#
SAUDI ARAMCO ID/PIEU-31-Dec-2022 - REV.2022.12.00 (Standards Cutoff - December 31,2022)
Rev 86
SAUDI ARAMCO TYPICAL INSPECTION PLAN
APPROVED DATE
DISCIPLINE: Civil & Mechanical
Structural Steel-Piperack, Steel Supports & Miscellaneous* Steel
Structures (* Incl. Piping Supports per Specification)
SATIP-M-001-01
31-Dec-22
PROJECT TITLE:
WBS/BI/JO/NO.
CONTRACTOR/SUBCONTRACTOR
ITEM
NO.
PROJECT PHASE
& Activity Code
1.0
DOCUMENT REVIEW
TASK / ACTIVITY
QUALITY
PROCEDURE
Procedure for Localized Heating for
warpage repair (CSD approval reqd)
Procedure for Steel Pile Driving (Pipe,
Steel Shapes such as H, etc)
1.2
1.3
INSPECTION RESPONSIBILITY
ASSIGNMENTS
REMARKS
SAUDI
ARAMCO
SAIC-M-2001
RH
RH
SAIC-M-2002
SAIC-M-2002
RH
RH
See Item 3.11 thru 3.14 for welding related repairs
SAIC-M-2022
SAIC-M-2022
RH
RH
Refer to applicable SATIPs for NDT, Welding, Coating
and develop QC forms & logs for this activity
SAIC-SR-01
SAIC-SR-01
RH
RH
Utilize Pre-qualified WPS per AWS D1.1 (2004) or
existing WPS from earlier editions. See Items 3.11 thru
3.14 for welding & related repairs
RH
Use Pre-qualified WPS per AWS D1.1 (2004) or existing
WPS from earlier editions.
*ALL Repairs require authorization by Engineer and the
Authorized SA Inspector. Implementation is the
responsibility* of QA/QC Mgr. & Engineer.
1.4
Procedure for Structural Steel Welding
(SA PID Approval req'd)
1.5
Procedure for Structural Steel Welding
& *Repairs (*Splice welds, Common
SAIC-M-2012
repairs, Bolthole misalignment &
relocation, Repair welding defects, &
AWS D1.1 Inspection Reqmts.
2.0
QUALITY
RECORD
MECHANICAL- Structural Steel
CNTRCTR
Procedure for Tightening of High Strength
SAIC-M-2001
Bolted connections
1.1
SAIC-M-2012
RH
MATERIAL RECEIVING
2.1
Structural Steel Shapes and Plates
SAIC-M-2003
SAIC-M-2003
H
W
SA shall be notified for the first batch of deliveries.
2.2
Bolts, Nuts and Washers
SAIC-M-2021
SAIC-M-2021
H
W
SA shall be notified for the first batch of deliveries.
2.3
Fabricated Steel Structures
SAIC-M-2004
SAIC-M-2004
H
W
SA shall be notified for the first batch of deliveries.
2.4
Storage, Handling & Preservation
SAIC-M-2005
SAIC-M-2005
H
S
3.1
Inspection of Support Foundation prior to
Structural or Equipment Installation
SAIC-M-2006
SAIC-M-2006
H
W
3.2
Field Weld connection inspection
3.3
Structural Alignment prior to Grouting
SAIC-M-2007
SAIC-M-2007
I
S
3.4
Grouting
3.5
Repair/Correction of Errors of
Structural Alignment (No welding)
3.0
INSTALLATION
Saudi Aramco: Company General Use
#
31-Dec-22
SATIP No.
Refer to SAES-M-001 Sec. 4q for multi-level steel
strcutures modular construction system
Refer to Items 3.11 -3.14 below
USE SATR-M-2001
Refer to SATIP-Q-010-01
SAIC-M-2008
SAIC-M-2008
I
Saudi Aramco: Company General Use
W
See SAIC-M-2012 for welding related repairs & any
Required NDE resulting (Correction of errors)
#
SAUDI ARAMCO ID/PIEU-31-Dec-2022 - REV.2022.12.00 (Standards Cutoff - December 31,2022)
Rev 86
31-Dec-22
SATIP No.
SAUDI ARAMCO TYPICAL INSPECTION PLAN
APPROVED DATE
DISCIPLINE: Civil & Mechanical
Structural Steel-Piperack, Steel Supports & Miscellaneous* Steel
Structures (* Incl. Piping Supports per Specification)
SATIP-M-001-01
31-Dec-22
PROJECT TITLE:
WBS/BI/JO/NO.
CONTRACTOR/SUBCONTRACTOR
ITEM
NO.
PROJECT PHASE
& Activity Code
TASK / ACTIVITY
Pre-Installation Procedure Verification
Testing of Turn-of-Nut Method
ASTM A325 or ASTM A490 Bolts
3.6
Pre-Installation Procedure Verification
Testing of DIRECT TENSIONING
INDICATOR (ASTM A325/A490 Bolts)
Pre-Installation Procedure Verification
Testing of Calibration Wrench*
ASTM A325 or ASTM A490 Bolts
3.7
3.8
QUALITY
PROCEDURE
QUALITY
RECORD
INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR
SAUDI
ARAMCO
SATR-M-2002 SATR-M-2002
H
H
SATR-M-2003 SATR-M-2003
H
H
SATR-M-2004 SATR-M-2004
H
H
MECHANICAL- Structural Steel
REMARKS
*SA is notified for INITIAL bolt tightening activities.
Use With applicable SATRs in previous steps.
3.9
Final bolt tightening insp & testing
SAIC-M-2009
SAIC-M-2009
I
W
3.10
Inspect Access Structure Installation
SAIC-M-2010
SAIC-M-2010
I
W
3.11
AWS D1.1 Application incl Repair
Pre-Welding Inspection
SAIC-M-2012
SAIC-M-2012
I
W
Refer to the applicable SATIP for NDE
3.12
AWS D1.1 Application incl Repair
In-process Welding Inspection
SAIC-M-2012
SAIC-M-2012
I
W
Refer to the applicable SATIP for NDE
3.13
AWS D1.1 Application incl Repair
Post Welding Final Inspection
SAIC-M-2012
SAIC-M-2012
I
W
Refer to the applicable SATIP for NDE
3.14
NDE Of Structural Steel (AWS D1.1)
Selection & Performance of NDE
including any repairs.
SAIC-M-2012
SAIC-M-2012
I
W
Refer also to the Applicable NDE SATIP for NDE.
NDE* Follows NDE Process Control Procedure.
3.15
Painting/Coating and touch up
SAIC-SR-01
SAIC-SR-01
4.1
Structural Re-Instatement/Final
Punchlisting
SAIC-M-2011
SAIC-M-2011
4.2
Mechanical Completion Punch listing
4.0
Refer to applicable SATIP-H series
PRE-COMMISSIONING
H
SATR-A-6133
W
List Final MCC Exception Items, Use SATR-A-2011 or
SATR-A-6133 (FEIL) or other document agreed on.
H
Clear any MCC Exception Items, SATR-A-6133 (FEIL) or
other document as agreed on.
GENERAL NOTES
NOTICE (SAEP-1160- July 10,2011 , Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process,
and final inspection. Applicable weld numbers must be entered in Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding,
and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. Structural steel Repairs (by Welding) are a special activity. 9.2.3 NDT subcontractors must
complete NDT Checklists on a daily basis per above but not as an IR with the exception of the start of NDT activities. Follow NDE Process Control procedure.
1
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
levels of Saudi Aramco participation based upon the Contractor’s performance.
Saudi Aramco: Company General Use
#
Saudi Aramco: Company General Use
#
SAUDI ARAMCO ID/PIEU-31-Dec-2022 - REV.2022.12.00 (Standards Cutoff - December 31,2022)
Rev 86
31-Dec-22
SATIP No.
SAUDI ARAMCO TYPICAL INSPECTION PLAN
APPROVED DATE
Structural Steel-Piperack, Steel Supports & Miscellaneous* Steel
Structures (* Incl. Piping Supports per Specification)
SATIP-M-001-01
31-Dec-22
PROJECT TITLE:
WBS/BI/JO/NO.
CONTRACTOR/SUBCONTRACTOR
ITEM
NO.
2
3
4
5
PROJECT PHASE
& Activity Code
TASK / ACTIVITY
QUALITY
PROCEDURE
INSPECTION RESPONSIBILITY
ASSIGNMENTS
QUALITY
RECORD
CNTRCTR
SAUDI
ARAMCO
MECHANICAL- Structural Steel
REMARKS
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, inspection or test shall be performed as scheduled if QA/QC org rep is not present.
Hold: QA/QC org shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H
Hold Point for QC Inspection/ Test
R
Review of Documents
W
Witness Inspection/Test
RH
Review and Approval of Documents
Saudi Aramco: Company General Use
#
DISCIPLINE: Civil & Mechanical
Saudi Aramco: Company General Use