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An integrated solution for safe and efficient power supply Totally integrated power SIVACON 8PS - LI busbar trunking system over 800A siemens.com/LI-system Totally Integrated Power Content 1. Totally Integrated Power 03 2. System overview 04 SIVACON 8PS – LI system System description Advantages of the LI system System selection criteria Overall datasheet 3. The LI System 12 Components Technical data 4. Further information Fire barrier Installation recommendation Type code and selection 5. Support 32 38 Totally Integrated Power (TIP) A reliable, highly available, and flexible power supply for industries as well as buildings and facilities provides the basis for both industrial processes and infrastructure solutions. The importance of electrical power as an energy source for industries, buildings, and infrastructures is increasing steadily. Each business has specific needs and challenges and requires a versatile, adaptable, and tailored power supply in order to optimize availability and profitability. Totally Integrated Power (TIP) from Siemens is a completely customizable and integrated power supply solution comprising software and hardware products, systems, and solutions across all voltage levels. TIP perfectly integrates into industrial and building automation systems and enables companies to focus on their core business while supporting their value chains with a reliable, safe, and efficient power supply. The LI busbar trunking system from the SIVACON 8PS product range is an integral part of Totally Integrated Power. Power is delivered safely and reliably to the loads – and in a flexible and efficient way. In infrastructure and industrial applications, the LI system provides an integrated solution to all application requirements of power transmission and power distribution from 800 A to 6300 A. Because power matters. 03 System overview | SIVACON 8PS - LI system System overview | System description SIVACON 8PS – LI system System description A compact system for safe and efficient power supply Purpose and types of busbar trunking systems The complexity of today’s buildings makes power distribution with a high level of transparency and flexibility an indispensable requirement. The uninterrupted provision of power is also absolutely essential for production plants with multiple shifts. LI system 6 6 2 7 Busbar trunking system meets these demands for an economical power distribution system with simple design, quick installation, optimum flexibility and safety by offering: - Straightforward network structures. - Minimum space requirements. - Easy retrofitting with sudden changes in location and consumer ratings. - High short-circuit rating and low fire load. 4 6 7 5 2 2 The LI busbar trunking system is a design verified low-voltage assembly in accordance with IEC 61439-1/-6 in the form of an aluminium enclosed sandwich system. The LI sandwich system consists of busbars, insulation, the aluminium housing and the fastening and connection elements. Power distribution The main application of busbar trunking systems is power distribution. The advantage of such systems over cable installations is that the locations of power tap-off units are not permanent but can be moved to any position within the entire system. To tap power at any given point simply requires positioning a tap-off unit at that location on the busbar. The result is a flexible distribution system for decentralized power supply to a particular line or area. Tap-off points can be located on one or both sides of the straight trunking units. The LI busbar trunking system provides tap-off units from 50A to 1250A for power tap-offs and for connecting consumers, providing the power supply for consumers in the range between 10kW and over 400kW. Tap-off units can be fitted with either fuse switches or circuit-breakers. With all busbar trunking systems, plug-on/-off tap-off units have a high safety standard. The following requirements will be fulfilled by all tap-off units: - Early-make PE contact for mounting and late-break contact for removing - The tap-off point is designed with IP2X protection. Mounting should only be possible in the correct phase sequence. - Tap-off unit could be locked in disconnected position 3 1 1 Transformer connection/ feeding unit 2 Fire barrier 3 Distribution board connection for SIVACON S8 4 Trunking unit 5 Junction unit 6 Tap-off unit 7 Additional equipment Figure 1: LI busbar trunking system with a hook-and-bolt joint Power transmission Your benefits with the new LI busbar trunking system ⦁ Design verified in accordance with current standard IEC 61439-1/-6 ⦁ High degree of protection IP55 and IP66 for mere power transmission ⦁ Design verified connection to SIVACON S8 switchboards in accordance with IEC 61439-1/-2 ⦁ High short-circuit rating to enable safe operation even during faulty conditions ⦁ Guided installation and removal of the tap-off units with disconnected position ⦁ Low fire loads to reduce combustion in the case of fire ⦁ Low weight and high rigidity with aluminium housing 04 ⦁ Fire barriers tested in accordance with EN 1366-3 for the fire resistance time of 90 minutes or 120 minutes Various busbar trunking system components are responsible for transporting power between transformers and low-voltage power distribution systems. They are used between the transformer and the main distribution board and then on to the sub-distribution level. Figure 2: LI busbar trunking system tap-off boxes Trunking units without tap-off points, available in standard lengths, are used for transporting power. In addition to the standard lengths, customers can select lengths from several ranges to meet their particular building requirements. 05 System overview | Advantages of the LI system System overview | System selection criteria System selection criteria electromagnetic fields and system harmonics influence the functional capability of computers, servers and other electronic devices. The large number of these AC loads within a network places a high load on the neutral conductor through harmonics. Double neutral conductor cross-sections (200%) reduce the plant's susceptibility to interference in networks subject to harmonics. Conductor configurations IEC 364 stipulates that electrical equipment must be selected according to the type of the system at hand in order to determine the protective measures required. For the LI system this selection is based on the appropriate conductor configuration. System type Conductor configuration TN—C LI-...4B TN—C—S 1) TN—S LI-...5B LI-...5C LI-...5H2) LI-...6B LI-...5B LI-...5C LI-...5H2) TT lntegrated • Consistent power distribution and transmission across five SIVACON 8PS busbar trunking systems • Design verified connection to SIVACON S8 switchboards • Communication-capable switching and measuring devices for energy management • Communication-capable switching devices for remote switching and monitoring Efficient • Support in all project phases from experts at Totally Integrated Power (TIP) • SIMARIS planning tools and online support • Compact design for optimised run and assembly • Decentralized power distribution for high transparency • Fixing accessories to easily fit a range of building structures Flexible • Variety of feeding units and accessories to connect to transformers, switchboards and other power sources • Range of conductor configurations to fit grid types • Compact design for high current ratings as double body side-by-side for vertical runs • Quick and easy modification or expansion with plug-on/-off tap-off units (up to 1250 A) on energized1) runs • Modular tap-off unit configuration Reliable • High operational voltage (Ue = 1000 V) • High short-circuit ratings • Full load at high ambient temperatures • Long busbar runs with low voltage drop due to sandwich design • Hook and bolt connection with shear-off nut for optimized connection of the trunking units Safe • Design verified in accordance with current standards IEC 61439-1/-6 • Design verified connection to SIVACON S8 switchboards in accordance with IEC 61439-1/-2 • Guided installation and removal of the tap-off units with disconected position • High degree of protection IP55 and IP66 for mere power transmission • High short-circuit ratings to enable safe operation even during faulty conditions • Low fire loads to reduce combustion in the case of fire • Low weight and high rigidity with the aluminium housing • Low fault loop resistance with the aluminium housing to enable the fast detection of 1-pole short circuits • Hook and bolt connection with only one transition for each electrical conductor to ensure a large-surface contact for a high connection quality with a low heat rise • Fire barriers tested in accordance with EN 1366-3 • Fire resistance of 180 min in accordance with IEC 60331-11/-21 1) Can be realised by using the combination of trunking unit LI with PEN conductor (3PH-PEN) and tap-off units with N and PE conductor (3PH-N-PE) 2) Each conductor configuration contains an additional busbar as PE conductor (electrically connected to the housing) The N & PE conductor cross-section/clean earth Neutral conductor cross-section The growth in the number of new electronic and noise-sensitive loads, especially in the area of energy supply in buildings, presents new challenges to busbar trunking systems. Disturbance variables such as Conductor configurations The LI busbar system is available with six different conductor configurations depending on the system type, the size of the N and PE cross-sections, as well as whether or not an additional insulated PE conductor (Clean Earth) has been included. 1 1 System Conductor Configurations/busbars The Ll system is a future-proof investment due to its flexibility in load change and integration into energy management systems. A reliable and flexible system that is safe for people and plant, and highly efficient from planning via installation to operation. Clean Earth Isolated PE conductors are fully galvanically isolated from the trunking housing. In this way, the conductors make a crucial contribution to the reliability and safety of the energy supply for electronic loads in buildings. In the case of a short-circuit between phase and housing, this PE conductor (clean earth) remains unaffected by this fault. This means it is non-isolated in the event of a short-circuit to frame. Even the fault currents in the housing generated by magnetic fields do not affect the clean earth. This means the clean earth is optimally suited to PE connection of sensitive electronic loads. LI-...3B IT Advantages of the LI system PE conductor cross-section A high cross-section of the PE conductor also offers safety for the energy supply. It guarantees early shutdown of small short-circuit currents thanks to low loop impedances. This reduces the risk of potential downtime resulting from fast shutdown of the upstream protective elements. Housing 2 3 4 1 LI-...3B LI-...4B 1 L1 2 L2 3 4 5 6 Equates to PE conductor 2 3 4 1 5 2 3 4 5 6 LI-...5H LI-...6B LI-...5B LI-...5C PEN N N N N L1 L1 N L1 L1 L3 L2 L2 L1 L2 L2 Hsg. L3 L3 L2 L3 L3 - Hsg. Hsg. L3 PE Clean Earth - - - Hsg. Hsg. Hsg. Galvanic connection between housing and PEN busbar Equates to PE conductor Equates to PE conductor Galvanic connection between housing and PE busbar Equates to PE conductor 1) In accordance with EN 50110-1 (VDE 0105-1); please always observe national regulations/standards 06 07 System overview | System selection criteria System overview | System selection criteria System selection criteria System selection criteria Rated currents and short-circuit currents of standard transformers Rated voltage UN Transformer rated values 690/400 V 400/230 V Relative short-circuit voltage Uk 4 %1) Rated power Short-circuit current 3) Rated current LIA/LIC selection depending on transformer rated values 6 %2) I "k kVA A A 50 72 1805 _ 100 144 3610 160 230 5776 200 288 250 4 %1) Rate current 6 %2) Short-circuit current 3) Rel.shortcircuit voltage I uk I "k A A 42 1042 _ 2406 84 2034 1392 3850 133 3325 2230 7220 4812 168 4168 2784 360 9025 6015 210 5220 3560 315 455 11375 7583 263 6650 4380 400 578 14450 9630 336 8336 5568 500 722 18050 12030 420 10440 7120 630 909 22750 15166 526 13300 8760 800 1156 28900 19260 672 16672 11136 1000 1444 36100 24060 840 20840 13920 1250 1805 45125 30080 1050 26060 17480 1600 2312 57800 38530 1330 33300 22300 2000 2888 72200 48120 1680 41680 27840 2500 3612 90300 60200 2094 52350 34900 3150 4546 113650 75780 2636 65893 43933 1) Rated current A % LI system Uninterrupted short-circuit current Peak shortcircuit current I”k kAeff I pk kA Type Rated current Rated short-time withstand current (1s) Ie I cw A Rated impulse withstand current I pk kAeff kA 910 6 15.15 38.58 LI-A...1000 LI-C...1000 1000 1000 50 43 105 90 1155 6 19.25 49.00 LI-A...1250 LI-C...1250 1250 1250 60 60 132 132 1444 6 24.06 61.24 LI-A...1600 LI-C...1600 1600 1600 65 65 143 143 1805 6 30.07 76.57 LI-A...2000 LI-C...2000 2000 2000 80 80 176 176 2310 6 38.50 98.00 LI-A...2500 LI-C...2500 2500 2500 100 100 200 200 2887 6 48.11 122.50 LI-A...3200 LI-C...3200 3200 3200 120 1001)/ 1202) 264 2201)/ 2642) 3609 6 60.11 153.10 LI-A...4000 LI-C...4000 4000 4000 150 150 330 330 4546 6 75.78 192.90 LI-A...5000 LI-C...5000 5000 4890 150 150 330 330 1) With PE housing Icw (1s) = 100 kA; Ipk = 220 kA 2) With PE busbar (100 %) Icw (1s) = 120 kA; Ipk = 264 kA u k = 4 %, standardized to DIN 42500 FOR S NT =50 _ 630 kVA 2) u = 6 %, standardized to DIN 42500 FOR S =100 _ 1600 kVA k NT 3) I " k = Initial symmetical short _ circuit current of transformer when connected to a system with unlimited short _ circuit capcity Approximation formula Rated c urrent o f transfo rmer Sho rt _ c irc uit c urrent o f transfo rmer IN [ A] = k X SNT [ kVA] I" k = I N/ uk X 1 0 0 400 V:k=1.45 690 V:k=0.84 Figure 3: Connecting a transformer to a distribution board 08 09 System overview | Overall datasheet System overview | Overall datasheet Overall datasheet Standards and regulations IEC 61439-1/-6, EN 61439-1/-6 Resistance to extreme climates Damp heat, constant, to IEC 60068-2-78 Damp heat, cyclic, to IEC 60068-2-30 Cold in accordance with IEC 60068-2-1 Temperature change in accordance with IEC 60068-2-14 Salt spray test in accordance with IEC 60068-2-52 Ice formation acc. to IEC 60068-2-52 Ambient air temperature (min./max./mean)1) °C –5/+40/+35 Degree of protection IP55; IP662) Mounting positions Horizontal edgewise, horizontal flat, vertical Busbar surface treatment At the current transitions: LI-A nickel-coated and tin-plated, LI-C tin-plated Insulation Polyester3) Class of protection against mechanical loads IK08 Trunking unit material Aluminium, powder-coated Tap-off unit material Steel sheet, powder-coated Tap-off units with circuit breaker 1) Colour of trunking unit, tap-off unit RAL 7035 (light gray) Current size A 50 – 160 200 – 250 315 – 400 500 – 630 800 – 1250 kA 55 55 55 55 55 Rated insulation voltage in acc. with IEC 61439-1 V AC 1000 Rated operational voltage (power transmission) for overvoltage category III/3 V AC 1000 Rated conditional short-circuit current (Icc) with switching capacity M 70, 85 70, 85 70, 85 70, 85 70, 85 V AC 690 Rated conditional short-circuit current (Icc) with switching capacity H kA Rated operational voltage (power distribution with tap-off units) for overvoltage category III/3 110 110 110 110 110 Hz 50/604) Rated conditional short-circuit current (Icc) with switching capacity C kA Frequency LI-A A Current size Conductor material LI-A.0800 LI-A.1000 LI-A.1250 LI-A.1600 LI-A.2000 LI-A.2500 LI-A.3200 LI-A.4000 LI-A.5000 Tap-off units with fuse-type protection/switching devices 2) 800 Current size A 160 250 400 630 Short-circuit rating 3) with fuse protection type 3NP.. with fuse protection (Icc) kA 100 100 100 100 Short-circuit rating4) with fuse protection type FSF.. with fuse protection (Icc) kA 100 100 100 100 Short-circuit rating 3) with fuse protection type NH.. with fuse protection (Icc) kA 120 120 120 120 1000 1250 1600 2000 2500 3200 4000 5000 Aluminium Short-circuit rating Rated short-time withstand current (1s) Icw kA 35 50 60 65 80 100 120 150 150 Rated peak withstand current Ipk kA 74 105 132 143 176 220 264 330 330 LI-C LI-C.1000 LI-C.1250 LI-C.1600 LI-C.2000 LI-C.2500 LI-C.3200 LI-C.4000 LI-C.5000 LI-C.6300 Current size Conductor material A 1000 1250 1600 2000 2500 3200 4000 5000 6300 1) Valid for Ue = 400 V (480 V up to 690 V on request) Copper 2) Tested with Siemens LV HRC fuses Short-circuit rating 3) Depending on fuse type and manufacturer Rated short-time withstand current (1s) Icw kA 43 60 65 80 100 1005) 150 150 150 Rated peak withstand current Ipk kA 90 132 143 176 220 2205) 330 330 330 4) Valid for Ue = 400 V, for greater than 400 V up to 690 V, 50 kA apply 1) 50° C on request 2) IP66 for mere power transmission runs without feeders 3) Max. service temperature of Polyester is 150°C 4) In accordance with IEC 61439, a reduction to 95% has to be considered for currents > 800 A at a frequency of 60 Hz 5) With PE busbar (100%), Icw = 120 kA, Ipk = 264 kA 10 11 The LI System | Components The LI System | Components degree of protection IP66 for trunking sections used for mere power transmission. Furthermore, various elbows and knees are available with either standard or customized dimensions and angles to meet the exact structure of your building, however complex. Design verified connection in accordance with IEC 61439 between LI system and SIVACON S8 cubicle for a safe and reliable power supply. As an integrated solution, the LI system offers a design verified connection to the SIVACON S8 switchboard for rated currents up to 6300 A. Flexible connections to the power distribution board can be made from above as well as from below for a safe, reliable, and efficient power supply. Fig. 6: Elbow is suitable for horizontal changing direction with angles of 85o, 90o, ..., 175o; standard length from 270mm to 1900mm a) Power transmission Safe, flexible, and efficient solution Power transmission up to 6300 A with the LI system is both flexible and reliable between transformers and low-voltage power distribution boards. Various transformer feeding units, trunking units, as well as junction units allow a high degree of flexibility in planning so as to meet the requirements of the specific application. Various feeding units connect transformers, cubicles and cables The LI system offers various transformer feeding units to fit the variety of transformers available on the market with different rated currents, phase sequences and phase distances. Up to 6300 A, the LI system offers transformer feeding units with a lateral busbar connection or with a busbar connection from the top. Universal feeding units can also be used for connection to distribution boards Fig. 4: Transformer connection unit TCE type for horizontal connection 12 Straight trunking units and junction units for a reliable and flexible run between transformers and low-voltage switchboards The LI system transmits large amounts of power over large distances with low voltage drops, thanks to its sandwich design. Junction units like knees and elbows for changing directions into vertical and horizontal run positions serve perfectly to various building structures. Straight trunking units and junction units fulfill the Fig. 5: Straight trunking unit without Tap-off box is suitable for power transmission; standard length from 500mm to 3000mm b) c) Fig. 9: Connection to distribution boards a) Connection flange b) Housing for connection flange c) Integrated connection for SIVACON S8 switchboard, design verified according to IEC 61439 as one system Fig. 7: Knee is suitable for vertical changing direction; standard length from 270mm to 1900mm Degrees of protection for safe power transmission. The LI system offers power runs with degree of protection IP66 for safe and reliable operation even in harsh industrial environments, or environments with high air humidity. Fig. 8: Hook and bolt connection increasing reliability of LI bus bar trunking system 13 The LI System | Components The LI System | Components Powermanager – power monitoring software 7KM PAC4200 measuring device 7KM PAC3200 measuring device 7KM PAC3100 measuring device 3V. molded case circuit breaker 3NP. fuse switch disconnector 3V. molded case circuit breaker incl. measuring function Tap-off unit with circuit breaker Tap-off unit with fuse-type switching device Tap-off unit with measuring device Modular tap-off units Example for power monitoring Cable entry to tap-off units Cable entry is possible from the side or from the end. The basic tap-off units are designed with blind plates where cable glands are supplied locally. As an accessory, cable entry plates with fitted cable grommets are available for multi-core and single-core cables. Power distribution Safe, flexible, and future-proof solution Power distribution is the main application of busbar trunking systems. The advantage of such systems over cable installations is a high degree of flexibility allowing easy modifications in the future. The LI system is the right solution where power distribution has to be flexibly implemented with horizontal and vertical busbar runs. Furthermore, its modular tap-off units allow to suit various applications. For easy integration into an energy management system, measuring devices can be built into tap-off units for a future-proof solution. Modular tap-off units Busbar trunking systems provide flexible power distribution via plug-on/-off tap-off units along the entire LI run. If there are changes of location or modifications of the load, the power supply can be easily adapted – without downtime. Power can be tapped at any given point by simply positioning a tap-off unit at the required location on the busbar. Tap-off units can be mounted on one or both sides of straight trunking units. The result is a flexible distribution system for decentralised power supply to a particular line or area. Tap-off units are available from 50 A to 1250 A for load connections. They can be equipped with fuse switch disconnectors, switch disconnectors with fuses, fuse bases1) (LV HRC), or circuit breakers. Safe in installation and operation • Guided plugging with a plug-on/-off facility on the tap-off point avoids incorrect fitting, ensures IP2X and IPXXB during tap-off unit is disconnected or connected • Leading PE contact ensures a protective conductor connection during assembly or disassembly • Isolation of tap-off units during removal is assured by a compulsory sequence of operations • Quick and easy modifications or expansions with plug-on/-off tap-off units (up to 1250 A) on energised2) runs • Contact device section in the front of the tap-off unit is “finger-proof” the plugging process, and indicates unambiguously if the 1) Version with NH fuse base cannot be plugged on energized LI runs 2) In accordance with EN 50110-1 (VDE 0105-1); please always observe national regulations/standards Tap-off units with fuse-type protection and switching devices are available up to 630 A, with circuit breakers up to 1250 A. The tap-off units can be used in a wide range of grid types. For conductor configurations with 200% N, tap-off units offer a double N connector as well as Clean Earth with a separate PE connection insulated to the housing. Rugged tap-off unit housings ensure IP55 protection irrespective of the mounting position. The rated operational voltage (Ue) is up to 500 V for circuit breakers and 690 V for NH fuses. Future-proof system When energy data for transparent power flows or remote switching and monitoring are required, the LI system offers integrated and communication-capable switching and measuring devices as well as components for optimum energy management (including communication capabilities for Modbus TCP, PROFIBUS and PROFINET). Fig. 10: An example of a tap-off unit connecting to a straight trunking unit. A standard 3000mm straight trunking unit can provide up to 6 tap-off points 14 15 The LI System | Components The LI System | Technical data Technical data Technical data LI-A, Conductor material: Aluminium System Rated current at 50 Hz and maximum ambient temperature 40oC Impedance of the conducting paths at 50 Hz and ambient Resistance temperature + 20oC at 50 Hz, final heating of busbars Resistance and ambient temperature + 35oC Reactance Safe and reliable hook and bolt connections Hook and bolt connections Safe and reliable installation Safe trunking unit connection with IP66 High connection quality with low contact resistance Higher rigidity of the system due to hook and bolt connection Busbar connection via hook and bolt connection The trunking units are interconnected through a hook-and-bolt technology. In this way, there is only one single transition for each electrical conductor, ensuring a large-surface contact for an outstanding connection quality and durable electrical contact at the same time. When the necessary clamping pressure is reached, the outer nut head is Step 1 automatically sheared off. This gives simple and instant confirmation of correct assembly. After tightening the hook and bolt connection, the clamping point is covered with a connection flange. The side protection cover can only be fitted once the outer nut head has sheared off (see figure Step 2). Upon completion of the hook and bolt connection, the trunking unit connection fulfils the high degree of protection P66. Step 2 LI-A.1000 LI-A.1250 LI-A.1600 LI-A.2000 A 800 1000 1250 1600 2000 R20 mΩ/m 0.090 0.063 0.053 0.037 0.027 R1 X1 0.125 0.021 0.088 0.016 0.074 0.014 0.052 0.010 0.038 0.008 0.127 0.089 0.075 0.053 0.038 Impedance Z1 mΩ/m mΩ/m mΩ/m Impedance of PE path only as retum conductor at 50 Hz and ambient temperature + 20oC Resistance R20 mΩ/m 0.045 0.042 0.041 0.039 0.034 Icw Icw Ipk I2t kA kA kA A2s106 35 49 74 1225 50 71 105 2500 60 85 132 3600 65 92 143 4225 80 113 176 6400 Icw Icw Ipk I2t kA kA kA A2s106 21 30 44 441 30 42 63 900 36 51 76 1296 39 55 82 1521 48 68 106 2304 Short - circuit strength 3 - pole phases, 1-pole N (PEN), 1-pole PE busbar (100%) Trunking units are assembled easily and safely using hook and bolt connections with shear-off nuts – for an efficient and reliable installation. Your benefit 1) 2) LI-A.0800 InA Rated short time withstand current Rated impulse withstand current Max. thermal load effective value t = 1 s effective value t = 0,5 s peak value heat quantity (1s) 3) Short - circuit strength 1 - pole PE - housing Rated impulse withstand current Max. thermal load effective value t = 1 s effective value t = 0,5 s peak value heat quantity (1s) Conductor cross section L1, L2, L3, N, CPE, 100% PE = busbar A mm2 350 499 599 849 1185 200% N A mm2 700 998 1198 1698 2370 PEN A mm2 350 499 599 849 1185 cos φ 1 0.9 0.8 0.7 mV/m/A mV/m/A mV/m/A mV/m/A 0.1139 0.1109 0.1026 0.0934 0.08 0.0783 0.0726 0.0663 0.067 0.0658 0.0611 0.0558 0.0471 0.0463 0.043 0.0394 0.0342 0.0338 0.0315 0.0289 Rated short time withstand current Voltage drop dU4) 3) 1) Factor 0.95 for Frequency 60 Hz according to the standard IEC61439-6 10.10.3, DC on request 2) Ratings factors for other ambient temperatures up to 50°C on request 3) Calculated values 4) Voltage drop for final heating of busbars and consistent distributed load in case of energy distribution (k ~ 0.5). For energy transmission (k = 1) the values have to be doubled. 16 Align the trunking ends with hook and bolt. Join and connect the busbar elements. Tighten the self-torque bolt until the outer head of the nut shears off. This indicates a correct torque level of 50 Nm. Step 3 Step 4 Install side covers followed by top and bottom covers. Then, fasten screws. The final hook and bolt connection fulfils the degree of protection IP66. 17 The LI System | Technical data The LI System | Technical data Technical data LI-A, Conductor material: Aluminium Impedance LI-A for calculating fault currents according to the method of the impedance System Rated current at 50 Hz and maximum ambient temperature 40oC Impedance of the conducting paths at 50 Hz and ambient temperature + 20oC at 50 Hz, final heating of busbars and ambient temperature + 35oC 1) 2) LI-A.2500 LI-A.3200 LI-A.4000 LI-A.5000 2500 3200 4000 5000 mΩ/m 0.020 0.019 0.013 0.010 Resistance Reactance R1 X1 0.027 0.006 0.013 0.003 Impedance 0.026 0.005 0.027 0.018 0.004 Z1 mΩ/m mΩ/m mΩ/m 0.018 0.014 effective value t = 1 s effective value t = 0,5 s peak value heat quantity (1s) System 0.028 Impedance under 3Ph-PE(H) fault conditions 3Ph-N-PE(H) phase with PE 3Ph-200%N-PE(H) and phase with 3Ph-N-PE(H)-CPE PEN at 50 Hz 3) Icw Icw Ipk I2t mΩ/m kA kA kA A2s106 0.032 100 141 220 10000 0.021 120 170 264 14400 0.019 150 212 330 22500 3Ph-N-100%PE(B) 0.015 150 212 330 22500 3Ph-PEN 20oC 20oC Short - circuit strength 1 - pole PE - housing Rated short time withstand current Rated impulse withstand current Max. thermal load Conductor cross section Voltage drop dU4) effective value t = 1 s effective value t = 0,5 s peak value heat quantity (1s) 3) Icw Icw Ipk I2t kA kA kA A2s106 60 85 132 3600 72 102 158 5184 L1, L2, L3, N, CPE, 100% PE = busbar A mm2 1652 200% N A mm2 3304 3398 PEN A mm2 1652 1699 cos φ 1 0.9 0.8 0.7 1699 90 127 198 8100 2370 3304 4740 6608 2370 3304 Impedance under fault conditions phase with N and 3Ph-N-PE(H) phase with phase 3Ph-N-100%PE(B) at 50 Hz 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) mV/m/A mV/m/A mV/m/A mV/m/A 0.0248 0.0246 0.023 0.0211 0.0238 0.0234 0.0218 0.02 0.0163 0.0162 0.0151 0.0138 1) Factor 0.95 for Frequency 60 Hz according to the standard IEC61439-6 10.10.3, DC on request 2) Ratings factors for other ambient temperatures up to 50°C on request 3) Calculated values 4) Voltage drop for final heating of busbars and consistent distributed load in case of energy distribution (k ~ 0.5). For energy transmission (k = 1) the values have to be doubled. 18 90 127 198 8100 20oC 20oC 0.0121 0.0121 0.0113 0.0104 20oC LI-A.1250 LI-A.1600 LI-A.2000 800 1000 1250 1600 2000 Resistance R b20-ph-PE mΩ/m 0.136 0.106 0.095 0.076 0.061 Reactance X b20-ph-PE Z b20-ph-PE mΩ/m 0.053 0.044 0.039 0.031 0.024 mΩ/m 0.146 0.115 0.102 0.082 0.066 Resistance R b20-ph-PE X b20-ph-PE Impedance Z b20-ph-PE mΩ/m 0.127 0.096 0.083 0.062 0.047 Reactance mΩ/m 0.045 0.035 0.030 0.023 0.016 mΩ/m 0.134 0.102 0.088 0.066 0.050 Resistance R b20-ph-PEN X b20-ph-PEN Impedance Z b20-ph-PEN mΩ/m 0.127 0.096 0.083 0.062 0.047 Reactance mΩ/m 0.045 0.035 0.030 0.023 0.016 mΩ/m 0.134 0.102 0.088 0.066 0.050 Resistance R b20-ph-N(ph) mΩ/m 0.190 0.134 0.113 0.081 0.058 Reactance X b20-ph-N(ph) mΩ/m 0.052 0.043 0.033 0.025 0.019 Impedance Z b20-ph-N(ph) mΩ/m 0.197 0.141 0.117 0.084 0.061 Resistance R b20-ph-N mΩ/m 1) 1) 1) 1) 1) Reactance R b1-ph-N Impedance X b1-ph-N mΩ/m 1) 1) 1) 1) 1) mΩ/m 1) 1) 1) 1) 1) Impedance R20 LI-A.1000 A Ambient temperature 20oC LI-A.0800 InA Rated current Conductor configuration R20 Short - circuit strength 3 - pole phases, 1-pole N (PEN), 1-pole PE busbar (100%) Rated impulse withstand current Max. thermal load A Resistance Impedance of PE path only as retum conductor at 50 Hz and ambient temperature Resistance + 20oC Rated short time withstand current InA Resistance R b20-ph-ph mΩ/m 0.183 0.128 0.108 0.076 0.054 Reactance R b1-ph-ph mΩ/m 0.036 0.030 0.023 0.017 0.015 Impedance X b1-ph-ph mΩ/m 0.186 0.131 0.110 0.078 0.056 1) On request 19 The LI System | Technical data The LI System | Technical data Impedance LI-A for calculating fault currents according to the method of the impedance System Rated current Conductor configuration Impedance under fault conditions phase with PE and phase with PEN at 50 Hz 3Ph-PE(H) 3Ph-N-PE(H) 3Ph-200%N-PE(H) 3Ph-N-PE(H)-CPE 3Ph-N-100%PE(B) InA Ambient temperature 20oC 20oC 3Ph-PEN 3Ph-200%N-PE(H) 20oC LI-A.5000 2500 3200 4000 5000 0.052 0.032 0.033 0.025 Reactance X b20-ph-PE mΩ/m 0.018 0.016 0.012 0.007 Impedance Z b20-ph-PE mΩ/m 0.055 0.042 0.035 0.026 Resistance R b20-ph-PE mΩ/m 0.035 0.032 0.024 0.018 X b20-ph-PE Impedance Z b20-ph-PE mΩ/m 0.012 0.012 0.009 0.006 mΩ/m 0.037 0.034 0.026 0.019 mΩ/m 0.035 0.032 0.024 0.018 mΩ/m 0.012 0.012 0.009 0.006 mΩ/m 0.037 0.034 0.026 0.019 Resistance R b20-ph-PEN Resistance R b20-ph-N(ph) mΩ/m 0.042 0.040 0.029 0.021 Reactance X b20-ph-N(ph) mΩ/m 0.013 0.014 0.009 0.008 Impedance Z b20-ph-N(ph) mΩ/m 0.044 0.042 0.030 0.022 Resistance R b20-ph-N mΩ/m 1) 1) 1) 1) X b20-ph-N Impedance Z b20-ph-N mΩ/m 1) 1) 1) 1) mΩ/m 1) 1) 1) 1) Resistance R b20-ph-ph mΩ/m 0.040 0.037 0.028 0.020 Reactance X b20-ph-ph mΩ/m 0.009 0.010 0.006 0.005 Impedance Z b20-ph-ph mΩ/m 0.041 0.038 0.028 0.020 Reactance 20oC LI-A.4000 mΩ/m X b20-ph-PEN Impedance Z b20-ph-PEN 20oC LI-A.3200 R b20-ph-PE Reactance Impedance under fault conditions phase with N and 3Ph-N-PE(H) phase with phase 3Ph-N-100%PE(B) at 50 Hz 3Ph-N-PE(H)-CPE LI-A.2500 Resistance Reactance 20oC A Impedance LI-A for calculating fault currents according to the method of the symmetrical components System LI-A.0800 LI-A.1000 LI-A.1250 LI-A.1600 LI-A.2000 InA A 800 1000 1250 1600 2000 Resistance R 0_b20-ph-PE mΩ/m 0.229 0.192 0.179 0.154 0.129 Reactance X 0_b20-ph-PE Z 0_b20-ph-PE mΩ/m 0.126 0.108 0.096 0.078 0.060 mΩ/m 0.262 0.220 0.203 0.173 0.142 R 0_b20-ph-PE Reactance X 0_b20-ph-PE Impedance Z 0_b20-ph-PE mΩ/m 0.202 0.163 0.143 0.112 0.088 mΩ/m 0.102 0.078 0.069 0.051 0.039 mΩ/m 0.226 0.181 0.158 0.123 0.096 Resistance R 0_b20-ph-PEN mΩ/m X 0_b20-ph-PEN mΩ/m Impedance Z 0_b20-ph-PEN mΩ/m 0.202 0.163 0.143 0.112 0.088 Reactance 0.102 0.078 0.069 0.051 0.039 0.226 0.181 0.158 0.123 0.096 Resistance R 0_b20-ph-N mΩ/m 0.387 0.273 0.231 0.165 0.120 Reactance X 0_b20-ph-N mΩ/m 0.117 0.096 0.075 0.054 0.048 Impedance Z 0_b20-ph-N mΩ/m 0.404 0.289 0.243 0.174 0.129 Resistance R 0_b20-ph-N mΩ/m 1) 1) 1) 1) 1) Reactance X 0_b20-ph-N mΩ/m 1) 1) 1) 1) 1) Impedance Z 0_b20-ph-N mΩ/m 1) 1) 1) 1) 1) Rated current Zero impendance of phases to PE and phase to PEN at 50 Hz Conductor configuration Ambient temperature 3Ph-PE(H) 3Ph-N-PE(H) 3Ph-200%N-PE(H) 3Ph-N-PE(H)-CPE 20oC Impedance 3Ph-N-100%PE(B) 3Ph-PEN Zero impendance under fault conditions phases with N at 50 Hz 3Ph-N-PE(H) 3Ph-N-100%PE(B) 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) 20oC 20oC 20oC 20oC Resistance 1) On request 1) On request 20 21 The LI System | Technical data The LI System | Technical data Impedance LI-A for calculating fault currents according to the method of the symmetrical components System Rated current Conductor configuration Zero impendance of 3Ph-PE(H) phases to PE and 3Ph-N-PE(H) phase to PEN at 50 Hz 3Ph-200%N-PE(H) 3Ph-N-PE(H)-CPE InA Ambient temperature 20oC 3Ph-PEN 20oC 20oC 3Ph-N-PE(H) 3Ph-N-100%PE(B) 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) 20oC 20oC LI-A.4000 LI-A.5000 3200 4000 5000 0.116 0.080 0.073 0.055 X 0_b20-ph-PE Impedance Z 0_b20-ph-PE mΩ/m 0.045 0.039 0.030 0.033 mΩ/m 0.124 0.089 0.079 0.064 R 0_b20-ph-PE X Reactance 0_b20-ph-PE Impedance Z 0_b20-ph-PE mΩ/m 0.067 0.058 0.046 0.035 mΩ/m 0.030 0.039 0.018 0.015 mΩ/m 0.074 0.070 0.049 0.038 R 0_b20-ph-PEN X 0_b20-ph-PEN Impedance Z 0_b20-ph-PEN mΩ/m mΩ/m mΩ/m 0.067 0.058 0.046 0.035 0.030 0.039 0.018 0.015 0.074 0.070 0.049 0.038 Resistance Resistance Resistance R 0_b20-ph-N mΩ/m 0.087 0.081 0.060 0.042 Reactance X 0_b20-ph-N mΩ/m 0.030 0.030 0.018 0.018 Impedance Z 0_b20-ph-N mΩ/m 0.092 0.086 0.063 0.046 Resistance R 0_b20-ph-N X 0_b20-ph-N mΩ/m 1) 1) 1) 1) mΩ/m 1) 1) 1) 1) Impedance Z 0_b20-ph-N mΩ/m 1) 1) 1) 1) Reactance 1) On request LI-A.3200 2500 mΩ/m Reactance Zero impendance under fault conditions phases with N at 50 Hz LI-A.2500 R 0_b20-ph-PE Resistance Reactance 3Ph-N-100%PE(B) A Technical data LI-C, Conductor material: Copper System LI-C.1000 LI-C.1250 LI-C.1600 LI-C.2000 LI-C.2500 InA A 1000 1250 1600 2000 2500 Resistance R20 mΩ/m 0.053 0.047 0.031 0.024 0.018 Resistance Reactance Impedance R1 X1 Z1 mΩ/m mΩ/m mΩ/m 0.074 0.021 0.077 0.065 0.019 0.068 0.044 0.012 0.045 0.034 0.010 0.035 0.025 0.008 0.026 Resistance R20 mΩ/m 0.047 0.046 0.041 0.039 0.036 Short-circuit strength 3-pole phases, 1-pole N (PEN), 1-pole PE busbar (100%) effective value t = 1 s Rated short time withstand effective value t = 0,5 s current 3) Rated impulse withstand current peak value Max. thermal load heat quantity (1s) Icw Icw Ipk I2t kA kA kA A2s106 43 61 90 1849 60 85 132 3600 65 92 143 4225 80 113 176 6400 100 141 220 10000 Short-circuit strength 1-pole PE housing effective value t = 1 s Rated short time withstand effective value t = 0,5 s current Rated impulse withstand current peak value heat quantity (1s) Max. thermal load Icw Icw Ipk I2t kA kA kA A2s106 26 37 54 676 36 51 79 1296 39 55 86 1521 48 68 106 2304 60 85 132 3600 A A A mm2 mm2 mm2 328 656 328 397 794 397 562 1124 562 795 1590 795 1068 2136 1068 cos φ 1 0.9 0.8 0.7 mV/m/A mV/m/A mV/m/A mV/m/A 0.067 0.0686 0.065 0.0605 0.0594 0.0609 0.0577 0.0537 0.0397 0.0403 0.0381 0.0354 0.0306 0.0315 0.03 0.028 0.0225 0.0235 0.0224 0.021 Rated current at 50 Hz and maximum ambient temperature 40oC Impedance of the conducting paths at 50 Hz and ambient temperature + 20oC at 50 Hz, final heating of busbars and ambient temperature + 35oC Impedance of PE path only as retum conductor at 50 Hz and ambient temperature + 20oC Conductor cross section Voltage drop dU4) 1) 2) 3) L1, L2, L3, N, CPE, 100% PE = busbar 200% N PEN 1) Factor 0.95 for Frequency 60 Hz according to the standard IEC61439-6 10.10.3, DC on request 2) Ratings factors for other ambient temperatures up to 50°C on request 3) Calculated values 4) Voltage drop for final heating of busbars and consistent distributed load in case of energy distribution (k ~ 0.5). For energy transmission (k = 1) the values have to be doubled. 22 23 The LI System | Technical data The LI System | Technical data Impedance LI-C for calculating fault currents according to the method of the impedance Technical data LI-C, Conductor material: Copper System Rated current at 50 Hz and maximum ambient temperature 40oC Impedance of the conducting paths at 50 Hz and ambient temperature + 20oC 1) 2) InA A LI-C.3200 LI-C.4000 LI-C.5000 LI-C.6300 System 3200 4000 4890 6300 Rated current Resistance R20 mΩ/m 0.012 0.012 0.009 0.006 Resistance Reactance Impedance R1 X1 Z1 mΩ/m mΩ/m mΩ/m 0.017 0.006 0.018 0.017 0.005 0.017 0.012 0.004 0.013 0.009 0.003 0.009 Impedance of PE path only as retum conductor at 50 Hz and ambient temperature + 20oC Resistance R20 mΩ/m 0.033 0.020 0.019 0.017 Short-circuit strength 3-pole phases, 1-pole N (PEN), 1-pole PE busbar (100%) effective value t = 1 s Rated short time withstand 3) effective value t = 0,5 s current peak value Rated impulse withstand current Max. thermal load heat quantity (1s) Icw Icw Ipk l2t kA kA kA A2s106 100 5) /120 6) 141 5) /170 6) 220 5) /264 6) 10000 5) /14400 6) 150 212 330 22500 150 212 330 22500 150 212 330 22500 at 50 Hz, final heating of busbars and ambient temperature + 35oC Short-circuit strength 1-pole PE housing 3) Rated short time withstand effective value t = 1 s effective value t = 0,5 s current peak value Rated impulse withstand current heat quantity (1s) Max. thermal load Conductor cross section L1, L2, L3, N, CPE, 100% PE = busbar 200% N PEN Voltage drop dU4) Icw Icw Ipk l2t kA kA kA A2s106 60 85 132 3600 90 127 198 8100 90 127 198 8100 90 127 198 8100 A A A mm2 mm2 mm2 1537 3074 1537 1589 3178 1589 2135 4270 2135 3073 6146 3073 cos φ 1 0.9 0.8 0.7 mV/m/A mV/m/A mV/m/A mV/m/A 0.0157 0.0164 0.0157 0.0148 0.0151 0.0157 0.015 0.014 0.0112 0.0118 0.0113 0.0106 0.0079 0.0083 0.0079 0.0074 Impedance under fault conditions phase with PE and phase with PEN at 50 Hz 24 Ambient temperature 3Ph-PE(H) 3Ph-N-PE(H) 3Ph-200%N-PE(H) 3Ph-N-PE(H)-CPE 20oC 3Ph-PEN 3Ph-N-PE(H) 3Ph-N-100%PE(B) 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) 1) Factor 0.95 for Frequency 60 Hz according to the standard IEC61439-6 10.10.3, DC on request 2) Ratings factors for other ambient temperatures up to 50°C on request 3) Calculated values 4) Voltage drop for final heating of busbars and consistent distributed load in case of energy distribution (k ~ 0.5). For energy transmission (k = 1)the values have to be doubled. 5) With PE housing Icw (1s) = 100 kA, Icw (0.5s) = 141 kA; Ipk = 220 kA 6) With PE busbar (100%) Icw (1s) = 120 kA, Icw (0.5s) = 141 kA; Ipk = 264 kA Conductor configuration 3Ph-N-100%PE(B) Impedance under fault conditions phase with N and phase with phase at 50 Hz LI-C.2000 LI-C.2500 A 1000 1250 1600 2000 2500 LI-C.1000 LI-C.125 0 LI-C.1600 InA 20oC 20oC 20oC 20oC 20oC Resistance R b20-ph-PE mΩ/m 0.101 0.093 0.073 0.063 0.054 Reactance actance X b20-ph-PE mΩ/m 0.050 0.047 0.038 0.030 0.024 Impedance Z b20-ph-PE mΩ/m 0.112 0.104 0.082 0.070 0.059 Resistance R b20-ph-PE mΩ/m 0.086 0.079 0.056 0.045 0.035 Reactance actance X b20-ph-PE mΩ/m 0.041 0.037 0.028 0.022 0.017 Impedance Z b20-ph-PE mΩ/m 0.096 0.087 0.062 0.050 0.039 Resistance R b20-ph-PEN mΩ/m 0.086 0.079 0.056 0.045 0.035 Reactance actance X b20-ph-PEN mΩ/m 0.041 0.037 0.028 0.022 0.017 Impedance Z b20-ph-PEN mΩ/m 0.096 0.087 0.062 0.050 0.039 Resistance R b20-ph-N(ph) mΩ/m 0.116 0.103 0.069 0.053 0.040 Reactance actance X b20-ph-N(ph) mΩ/m 0.047 0.047 0.030 0.024 0.021 Impedance Z b20-ph-N(ph) mΩ/m 0.126 0.114 0.076 0.058 0.045 Resistance R b20-ph-N mΩ/m 1) 1) 1) 1) 1) Reactance actance X b20-ph-N mΩ/m 1) 1) 1) 1) 1) Impedance Z b20-ph-N mΩ/m 1) 1) 1) 1) 1) Resistance R b20-ph-ph mΩ/m 0.106 0.094 0.063 0.048 0.036 Reactance actance X b20-ph-ph mΩ/m 0.040 0.036 0.026 0.019 0.016 Impedance Z b20-ph-ph mΩ/m 0.113 0.100 0.068 0.052 0.039 1) On request 25 The LI System | Technical data The LI System | Technical data Impedance LI-C for calculating fault currents according to the method of the symmetrical components Impedance LI-C for calculating fault currents according to the method of the impedance System InA Rated current Conductor configuration Impedance under fault conditions phase with PE and phase with PEN at 50 Hz 3Ph-PE(H) 3Ph-N-PE(H) 3Ph-200%N-PE(H) 3Ph-N-PE(H)-CPE LI-C.3200 LI-C.40 00 LI-C.5000 LI-C.6300 3200 4000 4890 6300 System Rated current Ambient temperature 20oC R b20-ph-PE mΩ/m X b20-ph-PE mΩ/m Impedance Z b20-ph-PE Resistance 0.045 0.032 0.028 0.023 0.017 0.016 0.012 0.009 mΩ/m 0.049 0.036 0.030 0.025 R b20-ph-PE mΩ/m 0.025 0.023 0.018 0.014 Reactance actance X b20-ph-PE mΩ/m 0.012 0.011 0.008 0.006 Impedance Z b20-ph-PE mΩ/m 0.028 0.025 0.020 0.015 Resistance Reactance actance 3Ph-N-100%PE(B) A 20oC Zero impendance of phase to PE and phases to PEN at 50 Hz InA Conductor configuration Ambient temperature 3Ph-PE(H) 3Ph-N-PE(H) 3Ph-200%N-PE(H) 3Ph-N-PE(H)-CPE 20oC 3Ph-N-100%PE(B) 3Ph-PEN 3Ph-PEN Impedance under fault conditions phase with N and phase with phase at 50 Hz 3Ph-N-PE(H) 3Ph-N-100%PE(B) 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) 20oC 20oC 20oC 20oC 20oC 20oC LI-C.1000 LI-C.1250 A 1000 1250 1600 2000 2500 LI-C.1600 LI-C.2000 LI-C.2500 Resistance R 0_b20-ph-PE mΩ/m 0.196 0.185 0.156 0.140 0.127 Reactance actance X 0_b20-ph-PE mΩ/m 0.123 0.120 0.093 0.078 0.063 Impedance Z 0_b20-ph-PE mΩ/m 0.231 0.221 0.181 0.160 0.142 Resistance R 0_b20-ph-PE mΩ/m 0.154 0.144 0.106 0.088 0.069 Reactance actance X 0_b20-ph-PE mΩ/m 0.090 0.084 0.060 0.048 0.036 Impedance Z 0_b20-ph-PE mΩ/m 0.179 0.167 0.122 0.100 0.078 Resistance R 0_b20-ph-PEN mΩ/m 0.154 0.144 0.106 0.088 0.069 Resistance R b20-ph-PEN mΩ/m 0.025 0.023 0.018 0.014 Reactance actance X 0_b20-ph-PEN mΩ/m 0.090 0.084 0.060 0.048 0.036 Reactance actance X b20-ph-PEN mΩ/m 0.012 0.011 0.008 0.006 Impedance Z 0_b20-ph-PEN mΩ/m 0.179 0.167 0.122 0.100 0.078 Impedance Z b20-ph-PEN mΩ/m 0.028 0.025 0.020 0.015 Resistance R 0_b20-ph-N mΩ/m 0.240 0.213 0.144 0.111 0.084 Reactance actance X 0_b20-ph-N mΩ/m 0.108 0.105 0.066 0.051 0.045 Impedance Z 0_b20-ph-N mΩ/m 0.263 0.237 0.158 0.122 0.095 Resistance R b20-ph-N(ph) mΩ/m 0.028 0.027 0.021 0.014 Reactance actance X b20-ph-N(ph) mΩ/m 0.014 0.014 0.011 0.008 Impedance Z b20-ph-N(ph) mΩ/m 0.031 0.030 0.023 0.016 Resistance R b20-ph-N mΩ/m 1) 1) 1) 1) Reactance actance X b20-ph-N mΩ/m 1) 1) 1) 1) Impedance Z b20-ph-N mΩ/m 1) 1) 1) 1) Resistance R b20-ph-ph mΩ/m 0.025 0.024 0.018 0.013 Reactance actance X b20-ph-ph mΩ/m 0.010 0.009 0.008 0.006 Impedance Z b20-ph-ph mΩ/m 0.027 0.026 0.019 0.014 Zero impedance under fault conditions phases with N at 50 Hz 3Ph-N-PE(H) 3Ph-N-100%PE(B) 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) 20oC 20oC Resistance R 0_b20-ph-N mΩ/m 1) 1) 1) 1) 1) Reactance actance X 0_b20-ph-N mΩ/m 1) 1) 1) 1) 1) Impedance Z 0_b20-ph-N mΩ/m 1) 1) 1) 1) 1) 1) On request 1) On request 26 27 The LI System | Technical data The LI system | Technical data Fire load Impedance LI-C for calculating fault currents according to the method of the symmetrical components System InA Rated current Zero impedance of phases to PE and phases to PEN at 50 Hz Conductor configuration Ambient temperature 3Ph-PE(H) 3Ph-N-PE(H) 3Ph-200%N-PE(H) 3Ph- N-PE(H)-CPE 20oC 3Ph-N-100%PE(B) 3Ph-PEN Zero impedance under fault conditions phases with N at 50 Hz 20oC LI-C.40 00 LI-C.5000 LI-C.6300 3200 4000 4890 6300 Resistance R 0_b20-ph-PE mΩ/m 0.111 0.072 0.066 0.056 Reactance actance X 0_b20-ph-PE mΩ/m 0.045 0.042 0.033 0.024 Impedance Z 0_b20-ph-PE mΩ/m 0.120 0.083 0.073 0.061 Resistance R 0_b20-ph-PE mΩ/m 0.051 0.045 0.036 0.029 Reactance actance X 0_b20-ph-PE mΩ/m 0.027 0.024 0.021 0.012 Impedance Z 0_b20-ph-PE mΩ/m 0.058 0.051 0.042 0.031 Resistance R 0_b20-ph-PEN mΩ/m 0.051 0.045 0.036 0.029 Reactance actance X 0_b20-ph-PEN mΩ/m 0.027 0.024 0.021 0.012 Impedance Z 0_b20-ph-PEN mΩ/m 0.058 0.051 0.042 0.031 Aluminium System LI-A.0800 LI-A.1000 LI-A.1250 LI-A.1600 LI-A.2000 LI-A.2500 LI-A.3200 LI-A.4000 LI-A.5000 A 800 1000 1250 1600 2000 2500 3200 4000 5000 Conductor configuration [Number of busbars] 3Ph-PE(H) [3] 3Ph-PEN [4] 3Ph-N-PE(H) [4] 3Ph-N-100%PE(B) [5] 3Ph-200% N-PE(H) [5] 3Ph-N-PE(H)-CPE [5] fire load kWh/m kWh/m kWh/m kWh/m kWh/m kWh/m 2.13 2.37 2.37 2.63 2.63 2.63 2.44 2.8 2.8 3.11 3.11 3.11 2.74 3.12 3.12 3.55 3.55 3.55 3.26 3.73 3.73 4.2 4.2 4,2 4.15 4.81 4.81 5.48 5.48 5.48 5.16 6.03 6.03 6.9 6.9 6.9 6.51 7.46 7.46 8.4 8.4 8.4 8.29 9.62 9.62 10.95 10.95 10.95 10.32 12.06 12.06 13.8 13.8 13.8 Copper System Ll-C.1000 LI-C.1250 LI-C.1600 LI-C.2000 Ll-C.2500 LI-C.3200 LI-C.4000 LI-C.5000 LI-C.6300 A 1000 1250 1600 2000 2500 3200 4000 4890 6300 fire load kWh/m kWh/m kWh/m kWh/m kWh/m kWh/m 2.13 2.37 2.37 2.63 2.63 2.63 2.26 2.56 2.56 2.84 2.84 2.84 2.7 3.06 3.06 3.48 3.48 3.48 3.13 3.57 3.57 4.01 4.01 4.01 3.84 4.43 4.43 5.01 5.01 5.01 4.92 5.76 5.76 6.6 6.6 6.6 6.46 7.4 7.4 8.35 8.35 8.35 7.69 8.85 8.85 10.02 10.02 10.02 8.79 11.52 11.52 13.19 13.19 13.19 Rated current InA Rated current InA Conductor configuration [Number of busbars] 3Ph-PE(H) [3] 3PhPEN [4] 3Ph-N-PE(H) [4] 3Ph-N-100%PE(B) [5] 3Ph-200%N-PE(H) [5] 3Ph-N-PE(H)-CPE [5] Fire load tap-off point [kWh] 3Ph-N-PE(H) 3Ph-N-100%PE(B) 3Ph-N-PE(H)-CPE 3Ph-200%N-PE(H) 1) On request 20oC A LI-C.3200 20oC 20oC Resistance R 0_b20-ph-N mΩ/m 0.060 0.054 0.042 0.030 Reactance actance X 0_b20-ph-N mΩ/m 0.033 0.030 0.024 0.015 Impedance Z 0_b20-ph-N mΩ/m 0.068 0.062 0.048 0.034 Resistance R 0_b20-ph-N mΩ/m 1) 1) 1) 1) Reactance actance X 0_b20-ph-N mΩ/m 1) 1) 1) 1) Impedance Z 0_b20-ph-N mΩ/m 1) 1) 1) 1) 0.98 Weights Aluminium System LI-A.0800 LI-A.1000 LI-A.1250 LI-A.1600 LI-A.2000 LI-A.2500 LI-A.3200 LI-A.4000 LI-A.5000 Conductor configuration Rated current 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A Weights kg/m kg/m kg/m kg/m kg/m kg/m 11.2 12.2 12.2 13.2 13.2 13.2 12.7 14.1 14.1 15.5 15.5 15.5 13.7 15.4 15.4 17.0 17.0 17.0 16.2 18.5 18.5 20.9 20.9 20.9 19.5 22.8 22.8 26.2 26.2 26.2 24.1 28.8 28.8 33.4 33.4 33.4 32.3 37.1 37.1 41.9 41.9 41.9 39 45.7 45.7 52.3 52.4 52.3 48.2 57.5 57.5 66.7 66.8 66.7 [Number of busbars] 3Ph-PE(H) [3] 3Ph-PEN [4] 3Ph-N-PE(H) [4] 3Ph-N-100%PE(B) [5] 3Ph-200%N-PE(H) [5] 3Ph-N-PE(H)-CPE [5] Copper System Ll-C.1000 LI-C.1250 LI-C.1600 LI-C.2000 Ll-C.2500 LI-C.3200 LI-C.4000 LI-C.5000 LI-C.6300 Conductor configuration Rated current 1000A 1250A 1600A 2000A 2500A 3200A 4000A 4890A 6300A Weights kg/m kg/m kg/m kg/m kg/m kg/m 17.4 20.4 20.4 23.4 23.4 23.4 19.3 23 23 26.7 26.7 26.7 24.2 29.4 29.4 34.7 34.7 34.7 31 38.4 38.4 45.7 45.8 45.7 39 48.9 48.9 58.8 58.8 58.8 52.7 67 67 81.2 81.3 81.2 61.6 76.2 76.2 90.8 90.9 90.8 77.6 97.3 97.3 116.9 117 116.9 105.1 133.4 133.4 161.8 161.9 161.8 [Number of busbars] 3Ph-PE(H) [3] 3PhPEN [4] 3Ph-N-PE(H) [4] 3Ph-N-100%PE(B) [5] 3Ph-200%N-PE(H) [5] 3Ph-N-PE(H)-CPE [5] 1) PE(H): Aluminium housing as PE 2) 100%PE(B): separate 100% PE busbar 3) CPE: separate clean earth busbar 4) 200%N: double neutral busbar 28 29 The LI system | Technical data The LI system | Technical data Sizes / Protection and switching devices Tap-off unit with circuit-breaker 3VA Sizes IP55 Rating Weight Required conductor cross sections for bare copper busbars for connection to non-Siemens distribution boards Tap-off unit with fuse-switch-disconnector 3NP Rating Tap-off unit with fuse-base 3NH Weight Rating Tap-off unit with switch-disconnector + fuse FSF Weight Rating Dimensions LXBXH System1) Weight 1 2 3 4 Suitable LI-A / LI-C system 1 50…160 A 20 kg - 160 A 20 kg - 645 x 250 x 307 mm LI-A.0800 800 60 x 10 30 x 10 20 x 10 - 2 200...250 A 40 kg 160 A 40 kg 250 A 40 kg 160 A 40…60 kg 735 x 414 x 337 mm LI-C.1000 1000 60 x 10 30 x 10 20 x 10 - LI-C.1000 3 315…400 A 60 kg 250 A 60 kg 400 A 60 kg 250 A 60…80 kg 935 x 494 x 409 mm LI-A.1000 1000 80 x 10 40 x 10 30 x 10 - LI-A.1000 4 500 A 80 kg 400 A 80 kg 630 A 80 kg 400 A 80…90 kg 995 x 534 x 409 mm 5 630 A 90 kg 630 A 90 kg - 630 A 90 kg 995 x 624 x 439 mm 81) 800 A, 1250 A 155 kg 92) 1250 A 170 kg 1620 x 559 x 423 mm 1620 x 621 x 437 mm 1) Rotary drive 2) Motor drive Devices for metering & counting function in LI tap-off units E-Version (configurable) Max. allowed fixing - PAC 3100 with o Modbus RTU - PAC 3200 with o Ethernet with Modbus TCP o Modbus RTU o PROFIBUS DPV1 o PROFINET I/O - PAC 4200 with o Ethernet with Modbus TCP o Modbus RTU o PROFIBUS DPV1 o PROFINET I/O LI-C.1250 1250 80 x 10 40 x 10 30 x 10 - LI-C.1250 LI-A.1250 1250 100 x 10 60 x 10 30 x 10 - LI-A.1250 LI-C.1600 1600 100 x 10 60 x 10 30 x 10 - LI-C.1600 LI-A.1600 1600 100 x 10 60 x 10 30 x 10 - LI-A.1600 LI-C.2000 2000 160 x 10 80 x 10 50 x 10 - LI-C.2000 LI-A.2000 2000 200 x 10 100 x 10 60 x 10 50 x 10 LI-A.2000 LI-C.2500 2500 200 x 10 100 x 10 60 x 10 50 x 10 LI-C.2500 LI-A.2500 2500 - 160 x 10 100 x 10 80 x 10 LI-A.2500 LI-C.3200 3200 - 160 x 10 100 x 10 80 x 10 LI-C.3200 LI-A.3200 3200 - 200 x 10 120 x 10 100 x 101) LI-A.3200 LI-C.4000 4000 - 200 x 10 120 x 10 100 x 101) LI-C.4000 System Mounting position flat (m) LI-A.4000 4000 - - 200 x 10 160 x 10 LI-A.4000 LI-C.5000 4890 - - 200 x 10 160 x 10 LI-C.5000 LI-A.0800.. LI-A.1000.. LI-C.1000.. LI-A.1250.. LI-C.1250.. LI-A.1600.. LI-C.1600.. LI-A.2000.. LI-C.2000.. LI-A.2500.. LI-C.2500.. LI-A.3200.. LI-C.3200.. LI-A.4000.. LI-C.4000.. LI-A.5000.. LI-C.5000.. LI-C.6300.. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 LI-A.5000 5000 - - 200 x 10 160 x 10 LI-A.5000 LI-C.6300 6300 - - 200 x 10 160 x 10 LI-C.6300 1) In accordance with DIN 43671, Table 1, the maximum continuous current for this conductor cross-section for bare copper busbars is 3980 A System sizes LI-AM0800... H Sizes: Single body Connection cable System sizes Connection type Double body 800 2 x 300 4 x 300 LI-A(C)M1250... 1250 4 x 300 1600 4 x 300 2000 6 x 300 2500 8 x 300 LI-A(C)M3200... 3200 8 x 300 LI-AM4000... LI-CM4000... 4000 12 x 300 LI-AM5000... 4000 10 x 300 5000 16 x 300 4890 14 x 300 6300 16 x 300 LI-CM5000... W LI-CM6300... LI...-CFE.... Number of cables x cross section size 1000 100 InA Connection cable [A] LI-A(C)M1000... LI-A(C)M2500... W InA LI...-CFS.... LI-A(C)M2000... Single body Connection type [A] LI-A(C)M1600... H LI-A.0800 Mounting position edgewise (m) Dimensions 30 Number of copper busbars width x thickness InA [A] Number of cables x cross section size LI-A.0800 800 3 x 300 LI-A(C).1000 1000 4 x 300 LI-A(C).1250 1250 5 x 300 LI-A(C).1600 1600 6 x 300 LI-A(C).2000 2000 8 x 300 LI-A(C).2500 2500 10 x 300 LI-C.3200 3200 11 x 300 Sizes: Double body Material InA (A) System H (mm) W (mm) InA (A) System H (mm) W (mm) Al Al Al Al Al Al Cu Cu Cu Cu Cu Cu 800 1000 1250 1600 2000 2500 1000 1250 1600 2000 2500 3200 LIA0800 LIA1000 LIA1250 LIA1600 LIA2000 LIA2500 LIC1000 LIC1250 LIC1600 LIC2000 LIC2500 LIC3200 111 132 146 182 230 297 111 117 146 174 213 280 155 155 155 155 155 155 155 155 155 155 155 155 3200 4000 5000 LIA3200 LIA4000 LIA5000 182 230 297 410 410 410 4000 4890 6300 LIC4000 LIC5000 LIC6300 174 213 280 410 410 410 31 Further Information | Installation recommendation Further Information | Fire barrier Fire barrier Necessary wall or ceiling cutout Built-in prevention for a safe infrastructure Fire barrier tested in accordance with EN 1366-3 standard for safe and reliable installation in risers and across electrical rooms International building regulations prescribe that buildings must be designed in such a way that "fire and smoke are prevented from starting and spreading and that, if there is a fire, effective fire fighting and the saving of human and animal life is possible". This means that no fire or fumes are permitted to spread from one floor or fire section to another. All LI busbar trunking systems can be equipped with a fire barrier. Thus, they fulfill the stipulations of EN 1366-3 (Fire resistance tests for service installations — Part 3: Penetration seals). The fire barrier is delivered as a stand-alone type for customer assembly, with the fire resistance classes El 90 and El 120. European standards Test standard EN 1366-3 (Fire resistance tests for service installations - Part 3: Penetration seals). With this standard the requirements for fire resistance 120 min according to ISO 834 as stated in IEC/EN 61439-6 are fulfilled. Classification standard EN 13501-2 (Fire classification of construction products and building elements - Part 2: Classification using data from fire resistance tests, excluding ventilation services) International standards The classification El 90 or El 120 according to EN 13501-2 of the LI fire barrier conforms to the internationally valid standards: • ISO 834-1: 1999 with the fire resistance time of 90 minutes or 120 minutes • EN 61439-6 / IEC 61439-6 (Clause 10.102) for the verification of the fire resistance duration 90 minutes or 120 minutes for busbar trunking units with fire barrier Table applicable to solid components Table 10 LI-...-EI90 LI-…-EI120 Table 10 a [mm] b [mm] a [mm] b [mm] LI - A.0800... 300 260 350 310 LI - A.1000... 300 280 350 LI - A.1250... 300 300 LI - A.1600... 300 LI - A.2000... LI-...-EI90 / -EI120 a [mm] b [mm] LI - C.1000... 350 310 330 LI - C.1250... 350 320 350 350 LI - C.1600... 350 350 330 350 380 LI - C.2000... 350 370 300 380 350 430 LI - C.2500... 350 410 LI - A.2500... 300 450 350 500 LI - C.3200... 350 480 LI - A.3200... 560 330 610 380 LI - C.4000... 610 370 LI - A.4000... 560 380 610 430 LI - C.5000... 610 410 LI - A.5000... 560 450 610 500 LI - C.6300... 610 480 1) Smaller cutouts for walls are possible and on request as it is allowed to place the fire barrier at the wall instead into the wall 32 33 Further Information | Installation recommendation Further Information | Installation recommendation Minimum wall distance of vertical busbar runs Distances from structures Minimum wall and ceiling distance Minimum wall/ceiling distances must be observed to enable installation of the system particularly at the junctions, as well as to ensure sufficient ventilation / heat dissipation. DVmin vmin Dmin 1 AKmin 2 2 W3min Dmin Wmin (1) Vertical LI busbar run (2) Tap-off unit (3) Vertical fixing bracket (1) Busbar (2) Tap-off unit Table 2 Table 1: Minimum ceiling distance 1) / wall distance 1) Single body Double body Single body Double body Distance from ceiling to junction DVmin 100 mm 100mm Distance from ceiling to trunking unit Dmin 100 mm 100mm Distance from wall to trunking unit (flat side) W1min 100 mm 100 mm Distance from wall to trunking unit Wmin 100 mm tance from centre of junction to wall Vmin 250 mm 100mm 250 mm Distance from wall to trunking unit (edgewise side) W2min 100 mm 100 mm Distance from ceiling to tap-off unit AKmin Height of tap Height of tap off unit off unit Distance from wall to tap-off unit W3min 50 mm 50 mm 1) Consideration applies to edgewise busbars 2) Attention: When an expansion compensation or an equipotential bonding is used, the minimum distance must be increased accordingly The minimum lateral wall distance W1min depends on the dimensions of the selected tap-off unit for the power distribution, and on the space requirement for installation/removal of the trunking units and the vertical fixing brackets. The fixing screws for the vertical fixing brackets must still be sufficiently accessible. Fixing brackets for the LI system Horizontal installation Fixing of the LI system in horizontal edgewise and in horizontal flat mounting positions is possible with: - 5 U-profile sizes - 2 fixing clamp units The combination of U-profile and fixing clamps enables optimum fixing of the LI system. Note As a rule, the minimum wall distance W2min is pre-defined by the dimensions of the vertical fixing bracket. When the standard spring bracket is used, the distance W2min is set to 100mm. Horizontal installation Vertical installation Special spring brackets are required for vertical installation, in order to fix the LI run in shafts running upwards along the wall. The spring bracket is dimensioned to carry the weight of the busbar run for floor heights up to 4.10 m. Bigger fixing distances up to 6 m are possible and on request. However, the minimum wall distance W2min is also dependent on the fixing material required on site to compensate wall unevennesses or wall inclinations. The fixing material is selected according to the corresponding load. The standard fixing brackets can be attached directly to the wall if there are no wall unevennesses or inclinations. Vertical installation 34 35 Further information | Type code & selection Further information | Type code & selection Basic type code and selection for components Ordering type Conductor material Al Cu LI - - - ... Type code and selection for Tap-off units - Ordering type A C Insulation material Polyester Foil Epoxy Hybrid1) No selection M E N 0800 1000 1250 1600 2000 2500 3200 4000 5000 6300 3B 4B 5B 5C 5H 6B - .. - .... - . . . . . . - . - .. - . - . . - . . 0000 0050 0063 0080 0100 0125 0160 0250 0400 0630 0800 1250 3B 5H 5H(5B5)) 5H 6B Installation device NH (00, 1, 2, 3) 3NP11 (33-3, 34-4, 43-3, 44-4, 53-3, 54-4, 63-3, 64-4) 2 x 3NP1133-3 3VA (11, 12, 13, 14, 15, 21, 22, 23, 24, 25, 27) Switch-disconnector with fuses (IEC, BS) Empty tap-off unit 00 40 55 66 L PT CSC EC LIAN…./LICN…. I R LTP LTB… 40 55 NH... 3NP11.. 2-3NP11-3 3VA... FSF-... 0..... Number of poles 3-pole 4-pole 3 4 Operator control Rotary drive Motor drive Motor drive access left Motor drive access right Manually Without EP... LL LR LV LH LLV LLH LRV LRH LHL LHR LVL LVR Z… TV/TH TCE…/TCS… CFE…/CFS… FA… F8PQ… F…-HS…/HE…/HK… FA-HL... Insertion tool With fitting tool for TOUs Without fitting tool for TOUs Cable entry Blind plate (Aluminium plate without holes) Multi-core (Steel plate incl. holes and cable grommets) Sheet-steel plate with knockouts Cable connection Direct on the device With cable lugs Connection type 36 .... Degree of protection IP40 IP55 Straight trunking units without tap-off points Phase transposition units Conductor sequence adapter Expansion compensation Transition units, Aluminium/Copper Increaser Reducer Straight trunking units with tap-off points for plug-in tap-off units up to 630 A Straight trunking unit (for systems of 1600 A or higher) with 1 tap-off point for tap-off units 800 A and 1250 A Equipotential bonding Elbow left Elbow right Knee front Knee rear Elbow offset, left front Elbow offset, left rear Elbow offset, right front Elbow offset, right rear Knee offset, rear left Knee offset, rear right Knee offset, front left Knee offset, front right Z-units T-units edgewise, T-branch top/T-branch bottom Transformer connection units, version E/S Cable infeeds, version E/S Connection to non-Siemens distribution boards Connection to SIVACON S8 distribution boards Enclosure connection units Enclosure expansion for LI.....-FA. Hook - Bolt Hook - Hook Bolt - Bolt Hook Bolt - L1 + L2 + L3 + PE1) (3B) L1 + L2 + L3 + PEN3) (4B4)) L1 + L2 + L3 + N + PE1) (5B) L1 + L2 + L3 + N + PE3) (5H) L1 + L2 + L3 + N + (PE)2)+PE1) (6B) Degree of protection IP00 IP40 IP55 IP666) T Configuration of the conductors (System) Configuration of the conductors L1 + L2 + L3 + PE2) L1 + L2 + L3 + PEN3) L1 + L2 + L3 + N + PE2) L1 + L2 + L3 + N + N4) + PE2) L1 + L2 + L3 + N + PE3) (PE conductor 100%) L1 + L2 + L3 + N + (PE)5) + PE2) - Rated current Inc [A] 0 50 63 80 100 125 160 250 400 630 800 1250 Rated current I nA[A] 800 (Al only) 1000 1250 1600 2000 2500 3200 4000 5000 6300 (Cu only) LI HB HH BB H B 1) On request 2) PE conductor = enclosure 3) PE or PEN conductor = enclosure and additional busbar 4) An additional busbar doubles the crosssection of the neutral conductor (200%) 5) Separately routed PE conductor by means of an additional, isolated busbar (Clean Earth) 6) For power transmission and indoor installation Current transformers Without With 1) PE conductor = enclosure 2) Separately routed PE conductor by means of an additional, isolated busbar (Clean Earth) 3) PE or PEN conductor = enclosure and an additional busbar 4) For this conductor configuration, the PEN jumper must be ordered as an accessory 5) 5B for tap-off units from 800 A to 1250 A RD MD MDL MDR MO 00 G N B M P D C 00 0T 37 The LI system | Support The LI system | Support SIVACON 8PS on the Internet SIMARIS planning tools Support Optimise your time with Siemens as a competent partner at your side SIVACON 8PS busbar trunking systems on the Internet Our website offers you a broad range of promotional and technical information as well as helpful tools for the SIVACON S8 busbar trunking systems. siemens.com/busbar Tender specification texts We offer a comprehensive range of specification texts to support you: siemens.com/specifications Technical documentation on the Internet You will find an overview of the latest technical documentation available for SIVACON 8PS busbar trunking systems on our website (updated daily) at siemens.com/support-request Build on a sound basis Our courses offer you solid foundations for your business success. Expert lecturers provide you with the necessary theoretical and practical information relating to our SIVACON 8PS busbar trunking systems. Training is dynamic and easy-to-understand, and includes multimedia teaching equipment as well as many practical examples. Courses are available in German and English. For details of our current range of courses, please visit our website at: siemens.com/poweracademy 38 Efficient support with the SIMARIS planning tools Planning electric power distribution for industrial plants, infrastructure and buildings is becoming more and more complex. To help electrical planning engineers to work faster and better under existing conditions, the innovative SIMARIS software tools effectively support the planning process. SIMARIS design For network calculations and dimensioning, SIMARIS design offers a secure solution from the broad product portfolio of power distribution, according to recognized rules and standards (VDE, IEC) and specific requirements. Local Support For more information, please contact our Customer Support Center. Hotline number 24/7: +84 274 3767 326 (Charges depending on provider) Email: buswayservice.vn@siemens.com SIMARIS project The software tool SIMARIS project enables you to create planning documents for the electrical power distribution system within a building quickly, easily and clearly, from the medium voltage switchgear up to the distribution board. SIMARIS sketch With SIMARIS sketch, you can intuitively create the routing of the busbar trunking systems BD01, BD2, LD, LR, and LI. For further information, siemens.com/simaris Siemens Limited Ho Chi Minh City Deutsches Haus, 7th Floor 33 Le Duan Street, District 1 Ho Chi Minh City, Vietnam Tel.: +84 28 3825 1900 Fax: +84 28 3825 1580 Hanoi Ocean Park Building, 9th Floor 1 Dao Duy Anh Street, Dong Da District Hanoi, Vietnam Tel.: +84 24 3577 6688 Fax: +84 24 3577 6699 Binh Duong Siemens Busway Factory 2, Street 10, VSIP, Thuan An City Binh Duong Province, Vietnam Tel: +84 274 3767 323 Hotline number 24/7: +84 274 3767 326 Email: buswayservice.vn@siemens.com 39
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