecture VIII, 22. 05. 2007 1 ⋅ (T1 − T2 ) Rtot with: Rtot = 1 1 1 + Rrad Rconv = 1 k rad + k conv 57 Abteilung Jülich Thermal network for a collector Example (2): Heat flow through a wall with different layers and convective heat transfer at the surfaces: Tin α1 P = A ⋅ kc ⋅ (Tin − Tamb ) T0 = A⋅ T1 T2 λ1, d1 λ2, d2 α2 with: Tamb Rtot = Rconv ,1 + Rcond ,1 + Rcond , 2 + Rconv , 2 = = Lecture VIII, 22. 05. 2007 1 ⋅ (Tin − Tamb ) Rtot 1 kconv ,1 1 α1 + + d1 λ1 1 kcond ,1 + d2 λ2 + + 1 kcond ,1 + 1 kconv , 2 1 α2 58 Abteilung Jülich Thermal network for a collector Example (3): Thermal network for a flat plate collector with three covers: PG T Losses by reflection a R6 Tp3 R2: …between backward insulation and ground, R3: … between absorber and third cover R5 Tp2 R4 Tp1 R3 TAb PU R1: Thermal resistance of backward insulation, R1 Tb R2 Ta Lecture VIII, 22. 05. 2007 R4: … between third and second cover R5: … between second and first cover R6: … between first cover and ambient Note: the heat flow from the absorber to the first cover and from there to the next one as well as from the last cover to the ambient is constant (assuming thermal equilibrium)! 59 Abteilung Jülich Thermal network for a collector The network can be simplified by summarizing the heat losses at the front side by a front loss coefficent kf and a back loss coefficient kb: PG T Losses by reflection Ta a R6 PAb Tp3 R5 PU 1 / kC TAb Tp2 kb = R4 Tp1 R3 TAb PU 1 kf = R3 + R4 + R5 + R6 Ta PAb PU 1 / kf Tenv 1 R1 + R2 The overall heat loss coefficent kc yields: R1 Tb 1 / kb Ta R2 Ta Lecture VIII, 22. 05. 2007 1 kc = R1 + R2 + R3 + R4 + R5 + R6 60 Abteilung Jülich Empirical computation of the front loss coefficient In the temperature range between 40 °C – 130 °C and for an inclination of 45 °C, an empirical function was developed by Klein, 1973, with deviations for kf < 0.2 W/(m²K). −1 ⎡ ⎤ ⎢ ⎥ 2 σ ⋅ (TAb + Tamb ) ⋅ TAb2 + Tamb N 1 ⎥ ⎢ + k f , 45° = ⎢ + 0.31 ⎥ 1 2 ⋅ N + f −1 αW ⎛ ⎞ ⎞ ⎛ 344 T T − + −N Ab amb ⎢⎜ ⎥ ⎟ ⎟ ⎜ ⋅ ( ) 0 . 0425 1 ε ε ε + ⋅ N ⋅ − ⎟ ⎜ Ab Ab G ⎢⎣ ⎜⎝ TAb ⎟⎠ ⎝ N + f ⎠ ⎥⎦ ( N = number of glass covers, f = (1–0.04 ⋅αw+ 5⋅10-4 ⋅αw2)⋅(d+0.058⋅N), εG = emissivity of cover (0.88 for glass), εAb= emissivity of the absorber, Lecture VIII, 22. 05. 2007 ) TAb = absorber temperature, K, Tamb = ambient temperature, K, αW = heat transfer coefficient for wind, W/m2K, d = distance between covers, cm. 61 Abteilung Jülich Empirical computation of the front loss coefficient For other inclinations than 45°: 1.10 kf(s) / kf(45°) 1.05 kf k f , 45° 1.00 εAb = εAb 0.95 = = 1 − (β − 45°) ⋅ (0.00259 − 0.00144 ⋅ ε Ab ) 0 .9 5 0. 1 0.90 0.85 0 10 20 30 40 50 60 70 80 inclination angle [degree] Lecture VIII, 22. 05. 2007 90 62
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