Tables of Constants for Control charts Table 8A - Variable Data ref : AIAG manual for SPC X bar and R Charts Chart for Averages Control Limits Factor Subgroup size (n) 2 3 4 5 6 7 8 9 10 15 25 A2 1.880 1.023 0.729 0.577 0.483 0.419 0.373 0.337 0.308 0.223 0.153 Chart for Averages Chart for Standard Deviation (s) Chart for Ranges (R) Divisors Divisors to to Control Estimate Factors for Control estimate Factors for Control Limits Factor Limits Limits σx σx d2 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078 3.472 3.931 D3 0.076 0.136 0.184 0.223 0.347 0.459 Centerline X bar and R Charts X bar and s Charts X bar and s charts D4 3.267 2.574 2.282 2.114 2.004 1.924 1.864 1.816 1.777 1.653 1.541 A3 2.659 1.954 1.628 1.427 1.287 1.182 1.099 1.032 0.975 0.789 0.606 c4 0.7979 0.8862 0.9213 0.9400 0.9515 0.9594 0.9650 0.9693 0.9727 0.9823 0.9896 B3 0.030 0.118 0.185 0.239 0.284 0.428 0.565 Control Limits CL X = X UCLX = X + A2 R LCL X = X − A 2 R CLR = R UCLR = D4 R LCL R = D3 R CLX = X UCLX = X + A3 S LCL X = X − A3 S CL s = s UCL s = B4 s LCL s = B 3 s Institute of Quality and Reliability www.world-class-quality.com Control Chart Factors B4 3.267 2.568 2.266 2.089 1.970 1.882 1.815 1.761 1.716 1.572 1.435 σx R d2 s c4 Page 1 of 3 Tables of Constants for Control charts Table 8B Variable Data ref : AIAG manual for SPC Median Charts Chart for Medians Charts for Individuals Chart for Ranges (R) Control Divisors to Limits Estimate Factors for Control Factor σx Limits Subgroup size 2 3 4 5 6 7 8 9 10 ~ A2 1.880 1.187 0.796 0.691 0.548 0.508 0.433 0.412 0.362 d2 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078 D3 0.076 0.136 0.184 0.223 Centerline Median Charts Charts for Individuals D4 3.267 2.574 2.282 2.114 2.004 1.924 1.864 1.816 1.777 Chart for Individuals Control Limits Factor E2 2.660 1.772 1.457 1.290 1.184 1.109 1.054 1.010 0.975 Chart for Moving Range (R) Divisors to Estimate Factors for Control σx Limits d2 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078 D3 0.076 0.136 0.184 0.223 Control Limits ~ ~ UCL X~ = X + A 2 R ~ LCL X~ = X − A 2 R CLR = R UCLR = D4 R LCL R = D3 R CL X = X UCL X = X + E 2 R LCL X = X − E 2 R CLR = R UCLR = D4 R LCL R = D3 R CL X~ Institute of Quality and Reliability www.world-class-quality.com ~ = X D4 3.267 2.574 2.282 2.114 2.004 1.924 1.864 1.816 1.777 Control Chart Factors Page 2 of 3 Tables of Formulas for Control charts Table 8 C Attribute Data ref : AIAG manual for SPC Centerline Control Limits Samples not necessarily of constant size UCL p i = p + 3 p chart for CL p = p proportions of units in a category c chart for number of incidences in one or more categories CL c = c ni LCL p i = p − 3 p (1 − p ) ni If the Sample size is constant (n) UCL p = p + 3 np chart for number / rate of CLnp = np units in a category p (1 − p ) p (1 − p ) n LCL p = p − 3 p (1 − p ) n UCLnp = np + 3 np(1 − p) LCLnp = np − 3 np(1 − p) UCLc = c + 3 c LCLc = c − 3 c Samples not necessarily of constant size CLu = u u chart for number of incidences per unit in one or more categories UCLu = u + 3 LCLu = u − 3 u ni UCL u = u − 3 u n UCL u = u − 3 u n using average sample size UCL u = u + 3 u n If the sample size is constant (n) UCL u = u + 3 Institute of Quality and Reliability www.world-class-quality.com u ni u n Control Chart Factors Page 3 of 3