AVF SERIES VIBRATING FEEDER
INSTALLATION / OPERATING / MAINTENACE
MANUAL
Client: Glencore / Collinsville
Project: Raw Coal Feeder
Equipment Description:AVF2040 Feeder
Serial Number: AVF-2040-2401
Revision Number: 0
Equipment Number: CFE101
Aury Australia Pty. Ltd
108 Mustang Drive, Rutherford NSW, 2321
AURY Australia Pty. Ltd
Table content
Contents
SECTION 1 - TECHNICAL PARAMETERS ............................................................... 5
1.1
INDEX ......................................................................................................... 5
1.2
DESCRIPTION ........................................................................................... 6
1.3
GENERAL PARAMETER ............................................................................ 6
1.4
PAINT SPECIFICATION.............................................................................. 6
1.5
EXCITER DETAILS ..................................................................................... 7
1.6
OVERALL DIMENSIONS ............................................................................ 7
1.7
DRAWINGS ATTACHED ............................................................................. 7
SECTION 2 – INSTALLATION .................................................................................. 8
2.1
INDEX ......................................................................................................... 8
2.2
INTRODUCTION ........................................................................................ 9
2.3
REQUIREMENTS OF INSTLLATION.......................................................... 9
2.3.1
REQUIREMENTS FOR SUPPORT STRUCTURE ................................ 9
2.3.2
REQUIREMENT FOR CONNECTION ................................................... 9
2.3.3
REQUIRMENT FOR MAINTENECE .................................................... 10
2.3.4
REQUIREMENT DIRECTION OF EXCITER…………………………….10
2.4
INSTALLATION PROCEDURE ................................................................. 11
2.4.1 FOOT MOUNTED FEEDER.................................................................... 11
2.4.2 CABLE SUSPENDED FEEDER.............................................................. 11
2.5
COMMISSIONING .................................................................................... 12
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2.5.1
PRE-COMMISSIONING CHECK ......................................................... 12
2.5.2
PRE-COMMISSIONING CHECKLIST ................................................. 14
2.5.3
COMMISSIONING PROCEDURE ....................................................... 15
SECTION 3 - OPERATING ..................................................................................... 16
3.1
INDEX ....................................................................................................... 16
3.2
START-UP PROCEDURE ......................................................................... 17
3.3
SHUT-DOWN PROCEDURE .................................................................... 18
3.4
OPERATION INSTRUCTIONS ................................................................. 19
3.5
SAFETY .................................................................................................... 20
SECTION 4 – MAINTENANCE ............................................................................... 21
4.1
INDEX ....................................................................................................... 21
4.2
MAINTENANCE SAFETY ......................................................................... 22
4.3
MAINTENANCE SCHEDULE.................................................................... 23
4.3.1
DAILY ON-LINE CHECK LIST ............................................................. 23
4.3.2
SHUT-DOWN MAINTENANCE SCHEDULE ....................................... 25
4.3.3
MAINTENANCE FOR MOTORS ......................................................... 25
4.4
TROUBLE SHOOTING ............................................................................. 26
4.5
BOLT TIGHTENING TORQUE CHART ..................................................... 27
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SECTION 5 - SUPPLY OF MATERIAL .................................................................... 28
5.1
INDEX ....................................................................................................... 28
5.2
INSPECTION OF CARGO ........................................................................ 29
5.3
STORAGE PRIOR TO INSTALLATION ..................................................... 29
5.4
WARRANTY ............................................................................................. 29
SECTION 6 - SPARE PARTS ................................................................................. 30
6.1
INDEX ....................................................................................................... 30
6.2
RECOMMENDED SPARE PARTS ............................................................ 31
6.3
ORDERING INFORMATION ..................................................................... 32
APPENDIX.............................................................................................................. 33
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AURY Australia Pty. Ltd
SECTION 1 - TECHNICAL PARAMETERS
1.1 INDEX
SECTION 1 - TECHNICAL PARAMETERS ............................................................... 5
1.1
INDEX ......................................................................................................... 5
1.2
DESCRIPTION ........................................................................................... 6
1.3
GENERAL PARAMETER ............................................................................ 6
1.4
PAINT SPECIFICATION.............................................................................. 6
1.5
EXCITER DETAILS ..................................................................................... 7
1.6
OVERALL DIMENSIONS ............................................................................ 7
1.7
DRAWINGS ATTACHED ............................................................................. 7
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AURY Australia Pty. Ltd
1.2 DESCRIPTION
Equipment description
AVF2040
Serial number
AVF2040-2401
Client
Glencore
Location
Collinsville
1.3 GENERAL PARAMETER
Feeder Size
2720 mm wide x 4410 mm long
Vibrating Stroke
8.8 mm
Total Weight
6542 KG
Installation angle
20 degrees
Noise level
<80db (test at 1m)
1.4 PAINT SPECIFICATION
Surface preparation
blast, class 2.5
Equipment colour
N14 White
Motor colour
orange x15
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AURY Australia Pty. Ltd
1.5 EXCITER DETAILS
Supplier
Aury
Model
ZDQ20A
Rotating Speed
980 RPM
Voltage
415 V
Frequency
50 HZ
Quantity installed
1 per machine
Weight
900 KG
1.6 OVERALL DIMENSIONS
Overall length
4410 MM
Overall width
2720 MM
Overall height
2216 MM
1.7 DRAWINGS ATTACHED
D062.AVF2040
General Arrangement Drawing
D062.AVF2040.00
General Assembly Drawing
D062-AVF2040.07
General Assembly Drawing
DO62-AVF2040.02
Liner Arrangement Drawing
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AURY Australia Pty. Ltd
SECTION 2 – INSTALLATION
2.1 INDEX
SECTION 2 – INSTALLATION .................................................................................. 8
2.1
INDEX ......................................................................................................... 8
2.2
INTRODUCTION ........................................................................................ 9
2.3
REQUIREMENTS OF INSTLLATION.......................................................... 9
2.3.1
REQUIREMENTS FOR SUPPORT STRUCTURE ................................ 9
2.3.2
REQUIREMENT FOR CONNECTION ................................................... 9
2.3.3
REQUIRMENT FOR MAINTENECE .................................................... 10
2.3.4
REQUIREMENT OF ROTARY DIRECTION OF MOTORS .................. 10
2.4
INSTALLATION PROCEDURE ................................................................. 11
2.4.1 FOOT MOUNTED FEEDER.................................................................... 11
2.4.2 CABLE SUSPENDED FEEDER.............................................................. 11
2.5
COMMISSIONING .................................................................................... 12
2.5.1
PRE-COMMISSIONING CHECK ......................................................... 12
2.5.2
PRE-COMMISSIONING CHECKLIST ................................................. 14
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AURY Australia Pty. Ltd
2.2 INTRODUCTION
AURY AVF vibrating feeder is designed to convey bulk material. The vibration of
feeder is produced by the vibrating motors or exciters. Under the action of gravity
and vibration, material fed into feeder is evenly and continuously discharged to the
downstream process.
2.3 REQUIREMENTS OF INSTLLATION
2.3.1 REQUIREMENTS FOR SUPPORT STRUCTURE
Total mass of AVF2040 is 6542 kg.
Support structure shall be rigid and strong enough to withstand all loads. Loads of
each corner are shown on the drawings.
Natural frequencies of support structure shall be at least 2 times higher than
operating speed of the feeder.
Positional deviation of mounting surface shall be less than 5mm.
Levelness deviation of mounting surface shall be less than 1mm.
Support structures shall have required clearance to vibrating feeders.
Specific clearance requirements are 75mm in vertical direction, 75mm in horizontal
direction, and 50mm in lateral direction.
2.3.2 REQUIREMENT FOR CONNECTION
If the feeder has vibrating motors, connecting cables for them must be flexible and
can bear the vibration of operation.
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2.3.3 REQUIRMENT FOR MAINTENECE
There shall be at least 500mm of maintenance space in the left and right-side
position.
There shall be at least 1000mm maintenance space in front and rear position.
2.3.4 REQUIREMENT OF ROTARY DIRECTION OF DRIVE MOTORS
Two vibrating motors must rotate in opposite directions if applicable.
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2.4 INSTALLATION PROCEDURE
Installation instructions below are respectively given for foot mounted feeder and
cable suspended feeder.
2.4.1 FOOT MOUNTED FEEDER
• Remove all transport bolts and clamps
• Ensure top spring plates are bolted on the brackets as shown on the drawing.
• Install bottom spring plates on the support structure and place all springs on
bottom spring plates. Make sure all spigots are located inside the springs.
• Lift the feeder by using lifting lugs and position it above the desired position.
• Carefully lower the feeder onto the prepared foundation and make sure all
spigots on the spring brackets are located inside the springs.
• Connect wiring to the motors.
2.4.2 CABLE SUSPENDED FEEDER
• Remove all transport bolts and clamps
• Bolt suspension assembly supplied to the foundation as shown on the
installation drawing.
• Lift the feeder by using lifting lugs and position it above the desired position.
• Attach the feeder to suspension cables by shackles provided.
• Ensure that all the shackles are secured.
• Carefully lower the feeder to the installation position.
• Check that the installed feeder is in the right position as shown on the
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installation layout drawing.
• Adjust the length of suspension cables, if necessary, by changing the position of
eyebolts of suspension assembly.
• Connect wiring to the motors.
2.5 COMMISSIONING
Aury feeders are strictly tested and qualified prior to delivery without load. However,
commissioning shall be done prior to operations.
2.5.1 PRE-COMMISSIONING CHECK
Items listed below must be conducted prior to commissioning.
• Ensure that all power sources to the feeder are turned off.
• Ensure all electrical wires and leads are intact and not damaged.
• Ensure all guards are installed correctly.
• Ensure that the feed system is off.
• Check for damage which may have occurred in transit.
• Check that all anchor bolts, such as for motors and support structures, are
tight. See Torque Chart page 27.
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• Check that all clearances for operations meet the requirement as follows.
75mm in vertical direction
75mm in horizontal direction
50mm in lateral direction.
• Check that rotary directions of vibrating motors are correct if applicable. Two
vibrating motors must run in opposite direction.
• Check that transportation bolts and locking clamps of drive motor if applicable
have been removed.
• Check that two vibrating motors have the same counterweight settings if
applicable.
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2.5.2 PRE-COMMISSIONING CHECKLIST
PRE-COMMISSIONING CHECK LIST
1
All power sources to the feeder are turned off
2
All electrical wires and leads are intact and not damaged
3
All guards are installed correctly
4
Feed system is off
5
There is no damage on all parts of the feeder
6
All anchor bolts are tight
7
All clearances are appropriate.
8
All rotary directions of vibrating motors are correct if applicable
9
Transportation bolts and locking clamps have been removed
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2.5.3 COMMISSIONING PROCEDURE
2. Conduct a final check by using pre-commissioning checklist before starting the
feeder.
3. Start the feeder according to start-up procedure in section 3.2.
4. Check that the support structure should be rigid and can bear the feeder’s
vibration.
5. If a variable frequency device is installed to control running speed, the feeder
must not be operated in the resonance range where erratic vibrations and
motions occur.
Warning:
• Running in resonance range could led to severe damage to the
feeder.
6. Check for abnormal noises and unstable vibrations.
7. Start the discharge system of the feeder after making sure that the feeder is in
a good operating condition.
8. Start the feeding system of the feeder to feed material in the feeder. Material
flow shall be even and continuous across the whole width of the feeder.
9. Shut down the feeding system.
10. Shut down the feeder.
11. Shut down the discharge system.
12. Check the feeder for any damaged or loose components or fasteners.
Correct if necessary.
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SECTION 3 - OPERATING
3.1 INDEX
SECTION 3 - OPERATING ..................................................................................... 16
3.1
INDEX ....................................................................................................... 16
3.2
START-UP PROCEDURE ......................................................................... 17
3.3
SHUT-DOWN PROCEDURE .................................................................... 18
3.4
OPERATION INSTRUCTIONS ................................................................. 19
3.5
SAFETY .................................................................................................... 20
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3.2 START-UP PROCEDURE
Start-up sequence must be conducted as follows.
1. Ensure the feeder has all required clearances for operations and that
operations are always free from any stationary objects.
2. Clear foreign objects or materials left on the feeder if applicable.
3. Ensure that all personnel are safe to start the feeder and are not on or close to
the feeder.
4. Start discharge system for the feeder.
5. Start the feeder
6. Start feeding system after the feeder reaches stable running.
Warning:
• Fail to meet the clearance requirements could lead to severe
impacts to the feeder.
• Start the feeder without any materials on and always before starting
to the feed system.
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3.3 SHUT-DOWN PROCEDURE
Shut-down procedure must be conducted as follows.
1. Shut off the feeding system to stop materials from feeding in the feeder.
2. After materials fed into the feeder have been completely discharged, shut
off the vibrating feeder.
During the shutting-down process, the feeder will coast through the resonance zone,
where the stroke will increase significantly. This is a normal phenomenon, and it will
not damage the feeder.
Warning:
Do not restart the feeder when it doesn’t stop completely.
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3.4 OPERATION INSTRUCTIONS
1. The material should be fed into the feeder continuously and evenly across the
whole width of the feeder.
2. Do not run the feeder in the resonance zone, which will lead to severe
premature failures.
3. Do not start the feeder with a full load of materials, which will cause extra
loads to the drive system and prolong the resonance period during the start.
Clean all materials left on feeder before starting.
4. Check for any abnormal operating condition during the operation. Any damage
or defects must be fixed immediately. Minor issues may lead to major
structural failures.
Warning:
Do not operate the feeder without safety guards.
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3.5 SAFETY
Safety procedures must be strictly observed when the feeder is operating at all
times. The safety procedure supplied in this manual is to be followed in conjunction
with relevant safety procedures on site. Following safety instructions are basic
guidelines and should not be limited to.
• All personnel need to be well trained in safety procedures and are required to
follow safety rules.
• All power sources to the feeder must be turned off prior to performing any jobs
on the feeder.
• Inspection hatches must never be opened when the feeder is running.
• Never operate the feeder with any damaged parts or loose fasteners.
DANGER:
Safety procedures must be strictly observed to avoid danger in the feeder
operation.
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SECTION 4 – MAINTENANCE
4.1 INDEX
SECTION 4 – MAINTENANCE ............................................................................... 21
4.1
INDEX ....................................................................................................... 21
4.2
MAINTENANCE SAFETY ......................................................................... 22
4.3
MAINTENANCE SCHEDULE.................................................................... 23
4.3.1
DAILY ON-LINE CHECK LIST ............................................................. 23
4.3.2
SHUT-DOWN MAINTENANCE SCHEDULE ....................................... 25
4.3.3
MAINTENANCE FOR MOTORS ......................................................... 25
4.4
TROUBLE SHOOTING ............................................................................. 26
4.5
BOLT TIGHTENING TORQUE CHARTS .................................................. 27
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4.2 MAINTENANCE SAFETY
Safety procedures must be followed when maintenance is conducting. Please refer
to safety instructions in section 3.5.
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4.3 MAINTENANCE SCHEDULE
Any issues found must be fixed immediately. Severe damage to the feeder could
occur if any minor issues are neglected.
4.3.1 DAILY ON-LINE CHECK LIST
On-line check is supposed to be carried out when the feeder is running.
DANGER:
• Do not remove any guards or other protective covers when checking the
feeder.
• Safety procedures must be followed when maintenance is conducting.
Please refer to safety instructions in section 3.5.
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Daily On-line Check List
Item
Description
1
General Condition
2
Vibration Condition
3
Bolts
4
Noise
5
Motor Cables
6
Electric Current
Action
Note
Check visually that all parts are working
properly.
Check visually for any unusual vibration
of the feeder.
Check all bolts, especially for vibrating
motors, for any indication of looseness.
Check for any unusual noise of the
feeder.
Check for any damage. Cables should
be free to vibration.
Check for excessive current.
Check excessive temperature rises of all
7
Temperature
motors and bearings by using noncontacting thermometer.
8
Materials
Check for any building-up. Clear if
present.
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4.3.2 SHUT-DOWN MAINTENANCE SCHEDULE
Shut-down maintenance schedule is supposed to be carried out when the feeder is
shut down.
Shut-down Maintenance Schedule
Frequency
Item
Liner plate
Weekly
Fasteners
Action
Notes
Check for wearing-out,
damage or looseness.
Check for looseness and
damage.
Check for cracking,
Feeder components
wearing-out and
corrosion.
Every 500 Hours
Six monthly
Drive Motors(if applicable)
All Motors
Lubricate bearings.
All Motors
motor manual
Check for bearing crack.
Refer to motor
Replace if necessary.
manual
Check the insulation of all
Annually
Refer to drive
motors. It should be 5MΩ
at least.
Refer to motor
Manual
4.3.3 MAINTENANCE FOR MOTORS
Please refer to the instruction manual of motors for maintenance and lubrication.
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4.4 TROUBLE SHOOTING
Trouble Shooting List
Item
Description
Feeders do
1
not start after
3
Power circuit is off
Check if power phases are
missing
Remove the jamming
Excessive starting load
Reduce starting load
Constrained by other equipment
Eliminate the constraint
Operating at
Insufficient centrifugal force
Adjust centrifugal force
a low efficient
Bed depth is too thick
Feed material evenly
Bolts become loose
Tighten bolts
Noise
Bearings are lack of lubrication or
damaged
Excessive
4
Possible Solutions
Motors are jammed
power is
switched on
2
Possible Causes
Counterweight settings are different
axial
movements
Springs are not even or damaged
Grease bearings or replace them
Make counterweight settings
identical
Adjust the spring height or
replace
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4.5 BOLT TIGHTENING TORQUE CHART
Bolt Tightening Torque Chart
8.8 Grade
10.9 Grade
Tightening Torque (N.M)
Tightening Torque (N.M)
M10
49
72
M12
90
125
M14
135
200
M16
210
310
M18
300
430
M20
410
610
M22
580
820
M24
710
1,050
M30
1450
1,840
M36
2297
3,210
M42
3,670
5,550
Bolt Size
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SECTION 5 - SUPPLY OF MATERIAL
5.1 INDEX
SECTION 5 - SUPPLY OF MATERIAL .................................................................... 28
5.1
INDEX ....................................................................................................... 28
5.2
INSPECTION OF CARGO ........................................................................ 29
5.3
STORAGE PRIOR TO INSTALLATION ..................................................... 29
5.4
WARRANTY ............................................................................................. 29
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5.2 INSPECTION OF CARGO
When goods are inspected, following items should be conducted.
• Check that manual, drawings, and manifests are all in accordance with feeder
contract.
• Check that quantities and appearances of all parts are in accordance with
manifest.
• Re-pack all parts after inspection.
5.3 STORAGE PRIOR TO INSTALLATION
To prolong the service life, it is recommended that the feeder should be under
covered in a dry ambient prior to installation.
5.4 WARRANTY
Aury AVF Feeder is warranted against faulty workmanship and materials for a period
of 12 months from the date of installation or 18 months from the date of delivery,
whichever occurs first.
Parts subject to abrasion are excluded to the extent of warranty.
OEM parts are recommended to maintain the warranty.
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SECTION 6 - SPARE PARTS
6.1 INDEX
SECTION 6 - SPARE PARTS ................................................................................. 30
6.1
INDEX ....................................................................................................... 30
6.2
RECOMMENDED SPARE PARTS ............................................................ 31
6.3
ORDERING INFORMATION ..................................................................... 32
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6.2 RECOMMENDED SPARE PARTS
Recommended Spare Parts
Item
QTY
Description
Part Number
1
1 set
Trough Liner Arrangement
SCR-SPA-02256
2
12
D25 Rubber Encapsulated Springs
SCR-SPA-00572
3
1
ZDQ20A Exciter
SCR-AUR-00031
4
12
Exciter Bolt
CON-FAS-00015
5
1
Poly End Cover-DG15012.01
CON-SPA-00347
6
2
Poly End Cover-DG15008.01
CON-SPA-00354
7
1
37Kw Motor GMC
MIS-GEN-00509
8
1
Drive Shaft Assembly(Cardan Shaft)
SCR-SPA-02255
Note
Referring to Drawings
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6.3 ORDERING INFORMATION
Please specify the serial number of feeder and part number when ordering.
Contact information:
Head Office
Mackay Office
Aury Australia Pty Ltd
Aury Australia Pty Ltd
108 Mustang Drive
8 Progress Drive,
Rutherford. NSW. 2320
Paget, Mackay. QLD. 4740
Telephone: +61 2 4931 9348
Telephone: +61 7 4952 2622
Email: orders@auryaustralia.com.au
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APPENDIX
INDEX
Appendix 1.
Drawings
D062.AVF2040
General Arrangement
D062.AVF2040.00
General Assembly
D062.AVF2040.07
Drive System Assembly
DO62.AVF2040.02
Liner Arrangement
Appendix 2.
Conformance
Certificate of Conformance
Appendix 3.
Safety Data Sheets
Interplus 1180 Part A &B
Shell Gradus V220
Shell Omala S2 GX 150
Wurth Bond & Seal
Appendix 4.
Commissioning Check Sheets
Appendix 5.
Exciter Manual
Appendix 6.
Drive Motor Manual
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APPENDIX- 1
108 Mustang Drive, Rutherford NSW 2320 / ABN 19 133 867 384
Drawings
APPENDIX - 2
108 Mustang Drive, Rutherford NSW 2320 / ABN 19 133 867 384
Certificate of Conformance
This is to certify that the goods detailed herein have been
manufactured and inspected in accordance with the
requirements of your purchase order and AURY Australia
Pty Ltd procedures and have been found to comply.
AURY Branch/
Business Unit:
Customer:
Rutherford NSW
Glencore/Collinsville Coal
Client PO No#:
6000885346
AURY Job No#:
JOB06777
Drawing #:
D062.AVF2040
Date:
November 2024
AA002114
AURY Ref#:
Certificate of Conformance
Certificate of Conformance
1
Quantity:
Description: AVF2040 Raw Coal Feeder
Serial No:
AVF2040-2401
Authorised By:
Title:
Number:
Approved by:
AA-CER-0505-001
Mick Hopkin
Barry Lewis
Print
Barry lewis
Sign
Technical Sales Support Coordinator
Status:
Revision:
Approved
1
Effective:
Review:
23/07/2020
23/07/2022
Page 1 of 1
APPENDIX - 3
108 Mustang Drive, Rutherford NSW 2320 / ABN 19 133 867 384
Safety Data Sheets
Akzo Nobel Pty Ltd.
Safety Data Sheet
EHA033 INTERPLUS 1180 BASE MEDIUM PART A
Version Number 8
Revision Date 11/13/20
1. Product and company identification
Hazardous according to criteria of Australian WHS Regulations.
Classified as a Dangerous Good for transport according to the latest ADG code.
1.1. Product identifier
Product Code
INTERPLUS 1180 BASE MEDIUM PART A
EHA033
1.2. Relevant identified uses of the substance or mixture and uses advised against
Intended use
Refer Technical Data Sheet.
For professional use only.
This product is intended for use in the
Marine and Protective Coatings markets.
Application Method
Refer Technical Data Sheet.
Apply by brush and roller for small areas.
Airless spray for large areas.
1.3. Details of the supplier of the safety data sheet
Importer or
Manufacturer
Akzo Nobel Pty Ltd.
51 McIntyre Road
Sunshine North
Victoria
Australia, 3020
Telephone No. (office hours)
Fax No.
1.4. Emergency telephone number (24 hour)
For Poisons Advice telephone
(03) 9313 4555
(03) 9311 9141
1800 680 071
131 126
To provide telephone consultation to medical
professionals and the general public in cases of
acute and chronic poisonings - 24 hours a day
2. Hazard identification of the product
2.1. Classification of the substance or mixture
Flam. Liq. 3;H226
Flammable liquid and vapour.
Skin Irrit. 2;H315
Eye Irrit. 2;H319
Skin Sens. 1;H317
Aquatic Chronic 2;H411
Causes skin irritation.
Causes serious eye irritation.
May cause an allergic skin reaction.
Toxic to aquatic life with long lasting effects.
2.2. Label elements
Using the Toxicity Data listed in section 11 & 12 the product is labelled as follows.
Warning
H226 Flammable liquid and vapour.
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H411 Toxic to aquatic life with long lasting effects.
H412 Harmful to aquatic life with long lasting effects.
Precautionary Phrases (P) listed below:
[Prevention]:
P210 Keep away from heat / sparks / open flames / hot surfaces - No smoking.
P235 Keep cool.
P240 Ground / bond container and receiving equipment.
P241 Use explosion-proof electrical / ventilating / light / equipment.
P242 Use only non-sparking tools.
P243 Take precautionary measures against static discharge.
P261 Avoid breathing dust / fume / gas / mist / vapours / spray.
P264 Wash thoroughly after handling.
P272 Contaminated work clothing should not be allowed out of the workplace.
P273 Avoid release to the environment.
P280 Wear protective gloves / eye protection / face protection.
[Response]:
P302+352 IF ON SKIN: Wash with soap and water.
P303+361+353 IF ON SKIN (or hair): Remove / Take off immediately all contaminated clothing. Rinse skin
with water / shower.
P305+351+338 IF IN EYES: Rinse continuously with water for several minutes. Remove contact lenses if
present and easy to do - continue rinsing.
P321 Specific treatment (see information on this label).
P333+313 If skin irritation or a rash occurs: Get medical advice / attention.
P337 If eye irritation persists:
P362 Take off contaminated clothing and wash before reuse.
P363 Wash contaminated clothing before reuse.
P370+378 In case of fire: Use alcohol resistant foam, CO2, powder, water spray for extinction. Do not use
water jet.
P391 Collect spillage.
[Storage]:
P403+233 Store in a well ventilated place. Keep container tightly closed.
[Disposal]:
P501 Dispose of contents / container in accordance with local / national regulations.
2.3. Other hazards
This product contains no PBT/vPvB chemicals.
3. Composition/information on ingredients
This product contains the following substances that are classified hazardous according to the Australian
WHS Hazardous Substances regulations:
Ingredient/Chemical Designations
Epoxy Resin
CAS Number:
0025068-38-6
Xylene
CAS Number:
0001330-20-7
Weight %
GHS Classification
Notes
10- <25
Eye Irrit. 2;H319
Skin Irrit. 2;H315
Skin Sens. 1;H317
Aquatic Chronic 2;H411
[1]
2.5- <10
Flam. Liq. 3;H226
Acute Tox. 4;H332
Acute Tox. 4;H312
Skin Irrit. 2;H315
[1][2]
Phenol, methylstyrenated
CAS Number: 0068512-30-1
2.5- <10
Skin Irrit. 2;H315
Skin Sens. 1;H317
Aquatic Chronic 3;H412
[1]
Ethyl Benzene
CAS Number:
1- <2.5
Flam. Liq. 2;H225
Acute Tox. 4;H332
STOT RE 2;H373
Asp. Tox. 1;H304
Skin Irrit. 2;H315
Eye Irrit. 2;H319
STOT SE 3;H335
Aquatic Chronic 3, H412
[1][2]
0000100-41-4
[1] Substance classified with a health or environmental hazard.
[2] Substance with a workplace exposure limit.
[3] PBT-substance or vPvB-substance.
*The full texts of the Hazard (H) phrases are shown in Section 16.
There are no additional ingredients present which, within the current knowledge of the supplier and in the
concentrations applicable, are classified as hazardous to health or the environment and hence do not
require reporting in this section.
4. First aid measures
4.1. Description of first aid measures
General
In all cases of doubt, or when symptoms persist, seek medical attention.
Never give anything by mouth to an unconscious person.
Inhalation
Remove to fresh air, keep patient warm and at rest. If breathing is irregular or stopped, give artificial
respiration. If unconscious place in the recovery position and obtain immediate medical attention. Give
nothing by mouth.
Skin Contact
Remove contaminated clothing. Wash skin thoroughly with soap and water or use a recognised skin
cleanser. Do NOT use solvents or thinners.
Eye Contact
Irrigate copiously with clean fresh water for at least 10 minutes, holding the eyelids apart and seek medical
attention.
Ingestion
If accidentally swallowed obtain immediate medical attention. Keep at rest. Do NOT induce vomiting.
4.2. Most important symptoms and effects, both acute and delayed
No data available
4.3. Indication of any immediate medical attention and special treatment needed and notes for
physician
No data available
5. Fire-fighting measures
5.1. Extinguishing media
Recommended extinguishing media; alcohol resistant foam, CO2, powder, water spray.
Do not use - water jet.
Note; Fire will produce dense black smoke. Decomposition products may be hazardous to health. Avoid
exposure and use breathing apparatus as appropriate.
Cool closed containers exposed to fire by spraying them with water. Do not allow run off water and
contaminants from fire fighting to enter drains or water courses.
5.2. Special hazards arising from the substance or mixture
Fire will produce dense black smoke. Decomposition products may include the following materials: carbon
monoxide, carbon dioxide, smoke, oxides of nitrogen.
Avoid exposure and use breathing apparatus as appropriate.
5.3. Advice for fire-fighters
Cool closed containers exposed to fire by spraying them with water. Do not allow run off water and
contaminants from fire fighting to enter drains or water courses.
6. Accidental release measures
6.1. Personal precautions, protective equipment and emergency procedures
Remove sources of ignition, do not turn lights or unprotected electrical equipment on or off. In case of a
major spill or spillage in a confined space evacuate the area and check that solvent vapour levels are
below the Lower Explosive Limit before re-entering.
6.2. Environmental precautions
Do not allow spills to enter drains or watercourses.
6.3. Methods and material for containment and cleaning up
Ventilate the area and avoid breathing vapours. Take the personal protective measures listed in section 8.
Contain and absorb spillage with non-combustible materials e.g. sand, earth, vermiculite. Place in closed
containers outside buildings and dispose of according to the Waste Regulations. (See section 13).
Clean, preferably with a detergent. Do not use solvents.
Do not allow spills to enter drains or watercourses.
If drains, sewers, streams or lakes are contaminated, inform the local water company immediately. In the
case of contamination of rivers, streams or lakes the Environmental Protection Agency should also be
informed.
7. Handling and storage
7.1. Precautions for safe handling
Handling
This product contains solvents. Solvent vapours are heavier than air and may spread along floors. Vapours
may form explosive mixtures with air. Areas of storage, preparation and application should be ventilated to
prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour
concentrations higher than the occupational exposure limits.
In Storage
Handle containers carefully to prevent damage and spillage.
Naked flames and smoking should not be permitted in storage areas. It is recommended that fork lift trucks
and electrical equipment are protected to the appropriate standard.
This product contains solvents. Solvent vapours are heavier than air and may spread along floors. Vapours
may form explosive mixtures with air. Areas of storage, preparation and application should be ventilated to
prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour
concentrations higher than the occupational exposure limits.
7.2. Conditions for safe storage, including any incompatibilities
Keep away from the following materials: oxidising agents, strong alkalis, strong acids.
Avoid skin and eye contact. Avoid inhalation of vapours and spray mists. Observe label precautions. Use
personal protection as shown in section 8.
Smoking, eating and drinking should be prohibited in all preparation and application areas.
Never use pressure to empty a container; containers are not pressure vessels.
The requirements of AS/NZS1940 (Storage and Handling of Flammable and Combustible Liquids) apply to
all products with a Flash Point less than 60.5C. Refer to this standard and to State Dangerous Goods
Storage and Handling regulations.
There are no exposure scenarios, see details in section 1.
7.3. Specific end use(s)
Store in a well ventilated, dry place away from sources of heat and direct sunlight.
Store on concrete or other impervious floor, preferably with bunding to contain any spillage. Do not stack
more than 3 pallets high.
Keep container tightly closed. Containers which are opened must be carefully resealed and kept upright to
prevent leakage. Keep in the original container or one of the same material.
Prevent unauthorised access.
All sources of ignition (hot surfaces, sparks, open flames etc) should be excluded from areas of
preparation and application. All electrical equipment (including torches) should be protected (Ex) to the
appropriate standard.
The product may charge electrostatically. Always use earthing leads when pouring solvents and
transferring product. Operators should wear clothing which does not generate static (at least 60% natural
fibre) and antistatic footwear; floors should be of conducting type.
8. Exposure controls and personal protection
8.1. Control parameters
From Australia's Hazardous Substance Information System (HSIS)
For detailed information refer to the HSIS web site (http://hsis.safeworkaustralia.gov.au/).
Material
Barium Sulphate
Ethyl Benzene
Titanium dioxide
Xylene
Short term (15m ave
STEL)
ppm
mg/m³
125
543
150
655
Long term (8hr TWA)
Comments
ppm
100
80
---------
mg/M3
10
434
10
350
Chemicals classified as hazardous accoring to WHS regulations may have a notification alongside the
exposure standard. If such a notification is necessary, it will appear in the far right hand column. The
legend is as follows:
(P) Peak exposure limit
(R) Suppliers Recommended Limit
(Sk) There is a risk of absorption through unbroken skin
(Sen) Sensitiser
(Cat1) Category 1 - established human carcinogen
(Cat2) Category 2 - probable human carcinogen
(Cat3) Category 3 - substances suspected of having carcinogenic potential.
There is no biological limit allocated.
DNEL/PNEC values
No Data Available
8.2. Exposure controls
Provide adequate ventilation. Where reasonably practicable this should be achieved by the use of local
exhaust ventilation and good general extraction. If these are not sufficient to maintain concentrations of
particulates and any vapour below occupational exposure limits suitable respiratory protection must be
worn.
Eye Protection
Wear safety eyewear, e.g. safety spectacles, goggles or visors to protect against the splash of liquids.
Eyewear should comply with AS/NZS1337.
Wear a full face shield if mixing or pouring operations pose a risk of splashes.
An eye wash station is suggested as a good work place practice.
Skin Protection
Gloves of an appropriate material should be worn during mixing and application. Nitrile or PVC gloves are
generally recommended for products containing solvents.
Other
Overalls which cover the body, arms and legs should be worn. Skin should not be exposed. Barrier creams
may help to protect areas which are difficult to cover such as the face and neck. They should however not
be applied once exposure has occurred. Petroleum jelly based types such as Vaseline should not be used.
All parts of the body should be washed after contact.
Respiratory Protection
In Liquid, Paste or Atomised form (e.g. Spray Application), workers must wear respirators with a filter Type
A (Organic vapour) approved in accordance with AS/NZS 1716.
Provision of other controls such as exhaust ventilation should be considered if practical.
If applying large volumes (>100L) and If there is not sufficient ventilation or if there is a confined space, an
Air Fed Respirator is strongly recommended.
In Solid or Dust form (e.g. Sanding Cured product) workers must wear a Class P1 Particulate filter mask in
accordance with AS/NZS1716. An Air Fed Respirator is strongly recommended.
Thermal hazards
No Data Available
9. Physical and chemical properties
Colour
Odour
Odour threshold
pH
Melting point / freezing point (°C)
White Liquid
Smell of Solvent
Not Measured
N/A
Not Measured
Initial boiling point and boiling range (°C)
Flash Point (deg °C closed cup)
Evaporation rate (Ether = 1)
Flammability (solid, gas)
Upper/lower flammability or explosive limits
Vapour pressure (Pa)
Vapour Density
Specific Gravity
Solubility in Water
Partition coefficient n-octanol/water (Log Kow)
Autoignition temperature
Decomposition temperature
Viscosity (cSt)
108
27
Not Measured
Not Applicable
Lower Explosive Limit: 1.1
Upper Explosive Limit: 6.6
Not Measured
Heavier than air.
1.73
Immiscible
Not Measured
Not Measured
Not Measured
N/A
9.2. Other information
No further information
10. Stability and reactivity
10.1. Reactivity
No data available
10.2. Chemical stability
Chemical stability
Stable under recommended storage and handling conditions (see section 7).
Conditions to avoid
Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid possible
exothermic reactions.
Incompatible materials
Strong acids, bases, oxidising agents.
Hazardous decomposition products
When exposed to high temperatures may produce hazardous decomposition products such as carbon
monoxide, carbon dioxide, oxides of nitrogen and smoke.
Hazardous reactions
None.
10.3. Possibility of hazardous reactions
May react exothermically with: oxidising agents, strong alkalis, strong acids.
10.4. Conditions to avoid
Stable under recommended storage and handling conditions (see section 7).
10.5. Incompatible materials
Keep away from the following materials: oxidising agents, strong alkalis, strong acids.
10.6. Hazardous decomposition products
Fire will produce dense black smoke. Decomposition products may include the following materials: carbon
monoxide, carbon dioxide, smoke, oxides of nitrogen.
Avoid exposure and use breathing apparatus as appropriate.
11. Toxicological information
Acute toxicity
Exposure to solvent vapour concentrations from the component solvents in excess of the stated
occupational exposure limits may result in adverse health effects such as mucous membrane and
respiratory system irritation and adverse effects on the kidneys, liver and central nervous system.
Symptoms include headache, nausea, dizziness, fatigue, muscular weakness, drowsiness and in extreme
cases, loss of consciousness.
Repeated or prolonged contact with the preparation may cause removal of natural fat from the skin
resulting in dryness, irritation and possible non-allergic contact dermatitis. Solvents may also be absorbed
through the skin. Splashes of liquid in the eyes may cause irritation and soreness with possible irreversible
damage.
Based on the properties of the epoxy constituents and considering toxicological data on similar
preparations this preparation may be an irritant and a skin and respiratory sensitiser. Low molecular weight
epoxy constituents are irritating to eyes, mucousmembranes and skin. Repeated skin contact may lead to
irritation and sensitisation, possibly with cross-sensitisation to other epoxies.
The preparation has been assessed using the Acute Toxicity Data listed below, and classified for
toxicological hazards accordingly. See section 2 for details.
Oral LD50,
mg/kg
Skin LD50,
mg/kg
Inhalation
Vapour LD50,
mg/L/4hr
Inhalation
Dust/Mist LD50,
mg/L/4hr
2,000.00, Rat
2,000.00, Rabbit
Not Applicable
Not Applicable
3,500.00, Rat
15,433.00, Rabbit
17.20, Rat
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
4,299.00, Rat
1,548.00, Rabbit
Not Applicable
20.00, Rat
Item
Category
Hazard
Acute Toxicity (mouth)
Acute Toxicity (skin)
Not Classified
Not Classified
Not Applicable
Not Applicable
Acute Toxicity (inhalation)
Not Classified
Not Applicable
Skin corrosion/irritation
2
Causes skin irritation.
Eye damage/irritation
Sensitization (respiratory)
2
Not Classified
Causes serious eye irritation.
Not Applicable
Ingredient
Epoxy Resin - (25068-38-6)
Ethyl Benzene - (100-41-4)
Phenol, methylstyrenated - (6851230-1)
Xylene - (1330-20-7)
Sensitization (skin)
Germ toxicity
1
Not Classified
May cause an allergic skin reaction.
Not Applicable
Carcinogenicity
Not Classified
Not Applicable
Reproductive Toxicity
Not Classified
Specific target organ systemic toxicity Not Classified
(single exposure)
Not Applicable
Not Applicable
Specific target organ systemic Toxicity Not Classified
(repeated exposure)
Not Applicable
Aspiration hazard
Not Applicable
Not Classified
12. Ecological information
12.1. Toxicity
The preparation has been assessed according to the GHS criteria and is classified as dangerous for the
environment, using the toxicity data listed below.
There are no data available on the product itself.
The product should not be allowed to enter drains or water courses.
Aquatic Ecotoxicity
Ingredient
96 hr LC50 fish,
mg/l
48 hr EC50 crustacea,
mg/l
ErC50 algae,
mg/l
3.10, Pimephales
promelas
1.40, Daphnia
magna
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Epoxy Resin - (25068-38-6)
Xylene - (1330-20-7)
Phenol, methylstyrenated - (6851230-1)
Ethyl Benzene - (100-41-4)
4.20, Oncorhynchus
mykiss
12.2. Persistence and degradability
There is no data available on the preparation itself.
12.3. Bioaccumulative potential
Not Measured
12.4. Mobility in soil
No data available
12.5. Results of PBT and vPvB assessment
This product contains no PBT/vPvB chemicals.
12.6. Other adverse effects
2.93, Daphnia
magna
3.60 (96 hr), Pseudokirchneriella
subcapitata
No data available
13. Disposal considerations
13.1. Waste treatment methods
Do not allow into drains or water courses. Wastes and empty containers should be disposed of in
accordance with State and Federal regulations.
Using information provided in this data sheet advice should be obtained from the local Waste Regulation
Authority as to whether special waste regulations apply.
14. Transport information
14.1. UN number
14.2. UN Proper Shipping Name (PSN)
14.3. Transport hazard class(es)
1263
Paint
Road and Rail Transport (ADG7)
UN1263, PAINT, Class 3, PG III,
HAZCHEM *3Y
IMDG
reference :
Class/Div 3
Sub Class
Ems
F-E,S-E
Class 3
Sub Class
ICAO/IATA
14.4. Packing group
III
14.5. Environmental hazards
Road and Rail Environmentally Hazardous: Yes
Transport
(ADG7)
IMDG
reference :
Marine Pollutant: Yes
14.6. Special precautions for user
No further information
14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Not Applicable
15. Regulatory information
This product and all its components complies with the chemical and transport regulations from the country
listed in section 1.3.
Other regulatory information specific to the hazardous chemical(s):
None noted.
16. Other information
Contact point: Akzo Nobel Pty Ltd. (Sunshine Office), Victoria Australia.
Ask for Regulatory Affairs Advisor
+61 (0)3 9313 4555
The information on this Safety Data Sheet (SDS) is based upon the present state of our knowledge and on
current State and Federal laws.
The product should not be used for purposes other than shown in the SDS without first obtaining written
advice.
It is always the responsibility of the user to take all necessary steps to meet the demands of applicable
legislation.
The information in this Material Safety Data Sheet is required according to State and Federal legislation
and following Safework Australia's guidance (as amended). Each user should read the SDS and consider
the information of how this product is used and handled in cojunction with other products and components.
The information provided in this SDS relates only to the specific material designated and may not be valid
for such material used in combination with any other materials or in any process, unless speciifed in the
text.
The information given is designed only as a guidance for safe handling, use, processing, storage,
transportation, disposal and release and not to be considered a warranty or quality specification.
This Safety Data Sheet is valid for 5 years from the revisd date on page 1 (USA Format (Eg.
Month/Day/Year).
The full text of the Hazard (H) phrases appearing in section 2 & 3 are:
H225 Highly flammable liquid and vapour.
H226 Flammable liquid and vapour.
H304 May be fatal if swallowed and enters airways.
H312 Harmful in contact with skin.
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H332 Harmful if inhaled.
H335 May cause respiratory irritation.
H336 May cause drowsiness and dizziness.
H372 Causes damage to organs through prolonged or repeated exposure.
H373 May cause damage to organs through prolonged or repeated exposure.
H411 Toxic to aquatic life with long lasting effects.
H412 Harmful to aquatic life with long lasting effects.
This SDS is valid for 5 years from the revised date on page 1.
The revision date is in American format (e.g. MM/DD/YY).
End of document
All information concerning this product and/or suggestions for handling and use contained herein are
offered in good faith and are believed to be reliable. Akzo Nobel however makes no warranty as to
the accuracy of and/or sufficiency of such information.
Akzo Nobel Pty Ltd.
Safety Data Sheet
EHA156 INTERPLUS 1180 PART B
Version Number 13
Revision Date 09/23/20
1. Product and company identification
Hazardous according to criteria of Australian WHS Regulations.
Classified as a Dangerous Good for transport according to the latest ADG code.
1.1. Product identifier
Product Code
INTERPLUS 1180 PART B
EHA156
1.2. Relevant identified uses of the substance or mixture and uses advised against
Intended use
Refer Technical Data Sheet.
For professional use only.
This product is intended for use in the
Marine and Protective Coatings markets.
Application Method
Refer Technical Data Sheet.
Apply by brush and roller for small areas.
Airless spray for large areas.
1.3. Details of the supplier of the safety data sheet
Importer or
Manufacturer
Akzo Nobel Pty Ltd.
51 McIntyre Road
Sunshine North
Victoria
Australia, 3020
Telephone No. (office hours)
Fax No.
1.4. Emergency telephone number (24 hour)
For Poisons Advice telephone
(03) 9313 4555
(03) 9311 9141
1800 680 071
131 126
To provide telephone consultation to medical
professionals and the general public in cases of
acute and chronic poisonings - 24 hours a day
2. Hazard identification of the product
2.1. Classification of the substance or mixture
Flam. Liq. 3;H226
Flammable liquid and vapour.
Skin Corr. 1B;H314
Eye Dam. 1;H318
Skin Sens. 1;H317
Aquatic Chronic 3;H412
Causes severe skin burns and eye damage.
Causes serious eye damage.
May cause an allergic skin reaction.
Harmful to aquatic life with long lasting effects.
2.2. Label elements
Using the Toxicity Data listed in section 11 & 12 the product is labelled as follows.
Danger
H226 Flammable liquid and vapour.
H314 Causes severe skin burns and eye damage.
H317 May cause an allergic skin reaction.
H318 Causes serious eye damage.
H412 Harmful to aquatic life with long lasting effects.
Poison Schedule: 5
Precautionary Phrases (P) listed below:
[Prevention]:
P210 Keep away from heat / sparks / open flames / hot surfaces - No smoking.
P235 Keep cool.
P240 Ground / bond container and receiving equipment.
P241 Use explosion-proof electrical / ventilating / light / equipment.
P242 Use only non-sparking tools.
P243 Take precautionary measures against static discharge.
P260 Do not breathe mist / vapours / spray.
P264 Wash thoroughly after handling.
P272 Contaminated work clothing should not be allowed out of the workplace.
P273 Avoid release to the environment.
P280 Wear protective gloves / eye protection / face protection.
[Response]:
P301+330+331 IF SWALLOWED: Rinse mouth. Do NOT induce vomiting.
P302+352 IF ON SKIN: Wash with soap and water.
P303+361+353 IF ON SKIN (or hair): Remove / Take off immediately all contaminated clothing. Rinse skin
with water / shower.
P304+340 IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing.
P305+351+338 IF IN EYES: Rinse continuously with water for several minutes. Remove contact lenses if
present and easy to do - continue rinsing.
P310 Immediately call a POISON CENTER or doctor / physician.
P312 Call a POISON CENTER or doctor / physician if you feel unwell.
P321 Specific treatment (see information on this label).
P333+313 If skin irritation or a rash occurs: Get medical advice / attention.
P363 Wash contaminated clothing before reuse.
P370+378 In case of fire: Use alcohol resistant foam, CO2, powder, water spray for extinction. Do not use
water jet.
[Storage]:
P403+233 Store in a well ventilated place. Keep container tightly closed.
P405 Store locked up.
[Disposal]:
P501 Dispose of contents / container in accordance with local / national regulations.
2.3. Other hazards
This product contains no PBT/vPvB chemicals.
3. Composition/information on ingredients
This product contains the following substances that are classified hazardous according to the Australian
WHS Hazardous Substances regulations:
Ingredient/Chemical Designations
Weight %
GHS Classification
Notes
Fatty acid polyamides
CAS Number: 0068410-23-1
25- <50
Eye Dam. 1;H318
[1]
Benzyl alcohol
CAS Number:
10- <25
Eye Irrit 2A; H319
Acute Tox. 4;H332
Acute Tox. 4;H302
[1]
Triethylenetetramine
CAS Number: 0000112-24-3
10- <25
Acute Tox. 4;H312
Skin Corr. 1B;H314
Skin Sens. 1;H317
Aquatic Chronic 3;H412
Eye Dam. 1;H318
[1]
Xylene
CAS Number:
2.5- <10
Flam. Liq. 3;H226
Acute Tox. 4;H332
Acute Tox. 4;H312
Skin Irrit. 2;H315
[1][2]
2,4,6-Tris(dimethylaminomethyl)phenol
CAS Number: 0000090-72-2
2.5- <10
Acute Tox. 4;H302
Eye Irrit. 2;H319
Skin Irrit. 2;H315
[1]
N-Butanol
CAS Number:
1- <2.5
Flam. Liq. 3;H226
Acute Tox. 4;H302
STOT SE 3;H335
Skin Irrit. 2;H315
Eye Dam. 1;H318
STOT SE 3;H336
[1][2]
0000071-36-3
Ethyl Benzene
CAS Number:
1- <2.5
Flam. Liq. 2;H225
Acute Tox. 4;H332
STOT RE 2;H373
Asp. Tox. 1;H304
Skin Irrit. 2;H315
Eye Irrit. 2;H319
STOT SE 3;H335
Aquatic Chronic 3, H412
[1][2]
0000100-41-4
0000100-51-6
0001330-20-7
[1] Substance classified with a health or environmental hazard.
[2] Substance with a workplace exposure limit.
[3] PBT-substance or vPvB-substance.
*The full texts of the Hazard (H) phrases are shown in Section 16.
There are no additional ingredients present which, within the current knowledge of the supplier and in the
concentrations applicable, are classified as hazardous to health or the environment and hence do not
require reporting in this section.
4. First aid measures
4.1. Description of first aid measures
General
In all cases of doubt, or when symptoms persist, seek medical attention.
Never give anything by mouth to an unconscious person.
Inhalation
Remove to fresh air, keep patient warm and at rest. If breathing is irregular or stopped, give artificial
respiration. If unconscious place in the recovery position and obtain immediate medical attention. Give
nothing by mouth.
Skin Contact
Remove contaminated clothing immediately. Wash skin thoroughly with soap and water or use a
recognised skin cleanser. Do NOT use solvents and thinners. Do NOT reuse clothing without thorough
cleaning, preferably dispose of the contaminated clothing.
Eye Contact
Material is corrosive. Severe damage to eyes will result unless urgent attention is given. Irrigate copiously
with clean fresh water for at least 15 minutes, holding the eyelids apart. Immediately seek medical
attention.
Ingestion
If accidentally swallowed obtain immediate medical attention. Keep at rest. Do NOT induce vomiting.
4.2. Most important symptoms and effects, both acute and delayed
No data available
4.3. Indication of any immediate medical attention and special treatment needed and notes for
physician
No data available
5. Fire-fighting measures
5.1. Extinguishing media
Recommended extinguishing media; alcohol resistant foam, CO2, powder, water spray.
Do not use - water jet.
Note; Fire will produce dense black smoke. Decomposition products may be hazardous to health. Avoid
exposure and use breathing apparatus as appropriate.
Cool closed containers exposed to fire by spraying them with water. Do not allow run off water and
contaminants from fire fighting to enter drains or water courses.
5.2. Special hazards arising from the substance or mixture
Fire will produce dense black smoke. Decomposition products may include the following materials: carbon
monoxide, carbon dioxide, smoke, oxides of nitrogen.
Avoid exposure and use breathing apparatus as appropriate.
5.3. Advice for fire-fighters
Cool closed containers exposed to fire by spraying them with water. Do not allow run off water and
contaminants from fire fighting to enter drains or water courses.
6. Accidental release measures
6.1. Personal precautions, protective equipment and emergency procedures
Remove sources of ignition, do not turn lights or unprotected electrical equipment on or off. In case of a
major spill or spillage in a confined space evacuate the area and check that solvent vapour levels are
below the Lower Explosive Limit before re-entering.
6.2. Environmental precautions
Do not allow spills to enter drains or watercourses.
6.3. Methods and material for containment and cleaning up
Contain and absorb spillage with non-combustible materials e.g: sand, earth, vermiculite. Place in closed
containers outside buildings and dispose of according to relevant State and/or Federal regulations. (See
Section 13).
Clean, preferably with a detergent. Do NOT use solvents.
Do NOT allow spills to enter drains or watercourses.
If drains, sewers, streams or lakes are contaminated, inform the relevant Environment Protection Agency.
Empty containers may contain residues, including flammable or explosive vapours. Do NOT cut, puncture
or weld on or near containers. All label warnings must be observed until the containers have been cleaned
or reconditioned.
7. Handling and storage
7.1. Precautions for safe handling
Handling
This product contains solvents. Solvent vapours are heavier than air and may spread along floors. Vapours
may form explosive mixtures with air. Areas of storage, preparation and application should be ventilated to
prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour
concentrations higher than the occupational exposure limits.
In Storage
Handle containers carefully to prevent damage and spillage.
Naked flames and smoking should not be permitted in storage areas. It is recommended that fork lift trucks
and electrical equipment are protected to the appropriate standard.
This product contains solvents. Solvent vapours are heavier than air and may spread along floors. Vapours
may form explosive mixtures with air. Areas of storage, preparation and application should be ventilated to
prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour
concentrations higher than the occupational exposure limits.
7.2. Conditions for safe storage, including any incompatibilities
Keep away from the following materials: oxidising agents, strong alkalis, strong acids.
Avoid skin and eye contact. Avoid inhalation of vapours and spray mists. Observe label precautions. Use
personal protection as shown in section 8.
Smoking, eating and drinking should be prohibited in all preparation and application areas.
Never use pressure to empty a container; containers are not pressure vessels.
The requirements of AS/NZS1940 (Storage and Handling of Flammable and Combustible Liquids) apply to
all products with a Flash Point less than 60.5C. Refer to this standard and to State Dangerous Goods
Storage and Handling regulations.
There are no exposure scenarios, see details in section 1.
7.3. Specific end use(s)
Store in a well ventilated, dry place away from sources of heat and direct sunlight.
Store on concrete or other impervious floor, preferably with bunding to contain any spillage. Do not stack
more than 3 pallets high.
Keep container tightly closed. Containers which are opened must be carefully resealed and kept upright to
prevent leakage. Keep in the original container or one of the same material.
Prevent unauthorised access.
All sources of ignition (hot surfaces, sparks, open flames etc) should be excluded from areas of
preparation and application. All electrical equipment (including torches) should be protected (Ex) to the
appropriate standard.
The product may charge electrostatically. Always use earthing leads when pouring solvents and
transferring product. Operators should wear clothing which does not generate static (at least 60% natural
fibre) and antistatic footwear; floors should be of conducting type.
8. Exposure controls and personal protection
8.1. Control parameters
From Australia's Hazardous Substance Information System (HSIS)
For detailed information refer to the HSIS web site (http://hsis.safeworkaustralia.gov.au/).
Material
Ethyl Benzene
N-Butanol
Short term (15m ave
STEL)
ppm
mg/m³
125
543
-
Long term (8hr TWA)
Comments
ppm
100
50
-----
mg/M3
434
152
Xylene
150
655
80
350
---
Chemicals classified as hazardous accoring to WHS regulations may have a notification alongside the
exposure standard. If such a notification is necessary, it will appear in the far right hand column. The
legend is as follows:
(P) Peak exposure limit
(R) Suppliers Recommended Limit
(Sk) There is a risk of absorption through unbroken skin
(Sen) Sensitiser
(Cat1) Category 1 - established human carcinogen
(Cat2) Category 2 - probable human carcinogen
(Cat3) Category 3 - substances suspected of having carcinogenic potential.
There is no biological limit allocated.
DNEL/PNEC values
No Data Available
8.2. Exposure controls
Provide adequate ventilation. Where reasonably practicable this should be achieved by the use of local
exhaust ventilation and good general extraction. If these are not sufficient to maintain concentrations of
particulates and any vapour below occupational exposure limits suitable respiratory protection must be
worn.
Eye Protection
Wear a full face shield if mixing or pouring this material.
Skin Protection
Wear gloves. Gloves must be resistant to corrosive materials. Nitrile or PVC gloves are suitable. Do NOT
use cotton or leather gloves.
Other
Overalls which cover the body, arms and legs should be worn. Skin should not be exposed. Barrier creams
may help to protect areas which are difficult to cover such as the face and neck. They should however not
be applied once exposure has occurred. Petroleum jelly based types such as Vaseline should not be used.
All parts of the body should be washed after contact.
Respiratory Protection
In Liquid, Paste or Atomised form (e.g. Spray Application), workers must wear respirators with a filter Type
A (Organic vapour) approved in accordance with AS/NZS 1716.
Provision of other controls such as exhaust ventilation should be considered if practical.
If applying large volumes (>100L) and If there is not sufficient ventilation or if there is a confined space, an
Air Fed Respirator is strongly recommended.
In Solid or Dust form (e.g. Sanding Cured product) workers must wear a Class P1 Particulate filter mask in
accordance with AS/NZS1716. An Air Fed Respirator is strongly recommended.
Thermal hazards
No Data Available
9. Physical and chemical properties
Colour
Odour
Odour threshold
pH
Melting point / freezing point (°C)
Initial boiling point and boiling range (°C)
Flash Point (deg °C closed cup)
Evaporation rate (Ether = 1)
Flammability (solid, gas)
Upper/lower flammability or explosive limits
Vapour pressure (Pa)
Vapour Density
Specific Gravity
Solubility in Water
Partition coefficient n-octanol/water (Log Kow)
Autoignition temperature
Decomposition temperature
Viscosity (cSt)
Light Coloured Liquid
Smell of Amine
Not Measured
N/A
Not Measured
116
24
Not Measured
Not Applicable
Lower Explosive Limit: 1.1
Upper Explosive Limit: 11.3
Not Measured
Heavier than air.
0.99
Immiscible
Not Measured
Not Measured
Not Measured
N/A
9.2. Other information
No further information
10. Stability and reactivity
10.1. Reactivity
No data available
10.2. Chemical stability
Chemical stability
Stable under recommended storage and handling conditions (see section 7).
Conditions to avoid
Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid possible
exothermic reactions.
Incompatible materials
Strong acids, bases, oxidising agents.
Hazardous decomposition products
When exposed to high temperatures may produce hazardous decomposition products such as carbon
monoxide, carbon dioxide, oxides of nitrogen and smoke.
Hazardous reactions
None.
10.3. Possibility of hazardous reactions
May react exothermically with: oxidising agents, strong alkalis, strong acids.
10.4. Conditions to avoid
Stable under recommended storage and handling conditions (see section 7).
10.5. Incompatible materials
Keep away from the following materials: oxidising agents, strong alkalis, strong acids.
10.6. Hazardous decomposition products
Fire will produce dense black smoke. Decomposition products may include the following materials: carbon
monoxide, carbon dioxide, smoke, oxides of nitrogen.
Avoid exposure and use breathing apparatus as appropriate.
11. Toxicological information
Acute toxicity
Exposure to solvent vapour concentrations from the component solvents in excess of the stated
occupational exposure limits may result in adverse health effects such as mucous membrane and
respiratory system irritation and adverse effects on the kidneys, liver and central nervous system.
Symptoms include headache, nausea, dizziness, fatigue, muscular weakness, drowsiness and in extreme
cases, loss of consciousness.
Repeated or prolonged contact with the preparation may cause removal of natural fat from the skin
resulting in dryness, irritation and possible non-allergic contact dermatitis. Solvents may also be absorbed
through the skin. Splashes of liquid in the eyes may cause irritation and soreness with possible irreversible
damage.
Amine based materials may cause skin irritation and sensitisation.
The preparation has been assessed using the Acute Toxicity Data listed below, and classified for
toxicological hazards accordingly. See section 2 for details.
Ingredient
2,4,6-Tris(dimethylaminomethyl)
phenol - (90-72-2)
Oral LD50,
mg/kg
Skin LD50,
mg/kg
Inhalation
Vapour LD50,
mg/L/4hr
Inhalation
Dust/Mist LD50,
mg/L/4hr
1,200.00, Rat
1,280.00, Rat
Not Applicable
Not Applicable
1,230.00, Rat
2,000.00, Rabbit
Not Applicable
4.178, Rat
3,500.00, Rat
15,433.00, Rabbit
17.20, Rat
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
2,292.00, Rat
3,430.00, Rabbit
Not Applicable
Not Applicable
2,780.00, Rat
550.00, Rabbit
Not Applicable
Not Applicable
Benzyl alcohol - (100-51-6)
Ethyl Benzene - (100-41-4)
Fatty acid polyamides - (68410-23-1)
N-Butanol - (71-36-3)
Triethylenetetramine - (112-24-3)
Xylene - (1330-20-7)
4,299.00, Rat
1,548.00, Rabbit
Item
Acute Toxicity (mouth)
Category
Not Classified
Hazard
Not Applicable
Acute Toxicity (skin)
Not Classified
Not Applicable
Acute Toxicity (inhalation)
Skin corrosion/irritation
Not Classified
1B
Not Applicable
Causes severe skin burns and eye damage.
Eye damage/irritation
1
Causes serious eye damage.
Sensitization (respiratory)
Sensitization (skin)
Not Classified
1
Not Applicable
May cause an allergic skin reaction.
Germ toxicity
Not Classified
Not Applicable
Carcinogenicity
Not Classified
Not Applicable
Reproductive Toxicity
Not Classified
Specific target organ systemic toxicity Not Classified
(single exposure)
Not Applicable
Not Applicable
Specific target organ systemic Toxicity Not Classified
(repeated exposure)
Not Applicable
Aspiration hazard
Not Applicable
Not Classified
Not Applicable
20.00, Rat
12. Ecological information
12.1. Toxicity
The preparation has been assessed according to the GHS criteria and is classified as dangerous for the
environment, using the toxicity data listed below.
There are no data available on the product itself.
The product should not be allowed to enter drains or water courses.
Aquatic Ecotoxicity
Ingredient
Fatty acid polyamides - (6841023-1)
96 hr LC50 fish,
mg/l
48 hr EC50 crustacea,
mg/l
ErC50 algae,
mg/l
Not Applicable
Not Applicable
Not Applicable
10.00, Lepomis
macrochirus
55.00, Daphnia
magna
700.00 (72 hr), Algae
495.00, Pimephales
promelas
33.90, Daphnia
magna
20.00 (72 hr), Selenastrum
capricornutum
Not Applicable
Not Applicable
Benzyl alcohol - (100-51-6)
Triethylenetetramine - (112-24-3)
Xylene - (1330-20-7)
Not Applicable
2,4,6-Tris(dimethylaminomethyl)
phenol - (90-72-2)
Not Applicable
Not Applicable
Not Applicable
N-Butanol - (71-36-3)
1,376.00, Pimephales
promelas
1,328.00, Daphnia
magna
500.00 (96 hr), Scenedesmus
subspicatus
Ethyl Benzene - (100-41-4)
4.20, Oncorhynchus
mykiss
2.93, Daphnia
magna
3.60 (96 hr), Pseudokirchneriella
subcapitata
12.2. Persistence and degradability
There is no data available on the preparation itself.
12.3. Bioaccumulative potential
Not Measured
12.4. Mobility in soil
No data available
12.5. Results of PBT and vPvB assessment
This product contains no PBT/vPvB chemicals.
12.6. Other adverse effects
No data available
13. Disposal considerations
13.1. Waste treatment methods
Do not allow into drains or water courses. Wastes and empty containers should be disposed of in
accordance with State and Federal regulations.
Using information provided in this data sheet advice should be obtained from the local Waste Regulation
Authority as to whether special waste regulations apply.
14. Transport information
14.1. UN number
14.2. UN Proper Shipping Name (PSN)
14.3. Transport hazard class(es)
3469
Paint, Flammable, Corrosive
Road and Rail Transport (ADG7)
UN3469 Class 3, Subrisk 8, Paint, Flammable, Corrosive PGIII
HAZCHEM *3W
IMDG
reference :
Class/Div 3
Sub Class 8
Ems
F-E,S-C
ICAO/IATA
Class 3
14.4. Packing group
Sub Class 8
III
14.5. Environmental hazards
Road and Rail Environmentally Hazardous: No
Transport
(ADG7)
IMDG
reference :
Marine Pollutant: No
14.6. Special precautions for user
No further information
14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Not Applicable
15. Regulatory information
This product and all its components complies with the chemical and transport regulations from the country
listed in section 1.3.
Other regulatory information specific to the hazardous chemical(s):
None noted.
16. Other information
Contact point: Akzo Nobel Pty Ltd. (Sunshine Office), Victoria Australia.
Ask for Regulatory Affairs Advisor
+61 (0)3 9313 4555
The information on this Safety Data Sheet (SDS) is based upon the present state of our knowledge and on
current State and Federal laws.
The product should not be used for purposes other than shown in the SDS without first obtaining written
advice.
It is always the responsibility of the user to take all necessary steps to meet the demands of applicable
legislation.
The information in this Material Safety Data Sheet is required according to State and Federal legislation
and following Safework Australia's guidance (as amended). Each user should read the SDS and consider
the information of how this product is used and handled in cojunction with other products and components.
The information provided in this SDS relates only to the specific material designated and may not be valid
for such material used in combination with any other materials or in any process, unless speciifed in the
text.
The information given is designed only as a guidance for safe handling, use, processing, storage,
transportation, disposal and release and not to be considered a warranty or quality specification.
This Safety Data Sheet is valid for 5 years from the revisd date on page 1 (USA Format (Eg.
Month/Day/Year).
The full text of the Hazard (H) phrases appearing in section 2 & 3 are:
H225 Highly flammable liquid and vapour.
H226 Flammable liquid and vapour.
H302 Harmful if swallowed.
H304 May be fatal if swallowed and enters airways.
H312 Harmful in contact with skin.
H314 Causes severe skin burns and eye damage.
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H318 Causes serious eye damage.
H319 Causes serious eye irritation.
H332 Harmful if inhaled.
H335 May cause respiratory irritation.
H336 May cause drowsiness and dizziness.
H372 Causes damage to organs through prolonged or repeated exposure.
H373 May cause damage to organs through prolonged or repeated exposure.
H412 Harmful to aquatic life with long lasting effects.
This SDS is valid for 5 years from the revised date on page 1.
The revision date is in American format (e.g. MM/DD/YY).
End of document
All information concerning this product and/or suggestions for handling and use contained herein are
offered in good faith and are believed to be reliable. Akzo Nobel however makes no warranty as to
the accuracy of and/or sufficiency of such information.
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
Print Date 04.08.2016
SECTION 1. PRODUCT AND COMPANY IDENTIFICATION
Product name
:
Shell Omala S2 G 220
Product code
:
001D7837
Manufacturer or supplier's details
Supplier
: Viva Energy Australia Pty Ltd
(Formerly: The Shell Company of Australia)
(ABN 46 004 610 459)
720 Bourke Street
Docklands
Victoria 3008
Australia
Telephone
: +61 (0)3 8823 4444 ;
Telefax
: +61 (0)3 8823 4800
Emergency telephone
number
: 1800 651 818 (Australia). POISONS INFORMATION
CENTRE: 13 11 26 (Australia).
Recommended use of the chemical and restrictions on use
Recommended use
: Gear lubricant.
SECTION 2. HAZARDS IDENTIFICATION
GHS Classification
Not a dangerous substance or mixture according to the Globally Harmonised System (GHS).
GHS label elements
Hazard pictograms
: No Hazard Symbol required
Signal word
: No signal word
Hazard statements
:
Precautionary statements
:
PHYSICAL HAZARDS:
Not classified as a physical hazard under GHS criteria.
HEALTH HAZARDS:
Not classified as a health hazard under GHS criteria.
ENVIRONMENTAL HAZARDS:
Not classified as an environmental hazard under GHS criteria.
Prevention:
No precautionary phrases.
Response:
No precautionary phrases.
Storage:
No precautionary phrases.
Disposal:
1 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
No precautionary phrases.
Sensitising components
Print Date 04.08.2016
: Contains amine phosphate.May produce an allergic reaction.
Other hazards which do not result in classification
Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin
resulting in disorders such as oil acne/folliculitis.Used oil may contain harmful impurities.Not
classified as flammable but will burn.
SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical nature
:
Highly refined mineral oils and additives.
The highly refined mineral oil contains <3% (w/w) DMSOextract, according to IP346.
Hazardous components
Chemical name
CAS-No.
Amine phosphate
91745-46-9
Classification
Acute Tox.4; H302
Skin Sens.1; H317
Eye Dam.1; H318
Aquatic Chronic2;
H411
Concentration
[%]
0.1 - 0.5
For explanation of abbreviations see section 16.
SECTION 4. FIRST-AID MEASURES
General advice
: Not expected to be a health hazard when used under normal
conditions.
If inhaled
: No treatment necessary under normal conditions of use.
If symptoms persist, obtain medical advice.
In case of skin contact
: Remove contaminated clothing. Flush exposed area with
water and follow by washing with soap if available.
If persistent irritation occurs, obtain medical attention.
In case of eye contact
: Flush eye with copious quantities of water.
If persistent irritation occurs, obtain medical attention.
If swallowed
: In general no treatment is necessary unless large quantities
are swallowed, however, get medical advice.
Most important symptoms
and effects, both acute and
delayed
: Oil acne/folliculitis signs and symptoms may include formation
of black pustules and spots on the skin of exposed areas.
Ingestion may result in nausea, vomiting and/or diarrhoea.
Protection of first-aiders
: When administering first aid, ensure that you are wearing the
appropriate personal protective equipment according to the
2 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Notes to physician
Revision Date 03.08.2016
incident, injury and surroundings.
Print Date 04.08.2016
: Treat symptomatically.
SECTION 5. FIRE-FIGHTING MEASURES
Suitable extinguishing media
: Foam, water spray or fog. Dry chemical powder, carbon
dioxide, sand or earth may be used for small fires only.
Unsuitable extinguishing
media
: Do not use water in a jet.
Specific hazards during
firefighting
: Hazardous combustion products may include:
A complex mixture of airborne solid and liquid particulates and
gases (smoke).
Carbon monoxide may be evolved if incomplete combustion
occurs.
Unidentified organic and inorganic compounds.
Specific extinguishing
methods
: Use extinguishing measures that are appropriate to local
circumstances and the surrounding environment.
Special protective equipment
for firefighters
: Proper protective equipment including chemical resistant
gloves are to be worn; chemical resistant suit is indicated if
large contact with spilled product is expected. Self-Contained
Breathing Apparatus must be worn when approaching a fire in
a confined space. Select fire fighter's clothing approved to
relevant Standards (e.g. Europe: EN469).
Hazchem Code
: NONE
SECTION 6. ACCIDENTAL RELEASE MEASURES
Personal precautions,
protective equipment and
emergency procedures
Environmental precautions
: Avoid contact with skin and eyes.
: Use appropriate containment to avoid environmental
contamination. Prevent from spreading or entering drains,
ditches or rivers by using sand, earth, or other appropriate
barriers.
Local authorities should be advised if significant spillages
cannot be contained.
Methods and materials for
containment and cleaning up
3 / 14
: Slippery when spilt. Avoid accidents, clean up immediately.
Prevent from spreading by making a barrier with sand, earth
or other containment material.
Reclaim liquid directly or in an absorbent.
Soak up residue with an absorbent such as clay, sand or other
suitable material and dispose of properly.
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Additional advice
Revision Date 03.08.2016
Print Date 04.08.2016
: For guidance on selection of personal protective equipment
see Chapter 8 of this Safety Data Sheet.
For guidance on disposal of spilled material see Chapter 13 of
this Safety Data Sheet.
SECTION 7. HANDLING AND STORAGE
General Precautions
: Use local exhaust ventilation if there is risk of inhalation of
vapours, mists or aerosols.
Use the information in this data sheet as input to a risk
assessment of local circumstances to help determine
appropriate controls for safe handling, storage and disposal of
this material.
Advice on safe handling
: Avoid prolonged or repeated contact with skin.
Avoid inhaling vapour and/or mists.
When handling product in drums, safety footwear should be
worn and proper handling equipment should be used.
Properly dispose of any contaminated rags or cleaning
materials in order to prevent fires.
Avoidance of contact
: Strong oxidising agents.
Product Transfer
: This material has the potential to be a static accumulator.
Proper grounding and bonding procedures should be used
during all bulk transfer operations.
Storage
Other data
: Keep container tightly closed and in a cool, well-ventilated
place.
Use properly labeled and closable containers.
Store at ambient temperature.
Packaging material
: Suitable material: For containers or container linings, use mild
steel or high density polyethylene.
Unsuitable material: PVC.
Container Advice
: Polyethylene containers should not be exposed to high
temperatures because of possible risk of distortion.
SECTION 8. EXPOSURE CONTROLS AND PERSONAL PROTECTION
Components with workplace control parameters
Components
CAS-No.
Value type
(Form of
exposure)
Oil mist, mineral
Oil mist, mineral
Not Assigned
Not Assigned
TWA (Mist)
TWA
4 / 14
Control
parameters /
Permissible
concentration
5 mg/m3
5 mg/m3
Basis
AU OEL
US. ACGIH
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Oil mist, mineral
Oil mist, mineral
Revision Date 03.08.2016
((inhalable
fraction))
Not Assigned TWA (Mist)
5 mg/m3
Not Assigned
Not Assigned
5 mg/m3
5 mg/m3
TWA (Mist)
TWA
(Inhalable
fraction)
Print Date 04.08.2016
Threshold
Limit Values
Australia.
Workplace
Exposure
Standards for
Airborne
Contaminant
s.
OSHA Z-1
ACGIH
Biological occupational exposure limits
No biological limit allocated.
Monitoring Methods
Monitoring of the concentration of substances in the breathing zone of workers or in the general
workplace may be required to confirm compliance with an OEL and adequacy of exposure
controls. For some substances biological monitoring may also be appropriate.
Validated exposure measurement methods should be applied by a competent person and
samples analysed by an accredited laboratory.
Examples of sources of recommended exposure measurement methods are given below or
contact the supplier. Further national methods may be available.
National Institute of Occupational Safety and Health (NIOSH), USA: Manual of Analytical Methods
http://www.cdc.gov/niosh/
Occupational Safety and Health Administration (OSHA), USA: Sampling and Analytical Methods
http://www.osha.gov/
Health and Safety Executive (HSE), UK: Methods for the Determination of Hazardous Substances
http://www.hse.gov.uk/
Institut für Arbeitsschutz Deutschen Gesetzlichen Unfallversicherung (IFA) , Germany
http://www.dguv.de/inhalt/index.jsp
L'Institut National de Recherche et de Securité, (INRS), France http://www.inrs.fr/accueil
Engineering measures
: The level of protection and types of controls necessary will
vary depending upon potential exposure conditions. Select
controls based on a risk assessment of local circumstances.
Appropriate measures include:
Adequate ventilation to control airborne concentrations.
Where material is heated, sprayed or mist formed, there is
greater potential for airborne concentrations to be generated.
General Information:
Define procedures for safe handling and maintenance of
controls.
Educate and train workers in the hazards and control
measures relevant to normal activities associated with this
product.
Ensure appropriate selection, testing and maintenance of
equipment used to control exposure, e.g. personal protective
equipment, local exhaust ventilation.
Drain down system prior to equipment break-in or
5 / 14
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AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
Print Date 04.08.2016
maintenance.
Retain drain downs in sealed storage pending disposal or
subsequent recycle.
Always observe good personal hygiene measures, such as
washing hands after handling the material and before eating,
drinking, and/or smoking. Routinely wash work clothing and
protective equipment to remove contaminants. Discard
contaminated clothing and footwear that cannot be cleaned.
Practice good housekeeping.
Personal protective equipment
Protective measures
Personal protective equipment (PPE) should meet recommended national standards. Check with
PPE suppliers.
Respiratory protection
Hand protection
Remarks
: No respiratory protection is ordinarily required under normal
conditions of use.
In accordance with good industrial hygiene practices,
precautions should be taken to avoid breathing of material.
If engineering controls do not maintain airborne
concentrations to a level which is adequate to protect worker
health, select respiratory protection equipment suitable for the
specific conditions of use and meeting relevant legislation.
Check with respiratory protective equipment suppliers.
Where air-filtering respirators are suitable, select an
appropriate combination of mask and filter.
Select a filter suitable for the combination of organic gases
and vapours [Type A/Type P boiling point >65°C (149°F)].
: Where hand contact with the product may occur the use of
gloves approved to relevant standards (e.g. Europe: EN374,
US: F739) made from the following materials may provide
suitable chemical protection. PVC, neoprene or nitrile rubber
gloves Suitability and durability of a glove is dependent on
usage, e.g. frequency and duration of contact, chemical
resistance of glove material, dexterity. Always seek advice
from glove suppliers. Contaminated gloves should be
replaced. Personal hygiene is a key element of effective hand
care. Gloves must only be worn on clean hands. After using
gloves, hands should be washed and dried thoroughly.
Application of a non-perfumed moisturizer is recommended.
For continuous contact we recommend gloves with
breakthrough time of more than 240 minutes with preference
for > 480 minutes where suitable gloves can be identified. For
short-term/splash protection we recommend the same, but
recognize that suitable gloves offering this level of protection
may not be available and in this case a lower breakthrough
time maybe acceptable so long as appropriate maintenance
and replacement regimes are followed. Glove thickness is not
a good predictor of glove resistance to a chemical as it is
dependent on the exact composition of the glove material.
6 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
Print Date 04.08.2016
Glove thickness should be typically greater than 0.35 mm
depending on the glove make and model.
Eye protection
: If material is handled such that it could be splashed into eyes,
protective eyewear is recommended.
Skin and body protection
: Skin protection is not ordinarily required beyond standard
work clothes.
It is good practice to wear chemical resistant gloves.
Thermal hazards
: Not applicable
Environmental exposure controls
General advice
: Take appropriate measures to fulfill the requirements of
relevant environmental protection legislation. Avoid
contamination of the environment by following advice given in
Chapter 6. If necessary, prevent undissolved material from
being discharged to waste water. Waste water should be
treated in a municipal or industrial waste water treatment plant
before discharge to surface water.
Local guidelines on emission limits for volatile substances
must be observed for the discharge of exhaust air containing
vapour.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
: Liquid at room temperature.
Colour
: brown
Odour
: Slight hydrocarbon
Odour Threshold
: Data not available
pH
: Not applicable
pour point
: -18 °C / -0.40 °FMethod: ISO 3016
Melting / freezing point
Data not available
Initial boiling point and boiling
range
: > 280 °C / 536 °Festimated value(s)
Flash point
: 240 °C / 464 °F
Method: ISO 2592
Evaporation rate
: Data not available
Flammability (solid, gas)
: Data not available
Upper explosion limit
: Typical 10 %(V)
Lower explosion limit
: Typical 1 %(V)
Vapour pressure
: < 0.5 Pa (20 °C / 68 °F)
7 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
estimated value(s)
Relative vapour density
: > 1estimated value(s)
Relative density
: 0.899 (15 °C / 59 °F)
Density
: 899 kg/m3 (15.0 °C / 59.0 °F)
Method: ISO 12185
Print Date 04.08.2016
Solubility(ies)
Water solubility
: negligible
Solubility in other solvents
: Data not available
Partition coefficient: noctanol/water
: Pow: > 6(based on information on similar products)
Auto-ignition temperature
: > 320 °C / 608 °F
Viscosity
Viscosity, dynamic
: Data not available
Viscosity, kinematic
: 220 mm2/s (40.0 °C / 104.0 °F)
Method: ISO 3104
19.4 mm2/s (100 °C / 212 °F)
Method: ISO 3104
Explosive properties
: Not classified
Oxidizing properties
: Data not available
Conductivity
: This material is not expected to be a static accumulator.
Decomposition temperature
: Data not available
SECTION 10. STABILITY AND REACTIVITY
Reactivity
: The product does not pose any further reactivity hazards in
addition to those listed in the following sub-paragraph.
Chemical stability
: Stable.
Possibility of hazardous
reactions
Conditions to avoid
: Reacts with strong oxidising agents.
: Extremes of temperature and direct sunlight.
Incompatible materials
: Strong oxidising agents.
Hazardous decomposition
products
: Hazardous decomposition products are not expected to form
during normal storage.
8 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
Print Date 04.08.2016
SECTION 11. TOXICOLOGICAL INFORMATION
Basis for assessment
: Information given is based on data on the components and
the toxicology of similar products.Unless indicated otherwise,
the data presented is representative of the product as a
whole, rather than for individual component(s).
Exposure routes
: Skin and eye contact are the primary routes of exposure
although exposure may occur following accidental ingestion.
Acute toxicity
Product:
Acute oral toxicity
: LD50 rat: > 5,000 mg/kg
Remarks: Expected to be of low toxicity:
Acute inhalation toxicity
: Remarks: Not considered to be an inhalation hazard under
normal conditions of use.
Acute dermal toxicity
: LD50 Rabbit: > 5,000 mg/kg
Remarks: Expected to be of low toxicity:
Skin corrosion/irritation
Product:
Remarks: Expected to be slightly irritating., Prolonged or repeated skin contact without proper
cleaning can clog the pores of the skin resulting in disorders such as oil acne/folliculitis.
Serious eye damage/eye irritation
Product:
Remarks: Expected to be slightly irritating.
Components:
Amine phosphate:
Remarks: Based on available data, the classification criteria are not met.
Respiratory or skin sensitisation
Product:
Remarks: Not expected to be a skin sensitiser.
Components:
Amine phosphate:
Remarks: Experimental data has shown that the concentration of potentially sensitising
components present in this product does not induce skin sensitisation.
May cause an allergic skin reaction in sensitive individuals.
9 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
Print Date 04.08.2016
Chronic toxicity
Germ cell mutagenicity
Product:
: Remarks: Not considered a mutagenic hazard.
Carcinogenicity
Product:
Remarks: Not expected to be carcinogenic.
Remarks: Product contains mineral oils of types shown to be non-carcinogenic in animal skinpainting studies., Highly refined mineral oils are not classified as carcinogenic by the
International Agency for Research on Cancer (IARC).
Material
GHS/CLP Carcinogenicity Classification
Highly refined mineral oil
No carcinogenicity classification.
Reproductive toxicity
Product:
:
Remarks: Not expected to impair fertility., Not expected to be
a developmental toxicant.
STOT - single exposure
Product:
Remarks: Not expected to be a hazard.
STOT - repeated exposure
Product:
Remarks: Not expected to be a hazard.
Aspiration toxicity
Product:
Not considered an aspiration hazard.
Further information
Product:
10 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Revision Date 03.08.2016
Print Date 04.08.2016
Remarks: Used oils may contain harmful impurities that have accumulated during use. The
concentration of such impurities will depend on use and they may present risks to health and the
environment on disposal., ALL used oil should be handled with caution and skin contact avoided
as far as possible.
Remarks: Slightly irritating to respiratory system.
SECTION 12. ECOLOGICAL INFORMATION
Basis for assessment
: Ecotoxicological data have not been determined specifically
for this product.
Information given is based on a knowledge of the components
and the ecotoxicology of similar products.
Unless indicated otherwise, the data presented is
representative of the product as a whole, rather than for
individual component(s).(LL/EL/IL50 expressed as the
nominal amount of product required to prepare aqueous test
extract).
Ecotoxicity
Product:
Toxicity to fish (Acute
toxicity)
:
Toxicity to crustacean (Acute
toxicity)
:
Toxicity to algae/aquatic
plants (Acute toxicity)
:
Toxicity to fish (Chronic
toxicity)
Toxicity to crustacean
(Chronic toxicity)
Toxicity to microorganisms
(Acute toxicity)
: Remarks: Data not available
Remarks: Expected to be practically non toxic:
LL/EL/IL50 > 100 mg/l
Remarks: Expected to be practically non toxic:
LL/EL/IL50 > 100 mg/l
Remarks: Expected to be practically non toxic:
LL/EL/IL50 > 100 mg/l
: Remarks: Data not available
: Remarks: Data not available
Persistence and degradability
Product:
Biodegradability
: Remarks: Expected to be not readily biodegradable., Major
constituents are expected to be inherently biodegradable, but
contains components that may persist in the environment.
Bioaccumulative potential
Product:
Bioaccumulation
11 / 14
: Remarks: Contains components with the potential to
bioaccumulate.
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Partition coefficient: noctanol/water
Revision Date 03.08.2016
Print Date 04.08.2016
: Pow: > 6Remarks: (based on information on similar products)
Mobility in soil
Product:
Mobility
: Remarks: Liquid under most environmental conditions., If it
enters soil, it will adsorb to soil particles and will not be
mobile.
Remarks: Floats on water.
Other adverse effects
no data available
Product:
Additional ecological
information
: Product is a mixture of non-volatile components, which are not
expected to be released to air in any significant quantities.,
Not expected to have ozone depletion potential,
photochemical ozone creation potential or global warming
potential.
Poorly soluble mixture., May cause physical fouling of aquatic
organisms.
Mineral oil is not expected to cause any chronic effects to
aquatic organisms at concentrations less than 1 mg/l.
SECTION 13. DISPOSAL CONSIDERATIONS
Disposal methods
Waste from residues
: Waste product should not be allowed to contaminate soil or
ground water, or be disposed of into the environment.
Waste, spills or used product is dangerous waste.
Disposal should be in accordance with applicable regional,
national, and local laws and regulations.
Local regulations may be more stringent than regional or
national requirements and must be complied with.
Contaminated packaging
: Dispose in accordance with prevailing regulations, preferably
to a recognized collector or contractor. The competence of
the collector or contractor should be established beforehand.
Disposal should be in accordance with applicable regional,
national, and local laws and regulations.
SECTION 14. TRANSPORT INFORMATION
National Regulations
ADG
Not regulated as a dangerous good
12 / 14
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
International Regulations
Revision Date 03.08.2016
Print Date 04.08.2016
IATA-DGR
Not regulated as a dangerous good
IMDG-Code
Not regulated as a dangerous good
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
Pollution category
Ship type
Product name
Special precautions
:
:
:
:
Not applicable
Not applicable
Not applicable
Not applicable
Special precautions for user
Remarks
: Special Precautions: Refer to Chapter 7, Handling & Storage,
for special precautions which a user needs to be aware of or
needs to comply with in connection with transport.
Additional Information
: MARPOL Annex 1 rules apply for bulk shipments by sea.
SECTION 15. REGULATORY INFORMATION
Safety, health and environmental regulations/legislation specific for the substance or
mixture
Standard for the Uniform
: No poison schedule number allocated
Scheduling of Medicines and
Poisons (SUSMP)
Product classified as per Work Health Safety Regulations – Implementation of the Globally
Harmonized System of Classification and Labelling of Chemicals (GHS) 2012 and SDS prepared
as per national model code of practice for preparation of safety data sheet for Hazardous
chemicals 2011 based on Globally Harmonized Classification version 3.
National Model Code of Practice for the Labelling of Workplace Hazardous Chemicals (2011).
Australian Code for the Transport of Dangerous Goods by Road and Rail (ADG code).
Other international regulations
The components of this product are reported in the following inventories:
EINECS
: All components listed or polymer exempt.
TSCA
: All components listed.
AICS
: All components listed.
SECTION 16. OTHER INFORMATION
Full text of H-Statements
H302
Harmful if swallowed.
H317
May cause an allergic skin reaction.
H318
Causes serious eye damage.
H411
Toxic to aquatic life with long lasting effects.
Full text of other abbreviations
Acute Tox.
13 / 14
Acute toxicity
800001005115
AU
Safety Data Sheet
Shell Omala S2 G 220
Version 2.1
Aquatic Chronic
Eye Dam.
Skin Sens.
Revision Date 03.08.2016
Chronic aquatic toxicity
Serious eye damage
Skin sensitisation
Abbreviations and Acronyms
Date of preparation or review
Print Date 04.08.2016
: The standard abbreviations and acronyms used in this
document can be looked up in reference literature (e.g.
scientific dictionaries) and/or websites.
: 03.08.2016
Further information
Other information
: A vertical bar (|) in the left margin indicates an amendment
from the previous version.
This information is based on our current knowledge and is intended to describe the product for
the purposes of health, safety and environmental requirements only. It should not therefore be
construed as guaranteeing any specific property of the product.
14 / 14
800001005115
AU
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
SECTION 1. IDENTIFICATION
Product name
:
Shell Omala S2 GX 150
Product code
:
001F1174
Manufacturer or supplier's details
: Shell Oil Products US
PO Box 4427
Houston TX 77210-4427
USA
: (+1) 877-276-7285
:
Manufacturer/Supplier
SDS Request
Customer Service
Emergency telephone number
Spill Information
: 877-504-9351
Health Information
: 877-242-7400
Recommended use of the chemical and restrictions on use
Recommended use
: Gear lubricant.
SECTION 2. HAZARDS IDENTIFICATION
GHS classification in accordance with the OSHA Hazard Communication Standard (29 CFR
1910.1200)
Based on available data this substance / mixture does not meet the classification criteria.
GHS label elements
Hazard pictograms
:
No Hazard Symbol required
Signal word
:
No signal word
Hazard statements
:
PHYSICAL HAZARDS:
Not classified as a physical hazard under GHS criteria.
HEALTH HAZARDS:
Not classified as a health hazard under GHS criteria.
ENVIRONMENTAL HAZARDS:
Not classified as an environmental hazard under GHS criteria.
Precautionary statements
:
Prevention:
No precautionary phrases.
Response:
No precautionary phrases.
Storage:
No precautionary phrases.
1 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Disposal:
No precautionary phrases.
Other hazards which do not result in classification
Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne/folliculitis.
Used oil may contain harmful impurities.
Not classified as flammable but will burn.
The classification of this material is based on OSHA HCS 2012 criteria.
Under normal conditions of use or in a foreseeable emergency, this product does not meet the
definition of a hazardous chemical when evaluated according to the OSHA Hazard Communication Standard, 29 CFR 1910.1200.
SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS
Substance / Mixture
:
Mixture
Chemical nature
:
Highly refined mineral oils and additives.
The highly refined mineral oil contains <3% (w/w) DMSOextract, according to IP346.
* contains one or more of the following CAS-numbers: 6474253-6, 64742-54-7, 64742-55-8, 64742-56-9, 64742-65-0,
68037-01-4, 72623-86-0, 72623-87-1, 8042-47-5, 848301-699, 68649-12-7, 151006-60-9, 163149-28-8.
Hazardous components
Chemical name
Interchangeable low
viscosity base oil
(<20,5 cSt @40°C) *
Alkyl polyamide
Synonyms
CAS-No.
Not Assigned
Isooctadecano- 68784-17-8
ic acid, reaction
products with
tetraethylenepentamine
Concentration (% w/w)
0 - 90
< 0.9
SECTION 4. FIRST-AID MEASURES
If inhaled
:
No treatment necessary under normal conditions of use.
If symptoms persist, obtain medical advice.
In case of skin contact
:
Remove contaminated clothing. Flush exposed area with water and follow by washing with soap if available.
If persistent irritation occurs, obtain medical attention.
In case of eye contact
:
Flush eye with copious quantities of water.
Remove contact lenses, if present and easy to do. Continue
rinsing.
If persistent irritation occurs, obtain medical attention.
2 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
If swallowed
:
In general no treatment is necessary unless large quantities
are swallowed, however, get medical advice.
Most important symptoms
and effects, both acute and
delayed
:
Oil acne/folliculitis signs and symptoms may include formation
of black pustules and spots on the skin of exposed areas.
Ingestion may result in nausea, vomiting and/or diarrhoea.
Protection of first-aiders
:
When administering first aid, ensure that you are wearing the
appropriate personal protective equipment according to the
incident, injury and surroundings.
Indication of any immediate
:
medical attention and special
treatment needed
Treat symptomatically.
SECTION 5. FIRE-FIGHTING MEASURES
Suitable extinguishing media
:
Foam, water spray or fog. Dry chemical powder, carbon dioxide, sand or earth may be used for small fires only.
Unsuitable extinguishing
media
:
Do not use water in a jet.
Specific hazards during firefighting
:
Hazardous combustion products may include:
A complex mixture of airborne solid and liquid particulates and
gases (smoke).
Carbon monoxide may be evolved if incomplete combustion
occurs.
Unidentified organic and inorganic compounds.
Specific extinguishing methods
:
Use extinguishing measures that are appropriate to local circumstances and the surrounding environment.
Special protective equipment
for firefighters
:
Proper protective equipment including chemical resistant
gloves are to be worn; chemical resistant suit is indicated if
large contact with spilled product is expected. Self-Contained
Breathing Apparatus must be worn when approaching a fire in
a confined space. Select fire fighter's clothing approved to
relevant Standards (e.g. Europe: EN469).
SECTION 6. ACCIDENTAL RELEASE MEASURES
Personal precautions, protec- :
tive equipment and emergency procedures
Avoid contact with skin and eyes.
Environmental precautions
Use appropriate containment to avoid environmental contamination. Prevent from spreading or entering drains, ditches or
rivers by using sand, earth, or other appropriate barriers.
:
Local authorities should be advised if significant spillages
cannot be contained.
3 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
Methods and materials for
containment and cleaning up
SDS Number:
800001029884
:
Additional advice
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Slippery when spilt. Avoid accidents, clean up immediately.
Prevent from spreading by making a barrier with sand, earth
or other containment material.
Reclaim liquid directly or in an absorbent.
Soak up residue with an absorbent such as clay, sand or other
suitable material and dispose of properly.
: For guidance on selection of personal protective equipment
see Section 8 of this Safety Data Sheet.
For guidance on disposal of spilled material see Section 13 of
this Safety Data Sheet.
SECTION 7. HANDLING AND STORAGE
Technical measures
:
Use local exhaust ventilation if there is risk of inhalation of
vapours, mists or aerosols.
Use the information in this data sheet as input to a risk assessment of local circumstances to help determine appropriate controls for safe handling, storage and disposal of this
material.
Advice on safe handling
:
Avoid prolonged or repeated contact with skin.
Avoid inhaling vapour and/or mists.
When handling product in drums, safety footwear should be
worn and proper handling equipment should be used.
Properly dispose of any contaminated rags or cleaning materials in order to prevent fires.
Avoidance of contact
:
Strong oxidising agents.
Product Transfer
Further information on storage stability
: Proper grounding and bonding procedures should be used
during all bulk transfer operations to avoid static accumulation.
:
Keep container tightly closed and in a cool, well-ventilated
place.
Use properly labeled and closable containers.
Store at ambient temperature.
Packaging material
Container Advice
:
Suitable material: For containers or container linings, use mild
steel or high density polyethylene.
Unsuitable material: PVC.
: Polyethylene containers should not be exposed to high temperatures because of possible risk of distortion.
SECTION 8. EXPOSURE CONTROLS AND PERSONAL PROTECTION
Components with workplace control parameters
4 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Components
CAS-No.
Oil mist, mineral
Oil mist, mineral
Not Assigned
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Value type
(Form of
exposure)
TWA (Mist)
TWA (Inhalable particulate matter)
Control parameters / Permissible
concentration
5 mg/m3
5 mg/m3
Basis
OSHA Z-1
ACGIH
Biological occupational exposure limits
No biological limit allocated.
Monitoring Methods
Monitoring of the concentration of substances in the breathing zone of workers or in the general
workplace may be required to confirm compliance with an OEL and adequacy of exposure controls. For some substances biological monitoring may also be appropriate.
Validated exposure measurement methods should be applied by a competent person and samples analysed by an accredited laboratory.
Examples of sources of recommended exposure measurement methods are given below or contact the supplier. Further national methods may be available.
National Institute of Occupational Safety and Health (NIOSH), USA: Manual of Analytical Methods http://www.cdc.gov/niosh/
Occupational Safety and Health Administration (OSHA), USA: Sampling and Analytical Methods
http://www.osha.gov/
Health and Safety Executive (HSE), UK: Methods for the Determination of Hazardous Substances http://www.hse.gov.uk/
Institut für Arbeitsschutz Deutschen Gesetzlichen Unfallversicherung (IFA) , Germany
http://www.dguv.de/inhalt/index.jsp
L'Institut National de Recherche et de Securité, (INRS), France http://www.inrs.fr/accueil
Engineering measures
:
The level of protection and types of controls necessary will
vary depending upon potential exposure conditions. Select
controls based on a risk assessment of local circumstances.
Appropriate measures include:
Adequate ventilation to control airborne concentrations.
Where material is heated, sprayed or mist formed, there is
greater potential for airborne concentrations to be generated.
General Information:
Define procedures for safe handling and maintenance of
controls.
Educate and train workers in the hazards and control
measures relevant to normal activities associated with this
product.
Ensure appropriate selection, testing and maintenance of
equipment used to control exposure, e.g. personal protective
equipment, local exhaust ventilation.
Drain down system prior to equipment break-in or maintenance.
Retain drain downs in sealed storage pending disposal or
subsequent recycle.
Always observe good personal hygiene measures, such as
5 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
washing hands after handling the material and before eating,
drinking, and/or smoking. Routinely wash work clothing and
protective equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned.
Practice good housekeeping.
Personal protective equipment
Respiratory protection
: No respiratory protection is ordinarily required under normal
conditions of use.
In accordance with good industrial hygiene practices, precautions should be taken to avoid breathing of material.
If engineering controls do not maintain airborne concentrations to a level which is adequate to protect worker health,
select respiratory protection equipment suitable for the specific conditions of use and meeting relevant legislation.
Check with respiratory protective equipment suppliers.
Where air-filtering respirators are suitable, select an appropriate combination of mask and filter.
Select a filter suitable for the combination of organic gases
and vapours and particles [Type A/Type P boiling point
>65°C (149°F)].
Hand protection
Remarks
:
Where hand contact with the product may occur the use of
gloves approved to relevant standards (e.g. Europe: EN374,
US: F739) made from the following materials may provide
suitable chemical protection. PVC, neoprene or nitrile rubber
gloves Suitability and durability of a glove is dependent on
usage, e.g. frequency and duration of contact, chemical resistance of glove material, dexterity. Always seek advice from
glove suppliers. Contaminated gloves should be replaced.
Personal hygiene is a key element of effective hand care.
Gloves must only be worn on clean hands. After using
gloves, hands should be washed and dried thoroughly. Application of a non-perfumed moisturizer is recommended.
For continuous contact we recommend gloves with breakthrough time of more than 240 minutes with preference for >
480 minutes where suitable gloves can be identified. For
short-term/splash protection we recommend the same but
recognize that suitable gloves offering this level of protection
may not be available and in this case a lower breakthrough
time maybe acceptable so long as appropriate maintenance
and replacement regimes are followed. Glove thickness is not
a good predictor of glove resistance to a chemical as it is
dependent on the exact composition of the glove material.
Glove thickness should be typically greater than 0.35 mm
depending on the glove make and model.
Eye protection
:
If material is handled such that it could be splashed into eyes,
protective eyewear is recommended.
Skin and body protection
:
Skin protection is not ordinarily required beyond standard
work clothes.
6 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
It is good practice to wear chemical resistant gloves.
Protective measures
Thermal hazards
:
Personal protective equipment (PPE) should meet recommended national standards. Check with PPE suppliers.
: Not applicable
Environmental exposure controls
General advice
: Take appropriate measures to fulfill the requirements of relevant environmental protection legislation. Avoid contamination
of the environment by following advice given in Section 6. If
necessary, prevent undissolved material from being discharged to waste water. Waste water should be treated in a
municipal or industrial waste water treatment plant before
discharge to surface water.
Local guidelines on emission limits for volatile substances
must be observed for the discharge of exhaust air containing
vapour.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
:
Liquid at room temperature.
Colour
:
brown
Odour Threshold
:
Data not available
pH
:
Not applicable
pour point
:
-24 °C / -11 °F
Method: ISO 3016
Melting / freezing point
Data not available
Initial boiling point and boiling
range
:
> 280 °C / 536 °F
estimated value(s)
Flash point
:
Typical 240 °C / 464 °F
Method: ISO 2592
Evaporation rate
:
Data not available
Flammability (solid, gas)
:
Data not available
Upper explosion limit / upper
flammability limit
:
Typical 10 %(V)
Lower explosion limit / Lower
flammability limit
:
Typical 1 %(V)
Vapour pressure
:
< 0.5 Pa (20 °C / 68 °F)
7 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
estimated value(s)
Relative vapour density
:
>1
estimated value(s)
Relative density
:
0.897 (15 °C / 59 °F)
Density
:
897 kg/m3 (15.0 °C / 59.0 °F)
Method: ISO 12185
Solubility(ies)
Water solubility
:
negligible
:
Data not available
Partition coefficient: noctanol/water
:
log Pow: > 6
(based on information on similar products)
Auto-ignition temperature
:
> 320 °C / 608 °F
Decomposition temperature
:
Data not available
Viscosity
Viscosity, dynamic
:
Data not available
Viscosity, kinematic
:
150 mm2/s (40.0 °C / 104.0 °F)
Solubility in other solvents
Method: ISO 3104
15 mm2/s (100 °C / 212 °F)
Method: ISO 3104
Explosive properties
:
Not classified
Oxidizing properties
:
Data not available
Conductivity
:
This material is not expected to be a static accumulator.
SECTION 10. STABILITY AND REACTIVITY
Reactivity
:
The product does not pose any further reactivity hazards in
addition to those listed in the following sub-paragraph.
Chemical stability
:
Stable.
Possibility of hazardous reactions
:
Reacts with strong oxidising agents.
Conditions to avoid
:
Extremes of temperature and direct sunlight.
Incompatible materials
:
Strong oxidising agents.
8 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
Hazardous decomposition
products
SDS Number:
800001029884
:
Print Date: 09/23/2020
Date of last issue: 05/26/2020
No decomposition if stored and applied as directed.
SECTION 11. TOXICOLOGICAL INFORMATION
Basis for assessment
: Information given is based on data on the components and
the toxicology of similar products.Unless indicated otherwise,
the data presented is representative of the product as a
whole, rather than for individual component(s).
Information on likely routes of exposure
Skin and eye contact are the primary routes of exposure although exposure may occur following
accidental ingestion.
Acute toxicity
Product:
Acute oral toxicity
: LD50 (rat): > 5,000 mg/kg
Remarks: Low toxicity:
Based on available data, the classification criteria are not met.
Acute inhalation toxicity
: Remarks: Based on available data, the classification criteria
are not met.
Acute dermal toxicity
: LD50 (Rabbit): > 5,000 mg/kg
Remarks: Low toxicity:
Based on available data, the classification criteria are not met.
Skin corrosion/irritation
Product:
Remarks: Slightly irritating to skin., Prolonged or repeated skin contact without proper cleaning
can clog the pores of the skin resulting in disorders such as oil acne/folliculitis., Based on available data, the classification criteria are not met.
Serious eye damage/eye irritation
Product:
Remarks: Slightly irritating to the eye., Based on available data, the classification criteria are not
met.
Respiratory or skin sensitisation
Product:
Remarks: Not a skin sensitiser.
Based on available data, the classification criteria are not met.
Components:
Alkyl polyamide:
Remarks: May cause an allergic skin reaction in sensitive individuals.
Remarks: Classified Skin Sensitiser Category 1B.
9 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Germ cell mutagenicity
Product:
: Remarks: Non mutagenic, Based on available data, the classification criteria are not met.
Carcinogenicity
Product:
Remarks: Not a carcinogen., Based on available data, the classification criteria are not met.
Remarks: Product contains mineral oils of types shown to be non-carcinogenic in animal skinpainting studies., Highly refined mineral oils are not classified as carcinogenic by the International Agency for Research on Cancer (IARC).
IARC
No component of this product present at levels greater than or
equal to 0.1% is identified as probable, possible or confirmed
human carcinogen by IARC.
OSHA
No component of this product present at levels greater than or
equal to 0.1% is on OSHA’s list of regulated carcinogens.
NTP
No component of this product present at levels greater than or
equal to 0.1% is identified as a known or anticipated carcinogen
by NTP.
Reproductive toxicity
Product:
:
Remarks: Not a developmental toxicant., Does not impair
fertility., Based on available data, the classification criteria are
not met.
STOT - single exposure
Product:
Remarks: Based on available data, the classification criteria are not met.
STOT - repeated exposure
Product:
Remarks: Based on available data, the classification criteria are not met.
Aspiration toxicity
Product:
10 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Not an aspiration hazard.
Further information
Product:
Remarks: Used oils may contain harmful impurities that have accumulated during use. The concentration of such impurities will depend on use and they may present risks to health and the
environment on disposal., ALL used oil should be handled with caution and skin contact avoided
as far as possible.
Remarks: Slightly irritating to respiratory system.
SECTION 12. ECOLOGICAL INFORMATION
Basis for assessment
: Ecotoxicological data have not been determined specifically
for this product.
Information given is based on a knowledge of the components
and the ecotoxicology of similar products.
Unless indicated otherwise, the data presented is representative of the product as a whole, rather than for individual component(s).(LL/EL/IL50 expressed as the nominal amount of
product required to prepare aqueous test extract).
Ecotoxicity
Product:
Toxicity to fish (Acute toxicity)
:
Remarks: LL/EL/IL50 > 100 mg/l
Practically non toxic:
Based on available data, the classification criteria are not met.
Toxicity to daphnia and other
aquatic invertebrates (Acute
toxicity)
:
Toxicity to algae (Acute toxicity)
:
Toxicity to fish (Chronic toxicity)
:
Remarks: Data not available
Toxicity to daphnia and other :
aquatic invertebrates (Chronic toxicity)
Remarks: Data not available
Toxicity to microorganisms
(Acute toxicity)
Remarks: Data not available
Remarks: LL/EL/IL50 > 100 mg/l
Practically non toxic:
Based on available data, the classification criteria are not met.
Remarks: LL/EL/IL50 > 100 mg/l
Practically non toxic:
Based on available data, the classification criteria are not met.
:
11 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Persistence and degradability
Product:
Biodegradability
:
Remarks: Not readily biodegradable.
Major constituents are inherently biodegradable, but contains
components that may persist in the environment.
:
Remarks: Contains components with the potential to bioaccumulate.
:
Remarks: Liquid under most environmental conditions.
If it enters soil, it will adsorb to soil particles and will not be
mobile.
Bioaccumulative potential
Product:
Bioaccumulation
Mobility in soil
Product:
Mobility
Remarks: Floats on water.
Other adverse effects
Product:
Additional ecological information
:
Does not have ozone depletion potential, photochemical
ozone creation potential or global warming potential.
Product is a mixture of non-volatile components, which will not
be released to air in any significant quantities under normal
conditions of use.
Poorly soluble mixture.
Causes physical fouling of aquatic organisms.
Mineral oil does not cause chronic toxicity to aquatic organisms at concentrations less than 1 mg/l.
SECTION 13. DISPOSAL CONSIDERATIONS
Disposal methods
Waste from residues
:
Recover or recycle if possible.
It is the responsibility of the waste generator to determine the
toxicity and physical properties of the material generated to
determine the proper waste classification and disposal methods in compliance with applicable regulations.
Do not dispose into the environment, in drains or in water
courses
Waste product should not be allowed to contaminate soil or
ground water, or be disposed of into the environment.
Waste, spills or used product is dangerous waste.
12 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
Contaminated packaging
SDS Number:
800001029884
:
Local legislation
Remarks
Print Date: 09/23/2020
Date of last issue: 05/26/2020
Dispose in accordance with prevailing regulations, preferably
to a recognized collector or contractor. The competence of
the collector or contractor should be established beforehand.
Disposal should be in accordance with applicable regional,
national, and local laws and regulations.
: Disposal should be in accordance with applicable regional,
national, and local laws and regulations.
SECTION 14. TRANSPORT INFORMATION
National Regulations
US Department of Transportation Classification (49 CFR Parts 171-180)
Not regulated as a dangerous good
International Regulations
IATA-DGR
Not regulated as a dangerous good
IMDG-Code
Not regulated as a dangerous good
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
Not applicable for product as supplied. MARPOL Annex 1 rules apply for bulk shipments by sea.
Special precautions for user
Remarks
: Special Precautions: Refer to Section 7, Handling & Storage,
for special precautions which a user needs to be aware of or
needs to comply with in connection with transport.
SECTION 15. REGULATORY INFORMATION
EPCRA - Emergency Planning and Community Right-to-Know Act
*: This material does not contain any components with a CERCLA RQ., Shell classifies this material as an "oil" under the CERCLA Petroleum Exclusion, therefore releases to the environment are
not reportable under CERCLA.
SARA 304 Extremely Hazardous Substances Reportable Quantity
This material does not contain any components with a section 304 EHS RQ.
SARA 302 Extremely Hazardous Substances Threshold Planning Quantity
This material does not contain any components with a section 302 EHS TPQ.
SARA 311/312 Hazards
:
No SARA Hazards
13 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SARA 313
SDS Number:
800001029884
:
Print Date: 09/23/2020
Date of last issue: 05/26/2020
This material does not contain any chemical components with
known CAS numbers that exceed the threshold (De Minimis)
reporting levels established by SARA Title III, Section 313.
Clean Water Act
This product does not contain any Hazardous Chemicals listed under the U.S. CleanWater Act,
Section 311, Table 117.3.
US State Regulations
Pennsylvania Right To Know
Residual Oils (Petroleum) Solvent Dewaxed
Distillates (petroleum), hydrotreated heavy paraffinic
Propan-2-ol
64742-62-7
64742-54-7
67-63-0
California Prop. 65
This product does not contain any chemicals known to State of California to cause cancer, birth
defects, or any other reproductive harm.
California List of Hazardous Substances
Residual Oils (Petroleum) Solvent Dewaxed
Distillates (petroleum), hydrotreated heavy paraffinic
64742-62-7
64742-54-7
Other regulations:
The regulatory information is not intended to be comprehensive. Other regulations may apply
to this material.
The components of this product are reported in the following inventories:
EINECS
: All components listed or polymer exempt.
TSCA
:
All components listed.
DSL
:
All components listed.
SECTION 16. OTHER INFORMATION
Further information
NFPA Rating (Health, Fire, Reactivity)
0, 1, 0
Full text of other abbreviations
ACGIH
: USA. ACGIH Threshold Limit Values (TLV)
OSHA Z-1
: USA. Occupational Exposure Limits (OSHA) - Table Z-1 Limits for Air Contaminants
ACGIH / TWA
: 8-hour, time-weighted average
OSHA Z-1 / TWA
: 8-hour time weighted average
Abbreviations and Acronyms : The standard abbreviations and acronyms used in this document can be looked up in reference literature (e.g. scientific
dictionaries) and/or websites.
14 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
ACGIH = American Conference of Governmental Industrial
Hygienists
ADR = European Agreement concerning the International
Carriage of Dangerous Goods by Road
AICS = Australian Inventory of Chemical Substances
ASTM = American Society for Testing and Materials
BEL = Biological exposure limits
BTEX = Benzene, Toluene, Ethylbenzene, Xylenes
CAS = Chemical Abstracts Service
CEFIC = European Chemical Industry Council
CLP = Classification Packaging and Labelling
COC = Cleveland Open-Cup
DIN = Deutsches Institut fur Normung
DMEL = Derived Minimal Effect Level
DNEL = Derived No Effect Level
DSL = Canada Domestic Substance List
EC = European Commission
EC50 = Effective Concentration fifty
ECETOC = European Center on Ecotoxicology and Toxicology Of Chemicals
ECHA = European Chemicals Agency
EINECS = The European Inventory of Existing Commercial
Chemical Substances
EL50 = Effective Loading fifty
ENCS = Japanese Existing and New Chemical Substances
Inventory
EWC = European Waste Code
GHS = Globally Harmonised System of Classification and
Labelling of Chemicals
IARC = International Agency for Research on Cancer
IATA = International Air Transport Association
IC50 = Inhibitory Concentration fifty
IL50 = Inhibitory Level fifty
IMDG = International Maritime Dangerous Goods
INV = Chinese Chemicals Inventory
IP346 = Institute of Petroleum test method N° 346 for the
determination of polycyclic aromatics DMSO-extractables
KECI = Korea Existing Chemicals Inventory
LC50 = Lethal Concentration fifty
LD50 = Lethal Dose fifty per cent.
LL/EL/IL = Lethal Loading/Effective Loading/Inhibitory loading
LL50 = Lethal Loading fifty
MARPOL = International Convention for the Prevention of
Pollution From Ships
NOEC/NOEL = No Observed Effect Concentration / No Observed Effect Level
OE_HPV = Occupational Exposure - High Production Volume
PBT = Persistent, Bioaccumulative and Toxic
PICCS = Philippine Inventory of Chemicals and Chemical
Substances
PNEC = Predicted No Effect Concentration
REACH = Registration Evaluation And Authorisation Of
Chemicals
RID = Regulations Relating to International Carriage of Dangerous Goods by Rail
15 / 16
SAFETY DATA SHEET
According to OSHA Hazard Communication Standard, 29 CFR
1910.1200
Shell Omala S2 GX 150
Version
1.7
Revision Date:
09/21/2020
SDS Number:
800001029884
Print Date: 09/23/2020
Date of last issue: 05/26/2020
SKIN_DES = Skin Designation
STEL = Short term exposure limit
TRA = Targeted Risk Assessment
TSCA = US Toxic Substances Control Act
TWA = Time-Weighted Average
vPvB = very Persistent and very Bioaccumulative
A vertical bar (|) in the left margin indicates an amendment from the previous version.
Sources of key data used to
compile the Safety Data
Sheet
:
The quoted data are from, but not limited to, one or more
sources of information (e.g. toxicological data from Shell
Health Services, material suppliers’ data, CONCAWE, EU
IUCLID date base, EC 1272 regulation, etc).
Revision Date
:
09/21/2020
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage, transportation, disposal and release and is not
to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text.
US / EN
16 / 16
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
SECTION 1. PRODUCT AND COMPANY IDENTIFICATION
Product name
:
ADHESIVE + SEALING WHITE BAG 600ML
Product code
:
0890 100 181
Manufacturer or supplier's details
Company
: Wurth Australia Pty. Ltd.
Address
:
Building 5, 43 - 63 Princes Highway
Dandenong South, VIC 3175
Telephone
:
+61 3 8788 1111
Emergency telephone number :
1300 657 765. Advisory office in case of poisoning - National
Poisons Centre: 131 126
E-mail address
prodsafe@wuerth.com
:
Recommended use of the chemical and restrictions on use
Recommended use
: Adhesives
Sealant
SECTION 2. HAZARDS IDENTIFICATION
GHS Classification
Flammable liquids
:
Category 4
Respiratory sensitisation
:
Category 1
Carcinogenicity (Inhalation)
:
Category 2
Specific target organ toxicity repeated exposure
:
Category 2 (Central nervous system)
GHS label elements
Hazard pictograms
:
Signal word
:
Danger
Hazard statements
:
H227 Combustible liquid.
H334 May cause allergy or asthma symptoms or breathing
difficulties if inhaled.
H351 Suspected of causing cancer if inhaled.
1 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
H373 May cause damage to organs (Central nervous system)
through prolonged or repeated exposure.
Precautionary statements
:
Prevention:
P201 Obtain special instructions before use.
P202 Do not handle until all safety precautions have been read
and understood.
P210 Keep away from heat, hot surfaces, sparks, open flames
and other ignition sources. No smoking.
P260 Do not breathe vapours.
P280 Wear protective gloves/ protective clothing/ eye protection/ face protection.
P284 Wear respiratory protection.
Response:
P304 + P340 IF INHALED: Remove person to fresh air and
keep comfortable for breathing.
P308 + P313 IF exposed or concerned: Get medical advice/
attention.
P342 + P311 If experiencing respiratory symptoms: Call a
POISON CENTER/ doctor.
Storage:
P403 + P235 Store in a well-ventilated place. Keep cool.
P405 Store locked up.
Disposal:
P501 Dispose of contents/ container to an approved waste
disposal plant.
Other hazards which do not result in classification
Excessive exposure may aggravate preexisting asthma and other respiratory disorders (e.g. emphysema, bronchitis, reactive airways dysfunction syndrome).
Vapours may form explosive mixture with air.
SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS
Substance / Mixture
:
Mixture
Components
Chemical name
Limestone
Polyvinyl chloride
Titanium dioxide; [in powder form containing 1
% or more of particles with aerodynamic diameter ≤ 10 μm]
Xylene
Hydrocarbons, C9-C12, n-alkanes, isoalkanes,
cyclics, aromatics (2-25%)
4,4'-Diphenylmethane diisocyanate
SECTION 4. FIRST AID MEASURES
2 / 25
CAS-No.
1317-65-3
9002-86-2
13463-67-7
Concentration (% w/w)
>= 10 -< 30
< 10
>= 1 -< 10
1330-20-7
64742-82-1
>= 1 -< 10
>= 1 -< 10
101-68-8
>= 0.1 -< 1
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
General advice
:
In the case of accident or if you feel unwell, seek medical advice immediately.
When symptoms persist or in all cases of doubt seek medical
advice.
If inhaled
:
If inhaled, remove to fresh air.
If not breathing, give artificial respiration.
If breathing is difficult, give oxygen.
Get medical attention.
In case of skin contact
:
In case of contact, immediately flush skin with plenty of water.
Remove contaminated clothing and shoes.
Get medical attention.
Wash clothing before reuse.
Thoroughly clean shoes before reuse.
In case of eye contact
:
Flush eyes with water as a precaution.
Get medical attention if irritation develops and persists.
If swallowed
:
If swallowed, DO NOT induce vomiting.
Get medical attention.
Rinse mouth thoroughly with water.
Most important symptoms
and effects, both acute and
delayed
:
Respiratory symptoms, including pulmonary edema, may be
delayed.
Excessive exposure may aggravate preexisting asthma and
other respiratory disorders (e.g. emphysema, bronchitis, reactive airways dysfunction syndrome).
May cause allergy or asthma symptoms or breathing difficulties if inhaled.
Suspected of causing cancer if inhaled.
May cause damage to organs through prolonged or repeated
exposure.
Protection of first-aiders
:
First Aid responders should pay attention to self-protection,
and use the recommended personal protective equipment
when the potential for exposure exists (see section 8).
Notes to physician
:
Treat symptomatically and supportively.
SECTION 5. FIREFIGHTING MEASURES
Suitable extinguishing media
:
Alcohol-resistant foam
Carbon dioxide (CO2)
Dry chemical
Water spray in large fire situations
Unsuitable extinguishing
media
:
High volume water jet
Specific hazards during firefighting
:
Do not use a solid water stream as it may scatter and spread
fire.
Flash back possible over considerable distance.
Vapours may form explosive mixtures with air.
3 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Exposure to combustion products may be a hazard to health.
If the temperature rises there is danger of the vessels bursting
due to the high vapor pressure.
Hazardous combustion products
:
Carbon oxides
Metal oxides
Nitrogen oxides (NOx)
Chlorine compounds
Specific extinguishing methods
:
Use extinguishing measures that are appropriate to local circumstances and the surrounding environment.
Use water spray to cool unopened containers.
Remove undamaged containers from fire area if it is safe to do
so.
Evacuate area.
Special protective equipment
for firefighters
:
In the event of fire, wear self-contained breathing apparatus.
Use personal protective equipment.
SECTION 6. ACCIDENTAL RELEASE MEASURES
Personal precautions, protec- :
tive equipment and emergency procedures
Remove all sources of ignition.
Use personal protective equipment.
Follow safe handling advice (see section 7) and personal protective equipment recommendations (see section 8).
Environmental precautions
:
Avoid release to the environment.
Prevent further leakage or spillage if safe to do so.
Prevent spreading over a wide area (e.g. by containment or oil
barriers).
Retain and dispose of contaminated wash water.
Local authorities should be advised if significant spillages
cannot be contained.
Methods and materials for
containment and cleaning up
:
Non-sparking tools should be used.
Soak up with inert absorbent material.
Suppress (knock down) gases/vapours/mists with a water
spray jet.
For large spills, provide dyking or other appropriate containment to keep material from spreading. If dyked material can
be pumped, store recovered material in appropriate container.
Clean up remaining materials from spill with suitable absorbent.
After approximately one hour, transfer to waste container and
do not seal, due to evolution of carbon dioxide.
Local or national regulations may apply to releases and disposal of this material, as well as those materials and items
employed in the cleanup of releases. You will need to determine which regulations are applicable.
Sections 13 and 15 of this SDS provide information regarding
certain local or national requirements.
SECTION 7. HANDLING AND STORAGE
4 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Technical measures
:
See Engineering measures under EXPOSURE
CONTROLS/PERSONAL PROTECTION section.
Local/Total ventilation
:
If sufficient ventilation is unavailable, use with local exhaust
ventilation.
Advice on safe handling
:
Do not get on skin or clothing.
Do not breathe vapours.
Do not swallow.
Avoid contact with eyes.
Wash skin thoroughly after handling.
Handle in accordance with good industrial hygiene and safety
practice, based on the results of the workplace exposure assessment
Keep container tightly closed.
Keep away from water.
Protect from moisture.
Already sensitised individuals, and those susceptible
to asthma, allergies, chronic or recurrent respiratory disease,
should consult their physician regarding working with respiratory irritants or sensitisers.
Keep away from heat, hot surfaces, sparks, open flames and
other ignition sources. No smoking.
Take precautionary measures against static discharges.
Do not eat, drink or smoke when using this product.
Take care to prevent spills, waste and minimize release to the
environment.
Hygiene measures
:
If exposure to chemical is likely during typical use, provide eye
flushing systems and safety showers close to the working
place.
When using do not eat, drink or smoke.
Contaminated work clothing should not be allowed out of the
workplace.
Wash contaminated clothing before re-use.
Conditions for safe storage
:
Keep in properly labelled containers.
Store locked up.
Protect from moisture.
Keep in a cool, well-ventilated place.
Store in accordance with the particular national regulations.
Keep away from heat and sources of ignition.
Materials to avoid
:
Do not store with the following product types:
Strong oxidizing agents
Storage period
:
12 Months
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Components with workplace control parameters
Components
CAS-No.
Value type
(Form of
5 / 25
Control parameters / Permissible
Basis
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
exposure)
TWA
Limestone
1317-65-3
Polyvinyl chloride
9002-86-2
Titanium dioxide; [in powder
form containing 1 % or more of
particles with aerodynamic
diameter ≤ 10 μm]
13463-67-7
TWA (Respirable particulate matter)
TWA
1330-20-7
TWA (Respirable particulate matter)
TWA (Respirable particulate matter)
TWA
Xylene
STEL
Hydrocarbons, C9-C12, nalkanes, isoalkanes, cyclics,
aromatics (2-25%)
4,4'-Diphenylmethane diisocyanate
64742-82-1
TWA
TWA
101-68-8
TWA
concentration
10 mg/m3
(Calcium carbonate)
1 mg/m3
AU OEL
ACGIH
10 mg/m3
AU OEL
2.5 mg/m3
(Titanium dioxide)
ACGIH
0.2 mg/m3
(Titanium dioxide)
ACGIH
80 ppm
350 mg/m3
150 ppm
655 mg/m3
20 ppm
900 mg/m3
AU OEL
AU OEL
ACGIH
AU OEL
0.02 mg/m3
AU OEL
(NCO)
Further information: Category 2 (Carc. 2) Suspected human carcinogen, Sensitiser
STEL
0.07 mg/m3
AU OEL
(NCO)
Further information: Category 2 (Carc. 2) Suspected human carcinogen, Sensitiser
TWA
0.005 ppm
ACGIH
Biological occupational exposure limits
Components
CAS-No.
Xylene
1330-20-7 Methylhippuric acids
Engineering measures
:
Control
parameters
Biological
specimen
Urine
Sampling
time
End of
shift (As
soon as
possible
after
exposure
ceases)
Permissible
concentration
1.5 g/g creatinine
Basis
ACGIH
BEI
Processing may form hazardous compounds (see section
10).
Ensure adequate ventilation, especially in confined areas.
Minimize workplace exposure concentrations.
6 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Personal protective equipment
Respiratory protection
: If adequate local exhaust ventilation is not available or exposure assessment demonstrates exposures outside the recommended guidelines, use respiratory protection.
Filter type
:
Combined particulates and organic vapour type
Material
Break through time
Glove thickness
:
:
:
Fluorinated rubber
> 30 min
0.4 mm
Remarks
:
Choose gloves to protect hands against chemicals depending
on the concentration and quantity of the hazardous substance and specific to place of work. For special applications,
we recommend clarifying the resistance to chemicals of the
aforementioned protective gloves with the glove manufacturer. Wash hands before breaks and at the end of workday.
Eye protection
:
Wear the following personal protective equipment:
Safety glasses
Skin and body protection
:
Select appropriate protective clothing based on chemical
resistance data and an assessment of the local exposure
potential.
Wear the following personal protective equipment:
If assessment demonstrates that there is a risk of explosive
atmospheres or flash fires, use flame retardant antistatic
protective clothing.
Skin contact must be avoided by using impervious protective
clothing (gloves, aprons, boots, etc).
Hand protection
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
:
paste
Colour
:
white
Odour
:
characteristic
Odour Threshold
:
No data available
pH
:
substance/mixture is non-soluble (in water)
Melting point/freezing point
:
No data available
Initial boiling point and boiling
range
:
No data available
7 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Flash point
:
76 °C
Evaporation rate
:
No data available
Flammability (solid, gas)
:
Not applicable
Flammability (liquids)
:
No data available
Upper explosion limit / Upper
flammability limit
:
No data available
Lower explosion limit / Lower
flammability limit
:
No data available
Vapour pressure
:
No data available
Relative vapour density
:
No data available
Density
:
ca. 1.26 g/cm³ (20 °C)
Solubility(ies)
Water solubility
:
insoluble
Partition coefficient: noctanol/water
:
Not applicable
Auto-ignition temperature
:
No data available
Decomposition temperature
:
No data available
Viscosity
Viscosity, kinematic
:
> 20.5 mm2/s ( 40 °C)
Explosive properties
:
Not explosive
Oxidizing properties
:
The substance or mixture is not classified as oxidizing.
Particle size
:
Not applicable
SECTION 10. STABILITY AND REACTIVITY
Reactivity
:
Not classified as a reactivity hazard.
Chemical stability
:
Stable if used as directed. Follow precautionary advice and
avoid incompatible materials and conditions.
Polymerises at high temperatures with evolution of carbon
dioxide.
Possibility of hazardous reactions
:
Combustible liquid.
Vapours may form explosive mixture with air.
8 / 25
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Date of first issue: 06.03.2012
Isocyanates react with many materials and the rate of reaction
increases with temperature as well as increased contact;
these reactions can become violent. Contact is increased by
stirring or if the other material mixes with the isocyanate.
Exothermic reaction with acids, amines and alcohols
Reacts with water to form carbon dioxide and heat
Isocyanates are not soluble in water and sink to the bottom,
but react slowly at the interface. The reaction forms carbon
dioxide gas and a layer of solid polyurea.
Hazardous decomposition products will be formed upon contact with water or humid air.
Conditions to avoid
:
Exposure to moisture
Heat, flames and sparks.
Incompatible materials
:
Oxidizing agents
Acids
Bases
Water
Alcohols
Amines
Ammonia
Aluminium
Zinc
Brass
Tin
Copper
Galvanised metals
Humid air
Hazardous decomposition
products
:
No hazardous decomposition products are known.
SECTION 11. TOXICOLOGICAL INFORMATION
Exposure routes
:
Inhalation
Skin contact
Ingestion
Eye contact
Acute toxicity
Not classified based on available information.
Components:
Limestone:
Acute oral toxicity
:
LD50 (Rat): > 2,000 mg/kg
Method: OECD Test Guideline 420
Assessment: The substance or mixture has no acute oral toxicity
Remarks: Based on data from similar materials
Acute inhalation toxicity
:
LC50 (Rat): > 3 mg/l
Exposure time: 4 h
Test atmosphere: dust/mist
9 / 25
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Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Method: OECD Test Guideline 403
Assessment: The substance or mixture has no acute inhalation toxicity
Remarks: Based on data from similar materials
Acute dermal toxicity
:
LD50 (Rat): > 2,000 mg/kg
Method: OECD Test Guideline 402
Assessment: The substance or mixture has no acute dermal
toxicity
Remarks: Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Acute oral toxicity
: LD50 (Rat): > 5,000 mg/kg
Acute inhalation toxicity
:
LC50 (Rat): > 6.82 mg/l
Exposure time: 4 h
Test atmosphere: dust/mist
Assessment: The substance or mixture has no acute inhalation toxicity
Xylene:
Acute oral toxicity
:
LD50 (Rat): 3,523 mg/kg
Method: Directive 67/548/EEC, Annex V, B.1.
Acute inhalation toxicity
:
LC50 (Rat): 27.571 mg/l
Exposure time: 4 h
Test atmosphere: vapour
Acute dermal toxicity
:
LD50 (Rabbit): > 4,200 mg/kg
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Acute oral toxicity
: LD50 (Rat): > 15,000 mg/kg
Acute inhalation toxicity
:
LC50 (Rat): > 13.1 mg/l
Exposure time: 4 h
Test atmosphere: vapour
Acute dermal toxicity
:
LD50 (Rat): > 3,400 mg/kg
4,4'-Diphenylmethane diisocyanate:
Acute oral toxicity
: LD50 (Rat): > 2,000 mg/kg
Assessment: The substance or mixture has no acute oral toxicity
Remarks: Based on data from similar materials
Acute inhalation toxicity
:
LC50 (Rat): > 2.24 mg/l
Exposure time: 1 h
Test atmosphere: dust/mist
Method: OECD Test Guideline 403
Acute dermal toxicity
:
LD50 (Rabbit): > 5,000 mg/kg
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Date of first issue: 06.03.2012
Remarks: Based on data from similar materials
Skin corrosion/irritation
Not classified based on available information.
Components:
Limestone:
Species
Method
Result
Remarks
:
:
:
:
Rabbit
OECD Test Guideline 404
No skin irritation
Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Species
: Rabbit
Result
: No skin irritation
Xylene:
Species
Result
:
:
Rabbit
Skin irritation
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Species
: Rabbit
Method
: OECD Test Guideline 404
Result
: No skin irritation
Assessment
:
Repeated exposure may cause skin dryness or cracking.
4,4'-Diphenylmethane diisocyanate:
Species
: Rabbit
Method
: OECD Test Guideline 404
Result
: Skin irritation
Remarks
: Based on data from similar materials
Serious eye damage/eye irritation
Not classified based on available information.
Components:
Limestone:
Species
Result
Method
Remarks
:
:
:
:
Rabbit
No eye irritation
OECD Test Guideline 405
Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Species
: Rabbit
Result
: No eye irritation
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Xylene:
Species
Result
SDS Number:
10769416-00011
:
:
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Rabbit
Irritation to eyes, reversing within 21 days
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Species
: Rabbit
Result
: No eye irritation
Method
: OECD Test Guideline 405
4,4'-Diphenylmethane diisocyanate:
Result
: Irritation to eyes, reversing within 7 days
Remarks
: Based on national or regional regulation.
Respiratory or skin sensitisation
Skin sensitisation
Not classified based on available information.
Respiratory sensitisation
May cause allergy or asthma symptoms or breathing difficulties if inhaled.
Components:
Limestone:
Test Type
Exposure routes
Species
Method
Result
Remarks
:
:
:
:
:
:
Local lymph node assay (LLNA)
Skin contact
Mouse
OECD Test Guideline 429
negative
Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Test Type
: Local lymph node assay (LLNA)
Exposure routes
: Skin contact
Species
: Mouse
Result
: negative
Xylene:
Test Type
Exposure routes
Species
Result
:
:
:
:
Local lymph node assay (LLNA)
Skin contact
Mouse
negative
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Test Type
: Maximisation Test
Exposure routes
: Skin contact
Species
: Guinea pig
Method
: OECD Test Guideline 406
Result
: negative
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Date of first issue: 06.03.2012
4,4'-Diphenylmethane diisocyanate:
Test Type
: Buehler Test
Exposure routes
: Skin contact
Species
: Guinea pig
Result
: positive
Assessment
:
Probability or evidence of skin sensitisation in humans
Exposure routes
Species
Result
Remarks
:
:
:
:
Inhalation
Rat
positive
Based on data from similar materials
Assessment
:
Probability of respiratory sensitisation in humans based on
animal testing
Chronic toxicity
Germ cell mutagenicity
Not classified based on available information.
Components:
Limestone:
Genotoxicity in vitro
:
Test Type: Bacterial reverse mutation assay (AMES)
Method: OECD Test Guideline 471
Result: negative
Remarks: Based on data from similar materials
Test Type: Chromosome aberration test in vitro
Method: OECD Test Guideline 473
Result: negative
Remarks: Based on data from similar materials
Test Type: In vitro mammalian cell gene mutation test
Method: OECD Test Guideline 476
Result: negative
Remarks: Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Genotoxicity in vitro
: Test Type: Bacterial reverse mutation assay (AMES)
Result: negative
Genotoxicity in vivo
:
Test Type: In vivo micronucleus test
Species: Mouse
Result: negative
Xylene:
Genotoxicity in vitro
:
Test Type: Bacterial reverse mutation assay (AMES)
Result: negative
Test Type: Chromosome aberration test in vitro
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Date of first issue: 06.03.2012
Result: negative
Test Type: In vitro mammalian cell gene mutation test
Result: negative
Test Type: In vitro sister chromatid exchange assay in mammalian cells
Result: negative
Genotoxicity in vivo
:
Test Type: Rodent dominant lethal test (germ cell) (in vivo)
Species: Mouse
Application Route: Skin contact
Result: negative
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Genotoxicity in vitro
: Test Type: Chromosome aberration test in vitro
Result: negative
Test Type: Bacterial reverse mutation assay (AMES)
Result: negative
Genotoxicity in vivo
:
Test Type: Mammalian erythrocyte micronucleus test (in vivo
cytogenetic assay)
Species: Mouse
Application Route: Ingestion
Result: negative
Remarks: Based on data from similar materials
4,4'-Diphenylmethane diisocyanate:
Genotoxicity in vitro
: Test Type: Bacterial reverse mutation assay (AMES)
Result: negative
Genotoxicity in vivo
:
Test Type: Mammalian erythrocyte micronucleus test (in vivo
cytogenetic assay)
Species: Rat
Application Route: inhalation (dust/mist/fume)
Method: OECD Test Guideline 474
Result: negative
Carcinogenicity
Suspected of causing cancer if inhaled.
Components:
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Species
: Rat
Application Route
: inhalation (dust/mist/fume)
Exposure time
: 2 Years
Method
: OECD Test Guideline 453
Result
: positive
Remarks
: The mechanism or mode of action may not be relevant in humans.
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Carcinogenicity - Assessment
Xylene:
Species
Application Route
Exposure time
Result
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
:
Limited evidence of carcinogenicity in inhalation studies with
animals.
:
:
:
:
Rat
Ingestion
103 weeks
negative
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Species
: Rat
Application Route
: inhalation (vapour)
Exposure time
: 105 weeks
Result
: negative
Remarks
: Based on data from similar materials
4,4'-Diphenylmethane diisocyanate:
Species
: Rat
Application Route
: inhalation (dust/mist/fume)
Exposure time
: 2 Years
Result
: positive
Remarks
: Based on data from similar materials
Carcinogenicity - Assessment
:
Limited evidence of carcinogenicity in animal studies
Reproductive toxicity
Not classified based on available information.
Components:
Limestone:
Effects on fertility
Effects on foetal development
Xylene:
Effects on fertility
:
Test Type: Combined repeated dose toxicity study with the
reproduction/developmental toxicity screening test
Species: Rat
Application Route: Ingestion
Method: OECD Test Guideline 422
Result: negative
Remarks: Based on data from similar materials
:
Test Type: Combined repeated dose toxicity study with the
reproduction/developmental toxicity screening test
Species: Rat
Application Route: Ingestion
Method: OECD Test Guideline 422
Result: negative
Remarks: Based on data from similar materials
:
Test Type: One-generation reproduction toxicity study
Species: Rat
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SDS Number:
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Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Application Route: inhalation (vapour)
Result: negative
Effects on foetal development
:
Test Type: Embryo-foetal development
Species: Rat
Application Route: inhalation (vapour)
Result: negative
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Effects on fertility
: Test Type: One-generation reproduction toxicity study
Species: Rat
Application Route: inhalation (vapour)
Result: negative
Remarks: Based on data from similar materials
Effects on foetal development
:
Test Type: Embryo-foetal development
Species: Rat
Application Route: inhalation (vapour)
Result: negative
4,4'-Diphenylmethane diisocyanate:
Effects on foetal develop: Test Type: Embryo-foetal development
ment
Species: Rat
Application Route: inhalation (dust/mist/fume)
Result: negative
Remarks: Based on data from similar materials
STOT - single exposure
Not classified based on available information.
Components:
Xylene:
Assessment
:
May cause respiratory irritation.
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Assessment
: May cause drowsiness or dizziness.
4,4'-Diphenylmethane diisocyanate:
Assessment
: May cause respiratory irritation.
STOT - repeated exposure
May cause damage to organs (Central nervous system) through prolonged or repeated exposure.
Components:
Xylene:
Exposure routes
Target Organs
Assessment
:
:
:
inhalation (vapour)
Auditory system
Shown to produce significant health effects in animals at concentrations of >0.2 to 1 mg/l/6h/d.
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Date of first issue: 06.03.2012
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Exposure routes
: Inhalation
Target Organs
: Central nervous system
Assessment
: Causes damage to organs through prolonged or repeated
exposure.
4,4'-Diphenylmethane diisocyanate:
Exposure routes
: inhalation (dust/mist/fume)
Target Organs
: Respiratory Tract
Assessment
: Shown to produce significant health effects in animals at concentrations of >0.02 to 0.2 mg/l/6h/d.
Repeated dose toxicity
Components:
Limestone:
Species
NOAEL
Application Route
Exposure time
Method
Remarks
:
:
:
:
:
:
Rat
> 300 mg/kg
Ingestion
28 Days
OECD Test Guideline 422
Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Species
: Rat
NOAEL
: 24,000 mg/kg
Application Route
: Ingestion
Exposure time
: 28 Days
Species
NOAEL
Application Route
Exposure time
:
:
:
:
Rat
10 mg/m3
inhalation (dust/mist/fume)
2 yr
Xylene:
Species
LOAEL
Application Route
Exposure time
Remarks
:
:
:
:
:
Rat
> 0.2 - 1 mg/l
inhalation (vapour)
13 Weeks
Based on data from similar materials
Species
LOAEL
Application Route
Exposure time
:
:
:
:
Rat
150 mg/kg
Ingestion
90 Days
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Species
: Rat
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NOAEL
Application Route
Exposure time
:
:
:
1,056 mg/kg
Ingestion
90 Days
Species
NOAEL
LOAEL
Application Route
Exposure time
:
:
:
:
:
Rat
3.950 mg/l
7.400 mg/l
Inhalation
90 Days
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
4,4'-Diphenylmethane diisocyanate:
Species
: Rat
NOAEL
: 0,2 mg/m3
LOAEL
: 1 mg/m3
Application Route
: inhalation (dust/mist/fume)
Exposure time
: 2 yr
Remarks
: Based on data from similar materials
Aspiration toxicity
Not classified based on available information.
Components:
Xylene:
The substance or mixture is known to cause human aspiration toxicity hazards or has to be regarded as if it causes a human aspiration toxicity hazard.
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
The substance or mixture is known to cause human aspiration toxicity hazards or has to be regarded as if it causes a human aspiration toxicity hazard.
Experience with human exposure
Components:
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Inhalation
: Symptoms: central nervous system effects
SECTION 12. ECOLOGICAL INFORMATION
Ecotoxicity
Components:
Limestone:
Toxicity to fish
:
LL50 (Oncorhynchus mykiss (rainbow trout)): > 100 mg/l
Exposure time: 96 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 203
Remarks: Based on data from similar materials
Toxicity to daphnia and other
:
LL50 (Daphnia magna (Water flea)): > 100 mg/l
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aquatic invertebrates
Toxicity to algae/aquatic
plants
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Exposure time: 48 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 202
Remarks: Based on data from similar materials
:
EL50 (Desmodesmus subspicatus (green algae)): > 14 mg/l
Exposure time: 72 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 201
Remarks: No toxicity at the limit of solubility
Based on data from similar materials
EL10 (Desmodesmus subspicatus (green algae)): > 14 mg/l
Exposure time: 72 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 201
Remarks: No toxicity at the limit of solubility
Based on data from similar materials
Toxicity to microorganisms
:
EC50: > 100 mg/l
Exposure time: 3 h
Method: OECD Test Guideline 209
Remarks: Based on data from similar materials
Titanium dioxide; [in powder form containing 1 % or more of particles with aerodynamic
diameter ≤ 10 μm]:
Toxicity to fish
: LC50 (Oncorhynchus mykiss (rainbow trout)): > 100 mg/l
Exposure time: 96 h
Method: OECD Test Guideline 203
Toxicity to daphnia and other
aquatic invertebrates
:
EC50 (Daphnia magna (Water flea)): > 100 mg/l
Exposure time: 48 h
Toxicity to algae/aquatic
plants
:
EC50 (Skeletonema costatum (marine diatom)): > 10,000 mg/l
Exposure time: 72 h
Toxicity to microorganisms
:
EC50: > 1,000 mg/l
Exposure time: 3 h
Method: OECD Test Guideline 209
Xylene:
Toxicity to fish
:
LC50 (Oncorhynchus mykiss (rainbow trout)): 13.5 mg/l
Exposure time: 96 h
Toxicity to daphnia and other
aquatic invertebrates
:
EC50 (Daphnia magna (Water flea)): > 1 - 10 mg/l
Exposure time: 24 h
Method: OECD Test Guideline 202
Remarks: Based on data from similar materials
Toxicity to algae/aquatic
plants
:
EC50 (Skeletonema costatum (marine diatom)): 10 mg/l
Exposure time: 72 h
Toxicity to fish (Chronic toxicity)
:
NOEC (Danio rerio (zebra fish)): > 0.1 - < 1 mg/l
Exposure time: 35 d
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Date of first issue: 06.03.2012
Method: OECD Test Guideline 210
Remarks: Based on data from similar materials
Toxicity to daphnia and other :
aquatic invertebrates (Chronic toxicity)
EL10 (Daphnia magna (Water flea)): > 1 - 10 mg/l
Exposure time: 21 d
Method: OECD Test Guideline 211
Remarks: Based on data from similar materials
Toxicity to microorganisms
NOEC: > 100 mg/l
Exposure time: 3 h
Method: OECD Test Guideline 209
Remarks: Based on data from similar materials
:
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Toxicity to fish
: LL50 (Oncorhynchus mykiss (rainbow trout)): > 10 - 30 mg/l
Exposure time: 96 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 203
Toxicity to daphnia and other
aquatic invertebrates
:
EL50 (Daphnia magna (Water flea)): > 10 - 22 mg/l
Exposure time: 48 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 202
Toxicity to algae/aquatic
plants
:
EL50 (Pseudokirchneriella subcapitata (green algae)): 4.1
mg/l
Exposure time: 72 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 201
NOELR (Pseudokirchneriella subcapitata (green algae)): 0.76
mg/l
Exposure time: 72 h
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 201
Toxicity to daphnia and other :
aquatic invertebrates (Chronic toxicity)
NOEC (Daphnia magna (Water flea)): 0.097 mg/l
Exposure time: 21 d
Test substance: Water Accommodated Fraction
Method: OECD Test Guideline 211
Remarks: Based on data from similar materials
4,4'-Diphenylmethane diisocyanate:
Toxicity to fish
: LC50 (Oryzias latipes (Orange-red killifish)): > 3,000 mg/l
Exposure time: 96 h
Remarks: Based on data from similar materials
Toxicity to daphnia and other
aquatic invertebrates
:
EC50 (Daphnia magna (Water flea)): 129.7 mg/l
Exposure time: 24 h
Method: OECD Test Guideline 202
Toxicity to algae/aquatic
plants
:
EC50 (Desmodesmus subspicatus (green algae)): > 1,640
mg/l
Exposure time: 72 h
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Date of first issue: 06.03.2012
Method: OECD Test Guideline 201
Remarks: Based on data from similar materials
NOEC (Desmodesmus subspicatus (green algae)): 1,640 mg/l
Exposure time: 72 h
Method: OECD Test Guideline 201
Remarks: Based on data from similar materials
Toxicity to daphnia and other :
aquatic invertebrates (Chronic toxicity)
NOEC (Daphnia magna (Water flea)): 10 mg/l
Exposure time: 21 d
Method: OECD Test Guideline 211
Remarks: Based on data from similar materials
Toxicity to microorganisms
EC50: > 100 mg/l
Exposure time: 3 h
Method: OECD Test Guideline 209
Remarks: Based on data from similar materials
:
Persistence and degradability
Components:
Xylene:
Biodegradability
:
Result: Readily biodegradable.
Biodegradation: > 70 %
Exposure time: 28 d
Method: OECD Test Guideline 301F
Remarks: Based on data from similar materials
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
Biodegradability
: Result: Readily biodegradable.
Biodegradation: 75.9 %
Exposure time: 31 d
Method: OECD Test Guideline 301F
Remarks: Based on data from similar materials
4,4'-Diphenylmethane diisocyanate:
Biodegradability
: Result: Not readily biodegradable.
Biodegradation: 0 %
Exposure time: 28 d
Method: OECD Test Guideline 302
Remarks: Based on data from similar materials
Bioaccumulative potential
Components:
Xylene:
Partition coefficient: noctanol/water
:
log Pow: 3.16
Remarks: Calculation
Hydrocarbons, C9-C12, n-alkanes, isoalkanes, cyclics, aromatics (2-25%):
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Partition coefficient: noctanol/water
SDS Number:
10769416-00011
:
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Pow: > 4
4,4'-Diphenylmethane diisocyanate:
Bioaccumulation
: Species: Cyprinus carpio (Carp)
Bioconcentration factor (BCF): 200
Partition coefficient: noctanol/water
:
log Pow: 4.51
Mobility in soil
No data available
Other adverse effects
No data available
SECTION 13. DISPOSAL CONSIDERATIONS
Disposal methods
Waste from residues
:
Dispose of in accordance with local regulations.
Contaminated packaging
:
Empty containers should be taken to an approved waste handling site for recycling or disposal.
Empty containers retain residue and can be dangerous.
Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks, or other sources
of ignition. They may explode and cause injury and/or death.
If not otherwise specified: Dispose of as unused product.
SECTION 14. TRANSPORT INFORMATION
International Regulations
UNRTDG
UN number
Proper shipping name
Class
Subsidiary risk
Packing group
Labels
IATA-DGR
UN/ID No.
Proper shipping name
Class
Subsidiary risk
Packing group
Labels
Packing instruction (cargo
aircraft)
Packing instruction (passenger aircraft)
:
:
:
:
:
:
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
:
:
:
:
:
:
:
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
:
Not applicable
22 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
IMDG-Code
UN number
Proper shipping name
Class
Subsidiary risk
Packing group
Labels
EmS Code
Marine pollutant
SDS Number:
10769416-00011
:
:
:
:
:
:
:
:
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
Not applicable for product as supplied.
National Regulations
ADG
UN number
Proper shipping name
Class
Subsidiary risk
Packing group
Labels
Hazchem Code
:
:
:
:
:
:
:
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Special precautions for user
Not applicable
SECTION 15. REGULATORY INFORMATION
Safety, health and environmental regulations/legislation specific for the substance or mixture
Standard for the Uniform
: No poison schedule number allocated
Scheduling of Medicines and
Poisons
Prohibition/Licensing Requirements
Volatile organic compounds
:
:
There is no applicable prohibition,
authorisation and restricted use
requirements, including for carcinogens referred to in Schedule 10 of
the model WHS Act and Regulations.
Directive 2010/75/EU of 24 November 2010 on industrial
emissions (integrated pollution prevention and control)
Volatile organic compounds (VOC) content: 43.6 g/l
The components of this product are reported in the following inventories:
AIIC
: All ingredients listed or exempt.
23 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
SECTION 16. OTHER INFORMATION
Further information
Revision Date
:
24.11.2022
Sources of key data used to
compile the Safety Data
Sheet
:
Internal technical data, data from raw material SDSs, OECD
eChem Portal search results and European Chemicals Agency, http://echa.europa.eu/
Date format
:
dd.mm.yyyy
Full text of other abbreviations
ACGIH
: USA. ACGIH Threshold Limit Values (TLV)
ACGIH BEI
: ACGIH - Biological Exposure Indices (BEI)
AU OEL
: Australia. Workplace Exposure Standards for Airborne Contaminants.
ACGIH / TWA
AU OEL / TWA
AU OEL / STEL
:
:
:
8-hour, time-weighted average
Exposure standard - time weighted average
Exposure standard - short term exposure limit
AIIC - Australian Inventory of Industrial Chemicals; ANTT - National Agency for Transport by
Land of Brazil; ASTM - American Society for the Testing of Materials; bw - Body weight; CMR Carcinogen, Mutagen or Reproductive Toxicant; DIN - Standard of the German Institute for
Standardisation; DSL - Domestic Substances List (Canada); ECx - Concentration associated with
x% response; ELx - Loading rate associated with x% response; EmS - Emergency Schedule;
ENCS - Existing and New Chemical Substances (Japan); ErCx - Concentration associated with
x% growth rate response; ERG - Emergency Response Guide; GHS - Globally Harmonized System; GLP - Good Laboratory Practice; IARC - International Agency for Research on Cancer; IATA
- International Air Transport Association; IBC - International Code for the Construction and
Equipment of Ships carrying Dangerous Chemicals in Bulk; IC50 - Half maximal inhibitory concentration; ICAO - International Civil Aviation Organization; IECSC - Inventory of Existing Chemical Substances in China; IMDG - International Maritime Dangerous Goods; IMO - International
Maritime Organization; ISHL - Industrial Safety and Health Law (Japan); ISO - International Organisation for Standardization; KECI - Korea Existing Chemicals Inventory; LC50 - Lethal Concentration to 50 % of a test population; LD50 - Lethal Dose to 50% of a test population (Median
Lethal Dose); MARPOL - International Convention for the Prevention of Pollution from Ships;
n.o.s. - Not Otherwise Specified; Nch - Chilean Norm; NO(A)EC - No Observed (Adverse) Effect
Concentration; NO(A)EL - No Observed (Adverse) Effect Level; NOELR - No Observable Effect
Loading Rate; NOM - Official Mexican Norm; NTP - National Toxicology Program; NZIoC - New
Zealand Inventory of Chemicals; OECD - Organization for Economic Co-operation and Development; OPPTS - Office of Chemical Safety and Pollution Prevention; PBT - Persistent, Bioaccumulative and Toxic substance; PICCS - Philippines Inventory of Chemicals and Chemical Substances; (Q)SAR - (Quantitative) Structure Activity Relationship; REACH - Regulation (EC) No
1907/2006 of the European Parliament and of the Council concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals; SADT - Self-Accelerating Decomposition Temperature; SDS - Safety Data Sheet; TCSI - Taiwan Chemical Substance Inventory; TDG - Transportation of Dangerous Goods; TECI - Thailand Existing Chemicals Inventory; TSCA - Toxic Substances Control Act (United States); UN - United Nations; UNRTDG - United Nations Recommendations on the Transport of Dangerous Goods; vPvB - Very Persistent and Very Bioaccumulative; WHMIS - Workplace Hazardous Materials Information System
24 / 25
SAFETY DATA SHEET
ADHESIVE + SEALING WHITE BAG 600ML
Version
7.1
Revision Date:
24.11.2022
SDS Number:
10769416-00011
Date of last issue: 31.05.2022
Date of first issue: 06.03.2012
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date of its publication. The information is designed only as a guidance for
safe handling, use, processing, storage, transportation, disposal and release and shall not be
considered a warranty or quality specification of any type. The information provided relates only
to the specific material identified at the top of this SDS and may not be valid when the SDS material is used in combination with any other materials or in any process, unless specified in the text.
Material users should review the information and recommendations in the specific context of their
intended manner of handling, use, processing and storage, including an assessment of the appropriateness of the SDS material in the user’s end product, if applicable.
AU / EN
25 / 25
APPENDIX - 4
108 Mustang Drive, Rutherford NSW 2320 / ABN 19 133 867 384
Commissioning Check Sheet
APPENDIX - 5
108 Mustang Drive, Rutherford NSW 2320 / ABN 19 133 867 384
Exciter Manual
Operating Instructions of AURY ZDQ A Series Exciter
AURY ZDQ A Series Exciter
Operating Instructions
REV L
AURY Pty. Ltd.
-1
Operating Instructions of AURY ZDQ A Series Exciter
CONTENTS
1． Product Introduction ........................................................................................... 3
2． Operating Principle ............................................................................................ 3
3． Technical Parameter............................................................................................ 5
4． Receiving and Storage of Goods ....................................................................... 6
5． Installation Instructions ...................................................................................... 6
6． Lubrication ........................................................................................................... 9
7． Operating Instructions ..................................................................................... 12
8． Maintaining......................................................................................................... 13
9． List of Recommended Spare Parts .................................................................. 17
10． The equipment guarantee and service............................................................ 17
AURY Pty. Ltd.
-2
Operating Instructions of AURY ZDQ A Series Exciter
1.
Introduction
AURY ZDQ A type exciter uses advanced technology to create professional
high-performance, counter rotating, linear motion exciters. The newly developed special
vibration bearings are used. Precision gears are housed in a SG iron exciter housing
designed for strength, reduced noise and to dissipate heat. Lip seals with grease
lubricated triple labyrinth are used for better protection from ingress of foreign matter. A
breather allows the hot air to escape so the exciter runs cooler. Continuous operation
applied to various types of vibration equipment will result in long service life and
trouble-free service.
2． Operating Principles
Figure 1 below is a structural drawing of the ZDQ type exciter. There is a counter- weight
(4) at each end of the main drive shaft (1) and driven shaft (2). Through match gearing (3),
the drive shaft and driven shaft counter rotate at the same speed, producing a force in a
constant direction through centrifugal force of rotating counter- weights. Changing the
magnitude of the force produced can be done by addition and removal of the plug- weights
(5) in the counter- weights. The bearings and gears are lubricated by oil splash
lubrication. The bearings are protected from contamination by a lip seal and grease filled
triple labyrinth to ensure smooth and reliable running.
AURY Pty. Ltd.
-3
Operating Instructions of AURY ZDQ A Series Exciter
Figure 1
(1) Main Drive Shaft, (2) Driven Shaft , (3) Match Gearing, (4) Counter Weight,
(5) Plug Weight, (6) Bearing, (7) Exciter Housing
Figure 2 is a drawing of the ZDQ A Type exciter. Two counter- weights are caused to
rotate with counter rotation at the same time. At each of the instantaneous positions the
component forces of the two shafts are cancelled out in the X direction and maximized in
the Y direction. The screen is then vibrated by the exciter force of Y direction. The
maximum exciter force can be obtained at the positions of (1) and (3), and the least exciter
force at positions of (2) and (4).
Figure 2
AURY Pty. Ltd.
-4
Operating Instructions of AURY ZDQ A Series Exciter
3． Technical Parameter
List of technical parameters for ZDQ A Type exciter
Exciter
Power
Weight
KW
KG
Plug weight arrangement
S1
S2
S3
S4
S5
Maximal
S6
S7
exciter
S8
force N
Static torque kg．v cm
ZDQ09A
30
1600
3596
4143
4482
4656
5031
5215
5549
6096
603374
(ZDQ09AF)
(37)
(1690)
(4199)
(4881)
(5280)
(5485)
(5970)
(6187)
(6583)
(7275)
(646263)
ZDQ10A
30
1300
2864
3323
3606
3761
4069
4220
4503
4962
544710
ZDQ20A
15
900
1687
1907
2125
2247
2346
2468
2686
2906
319041
(ZDQ20AH)
(15)
(820)
(-)
(-)
(-)
(-)
(-)
(-)
(-)
(-)
(350000)
(ZDQ20AF)
(18.5)
(930)
(1916)
(2166)
(2414)
(2553)
(2665)
(2804)
(3051)
(3302)
(362450)
(ZDQ20AS)
(18.5)
(950)
(2092)
(2364)
(2634)
(2758)
(2907)
(3058)
(3327)
(3600)
(395157)
(ZDQ20AT)
(22)
(964)
(2344)
(2808)
(3265)
(3522)
(3729)
(3986)
(4443)
(4907)
(407713)
ZDQ30A
11
500
1056
1205
1303
1357
1452
1506
1604
1753
192453
(ZDQ30AS)
(11)
(550)
(1394)
(1593)
(1724)
(1796)
(1923)
(1995)
(2125)
(2324)
(240061)
Plug weight arrangement：
S1——○○○○○○
S2——●○○○○●
S3——○●○○●○
S4——○○●●○○
S5——●●○○●●
S6——●○●●○●
S7——○●●●●○
S8——●●●●●●
Example - Plug weight arrangement S4 (as shown above)
○—— hole of counter- weight without plug- weight
●—— hole of counter- weight with plug- weight
IMPORTANT NOTE:
The plug- weight arrangement on each counterweight must
be identical
.
AURY Pty. Ltd.
-5
Operating Instructions of AURY ZDQ A Series Exciter
4． Receiving and Storage of Goods
Check whether the operating instructions, drawing and packing list of components
received are consistent with the purchase order. Check the goods in each packing case
carefully. If there are any missing items, please advise AURY immediately. If the goods
are correct, re-seal packing case to avoid any loss or damage until installing equipment.
Unless otherwise specified, industrial preservative will be put into the exciter before
dispatch from AURY, to make sure the interior of the exciter is protected from corrosion
before installation.
（1） The exciter is equipped with transportation clamps which must be used during
transportation to avoid rotation of counter- weights and damage to bearings and
gears.
（2） The exciter should be stored in a dry area indoors adopting corrosion protection
measures.
5． Installation Instructions
5.1 Inspect exciter and ensure that all segments have the same number of
plug-weights and in the same location.
5.2 The exciter should be fitted with transportation clamps. These clamp the counter
-weight segments to prevent them from moving. If the clamps are loose or
missing the exciter may have damage to the gears and bearings.
5.3 Use the lifting eyes provided on the exciter case to lift exciter.
(Do not attempt to lift the exciter by the counter- weight otherwise
damage may occur).
AURY Pty. Ltd.
-6
bearing
Operating Instructions of AURY ZDQ A Series Exciter
5.4 Install plug- weights before lifting or installing exciter.
（1） Different sizes of exciter are equipped with different sizes of plug- weights.
Ensure you have the correct plug- weight to suit your exciter. The method of
installation is the same.
（2） It is essential that plug- weights should be installed in the same configuration in
all swing segments and if a second exciter is used on the screen the swing
segments should be identical configuration.
（3） Before installing plug into the swing segments clean the holes in the
counter-weights and locating pins. Clean the plug -weights and locating pins
then apply a lubricant or molybdenum disulfide to aid in the assembly.
(4） Check holes for locating pin in the plug- weight to make sure they are not
obstructed.
（5） Adjust the plug- weights to make sure that the locating pin holes are aligned with
the pin holes of counter- weights.
（6） Insert the locating pins into the counter -weight and then into the plug- weight
segment.
（7） The method of removing plug -weights is as follows:
Hammer pin into the plug -weight through the counter- weight using a punch
and then remove the plug- weight. It is important to remove the pin from the
plug- weight to prevent installing two pins when the plug- weight is reinstalled.
5.5 Installation of exciter
AURY Pty. Ltd.
-7
Operating Instructions of AURY ZDQ A Series Exciter
（1） Check that the Centre deviation of the exciter on exciter beam is not more than
1mm. Clean the exciter mounting flange and exciter beam mounting pads
removing all paint and smooth out any damage to the surfaces.
（2） Place the exciters in accordance with the design drawing. Make sure the exciter
Centre and installation Centre are in alignment and make sure the Centre
deviation is not more than 1mm. Use M24 or M30 bolts and special nuts to
temporarily fasten exciter.
（3） Remove the transportation clamp from one of the exciters. Now the exciter’s
counter- weights are free to rotate.
Caution: The counterweights are free to rotate when the transportation
clamps are removed. Moving counterweights can cause injury if
care is not taken.
（4） One of the counter- weights is free to rotate. Check the alignment of the counterweights by rotating free exciter to align with the fixed exciter ensuring that the
counter- weights are in line with each other. The check method is as follows:
（5） Install bolts and special nuts into the exciters,. Use M24 Bolts tensioned to
710Nm or M30 Bolts tensioned to 1450Nm depending on what size exciter is
used. Note: the exciter nuts fit into the recess in the exciter mounting flange.
（6） The bolts and nuts for the exciter should only be used once.
（7） Re-torque the exciter bolts after FAT test .
（8） Exciter is connected to the motor via the drive shaft as described in the screen
installation manual.
AURY Pty. Ltd.
-8
Operating Instructions of AURY ZDQ A Series Exciter
6． Lubrication
6.1 The preservatives used should be compatible with all lubricants. Add lubricant
directly to the exciter to the required oil level. Caution: the preservatives must
drain from the exciter before refilling.
6.2 Labyrinth seals have been assembled in the exciter with grease and should not
require filling. Some grease will leak out of the labyrinth when screen is first
run.
6.3 The oil plug is located on the upper side of the exciter housing with the drain plug
at lower side of exciter housing for the discharge of oil. The oil level is checked
with the dipstick provided. Clean around the oil plug before removing the oil plug
to prevent dirt entering the exciter.
6.4 The required quantity of lubricant depends on the angle of the exciter, reference
Figure 3 and Table A exciter oil level. Please use the special dipstick supplied
by AURY to measure oil level in the exciter. Remove magnet plug and seal of
position A, insert dipstick to measure oil level, and then put magnet plug and
seal back. Position B is used for oil drain. The dipstick as shown in Figure 4, it
is marked max oil level and min oil level when the exciter assembly is 45° (10mm
for a grid).
AURY Pty. Ltd.
-9
Operating Instructions of AURY ZDQ A Series Exciter
Figure 4
AURY Pty. Ltd.
- 10
Operating Instructions of AURY ZDQ A Series Exciter
Table A Exciter oil level chart
Angle of
Inclination
(degree)
ZDQ09A(AF)
ZDQ10A
ZDQ20A
(AH/AF/AS/AT)
ZDQ30A(S)
Oil
level
Oil
mass
Oil
level
Oil
mass
Oil
level
Oil
mass
Oil
level
Oil
mass
mm
L
mm
L
mm
L
mm
L
65°
170
9.6
155
8.6
145
4.5
150
4.1
60°
180
9.5
170
8.2
155
4.4
165
4.1
55°
195
9.1
180
7.9
170
4.4
175
4.1
50°
205
8.8
190
7.7
180
4.3
195
4.2
45°
215
8.5
205
7.5
195
4.3
210
4.2
40°
230
8.3
220
7.3
210
4.2
230
4.3
35°
245
8.1
230
7.1
225
4.2
250
4.5
30°
255
7.9
250
6.9
240
4.3
280
4.7
Tolerance on oil level; +10mm, -0mm
AURY Pty. Ltd.
- 11
Operating Instructions of AURY ZDQ A Series Exciter
6.7 The choice of gear lubricants must meet ISO standards. Only use good brand name
products, refer to Table B for selected lubricants. Oil selection should be based on
ambient temperature for the screen location.
Table B exciter lubricant selection table
Ambient
temperature
-15 to +20℃
-15 to +35℃
+15 to +60℃
Operating
temperature
+15 to +50℃
Grade
BP
Mineral oil
ENERGOL
GR-XP68
MOBIL
Mineral oil
MOBIL GEAR 600
XP68
(GEAR 626)
SHELL
CASTROL
Mineral oil
OMALA
OIL 68
Mineral oil
OMNIGEAR
OIL 68
+15 to +65℃
Mineral oil
ENERGOL
GR-XP100
Mineral oil
MOBIL GEAR 600
XP100
(GEAR 627)
Mineral oil
OMALA
OIL 100
Mineral oil
OMNIGEAR
OIL 100
+45 to +85℃
Mineral oil
ENERGOL
GR-XP150
Mineral oil
MOBIL GEAR 600
XP150
(GEAR 629)
Mineral oil
OMALA
OIL 150
Mineral oil
OMNIGEAR
OIL 150
Oil
ENERGOL
GR-XP220
Oil MOBIL
MOBIL GEAR 600
XP220
(SHC 630)
Oil TIVELA
OIL
WB
Mineral oil
OMNIGEAR
OIL 220
+60 to
+30 to +70℃
+100℃
Note： Factory Oil used is Shell Omala 150.
Caution – all guards must be fitted prior to exciter operation.
AURY Pty. Ltd.
- 12
Operating Instructions of AURY ZDQ A Series Exciter
7． Operating Instructions
7.1 Before operating the screen ensure that the exciter bolts have been torqued to
the correct setting. All drain and filler plugs are tight and exciter
cover plate bolts are tight and oil is to the correct level.
7.2 The drive and intermediate shaft bolts are tight and to the correct torque. See
screen manual for torque requirements.
7.3 Guards are installed, and all bolts are tight on the exciter guards, intermediate
shaft guards and drive shaft as well as V-belt guards.
7.4 Check that the V-belts are tensioned and fitted correctly.
7.5 The screen should be started direct online, and motor direction can be either
clockwise or anti clockwise direction.
7.6 Run screen and check for any unusual noises or uneven screen motion.
7.7 Monitor exciter bearing temperatures. They should not exceed 45℃ above
ambient or a maximum operating temperature of 75℃.
7.8 Noise reading of the exciter when operating should not exceed 80dB (A) at 1 m
from the equipment in free field conditions.
Caution- Ensure exciters are isolated prior to commencing work.
AURY Pty. Ltd.
- 13
Operating Instructions of AURY ZDQ A Series Exciter
8． Maintaining
8.1 Daily inspection
(1) Inspect the exciters to see if any oil leaks appear and that noise levels are normal.
(2) Listen for any possible loose bolts, panels, or guards.
(3) Attention to abnormal vibration noise.
(4) Check exciter bearings for abnormal temperature rise.
(5) Check the exciter to see if seals are leaking.
(6) Any failure or damage must be immediately rectified.
8.3 Weekly inspection
(1) Inspect the exciters to see if any oil leaks appear and that noise levels are
normal.
(2) Check that the exciter housing and bearing temperatures are normal.
(3) Check any possible loosening or vibration, especially the installation of loose
bolts.
(4) Check the exciter and the drive shaft for normal operation.
(5) Check for any abnormal noises.
AURY Pty. Ltd.
- 14
Operating Instructions of AURY ZDQ A Series Exciter
8.4 Troubleshooting
Issue
Reasons
Vibration and bearing Gear oil level is
overheating
incorrect
Bearing damage
Seal wear
Solutions
Replace oil with the correct grade of oil
Adjust the oil level to correct level
Replace bearings
Check seal installation, check the labyrinth seal
Exciter oil leaks
Loose top cover
Tighten all bolts
Seal damage
Replace gaskets or seals
Exciter housing
Replace exciter
cracked or damaged
Irregular movement
Intermediate shaft
couplings worn
Motor will not start
Exciter bearing
Replace bearings
damage
Exciter gear damage Overhaul exciter
Electrical Fault
Consult electrician
Abnormal noise
Loose components Tighten bolts
Loose or damaged
guards
Repair or replace guards
Bearing damage
Replace Exciter
Exciter gear damage Exciter overhaul
Replace couplings
Note: Exciter repairs should only be carried out by Aury, or a service exchange exciter
ordered and the damaged exciter returned to Aury.
AURY Pty. Ltd.
- 15
Operating Instructions of AURY ZDQ A Series Exciter
8.6 Grease
Exciter Labyrinth and lay-shaft seal grease recommendations.
Table C Bearing product.
Table C Grease Types
Ambient
temperature
Operating
temperature
BP
MOBIL
SHELL
CALTEX
-15 to +30℃
+20 to
+60℃
ENERGREASE
LS-EP2
MOBILGREASE
HP
ALVANIA
EP2
DELO
EP2
+30 to +70℃
+60 to
+100℃
ENERGREASE
LS-EP2
MOBILGREASE
HP
ALVANIA
EP2
DELO
EP2
8. 7
Change exciter lubricant
(1) For exciter lubricant refer to section 6.
(2) In the first 150 hours operation, thereafter every 1000 hours, the exciter oil must
be changed.
(3) Should the oil become dirty or operate at higher temperatures change the oil
more frequently or change to a better grade of oil.
(4) Oil should be hot when changed to ensure all dirt particles in suspension are
drained from the exciter.
(5) Regular oil changes and the use of high-quality oil will extend the life of exciter.
AURY Pty. Ltd.
- 16
Operating Instructions of AURY ZDQ A Series Exciter
9．List of Recommended Spare Parts （See attached figure 5）
Specification／Code / Qty (per set)
NO
Part
ZDQ09A (AF)
ZDQ10A
ZDQ20A (AH/AF)
ZDQ30A
ZDQ20AS & AT
ZDQ30AS
Locating pin
1
of plug
24 (Nil/24)
ZDQ-ZX-10
24
ZDQ-ZX-10
24
ZDQ-ZX-10
24
ZDQ-ZX-10
48
weight
48
4
2
Bearing
ZDQ-09AZC
4
ZDQ-10AZC
4
ZDQ-20AZC
4
ZDQ-30AZC
4
3
Labyrinth
seal
4
000-ZDQ09A-004
4
000-ZDQ10A-007
4
000-ZDQ20A-007
4
000-ZDQ30A-007
4
4
4
Oil seal
ZDQ-09AYF
4
ZDQ-10AYF
4
ZDQ-20AYF
4
ZDQ-30AYF
4
3
5
Drain plug
A000.YC2415
3
A000.YC2415
3
A000.YC2415
3
A000.YC2415
3
6
Drain plug
seal
4
A000.MF0024
4
A000. MF0024
4
A000. MF0024
4
A000. MF0024
4
1
7
Breather
ZDQ-HXQ
1
ZDQ-HXQ
1
ZDQ-HXQ
1
ZDQ-HXQ
1
AURY Pty. Ltd.
- 17
Operating Instructions of AURY ZDQ A Series Exciter
Figure 5
10．The equipment guarantee and service
Aury exciters have a 12-month warranty from the date of commissioning.
For all maintenance work under warranty please contact AURY service personal who will
offer high quality services.
Service work carried out without Aury personnel will void the manufactures warranty.
AURY can provide users with a life-long maintenance
AURY Pty. Ltd.
- 18
APPENDIX - 6
108 Mustang Drive, Rutherford NSW 2320 / ABN 19 133 867 384
Drive Motor Manual
Type Test Report
19 Corporate Avenue
Rowville 3178
Victoria Australia
Ph: 61 3 9237 4000
Testing@cmggroup.com.au
www.cmggroup.com.au
Test Details
Name Plate Data
Three phase cage induction motor
TR Number: P1207-1N
Type : PPA250S-6
Test Date: 27-Dec-99
Test Lab: NEPG Co Ltd
Prod.Code: M36037003PPA
37 kW
Duty: S1
415 V
IP: 66
Brg.DE: 6315
984 r/m
cos fi: 0.88
Conn: Delta
Ins.Cl: H
Brg.NDE: 6313
Test Data
Reference Temp. [°C]:
Torque Output Power
[Nm]
[Watts]
330
Power
Factor
Effic.
[%]
0
0.08
0.0
88.9
176.9
266.9
358.8
451.3
9296
18422
27662
36961
46186
0.67
0.82
0.87
0.88
0.87
89.9
93.1
93.5
93.0
92.0
0
771
-
0.43
-
941
934
-
-
-
Voltage
[V]
Current
[A]
Input Power
[Watts]
Frequency
[Hz]
Speed
[r/m]
No Load
415
16.6
926
50
1000
0.0
25% F.L.
50% F.L.
75% F.L.
100% F.L.
125% F.L.
415
415
415
415
415
21.5
33.4
47.2
62.7
80.2
10342
19792
29591
39760
50228
50
50
50
50
50
999
995
990
984
977
Locked Rt.T.
415
406.1
124100
50
Break D.T.
415
-
-
50
Legend:
F.L. = Full Load;
Resistance
between
terminals
[Ohms]
U1 - V1
U1 - W1
V1 - W1
Conn.
@Temp[°C]
0.1401
0.1401
0.1401
Delta
3.8
Insulation
resistance
to frame
Instrument
voltage
megohms
@Temp[°C]
Voltage
Minutes
Megger
500
500
3.8
1830
1min.
H.V. test
winding
to frame
Measurement Accuracy
Locked Rt.T. = Locked Rotor Torque Test;
Heat Run Test
Break D.T. = Break Down Torque Test
Part of motor
After continuous
test at:
Winding
Frame
415 V
63.4 A
984 r/m
Bearing
Over rate tests
Ser.No.: 9L4C2901
50 Hz
62.8 A
Eff.[%] 93
443 kg
Excess Torque [Nm]
Excess Current [A]
Overspeed [r/m]
Temperature rise in [K] at amb. temp.
3
[°C] measured by:
thermometer resistance temp.detector
67.7
35.7
32.3
-
-
Value
574.6
97.7
1200
%incr.
160
156
120
Duration
15sec.
2min.
2min.
Exclusions/Deviations
Current, Voltage, Power: +/-0.5%
Speed, Frequency: +/-0.5%
Resistance: +/-0.2%
Temperature: +/- 1 C
Compliance to Standard
Comments
Motors tested in accordance with
AS1359.101 Sections 7 & 8
Efficiency as per AS1359 Part 102.1
Tested By: Chen Yong Tang
Checked By: Zhou Yang Jia
Printed:
5-Nov-01
MARATHON PPA SERIES CATALOGUE
P PA & P P C M I N I N G S E R I E S C AST I RO N M OTO RS H C L AS S,
I P 6 6 , S I Z E S 8 0 TO 4 5 0
PPA & PPC MINING SERIES CAST IRON MOTORS
H CLASS, IP66, SIZES 80 TO 450
INTRODUCTION
3
Standards and Specifications
Operating Parameters
Product code specification
3
3
3
PERFORMANCE DATA
4-6
DIMENSIONAL DRAWINGS
6-7
2
INTRODUCTION
This catalogue details Regal Australia’s premium range
of PPA & PPC series motors. PPA & PPC motors are
three phase squirrel cage TEFC (IC411), available in
frame sizes 80 to 450, and have been designed and
manufactured in accordance with AS/NZS1359 (IEC
60034 & IEC 60072). ‘PPA’ is commonly used to refer
to both PPA and PPC ranges.
High specification design
Electric motors are installed in a wide range of conditions
from sub zero temperatures to tropical environments
and dusty deserts. The PPA range, with its rugged
cast iron enclosure, is designed to suit these harsh
conditions and provide both high operational reliability
and low operating costs.
20 year design life
All motors in the PPA range are manufactured with
Class H insulation. They are designed to operate with a
temperature rise of 80°C or less (Class B), and provide
a thermal reserve in excess of 45°C when operating in
a 40°C ambient. This ample thermal reserve means the
PPA has a winding design life of 20 years.
Ultimate protection
The entire PPA range has an enclosure protection
rating of IP66. The windings are tropic protected and
oil resistant with the motors being weather protected
as standard.
MEPS2 compliance
The PPA range of
motors exceed
MEPS2 efficiency
requirements as per
AS/NZS 1359.5:2004
Table B2, that
corresponds to the IE2
(high efficiency) of the
international standard
IEC 60034-30.
Thru-flushing grease relief valve
The pressure grease relief valve, incorporating a V–ring
seal, eliminates downtime by enabling relubrication of
the bearings without stopping the motor.
A complete selection
PPA series motors can be designed for use on 100 to
1100V systems and for all common world frequencies
including 40Hz, 50Hz and 60Hz. The most common
power supplies are 380V, 400V, 415V, 440V, 525V, 690V,
1000V and 1100V. Customer specified variations on
these standards are readily available.
STANDARDS AND SPECIFICATIONS
The main dimensions and rated outputs of PPA motors
generally conform to IEC 60072 and AS/NZS1359
(Australian/British kW - frame size allocation table). The
PPC range has a similar specification to that of the PPA
range with the kW / frame allocation being taken from
the CENELEC table. (The term ‘PPC’ is used only where
the frame allocation is different from the PPA.)
Regal Australia offer full load testing in their NATA and
ILAC accredited laboratory on all motors within the PPA
and PPC ranges. Speed-torque / current / efficiency
curves are available upon request.
HAZARDOUS LOCATION CERTIFICATION
PPA motors are certified to IEC Ex and ATEX for use in
hazardous locations as per IEC standards.
Location
Protection
Ambient temp.
Zone 1
Zone 2
Ex e II T3
Ex nA II T3
Ex t (Ex tD) A21 TA
50°C
60°C
50°C
Note: Ex tD was formerly known as DIP.
PART NUMBER LOGIC
When placing an order the motor product code should
be specified. The product code of the motor is composed
in accordance with the following example:
M32001503PPA E / 405
1
2
3
4-8
Position 1
M = metric frame size
Position 2
Phase
3 = three phase single
speed motor
Position 3
Number of poles
2 = 2 poles 4 = 4 poles
6 = 6 poles 8 = 8 poles
A = 10 poles C = 12 poles
Positions 4 to 8
Rated power output
(kW x 100)
Position 9
Mounting arrangement
1 = V1
3 = B3
4 = B3/B5 5 = B5
Positions 10 to 12
Series
PPA = PPA series motors
PPC = PPC series motors
9
10 - 12
13... Suffix
Position 13...*
Series variation
Blank = Standard
E = Zone 1 Ex e
F = Flying leads
N = Zone 2 Ex nA
D = Ex t
L = LHS terminal box
R = Airstream rated
* Multiple letters indicate
multiple variation.
Suffix
Winding design
Blank = 415V / 50 Hz
/385 = 380V / 50 Hz
/405 = 400V / 50 Hz
/445 = 440V / 50 Hz
/525 = 525V / 50 Hz
/695 = 690V / 50 Hz
/A05 = 1000V / 50 Hz
/B05 = 1100V / 50 Hz
/386 = 380V / 60 Hz
/406 = 400V / 60 Hz
3
MECHANICAL DESIGN
MOUNTINGS
Regal Australia PPA motors are available in the mounting
arrangements shown below. For all other mounting
arrangements please contact Regal Australia directly.
* Most common mounting arrangements
Stator frame
Stator frames are manufactured from close-grained
pearlitic grey cast iron having a 250MPa tensile strength.
Their one piece design ensures the stator remains rigid
under all starting and running conditions. The ribs are
designed to dissipate the optimum amount of heat with
the lowest airflow over the motor. This helps to ensure
that windage noise is minimized. Adequate spacing
between ribs is maintained to lessen the possibility of
blockage due to the build up of dirt.
Shaft
Shafts are manufactured from high quality steel and
adequately proportioned to provide strength and rigidity
in operation. Bearing journals are ground to ensure an
accurate bearing fit and positioning. Keys are provided
with each motor.
Shaft extension run out, concentricity, and perpendicularity
to the face of standard flange mount motors comply with
normal grade tolerance as specified in IEC 60072 and
AS/NZS1359. Precision grade tolerance is available
upon special order. Non-standard dimensions and shaft
materials are available on request.
Rotor
Rugged one piece rotor cages are die cast aluminium.
After fitting the rotor core to the shaft the rotor
assembly is dynamically balanced to G1 limits for
smooth operation.
Finish
All castings and steel parts are primed with a 2‑pack
epoxy coating, followed by a top coat of 2-pack epoxy
to the customer’s color specification.
280
Standard colours are as follows:
• RAL 5010 Gentian Blue (except Australia)
• RAL 2008 Bright Red Orange (Australia only)
• RAL 5019 Capri Blue (1000V motors only)
MATERIALS AND CONSTRUCTION
General
Frames 80-450
Endshields
Terminal box
Fan
Fan Cowl
Fasteners
Cast iron construction, one piece
Cast iron construction
Cast iron construction
Bi-directional cast iron or fabricated steel
Fabricated steel (heavy gauge)
Corrosion protected (stainless optional)
Endshields
Endshields are manufactured from close-grained
pearlite grey cast iron having a 250MPa tensile strength.
The endshields are adequately ribbed to provide cooling
to the area around the bearing. Their shallow design
ensures they remain rigid under the stresses of starting
and running, and are designed to withstand the radial
and axial forces encountered during most applications.
4
Special paint systems can be provided to accommodate
stringent requirements for motors in corrosive
environments, selected to resist substances such as
acid, salt water and extreme climatic conditions.
Stainless steel nameplates
The motor nameplate is manufactured from stainless
steel, with markings engraved, not printed, to provide
permanency. Thermistor and heater labels are all
manufactured from stainless steel.
PROTECTION
For vertically mounted motors
The PPA series motor can be mounted vertically shaft
up without the need for additional covers or protection.
When mounted vertically shaft down protective hoods
are available upon request.
Solar radiation
High solar radiation from exposure to direct sunlight
may result in an adverse total motor temperature. In
these circumstances motors should be screened with
adequate and appropriate sunshades without inhibiting
airflow.
Degree of protection
Standard levels of enclosure protection for all PPA
series motors is IP66 for both motor and terminal box.
Sintered bronze porous drain plugs are fitted to the
lowest point of the motor enclosure, as standard.
IP66 enclosure protection means dust tight (no ingress
of dusts), and protection against heavy seas (water
from heavy seas or water projected in powerful jets
shall not enter the enclosure in harmful quantities).
Enclosure designations comply with IEC 60529 and
AS 60529. The enclosure protection rating required
depends upon the environmental and operational
conditions in which the motor is to operate.
Additional earth terminal
Additional to the earth terminal fitted within the main
terminal box an external earth, for grounding of the
frame, is fitted on the motor foot for frame sizes 250
and above. (Optional on smaller sizes.)
Terminal box
Cast iron diagonally split terminal boxes are provided
on all PPA motors. They are located on the centre line
of the stator allowing easy change of the terminal box
from the right hand side to the left (except 450 frame,
which must be specifically ordered). Refer to the
“Modification, variations and optional extras” section
on page 27.
The terminal box is designed oversize to accommodate
fitting of larger than standard cables used to minimise
voltage drop over long cable runs. The box’s ample
dimensions also allow aluminium cables to be
terminated using bi-metal lugs.
A removable gland plate is fitted to all terminal boxes,
frame 225 and above (smaller frames optional). For
frames 80 to 315 the gland entry is drilled and tapped
with standard metric threads as per the accompanying
table. Motor frames 355 and above are fitted with
undrilled ferrous gland plates. (Non ferrous optional).
The terminal box is supplied with the conduit entry
facing downward and can be rotated through 360° in
90° increments.
Motor
frame
Standard
Number
of entries
Entry /
pitch
80
2
M20 x 1.5
90
2
M20 x 1.5
100
2
M20 x 1.5
112
2
M25 x 1.5
132
2
M25 x 1.5
160
1
M50 x 1.5
180
1
M50 x 1.5
200
1
M50 x 1.5
225
1
M63 x 1.5
250
1
M63 x 1.5
280
1
M63 x 1.5
315
1
M63 x 1.5
355
Nil
BGP
400
Nil
BGP
450
Nil
BGP
BGP = Blank Gland Plate.
Nitrile gaskets are fitted between all mating surfaces to
ensure that the IP66 degree of protection is maintained.
During transportation and storage the conduit entry hole
is fitted with a removable plug to limit the ingress of
moisture.
Cooling
PPA motors are fitted with a low noise bi-directional
cast iron or fabricated steel fan. The fan, with its radial
blades, and the fan cover of a conical shape, is designed
to minimise turbulence within the fan housing and allow
smooth airflow.
In most instances the fan and cover are designed to
eliminate the need for special acoustic attenuation required
to meet stringent noise level standards.
For special applications such as low speed, operation
through a VVVF drive, or frequent starting and stopping,
a separately driven cooling fan is available as an optional
extra. See VVVF Drive Kit A in the “Modification, variations
and optional extras” section on page 27.
Cooling air flows from the non-drive-end to the drive end.
When the motor is installed care should be taken not to
impede the airflow into the motor cowl.
Conduit entries
5
Mechanical design
PPA motors frames 80 to 100 have sealed non-regreasable
bearing housings. The bearings are prelubricated with a
lithium based grease. All motors of frame 112 and above
are fitted with a thru-flushing pressure grease relief valve
incorporating a V-ring seal which allows the bearing to be
re lubricated without stopping the motor.
As
a
guide the
following
minimum
dimension BL should be adopted:
Motor
frame
BL
[ mm ]
80 - 132
40
160 - 200
60
225 - 450
80
All motors within the PPA range 200 frame and above are
fitted with a substantial shaft-locking clamp to help prevent
false brinnelling in transport. The motors should always be
transported or stored with this clamp fitted and tensioned
to avoid bearing damage.
Once the motor has reached its final destination and is
ready for installation the shaft-locking clamp must be
removed before the motor is run no-load to confirm that
the bearings are in good condition.
Bearings
As standard all PPA motors have high quality bearings
made from vacuum degassed steel. The standard bearings
in the range are selected to provide long operational life,
quiet running, and high load carrying capacity.
NU type roller bearings are fitted to the drive end of 4,6
& 8 pole motors, 315 frame and above. All other bearings
are deep groove ball bearings as shown in the table below.
DE Standard
80
90
100
112
132
160
180
200
225
250 - 2
250 - 4, 6, 8
280 - 2
280 - 4, 6, 8
315 - 2
315 - 4, 6, 8
355 - 2
355 - 4, 6, 8
400 - 2
400 - 4, 6, 8
450 - 4, 6, 8
6204ZZ
6205ZZ
6206ZZ
6306
6308
6309
6310
6312
6313
6313
6315
6314
6317
6316
NU318
6318
NU324
6318
NU326
NU328
DE Optional
NU306
NU308
NU309
NU310
NU312
NU313
NU315
NU317
NDE Standard
6204ZZ
6205ZZ
6206ZZ
6306
6308
6309
6310
6312
6313
6313
6313
6314
6314
6316
6316
6318
6324
6318
6326
6326
In standard arrangement, non-drive end bearing is locked
to prevent axial movement.
Drive and non-drive bearing housings
6
For motor frames 112 to 280, in applications with increased
radial force, ball bearings can be substituted for cylindrical
roller bearings at the drive end, in accordance with the
bearings table on this page.
Shaft locking clamps
Bearings and lubrication
Motor frame
Optional roller bearings
After this initial run normal installation can continue with
additions of pulleys or couplings.
Lubrication
Standard bearings are lubricated with a lithium based rolling
contact bearing grease, having an R3 consistency and
suitable for operation within the cooling air temperature
range of -20°C to +55°C. For operation outside this
temperature range special lubricants are required.
Special lubricants or additional maintenance may also
be required in cases where motors are exposed to a
comparatively high degree of pollution, high humidity,
increased or changed bearing loads, or prolonged
continuous operation. For details of grease quantities,
re-lubrication intervals, and recommended grease types
refer to the “Installation and maintenance” section on
page 28.
Balancing, vibration and noise
Mechanical design
Balancing
PPA motors have their rotor balanced separately to the
external cooling fan so that the fan can be removed or
changed without altering the balance of the rotor.
All rotors are balanced with a half key to fine tolerances
(G1).
Pulleys or couplings used with motors must be appropriately
balanced.
required air flow with minimum losses. This enables the
fan to cool the motor whilst keeping noise levels to a
minimum.
The table below shows the overall sound pressure levels
of PPA motors at 1 metre (no load).
Sound pressure level
Sound pressure level dB(A) at 1 metre
kW
3000 r/min
1500 r/min
1000 r/min
750 r/min
0.37
60
58
54
51
0.55
60
58
54
51
0.75
60
58
58
51
1.1
60
62
60
54
1.5
60
62
63
54
2.2
60
62
63
63
3
63
62
67
63
4
63
62
67
63
Maximum RMS
vibration velocity
[ mm/s ]
5.5
74
62
67
63
7.5
74
62
67
63
11
74
72
67
63
80
1.6
15
77
72
67
68
90
1.6
18.5
77
72
71
68
100
1.6
22
77
72
71
68
112
1.6
30
79
72
72
68
132
1.6
37
80
73
72
68
160
2.2
45
80
73
72
68
180
2.2
55
80
73
72
68
200
2.2
75
80
74
73
73
225
2.2
90
82
75
74
73
250
2.2
110
82
76
75
73
280
2.2
132
82
78
77
73
315
2.8
150
83
78
77
73
355
2.8
185
84
79
77
74
400
2.8
200
85
79
77
74
450
2.8
220
87
81
77
74
250
89
83
77
74
Vibration sensors
280
90
83
77
74
315
90
84
77
74
Provision for fitting vibration sensors for condition
monitoring is standard on all motors of frame size 250 and
above (optional on smaller sizes).
355
90
85
78
74
400
90
88
78
450
95
88
78
500
95
89
78
560
95
90
85
630
90
85
710
91
85
800
93
85
900
93
Low noise
1000
93
The PPA fan cooling system is designed to achieve the
Alternate devices are available for noise reduction where
very low levels are specified. These include uni-directional
fans, separately driven cooling fans, inlet attenuation, and
full motor attenuation.
Vibration
PPA series motors fall within the limits of vibration severity
as set out in IEC 60034-14, which are listed below. Values
relate to rotating machinery measured in soft suspension.
Vibration severity limit
Motor
frame
Vibration levels can be checked with an SPM monitor, or its
equivalent, when the motor is new and on a regular basis,
usually at the same time as re-greasing. This ensures
optimum bearing life is achieved and bearing failures
avoided.
7
Electrical design
Operating parameters
Temperature and altitude
Standard PPA series motors have the design and operating
parameters listed below. Performance data is based on
this standard.
Rated output power specified in the performance data
tables apply for standard ambient conditions of 40°C up
to 1000m above sea level. Where temperature or altitude
differ from the standard, multiplication factors in the table
below should be used.
Three phase
Ambient cooling air
Temperature
Altitude
Duty cycle
Rotation
See voltage and frequency below
40°C
Ambient
temperature
up to 1000m
S1 (continuous)
Refer table on page 10.
Voltage and frequency
PPA motors are manufactured for various rated power
supplies. Rated supplies include:
380V 50Hz
400V 50Hz
415V 50Hz
525V 50Hz
690V 50Hz
1000V 50Hz
1100V 50Hz
380V 60Hz
440V 60Hz
Motors can be manufactured for any supply from 100 to
1100V and frequencies other than 50Hz or 60Hz.
PPA motors are designed to operate on VVVF drives and
will provide constant torque on the condition that the
voltage/frequency ratio remains constant.
PPA motors may operate when connected to other nonstandard voltages and frequencies. Rated performance
data values should be multiplied by the factors in the table
below to give more realistic operating data values which, if
used, will reduce additional motor temperature rise.
Apply these factors to motors rated at 415V 50Hz but
operated on other supplies:
Rated
speed
Rated
power
Rated
current
IN
Rated
torque
TN
Locked
rotor
torque
TL
Break
down
torque
TB
380/50
1.00
0.95
1.00
0.95
0.83
0.83
400/50
1.00
1.00
1.00
1.00
0.93
0.93
415/50
1.00
1.00
1.00
1.00
1.00
1.00
440/50
1.00
1.00
1.00
1.00
1.10
1.10
415/60
1.20
1.00
1.00
0.83
0.69
0.69
440/60
1.20
1.05
1.00
0.87
0.77
0.77
460/60
1.20
1.10
1.00
0.91
0.85
0.85
480/60
1.20
1.15
1.00
0.96
0.92
0.92
Supply
[ Volts / Hz ]
For critical applications data should be confirmed.
The performance data for motors with other supply ratings
is the same as that provided on pages 12, 14, 16 & 18 for
415V motors, except for the currents which are presented
on pages 13, 15, 17 & 19.
8
Altitude
factor
Altitude above
sea level
1.06
1000m
1.00
35°C
1.03
1500m
0.98
40°C
1.00
2000m
0.94
45°C
0.97
2500m
0.91
50°C
0.93
3000m
0.87
55°C
0.88
3500m
0.82
60°C
0.82
4000m
0.77
30°C
Any variation from these operating parameters should be
examined and performance data altered in accordance
with the information provided in this section.
Temperature
factor
Effective power = Rated power x Temperature factor x Altitude factor
Insulation and varnish
PPA series motors are wound with H Class insulation and
winding designs limit the temperature rise to 80K (unless
otherwise noted). The use of H Class insulation provides
an additional safety margin of 45K, as shown in
the accompanying table, together with a design life in
excess of 20 years.
All PPA motors are varnished based on the “Vacuum
Pressure Impregnation” (VPI) system.
Due to their conservative design many sizes in the PPA
range of motors have temperature rises considerably
less than 80K and therefore provide even greater safety
margins.
Insulation class
B
F
H
180
Max. permissible winding temp. (°C)
130
155
Less ambient temp. (°C)
-40
-40
-40
Less hotspot allowance (K)
-10
-10
-15
Equals max. permissible temp. rise (K)
80
105
125
Less max. design temp. rise (K)
-80
-80
-80
Equals min. safety margin (K)
-
25
45
Duty
PPA motors are supplied suitable for S1 operation
(continuous operation under rated load). To determine the
correct motor size for duty cycles other than S1 please
contact Regal Australia with the following information:
•
•
•
•
Type and frequency of switching (short time,
intermittent, periodic, high inertia, braking)
Load torque variation during motor acceleration and
braking (in graphical form)
Moment of inertia of the load on the motor shaft
Type of braking (e.g. mechanical, electrical through
phase reversal or DC injection).
Electrical design
Rotation
VVVF Drives
For clockwise rotation (standard), viewed from drive
end, standard three phase PPA motor terminal markings
coincide with the sequence of the phase line conductors.
For counter-clockwise rotation, viewed from drive end, two
of the line conductors have to be reversed. This is made
clear in the accompanying table.
The PPA motor performs excellently without cogging at
low speed when operating in conjunction with a VVVF
(Variable Voltage Variable Frequency) Drive. Variable voltage
variable frequency (VVVF) drives are primarily recognized
for their ability to manipulate power from a constant 3
phase 50/60Hz supply converting it to variable voltage and
variable frequency power. This enables the speed of the
motor to be matched to its load in a flexible and energy
efficient manner. The only way of producing starting torque
equal to full load torque with full load current is by using
VVVF drives. The functionally flexible VVVF drive is also
commonly used to reduce energy consumption on fans,
pumps and compressors and offer a simple and repeatable
method of changing speeds or flow rates.
Terminal box location
(viewed from D-end)
Right
Left
Sequential
connection
of L1, L2 and L3
Direction of
rotation
U1
V1
V1
U1
Clockwise
Counter-clockwise
Clockwise
Counter-clockwise
V1
U1
U1
V1
W1
W1
W1
W1
Connection and starting
PPA motors are suitable for use with both rated voltage
DOL operation and rated voltage three phase variable
frequency drives. 3kW and below can also be used with
220-250V three phase variable frequency drives when
connected in Delta.
Alternatively, 380-415V, 4kW to 630kW Delta connected
motors can be operated DOL, or in the Star configuration
with a 690V supply or with a 690V variable frequency drive.
When used with a VVVF drive they must be supplied with
an output reactor to protect the winding insulation. These
motors are also suitable for Star/Delta starting. For motors
710kW and above the standard connection is Delta with a
rated voltage of 690V.
Electronic soft starters and VVVF drives are available
through Regal Australia Drives Division, and are best
supplied together with the motor.
Electronic soft starters
Current
Through the use of an electronic soft starter, which
controls parameters such as current and voltage, the
starting sequence can be totally
controlled. The starter can be
DOL
programmed to limit the amount
of starting current where, by
limiting the rate of the current
tarter
ft S
increase, the startup time can be
So
extended.
Speed
The standard insulation provided on PPA motors can accept
a rise time of 3000V/µs and a peak voltage of 2600V. To
ensure that this parameter is not exceeded care should
be taken in the selection of the VVVF drive and, where
necessary, suitable output voltage filters should be used.
All drives supplied by the Regal Australia Drives Division
will comply with this parameter.
For operation below 30Hz motor cooling fan efficiency drops
significantly. Hence, in the constant torque applications, a
separately driven cooling fan should be fitted to provide
sufficient cooling of the motor.
For operation between 30Hz and 50Hz speed range the
motor is capable of delivering full rated torque with its
standard fan.
For operation above 50Hz, all PPA motors are capable of
delivering constant rated power up to 60Hz. However,
most of these motors are suitable to run and deliver
constant power at much higher frequencies than 60Hz to
a maximum of 100Hz. In the case of applications between
60Hz and 100Hz please contact Regal Australia for advice
on suitability.
The PPA range of motors will operate without modification
on VVVF drives however under certain conditions additional
features should be considered (see EDM Concerns below).
The graph below shows the PPA motors’ loadability with a
frequency converter.
Torque (% of rated)
Non-standard motors, with the terminal box located on the
left when viewed from drive end, have a counter-clockwise
rotation for coinciding markings, and reversing two of the
line conductors will reverse the rotation to clockwise.
110
100
90
80
70
60
50
40
30
20
10
0
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
Frequency (Hz)
9
Electrical design
Speed at partial loads
Capacitive voltages in the rotor can be generated due to
an effect caused by harmonics in the waveform causing
voltage discharge to earth through the bearings. This
discharge results in etching of the bearing running surfaces.
This effect is known as Electrical Discharge Machining
(EDM). It can be controlled with the fitment of appropriate
filters to the drive.
The relationship between motor speed and degree of
loading in a PPA motor is approximately linear up to the
rated load.
Speed
EDM concerns
nS
n N=
full load speed
To further mitigate the risk of EDM damage to bearings,
Regal Australia recommends the use of VVVF Drive Kits
B1 or B2 as listed on page 27.
nN
n S=
synchronous speed
Thermal protection
0
Resistance Temperature Detectors (RTDs) and additional
thermistors can be installed in both the windings and the
bearings.
Thermistors
P/PN= partial load factor
0.25
0.50
0.75
1.00
Load P/PN
Current at partial loads
Current at partial loads can be calculated using the
following formula:
Pout X
IX =
× 105
PPA motors are fitted, as standard, with one set (3) of
PTC thermistors, selected for a tripping temperature of
145°C. These thermo-variable resistors have a positive
temperature coefficient and are fitted one per phase in the
motor windings.
IX = partial load current (amps)
Additional sets of thermistors, if required for such functions
as alarm or spare, can be fitted with the same or alternate
tripping temperatures.
Torque characteristics
An additional method of monitoring temperature is to fit
3 wire PT100 Resistance Temperature Detectors (RTDs).
RTDs are terminated in an auxiliary terminal box affixed
to the main terminal box. These devices have a linear
temperature / resistance gradient and can be used in
conjunction with electronic control equipment e.g. PLC’s.
Winding RTDs are fitted as standard in 315 frame and
above, optional in smaller frames.
cosφX = partial load power factor
Typical characteristics of torque behaviour relative to speed
are shown in the torque speed curve example below.
PPA motors all exceed the minimum starting torque
requirements for Design N (Normal torque) as specified in
IEC 60034-12.
Full load torque can be calculated with the following
formula:
Where:
TN =
9550 × PN
nN
TN =
full load torque (Nm)
PN =
ful load power (kW)
nN =
full load speed (r/min)
T L=
locked rotor torque
T U=
pull-up torque
T B=
break down torque
n S=
synchronous speed
Torque
Anti-condensation heaters
Load Torque
TN
TL
PPA motors frames 250 and above are fitted with anticondensation heaters (optional on smaller sizes). These
heaters are connected during manufacture for 220 - 250V
operation and can be supplied connected for 380 - 440V
operation against special order. They are terminated in the
left hand auxiliary terminal box.
PoutX = partial load (kW)
ηX = partial load efficiency (%)
TB
RTDs
UN = full load voltage
TU
Frames 80 to 132: the thermistors are terminated within
the main terminal box.
Frames 160 and above: the thermistors are terminated in
the right hand auxiliary terminal box.
3 × UN × cos ϕX × ηX
10
0
nN nS
Speed
Performance data
PPA series, three phase, 415V 50Hz
IP66, H class insulation, B class temperature rise
Efficiency [ % ]
at % full load
kW
Motor frame
Speed
[ r/
min ]
100
Power factor
[ cos φ ]
at % full load
Current
Torque
Full
load
IN
[A]
Locked
rotor
tE 1)
IL/IN
time
[ sec ]
Full
load
TN
[ Nm ]
Locked Pull
rotor
up
TL/TN
TU/TN
Break
down
TB/TN
Moment
of Inertia
J=¼GD2
[ kg•m² ]
Weight
of foot
mount
motor
[ kg ]
75
50
100
75
50
80.3
81.6
84.2
86.6
88.0
88.3
87.6
88.8
90.3
90.5
91.1
92.0
92.1
92.7
93.2
93.0
94.1
94.5
95.2
94.8
95.2
95.2
95.4
95.7
95.4
95.2
95.8
95.9
96.5
96.2
96.6
96.8
96.8
77.1
79.1
82.4
84.9
87.5
86.8
87.2
86.8
89.0
88.9
89.8
90.9
90.6
91.4
92.2
91.4
92.9
93.1
94.5
93.8
94.1
94.2
94.5
94.7
94.3
94.0
94.6
95.0
95.7
96.0
96.4
96.5
96.6
0.85
0.85
0.86
0.88
0.87
0.89
0.88
0.89
0.90
0.91
0.90
0.92
0.92
0.90
0.91
0.94
0.89
0.91
0.90
0.92
0.93
0.92
0.90
0.93
0.92
0.87
0.90
0.91
0.92
0.91
0.90
0.91
0.91
0.79
0.79
0.80
0.84
0.84
0.85
0.86
0.86
0.87
0.90
0.89
0.91
0.90
0.88
0.89
0.87
0.88
0.89
0.89
0.92
0.91
0.91
0.88
0.92
0.91
0.85
0.89
0.91
0.91
0.89
0.89
0.89
0.91
0.68
0.68
0.69
0.75
0.76
0.75
0.81
0.78
0.81
0.83
0.84
0.86
0.82
0.82
0.84
0.84
0.83
0.82
0.85
0.91
0.87
0.88
0.84
0.90
0.87
0.81
0.86
0.89
0.87
0.87
0.86
0.86
0.89
1.2
1.5
2.2
2.8
4.1
5.4
7.3
9.6
12.8
18.5
25.5
30.5
36.5
50
61
72
91
122
146
175
207
237
298
312
348
416
452
501
557
635
721
791
885
7.9
7.0
8.0
8.3
7.8
7.9
9.0
7.8
7.6
7.0
7.4
7.5
7.9
8.0
7.8
8.0
7.2
7.1
6.8
7.7
6.4
6.4
7.5
6.3
7.5
7.4
7.2
6.2
7.0
6.2
5.9
6.9
6.2
22
15
25
15
20
10
30
12
20
9
7
11
8
6
6
6
5
6
6
8
7
6
6
6
7
7
7
6
7
1.8
2.5
3.6
5.0
7.3
9.8
13.1
17.9
24.4
35.9
48.7
60.1
71.3
97.1
120
144
177
240
289
353
423
481
593
641
706
801
898
1010
1135
1280
1442
1600
1795
2.7
2.7
2.9
2.7
2.8
2.2
2.6
2.3
2.2
2.0
2.1
2.7
3.3
2.4
2.7
2.7
2.2
3.0
3.0
3.3
1.9
2.0
2.1
2.0
2.7
2.1
2.0
1.9
2.2
1.8
1.8
2.0
1.9
2.2
2.4
2.5
2.2
2.2
2.0
1.8
1.7
1.8
1.4
1.5
1.7
1.8
1.7
1.7
1.9
1.6
1.9
2.4
2.1
1.7
1.7
1.6
1.5
1.5
1.4
1.6
1.6
1.9
1.4
1.4
1.7
1.5
3.3
3.2
3.3
3.0
2.9
3.3
3.6
3.6
3.4
2.5
2.5
2.9
3.4
2.9
2.9
3.1
2.8
3.1
3.2
3.4
2.9
2.9
2.9
3.0
2.6
2.7
2.9
2.8
3.2
2.5
2.5
2.9
2.6
0.00020
0.00022
0.00023
0.0003
0.00035
0.00073
0.0014
0.0030
0.0032
0.054
0.056
0.066
0.094
0.167
0.174
0.30
0.38
0.47
0.79
0.93
1.40
1.55
1.73
1.81
2.00
4.46
4.87
4.90
5.46
5.60
9.47
11.39
11.60
20
21
24
29
33
45
55
84
88
139
144
163
217
282
290
382
437
506
645
723
1135
1185
1240
1280
1320
1630
1700
1750
2245
2420
2700
3070
3170
91.4
92.9
94.5
94.5
93.0
94.1
94.2
95.4
95.4
95.4
95.9
0.94
0.89
0.90
0.90
0.91
0.93
0.92
0.89
0.93
0.89
0.91
0.87
0.88
0.89
0.89
0.89
0.91
0.91
0.88
0.92
0.88
0.89
0.84
0.83
0.85
0.85
0.85
0.87
0.88
0.85
0.86
0.85
0.86
72
91
123
146
178
207
253
328
349
409
445
9.5
6.5
7.9
7.8
6.7
6.5
6.0
6.6
6.8
6.8
7.0
6
8
7
6
9
7
7
7
144
177
241
289
352
423
513
641
721
801
896
2.7
2.2
3.0
3.0
2.0
1.9
1.9
2.0
1.9
2.2
2.0
1.9
1.6
2.1
2.4
1.7
1.7
1.6
1.7
1.5
1.8
1.6
3.1
2.8
3.1
3.2
3.1
2.9
2.7
2.7
3.1
2.8
2.9
0.30
0.38
0.67
0.79
1.15
1.40
1.55
3.78
4.11
4.46
4.87
382
437
550
645
965
1135
1185
1300
1535
1600
1700
3000 r/min = 2 poles
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
400
450
500
560
80A
- 19
80B
- 19
80C
- 19
90S
- 24
90L
- 24
100L
- 28
112M
- 28
132SA - 38
132SB - 38
160MA - 42
160MB - 42
160L
- 42
180M - 48
200LA - 55
200LB - 55
225M - 55
250S
- 60
250M - 60
280S
- 65
280M - 65
315S
- 65
315M - 65
315L
- 65
315LXA - 65
315LXB - 65
355LA - 85
355LB - 85
355LC - 85
355LX - 85
355LX - 85
400LA - 85
400LX - 85
400LX - 85
2880
2885
2880
2890
2880
2910
2920
2940
2940
2930
2940
2940
2945
2950
2955
2975
2975
2985
2972
2976
2982
2979
2979
2980
2978
2979
2979
2979
2986
2985
2980
2985
2980
80.7
81.8
83.8
86.3
87.1
88.2
87.6
89.3
90.3
90.6
91.3
91.9
92.2
92.9
93.3
93.7
94.3
94.9
95.3
95.1
95.6
95.6
95.8
95.9
95.7
95.6
96.0
96.2
96.7
96.4
96.5
96.6
96.7
PPC series 415V 50Hz
45
55
75
90
110
132
1602)
200
225
250
280
225M
250M
280S
280M
315S
315MA
315MB
355LA
355LB
355LC
355LD
- 55
- 60
- 65
- 65
- 65
- 65
- 65
- 80
- 80
- 80
- 80
2975
2975
2975
2972
2981
2982
2977
2980
2981
2980
2985
93.7
94.3
94.6
95.3
95.1
95.6
95.6
95.5
96.4
95.5
96.2
93.0
94.1
94.8
95.2
94.5
95.2
95.2
95.6
96.3
95.6
96.2
tE time applies to Ex e motors only and is explained in the hazardous areas section
For the hazardous location version the rating will be 150kW and performance data as per PPA
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
1)
2)
11
Full load currents at various power supplies
PPA series, three phase
Specifically wound for nominated power supply
Current
Full load IN
50Hz
kW
Motor frame
380V
[A]
Current
Full load IN
60Hz
400V
[A]
Speed
60Hz
415V
[A]
525V
[A]
690V
[A]
1000V
[A]
1100V
[A]
380V
[A]
440V
[A]
[ r/min ]
3000\3600 r/min = 2 poles
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
400
450
500
560
80A
- 19
80B
- 19
80C
- 19
90S
- 24
90L
- 24
100L
- 28
112M
- 28
132SA - 38
132SB - 38
160MA - 42
160MB - 42
160L
- 42
180M - 48
200LA - 55
200LB - 55
225M - 55
250S
- 60
250M - 60
- 65
280S
280M - 65
315S
- 65
315M - 65
315L
- 65
315LXA - 65
315LXB - 65
355LA - 85
355LB - 85
355LC - 85
355LD - 85
355LX - 85
400LA - 85
400LX - 85
400LX - 85
1.3
1.6
2.4
3.1
4.5
5.9
8.0
10.5
14
20.2
27.8
33.3
39.9
55
67
79
99
133
159
191
226
259
325
341
380
454
494
547
608
693
787
864
967
1.2
1.6
2.3
2.9
4.3
5.6
7.6
10
13.3
19.2
26.5
31.6
37.9
52
63
75
94
127
151
182
215
246
309
324
361
432
469
520
578
659
748
821
918
1.2
1.5
2.2
2.8
4.1
5.4
7.3
9.6
12.8
18.5
25.5
30.5
36.5
50
61
72
91
122
146
175
207
237
298
312
348
416
452
501
557
635
721
791
885
0.9
1.2
1.7
2.2
3.2
4.3
5.8
7.6
10.1
14.6
20.2
24.1
28.9
39.5
48.2
57
72
96
115
138
164
187
236
247
275
329
357
396
440
502
570
625
700
0.7
0.9
1.3
1.7
2.5
3.2
4.4
5.8
7.7
11.1
15.3
18.3
22
30.1
36.7
43.3
55
73
88
105
125
143
179
188
209
250
272
301
335
382
434
476
532
0.5
0.6
0.9
1.2
1.7
2.2
3.0
4.0
5.3
7.7
10.6
12.7
15.1
20.8
25.3
29.9
37.8
51
61
73
86
98
124
129
144
173
188
208
231
264
299
328
367
0.5
0.6
0.8
1.1
1.5
2.0
2.8
3.6
4.8
7.0
9.6
11.5
13.8
18.9
23
27.2
34.3
46
55
66
78
89
112
118
131
157
171
189
210
240
272
298
334
1.3
1.6
2.4
3.1
4.5
5.9
8.0
10.5
14
20.2
27.8
33.3
39.9
55
67
79
99
133
159
191
226
259
325
341
380
454
494
547
608
693
787
864
967
1.1
1.4
2.1
2.6
3.9
5.1
6.9
9.1
12.1
17.4
24.1
28.8
34.4
47.2
58
68
86
115
138
165
195
224
281
294
328
392
426
473
525
599
680
746
835
3456
3462
3456
3468
3456
3492
3504
3528
3528
3516
3528
3528
3534
3540
3546
3570
3570
3582
3566
3571
3578
3575
3575
3576
3574
3575
3575
3575
3583
3582
3576
3582
3576
79
99
134
159
194
226
276
358
381
403
486
75
94
128
151
185
215
262
340
362
383
462
72
91
123
146
178
207
253
328
349
369
445
57
72
97
115
141
164
200
259
276
292
352
43.3
55
74
88
107
125
152
197
210
222
268
29.9
37.8
51
61
74
86
105
136
145
153
185
27.2
34.3
46.4
55
67
78
95
124
132
139
168
79
99
134
159
194
226
276
358
381
403
486
68
86
116
138
168
195
239
309
329
348
420
3570
3570
3570
3566
3577
3578
3572
3576
3577
3576
3582
PPC series
45
55
75
90
110
132
160
200
225
250
280
225M
250M
280S
280M
315S
315MA
315MB
355LA
355LB
355LC
355LD
- 55
- 60
- 65
- 65
- 65
- 65
- 65
- 80
- 80
- 80
- 80
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
12
Performance data
PPA series, three phase, 415V 50Hz
IP66, H class insulation, B class temperature rise
Efficiency [ % ]
at % full load
kW
Motor frame
Speed
[ r/
min ]
100
Power factor
[ cos φ ]
at % full load
Current
Torque
Full
load
IN
[A]
Locked
rotor
tE 1)
IL/IN
time
[ sec ]
Full
load
TN
[ Nm ]
Locked Pull
rotor
up
TL/TN
TU/TN
Break
down
TB/TN
Moment
of Inertia
J=¼GD2
[ kg•m² ]
Weight
of foot
mount
motor
[ kg ]
75
50
100
75
50
80.4
82.4
85.7
85.7
86.7
87.6
88.3
90.1
91.4
92.0
91.7
92.7
93.1
93.9
94.6
94.5
94.8
94.9
95.2
95.9
95.5
95.7
96.3
95.8
95.9
95.9
95.8
96.5
96.5
96.1
97.0
96.7
96.9
97.0
96.3
96.4
77.0
79.2
83.7
83.6
84.8
85.9
87.7
89.2
90.6
91.1
90.7
92.2
92.8
93.2
93.9
93.9
94.3
94.4
94.5
95.1
94.7
95.0
95.8
95.1
95.4
95.3
95.0
95.9
95.9
95.3
96.5
96.0
96.7
96.8
95.3
95.3
0.71
0.72
0.77
0.76
0.84
0.84
0.88
0.83
0.83
0.85
0.84
0.88
0.91
0.89
0.90
0.90
0.90
0.91
0.91
0.92
0.87
0.87
0.90
0.88
0.88
0.88
0.84
0.87
0.88
0.88
0.88
0.88
0.87
0.87
0.89
0.90
0.62
0.63
0.7
0.68
0.78
0.79
0.83
0.78
0.77
0.82
0.81
0.85
0.88
0.84
0.88
0.87
0.90
0.89
0.89
0.90
0.85
0.86
0.89
0.86
0.87
0.86
0.79
0.86
0.87
0.86
0.86
0.87
0.87
0.86
0.87
0.88
0.49
0.50
0.57
0.55
0.66
0.68
0.74
0.65
0.64
0.74
0.73
0.81
0.81
0.75
0.82
0.81
0.88
0.81
0.84
0.86
0.80
0.81
0.80
0.80
0.81
0.81
0.73
0.79
0.81
0.80
0.79
0.81
0.83
0.82
0.82
0.82
1.4
1.8
2.4
3.2
4.3
5.7
7.3
10.3
13.8
19.6
27.0
32.0
36.5
51
61
74
90
122
145
174
220
250
298
330
364
412
483
520
580
658
734
813
925
1040
7802)
9602)
8.4
7.4
7.7
7.9
8.4
8.5
7.8
7.3
8.7
7.1
7.6
7.3
7.4
7.9
8.1
8.1
7.5
7.9
7.0
7.2
7.9
8.3
7.8
9.0
7.3
8.9
4.9
5.3
5.0
5.1
5.5
5.8
5.2
5.4
6.7
6.6
30
28
35
25
22
17
13
13
12
20
10
10
10
15
20
13
13
7
13
7
13
15
8
7
7
7
10
10
9
8
8
7
9
11
-
3.6
5.0
7.3
9.9
14.4
19.7
26.4
36.0
48.9
71.5
97.4
120
142
194
238
289
355
482
577
704
848
964
1188
1287
1415
1608
1795
2019
2277
2564
2882
3196
3589
4038
5121
6401
2.7
3.3
3.3
3.5
3.7
2.7
2.7
2.0
1.8
2.3
2.6
2.5
2.3
2.4
2.4
2.1
2.5
2.9
2.5
2.4
2.3
2.2
2.4
2.4
2.4
2.4
1.6
1.5
1.5
1.4
1.7
1.9
1.7
1.5
1.7
1.6
2.5
3.0
2.6
2.8
3.4
2.4
2.5
1.8
1.6
1.6
1.6
1.8
1.7
2.0
1.7
1.7
1.7
2.0
1.9
2.1
1.2
1.2
1.2
1.3
1.3
1.4
1.3
1.3
1.3
1.4
1.5
1.6
1.5
1.2
1.3
1.2
3.0
3.4
3.2
3.2
4.9
3.3
3.1
3.1
3.3
2.6
2.7
2.9
2.8
3.2
2.9
2.4
2.7
3.0
3.0
3.1
2.6
2.6
2.5
2.7
2.7
2.7
2.3
2.4
2.4
2.4
2.6
2.8
2.5
2.5
3.0
3.0
0.00020
0.00025
0.0005
0.0006
0.0007
0.0009
0.002
0.003
0.007
0.089
0.103
0.16
0.18
0.31
0.53
0.58
0.79
0.90
1.60
1.89
2.73
3.04
3.43
3.62
3.89
4.14
7.82
8.27
8.90
9.76
10.76
18.68
19.70
21.64
37.1
46.4
21
23
30
34
40
50
57
95
98
141
163
195
215
293
370
395
487
536
692
787
1100
1135
1280
1330
1400
1480
2080
2125
2240
2340
2510
3010
3200
3320
5700
6100
93.9
93.9
94.3
94.2
94.5
94.5
94.7
95.0
95.1
95.6
95.6
95.4
0.90
0.90
0.90
0.90
0.91
0.86
0.87
0.87
0.87
0.87
0.87
0.88
0.88
0.87
0.90
0.89
0.89
0.83
0.85
0.86
0.84
0.85
0.85
0.86
0.82
0.81
0.88
0.84
0.84
0.77
0.80
0.81
0.78
0.78
0.80
0.80
61
74
90
123
145
188
220
268
335
376
416
462
7.7
7.8
7.1
6.9
7.4
6.6
6.9
6.6
7.5
7.1
7.6
5.3
20
13
13
13
13
25
13
15
10
10
10
10
238
289
355
482
577
708
848
1029
1284
1447
1606
1801
2.4
2.1
2.5
2.9
2.5
2.0
2.3
2.0
2.3
2.4
2.5
1.5
1.7
1.7
1.7
2.0
1.9
1.3
1.2
1.1
1.3
1.3
1.4
1.3
2.9
2.4
2.7
2.9
3.0
2.5
2.6
2.4
2.7
2.7
2.7
2.4
0.53
0.58
0.79
0.92
1.60
1.96
2.73
3.04
3.62
3.89
4.14
7.82
370
395
487
655
692
985
1100
1135
1480
1500
1630
2080
1500 r/min = 4 poles
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
400
450
500
560
630
800
1000
80A
80B
90S
90L
100LA
100LB
112M
132S
132M
160M
160L
180M
180L
200L
225S
225M
250S
250M
280S
280M
315S
315M
315LA
315LB
315LC
315LX
355LA
355LB
355LC
355LD
355LX
400LA
400LB
400LX
450L
450L
- 19
- 19
- 24
- 24
- 28
- 28
- 28
- 38
- 38
- 42
- 42
- 48
- 48
- 55
- 60
- 60
- 70
- 70
- 80
- 80
- 85
- 85
- 85
- 85
- 85
- 85
- 110
- 110
- 110
- 110
- 110
- 110
- 110
- 110
- 125
- 125
1440
1445
1440
1440
1455
1455
1445
1460
1465
1470
1470
1475
1475
1480
1485
1485
1480
1485
1489
1492
1486
1486
1487
1485
1485
1485
1489
1490
1489
1490
1491
1494
1490
1490
1492
1495
81.0
83.1
85.7
85.8
86.9
87.6
87.7
89.7
91.0
91.8
91.8
92.3
92.7
93.9
94.6
94.5
94.5
94.8
95.2
95.9
95.6
95.7
96.2
95.8
95.9
95.9
96.1
96.6
96.5
96.3
97.0
96.9
96.8
96.9
96.8
96.9
PPC series 415V 50Hz
37
45
55
75
90
110
132
1603)
200
225
250
280
1)
3)
225S
225M
250M
280S
280M
315S
315MA
315MB
355LA
355LC
355LD
355LE
- 60
- 60
- 65
- 75
- 75
- 80
- 80
- 80
- 100
- 100
- 100
- 100
1485
1485
1480
1485
1489
1484
1486
1485
1488
1485
1487
1485
94.6
94.5
94.5
94.9
95.2
95.3
95.6
95.6
96.0
95.7
96.1
95.8
94.6
94.5
94.8
94.8
95.2
95.3
95.5
95.7
95.8
95.8
96.1
95.8
tE time applies to Ex e motors only (see page 24)
For the hazardous location version the rating will be 150kW and performance data as per PPA
2)
Current at 690V 50Hz
Notes on page 15 also apply.
13
Full load currents at various power supplies
PPA series, three phase
Specifically wound for nominated power supply
Current
Full load IN
50Hz
kW
Motor frame
380V
[A]
Current
Full load IN
60Hz
400V
[A]
Speed
60Hz
415V
[A]
525V
[A]
690V
[A]
1000V
[A]
1100V
[A]
380V
[A]
440V
[A]
[ r/min ]
1500\1800 r/min = 4 poles
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
400
450
500
560
630
800
1000
80A
80B
90S
90L
100LA
100LB
112M
132S
132M
160M
160L
180M
180L
200L
225S
225M
250S
250M
280S
280M
315S
315M
315LA
315LB
315LC
315LX
355LA
355LB
355LC
355LD
355LX
400LA
400LB
400LX
450LB
450LD
- 19
- 19
- 24
- 24
- 28
- 28
- 28
- 38
- 38
- 42
- 42
- 48
- 48
- 55
- 60
- 60
- 70
- 70
- 80
- 80
- 85
- 85
- 85
- 85
- 85
- 85
- 110
- 110
- 110
- 110
- 110
- 110
- 110
- 110
- 125
- 125
1.5
2.0
2.6
3.5
4.7
6.2
8.0
11.2
15.1
21.4
29.5
34.9
39.9
56
67
81
98
133
158
190
240
273
325
360
398
450
527
568
633
719
802
888
1010
1136
-
1.5
1.9
2.5
3.3
4.5
5.9
7.6
10.7
14.3
20.3
28
33.2
37.9
53
63
77
93
127
150
181
228
259
309
342
378
427
501
540
602
683
762
843
960
1079
-
1.4
1.8
2.4
3.2
4.3
5.7
7.3
10.3
13.8
19.6
27.0
32.0
36.5
51
61
74
90
122
145
174
220
250
298
330
364
412
483
520
580
658
734
813
925
1040
-
1.1
1.4
1.9
2.5
3.4
4.5
5.8
8.1
10.9
15.5
21.3
25.3
28.9
40.3
48.2
58
71
96
115
138
174
198
236
261
288
326
382
411
458
520
580
643
731
822
-
0.8
1.1
1.4
1.9
2.6
3.4
4.4
6.2
8.3
11.8
16.2
19.2
22
30.7
36.7
44.5
54
73
87
105
132
150
179
198
219
248
291
313
349
396
441
489
556
626
780
960
0.6
0.7
1.0
1.3
1.8
2.4
3.0
4.3
5.7
8.1
11.2
13.3
15.1
21.2
25.3
30.7
37.4
51
60
72
91
104
124
137
151
171
200
216
241
273
305
337
384
432
538
662
0.5
0.7
0.9
1.2
1.6
2.2
2.8
3.9
5.2
7.4
10.2
12.1
13.8
19.2
23
27.9
34
46
55
66
83
94
112
125
137
155
182
196
219
248
277
307
349
392
489
602
1.5
2.0
2.6
3.5
4.7
6.2
8.0
11.2
15.1
21.4
29.5
34.9
39.9
56
67
81
98
133
158
190
240
273
325
360
398
450
527
568
633
719
802
888
1010
1136
-
1.3
1.7
2.3
3.0
4.1
5.4
6.9
9.7
13
18.5
25.5
30.2
34.4
48.1
58
70
85
115
137
164
208
236
281
311
343
389
456
490
547
621
692
767
872
981
-
1728
1734
1728
1728
1746
1746
1734
1752
1758
1764
1764
1770
1770
1776
1782
1782
1776
1782
1787
1790
1783
1783
1784
1781
1781
1782
1787
1788
1787
1788
1789
1793
1788
1788
-
67
81
98
134
158
205
240
293
366
411
454
505
63
77
93
128
150
195
228
278
348
390
432
479
61
74
90
123
145
188
220
268
335
376
416
462
48.2
58
71
97
115
149
174
212
265
297
329
365
36.7
44.5
54
74
87
113
132
161
201
226
250
278
25.3
30.7
37.4
51
60
78
91
111
139
156
173
192
23
27.9
34
46.4
55
71
83
101
126
142
157
174
67
81
98
134
158
205
240
293
366
411
454
505
58
70
85
116
137
177
208
253
316
355
392
436
1782
1782
1776
1782
1787
1781
1783
1782
1786
1782
1784
1782
PPC series
37
45
55
75
90
110
132
160
200
225
250
280
225S
225M
250M
280S
280M
315S
315MA
315MB
355LA
355LC
355LD
355LE
- 60
- 60
- 65
- 75
- 75
- 80
- 80
- 80
- 100
- 100
- 100
- 100
For the performance data of motors 710kW and 900kW please refer to Regal Australia
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
14
Performance data
PPA series, three phase, 415V 50Hz
IP66, H class insulation, B class temperature rise
Efficiency [ % ]
at % full load
kW
Motor frame
Speed
[ r/
min ]
100
Power factor
[ cos φ ]
at % full load
75
50
100
75
50
69.4
72.3
78.8
80.5
81.5
84.0
87.1
87.5
88.6
89.5
89.8
91.1
91.9
92.2
92.7
93.5
94.2
94.8
95.0
94.8
95.6
95.6
95.8
95.9
96.0
96.1
96.3
96.3
96.2
96.6
97.0
96.8
65.4
68.5
75.5
77.5
78.0
81.7
85.5
86.5
87.9
88.3
88.5
90.4
90.7
91.8
91.6
93.1
93.7
94.3
94.3
93.9
95.1
95.2
95.5
95.9
95.7
96.0
96.0
96.3
95.7
96.0
96.7
96.7
0.71
0.70
0.70
0.70
0.72
0.73
0.77
0.79
0.79
0.78
0.76
0.86
0.84
0.85
0.84
0.88
0.90
0.90
0.90
0.87
0.86
0.87
0.90
0.88
0.87
0.88
0.87
0.88
0.88
0.88
0.88
0.88
0.61
0.60
0.61
0.61
0.63
0.65
0.70
0.73
0.73
0.73
0.70
0.81
0.79
0.83
0.80
0.87
0.88
0.89
0.89
0.84
0.84
0.85
0.90
0.88
0.86
0.88
0.86
0.87
0.86
0.86
0.86
0.87
0.48
0.46
0.48
0.47
0.50
0.51
0.57
0.60
0.62
0.62
0.57
0.69
0.68
0.76
0.75
0.82
0.83
0.87
0.83
0.77
0.77
0.80
0.89
0.86
0.80
0.84
0.82
0.84
0.81
0.80
0.81
0.83
Current
Torque
Full
load
IN
[A]
Locked
rotor
tE 1)
IL/IN
time
[ sec ]
Full
load
TN
[ Nm ]
Locked Pull
rotor
up
TL/TN
TU/TN
Break
down
TB/TN
Moment
of Inertia
J=¼GD2
[ kg•m² ]
Weight
of foot
mount
motor
[ kg ]
1.1
1.6
1.9
2.7
3.6
5.0
6.2
8.2
11.0
15.0
22.5
27.0
33.5
39.5
54
63
75
90
123
152
185
222
244
306
334
362
415
462
521
584
655
737
3.9
4.2
5.3
5.1
6.5
6.4
7.1
6.7
7.0
6.3
7.2
7.5
7.4
6.8
7.0
6.5
7.0
6.6
6.6
6.6
6.1
6.1
6.0
4.9
5.5
5.2
5.7
5.2
6.1
8.1
7.6
7.9
3.8
5.6
7.5
11.1
14.8
21.9
29.4
39.4
54.1
73.5
108
147
179
215
291
359
434
528
722
867
1060
1274
1447
1785
1931
2129
2414
2704
3033
3411
3847
4323
1.8
2.1
2.2
2.3
2.3
2.4
2.0
2.3
2.0
2.5
2.5
2.4
2.7
2.4
2.4
2.1
2.2
2.4
2.8
2.2
2.1
2.0
2.3
2.2
1.7
1.6
1.5
1.4
1.8
2.4
2.3
2.3
2.4
2.7
2.7
2.7
2.9
2.9
2.8
2.6
2.6
2.8
2.6
2.6
2.7
2.6
3.0
2.6
2.6
2.7
3.0
2.6
3.4
2.4
2.3
2.1
2.3
2.2
2.4
2.4
2.5
3.0
2.8
2.8
0.0004
0.0005
0.0007
0.0009
0.0017
0.035
0.007
0.009
0.046
0.11
0.13
0.25
0.31
0.41
0.67
0.94
1.15
1.82
2.33
4.57
4.83
5.32
5.95
6.64
8.63
9.17
9.83
10.64
11.25
16.56
19.26
20.34
20
21
28
32
49
53
78
91
100
139
161
211
262
282
373
443
501
613
735
1015
1075
1145
1170
1570
1900
1985
2050
2150
2245
2790
2960
3050
1000 r/min = 6 poles
0.37
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
400
450
80A
80B
90S
90L
100L
112M
132S
132MA
132MB
160M
160L
180L
200LA
200LB
225M
250S
250M
280S
280M
315S
315MA
315MB
315L
315LX
355LA
355LB
355LC
355LD
355LX
400LA
400LB
400LX
- 19
- 19
- 24
- 24
- 28
- 28
- 38
- 38
- 38
- 42
- 42
- 48
- 55
- 55
- 60
- 70
- 70
- 80
- 80
- 85
- 85
- 85
- 85
- 85
- 110
- 110
- 110
- 110
- 110
- 110
- 110
- 110
930
930
950
950
970
960
975
970
970
975
970
975
985
975
985
985
990
994
992
991
991
990
990
990
989
987
989
989
992
994
993
994
69.3
72.3
79.1
80.6
82.4
84.0
87.0
86.9
87.8
89.4
89.7
90.6
91.8
91.6
92.8
93.0
93.9
94.8
94.9
94.9
95.5
95.4
95.5
95.8
95.8
95.7
96.1
95.9
96.1
96.6
96.9
96.6
45
25
20
17
20
12
11
15
19
12
10
13
25
15
20
20
13
22
15
7
10
6
8
8
9
9
7
8
7
8
1.4
1.7
1.8
1.8
1.8
1.7
1.4
1.8
1.9
1.9
1.9
2.0
1.9
1.8
2.0
1.6
1.8
1.9
2.1
1.8
2.0
1.5
1.4
1.3
1.1
1.0
1.1
0.8
1.2
1.3
1.3
0.8
500
400LX
- 110
994
96.7 96.6 96.0 0.87 0.85 0.79
824
8.4
7
4804
2.7
1.4
3.1
21.83
3140
630
450L
- 125 995
96.7 96.3 95.4 0.86 0.85 0.79
1055
6.6
-
6047
2.2
1.7
2.9
36.5
4800
800
450L
- 125 995
96.7 96.4 95.5 0.86 0.85 0.78
8102)
8.0
-
7678
2.4
2.0
3.2
43.1
5800
54
63
76
90
129
152
185
222
259
306
334
372
417
462
7.3
6.5
6.3
7.4
6.4
6.5
6.5
6.2
5.8
5.9
5.2
5.0
5.6
5.2
25
20
12
12
7
7
6
7
6
8
8
8
9
9
291
359
434
528
723
867
1060
1274
1545
1786
1931
2179
2414
2704
2.4
2.1
2.3
2.4
1.9
2.2
2.1
2.0
2.1
2.2
1.4
1.6
1.5
1.4
2.0
1.6
1.8
1.9
1.7
1.8
2.0
1.5
1.3
1.3
0.9
0.9
0.8
0.8
3.0
2.6
2.6
2.7
2.5
2.6
3.4
2.4
2.1
2.1
2.2
2.2
2.4
2.2
0.67
0.94
1.20
1.82
3.80
4.57
4.83
5.32
5.95
6.64
8.63
9.17
9.83
10.84
373
443
558
613
930
1015
1075
1145
1170
1620
1900
2000
2050
2150
PPC series 415V 50Hz
30
37
45
55
75
90
110
132
1603)
185
200
225
250
280
225M
250M
280S
280M
315S
315MA
315MB
315MC
315L
355LA
355LB
355LC
355LD
355LE
- 60
- 65
- 75
- 75
- 80
- 80
- 80
- 80
- 80
- 100
- 100
- 100
- 100
- 100
985
985
990
994
990
991
991
990
989
989
989
986
989
989
92.8
93.0
93.5
94.8
94.4
94.9
95.5
95.4
95.5
95.8
95.8
95.8
95.9
95.9
92.7
93.5
93.6
94.8
94.3
94.8
95.6
95.6
95.8
95.9
96.2
96.0
96.2
96.3
91.6
93.1
92.8
94.3
93.2
93.9
95.1
95.2
95.5
95.9
96.2
96.1
96.2
96.3
0.84
0.88
0.88
0.90
0.86
0.87
0.86
0.87
0.90
0.88
0.87
0.88
0.87
0.88
0.80
0.87
0.87
0.89
0.83
0.84
0.84
0.85
0.90
0.88
0.86
0.87
0.86
0.87
0.75
0.82
0.80
0.87
0.76
0.77
0.77
0.80
0.89
0.86
0.84
0.84
0.83
0.84
tE time applies to Ex e motors only (see page 24)
For the hazardous location version the rating will be 150kW and performance data as per PPA
For the performance data of motors 560kW and 710kW please refer to Regal Australia.
1)
3)
2)
Current at 690V 50Hz
Notes on page 17 also apply
15
Full load currents at various power supplies
PPA series, three phase
Specifically wound for nominated power supply
Current
Full load IN
50Hz
kW
Motor frame
380V
[A]
Current
Full load IN
60Hz
400V
[A]
Speed
60Hz
415V
[A]
525V
[A]
690V
[A]
1000V
[A]
1100V
[A]
380V
[A]
440V
[A]
[ r/min ]
1000\1200 r/min = 6 poles
0.37
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
400
450
80A
80B
90S
90L
100L
112M
132S
132MA
132MB
160M
160L
180L
200LA
200LB
225M
250S
250M
280S
280M
315S
315MA
315MB
315L
315LX
355LA
355LB
355LC
355LD
355LX
400LA
400LB
400LX
- 19
- 19
- 24
- 24
- 28
- 28
- 38
- 38
- 38
- 42
- 42
- 48
- 55
- 55
- 60
- 70
- 70
- 80
- 80
- 85
- 85
- 85
- 85
- 85
- 110
- 110
- 110
- 110
- 110
- 110
- 110
- 110
1.2
1.7
2.1
2.9
3.9
5.5
6.8
9.0
12
16.4
24.6
29.5
36.6
43.1
59
69
82
98
134
166
202
242
266
334
365
395
453
505
569
638
715
805
1.1
1.7
2.0
2.8
3.7
5.2
6.4
8.5
11.4
15.6
23.3
28
34.8
41
56
65
78
93
128
158
192
230
253
317
347
376
431
479
541
606
680
765
1.1
1.6
1.9
2.7
3.6
5.0
6.2
8.2
11.0
15.0
22.5
27.0
33.5
39.5
54
63
75
90
123
152
185
222
244
306
334
362
415
462
521
584
655
737
0.9
1.3
1.5
2.1
2.8
4.0
4.9
6.5
8.7
11.9
17.8
21.3
26.5
31.2
42.7
50
59
71
97
120
146
175
193
242
264
286
328
365
412
462
518
583
0.7
1.0
1.1
1.6
2.2
3.0
3.7
4.9
6.6
9.0
13.5
16.2
20.1
23.8
32.5
37.9
45.1
54
74
91
111
134
147
184
201
218
250
278
313
351
394
443
0.5
0.7
0.8
1.1
1.5
2.1
2.6
3.4
4.6
6.2
9.3
11.2
13.9
16.4
22.4
26.1
31.1
37.4
51
63
77
92
101
127
139
150
172
192
216
242
272
306
0.4
0.6
0.7
1.0
1.4
1.9
2.3
3.1
4.2
5.7
8.5
10.2
12.6
14.9
20.4
23.8
28.3
34
46.4
57
70
84
92
115
126
137
157
174
197
220
247
278
1.2
1.7
2.1
2.9
3.9
5.5
6.8
9.0
12
16.4
24.6
29.5
36.6
43.1
59
69
82
98
134
166
202
242
266
334
365
395
453
505
569
638
715
805
1.0
1.5
1.8
2.5
3.4
4.7
5.8
7.7
10.4
14.1
21.2
25.5
31.6
37.3
51
59
71
85
116
143
174
209
230
289
315
341
391
436
491
551
618
695
1116
1116
1140
1140
1164
1152
1170
1164
1164
1170
1164
1170
1182
1170
1182
1182
1188
1193
1190
1189
1189
1188
1188
1188
1187
1184
1187
1187
1190
1193
1192
1193
500
400LX
- 110
900
855
824
651
496
342
311
900
777
1193
630
450LB
- 125
1152
1095
1055
834
635
438
398
1152
995
1194
-
-
-
-
810
559
508
-
-
-
59
69
83
98
141
166
202
242
283
334
365
406
455
505
56
65
79
93
134
158
192
230
269
317
347
386
433
479
54
63
76
90
129
152
185
222
259
306
334
372
417
462
42.7
50
60
71
102
120
146
175
205
242
264
294
330
365
32.5
37.9
45.7
54
78
91
111
134
156
184
201
224
251
278
22.4
26.1
31.5
37.4
54
63
77
92
107
127
139
154
173
192
20.4
23.8
28.7
34
48.7
57
70
84
98
115
126
140
157
174
59
69
83
98
141
166
202
242
283
334
365
406
455
505
51
59
72
85
122
143
174
209
244
289
315
351
393
436
1182
1182
1188
1193
1188
1189
1189
1188
1187
1187
1187
1183
1187
1187
800
450LD
- 125
PPC series
30
37
45
55
75
90
110
132
160
185
200
225
250
280
225M
250M
280S
280M
315S
315MA
315MB
315MC
315L
355LA
355LB
355LC
355LD
355LE
- 60
- 65
- 75
- 75
- 80
- 80
- 80
- 80
- 80
- 100
- 100
- 100
- 100
- 100
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
16
Performance data
PPA series, three phase, 415V 50Hz
IP66, H class insulation, B class temperature rise
Efficiency [ % ]
at % full load
kW
Motor frame
Speed
[ r/
min ]
100
Power factor
[ cos φ ]
at % full load
Current
Torque
Full
load
IN
[A]
Locked
rotor
tE 1)
IL/IN
time
[ sec ]
Full
load
TN
[ Nm ]
Locked Pull
rotor
up
TL/TN
TU/TN
Break
down
TB/TN
Moment
of Inertia
J=¼GD2
[ kg•m² ]
Weight
of foot
mount
motor
[ kg ]
75
50
100
75
50
70.5
77.3
84.0
85.6
85.3
87.0
88.1
89.3
90.8
91.0
91.5
92.6
93.2
93.6
93.7
94.8
94.9
95.3
95.6
95.8
95.6
96.0
96.0
95.9
96.3
95.8
96.5
64.7
74.5
84.6
86.2
85.2
86.7
87.6
88.6
90.6
90.4
90.9
92.5
93.0
93.4
92.5
94.2
94.8
95.0
95.2
95.7
95.1
96.0
96.1
95.9
96.2
94.8
96.4
0.82
0.89
0.73
0.73
0.77
0.78
0.76
0.78
0.78
0.77
0.77
0.79
0.80
0.82
0.80
0.82
0.83
0.83
0.82
0.83
0.83
0.83
0.83
0.83
0.83
0.81
0.83
0.54
0.60
0.69
0.69
0.69
0.70
0.68
0.71
0.70
0.72
0.72
0.75
0.76
0.79
0.74
0.78
0.80
0.79
0.78
0.80
0.80
0.82
0.82
0.81
0.82
0.77
0.82
0.42
0.48
0.59
0.59
0.56
0.57
0.55
0.56
0.58
0.58
0.58
0.63
0.68
0.71
0.63
0.70
0.72
0.70
0.71
0.73
0.73
0.75
0.76
0.75
0.75
0.66
0.76
2.5
3.0
5.2
6.9
8.6
11.4
15.7
22.1
29.7
36.9
43.6
57
69
82
103
135
159
194
235
263
327
350
385
437
488
565
618
3.5
4.0
5.5
5.5
5.5
5.6
5.8
6.2
5.3
5.8
5.9
5.7
5.3
5.8
6.5
4.9
4.9
5.1
5.3
4.7
5.1
4.8
4.7
5.2
6
6.8
6.1
20
18
12
10
8
15
11
12
11
10
11
10
8
10
11
9
8
8
12
11
11
10
13
12
11
15.0
20.5
29.8
40.6
53.1
73.0
99.5
144
196
240
286
387
478
577
707
968
1161
1420
1704
1936
2386
2581
2839
3218
3589
4043
4551
2.3
2.1
2.1
2.1
2.2
2.3
2.6
2.3
2.1
2.3
2.3
2.0
1.9
2.1
2.7
1.5
1.5
1.6
1.6
1.2
1.9
1.3
1.2
1.6
1.3
1.8
1.3
1.8
1.8
1.5
1.6
1.7
1.8
2.0
1.7
1.5
1.6
1.6
1.6
1.4
1.5
2.2
1.2
1.3
1.2
1.3
0.9
1.1
0.9
0.9
1.1
1.0
1.2
0.9
2.8
2.8
2.1
2.1
2.6
2.6
2.8
2.7
2.4
2.5
2.6
2.4
2.2
2.4
3.0
2.0
2.0
2.1
2.1
1.8
2.3
1.8
1.8
2.2
2.4
3.2
2.4
0.0028
0.0062
0.031
0.040
0.085
0.10
0.18
0.24
0.37
0.60
0.69
0.96
1.15
1.82
2.14
4.60
5.32
5.95
6.70
9.11
9.87
10.64
11.19
12.48
17.25
18.24
26.16
33
45
65
80
110
115
139
205
300
360
400
565
575
650
678
1000
1100
1270
1480
1680
2125
2400
2580
2650
3000
3030
3500
92.5
93.0
93.4
93.5
94.2
94.8
95.0
95.2
95.7
95.1
96.0
96.1
96.1
0.79
0.80
0.82
0.82
0.82
0.83
0.83
0.82
0.83
0.83
0.83
0.83
0.83
0.75
0.76
0.79
0.78
0.78
0.80
0.79
0.78
0.80
0.80
0.82
0.82
0.82
0.63
0.69
0.71
0.70
0.70
0.72
0.70
0.71
0.73
0.73
0.75
0.76
0.76
57
69
82
100
135
160
194
235
281
326
350
385
438
5.7
5.6
5.8
4.9
4.9
4.9
5.1
5.3
4.5
5.1
4.8
4.7
5.0
10
11
10
10
10
11
9
12
12
12
11
11
10
387
478
577
710
968
1161
1420
1704
2065
2388
2581
2839
3218
2.0
2.0
2.1
1.4
1.5
1.5
1.6
1.6
1.1
1.9
1.3
1.2
1.3
1.6
1.4
1.5
1.1
1.2
1.3
1.2
1.3
0.8
1.1
0.9
0.9
0.9
2.4
2.2
2.4
2.0
2.0
2.0
2.1
2.1
1.7
2.3
1.8
1.8
1.9
0.96
1.60
1.82
3.60
4.60
5.32
5.95
7.60
9.11
9.87
10.64
11.19
12.48
575
625
675
800
1050
1100
1270
1530
1730
2125
2400
2580
2650
750 r/min = 8 poles
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
100L
- 28
112M
- 28
132S
- 38
132M - 38
160MA - 42
160MB - 42
160L
- 42
180L
- 48
200L
- 55
225S
- 60
225M - 60
250S
- 70
250M - 70
280S
- 80
280M - 80
315S
- 85
315M - 85
315L
- 85
315LXA - 85
315LXB - 85
355LA - 110
355LB - 110
355LB - 110
355LX - 110
400LA - 110
400LB - 110
400LX - 110
700
700
705
705
720
720
720
730
730
735
735
740
740
745
743
740
740
740
740
740
740
740
740
742
745
744
745
76.3
78.4
80.9
82.7
84.2
85.8
87.2
88.8
90.0
90.7
91.2
92.1
92.7
93.2
94.0
94.4
94.7
95.2
95.4
95.7
95.5
95.8
95.8
95.9
96.1
95.9
96.2
PPC series 415V 50Hz
30
37
45
55
75
90
110
132
1602)
185
200
220
250
250M
280S
280M
315S
315MA
315MB
315L
355LA
355LB
355LC
355LD
355LE
355LX
- 65
- 75
- 75
- 80
- 85
- 80
- 80
- 100
- 100
- 100
- 100
- 100
- 100
740
740
745
740
740
740
740
740
740
740
740
740
742
92.1
92.7
93.2
93.7
94.4
94.7
95.4
95.4
95.7
95.5
95.8
95.8
95.7
92.6
93.1
93.6
93.9
94.8
94.9
95.3
95.6
95.8
95.6
96.0
96.0
96.1
tE time applies to Ex e motors only (see page 24)
For the hazardous location version the rating will be 150kW and performance data as per PPA
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
1)
2)
17
Full load currents at various power supplies
PPA series, three phase
Specifically wound for nominated power supply
Current
Full load IN
50Hz
kW
Motor frame
380V
[A]
Current
Full load IN
60Hz
400V
[A]
Speed
60Hz
415V
[A]
525V
[A]
690V
[A]
1000V
[A]
1100V
[A]
380V
[A]
440V
[A]
[ r/min ]
750\900 r/min = 8 poles
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
150
185
200
220
250
280
315
355
100L
- 28
112M
- 28
132S
- 38
132M - 38
160MA - 42
160MB - 42
160L
- 42
180L
- 48
200L
- 55
225S
- 60
225M - 60
250S
- 70
250M - 70
280S
- 80
280M - 80
315S
- 85
315M - 85
315L
- 85
315LXA - 85
315LXB - 85
355LA - 110
355LB - 110
355LB - 110
355LX - 110
400LA - 110
400LB - 110
400LX - 110
2.7
3.3
5.7
7.5
9.4
12.5
17.1
24.1
32.4
40.3
47.6
63
76
89
112
147
174
212
257
287
357
382
420
477
533
617
675
2.6
3.1
5.4
7.2
8.9
11.8
16.3
22.9
30.8
38.3
45.2
60
72
85
107
140
165
201
244
273
339
363
399
453
506
586
641
2.5
3.0
5.2
6.9
8.6
11.4
15.7
22.1
29.7
36.9
43.6
57
69
82
103
135
159
194
235
263
327
350
385
437
488
565
618
2.0
2.4
4.1
5.5
6.8
9.0
12.4
17.5
23.5
29.2
34.5
45.4
55
65
81
107
126
153
186
208
258
277
304
345
386
447
489
1.5
1.8
3.1
4.2
5.2
6.9
9.4
13.3
17.9
22.2
26.2
34.5
41.7
49.3
62
81
96
117
141
158
197
211
232
263
294
340
372
1.0
1.2
2.2
2.9
3.6
4.7
6.5
9.2
12.3
15.3
18.1
23.8
28.8
34
42.7
56
66
81
98
109
136
145
160
181
203
234
256
0.9
1.1
2.0
2.6
3.2
4.3
5.9
8.3
11.2
13.9
16.4
21.7
26.2
30.9
38.9
51
60
73
89
99
123
132
145
165
184
213
233
2.7
3.3
5.7
7.5
9.4
12.5
17.1
24.1
32.4
40.3
47.6
63
76
89
112
147
174
212
257
287
357
382
420
477
533
617
675
2.4
2.8
4.9
6.5
8.1
10.8
14.8
20.8
28
34.8
41.1
54
65
77
97
127
150
183
222
248
308
330
363
412
460
533
583
840
840
846
846
864
864
864
876
876
882
882
888
888
894
892
888
888
888
888
888
888
888
888
890
894
893
894
63
76
89
109
147
175
212
257
307
356
382
420
478
60
72
85
103
140
166
201
244
292
338
363
399
454
57
69
82
100
135
160
194
235
281
326
350
385
438
45.4
55
65
79
107
126
153
186
222
258
277
304
346
34.5
41.7
49.3
60
81
96
117
141
169
196
211
232
263
23.8
28.8
34
41.3
56
66
81
98
117
135
145
160
182
21.7
26.2
30.9
37.6
51
60
73
89
106
123
132
145
165
63
76
89
109
147
175
212
257
307
356
382
420
478
54
65
77
94
127
151
183
222
265
307
330
363
413
888
888
894
888
888
888
888
888
888
888
888
888
890
PPC series
30
37
45
55
75
90
110
132
160
185
200
220
250
250M
280S
280M
315S
315MA
315MB
315L
355LA
355LB
355LC
355LD
355LE
355LF
- 65
- 75
- 75
- 80
- 85
- 80
- 80
- 100
- 100
- 100
- 100
- 100
- 100
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
18
Dimensional drawings - PPA
(Australian/British kW / frame sizes)
Foot mount B3 (IM1001)
Motor frame A
AA
AB
AC
AD
B
BB
C
80
- 19
90S - 24
90L
- 24
100L - 28
112M - 28
132S - 38
132M - 38
160M - 42
160L - 42
180M - 48
180L - 48
200L - 55
225S - 60
225M - 55*
225M - 60
250S - 60*
250S - 70
250M - 60*
250M - 70
280S - 65*
280S - 80
280M - 65*
280M - 80
315S - 65*
315S - 85
315M - 65*
315M - 85
315L - 65*
315L - 85
315LX - 65*
315LX - 85
355L - 85*
355L - 110
355LX - 85*
355LX - 110
400L - 85*
400L - 110
400LX - 85*
400LX - 110
125
140
140
160
190
216
216
254
254
279
279
318
356
356
356
406
406
406
406
457
457
457
457
508
508
508
508
508
508
508
508
610
610
610
610
686
686
686
686
35
40
40
40
50
60
60
70
70
70
70
70
75
75
75
80
80
80
80
85
85
85
85
114
114
114
114
114
114
114
114
145
145
145
145
165
165
165
165
160
180
180
200
240
276
276
325
325
349
349
395
435
435
435
485
485
485
485
550
550
550
550
622
622
622
622
622
622
622
622
735
735
735
735
810
810
810
810
175
185
185
220
235
265
265
320
320
355
355
395
442
442
442
485
485
485
485
544
544
544
544
700
700
700
700
700
700
700
700
810
810
810
810
910
910
910
910
152
158
158
186
210
230
230
280
280
305
305
325
390
390
390
415
415
415
415
445
445
445
445
610
610
610
610
610
610
610
610
675
675
675
675
725
725
725
725
100
100
125
140
140
140
178
210
254
241
279
305
286
311
311
311
311
349
349
368
368
419
419
406
406
457
457
508
508
508
508
630
630
630
630
710
710
710
710
182 50
196 56
221 56
235 63
245 70
238 89
276 89
314 108
354 108
349 121
349 121
380 133
370 149
395 149
395 149
395 168
395 168
433 168
433 168
530 190
530 190
580 190
580 190
508 216
508 216
559 216
559 216
610 216
610 216
810 216
810 216
810 254
810 254
965 254
965 254
920 280
920 280
1070 280
1070 280
450L - 125
800 200 980 1040 815
1120 1610 310
D
DB
E
F
GD
G
H
HA HD
HE
HF
K
KK3)
19
24
24
28
28
38
38
42
42
48
48
55
60
55
60
60
70
60
70
65
80
65
80
65
85
65
85
65
85
65
85
85
110
85
110
85
110
85
110
M6
M8
M8
M10
M10
M12
M12
M16
M16
M16
M16
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M24
M20
M24
M20
M24
M20
M24
40
50
50
60
60
80
80
110
110
110
110
110
140
110
140
140
140
140
140
140
170
140
170
140
170
140
170
140
170
140
170
170
210
170
210
170
210
170
210
6
8
8
8
8
10
10
12
12
14
14
16
18
16
18
18
20
18
20
18
22
18
22
18
22
18
22
18
22
18
22
22
28
22
28
22
28
22
28
6
7
7
7
7
8
8
8
8
9
9
10
11
10
11
11
12
11
12
11
14
11
14
11
14
11
14
11
14
11
14
14
16
14
16
14
16
14
16
15.5
20
20
24
24
33
33
37
37
42.5
42.5
49
53
49
53
53
62.5
53
62.5
58
71
58
71
58
76
58
76
58
76
58
76
76
100
76
100
76
100
76
100
80
90
90
100
112
132
132
160
160
180
180
200
225
225
225
250
250
250
250
280
280
280
280
315
315
315
315
315
315
315
315
355
355
355
355
400
400
400
400
10
12
12
14
15
18
18
20
20
22
22
25
25
25
25
30
30
30
30
35
35
35
35
32
32
32
32
32
32
32
32
40
40
40
40
45
45
45
45
134
134
134
134
160
160
160
238
238
238
238
238
342
342
342
342
342
342
342
342
342
342
342
470
470
470
470
470
470
470
470
530
530
530
530
530
530
530
530
121
121
121
121
171
171
171
223
223
223
223
223
326
326
326
326
326
326
326
326
326
326
326
445
445
445
445
445
445
445
445
500
500
500
500
500
500
500
500
32 18
114
450 50
125 M24 210
* 2 pole motors only
Two conduit entries provided
3)
See page 6 for alternative conduit entry options
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
1)
2)
L
10
10
10
12
12
12
12
15
15
15
15
19
19
19
19
24
24
24
24
24
24
24
24
28
28
28
28
28
28
28
28
28
28
28
28
35
35
35
35
1)
M20
M201)
M201)
M201)
M251)
M251)
M251)
M50
M50
M50
M50
M50
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
340
375
400
450
470
525
565
655
695
715
715
805
860
855
885
930
930
965
965
1035
1065
1085
1115
1155
1185
1205
1235
1255
1285
1455
1485
1630
1670
1760
1800
1725
1765
1805
1845
1080 530 500 35
BGP2)
2495
210
215
215
250
270
315
315
380
380
420
420
470
525
525
525
580
580
580
580
660
660
660
660
775
775
775
775
775
775
775
775
845
845
845
845
935
935
935
935
BGP = Blank Gland Plate
19
Dimensional drawings - PPA
(Australian/British kW / frame sizes)
Flange mount B5 (IM3001)
L
LA
M
N
P
S4)
T
121
121
121
121
171
171
171
223
223
223
223
223
326
326
326
326
326
326
326
326
326
326
326
445
445
445
445
445
445
445
445
500
500
500
500
500
500
500
500
1)
M20
M201)
M201)
M201)
M251)
M251)
M251)
M50
M50
M50
M50
M50
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
M63
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
BGP2)
340
375
400
450
470
525
565
655
695
715
715
805
860
855
885
930
930
965
965
1035
1065
1085
1115
1155
1185
1205
1235
1255
1285
1455
1485
1630
1670
1760
1800
1725
1765
1805
1845
12
12
12
14
14
14
14
16
16
16
16
16
18
18
18
18
18
18
18
18
18
18
18
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
165
165
165
215
215
265
265
300
300
300
300
350
400
400
400
500
500
500
500
500
500
500
500
600
600
600
600
600
600
600
600
740
740
740
740
940
940
940
940
130
130
130
180
180
230
230
250
250
250
250
300
350
350
350
450
450
450
450
450
450
450
450
550
550
550
550
550
550
550
550
680
680
680
680
880
880
880
880
200
200
200
250
250
300
300
350
350
350
350
400
450
450
450
550
550
550
550
550
550
550
550
660
660
660
660
660
660
660
660
800
800
800
800
1000
1000
1000
1000
12
12
12
12
15
15
15
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
24
24
24
24
24
24
24
24
24
24
24
24
28
28
28
28
3.5
3.5
3.5
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
500
BGP2)
2945
30
1080 1000 1150
28
7
Motor frame AC
AD
D
DB
E
F
GD
G
HB
HE
HF
KK3)
80
- 19
90S - 24
90L
- 24
100L - 28
112M - 28
132S - 38
132M - 38
160M - 42
160L - 42
180M - 48
180L - 48
200L - 55
225S - 60
225M - 55*
225M - 60
250S - 60*
250S - 70
250M - 60*
250M - 70
280S - 65*
280S - 80
280M - 65*
280M - 80
315S - 65*
315S - 85
315M - 65*
315M - 85
315L - 65*
315L - 85
315LX - 65*
315LX - 85
355L - 85*
355L - 110
355LX - 85*
355LX - 110
400L - 85*
400L - 110
400LX - 85*
400LX - 110
175
185
185
220
235
266
266
320
320
355
355
395
442
442
442
485
485
485
485
544
544
544
544
700
700
700
700
700
700
700
700
810
810
810
810
910
910
910
910
152
158
158
186
210
230
230
280
280
305
305
325
390
390
390
415
415
415
415
445
445
445
445
610
610
610
610
610
610
610
610
675
675
675
675
725
725
725
725
19
24
24
28
28
38
38
42
42
48
48
55
60
55
60
60
70
60
70
65
80
65
80
65
85
65
85
65
85
65
85
85
110
85
110
85
110
85
110
M6
M8
M8
M10
M10
M12
M12
M16
M16
M16
M16
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M20
M24
M20
M24
M20
M24
M20
M24
40
50
50
60
60
80
80
110
110
110
110
110
140
110
140
140
140
140
140
140
170
140
170
140
170
140
170
140
170
140
170
170
210
170
210
170
210
170
210
6
8
8
8
8
10
10
12
12
14
14
16
18
16
18
18
20
18
20
18
22
18
22
18
22
18
22
18
22
18
22
22
28
22
28
22
28
22
28
6
7
7
7
7
8
8
8
8
9
9
10
11
10
11
11
12
11
12
11
14
11
14
11
14
11
14
11
14
11
14
14
16
14
16
14
16
14
16
15.5
20
20
24
24
33
33
37
37
42.5
42.5
49
53
49
53
53
62.5
53
62.5
58
71
58
71
58
76
58
76
58
76
58
76
76
100
76
100
76
100
76
100
130
125
125
150
155
183
183
220
220
240
240
270
300
300
300
330
330
330
330
380
380
380
380
460
460
460
460
460
460
460
460
490
490
490
490
535
535
535
535
134
134
134
134
160
160
160
238
238
238
238
238
342
342
342
342
342
342
342
342
342
342
342
470
470
470
470
470
470
470
470
530
530
530
530
530
530
530
530
450L - 125
1040 815
125
M24 210
32
18
114
630
530
* 2 pole motors only
Two conduit entries provided
BGP = Blank Gland Plate
3)
See page 6 for alternative conduit entry options
4)
Mounting Holes: Frames 80 - 200 have 4 holes at 45° offset from top. Frames 225 and above have 8 holes at 0° offset from top
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
1)
20
2)
Dimensional drawings - PPC
(CENELEC kW / frame sizes)
Foot mount B3 (IM1001)
L
Motor frame A
AA
AB
AC
AD
B
BB
C
D
DB
E
F
GD G
80
- 19
125
35
160
175
152
100
182
50
19
M6
40
6
90S
- 24
140
40
180
185
158
100
196
56
24
M8
50
8
90L
- 24
140
40
180
185
158
125
221
56
24
M8
50
8
100L
- 28
160
40
200
220
186
140
235
63
28
M10 60
8
7
24
100
14
250
134
121
12
M201) 450
112M
- 28
190
50
240
235
210
140
245
70
28
M10 60
8
7
24
112
15
270
160
171
12
M251) 470
132S
- 38
216
60
276
265
230
140
238
89
38
M12 80
10
8
33
132
18
315
160
171
12
M251) 525
132M - 38
216
60
276
265
230
178
276
89
38
M12 80
10
8
33
132
18
315
160
171
12
M251) 565
160M - 42
254
70
325
320
280
210
314
108
42
M16 110
12
8
37
160
20
380
238
223
15
M50
655
160L
254
70
325
320
280
254
354
108
42
M16 110
12
8
37
160
20
380
238
223
15
M50
695
- 42
H
HA
HD
HE
HF
K
KK3)
6
15.5 80
10
210
134
121
10
M20
7
20
90
12
215
134
121
10
M201) 375
7
20
90
12
215
134
121
10
M201) 400
1)
340
180M - 48
279
70
349
355
305
241
349
121
48
M16 110
14
9
42.5 180
22
420
238
223
15
M50
715
180L
- 48
279
70
349
355
305
279
349
121
48
M16 110
14
9
42.5 180
22
420
238
223
15
M50
715
200L
- 55
318
70
395
395
325
305
380
133
55
M20 110
16
10
49
200
25
470
238
223
19
M50
805
225S
- 60
356
75
435
442
390
286
370
149
60
M20 140
18
11
53
225
25
525
342
326
19
M63
860
225M* - 55
356
75
435
442
390
311
395
149
55
M20 110
16
10
49
225
25
525
342
326
19
M63
855
225M - 60
356
75
435
442
390
311
395
149
60
M20 140
18
11
53
225
25
525
342
326
19
M63
885
250M - 60* 406
80
485
485
415
349
433
168
60
M20 140
18
11
53
250
30
580
342
326
24
M63
965
250M - 65
406
80
485
485
415
349
433
168
65
M20 140
18
11
58
250
30
580
342
326
24
M63
965
280S
- 65* 457
85
550
544
445
368
530
190
65
M20 140
18
11
58
280
35
660
342
326
24
M63
1035
280S
- 75
457
85
550
544
445
368
530
190
75
M20 140
20
12
67.5
280
35
660
342
326
24
M63
1035
280M - 65* 457
85
550
544
445
419
580
190
65
M20 140
18
11
58
280
35
660
342
326
24
M63
1085
280M - 75
85
550
544
445
419
580
190
75
M20 140
20
12
67.5
280
35
660
342
326
24
M63
1085
457
315S
- 65* 508
114 622
700
610
406
508
216
65
M20 140
18
11
58
315
32
775
470
445
28
M63
1155
315S
- 80
508
114 622
700
610
406
508
216
80
M20 170
22
14
71
315
32
775
470
445
28
M63
1185
315M - 65* 508
114 622
700
610
457
559
216
65
M20 140
18
11
58
315
32
775
470
445
28
M63
1205
315M - 80
508
114 622
700
610
457
559
216
80
M20 170
22
14
71
315
32
775
470
445
28
M63
1235
315L
- 65* 508
114 622
700
610
508
610
216
65
M20 140
18
11
58
315
32
775
470
445
28
M63
1255
315L
- 80
508
114 622
700
610
508
610
216
80
M20 170
22 14
71
315
32
775
470
445
28
M63
1285
315LX - 65* 508
114 622
700
610
508
610
216
65
M20 140
18
11
58
315
32
775
470
445
28
M63
1455
315LX - 80
508
114 622
700
610
508
610
216
80
M20 170
22
14
71
315
32
775
470
445
28
M63
1485
355L
- 80* 610
145 735
810
675
630
810
254
80
M20 170
22
14
71
355
40
845
530
500
28
BGP2) 1603
355L
- 100 610
145 735
810
675
630
810
254
100 M24 210
28
16
90
355
40
845
530
500
28
BGP2) 1670
355LX - 80* 610
145 735
810
675
630
810
254
80
M20 170
22
14
71
355
40
845
530
500
28
BGP2) 1760
355LX - 100 610
145 735
810
675
630
810
254
100 M24 210
28
16
90
355
40
845
530
500
28
BGP2) 1800
1)
*2 pole motors only
Two conduit entries provided
3)
See page 6 for alternative conduit entry options
Frames 400 and 450 are available in PPA
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
2)
BGP = Blank Gland Plate
21
Dimensional drawings - PPC
(CENELEC kW / frame sizes)
Flange mount B5 (IM3001)
Motor frame
AC
AD
D
DB
E
F
GD
G
HB
HE
HF
KK3)
L
LA
M
N
P
S4)
T
80
- 19
175
152
19
M6
40
6
6
15.5
130
134
121
M201)
340
12
165
130
200
12
3.5
90S
- 24
185
158
24
M8
50
8
7
20
125
134
121
1)
M20
375
12
165
130
200
12
3.5
90L
- 24
185
158
24
M8
50
8
7
20
125
134
121
M201)
400
12
165
130
200
12
3.5
100L
- 28
220
186
28
M10
60
8
7
24
150
134
121
M201)
450
14
215
180
250
12
4
112M
- 28
234
210
28
M10
60
8
7
24
155
160
171
M251)
470
14
215
180
250
15
4
132S
- 38
266
230
38
M12
80
10
8
33
183
160
171
1)
M25
525
14
265
230
300
15
4
132M
- 38
266
230
38
M12
80
10
8
33
183
160
171
M251)
565
14
265
230
300
15
4
160M
- 42
320
280
42
M16
110
12
8
37
220
238
223
M50
655
16
300
250
350
19
5
160L
- 42
320
280
42
M16
110
12
8
37
220
238
223
M50
695
16
300
250
350
19
5
180M
- 48
355
305
48
M16
110
14
9
42.5
240
238
223
M50
715
16
300
250
350
19
5
180L
- 48
355
305
48
M16
110
14
9
42.5
240
238
223
M50
715
16
300
250
350
19
5
200L
- 55
395
325
55
M20 110
16
10
49
270
238
223
M50
805
16
350
300
400
19
5
225S
- 60
442
390
60
M20 140
18
11
53
300
342
326
M63
860
18
400
350
450
19
5
225M
- 55* 442
390
55
M20 110
16
10
49
300
342
326
M63
855
18
400
350
450
19
5
225M
- 60
442
390
60
M20 140
18
11
53
300
342
326
M63
885
18
400
350
450
19
5
250M
- 60* 485
415
60
M20 140
18
11
53
330
342
326
M63
965
18
500
450
550
19
5
250M
- 65
485
415
65
M20 140
18
11
58
330
342
326
M63
965
18
500
450
550
19
5
280S
- 65* 544
445
65
M20 140
18
11
58
380
342
326
M63
1035
18
500
450
550
19
5
280S
- 75
544
445
75
M20 140
20
12
67.5
380
342
326
M63
1035
18
500
450
550
19
5
280M
- 65* 544
445
65
M20 140
18
11
58
380
342
326
M63
1085
18
500
450
550
19
5
280M
- 75
544
445
75
M20 140
20
12
67.5
380
342
326
M63
1085
18
500
450
550
19
5
315S
- 65* 700
610
65
M20 140
18
11
58
460
470
445
M63
1155
25
600
550
660
24
6
315S
- 80
610
80
M20 170
22
14
71
460
470
445
M63
1185
25
600
550
660
24
6
315M
- 65* 700
610
65
M20 140
18
11
58
460
470
445
M63
1205
25
600
550
660
24
6
315M
- 80
700
610
80
M20 170
22
14
71
460
470
445
M63
1235
25
600
550
660
24
6
315L
- 65* 700
610
65
M20 140
18
11
58
460
470
445
M63
1255
25
600
550
660
24
6
315L
- 80
700
610
80
M20 170
22
14
71
460
470
445
M63
1285
25
600
550
660
24
6
315LX
- 65* 700
610
65
M20 140
18
11
58
460
470
445
M63
1455
25
600
550
660
24
6
315LX
- 80
700
610
80
M20 170
22
14
71
460
470
445
M63
1485
25
600
550
660
24
6
355L
- 80* 810
675
80
M20 170
22
14
71
490
530
500
BGP2)
1630
30
740
680
800
24
6
355L
- 100
810
675
100
M24 210
28
16
90
490
530
500
BGP2)
1670
30
740
680
800
24
6
355LX
- 80* 810
675
80
M20 170
22
14
71
490
530
500
BGP2)
1760
30
740
680
800
24
6
355LX
- 100
675
100
M24 210
28
16
90
490
530
500
BGP2)
1800
30
740
680
800
24
6
700
810
1)
2)
* 2 pole motors only
Two conduit entries provided
BGP = Blank Gland Plate
3)
See page 6 for alternative conduit entry options
4)
Mounting Holes: Frames 80- 200 have 4 holes at 45° offset from top. Frames 225 and above have 8 holes at 22.5° offset from top
Frames 400 and 450 are available in PPA
This data is provided for guidance only, guaranteed only when confirmed by Regal Australia.
22
Motors for hazardous areas
PPAE/PPAN/PPAD
Motors used within a hazardous location require a higher
level of protection against the risk of harmful occurrences.
PPA motors are available in the three most common high
protection configurations, Ex e, Ex nA (formerly Ex n) and
Ex t(formerly ExtD/DIP), all supplied with a protection
rating of IP66. Most PPA hazardous area motor versions
are available in frame sizes 80 to 400. Combinations of
protection such as Ex e and Ex t, or Ex nA and Ex t, are also
available.
International and Australian
standards
IEC or AS/NZS 60079 series of standards specify general
requirements for the selection of electrical equipment and
its installation and maintenance, to ensure safe use in
areas where flammable materials are generated, prepared,
processed, handled, stored or otherwise used, and which
are therefore potentially hazardous.
The term ‘flammable material’ includes gases, vapors,
liquids, mists, solids, and dusts, but does not include
those materials which are specifically manufactured as
explosives or materials which are inherently explosive.
The requirements of the listed standards apply only to the
use of electrical equipment under normal or near normal
atmospheric conditions. The requirements specified for
hazardous location electrical equipment are supplementary
to and not alternative to any requirements which would
apply to equipment and installations in non-hazardous
areas. (See AS/NZS3000).
Paint
For PPA hazardous location motors sold in Australia (unless
otherwise specified), the standard paint colours are as
follows:
• PPAE (Ex e) Golden Yellow (RAL 1004)
• PPAN (Ex nA) Bright Red Orange (RAL 2008)
• PPAD (Ex t) Bright Red Orange (RAL 2008)
For paint specifications in all other countries, please
contact your local Regal Australia office directly.
Motor protection types
in which additional measures are applied so as to give
increased security against the possibility of excessive
temperatures, and of the occurrence of arcs and sparks.
Ex e motors are suitable for Zone 1, Group II (A, B &
C) hazardous areas, and Regal Australia provides for a
temperature class of T3 (200°C) in a 50°C ambient.
Ex e Protection – (tE time)
tE time is the time it takes for the stator winding or rotor
cage to heat up from normal operating temperature, at the
highest permitted ambient temperature, to the highest
permitted limit temperature (temperature class), with
the rotor locked and the stator winding loaded with the
starting current.
For selection and setting of suitable current-dependent
protection, the tE time and the ratio of locked rotor current
to nominal current are used. In the case of a rotor locking,
this device must cut off the supply within the specified tE
time, which is listed in the performance data.
PPAN – Ex nA (formerly Ex n)
Ex nA motor protection
outlined in IEC 60079-15.
designates
non-sparking
as
Ex nA type non-sparking protection describes electrical
equipment that, in normal operation, is not capable of
igniting a surrounding explosive atmosphere, and a fault
capable of causing ignition is not likely to occur.
Ex nA motors are suitable for Zone 2, Group IIA,B&C
hazardous areas, and Regal Australia provides for a
temperature class of T3 (200°C) in a 60°C ambient.
PPAD – Ex t (formerly Ex tD/DIP)
Ex t motor protection designates electrical apparatus
for use in presence of combustible dust, protection by
enclosure as outlined in IEC 60079-31. Ex t protection
describes electrical equipment which is enclosed so that
it excludes dust, and which will not permit arcs, sparks, or
heat otherwise generated or liberated inside the enclosure
to cause ignition of exterior accumulations or atmospheric
suspensions of a specific dust on or in the vicinity of the
enclosure.
Ex t motors are suitable for Zone 21 and 22 dust laden
hazardous areas, and Regal Australia provides for a
temperature class of T135°C in a 50°C ambient.
PPAE – Ex e
Ex e motor protection designates
increased safety as outlined in IEC
60079-7.
Ex e
type
increased
safety
protection describes electrical
equipment that does not produce
arcs or sparks in normal service,
23
Motors for hazardous areas
Hazardous area classifications
Hazardous areas fall into two categories; hazards due to
flammable gases (vapors or mists), and hazards due to
combustible dusts (fibres or particles).
Gaseous hazards
Explosive gas atmospheres are classified into zones based
on the frequency and duration of their occurrence as
below:
Zone 0: an area in which an explosive gas atmosphere
is present continuously, for long periods, or is
present frequently
Zone 1: an area in which an explosive gas atmosphere is
likely to occur in normal operation occasionally
Zone 2: an area in which an explosive gas atmosphere is
not likely to occur in normal operation, and if it
does occur it will exist for a short period only.
Electrical apparatus for potentially explosive atmospheres
is divided into the following groups:
Group I: mines susceptible to fire damp (methane)
Group II: Explosive gas atmospheres other than mines
susceptible to firedamp
High surface temperatures can cause ignition of flammable
gases or vapors therefore the surface temperature of
equipment in hazardous areas must not exceed the ignition
temperature of these gases or vapors.
Group I electrical equipment may not have a surface
temperature that exceeds 150°C where coal dust can form
a layer, and 450°C for internal surfaces where the above
risk is avoided by sealing against ingress or dust.
Group II electrical equipment may not have a surface
temperature that exceeds its specified temperature class,
as listed in the table below:
Temperature class of
electrical equipment
Maximum surface
temperature of
Group II electrical
equipment
Ignition temperature
of gas or vapor
T1
≤ 450°C
> 450°C
T2
≤ 300°C
> 300°C
T3
≤ 200°C
> 200°C
T4
≤ 135°C
> 135°C
T5
≤ 100°C
> 100°C
T6
≤ 85°C
> 85°C
Electrical apparatus of Group II may be subdivided according
to the nature of the potentially explosive atmosphere for
which it is intended.
Group specification and characteristics of some common
flammable liquids, gases, and vapors are listed in the table
below:
24
Material
Boiling
point
[ °C ]
Flash
point
[ °C ]
Ignition
temp.
[ °C ]
Gas
group
Acetone
56
-20
465
IIA
Acetylene
-83
Gas
305
IIC
Ammonia
-33
Gas
651
IIA
Benzene
80
12
498
IIA
Butane
-1
Gas
287
IIA
Carbon monoxide
-192
Gas
609
IIA
Ethane
-89
Gas
472
IIA
Ethyl alcohol
78
55
363
IIA
Ethylene
-104
Gas
450
IIB
Heptane
98
-4
204
IIA
Hydrogen
-252
Gas
500
IIC
Hydrogen cyanide
26
-18
538
IIB
Methane
-162
Gas
537
IIA
Propane
-42
Gas
432
IIA
Toluene
111
4
480
IIA
Note the data given in this table is derived from NFPA 325M.
Flashpoint is the lowest temperature at which a material gives
off sufficient vapor to form an explosive gas/air mixture in the air
immediately above the surface.
Equipment within a specific group may only be used within
a location with an equal or less level of hazard. Allowable
groups are summarized in the table below:
Equipment Group Certified to:
Allowable Gas Group
IIA
IIA
IIB
IIA, IIB
IIC
IIA, IIB, IIC
Combustible dust hazards
Many dusts which are generated, processed, handled
and stored, are combustible. When ignited, they can burn
rapidly and with considerable explosive force if mixed with
air in the appropriate proportions. Electrical apparatus
used in locations where this hazard is present, requires
adequate protection so as to reduce the likelihood of
ignition of the external explosive atmosphere.
Areas where dusts, flyings and fibres in air occur in
dangerous quantities are classified as hazardous and are
divided into three zones according to the level of risk.
Zone 20: An area in which combustible dust, as a cloud, is
present continuously or frequently during normal
operation, in sufficient quantity to be capable
of producing an explosive dust/air mixture, and/
or where layers of dust of uncontrollable and
excessive thickness can be formed.
Zone 21: An area not classified as Zone 20 in which
combustible dust, as a cloud, is likely to occur
during normal operation, in sufficient quantities
to be capable of producing an explosive dust/air
mixture.
Motors for hazardous areas
Zone 22: An area not classified as Zone 21 in which
combustible dust clouds may occur infrequently,
and persist for only a short period, or in which
accumulations or layers of combustible dust may
be present under abnormal conditions and give
rise to combustible dust/air mixtures. Where,
following an abnormal condition, the removal of
dust accumulations or layers cannot be assured
then the area is to be classified Zone 21.
Ignition protection is based on the limitation of the
maximum surface temperature of the enclosure and on
other surfaces which could be in contact with dust and on
the restriction of dust ingress into the enclosure by the
use of dust tight or dust protected enclosures.
Group III Electrical equipment is intended for use in places
with an explosive dust atmosphere other than mines
susceptible to firedamp.
Electrical equipment of Group III is subdivided according
to the nature of the explosive atmosphere for which it is
intended asGroup IIIA: Combustible flyings
Group IIIB: Non-conductive dust
Group IIIC: Conductive dust
Note: Equipment marked IIIB is suitable for applications
requiring Group IIIA equipment. Similarly equipment
marked IIIC is suitable for applications requiring Group IIIA
or Group IIIB equipment.
Specifications and characteristics of some common
combustible dusts are listed in the table below:
Ignition temperature
Materials
Minimum ignition
energy
[ mJ ]
Cloud
[ °C ]
Layer
[ °C ]
Aluminium
15
550
740
Cellulose
80
480
270
Corn
40
400
250
Flax
80
230
430
Polypropylene
30
420
-
Rayon
2400
520
250
Rice
50
440
220
Rubber (synthetic)
30
320
-
Sugar
30
370
400
Wheat flour
50
380
360
25
Modifications, variations, and optional extras
VVVF drives
•
•
•
•
VVVF drive kit A – Separately driven
cooling fan (240 & 415V)
Bearings and bearing RTDs
Three types of VVVF drives kit are available for the PPA
range to assist in maintaining satisfactory operation.
Double shaft extension
Special shaft extension
Stainless steel shaft material
Reduced shafts for geared motors.
In applications where bearings need special consideration
Regal Australia can provide the following solutions:
This fan should be used when the motor speed is required
to be reduced below 30Hz in constant torque mode.
For centrifugal fan or pump, no separate cooling fan is
required. For all other loads refer to the loadability curve in
the section on VVVF Drives, refer page 10.
•
•
•
•
VVVF drive kit B1 – Standard motor (EDM)
This kit incorporates a single insulated bearing, normally
at the non-drive end, and an earthing brush at the drive
end. Together they are designed to remove the effect of
electrical discharge through the bearings.
Bearing monitors
Alternative bearing types
Low/high temperature bearing grease
Insulated bearings.
In addition to the winding RTDs previously described
in this catalogue, bearing RTDs (one per bearing) are
available as an option on the full PPA range. These RTD
can be terminated in the winding RTD terminal box or their
own auxiliary box.
VVVF drive kit B2 – Hazardous location
motors (EDM)
Slide rails
In hazardous locations earthing brushes are not permitted.
In this case two insulated bearings should be fitted to
control the effects of EDM.
Slide rails are designed for motor position adjustment
when belt drives are used. Applications include tension
adjustment for belt driven equipment.
Vertical hoods and dust shields
Regal Australia stock slide rails to suit frame sizes 80 to
355. Rail sets are manufactured from cast iron and provided
with mounting bolts and nuts between motor and rail.
PPA motors have IP66 protection as standard and do not
need rain hoods for motors mounted vertically shaft down.
However, where additional protection from solids in the
atmosphere is required hoods can be fitted.
For use in very dusty environments, dust shields are
available manufactured from stainless steel. These shields
are fitted over the motor in the IM1001 (B3), IM2001 (B3/
B5) or IM3001 (B5) horizontal mounted position, and
prevent the ribs of the motor from clogging with dust.
Special shafts
PPA motors come standard with a single output shaft
to standard dimensions. Regal Australia can provide
customer specific shaft designs including the following
common alternatives:
Slide rail dimensions
Dimensions [ mm ]
Slide rail
To suit
product code motor frame
A
B
C
D
E
F
G
H
I
J
K
M
N
O
R
S
T
Weight
per set
[ kg ]
MR080090
380
328
30
15
48
10
15
25
245
95
8
75
25
40
145
65
50
3
6.5
80 & 90
MR100132
100, 112 & 132
475
425
37
19
70
10
14
35
340
150
10
135
26
42
200
68
62
MR160180
160 & 180
567
515
48
19
72
11
18
35
390
162
12
115
28
57
200
85
70
10
MR200225
200 & 225
790
730
60
32
92
16
20
20
610
265
16
200
30
60
290
90
92
22
MR250280
250 & 280
945
870
70
38
105
16
21
21
725
305
20
240
35
70
350
105
110
40
MR315355
315 & 355
1220
1115
125
40
122
22
30
30
920
420
24
285
50
105
450
155
170
105
26
Modifications, variations, Installation and maintenance
and optional extras
PPA series motors are designed and manufactured to be
Terminal box
PPA motors come standard with a terminal box on the
right hand side viewed from drive end.
The following alternatives are available:
• Left hand terminal box – PPAL
- 80-400 frame by modification of standard unit
- 450 frame new manufacturing
• Removed terminal box – PPAF
- fitted with a blanking plate and threaded conduit
entry, and extended leads, including earth connector.
robust and reliable for minimal maintenance. The following
items should be taken into consideration to ensure trouble
free installation and reliable running throughout the
motors’ life.
Inspection
On receipt of the motor check the following:
• Rating plate details and enclosure are as ordered
• Shaft turns freely
• Motor was not damaged during transport
• Condensation drain holes are in the correct position
for the motor mounting application. (They should be
located at the lowest point of the motor when it is in
its operating position.)
• If the winding is meggered to earth, ensure that the
thermal protectors are not inadvertently damaged.
(The thermistor leads should be shorted together
whilst meggering takes place).
Storage
Special identification plates
Additional identification and warning plates in stainless
steel or other specified materials can be fitted to this PPA
range. These include:
•
•
•
•
Equipment number plates
Direction of rotation (arrow) plates
RTD plates
Lubrication instruction plates.
Protection against harsh
environments
Where environmental factors need special consideration
Regal Australia can provide the following modifications:
•
•
•
•
•
Winding temperature monitors
Anti-condensation heaters on motors below frame 250
Separately driven cooling fans
Tropic proofing
Special paint finish.
Where the motor is to be installed in harsh chemical
conditions optional surface treatments are available to
protect against acid and alkaline splashing. In addition to
these surface systems we are able to supply stainless steel
nuts, bolts and screws, plus inlet fan grills manufactured
from stainless steel.
When the motor is not for immediate use store in a clean,
dry location, free from vibration. (Bearings are susceptible
to damage from vibration.)
Ensure shaft locking clamps, where supplied, are fitted
securely. Anti-condensation heaters, where fitted, should
be energised if the environment is likely to be damp.
Installation
The following items should be considered when installing
to ensure motor reliability:
Surroundings
Ensure that the motor is properly protected against ingress
of oil, water or dust if construction work is in progress
around the motor.
Shaft locking clamp
Motors 200 frame and above are fitted with a shaftlocking clamp. The clamp should remain fitted for as long
as possible, preferably until the motor is put into service.
Motors that are likely to remain stationary for lengthy
periods should have locking clamps refitted. Shaft-locking
clamps stop axial movement of the rotor assembly caused
by vibration. This causes a phenomenon known as ‘false
brinelling’, which eventually leads to premature bearing
failure particularly where roller bearings are fitted.
Pulleys and couplings
•
Special fans
Regal Australia offer a range of uni-directional and bidirectional low-noise fans.
•
Pulleys and couplings should be machined to H7 limits.
Both shaft and bore should be cleaned and lubricated.
If the fit is still too tight the pulley or coupling should
be heated up in air or oil to approximately 95°C.
Shock methods must not be used in removing pulleys
27
Installation and maintenance
•
•
and couplings. Proper wheel or pulley removers should
be used to prevent shaft and bearing damage.
Pulleys and couplings should be balanced before the
keyway is cut to eliminate vibration caused by lack of
balancing. (Rotor and shaft assemblies have been finely
balanced during manufacture, and drive end shafts
balanced with a half key.)
When slide rails are used in conjunction with pulley
drives the adjusting screw ends should be positioned
between the motor and load at drive shaft end and
the other diagonally opposite. This helps speedy and
accurate belt aligning, tensioning and replacement.
Shafts are machined to AS1359.10-1985 dimensions.
Tolerance
19
+0.009
24
28


WARNING: MISALIGNMENT OF PULLEYS WILL LEAD
TO PREMATURE BEARING FAILURE
Connection
PPA motors should be connected to the rated voltage a
follows:
Shafts and keys
Shaft
diameter

Length
Key size
Seat
-0.004
40
6x6x25
15.5
+0.009
-0.004
50
8x7x32
20
+0.009
-0.004
60
8x7x40
24
38
+0.018
+0.002
80
10x8x56
33
42
+0.018
+0.002
110
12x8x80
37
48
+0.018
+0.002
110
14x9x80
42.5
55
+0.030
+0.011
110
16x10x80
49
60
+0.030
+0.011
140
18x11x110
53
65
+0.030
+0.011
140
18x11x110
58
70
+0.030
+0.011
140
20x12x110
62.5
75
+0.030
+0.011
140
20x12x110
67.5
80
+0.030
+0.011
170
22x14x140
71
85
+0.035
+0.013
170
22x14x140
76
100
+0.035
+0.013
210
28x16x160
90
110
+0.035
+0.013
210
28x16x160
100
125
+0.040
+0.015
210
32x18x160
114
up to 3kW
4kW to 630kW
710kW and above
Star (220-250V three phase Delta)
Delta
Delta (rated 690V)
PPA motors are suitable for use with both rated voltage
DOL operation and rated voltage three phase variable
frequency drives. 3kW and below can also be used with
220-250V three phase variable frequency drives.
Alternatively, 380-415kW, 4kW to 630kW Delta connected
motors can be operated DOL, or in the Star configuration
with a 690V supply or with a 690V variable frequency
drive. When used with a VVVF drive they must be used in
conjunction with an output reactor to protect the winding
insulation. These motors are also suitable for Star/Delta
starting.
For motors 710kW and above the standard connection is
Belt Drives
The belt manufacturer’s recommendations for installation,
alignment and tensioning must be strictly adhered to when
fitting belt drives.
  
Direct coupling
Care must be taken in checking alignment of driving and
driven shafts. The motor and driven equipment must be in
alignment from all aspects.
28
Delta with a minimum voltage of 690V.
Where special windings are supplied, a separate
connection diagram will be supplied with the motor. All
motors are provided with suitable earthing studs.
Running current check
Check the running current of the motor on no load and full
load.
Installation and maintenance
Basic maintenance
Bearings
When re-greasing motors ensure that the correct type of
grease is used. If in doubt about the existing grease type,
clean out old grease thoroughly from bearings and bearing
housings, prior to regreasing.
WARNING: NEVER MIX GREASE TYPES
Grease replenishment
The addition of fresh grease, to renew the original charge,
must be made at regular intervals.
PPA motors with frames 80 to 100 are fitted with sealed
bearing housing (non regreasable). Thru-flushing grease
valves are fitted to all PPA motors. For frames 112 and
above replenishment should be carried out whilst the
motor is running. The rotating slinger expels excess grease
through an exhaust port in the bearing cap ensuring the
correct level of fresh grease is maintained in the bearing
housing. See the table on page 31 for bearing relubrication
volumes.
Grease packing
Assembly
The thru-flushing grease valve operates automatically and
cannot be overgreased. This feature eliminates problems
associated with overpacking as any excess will be expelled
from the housing as the motor operates. (Overpacking
can cause churning and over-heating which may result in
breakdown of the grease and leakage from the housing.
Too little grease can result in dry running and cage wear.)
Bearing
The bearing itself should always be packed as full as
possible, working the grease thoroughly into the bearing
parts in order to ensure proper lubrication immediately
upon starting.
Bearing caps
The most convenient way of packing bearing caps is to fill
the inner-bearing cap completely and the outer bearing cap
to one third of its capacity, preferably on the opposite side
to the exhaust port.
Dismantling
If a motor is dismantled, cover the bearings with a plastic
sheet or clean lint free rag to prevent ingress of foreign
matter. Never use cotton waste.
Removing and fitting bearings
If bearings are removed they should be renewed, not
refitted. Proper drawing and fitting equipment must be
used when removing bearings as the bearings have an
interference fit on the shaft. Replacement bearings must
be the correct size and have the correct internal clearance
grade. See the table on page 31 for bearing sizes. C3
clearances are normally preferred.
Recommended grease types
General purpose grease (standard)
• Lithium hydroxy-stearate grease
• NLGI consistency No. 3
• Operating temperature -20°C to +120°C
• High oxidation resistance
• Retains consistency after extreme periods of service
• Contains effective rust inhibitors
• Shell Alvania no. 3 or equivalent.
Extreme temperature range grease (optional)
• PTFE (Teflon) additive base with mineral oils
• Operating temperature -40°C to +260°C
• Non melting with high oxidation resistance
• Retains consistency
• Contains rust inhibitors
• Magnalube G or equivalent.
Current
Check periodically that the current drawn is balanced and
is the same as at the time of installation.
Cable terminations
Cable terminations should have all incoming supply leads
compressed between two nuts, locked with a locking nut.
Other combinations may cause overheating due to high
resistance joints.
WARNING: THE CORRECT CLEARANCE BETWEEN
LIVE PARTS MUST BE MAINTAINED
Thermal protection devices
Standard
One set (3) of PTC thermistors are embedded in the head
windings. The leads are terminated in an auxiliary terminal
box for PPA motors frame 160 and above, and terminate in
the main terminal box for frames 80 to 132.
Resistance Temperature Detectors (RTDs) are fitted to
windings of 315 frame and above (leads terminated in
separate auxiliary terminal box).
Optional
Other thermal protection devices may be optionally fitted,
including bearing RTDs, winding RTDs for smaller frames,
additional sets of PTC thermistors, or bi-metal thermal
protectors.
WARNING: DO NOT APPLY MORE THAN 2.5V
ACROSS ANY PROTECTION DEVICE
Insulation testing
When checking for insulation resistance (IR) the test
voltage must not be applied across the protection device.
The correct procedure is to short the entire protector leads
together and apply the test voltage between the shorted
leads and earth and/or phases. ‘Meggering’ across the
terminals of the device, when not shorted, is likely to
cause irreparable damage, and must not be carried out. 29
PPA & PPC bearing size and relubrication data
Standard bearings
Optional bearings
Drive end (ball bearing)
Fame
size
Bearing
no.
Bearing
size
Non-Drive end (ball bearing)
Relubrication
Bearing
no.
Bearing
size
9000
7500
6500
6000
5000
4800
4200
2500
2000
2000
2000
6306
6308
6309
6310
6312
6313
6313
6314
6316
6318
6318
12000
11000
11000
10500
10000
9500
9100
8900
6500
4000
3500
2500
7
11
13
15
20
23
30
37
41
72
81
93
7
11
13
15
20
23
30
37
41
72
81
93
Qty
[g]
Interval
[ hours ]
Drive end (roller bearing)
Relubrication
Bearing
no.
Bearing
size
Qty
[g]
Interval
[ hours ]
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
65x140x33
70x150x35
80x170x39
90x190x43
90x190x43
7
11
13
15
20
23
23
26
41
41
41
9000
7500
6500
6500
5000
4800
4800
4000
2000
2000
2000
6306
6308
6309
6310
6312
6313
6313
6314
6316
6324
6326
6326
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
65x140x33
70x150x35
80x170x39
120x260x55
130x280x58
130x280x58
7
11
13
15
20
23
23
26
41
72
81
81
12000
11000
11000
11000
10000
9500
9500
8900
7000
7000
6200
6200
NU306
NU308
NU309
NU310
NU312
NU313
NU315
NU317
17000
15000
14000
14000
14000
13500
13000
12500
9500
8000
7000
4500
6306
6308
6309
6310
6312
6313
6313
6314
6316
6324
6326
6326
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
65x140x33
70x150x35
80x170x39
120x260x55
130x280x58
130x280x58
7
11
13
15
20
23
23
26
41
72
81
81
17000
15000
14000
14000
14000
13500
13500
12500
10000
7000
6200
6200
20000
17000
16000
15500
15000
15000
14500
14000
13000
10000
9000
7500
6306
6308
6309
6310
6312
6313
6313
6314
6316
6324
6326
6326
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
65x140x33
70x150x35
80x170x39
120x260x55
130x280x58
130x280x58
7
11
13
15
20
23
23
26
41
72
81
81
20000
17000
16000
16000
15000
15000
15000
14000
13000
7000
6200
6200
Relubrication
Qty
[g]
Interval
[ hours ]
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
75x160x37
85x180x41
7
11
13
15
20
23
30
37
11000
9500
8500
8500
6000
7000
7000
6800
NU306
NU308
NU309
NU310
NU312
NU313
NU315
NU317
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
75x160x37
85x180x41
7
11
13
15
20
23
30
37
14000
11000
8500
8500
6000
7000
7000
6800
NU306
NU308
NU309
NU310
NU312
NU313
NU315
NU317
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
75x160x37
85x180x41
7
11
13
15
20
23
30
37
17000
13000
8500
8500
6000
7000
7000
6800
3000 r/min = 2 pole
112
132
160
180
200
225
250
280
315
355
400
6306
6308
6309
6310
6312
6313
6313
6314
6316
6318
6318
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
65x140x33
70x150x35
80x170x39
90x190x43
90x190x43
7
11
13
15
20
23
30
37
41
41
41
1500 r/min = 4 pole
112
132
160
180
200
225
250
280
315
355
400
450
6306
6308
6309
6310
6312
6313
6315
6317
NU318
NU324
NU326
NU328
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
75x160x37
85x180x41
90x190x43
120x260x55
130x280x58
140x210x62
7
11
13
15
20
23
30
37
41
72
81
93
1000 r/min = 6 pole
112
132
160
180
200
225
250
280
315
355
400
450
6306
6308
6309
6310
6312
6313
6315
6317
NU318
NU324
NU326
NU328
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
75x160x37
85x180x41
90x190x43
120x260x55
130x280x58
140x210x62
750 r/min = 8 pole
112
132
160
180
200
225
250
280
315
355
400
450
6306
6308
6309
6310
6312
6313
6315
6317
NU318
NU324
NU326
NU328
30x72x19
40x90x23
45x100x25
50x110x27
60x130x31
65x140x33
75x160x37
85x180x41
90x190x43
120x260x55
130x280x58
140x210x62
Note: The bearings fitted to 80, 90 & 100 frames are greased for life. For these bearing sizes, refer to the table listed on page 7.
30
HEAD OFFICE - AUSTRALIA
Regal Beloit Australia Pty Ltd ABN 61 122 303 084
19 Corporate Ave (PO Box 2340)
Rowville VIC 3178, Australia
Customer Service: 1300 888 853
T: +61 3 9237 4040
F: +61 3 9237 4050
salesAUvic@regalbeloit.com
www.regalaustralia.com.au
STATE OFFICES
VICTORIA
19 Corporate Avenue
Rowville VIC 3178
T: 1300 888 853
F: +61 3 9237 4050
NEW SOUTH WALES
8 Bushells Place
Wetherill Park NSW 2164
T: 1300 888 853
F: +61 2 8781 3131
QUEENSLAND
7 Mahogany Court
Willawong QLD 4110
T: 1300 888 853
F: +61 7 3246 3210
NEW ZEALAND
Regal Beloit New Zealand Limited
18 Jomac Place Avondale
Auckland, New Zealand
T: 0800 676 722
F: +64 9 820 8504
PRESENT IN
CHRISTCHURCH
ROTORUA
T: 0800 676 722
PRESENT IN
MACKAY
SOUTH AUSTRALIA
WESTERN AUSTRALIA
T: 1300 888 853
APPLICATION CONSIDERATIONS
The proper selection and application of motors, motor control and components, including the related area of product safety, is the responsibility
of the customer. Operating and performance requirements and potential associated issues will vary appreciably depending upon the use and
application of such products and components. The scope of the technical and application information included in this publication is necessarily
limited. Unusual operating environments and conditions, lubrication requirements, loading supports, and other factors can materially affect the
application and operating results of the products and components and the customer should carefully review its requirements. Any technical
advice or review furnished by Regal Beloit Australia Pty Ltd and its affiliates with respect to the use of products and components is given in
good faith and without charge, and Regal assumes no obligation or liability for the advice given, or results obtained, all such advice and review
being given and accepted at customer’s risk.
For a copy of our Standard Terms and Conditions of Sale, Disclaimers of Warranty and Limitation of Liability, please contact Customer Service
at 1300 888 853 or visit www.regalaustralia.com.au. These terms and conditions of sale, disclaimers and limitations of liability apply to any
person who may buy, acquire or use a Regal Beloit Australia Pty Ltd product referred to herein, including any person who buys from a licensed
distributor of these branded products.
Regal and Marathon are trademarks of Regal Beloit Corporation or one of its affiliated companies.
©2017 Regal Beloit Australia Pty Ltd, All Rights Reserved.
MCC17024E • Form# SB0090E