RESEARCH ARTICLE www.advmat.de 3D Laser Writing of Low-Loss Cross-Section-Variable Type-I Optical Waveguide Passive/Active Integrated Devices in Single Crystals Daoyuan Chen, Zhi Chen,* Yi Yang, Yuying Wang, Xuhu Han, Kuen Yao Lau, Zhemin Wu, Chen Zou, Yu Zhang, Beibei Xu, Xiaofeng Liu, Zhijun Ma,* Guoping Dong, Giuseppe Barillaro, Lijing Zhong,* and Jianrong Qiu* Optical waveguides fabricated in single crystals offer crucial passive/active optical components for photonic integrated circuits. Single crystals possess inherent advantages over their amorphous counterpart, such as lower optical losses in visible-to-mid-infrared band, larger peak emission cross-section, higher doping concentration. However, the writing of Type-I positive refractive index modified waveguides in single crystals using femtosecond laser technology presents significant challenges. Herein, this work introduces a novel femtosecond laser direct writing technique that combines slit-shaping with an immersion oil objective to fabricate low-loss Type-I waveguides in single crystals. This approach allows for precise control of waveguide shape, size, mode-field, and refractive index distribution, with a spatial resolution as high as 700 nm and a high positive refractive index variation on the order of 10−2 , introducing new degrees of freedom to design and fabricate passive/active optical waveguide devices. As a proof-of-concept, this work successfully produces a 7 mm-long circular-shaped gain waveguide (≈10 μm in diameter) in an Er3+ -doped YAG single crystal, exhibiting a propagation loss as low as 0.23 dB cm−1 , a net gain of ≈3 dB and a polarization-insensitive character. The newly-developed technique is theoretically applicable to arbitrary single crystals, holding promising potential for various applications in integrated optics, optical communication, and photonic quantum circuits. D. Chen, Y. Yang, Y. Wang, X. Han, B. Xu, J. Qiu State Key Laboratory of Extreme Photonics and Instrumentation College of Optical Science and Engineering Zhejiang University Hangzhou 310027, China E-mail: qjr@zju.edu.cn Z. Chen, Y. Zhang, Z. Ma Zhejiang Lab Hangzhou 311100, China E-mail: zhiaimengling1314@gmail.com; zhijma@zhejianglab.com Z. Chen College of Materials Science and Engineering Key Laboratory of Advanced Materials of Yunnan Province Kunming University of Science and Technology Kunming, Yunnan 650093, China The ORCID identification number(s) for the author(s) of this article can be found under https://doi.org/10.1002/adma.202404493 1. Introduction Optical waveguides (WGs) play an essential role in photonic integrated circuits (PICs),[1–6] where they are generally employed as basic passive/active optical components, in particular of high-gain active devices, such as WG amplifiers and lasers.[7,8] Among the various optical gain media, single crystals activated with rareearth (RE) ions have garnered significant attention as gain materials for WGs in integrated optics, due to their advantages, including low optical losses in visiblenear-infrared-mid-infrared band, excellent thermal conductivity and thermal mechanical performance, large damage threshold, large peak emission cross-section, and high doping concentrations.[9–11] Traditional methods for fabricating WGs in bulk crystals encompass techniques such as metal-ion diffusion,[12] ion exchange,[13] ion implantation,[14] and photolithography.[15,16] However, these methods exhibit limitations, including complex processes, low K. Y. Lau Key Lab of Advanced Optical Manufacturing Technologies of Jiangsu Province & Key Lab of Modern Optical Technologies of Education Ministry of China School of Optoelectronic Science and Engineering & Collaborative Innovation Center of Suzhou Nano Science and Technology Soochow University Suzhou 215006, China Z. Wu, C. Zou School of Material Science and Engineering Centre of Electron Microscopy and State Key Laboratory of Silicon Materials Zhejiang University Hangzhou 310027, China X. Liu School of Materials Science and Engineering Zhejiang University Hangzhou 310027, China DOI: 10.1002/adma.202404493 Adv. Mater. 2024, 36, 2404493 2404493 (1 of 10) © 2024 Wiley-VCH GmbH www.advmat.de efficiency, high cost, stringent requirements for a complex vacuum environment, and inability to create 3D WG devices. In recent years, femtosecond laser direct-writing (FLDW) technique has been extensively used for the fabrication of optical WG devices in transparent single crystals.[17–20] This technique provides a fully no-touching processing strategy inside transparent materials, eliminating the need for additional technological steps.[21–23] This flexibly allows for the change of the spatial distribution of refractive index (RI) enabling the fabrication of devices with 3D and complex structures.[24–27] For instance, highquality (high-Q) WG devices were fabricated by fs laser-assisted chemo-mechanical etching of thin-film LiNbO3 crystals.[28–30] Nevertheless, this technique cannot avoid drawbacks associated with the enduring complex steps in traditional lithography processes, i.e., high cost, low manufacturing efficiency, and its suitability is limited to the fabrication of only 2D WG devices. Alternatively, FLDW of WG devices based on Type-II modification in single crystals is a more popular approach.[31,32] However, this technique is typically associated with the modification of large areas and severe damages of the lattice, resulting in a coarse track morphology with microcracks. Besides, the impact of spherical aberration is not effectively eliminated with the FLDW method. The Type-II modification, which elongates in the longitudinal direction with irregular morphology, poses challenges in achieving well-designed track engineering. This is especially apparent in the microstructural design and fabrication of visiblenear-infrared single-mode WG devices (see details in Table S1, Supporting Information). Therefore, high-quality Type-I WGs is highly desirable. An open question that has been debated for a long time is whether it is possible to fabricate Type-I WGs in single crystals by using fs laser, while maintaining precise control of WG shape, size, mode-field and RI distribution. In this work, we propose a new FLDW technique combining slit-shaping with an immersion oil objective to fabricate lowloss Type-I WGs in single crystals, under precise control of WG shape, size, mode-field and RI distribution, with a spatial resolution as high as 700 nm and a high positive RI contrast on the order of 10−2 , via multi-overlapping scanning strategy. As a proofof-concept, we fabricate a 7 mm-long circular-shaped gain WG (≈10 μm in diameter) in an Er3+ -doped YAG single crystal leveraging the high positive RI variation, which is fully compatible G. Dong State Key Laboratory of Luminescent Materials and Devices and Guangdong Provincial Key Laboratory of Fiber Laser Materials and Applied Techniques Guangdong Engineering Technology Research and Development Center of Special Optical Fiber Materials and Devices School of Materials Science and Engineering South China University of Technology Guangzhou 510641, China G. Barillaro Dipartimento di Ingegneria dell’Informazione Università di Pisa via G. Caruso 16, Pisa 56126, Italy L. Zhong, J. Qiu Institute of Light+X Science and Technology College of Information Science and Engineering Ningbo University Ningbo 315211, China E-mail: zhonglijing@nbu.edu.cn Adv. Mater. 2024, 36, 2404493 with commercial single-mode fiber (SMF-28, Corning). Surprisingly, we achieve a net gain of ≈3 dB and a background WG propagation loss as low as 0.23 dB cm−1 . Additionally, we succeeded in writing high-quality WGs in Yb3+ -doped YAG, Er3+ -doped LuAG, and undoped LiNbO3 single crystals. This approach is theoretically applicable to a wide range of single crystals. Furthermore, the circular-shaped WGs produced by this technique exhibit polarization insensitivity, indicating significant potential for various applications. Examples include addressing polarization mode dispersion in optical communication systems and facilitating polarization encoding and entanglement in quantum PICs.[33–36] Importantly, this technique allows for precise control of WG cross-sectional shapes, including circular-, triangular-, rectangular-, doughnut-, and highorder (LP11 ) mode-like WG shape. This expands the degrees of freedom for the design and fabrication of passive/active optical WG devices in integrated optics. 2. Results and Discussion 2.1. Mechanism of FLDW Low-Loss Type-I WGs in Single Crystals In the conventional approach, the FLDW technique induces complicated RI variations in single crystals, encompassing both regions of positive and negative RI changes (refer to Figure 1, inset, left). Despite the use of an immersion oil objective to mitigate spherical aberration, the FLDW method generates RImodified regions with large aspect ratios, posing challenges in the fabrication of high-quality WG with precise control of shape, size, mode-field distribution, and RI variation along the FLDW direction leveraging a multi-scan stacking. In contrast, the FLDW technique proposed here, utilizing laser beam slit-shaping strategy[37,38] in conjunction with an immersion oil objective, effectively addresses the aforementioned limitations. As shown in the inset (right) in Figure 1, the simulated field intensity distribution of the incident laser beam matches well with the measured cross-sectional shape of a single scan with slit-shaping. A positive RI-modified quasi-circular region in YAG single crystal with a diameter of ≈1.0 μm results from Type-I modification with slitshaping. Surprisingly, this new FLDW technique allows for a positive RI modification with a spatial resolution as high as 700 nm in LiNbO3 single crystal (see details in Note S5, Supporting Information). Notably, there is no occurrence of negative RI variation, and the modification region does not extend along the z axis in the direction of the fs laser propagation. It is worth noting that, the proposed FLDW technique enables the precise control of WG shape, size, mode-field and RI distribution with a resolution finer that sub-μm. This level of resolution that has never been previously attained in single crystals, offering new possibilities for designing and fabricating low-loss passive/active optical WGs devices with arbitrary cross-sectional shape. 2.2. Circular-Shaped Gain WGs The proposed FLDW technique enables the design and fabrication of low-loss circular-shaped gain WGs through a multiscanning strategy, which is especially beneficial for the reduction of coupling loss arising from the mismatching of mode 2404493 (2 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de Figure 1. Schematic of Type-I WG cross-sectional shape and size controlled by the FLDW technique combining slit-shaping with an immersion oil objective in RE3+ -doped/undoped single crystals. Insets are the simulated field intensity profiles of the laser beam and the measured cross-sectional shapes of the FLDW processing region before (left) and after (right) slit-shaping. field between the WG and commercial single-mode fiber (SMF). Figure 2b sketches the structure of the WGs designed based on the FLDW multi-scanning strategy. Specifically, we fabricated each WG in RE3+ -doped YAG single crystals using 37 scans, where the adjacent spacing varied from 1.1 to 1.4 μm. The FLDW parameters included a scanning speed of 1 mm s−1 , pulse energy of 123 nJ, and the fs laser polarization direction was parallel to x axis. As shown in Figure 2a, all the WGs have a quasi-circular cross-sectional shape with diameter of 9.7, 9.9, 10.8„ and 11.2 μm (Figure 2a, insets). The WG has mode ellipticity as high as 94% and low insertion loss (IL) of 0.69 dB at 1310 nm and 0.78 dB at 1550 nm. In addition to adopt a slit and an immersion oil objective to obtain a quasi-circular WG, the translation distance along z direction was divided by a factor 𝛽, where 𝛽 = nCrystal / nOil = ≈1.2, to further eliminate the RI mismatch between the oil and YAG single crystal. The intensity profile of the propagation mode field at 1550 nm was measured in the WGs, revealing a high ellipticity, as depicted in Figure 2c. The experimentally measured mode profile closely aligns with the simulated result (Figure 2f). Furthermore, a top-down view of the WG was captured (Figure 2d), showing good continuity and smooth sidewalls, crucial for minimizing propagation loss. The RI variation was retrieved by calculating the RI distribution profile of the WG from the measured propagation near-field intensity.[39] As shown in Figure 2e, there exists a large RI contrast (Δn) on the order of 10−2 in the FLDW region. To further verify the RI distribution profile, we simulated the mode profile of the fabricated WG (Figure 2f): Δni = 0 in region i, which is Adv. Mater. 2024, 36, 2404493 far from the processing region; in region iii, which is the light propagation region with a diameter of 9.9 μm, Δniii = +0.005; and, Δnii = −0.08 in region ii, which is a ring-shaped transition region surrounding region iii with a thickness set to 1.55 μm. Figure 2g shows the measured intensity distribution along the y and z center lines and the simulated field intensity distribution along a center line. The mode field diameter (MFD) of the WG is ≈7 μm. The measurement and simulation results are strongly consistent, indicating that the WG indeed achieves a large Δn on the order of 10−2 . According to numerical calculation, the high RI contrast of Δn = 0.085 between core and cladding (Figure 2e) gives rise to a small bend loss at a small radius of curvature, i.e., a 1.0 dB cm−1 cutoff occurs at bends with a radius of 1.0 mm, which demonstrates the significant advantages of the developed FLDW technique in the fabrication of compact 3D photonic devices in integrated circuits.[40,41] The IL of the circular-shaped gain WG was further investigated. Figure 2h shows the emission spectrum of the Er3+ -doped gain WG from 1450 to 1650 nm. By pumping the ground state 4 I15/2 of Er3+ to the excited state 4 I11/2 with a 980 nm laser, the emission band peaking at 1532 nm is produced after the nonradiative transition from 4 I11/2 to spontaneous emission state 4 I13/2 . Figure 2i shows the dependence of the IL of the circular-shaped gain WG on the wavelength over the range from 1500 to 1630 nm. As it is well known, the IL of a WG includes coupling loss, Fresnel loss, background WG propagation loss, and Er3+ ions absorption loss. The optimum coupling efficiency between the circularshaped gain WG and SMF was estimated to be 98.09%, based 2404493 (3 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de Figure 2. Characterizations of circular-shaped gain WGs. a) Ellipticity and IL of the WGs written with various adjacent spacings. Insets show the crosssectional optical microscope images of the corresponding WGs. b) Design of multi-scanning arrangement for the circular-shaped WGs. Red dots represent the locations of single scan. c) Intensity profile of the propagation mode field of the WG measured at 1550 nm. d) Top-down view optical microscope image of the WG. e) Calculated RI distribution profile of the WG. f) Simulated field intensity profile of the WG. Region i: basal region, Δni = 0; Region ii: ring transition region, Δnii = −0.08; Region iii: light propagation region, Δniii = +0.005. g) Measured and simulated intensity line distribution. Exp.y and exp.z are the measured intensity distribution along y and z center lines. Sim. is the simulated field intensity distribution along any center line. MFD line is 1/e2 of the peak intensity. h) Fluorescence emission spectrum of the WG pumped by a 980 nm laser. Inset is a three-level energy level diagram, showing processes of stimulated transitions, spontaneous decay and spontaneous emission. i) Insertion loss and j) Er3+ absorption loss of the WG measured from 1500 to 1630 nm. k) Relative transmittance versus polarization angle of the incident light measured in the circular-shaped WG from 0° to 360°. on the overlap integral of the SMF mode field and the WG mode field,[42] indicating a coupling loss of ≈0.084 dB. The total Fresnel reflection loss is calculated using the Fresnel Equation (see Note S6, Supporting Information) and is ≈0.443 dB. Considering that Er3+ ion has no absorption at 1310 nm, the background WG propagation loss of the gain WG is ≈0.23 dB cm−1 . Assuming that the IL of 0.69 dB measured at 1310 nm (see Figure 2a) remains constant across the measurement wavelengths, any additional IL observed at other wavelengths compared to that measured at 1310 nm can be attributed to Er3+ ions absorption loss. Figure 2j shows the Er3+ ions absorption loss per unit length of the gain WG, with an absorption loss of ≈0.24 dB cm−1 at 1550 nm. Consequently, the IL at 1550 nm can be calculated as 0.85 dB, in good accordance with the value obtained through experimen- Adv. Mater. 2024, 36, 2404493 tal measurement. The low-loss WG guarantees the achievement of high optical gain WG amplification. For the fabrication of FLDW gain WGs, we adopted symmetrical multi-scanning with a precise circular arrangement. This approach aimed to eliminate the inhomogeneity of stress and RI distribution resulting from uneven stress accumulation. The goals were to obtain polarization-independent gain WGs. A home-made experimental setup (Figure S2a, Supporting Information) was employed to verify the polarization-correlative characteristics of the gain WGs. As shown in Figure 2k, the relative transmittance fluctuates between 97.74% and 100% across all polarization angles, indicating that the circular-shaped gain WG possesses excellent polarizationindependent character. The circular-shaped gain WG has symmetrical and uniform retardance of birefringence (Figure S2c,d, 2404493 (4 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de Figure 3. Fine control for the cross-sectional shape, size, and mode-field distribution of WGs by the multi-scanning and dense stacking technique. The pulse energy is fixed at 123 nJ. The scanning number and corresponding adjacent spacing were 3 times and 2 μm, 4 times and 1.7 μm, 9 times and 1.1 μm, 32 times and 1.9 μm, and 42 times and 1.5 μm, respectively. a) Design of the multi-scanning arrangements for the corresponding WGs. Orange dots represent the locations of single scan. b) Optical microscope images of the corresponding WGs fabricated. c) Simulated field intensity profiles at 650 nm. Black circles mark the designed distribution of scans. d) Intensity profiles of the propagation mode field measured at 650 nm. Supporting Information), indicating that there are uniform distribution of stress and RI in the WG region. 2.3. Fine Control of the WGs with Tailorable Cross-Sectional Shape and Size By adjusting the spacing between adjacent tracks during the implementation of multi-scanning, we observed a significant transformation of the positive RI-modified region, shifting from closely packed to separated configurations (Figure S3, Supporting Information). Hence, leveraging multi-scanning and densestacking techniques, we can achieve fine control over the WG shape, size, mode-field and RI distribution. For instance, using the same pulse energy of 123 nJ, we fabricated WGs through 3, 4, 9, and 32 scans, each one having adjacent spacing of 2, 1.7, 1.1, and 1.9 μm, respectively. Specific design of the multi-scanning arrangements for the corresponding WGs are demonstrated in Figure 3a. The fs laser-processed region based on Type-I modification with positive RI variation can be clearly observed in the optical microscope images shown in Figure 3b1–b3. When the adja- Adv. Mater. 2024, 36, 2404493 cent spacing was set to 2 μm that is close to the diameter of the circular modified region induced by a single scan with the pulse energy of 123 nJ, there is a slight separation between the three tracks with positive RI change (Figure 3b1), leading to a triangularlike profile of the propagation mode field (Figure 3d1). When the adjacent spacings were set to 1.7 and 1.1 μm for slight overlap (4 scans) and excessive overlap (9 scans), respectively, complete positive RI-modified regions with different areas formed the WGs with basic mode profiles (Figure 3b2,b3). Additionally, we designed and fabricated a LP11 -mode WG (Figure 3b4) and a doughnut-shaped WG (Figure 3b5). The calculated profiles of the propagation mode field at 650 nm were consistent with the measured profiles, as shown in Figure 3c,d, indicating that we can accurately design and fabricate low-loss WGs with a high processing resolution of sub-μm. These WGs can support not only basic mode (small size) but also high-order mode (large size) in the visible-near-infrared bands, showcasing great potential for precise mode control in passive/active WG devices.[43] Theoretically, the cross-sectional shapes will not affect the propagation loss of the waveguides, but it will impact the coupling loss due to mismatch of mode field between 2404493 (5 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de Figure 4. Microstructure evolution of the WG after fs laser irradiation. a, b) HRTEM images captured in the WG region. The lower inset in a) shows the Fourier filtered image, in which red lines marks stacking fault and blue symbol “T” marks edge dislocation. The upper inset in a) shows corresponding fast fourier transform (FFT) pattern of the HRTEM image in (a, left). Three pairs of lines marked in b) indicate three different orientations of lattice fringes. c) Cross-sectional optical microscope image of the WGs fabricated with different adjacent spacings. d) Raman spectra collected from the nonirradiated bulk region and fs laser induced track region, excited by a 532 nm laser. Inset shows the schematic of the tetrahedral [AlO4 ] associated with the A1g mode. e) Mapping of Raman peak position shift at A11g (369 cm−1 ). the waveguides and coupling fibre. This novel FLDW technique allows fabricating 3D waveguide structures to achieve modefield matching with different optical platforms or to achieve the conversion from basic mode to complicated mode by designing cross-sectional specific shapes, offering increased flexibility and compatibility than traditional on-chip silicon optical waveguides. 2.4. Microstructure Characterizations The internal microstructure of YAG single crystals underwent rearrangement upon interaction with the focused light field. Clear modifications are evident, characterized by mutations, with the threshold pulse energy for mutation observed to be ≈119 μJ. Following a single scan at this mutation threshold, a circular-shaped track with a substantial positive RI change becomes apparent (Figure 1). Plastic deformation was proposed as the mechanism for ultrafast laser-induced modification in YAG single crystals,[44] which typically involves the generation of lattice point defects, dislocations, stacking faults, and twins.[45,46] The high resolution transmission electron microscope (HRTEM) images captured in the WG region provide a compelling proof for this hypothesis, highlighting edge dislocation and stacking fault in the Fourierfiltered image of the HRTEM image (Figure 4a) and three differ- Adv. Mater. 2024, 36, 2404493 ent orientations of lattice fringes (Figure 4b). Irradiated by strong light field, the lattice will experience rapid contraction followed by a rebound.[47] If the rebound stress is lower than the extrusion stress exerted by the surrounding lattice, it results in a minor contraction stress; conversely, it leads to a slight expansion stress. When the total stress exceeds the tolerance threshold of the lattice, it tends to generate lattice damage. Clearly, lattice damages primarily appear in the forms of dislocation, stacking fault, and changes in the orientation of the lattice fringes in YAG single crystals. The state of the lattice varies with the energy gradient of the focused laser, resulting in the observed RI distribution. It has been proved that compressive stress in single crystals can compress the lattice, reducing the unit cell volume and inducing densification, which results in positive RI change.[47,48] Therefore, both contraction stress and expansion stress compress the lattice, forming a circular-shaped region with a positive RI change. The thermal and localized properties of FLDW contribute to rapid cooling of the lattice, ensuring effective preservation of the modifications. A confocal μ-Raman microscope was employed to analyze the impact of the fs laser on the crystalline lattice. Four WGs written through 9 scans with a 3 × 3 rectangular arrangement (adjacent spacing from 1.1 to 1.4 μm) were fabricated for μ-Raman measurements (Figure 4c). Figure 4d shows the Raman spectra measured at non-irradiated bulk region and WG region. 2404493 (6 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de Figure 5. Optical amplification characterization of the 7 mm-long Er3+ -doped YAG gain WG. a) Home-made optical gain WG measurement setup via a dual-end pump strategy. b) The upper shows the emission spectrum and the on-off gain under a 980 nm laser pumping. The lower shows the propagation spectra across the gain WGs with the pump laser off and on. The measured wavelengths are 1510, 1515, 1528, 1529, 1532, 1540, and 1550 nm. c) Net gain at 1532 nm as a function of pump power via the dual-end pumping with two 980 nm lasers that the input power of the signal are −25.6 and −52.3 dBm, respectively. The input pump power from each side is set to be equal. Among all the Raman active vibrational modes, the three A1g modes are related to tetrahedral [AlO4 ] (Inset in Figure 4d) in1 (369 cm−1 ) ternal vibrations.[15] Hence, the Raman peak at A1g was selected for mapping analysis of the peak position shift, as depicted in Figure 4e. The increase in phonon energy (blueshift of the Raman peak position) indicates the distortion of the tetrahedral [AlO4 ] units due to an increase in their stretching vibration energy.[49] Figure 4e demonstrates a significant blue-shift of the peak in the WG core region, indicating the bond-length variation of the oxygen tetrahedron induced by contraction or expansion of lattice. The mapping analysis of WGs with different adjacent spacing reveals no significant differences. The results above provide a clear explanation for the observed increment of RI shown in Figure 1. Moreover, the basic lattice structure of YAG single crystals in the fs laser induced Adv. Mater. 2024, 36, 2404493 track is well preserved, indicating that there is no significant influence on the coordination environment of doped RE ions, which are substituted for the Y3+ lattice and located in the L lattice position of a dodecahedron coordinated by eight oxygen atoms. 2.5. Optical Gain WG Amplifier A home-made setup was employed for the measurement of optical gain WG amplification, as shown in Figure 5a. A dual-end pumping method was adopted and the input pump power from each side was set to be equal. To characterize the small signal amplification properties of the circular-shaped Er3+ -doped YAG gain WGs, we tuned the wavelengths and laser power of the 2404493 (7 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de tunable seed laser and analyzed the propagation spectra across the WGs using an optical spectrum analyzer (OSA). The fluorescence emission power is considerably weaker than the incident signal power (Figure 5b), meaning that transmitted powers remain significantly above the level of amplified spontaneous emission propagating in the WGs. Hence, the on-off gain can be simply defined as Gainon-off = Pon – Poff (dBm), where Pon and Poff are the measured output powers with the pump laser on and off, respectively, while the seed laser is always on. A maximum on-off gain of 5.53 dB at 1532 nm is obtained in a 7 mm-long Er3+ -doped YAG gain WG, as shown in Figure 5b, which corresponds to a net gain per unit length of ≈5 dB cm−1 . To achieve net gain, the measured on-off gain must overcome the Er3+ absorption loss and inherent losses (including coupling loss, Fresnel loss, and background WG propagation loss) associated with the gain WG. Figure 5c plots the dependence of the net gain at 1532 nm and the pump power of the 980 nm laser when the input power of the signal are −25.6 and −52.3 dBm, respectively. The measured saturated total gains are ≈3 dB for both of the two different input signal powers. However, there is a difference in the trend to achieve saturation between the various input powers. Compared to the input signal power of −52.3 dBm, the input signal power of −25.6 dBm requires more particles pumped to population inversion for the gain saturation, raising demands for larger pump power. Ii is worth mentioning that the input pump power from the coupling fiber is directly measured using a free-space photodetector. Although the maximum input pump power was measured to be 600 mW (300 mW on each endfacet), not all the input power can be launched into the WGs due to the fiber-waveguide coupling loss. Hence, the saturated pump power is actually lower than the results from the experimental measurements. Moreover, the 976 nm pump light is also transmitted in the waveguide in a single mode (Figure S7, Supporting Information), meaning that the polarization insensitivity of the circular-shaped waveguide is also applicable to the pump light and the spatial modal overlap factor between the pump light and the signal light is as high as 94.84% (see Note S7, Supporting Information). We also measured the optical amplification characteristics of gain WGs fabricated in Yb3+ -doped YAG single crystals (Figures S4 and S5, Supporting Information). Remarkably, an optical amplification is achieved for both 1030 nm narrowband continuous laser and broadband pulse laser using a 2-mm-long gain WG directly written in Yb3+ -doped YAG crystals through the proposed FLDW technique. The net gains are 2.7 and 2.4 dB, respectively. Moreover, we also successfully fabricated circularshaped single-mode WGs based on Type-I modification in Er3+ doped LuAG and undoped LiNbO3 single crystals (Figure S6, Supporting Information). Therefore, the proposed FLDW technique offers a versatile solution for designing and writing lowloss and high-gain WGs with Type-I modification in various RE3+ -doped/undoped gain single crystals. This opens new avenue for the development of high-quality integrated light sources in future integrated optics and photonic chips. 3. Conclusion In conclusion, we introduced a novel FLDW technique that combines slit-shaping with an immersion oil objective to fabricate Adv. Mater. 2024, 36, 2404493 low-loss Type-I WGs in single crystals. We found that one track of fs laser induces a positive RI-modified quasi-circular region with a sub-μm resolution, as high as 700 nm, through Type-I modification in single crystals after slit-shaping. Furthermore, we successfully achieved fine control of the WG shape, size, mode-field and RI distribution via a multi-overlapping scanning strategy. As a proof-of-concept, we fabricated a 7 mm-long SMF-compatible circular-shaped gain WG in an Er3+ -doped YAG single crystal based on positive RI variation on the order of 10−2 . This resulted in a net gain of ≈3.0 dB and a background WG propagation loss of as low as 0.23 dB cm−1 . Moreover, we succeeded in writing highquality WGs in Yb3+ -doped YAG, Er3+ -doped LuAG, and undoped LiNbO3 single crystals, showcasing its general applicability for other single crystals. Notably, the circular-shaped WGs written by this technique are polarization-insensitive, which is a key character in optical communication system and quantum PICs. Importantly, with the ability to precisely control the cross-sectional shape, size, mode-field and RI distribution of arbitrary WG, and leveraging the advantage of RE3+ with high doping concentration in single crystals, this FLDW technique introduces new degrees of freedom for the design and fabrication of highly-integrated passive/active optical WG devices in many fields, such as integrated optics, optical communication, and quantum PICs.[50–52] 4. Experimental Section Materials: YAG single crystals (<111>, 5 × 5 × 0.5 mm3 ) were procured from Shanghai Yulei Optoelectronic Technology Co., Ltd. The Er3+ doped YAG single crystals (<111>, 8 × 8 × 1 mm3 , 2.5 at.% doping) and Er3+ -LuAG single crystals (<111>, 8 × 8 × 1 mm3 , 2.5 at.% doping) were provided by Shandong University. The Yb3+ -doped YAG single crystals (<111>, 5 × 5 × 0.23 mm3 , 10 at.% doping) were procured from Chengdu Alfa Metal Material Co., Ltd. The LiNbO3 single crystal wafers (z-cut) were procured from Jinan Jingzheng Electronics Co., Ltd and cut to 4.5 × 4.5 × 0.4 mm3 . All facets of the single crystal samples used in this work were optically polished for FLDW. Laser Direct Writing System: Figure 1 shows the experiment setup for the FLDW WGs. A diode-pumped Yb:KGW laser (PHAROS PH2, Light Conversion, Lithuania) provided 213-fs pulse duration at a center wavelength of 1030 nm with a high repetition rate of 1087 kHz. A high-precision xyz translation platform (A3200, Aerotech) was used to control the 3D motion of sample according to the set speed and path. To reduce the spherical aberration effect of the focused beam along z direction caused by the RI difference between the YAG single crystal (nCrystal = ≈1.82 at 1550 nm) and air, an immersion oil objective lens (Plan 100x/1.25NA Oil, Nikon, Japan), immersed in RI matching oil (nOil = 1.5105–1.5175), was used to tightly focus the laser beam underneath the sample surface. A slit of 0.5 mm in width was used for the beam shaping. The fs laser was incident normal to the x-y plane while the sample was translated along x direction, parallel to the polarization direction of fs laser and the long axis of the slit image reflected by the dichroic mirror. After the FLDW WGs, the two end facets perpendicular to x axis were optically polished again for further material and optical characterizations. Material Characterizations: An optical microscope (BX53MTRF-S, Olympus, Japan) was used to observe the cross-sectional and top-down morphology of the FLDW WGs in the single crystals. A confocal microphotoluminescence (μ-PL) microscope was used to analyze the fluorescence properties in fs laser induced tracks. A confocal micro-Raman (μRaman) microscope (InVia, Renishaw, UK) was used to characterize the regions modified by the fs laser. A spherical aberration corrected scanning transmission electron microscope (STEM, FEI Titan G2 60–300, Netherlands) was used to analyze crystalline lattice and microscope atomic evolution in fs laser induced tracks, after focus ion beam (FIB) thinning 2404493 (8 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de (Helios 5 CX, Thermo Fisher Scientific, USA) the sample down to ≈50 nm in thickness. Optical Measurements for the Gain WG Amplifiers: Home-made singleend and dual-end pumping experimental setups were utilized for gain measurements of the optical gain by the WG amplifiers, as shown in Figures 5a and S4, Supporting Information. In detail, the seed light source from the tunable laser (TSL-550, 1500–1630 nm, Santec, Japan) and the pump light source from the 980 nm diode laser were coupled by a WDM of 980/1550, and then launched into the gain WG using a bare-fiber-to-chip method. A long-focal distance lens (M Plan Apo NIR 50x/0.42NA, Mitutoyo, Japan) at the output end was used to obtain the near-field images of the gain WGs after adjusting the lens to a suitable position. A collimator was placed at the image plane of the long-focal lens to collect output light signals, which was connected to an OSA (Yokogawa AQ6370D, Japan). Fluorescence emission spectra of the gain WGs were measured by the OSA under pumping with the 980 nm diode laser. A beam profiler (CMOS1201-IR, CINOGY, Germany) was placed at the collimator position to measure intensity profile of propagation mode field at 1550 and 1030 nm. An optical power meter was placed at the collimator position to measure the output powers with and without gain WG for the IL analysis. By switching on the seed laser, we analyzed the output spectra collected by the OSA before and after the 980 nm diode laser pumping for the on-off gain amplification measurements. A home-built polarization-correlative transmittance measurement system is given in Figure S2a, Supporting Information. The linear-polarization signal light was obtained after regulated by the first polarization controller (PC) and divided into two beams by the polarization beam splitter (PBS). The second PC was used to eliminate the phase difference generated by the system after the space-to-fiber collimator. By rotating the half-wave plate (HWP) between two collimators and recording the power measured by the two optical power meters (OPM), the relative transmittance curve of the incident linear-polarization light with different polarization direction can be plotted. Theoretical Calculations and Numerical Simulations: Simulation of the 3D field intensity distribution of the incident laser (Figure S1, Supporting Information) and RI profile of the WG were performed by MATLAB (Figure S1, Supporting Information). COMSOL Multiphysics 5.6 was utilized for the design and modeling of the arbitrary cross-sectional shape variable gain WGs. RSOFT FEMsim based on the finite element method was used to numerically calculate the bending loss. Fourier filtering was used to detect the presence of dislocations in the noisiness HRTEM image of fs laser-irradiated region. Specific steps of Fourier filtering are as following: performing a fast Fourier transform (FFT, Figure 4a, upper of insets), masking the reflections of interest (marked by green circles) and inverting the reflections of interest to release most of noise. The resulting Fourier filtered image visualizes the dislocations for selected lattice fringes (Figure 4a, lower of insets). Supporting Information Supporting Information is available from the Wiley Online Library or from the author. Acknowledgements The authors are very grateful for supporting from National Key R&D Program of China (No. 2021YFB2802000), National Natural Science Foundation of China (Nos. U20A20211, 62375246, 62105297), “Pioneer” and “Leading Goose” R&D Program of Zhejiang (2023C03089), Zhejiang Provincial Natural Science Foundation (Nos. LZ23F050002, LQ22F050022). Conflict of Interest The authors declare no conflict of interest. Adv. Mater. 2024, 36, 2404493 Author Contributions D.C. and Z.C. contributed equally to this work. Z.C. and L.Z. conceived the idea, developed the novel FLDW technique, and conducted theoretical analysis. J.Q. and Z.M. supervised the whole project. D.C. designed, fabricated, and characterized the WGs. Y.Y. and Y.W. assisted in the design and fabrication of the WGs. D.C., Y.Y., X.H., and L.Z. carried out the theoretical calculations and numerical simulation. D.C., Y.Y., and K.Y.L. developed the optical measurement methods and built the optical measurement systems. Z.W. and C.Z. conducted the HRTEM characterization. D.C. and Z.C. written and revised the manuscript. Z.C., Y.Z., B.X., X.L., Z.M., G.D., G.B., L.Z., and J.Q. revised and polished the manuscript. All the authors participated in the discussion of the results. Data Availability Statement The data that support the findings of this study are available from the corresponding author upon reasonable request. Keywords 3D laser writing, passive/active waveguide devices, single crystal, sub-μm resolution, type-I optical waveguide Received: March 27, 2024 Revised: May 1, 2024 Published online: June 12, 2024 [1] W. Bogaerts, D. Pérez, J. Capmany, D. A. B. Miller, J. Poon, D. Englund, F. Morichetti, A. Melloni, Nature 2020, 586, 207. [2] V. Snigirev, A. Riedhauser, G. Lihachev, M. Churaev, J. Riemensberger, R. N. Wang, A. Siddharth, G. Huang, C. Mohl, Y. Popoff, U. Drechsler, D. Caimi, S. Honl, J. Liu, P. Seidler, T. J. Kippenberg, Nature 2023, 615, 411. [3] X. Y. Xu, G. H. Ren, T. Feleppa, X. M. Liu, A. Boes, A. Mitchell, A. J. Lowery, Nat. Photonics 2022, 16, 595. [4] Y. B. Wang, J. A. Holguín-Lerma, M. Vezzoli, Y. Guo, H. X. Tang, Nat. Photonics 2023, 17, 338. [5] H. Tang, X. F. Lin, Z. Feng, J. Y. Chen, J. Gao, K. Sun, C. Y. Wang, P. C. Lai, X. Y. Xu, Y. Wang, L. F. Qiao, A. L. Yang, X. M. Jin, Sci. Adv. 2018, 4, aat3174. [6] J. Zhou, B. Huang, Z. Yan, J. G. Bunzli, Light Sci. Appl. 2019, 8, 84. [7] X. Sun, Z. Chen, L. Zhang, D. Chen, Y. Wang, B. Xu, Z. Ma, G. Barillaro, L. Zhong, J. Qiu, Opt. Lett. 2024, 49, 33. [8] X. Sun, Y. Wang, L. Zhong, D. Chen, B. Xu, Z. Ma, X. Liu, G. Barillaro, Z. Chen, J. Qiu, Opt. Express 2023, 31, 5812. [9] A. A. Kaminskii, Laser Crystals, Springer, Berlin, Heidelberg 1990. [10] S. G. Pietro Ferraro, P. D. Natale, Ferroelectric Crystals for Photonic Applications, Springer, Berlin, Heidelberg 2014. [11] A. A. Kaminskii, Laser Photonics Rev. 2007, 1, 93. [12] R. C. Alferness, Science 1986, 234, 825. [13] P. Mutter, C. C. Kores, M. Widarsson, A. Zukauskas, F. Laurell, C. Canalias, Opt. Express 2020, 28, 38822. [14] Y. Liu, Z. Qiu, X. Ji, A. Lukashchuk, J. He, J. Riemensberger, M. Hafermann, R. N. Wang, J. Liu, C. Ronning, T. J. Kippenberg, Science 2022, 376, 1309. [15] J. Li, J. Yan, L. Jiang, J. Yu, H. Guo, L. Qu, Light Sci. Appl. 2023, 12, 164. [16] A. Ródenas, M. Gu, G. Corrielli, P. Paiè, S. John, A. K. Kar, R. Osellame, Nat. Photonics 2018, 13, 105. [17] C. Grivas, R. Ismaeel, C. Corbari, C. C. Huang, D. W. Hewak, P. Lagoudakis, G. Brambilla, Laser Photonics Rev. 2018, 12, 1800167. 2404493 (9 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com www.advmat.de [18] Q. X. Yang, H. L. Liu, S. He, Q. Y. Tian, B. Xu, P. F. Wu, Opt.-Electron. Adv. 2021, 4, 200005. [19] J. E. Bae, T. Calmano, C. Kränkel, F. Rotermund, Laser Photonics Rev. 2022, 16, 2100501. [20] K. Liu, Y. Dong, Z. Zhang, X. Duan, R. Guo, Z. Zhai, J. Wang, Nanophotonics 2024, 13, 9. [21] J. Lu, J. Tian, B. Poumellec, E. Garcia-Caurel, R. Ossikovski, X. Zeng, M. Lancry, Light Sci. Appl. 2023, 12, 46. [22] K. Sun, D. Tan, X. Fang, X. Xia, D. Lin, J. Song, Y. Lin, Z. Liu, M. Gu, Y. Yue, J. Qiu, Science 2022, 375, 307. [23] M. Lancry, B. Poumellec, J. Canning, K. Cook, J. C. Poulin, F. Brisset, Laser Photonics Rev. 2013, 7, 953. [24] Y. Jia, S. Wang, F. Chen, Opt.-Electron. Adv. 2020, 3, 190042. [25] D. Tan, Z. Wang, B. Xu, J. Qiu, Adv. Photonics 2021, 3, 024002. [26] L. Li, W. Kong, F. Chen, Adv. Photonics 2022, 4, 024002. [27] B. Zhang, Z. Wang, D. Tan, J. Qiu, PhotoniX 2023, 4, 24. [28] J. Lin, N. Yao, Z. Hao, J. Zhang, W. Mao, M. Wang, W. Chu, R. Wu, Z. Fang, L. Qiao, W. Fang, F. Bo, Y. Cheng, Phys. Rev. Lett. 2019, 122, 173903. [29] J. X. Zhou, Y. T. Liang, Z. X. Liu, W. Chu, H. S. Zhang, D. F. Yin, Z. W. Fang, R. B. Wu, J. H. Zhang, W. Chen, Z. Wang, Y. Zhou, M. Wang, Y. Cheng, Laser Photonics Rev. 2021, 15, 2100030. [30] J. T. Lin, S. Farajollahi, Z. W. Fang, N. Yao, R. H. Gao, J. L. Guan, L. Deng, T. Lu, M. Wang, H. S. Zhang, W. Fang, L. L. Qiao, Y. Cheng, Adv. Photonics 2022, 4, 036001. [31] Q. Zhang, M. Li, J. Xu, Z. J. Lin, H. F. Yu, M. Wang, Z. W. Fang, Y. Cheng, Q. H. Gong, Y. Li, Photonics Res. 2019, 7, 503. [32] J. E. Bae, X. Mateos, M. Aguilo, F. Diaz, J. G. Ajates, C. Romero, F. Rotermund, Photonics Res. 2022, 10, 2584. [33] L. Sansoni, F. Sciarrino, G. Vallone, P. Mataloni, A. Crespi, R. Ramponi, R. Osellame, Phys. Rev. Lett. 2012, 108, 010502. [34] U. Tegin, B. Rahmani, E. Kakkava, D. Psaltis, C. Moser, Adv. Photonics 2020, 2, 056005. [35] D. Mao, Y. Zheng, C. Zeng, H. Lu, C. Wang, H. Zhang, W. Zhang, T. Mei, J. Zhao, Adv. Photonics 2021, 3, 014002. Adv. Mater. 2024, 36, 2404493 [36] Y. Zheng, C. Zhai, D. Liu, J. Mao, X. Chen, T. Dai, J. Huang, J. Bao, Z. Fu, Y. Tong, X. Zhou, Y. Yang, B. Tang, Z. Li, Y. Li, Q. Gong, H. K. Tsang, D. Dai, J. Wang, Science 2023, 381, 221. [37] Y. Cheng, K. Sugioka, K. Midorikawa, M. Masuda, K. Toyoda, M. Kawachi, K. Shihoyama, Opt. Lett. 2003, 28, 55. [38] L. Zhong, Y. Wang, D. Tan, J. Qiu, Laser Photonics Rev. 2023, 17, 2200767. [39] I. Mansour, F. Caccavale, J. Lightwave Technol. 1996, 14, 423. [40] J. Lapointe, J. P. Berube, Y. Ledemi, A. Dupont, V. Fortin, Y. Messaddeq, R. Vallee, Light Sci. Appl. 2020, 9, 64. [41] A. J. Ross-Adams, T. T. Fernandez, M. J. Withford, S. Gross, Light: Adv. Manuf. 2024, 5, 9. [42] Y. Yang, L. Zhong, Y. Cui, Y. Wang, D. Chen, K. Y. Lau, X. Liu, Z. Ma, G. Barillaro, Z. Chen, J. Qiu, Nanophotonics 2023, 12, 3069. [43] B. Sun, F. Morozko, P. S. Salter, S. Moser, Z. Pong, R. B. Patel, I. A. Walmsley, M. Wang, A. Hazan, N. Barre, A. Jesacher, J. Fells, C. He, A. Katiyi, Z. N. Tian, A. Karabchevsky, M. J. Booth, Light Sci. Appl. 2022, 11, 214. [44] S. S. Fedotov, L. N. Butvina, A. G. Okhrimchuk, Sci. Rep. 2020, 10, 19385. [45] B. Jakobsen, H. F. Poulsen, U. Lienert, J. Almer, S. D. Shastri, H. O. Sorensen, C. Gundlach, W. Pantleon, Science 2006, 312, 889. [46] Y. X. Ye, Y. Y. Feng, Z. C. Lian, Y. Q. Hua, Appl. Surf. Sci. 2014, 309, 240. [47] B. Wu, Q. Yang, B. Zhang, L. Wang, Y. Y. Ren, S. Meng, F. Chen, Adv. Opt. Mater. 2023, 12, 2302106. [48] B. C. Xiong, B. Zhang, Q. M. Lu, Y. Y. Ren, L. Wang, F. Chen, Opt. Mater. 2020, 107, 110103. [49] A. Rodenas, A. K. Kar, Opt. Express 2011, 19, 17820. [50] Y. Wang, B. Y. Xie, Y. H. Lu, Y. J. Chang, H. F. Wang, J. Gao, Z. Q. Jiao, Z. Feng, X. Y. Xu, F. Mei, S. Jia, M. H. Lu, X. M. Jin, Light Sci. Appl. 2021, 10, 173. [51] X.-Y. Xu, X.-W. Wang, D.-Y. Chen, C. M. Smith, X.-M. Jin, Nat. Photonics 2021, 15, 703. [52] Y. Shang, J. Zhou, Y. Cai, F. Wang, A. Fernandez-Bravo, C. Yang, L. Jiang, D. Jin, Nat. Commun. 2020, 11, 6156. 2404493 (10 of 10) © 2024 Wiley-VCH GmbH 15214095, 2024, 32, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/adma.202404493 by Université du Littoral-Côte-d'Opale, Wiley Online Library on [08/08/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License www.advancedsciencenews.com
0
You can add this document to your study collection(s)
Sign in Available only to authorized usersYou can add this document to your saved list
Sign in Available only to authorized users(For complaints, use another form )