Electrical System Design and Load Calculations as per Philippine Electrical Code PREPARED AND PRESENTED BY: ` I I E E - S Q C 1 s t S t u d e n t s Te c h n i c a l We b i n a r s March 26, 2021, via Zoom Video Conferencing INTRODUCTION PEC 2017 OV E RV I E W How to use PEC • Depending on Work Experience • Understand the technical terms LIVEPARTS?” DEADFRONT? • Arrangement of PEC Changes of PEC 2017 • Major Revision from 2009 • One Volume • Letter Page Format consisting two columns • PEC tables is now Chapter 10 • Based of NEC 2017 Layout of PEC Chapter -1 General Chapter -2 Wiring and Protection Chapter -3 Wiring Methods and Materials • Applies Generally to Electrical Installations • the scope of this book all Chapter -4 Equipment for General Use • Supplements or modifies chapter 1 to 4 • Specific Rules (Motion Picture Projectors, Recreational Vehicles, Cranes and Hoists, XRay Equipment, etc.) Chapter -5 Special Occupancies Chapter -6 Special Equipment Chapter -7 Special Conditions Chapter -8 Communication Systems Radio, TV Equipment and Cable TV Systems Chapter -9 Watercrafts Generally, for waterborne unit Chapter -10 Tables Physical Properties Layout of PEC(cont’d) 2. Articles- is a specific subject, such as: • Grounding • Fixtures • Services • Motors • Feeders • Appliances • Branch Circuits • AC, etc. 3. Parts- when an article is sufficiently large, the article is subdivided into parts. The parts break down the main subject of the article into organized groups of information. For example, Article 2.30 contains eight parts, such as Part A-General, Part B-Overhead Service Conductors, and Part H-Services Exceeding 600 Volts, Nominal. PEC Introduction: Layout of PEC 4. Sections and Tables. The actual PEC Code rule is called a section and is identified with numbers and letters. A Code section may be broken down into subsections (by letters in parentheses) and each subsection may be broken down further by numbers in parentheses. For example, the section that requires all receptacles in a dwelling unit bathroom to be GFCI protected is Section 2.10.8(a)(1). Many Code sections contain tables, which are a systematic list of Code rules in an orderly arrangement. For Example, Table 3.10.1.16 contains the ampacity of conductors. PEC Introduction: Layout of PEC 5. Exceptions- are in italic type and provide an alternate choice to a specific rule. Two types of exceptions: • Mandatory- uses the words shall or shall not in the wording. • Permissible-uses such words as shall be permitted, this means that it's okay to do it in this way. 6. Fine Print Notes (FPN) • Are explanatory material, not Code rules. • Attempt to clarify a rule or give assistance, but they are not a Code requirement. For example, FPN No. 4 of Section 2.10.19(a) states that the voltage drop for branch circuits should not exceed 3% of the circuit voltage. This is not a Code requirement but only a suggestion PEC Introduction: Layout of PEC 7. Definitions - are listed in Article 1.1 and throughout the PEC. In general, • the definitions listed in Article 1.1 apply to more than one Code article • Definitions at the beginning of a specific article apply to that article only. • Definitions in a part of an article apply only to that part, and definitions in a specific Code section only apply to that section. PEC Introduction: Layout of PEC Now that you know basically what’s in each of the CHAPTERS: It’s time to go through the related ARTICLES for our topic Chapter 1 Article 1.0 Introduction 1.0.1.1 Purpose A) PRACTICAL SAFEGUARDING of persons hazards arising from the use of electricity. ✓ Good Quality of Design ✓ Good Workmanship in Electrical Construction Chapter 1 and property from ✓ Approved Electrical Equipment and Materials Chapter 1 For the safety of persons and property from hazard arising from the use of electricity Chapter 1 • Minimum requirements • Compliance and proper maintenance is required. • Consideration for future expansion Chapter 1 (cont’d) COMPLIANCE TO THE PEC WILL ENSURE SAFETY AND PREVENT ELECTRICAL FIRES??? ✓ Energy management, maintenance, and power quality issues aren’t within the scope of the Code. IIEE-State of Qatar Chapter In case of conflicting interpretation/s 1. PEC Part 1 Committee 2. For Final Interpretation/s Board of Electrical Engineering IIEE-State of Qatar Chapter HON. FRANCIS V. MAPILE HON. JAIME V. MENDOZA Conduit required to be installed for future Space for future expansion IIEE-State of Qatar Chapter IIEE-State of Qatar Chapter Let’s discussed some important definitions related to our discussion. OCPD Conductors [; [; [; Loads Therefore: Branch Circuits is consist of 1. OCPD (CB or Fuses) 2. Conductors (Wires or Cables) 3. Loads (can be motors, lights, small power, etc.) M Lightings if used for 3 hours or more Water Heater For non dwelling unit such as commercial, industrial, etc all loads are considered continuous loads except for GENERAL PURPOSE AND APPLIANCE BRANCH CIRCUIT Let’s do wiring design examples to illustrate the application of some of the provisions of this Code. PROJECT NO. 1 S M A L L P OW E R L A YO U T 2.10.3.3 STORAGE T&B MAID’S ROOM T&B DINING AREA LAUNDRY AREA KITCHEN AREA LIVING AREA STORAGE 2.7m S M A L L P OW E R L A YO U T 2.10.3.3 STORAGE T&B MAID’S ROOM T&B DINING AREA LAUNDRY AREA KITCHEN AREA LIVING AREA STORAGE S M A L L P OW E R L A YO U T 2.10.3.3 STORAGE T&B MAID’S ROOM T&B DINING AREA LAUNDRY AREA KITCHEN AREA LIVING AREA STORAGE S M A L L P OW E R L A YO U T 2.10.3.3 G G STORAGE T&B G G T&B MAID’S ROOM G DINING AREA G G KITCHEN LAUNDRY AREA G G G AREA G G G LIVING AREA STORAGE G G G S M A L L P OW E R L A YO U T G W MAID’S ROOM G G T&B DINING AREA G G KITCHEN W G LAUNDRY AREA W G G AREA G STORAGE T&B G W W G G W G W LIVING AREA STORAGE W G W W G G W S M A L L P OW E R L A YO U T 2.10.3.(A) W G G <0.6m ≥0.6m P RAILINGS W G W P <0.6m G W N O N - DW E L L I N G U N I T MEETING ROOM FOR MEETING ROOMS • SPACING OF RECEPTACLE OUTLETS SAME WITH THE REQUIREMENTS OF DWELLING UNITS (2.10.3.22) • WITH 3.7 m width and has a floor area of 20m2 shall have at least one floor outlet installed not more than 1.8 m from fixed wall . OTHER AREAS • RECEPTACLE OUTLETS LOCATION TO BE DETERMINED BY DESIGNER/ OWNER L I G H T I N G L A YO U T S S S S S S S S S S S S S S S S SS L I G H T I N G L A YO U T S S S S S S S S S S S Branch Circuit Requirements G W MAID’S ROOM G G T&B DINING AREA G G KITCHEN W G LAUNDRY AREA W G G AREA G STORAGE T&B G W W G G W G W LIVING AREA STORAGE W G W W G G W Section 2.10.3.3 Branch Circuit Requirements G W MAID’S ROOM G G T&B DINING AREA G G KITCHEN W G LAUNDRY AREA W G G AREA G STORAGE T&B G W W W G G W G W LIVING AREA STORAGE W G W W G G This section allowing lightings and utilization equipment to be connected in one branch circuit. Section 2.10.1.11(C) Branch Circuit Requirements G W MAID’S ROOM G G T&B DINING AREA G G KITCHEN W G LAUNDRY AREA W G G AREA G STORAGE T&B G W W G G W G W LIVING AREA STORAGE W G W W G G W Section 2.10.1.11(C) Conductor Selection Factors 600V THHN/THWN-2 50mm2 SIZE CONSIDERING CORRECTION FACTORS VOLTAGE INSULATION AMPACITY In the PEC, generally, rules of application are divided into for cables 0 to 2000 Volts and for cables over 2000 Volts. COMMON BUILDING WIRES AND CABLES ARE ▪ No H 60°C insulation rating (such as TW wires & cables) ▪ H 75°C insulation rating (such as THW wires & cables) ▪ HH 90°C insulation rating Note: as per Table 3.10.16 THHN / THWN-2 ▪ -2 Conductor is permitted to be used at a continuous 90ºC operating temperature in a wet or dry location Insulation Acronym Letter Meaning H - Stands for Heat Resistant HH - High Heat Cable ampacity should W - Wet and Damped Location match the requirement of N - Nylon Jacket the DEMAND LOAD of a T - Thermoplastic Insulation circuit. There are Twenty Six (26) Ampacity Tables on PEC • Six (6) for up to 2000 Volts • Twenty (20) for more than 2000 Volts A m p a c i t y Ta b l e Lifted from PEC 2017 page 174 A m p a c i t y Ta b l e s o n P E C Fo r E x a m p l e What if : More than 3 conductors or Ambient temperature is 45oC or 15oC Conductor Sizing to considering these Factors • • • • • • • Compliance with the minimum sizing of branch circuits, Conductor bundling (grouping factor), Ambient temperature, Equipment Terminal Rating, Voltage Drop Short Circuit Insulation Equipment Terminal Rating Consideration were included in the 10 Most Common Philippine Electric Code Violations SECTION 1.10.1.15(c) TEMP. RATING TW-60C, THW-75C & THHN-90C CB TERMINAL HAS TEMP RATING THIS TERMINAL HAS TEMP RATING ARTICLE 1.10.1.15(C) Unless listed and marked otherwise, conductors must be sized using the 60◦C of Table 3.10.2.6(B) (16) Unless listed and marked otherwise, conductors must be sized using the 60◦C of Table 3.10.2.6 Equipment Over 100A 3.10.2.6(B) (16) RULES OF PHILIPPINE ELECTRICAL CODE FOR SIZING OF BRANCH CIRCUITS Section 2.10.2.2 FPN No. 1 There are Twenty Six (26) Ampacity Tables on PEC • Six (6) for up to 2000 Volts • Twenty (20) for more than 2000 Volts ARTICLE 3.10 Conductors for General Wiring L e t ’s d o some ex e r c i s e s Section 2.10.2.2(1) Example: A branch circuit with continuous load of 16 amperes and noncontinuous load of 30 amperes. The conductor must be sized to have an ampacity not less than 30A + (16A x 1.25) = 50A According to Table, 14mm2 conductor is suitable, because it has an ampere rating of 55A, before any conductor ampacity adjustment and/or correction. 2.10.2.3 Overcurrent Protection 2.50.6.13 Size of Equipment Grounding Conductors. Applying Branch Circuit Calculation CKT NO. LOAD DESCRIPTION VOLT-AMP LOAD AMPERE LOAD WIRE OCPD ECG 1 22-Light Outlets at Ground Floor 2200 9.57 2.0 15 2.0 2 26-Light Outlets at Second Floor 2600 11.31 2.0 15 2.0 3 17-Receptacle Outlets at Grd Floor Note:: Article 2.20.2.5(D) –Luminaire(s) shall be calculated based on the maximum volt-ampere rating of the equipment and lamps for which the luminaire(s) is rated. Note:: Article 2.20.2.5(I) –Receptacle Outlets shall be calculated at not less than 180 volt-ampere . • Branch Circuit #1: 2200 Volt-Amperes Lighting Load • What size of conductor and overcurrent protection a 1100 Volt-Amperes Lighting Load required? • 2200/230 = 9.57 Amps; 9.57 A x 1.25 = 11.96 Amps • According to Table 3.10.2.6(B) the conductor suitable is 2.0mm2 THHN • According to Table 2.40.1.6(A) the suitable size is 15 AT, • Equipment Grounding refer to Table 2.50.6.13 is 2.0mm2 THHN Applying Branch Circuit Calculation CKT NO. LOAD DESCRIPTION VOLT-AMP LOAD AMPERE LOAD WIRE OCPD ECG 1 22-Light Outlets at Ground Floor 2200 9.57 2.0 15 2.0 2 26-Light Outlets at Second Floor 2600 11.31 2.0 15 2.0 3 17-Receptacle Outlets at Grd Floor 3060 13.31 2.0 15 2.0 Note:: Article 2.20.2.5(I) –Receptacle Outlets shall be calculated at not less than 180 volt-ampere . • Branch Circuit #3: 3060 Volt-Amperes Branch Circuit Small Appliance Load • What size of conductor and overcurrent protection a 3060 Volt-Amperes Branch Circuit Small Appliance Load required? • 3060/230 = 13.31 Amps • Note: Small Appliance Load is not Consider a continuous loads, Hence 13.31 Amperes for branch circuit 3 • According to Table 3.10.2.6(B) the conductor suitable is 2.0mm2 THHN • According to Table 2.40.1.6(A) the suitable size is 15 AT • Equipment Grounding refer to Table 2.50.6.13 is 2.0mm2 THHN FOR SIZING OF MOTOR AND AIR-CONDIOTIONING BRANCH CIRCUIT REFER TO ARTICLE 4.30 and 4.40 Sizing of Motor Conductor refer to ampacity table 3.10.2.6(B) The required ampacity and motor ratings shall be determined as specified in 4.30.1.6(A), (B), (C), and (D). To determine the Full Load Current (FLC) – Go to table 4.30.14.2 FLC is equal to is 52 Amps Full Load Amperes (FLA) is equal to 34.9 Amps FLA vs FLC FLA is use to size the OVERLOAD PROTECTION FLC is use to size the CONDUCTOR and SHORT CIRCUIT & GROUND FAULT PROTECTION FLA – FULL CURRENT BASED ACTUAL (NAMEPLATE OF MOTOR) FLC – FULL CURRENT BASED ON CODE Conductor for a single motor must be sized not less than 125 percent of the FLC rating in table 4.30.1.6(A) or 4.30.2.2(A) through (G) This device use purpose is to protect the motor, the motor equipment, and conductor against short circuit or ground faults. But not against overload. The next size up fuse or circuit breaker is permitted when the protection device value determined from table 4.30.4.2 doesn’t correspond with the standard device rating listed Table 2.40.1.6(A) • • • • • • • Step 1:Determine the branch circuit conductor of 2-hp, 230V motor FLC = 12A 12A × 1.25 = 15A A 2.0mm2 conductor is rated 20A Step 2: Determine the branch circuit protection 12A × 2.50 = 30A Step 3: The circuit equipment grounding conductor must be sized to the 30A overcurrent device — 5.5mm2 [Table 2.50.16], but it’s not required to be sized larger than the circuit conductors — 14 AWG [250.16(A)]. What is a hermetic refrigerant motorcompressor? It's a combination consisting of a compressor and motor enclosed in the same housing. These have no external shaft or shaft seals, and the motor operates in the refrigerant. Short Circuit and Ground fault protective device must not be greater that 175% of equipment load current rating If you reached the 175% threshold but the OCPD can’t carry the starting current of the motor compressor, you can use the next size larger OCPD. However, this OCPD can’t exceed 225% of the motor compressor current rating. Conductor sized at 125% of compressor rating A key term to understand is “rated-load current.” This is the current resulting when the motor-compressor operates at rated load and rated voltage. CKT NO. LOAD DESCRIPTION AMPERE LOAD WIRE (mm2 THHN) 13 1.0 Hp Booster Pump 8 2.0 14 1.5 Hp Window Type AC 10 2.0 15 3.0 Hp Split Type AC 17 5.5 16 3.0 Hp Split Type AC 17 5.5 17 1,0 Hp Window Type AC CIRCUIT BREAKER EQPT GROUND (mm2 THHN) • Branch Circuit #13: • Branch Circuit #15: • 1.0hp, 230V, 1 phase Booster Pump • 3hp, 230V, 1 phase Split Type AC • What size branch-circuit THHN conductor • What size branch-circuit THHN conductor does a 1.0hp, 230V, Booster Pump need ? does a 3hp, 230V, Split Type AC required? • Referring to Table 430.14.2 (FLC, 1 phase, • Referring to Table 430.14.2 (FLC, 1 phase, AC), AC), • Therefore: 8.0A x 1.25 = 10.0 Amps • Therefore: 17A x 1.25 = 21.25 Amps • According to Table 3.10.2.6(B) (16) the • According to Table 3.10.2.6(B) (16) the conductor suitable is 2.0mm2 THHN conductor suitable is 5.5mm2 THHN CKT NO. LOAD DESCRIPTION AMPERE LOAD WIRE (mm2 THHN) 13 1.0 Hp Booster Pump 8 2.0 14 1.5 Hp Window Type AC 10 2.0 15 3.0 Hp Split Type AC 17 5.5 16 3.0 Hp Split Type AC 17 5.5 17 1,0 Hp Window Type AC 8 2.0 CIRCUIT BREAKER EQPT GROUND (mm2 THHN) • Branch Circuit #14: • Branch Circuit #13: • 1.0hp, 230V, 1 phase Booster Pump • 3hp, 230V, 1 phase Split Type AC • What size Short Circuit and Ground Fault • What size branch-circuit THHN conductor Protection for 1.0hp, 230V, Booster Pump does a 3hp, 230V, STAC required? need ? 10A x 2.50 = 25.0 Amps 17 x 1.75 = 29.75 • According to Table 2.40.1.6(A) the suitable • According to Table 2.40.1.6(A) the suitable size is 30 AT size is 30 AT • Equipment Grounding refer to Section 2.50.6.12(B) is 5.5mm2 THHN, HOWEVER • Equipment Grounding refer to Section 2.50.6.12(B) is 5.5mm2 THHN • GROUNDING CANT BE HIGHER, HENCE USE 2.0mm2 BRANCH CIRCUIT SIZING FOR • Branch Circuit #18: • 230V, 1ph, 5.0kW Water Heater • What size branch-circuit THHN conductor 230V, 1ph, 5kW Water Heater need? • P =VI ; I = P/V I = 5000/ 230 = 21.74 Amps • Therefore: 21.74 A x 1.25 = 27.17 Amps • According to Table 3.10.2.6(B) (16) the conductor suitable is 5.5mm2 THHN CKT NO. 18 LOAD DESCRIPTION 5.0 kW Water Heater AMPERE LOAD WIRE (mm2 THHN) 21.74 5.5 CIRCUIT BREAKER EQPT GROUND (mm2 THHN) The overcurrent device can’t exceed 150% of the rated current, but next size can be used if the appliance rating at 150% doesn’t correspond to a standard size overcurrent device. • Branch Circuit #18: • 230V, 1ph, 5kW Water Heater • What size branch-circuit overcurrent protective device for 230V, 1ph, 4.5kW Water Heater need? • P =VI ; I = P/V I = 5000/ 230 = 21.74 Amps • Therefore: 21.74 A x 1.50 = 32.61 Amps • According to Table 2.40.1.6(A) the suitable size is 40 AT CKT NO. 18 LOAD DESCRIPTION 5kW Water Heater AMPERE LOAD WIRE (mm2 THHN) CIRCUIT BREAKER EQPT GROUND (mm2 THHN) 21.74 5.5 40 5.5 BRANCH CIRCUIT SIZING FOR 2.20.2.9 Maximum Loads CKT NO. 19 LOAD DESCRIPTION 8.0 kW Electric Range AMPERE LOAD WIRE (mm2 THHN) CIRCUIT BREAKER EQPT GROUND (mm2 THHN) 27.83 • Branch Circuit #14: 230V, 1ph, 8.0 kW Electric Range • What size branch-circuit overcurrent protective device and conductor for 230V, 1ph, 230V, 1ph, 8.0kW Electric Range required? • Refer to Table 2.20.3.16, including note 4 • 8000x 80% = 6400 W (Column B @ 80%) I = 6400/ 230 = 27.83 Amps Hence, 27.83 x 1.25 = 34.78 • According to Table 2.40.1.6(A) the suitable size is 40 AT • According to Table 3.10.2.6(B) (16) the conductor suitable is 8.0 mm2 THHN • Equipment Grounding refer to Table 2.50.6.13, is 5.5 mm2 THHN LOAD SCHEDULE Design Analysis/ Load Computation AREA : 224.00 SQ.M. ❑ AIR-CONDITIONING LOADS (See Section 2.20.4.3) : • 1 UNIT - 1.0 HP, 230V, 1∅ WINDOW TYPE A/C @ 8 FLC. …….…………………………………………...…. 1,840.00 VA • 1 UNIT - 1.5 HP, 230V, 1∅ SPLIT TYPE ACCU @ 12FLC…………………………………………………….. 2,760.00 VA • 2 UNITS - 3.0 HP, 230V, 1∅ SPLIT TYPE ACCU @ 17 FLC......................................................................... 7, 820.00 VA ❑ OTHER LOADS : • LIGHTING LOAD @ 24 VA/SQ.M. (224.00 x 24) ………..………………………...............…… ,5,376.00 VA. • SMALL APPLIANCE LOAD : 5 - 20A CKTS @ 1500 VA/CKT……………….……………..…... 7,500.00 VA • LAUNDRY CIRCUITS : 1 - 20A CKTS @ 1500 VA/CKT……................................................. 1,500.00 VA ▪ 1 UNIT - 8.0kVA., 230V, 1∅ RANGE @ NAME PLATE RATING.. (8,000.00 VA x 0.80 D.F.).. 6,400.00 VA • • 1 UNIT - 5.0KVA, 230V, 1∅ WATER HEATER ………………………………………..……........ 5,000.00 VA 1 UNIT - 5.0KVA, 230V, 1∅ CLOTHES DRYER ……………………………………..……........ 5,000.00 VA • 1 UNIT - 1.5 HP, 230V, 1∅ BOOSTER PUMP @ 12FLC……………..……………………….. 2,760.00 VA SUB TOTAL ……………………………….…………….………..… 17, 680.00 VA Application of Demand Factors: [See Section 2.20.4.3(C)] First 10 000 volt-amperes@ 100% D.F. ………………………….……………………………………………………. 10, 000.00 VA Remainder@ 40% D.F (23,536.00x 0.40) . ………………………………………….……………….………….……. 9, 414.40 VA TOTAL NET COMPUTED LOAD ……………..………………………………..…..… 31, 834.40 VA Design Analysis/ Load Computation (cont’d) TOTAL ………………………… 31, 834.40 VA I= 31,834.00 + 17.00 (25%) = 142.66 Amperes 230 • SERVICE ENTRACE CONDUCTOR: 142.66 A x 1.25 = 178.32 Amperes for Conductor more than 100A use 75% Column, unless listed and marked (terminal rating consideration)…. According to Table 100mm2 conductor (THW or THHN) is suitable, because it has an ampere rating of 185A at 75ºC THEREFORE: USE: 2 #185mm2 THW & 1 #14mm2 TW 200A, 2P 250V. CB AS MAIN. V O L TA G E D R O P C A L C U L AT I O N S Exer cises NEC Table 8 What is voltage drop of a 179A, 1ph at 230 volts 0.85pf with conductor 100mm2 at length of 70 meters 3. PEC FORMULA TO TABLE 10.1.1.9 For Single Phase VD = 2 x I (R cosθ + X Sin θ) x L/1000 Where: R-Resistance of Cables X -Reactance of Cables For 3 phase I- Current VD = 1.732 x I (R cosθ + X Sin θ) x L/1000 L- Length of Conductor in ft. For the purpose of calculating voltage drop within a cable, the table below gives the reactance and resistance values for Copper and Aluminum cables, however this is for 3 phase, it is advisable that the designer to request to wire and cable supplier for the table. VO LTA G E D R O P M E T H O D O F C A L C U L AT I O N Applying the previous problem: R (as per table 10.1.1.90) = 0.51 θ = Acos(0.85) = 31.79 deg X (as per table 10.1.1.90) = 0.063 Sin θ = 0.527 For 3 phase VD = 1.732 x 179 x [(0.51)(0.85) + (0.063)(0.527)] x 230/1000 VD = 2.36 Volts 2.36 % VD = x 100 = 1.03 % 230 VO LTA G E D R O P M E T H O D O F C A L C U L AT I O N 3. PEC FORMULA TO TABLE 10.1.1.9 For Single Phase VD = 2 x I x Z x L/ 1000 VD = 2 x I (R cosθ + X Sin θ) x L/1000 For 3 phase VD = 1.732 x I x Z x L/1000 VD = 1.732 x I (R cosθ + X Sin θ) x L/1000 Voltage Drops To ensure efficiency of operation, Article 2.10.2.1 shall be the basis of conductor minimum ampacity and size, in a way of preventing voltage drop exceeding 3 percent at the farthest outlet of power, heating and lighting loads or combination of such loads. And a maximum Voltage drop of not exceeding 5 percent to the farthest outlet on both feeders and branch circuits (Article 2.10.2.1 (a) FPN No. 4) PEC RULES IN GENERATOR SIZING GENERATOR SIZING • CALCULATE THE GENERATOR SIZE FOR • LOAD = 31,834.40 VA • FUTURE OF 20% kVA Total = MDL + 20% SPARE LOAD = 31,832 (1.20) = 38,201VA THEREFORE USE Use minimum of 40kW, 230VOLTS, 1PHASE 60Hz PF STANDBY DIESEL GENERATOR GENERATOR SIZING (CONTD) GENERATOR CONDUCTOR MINIMUM AMPACITY = 115% x RATED CURRENT GENERATOR CAPACITY 40kW, 230 VOLTS, 60Hz = 115 % X [ 40000 / 230] = 200 AMPS referring to Table 3.10.2.6 (B)(3)(a), 100mm2 rated 220A GENERATOR SIZING (CONTD) GENERATOR OVERCURRENT PROTECTIVE DEVICE GENERATOR CAPACITY 40kW, 230 VOLTS, 60Hz MAXIMUM AMPACITY : = 40 / 2300 = 173.91AMPS According to Table 2.40.1.6(A) the suitable size is 170 AT Equipment Grounding refer to Table 2.50.6.13 is 14 mm2, PEC 2017 Rules on Fire Pump Article 6.95-Fire PumpsIs geared toward protecting the facility and people. Keeping that fire pump running is mandatory. PEC 2017 Rules on Fire Pump: Introduction Now, What is the Rules of PEC 2017 for Fire Pump PEC 2017 Rules on Fire Pump: Introduction Fire Pump Conductor Size 6.95.1.6 (B) Conductor Size. (1) Fire Pump Motors and Other Equipment. Conductors supplying a fire pump motor(s), pressure maintenance pumps, and associated fire pump accessory equipment shall have a rating not less than 125 percent of the sum of the fire pump motor(s) and pressure maintenance motor(s) full load current(s), and 100 percent of the associated fire pump accessory equipment. (2) Fire Pump Motors Only. Conductors supplying only a fire pump motor shall have a minimum ampacity in accordance with 4.30.2.2 and shall comply with the voltage drop requirements in 6.95.1.7. PEC 2017 Rules on Fire Pump Fire Pump Accpetable Voltage Drop 6.95.1.17 Voltage Drop. (A) Starting. The voltage at the fire pump controller line terminals shall not drop more than 15 percent below normal ( controller-rated voltage) under motor starting conditions. Exception: This limitation shall not apply for emergency run mechanical starting. [20:9.4.2] (B) Running. The voltage at the load terminals of the fire pump controller shall not drop more than 5 percent below the voltage rating of the motor connected to those terminals when the motor is operating at 115 percent of the full-load current rating of the motor. PEC 2017 Rules on Fire Pump Exercise #6. What size of conductor at 75°C terminal rating does a 75-hp, 400V, 3Ø Fire Pump, The fire pump motor controller is 60 meter from the service ? (a) 50mm2 (b) 65mm2 (c) 38mm2 (d) none of these Referring to Table 430.14.4 (FLC, 3phase, AC), 128 A • Refer to Table 3.10.2.6(B) (16) the conductor suitable is 50 mm2 IS 140A • As per Section 4.30.5 is Answer: (A) 50mm2, rated 140A Fire Pump Overcurrent Device Selection. 6.95.1.4 (B) (2) Overcurrent Device Selection. Overcurrent devices shall comply with 6.95. l .4(B)(2)(a) or (b). (a) Individual Sources. Overcurrent protection for individual sources shall comply with 6.95. 1 .4(B)(2)(a)(1) or (2). (1) Overcurrent protective device( s) shall be rated to carry indefinitely the sum of the locked-rotor current of the largest fire pump motor and the pressure maintenance pump motor(s) and the full-load current of all of the other pump motors and associated fire pump accessory equipment when connected to this power supply. Where the locked-rotor current value does not correspond to a standard overcurrent device size, the next standard overcurrent device size shall be used in accordance with 2.40.1.6. The requirement to carry the locked-rotor currents indefinitely shall not apply to conductors or devices other than overcurrent devices in the fire pump motor circuit(s). The requirement to carry the locked rotor currents indefinitely shall not apply to feeder overcurrent protective devices installed in accordance with PEC 2017 Rules on Fire Pump 6.95.1.3(C).[20:9.2.3.4] Exercise #7. What size of Overcurrent Device does a 75-hp, 40V, 3Ø Fire Pump? (a) 1000A (b) 800A (c) 700A (d) none of these Referring to Table 430.14.5 (B) (LRC, 3phase, AC), 722 A • According to Table 2.40.1.6(A) the suitable size is 800 AT • Equipment Grounding refer to Table 2.50.6.13 is 8.0 mm2 As per Section 4.30.5 is Locked Rotor Current is 722A Answer: (b) 800A Overcurrent Device Protection against a running overcurrent that would cause overheating of the Fire Pump PEC 2017 Rules on Fire Pump: Introduction Fire Pump Overload Protection 6.95.1.6 (C) Overload Protection. Power circuits shall not have automatic protection against overloads. Except for protection of transformer primaries provided in 6.95.1.5(C)(2), branch-circuit and feeder conductors shall be protected against short circuit only. Where a tap is made to supply a fire pump, the wiring shall be treated as service conductors in accordance with 2.30.1.6. The applicable distance and size restrictions in 2.40.2.2 shall not apply. PEC 2017 Rules on Fire Pump Article. 6.95 Philosophy The fire pump motor must run, even if that means overheating the conductors or damage or destroy the pump. “Saving the fire pump but losing the facility isn't much of a bargain.” PEC 2017 Rules on Fire Pump: Introduction What if reliable power cannot be obtained? PEC 2017 Rules on Fire Pump: Introduction (B) Multiple Sources. If reliable power cannot be obtained from a source described in 6.95.l.3(a), power shall be supplied by one of the following: [20:9.3.2] (1) Individual Sources. A combination of two or more of the sources from 6.95.1.3(A). (2) Individual Source and On-site Standby Generator. A combination of one or more of the sources in 6.95.1.3(A) and an on-site standby generator complying with 6.95.1.3(D). [20:9.3.4] Exception to (B)(1) and (B)(2): An alternate source of power shall not be required where a back-up engine driven or back-up steam turbine-driven fire pump is installed. [20:9.3.3]IIEE-State of Qatar Chapter 6.95.1.3 Power Source(s) for Electric Motor-Driven Fire Pumps. Highlights of Article 6.95 Fire Pumps 1. Power Sources for Electric Motor-Driven Fire Pumps o You can have individual sources or multiple sources. o You can generate the power onsite. o If Reliable Source in not available a back-up engine driven or back-up steam. 2. The service conductors supplying a fire pump o Must be routed outside a building [6,95.1.6(A)(1)]. o If Routed inside it must have 2 hour fire rating 3. You cannot use phase converters for the fire pump service [6.95.1.3 (G)]. PEC 2017 Rules on Fire Pump: Introduction Highlights of Article 6.95 Fire Pumps 4. The goal of not interrupting power to the fire pump is addressed repeatedly throughout Article 6.95. Then we discussed in 6.95.4(B)(2) that the overcurrent protective device (not overload protection, these are two different things). 5. Voltage drop is an issue with fire pumps, because they place such a huge load on any distribution system. Article 6.95.1.17 requires that voltage dip no more than 15% of rated controller voltage at the fire pump controller line terminals (includes cable drop) during normal starting of the fire pump motor. PEC 2017 Rules on Fire Pump: Introduction Highlights of Article 6.95 Fire Pumps 7. Note that what's not mentioned in 6.95.1.3 (or anywhere else in Article 695) is the use of a softstart. 8. You can use EMT for fire pump control wiring [6. 95.14(F). PEC 2017 Rules on Fire Pump: Introduction Separate Utility Connection. 6.95.1.3 Power Source(s) for Electric Motor-Driven Fire Pumps. IIEE-State of Qatar Chapter (2) On-Site Power Production Facility. A fire pump shall be permitted to be supplied by an on-site power production facility. The source facility shall be located and protected to minimize the possibility of damage by fire. [20:9.2.2(3)] (3) Dedicated Feeder. A dedicated feeder shall be permitted where it is derived from a service connection as described in 6.95.1.3(a)(1). [20:9.2.2(3)] 6.95.1.3 Power Source(s) for Electric Motor-Driven Fire Pumps. IIEE-State of Qatar Chapter TABLES DW E L L I N G U N I T S A M PA C I T Y T A B L E ` By: Engr. Lauren M. Olivos PEE, ACPE, AER By: DW E L L I N G U N I T S A M PA C I T Y T A B L E ` By: Engr. Lauren M. Olivos PEE, ACPE, AER
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