FAT Checklist Sheet
Status
Check by
Product
Check Date
HVIB
Machine P/N
NA
Machine Name
Tesla Auto Packing line
1. HARDWARE/FUNCTIONAL CHECKING
1.1. Mechanical/Electrical/Pneumatic

Finish

Need Confirm

Not Finish
N/A
NA
Status
Remark
(a) Overall Appearance.
- System is complete, all guards and covers in place.
- Machine foot and wheel in good condition
- All components and panels are in good condition.
- All cable, wire and hose are routed in a neat, orderly fashion
- All identification and warning labels are in place and legible.
(b) Labels are on all electrical and pneumatic components
(c) Demonstrate the operation of all doors, safety interlocks, and switches
- Front Door Lock Sensor/Light Curtain.
- Rear Door Lock Sensor/Light Curtain.
(d) Demonstrate EMO Operation and recovery
(e) Demonstrate Keyboard and Mount (Trackball) Operation
(f) Observe Front/Rear Monitor
- Images are clear and bright.
- Ground connection is in place.
- Adjustable mount is functional.
(g) Observe Computer Unit works normally
(h) Observe ground wiring and ESD monitoring
(i) Pneumatic Valve/Electrical Enclosure: Lockout/Tag out
(j) Name Plate for Machine
(k) Power main AC Inlet Plug
(l) All Feeding roller and Return roller Conveyor: Run Smoothly
(m) Observe condition of camera and lighting, focus and clear picture
(n) Label on Station: Load/Unload, Tray Feeder, Lifter, ………………...
Ref. WI-ME000000-066
1
F-ME000-102 Rev.01
1.2. Parts Installation and Functional.
(a) All Encoder: Reading correctly
(b) All Sensor: Reading correctly
(c) All Gantry Robot: Move smoothly
(d) Conveyor/Actuator feeds pallet in-out: Move smoothly and no jam.
(e) Camera and Lighting: Clear picture and detection
(f) Nozzle/Gripper can pick up part
(g) RFID Scanner: Reading correctly
(h) Dispensing Module can dispense: Glue, T-Putty, ……………………
(i) Light Tower/Alarm operated as function
1.3. Documentation
(a) Review and verify Electrical and Pneumatic Schematics
(b) Review and verify Critical/Consumable part list
a
(c) Service Manual
(d) Spare Part List
2. PRIMARY QUALIFICATION
2.1 Takt Time: - unit/min
(a) The cycle time is based on a unit-to-unit time.
(Dry run with carrier)recorded by each individual station.
(b) A baseline should be established from the average of 10 continuous units.
(Acceptance Station cycle time must be achieved design requirements)
2.2 Dry Run
(a) 48 hours Dry run test continuously (without parts, without stoppage)
2.3 Run Primary Functional
(a) Use the real part runs on the machine for testing full functional as below.
Station#1: Module Load-in / Load-out
- PCBA Flow-in
- Light indicator shown product correctly
- All buttons are work properly
- Sound indicate works properly
- Light Curtain works properly
- EMO works properly
- Barcode reader works properly
- All Air cylinder pusher works properly
- All position sensors are work properly
- Interlock System
- PCBA Flow out
Ref. WI-ME000000-066
2
F-ME000-102 Rev.01
Station#2: Tray Feed in/out Module
- Tray flow-in
a
- All light curtain works correctly
- Height Checker sensor works correctly
- Tray orientation check and notice System
- Return wrong orientation system
- All position sensor works properly
- Control box shown status and all button work properly
- Label sticky and orientations correctly
- Tray flow-out
Station#3: Robot Pick and Place Module
- Gripper tools changer work properly
a
- All suction pad must be touch to product correctly
- All suction pad must be touch to Black-tray correctly
- Tools do not make any damage to product
- Gripper do not make any damage to product
- Gripper do not make any damage to PCBA-Tray
- Tools do not make any damage to Black-tray
- Tools do not make any damage to Carton box
*** Can add/delete Process/Module, depend on machine. ***
Ref. WI-ME000000-066
3
F-ME000-102 Rev.01
3. SECONDARY QUALIFICATION
3.1 Integrate to Assembly Line/Stand Alone Machine
(a) Mini-Pilot run to cycle with 4pallets and work piece (32 units)
(b) FAT Buy off Qualification: Fully Run Test (200 units/Product Variant)
(c) Cpk must meet or exceed 1.33(Station#1)
(d) Cpk must meet or exceed 1.33(Station#2)
(e) Cpk must meet or exceed 1.33(Station#3)
(f) Cpk must meet or exceed 1.33(Station#4)
(g) Cpk must meet or exceed 1.33(Station#5)
(h) Cpk must meet or exceed 1.33(Station#6)
(i) Cpk must meet or exceed 1.33(Station#7)
(j) Yield >95%
(k) UPH 24(Takt Time 148sec)
(l) Downtime 5%
3.2 Comply to EHS/Safety Function
(a) Noise Level <80 dB
(b) Light Curtain/Door Lock Function
(c) EMO Function and Recovery
(d) Ergonomic
(e) Lockout Tagout
(f) ESD/Contamination
(g) Earthing Point (Main Ground)
(h) Light Tower/Alarm operated as function
***For Product Output: Please follow per BU’s Standard Document or WI***
Note/Comment:
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
Ref. WI-ME000000-066
4
F-ME000-102 Rev.01
Process Picture: If capable (Or can put the picture after item3)
Ref. WI-ME000000-066
5
F-ME000-102 Rev.01
FAT Checklist Sheet
Status
Check by
Product
Check Date
HVIB
Machine P/N
NA
Machine Name
Module Load-in/ Load out PCBA
1. HARDWARE/FUNCTIONAL CHECKING
1.1. Mechanical/Electrical/Pneumatic

Finish

Need Confirm

Not Finish
N/A
NA
Status
Remark
(a) Overall Appearance.
- System is complete, all guards and covers in place.
- Machine foot and wheel in good condition
- All components and panels are in good condition.
- All cable, wire and hose are routed in a neat, orderly fashion
- All identification and warning labels are in place and legible.
(b) Labels are on all electrical and pneumatic components
(c) Demonstrate the operation of all doors, safety interlocks, and switches
- Front Door Lock Sensor/Light Curtain.
- Rear Door Lock Sensor/Light Curtain.
(d) Demonstrate EMO Operation and recovery
(e) Demonstrate Keyboard and Mount (Trackball) Operation
(f) Observe Front/Rear Monitor
- Images are clear and bright.
- Ground connection is in place.
- Adjustable mount is functional.
(g) Observe Computer Unit works normally
(h) Observe ground wiring and ESD monitoring
(i) Pneumatic Valve/Electrical Enclosure: Lockout/Tag out
(j) Name Plate for Machine
(k) Power main AC Inlet Plug
(l) All Feeding roller and Return roller Conveyor: Run Smoothly
(m) Observe condition of camera and lighting, focus and clear picture
(n) Label on Station: Load/Unload, Tray Feeder, Lifter, ………………...
Ref. WI-ME000000-066
6
F-ME000-102 Rev.01
1.2. Parts Installation and Functional.
(a) All Encoder: Reading correctly
(b) All Sensor: Reading correctly
(c) All Gantry Robot: Move smoothly
(d) Conveyor/Actuator feeds pallet in-out: Move smoothly and no jam.
(e) Camera and Lighting: Clear picture and detection
(f) Nozzle/Gripper can pick up part
(g) RFID Scanner: Reading correctly
(h) Dispensing Module can dispense: Glue, T-Putty, ……………………
(i) Light Tower/Alarm operated as function
1.3. Documentation
(a) Review and verify Electrical and Pneumatic Schematics
(b) Review and verify Critical/Consumable part list
a
(c) Service Manual
(d) Spare Part List
2. PRIMARY QUALIFICATION
2.1 Takt Time: NA sec
(b) The cycle time is based on a unit-to-unit time.
(Dry run with carrier)recorded by each individual station.
(c) A baseline should be established from the average of 10 continuous units.
(Acceptance Station cycle time must be achieved design requirements)
2.2 Dry Run
(a) 48 hours Dry run test continuously (without parts, without stoppage)
2.3 Run Primary Functional
(a) Use the real part runs on the machine for testing full functional as below.
- PCBA Flow-in
a
- Light indicator shown product correctly
- All buttons are work properly
- Sound notice works properly
- Light Curtain works properly
- EMO button works properly
- Barcode reader works properly
- All Air cylinder pusher works properly
- All position sensors are work properly
- Interlock System
- PCBA Flow out
*** Can add/delete Process/Module, depend on machine. ***
Ref. WI-ME000000-066
7
F-ME000-102 Rev.01
3. SECONDARY QUALIFICATION
3.1 Integrate to Assembly Line/Stand Alone Machine
(a) Mini-Pilot run to cycle with 4pallets and work piece (32 units)
(b) FAT Buy off Qualification: Fully Run Test (200 units/Product Variant)
(c) Cpk must meet or exceed 1.33
(d) Yield >95%
(e) Takt Time ……sec
***For Product Output: Please follow per BU’s Standard Document or WI***
Note/Comment:
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
Ref. WI-ME000000-066
8
F-ME000-102 Rev.01
Process Picture: If capable (Or can put the picture after item3)
Ref. WI-ME000000-066
9
F-ME000-102 Rev.01
FAT Checklist Sheet
Status
Check by
Product
Check Date
HVIB
Machine P/N
NA
Machine Name
Tray Feed in/out Module
1. HARDWARE/FUNCTIONAL CHECKING
1.1. Mechanical/Electrical/Pneumatic

Finish

Need Confirm

Not Finish
N/A
NA
Status
Remark
(a) Overall Appearance.
- System is complete, all guards and covers in place.
- Machine foot and wheel in good condition
- All components and panels are in good condition.
- All cable, wire and hose are routed in a neat, orderly fashion
- All identification and warning labels are in place and legible.
(b) Labels are on all electrical and pneumatic components
(c) Demonstrate the operation of all doors, safety interlocks, and switches
- Front Door Lock Sensor/Light Curtain.
- Rear Door Lock Sensor/Light Curtain.
(d) Demonstrate EMO Operation and recovery
(e) Demonstrate Keyboard and Mount (Trackball) Operation
(f) Observe Front/Rear Monitor
- Images are clear and bright.
- Ground connection is in place.
- Adjustable mount is functional.
(g) Observe Computer Unit works normally
(h) Observe ground wiring and ESD monitoring
(i) Pneumatic Valve/Electrical Enclosure: Lockout/Tag out
(j) Name Plate for Machine
(k) Power main AC Inlet Plug
(l) All Feeding roller and Return roller Conveyor: Run Smoothly
(m) Observe condition of camera and lighting, focus and clear picture
(n) Label on Station: Load/Unload, Tray Feeder, Lifter, ………………...
Ref. WI-ME000000-066
10
F-ME000-102 Rev.01
1.2. Parts Installation and Functional.
a
(a) All Encoder: Reading correctly
(b) All Sensor: Reading correctly
(c) All Gantry Robot: Move smoothly
(d) Conveyor/Actuator feeds pallet in-out: Move smoothly and no jam.
(e) Camera and Lighting: Clear picture and detection
(f) Nozzle/Gripper can pick up part
(g) RFID Scanner: Reading correctly
(h) Dispensing Module can dispense: Glue, T-Putty, ……………………
(i) Light Tower/Alarm operated as function
1.3. Documentation
(a) Review and verify Electrical and Pneumatic Schematics
a
(b) Review and verify Critical/Consumable part list
(c) Service Manual
(d) Spare Part List
2. PRIMARY QUALIFICATION
2.1 Takt Time : NA sec
(a) The cycle time is based on a unit-to-unit time.
(Dry run with carrier)recorded by each individual station.
(b) A baseline should be established from the average of 10 continuous units.
(Acceptance Station cycle time must be achieved design requirements)
2.2 Dry Run
(a) 48 hours Dry run test continuously (without parts, without stoppage)
2.3 Run Primary Functional
(a) Use the real part runs on the machine for testing full functional as below.
- Tray flow-in
a
- All light curtain works correctly
- Height Checker sensor works correctly
- Tray orientation check and notice System
- Return wrong orientation system
- All position sensor works properly
- Control box shown status and all button work properly
- Label sticky and orientations correctly
- Tray flow-out
*** Can add/delete Process/Module, depend on machine. ***
Ref. WI-ME000000-066
11
F-ME000-102 Rev.01
3. SECONDARY QUALIFICATION
3.1 Integrate to Assembly Line/Stand Alone Machine
(a) Mini-Pilot run to cycle with 4pallets and work piece (32 units)
(b) FAT Buy off Qualification: Fully Run Test (200 units/Product Variant)
(c) Cpk must meet or exceed 1.33
(d) Yield >95%
(e) Takt Time ….sec
***For Product Output: Please follow per BU’s Standard Document or WI***
Note/Comment:
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
Ref. WI-ME000000-066
12
F-ME000-102 Rev.01
Process Picture: If capable (Or can put the picture after item3)
Ref. WI-ME000000-066
13
F-ME000-102 Rev.01
FAT Checklist Sheet
Status
Check by
Product

Finish

Need Confirm

Not Finish
Robot Pick and Place Module
N/A
NA
1. HARDWARE/FUNCTIONAL CHECKING
1.1. Mechanical/Electrical/Pneumatic
Status
Check Date
HVIB
Machine P/N
NA
Machine Name
Remark
(a) Overall Appearance.
- System is complete, all guards and covers in place.
- Machine foot and wheel in good condition
- All components and panels are in good condition.
- All cable, wire and hose are routed in a neat, orderly fashion
- All identification and warning labels are in place and legible.
(b) Labels are on all electrical and pneumatic components
(c) Demonstrate the operation of all doors, safety interlocks, and switches
- Front Door Lock Sensor/Light Curtain.
- Rear Door Lock Sensor/Light Curtain.
(d) Demonstrate EMO Operation and recovery
(e) Demonstrate Keyboard and Mount (Trackball) Operation
(f) Observe Front/Rear Monitor
- Images are clear and bright.
- Ground connection is in place.
- Adjustable mount is functional.
(g) Observe Computer Unit works normally
(h) Observe ground wiring and ESD monitoring
(i) Pneumatic Valve/Electrical Enclosure: Lockout/Tag out
(j) Name Plate for Machine
(k) Power main AC Inlet Plug
(l) All Feeding roller and Return roller Conveyor: Run Smoothly
(m) Observe condition of camera and lighting, focus and clear picture
(n) Label on Station: Load/Unload, Tray Feeder, Lifter, ………………...
Ref. WI-ME000000-066
14
F-ME000-102 Rev.01
1.2. Parts Installation and Functional.
(a) All Encoder: Reading correctly
(b) All Sensor: Reading correctly
(c) All Gantry Robot: Move smoothly
(d) Conveyor/Actuator feeds pallet in-out: Move smoothly and no jam.
(e) Camera and Lighting: Clear picture and detection
(f) Nozzle/Gripper can pick up part
(g) RFID Scanner: Reading correctly
(h) Dispensing Module can dispense: Glue, T-Putty, ……………………
(i) Light Tower/Alarm operated as function
1.3. Documentation
(a) Review and verify Electrical and Pneumatic Schematics
(b) Review and verify Critical/Consumable part list
a
(c) Service Manual
(d) Spare Part List
2. PRIMARY QUALIFICATION
2.1 Takt Time: NA sec
(a) The cycle time is based on a unit-to-unit time.
(Dry run with carrier)recorded by each individual station.
(b) A baseline should be established from the average of 10 continuous units.
(Acceptance Station cycle time must be achieved design requirements)
2.2 Dry Run
(a) 48 hours Dry run test continuously (without parts, without stoppage)
2.3 Run Primary Functional
(a) Use the real part runs on the machine for testing full functional as below.
- Gripper tools changer work properly
a
- All suction pad must be touch to product correctly
- All suction pad must be touch to Black-tray correctly
- Tools do not make any damage to product
- Gripper do not make any damage to product
- Gripper do not make any damage to PCBA-Tray
- Tools do not make any damage to Black-tray
- Tools do not make any damage to Carton box
*** Can add/delete Process/Module, depend on machine. ***
Ref. WI-ME000000-066
15
F-ME000-102 Rev.01
3. SECONDARY QUALIFICATION
3.1 Integrate to Assembly Line/Stand Alone Machine
(a) Mini-Pilot run to cycle with 4pallets and work piece (32 units)
(b) FAT Buy off Qualification: Fully Run Test (200 units/Product Variant)
(c) Cpk must meet or exceed 1.33
(d) Yield >95%
(e) Takt Time …. sec
***For Product Output: Please follow per BU’s Standard Document or WI***
Note/Comment:
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………
Ref. WI-ME000000-066
16
F-ME000-102 Rev.01
Process Picture: If capable (Or can put the picture after item3)
Ref. WI-ME000000-066
17
F-ME000-102 Rev.01
End of Document
Ref. WI-ME000000-066
18
F-ME000-102 Rev.01