Commissioning manual of Elevator SHENYANG YUANDA INTELLECTUAL INDUSTRY GROUP CO.,LTD. MPK708C Commissioning Manual Code:YETS-0002-C 1-Preface The manual is only provided to the debugging and maintenance personnel of BLT Elevator Company after the qualified training. In order to keep safety for your own and others, please don’t carry out any processing step without qualification and authorization. Shenyang BLT Elevator Co., Ltd. reserves the right for all pictures and information within the manual, being forbidden to directly and indirectly publish as well as hurt the BLT’s benefits. The manual is prohibited copying for any reason. In case of debugging personnel’s leaving the company, the profiles should be returned to BLT in time. The debugging personnel should carefully read the manual in advance and strictly implement the operation according to the procedures in the manual as well. During the debugging process, the debugging personnel should wear insulated shoes and work cloths special for electrician. At least one suit of debugging tools should be kept at each site. This manual adopts MPK708C control system for the electric debugging of passenger elevator, and it is suitable for the elevator system of mating test work when the control cabinet, traction machine and encoder are delivered. This manual needs assorting the following Electric Installation Manual. It makes all the difference for elevator safety, so that each debugging personnel should be rather careful, never letting any doubtful point pass or carrying through the dangerous operation. Please notify any problems on the manual to the BLT Electrical Department. MPK708C Commissioning Manual Code:YETS-0002-C 2-Attentions 1. Check the well correspondingly and ensure the installation of elevator components and no barrier within the well before the commissioning. 2. No water in the pit and no-leakage on well enclosure before the commissioning. 3. Before the commissioning, check the temperature and humidity of machine room to meet the demand, ensure no ponding and no leakage on the ground. 4. Before the commissioning, check if the overall arrangement of machine room is reasonable and if the lighting switch is available when passengers enter the gate. 5. Check each apparatus in the control cabinet as well as the wires connection before the commissioning. 6. Check each connector assembly and cable connection carefully without any looseness before the commissioning. 7. Lay a remarkable sign at the entrance of each hall before the commissioning, in case the outsiders go into the elevator mistakely. 8. Non-adjustor is forbidden to enter the machine room. The key should be kept by specially-assigned person after the normal operation. 9. If electricity power is required to be switched off during the process of commissioning, an obvious sign for No-Switch-In shall be hung or stuck at the switch in order to avoid an accident. 10. All instructions assigned by the primary adjustor during the process shall be repeated and carried out after rechecking in order to avoid mistakes. 11. For long time working in the well during the process of commissioning, the hole in the floor of machine room should be covered, avoiding accident caused by drops. 12. Safety helmet should be worn before entering the well during the process of commissioning. 13. Any person is forbidden to enter the pit or climb up to car top privately during the process of commissioning. 14. Car top adjustor is forbidden to lean upon the guard or one foot on car top and the other on any fixture in the well. 15. Car top adjustor is forbidden to expand any part of body out of the car, avoiding the crush injury. 16. Car top adjustor should pay attention to the relative distance between the counterweight and car top at any moment. 17. Pit adjustor should pay attention to the dropping location of counterweight at any moment. 18. Pit adjustor is absolutely forbidden to remain just below the counterweight. 19. It is absolutely forbidden to operate the switch of trap door, safety gear and inner lock after shorting of mechanical and electrical system during the process of commissioning. MPK708C Commissioning Manual Code:YETS-0002-C 20. In case of pit in excess of 1.5m, it needs to climb up and down by ladder or staircase, forbidding people to climb by catching traveling cable, car platform or the other part. 21. Check the quality of the cable and make sure the insulation protective film is in good condition while using portable lamp during the process of commissioning. 22. It is forbidden to alter the circuit without permission during the process of commissioning. It should be reported for approval and kept in the archives if necessary. 23. When the commissioning is not completed and the worker needs withdrawing temporarily, all the landing doors should be closed, the doors that can’t be closed should be blocked and equipped with the remarkable sign showing danger. 24. When the commissioning is not finished and the working personnel needs withdrawing temporarily, the main switch should be switched off, the machine room should be locked. 25. Cut off all heat sources including blowtorch, strong light and soldering copper as the adjustor momentarily leaves the site. 26. During the process of commissioning, tools and scrap wires shall not be left all around, and taken away after the collection. 27. In case of accident or emergency stop, firstly release the trapped person and then carry out the maintenance service. 28. After finishing the commissioning, reset all switches to normal status and remove all the billboards. 29. After finishing the commissioning, clean up the working site carefully, scrap wires are forbidden to be left around control cabinet, service kit and all switches. 30. After finishing the commissioning, reconfirm the elevator’s normal operation, the quantity of shorting connector assembly on elevator protective isolation device and its location. 31. According to the requirements, the adjustment shall not be cut for saving time. 32. After the normal operation, record should be filled in carefully, so as to do the hand-over works with drivers or the related personnel. MPK708C Commissioning Manual Code:YETS-0002-C 3-Check and Confirmation Before Operation WARNING Before check, confirm the main power of elevator and the lighting has been off state. Cut off the corresponding air switch in control cabinet of elevator. 3.1. Check and Confirmation of machinery assembly at site; (1) Complete installation of elevator pit parts; confirm the enough buffer oil according to requirement as using hydraulic buffer; dry condition in pit; (2) There is no barrier which influences the regular operation of elevator in the well. (3) Favorable installation of landing door; (4) Good sealing between upright and door opening of landing door; (5) The installation of guide rail passed test. (6) Correct installation of wire rope, being fixed. (7) Fixed installation of limit switch, final limit switch; (8) Correct installation of rope tension sheave of speed governor; (9) Correct installation of car, car door and door vane, being assembled fixedly; (10) Favorable fixation of traveling cable; (11) Location of machine room component accords with national standards; (12) Fixation of host machine accords with the factory installation requirement of the factory, and the main part of traction machine is fixed and sealed according to the standard (including hidden projects); (13) As for geared traction machine, the reduction box should be oiled according to the requirements; (14) Confirm the fixation of encoder on traction machine; (15) The positioning of speed governor accords with the national standards; (16) The wire casing should be laid down regularly and neatly. Its laying should meet the demand of the installation of the wire duct. The yellow-green earth wire is connected with wire duct; (17) Control cabinet is installed properly according to the requirement of control cabinet installation; (18) Keep clean in well and machine room; (19) All installations accord with national installation specification. 3.2. Check and Confirmation of electrical assembly MPK708C Commissioning Manual Code:YETS-0002-C WARNING During the following process of check, any problem happened should be checked and solved carefully, confirming no influence on equipment and people! (1) Check the following wiring in accordance with the drawing A. L1, L2 and L3 three phase supply wires from elevator’s main power box to control cabinet; B. Wire from the brake coil of traction machine through brake cable to the connector assembly in control cabinet; C. Wire from U, V and W in control cabinet to three phase supply wires in motor of traction machine; D. Wire from encoder of traction machine, inverter of control cabinet and main controller; E. Access of safety circuit; F. Access of door lock circuit; G. Connection wires on car top; H. On & off logic of inspection circuit and test circuit; I. Power supply of door operator and signal connection (2) Earthing check A. Check power wires: Make the open-circuit between AC power source and DC power source, power supply and PE. For the inspection of output terminal of transformer, please measure after disconnecting the lead from transformer terminal. B. Measure the resistance between communication cable CH1/CH2, CL1/CL2 and PE (ground connection), and confirm that this resistance is infinite. C. Measure the resistance of all terminals and PE (wiring terminal, PE for short) which are near infinite. Including: a. Between three phase power supply and PE b. Between three phase of motor U, V, W and PE c. Between signal terminals and power terminals on inverter and brake unit and PE d. Between middle connecting terminals in safety circuit and door locks circuit and PE. e. Inspect and ensure that the resistance between system OV and PE approaches infinity. During the process of inspection if fewness of resistance value is observed, please check it immediately and find out fault, the commission can be continued after recovering. D. The following inspection requires all terminals position and PE to be measured(resistance value connecting with ground shall be as low as possible)(0~4Ω) MPK708C Commissioning Manual a. Code:YETS-0002-C Between ground point of motor and PE b. Between ground point of inverter and PE c. Between ground point of brake and PE d. Between ground point of controlling cabinet wall and PE e. Between the least significant end of wire duct and PE; f. Between speed governor and PE g. Between car and PE h. Between ground point of landing door and PE i. From ground point of safety switch to PE in shaft pit. Remark: Before adjustment, please ensure ground connection of power provided by building site and conforms to national standard. (3)Inspection of encoder assembly a. Inspect the fixation of encoder, axes of encoder and extension axis of traction machine shall be well fixed. b. Encoder connection is required to be inducted from encoder to control cabinet. c. The encoder line is leased circuit provided by BLT, and the self-made line shall not be used on site. d. Good fastening of back-end cover followed encoder can make cable shielded layer and encoder shell contact well and reduce the disturbance. e. The engineer on site should check that the tightening of encoder is good and avoid the slackening of encoder resulted from the shake during the transportation. f. In order to reduce the electromagnetic disturbance, the wiring of encoder should have its own separate cable duct. g. When the encoder cable is too long, it should be folded in half and enlaced and not in ring form. Refer to P 65 of Installation manual for QS1502 , Picture 17.10 “6. Paving requirements of encoder and power line”. MPK708C Commissioning Manual Code:YETS-0002-C Note: if the sealing wire of encoder is needed checking, the power should be firstly cut off. (4)Check connecting terminal of main controller a. Confirm the connection of the 24VDC power line, wire number is (24V, 0V). b. Confirm the landing/ car door, safety circuit 110VAC detect connecting terminal, wire number is (119, 513, U4, 519). c. Check each connection terminal and wiring on controlling cabinet, which may be loosened during the process of transport, so as to the connection position. MPK708C Commissioning Manual Code:YETS-0002-C 4-Power-On and Inspection 4.1 After the examination and confirmation in Part III carry out the following steps: (1) Take the connector assembly of the brake cable away. (2) Confirm all air switches in the off state. (3) Confirm no people within the well and car, being suitable to the conditions for elevator’s safety operation; (4) confirm that the construction outside the well has no influence on elevator’s safety operation; (5) Set the emergency stop button on control cabinet. 4.2 Examine the main input voltage of TN-S which is provided by site. Measure the main input voltage at the leading end of 1QF1 power control box, keeping 230±7%VAC and deviation not over 15VAC. Via main transformer’s voltage regulating so that the relevant voltage is 380±7%VAC.(Different areas have different voltage, 3AC380V is standard here) 4.3 After the confirmation of regular operation on above examination items, carry out power-on adjustment. 4.4 Examination after power up: (1) Close the main power switch 1QF1, and then examine the voltage of enter-wire terminal among L1, L2 and L3, in accordance with main input voltage. (2) Examine the power supply of transformer 1TC1 in control cabinet and measure the voltage as below: Control transformer 1TC2: Input (wire marking: L2, 110): 380±7%VAC; Output (wire marking: 114,115): 220±7%VAC Output (wire marking: 116,117-): 110±7%VDC (or other voltage class) Output(wire marking: 118,119): 110±7%VAC For any problems, please check the failure immediately! (3) As under normal operation, examine the output voltage of transformer and regulated power supply, the voltage as below: Regulated power supply G1: Input (wire marking: 114, 115): 220±7%VAC; Output (wire marking: 24V, 0V): 24VDC±0.3V; 4.6 The display of main controller and the setup of menu: (1).Main controller will display the operation homepage: MPK708C Commissioning Manual Code:YETS-0002-C Push the key Enter, it will enter the main interface of main controller: The followings are the corresponding explanation of the lower left/right corner : Automatic(AUTO) Test(TEST) Fire control(FIRE) Seism(SEISM) Driver (MANUAL) Fullload(FULLY) Overload(OVER) Lightload(LIGHT) Self-learning(LEARNING) Services JAB(LOCK) The followings are the corresponding explanation of the lower right corner: Open door (open) Close door (close) (2).Menu In the main interface, push the Enter key, it will enter the selection of mode of main menu, for example: MPK708C Commissioning Manual Code:YETS-0002-C In the menu: the first digit figure indicates the main menu, the second digit figure indicates the corresponding submenu below the main menu. At this time, push “↑” and“↓”key to choose main menu item, Esc key will exit from the selection of main menu and return to main interface, Enter key will enter the selection of submenu item. (3) The setting of power-on Main controller has 10 main menus totally, push“↑”,“↓”key to alter options of main menu. After the option is confirmed, push Enter key to enter the submenu of this menu. The operation after entering submenu is the same as that at main menu. In the editing pattern, push“↑”,“↓”key to alter parameter value. After the parameter value is confirmed, push Enter key to reserve parameter value. Esc key are quitted modification. The defaults have been set up initially for all the parameters in controller before ex-works. But some parameters must be set anew according to the position on site. Main menu: Configuration (10) CONFIG Time setting (20) TIME Setting of station (30) STATION Call menu (40) CALL Input and output (50) IO Door (60) DOOR Error history (70) ERROR HISTORY Password (80) PASSWORD Pulse monitor (90) PULSE MONITOR Input select (A0) INPUT SELECT The followings are the main controller parameters setting instruction of MPK708C system. (This is the setting for Y standard single elevator; others are subject to the project) MPK708C Commissioning Manual 4.6.3.1 CONGFIG(10) No. Sub menu 11 12 13 ADDRESS: CONNECT SPEED Content Address of elevator in group control or parallel, For elevator with different floor at the bottom, the address number of basement landing should be odd number. OFF-LINE normal working mode ON-LINE automatic calling working mode <1.5 one-stage speed >1.6 two-stage speed >2.0 14 15 16 17 18 FLOOR DISPLAY MANUAL DOOR MANUAL DIRECTION 1A CONVERTER SELECT 1C 1D DIFERFLOOR SOFTWARE VERSION PULSES PR Y Setting before shaft learning according to landing height and speed Set up the current system date Set up the current system time TIME LEARNING Leave-factory setting value 0~64,A~Z,-1~-9, 1A ,2A,1B,2B,1S,2S,A1, A2,A3,B1,B2,B3, E1,E2 ,F1,G1,G2,UB,DB, PB, LG,L1,L2,M1,M2, P1,P2 ,P3,S1,S2,S3,SS,RC, 5A,8A,3A,RG,PH,JP, NJ ,GH,MP,GF,π,TZ,NF, SB,3B,P4,P5,B4, B5,UG DATE 19 1B three-stage speed Code:YETS-0002-C OFF: turn OFF automatically after Y learning ON: permit the learning operation ON: press the door close button for a Y long time OFF: inch the door close button ON: hall call can’t stop the elevator Y OFF: hall call can stop the elevator SIEI Y MICOCONTROL Equip with micro converter 0 no diferfloor 1 with one diferfloor 2 with two diferfloors Y Non-setting item. Default value 128 MPK708C Commissioning Manual 4.6.3.2 TIME(20) No. Sub menu STOP 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F Content Default value 3s Leave-factory setting value START Default value 0.5s Stand-by BRAKE Default value 0.5s Stand-by DOOR OPEN DOOR CLOSE Default value 2.0s.Set the time at pre-opening Default value 5s OPEN PROTECT Default value 8s CLOSE PROTECT Default value 8s RINGING Default value 10/T GONG Default value 1s SPEED STOP Default value 0.9s FLOOR PROTECT Default value 13s TIME1 Default value 10s TIME2 60s TIME3 Default value 0s RUN TIMES Read only. Non-setting item 4.6.3.3 STATION (30) No. Sub menu BASE (main stop and locking 31 elevator landing of elevator 1-8 in parallel) FIRE HOUSE 32 33 34 35 36 Code:YETS-0002-C HIGHEST Content Leave-factory setting value Setting according condition to project Setting according condition to project Setting according condition 03 Setting according condition to project to project Non-setting item WAIT(1) WAIT(2) REPLY STATION Unused 03(forbid to change) MPK708C Commissioning Manual Code:YETS-0002-C Content Leave-factory setting value 4.6.3.4 CALL(40) No. Sub menu UP CALL 41 42 43 DOWN CALL CAR CALL 4.6.3.5 I/O (50) No. Sub menu INPUT(A,B,0.0-3.3) 51 52 53 54 55 X01-X08 Inner select board state A00-A13 Input signal state of PM709 X34,X35 Output signal state of main controller B00-B06 Output signal state of PM709 4.6.3.7 HISTORY (70) No. Sub menu 70 HISTORY 4.6.3.8 PASSWORD (80) No. Sub menu 81 PASSWORD 4.6.3.9 PULSE MONITOR (90) No. Sub menu 92 93 Leave-factory setting value OUT(0.0-2.5) 4.6.3.6 DOOR (60) No. Sub menu 61 DOOR1 1# door DOOR2 2# door 62 91 Content Content Leave-factory setting value Content Leave-factory setting value Content PLEASE INPUT:00000 Content CURRENT RUN_IN a quarter of the number of door zone DEL.1DISTANCE Deceleration distance of V1 Leave-factory setting value 00000 Leave-factory setting value This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. MPK708C Commissioning Manual 94 95 96 DEL.2DISTANCE DEL.3DISTANCE Deceleration distance of V2 Deceleration distance of V3 Floor 1-floor 60 Pulse number of corresponding floor FLOOR Code:YETS-0002-C This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. Floor 61, electronic weighting load shows, it can refresh when menu value exits and re-enters. 97 DEL.V2PERMIT (×DL) V2 allowed deceleration distance 98 DEL.V3PERMIT (×DL) V3 allowed deceleration distance 99 RUN V2 Dis(×DL) Start-up V2 distance 9A RUN V3 Dis(×DL) Start-up V3 distance 9B DOOR (MM) LENGTH This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. This value is acquired through self-learning. It is non-setting item. Non-setting item. Stand-by 4.6.3.10 INPUT SELECT(A0) No. A1 A2 A3 Sub menu GOINGBACK BRAKE DISTURB PRO Content Leave-factory setting value Y 00: No returning to base station xx: Time of returning to base station(minute) ON: monitoring brake switch OFF: no monitoring brake Y switch OFF: no function Y ON: with function DISTURB NUM A4 When a couple of car call buttons are pressed simultaneously within 0.5 second, the signal should be cancelled. The anti-nuisance number is set 3 from 1 to 8. 00: showing “fire” A5 FIRE MODE 01: showing “F” 04: Russia fire mode, showing “π” Y MPK708C Commissioning Manual Code:YETS-0002-C Instruction: FIRE MODE parameters setting: Adopting binary digit to set different fire modes. The following is the specific instruction. It should be converted to decimal numbers while setting parameters. Default value 00. 00: Showing “fire” 01: Showing “F” 04: Russia fire mode, showing “π” Leave-factory setting value No. Sub menu Content A6 SAFEEDGE Of no use 00: Chinese mode: Elevator does not run after returning to base station Y while using standby power supply. 16: Chinese mode: Elevator continues to run after returning to base station while using standby power supply. 01: Russia mode: Elevator does not run after returning to base station while using standby power supply. 09: Russia mode: Elevator continues to run after returning to base station while using standby power supply. A7 CONTROL MODE MPK708C Commissioning Manual Code:YETS-0002-C Instruction: CONNTROL MODE parameters setting: Adopting binary digit to set different control modes. The following is the specific instruction. It should be converted to decimal numbers while setting parameters. Default value 03. 00: Chinese mode: No sub door locks detecting function. Elevator does not run after returning to base station while using standby power supply. 16: Chinese mode: No sub door locks detecting function. Elevator continues to run after returning to base station while using standby power supply. 03: Chinese mode: Sub door locks detecting function. Elevator does not run after returning to base station while using standby power supply. 19: Chinese mode: Sub door locks detecting function. Elevator continues to run after returning to base station while using standby power supply. 01: Russia mode: Elevator does not run after returning to base station while using standby power supply. 17: Russia mode: Elevator continues to run after returning to base station while using standby power supply. No. A8 A9 AA AB Sub menu RE-LEVELING PRE-OPEN PMCARD OPEN-METHOD: Content Default value: OFF ON: re-leveling function Default value: OFF ON: re-leveling function Default value : OFF ON: pre-open or re-leveling 0: means single door operator and single operation box 1: means double door operators and double operation boxes or single door operator, and requires two door operators to act at the same time Factory setting value Y Y Y MPK708C Commissioning Manual AC AD AE AF AG AH AI AJ AK No. AL 2: means double door operators and double operation boxes, the door operators shall be controlled respectively Of no use. “Open” button cannot make REPAIR OPEN: the door open when elevator is under inspection. OFF: no group control function GROUP ON: group control function OFF: no remote monitor function MONITOR ON: remote monitor function OFF: no arrival lamp ARRIVE LAMP ON: arrival lamp 0: cancelled The setting value is above 0, the auto ERROR OPEN TIMES close door will be stopped when the times of closing door not being in place is above the set value. Push the close button, the door will try to close again. TIME4 Default value: 0s. FORCE CLOSE TEST TIME CLOSE LAMP Sub menu RUN MODE OFF: no nudging function ON: nudging function Code:YETS-0002-C Y Y Y Y Y Y standby The time of the car light being off after no calling landing, Default value 03 (minute) Content Leave-factory setting value 04: No function A, no Y function B 05: Function A, heating inspection of motor 06: Function B, electronic weighting 07: Function A+B MPK708C Commissioning Manual Code:YETS-0002-C Instruction: RUN MODE parameters setting: Adopting binary digit to set different functions. The following is the specific instruction. It should be converted to decimal numbers while setting parameters. Default value 04. 04: No function A, no function B 05: Function A, thermal inspection of motor 06: Function B, weighing 07: Function A+B Content above is the option for main controller menu. Set several menus after power on (referred in the front), continue to describe corresponding menu setting in the following chapter. 4.7 Confirmation of safety circuit: After main controller is powered on, confirmation of commissioning of safety circuit is conducted. When car top inspection is on the ‘inspection’, the safety circuit commissioning is conducted, confirm the following conditions: a. The phase sequence of three phase input power source is correct. The indicator light of phase sequence relay will shine. b. Machine room 5SB5, pit 5SB6, car top 5SB3 emergency stop don’t act. c. The other safety circuits don’t act. When the above conditions are met, safety circuit will be available. At the same time, in the main MPK708C Commissioning Manual Code:YETS-0002-C controller menu option (50) IO, open to enter (51) I dot-monitor page layout. When 3.3 is highly bright, safety circuit is available. If normal display is not correct or there is error display, the following commissioning can only be conducted until the error is treated in time. 4.8 Confirm the normal working state of inverter after power-up: (1) Keyboard sign Inverter keyboard is composed of LCD monitor, 7 indicator lights and function keys. The state of inverter’s driving signal can be judged by indicator light, its content are as follows: Name Color Function -Torque Yellow The inverter output torque is minus. +Torque Yellow The inverter output torque is positive. ALARM Red Inverter fault ENABLE Green Inverter enable Yellow The rotation speed of motor is zero. Limit Yellow The inverter is under the current limiting Shift Yellow Zero speed Activate the function of option 2 of the key press. Note: For the concrete operation instruction of inverter, see the 《SIEI inverter operation instruction》 (2).The power up display is normal. R: 0 S: MONITOR 0 Or after push key SHIFT, push key HOME, the above page layout will arise. The above page layout is the inverter’s page layout of monitoring. 4.9 Initial setting of parameters of inverter: A. Monitor Function: Monitor the operation parameter of inverter The list of the main contents monitored: Monitor: Name Content Unit /Note Output current Output current A Output power Output power KW/KVA Norm Speed Running speed rpm MPK708C Commissioning Manual Code:YETS-0002-C I/O status: Name Content Unit /note E: enable DI 7654321E Input state 1, 2: direction 4, 5, 6: speed In accordance with drawing. 0: running contactor DO 3210 Output state 1: braking contactor 2: Inverter failure In accordance with drawing. Advanced status: Other monitoring parameters Driver ID status: Inverter ID Alarm log: This function provides 30 inverter errors or system error information, display time and data information at the same time. Alarm log clear: The elimination of fault B. Startup(Initialize Menu) Startup configure: —Enter setup mode—Drive data (drive parameter) According to motor parameter, —Motor data (motor parameter) drive is set at this time. —Autotune (self-adjustment) used during the autotune of motor. —Load setup: After the motor, drive parameter are altered, system will inquire if choose Load, choose Yes/No. —Mechanical data: Traction parameter is set at this time. —Weights: The parameters of car and counterweight are set at this time. —Encoders configure: The settings configuration of encoder.(Setting of standard parameters) —Motor protection: The setting protection of motor.(Setting of standard parameters) —BU protection: BU protection (Setting of standard parameters) —Load default: All the parameters of inverter are restored to the ex-work default. —Load saved: Call the parameter value saved last time. Regulation mode: Field oriented.(Setting of standard parameters) Save configure: After parameters are altered, the results must be saved MPK708C Commissioning Manual Code:YETS-0002-C C. Travel(running menu) Speed profile—Smooth start speed: 1mm/s —Multi speed 0—7: Set corresponding speed value according to drawings and commissioning on site. —Max linear speed: This parameter is read-only parameter, showing the maximum linear speed(mm/s). Ramp profile—MR0: This parameter is set for operating slope. This manual use the defaulted parameter group MRO. See the following chapters for the concrete commissioning method. Lift sequence: Working sequence. (Setting of standard parameters) Speed reg gains: Regulation of speed gain. Speed threshold: Set the range of speed gain. Ramp function: The effect of slew rate (Setting of standard parameters) Save parameters: Parameter storing. D. Leave-factory parameters setting of SIEI inverter No. Parameter name Parameter No. 1 Spd ref/fbk res 1880 2 Travel unites sel 1015 Parameter value Synchronous 0.03125, 0.125 millimeters 3 Smooth start spd 7110 Synchronous 1 , asynchronous 5 Mm/s 4 Multi speed 0 7060 117 Mm/s 5 Multi speed 1 7061 800 Mm/s 6 Multi speed 2 7062 1000 / 1250 / 1500 Mm/s 7 Multi speed 3 7063 1500 / 1750 / 2000 /2500 Mm/s 8 Multi speed 4 7064 300 Mm/s 9 MR0 acc ini jerk 8046 600 Mm/s^3 10 MR0 acceleration 8040 600 Mm/s^2 11 MR0 acc end jerk 8041 600 Mm/s^3 12 MR0 dec ini jerk 8047 600 Mm/s^3 13 MR0 deceleration 8042 600 Mm/s^2 14 MR0 dec end jerk 8043 600 Mm/s^3 15 MR0 end decel 8044 600 Mm/s^2 16 Cont close delay 7100 200 ms 17 Brake open delay 7101 200 ms 18 Smooth start dly 7102 500 ms 19 Brake close delay 7103 800 ms 20 Cont open delay 7104 500 ms 21 Start fwd src 7115 Dig pad 0 22 Start rev src 7116 Dig pad 1 23 Mlt ramp sel src 8090 Dig pad 2 24 Mlt spd s 0 src 7072 Dig pad 3 25 Mlt spd s 1 src 7073 Dig pad 4 Unit asynchronous rpm MPK708C Commissioning Manual Code:YETS-0002-C 26 Mlt spd s 2 src 7074 DI 7 monitor 27 SpdP1 gain % 3700 10% 28 SpdI1 gain % 3701 10% 29 SpdP2 gain % 3702 15% 30 SpdI2 gain % 3703 10% 31 SpdP3 gain % 3704 40% 32 SpdI3 gain % 3705 10% 33 Spd 0 enable 3720 Enable as start 34 Spd 0 P gain % 3722 40% 35 Spd 0 I gain % 3723 10% 36 Prop filter 2380 3 ms 37 Spd 0 ref thr 3726 Synchronous 1 , asynchronous 5 rpm 38 Spd 0 ref delay 3727 500 ms 39 Spd 0 speed thr 3724 Synchronous 1 , asynchronous 5 rpm 40 Spd 0 spd delay 3725 500 ms 41 SGP tran21 h thr 3706 95% 42 SGP tran32 I thr 3707 0.50% 43 SGP tran21 band 3708 0.50% 44 SGP tran32 band 3709 0.10% 45 DO 0 src 4065 RUN cont mon 46 DO 1 src 4066 BRAKE cont mon 47 DO 2 src 4067 Drive OK 48 DO 3 src 4068 Compare 1 output 49 Dig Enable src 156 Dig pad 15 50 Tcurr lim sel 1190 T lim sym var 51 Tcurr lim sel 1195 Pad15 52 Pad0 9100 62 53 Pad1 9101 4000 54 Pad3 9103 32767 55 Cmp 1 inp 0 src 6049 Norm Speed 56 Cmp 1 inp 1 6042 1000 57 Cmp 1 function 6044 |I0| < |I1| 58 Cmp 2 inp 0 src 6064 Speed ref 59 Cmp 2 inp 1 src 6065 Norm Speed 60 Cmp 2 function 6059 I0 == I1 61 Cmp 2 window 6060 3276 62 Cmp 2 delay 6061 2 63 EF src 9075 Dig pad 5 64 EF hold off 9600 2000 s ms 5-Emergency electro motion/ Inspection running Before emergency electro motion and inspection running is carried out, check and confirm and set the parameters as the above mentioned. MPK708C Commissioning Manual Code:YETS-0002-C 5.1 The necessary checks before adjustment (1) Confirm that nobody is in the shaft and the car again, and the landing door is closed or obvious warning mark is set. (2) The running conditions of the barrier-free elevator. (3) Close the main power supply and connect with brake wire. (4) Confirm the current elevator is in the status of machine room test running, and confirm the safety circuit and door lock circuit. (5) Make the car and the CWT be in a basic balance in initial operation. 5.2 The confirmation of main controller running conditions The content and correct condition list of input hardware point: Input point 0.0 Content Description Inspection /normal Close is in normal running condition 0.1 Slow/up Close is effective 0.2 Slow/down Close is effective 0.3 Running inspection OFF when running, ON when stops. 0.4 Inverter malfunction ON indicates that the inverter is running normally. 0.5 Brake test ON when running 0.6 Brake arm test ON when switch off 0.7 Earthquake ON when earthquake happens 1.0 Power failure ON indicates the running of power failure emergency emergency test 1.1 Back-up power ON indicates the running of back-up power 1.2 Fire detection ON when fire happens 1.3 Motor overheated ON indicates that it is running normally. detection 1.4 Back-up 1.5 Lock elevator ON when it is locked 1.6 Door zone It is closed at door zone. 1.7 Firefighter 2.0 Limit/ up It is closed during fire control. Signal cut-off during upper limit 2.1 Limit/ down Signal cut-off during lower limit 2.2 V3/up Signal cut-off when speed V3 is at the up speed MPK708C Commissioning Manual Code:YETS-0002-C changing point 2.3 V3/down Signal cut-off when speed V3 is at the down speed changing point 2.4 V2/up Signal cut-off when speed V2 is at the up speed changing point 2.5 V2/down Signal cut-off when speed V2 is at the down speed changing point 2.6 V1/up Signal cut-off when speed V1 is at the up speed changing point 2.7 V1/down Signal cut-off when speed V1 is at the down speed changing point 3.0 Speed test It is ON when the elevator running speed <0.3m/s 3.1 Landing door 110VAC inspects landing door lock 3.2 Car door 110VAC inspects car door lock. 3.3 Safety circuit 110VAC inspect safety circuit. Note: The input point is effective in low potential (Observe from the display screen: high brightness) 5.3 The adjustment of emergency electro motion (1) Commissioning procedure: a. Close main supply, reset the switch of control cabinet emergency stop, ensure the inverter in the control cabinet is electrified, and the display is operating. The main controller is in the status of TEST. b. Car top inspect operation is in normal condition. c .Ensure the input conditions of above list is available, main controller I/O menu can be monitored. d. The inspection speed Vn of inverter is set to 300mm/s when delivery from factory. e. Calculate the rotational speed of motor when the equipment runs at the inspection speed by the rated speed and rotational speed, and make ALARM CONFIG/Over speed/OS threshold 1.1 times of that value. f. Push upward, downward button in controller cabinet, the door should close automatically. (2) If input conditions are not available, conduct commissioning corresponding to collateral drawings and find out the malfunction point. If there is concerned malfunction alarm, consult inverter malfunction or main controller malfunction, and solve the problems in time. (3) Notice for TEST running: A. When elevator external safety circuit: speed limit switch 5SQ1, upper terminal landing switch 5SQ2, lower terminal landing switch 5SQ4, car buffer switch 5SQ6, counterweight buffer switch 5SQ7, safety gear switch 5SQ8 is running, the TEST running can be used. MPK708C Commissioning Manual Code:YETS-0002-C B. Before operating, make sure that the car door is closed completely and nobody is in the shaft. C. TEST running can only be carried out by the professional adjustment and maintenance people qualified by BLT ELEVATOR COMPANY. Others are forbidden to carry out these functions privately. (4) The treatment of malfunction in TEST running: During TEST running, the commissioning engineer can monitor the current pulse count menu CURRENT in PULSE MONITOR menu. If the impulse value doesn’t change, check the frequency dividing output of inverter; if E9 Tach Direction Error appears, exchanges phase A (A+\A-), phase B (B+/B-) of the pulse of main controller. 5.4 Commissioning procedures for car top inspection After normal running TEST in machine room, inspection works on car top can be carried out on the premise of confirming safety. Before car top inspection is carried out, the working line of car top inspection should be confirmed right. All buttons act normally including car top emergency-stop safety switch. During the operation process of car top inspection, main controller displays TEST. When car top inspection is operating, the machine room emergency electro motion is invalid. If up and down buttons on car top inspection is different from elevator running direction, the working line of car top inspection direction shall be checked. The change of direction instruction toward inverter and other changes in control cabinet are not allowed. If the door of elevator is open, it shall be closed automatically after pressing up and down button on car top. Notice for car top inspection: Press ‘control’ and ‘direction’ button simultaneously when inspection running is operating. Release ‘direction’ button first to stop, and release ‘control’ button 2 seconds later. Thus, the elevator will stops slowly, or else the safety circuit will be cut off after the ‘control’ button is released, and the elevator will stop immediately, which result in ‘electric arc’ when contactor is off, and it will damage the contactor if it is serious. Professional on the car top shall be careful from time to time! 6-Instructions of other electric components of door operator 6.1 Schematic plan: MPK708C Commissioning Manual Code:YETS-0002-C Door motor Door controller Bistable switch Open limit Open speed change Close limit Close speed change Car door interlock switch 6.2 Door motor: The door motor applies a frequency conversion 3-phase asynchronous motor. The motor wire is connected directly with U, V, W terminators of door controller. The door motor is driven by the door controller directly. The parameters of the door motor are as follows: Door motor Type Rated power Rated torque Rated voltage Rated current Rated torque Rated frequency Insulated class Protection grade Noise level Working form YVPT90-6 (Grade 6) 180W 3.1N.m 220V 0.7A 880r/min 0-50Hz F IP20 <50db S1 (continuous operation) 6.3 Bistable switch: 6.3.1 Four bistable switches are taken to detect the moving position of door on door operator and they are: “Open limit” “Open speed change” “Close limit” “Close speed change”. These four signals are connected to elevator door controller directly. The functions of the 4 switches are described as follows: MPK708C Commissioning Manual Code:YETS-0002-C No. Switch name Function description 1 Open limit Detect the door position when it is opened completely. 2 Open speed change Detect the start position of deceleration during door opening 3 Close speed change Detect the start position of deceleration during door closing. 4 Close limit Bistable switch Detect the door position when it is Closed completely. 6.3.2 Car door interlock switch: AZ051 passive door switch is applied on car door lock switch, and the interlock switch is connected to safety circuit in series. AZ051 is a switch with the characteristics of double break open contact, with a separation contact. It is used in elevator door and plays a role of safeguard. Shell Door interlock switch Cover Fixation Rated insulated voltage Constant current Rated working current Contact type Contact Wiring Structure Protective grade Glass fiber reinforced self-extinction Transparent thermoplastic 2 ×M4,circular aperture thermoplastic 500VAC 4A 2A (230VAC),1A(200VDC) Pressure frictional contact silver-copper contact of spring-strip structure M4 screw, self-opening clamp Accord with EN81-1/2 standard IP20 6.3.3 Wiring socket: 9 cores wiring socket: Type AMP1-480707, the contents of wiring are as follows: , MPK708C Commissioning Manual Code:YETS-0002-C Socket aperture NO. Wire NO. Connecting position Function description 1 114 L Input power supply AC Live line of door controller 2 115 N Input power supply AC null line of door controller 3 601 Output terminator of door controller Open arrival output signal 4 602 Output terminator of door controller Close arrival output signal 5 614 Control terminator of door controller OPEN command input signal 6 615 Control terminator of door controller CLOSE signal 7 0V Output terminator of door controller Door controller output signal common point 8 616 Control terminator of door controller Door controller input signal common point 9 617 Control terminator of door controller Door nudging input signal command input 9 cores wiring socket 6.3.4 For operation method and parameters setting of door controller, please see its corresponding product’s instruction. 6.4- Emerson EV3200 synchronous door machine controller debugging method 6.4.1 Sketch map of electrical components MPK708C Commissioning Manual Code:YETS-0002-C 6.4.2 System introduction A synchronous door motor and matched controller are adopted for the door machine. The synchronous door machine has no position detection switch (Open limit, open speed change, close speed change, close limit), so the door motor encoder is used to gather position and speed signals. 6.4.3 Door motor Door motor adopts variable-frequency three-phase synchronous motor. The motor lines are connected directly with terminals U, V ,W, PE of the elevator door controller, the motor encoder line connected to the door machine encoder interface (see table). Door motor is directly driven by the elevator door controller Door machine terminal No. Encoder line color P24 COM A B X1 red black green brown white Door machine: Xiangshan sanhuan TYC135-1synchronous permanent magnet motor, rated current of 1.35 A, rated voltage 50 v, rated speed 180 r/min, the rated torque 2.7 Nm, rated frequency24 HZ, rated power 50 W Incremental encoder: MEC24IN1024PU2, input voltage 8-30V,1024 pulse encoder, output A B Z ZVDD GND 6.4.4 Door machine controller Door machine controller input power is single-phase AC220V, which is output to the motor for three phase voltage (according to the motor voltage), door machine parameter is set and displayed by keyboard and segment codes. MPK708C Commissioning Manual Code:YETS-0002-C PRG:Programming key is used for switching among stop state or operating state and programming state FUNC/DATA:Function / data key is used for choosing data monitoring mode and data writing confirmation MPK708C Commissioning Manual Code:YETS-0002-C Up arrow:Increase key is used for increasing of data or function parameters. Down arrow:Decrease key is used for decreasing of data or function parameters. Double right arrow:Shift key In the state of running and stop, choose the key to show the parameter; when setting the data, choose the key to set the modification position of the data. OD:Under the panel control, it is used for opening the door (forward) CD: Under the panel, it is used for closing the door (reversal) STOP/RESET:Stop/ fault reset key Under the panel operation mode, it is used for stopping or resetting to end the fault alarm. 6.4.5 Wiring socket Connection of nine-core wiring socket (for door machine controller) is shown as follows Socket hole No. 1 2 3 4 5 6 7 BLT wire No. 114 115 601 602 614 615 0V Door machine terminal No. L N PC1 PC2 OD CD PA1 and PA2 8 616 COM 9 617 PE X2 PE Function description Power supply Power supply Open limit output signal Close limit output signal Door opening input signal Door closing input signal Door controller output signal common terminal Door controller input signal common terminal Door nudging input signal Ground Nine-core wiring socket (for door machine controller) 6.4.6 Circuit check Connection between door machine controller and door machine shall be checked according to the above 6.5. And check whether motor drive line and encoder line are separately laid. Finally power on to the door machine and parameters adjustment shall be done. MPK708C Commissioning Manual Code:YETS-0002-C 6.4.7 Parameters setting 6.4.7.1 Introduction of controller work state Stop state- when controller has been electrified and no fault and no operation, all the parameters shall be set in the state. Programming state- use the operation panel to modify and set the functional parameters of the controller. Running state- controller outputs voltage to the terminals U 、V 、W. Fault alarm state- due to fault from outside equipment or control interior or misoperation, the controller alarms corresponding fault code and blocks the output 6.4.7.2 Operational mode description of the controller The controller has four operational modes: speed control, distance control 1, distance control 2, distance control 3. BLT uses distance control 1. 6.4.7.3 Function parameters classification The series of controller has 141 function parameters, which can be divided into ten groups according to the sequence number and function 1. Functional parameters group of basic operational parameters F0(F0.00-F0.08) 2. Functional parameters group of door opening curve parameters F1(F1.00-F1.15) 3. Functional parameters group of door closing curve F2(F2.00-F2.16) 4. Parameters group of enhancement function F3(F3.00-F3.18) 5. Functional parameters group of door width self-learning 6. Functional parameters group of multi-functional terminal F5(F5.00-F5.07) 7. Functional parameters group of motor parameters F6(F6.00~F6.13) 8. Functional parameters group of vector control F7(F7.00~F7.10)(Not used by BLT) 9. Communication parameters group F8(F8.00~F8.10)-reserved (Not used by BLT) 9. Display and monitoring parameters group F9(F9.00~F9.22) F4(F4.00-F4.12) 6.4.7.4 Functional parameters setting method Set the functional parameters by operation panel. Press the programming key to enter programming state. Digital display tube on operation panel MPK708C Commissioning Manual Code:YETS-0002-C shows F0 group functional parameters. Press the increase key to turn to the functional parameters group whose content parameters need to be changed. Press FUNC/DATA key to enter subordinate functional parameters corresponding to functional parameters group. (e.g. F1.00) Press the increase key to enter the functional parameters to be adjusted. (e.g. F1.04) Press FUNC/DATA key to enter functional parameters value to be adjusted. Choose the adjusting bit (ones, tens and hundreds) by shift key and adjust the parameter value by increase key and decrease key. Press FUNC/DATA key to save it, and the parameters setting is finished. 6.4.7.5 Operation and stop parameters display method Set the parameters F9.00 and F9.01 to choose operating and stop parameters. During the running of the controller, operating parameters chosen by F9.00 shall be displayed in a cycle by the shift key on operation panel. In the stop state of the controller, preferentially display the parameters chosen by F9.01, and display stop parameters in a cycle by shift key on operation panel. 6.4.7.6 Motor parameters tuning EV3200 series controller adopts vector control technology. Before running motor parameter tuning shall be carried out. Use the operation panel to start tuning and stop. Before tuning ensure that the motor is out of the load, otherwise the motor parameters are not accurate When synchronous motor tuning, connect the encoder and set condition of the factory default parameters of the controller as an example: 1) Set the general inverter panel operation mode and set the functional parameters F0.02 to 0; 2) Set the control method as distance control 1(Closed loop vector control at the time); set functional parameter F0.01 to 1; 3) Set motor type and set the functional parameter F6.00 to 1 (synchronous motor) 4) Input motor nameplate parameter, and correctly input corresponding motor nameplate parameters into functional parameter F6.01~F6.03 and F6.05~F6.06. The parameter values have been set when leaving factory which shall be checked before tuning. F6.01:motor related power (W) 50 F6.02:motor related voltage(v) 50 F6.03: motor related current (A) 1.35 MPK708C Commissioning Manual Code:YETS-0002-C F6.05: motor related frequency (Hz)24 F6.06: motor related rotation speed(rpm)180 5) Set the pulse count of the encoder per revolution and functional parameter F4.01. 6) Set encoder type and set functional parameter F4.00 to 0 (24V encoder)or 1 (5V encoder); 7) Set the enable signal of tuning parameters and set functional parameter F6.07 to1. 8) Press door opening key on the panel to start motor parameter tuning. Operation panel LED displays “TUNE”. During tuning the motor shall run according to fixed mode unnecessary for attention. 9) After finishing the tuning the controller automatically stop and F6.07 automatically revert to 0 and update the content of F6.08~F6.13 and F4.03. 10) If the panel displays faults when tuning, press stop/fault reset key for resetting. After resetting there are the following two conditions: a、 If fault code is E025 (encoder faults), change the setting value of F4.02 after resetting; if it still displays E025 after tuning, check encoder connection. b、 If there are other faults, check connection and related motor parameters after resetting to ensure it is accurate. 11) The synchronous motor needs to be tuned at least twice. Compare whether the tuned magnetic pole initial angle (F4.03) difference is less than 10°, if the difference is more than 10°, the error is too big, need to be tuned again; If the angle difference is (360°/ motor pole-pairs number) integer multiple, tuning results are qualified. 12) After finishing the above work, set the parameter F0.02 to 2 (door motor terminal control mode), at this time the terminal controls the opening and closing of door machine, namely elevator controller controls the running of door machine. 13) Door width self-learning Firstly ensure F4 group parameters setting is correct, and set F0.02 to 1, F4.05 to 1. Confirm that the door can be normally opened and closed and press the door opening key on the panel to do self-learning of door width. At the same time the door machine runs at self-learning speed according to the operation procedure of close-open-close, and door machine saves door width MPK708C Commissioning Manual Code:YETS-0002-C information after completing the self-learning. After finishing the above work set F0.02 to 2. The tuning and learning work is finished. 14)Parameters adjustment Door machine parameters table is shown as follows for reference. According to the difference of door width and weight on site set the parameters such as speed and moment and so on to satisfy the needs of the users and national standard. 6.4.7.7 Parameters table (for reference) In accordance with the motor and encoder in 6.3, door machine parameters table is shown as follows for reference. According to the difference of door width and weight on site set the parameters such as speed and torque and so on to satisfy the needs of the users and national standard. ( * stands for read-only parameter) Adjustment parameters table on site(F1、F2) F1:Door opening running curve parameter F1 group Functional parameter Name Setting range Door open start creep 10~9999ms time is controlled by F1.00 F1.01 F1.02 F1.03 Minimum unit Default BLT setting 1ms 500ms 500 Door open start creep 0~30.0%(door distance is controlled width) by distance 0.1% 15.0% 0 Door open start creep 1.00~25.00Hz speed 0.01Hz 7.00Hz 7 Door opening 0.1s 2s 1.5 speed. acceleration time 0.1~3600s MPK708C Commissioning Manual Door opening Code:YETS-0002-C 0.1~3600s 0.1s 2s 1.5 high Maximum 0.01Hz 20.00Hz 20 0.01Hz 25.00Hz 20 0.1% 70.0% 70 0.1s 2s 1.2 0.01Hz 3.00Hz 3 1 600 100 acceleration time F1.03 Door opening speed frequency 0.00~ F1.04 F0.04 F1.05 Door opening high Maximum speed during peak frequency 0.00~ running F0.04 Door opening Deceleration point is F1.06 set according to 60 % ~ 95 % (door width) distance Door open deceleration 0.1~3600s F1.07 time F1.08 Creep speed at door 0~15.00Hz open end section Door open limit point 1~9999 ( pulse is set F1.09 distance according to count ) MPK708C Commissioning Manual Door open limit torque 0.0 % ~ 100.0 % keeps the setting of ( related motor switching point 0.1% 50.0% 50 0.1% 50.0% 50 1 0 0 0.1% 10.0% 10 Minimum Default BLT setting unit value torque) F1.10 F1.11 Code:YETS-0002-C 0.0 % ~ 100.0 % Door open limit keeps ( related motor torque torque) F1.12 Door open running 0:select manual curve is selected setting curve according to distance 1 : select self-learning optimal curve Door open optimal 3.0 % ~ 15.0 % curve correction F1.13 factor (door width) F2:door close running curve parameter group F2 Functional Name Setting range parameter Door close start creep time is controlled by F2.00 speed 10~9999ms 1ms 500ms 500 MPK708C Commissioning Manual Door close start creep Code:YETS-0002-C 0~30.0%(door width) 0.1% 15.0% 0 1.00~25.00Hz 0.01Hz 6.00Hz 6 0.1s 2s 1.5 maximum 0.01Hz 15.00Hz 20 maximum 0.01Hz 20.00Hz 10 Door close deceleration 60%~95%(door width) 0.1% 70.0% 70 0.1s 2s 1.2 0.01Hz 2.00Hz 2 1 600 100 distance is controlled by F2.01 distance Door close start creep speed F2.02 Door close acceleration 0.1~3600s F2.03 time Door close high speed 0.00 ~ F0.04 F2.04 frequency Door close high speed during the peak running F2.05 0.00 ~ F0.04 frequency point is set according to F2.06 F2.07 distance. Door close deceleration 0.1~3600s time Door close end creep F2.08 0~15.00Hz speed Door close limit point is 1~9999(pulse count) set according to distance F2.09 MPK708C Commissioning Manual Code:YETS-0002-C Door close limit torque 0.0 % ~ 100.0 % (Related keeps switching point motor torque) setting 0.1% 50.0% 50 0.0 % ~ 100.0 % ( Related 0.1% 50.0% 50 0.01Hz 10.00Hz 10 1 0 0 0.1% 10.0% 10 1 800 0 0.01Hz 5.00Hz 5 F2.10 F2.11 F2.12 Door close limit keep torque motor torque) Firefighting door close 5.00~25.00Hz high speed Door close running curve is selected according to distance. F2.13 0 : select manual setting curve 1 : select self-learning optimal curve F2.14 Door close optimal 3.0%~15.0%(door width) curve correction factor 000~9999 F2.15 Door close cam collecting point is set according to distance cam restoring speed 0.00~20.00Hz F2.16 F9:Monitoring and recording parameter Group F9 MPK708C Commissioning Manual Functional Name Setting range parameter F9.00 Code:YETS-0002-C Minimum Default BLT unit Running display Adopt binary code to select/the bit=1: selection parameter display, the specific introduction: selection Bit0:running frequency(Hz) Bit1: Given frequency(Hz) Bit2:Output voltage(V) Bit3:Output current(A) Bit4:Output torque(%) Bit5:Direct current bus voltage(V) Bit6:On-off input terminal state(no unit) Bit7:On-off output terminal state(no unit) Bit8:Door position pulse count low bit(0~ 9999) Bit9:door position pulse count high bit(0~ 9999) Bit2:output voltage(V) Bit3:output current(A) Bit4:output torque(%) Bit5:Direct current bus voltage(V) Bit6:on-off input terminal state (no unit) Bit7:On-off output terminal state(no unit) Bit8:Door position pulse count low bit (0~ 9999) Bit9:Door position pulse count high bit(0~ 9999) setting 1 31 (00000 11111B ) * MPK708C Commissioning Manual F9.01 F9.02 F9.03 F9.04 Stop display 0:No abnormal record parameter 1:Accelerated running overcurrent (E001) ( blink) The first time 2:Decelerated running overcurrent(E002) fault type The second time 3:Constant speed running overcurrent (E003) fault type 4:Accelerated running overvoltage (E004) The third time 5:Decelerated running overvoltage (E005) fault type 6:Constant speed running overvoltage (E006) 9:Output side phase loss (E009) 11:Radiator overheat (E011) 13: Controller overload (E013) 14:Motor protection (E014) 16:EEPROM Wrong reading and writing(E016) 17:Communication fault reserved(E017) 19:Current detection circuit fault(E019) 24:Tuning error(E024) 25:Encoder error(E025) 26: Overspeed protection(E026) 28:Parameter setting error(E028) 29:Door width self-learning error E029) 30:Door open timeout(E030) 31:Door close timeout(E031) Code:YETS-0002-C 1 0 * MPK708C Commissioning Manual Code:YETS-0002-C F9.05 Bus voltage at 0~999V the last fault time 1V 0V * F9.06 Output current at 0.00~99.99A the last fault time 0.01A 0.00A * F9.07 Running 0.00Hz~128.00Hz frequency at the last fault time 0.01Hz 0.00Hz * F9.08 Input terminal 0~127(0:OFF;1:ON) state at the last CD/OD/X5/X4/X3/X2/X1 fault time 1 0 * F9.09 Output terminal 0~7(0:OFF;1:ON) state at the last PC3/PC2/PC1 fault time 1 0 * F9.10 Door high level 0~9999(×10000) at fault time 1 0 * F9.11 Door low level at 0~9999 fault time 1 0 * MPK708C Commissioning Manual Code:YETS-0002-C F9.12 Door opening 0~9999(×10000) times record high level 1 0 * F9.13 Door opening 0~9999 times record low level 1 0 * F9.14 Door closing 0~9999(×10000) times record high level 1 0 * F9.15 Door closing 0~9999 times record low level 1 0 * F9.16 Work time 0~Maximum timekeeping 65535 hours accumulative total One hour 0 * F9.17 Running time 0~Maximum timekeeping 65535 hours accumulative total Parameter 0:no operation initialization 1:Clear memory information One hour 0 * 1 0 × F9.18 2:Revert factory setting value F9.19 Software version 1.00~99.99 No. 0.01 - F9.20 Product configuration No. 3200~3299 1 - F9.21 Radiator temperature 0~100℃ 1 0 * MPK708C Commissioning Manual F9.22 Relay output 0:PA1/PC1 and PA2/PC2 is used as output polarity selection normally closed contact relay Code:YETS-0002-C 1 0 × 1 : PA1/PC1and PA2/PC2 is used as ouput normally open contact relay. 6.4.7 Fault code Fault code Fault type Fault cause Trouble shooting E001 Accelerated running overcurrent 1)Acceleration time is too short 1)Lengthen the acceleration time 2)When instantaneous stop happens, 2)Restart after stopping of the restart the rotating motor. motor 3)Outer connection is wrong 3)Correct connection 4)Pulse encoder wiring is wrong 4)Change the setting of F4.02 and replace wiring phase sequence of the encoder E002 Decelerated running overcurrent Deceleration time is too short E003 Constant speed 1)Load suddenly changes. running 2)Load is abnormal. overcurrent Adjust PI parameter Check the load E004 Accelerated running overvoltage Check input power supply. Adjust PI parameter. Externally connect brake resistance. 1)Input voltage is abnormal. 2)The setting of PI parameter is inappropriate. 3)Load inertia is too large. Lengthen deceleration time Adjust PI parameter MPK708C Commissioning Manual Code:YETS-0002-C E005 Decelerated running overvoltage E006 Constant speed 1) Input voltage abnormally running changes. Potential load produces overvoltage regeneration energy. 1) Install input electric reactor 2) Externally connect brake resistance E009 Output phase loss Three phase output disconnection, phase loss or three phase load is seriously asymmetric. Check three phase output wiring or load symmetry E011 Radiator overheat 1) Air flue is blocked 2) IGBT is abnormal. 1) Clear the air flue. 2) Seek service E013 Controller overload 1) Load is too large. 2) Network voltage is too low. 3) Encoder is abnormal 1) Choose adaptive controller 2) Check network voltage. 3) Check encorder wiring or replace encoder E014 Motor protection 1) Related motor current setting is wrong. 2) The setting of maximum permitted running current is too small. 3) Motor model selection is improper. 1) Check the setting of F6.03. 2) Check the setting of F6.04 3) Select adaptive motor. E016 EEPROM read Reading and writing of parameters is Seek service and write fault wrong 1) Deceleration time is short. 2) Dynamic braking resistance is improperly selected. 3) Input voltage is abnormal. 4) PI parameter is improperly set. 1) Lengthen deceleration time 2) Reselect brake resistance 3) Check input voltage 4) Adjust PI parameter MPK708C Commissioning Manual Code:YETS-0002-C E019 Current detection circuit fault 1) Current detection circuit fault 2) Related power fault Seek service E024 Tuning error 1) Motor nameplate parameter setting is wrong. 2) Tuning timeout 1) Correctly set the parameter according to the parameter of motor nameplate 2) Confirm if motor is separated from load or check motor wiring E025 Encoder error 1) Encoder signal disconnection 2) Encoder signal is reversely connected 3) Output wiring is wrong or disconnected (synchronous machine) 1) Check encoder connection and reconnect 2) Modify the setting value of F4.02 (encoder reverse direction) or change two phase connection of the motor 3) Check if output connection is correct.(synchronous machine) MPK708C Commissioning Manual E026 Overspeed error E028 Parameter setting error 1) Phase loss of output line 2) Initial position angle of synchronous machine is wrong. Code:YETS-0002-C 1) Check if output line is disconnected. 2) Check if the synchronous machine has got correct initial angle by tuning. 1) When door width self-learning, 1) When door width door machine panel control self-learning, set F0.02 to 1 mode or door machine or F0.02 to 2 terminal control mode is not 2) When motor parameter tuning, set. set F0.02 to 0 2) When motor parameter tuning, 3)Set longer operation time of general inverter panel control door open and close to ensure mode is not set. F3.01 and F3.02 is more than sum 3) Open and close limited time is of door open-close time less than open and close time. parameters. MPK708C Commissioning Manual 3) Tuning is carried out under double motor mode. Synchronous machine controls and operates double motor mode Code:YETS-0002-C 3) Tuning is carried out under single motor mode and F4.11=0 and actually it only takes one motor. The synchronous machine is controlled under single motor mode and F4.11=0 4) When the load of controller is 5)When the load of controller is synchronous machine and speed feedback is incremental synchronous machine and speed encoder, the setting value of feedback is incremental encoder, terminal X1 F5.00 is not 0. the setting value of terminal X1 F5.00 must be 0. E029 Door width self-learning error 1) Door width information from door 1) Check impulse encoder width self-learning is 0. connection and related parameter. 2) Door width information from door 2) Check door machine width self-learning is over-limit. mechanical system 3) Door width self-learning is timeout MPK708C Commissioning Manual Code:YETS-0002-C E030 Door opening 1) Motor running direction is opposite 1) Replace motor wiring phase overtime error to door opening given direction. sequence or set F0.03 to1 2) Door opening contact signal fault 2) Check opening contact signal or wrong setting 3) Check encoder wiring 3) Impulse encoder disconnection E031 Door closing 1) Motor running direction is 1) F0.03=1 overtime error opposite to door closing given Replace motor wiring direction. phase sequence or set 2) Door closing contact signal fault F0.03 to 1 or wrong setting 2) Check door closing contact 3) Impulse encoder disconnecting signal 3) Check encoder wiring Door machine controller factory default table, only for checking Group F0 Parameter No. Factory default Parameter No. Factory default F0.00 Setting is not permitted. F0.01 1 F0.03 0 F0.04 24 Parameter No. F0.02 Factory default 2 MPK708C Commissioning Manual Code:YETS-0002-C Group F1 Parameter No. Factory default Parameter No. Factory default Parameter No. Factory default 500 1.5 70 100 0 F1.01 F1.04 F1.07 F1.10 F1.13 0 20 1.2 50 10 F1.02 F1.05 F1.08 F1.11 7 20 3 50 Factory default Parameter No. Factory default Parameter No. Factory default F2.00 F2.03 F2.06 F2.09 F2.12 F2.15 Group F3 500 1.5 70 100 10 0 F2.01 F2.04 F2.07 F2.10 F2.13 F2.16 0 20 1.2 50 0 5 F2.02 F2.05 F2.08 F2.11 F2.14 6 10 2 50 10 Parameter No. Factory default Parameter No. Factory default Parameter No. Factory default 5 400 10 300 115 F3.01 F3.04 F3.07 F3.10 F3.17 300 100 0 80 1 F3.02 F3.05 F3.08 F3.15 F3.18 300 9999 80 30 0 Parameter No. Factory default Parameter No. Factory default Parameter No. Factory default F4.00 F4.04 F4.11 0 5 0 F4.01 F4.09 1024 0 F4.02 F4.10 0 1 F1.00 F1.03 F1.06 F1.09 F1.12 Group F2 Parameter No. F3.00 F3.03 F3.06 F3.09 F3.16 Group F4 MPK708C Commissioning Manual Code:YETS-0002-C Group F5 Parameter No. Factory default Parameter No. Factory default Parameter No. Factory default 0 3 F5.01 F5.07 20 6 F5.05 2 Parameter No. Factory default Parameter No. Factory default Parameter No. Factory default F6.00 F6.03 F6.06 1 1.35 180 F6.01 F6.04 50 150 F6.02 F6.05 50 24 F5.00 F5.06 Group F6 7-Self-learning running 7.1 During self-learning running commissioning, first you have to confirm the settings of the following parameters are right: The selection of speed parameters are based on landing height and rated running speed of elevator: SPEED: When elevator rated speed V<1.5m/s, the microcomputer will output one speed signal V1 only. When elevator rated speed V>1.6m/s, the microcomputer will output two speed signals V1, V2. When elevator rated speed V>2.0m/s, the microcomputer will output three speed signals V1, V2, V3. The corresponding running speed of inverter should be set according to the collateral drawings. When operating elevator shaft self-learning, the running speed is set as inspection speed Vn (It is set as 300mm/s usually). 7.2 After the above parameters are confirmed right, the following signal connection also need to be inspected. (1) The installation position of speed changing switch and limit switch. a) The position of installation is shown as the following table 1 and 2: If the system is set as V1=800mm/s; V2=200mm/s; V3=1750mm/s, then the braking distance should be set as SV1=1.16m; SV2=2.16m; SV3=3.65m. Table 1: Elevator rated speed ≤2000mm/s (MRO curve parameter value is 600) MPK708C Commissioning Manual Multi-stage mm/s Code:YETS-0002-C speed Suggested effective deceleration distance mm 800 1160±30 1000 1560±30 1250 2160±30 1500 2850±30 1750 3650±30 2000 4600±30 Table 2: Elevator rated speed =2500mm/s (MRO curve parameter value is 800) Multi-stage mm/s speed Suggested effective deceleration distance mm 800 1250 1200±20 2050±20 2500 5850±20 This installation distance is the distance for speed changing when the elevator runs at different speeds. This distance value is recorded by main controller through shaft self-learning. During elevator commissioning, the switch of speed change should be installed correctly according to standard documents. MPK708C Commissioning Manual Code:YETS-0002-C b) Confirm the shaft signal action: Monitor the signal action in the IO menu of main controller: When the car runs in the middle of the shaft, all the speed change switches are effective. At this moment: Up run, input point 2.2, 2.4, 2.6 disconnect orderly; Down run, input point 2.3, 2.5, 2.7 disconnect orderly; (If there are only two speeds, do not use 2.2, 2.3) 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 Limit/up Limit/down V3(High speed)/up V3(High speed)/ down V2(Medium speed)/ up V2(Medium speed)/ down V1(Low speed)/ up V1(Low speed)/ down Upper limit, signal cut-off Lower limit, signal cut-off V3 upper speed change point, signal cut-off V3 lower speed change point, signal cut-off V2 upper speed change point, signal cut-off V2 lower speed change point, signal cut-off V1 upper speed change point, signal cut-off V1 lower speed change point, signal cut-off (2) The installation of door zone switch/leveling plate The length of door zone plate applied by BLT-QS elevator is 220mm. The installation of the door zone switch in this system is required strictly: Operate the elevator to the landing leveling so as to justify the car door and landing door sill (the error is ±1mm), and then install and adjust the shaft door zone plate, and place the door zone inspection switch in the middle of the door zone plate. If the installation position of the door zone plate is not appropriate, thus, it will influence the accuracy of leveling adjustment. (3) During inspection running, at the same time, you can observe the door zone signal (I1.6) action which input the menu from the main controller, and make sure whether it is right or not. If any problem appears, solve it immediately. (4) If the above signal actions are correct, operate the elevator to the lower landing door zone by TEST mode. 7.3 Start self-learning running: After the above steps are performed, the self-learning running could be started. Start self-learning running by menu CONFIG/LEARNING ON. During running, every door zone signal and the distance of speed change is recorded by main controller. Self-learning running could be interrupted by Inspection/Test manually or system malfunctions. 7.4 Renewal self-learning: When any change occurs in the door zone inspection of shaft or the position of speed change switch is changed, an effective self-learning must be performed. MPK708C Commissioning Manual Code:YETS-0002-C 8-Debugging operation 8.1 On-site inspection and confirmation (1) The inspection and confirmation of machine assembling A. The elevator pit components are installed in good condition. If hydraulic buffer has been used, confirm the buffer oil is enough as requested; the pit should be dry. B. There is no barrier in the shaft which can influence the running of the elevator. C. The landing door is installed in good condition. D. Good sealing between landing door upright and door opening. E. The installation of guide rail has been approved qualified. F. The installation of steel rope is correct and tight. G. The installation and fixing of all sorts of switches. H. The tension sheave of speed governor steel rope has been installed correctly. I. The installation of car is complete, consolidate and tighten. J. The traveling cable has been installed and fixed in good condition. K. The positioning of machine room components comply with the national standards. L. The fixing of main machine complies with the requirements of factory installation, and the main machine beam should be fixed and sealed (concealed work) good. M. If it is equipped with gear traction machine, confirm the oil in reduction gearbox is enough. N. Confirm the encoder on the main machine is fixed firmly. O. The positioning of speed governor is satisfied the national standards. P. The wire duct is laid in order, and they should be connected by copper sheet and yellow green wire. Q. The installation and positioning of control cabinet is in order. R. The machine room and shaft should be kept clean. S. The leveling sensor flashboard in every floor of shaft should be installed correctly. T. The car door operator is installed correctly. (2) The inspection and confirmation of electric assembling WARNING Any problem occurs during the process of the following inspections should be checked and solved carefully. Make sure that there is no influence on equipments and people. A. The wiring of door operator should be correct; the wiring of infrared curtain should be correct. MPK708C Commissioning Manual Code:YETS-0002-C B. The wiring of car top leveling sensor should be correct, and ensure the installation dimension is correct and firm. C. Every safety switch in the shaft could act effectively. D. The installation position of upper and lower inspection switches in the shaft should be correct, and the action of switch is effective. E. The wiring of interphone is correct, and ensures the call is normal. F. The wiring of arrival gong is correct. (Skip this step if there is no arrival gong) G. The wiring of external calling box is reliable and correct. H. The wiring of car lighting and fan is correct. 8.2 The inspection and confirmation of parameter (1) The confirmation of main controller parameter Parameter menu Instruction RUN_IN This parameter shows number of pulses corresponding to a quarter of the length of door zone plate after self-learning of the shaft. The length of door zone plate for MPK708C system is 220mm, so this parameter value represents the length of 55mm. DEL.1DISTANCE Calculate whether this parameter value complies with the installation position of V1 deceleration switch according to RUN-IN parameter. DEL.2DISTANCE Calculate whether this parameter value complies with the installation position of V2 deceleration switch according to RUN-IN parameter. DEL.3DISTANCE Calculate whether this parameter value complies with the installation position of V3 deceleration switch according to RUN-IN parameter. RUN V2 Dis(×DL) The interfloor spacing of running V2 RUN V3 Dis(×DL) The interfloor spacing of running V3 FLOOR The leveling pulse number of every floor Note: The installation position of shaft speed change switch (the distance of speed change for various elevator speeds) should comply with the stipulated distance strictly in 7.2.1. During the debugging, after the confirmation of the installation position of hardware , the installation position of speed change switch will not be changed after shaft self-learning, which is to keep the hardware speed change distance in accordance with that of the software. (2) The confirmation of inverter parameter MPK708C Commissioning Manual Code:YETS-0002-C a. Confirm the corresponding speed setting value of inverter, and the relevant running parameters again. b. Over speed protection under normal running. Set the parameter of ALARM CONFIG/ Over speed/OS threshold as 1.1 times of the rotational speed of motor when the elevator is running at its highest speed under the normal condition. 8.3 Machine room test running After the above parameter settings are confirmed, the calling debugging in the machine room could be started. The calling running should be performed under the CALL menu: (1) Operate the elevator at the speed of V3, V2, and V1 respectively. (2) During calling running, check the status of door switch, any problems that appears should be solved immediately. 8.4 Normal operation debugging After the above debugging is complete, you can ride in the elevator and adjust the comfort. (1) The comfort adjustment A. The adjustment of acceleration and deceleration (menu: Travel/ Ramp profile) The running curve of BLT elevator has been adjusted when delivery from factory, and usually, it is no need to adjust. In general: The vibration occurs frequently during accelerating, and this is extremely important for passenger’s comfort feeling. And this will result in parts dumping or vibrating in drive system, what’s more, many mechanical parts will suffer from heavy weight. Not everyone has the same feeling towards vibration; it is related to people’s age, physique, and mental state. B. The start adjustment Due to the lack of special advance torque facility, the phenomenon of sliding to the bearing side may occur when the elevator is starting. Adjust the Sdp P/I value for starting could solve this problem. C. Vertical vibration during running Mechanical reasons may lead to vertical vibration, and you can solve the problem by adjusting the parameters in inverter. MPK708C Commissioning Manual Code:YETS-0002-C High-frequency vertical vibration could be adjusted so that the elevator will keep stable during high-speed running. If the wave drifting sense appears during high-speed running, adjust Spd P/I. Note: The Spd P is increasing gradually, which can speed up the system dynamic response. But, if it is too large, the traction machine may become unstable; the Spd I is increasing gradually, but, if it is too large, the traction machine may become unstable. (2) The adjustment of creep distance Install the decelerating switch according to the requirements of “7 Shaft self-learning” in this manual so that appropriate creep distance is obtained. If the switch position is not correct, please adjust it again. 8.5 The adjustment of leveling precision (1) The measurement of floor horizon deviation The car should be stopped at the leveling position while installing door zone plate, so that the elevator can level precisely and accelerate the process of debugging. (Please see the previous instructions) When adjusting leveling for MPK708C system, firstly, adjusts and stops the elevator in the midst of door zone when it runs upward and downward to the landing by the previous debugging. (2) Adjust the V0 value, and achieve the leveling position. (Usually, V0=115~119mm/s) 8.6 The setting of external calling board 1) There is an 8-bit DIP switch on the external calling board, and NO.8 is the terminal resistor. When this external calling board is at the lower landing, the NO.8 is ON and the other landings are OFF. 2)Based on the binary coding 1248 in turn, the other 7 bits from low to high should be dialed according to the absolute landings. For instance, NO.5 landing, DIP switch 1st bit, 3rd bit is ON. 3) For elevator with opposite door, if the two doors need to be opened and closed solely, the 7th bit stands for the external calling signal of 2# door. 8.7 The settings of running time limit The running time eliminator of the electromotor should act ≤ the lower value of the following two time values: ① 45s; ②The overall travel time of elevator adds 10s. If the overall travel time is less than 10s, the minimum value is 20s. After the electromotor running time is determined, set the running time limit protection in TIME/TIME2 of MPK708C main controller menu. MPK708C Commissioning Manual Code:YETS-0002-C 9-Function confirmation 9.1 Car lighting and fan In case of no calling landing signal when the time exceeds the set value in (AK) CLOSE LAMP (The default value is 3 minutes), the car lighting and fan will be automatically closed and restarted as re-operating. 9.2 Attendant travel In the car, set the driver’s switch on and the displayer on the main controller appears the state of MANUAL mode. As the elevator is operated by the driver, the corresponding indicator light in the car is on if there is an external call signal; but as for limited calling, driver can select the corresponding floor in the car; 9.3 Special functions: In the car, set the special switch on and make it come into operation. When using the special functions, the elevator will keep the signal if there are hall calls, but will not response to the hall call signals, that are limit on calling. Calls are available for authorized person in the car.” 9.4 Full load/bypass In case of the addition of 100% load in the car, the functional switch for full load (with full load indication) comes into operation. (“FULLY” is displayed on major controller). No response to the hall calls in case of full load, but only for the car call. 9.5 Fire detection This signal is from the fire sensor device in building. When fire signal is detected by control system, the elevator shall return to the fire main landing immediately with doors open. 9.6 Fire running The elevator shall prohibit responding to the hall call and return to the fire main landing promptly after the fire control switch is actuated under the running condition. That is, the elevator will stop and level at the nearest landing. If the elevator is not at the fire main landing, it will run immediately towards the fire main landing floor without doors open after stopping and leveling. After arriving there, the door will open and will not close automatically. At this time, fire service begins to work and the system outputs fire linkage signal. The elevator should run only in accordance with the registered command signal in car after fire service. The door can open automatically only at the fire main landing door, but it cannot close automatically. At other landings, the elevator should not open and close the door automatically. That is, when the “open” button is pressed, the door will open and when it is released, the door will close automatically; or when the “close” button is pressed, the door will close and when it is released, the door will open automatically. 9.7 Firefighting feedback MPK708C Commissioning Manual Code:YETS-0002-C When elevator receives the fire alarm signal or fireman service signal, it will return to the firefight floor. Interface with fire-service center or BAS system. 9.8 Overload When there is the addition of over 100% load in the car, the overload switch acts (with overload indication, and the panel of main controller displays “Over” state.) The overload signal is detected when elevator stops. The elevator will stop operating with doors open as it is overloaded. 9.9 Anti-nuisance function According to the setting in (A3) DISTURB PRO\(A4) DISTURB NUM, inspect whether the signal can be cancelled when a couple of buttons on operation panel are pressed at the same time. 9.10 Brake switch detection The elevator will level at the nearest landing and alarm E10 for inspection and reset if brake arm cannot open completely while running. If the brake arm position signal does not break while stopping, the elevator cannot start due to the alarm to E21. And it will recover to run after signal comes back. 9.11 Contact not release detection When the contact of main contactor or brake contactor cannot release, prevent the elevator from continuous running at latest before next starting. The elevator cannot start due to E8 alarm and it will continue to run after the malfunction is removed. 9.12 Earthquake function When the seismic sensors are actuated, the elevator will stop promptly at the nearest available floor and park there with doors open until the signal is cancelled. 9.13 Emergency power supply function If detected that the current power is supplied by the standby battery after starting, the elevator will find the leveling running direction according to half load signal and cannot start with doors open after leveling. 9.14 Standby power supply running If detected that the current power is supplied by the second power (this signal is on) after starting for a single system elevator, the elevator will return to main landing after leveling with doors open. It can be set whether the elevator could continue to run in software. In the state of group control or duplex control, when the normal power is supplied by standby, the elevator could run to main landing with doors open according to a pre-established sequence. It can be set which one will continue to run in software. 9.15 Limitator of runtime Reduce the time set in (2D) TIME2 and inspect whether the limitator of runtime is effective. 9.16 Other functions stipulated in contract should also be tested. MPK708C Commissioning Manual Code:YETS-0002-C 10-Asynchronism Motor Adjustment Asynchronism motor self-adjustment (Do motor self-adjustment on site according to the following commissioning procedure) 10.1 Asynchronism motor adjustment 1. Power off and make coil power of contactor 4KM1 be in short circuit so that contactor 4KM1 could pull in after power on. (For example, make 478 and 519 be in short circuit. Check actual product and collateral drawing seriously to avoid difference from this example due to product wire number change) 2. Power on and contactor 4KM1 on output side pulls in. 3. Set the following parameters according to the motor nameplate. Open the menu of STARTUP/Startup config/Enter Setup Mode As. Then set the corresponding parameters of MOTOR DADA or Drive DATA. At the same time, 4KM2 pulls in. 4. Make ENA and 24V be in short circuit. 5. Open the menu of STARTUP/Startup config/Enter Setup Mode As/ autotune. Push the complete still autotune button. 6. Self-learning is beginning and it may carry on for about 5 minutes. 7. When the operation board of inverter displays “End”, self learning ends up. 8. During exiting menu, operate Load setup at the path of menus/Startup and choose YES-ENTER. 9. Save the parameters of self -learning at the path of menus/Startup/Save Config. 10. After self-learning, power off and renew the connecting wire of inverter and contactor. 10.2 Synchronism motor adjustment procedure A Synchronism motor current adjustment 1. Power off and make coil power of contactor 4KM1 be in short circuit so that contactor 4KM1 pull in after power on.(For example, make 478 and 519 be in short circuit. Check actual product and collateral drawing seriously to avoid difference from this example due to product wire number change) 2. Power on and contactor 4KM1 on output side pulls in. 3. Set the following parameters according to the motor nameplate. Open the menu of STARTUP/Startup config/Enter Setup Mode Br (synchronism).Then set the corresponding parameters of MOTOR DADA or Drive DATA. At the same time, 4KM2 pulls in. 4. Make ENA and 24V be in short circuit. 5. Open the menu of STARTUP/Startup config/Enter Setup Mode As. Push the CurrReg autotune button. 6. Self-learning is beginning and it may carry on about for 5 minutes. MPK708C Commissioning Manual Code:YETS-0002-C 7. When the operation board of inverter displays “End”, self learning ends up. 8. During exiting menu, operate Load setup at the path of menus/Startup and choose YES-ENTER. 9. Save the parameters of self -learning at the path of menus/Startup/Save Config. B Synchronism motor magnetic field adjustment 1. Power off and make coil power of contactor 4KM1 and 4KM2 be in short circuit so that contactor 4KM1 and 4KM2 could pull in after power on.(For example, make 478 and 519, 479 and 118 be in short circuit. Check actual product and collateral drawing seriously to avoid difference from this example due to product wire number change) 2. Power on and contactor 4KM1 and 4KM2 on output side pull in. 3. Enter inverter Service menu and input password (28622) 4. Open the Service/Brushless menu, press Autophasing Still button. 5. Make inverter ENA, FWD, V0 signal and 24VDC be in short circuit, there is magnetic field self-learning pace on operation panel. When the pace is 100%, self-learning of magnetic field has finished. 6. Save the parameters of self -learning at the path of menus/Startup/SaveConfig. 7. Record value of SinCos/Res pos and SinCos/Res off at the menu Service/Brushless. Repeat the learning function of magnetic field position for several times in order to confirm that the value of magnetic degree is right. Each learning result should be similar or same. 8. After self-learning, power off and renew the connecting wire of inverter and contactor. MPK708C Commissioning Manual Code:YETS-0002-C 11-Adjustment of Floor Station 11. Adjustment of 2 floors 2 stations elevator 11.1 Firstly, make sure the following parameters have been set. According to the height of floor and the rated speed of elevator to ensure the parameter of Speed: SPEED: rated speed, when V<1.5m/S, computer only outputs one speed signal V1. Running speed is the inspection speed Vn(usually is 300mm/s)during elevator self-learning . 11.2 After the confirmation of proper setting of above parameters, check the connection of following signals. Refer to chapter 7 to install well switch and components properly and make sure that signal action is right. 11.3 Preparation and instruction before self-learning The running landing of elevator is 2 floors 2 stations, start the following self-learning adjustment process: (other adjustment methods are the same) 1) Make V1 upper speed changing signal (12.6) be in short-circuit. 2) Make the elevator run over the upper landing leveling plate and strike the upper limit, then stop. 3) If the elevator strikes the upper limit without running over the upper landing leveling plate, self-learning of well will fail. So it needs moving the limit switch up by 100mm or move leveling plate down properly in order to meet 2) requirement. 4) TEST runs to the lower terminal landing door zone. Wait for activating the self- learning running. 11.4 Start up self-learning running After carrying out the above process, start up self-learning running. Start up self-learning running at the menu CONFIG/LEARNING. Door zone signal and distance of speed changing are registered by main controller during running. Self-learning can be cut by Inspection/Test running man-made or system malfunction. 11.5 After carrying out the above process, renew the wiring of V1 upper speed changing signal (12.6) and the installation of limit switch or installation position of leveling plate. MPK708C Commissioning Manual Code:YETS-0002-C 12-Adjustment of elevators in parallel 12. Adjustment of elevators in parallel or group control 12.1 Standard elevators in parallel Standard elevators in parallel: the number of stops is the same. Adjustment method: (1) Connection on site 1) Connect the parallel communication wires of 1# and 2#, as picture 1: 2) Set parameters Set parameters in menu CONFIG: ADDRESS: one elevator is 1#, the other is 2#. 12.2 Differ floor parallel elevator: (1) Connection on site Connecting wire of main controller is the same as Standard parallel elevators adjustment method. (2) Set parameters: Set in menu CONFIG: Modify the parameters on the state of inspection. Turn off power after modification in order to take effect. MPK708C Commissioning Manual Code:YETS-0002-C a)ADDRESS: The elevator which has basement is 1#, the other is 2#. When they are under group control, the address No. of elevator which has basement is odd number address, the address No. of elevator which does not have basement is even number address. b)DIFERFLOOR: Default value(00) Differ floor parallel; set number of the lower terminal differ floor landing for both elevators at the same time. The setting value is 1 or 2. For the elevator without basement, its missing floor should be set zero in REPLY STATION of STATION menu. (3) Set DIP switch (for example) Set the DIP switch of landing call display board, the DIP switch of differ floor display board is set as the absolute landing of both elevators. Such as: 1# stop is: 1, 2, 3, 4…10 2# stop is: -1, 1, 2, 3, 4…10 So: 1# DIP switch of landing call display board is: 2, 3, 4…11; 2# DIP switch of landing call display board is the standard setting: 1, 2, 3, 4, …11 DIFFERFLOOR: Set 1. 12.3 Group control elevator with different landings underground (1) Set parameters: Modify the parameters in the state of inspection. Turn off power after modification in order to take effect. Set parameters in menu CONFIG: When the elevators are in group control, the address No. of elevator with basement shall be set to odd number address, the address No. of elevator without basement shall be set to even number address. DIFERFLOOR: Default value(00) Differ floor parallel or in group control; set number of the differ floor landing for both elevators at the same time. The setting value is 1 or 2. For the elevator without basement, its missing floor should be set zero in REPLY STATION of STATION menu. (2) Set DIP switch Set the DIP switch of hall call display board, the DIP switch of display board is set according to landing of all the elevators. The setting method is the same as the setting of differ floor parallel elevator. (3) There are two CAN interfaces in group control unit: When the number of group control elevator does not exceed 6(including 6), CAN1 interface should be used and it can be set in group controller menu that only CAN1 interface should be used. When the number of group control elevator exceeds 6, the seventh and eighth elevator should connect to CAN2 interface and it can be set in group controller menu that CAN1 and CAN2 interfaces should be used at the same time. MPK708C Commissioning Manual Code:YETS-0002-C 13-Pre-opening/ relevelling function 13.1 The installation manual of leveling switch The installation drawing of leveling switch( it suits for releveling function) is drawing1: Drawing 1 Note: If there is only pre-opening function, this operation shall not be needed. Installation requirement: 1. When elevator is leveling, the horizontal center of 4SQ4 is as high as the center of door zone leveling plate; 2. 16SQ2 and 16SQ3 distribute equidistantly according to the center of 4SQ4; 3. Adjust the distance between door zone leveling top edge and bottom edge of 16SQ2 to be 5~10 ㎜; 4. Adjust the distance between door zone leveling bottom edge and top edge of 16SQ3 to be 5~10 ㎜; 5. The vertical center lines of 16SQ2, 4SQ4 and 16SQ3 coincide. 13.2 The action order of relevelling When elevator stops normally, only 4SQ4 door zone switch is blocked by magnet vane of door zone. MPK708C Commissioning Manual Code:YETS-0002-C When elevator stops, 16SQ2 or 16SQ3 is blocked by magnet vane of door zone because of some reason, the elevator will run at releveling speed in the opposite direction to the blocked switch until the blocked switch is away from the block; And only when 4SQ4 door zone switch is blocked by magnet vane of door zone, should the elevator stop running immediately. Keep leveling error of elevator rational by fine-adjustment of releveling speed. 13.3 The setting of main controller: 1. The software version No.of main controller: V1.35 2. Opening time: =24= TIME DOOR OPEN: 0000.2 /S It suits for pre-opening function; On the premise that there is no E2 door interlock fault, this time is set as short as possible. 3. PM card monitoring: =AA= INPUT SELECT PMCARD: ON 4. Pre-opening: =A9= INPUT SELECT PRE-OPEN: ON 5. Releveling: =A8= INPUT SELECT RE-LEVELING: ON With recall switch 13.4 The setting of inverter( SIEI inverter): ( As usual the setting has been finished when products leave the factory) 1. BLT6.net is downloaded to inverter. (The setting has been finished when BLT leaves the factory). 2. TRAVEL/Speed profile/Multi Speed 5 = 20~50 ㎜/s (releveling speed) 3. I/O config/Digital outputs/Std digital outs/Std dig out src/DO 3 src = Compare 1 output 4. Custom Functions/Compare/Compare1/Compare1 src/Cmp 1 inp 0 src = speed 5. Custom Functions/Compare/compare1/Compare1 cfg/Cmp 1 inp 1 src = ≤16384×0.3/ elevator rated speed(m/s) 6. Custom Functions/Compare/Compare1/Compare1 cfg/Cmp 1 function = |I0|<|I1| MPK708C Commissioning Manual Code:YETS-0002-C 14-The installation and adjustment of weighing device 14.1 The adjustment of simple weighing device(car bottom microswitch) Microswitch is installed at the car bottom; when passengers come into the car, the car sinks and overload or full-load will make this switch act. After adjusting the fast running by commissioning staff and confirming landing call signal and inner selection signal are normal, install and adjust the weighing device. A. The installation of weighing device (1) Elevator runs to the second floor leveling position (2) Open the landing door of the first floor with triangular emergency key by installation personnel. (3) Find out the weighing device from packing box and prepare installation tools, then the installation personnel comes into pit. (4) Close landing door of the first floor by the outside installation personnel. (5) Elevator runs to leveling position of the first floor at inspection speed by installation personnel MPK708C Commissioning Manual Code:YETS-0002-C on car roof, stop the elevator and press emergency stop buttons on car roof and in pit. (6) Install the weighing device on the car frame plank assembly according to the following picture by the installation personnel in pit. (7) Connect one end of weighing device cable with inspection box on car roof by installation personnel on car roof, the other end is passed along car wall to the installation personnel in pit. Then the installation personnel in pit connect the cable with the overload switch and full load switch. B. The adjustment of weighing device (1) The position of overload switch, full-load switch and half-load switch on weighing device corresponding to the press plate at car bottom is installed by installation personnel in pit as following picture: Picture: simple weighing device (If there is any change, the appearance takes real products as standard.) (2) Put the weight equivalent to 90% rated load into car evenly by installation personnel outside landing, then the installation personnel in pit adjust the position of full-load switch 7SQ1 and make it contact with the press plate at car bottom, and the switch acts. At this time, calling box outside landing displays “FULL LOAD”, namely, the full-load switch has been adjusted well. (3) Put the weight equivalent to 100% rated load into car evenly by installation personnel outside landing, then the installation personnel in pit adjust the position of over-load switch 4SQ1 and make it contact with press plate at car bottom, but the switch does not act. At this time, one installation person outside landing comes into car and the switch acts. Meanwhile, operation panel displays “OVER LOAD” and buzzer buzzes continuously. After the installation personnel MPK708C Commissioning Manual Code:YETS-0002-C go out of car, “OVER LOAD” will disappear and the buzzer will stop buzzing, namely, over-load switch has been adjusted well. (4) After adjusting over-load switch and full-load switch well, the installation personnel outside landing move the weight out of car and close landing door. (5) Renew the emergency stop switches on car roof and in pit. (6) The installation personnel on car roof make the elevator run to leveling position of the second floor at inspection speed, then stop the elevator and press emergency stop buttons on car roof. (7) Open landing door on the first floor by installation personnel outside landing and the people in pit get out. Close the landing door. (8) The installation personnel on car roof renews the emergency stop button on car roof and leaves car roof. Renew elevator’s running to be normal. (9) Install half-load switch on the elevator which has power failure emergency function. Put 50% (Actually, it’s the product of elevator rated load and equilibrium coefficient) rated load in car when adjusting, the adjustment method is the same as above mentioned. 14.2 The adjustment of electronic weighing device 14.2.1 The terminal function of controller (See picture One) Picture One The terminal function of controller 14.2.2 The installation of sensor(Four sensors are installed on the car bottom of the elevator) Four sensors are fixed on the bracket of car bottom. Refer to Picture Two. Buffer rubber blocks are fixed on the sensors. The whole car bottom or the car is fixed on four buffer rubber blocks and the controller is fixed on the beam of car top. See Picture Three. MPK708C Commissioning Manual Picture Two Picture Three 14.2.3 Adjustment Code:YETS-0002-C MPK708C Commissioning Manual Code:YETS-0002-C (1) The controller and main board of the elevator are connected (connected to the control box of car top or CAN bus inside the operation panel). (2) The connecting box of the sensor in Picture Four and the sensor port of the controller are connected. Picture Five shows the outline dimensions for the connecting box of sensor: (3) The sensor and its connecting box are connected with accessory special cable (One to six sensors can be connected simultaneously).Special cable refers to Picture Six: Picture Six (4) Initial check of the controller The controller gives a long sound with power supply. At first 888 is shown on the nixie tube of three figures. Then the percentage of the elevator loading amount is shown. (If the controller gives three long sounds with power supply, please check whether the sensor and connecting cable are connected with the MPK708C Commissioning Manual Code:YETS-0002-C controller. If so, please check the sensor and connecting cable).When the main board communicates with the controller, the percentage of elevator loading amount will increase with the increase of the elevator loading amount. (5) The operation of zero clearing A. Power on the controller, and preheat for 10 minutes; B. Elevator with no-load stops at the lightest floor of deadweight where the sensor bears the lightest force to learn zero clearing. Push zero clearing button for three times with the three light sounds simultaneously. 30 seconds later, three long sounds respond. 000 is shown on the three figures. Zero clearing (not including tare) is over. C. Put 99% of rated load at the heaviest floor of deadweight to learn on full load after zero clearing (not including tare) is over. Push the zero clearing button for more than 5 seconds with one light sound simultaneously. Then a long sound respond, and three figures show 099-100; D. The adjustment is over. Special Note: 1) Elevator sends the information to weighing device for asking the load status while stopping. The data is sent by weighing device in the form of the percentage and shown on the nixie tube of weighing device. It’s also shown on the MPK708C main controller menu (96) pulse monitor/floor/floor 61.Adjustment personnel may compare and test this data with the data shown on the weighing controller of car top. 2) The weighing data exceeding 80% is considered by the system as full load, exceeding 100% as overload. 3) When the elevator of MPK708C system owns two functions of“electric weighing” and “device of power-off emergency rescue” simultaneously, the acquiescent balance coefficient for MPK708C system of elevator is 47%.On the device of power-off emergency rescue supplying power, elevator approaches to the level upwards when the load inside car is less than 47%.Elevator approaches to the level downwards when the load inside car is more than 47%.Thus the balance coefficient of elevator is adjusted close to 47% during commissioning at site. It’s avoided that too much discrepancy of weighing device cause rescue device not to work normally. MPK708C Commissioning Manual Code:YETS-0002-C 15-CT The adjustment of the inverter 15.1 Basic operation 15.1.1 Introduction of keyboard Picture 15-1 The displayer is composed of 7 sections LED in two horizontal lines in the Picture 15-1. Upper row display zone shows the status of the inverter, current menu and parameter codes which is previewed. Lower row display zone shows parameter value or concrete default type. 15.1.2 The operation of the keyboard The keyboard includes: a direction button, one mode key and three control keys. Direction button is used to control parameter structure and change parameter value. Mode key is used to switch various display mode, for example, view parameters, editing parameters and the state. If keyboard mode is used, the inverter is controlled by three control keys. 15.1.3 Menu structure The parameter structure of inverter is composed of the menu and parameters. When the inverter initially turns on, only menu 0 can be previewed and ↑ and ↓keys can be moved during the parameters. When it enters the sub menu (L2), ← and → keys can be moved during the menu (See Pr0.49). Details refer to parameter access level and safety in paragraph 6. MPK708C Commissioning Manual Code:YETS-0002-C Picture 15-2 If starting-up L2 access (Pr 0.49), ← and → keys can be moved during the menus. Refer to parameter access level and safety in part 6.The menu and parameters roll and cycle, namely, if it has shown the last parameter, push the “↓” key and will show the first parameter. 15.1.4 Information display The following list shows memory information and its meaning possibly displayed on the inverter. Error type isn’t included here. Refer to error diagnosis of chapter 13 in CT manual. List 15-1 Alarm instruction Information on lower row Instruction displayer br.rS overload of brake resistor When I2t accumulator of brake resistor reaches 75%, the inverter will go wrong and brake IGBT is put into operation. Hot The alarm is start-up when the temperature of the radiator, the control plate and the inverted IGBT is overheating. ·When the temperature of the inverter radiator reaches the threshold value, the inverter will go wrong with the temperature continuing to increase, the fault type is Oh2(See Oh2 fault). ·The ambience temperature of control panel PCB has reached the threshold value of the temperature(See 0.CtL fault) OVLd Overload of motor The accumulator of motor I2t in the inverter reaches 75% of inverter fault threshold, and the load of inverter is more than 100%. MPK708C Commissioning Manual Code:YETS-0002-C List 15-2 State information Information Instruction of upper row Output stage of inverter displayer ACUU Input power-down The inverter checks that AC power is off. The motor decelerates Permission in order to maintain DC busbar voltage. *Auto tunE Auto-tuning Permission Auto-tuning starts up. * Auto and tune shine in turn on the displayer. dc Electric motor is supplying DC. Permission The inverter is DC braking. dEC Decelerating Permission The inverter makes electric motor decelerate. inh prohibition The inverter is prohibited to use and couldn’t run. Effective Prohibition signal of the inverter isn’t sent to the terminal 31 or Pr 6.15 is set as 0. POS Orientation Permission The inverter is orientating the axle of the electric motor. rdY Ready Prohibition The inverter gets ready and could run. run running Permission Inverter is running. SCAn Searching. OL> When the inverter looks for the same step with the electric motor which is rotating, search for the frequency of the electric motor. Permission MPK708C Commissioning Manual Code:YETS-0002-C Information Output stage of Instruction of upper row inverter displayer StoP Stop or the rotated speed is 0. Permission Inverter stops. triP Error. The inverter has error and no longer control electric machine. Prohibition Displayer shows error type code. 15.1.5 Save parameter Press “↓” key to make the edit mode of parameters get back to read mode of parameters when changing parameters in menu 0. New parameter value can be saved automatically. New parameter value couldn’t be saved automatically if the parameter in advanced menu has been changed. Save function could be started up to save the change. The steps are as follows: a. Input 1000 into the Pr.xx.00 and press key to quit. b. Press red reset key to carry out save function. 15.1.6 Revert default parameter Revert default parameter according to the following method. The default value is saved in the memorizer of the inverter (The step doesn’t influence Pr 0.49 and Pr 0.34) Step ·Input 1233 into the Prxx.00(Europe, Setting value is 50Hz) or 1244(America, Setting value is 60Hz). ·Press red reset key 15.1.7 Parameter access level and authority 15.1.7.1 Parameter access level determines that users only access menu 0 or all advanced menu except menu 0 (menu 1 to 21). Users access authority determines that users access method is RO or RW. Users access authority and parameter access level should be operated independently as following: Parameter Users access State of menu Advanced access level authority 0 menu state L1 Open RW No display L1 Close RO No display L2 Open RW RW MPK708C Commissioning Manual L2 close RW= read and write RO Code:YETS-0002-C RO RO= read only The default setting value of the inverter belongs to parameter access level L1, and users access authority is open. Namely, access menu 0 as RO. Advanced menu doesn’t show. 15.1.7.2 Access level Access level and advanced menu save authority is set in Pr 0.49 and it allows or prohibits to access advanced menu parameter. Choosing L1 access level-show parameters of menu 0 only Choosing L2 access level-show all parameters 15.1.7.3 Changing access level Access level is determined by Pr 0.49 setting value shown in the following list: Level Value Function L1 0 Access to menu 0 only L2 1 Access to all menus (menu 0 to menu 21). Even if it has set users access authority, access level could be changed through the keyboard. 15.1.7.4 Users access authority Users access authority which has been set could prevent write access for all parameters of all menus. (not including Pr.0.49 access authority). Open users access authority-all parameters can be access to be read and written. Close users access authority-all parameters only can be access to be read. Setting of users access authority Input any number from1 to 999 in PR 0.34 and press key. The value is set up as access authority code. Access level is set as Loc in Pr0.49 in order to make access authority become effective. When the inverter restores, access authority code has been effective and the inverter gets back to access level L1.Pr 0.34 returns to zero in order to hide the code. Now users could only change 0.49 parameter of access level. 15.1.7.5 Unlocking of users access authority Choose a read-write parameter to be edited and press displayer. Set access authority code with arrow keys and press key. Now CodE is shown on the upper key. MPK708C Commissioning Manual Code:YETS-0002-C Inputting correct access authority password, the displayer shows parameters to be chosen in the edit mode. If the entered password of access authority is wrong, the displayer returns to view mode of parameter. If users access authority needs to be locked again, Pr 0.49 is set as Loc and press reset key . 15.1.7 Non-use users access authority Previous access authority code is unlocked according to the above method.Pr0.34 is set as 0 and press key. Now users access authority becomes invalid. No need to unlock for turning on each time, the inverter could be access to read and write for parameters. 15.2 The parameter setting of CT inverter 15.2.1 The functional parameter of the inverter Parameter (This parameter is applicable No. to Parameter name all kinds of CT BLT factory default inverters) 1 Pr00.34 Set access authority 0: read-write operation 2 Pr00.49 Access level L2: access to all menu 3 Pr11.31 Modify control mode At xx.00, input CL vect-closed loop vector 1253 (Europe, value 50Hz) or 1254(America, 60Hz), value (Asychronous) Servo-closed loop servo (Sychronous) and enter 11.31to get a necessary mode and then press the red reset key directly. 4 Pr18.45 Get an opposite direction Default OFF (change motor’s rotating direction, On: opposite to the original direction) 5 Pr18.48 Gain changing (On: switch Default On between MPK708C Commissioning Manual Code:YETS-0002-C starting gain and running gain) 6 Pr18.50 Factory reset Default On (OFF: reset the operation mode of BLT, and there is no need to save with a automatic switch to On) 7 Prxx.00 Input 1000 and press, and Parameter save (please save the then press the red reset key parameter after the self-learning of to save. inverter) Parameter name BLT factory default The angle of encoder’s Get from synchronous self-setting. self-learning No need to set for asynchronous Encoder pulse per Synchronous 2048; Asynchronous revolution 1024 5V 15.2.2 Encoder parameter Parameter (This parameter is No. applicable to all kinds of CT inverters) 1 Pr3.25 2 Pr3.34 3 Pr3.36 Encoder voltage 4 Pr3.38 Encoder type 5 Pr3.41 6 Pr3.42 7 8 Pr15.24 Pr15.25 Asynchronous AB; Synchronous SC.EnDat Set automatic Set 1 for synchronous; No need to configuration for encoder set for asynchronous. Encoder filter Asynchronous 2; Synchronous 0 Encoder frequency division output source parameter Encoder frequency division output coefficient 3.29 (when coder output plus is adopted as frequency division card) 1.000 (when coder output plus is adopted as frequency division card) MPK708C Commissioning Manual Code:YETS-0002-C 15.2.3 Motor parameter 15.2.3.1 Asynchronous Parameter (This parameter No. is applicable to all kinds Parameter name BLT factory default of CT inverters) 1 Pr1.06 Motor maximum speed (rpm) Motor rated speed 2 Pr5.06 Motor rated frequency(Hz) Asynchronous traction machine’s name plate 3 Pr5.07 Motor rated current (A) Asynchronous traction machine’s name plate 4 Pr5.08 Motor rated speed(rpm) Asynchronous traction machine’s name plate 5 Pr5.09 Motor rated voltage (V) Asynchronous traction machine’s name plate 6 Pr5.10 Motor power factor Asynchronous traction machine’s name plate 7 Pr5.11 Motor rated number of poles Asynchronous 4 15.2.3.2 Synchronous Parameter (This parameter is applicable to all kinds Parameter name of CT inverters) BLT factory default No. 1 Pr1.06 Motor maximum speed (rpm) Motor rated speed 2 Pr5.07 Motor rated current (A) Synchronous traction machine’s name plate 3 Pr5.08 Motor rated speed(rpm) Synchronous traction machine’s name plate 4 Pr5.09 Motor rated voltage (V) Synchronous traction machine’s name plate 5 Pr5.11 Motor rated number of poles Synchronous 20 15.2.4 Mechanical parameter of elevator Parameter (This parameter No. is applicable to all kinds Parameter name BLT factory default MPK708C Commissioning Manual Code:YETS-0002-C Denominator of reduction ratio Traction machine’s name of CT inverters) 1 Pr19.27 plate (Set for asynchronous traction machine) 2 Pr19.29 3 Pr19.30 Diameter of traction sheave Traction machine’s name (mm) plate Numerator of reduction ratio Traction machine’s name plate (Set for asynchronous traction machine) 4 Pr20.10 Roping Asynchronous Synchronous 2 15.2.5 Speed parameter Parameter (This parameter No. is applicable to all kinds Parameter name BLT factory default Optimum startup speed (mm/s) Synchronous 1; of CT inverters) 1 Pr18.18 Asynchronous 5 2 Pr18.11 V0(mm/s) 115 3 Pr18.12 V1(mm/s) 800 4 Pr18.13 V2(mm/s) 1000 / 1250 / 1500 5 Pr18.14 V3(mm/s) 1500 / 1750 / 2000 6 Pr18.15 Vn(mm/s) 300 7 Pr18.16 Vr(mm/s) 10 8 Pr18.29 Elevator rated rotating speed Motor rated speed (rpm) 9 Pr18.30 Elevator rated speed (mm/s) Elevator rated speed 1; MPK708C Commissioning Manual Code:YETS-0002-C 15.2.6 Parameter of curve Parameter (This parameter No. is applicable to all kinds of Parameter name BLT factory default CT inverters) 1 Pr19.17 Start optimized jerk(mm/s3) 10 2 Pr19.14 Start jerk(mm/s3) 600 3 Pr0.03 Acceleration rate (m/s2) 0.600 4 Pr19.15 Running jerk(mm/s3) 600 5 Pr0.04 Deceleration rate (m/s2) 0.600 6 Pr19.16 Stopping jerk(mm/s3) 600 7 Pr19.13 Deceleration rate of stopping 600 (mm/s2) MPK708C Commissioning Manual Code:YETS-0002-C 15.2.7 Time sequence parameter Parameter (This parameter is applicable to all kinds of Parameter name BLT factory default No. CT inverters) 1 Pr19.25 Brake open delay 200~400ms 2 Pr19.28 Startup optimization delay 500ms 3 Pr18.21 Speed threshold 1 for the door 200mm/s pre-open. 4 Pr18.22 Speed threshold 2 for the speed 800mm/s monitor at terminal landings.(out of use temporarily) 5 Pr18.23 Threshold is built in magnetic 500(0.10%) field 6 Pr18.24 Brake closing delay 800ms Parameter name BLT factory default Startup P gain (Startup P is 2~ 600 (set on site) 15.2.8 Gain parameter Parameter (This parameter is applicable to all kinds of No. CT inverters) 1 Pr18.27 3 times of Run P) 2 Pr18.28 Run I gain (Startup I is 2~3 700 (set on site) times of Run I) 3 Pr18.25 Run P gain 500 (set on site) 4 Pr18.26 Run I gain 400 (set on site) 5 Pr19.11 conversion time of gain (ms) 600 6 Pr4.12 Running command torque Asychronous 2, filter (ms) Synchronous 0 Torque command filter during 8 7 Pr4.23 start (ms) 8 Pr5.18 Max. carrier frequency (kHZ) 8 MPK708C Commissioning Manual Code:YETS-0002-C 15.3 Motor self-learning method 15.3.1 Asynchronous motor 15.3.1.1 Input the motor parameters according to the nameplate of motor. And notice that “power factor” should be input while doing the static learning. Rated frequency of motor: Pr5.06(Hz) Rated current of motor: Pr5.07(A) Rated speed of motor: Pr5.08(rpm) Rated voltage of motor: Pr5.09(V) Rated pole of motor: Pr5.11 Power factor: Pr5.10 Highest rotational speed: Pr1.06(rpm) 15.3.1.2 Set encoder parameter Type of encoder: Pr 3.38=Ab: quadrature encoder Power supply of encoder: Pr 3.36=5V Pulse per round of encoder: Pr 3.34=1024(set according to corresponding encoder) 15.3.1.3 Make the main contactor suck in Take the matched MPK708C system for example Turn the power off, and then give the power directly to coils of contactor 4KM1 and 4KM2, and make sure that the contactor 4KM1 and 4KM2 can suck in after closing the power switch. (For example, 478 and 519 are in short circuit, 479 and 118 are in short circuit. Please check the actual product and collateral drawing carefully to avoid the difference from this example due to the improved wire number of product), close the power switch, and at this time, the contactor 4KM1 and 4KM2 at the output side suck in. 15.3.1.4 Set Pr 5.12=1, and execute the static tune; 15.3.1.5 Close the enable signal of inverter (For the matched MPK708C system, make ENA and 24V in short circuit) 15.3.1.6 The lower row of displayer flashes “AUTO” and “tune” alternately, meanwhile, inverter does the self-tuning. 15.3.1.7 Wait the inverter Pr5.12 to display “0”, and the self-tuning is finished. 15.3.1.8 If the inverter malfunctions, please refer to the error diagnosis. 15.3.1.9 Cancel the enable signal of inverter. 15.3.1.10 Save the parameters, and input 1000 in Pr. Xx.00, press M and then press the red reset key. 15.3.2 Synchronous motor Note: When the synchronous traction machine and inverter electrify for the first time, and after the encoder is dismantled, the traction machine empty-loading (remove the steel wire rope and open the brake) dynamic self-tuning must be executed. 15.3.2.1 Input the motor parameters according to the nameplate of motor: Rated current of motor: Pr5.07(A) MPK708C Commissioning Manual Code:YETS-0002-C Rated voltage of motor: Pr5.09(V) Rated pole of motor: Pr5.11 Highest rotational speed: Pr1.06 (rpm) 15.3.2.2 Set encoder parameter Type of encoder: Pr 3.38=SC. endat Power supply of encoder: Pr 3.36=5V Pulse per round of encoder: Pr 3.34=2048(set according to corresponding encoder) 15.3.2.3 Make the main contactor and brake contactor close Take the matched MPK708C system for example Turn the power off, and then give the power directly to coils of contactor 4KM1, 4KM2, 4KM3, 4KA1and make sure that the contactor can suck in after closing the power switch. (For example, 476, 477, 478 and 519 are in short circuit, 479 and 118 are in short circuit. Please check the actual product and collateral drawing carefully to avoid the difference from this example due to the improved wire number of product), close the power switch, and at this time, the contactor 4KM1 and 4KM2 at the output side suck in and brake contactor 4KM3 and 4KA1 suck in. 15.3.2.4 Set Pr 5.12=2, and execute the rotation tune; 15.3.2.5 Close the enable and direction signal of inverter (For the matched MPK708C system, make ENA and FWD, or REV signal and 24V in short circuit) 15.3.2.6 The lower row of displayer flashes “AUTO” and “tune” alternately, meanwhile, inverter does the self-tuning. 15.3.2.7 Wait the inverter Pr5.12 to display “0”, meanwhile the motor stops rotating and the self-tuning is finished. 15.3.2.8 If the inverter malfunctions, please refer to the error diagnosis. 15.3.2.9 Cancel the operation signal of inverter. 15.3.2.10 Save the parameters, and input 1000 in Pr. Xx.00, press M and then press the red reset key. 15.3.2.11 Repeat the dynamic self-tuning for several times to confirm that the angle learning is right, learning result at every time should be proximate or the same. Note: a) Save the parameters after the self-tuning is finished MPK708C Commissioning Manual Code:YETS-0002-C b) When it is used for the machine roomless elevator, please install the extension cable of inverter control panel, and notice that the cable plug should insert with “HXG►” up. c) Please remove the bridge of inverter and contactor. 15.4 Diagnostics 15.4.1 Trip indications If the inverter malfunctions, the output of inverter is disabled. And the inverter stops controlling the motor. The lower display indicates that a trip has occurred and the upper display shows the trip. Trips are listed alphabetically in Table 15.4.1 based on the trip indication shown on the displayer. Explanation: If the content in the following table is marked with “X”(1≤X≤8), “X” represents the malfunctioning module of multiple modules inverter. Table 15.4.1 Trip indications Trip Diagnosis C.Acc SMARTCARD trip: SMARTCARD Read / Write fail 185 Check SMARTCARD is fitted / located correctly ;Replace SMARTCARD C.Cpr SMARTCARD trip: Data location already contains data 179 Erase data in data location Write data to an alternative data location C.dat SMARTCARD trip: The values stored in the drive and the values in the data block on the SMARTCARD are different. 188 C.Chg Press the red 183 C.Err Ensure data block number is correct SMARTCARD trip: SMARTCARD data is corrupted reset button SMARTCARD trip: Data location specified does not contain any data C.Full Ensure the card is located correctly Erase data and retry Replace SMARTCARD SMARTCARD trip: SMARTCARD full 184 cL2 Delete a data block or use different SMARTCARD Analogue input 2 current loss (current mode) 28 cL3 Check analogue input 2 (terminal 7) current signal is present (0-20mA, 4-20mA etc.) Analogue input 3 current loss (current mode) 29 Check analogue input 3 (terminal 8) current signal is present (0-20mA, 4-20mA etc.) 182 CL.bit 35 C.OPtn Trip initiated from the control word (Pr 6.42) Disable the control word by setting Pr 6.43 to 0 or check setting of Pr 6.42 SMARTCARD trip: Solutions Modules fitted are different between source drive and destination drive MPK708C Commissioning Manual Code:YETS-0002-C 180 Ensure correct Solutions Modules are fitted Ensure Solutions Modules are in the same Solutions Module slot Press the red reset button C.rdo SMARTCARD trip: SMARTCARD has the Read Only bit set 181 Enter 9777 in Pr xx.00 to allow SMARTCARD Read / Write access. Ensure card is not writing to data locations 500 to 999 SMARTCARD trip: SMARTCARD attempting to change the destination drive ratings. No drive rating parameters have been transferred Press the red reset button Drive rating parameters are: C.rtg 186 Parameter 2.08 4.05/6/7,21,27/8/9 5.07,21.07 5.09,21.09 5.17,21.12 5.18 5.23,21.13 5.24,21.14 5.25,21.24 6.06 Function Standard ramp voltage Current limits Motor rated current Motor rated voltage Stator resistance Switching frequency Voltage offset Transient inductance Stator inductance DC injection braking current The above parameters will be set to their default values. C.TyP SMARTCARD trip: SMARTCARD parameter set not compatible with drive 187 Press the reset button Ensure destination drive type is the same as the source parameter file drive type dESt Two or more parameters are writing to the same destination parameter 199 Set Pr xx.00 = 12001, check all visible parameters in the menus for duplication EEF EEPROM data corrupted - Drive mode becomes open loop and serial comms will timeout with remote keypad on the drive RS485 comms port. 31 This trip can only be cleared by loading default parameters and saving parameters Enc1 Drive encoder trip: Encoder power supply overload 189 Check encoder power supply wiring and encoder current requirement Maximum current = 200mA @ 15V, or 300mA @ 8V and 5V Enc2 Drive encoder trip: Wire break 190 Check cable continuity Check wiring of feedback signals is correct Check encoder power is set correctly Replace feedback device MPK708C Commissioning Manual Code:YETS-0002-C Trip Diagnosis Enc3 Drive encoder trip: UVW phase offset incorrect whilst running 191 Check the encoder signal for noise Check encoder shielding Check the integrity of the encoder mechanical mounting Repeat the offset measurement test Enc4 Drive encoder trip: Feedback device comms failure 192 Ensure encoder power supply is correct Ensure baud rate is correct Check encoder wiring Replace feedback device Enc5 Drive encoder trip: Check sum or CRC error 193 Enc6 194 Enc7 195 Enc8 196 Check the encoder signal for noise Check the encoder cable shielding With EnDat encoders, check the comms resolution and/or carry out the auto-configuration Pr 3.41 Drive encoder trip: Encoder has indicated an error Replace feedback device With SSI encoders, check the wiring and encoder supply setting Drive encoder trip: Initialization failed Re-set the drive Check the correct encoder type is entered into Pr 3.38 Check encoder wiring Check encoder power supply is set correctly Carry out the auto-configuration Pr 3.41 Replace feedback device Drive encoder trip: Auto configuration on power up has been requested and failed Change the setting of Pr 3.41 to 0 and manually enter the drive encoder turns (Pr 3.33) and the equivalent number of lines per revolution (Pr 3.34) Check the comms resolution Enc9 Drive encoder trip: Position feedback selected is selected from a Solutions Module slot which does not have a speed / position feedback Solutions Module fitted 197 Check setting of Pr 3.26 (or Pr 21.21 if the second motor parameters have been enabled) Drive encoder trip: Servo mode phasing failure because encoder phase angle (Pr 3.25 or Pr 0.43) is incorrect Enc10 MPK708C Commissioning Manual Code:YETS-0002-C 160 Check the encoder wiring. Perform an autotune to measure the encoder phase angle or manually enter the correct phase angle into Pr 3.25 (or Pr 0.43). Spurious Enc10 trips can be seen in very dynamic applications. This trip can be disabled by setting the overspeed threshold in Pr 3.08 to a value greater than zero. Caution should be used in setting the over speed threshold level as a value which is too large may mean that an encoder fault will not be detected. Enc11 Drive encoder trip: A failure has occurred during the alignment of the analogue signals of a SINCOS encoder with the digital count derived from the sine and cosine waveforms and the comms position (if applicable). This fault is usually due to noise on the sine and cosine signals. 161 Check encoder cable shield. Examine sine and cosine signals for noise. Enc12 Drive encoder trip: Hiperface encoder - The encoder type could not be identified during auto-configuration 162 Check encoder type can be auto-configured. Check encoder wiring. Enter parameters manually. Enc13 Drive encoder trip: EnDat encoder -The number of encoder turns read from the encoder during auto-configuration is not a power of 2 163 Select a different type of encoder. Drive encoder trip: EnDat encoder - The number of comms bits defining the encoder position within a turn read from the encoder during auto-configuration is too large. Enc14 164 Enc15 Select a different type of encoder. Faulty encoder. Drive encoder trip: The number of periods per revolution calculated from encoder data during auto-configuration is either less than 2 or greater than 50,000. 165 The setting of encoder line number is incorrect or out of parameter range i.e. Pr 5.36 = 0 or Pr 21.31 = 0. Faulty encoder. Enc16 166 Drive encoder trip: EnDat encoder - The number of comms bits per period for a linear encoder exceeds 225. Select a different type of encoder. Faulty encoder. Enc17 Drive encoder trip: The periods per revolution obtained during auto-configuration for a rotary SINCOS encoder is not a power of two. 167 Select a different type of encoder. Faulty encoder. Data error from electronic nameplate stored in selected position feedback device ENP.Er 178 Et Replace feedback device External trip from input on terminal 31 6 Check terminal 31 signal Check value of Pr 10.32. Enter 12001 in Pr xx.00 and check for parameter controlling Pr 10.32;Ensure Pr 10.32 or Pr 10.38 (=6) are not being controlled by serial comms MPK708C Commissioning Manual HF02 Data processing error: CPU address error Hardware fault - return drive to supplier Data processing error: DMAC address error HF03 Hardware fault - return drive to supplier Data processing error: Illegal instruction HF01 Code:YETS-0002-C Hardware fault - return drive to supplier HF04 HF05 Data processing error: Illegal slot instruction Hardware fault - return drive to supplier Data processing error: Undefined exception Hardware fault - return drive to supplier HF06 Data processing error: Reserved exception HF07 Hardware fault - return drive to supplier Data processing error: Watchdog failure HF08 Hardware fault - return drive to supplier Data processing error: Level 4 crash HF09 Hardware fault - return drive to supplier Data processing error: Heap overflow HF10 Hardware fault - return drive to supplier Data processing error: Router error HF11 Hardware fault - return drive to supplier Data processing error: Access to EEPROM failed HF12 Hardware fault - return drive to supplier Data processing error: main program stack overflow HF20 Hardware fault - return drive to supplier Power stage recognition: serial code error 220 HF21 Hardware fault - return drive to supplier Power stage recognition: unrecognized frame size 221 HF22 222 HF23 Hardware fault - return drive to supplier Power stage recognition: multi module frame size mismatch Hardware fault - return drive to supplier Power stage recognition: multi module voltage rating mismatch 223 HF24 224 Hardware fault - return drive to supplier Power stage recognition: unrecognized drive size Hardware fault - return drive to supplier HF25 225 Current feedback offset error Hardware fault - return drive to supplier HF26 Soft start relay failed to close. 226 Hardware fault - return drive to supplier MPK708C Commissioning Manual Code:YETS-0002-C HF27 Power stage thermistor 1 fault 227 HF28 Hardware fault - return drive to supplier Power stage thermistor 2 fault. 228 HF29 Hardware fault - return drive to supplier Control board thermistor fault 229 Hardware fault - return drive to supplier It.AC Output current overload timed out (I2t) - accumulator value can be seen in Pr 4.19 Trip 20 Diagnosis Ensure the load is not jammed / sticking; Check the load on the motor has not changed Tune the rated speed parameter (closed loop vector only) ;Check feedback device signal for noise; Check the feedback device mechanical coupling It.br Braking resistor overload timed out – accumulator value can be seen in Pr 10.39 19 Ensure the values entered in Pr 10.30 and Pr 10.31 are correct;Increase the power rating of the braking resistor and change Pr 10.30 and Pr 10.31 O.CtL 23 O.ht1 21 O.ht2 22 O.ht3 27 OI.AC Drive control board over temperature Check cubicle / drive fans are still functioning correctly;Check cubicle ventilation paths Check cubicle door filters Check ambient temperature;Reduce drive switching frequency Power device over temperature based on thermal model Reduce drive switching frequency; Reduce duty cycle; Decrease acceleration / deceleration rates; Reduce motor load Heatsink over temperature Check cubicle / drive fans are still functioning correctly; Check cubicle ventilation paths Check cubicle door filters Increase ventilation; Decrease acceleration / deceleration rates; Reduce drive switching frequency; Reduce duty cycle; Reduce motor load Drive over-temperature based on thermal model Check cubicle / drive fans are still functioning correctly; Check cubicle ventilation paths Check cubicle door filters; Increase ventilation; Decrease acceleration / deceleration rates; Reduce duty cycle; Reduce motor load Instantaneous output over current detected: peak output current greater than 225% MPK708C Commissioning Manual 3 Code:YETS-0002-C Acceleration /deceleration rate is too short. If seen during autotune reduce voltage boost Pr 5.15 Check for short circuit on output cabling; Check integrity of motor insulation; Check feedback device wiring; Check feedback device mechanical coupling; Check feedback signals are free from noise; Is motor cable length within limits for that frame size? Reduce the values in speed loop gain parameters – Pr 3.10, Pr 3.11 and Pr 3.12 (closed loop vector and servo modes only) Has offset measurement test been completed? (servo mode only); Reduce the values in current loop gain parameters - Pr 4.13 and Pr 4.14 (closed loop vector and servo modes only) OI.br 4 O.Ld1 26 OV 2 O.SPd 7 PAd 34 Ph Braking transistor over-current detected: short circuit protection for the braking transistor activated Check braking resistor wiring Check braking resistor value is greater than or equal to the minimum resistance value Check braking resistor insulation Digital output overload: total current drawn from 24V supply and digital outputs exceeds 200mA Check total load on digital outputs (terminals 24,25,26)and +24V rail (terminal 22) DC bus voltage has exceeded the peak level or the maximum continuous level for 30 seconds Reduce deceleration ramp; Decrease braking resistor value (staying above the minimum value); Check nominal AC supply level ; Check for supply disturbances which could cause the DC bus to rise – voltage overshoot after supply recovery from a notch induced by DC drives. Check motor insulation Drive voltage rating Peak voltage Maximum continuous voltage level 400 830 810 The rotating speed of motor exceeds the overspeed threshold. The rotating speed of motor exceeds the overspeed threshold. Increase the overspeed fault threshold in parameter Pr3.08(only fitted for closed loop mode) The rotating speed exceeds 1.2×pr1.06 or pr1.07(open loop mode) Reduce the speed loop P gain (pr3.10) to reduce the speed overshoot(only fitted for closed loop mode) Keypad has been removed when the drive is receiving the speed reference from the keypad Fit keypad and reset; Change speed reference selector to select speed reference from another source AC voltage input phase loss or large supply imbalance detected MPK708C Commissioning Manual 32 PS 5 PS.10V 8 PS.24V 9 Code:YETS-0002-C Ensure all three phases are present and balanced Check input voltage levels are correct (at full load); Load level must be between 50% and 100% for the drive to trip under phase loss conditions. The drive will attempt to stop the motor before this trip is initiated. Internal power supply fault Remove any Solutions Modules and reset Hardware fault - return drive to supplier 10V user power supply current greater than 10mA Check wiring to terminal 4; Reduce load on terminal 4 24V internal power supply overload The total user load of the drive and Solutions Modules has exceeded the internal 24V power supply limit. The user load consists of the drive’s digital outputs, the SM-I/O Plus digital outputs, the drive’s main encoder supply and the SM-Universal Encoder Plus encoder supply. • Reduce load and reset • Provide an external 24V >50W power supply • Remove any Solutions Modules and reset Trip Diagnosis RS Failure to measure resistance during autotune or when starting in open loop vector mode 0 or 3 Check motor power connection continuity Drive RS485 serial communications loss to remote keypad 33 SCL Refit the cable between the drive and keypad Check cable for damage Replace cable 30 Replace keypad SLX.Df Solutions Module slot X trip: the type of solution Module in slot X has changed. 204,209,214 Save the parameters and reset. SLX.Er Solutions Module slot X trip: Solutions Module in slot X has detected a fault 202.207.212 Check value in Pr 15/16.50. The following table lists the possible error codes for the position feedback mode Error Trip Description Diagnostic code 0 No trip No fault detected 1 Encoder trip: Encoder power Check encoder power supply wiring and supply overload encoder current requirement Maximum current = 200mA @ 15V, or 300mA @ 8V and 5V 2 Encoder trip: Wire break Check cable continuity Check wiring of feedback signals is correct Check supply voltage level Replace feedback device MPK708C Commissioning Manual 3 Encoder trip: UVW phase offset incorrect whilst running 4 Encoder trip: Feedback device communications failure 5 Encoder trip: Check sum or CRC error Encoder trip: Encoder has indicated an error Encoder trip: Initialisation failed 6 Check the encoder signal for noise Check encoder shielding Check the integrity of the encoder mechanical mounting Repeat the offset measurement test Ensure encoder power supply is correct Ensure baud rate is correct Check encoder wiring Replace feedback device Check the encoder signal for noise Check the encoder cable shielding Replace encoder Check the correct encoder type is entered into Pr15/16/17.15 Check encoder wiring Check supply voltage level Replace feedback device 8 Encoder trip: Auto Change the setting of Pr 15/16/17.18 and configuration on power up has manually enter the number of turns (Pr 15/ been requested and failed 16/17.09) and the equivalent number of lines per revolution (Pr 15/16/17.10) 9 All Thermistor trip 10 All Thermistor short circuit 11 Resolver: Poles not compatible Check that the correct number of resolver with motor poles has been set in Pr 15/16/17.15. 74 All The Solutions Module has over-heated Solutions Module slot X trip: Solutions Module in slot X has detected a fault Check value in Pr 15/16.50. The following table lists the possible error codes for the position feedback mode Error code Reason for fault 39 User stack overflow 40 Unknown error 7 SLX.Er 202,207,212 Code:YETS-0002-C 41 42 Parameter does not exist Parameter read only 43 44 45 Parameter write only Parameter value over range Invalid synchronisation modes 46 47 Not Used Sync lost with Virtual Master 48 49 50 RS485 not in user mode Invalid RS485 configuration Math fault 51 52 Array index out of range Control word user trip 53 DPL program not compatible with this target MPK708C Commissioning Manual Code:YETS-0002-C 54 Processor overload/ Task Overrun 55 56 Invalid encoder configuration Invalid timer unit configuration 57 58 59 Function block not supported by system Corrupted Non-volatile flash Drive rejected application module as Sync master 60 61 CTNet hardware error Invalid CTNet configuration 62 63 64 CTNet baud rate does not match network CTNet node ID already in use Digital output Overload 65 66 Invalid Function Block parameters User Heap Requirement too large 67 68 File Does Not Exist File Not Associated 69 70 72 Flash Access Failed during DB upload from drive User Program download while drive disabled. Invalid CTNet Buffer Operation 73 74 Fast Parameter Initialisation Failure Solutions Module over temperature Trip Diagnosis SLX.Er Solutions Module slot X trip: Solutions Module in slot X has detected a fault 202,207,212 Check value in Pr 15/16.50. The following table lists the possible error codes for the I/O modules. Error code 0 1 74 SLX.Er Reason for fault No errors Short circuit in digital output Module over temperature Solutions Module slot X trip: Solutions Module in slot X has detected a fault Fieldbus module category 202,207,212 Check value in Pr 15/16.50. The following table lists the possible error codes for the Fieldbus modules. Error Fieldbus Option Reason for fault 52 All except DPLCAN Control word user trip 61 All Invalid configuration parameters. 65 All except DPLCAN Network loss 66 DeviceNet, CANopen, "Bus-Off” Node sees an excessive DPLCAN transmission error. 67 CANopen Node has not received a SYNC telegram within a specified time 68 CANopen Node has not received the guarding telegram within the time MPK708C Commissioning Manual 69 Code:YETS-0002-C Node sends a data frame and no other node acknowledges receipt 70 All No valid Fieldbus Menu data available in the module to download, user possibly couldn’t save any data or data saved couldn’t be complete. 71 DeviceNet The External power supply has been lost. This trip will only occur if the module and main machine are both on line when power failure happens. That is, if the power failure occurs during the module initialization, this trip will not happen. 74 All The Solutions Module has overheated. 98 All The Solutions Module background task has not been completed. 99 All Software Fault. Solutions Module slot X trip: Solutions Module X hardware fault SLX.HF 200,205,210 Ensure Solutions Module is fitted correctly. Return Solutions Module to supplier Solutions Module slot X trip: Solutions Module has been removed SLX.nF 203,208,213 Ensure Solutions Module is fitted correctly Re-fit Solutions Module Save parameters and reset drive Solutions Module slot X trip: Drive mode has changed and Solutions Module SL.rtd parameter routing is now incorrect Press reset. If the trip persists, contact the supplier of the drive. 215 Trip DPLCAN Diagnosis Solutions Module slot X trip: Solutions Module watchdog timeout Press reset. If the trip persists, contact the supplier of the drive. 203,208,211 The radiator of driver is overheated. SLX.To T022 22 t024 24 Heatsink is over-heated. Please see O.ht2 for the solution to the fault. User trip defined in 2nd processor Solutions Module code Please inquire UT70 program for the reason of the fault. t040 to t069 User trip defined in 2nd processor Solutions Module code Please inquire UT70 program for the reason of the fault. 40 to 69 t070 70 T071 The speed difference value deviation exceeds the setting value. Wiring of encoder and motor Check the encoder and motor wiring, gain setting and phase angle. If necessary, increase the limit value set in parameter # 19.24 Check whether the setting of gain is proper. If necessary, set parameter # 19.24 to be “zero”, cancel the speed-follow error monitoring function. The position difference value deviation exceeds the setting value. MPK708C Commissioning Manual Code:YETS-0002-C 71 Wiring of encoder and motor Check the encoder and motor wiring, gain setting and phase angle. If necessary, increase the limit value set in parameter # 19.18 Check whether the setting of gain is proper. If necessary, set parameter # 19.18 to be “zero”, cancel the speed-follow error monitoring function. th Motor thermistor trip 24 Check motor temperature Check thermistor continuity Set Pr 7.15 = VOLt and reset the drive to disable this function Motor thermistor short circuit Check motor thermistor wiring Replace motor / motor thermistor Set Pr 7.15 = VOLt and reset the drive to disable this function Autotune stopped before completion The drive has tripped out during the autotune The red stop key has been pressed during the autotune The secure disable signal (terminal 31) was active during the autotune procedure thS 25 tunE* 18 tunE1* 11 Trip The position feedback did not change /autotune failed during the inertia test. Ensure the motor is free to turn i.e. brake was released. Check encoder coupling to motor. Position feedback direction is incorrect during the autotune. Check motor cable wiring is correct Check feedback device wiring is correct Swap any two motor phases (closed loop vector only) Drive encoder communication signals connected incorrectly during the autotune. Check motor cable wiring is correct. Check feedback device U,V and W communication signal wiring is correct. Diagnosis tunE4* 14 Drive encoder U communication signal fail during an autotune Check feedback device U phase commutation wires continuity. Replace encoder tunE5* 15 Drive encoder V communication signal fail during an autotune Check feedback device V phase communication wires continuity. Replace encoder tunE6* 16 Drive encoder W communication signal fail during an autotune Check feedback device W phase communication wires continuity. Replace encoder tunE7* 17 Motor number of poles set incorrectly Check lines per revolution for feedback device. Check the number of poles in Pr 5.11 is set correctly Multi-module inverter: unidentified trip Check all interconnecting cables between power modules. Ensure cables are routed away from electrical noise sources. DC bus under voltage threshold reached Check AC supply voltage level Drive voltage rating (Vac) Under voltage threshold (Vdc) 400 350 TunE2 12 tunE3* 13 Uflt 171 UV 1 MPK708C Commissioning Manual X.oht2 121-128 X.OI.AC 111-118 X.Ol.br 141-148 Trip X.OV 151-158 Code:YETS-0002-C Multi module inverter: module X has detected that the radiator overheats. Check whether the airtight cabin or the fan of inverter operates well Check the Ventilated path of airtight cabin Check the filter of airtight cabin door Check the environmental temperature Reduce the carrier frequency of inverter Accelerate ventilation Multi module inverter: module X has detected that the overcurrent occurs in the instance output. The peak output current exceeds by 225%. The acceleration or deceleration speed is too high. If it appears in the process of autotune, reduce the boost.(Pr5.15) Check whether the short circuit happens on the output cable. Check the insulation of motor Check the wiring of feedback device (if any) Check the mechanical coupling of feedback device(if any) Check that the feedback signal should not be disturbed by noise Check whether the length of motor cable meets the requirements of frame size Reduce the values of speed loop gain parameters Pr 3.10, Pr 3.11 and Pr 3.12(only fit for the closed loop vector and servo mode ) Check whether the test of offset measurement is finished(only fit for the servo mode) Reduce the values of current loop gain parameters Pr 4.13 and Pr 4.14(only fit for the closed loop vector and servo mode ) Multi module inverter: module X has detected that the overcurrent occurs in the brake IGBT. Short circuit protection of brake resistor. Check the wiring of brake resistor. Check that the value of brake resistor is more than or equal to the minimum value. Check the insulation of brake resistor. Diagnosis Multi module inverter: DC bus voltage on module X exceeds the peak level, or the maximum continuous level reaches 30 seconds. Reduce the deceleration(Pr0.04) Reduce the value of brake resistor(more than the minimum value) Check the level of nominal AC voltage Check whether the power interference, which will lead to the increase of DC bus voltage, exists. The power interference refers to the voltage overshoot(the power is recovered from the trap resulted from DC inverter and correction of power factor, and other large-scale equipments which are in power-on or power-off state) Check the insulation of motor. Rated value of inverter voltage peak voltage maximum continuous voltage level 400 830 810 X.PH 101-108 Multi module inverter: phase is lost on module X. Make sure that the phase value of power voltage is correct and balanced. Check whether the output current of inverter is stable. X.PS The inner power fault is detected on the module X. MPK708C Commissioning Manual 131-138 Code:YETS-0002-C Remove all the optional modules and reset. Check the completeness of all the flat interface cables and their joints. If the hardware malfunctions, send the inverter back to the supplier. MPK708C Commissioning Manual Code:YETS-0002-C 15.4.2 Fault category The trips can be grouped into the following categories. Table 15.4.2 Trip categories Category Trips Comments Under voltage trip cannot be reset by the user, but is Self-resetting trips UU Phase loss PH Non-important Old1, cL2, cL3, trips SCL Normal trips Normal trips with extended reset EEF trip Non-resettable trips All other trips automatically reset by the drive when the supply voltage is with specification After detecting that the phase is lost for 500 milliseconds, the power of the drive is reduced properly, The drive attempts to stop before tripping. If Pr 10.37 is 1 or 3 the drive will stop before tripping Can be reset after 1.0s OI.AC, OI.Br, x.OIAC, Can be reset after 10.0s x.OlBr EEF Cannot be reset unless a code to load defaults is first entered in Pr xx.00 or Pr 11.43. HF20 to HF30, SL1.HF, SL2.HF, Cannot be reset. Requires the drive to be powered down. SL3.HF These indicate fatal problems and cannot be reset. The Hardware faults drive is inactive after one of these trips and the display HF01 to HF19 shows HFxx. The Drive Healthy relay opens and the serial comms will not function. 15.4.3 Displaying the trip history The drive retains a log of the last 10 trips that have occurred in Pr 10.20 to Pr 10.29 and the trip time for each trip in Pr 10.43 to Pr 10.51. The time of the trip is recorded from the powered-up clock (if Pr 6.28 = 0) or from the run time clock (if Pr 6.28 = 1). Pr 10.20 is the most recent trip or the current trip if the drive is in a trip condition (with the trip time stored in Pr 10.43). Pr 10.29 is the oldest trip (with the module number or trip time stored in Pr 10.51). Each time a new trip occurs, all the MPK708C Commissioning Manual Code:YETS-0002-C parameters move down one, such that the current trip (and time) is stored in Pr 10.20 (and Pr 10.43) and the oldest trip (and time) is lost out of the bottom of the log. If any parameter between Pr 10.20 and Pr 10.29 inclusive is read by serial communications, then the trip number in Table 4-1 is the value transmitted. 16-Fault instruction 16.1 Fault code of MPK 708C system Fault Fault cause and treatment Numb er Safety circuit open, resulting E1 in the emergency stop of elevator. Phenomena 1: The door isn’t switched on while door is closing, resulting in the overtime of door closing. E2 Phenomena 2: The lock of door is open in service, resulting in the emergency stop of elevator. The signal of door zone can E3 not be detected or the creeping is overtime (more than 10 seconds). Deceleration point can not be detected and the elevator decelerates and stops at the nearest point (Deceleration E4 point still can’t be found when elevator running exceeds limit time in “Floor protect” menu), for example, record the data different from the standard data. Up limit switch is open. The elevator can travel downward E5 or make an emergency stop at up service, but can not restart the upward running. Whether show fault in the floors Method of fault Yes. Main controller records the fault. Yes. Record the fault simultaneously. Safety circuit can recover to normal state. recovery Switch-on of door lock can recover to normal state. Yes. Record the Switch-on of door lock fault simultaneously. can recover to normal state. No, record the fault Record only. There is no only. need to stop the elevator. Yes. Record the Elevator can recover to fault simultaneously. normal state after car leveling opens the door. Yes. Record the Upper limit switch can fault simultaneously. recover to normal state. Down limit switch is open. Yes. Record the Lower limit switch can MPK708C Commissioning Manual E6 E7 E8 E9 E10 E11 E12 The elevator can travel upward or make an emergency stop at down service, but can not restart the downward running. If the forced speed changing switch is off when the elevator has more than one speed, the elevator would stop at once. This fault is normally considered as the false operation of forced speed changing switch. The contact of contactor cannot release, and the elevator couldn’t restart. Pulse counts occur error. No pulse input or AB phase is connected in reverse. The elevator decelerates and levels at the nearest floor. The brake does not release while it is feeding back the fault of main machine at service. The elevator will level at the nearest floor and could not start again, because the brake does not open when it feeds back to the operation of elevator. Overtime travel, caused by the travel time of lift exceeds the time limit of “TIME 2” menu. Code:YETS-0002-C fault simultaneously. recover to normal state. No, record the fault only. Elevator makes an emergency stop and levels at a low speed. Yes. Record the Release the contact. fault simultaneously. Yes. Record the Elevator can restore the after car fault simultaneously. operation leveling opens the door. inspection Yes. Record the The fault simultaneously. operation or power-off can give rise to the fault removing while the elevator restarts. Yes. Record the Emergency stop of fault simultaneously. elevator. The inspection operation or power-off can give rise to the fault removing while the elevator restarts. The control point of inverter Yes. Record the The elevator can be is open; elevator makes an fault simultaneously. recovered by the emergency stop. switching on of the inverter’s monitoring point. When the door open exceeds Yes. Record the The inspection MPK708C Commissioning Manual E13 E14 E15 E16 E17 3 seconds, door lock still fault simultaneously. does not switch off, and elevator cannot restart. Count error, that the error No, record the fault between the floor at which the only. elevator is and the pulse value exceeds the speed changing distance at terminal landings. Pulse count is not consistent with inductor count. Under the fault of E22, the signal of terminal landing is not correct when elevator is at down limit. Landing door opens in an abnormal condition. After elevator starts (within 5 seconds), the input point of inverter could not be detected. E18 E19 E20 E21 E22 The monitoring point of inverter brake is not open; elevator cannot restart. Floor record is not consistent with the forced changing switch. Switch is off while elevator is not at terminal landings. The brake switch does not switch off (main machine), and elevator can not restart. Floor record is not consistent with the forced changing switch. Switch is not off while elevator is at terminal landings. Code:YETS-0002-C operation or the open of door lock can give rise to the fault removing while the elevator restarts. The elevator will return to down terminal landing at a single speed after leveling. No, record the fault There is no need to only. stop the elevator. No, record the fault Signal reset. only. Yes. Record the It needs inspection fault simultaneously. reset. Yes. Record the The elevator will level fault simultaneously. at the nearest floor and could not start again, which could be rectified after an inspection operation is applied or power supply is cut off. Yes. Record the The fault can be fault simultaneously. removed by the open of monitoring point. No, record the fault V1 occurs error─ only. emergency stop. V2 and V3 occur error ─deceleration and stop. Yes. Record the fault simultaneously. The fault can be removed by the release of brake switch. No, record the fault The fault can be only. removed by the inspection point. MPK708C Commissioning Manual E23 E24 E25 The button has jammed for more than 30 seconds. The main controller will record the fault E24 when the door lock was open for over 3s, but door closing limit switch has not been switched off. Open the door in reverse. If there is no door operator of No.2, a blank shall be left for the input point for 2# door operator’s door closing limit. If PM708 expander board cannot detect the input of door zone with the function of door pre-opening, main machine will record E25 error. PM709 for car top board has a communication fault (When parameter INPUT SELECT/PMCARD=ON) No, record the fault only. No, record the fault only. The fault can be removed by the button. The fault can be removed if elevator is restored to inspection operation, door lock is open for over 2 seconds, or the limit switch of door closing is switched off. Yes. Record the fault simultaneously. The fault can be removed by detecting the input of door zone or the elevator doing an inspection operation. The elevator is changed into an inspection operation or PM 708 expander-plate is inspected and the inspection function of extended-plate is cancelled, which all can remove the fault. The fault can be removed after detecting signal restore or changing into the inspection mode. The fault can be removed after detecting signal restore or changing into the inspection mode. Yes. Record the fault simultaneously. E26 E27 E28 E29 E30 Code:YETS-0002-C Cannot detect the input of Yes. Record the security contact (I3.5), with fault simultaneously. the function of door pre-opening. Cannot detect the input of Yes. Record the speed testing point (I3.0), with fault simultaneously. the function of door pre-opening. The code is standby. If the trap door is opened in Yes. Record the The fault only can be the Russian mode, the elevator fault simultaneously. removed by changing cannot start. Inspection reset is into the inspection need after the trap door is mode. closed. Signal adhesion of leveling Yes. Record the The fault only can be MPK708C Commissioning Manual E31 E32 E33 E41 Code:YETS-0002-C removed by changing into the inspection mode. The fault can be removed after signal recovery. Yes. Record the The fault can be fault simultaneously. removed after communication recovery. No, record the fault The fault can be only. removed after communication recovery. switch. The leveling signal fault simultaneously. had no response after running signal has been sent for 3s. Motor is overheating. The No, record the fault door keeps open. simultaneously. Electric weighing device has a fault in communication. The door keeps open. Car top board communication fault. Communication fault between main controller and car top board 16.2 The fault record of SIEI inverter is adequate. In the commissioning, the fault alarmed shall be removed in time. The fault records are as follows: 16.3 Fault code Failure supply Under voltage Over voltage IGBT Desaturat Fault name Cause Remedies Failure of The fault of power supply Check the power supply power supply voltage Power off and then power on. If the voltage The internal fault of inverter fault still occurs, please contact SIEI agent. The DC BUS drops to below If it is temporary source voltage 65% of rated voltage. interruption, power off and then Power supply fault power on. Under The internal fault of inverter Check the input of device. voltage may cause under voltage. If the power supply is normal and internal fault of inverter occurs, please contact SIEI agent. The internal direct voltage of drive exceeds the rated voltage Adjust deceleration time by 35%. Over voltage The deceleration time is too short. Device is affected by high over voltage peak value. The malfunction is detected by Power off and then power on. If the IGBT bridge or its gate driver. fault still occurs, please contact IGBT Fault Interference fault SIEI agent. Component failure MPK708C Commissioning Manual Code:YETS-0002-C Inverter detected there was overcurrent of the motor output. (>4*In) Suddenly applied load The short circuit of motor cable Improper motor The sum of motor phase current is not zero at the current detection. The motor or cable insulation fails. Encoder fault may cause ground fault. The connection between regulation board and current transformer is incorrect. Check the connecting cable of XTA terminal. The temperature of IGBT module is overhigh. Fan fault, power unit IGBT fault. The period of overload current is too short. The temperature of IGBT module is overhigh. Fan fault, power unit IGBT fault. The period of overload current is too short. Motor overheating was detected by the temperature module of inverter. Motor is overloaded. Check the load. Check the cable. Check the specification of motor. The ambient temperature is Heatsink S Heatsink S overhigh. OT OT Fan fault The heat sink is too dirty. The temperature of regulation Regulation S Regulation S board is overhigh. OT OT The ambient temperature is Check cooling blast. Check if the heat sink is clean. Check the ambient temperature. Inst Over current Over current Ground fault Ground fault Curr fbk loss Curr fbk loss Module OT Module OT Heatsink OT Heatsink OT Motor OT Motor OT Check the motor cable. Decrease the motor load Check the temperature module if motor is not overheated. Check the ambient temperature. Check cooling blast. MPK708C Commissioning Manual Code:YETS-0002-C overhigh. The temperature for air cooling Intake air S Intake air S is overhigh. OT OT Fan fault The intake is blocked. Fault of main contactor of Cont fbk fail Cont fbk fail inverter The communication fault of Commcard Commcard inverter. fault fault Appl fault card Appl fault Drive overload Motor overload BU overload BU overload Data lost Data lost Brake fbk fail Brake feedback fail IGBT fault WatchDOG user WatchDOG user Spd fbk loss Decrease the motor load. The brake unit is overloaded. Door feedback fail Over speed IGBTdesat repet External fault Motor overload Turn on input is 24V, during power on or reset. Device configuration is operation terminal. Sequencer Over speed Check the contactor of inverter. Power off and then power on. If the fault still occurs, please contact SIEI agent. Read-in fault of application Check installation. card card Please contact SIEI agent if the installation is no problem. Inverter overload Drive overload Motor overload Door fbk fail Check the fan. Check the intake of inverter. The malfunction is detected by Power off and then power on. If the IGBT bridge or its gate driver. fault still occurs, please contact Interference fault SIEI agent. Component failure Power off and then power on. If the fault still occurs, please contact SIEI agent. The encoder fault Check the installation and So much There is too much resistance connection lines. speed for elevators to run. Check brake and guide shoe. deviation Speed feedback loss Interference fault Component failure The encoder is not connected. Check the encoder. The wiring of encoder is MPK708C Commissioning Manual Code:YETS-0002-C incorrect. 17-The setting of group control device 17.1 The introduction of MICO-ARMEG MICO-ARMEG is a type of 32-bit embedded microcomputer control board based on Philips ARM chip, LPC2368, its basic structure is as shown in Figure 1-1. ` Figure 1-1 Group control board of BLT ARMEG 24V Power- 24V Power- CAN Terminal resistance CAN1 CAN2 DEBUGGING INTERFACE RESET CONFIRM DOWN UP ESCAPE This group control board provides two CAN ports for communicating with the microcomputer controller of lift. Generally, when this system is running, only one of the ports will be used, and the other one will function as the stand-by port. 17.2 Start-up guide of MICOARMEG After the group control board is connected with the power and started up, the system will detect if LCD is installed. If installed, the information on software version will be displayed on the screen, as shown in Figure 2-1. Figure 2-1 Copyright information MICO ARMEG Ver 1.0 BltControl (c) Copyright Jan 8 2008 Figure 2-1 Copyright information MPK708C Commissioning Manual Code:YETS-0002-C After about 1 second, the system starts to load configuration stuff. If the loading is successful, the information shown in Figure 2-2 will be displayed. If it is failed(Maybe the Flash on board is damaged, or it is connected with the power for the first time.), the information shown in Figure 2-3 will be displayed. MICO ARMEG Load Config... Done. CFG Addr: 0x0007C800 CFG Size: 0x00000400 Figure 2-2 Successful loading of configuration stuff MICO ARMEG Load Config..Failed. Use Default Setting Figure 2-3 Failed loading of configuration stuff When the loading of configuration stuff failed, the system will use the default setting and save it to the Flash. When the loading of configuration stuff is successful, the system will wait for the user to reconfigure stuff. The waiting time will last about 5 seconds(as shown in Figure 2-4).During the waiting time, if any key on the board is pressed, the system will prompt the user to input password(as shown in Figure 2-5).If the password input is correct, the user can access to the parameter configuration interface(as shown in Figure 2-6). If it is incorrect or the “ESC” key is pressed when inputting password, the system will keep waiting for the user to input the password again. The user can only restart by pressing the “Reset” key. The initial password of the system is 000000. MICO ARMEG 01/08/08 08:00:00 Any Key To Config 5 Seconds Remain. Figure 2-4 Wait for access to parameter configuration MPK708C Commissioning Manual Code:YETS-0002-C MICO ARMEG – CONFIG Verify Password Password: 000000 Figure2-5 Verify password MICO ARMEG – CONFIG 1. Basic Config Figure2-6 The first interface of parameter configuration During the wait time, if no key is pressed, the system will start to run. Meanwhile, the system will initialize the CANBUS communication port, if the initialization is successful (as shown in Figure 2-7), the system will start to run normally after a short time. The normal run interface is as shown in Figure 2-9. MICO ARMEG Init CANBUS... Done. Figure2-7 Successful CANBUS initialization If CANBUS initialization is failed (as shown in Figure 2-8), although the software will continue running, the system cannot run normally. The group control board should be checked if there is anything wrong with the hardware. MICO ARMEG Init CANBUS.Failed. Figure2-8 Failed CANBUS initialization When the group control system runs normally, the LCD will display the current time, the schedule policy being used currently, and the black dots on the bottom. If there is no key MPK708C Commissioning Manual Code:YETS-0002-C pressed after the system runs normally for 30 seconds, LCD will not continue displaying the above-mentioned information and the backlight of LCD will be turned off. If any key is pressed after that, the backlight will be turned on again and continue displaying the information above-mentioned. MICO ARMEG RUNNING 08:00:30 SCHEDULE : 2 ....... Figure2-9 Group control system runs normally 17.3 Parameter configuration of BLT ARMEG The parameter configuration function of BLT ARMEG can be implemented by operating the four keys on the board, they are as follows(from left to right): “ESC” (ESCAPE) “∨” (UP) “∧” (DOWN) “INT” (CONFIRM) Generally, the“∨” and “∧”keys are used for shifting menu items and modifying the value of the parameter; the “INT” key is used for selecting menu items, accessing to the modification mode of settings and confirming the modified settings; the “ESC” key is used for quitting the menu items and cancel the modified settings. After access to the configuration menu, the “∨”and “∧”keys can be used to select different main menu items, as shown in Figure3-1. If the “INT” key is pressed, the system will implement the selected sub-item settings; if the “ESC” key is pressed, the system will restart after the user presses any key (as shown in Figure 2-2). MICO ARMEG – CONFIG 2. Lift Address Figure 3-1 Use the “∨”and“∧” keys to choose different main menu item MICO ARMEG – CONFIG User Cancelled. Any key restart … MPK708C Commissioning Manual Code:YETS-0002-C Figure 3-2 Pressing the “ESC” key under the main menu will make the system restart. Due to the space limitation of the LCD, the logograms or abbreviations of English words were used in the menu, and their meanings are as follows: 1. Basic Config Basic configuration 2. Lift Address Lift address setting 3. Waiting Floor Waiting floor setting 4. Catching Floors Catching distance (Number of floors) setting 5. Call Disabled permitted or disabled door opening/closing setting of each lift 6. Power Management Power (Power off or firefighting)management 7. Schedule Policy Schedule policy setting 8. Default Setting Use the default setting of the system 9. Save Settings Save the settings configured Item 1 to 7under the main menu mentioned above has sub-item parameters, but Item 8 to 9 does not. After each modification, Item 9 must be selected to save the modification, through which the modification can become effective. After modification, press the “RESET” key to restart, or switch off and then switch on. Following are the introductions of all items: 17.3.1 Basic Config The interface of Basic Configuration is as shown in Figure 3-3. The third line in the interface is parameter name, and the fourth line is current value of the parameter. The sub-item parameters can be shifted by pressing the “∨” and “∧” keys. If the “ESC” key is pressed, the system will return to main menu. If the “ENT” key is pressed, the parameter can be modified (as shown in Figure3-4). CONFIG 1 - Basic Parameter Name 1.1 Number Of Lifts 4 Parameter Value Figure 3-3 The interface of Basic Configuration CONFIG 1 - Basic Parameter Name 1.1 Number Of Lifts 4 Parameter Value MPK708C Commissioning Manual Code:YETS-0002-C Figure 3-4 Modify Basic Configuration Parameter In the state of parameter modification, a blinking cursor can be seen at the side of modified parameter (Note: This is a symbol to show whether the parameters is in the state of modification.). Then the increase of parameter value can be realized by pressing the “∨” key, and conversely the decrease of parameter value can be realized by pressing the “∧” key. If the “INT” key is pressed, the modification of the parameter will be valid (Note: However, “9. Save Settings” item in the main menu needs to be selected to save it into Flash permanently, the same hereinafter). If the “ESC” key is pressed, the modification of parameter which made by the “∨”and “∧” keys will be canceled, and the original value of the parameter will be kept. The operation procedure for the modification of sub-item parameters in the Basic Configuration is the same as that mentioned above. The brief introduction of signification and range of sub-item parameters’ settings in the Basic Configuration is as follows. 17.3.1.1 Number of Lifts The total Number of group controlled lifts in this group control system. Valuing range: 2-8 Default: 8 17.3.1.2 Number of Stations The Number of the stations Valuing range: 2-60 Default: 60 17.3.1.3 Number of Doors The Number of the car doors Valuing range: 1 Default: 1 Note: This is used for system expanding. The current version of system software does not support multi-door lift for the moment. 17.3.1.4 Base Floor The absolute floor which the home landing situated Valuing range: 1-60 Default: 1 17.3.1.5 Emergency Floor The absolute floor which the fire (emergency) floor situated MPK708C Commissioning Manual Code:YETS-0002-C Valuing range: 1-60 Default: 1 17.3.1.6 Contact Mode The communication mode Valuing range: 0, 1 Default: 0 The signification of the value: 0 – broadcast communication mode 1 – point-to-point communication mode 17.3.1.7 CANBUS Port The communication port Valuing range: 0, 1, 2, 3 Default: 1 The signification of the value: 0 – without communication 1 – communication port 1 is used 2 – communication port 2 is used 3 – communication ports 1 and 2 are used together Note: the combination use of communication ports 1 and 2 will decrease the traffic on the communication line. If two CAN ports are selected for communication simultaneously, each CAN port must be connected with lift microcomputer controller, and each microcomputer can only be connected to one CAN port. Commonly, one communication port can support group control function for 6 lifts. If there are 7-8 lifts in the group control system, the two ports are needed for communication. If two CAN ports are set for communication simultaneously, but actually only one port connected with lift microcomputer controller, the system cannot work normally. If one CAN port is found damaged during utilization, the undamaged port can be used. However, the item must be altered consequently in order to work normally. 17.3.1.8 CANBUS Rate The communication rate Valuing range: 0,1 Default: 0 The signification of the value: MPK708C Commissioning Manual Code:YETS-0002-C 0 –20kbps 1 –80kbps 17.3.1.9 PF Run Time (ms) The average time required by lift for traveling one floor Valuing range: 0-60000 Default: 2500 Note: The unit is “ms”. The increment of parameter modification is 50ms. 17.3.1.10 Dwell Time (ms) The average time of door maintaining opening Valuing range: 0-60000 Default: 12000 Note: The unit is “ms”. The increment of parameter modification is 50ms. This time should include the deceleration time for leveling. 17.3.1.11 LongOpen Time(s) The excessive door opening time (unit: s) Valuing range: 0-255 Default: 30 17.3.1.12. LongWait Time(s) The excessive waiting time (unit: s) Valuing range: 0-255 Default: 180 17.3.1.13 Realloc Time (s) Reallocated time(unit: s) Valuing range: 0-255 Default: 30 17.3.1.14 No Task Time (s) Idle lift reallocated time Valuing range: 0-255 Default: 120 Recommendation: 120 17.3.1.15 Idle Sch Time(s) The time required by all idle lifts to return to the predetermined Waiting Floor Valuing range: 0-255 MPK708C Commissioning Manual Code:YETS-0002-C Default: 120 17.3.1.16 CatchFlr Enabled Whether Catching Lift is enabled and Number of floors for Catching Lift Valuing range: 0-10 Default: 0 The signification of the value: 0 – Catching Lift is disabled Others – Number of floors for Catching Lift 17.3.1.17 Year The year of the system time Valuing range: 2008-2099 Default: 2008 17.3.1.18 Month The month of the system time Valuing range: 1-12 Default: 1 17.3.1.19 Day The day of the system time Valuing range: 1-31 Default: 8 Note: According to the month setting, the system will adjust the maximum number of days in that month. It can deal with intercalary month. 17.3.1.20 Hour The hour of the system time Valuing range: 0-23 Default: 8 Note: The system adopts 24-hour system. 17.3.1.21 Minute The minute of the system time Valuing range: 0-59 Default: 0 17.3.1.22 Second The second of the system time Valuing range: 0-59 MPK708C Commissioning Manual Code:YETS-0002-C Default: 0 17.3.1.23 Down Stream Floor The Waiting Floor which no-duty lift situated during down peak time Valuing range: 1-60 Default: 1 17.3.1.24 Password The password used when entering into parameter modification interface Valuing range: 000000-999999, a 6-digit figure Default: 000000 17.3.2 Lift Address The interface of Lift Address setting is as shown in the Figure 3-5. The different lifts can be selected by the “∨”key and the “∧”key. If the “ESC” key is pressed, the system will return to main menu. If the “INT” key is pressed, the Lift Address can be modified. CONFIG 1 - Address Lift No. 2.1 Addr Of Lift#1 4 Address Figure 3-5 Modify Lift Address The lift address can be set to any value. Bigger the Number of elevator is, the address is bigger. 17.3.3 Waiting Floor The interface of Waiting Floor is as shown in the Figure 3-6. The different Serial No. can be selected by the “∨”key and the “∧”key (Note: The Serial No. mentioned here is not equal to the Lift No.). If the “ESC” key is pressed, the system will return to main menu. If the “INT” key is pressed, the Waiting Floor can be modified. CONFIG 3 - Waiting Serial No. 3.1 1st Waiting Flr 1 Waiting Floor MPK708C Commissioning Manual Code:YETS-0002-C Figure 3-6 Modify Waiting Floor 17.3.4 Catching Floors The interface of Catching Floors (Number of floors) is as shown in Figure 3-7. Lift No. can be selected by pressing the “∨” and “∧” keys. If the “ESC” key is pressed, the system will return to main menu. If The “INT” key is pressed, the Catching Floors (Number of floors) can be modified. If Catching Lift is disabled, the setting is 0. CONFIG 4 - CatchFlr 4.1Floors Can Catch by Lift #1: 0 Lift No. Catching Floors 0 means Catching Lift is disabled. Catching Floors O Figure3-7 Modification of Catching Floors (Number of floors) 17.3.5 Call Disabled When enter into Call Disabled interface, select Lift and Door machine firstly as shown in Figure 3-8. Select Lift No. and Door machine No. by pressing the “∨” and the“∧” keys. If the “ESC” is pressed, the system will return to main menu. If the “INT” is pressed, the system will enter into Call Disabled interface, as shown in Figure 3-9. CONFIG 5 – DisCall Lift No. Lift: 1 Door: 0 Door No. Figure3-8 Selection of the Lift and Door machine with Call Disabled Lift No. Underline cursor Floor No. Door No. DisCall L1 D0 F4 10000000000000000000 00011111111111111111 11111111111111111111 MPK708C Commissioning Manual Code:YETS-0002-C Figure3-9 Call Disabled interface In the interface of Call Disabled, in addition to Lift No., Door machine No. and Floor No. displayed in top right corner, there is also an underline cursor to indicate floors. Each 0 or 1 in the three lines of Figure means whether the lift door can be opened at this landing. 0 means the door can be opened and 1 means the door can not be opened. The cursor can shift among the floors by pressing the“∨” and“∧” keys. If the “ESC” key is pressed, the system will return to the interface shown in Figure 3-8. If the “INT” key is pressed, this value can be modified and then the cursor will become to be blinking blocking cursor. When modifying this value, pressing the“∨” key can change the value to be 1, pressing the “∧” key can change the value to be 0, pressing the “ESC” key can make the modification invalid and pressing the “INT” key can make the modification valid. Other landings can also be set according to the operation mentioned above. 17.3.6 Power Management The interface of Power Management is as shown in Figure 3-10. The significations of the parameters in the Figure are as follows: CONFIG 6-PowerMan Go Base:1 MaxLifts:1 Order: 1423 Avail: 0000 Figure 3-10 Power Management Interface “Go Base” indicates whether the group control system needs to notice all lifts to return to fire fighting home landing first after receiving the signal of power failure or fire fighting, and the setting can be 0 or 1; 0 means returning to fire fighting home landing is not needed, 1 means returning to fire fighting home landing is needed. “MaxLifts” indicates the maximum Number of lifts can be scheduled at a time in the state of power failure or fire fighting. It is related to the provision of backup power of lift system. Its valuing range is from 0 to lift quantity in lift group. “Order” indicates the sequence that the lifts are scheduled in the state of .power failure or fire fighting. Each Number after “Order” indicates the schedule sequence Number for lift in its corresponding position. “Avail” indicates the schedulability of lift in the state of power failure or fire fighting, in MPK708C Commissioning Manual Code:YETS-0002-C other words, whether a lift can operate normally. Each Number after “Avail” indicates whether the lift in corresponding position can operate. 0 means the lift can not operate and 1 means lift can operate in the state of power failure or fire fighting. The operation of Power Management is as follows: The items can be shifted by pressing the“∨” and“∧” keys, there is an underline cursor to indicate current item. If the “ESC” key is pressed, the system will return to main menu. If the “INT” key is pressed, the settings of this item can be modified. In the state of modification, there is a blocking cursor indicates the items to be modified. At this time, pressing the “∨” key can increase this value and pressing the “∧” key can decrease this value. If the “ESC” key is pressed, the modification will be invalid; if the “INT” key is pressed, the modification will be valid. 17.3.7 Schedule Policy The interface of Schedule Policy is as shown in Figure 3-11. After enter into this interface, different time can be selected by pressing the “∨” and“∧” keys, and every 5 minutes is a time period. If the “ESC” key is pressed, the system will return to main menu. If the “INT” key is pressed, the Schedule Policy starting from this time can be modified. CONFIG 7 - Schedule Time :12:00 Policy:0 Time Schedule Figure 3-11 Schedule Policy Setting There are four types of schedule policies, the set values are from 0 to 4. 0 means the Schedule Policy of previous time period will be used continuously. Significations of the other Numbers are as follows: 1- Schedule Policy for minimum energy consumption; 2- Schedule Policy for minimum waiting time; 3- Schedule Policy for up peak; 4- Schedule Policy for down peak. 17.3.8 Default Setting MPK708C Commissioning Manual Code:YETS-0002-C When select this item in main menu, all settings set by users will be invalid, the system will use the Default Setting to replace them, so be careful when using this function Other Default Settings are as follows except for those introduced in 3.1: Lift Address: They are all set to the corresponding Lift No. Waiting Floor: They are all set to the 1st floor. Catching Floor: They are all set to 0. Call Disabled: All the lifts are permitted to open doors at all the landings. Power Management: All the lifts do not return home landing. The Number of the lifts can be scheduled at a time is 0. All the lifts can not be operated. Schedule sequence of the lift is the Lift No. Schedule Policy: All the time is set to 0 , this means no Schedule Policy is available. In this case, the minimum waiting time for Schedule Policy will be selected by system. 17.3.9 Save Setting When select this item in main menu, the system will save all settings to Flash, no matter if the parameter is modified. After the settings are saved successfully, the interface will be as shown in Figure 3-12. If the parameter is modified without using this item, all modifications are invalid. In order to increase the service life of Flash, the positions where settings are saved are different each time. When system restarts to operate, it always read the valid settings saved finally. BLT ARMEG - CONFIG Configure Saved Ok! Any key restart ... Figure 3-12 Settings are saved successfully 17.4 Installation and debugging of BLT ARMEG 17.4.1 Installation of system When install BLT ARMEG, it should be connected correctly to positive and negative poles of an accurate 24V switch power supply. Factory reset of the system uses CAN1 port for communication. The two-line CAN MPK708C Commissioning Manual Code:YETS-0002-C communication cable conforms to the standard of our company should be used to connect all lifts together by concentrator / disconcentrator, and then connected to CAN1 port. 24 V power - 24V power + CAN11 CAN2 DEBUGGING INTERFACE CONFI DOWN UP CANCEL Figure 4-1 Installation of system Attention: The CAN communication cable used in other situation is four-core cable consisting of two groups of wires, one group is used for providing power supply for the other terminals (e.g. hall call panel). This kind of cable can not be used directly, if it is used for connecting the system and microcomputer controller of each lift, all the microcomputer controllers of lifts will common ground, which will cause the failure of communication or damage of microcomputer controllers, even safety accidents. 17.4.2 The installation of the structure Note: 1. The marked place with the red line in the left side of the picture (There are two slots on the plate)is the segmentation line. If the installation space is limited, the plate could be cut in the line and the left side could be discarded. 2. The red circle in the picture is the hole of installation. The diameter of the hole is 3.5mm. MPK708C Commissioning Manual Picture 4-2 Size of structure Code:YETS-0002-C MPK708C Commissioning Manual Code:YETS-0002-C 18- Adjusting method for opposite door 18.1 Parameter setting 18.1.1 Control mode setting for opposite door INPUT SELECT / OPEN-METHOD: selection of door opening method 0 1 2 single door operator and single operation box double operation boxes, one or two door operators. In this situation the two door operators shall be opened or closed simultaneously and the second safety edge I3.0 shall be in short- circuit if there is a door operator. double operation boxed and double door operator. The door operators shall be controlled respectively. 18.1.2 Door control setting The corresponding door opening floor of DOOR / DOOR (1) and DOOR (2) shall be set as “1”, otherwise it shall be set as“0”. 18.2 DIP setting for external call board 18.2.1 Control for two doors opening and closing simultaneously(OPEN-METHOD shall be set as”1” ) At this time no matter which external call signal button on door sides is pushed, the two doors shall be opened and closed at the same time after the elevator arrives at the floor. The setting of the DIP switch is the same as that when single door is controlled. That means the DIP of both external call boards for the opposite doors on the same floor shall be set as the current floor number and the DIP setting of them shall be the same. Set terminal resistor on the eighth digit of the last external call board of CAN universal serial bus. 18.2.2 Two doors being controlled respectively(OPEN-METHOD shall be set as“2”) At this time external call signal button on one side of the door shall be pushed, the door on one side with external call signal shall be opened. For the leading six digits of the external call board dip on 1#door side, the set accords with to absolute floor number. The seventh digit is set as“0” which indicates call signal is on the side of 1#door. For the leading six digits of the external call board dip on 2#door side, the set accords with MPK708C Commissioning Manual Code:YETS-0002-C absolute floor number. The seventh digit is set “1” which indicates call signal is on the side of 2#door. Set terminal resistor on the eighth digit of the last external call board of CAN universal serial bus. 18.3 Jumper setting for control board of COP There are three jumpers on lower left-hand corner of control board of COP for setting different use of operation panel. 3 2 1 Function Description 0 0 0 main operation panel Sub-operation panel or opening and closing of two 0 1 0 doors at the same time or opposite door on differ floor (OPEN-METHOD=0 or 1) Opposite door operation panel. For the opposite door on the same floor, the front door shall open 0 0 1 according to the order to main operation panel and the rear door shall open according to the order to sub-operation panel. ( OPEN-METHOD=2) 19- SD003 The instruction for voice report station board of elevator 19.1 Basic parameters: 19.1.1Work voltage: DC24V 19.1.2 Work current: <150mA, DC24V 19.1.3 Communication connecting terminal: All information of reporting floor is serially input. 4-core socket is used for communication input port (two cores for power wire and the other two cores for signal wires). It just needs one 4-core cable to be connected with CAN BUS interface of micro controller. 19.2 Connection port for voice report station board: 19.2.1 Power and signal: 4-pins socket is used for input and CON4 and CON3 are parallel interfaces. MPK708C Commissioning Manual Code:YETS-0002-C 19.2.2 Definition for input lines: CON4 or Power, signal input CON3 No. Vcc CANH CAN BUS high Power of Power+ leveling signal definition connect point CANL Gnd CAN BUS low leveling signal Powerconnect point 19.2.3 CH2 is output interface of a speaker, which can be connected to a speaker with the resistance between 4Ω and 8Ω, the power below 1W. 19.3 Description for jumper: Jumper Unconnected Connected J2 Unconnected to terminal resistance Connected to terminal resistance J3 Report up and down running when Report up and down running when elevator J4 elevator starts. closes the door. No arrival chime Arrival chime is available. It reports when leveling.(first chiming, and then reporting the floor) J5 Overload is not reported J6 Overload is reported When closing door, door close is reported (close.wav) or when opening door, door open is reported (open.wav). Specific report control is in SD configuration file. J7 Report the arrival floor when The arrival floor is not reported. elevators levels. J8 Report once when firefighting(fire.wav) *Note: when connecting J6, choose whether clos.wav or open.wav is set for reporting according to configuration document. 19.4:The instruction of voice report station board MPK708C Commissioning Manual Code:YETS-0002-C There are two potentiometers VR1 and VR2 on report station board to adjust the volume of background music and floor music. VR1 is used to adjust the volume of background music; VR2 is used to adjust the volume of floor music. First insert SD card into the board and then connect the board to communication system through CAN socket in order to receive the order and elevator state. After power-on background music is reported under no receiving of special condition. If the background music is not needed, the volume of it can be adjusted to the lowest. 19.5 The instruction of SD card 19.5.1 Requirement The capacity of SD card is less than 1G. Support audio files format: PCM fomat of WAV, sampling bit is 8. The highest sampling rate for 16 bit audio file is 48K. 19.5.2 Requirement of configuration file in SD card. There is a configuration file named config.txt in SD card, in which setting of current CAN communication Baud rate and related jumpers is provided. When writing, begin with the initial letter of the initial line in a file. The format is shown as follows: %1 System set% 0; (Can Baudrate:0->20K,1->25K,2->40K,3->88K,4->5K,5->6K) 0; (when J6 On,1->open.wav,0->no open.wav) 1; (when J6 On,1->close.wav,0->no close.wav) %end% Note: (Can Baudrate:0->20K,1->25K,2->40K,3->88K,4->5K)means that CAN Baud rate has the following selection: “0” stands for 20K、“1” stands for 25K、“2”stands for 40K、“3”stands for 88K、“4”stands for 5K. If 25K is used, “0” in front of the sentence shall be changed into “1”. By that analogy choose other Baud rates. If selection is out of the mentioned above, the system cannot work normally. (when J6 On,1->open.wav,0->no open.wav)means: When the jumper J6 is connected, if the “0”is in front of the sentence, select the setting of no reporting of door open; if “1” is in front of the sentence, select the setting of reporting door open. (when J6 On,1->close.wav,0->no close.wav) means: when the jumper J6 is connected, if the “0”is in front of the sentence, select the setting of no reporting of door close; if “1” is in front of the sentence, select the setting of reporting door close. When setting the jumper J6, see whether there is audio file of reporting door open and close in SD card. Note: the sentence (%1 System set% and %end%) shall not be modified MPK708C Commissioning Manual Code:YETS-0002-C 19.5.3 Naming requirement for special voice file in SD card Up run voice Down run Elevator up Elevator down voice running running up.wav down.wav eleup.wav(bit0) eledown.wav(bit0) Door close Door open firefighting close.wav open.wav fire.wav 19.5.4 Naming requirement of floor voice file in SD card: Overload overload.wav(bit2) Floor 1 Floor 2 ...... Floor 63 Floor 64 A B ...... 1.wav 2.wav ...... 63.wav 64.wav 65.wav 66.wav ...... Y Z Negative first layer Negative second layer ...... Negative ninth layer 89.wav 90.wav 91.wav 92.wav ...... 99.wav Note: Letter U is not shown in the floor. 19.5.5 Naming requirement for background music file in SD card b1.wav b2.wav b3.wav b4.wav b5.wav ……. b39.wav b40.wav (They cannot be all deleted, or report confusion will be caused.) 19.5.6 File naming of special floor report in SD card Floor display A B C D E F G File naming 65.wav 66.wav 67.wav 68.wav 69.wav 70.wav 71.wav Floor display 1A 2A 1B 2B A1 A2 B1 File naming 100.wav 101.wav 102.wav 103.wav 104.wav 105.wav 106.wav Floor display 2S PH JP NJ GH MP GF File naming 126.wav 127.wav 128.wav 129.wav 130.wav 131.wav 132.wav Floor display B5 UG PB PL G3 D1 D2 File naming 152.wav 153.wav 154.wav 155.wav 156.wav 157.wav 158.wav MPK708C Commissioning Manual H I J K L M N O P Q R S T Fire V W X Y Z 72.wav 73.wav 74.wav 75.wav 76.wav 77.wav 78.wav 79.wav 80.wav 81.wav 82.wav 83.wav 84.wav 85.wav 86.wav 87.wav 88.wav 89.wav 90.wav B2 UB DB PB LG B3 G1 G2 SS RC F1 5A E1 E2 S1 8A 3A RG 1S 107.wav 108.wav 109.wav 110.wav 111.wav 112.wav 113.wav 114.wav 115.wav 116.wav 117.wav 118.wav 119.wav 120.wav 121.wav 122.wav 123.wav 124.wav 125.wav π L1 L2 S2 TZ PM NF SB P1 A3 3B S3 M1 M2 P2 P3 P4 P5 B4 133.wav 134.wav 135.wav 136.wav 137.wav 138.wav 139.wav 140.wav 141.wav 142.wav 143.wav 144.wav 145.wav 146.wav 147.wav 148.wav 149.wav 150.wav 151.wav Code:YETS-0002-C AV MZ S4 SO LB U JX S5 SF PA SU CZ 159.wav 160.wav 161.wav 162.wav 163.wav 164.wav 165.wav 166.wav 167.wav 168.wav 169.wav 170.wav 20-Single color liquid-crystal display panel instrument 20.1 DP003L (operation panel large liquid-crystal) 20.1.1 Working mode 20.1.1.1Floor information The floor information is judged directly and displayed by the displayer through the floor signal sent by CAN concentration line connector. 20.1.1.2 Time The current time can be displayed in real-time. 20.1.1.3 Working choice of back light a. When setting S2 on the displayer board to Auto (On), the back light turns off automatically after the elevator stops (No up running or down running signal, except inspection)for three minutes. It can extend useful time of back light. The displayer returns to normal state within 1.5 seconds while receiving up running or down running signal (Recommend to choosing automatic turn-off of back light in order to extend useful time of liquid crystal displayer screen). b. When setting S2 on the displayer to Long (Off), the back light shines constantly. MPK708C Commissioning Manual Code:YETS-0002-C 20.1.2 Connection port of displayer 20.1.2.1Power and signal: use four-pin socket to input. 20.1.2.2 The definition of input wire JP1 No. Power, signal input Vcc CANH CAN BUS high Definition Power+ leveling signal contact CANL Gnd CAN BUS low leveling signal Powercontact 20.1.3 Jumper wire of displayer and keystoke instruction 20.1.3.1Woking mode choice of S2 back light: Turn off back light automatically (Auto) after 3 minutes of no signal. The back light shines constantly (Long). 20.1.3.2 Language choice of S3: Chinese: English: 20.1.3.3 Display mode choice of S4: There are two display modes in the displayer, ACROSS and ERECT. If the display mode is changed while working, the displayer will be reset automatically at about 2 seconds after changing. Then it will enter the display mode which has been changed. 20.1.3.4 Time adjustment: MODE and SET keys on the displayer board are used to adjust the time. Press MO DE key to enter adjustment mode, at this time press SET key to adjust corresponding content. Then press MODE key to change the unit of adjustment. When adjustment unit is “year”, press MODE key to finish the time setting. While adjusting the time, the time setting will be over automatically by the system with no pressing the key within 3 minutes and it will return normal time display. 20.1.4 Display design sketch of the displayer MPK708C Commissioning Manual Code:YETS-0002-C 20.1.4.1Effect of erect display 20.1.4.2 Effect of across display 20.1.5 Wiring diagram 20.2 DP003M liquid-crystal display panel instrument (hall call display small liquid-crystal display panel) MPK708C Commissioning Manual Code:YETS-0002-C 20.2.1 Product specification 20.2.1.1 Type: M1 and M2 have the same function, but different screen colors. DP003M1: Red film, yellow letter DP003M2: Blue film, white letter 20.2.1.2 Size: Size of the circuit board: 195.50 (mm) X 95.00 (mm) Size of Visible Zone: 174.10 (mm) X 58.40 (mm) 20.2.1.3 Information displayed: Direction, inspection, overload or full load; floor display. 20.2.3 Function setting and Wiring diagram A Choosing jumping wire K1as working method of back light Whether the back light shines constantly or not: L --- constant;A --- back light turns off automatically 3 minutes after elevator stops (receiving no direction signal). B K2 language selection OFF: Chinese; ON: English C S1-S7: setting of absolute address of hall call floors through Binary code mode S7=high position, S1=low position. When turn to “ON”, value is “1”; “OFF”, value is “0”. For example, when set on the ground floor, it shows “10000001”;first floor “00000010”; second floor: ”00000011” …… 64th floor “01000000”. S8 is the on-off of ultimate resistor of CAN BUS. Turn it to “ON” when the displaying board is connected to the terminal of CAN BUS (very end, meaning the lowest floor), otherwise set it at “OFF”. If the displaying screen is installed inside the car, S1~S7 can all be set to “ON”. Now the screen will not show “Full load”. When overload signal is detected, it will show “Overload”. D The two-cored white socket near the hall call pushbutton up arrow socket is used to joint the GND of both display boards when two lifts are connected in parallel. 21 -Adjusting method of ultra thin dot matrix display panel MPK708C Commissioning Manual Code:YETS-0002-C 21.1 Setting of display panel floor Before power on, connect the jumper J2 of display panel, after that, electrify them. And use the up and down buttons to select the absolute floor. After selection, remove the jumper J2 under the power-on state, adjustment is finished. When the absolute floor is set “0”, the display panel is used as inner display panel; When the absolute floor is set “64”, the display panel is invalid; When the absolute floor is set “other value”, the display panel is used as external call panel. 21.2 Setting of terminal resistance of external call panel Connecting jumper J1 is to set the state of terminal resistance of external call panel. 21.3 Setting of opposite door For the external call panel at door 1# side, the floor should be selected according to normal method. (The absolute floor can be set 1-63.) For the external call panel at door 2# side, skip the previous 64 floors. The door 2# should start with the 65 floor, that is, the 65 floor is the opposite door 2# of the 1st floor. 22 -Usage instructions for color LCD panel 22.1 Summary 7’ LCD panel can display the running direction of elevator, the current floor and its information, time, temperature and special state in which the elevator is, such as over load, full load, and firefighting etc. The pixel of 7’ LCD is 800×480. The user can customize the displaying pictures. The picture format supports the bitmap of 16 bit, and the picture can be saved to the file folder MT70 under root directory of U disk with the specified file name. The user can customize nine windows: arrow window, floor window, multifunction display window, date window, time window, temperature window, logo window and fault code window. Please refer to 1 configuration file in Ⅱ parameter setting for window size. The arrow window displays the up or down running direction of elevator. The file name is shown in the following table. Arrow direction File name up ArUp.bmp down ArDown.bmp The floor window displays the current floor at which the elevator is. The floor range is 0-512. The file name is shown in the following table. Floor number File name 0 Fn0.bmp 1 Fn1.bmp 2 Fn2.bmp 3 Fn3.bmp … … 512 Fn512.bmp The multifunction window can display the current floor information, special state in which the elevator is, such as over load, full load, and firefighting etc. there are three priority levels, and MPK708C Commissioning Manual Code:YETS-0002-C the high level should be displayed preferentially. State 6, 7, 8, 9, repair, firefighting, self-learning, and the elevator locking is the top priority. File name Priority level State 6 St6.bmp high State 7 St7.bmp high State 8 St8.bmp high State 9 St9.bmp high State 10 St10.bmp high State 11 St11.bmp high Repair Repair.bmp high Firefighting Fire.bmp high Self-learning Sl.bmp high Elevator locking Lock.bmp high In over load and full load priorities, the external call panel only displays the full load and car display panel only show full and over load. While the over and full load and the high priority level state happen at the same time, they should be displayed alternately. File name Priority level Full load Fl.bmp medium Over load Ol.bmp medium Background can be set to be fixed or changed according to the floor. The background picture name is bg0.bmp~bg40.bmp. (bg0.bmp is fixed background picture.) 22.2 Parameters setting (1) Configuration file The configuration file is located in file folder MT70 under the root directory, the file name is config.txt. The user should change the front parameter. ① System setting (%1 System set %) Row No. Set Note value 2 1 Can Baudrate:0->20K,1->25K,2->40K,3->88K,4->5K MPK708C Commissioning Manual 3 4 5 6 0 0 3 0 7 8 9 10 -5 50 0 0 Code:YETS-0002-C X0 function: 0->disable,1->enable Display direction: 0->horizontal,1->vertical Local floor number Whether the arrow is in scroll display; 0 is for no scroll display; >0 is for interval of brushing map ms Temperature offset, -99-99, 200->no display Lcd backlight, it is between 0 and 100. Not used Date display mode: 0->year-month-day,1->day-month-year, other->not display time and date 11 1 Error code display: 0->no, 1->yes 12 1677 Font color, RBG, if font is yellow it will be 4912 0xFF0000,if it is converted to be decimal, it will be 16774912 Note: if the local floor number is set 0, that indicates car display board, the number which is more than 0 indicates the current floor number on external call board. ② Arrow window setting. The window is rectangle, only confirm the coordinates at the upper left corner and lower right corner of the window. The unit of coordinate is pixel. Row Set value Note No. 15 0 Start x 16 0 Start y 17 400 End x 18 300 End y 19 1 Examples: the display direction is transverse display (the fourth row is 0), the display effect that customer hopes to see is shown in following picture. The upper left corner coordinate of arrow window is (0,0), the lower right coordinate is (400,300), please see the following picture block 1. MPK708C Commissioning Manual Code:YETS-0002-C Therefore, the set value is the same as that in the above table. ③ Setting of floor number window Row Set value Note No. 22 400 Start x 23 0 Start y 24 800 End x 25 300 End y 26 1 The effect of setting values in the above table is shown in the following picture (transverse display) block 2: ④ Setting of multifunction window MPK708C Commissioning Manual Row No. 29 30 31 32 33 Set value Note 0 300 800 420 1 Start x Start y End x End y Code:YETS-0002-C The effect of setting values in the above table is shown in the following picture block 3: ⑤Setting of date window Row No. Set value Note 36 0 Start x 37 420 Start y 38 250 end x 39 468 end y 40 1 The effect of setting values in the above table is shown in the following picture block 4. Note: the height of block 4 should be the whole number multiples of 48. MPK708C Commissioning Manual ⑤ Setting of time window Row No. Set value 43 280 44 420 45 410 46 468 47 1 ⑦Setting of week window Row Set Note No. value 50 430 Start x 51 420 Start y 52 580 end x 53 468 end y 54 1 ⑧ Setting of temperature window Row Set Note No. value 57 700 Start x 58 420 Start y 59 799 end x 60 468 end y 61 1 Note Start x Start y end x end y Code:YETS-0002-C MPK708C Commissioning Manual Code:YETS-0002-C ⑨Logo window setting Row Set Note No. value 64 270 Start x 65 0 Start y 66 530 end x 67 96 end y 68 1 ⑩ Setting of fault code window Row Set Note No. value 71 10 Start x 72 0 Start y 73 100 end x 74 48 end y 75 1 (2) Jumper The jumpers J2 and J3 need to be set Not connect J3 Door A J4 Fixed background J5 J2 Normal running CAN non terminal Connect Door B Switch the background on each floor Update picture CAN terminal The position of jumpers J2 and J3 is shown in the following picture. (3) LCD menu MPK708C Commissioning Manual Code:YETS-0002-C It is convenient to modify the floor in which the external call board is, time and date, temperature drift and LCD backlight by the LCD menu. Press the KEY1 for 4 seconds, and open the menu setting screen, select the menu through the up and down buttons of elevator. Press the KEY1 to enter the selected menu, and adjust the current value by the up and down buttons of elevator. After adjustment, press KEY1 to exit. Finally, save and exit by “Save&Exit” menu. Please see the following picture: 22.3 Picture making The picture supports the bitmap of 16bit (high color). If the format of user’s original picture is JPFG, PNP and so on, they need to be converted to bmp. The picture can be displayed from the upper left corner of the window by its original size. It is suggested that the size of picture is the same as that of defined window. If the picture is larger than the window, only the upper left corner of the picture can be displayed; if the picture is smaller than the window, the redundant part is black. 22.4 Update picture file 1. Set the jumper J5 to ON. Connect to U disk (MT70 has been put into root directory) 2. System power on 3. LCD displays “U disk file update....” Progress bar is shown below it. 4. When the LCD displays “Completed, Please Reset!”, update will be finished. Remove jumper J5 and power on again. Note: when the picture is 86MB, update takes about 25 minutes. 23 -4.3’ color LCD panel 23.1 Summary 4.3’ color LCD panel can display the running direction of elevator, the current floor and its information, time, temperature and special state in which the elevator is, such as over load, full load, and firefighting etc. The pixel of 4.3’ LCD is 272×480. The user can customize the displaying pictures. The picture format supports the bitmap of 16 bit, and the picture can be saved to the file folder MT43 under root directory of U disk. MPK708C Commissioning Manual Code:YETS-0002-C The user can customize nine windows: arrow window, floor window, multifunction display window, date window, time window, week window, temperature window and logo window and fault code window. Please refer to configuration file 1 in Ⅱ parameter setting for window size. The arrow window displays the up or down run direction of elevator. The file name is shown in the following table. Arrow direction File name up ArUp.bmp down ArDown.bmp The floor window displays the current floor at which the elevator is. The floor range is 0-512. The file name is shown in the following table. Floor number File name 0 Fn0.bmp 1 Fn1.bmp 2 Fn2.bmp 3 Fn3.bmp … … 512 Fn512.bmp The multifunction window can display the current floor information, special state in which the elevator is such as over load, full load, and firefighting etc. there are three priority levels, and the high level should be displayed preferentially. State 6, 7, 8, 9, repair, firefighting, self-learning, and the elevator locking is the top priority. File name Priority level State 6 St6.bmp high State 7 St7.bmp high State 8 St8.bmp high State 9 St9.bmp high State 10 St10.bmp high State 11 St11.bmp high Repair Repair.bmp high Firefighting Fire.bmp high Self-learning Sl.bmp high Elevator locking Lock.bmp high In over load and full load priorities, the external call panel only displays the full load and car display panel only show over load. While the over and full load and the high priority level state happen at the same time, they should be displayed alternately. File name Priority level Full load Fl.bmp medium Over load Ol.bmp medium Background can be set to be fixed or changed according to the floor. The background picture name is bg0.bmp~bg40.bmp. (bg0.bmp is fixed background picture.) MPK708C Commissioning Manual Code:YETS-0002-C 23.2.1 Configuration file The configuration file is located in SD root directory, the file name is config.txt. The user should modify the front parameter. ① System setting (%1 System set %) Note Row No. Set value 2 1 Can Baudrate:0->20K,1->25K,2->40K,3->88K 3 0 X0 function: 0->disable,1->enable 4 1 Display direction: 0->horizontal,1->vertical 5 5 Local floor number Whether the arrow is in scroll display; 0 is for no scroll 6 0 display; >0 is for interval of brushing map ms 7 8 9 10 11 12 -5 50 0 0 Temperature offset, -99-99, 200->no display Lcd backlight, it is between 0 and 100. Not used Date display mode: 0->year-month-day,1->day-month-year, other->not display time and date 1 Error code display: 0->no, 1->yes 16774912 Font color, RBG, if font is yellow it will be 0xFF0000,if it is converted to be decimal, it will be 16774912 Note: if the local floor number is set 0, that indicates car display board, the number which is more than 0 indicates the current floor number on external call board. ② Arrow window setting. The window is rectangle; only confirm the coordinates at the upper left corner and lower right corner of the window. The unit of coordinate is pixel. Row No. Set value Note 15 0 Start x 16 20 Start y MPK708C Commissioning Manual Code:YETS-0002-C 17 160 End x 18 140 End y 19 1 Examples: the display direction is transverse display (the fourth row is 0), the display effect that customer hopes to see is shown in following picture. The upper left corner coordinate of arrow window is (0, 20), the lower right coordinate is (160,140), please see the following picture block 1. Therefore, the set value is the same as that in the above table. ③ Setting of floor number window Row No. Set value Note 22 160 Start x 23 20 Start y 24 320 End x 25 140 End y MPK708C Commissioning Manual Code:YETS-0002-C 26 1 The effect of setting values in the above table is shown in the following picture (transverse display) block 2: ④ Setting of multifunction window Row No. Set value Note 29 40 Start x 30 160 Start y 31 280 End x 32 190 End y 33 1 The effect of setting values in the above table is shown in the following picture block 3: ⑤Setting of date window Row No. Set value Note 36 0 Start x 37 0 Start y MPK708C Commissioning Manual 38 0 end x 39 0 end y 40 1 Code:YETS-0002-C 。 The effect of setting values in the above table is shown in the following picture block 4. Note: the height of block 4 should be the whole number multiples of 24 ⑥ Time window setting Row No. Set value Note 43 0 Start x 44 0 Start y 45 0 end x 46 0 end y 47 1 ⑥ Week window setting Row No. Set value Note 50 0 Start x 51 0 Start y 52 0 end x 53 0 end y 54 1 ⑧ Temperature window setting MPK708C Commissioning Manual Row No. Set value Note 57 0 Start x 58 0 Start y 59 0 end x 60 0 end y 61 1 Code:YETS-0002-C ⑨Logo window setting Row No. Set value Note 64 0 Start x 65 0 Start y 66 0 end x 67 0 end y 68 1 ⑩ Fault code window setting Row No. Set value Note 71 0 Start x 72 0 Start y 73 0 end x 74 0 end y 75 1 Dial switch definition 1st bit 2nd bit 3rd bit J3 J4 J5 4th bit J6 5th bit J2 J3 OFF Non terminal Door A J4 Not change background picture J5 J6 Normal running Stand-by, do not need to dial ON 6th bit 7th bit 8th bit J2 ON Terminal Door B Change background picture at every floor Update the picture MPK708C Commissioning Manual Code:YETS-0002-C 23.2.2 LCD menu It is convenient to modify the floor in which the external call board is, time and date, temperature drift and LCD backlight by the LCD menu. Press the KEY1 for 4 seconds, and open the menu setting screen, select the menu through the up and down buttons of elevator. Press the KEY1 to enter the selected menu, and adjust the current value by the up and down buttons of elevator. After adjustment, press KEY1 to exit. Finally, save and exit by “Save&Exit” menu. 23.3 Picture making The picture supports the bitmap of 16bit (high color). If the format of user’s original picture is JPFG, PNP and so on, they need to be converted to bmp. The picture can be displayed from the upper left corner of the window by its original size. It is suggested that the size of picture is the same as that of custom window. If the picture is larger than the window, only the upper left corner of the picture can be displayed; if the picture is smaller than the window, the redundant part is black. 23.4 Update picture file 1. Set the jumper J5 to ON. Connect to U disk (MT43 has been put into root directory) 2. System power on 3. LCD displays “U disk file update....” Progress bar is shown below it. 4.When the LCD displays “Completed,Please Reset!”, update will be finished. Remove MPK708C Commissioning Manual Code:YETS-0002-C jumper J5 and power on again. Note: when the picture is 21MB, update takes about 5 minutes. 24.2 IC card function instruction Preface All Rights Reserved DTIC control system is developed and manufactured by Prospect Co. and is specially used with IC card controller together. DTIC control system is composed of its software and its reader. This manual is suitable for the software of all around IC card controller as well as the other type IC card controller. Due to all around type IC card controller has the full function, so we take it as the example to introduce the software of DTIC control system. The operation steps of DTIC control system is as follows: Installation→device control→adding info of device→make setting card→user control→adding info of users→make user card or other cards (when making cards, steps can be changed, but when using it on the controller, setting card must be read first, then corresponding user card only can be used). In this way, users operation is finished. Tips: Please connect serial port of reader of DTIC control system and USB port with computer correctly before operation. After DTIC control system put into operation, please backup the file “data” under the installation directory of DTIC control system regularly. 24.2.1. Installation of DTIC control system Install DTIC control system. Single click “DTIC control system” to install “setup.exe” in the disc. Pop up dialogbox and single click “next step”. MPK708C Commissioning Manual Code:YETS-0002-C If you appoint target directory of the file, single click “browse” and the following window will appear, select directory you want and single click “OK” for saving. If select default target directory, single click “next step”, appear dialogbox, and go on single clicking “next step”, DTIC control system will be installed into your computer, as below: MPK708C Commissioning Manual Code:YETS-0002-C When installation is completed, appear dialogbox of “completion”, single click button of “completion”. Installation is finished. 24.2.2. Run DTIC control system Single click menu “start” -program-DTIC control system. Or double click icon of “DTIC control system” on the table top to carry on program of DTIC control system. When program is started, “Login” interface will appear first. Enter user’s name and password. After “user’s name” and “password” is entered, single click “login”. After the user’s name and password is validated, below interface will appear and operator can start to operate the program. MPK708C Commissioning Manual Code:YETS-0002-C Login successfully. 24.2.3. Operation of system settings This function is used for setting system infomation. Single click “system settings” and the following interface will appear: 24.2.3.1 Serial port setting MPK708C Commissioning Manual Code:YETS-0002-C Single click “serial port settings” and the following window will appear: Set serial port of reader: this function is used for appointing the number of serial port that reader connects with computer. Single click “test connection of reader”, system will set serial port number that the reader actual being connected automatically. Set 485 wire serial port: when system has 485 communication module, this function only can be adapted. The operator can select serial port number connected with 485 communication. After setting is finished, single click “save info”. Then close the window. 24.2.3.2 Setting of user’s account This function is used for setting operator’s name, password and type. “account control”, the following window will appear: Single click MPK708C Commissioning Manual Code:YETS-0002-C Adding users: single click “build account” and the following window will appear: Enter name, password of the user’s account and enter password again for confirming, select type of the account. Select administrative, he can add, modify and delete the users but the operator only can modify his own account information. Modify user: single click “modify account” or double click user’s account that will be modified in the account directory. The dialogbox will appear (same one with “build account”), operating method will be as per “adding user”. Delete user: select the user that will be deleted, single click “delete account”, it will ask you whether you want to delete it or not, if yes, single click “yes”. 24.2.3.3 Charging standard setting This function is for setting charging standard when charging according to time or times. Single click “charge standard”, the following window will appear. MPK708C Commissioning Manual Code:YETS-0002-C Adding charging standard, single click “build standard”, the following window will appear: Enter corresponding description of charging standard, select charging type (charging according to time and times), and set unit price of charging. Single click “save”. Modify charging standard: select “charging standard” which will be modified, single click “modify standard”. Dialogbox will appear (same with “build standard”). Operating method is as per “adding”. MPK708C Commissioning Manual Code:YETS-0002-C Delete charging standard: select charging standard that will be deleted, single click “delete standard”, a dialogbox will appear to ask you if you delete it or not, single click “yes”. This charging standard will be deleted. 24.2.4. Operation of device control This function is used for controlling all controllers of system. Single click “device control”, the following window will appear: In this interface, user can operate the info of device. 24.2.4.1 Adding info of device MPK708C Commissioning Manual Code:YETS-0002-C Single click button “add” under the device list at the right, the following window will appear: Device number is produced by the system automatically. Enter device name (device name can not be entered twice). Enter info of the elevator installed by this controller: including building name, unit and the floor number. Setting of floor selector wire: floor corresponding with terminal of floor selector can be set, but normally this is not set. Time limitation setting: When user wants to use the function of time limitation in group 8 of the controller, single click “the eight group limited” and fill in time in the group and select group numbers that will be set, as following window: MPK708C Commissioning Manual Code:YETS-0002-C Virtual card setting: this function is used for administrative to use elevator with password without using card. Two passwords can be saved in the controller, and the setting method is the same. Single click “virtual card 1” or “virtual card 2”, the following window will appear. In this interface, password and available floor controlled by password can be set (password can be 8 figures at most). If floor controlled by password is not set, then password only control the action of main controller. Single click “set password time”, the following interface will appear. In this window, password expiry, available time of the password and time limitation in 8 groups of the controller used with password can be set. MPK708C Commissioning Manual Code:YETS-0002-C After all settings being finished, single click “save” and return to the previous interface. In this way, a main controller is added successfully. Any device in the device list can be selected, information of this device can be looked over in the left information bar. Notice: 254 controllers can be added in the system at most. 24.2.4.2 Modify device information This function is used for modifying device information that has been added in the system. Select the device information that will be modified, single click button of “modify”, dialogbox will appear (same one with that of “add” ), modify method is the same with adding. 24.2.4.3 Delete device information This function is used for deleting device information that has been added in the system. Select the information that will be deleted, single click button “delete”, then a window will appear to ask you if you confirm to delete or not, select “yes”, you will finish it. 24.2.4.4 Making setting card This function is used for making setting card. After user finish setting device information, operate it. After complete making card, read this card in the controller and the information will be saved in the controller. After the controller of making setting card is selected, single click button of “make settings card”, the following dialogbox will appear, user can set date and time of the controller clock. MPK708C Commissioning Manual Code:YETS-0002-C Single click “make setting card”, when the reminding window of “setting card being made successfully” is found, card is made well. Reader of the system will write the device information of the controller and the current time to IC card. Only after the card is read in the controller, the device information only can be saved in the controller. Note: Reading setting card in the controller will send a signal, it means card reading is completed. 24.2.4.5 Search function of the controller Select conditions of search (device name, device number or building name), enter related device information, single click “search”, controller being searched will be found in the device list. As below window: 24.2.4.6 Function of reading card using record This function is used for reading card using record remotely. Before reading record, please confirm your computer and the controller are connected by 485 and check if serial port is correct because the system can not check which serial port used by 485 general bar. After it is confirmed, using record can be read. Select the controller of reading using record, single click button of “read card applying record”, the following window will appear. Card using record in the controller will display in MPK708C Commissioning Manual Code:YETS-0002-C the list. After enter related user information in the user information bar at the right, single click “read card applying record”, using information of this user will be displayed in the list. If you want to save the information, please single click button of “invert into Excel”. 24.2.5. Operation of user control This function is used for controlling all the users’ cards. Single click “user control”, following interface will appear: MPK708C Commissioning Manual Code:YETS-0002-C 24.2.5.1 Operation of ordinary user cards Single click “ordinary user card”, enter the interface of ordinary user card. 24.2.5.1.1 Adding user: single click button “add”, appear window of “build information of user card”, as below: Enter basic information of user, including name, telephone number, building name, unit and family number of the card holder. Single click “controller”—“add controller info”, following window will appear. Select controller MPK708C Commissioning Manual Code:YETS-0002-C being added first, then single click “add”, return to the precious window, adding controller is completed. One user can add at most 10 controllers. After controller is added, double click this controller, below window will appear. MPK708C Commissioning Manual Code:YETS-0002-C Select the available floor for the user, the function of selecting floor will be realized. Set response time of the controller and response time of the floor selector. Normally 2-5 seconds is OK. Response time of the controller is waiting time that after user reads the card, device operates the elevator. That is, after user reads the card, the elevator will operate it, after setting time passed, the operation will be cancelled.( if response time is 2 seconds, the elevator will cancel the operation 2 seconds after user reads the card), that is it will return to the situation as before user reading card.) Response time of floor selector: floor selector is used for controlling multiple floors, function of response time of floor selector is the same with that of the controller. Using time by user can be set too. Setting limitation time can control user to use the elevator in controlled time. The user can not use elevator out of the using time in the same day. Using period of the user is composed of two types: one is that use time saved in the card. Select “group limited(in card)”, setting start time and end time. Another type is that use time saved in the controller. Selecting limitation time in any several groups of the controller is ok. If there is no setting limitation time in the controller, this option is not available. After setting is completed, single click “save” and return to the previous window. After operator finishes to set available controllers by the user, it also can be cancelled or reset by “delete controller info” and “modify controller info” as below. MPK708C Commissioning Manual Code:YETS-0002-C When charging is required, select “charged by lift”. Select charging type and corresponding charging standard. If charging is not required, do not select it. Note: charging standard requires to be set in advance, operation steps see “system setting operation”. Single click “save information” for saving user information. If reminding window “adding user’s information successfully” is found, click “OK” and return to the precious window. After adding user, select the user, the basic information of the user will be seen in the information bar at the left. Select device added by the user and look over the device information. As below window: MPK708C Commissioning Manual Code:YETS-0002-C 24.2.5.1.2 Modify user: select the user that will be modified, single click “modify”, window of “build user card information” will appear, the operation is the same with “setting the user information” in “adding user” window. 24.2.5.1.3 Delete user: select the user that will be deleted, single click “delete”, reminding dialogbox will appear, single click “yes”, “deleting user” will be completed. 24.2.5.1.4 Make user card: this function is used for users not being charged. After user information is set, user information being set will be written into IC card with this function. Select user who needs to make card, single click “distribute”, when reminding window of “user card is made successfully” is found, card making is completed.. If card making is failure, check if reader connection is correct or not. 24.2.5.1.5 Recharge user card: this function is used for recharging the users who are charged and made card for them. Select user who will be recharged, single click “charging”,the window of “charging” will appear. If the user is charged by times, enter times. If user is charged by time, enter the expiry of recharging. The system will calculate the total amount according to the unit price of charging standard. MPK708C Commissioning Manual Code:YETS-0002-C Recharging information of user can be read first before recharging. If information of the user and the card is match, single click “read charging info”, the amount recharged last time and left times (or expiry) will display. Enter times before recharging, times in the card will be the left times and newly added times. MPK708C Commissioning Manual Code:YETS-0002-C Single click “charging user’s card”, if you find window of “ user card being recharged successfully”, recharging is completed. 24.2.5.1.6. Withdraw the user This function is for restricting the user to use card. If the operator wants to stop one user using the elevator, he can add this user to the withdrawing list and make withdrawing number card. After reading card, the card will not be used in this elevator. Single click “cancellation”, system will show the following interface. MPK708C Commissioning Manual Code:YETS-0002-C First select the user that will be withdrawn from the user card list at the left, then select the controller that will be used for withdrawing the user in the user controller list at the right, single click “add card NO. to cancellation list”, this user will be added into the withdrawing list of this controller. It can be operated repeatedly. More users can be added into the withdrawing list. One controller can add at most 32 users into withdrawing list. After all adding is finished, single click “release cancellation card”, when you find the window of “withdrawing card is made successfully”, card making is completed. After reading this card on corresponding controller, the user card withdrawn will not be used. If you want to recover the withdrew card, select the user that you want to recover, single click “save form cancellation list”, and make the number withdrawing card again and read it in the corresponding controller, this user card can be used again. 24.2.5.2 Operation of the intellectual user card Single click “intellectual card” and enter interface of the intellectual user card. MPK708C Commissioning Manual Code:YETS-0002-C Single click “add”, window of “intellectual card” will appear as below. The operation of setting basic user information, adding, modifying and deleting the user’s available controller information and the option of “charged by lift” is the same with those of the ordinary user card. Details is as per operation manual of ordinary user card. Intellectual condition setting: there are two types of intellectual card: Password intellectual card and telephone calling intellectual card. Password intellectual card is that user can use elevator by entering the password that is set in advance but without card. After selecting “password”, the function of password will be applied. After intellectual card is made, read it in the elevator and set password. The functions of “telephone calling intellectual card” MPK708C Commissioning Manual Code:YETS-0002-C and the “password intellectual card” are almost the same. The user can use elevator by data saved in the device getting by dialing mobile phone number without card. After selecting “telephone number”, enter mobile number is OK. Then set “control floor” and “response time”. “Control floor” are just those floors called by password or telephone. “Response time” is that after user finishes to enter password or finish dialing telephone and validation is done, after waiting time is end, elevator will select floor automatically. Waiting time at most can be 10 minutes. Note: One user can not set password calling elevator and telephone calling elevator at the same time. After setting is completed, single click “save info”, when the reminding dialogbox appears, single click “OK”. Then return to the precious window. Other functions (modify user, delete user, make user card, recharge user card, withdraw card) are the same with the ordinary user card. Details as per operation manual of ordinary user card. 24.2.5.3 Operation of super user card This function is used to inspect the system by administrative. Super user card can be used in any controllers of this system and there is no limitation to using time, times and floor. Single click “super user card”, enter interface of super user card. MPK708C Commissioning Manual Code:YETS-0002-C 24.2.5.3.1 Adding user: single click “add”, window of “new built super card” will appear. Edit the card holder’s information such as name, telephone, address etc. single click “save”, appear a reminding dialogbox, single click “OK”. The system can add at most 134 super users. 24.2.5,3,2 Modify user: select the user that will be modified, single click “modify”, window of “modify super card” will appear, save the information after finishing edition. 24.2.5.3.3 Delete user: select the user that will be deleted, single click “delete”, appear a reminding dialogbox, single click “OK”. 24.2.5.3.4. Make super user card: select user from the list who will make card, single click “make super card”. After the reminding of “super card is made successfully” is found, the card making is completed. 24.2.5.3.5 Withdraw user: select the user that will be withdrawn, single click “add card NO. to cancellation list”. Above operation can be repeated and more users can be added into the user withdrawing list. After all adding is finished, single click “make cancellation card”. When the reminding of “withdrawing card is made successfully” is found, the card making is completed. After reading this card in corresponding controller, super card withdrew in the card will not be applied in this elevator. If you want to recover withdrew super card, select the user in withdrew card list, single click “save form cancellation list” and make card again and read the card to the corresponding controller. The card can be made again and can be used. MPK708C Commissioning Manual Code:YETS-0002-C 24.2.6. Operation of control floor This function is used for controlling open time and being controlled time of using elevator by the user freely. Single click “floor control” and the system will appear interface of “floor control”. 24.2.6.1 Adding, modifying and deleting by user Single click “add”, the below window will appear. Edit information of floor administrative, select the controller controlled by the user, single click “save the information”, If reminding of “saving successfully” is found, single click “OK”, then return to the precious window. Select the user that will be modified, single click “modify”, appear the window that is the same with “add”, the operation method is the same with “add”. If you want to delete the user, select the user that you want to delete, and single click “delete”, appear a window for confirming, single click “yes” is ok. MPK708C Commissioning Manual Code:YETS-0002-C 24.2.6.2 Set floor controlling condition Select the user of setting floor controlling condition, the user information and the floor controlling condition will display at the left. Single click “add control condition” or “modify control condition”, there will appear the window of “ editing controlling condition”. In the window appeared, set floor that will be controlled and condition, and select controlling type. There are two controlling types: timing control and control at once. If the type of “timing control” is applied, open hour (start time and close time) of using elevator should be set. “Start time of open elevator” is just that of starting time of timing of using elevator and close time of using elevator is just that the elevator being controlled of timing. Note: when apply type of “timing control”, at the same floor, two groups condition should be set, one group is that condition of timing open elevator, the other group is condition of timing elevator being controlled. Being controlled period is that when setting time is reached, user can use elevator only by using card. Timing open period is that user can use elevator without using card. “Control condition of timing” can be set to use repeatedly in a week. When the week is MPK708C Commissioning Manual Code:YETS-0002-C selected, it will execute automatically in this week. If you want to use type of “control at once”, read card by the controller, it will execute at once. After setting is finished, single click “add timing control condition” or “save modify condition” . Note: Before modifying or deleting floor controlling condition, this controlling condition must be selected firstly. Each user can add at most 40 floor controlling conditions. 24.2.6.3 Make floor control card Select the user that will be made card, single click “make floor control card”, after reminding window of “card making successfully” appear, card making is completed. Read this card to the corresponding controller and the floor controlling condition of this user will be saved in this controller. 24.2.6.4 Clearing condition of the controller This function is used for writing the setting of clearing the floor controlling condition to IC card. After operator reads the card, floor controlling condition in the controller will be cleared. First select the controller in the list that its settings will be cleared, then select floor controlling condition that will be cleared, single click “clear condition”, system will write the setting into IC card. After operator reads the controller, corresponding conditions saved in the selected controller will be cleared. 24.2.7. Operation of charging control MPK708C Commissioning Manual Code:YETS-0002-C Single click “payment control” on the main interface, below interface will appear: When recharging to user card, charging information will be saved into data base at the same time. You can save these information with EXCEL and you also can print it. When there is more set of charging record, user can search with the search function supplied by the system. It also has the function of deleting function. But if you delete the charging information, it will be not recovered. When using “delete”, select the searching scope first, for example, the searching scope is “today”, the system will display all charging record of today. Click “delete record”, system will delete all the charging record of today. Other searching method is the same. 24.2.8. Operation of card reading control This function is for reading information of card. Single click “card reading” on the interface and the below interface will appear: MPK708C Commissioning Manual Code:YETS-0002-C Single click “read card info”. After a signal is given by the reader, window will display information in the card. 25. BLT12 Five-way intercom debugging method 25.1 The control room host Control room host falls into two categories, with display (type: BLT12-254N) and without display (type: BLT12-16N). 25.1.1 Control room host without display (BLT12-16N) Extension calling the host: the elevator number indicating lamp corresponding to the control room host is bright, five-way intercom is carried out by pressing the corresponding button after off-hook of the phone. Host calling: five-way intercom is carried out by pressing the extension number after off-hook of the phone. If there are multiple elevators calling control room host at the same time, all elevator number lights corresponding to the control room host will be all bright. Press the corresponding elevator number button to call back after off-hook of the phone. Control room host without display shown as picture 1(BLT12-16N),connection terminals shown as picture 2. MPK708C Commissioning Manual Code:YETS-0002-C Picture 1:BLT12-16N 25.1.2 Control room host with display (BLT12-254N) 25.1.2.1 Connection terminals are shown as picture 2: the terminals are the back of the control room host with two groups of terminals per unit with equivalent function. Picture 2 25.1.2.2 Instruction for control room host Picture 3:BLT12-254N MPK708C Commissioning Manual Code:YETS-0002-C (1)When extension calling host, host phone rings and calling indication light flashes and display screen shows calling subsystem number. After off-hook of the phone subsystem interphone is automatically connected so that calling can be carried out; Calling is ended when phone is hung up. (2)When host calling extension, enter three digit number subsystem number after off-hook of the phone, e.g., when calling No.8 subsystem, directly enter 008 to connect it. (3)When several extension calling host, the host phone rings and indication light flashes and display screen shows calling ( 7 groups of calling are shown at the same time and the newest calling is placed on the first place.) the first group of numbers is automatically connected at once after off-hook of the phone. When subsystem is needed to switched, push the button of “next” button or directly enter subsystem number and then hung up to end calling.(Note: at any time only one subsystem is involved in intercom.) (4)Routing inspection: routing inspection should be carried out in hung-up condition. If phone is off-hook or branches connecting main calling during the inspection, the inspection will be terminated. Attentions should be paid when using. Routing inspection includes automatic inspection and manual inspection. During automatic inspection, routing inspection for subsystem is made at 2:00 a.m. every day. Manual inspection can be done at any time. If subsystem fault is found, the indication light will be bright, at the same time fault elevator number will be recorded and query can be done in subsystem fault information. 25.1.2.3 Control room host (BLT12-254N) menu instruction (1) Introduction for indication light of control room host 1. The indicating lamp for off-hook phone is lit. The host for control room is in off-hook status which can monitor whether the handset of the phone has been put in proper place. 2. Phone indicating lamp being lit shows control room host has been switched to calling status. (Standby: no this function) 3. Flashing of call indicating lamp shows call needed for handling. 4. Fault indicating lamp being lit shows subsystem has fault and cannot return signal during the routing inspection. 5. Standby/emergency indicating lamp being lit, control room host is in hung up status, monitoring whether the handle is put in proper place. 6. Standby/emergency indicating lamp being lit shows cutting off with electric supply and starting standby power supply. (2) Introduction for control room host function key 1. “confirmation/exit” key is used for the functions such as coordination for calling, entering and exiting the main menu or submenu. MPK708C Commissioning Manual Code:YETS-0002-C 2. Call/test key is used for switching to the function of calling or testing call transfer. (Standby: no this function) 3. Submenu/pages turning key, use the key when prompted after entering the submenu 4. Submenu/query key, the key is used to inquire the main menu repeatedly. 5. “△”is up key, “▽”is down key which coordinates submenu. 6. Next key is shortcut key used to switch next subsystem. 7. Browse key is shortcut key used to browse basic information of the machine. 8. Number key “0-9” is used for phone dialing and call dialing. (3) Main menu introduction for control room host Function main menu adopts list to show, as soon as the user presses main menu/inquire key, all the menus can be cycled. Press the main menu/inquire in standby condition before entering the menu and continuously enter 888888 to enter main menu interface when it is prompted to enter the password. 1. Subsystem fault information: query hand is on Subsystem Fault Information, press confirmation key to enter and information screen shows the subsystem number with the fault (collect when inspecting), press “submenu/page turning” key to enter next page, showing 12 pages at most. 2. Subsystem registration information: query hand is on Subsystem Registration Information. Press confirmation key to enter and information panel shows subsystem code of the whole bus system (the parameter should be preset.) Press submenu/ page turning key to enter next page showing 12 pages at most. 3. Telephone registration information (standby: no this function) 4. Exit: query hand is on Exit and press confirmation key to exit the menu and return to standby status. 5. Start routing inspection: query hand is on Start Routing Inspection. Press confirmation key to inspect the registered subsystem node. If faults are found, they should be recorded and preserved and inquired in Subsystem Fault Information. 6. Clock resetting: query hand is on Clock Resetting. Press confirmation key to correct wrong indication from the clock. 7. Setting of clock: query hand is on clock setting, show operation prompt after pressing confirmation key to enter. Set time parameter when prompted. 8. Setting of telephone (standby: no this function.) 9. Overall situation registration: (set the menu only when routing inspection is needed), query hand is on Overall Situation Registration. Press the confirmation key to enter and directly enter subsystem number which should be tree-digit number, e.g. If there are 28 subsystems, enter 028. If the subsystem number is uninterrupted 1-N, please use the function. 10. Register one by one: (set the menu only when routing inspection is needed) Query hand is on Registering One By One. Press confirmation key to enter. Enter three digit subsystem numbers to complete registration of single subsystem number. The function is used for registration of the subsystem with disconnected numbers. 11. Overall situation deletion: (set the menu only when routing inspection is needed to be MPK708C Commissioning Manual Code:YETS-0002-C cancelled). Query hand is on Overall Situation Deletion. Press confirmation key to delete total registered subsystem information. 12. Delete one by one (set the menu only when routing inspection is needed to be cancelled). The query hand is on the “delete one by one”, press the confirmation key to enter and directly enter three bits subsystem number to complete the deleting of single subsystem number. The function can make subsystem stop using temporarily. 13. main machine and submachine setting (standby: no this function) 14. C-D type bus setting: the product of our company is defaulted to type D, modification is not permitted. 15. Termination of emergency output: when query hand is Termination of Emergency Output, press confirmation key to terminate emergency power output of control room host built-in power supply, at the same time control room host enters power-off status. When control room host is needed to restart, the plug is only needed to connect to electric supply in every country. 25.2 Machine room host(BLT12-AC) Picture 4:BLT12-AC Machine room extension schematic diagram is shown as picture 4 1. Call three sub machines after off-hook of the machine room extensions. 2. Push the calling button after off-hook of machine room extension and automatically call back (with display)/manual callback (without display) for five-way call after off-hook of machine room host. 3.Address setting In the back of machine there are 8 bits dial switch to adopt binary system. The number rule is shown as follows: switch bit 1 2 3 4 5 6 7 8 value 1 2 4 8 16 32 64 128 e.g. bits of 1,3,4,7 is 1 and the address is 64+8+4+1=77 Note: address code is binary code; it must be set in a power-off state, otherwise setting is inoperative. MPK708C Commissioning Manual Code:YETS-0002-C Wiring terminal: there are eight terminals in the bottom of phone as input and output interfaces shown as the following picture 5 according to product mark icons: Picture 5 25.3 Car, car top, pit extension(BLT12-B) A. Appearance shape is shown as picture 6: Picture 6:BLT12-B The extension is internal installation type; the sponge on the panel has two functions of buffering in prevention of rocking and collision and partition between microphone and horn in prevention of voice interference. B. Installation attentions During the installation the hollow-out of microphone and horn must aim at inlet and outlet of installation panel, otherwise it will affect the quality of calling. It should be as far as possible from strong current environment such equipments producing electromagnet interference as inverter, contactor and electromagnet coil, etc. if conditions permit. When arranging of wire, traveling cable should keep away from strong current line as far as possible. It is suggested to use shielded cable. As shown in picture 7 MPK708C Commissioning Manual Code:YETS-0002-C C. Wiring Picture 7 AN1 and AN2 are connection output terminals of calling buttons. T1 and T2 correspond to T1 and T2 connecting machine room host. OV and 12V connect external DC 12V power supply. The positive and negative of the power should be correctly connected, positive connecting 12V, negative connecting OV; otherwise it will burn circuit board if polarity is reversed. 25.4 Connection for five-way intercom system The connection of intercom system should be made in accordance with wiring drawing, the requirement of which is shown as follows: 1. Four core shielded twisted pair cable of RVVPS2*2*0.75mm² should be adopted for the communication wires between the host in control room and extension in machine room. Both ends of shielded layers should be reliably earthed, and T1 and T2 is a twisted pair, Y1 and Y2 is also a twisted pair. 2. As for 254-way control room host, 35 machine room extensions can be equipped within the length of communication wire of 1500m. 3. As for 16-way control room host, 16 machine room extensions can be equipped within the length of communication wire of 1500m. 4. In order to ensure the reliable communication, it is suggested not to increase the quantity of machine room extension in the allowable range of length of bus . 5. It is suggested to adopt “Bus” system for community wiring, as shown in picture 8. MPK708C Commissioning Manual Code:YETS-0002-C Recommended use Bus Unavailable Tree shape Star shape Picture 8 ◆Note: it is not allowed to adopt tree wiring or star wiring. All elevators have to directly connect to Bus and the branches cannot be branched to connect other elevators. All communication signal cables should be as far from interference source as possible (performance in accordance with national standard GB50348-2004), signal cable shall go through weak electrical well but not parallel with strong current (e.g. 220V residential power) or radio-frequency signal line (e.g. CATV, strong signal audio cable). It is recommended to use bus type but not to use tree or star type. If the lines are parallel, the distance shall be more than 30cm. The installation position for system equipments should be far away from the environment such as voice, light, heat, vibration to avoid the effect on the use performance of the system and should be damp proof and dustproof MPK708C Commissioning Manual Code:YETS-0002-C Wiring diagram for 16-way control room host(BLT12-16N) Wiring diagram for 254-way control room host(BLT12-254N)
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